HR7E Electric Rostisserie Ovens Technical Manual
User Manual: HR7E
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HR7E ROTARY OVEN TECHNICAL MANUAL SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRUCTIONS TROUBLE SHOOTING INSTRUCTIONS WIRING DIAGRAMS CATALOG OF REPLACEMENT PARTS SMARTPARTS™ USER GUIDE RECOMMENDED SPARE PARTS LIST Need other Hobart Services? Warranty Registration Delivery and Installation Preventive Maintenance Hobart Service Contracts Extended Warranty Contracts Parts and Accessories Specialty Programs Water Treatment Programs HR7E Rotisserie Oven Technical Manual Page 2 of 80 Item # _____________________________________ Quantity ___________________________________ C.S.I. Section 11400 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com HRE SERIES ELECTRIC ROTARY OVEN STANDARD FEATURES MODEL ■ Easy to Use Programmable Controls – up to 99 Programs ■ 4 Stage Cooking ■ NAFEM Protocol Controls ■ Large Curved, Tempered Glass Door ■ Double Pane Glass ■ Solid Back ■ Modular Construction ■ Single or Individual Connections ■ Removable Rotors, Spits and Drip Trays ■ Convection and Radiant Heat — Plus Self Basting Action ■ Stainless Steel Interior ■ Stainless Steel Exterior ❑ HR5E — Single Section; 15-20 Chicken Capacity ❑ HR7E — Single Section; 28-35 Chicken Capacity Specifications, Details and Dimensions on Inside and Back. OPTIONS HRE SERIES ELECTRIC ROTARY OVEN ❑ Double Pane Hinged Glass Back (Customer Side) ❑ Non-Stick Coated Interior ❑ Load/Unload Push Button (Customer Side) ACCESSORIES (Must be ordered separately — all models shipped without spits) HR7E: HR5E: ❑ 7 Spits ❑ 5 Spits ❑ 7 V-Spits ❑ 5 V-Spits ❑ 7 Baskets ❑ 5 Baskets ❑ 5 Three Position ❑ 7 ThermoWave Spits Chicken Racks ❑ 7 Four Position Chicken Racks ❑ Stacking Kit ❑ 7 Five Position ❑ 4" Legs Chicken Racks ❑ Stand ❑ Handle Kit, Stand ❑ Handle Kit, Customer Door ❑ 4" Legs ❑ Stacking Kit ❑ Stacking Kit - Low Profile ❑ Low Profile Casters ❑ Spit Rack 7 x 2 F-40096 – HRE Series Electric Rotary Oven HR7E Rotisserie Oven Technical Manual Page 3 of 80 Page 1 of 4 HRE SERIES ELECTRIC ROTARY OVEN HR5E ROTISSERIE 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com HR5E ROTISSERIE with HR5E ROTISSERIE USING STACKING KIT ACCESSORY DIMENSIONS, WITHOUT LEGS OR CASTERS AND WEIGHTS: MODEL DEPTH WIDTH HEIGHT NET WT. SHIPPING WT. HR5E 253⁄8" 323⁄4" 321⁄4" 280 lbs. 335 lbs. HR7E 33 ⁄4" 7 38 ⁄8" 38 ⁄8" 410 lbs. 465 lbs. 1 3 STACKED MODELS DIMENSIONS WITH CASTERS: MODEL DEPTH WIDTH HEIGHT TYPE HR5E + HR5E 253⁄8" 323⁄4" 687⁄8" STANDARD STACKING KIT HR7E + HR7E 331⁄4" 387⁄8" 811⁄8" STANDARD STACKING KIT HR7E + HR7E 33 ⁄4" 38 ⁄8" 773⁄4" LOW PROFILE STACKING KIT 1 7 CASTER CONFIGURATION Standard Stacking Kit: 2 rigid side to side casters on left; 2 locking swivel casters on right Low Profile Stack Kit: 4 rigid front to back casters Page 2 of 4 F-40096 – HRE Series Electric Rotary Oven HR7E Rotisserie Oven Technical Manual Page 4 of 80 HRE SERIES ELECTRIC ROTARY OVEN 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com HR7E ROTISSERIE HR7E ROTISSERIE with HR7E ROTISSERIE USING STACKING KIT ACCESSORY HR7E ROTISSERIE with HR7E ROTISSERIE USING LOW PROFILE STACKING KIT ACCESSORY E1 ELECTRICAL: 50/60 HZ HR5E/HR5E STACKED MODELS USING SINGLE POINT CONNECTION HR5E HR7E/HR7E STACKED MODELS USING SINGLE POINT CONNECTION HR7E VOLTAGE PHASE WATTAGE AMPERAGE WATTAGE AMPERAGE WATTAGE AMPERAGE WATTAGE AMPERAGE 208 1 6,000 26.9 12,000 53.8 9,300 42.8 N/A† N/A† 240 1 6,000 25.0 12,000 50.0 9,300 38.8 N/A† N/A† 208 3 6,000 15.5 12,000 31.0 9,300 24.7 18,600 49.4 240 3 6,000 14.4 12,000 28.8 9,300 22.4 18,600 44.8 220/380(4W) 3 6,000 8.4 12,000 16.8 9,300 12.9 18,600 25.8 230/400(4W) 3 6,000 8.7 12,000 17.4 9,300 13.4 18,600 26.9 240/415(4W) 3 6,000 9.0 12,000 18.0 9,300 14.1 18,600 28.2 Stacked units can be wired independently or can be wired with single point connection using the stacking kit accessory. †Single point connection is not available for stacked HR7E/HR7E 1 phase units. Full load amps measured at regulated voltage input. F-40096 – HRE Series Electric Rotary Oven HR7E Rotisserie Oven Technical Manual Page 5 of 80 Page 3 of 4 HRE SERIES ELECTRIC ROTARY OVEN 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SPECIFICATIONS: CAPACITY: HR5E: 20 chickens; HR7E: 35 chickens. Units are standard with 1 /16" legs. Stacked units are mounted on nylon casters. 11 Top-mounted fans draw air from bottom of oven cavity over the top mounted heating elements. Infrared heating lamps brown product evenly on all sides. Spit motor rotates at 2 RPM. Stacked units can be wired independently or can be wired with single point connection using the stacking kit accessory. CONSTRUCTION: Outer shell is stainless steel. 1" Rockwool insulation is applied to top and sides. Doors mounted on both front and back feature large, full sized tempered double pane glass for high visual impact. Each door swings open 180°. HR5E Spits are easy to remove without the use of tools for product removal and to facilitate cleaning. Oven interior is stainless steel and non-stick coated. Drip trays slope downward to grease pan. CONTROLS: Located on oven’s right front. Controls can be moved from top to bottom and to customer side (for right hand hinge operation). WEIGHT: HR5E - Glass Back HR7E - Glass Back HR7E - Solid Back Net. Wt. Approx. Ship Wt. 280 425 410 335 480 465 (accessories shipped separately) HR7E/HR7E shown with stacking kit accessory As continued product improvement is a policy of Hobart, specifications are subject to change without notice. Page 4 of 4 F-40096 (REV. 2/06) F-40096 – HRE Series Electric Rotary Oven LITHO IN U.S.A. (H-01) HR7E Rotisserie Oven Technical Manual Page 6 of 80 Printed On Recycled Paper I N S T R U C T MODEL HR5E & HR7E ROTARY OVENS HR7E ROTARY OVEN I O N S MODEL HR7E STAINLESS STEEL INTERIOR, GLASS BACK STAINLESS STEEL INTERIOR, SOLID BACK COATED INTERIOR, GLASS BACK COATED INTERIOR, SOLID BACK ML-132092 ML-132095 ML-132093 ML-132094 STAINLESS STEEL INTERIOR, GLASS BACK COATED INTERIOR, GLASS BACK ML-132096 ML-132097 HR5E 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 937 332-3000 www.hobartcorp.com HR7E Rotisserie Oven Technical Manual Page 7 of 80 FORM 35511 (Feb. 2006) TABLE OF CONTENT GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Legs / Casters / Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Ovens / Stacked Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Data HR5E, HR7E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Placing the Rotor in the Oven (HR5E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Placing the Rotor in the Oven (HR7E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 5 6 6 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Idle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Setting the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Changing Temperature Readings to Celsius . . . . . . . . . . . . . . . . . . . 9 Saving or Verifying a Cook Program (Program 1 – 9) . . . . . . . . . . . . . 10 Programmed Cooking (Program 1 – 9) . . . . . . . . . . . . . . . . . . . . . . . . . 12 Manual Cooking (Program 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Holding Cycle (Silencing the 'End of Cycle' Alarm . . . . . . . . . . . . . . . . 14 Stopping a Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Pausing a Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Adding Cook Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 99 Program Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Operator ID Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Suggested Roasting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Preparing, Tying & Spitting — Chickens on V-Spits . . . . . . . . . . . . 18 Spitting / Loading — HR5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Spitting / Loading — HR7E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Loading (HR5E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Loading (HR7E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Personal Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Unloading Accessories From Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Emptying the Grease Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Cleaning — Grease Drawer and Oven Interior / Exterior . . . . . . . . . 25 Cleaning Stainless Steel Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Cleaning Guidelines for Nonstick Coated Surfaces . . . . . . . . . . . . . 26 Cleaning Quartz Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Cleaning the Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Weekly Cleaning — HR5E Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Weekly Cleaning — HR7E Oven With Rear Glass Door . . . . . . . . . 30 Weekly Cleaning — HR7E Oven With Solid Back . . . . . . . . . . . . . . 34 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 © HOBART 2006 –2– HR7E Rotisserie Oven Technical Manual Page 8 of 80 Installation, Operation and Care of MODEL HR5E & HR7E ROTARY OVENS SAVE THIS MANUAL FOR FUTURE REFERENCE GENERAL The HR5E and HR7E Ovens are five-spit and seven-spit rotary ovens that feature a full view tempered glass door and quartz lighting that promote visual appeal and stimulate customer interest. The solid back model (HR7E only) is used when the oven is positioned against a wall. The glass back model provides an identical rear glass for customer viewing; with the handle kit accessory the rear glass can be used for pass-through operation. The HR5E and HR7E rotary ovens are available with stainless steel or nonstick coated interior for ease of cleaning. The oven’s grease drawer has a drain valve for elimination of excess fat; the grease drawer can be completely removed for cleaning. The oven provides evenly cooked, appealingly roasted product with combination convection and radiant heat. HR5E ACCESSORIES Type of Spit Qty Whole Chicken Capacity V-Spit 5 15 - 20 Meat Fork Spit 5 15 - 20 3-Position Rack 5 15 Baskets 5 NA HR7E ACCESSORIES Type of Spit Qty Whole Chicken Capacity V-Spit 7 21 - 28 Thermo-Wave Spit 7 21 - 28 Meat Fork Spit 7 28 - 35 5-Position Rack 7 35 4-Position Rack 7 28 Baskets 7 NA Only one type of accessory is intended to be used in the oven at a time. Do not mix accessory types. –3– HR7E Rotisserie Oven Technical Manual Page 9 of 80 INSTALLATION Immediately after unpacking the oven, check for possible shipping damage. If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate located behind the left-hand hinged door. LOCATION The oven must be installed on a level surface. The installation location must allow adequate clearances for servicing and for proper operation). Minimum clearance for sides and back is 0.0" (0.0 cm). The rotary oven is not recommended for installation in high-moisture environments such as meat rooms or where high pressure cleaning is used. LEGS / CASTERS / STAND Each oven is furnished on 111⁄16" (4.3 cm) legs. Casters are included with the stacking kit accessory. An oven stand is available (HR7E only); the oven is mounted on top of the stand. Tethering is required for units on a stand or stacked when equipped with casters. Refer to the Stand or Stacking Kit Instructions. ELECTRICAL CONNECTIONS WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND / OR OTHER LOCAL ELECTRICAL CODES. WARNING: DISCONNECT ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. Single Oven Access the electrical connection point by removing the side panel where the controls are located. Make sure that the electrical power supply agrees with the specifications on the oven data plate and complies with the wiring diagram located on the inside of the side panel. Stacked Ovens Refer to the Stacking Kit Installation Instruction included with the stacking kit. Attach the power supply conduit to bottom of oven. Connect the power supply to the terminal block as shown on the wiring diagram. Inspect and check all wiring and terminal connections for tightness and proper routing away from any moving parts or pinch points. Carefully replace side panels. –4– HR7E Rotisserie Oven Technical Manual Page 10 of 80 ELECTRICAL DATA HR5E HR5E / HR5E * VOLTAGE HZ PHASE AMPERAGE WATTAGE AMPERAGE 208(2W) 240(2W) 208(3W) 240(3W) 220/380(4W) 230/400(4W) 240/415(4W) 50/60 50/60 50/60 50/60 50/60 50/60 50/60 1 1 3 3 3 3 3 26.9 25.0 15.5 14.4 8.4 8.7 9.0 6000 6000 6000 6000 6000 6000 6000 53.8 50.0 31.0 28.8 16.8 17.4 18.0 Full load Amperage is measured at regulated voltage input. * Stacked units can be wired independently or with single point connection using the stacking kit accessory. ELECTRICAL DATA HR7E VOLTAGE HZ PHASE 208(2W) 240(2W) 208(3W) 240(3W) 220/380(4W) 230/400(4W) 240/415(4W) 50/60 50/60 50/60 50/60 50/60 50/60 50/60 1 1 3 3 3 3 3 HR7E / HR7E * AMPERAGE WATTAGE 42.8 38.8 24.7 22.4 12.9 13.4 14.1 AMPERAGE 9300 9300 9300 9300 9300 9300 9300 NA** NA** 49.4 44.8 25.8 26.8 28.2 Full load Amperage is measured at regulated voltage input. * Stacked units can be wired independently or with single point connection using the stacking kit accessory. ** Single point connection is not available for stacked HR7E / HR7E single phase units. (3W) THREE PHASE CONNECTION — 208V or 240V SINGLE PHASE CONNECTION — 208V or 240V TB1 1 2 3 31 7 1 2 3 5 4 4 6 7 8 5 6 61 1 2 3 4 3 31 7 4 9 9 10 11 12 1 2 3 4 5 8 9 10 11 12 TB1 1 2 3 L1 L2 L3 1 TB1 2 3 4 3 31 7 3 4 5 6 7 9 8 5 9 10 11 12 1 2 3 L1 L2 L3 TB4 2 4 1 2 2 3 L1 L2 L3 6 61 3 7 6 1 (4W) THREE PHASE CONNECTION — 220/380, 230/400, 240/415 VOLT 1 6 5 4 1 N –5– HR7E Rotisserie Oven Technical Manual Page 11 of 80 61 BEFORE FIRST USE WARNING: DISCONNECT ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING OR SERVICING. Oven must be burned in to release any odors that might result from heating the new oven surfaces. 1. Clean oven and accessories, both inside and outside. Refer to CLEANING, pages 25 — 39, for further instructions. 2. Operate oven at maximum temperature setting of 482°F (250°C) for 45 minutes. Smoke with an unpleasant odor will normally be given off during this burn-in period. PLACING THE ROTOR IN THE OVEN (HR5E) The rotor must properly engage with the drive mechanism. Orient the rotor so that the end plate with the drive pin is aligned with the slotted drive hub. ROTOR STEP 1: Place the drive end of the rotor shaft into the slotted drive hub (Fig. 1). DRIVE PIN STEP 2: Place the rotor shaft on the support bearing on the non-drive side of the oven (Fig. 2). SLOTTED DRIVE HUB DRIVE SIDE Fig. 1 ROTOR SHAFT SUPPORT BEARING NON-DRIVE SIDE Fig. 2 –6– HR7E Rotisserie Oven Technical Manual Page 12 of 80 PLACING THE ROTOR IN THE OVEN (HR7E) The rotor must properly engage with the drive mechanism. Orient the rotor so that the end plate with square drive slots is on the same side of the oven as the drive arm. STEP 1: Stop the drive arm so it is in the down position (Fig. 3). Fig. 3 STEP 2: Place the rotor shaft onto upper notch of support bearing on the non-drive side of the oven (Fig. 4). Fig. 4 STEP 3: Place the drive side of the rotor shaft on the drive arm support notch (Fig. 5). Fig. 5 STEP 4: Turn the rotor, lining up the square drive slots on the rotor end plate with the pins on the drive arm (Fig.6). STEP 5: Nudge rotor toward the drive arm. Non-drive end of rotor shaft falls into the lower portion of support bearing hub (Fig. 7). Drive end of rotor shaft is driven into center hole of drive arm. Fig. 6 STEP 6: Rotor is now in normal operating position (Fig. 8). MOTOR DRIVE PINS THROUGH DRIVE SLOTS ON ROTOR END PLATE Fig. 7 Fig. 8 –7– HR7E Rotisserie Oven Technical Manual Page 13 of 80 OPERATION WARNING: HOT GLASS, GREASE AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING AND SERVICING THE OVEN. CONTROLS (Fig. 9) MAIN POWER SWITCH ON PROGRAM — Enters program mode to modify a cook program; press P for 3 seconds. CLOCK — Sets the clock for time of day. PROBE — Displays temperature, external meat probe. ADD 5 MIN — Adds 5 minutes to current step of program in process each time it is pressed. START START — Begins cooking cycle. STOP STOP — Stops cycle. SILENCE — Silences beeper. ROTATE — Rotor on/off, pauses cooking cycle. CLEAR CLEAR — Clears time or temperature entry . ENTER ENTER — Accepts time or temperature entry. 0—9 — Enter numeric value(s). t — Service use only. P OFF CLOCK TEMPERATURE PROGRAM TIME •F •C STEP t 1 • 2 • 3 4 • • • AM • PM P 7 8 9 START CLOCK 4 5 6 STOP 1 2 3 CLEAR 0 ENTER ADD 5 MIN — Turns oven and controls on or off. ADD 5 MIN 0 1 2 3 4 5 6 7 8 9 Fig. 9 –8– HR7E Rotisserie Oven Technical Manual Page 14 of 80 INITIAL STARTUP Power On Toggle the Main Power switch on the front panel of the oven to the ON position; the red indicator light on the switch comes on (Fig. 9). Idle Mode When the oven is first turned on, the display shows the time of day and the last operated program number. Any programmed steps for the selected program are indicated by illuminated step LEDs. The interior oven lights are off. Setting the Clock The oven's clock is preprogrammed for 12-hour operation as standard. The oven can be reprogrammed for 24-hour operation by your local Hobart Service office. TEMPERATURE 9:2 5 • F •C PROGRAM P0 P Begin from idle mode. TIME STEP 3 t 2o • 4 • 1o 7 8 AM PM To set the time of day, press ADD 5 MIN . The time display goes blank. The AM or PM light blinks. • Enter the time of day (HH:MM) using the number keys. 9 START • Press CLOCK CLOCK 4 5 6 1 2 3 CLEAR 0 ENTER STOP CLOCK to toggle A.M. or P.M. (not necessary if clock is programmed for 24-hour operation). • Press ENTER to accept a valid entry. The control returns to idle mode. • If a nonvalid value such as 10:95 is in the time display when ENTER is pressed, the beeper sounds twice and the time display goes blank. Changing Temperature Readings to Celsius The oven is preprogrammed for temperatures to read in Fahrenheit degrees as standard. The oven can be reprogrammed for Celsius temperature readings by your local Hobart Service office. –9– HR7E Rotisserie Oven Technical Manual Page 15 of 80 SAVING OR VERIFYING A COOK PROGRAM (PROGRAM 1 – 9) Begin from Idle Mode. Program display shows last operated program (0 – 9). EXAMPLE PROGRAM Step Step Step Step 1 2 3 4 Temperature Time 375 1:20 425 0:05 325 0:05 200 HOLd • Select a program (1 – 9). Program 0 is Manual Mode and cannot be saved into memory. • Press P for 3 seconds to enter programming mode. The program display shows the program/number being modified or verified (1 – 9). Cooking 'Step 1' LED is lit. Time display blinks. TEMPERATURE 0 TIME 1:20 • F PROGRAM •C P1 t STEP 4 3o AM PM • • Enter the desired cook time from 0:01 (1 minute) to 6:00 (6 hours). • Press ENTER to accept (or, press CLEAR to void and reenter). 2o 1 An invalid entry produces a double beep. Entering 0:00 for the time turns step 1 off and skips to step 2. Temperature display blinks. TEMPERATURE 375 TIME 1:20 F PROGRAM •C P1 t STEP 4 3o • • AM • PM • Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit). • Press 2o ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. 1 Cooking 'Step 2' LED is lit. Time display blinks. TEMPERATURE 0 PROGRAM P1 TIME AM 0:05 F •C STEP 4 3o t 1 • • PM • Enter the desired cook time from 0:01 (1 minute) to 6:00 (6 hours). • Press ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. 2 Entering 0:00 for the time turns step 2 off and skips to step 3. Temperature display blinks. TEMPERATURE 425 PROGRAM P1 TIME 0:05 F • C STEP 4 3o t 1 2 • • AM • PM • Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit). • Press ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. – 10 – HR7E Rotisserie Oven Technical Manual Page 16 of 80 Cooking 'Step 3' LED is lit. Time display blinks. TEMPERATURE 0 TIME PROGRAM •C P1 t AM 0:0 5 F STEP 2o 4 3 • • PM • Enter the desired cook time from 0:01 (1 minute) to 6:00 (6 hours). • Press ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. 1 Entering 0:00 for the time turns step 3 off and skips to step 4. Temperature display blinks. TEMPERATURE 325 TIME 0:0 5 F PROGRAM •C P1 t STEP 2o 4 3 • • AM • PM • Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit). • Press ENTER to accept (or, press CLEAR to void and reenter). 1 An invalid entry produces a double beep. HOLd 'Step 4' LED is lit. Time displays HOLd. 'HOLd' time is infinite and cannot be set. TEMPERATURE 200 TIME F PROGRAM •C P1 t • AM • PM HOLd STEP 3 4 2 Temperature display blinks. • Enter the desired Hold temperature from 140 to 230 (degrees Fahrenheit). An invalid entry produces a double beep. 1 An entry of 000 for the temperature turns HOLd off. • Press ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. TEMPERATURE TIME 9:30 F PROGRAM •C P1 t AM STEP 1 2 3 • PM 4 The controller returns to Idle Mode, any programmed steps for the selected program are indicated by illuminated LEDs. Step 1 LED is lit – indicates cook step 1 is programmed. Step 2 LED is lit – indicates cook step 2 is programmed. Step 3 LED is lit – indicates cook step 3 is programmed. Step 4 LED is lit – indicates HOLd, step 4, is programmed. No Step LEDs are lit — program is cleared. – 11 – HR7E Rotisserie Oven Technical Manual Page 17 of 80 PROGRAMMED COOKING (Program 1 – 9) Begin from Idle Mode. The Program display shows the last operated program (0 – 9). TEMPERATURE PROGRAM •C P1 t STEP 1 TEMPERATURE PROGRAM 1 AM 9:30 F 375 • TIME 2 3 4 STEP 4 3o t 2o 1 START to run a preprogrammed cook cycle. While running a cooking program . . . 1:30 •C Any programmed steps for the selected program are indicated by lit step LEDs. • Press TIME F • PM Select a saved cook program (1 – 9). • • AM • PM The controller displays the number of the program in operation. The LED for the cook step currently in process blinks. The temperature setting of the cook step in process displays. The total combined cook time (for all programmed steps) displays. The time colon blinks to indicate time is counting down. Both oven lights come on (one light will cycle on and off with the thermostat's demand for heat). Heaters and fans come on. – 12 – HR7E Rotisserie Oven Technical Manual Page 18 of 80 MANUAL COOKING (Program 0) Begin from Idle Mode. The Program display shows the last operated program (0 – 9). • Select manual mode by selecting program 0: [0, ENTER]. TEMPERATURE 0 Cook Step 1 LED is lit. Time display blinks. TIME PROGRAM •C P0 t AM 1:30 F STEP • PM • Enter the desired cook time from 0:01 (1 minute) to 6:00 (6 hours). 4 3 • Press 2 ENTER to accept (or, press CLEAR to void and reenter). 1 An invalid entry produces a double beep. An entry of 0:00 for the time clears manual mode settings and returns contol to idle mode. TEMPERATURE 375 Temperature display blinks. TIME 1:30 F PROGRAM •C P0 t AM STEP • PM 4 3 • Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit). • Press 2 1 ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. TEMPERATURE 200 PROGRAM HOLd, Step 4 LED, is lit. HOLd displays in the Time display. TIME F •C 0 • AM • PM HOLd STEP 3 t 4 (Steps 2 and 3 are not available in manual mode.) HOLd time is infinite and cannot be set. Temperature display blinks. 2 • Enter the desired HOLd temperature from 140 to 230 degrees Fahrenheit. 1 An invalid entry produces a double beep. An entry of 000 for the temperature turns HOLd off. • Press ENTER to accept (or, press CLEAR to void and reenter). An invalid entry produces a double beep. TEMPERATURE PROGRAM P0 Controller returns to Idle Mode, Manual Mode 'step' LEDs are lit. TIME • C AM 9:30 F STEP If Step 1 LED is lit — it indicates Cook only. • PM If Step 1 & Step 4 LEDs are lit — it indicates Cook & Hold. 4 3 t If no Step LEDs are lit — it indicates Manual Mode is cleared and that no steps have been entered. 2 1 Press TEMPERATURE 375 TIME PROGRAM •C P0 t AM 1:30 F STEP 4 3 2 1 • PM START to run Manual Cook cycle (Program 0). While running the manual cook cycle . . . The controller displays program number 0. The LED for the cook step currently in process blinks. The cook temperature of the cook step in process displays. The cook time displays and begins to count down. Both oven lights come on (one of them cycles on and off). Heaters and Fans come on. – 13 – HR7E Rotisserie Oven Technical Manual Page 19 of 80 HOLDING CYCLE (SILENCING THE 'END OF CYCLE' ALARM) TEMPERATURE 325 PROGRAM TIME •C 1 STEP t 2o PROGRAM 3 After a cook cycle has been completed, the beeper sounds and the oven automatically executes the Hold cycle (Step 4 of the cooking program). 4 The Hold cycle will not execute if it was programmed 'off', using Hold Temp = 000. 1 TEMPERATURE 200 • AM • PM 0:0 0 F TIME F •C H AM 11:00 STEP t 2o 3 • PM 4 • Press • Program displays "H" to indicate that the oven is in a Hold cycle. • The oven retains heat during a Hold cycle. Avoid overcooking by unloading when cooking is done. to silence the beeper. 1 STOPPING A CYCLE During a Cook or Hold cycle, TEMPERATURE TIME F PROGRAM 1 • • AM • PM 11:05 C STEP t 1 2 3 • 4 Press STOP to stop the cycle. The lights, fan and heaters turn off and the controller returns to Idle Mode. If STOP is pressed after a cook cycle has been completed, the oven will not execute the Hold cycle. PAUSING A CYCLE During a Cook or Hold cycle, TEMPERATURE 425 PROGRAM 1 • TIME 1:29 F • C STEP 4 3 t • • AM • PM Press to pause the cycle. The Time and Temperature displays blink. Controller stops counting down. Heaters and Fan turn off. Interior heat lamp(s) stay on. 2o 1 The controller beeps a reminder alarm if the cycle has been paused for over 3 minutes. • Press to restart a cycle. – 14 – HR7E Rotisserie Oven Technical Manual Page 20 of 80 ADDING COOK TIME • TEMPERATURE 325 PROGRAM 1 TIME 0:0 5 F •C STEP t 2o PROGRAM 1 • TIME 0:1 0 F •C STEP t 2o 4 3 • • AM • PM ADD 5 MIN during a cooking cycle to add 5 minutes of cook time to the current step of the program in process. Press during the end of cycle buzzer or during Hold cycle to add 5 minutes of cook time to the last step of the last operated program. Press multiple times to add as much as desired up to a maximum total cook time of 6 hours. • AM • PM 1 TEMPERATURE 325 4 3 Press • ADD 5 MIN is not active in Idle Mode after STOP has been pressed. 1 99 PROGRAM FEATURE The oven is preprogrammed with 9 programs as standard. The oven can be reprogrammed to enable all 99 programs by your local Hobart Service office. The Program display shows the last operated program (0 – 99). TEMPERATURE 325 PROGRAM 1 TIME •C STEP t 2o 3 • To select a program, enter the desired program number from 0 to 99. • AM • PM 9:30 F 4 • Program display flashes. 1 • Press ENTER to accept (or, press CLEAR to void and reenter). OPERATOR ID FEATURE The oven is preprogrammed with Operator ID "off" as standard. The oven can be reprogrammed to enable Operator ID "on" by your local Hobart Service office. TEMPERATURE 3Id PROGRAM TIME • AM • PM 0 F •C STEP t 2o 3 After main power switch is toggled on. . . Temperature displays "Id" and Time display blinks. 4 • Enter Operator ID number from from 0 to 9999. 1 • Press ENTER to accept (or, press CLEAR to void and reenter). The control returns to idle mode. – 15 – HR7E Rotisserie Oven Technical Manual Page 21 of 80 SUGGESTED ROASTING GUIDELINES The suggested cooking times and temperatures in the table may require adjustment for proper doneness depending on initial product temperature, weight, size, shape and other factors. Product Chicken, Whole, 3.0 — 3.5 lb. (1.4 — 1.6 kg) Oven Temperature Setting Cook Time HH:MM Final Internal Temperature 350 – 375 °F 1:10 to 1:30 180 – 185 °F (177 – 195 °C) (82 – 85 °C) Capacity HR7E 21 – 35 HR5E 15 – 20 Entering Recipe Data The recipe cards, below, are provided to allow you to pencil in your own cooking recipe(s). PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 (HOLD) (HOLD) PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 TEMPERATURE TIME TEMPERATURE TIME (HOLD) (HOLD) – 16 – HR7E Rotisserie Oven Technical Manual Page 22 of 80 PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 (HOLD) (HOLD) PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 (HOLD) (HOLD) PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 (HOLD) (HOLD) PROGRAM # PROGRAM # TEMPERATURE TIME STEP 1 STEP 1 STEP 2 STEP 2 STEP 3 STEP 3 STEP 4 STEP 4 (HOLD) (HOLD) TEMPERATURE TIME TEMPERATURE TIME TEMPERATURE TIME TEMPERATURE TIME – 17 – HR7E Rotisserie Oven Technical Manual Page 23 of 80 PREPARING, TYING & SPITTING — CHICKENS ON V-SPITS The rotary oven is not designed to roast frozen foods. Use only fresh or previously thawed product. Bring chickens from cooler. Check temperature — range should be from 37°F to 42°F. Insert approved popper, if available; it will pop out when chicken is done. Using an approved tie, wrap around legs, pulling tie along the back, criss-cross over back. Tie comes over front holding wings to side of chicken. Insert V-Spit through neck first. The flat side of spit must be parallel with breast bone. Legs and thighs on same side as breast. Neck toward drive end Drive end Pointed end V-Spit complete with four birds ready for loading into rotisserie. Continue until all spits are completed, all birds are properly spitted. Chicken legs toward pointed end – 18 – HR7E Rotisserie Oven Technical Manual Page 24 of 80 INCORRECT SPITTING — CHICKENS ON V-SPITS ➤ WRONG — Angle of spit is in line with breast. This will split the backbone and could possibly result in falling off the spit during cooking. ➤ WRONG — Legs and thighs are not on same side as breast. This could cause legs to fall off during cooking. ➤ WRONG — Legs are being inserted first. This could result in birds moving along spits during cooking. – 19 – HR7E Rotisserie Oven Technical Manual Page 25 of 80 WARNING: SPITS ARE SHARP. USE CARE WHEN LOADING PRODUCT. SPITTING — CHICKENS ON FORK SPITS (HR5E) Press pointed ends of spits into whole poultry so points go through the chest-wing and leg-thigh regions (Fig.10). Load three or four chickens on each fork spit. Fig. 10 LOADING — CHICKENS ON RACKS (HR5E) Place chicken cavity over spindle, legs down, neck up and breast forward (Fig. 11). Fold and cross legs; hook leg ends under side rods of rack. Break wings at top joint; fold wings behind bird. Load three chickens per rack. Load five racks. Fig. 11 LOADING — CHICKEN PIECES IN BASKETS (HR5E) Load chicken pieces in basket in any appropriate arrangement (Fig. 12). Fig. 12 LOADING ACCESSORIES ON THE ROTOR (HR5E) • , load accessory into position 1, skip Using position 2, load position 3, etc. (Fig. 13). • Chickens must clear top of oven; no parts can stick out. • Do not mix different types of accessories on the rotor at the same time. 5 Load 4 Skip 1 Load 3 Load 2 Skip Fig. 13 – 20 – HR7E Rotisserie Oven Technical Manual Page 26 of 80 WARNING: SPITS ARE SHARP. USE CARE WHEN LOADING PRODUCT. SPITTING — CHICKENS ON FORK SPITS (HR7E) Press pointed ends of spits into whole poultry so points go through the chest-wing and leg-thigh regions (Fig. 14). Load four or five chickens on each fork spit. Fig. 14 SPITTING — CHICKENS ON THERMO-WAVE SPITS (HR7E) After tying chickens, insert thermo-wave spit through neck first. Load three or four chickens on each thermo-wave spit. LOADING — CHICKENS ON RACKS (HR7E) Place chicken cavity over spindle, legs down, neck up and breast forward (Fig. 15). Fold and cross legs; hook leg ends under side rods of rack. Break wings at top joint; fold wings behind bird. Load four- or fivechickens per rack, depending on rack. Load seven racks. Fig. 15 LOADING — CHICKEN PIECES IN BASKETS (HR7E) Load chicken pieces in basket in any appropriate arrangement (Fig. 16). Fig. 16 LOADING ACCESSORIES ON THE ROTOR (HR7E) • , load accessory into Using position 1, skip position 2, load position 3, etc. (Fig. 17). • Chickens must clear top of oven; no parts can stick out. • 6 Skip 5 Load 4 Skip 7 Load Do not mix different types of accessories on the rotor at the same time. 1 Load 3 Load 2 Skip Fig. 17 – 21 – HR7E Rotisserie Oven Technical Manual Page 27 of 80 Loading V-Spits or Thermo-Wave Spits on the Rotor (HR5E) 1. Place pointed end of V-spit into outside hole on drive side of rotor (Fig. 19). 2. Fit notched end of V-spit into appropriate holes on non-drive side of rotor (Fig. 18). 3. Make sure the spit is level. If the spit is not level, you might be using the wrong holes. NON-DRIVE SIDE DRIVE SIDE Fig. 18 Fig. 19 Loading Fork Spits on the Rotor (HR5E) 1. Place pointed ends of fork spit into appropriate holes on the non-drive side of the rotor (Fig. 20). 2. Fit the notched end of fork spit into appropriate holes on the drive side of the rotor (Fig. 21). NON-DRIVE SIDE DRIVE SIDE Fig. 20 Fig. 21 Loading Chicken Racks or Baskets on the Rotor (HR5E) 1. Place non-notched end of Rack or Basket into outside hole on non-drive side of rotor (Fig. 22). 2. Fit notched end of Rack or Basket into appropriate holes on drive side of the rotor (Fig. 23). Ensure accessory is level. NON-DRIVE SIDE DRIVE SIDE Fig. 22 Fig. 23 – 22 – HR7E Rotisserie Oven Technical Manual Page 28 of 80 Loading V-Spits or Thermo-Wave Spits on the Rotor (HR7E) 1. Place pointed end of V-spit into outside hole on non-drive side of rotor (Fig. 24). 2. Fit notched end of V-spit into appropriate holes on drive side of rotor (Fig. 25). 3. Make sure the spit is level. If the spit is not level, you might be using the wrong holes. NON-DRIVE SIDE DRIVE SIDE Fig. 24 Fig. 25 Loading Fork Spits on the Rotor (HR7E) 1. Place pointed ends of fork spit into appropriate holes on the non-drive side of the rotor (Fig. 26). 2. Fit the notched end of fork spit into appropriate holes on the drive side of the rotor (Fig. 27). NON-DRIVE SIDE DRIVE SIDE Fig. 26 Fig. 27 Loading Chicken Racks or Baskets on the Rotor (HR7E) Chicken Racks and Chicken Baskets hang on studs on the left and right sides of the rotor. 1. Hang the left end of a Rack or Basket on a stud on the left side of the rotor (Fig. 28). 2. Hang the right end of the Rack or Basket on the corresponding stud on the right side of the rotor at the same height (Fig. 29). The accessory must be level. NON-DRIVE SIDE DRIVE SIDE Fig. 28 Fig. 29 – 23 – HR7E Rotisserie Oven Technical Manual Page 29 of 80 PERSONAL PROTECTIVE EQUIPMENT Chickens and accessories are hot. Use care during unloading by using appropriate personal protective equipment such as 18" insulated gloves, an apron, long sleeved clothing and closed toed shoes. UNLOADING ACCESSORIES FROM OVEN Opening the door does not stop the rotor, heaters or fan. 1. Press Press STOP to stop rotation and cooking. Press to allow rotor to advance to unloading position. again to stop rotation. 2. Use insulated gloves. • Carefully remove accessory from rotor. Remove chickens from accessory. • Place chickens in proper containers. Place chicken containers in warming cabinet. 3. Repeat step 1; stagger unloading by skipping past the next accessory to the following one. 4. Repeat step 2 and 3 until unloading is complete. EMPTYING THE GREASE DRAWER Empty the grease drawer when necessary. • Use care, grease can be hot. 1. Open door. Slide grease drawer out about five inches. 2. Place a bucket or vessel large enough for the grease underneath the drain valve. 3. Open valve on grease drawer (Fig. 30). Empty fat into suitable container (Fig. 31). Close grease valve when drawer is empty or when container is full (Fig. 32). 4. Slide grease drawer shut. Close oven door. GREASE VALVE OPEN GREASE VALVE CLOSED Fig. 30 Fig. 32 Fig. 31 – 24 – HR7E Rotisserie Oven Technical Manual Page 30 of 80 CLEANING WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING OR SERVICING. Proper cleaning prolongs the life and productivity of the oven. The oven should be routinely cleaned throughout the day and thoroughly cleaned at the end of the day. Allow oven to cool before cleaning. Do not hose down. CAUTION: Do not clean with a high pressure hose. Cleaning — Grease Drawer and Oven Interior / Exterior 1. Empty grease drawer (refer to page 24). 2. Remove drawer, rotor and drip plates. 3. Clean drawer, rotor and drip plates. Refer to Cleaning Guidelines for Nonstick Coated Surfaces on page 26. 4. Clean oven interior and exterior. 5. Wash door(s) and inside glass with warm soapy water, rinse and dry or use a commercial glass cleaner. 6. With door open, pull inside glass away from door to clean. Take extra care when cleaning outside surface of inner glass door because of its special reflective coating. Do not remove glass from door. 7. Clean control panel with a damp cloth only. 8. Return drawer, rotor and drip plates to proper locations. Fig. 33 Fig. 34 – 25 – HR7E Rotisserie Oven Technical Manual Page 31 of 80 CLEANING STAINLESS STEEL SURFACES 1. Wash stainless steel parts with warm soapy water. 2. Rinse parts thoroughly. 3. Dry with a soft clean cloth. CLEANING GUIDELINES FOR NONSTICK COATED SURFACES Abrasion and aggressive chemicals reduce the life of the nonstick coating. With proper care, the nonstick coated surface should provide a long life of easy-to-clean service. DO NOT do the following: • DO NOT use abrasive cleaning aids such as steel wool. NOTE: Abrasive pads remove the coating over time, significantly reducing the life of the coating. • DO NOT use sharp instruments such as knives, forks, scrapers or metal objects of any kind. • DO NOT use agressive chemicals such as oven cleaners. NOTE: If cleaner requires gloves, it can’t be used. CAUTION: The chemical components of some cleaner/sanitizers can attack the nonstick surface causing the coating to peel. Always dilute to recommended strength. • DO NOT attempt to burn off or bake off surface contamination. • DO NOT operate more than eight hours without cleaning. How to Clean Nonstick Coated Surfaces: • DO use a mild dish washing soap in warm water • DO use a soft cloth or sponge to remove grease and food residue. NOTE: For removal of heavy buildup, the only pad acceptible for use is the Scotch-Brite Power Pad 2000. • DO rinse and let dry. – 26 – HR7E Rotisserie Oven Technical Manual Page 32 of 80 CLEANING QUARTZ LAMPS CAUTION: Do not clean the quartz lamps in the top of the oven with soap and water. Be very careful when cleaning lamps. Lamps can be broken by mishandling. • Clean lamps with a cloth soaked in alcohol. • Do Not touch lamps with your bare hands. Touching the quartz lamp could shorten the life of the bulb. CLEANING THE TEMPERATURE PROBE (Optional Accessory) Clean after every use. 1. Remove the probe from the probe holder. 2. Unplug probe cord from the probe holder (if needed). 3. Wipe the probe with a cloth moistened in a solution of detergent and water, rinse in clean water and allow to dry. Dry with a soft cloth. 4. Carefully plug probe cord back into the probe holder (if needed). 5. Place probe back in probe holder. – 27 – HR7E Rotisserie Oven Technical Manual Page 33 of 80 WEEKLY CLEANING — HR5E OVENS Clean ceiling of oven interior to remove potential grease build-up. Excessive grease build-up on convection fan blade and / or vent-grate will decrease oven's cooking performance over time. NOTE: For ease of cleaning, replacement fan blade(s) are available from Hobart Service Parts. 1. Open door and remove rotor. Using a nutdriver, unscrew the 7/16" nuts on both sides of the vent-grate (Fig. 35). Fig. 35 2. Lower and remove vent-grate (Figs. 36, 37). Fig. 37 Fig. 36 3. Remove fan blade by unscrewing center nut (clockwise) (Fig. 38). FAN CENTER NUT Fig. 38 – 28 – HR7E Rotisserie Oven Technical Manual Page 34 of 80 4 Clean ceiling area around the elements and convection fan (Figs. 39, 40). Fig. 39 Fig. 40 5. Wash vent-grate and fan blade in a sink with warm soapy water (Fig. 41). 6. Rinse and allow to dry. Fig. 41 7. After cleaning, reinstall fan blade by mating D-shaped fan onto D-shaped shaft and then tightening center nut counterclockwise (Fig. 42). FAN D HOLE Fig. 42 8. Reinstall vent-grate; tighten nuts using 7 /16" nutdriver (Fig. 43). Fig. 43 – 29 – HR7E Rotisserie Oven Technical Manual Page 35 of 80 CENTER NUT WEEKLY CLEANING — HR7E OVEN WITH REAR GLASS DOOR, ACCESS FROM REAR REAR DOOR Clean ceiling of oven interior to remove potential grease build-up. Excessive grease build-up on convection fan blade(s) and / or vent-grate will decrease oven's cooking performance over time. NOTE: For ease of cleaning, replacement fan blade(s) are available from Hobart Service Parts. 1. Open rear glass door. Make sure drive arm is in the downward position (Fig. 44). Fig. 44 2. Remove the vent-grate: Use a 7 / 16 " nutdriver to unscrew two 7 / 16 " nuts, one on each side of the vent (Figs. 45, 46). Fig. 45 Fig. 37 UNSCREW 2 NUTS Fig. 46 – 30 – HR7E Rotisserie Oven Technical Manual Page 36 of 80 3. Remove the center nut that secures the element cover using a 7 / 16" nutdriver (Fig. 47). 4. Allow the element cover to swing down (Figs. 48, 49). Fig. 47 Fig. 48 Fig. 49 5. Remove both fan blades. Unscrew the center nut on each fan blade (clockwise, Fig. 50). FAN CENTER NUT FAN CENTER NUT Fig. 50 6. Clean ceiling of oven interior around elements and convection fan shafts (Fig. 51). 7. Clean element cover while it hangs down (Fig. 52). Fig. 51 Fig. 52 – 31 – HR7E Rotisserie Oven Technical Manual Page 37 of 80 8. Clean the vent-grate and fan blades (Fig. 53). Rinse and allow to dry. Fig. 53 9. After cleaning, reinstall 2 fan blades: Mate D-shaped hole on fan onto D-shaped shaft; then tighten nut (counterclockwise) (Fig. 54). FAN CENTER NUT FAN D HOLE Fig. 54 10. Swing element cover up until all 3 studs protrude through cover. Reinstall element cover: Tighten center nut using a 7 / 16 " nutdriver (Fig. 55). Fig. 55 – 32 – HR7E Rotisserie Oven Technical Manual Page 38 of 80 CENTER NUT 11. Working from rear of oven, position high side of vent-grate toward rear of oven, short side faces center of oven (Fig. 56). HIGH SIDE TOWARD REAR OF OVEN SHORT SIDE TOWARD CENTER Fig. 56 12. Reinstall vent-grate: Tighten 7 / 16" nuts on each side of vent grate using a 7 / 16" nutdriver (Fig. 57). THREAD NUTS ON BOTH SIDES Fig. 57 – 33 – HR7E Rotisserie Oven Technical Manual Page 39 of 80 WEEKLY CLEANING — HR7E OVENS WITH SOLID BACK, ACCESS FROM FRONT Clean ceiling of oven interior to remove potential grease build-up. Excessive grease build-up on convection fan blade(s) and / or vent-grate will decrease oven's cooking performance over time. NOTE: For ease of cleaning, replacement fan blade(s) are available from Hobart Service Parts. 1. Open front door. Remove rotor. Make sure drive arm is in the downward position (Fig. 58). Fig. 58 2. Use a 7 / 16" nutdriver and unscrew two 7 / 16 " nuts, one on each side of the vent-grate. Remove the vent-grate (Figs. 59, 60). Fig. 59 Fig. 37 UNSCREW 2 NUTS Fig. 60 – 34 – HR7E Rotisserie Oven Technical Manual Page 40 of 80 3. Using a 7 / 16" nutdriver, remove the center nut that secures the element cover (Fig. 61). Allow the element cover to swing down toward you (Fig. 62). Fig. 61 Fig. 62 4. Raise element cover up and swing toward front of oven to clear rotor support and rotor arm (Fig. 63). Continue to swing element cover to forwardmost position. ⇑ RAISE ELEMENT COVER UP ➥ ➥ CLEAR ROTOR SUPPORT Fig. 63 – 35 – HR7E Rotisserie Oven Technical Manual Page 41 of 80 5. With element cover in forwardmost position, lift up right side to clear right hinge pin; then lower right side and lift up left corner until left hinge clears left hinge pin (Fig. 64). LEFT HINGE LEFT HINGE PIN Fig. 64 6. Remove two fan blades by unscrewing center nut on fan blades (clockwise, Fig. 65). FAN FAN CENTER NUT Fig. 65 7. Clean ceiling of oven interior around elements and convection fan shafts (Fig. 66). Fig. 66 8. Clean vent-grate, element cover and fan blades in a sink (Fig. 67). Rinse and allow to dry. Fig. 67 – 36 – HR7E Rotisserie Oven Technical Manual Page 42 of 80 CENTER NUT 9. After cleaning, reinstall 2 fan blades: Mate D-shaped hole on fan onto D-shaped shaft; then tighten nut (counterclockwise) (Fig. 68). FAN FAN CENTER NUT CENTER NUT D HOLE Fig. 68 10. Reinstall element cover: Raise left hinge (end of U-chanel) up around left hinge pin (Fig. 69). LEFT HINGE LEFT HINGE PIN Fig. 69 11. Raise right side of element cover up and swing toward front of oven. The right-hinge (end of U-channel) should hang from the right-hinge pin. Element cover should hang straight down from left- and right-hinge pins (Fig. 70). RAISE UP AND SWING FORWARD ⇑ ➥ RAISE UP AND SWING FORWARD ⇑ ➥ RIGHT HINGE Fig. 70 – 37 – HR7E Rotisserie Oven Technical Manual Page 43 of 80 RIGHT HINGE PIN 12. Swing element cover back and raise up to clear rotor support and rotor arm (Fig. 71). Continue swinging element cover back until mounting studs protrude through three holes in element cover. Fig. 71 13. Reinstall element cover: Tighten 7/16" center nut using 7 / 16 " nutdriver (Fig. 72). Fig. 72 14. Working from front of oven, position high side of vent-grate toward rear of oven, short side faces center of oven (Fig. 73). HIGH SIDE TOWARD REAR SHORT SIDE TOWARD CENTER Fig. 73 – 38 – HR7E Rotisserie Oven Technical Manual Page 44 of 80 15. Reinstall vent-grate: Tighten 7 / 16" nuts on each side of vent grate using a 7 / 16" nutdriver (Fig. 74). THREAD NUTS ON BOTH SIDES Fig. 74 – 39 – HR7E Rotisserie Oven Technical Manual Page 45 of 80 MAINTENANCE WARNING: DISCONNECT ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING OR SERVICING. WARNING: HOT GLASS, GREASE, AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING AND SERVICING THE OVEN. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE 1. Control does not light up. 1. ON-OFF switch is not pressed ON. 2. Electric supply is interrupted; check circuit breaker. 2. Cooking too slow. 1. Fan blade(s) and ventilation area require routine cleaning. SERVICE Contact your local Hobart office. FORM 35511 (Feb. 2006) – 40 – HR7E Rotisserie Oven Technical Manual Page 46 of 80 PRINTED IN U.S.A. 1 2 1 2 TB1 3 4 3 31 5 6 6 61 1 2 3 31 10 11 12 1 2 3 4 5 4 9 8 7 1 2 3 1 L1 L2 L3 L1 TB1 5 6 61 1 10 11 12 1 5 4 6 7 8 9 2 TB1 3 2 4 3 31 5 6 5 7 8 9 10 11 3 1 2 3 L2 L1 L2 L3 TB4 2 4 6 61 1 2 3 4 12 KEYPAD 1 N 75 85 SWITCHED AC IN - OVEN TEMP + MEAT PROBE FAN 1 FAN 2 HEAT ROTATE 2 3 LIGHT 1 2 SPARE TB1 1 76 EXT BUZZER CR1 CR2 AC IN CR3 GND CR4 NEUT CR5 SNUBBER COMMON CR6 15 77 4 18 25 TB2.5 31 24 21 24 28 29 28 29 3 2 10 21 16 S1 40 2 3 1 T2 5 T1 L 7 6 T3 87 L2 L3 L1 TB2.7 TB2.3 TB2.7 TB2.3 23 2100W HEAT HEAT HEAT 3 31 7 8 4 * * 7 * 18 A1 A2 8 56 20 * E1 E5 13 E1 E4 20 E2 E3 3100W 6 7 2100W TB1 5 33 11 E2 34 22 TB2.8 50 TB2.2 TB2.8 19 8 50 TB2.2 16 TB3.1 RED 55 44 L2 42 L3 T2 T3 T1 4 TB2.6 6 BLK BRN M3 TB3.8 27 BLK BRN TB3.6 26 TB3.4 WHT BLK 37 34 45 46 A1 TB1 9 A2 10 5 11 6 12 61 13 TB2.1 TB2.1 TB2.1 TB2.1 NOTE 2. E1 LIGHT POSITION IS LOCATED FARTHEST FROM BLOWER MOTORS M2, M3. E2 LIGHT POSITION IS LOCATED CLOSEST TO BLOWER MOTORS M2, M3. TB2.2 TB2.1 17 NOTE 1. GLASS BACK OVEN MODIFIED WITH CONTROLS RELOCATED IS WIRED THE SAME AS SOLID BACK OVEN. DERIVED FROM 00-877996 19 36 TB2.2 TB2.4 * 40W M1 BLUE BLUE M2 38 5 41 66 L1 TB3.5 TB3.7 40 TB3.2 TB3.3 TB3.3 TB3.2 TB3.2 HR7E ELECTICAL WIRING SCHEMATIC HR7E Rotisserie Oven Technical Manual Page 47 of 80 AI 3370 CONTROL EXPANATION MAIN POWER SWITCH ON t P OFF CLOCK TEMPERATURE PROGRAM TIME •F •C STEP t 1 • 2 • 3 4 • • • AM • PM P 7 8 9 START CLOCK 4 5 6 STOP 1 2 3 CLEAR 0 ENTER ADD 5 MIN ADD 5 MIN — Turns oven and controls on or off. — Service use only. When pressed, oven cavity current temperature will display. PROGRAM — Enters program mode to modify a cook program; press P for 3 seconds. CLOCK — Sets the clock for time of day. PROBE — Displays temperature, external meat probe. ADD 5 MIN — Adds 5 minutes to a program step each time it is pressed. START START — Begins cooking cycle. STOP STOP — Stops cycle. SILENCE — Silences beeper. ROTATE — Rotor on/off, pauses cooking cycle. CLEAR CLEAR — Clears time or temperature entry . ENTER ENTER — Accepts time or temperature entry. 0—9 — Enter numeric value(s). 0 1 2 3 4 5 6 7 8 9 HR7E Rotisserie Oven Technical Manual Page 48 of 80 AI 1679 PREVENTIVE MAINTENANCE CHECKLISTS COOKING EQUIPMENT HR5 & HR7 SERIES ROTISSERIE OVENS CHECK FOR PROPER OPERATION Switches - manual Controls Timers Thermostat calibration Motors Lights Blower fan circulation CHECK FOR WEAR AND PROPER Power cord Door latches Oven racks and suppo CHECK FOR PROPER FIT General hardware Door Door seals CLEAN Blower fan MISCELLANEOUS Review error codes Operate HR7E Rotisserie Oven Technical Manual Page 49 of 80 CATALOG OF REPLACEMENT PARTS HR7E ROTISSERIE OVENS ML-132092 ML-132093 ML-132094 ML-132095 A product of HOBART 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 FORM 43102 (May 2005) HR7E Rotisserie Oven Technical Manual Page 50 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS F-43102 (May 2005) -2- HR7E Rotisserie Oven Technical Manual Page 51 of 80 © HOBART HR7E ROTISSERIE OVEN REPLACEMENT PARTS Table of Contents 5 7 9 11 13 15 17 19 OVEN DOORS STEEL OVEN BACK (ML-132094 & ML-132095) OVEN FRAME AND PANELS CONTROLS AND COMPONENTS HEATING AND VENTING ROTISSERIE AND DRIVE MOTOR STACKING KIT ACCESSORIES -3- HR7E Rotisserie Oven Technical Manual Page 52 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 5 2 3 4 42-43 8 7 6 9 1 41 40 19 39 38 18 37 35 32 33 34 11 17 36 12 13 14 20 15 16 21 30 31 22 29 44 23 45 24 25 28 26 27 PL-57716 OVEN DOORS F-43102 (May 2005) -4- HR7E Rotisserie Oven Technical Manual Page 53 of 80 10 HR7E ROTISSERIE OVEN REPLACEMENT PARTS OVEN DOORS ILLUS. PL-57716 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 *33 34 35 36 37 38 *39 40 41 42 43 44 45 PART NO. SC-118-22 00-425900-00028 00-425900-00187 00-425900-00192 00-425900-00187 NS-025-01 WS-019-20 00-877954 00-877954 NS-025-01 WS-019-20 00-425900-00187 00-425900-00192 00-425900-00187 00-425900-00191 00-425900-00098 00-891068 00-360128 00-425900-00099 00-877967 00-360128 SC-118-22 00-425900-00187 00-425900-00188 00-425900-00187 00-425900-00042 00-474831 00-877862 00-891064 00-425900-00027 00-877808 SC-118-22 00-425900-00188 00-425900-00187 00-425900-00096 NS-025-01 WS-019-20 00-877964 00-877963 00-425900-00142 SC-110-13 00-877953 WS-005-42 NAME OF PART AMT. Mach. Screw 10-24 x 5/8 Phil. Truss Hd. ................................................................................... 2 Hinge Assy. (Inner Door) ............................................................................................................ 1 Washer ....................................................................................................................................... 2 Spacer – Inner Glass ................................................................................................................. 2 Washer ....................................................................................................................................... 2 Crown Nut 10-24 (SST) ............................................................................................................. 2 Washer ....................................................................................................................................... 2 Support – Inner Hinge ................................................................................................................ 1 Support – Inner Hinge ................................................................................................................ 1 Crown Nut 10-24 (SST) ............................................................................................................. 2 Washer ....................................................................................................................................... 2 Washer ....................................................................................................................................... 2 Spacer – Inner Glass ................................................................................................................. 2 Washer ....................................................................................................................................... 2 Spacer – Magnet Holder ............................................................................................................. 2 Holder – Magnet Assy. ............................................................................................................... 1 Kit – Inner Door Glass ................................................................................................................ 1 Magnet – Door ........................................................................................................................... 10 Section – Magnet Filler ............................................................................................................... 1 Grip – Handle Attachment .......................................................................................................... 1 Magnet – Door ........................................................................................................................... 14 Mach. Screw 10-24 x 5/8 Phil. Truss Hd. ................................................................................... 2 Washer ....................................................................................................................................... 2 Spacer – Outer Glass ................................................................................................................ 2 Washer ....................................................................................................................................... 2 Section – Magnet Assy. ............................................................................................................. 1 Plug – Handle .............................................................................................................................. 2 Handle Assy. (Incls. Item 27) ..................................................................................................... 1 Kit – Outer Door Assy. (Incls. Items 32 thru 39) ........................................................................ 1 Hinge Assy. ................................................................................................................................ 1 Hinge Assy. (Rear) (Outer Door) ............................................................................................... 1 Mach. Screw 10-24 x 5/8 Phil. Truss Hd. ................................................................................... 2 Tape – Foam ............................................................................................................................. AR Spacer – Outer Glass ................................................................................................................ 2 Washer ....................................................................................................................................... 2 Support – Outer Hinge ............................................................................................................... 1 Crown Nut 10-24 (SST) ............................................................................................................. 2 Washer ....................................................................................................................................... 2 Protection – Edge ....................................................................................................................... 2 Hinge Assy. (RH) ........................................................................................................................ 1 Hinge Assy. (LH) ........................................................................................................................ 1 Retainer – Hinge (Adjustable) .................................................................................................... 1 Mach. Screw 10-32 x 5/8 Phil. Rd. Hd. ....................................................................................... 1 Bearing – Bushing .................................................................................................................... AR Washer ..................................................................................................................................... AR * No Service Part Available, Included In Kit 00-891064. -5- HR7E Rotisserie Oven Technical Manual Page 54 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 4 2-3 1 PL-57717 7-8 5-6 STEEL OVEN BACK (ML-132094 & ML-132095) F-43102 (May 2005) -6- HR7E Rotisserie Oven Technical Manual Page 55 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS STEEL OVEN BACK (ML-132094 & ML-132095) ILLUS. PL-57717 1 2 3 4 5 6 7 8 PART NO. 00-877922 00-877912-00001 00-877912-00002 00-877911 00-877915-00001 00-877915-00002 00-877947-00001 00-877947-00002 NAME OF PART AMT. Cover Assy. (SST) ..................................................................................................................... 1 Panel – Inside (SST) ................................................................................................................... 1 Panel – Inside (Coated) .............................................................................................................. 1 Panel – Spacer Assy. ................................................................................................................. 1 Shield – Drip (Back) (SST) ......................................................................................................... 1 Shield – Drip (Back) (Coated) .................................................................................................... 1 Shield – Drip (SST) ..................................................................................................................... 1 Shield – Drip (Coated) ................................................................................................................ 1 -7- HR7E Rotisserie Oven Technical Manual Page 56 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 5 4 1 6 2 3 7 20 19 10 8 9 18 12 17 13 11 14-15 16 PL-57719 OVEN FRAME AND PANELS F-43102 (May 2005) -8- HR7E Rotisserie Oven Technical Manual Page 57 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS OVEN FRAME AND PANELS ILLUS. PL-57719 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 00-425900-00026 00-877905 00-877796 00-425900-00093 00-425900-00125 00-425900-00094 00-877796 00-877798 00-425900-00137 00-425900-00026 00-425900-00136 00-877797 00-877807 00-877947-00001 00-877947-00002 00-877933 00-877932 00-425900-00206 00-877797 00-877798 NAME OF PART AMT. Panel – Outer (LH) ..................................................................................................................... 1 Retainer - Insulation ................................................................................................................... 1 Plate – Upper Support ................................................................................................................ 1 Panel – Outer (Top) .................................................................................................................... 1 Cover – Vent Hatch .................................................................................................................... 1 Cover – Electrical ....................................................................................................................... 1 Plate – Upper Support ................................................................................................................ 1 Guard – Lower Right ................................................................................................................. 1 Plate – Power Conduits .............................................................................................................. 1 Panel – Outer (RH) ..................................................................................................................... 1 Bin – Spark ................................................................................................................................. 1 Guard – Lower Left ................................................................................................................... 1 Foot (Rubber) ............................................................................................................................. 4 Shield – Drip (Bottom) (ML-132092) .......................................................................................... 2 Shield – Drip (Bottom) (Coated) (ML-132093) ........................................................................... 2 Valve – Drain .............................................................................................................................. 1 Pan – Drain Assy. ....................................................................................................................... 1 Gasket ........................................................................................................................................ 1 Guard – Lower Left ................................................................................................................... 1 Guard – Lower Right ................................................................................................................. 1 -9- HR7E Rotisserie Oven Technical Manual Page 58 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 5 3 4 1 2 35 31 32 33 34 30 10 26-27 6 29 9 11 28 8 13 12 24 7 14 22 15 23 25 16 21 20 17 18 19 CONTROLS AND COMPONENTS F-43102 (May 2005) - 10 - HR7E Rotisserie Oven Technical Manual Page 59 of 80 PL-57720 HR7E ROTISSERIE OVEN REPLACEMENT PARTS CONTROLS AND COMPONENTS ILLUS. PL-57720 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 00-877889 00-877888 00-356946 00-047939 00-877872 00-891067 00-877917-00001 00-877944 00-877854-00002 00-877916-00001 00-877854-00001 00-360145 00-877887 00-877885 00-425900-00105 00-877881 00-042808 00-877989 00-877993 00-877950 PB-005-22 PB-005-23 FE-023-88 00-891067 00-877871 00-877913-00001 00-877913-00002 00-877938 00-877884 00-047939 00-891066 00-877966 00-877882 WL-013-05 NS-011-07 00-877868 00-042287 00-877994 00-877945 00-877902 00-877903 NAME OF PART AMT. Din Rail ........................................................................................................................................ 1 Contactor (3-Pole) ...................................................................................................................... 2 Sensor – Temperature ............................................................................................................... 1 Standoff .................................................................................................................................... AR Panel – Instrument Assy. (Back) ................................................................................................ 1 Kit – Panel Assy. ........................................................................................................................ 1 Block – Terminal (9-Position) ...................................................................................................... 1 Bracket – Terminal Block ............................................................................................................ 1 Box – Electrical (RH) .................................................................................................................. 1 Block – Power (3-Pole) .............................................................................................................. 1 Box – Electrical (LH) .................................................................................................................. 1 Thermostat (High Limit) .............................................................................................................. 1 Capacitor (2.3 uf) (Rotor Motor) ................................................................................................ 1 Capacitor (1.5 uf) (Blower Motor) ............................................................................................. 2 Plate – Mounting ......................................................................................................................... 1 Controller (CPU) .......................................................................................................................... 1 Support – Circuit Board .............................................................................................................. 6 Support – Dual Locking (PCB) ................................................................................................... 6 Standoff – PCB ........................................................................................................................... 2 Block – Terminal (9-Position) ...................................................................................................... 1 Plug – Button 11/4 (32 mm) .......................................................................................................... 1 Plug – Button 11/2 (38 mm) .......................................................................................................... 1 Lug – Ground ............................................................................................................................. 1 Kit – Logo Panel Assy. ............................................................................................................... 1 Panel – Instrument Assy. (Front) ............................................................................................... 1 Switch – Power ......................................................................................................................... 1 Bezel – Power Switch ............................................................................................................... 1 Spacer – Power Switch ............................................................................................................. 1 Cable – Ribbon ........................................................................................................................... 1 Standoff .................................................................................................................................... AR Panel – Membrane Keypad Assy. .............................................................................................. 1 Standoff ...................................................................................................................................... 4 Controller – Display .................................................................................................................... 1 Lockwasher #6 Internal ............................................................................................................. 4 Nut 6-32 Hex (SST) .................................................................................................................... 4 Nut – Tinnerman ....................................................................................................................... AR Clamp – Cable ............................................................................................................................. 1 Tie – Screw Mount ................................................................................................................... AR Holder – Flat Tie ........................................................................................................................ AR Harness – Contactor .................................................................................................................. 1 Harness – CPU ........................................................................................................................... 1 - 11 - HR7E Rotisserie Oven Technical Manual Page 60 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 3 25 5 4 1 2 6 7 24 23 22 8 21 20 9 10 18-19 11 16-17 15 12 13 14 HEATING AND VENTING F-43102 (May 2005) - 12 - HR7E Rotisserie Oven Technical Manual Page 61 of 80 PL-57718 HR7E ROTISSERIE OVEN REPLACEMENT PARTS HEATING AND VENTING ILLUS. PL-57718 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 00-359460-00066 00-360854 00-877799 00-359460-00066 00-891065 00-360854 00-360155 00-359460-00025 00-425900-00038 00-360127-00002 00-422905-00108 NS-025-04 00-359460-00017 NS-025-04 00-359460-00022 00-359460-00046 00-359460-00047 00-356894 00-357813 00-877875 NS-038-13 00-359460-00025 00-360155 00-891065 NS-038-13 NAME OF PART AMT. Strip – Lamp Holder Mounting .................................................................................................... 1 Holder – Quartz Lamp Cap & Base ............................................................................................ 2 Cover – Heater Insulation ........................................................................................................... 1 Strip – Lamp Holder Mounting .................................................................................................... 1 Kit – Lamp Guard Assy. ............................................................................................................. 1 Holder – Quartz Lamp Cap & Base ............................................................................................ 2 Lamp – Quartz ............................................................................................................................ 1 Blower (With Fan Blade) ............................................................................................................ 1 Vent – Chassis Assy. ................................................................................................................. 1 Fan Blade ................................................................................................................................... 2 Nut (LH Thread) .......................................................................................................................... 2 Crown Nut .................................................................................................................................. 1 Plate – Air Deflector ................................................................................................................... 1 Crown Nut .................................................................................................................................. 2 Plate – Ventilating ....................................................................................................................... 1 Element – Heating (208 V., 3100 Watts) .................................................................................... 2 Element – Heating (240 V., 3100 Watts) .................................................................................... 2 Element – Heating (208 V., 2100 Watts) .................................................................................... 1 Element – Heating (240 V., 2100 Watts) .................................................................................... 1 Shield – Heat Assy. .................................................................................................................... 1 Lock Nut 10-24 Hex .................................................................................................................. 10 Blower (With Fan Blade) ............................................................................................................ 1 Lamp – Quartz ............................................................................................................................ 1 Kit – Lamp Guard Assy. ............................................................................................................. 1 Lock Nut 10-24 Hex ................................................................................................................... 2 - 13 - HR7E Rotisserie Oven Technical Manual Page 62 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 1 2 3 4 5 6 7 8 16 20 15 11 10 14 9 19 18 17 PL-57721 12-13 ROTISSERIE AND DRIVE MOTOR F-43102 (May 2005) - 14 - HR7E Rotisserie Oven Technical Manual Page 63 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS ROTISSERIE AND DRIVE MOTOR ILLUS. PL-57721 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 00-877790 00-877941 00-877789 00-359460-00049 00-877920 SC-117-91 00-891061 00-891060 NS-038-04 00-891062 SC-121-61 00-877923-00001 00-877923-00002 NS-015-11 SL-005-09 00-877940 00-877940 SL-005-09 NS-015-11 00-877988 NAME OF PART AMT. Plate – Support (Pivot Side) ....................................................................................................... 1 Seal – Ring ................................................................................................................................. 1 Plate – Support (Motor Side) ...................................................................................................... 1 Seal – Outside Motor Shaft ........................................................................................................ 1 Bracket – Motor Assy. ................................................................................................................ 1 Cap Screw 1/4-20 x 1 Hex Hd. ................................................................................................... 4 Drive Motor (W/Cap) .................................................................................................................. 1 Gear Speed Reducer ................................................................................................................. 1 Lock Nut 1/4-20 Hex .................................................................................................................... 4 Gearbox Drive Arm .................................................................................................................... 1 Mach. Screw 1/4-20 x 5/8 Hex Washer Hd. ................................................................................. 4 Disc – Rotor Assy. (Incls. Items 14 thru 20) (SST) ................................................................... 1 Disc – Rotor Assy. (Incls. Items 14 thru 20) (Coated) ............................................................... 1 Nut 5/16-18 Hex (SST) .................................................................................................................. 7 Spring – Loading ........................................................................................................................ 7 Pin – Support .............................................................................................................................. 7 Pin – Support .............................................................................................................................. 7 Spring – Loading ........................................................................................................................ 7 Nut 5/16-18 Hex (SST) .................................................................................................................. 7 Support – Bearing ...................................................................................................................... 1 - 15 - HR7E Rotisserie Oven Technical Manual Page 64 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 2 3-4 6 7 5 8 1 10 9 11 PL-57724 STACKING KIT F-43102 (May 2005) - 16 - HR7E Rotisserie Oven Technical Manual Page 65 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS STACKING KIT ILLUS. PL-57724 1 2 3 4 5 6 7 8 9 10 11 PART NO. 00-877968 00-877985 WS-005-42 NS-038-13 00-877972 00-877970 SD-039-33 00-891071 SC-117-92 00-891071 SC-117-92 SC-110-39 WS-019-10 NS-038-13 00-877892-00002 00-515194-00002 NAME OF PART AMT. Bracket – Tether ......................................................................................................................... 1 Harness – Stacking Kit ............................................................................................................... 1 Washer ....................................................................................................................................... 2 Lock Nut 10-24 Hex ................................................................................................................... 2 Guide – Wire Assy. .................................................................................................................... 1 Protector – Fat ............................................................................................................................ 1 Self-Tapping Screw ................................................................................................................... 2 Caster – Rigid ............................................................................................................................. 2 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 8 Caster – W/Brake ....................................................................................................................... 2 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 8 Mach. Screw 10-24 x 7/8 Hex Hd. .............................................................................................. 4 Washer ....................................................................................................................................... 4 Lock Nut 10-24 Hex ................................................................................................................... 4 Plate – Conduit Mounting (Stack Kit) .......................................................................................... 1 Sealer (RTU) (Alum.) .................................................................................................................. 1 - 17 - HR7E Rotisserie Oven Technical Manual Page 66 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS 1-2 3-4 5-6 7-8 9-10 12 11 13 14 PL-57725 ACCESSORIES F-43102 (May 2005) - 18 - HR7E Rotisserie Oven Technical Manual Page 67 of 80 HR7E ROTISSERIE OVEN REPLACEMENT PARTS ACCESSORIES ILLUS. PL-57725 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 00-425900-00277 00-425900-00238 00-425900-00278 00-425900-00239 00-425900-00276 00-425900-00237 00-425900-00317 00-425900-00318 00-359580 00-425900-00236 00-360386 00-360297 00-360387 00-425900-00255 00-425774-00032 00-357553-00158 00-357553-00159 NAME OF PART AMT. Rack – Chicken (W/O Pins) (5 Position) .................................................................................... 1 Rack – Chicken (W/O Pins) (5 Position) (Coated) ..................................................................... 1 Rack – Chicken (W/O Pins) (4 Position) .................................................................................... 1 Rack – Chicken (W/O Pins) (4 Position) (Coated) ..................................................................... 1 Basket – Meat (W/O Pins) .......................................................................................................... 1 Basket – Meat (W/O Pins) (Coated) .......................................................................................... 1 Fork – Meat ................................................................................................................................. 7 Fork – Meat (Coated) ................................................................................................................. 7 Spit – V ....................................................................................................................................... 1 Spit – V (Coated) ........................................................................................................................ 1 Sleeve – Spit ............................................................................................................................... 1 Screw – Wing M5 .................................................................................................................... AR Fork – Spit ................................................................................................................................... 2 Shaft – Spit ................................................................................................................................. 1 Spit – Turkey Assy. (Incls. Items 11 thru 14) ............................................................................. 1 Saltshaker .................................................................................................................................. 1 Gloves (Set of 2) ....................................................................................................................... 1 - 19 - HR7E Rotisserie Oven Technical Manual Page 68 of 80 F-43102 (May 2005) HR7E ROTISSERIE OVEN REPLACEMENT PARTS FORM 43102 MAY 2005 HR7E Rotisserie Oven Technical Manual Page 69 of 80 PRINTED IN U.S.A. Online Parts Catalog User Guide Note: It is helpful, but not essential to know the ML (Material List) Number of the equipment for which a part is needed Section 1 – If Equipment ML Number is known Section 2 – If Equipment ML Number is not known HR7E Rotisserie Oven Technical Manual Page 70 of 80 User Guide From hobartservice.com select PARTS Next select SMARTPARTS Web Browser Pop-up blocker must be turned off for this site in order for SmartParts to operate HR7E Rotisserie Oven Technical Manual Page 71 of 80 If the ML Number of the Equipment is known, select Use SmartParts Now (We’ll explain what to do if the ML number of the Equipment is not known in Section 2) Enter the ML number and click on Search SmartParts 104352 For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher 104352 The ML number of this dishwasher is 104352 HR7E Rotisserie Oven Technical Manual Page 72 of 80 Section 1 – If Equipment ML Number is known This is SmartParts home page • Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue HR7E Rotisserie Oven Technical Manual Page 73 of 80 Section 1 – If Equipment ML Number is known Click on the Radio button to select the Parts Catalog Select an appropriate figure size Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part HR7E Rotisserie Oven Technical Manual Page 74 of 80 Section 1 – If Equipment ML Number is known • Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now HR7E Rotisserie Oven Technical Manual Page 75 of 80 Section 1 – If Equipment ML Number is known • This (again) is SmartParts home page If the ML Number of the Equipment is not known, click on the Radio button to select Warewash / Waste Equipment Then click on Continue (Go to Section 1 if you do know the ML number of the Equipment) Click on the Radio button to select UnderCounter Dishwasher Then click on Continue HR7E Rotisserie Oven Technical Manual Page 76 of 80 Section 2 – If Equipment ML Number is not known For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue HR7E Rotisserie Oven Technical Manual Page 77 of 80 Section 2 – If Equipment ML Number is not known Click on the Radio button to select LX Series Dishwashers Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part HR7E Rotisserie Oven Technical Manual Page 78 of 80 Section 2 – If Equipment ML Number is not known Select an appropriate figure size Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now HR7E Rotisserie Oven Technical Manual Page 79 of 80 Section 2 – If Equipment ML Number is not known • HR7E Rotary Ovens April 2012 PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001 RECOMMENDED SPARE PARTS LIST HR7E Rotary Ovens Qty Part Number Description 2 00-913102-00172 Kit, Fan, Motor And Blade 2 00-877885 Capacitor Blower Motor,1.5uf 1 00-877887 Capacitor, 40W Rotor Motor, 2.3uf 1 00-877888 Contactor 1 00-877882 Display Bd. 2 00-356894 Element 2100W 208 Volt - HR7E 2 00-357813 Element 2100W 240 Volt - HR7E 1 00-359460-46 Element 3100W 208 Volt - HR7E 1 00-359460-47 Element 3100W 240 Volt - HR7E 1 00-891060 Gear Speed Reducer With Serial No. Before 46-2006-865 1 00-891062 Gearbox/Drive Arm With Serial No. Before 46-2006-865 1 00891417 Gearbox/Drive Arm With Serial No. After 46-2006-865 1 00-877881 Main Control Bd. 1 00-877913-1 Main Power Switch 2 00-360155 Quartz Heater 1000w 1 00-877884 Ribbon Cable 1 00-891061 Rotor Motor, 40W (includes Capacitor) 1 00-356946 Temperature Probe 1 00-360145 Thermostat ( hi-limit) 1 00-891066 Touch Pad Assy. HR7E Rotisserie Oven Technical Manual Page 80 of 80
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