Fan_Clutch_Cover Haldex Fan Clutches
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Issued: 2/1/2010 Catalog #: CQ-10001 HKC Mfg Code: HKC Fleet Solutions - Fan Clutch Application Guide 2010 2009 Table of Contents 12−FAN CLUTCHES 12 − Fan Clutches Table of Contents Part Number Index General Information Foreword Core Return Guidelines Application Guidelines Horton Components Horton Repair Kit Reference Horton® Fan Clutches Caterpillar, Cummins, & Detroit in MCI Applications (HT/S AdvantageTM) Caterpillar 3176 (Model S & HT/S AdvantageTM) Caterpillar 3306 (HT/S AdvantageTM) Caterpillar 3406 (Model S & HT/S AdvantageTM) 4 Belt Groove 6, 8, 10K Multi−Groove Caterpillar 3406, 3406B (Direct Drive) Caterpillar 3406, 3406E, C11, C13, C15 & C16 (DriveMaster®) Cummins (EC450®) Cummins "C" Series (Model S) Cummins ISB (DriveMaster®) Cummins ISL (DriveMaster®) Cummins ISM (DriveMaster®) Cummins ISX (DriveMaster®) Cummins ISX (HT/S AdvantageTM) Cummins ISX & N14 (HT/S AdvantageTM) Cummins L10 Series (Direct Drive) Cummins L10 Series (Model S & HT/S AdvantageTM) Cummins L10 & N14 (Model S) Cummins Ford NTC Series (Model S) Cummins NT, NTC (Direct Drive) Cummins NTC, NT88, 444 Series (Model S & HT/S AdvantageTM) Cummins N14 Series (Model S & HT/S AdvantageTM) Detroit 6V92, 8V92, 8V71, 6V71 & 12V71 Series (Model S) Detroit 60 Series (Direct Drive) Detroit 60 Series (DriveMaster®) Detroit 60 Series (Model S & HT/S AdvantageTM) 3 & 4 Belt Groove 6, 10, 14K Multi−Groove 12−1 12−3 12−4 12−5 12−6 12−12 12−14 12−15 12−16 12−17 12−18 12−20 12−21 12−22 12−23 12−24 12−25 12−26 12−27 12−28 12−29 12−30 12−31 12−32 12−34 12−35 12−36 12−37 12−38 12−39 12−40 12−41 12−42 12−43 12 − 1 12−FAN CLUTCHES Mack ASET AI (DriveMaster® Two−Speed) Volvo VE D12 (DriveMaster PolarExtreme®) KysorTM/Borg Warner Style Fan Clutches Gold Top® Kits Horton® Fan Clutch Components/Repair Kits Major Overhaul Kits Super Kits Seal Kit Facing/Liner Kit Spacers & Adapters Thermal Switches Solenoid Valve & Filter Fan Blades KysorTM/Borg Warner Style Components KysorTM/Borg Warner Style Kits and Components Temperature Controls/Shutterstats Maintenance Troubleshooting Troubleshooting Troubleshooting 12 − 2 Table of Contents 12−44 12−45 12−46 12−47 12−48 12−49 12−50 12−51 12−52 12−53 12−54 12−55 12−56 12−57 12−58 12−59 12−62 Part Number Index Part Number RF14200K RF142561K RF14256K RF142SK RF145K RF14LK RF14SBLK RF14SK RF35029 RF35030 RF35031 RF36029 RF36030 RF36031 RF790000X RF790001X RF790002X RF790003X RF790004X RF790005X RF790007X RF790008X RF790009X RF790010X RF790011X RF790012X RF790013X RF790014X RF790015X RF790016X RF790017X RF790018X RF790021X RF790023X RF791000X RF791001X RF791002X RF791003X RF791004X RF791005X RF791006X RF791007X RF791008X RF791009X RF791010X RF791011X RF791012X RF791013X RF791014X RF791015X RF791016X RF791017X RF791018X RF791019X RF791020X RF791021X RF791022X RF791023X RF791024X RF791025X RF791026X RF791027X RF791028X RF791029X RF791030X RF791031X RF791032X RF791033X RF791034X RF791035X RF791036X RF791037X RF791038X RF791039X RF791040X RF791041X RF791069X RF791073X RF791076X RF791093X RF799011X Type S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S Page # 12−47 12−47 12−47 12−47 12−47 12−47 12−47 12−47 12−57 12−57 12−57 12−57 12−57 12−57 12−37 12−38 12−37 12−39 12−39 12−18 12−18 12−35 12−42 12−32 12−42 12−24 12−24 12−16 12−16 12−32 12−32 12−42 12−34 12−32 12−37 12−32 12−18 12−18 12−38 12−18 12−38 12−18 12−18 12−38 12−38 12−42 12−17 12−18 12−18 12−16 12−37 12−18 12−32 12−38 12−18 12−32 12−32 12−43 12−42 12−16 12−38 12−18 12−17 12−32 12−32 12−43 12−32 12−43 12−32 12−16 12−32 12−42 12−20 12−15 12−15 12−15 12−20 12−30 12−20 12−29 12−27 Part Number RF799065X RF799067X RF799103X RF799168X RF799223X RF799334X RF799339X RF799437X RF799809X RF80001X RF80005X RF8000KCK RF8000KSK RF8101K RF8201K RF8202K RF8203K RF8204K RF85001X RF85002X RF85003X RF8500KCK RF8500KLK RF8500KSK RF88001X RF88003X RF8800KCK RF8800KLK RF991762202 RF991762502 RF991813253 RF991900 RF991902 RF991903 RF991918 RF991933 RF992013 RF993249 RF993272 RF993273 RF993280 RF993282 RF993284 RF993286 RF993287 RF993293 RF993294 RF993295 RF993296 RF993343 RF993412 RF993427 RF993428 RF993603 RF993605 RF993606 RF993607 RF993610 RF993615 RF993616 RF993617 RF993619 RF993625 RF993626 RF993630 RF993653 RF993654 RF993655 RF993658 RF993665 RF994002 RF994039 RF994040 RF994052 RF994053 RF994072 RF994073 RF994074 RF994105 RF994116 RF994117 12−FAN CLUTCHES Type S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S Page # 12−41 12−41 12−22 12−28 12−41 12−22 12−22 12−22 12−22 12−46 12−46 12−56 12−56 12−56 12−56 12−56 12−56 12−56 12−46 12−46 12−46 12−56 12−56 12−56 12−46 12−46 12−56 12−56 12−55 12−55 12−55 12−31 12−36 12−36 12−21 12−36 12−40 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−54 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−53 12−54 12−52 12−52 12−52 12−52 12−52 12−52 12−52 12−55 12−55 12−55 Part Number RF994155 RF994156 RF994205 RF994305 RF994307 RF994314 RF994315 RF994319 RF994322 RF994343 RF994346 RF994349 RF994900 RF994985 RF996019 RF996048 RF999110 RF999285 RF999416 RF999801 RF999809 RF999820 RF999947 Type S S S S S S S S S S S S S S S S S S S S S S S Page # 12−55 12−55 12−50 12−49 12−49 12−48 12−48 12−51 12−49 12−49 12−50 12−51 12−49 12−49 12−23 12−23 12−25 12−41 12−26 12−28 12−22 12−45 12−44 Part Number Type Page # Type "O" = OEM P/N, Type "S" = Service P/N If OEM part # is not found on page listed, refer to the MCR for applicable cross reference. 12 − 3 12−FAN CLUTCHES Foreword PURPOSE OF THIS SECTION This section is designed as a reference for Haldex Commercial Vehicle Systems new and remanufactured air brake system components and accessories, sold under the Haldex and Midland product names. Products described include all pertinent information needed to replace an OEM installed component or to help design an original installation. If there is a service number for a given part, it is noted in the product number table. DESIGN FLEXIBILITY The products presented in this section are described by function and usage. Technical data and mounting configurations are also provided. Throughout this section, reference is made to numerous specific OEM applications. This section is not, however, intended to be a mutually exclusive listing of all part numbers and designs available. Should the need for a design not presented occur, contact your Haldex Commercial Vehicle Systems sales representative for additional information. WARRANTY INFORMATION Proper service and repair are important to the safe, reliable operation of any motor vehicle. To prevent personal injury and/or vehicle damage, careful and cautious service procedures recommended by the vehicle manufacturer should be followed by anyone servicing a motor vehicle. For details on warranty of Haldex Commercial Vehicle air brake system components and accessories, refer to L20221 Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Form. To obtain further information, visit the www.haldex.com website, select North America/English in drop down box then search for Warranty. ORDERING PROCEDURE Most customers can place electronic orders on the www.haldex.com website by obtaining a username and password or by using EDI. For additional information about electronic orders or to place an order by phone or fax, contact Customer Service in U.S. or Canada at numbers listed below: U.S. Customer Service: Phone: 800−643−2374 Fax: 800−533−1941 Mail: Commercial Vehicle Systems Haldex Brake Products Corporation Attn: Customer Service Department 10930 N. Pomona Ave. Kansas City, MO 64153 Canada Customer Service: Phone: 800−267−9247 Fax: 519−621−3924 Mail: Commercial Vehicle Systems Haldex Limited Canadian Distribution Centre Attn: Customer Service Department 500 Pinebush Road, Unit 1 Cambridge, Ontario N1T 0A5 IMPORTANT NOTICE The data listed herein is correct to the best of Commercial Vehicle Systems knowledge and belief, having been compiled from reliable and official sources of information. However, COMMERCIAL VEHICLE SYSTEMS CANNOT ASSUME ANY RESPONSIBILITY for possible error or misapplication of the product. Final determination of the suitability of the products for the use contemplated by the Buyer is the sole responsibility of the Buyer. Commercial Vehicle Systems shall have no responsibility in connection with this suitability. It is not our intention to imply that any of the components in this catalog in connection with an engine make or model are made by any engine manufacturer. Copyright 2010 Commercial Vehicle Systems Haldex Brake Products Corporation 10930 N. Pomona Ave. Kansas City, MO 64153 All rights reserved. Materials may only be reproduced with written permission of Commercial Vehicle Systems. 12 − 4 Core Return Guidelines 12−FAN CLUTCHES WHAT YOU NEED TO LOOK FOR: 1. Core is complete and not disassembled. The fan clutch core must include a bracket, sheave, PFD (piston friction disk),and an air chamber. 2. The fan clutch core cannot be broken, cracked, welded or galled. 3. The sheave and air chamber must spin freely. 4. Core has not been damaged by non−operational causes such as fire, rust, or rough handling. 5. The fan clutch core must be a part number specified by Haldex that is acceptable for exchange. APPLICABLE CREDIT: 1. If none of the above conditions exist (1, 2, 3 or 4), full credit is applicable. 2. If any one of the above conditions exist, fifty percent (50%) credit is applicable. 3. If two or more of the above conditions exist, no credit is applicable. Refer to Core Policy L00036 for additional information on core credits, core return procedures, core changes, core acceptance, core refunds, and freight. PRINCIPLE COMPONENT PARTS: PROCEDURES FOR CORE IDENTIFICATION: A. Sticker Check A "Good" core should have a product number which matches the listed acceptable product numbers. (If sticker is not available, go to steps B & C). B. Visual Check A "Good" core should match match one of the graphics and notes listed on the following pages. CASTING NUMBER LOCATIONS: Sheave On the edge of the back rim Bracket Front surface near shaft Air Chamber Front surface (smooth type has no casting numbers) 12 − 5 12−FAN CLUTCHES VEHICLE MODEL & YEAR Application Guidelines ENGINE MAKE & MODEL OEM # Cummins C−Series 980008 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 790012 RF790012X 790005 RF790005X 790008 RF790008X 790002 RF790002X 790003 RF790003X 790003 RF790003X 790003 RF790003X 790015 RF790015X 791008 RF791008X 791007 RF791007X 791013 RF791013X 791012 RF791012X 790002 RF790002X 791016 RF791016X 791009 RF791009X 790010 RF790010X 790016 RF790016X 790017 RF790017X 790003 RF790003X 790004 RF790004X 790009 RF790009X BLUEBIRD 1988 & UP, School Bus FORD 1974−86, CL9000 Caterpillar 3406 990058 1973 & UP, L9000, W9000 Cummins PT270, NTC Series 990019 1977 & UP, CL9000 Cummins NTC Series 990026 1974 & UP, L9000 Detroit Diesel 8V71, 6V92 990031 1975 & UP, W−WT9000 Detroit Diesel 8V71T, TT, TA, 6V92T, TT 8V92TA Detroit Diesel 6V92TT, 8V92TT 990031 1978 & UP, CL9000 990031 FREIGHTLINER 10/88 & UP, ALL Caterpillar 3176 990083 1988 & UP, ALL Caterpillar 3406 ATTAC 991022 1989 & UP, ALL Caterpillar 3406 ATAAC 991021 1989 & UP, Replaces HT550 & D.H. 1990 & UP, ALL Caterpillar 3406 − Caterpillar 3306 991050 1975 & UP, ALL Cummins NTC Series 990026 1987 & UP, ALL Cummins NTC Series, Big Cam IV Cummins NTC Series 991015 1989, COE & Conventional 1990 & UP, FLD112 Cummins L−10 990006 Cummins L−10 990092 1989 & UP, ALL Cummins L−10 990007 1970 & UP, ALL Detroit Diesel 8V71N & T 990031 1975 & UP, ALL Detroit Diesel 8V92T, TA, 8V71 990047 1988 & UP, ALL Detroit Diesel 60 Series 990041 1988 & UP, ALL 12 − 6 991084 Application Guidelines VEHICLE MODEL & YEAR 12−FAN CLUTCHES ENGINE MAKE & MODEL OEM # Detroit Diesel 8V71N & T, 6V92TT, 8V92T 990031 1988 & UP, 8000 Series, 9400 & Paystar 4/1974 & UP, 4070B, Transtar II 1975 & UP, 4200−4300 Conventional Transtar II 1981−82, C09670 & Eagle Caterpillar 3176 991023 Caterpillar 3406 990058 Caterpillar 3406 − Caterpillar 3406 990058 1983 & UP, C09670 & Eagle Caterpillar 3406 990063 1984 & UP, 9370 Conventional 8/86−11/86, 9370, 9670 Caterpillar 3406 − Caterpillar 3406 ATAAC 991007 1987 & UP, 9300, 9600 & 9700 1987 & UP, 9400 Caterpillar 3406 ATAAC 991016 Caterpillar 3406 991032 1973−74, 4200−4300 Conventional Transtar II 1973 & UP, Paystar 5000 Cummins Super 250, 270, NTA 370 Cummins Super 250 990012 1974 & UP, 4070B Transtar II NTC 290, 350, NTA 400 1975 & UP 4100 Conco Cummins Super 250 990023 990026 1981 & UP, C09670 & Eagle Cummins F290/NTC 290, 350, 400 Cummins NTC 400 Paystar 5050, 5070 Cummins NTC Series 990012 1985 & UP, S−Series, 8300 Cummins B.C.IV 991001 1988 & UP, 9300, 9600 & 9700 1986 & UP, ALL Cummins NT88 991001 Cummins L−10 991000 1991 & UP, 8000 Cummins L−10 991039 1991 & UP, 8000, 9000 Cummins N14 991044 1994 & UP, 8000 Cummins N14 991106 1973 & UP, Paystar 5000 Detroit Diesel 6V92, 8V92, 8V71N & T 990031 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 790003 RF790003X 791015 RF791015X 790005 RF790005X 790005 RF790005X 790005 RF790005X 790005 RF790005X 790005 RF790005X 791002 RF791002X 791003 RF791003X 791017 RF791017X 790000 RF790000X 790001 RF790001X 790001 RF790001X 790002 RF790002X 790000 RF790000X 790000 RF790000X 791000 RF791000X 791000 RF791000X 791001 RF791001X 791018 RF791018X 791019 RF791019X 791026 RF791026X 791003 RF790003X HENDRICKSON 1975 & UP, ALL INTERNATIONAL 990023 990012 12 − 7 12−FAN CLUTCHES VEHICLE MODEL & YEAR Application Guidelines ENGINE MAKE & MODEL OEM # ALL, 4070B, Transtar II, 4100 Conco 1978 & UP, S−2225 Detroit Diesel 8V92, 8V71N & T, 6V92TT Detroit Diesel 6−71 990031 1983 & UP, Paystar 5000 Detroit Diesel 6V92, 8V71, 8V92 990032 1983 & UP, C09670 & Eagle 990034 1983 & UP, 4200 & 4300, 9370 Conventional 1991 & UP, 9400 Detroit Diesel 6V92, 8V71TTA, 8V92 Detroit Diesel 6V92 Not Turbo Charged Detroit Diesel 60 Series 1991 & UP, 9600, 9700 Detroit Diesel 60 Series 991061 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 790003 RF790003X 790003 RF790003X 790003 RF790003X 790003 RF790003X 790003 RF790003X 791023 RF791023X 791031 RF791031X 790014 RF790014X 791025 RF791025X 790005 RF790005X 790007 RF790007X 791005 RF791005X 791020 RF791020X 791014 RF791014X 790000 RF790000X 790000 RF790000X 791004 RF791004X 791006 RF791006X 790010 RF790010X 790013 RF790013X 790003 RF790003X 790004 RF790004X 790009 RF790009X INTERNATIONAL (Cont.) 990031 990032 991062 KENWORTH 1988 & UP, ALL Caterpillar 3176 990081 1992 & UP, T−450 Caterpillar 3176 991082 1975 & UP, ALL Caterpillar 3406 990058 1988 & UP, T−600 Caterpillar 3406 990062 ALL, W900B, T600A, T800 Caterpillar 3406 991009 1990 & UP, T−600, T−800 Caterpillar 3406 991046 1992 & UP, T−600, T−800 Caterpillar 3406 991076 1974 & UP, ALL Cummins NTA, NTC Series 990012 1975 & UP, ALL Cummins NTA, NTC Series 990026 1985 & UP, T−600 Cummins NTC, BC III & IV 991004 1985 & UP, T−600 Cummins NTC, BC III & IV 991005 ALL Cummins L−10 OAC 990006 ALL, T−400A, T−450 Cummins C−Series 990080 1970−74, ALL Detroit Diesel 6V71, 8V71T 990032 1975 & UP, ALL 6V92, 6V71, 12V71 ALL, 4 GR. S Detroit Diesel 8V71N, T, 8V92N, T Detroit Diesel 60 Series 990048 12 − 8 990041 Application Guidelines VEHICLE MODEL & YEAR 12−FAN CLUTCHES ENGINE MAKE & MODEL OEM # 1990 & UP, 4 GR. HT/S Detroit Diesel 60 Series 991051 1990 & UP, ALL Detroit Diesel 60 Series 990099 1990 & UP, ALL Detroit Diesel 60 Series 991064 1988 & UP, ALL Caterpillar 3176 990081 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 791011 RF791011X 790018 RF790018X 791024 RF791024X 790014 RF790014X 790000 RF790000X 790002 RF790002X 790003 RF790003X 790004 RF791004X 790005 RF790005X 790001 RF790001X 790010 RF790010X 790003 RF790003X 790009 RF790009X 790002 RF790002X 791028 RF791028X 790005 RF790005X 790000 RF790000X 790002 RF790002X 791010 RF791010X KENWORTH (Cont.) MACK 1976 & UP, ALL 1:1 Cummins NTC Series 990012 1976 & UP, ALL 1.2:1 Cummins NTC, NTA 400 990026 1976 & UP, ALL 1:1 DDC 8V71N, T, 6V92TT, 8V92T 990031 1976 & UP, ALL .8:1 DDC 8V71N, T, TV92T, 12V71 990047 MARMON 1975 & UP, ALL Caterpillar 3406 990058 1975 & UP, ALL 990023 ALL Cummins NTC 290, 335, 350, NH 230, Super 250 Cummins L−10 1975 & UP, ALL DDC 8V71N, T, 6V92TT, 8V92T 990031 ALL DDC Series 60 990077 990006 OSHKOSH 1975 & UP, ALL Cummins NTC Series 990026 PETERBILT 1992 & UP, 320 Cement Truck 1975 & UP, Conventional & & COE 1972−74, ALL Caterpillar 3306 991090 Caterpillar 3406 990059 Cummins NTC Series 990012 1975 & UP, Conventional & COE 1985 & UP, 375, 377, 379 Cummins NTC 230−350 990026 Cummins NTC @2 230, 250 991040 12 − 9 12−FAN CLUTCHES VEHICLE MODEL & YEAR Application Guidelines ENGINE MAKE & MODEL OEM # 1986 & UP, ALL Cummins L−10 990006 1988 & UP, 320 Cummins C−Series 990080 4/78 & UP, Conventional & COE 1:1 1975 & UP, Conventional & COE .8:1 ALL DDC ALL "V" Engines 990032 DDC ALL "V" Engines 990048 DDC 60 Series 990077 1976 & UP, ALL .8:1 DDC 8V71N & T, 8V92T, 12V71 990047 1976−1985 Caterpillar 3306 990810 ALL, WCA Caterpillar 3176 990089 1975 & UP, Autocar Caterpillar 3406 990059 1976 & UP, Volvo White Caterpillar 3406 990059 1976 & UP, General Caterpillar 3406 990060 1991 & UP, ALL Caterpillar 3406 991067 ALL, Astro DR Caterpillar 3406 990060 1975 & UP, Autocar 1:1 Cummins NTC Series − 1975 & UP, Autocar 1.2:1 Cummins NTC Series 990023 1975 & UP, Autocar .8:1 Cummins NTC Series 990026 1985 & UP, Autocar Cummins L−10 990006 ALL, WC, WJ, WI, WX Cummins L−10 990006 1991, ALL 1:1 Cummins L−10, N14 991056 1991, ALL 1.2:1 Cummins L−10, N14 991055 1975 & BEFORE, HV & JV 9500 Conventional 1975 & UP, Autocar 1:1 DDC 6V53 − DDC 8V71N & T, 6V92TT, 8V92T DDC 8V71N & T, 8V92T, 12V71 990031 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 790010 RF790010X 790013 RF790013X 790003 RF790003X 790004 RF791004X 790009 RF790009X 790004 RF791004X 791012 RF791012X 790014 RF790014X 790005 RF790005X 790005 RF790005X 790005 RF790005X 791027 RF791027X 790005 RF790005X 790000 RF790000X 790001 RF790001X 790002 RF790002X 790010 RF790010X 790010 RF790010X 791021 RF791021X 791022 RF791022X 790003 RF790003X 790003 RF790003X 790004 RF790004X PETERBILT (Cont.) VOLVO WHITE GMC 1975 & UP, Autocar 8:1 12 − 10 990047 Application Guidelines VEHICLE MODEL & YEAR 12−FAN CLUTCHES ENGINE MAKE & MODEL OEM # 1978 & BEFORE, DP9502 DDC 12V71 Astro/Titan − 1988 & UP Detroit Diesel 60 Series 990040 ALL, Road Boss II Detroit Diesel ALL "V" Engines, Road Commander II, Road Expediter II Detroit Diesel 60 Series 990048 HORTON REMAN NUMBER MIDLAND SERVICE NUMBER 790004 RF790003X 790011 RF790011X 790004 RF791004X 790009 RF790009X 790005 RF790005X 790002 RF790002X 790003 RF790003X VOLVO WHITE GMC (Cont.) ALL, W−G 990077 WESTERN STAR 1976 & UP, ALL Caterpillar 3406 990058 1975 & UP, ALL Cummins NTC Series 990026 1975 & UP, ALL 1:1 DDC 8V71N & T, 6V92TT, 8V92T 990031 12 − 11 12−FAN CLUTCHES Horton Components Pneumatic Fan Clutch Controls Solenoid Valve Illustrations RF993249 RF993272 RF993282 RF993293 and RF003294 12 − 12 Horton Components 12−FAN CLUTCHES Pneumatic Fan Clutch Controls Solenoid Valve Illustrations RF993284 RF993286 RF993295 RF993296 RF993427 RF993428 12 − 13 12−FAN CLUTCHES Horton Repair Kit Reference HORTON FAN CLUTCH TO REPAIR KIT QUICK REFERENCE STANDARD PART # ADVANTAGE PART # MINOR SEAL KIT PART # MAJOR KIT PART # SUPER KIT PART # RF590000X RF590001X RF590002X RF590003X RF590004X RF590005X RF590007X RF590008X RF590009X RF590010X RF590011X RF590012X RF590013X RF590014X RF590015X RF590016X RF590017X RF590018X RF591000X RF591001X RF591002X RF591003X RF591004X RF591005X RF591006X RF591007X RF591008X RF591009X RF591010X RF591011X RF591012X RF591013X RF591014X RF591015X RF591016X RF591017X RF591018X RF591019X RF591020X RF591021X RF591022X RF591023X RF591024X RF591025X RF591026X RF591027X RF591028X RF591029X RF591030X RF591031X RF591032X RF591033X RF591034X N/A N/A N/A N/A N/A N/A N/A RF790000X RF790001X RF790002X RF790003X RF790004X RF790005X RF790007X RF790008X RF790009X RF790010X RF790011X RF790012X RF790013X RF790014X RF790015X RF790016X RF790017X RF790018X RF791000X RF791001X RF791002X RF791003X RF791004X RF791005X RF791006X RF791007X RF791008X RF791009X RF791010X RF791011X RF791012X RF791013X RF791014X RF791015X RF791016X RF791017X RF791018X RF791019X RF791020X RF791021X RF791022X RF791023X RF791024X RF791025X RF791026X RF791027X RF791028X RF791029X RF791030X RF791031X RF791032X RF791033X RF791034X RF791035X RF791036X RF791037X RF791038X RF791039X RF791040X RF791041X RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994205 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994314 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994315 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994307 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 RF994342 12 − 14 Horton® Fan Clutches 12−FAN CLUTCHES Caterpillar, Cummins, & Detroit in MCI Applications (HT/S AdvantageВ™) SKU# Product Description A A1 B C D E G H Drive Ratio Approx. Weight Core Group RF791039X 2 Groove Reman. Caterpillar, Cummins, Detroit, Advantage Series (Model HT/S) 7.27" 8.77" 6.33" 1.75" 3.50" 2.00" 3.17" 3.17" 1:1 46 lbs. FC10H1 RF791040X 2 Groove Reman. Caterpillar, Cummins, Detroit, Advantage Series (Model HT/S) 7.27" 9.25" 6.33" 1.75" 3.50" 2.00" 3.17" 3.17" 1:1 48 lbs. FC10H1 RF791041X 2 Groove Reman. Caterpillar, Cummins, Detroit Diesel, Advantage Series (Model HT/S) in MCI Applications 6.95" 9.25" 6.33" 1.75" 3.50" 2.00" 3.17" 3.17" 1:1 48 lbs. FC10H1 12 − 15 12−FAN CLUTCHES Horton® Fan Clutches Caterpillar 3176 (Model S & HT/S AdvantageВ™) 8K Poly V, 1V Belt Groove SKU# Product Description A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF790014X Reman. Caterpillar 3176 Advantage Series (Model S) 7.50" 7.75" 5.21" 1.08" 6.00" 5.00" 5/16−18 TAP 2.00" 2.32" 1:1 40 lbs. 1 FC00H1 RF790015X Reman. Caterpillar 3176 Advantage Series (Model S) 6.25" 9.00" 7.07" 1.08" 3.50" 2.00" 1.25" 2.50" 2.75" 2.00" 2.32" − 40 lbs. 2 FC00H1 RF791015X Reman. Caterpillar 3176 Advantage Series (Model HT/S) 7.50" 7.75" 6.08" 1.08" 6.00" 5.00" 5/16−18 TAP 2.00" 2.32" 1.2:1 44 lbs. 3 FC10H1 RF791025X Reman. Caterpillar 3176 Advantage Series (Model HT/S) 7.50" 7.75" 6.08" 1.08" 6.00" 5.00" 5/16−18 TAP 2.00" 2.32" − 44 lbs. 3 FC10H1 RF791035X Reman. Caterpillar 3176 Advantage Series (Model HT/S) 6.25" 9.00" 6.72" 1.08" 3.50" 2.00" 1.00" 2.00" 2.32" 1.12:1 45 lbs. 4 FC10H1 12 − 16 Horton® Fan Clutches 12−FAN CLUTCHES Caterpillar 3306 (HT/S AdvantageВ™) SKU# Product Description A B C D E F G H Belt Groove Drive Ratio Approx. Weight Core Group RF791012X Reman. Caterpillar 3306 Advantage Series (Model HT/S) 7.16" 6.86" 1.93" 3.50" 6.00" 1.99" 2.00" 4.99" 5/16−18 TAP 1.50" 2.50" 7.00" 4.00" 5 − 44 lbs. FC10H1 RF791028X Reman. Caterpillar 3306 Advantage Series (Model HT/S) 8.00" 6.86" 1.93" 3.50" 1.99" 2.00" 2.50" 7.00" 4.00" 4 0.8:1 1:1 44 lbs. FC10H1 12 − 17 12−FAN CLUTCHES Horton® Fan Clutches Caterpillar 3406 (Model S & HT/S AdvantageВ™) 4 Belt Groove 12 − 18 Horton® Fan Clutches SKU# Product Description 12−FAN CLUTCHES A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF790005X 4 Groove Reman. CAT 3406 Advantage Ser. (Model S) 8.50" − 7.28" 2.31" 3.50" 1.99" 1.50" 2.00" 2.50" 3.25" 10.00" 5.00" 0.88:1 52 lbs. 4 FC00H1 RF790007X 4 Groove Reman. CAT 3406 Advantage Ser. (Model S) 7.50" − 7.28" 2.31" 3.50" 1.99" 1.50" 2.50" 10.00" 5.00" 1:1 43 lbs. 5 FC00H1 RF791002X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 7.08" − 7.28" 2.32" 3.50" 1.99" 2.00" 2.50" 5.00" 4.00" 1.07:1 44 lbs. 1 FC10H1 RF791003X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 9.30" 7.08" 7.28" 2.24" 3.50" 1.99" 2.50" 5.00" 4.00" 1.05:1 44 lbs. 2 FC10H1 RF791005X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 8.50" − 7.29" 2.30" 3.50" 1.99" − 8.00" 5.00" 0.88:1 1:1 44 lbs. 8 FC10H1 RF791007X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 6.25" 9.50" 7.28" 8.51" 2.31" 3.50" 1.99" 1.00" 1.25" 2.50" 10.00" 5.00" 1.2:1 55 lbs. 7 FC10H1 RF791008X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 7.50" 9.50" 7.28" 2.31" 3.50" 1.99" 2.50" 10.00" 5.00" 1:1 50 lbs. 7 FC10H1 RF791013X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 6.25" 9.50" 7.28" 2.31" 6.00" 5.00" 5/16−18 TAP 10.00" 5.00" − 50 lbs. 7 FC10H1 RF791014X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 7.00" − 7.29" 2.30" 3.50" 1.99" 2.00" 1.50" 7.00" 5.00" − 51 lbs. 8 FC10H1 RF791017X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 9.30" 7.08" 7.30" 2.31" 2.32" 3.50" 1.99" 2.00" 2.50" 10.00" 5.00" 1.13:1 50 lbs. 6 FC10H1 RF791020X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 7.00" − 7.29" 2.30" 3.50" 1.99" − 8.00" 5.00" 1.2:1 55 lbs. 8 FC10H1 RF791027X 4 Groove Reman. CAT 3406 Advantage Ser. (Model HT/S) 7.50" − 7.28" 2.31" 3.50" 1.99" 1.50" 2.50" 10.00" 5.00" 1.13:1 55 lbs. 3 FC10H1 12 − 19 12−FAN CLUTCHES Horton® Fan Clutches Caterpillar 3406 (Model S & HT/S AdvantageВ™) 6, 8, 10K Multi−Groove SKU# Product Description A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF791038X 10K, 6K Multi−Groove Reman. Caterpillar 3406 Advantage Series (Model HT/S) 7.70" 6.77" 8.00" 1.93" 6.00" 4.99" 5/16"−18 TAP 2.69" 5.00" 1.2:1 44 lbs. 3 FC10H1 RF791069X 8K, 6K Multi−Groove Reman. Caterpillar 3406 Advantage Series (Model HT/S) 7.50" 9.00" 7.28" 1.94" 3.50" 1.99" − 4.18" 5.00" − 49 lbs. 1 FC10H1 RF791076X 10K, 6K Multi−Groove Reman. Caterpillar 3406 Advantage Series (Model HT/S) 7.70" 6.77" 8.00" 1.93" 6.00" 4.99" − 4.22" 5.00" − 62 lbs. 2 FC10H1 12 − 20 Horton® Fan Clutches 12−FAN CLUTCHES Caterpillar 3406, 3406B (Direct Drive) SKU# Product Description RF991918 New 4 Groove CAT 3406, 3406B (Direct Drive) A A1 B C D E F G H Drive Ratio 7.50" − 6.25" 2.32" 3.50" 1.99" − 10.00" 5.00" 1.13:1 12 − 21 12−FAN CLUTCHES Horton® Fan Clutches Caterpillar 3406, 3406E, C11, C13, C15 & C16 (DriveMaster®) SKU# A A1 B C D E F G H Drive Ratio Wt. Pic. # Core Group RF799103X Reman. 4 Groove CAT 3406, 3406E, C15 & C16 (DriveMaster) 7.50" − 7.28" 2.31" 3.50" 2.56" 1.07" 10.00" 5.00" 1.2:1 49 lbs. 1 FC99H1 RF799334X Reman. 8K, 6K Multi−Groove CAT C15 & C16 ACERT (DriveMaster) 7.54" 9.04" 7.09" 1.94" 3.50" 2.56" 1.07" 4.00" 5.00" 1.2:1 53 lbs. 2 FC99H1 RF799339X Reman. 8PK Multi−Groove CAT C11 & C13 (DriveMaster) 8.25" − 5.59" 1.38" 3.50" 2.56" 1.07" 2.00" 2.36" − − 5 FC99H1 RF799437X Reman. 8PK, 6PK Multi−Groove CAT C15 & C16 (DriveMaster) 7.24" 8.68" 7.28" 1.94" 3.50" 2.56" 1.07" 3.96" 5.00" 1.25:1 51 lbs. 4 FC99H1 RF799809X Reman. 12K, 6K Multi−Groove CAT C15 (DriveMaster) 8.31" 8.31" 7.68" 1.94" 3.50" 2.56" 1.07" 4.19" 5.00" 1.3:1 53 lbs. 3 FC99H1 RF999809 8.31" 8.31" 7.68" 1.94" 3.50" 2.56" 1.07" 4.19" 5.00" 1.3:1 53 lbs. 3 − 12 − 22 Product Description New 12K, 6K Multi−Groove CAT C15 (DriveMaster PolarExtreme®) Horton® Fan Clutches 12−FAN CLUTCHES Cummins (EC450®) SKU# Product Description A B C D # of Bolts E F # of Slots/Holes H J K L RF996019 New 12 Volts Cummins "B" & "C" Series, ISB, ISC (EC450®) Freightliner 1.00" 0.74" 5.00" 6.00" 6 2.36" 0.43" 4 3.20" 0.25" 2.60" 3.41" RF996048 New 12 Volts Cummins "C" Series (EC450®) Ford − 0.37" 5.00" − 6 3.20" 0.44" 4 − 0.25" 1.32" 3.41" 12 − 23 12−FAN CLUTCHES Horton® Fan Clutches Cummins "C" Series (Model S) SKU# Product Description A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF790012X 8K POLY V Reman. Cummins "C" Advantage Series (Model S) 6.22" − 6.08" 2.25" 3.50" 1.99" 1.00" 4.01" 4.41" − 40 lbs. 2 FC00H1 RF790013X 8K POLY V, 1V Belt Groove Reman. Cummins "C" Advantage Series (Model S) 6.22" 7.07" 6.38" 2.25" 6.00" 4.99" 5/16−18 TAP 2.01" 4.41" 1.1:1 50 lbs. 1 FC00H1 12 − 24 Horton® Fan Clutches 12−FAN CLUTCHES Cummins ISB (DriveMaster®) Notes: 1) Dimension B = 6.77" without 2.88" fan spacer (included) SKU# Product Description RF999110 New 8K, 1V Multi−Groove Cummins ISB (DriveMaster®) A A1 B C D E F G H Drive Ratio Approx. Weight 6.21" 6.88" 9.64" 2.04" 3.50" 2.56" 3.57" 2.40" 2.36" 1.2:1 − 12 − 25 12−FAN CLUTCHES Horton® Fan Clutches Cummins ISL (DriveMaster®) SKU# Product Description RF999416 New 8K, 1V Multi−Groove Cummins ISL (DriveMaster®) 12 − 26 A A1 B C D E F G H Drive Ratio Approx. Weight 6.29" 7.75" 6.54" 1.08" 3.50" 2.56" 2.57" 2.00" 2.32" 1.25:1 − Horton® Fan Clutches 12−FAN CLUTCHES Cummins ISM (DriveMaster®) SKU# Product Description RF799011X 8K Multi−Groove Reman. Cummins ISM (DriveMaster) A B C D E F G H Drive Ratio Approx. Weight Core Group 7.50" 10.12" 5.55" 3.50" 2.56" 1.00" 2.76" 3.58" 1.2:1 − FC99H1 12 − 27 12−FAN CLUTCHES Horton® Fan Clutches Cummins ISX (DriveMaster®) SKU# A B C D E F G H Drive Ratio Approx. Weight Core Group RF799168X 10K Multi−Groove Reman. Cummins ISX (DriveMaster) 6.82" 11.89" 6.65" 3.50" 2.56" 1.07" 2.02" 6.36" 1.2:1 50 lbs. FC99H1 RF999801 7.35" 11.57" 6.66" 3.50" 2.56" 1.07" 2.02" 6.36" 1.3:1 50 lbs. − 12 − 28 Product Description New 12K Multi−Groove Cummins ISX (DriveMaster PolarExtreme®) Horton® Fan Clutches 12−FAN CLUTCHES Cummins ISX (HT/S AdvantageВ™) SKU# Product Description RF791093X 10K Multi−Groove Reman. Cummins ISX (Model HT/S) A B C D E F G H Drive Ratio Approx. Weight Core Group 6.77" 11.22" 6.65" 3.50" 2.56" 1.00" 5.53" 6.36" − 52 lbs. FC10H1 12 − 29 12−FAN CLUTCHES Horton® Fan Clutches Cummins ISX & N14 (HT/S AdvantageВ™) SKU# Product Description RF791073X 10K Multi−Groove Reman. Cummins ISX & N14 (Model HT/S) 12 − 30 A B C D E F G H Drive Ratio Approx. Weight Core Group 6.77" 6.09" 1.40" 3.50" 2.56" 1.00" 3.27" 3.63" − 37.5 lbs. FC10H1 Horton® Fan Clutches 12−FAN CLUTCHES Cummins L10 Series (Direct Drive) SKU# Product Description RF991900 New 8K Multi−Groove Cummins L10 Series (Direct Drive) A B C D E F G Drive Ratio 5.98" 3.18" 1.25" 3.50" 1.99" − 4.49" 1:1 12 − 31 12−FAN CLUTCHES Horton® Fan Clutches Cummins L10 Series (Model S & HT/S AdvantageВ™) 12 − 32 Horton® Fan Clutches SKU# Product Description 12−FAN CLUTCHES A B C D E F G H Drive Ratio Wt. Pic. # Core Group RF790010X 8K POLY V Reman. CUM L10 Advantage Ser. (Model S) 5.98" 6.04" 1.25" 3.50" 1.99" 1.00" 2.50" 4.49" − 1:1 40 lbs. 1 FC00H1 RF790016X 8K POLY V Reman. CUM L10 Advantage Ser. (Model S) 4.98" 5.43" 1.25" 6.00" 4.99" 5/16−18 TAP 4.49" − 1.2:1 40 lbs. 2 FC00H1 RF790017X 8K POLY V Reman. CUM L10 Advantage Ser. (Model S) 4.98" 6.04" 1.25" 3.50" 1.99" 0.75" 1.50" 4.49" − 1.2:1 40 lbs. 1 FC00H1 RF790023X 8K POLY V Reman. CUM L10 Advantage Ser. (Model S) 6.59" 6.04" 1.25" 3.50" 1.99" 1.25" 1.50" 4.49" − 0.91:1 0.92:1 40 lbs. 1 FC00H1 RF791001X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.51" 6.04" 6.42" 1.25" 3.50" 1.99" 1.00" 1.50" 4.49" − 1.15:1 1.35:1 44 lbs. 1 FC10H1 RF791018X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.22" 5.42" 1.25" 6.00" 4.99" 5/16−18 TAP 4.49" − 1.2:1 43 lbs. 1 FC10H1 RF791021X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 5.98" 5.42" 5.68" 1.25" 6.00" 4.99" 5/16−18 TAP 4.49" − 1:1 1.12:1 44 lbs. 2 FC10H1 RF791022X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 4.98" 5.42" 5.68" 1.25" 6.00" 4.99" 5/16−18 TAP 4.49" − 1:1 1.2:1 44 lbs. 2 FC10H1 RF791029X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.22" 9.73" 5.55" 6.00" 4.99" 5/16−18 TAP 2.76" 3.58" − 44 lbs. 5 FC10H1 RF791030X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.22" 9.73" 5.55" 6.00" 4.99" 5/16−18 TAP 2.76" 3.58" 1.2:1 54 lbs. 6 FC10H1 RF791032X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.22" 10.40" 5.55" 6.00" 4.99" 5/16−18 TAP 2.76" 3.58" 1.2:1 44 lbs. 7 FC10H1 RF791034X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 6.22" 9.73" 5.55" 6.00" 4.99" 5/16−18 TAP 2.76" 3.58" 1.2:1 44 lbs. 4 FC10H1 RF791036X 8K POLY V Reman. CUM L10 Advantage Ser. (Model HT/S) 4.98" 6.04" 1.25" 3.50" 1.99" 1.50" 2.00" 4.49" − 1.2:1 44 lbs. 3 FC10H1 12 − 33 12−FAN CLUTCHES Horton® Fan Clutches Cummins L10 & N14 (Model S) SKU# Product Description RF790021X 8K Multi−Groove Reman. Cummins L10 & N14 (Model S) 12 − 34 A B C D E F G Drive Ratio Approx. Weight Core Group 4.98" 5.43" 1.25" 6.00" 4.99" − 4.49" − 33.5 lbs. FC00H1 Horton® Fan Clutches 12−FAN CLUTCHES Cummins Ford NTC Series (Model S) SKU# Product Description RF790008X Reman. Cummins Ford NTC Advantage Series (Model S) A B C D E F G Belt Groove Drive Ratio Approx. Weight Core Group 7.00" 8.74" 3.66" 3.50" 1.99" 1.50" 6.10" 2 1:1 40 lbs. FC00H1 12 − 35 12−FAN CLUTCHES Horton® Fan Clutches Cummins NT, NTC (Direct Drive) SKU# Product Description A B C D E F G H Drive Ratio Picture Number RF991902 New 2 Groove Cummins NT, NTC (Direct Drive) 7.03" 6.63" 3.00" 3.50" 1.99" − 3.44" 3.44" 1.1:1 1 RF991903 New 2 Groove Cummins NT, NTC Big Cam IV (Direct Drive) 7.03" 6.38" 3.00" 3.50" 2.56" − 3.44" 3.44" 1:1 1 RF991933 New 2 Groove Cummins NTC (Direct Drive) 7.03" 6.05" 3.35" 3.50" 1.99" − 5.25" − − 2 12 − 36 Horton® Fan Clutches 12−FAN CLUTCHES Cummins NTC, NT88, 444 Series (Model S & HT/S AdvantageВ™) SKU# Product Description A B C D E F G H Belt Groove Drive Ratio Approx. Weight Pic. # Core Group RF790000X Reman. Cummins NTC, NT88, 444 Advantage Series (Model S) 7.03" 7.19" 3.03" 3.50" 1.99" 1.50" 2.50" 2.75" 3.25" 3.44" 3.44" 2 1:1 35 lbs. 3 FC00H1 RF790002X Reman. Cummins NTC, NT88, 444 Advantage Series (Model S) 8.19" 7.19" 3.03" 3.50" 1.99" 2.00" 1.50" 2.50" 3.44" 3.44" 2 0.86:1 40 lbs. 3 FC00H1 RF791000X Reman. Cummins NTC, NT88, 444 Advantage Series (Model HT/S) 7.03" 7.19" 3.03" 3.50" 1.99" 1.50" 2.75" 3.44" 3.44" 2 1:1 1.25:1 42 lbs. 1 FC10H1 RF791016X Reman. Cummins NTC, NT88, 444 Advantage Series (Model HT/S) 5.75" 8.38" 9.00" 3.06" 3.50" 1.99" 1.50" 3.44" 3.44" 2 1.2:1 44 lbs. 2 FC10H1 12 − 37 12−FAN CLUTCHES Horton® Fan Clutches Cummins N14 Series (Model S & HT/S AdvantageВ™) SKU# A B C D E F G Drive Ratio Approx. Weight Pic. # Core Group RF790001X 2 Belt Groove Reman. Cummins N14 Advantage Series (Model S) 7.04" 8.25" 3.31" 3.50" 1.99" 2.00" 2.50" 5.25" 1:1 40 lbs. 2 FC00H1 RF791004X 2 Groove Reman. Cummins N14 Advantage Series (Model HT/S) 6.38" 7.90" 3.36" 3.50" 1.99" 1.00" 1.50" 11.05" 1.1:1 44 lbs. 3 FC10H1 RF791006X 2 Groove Reman. Cummins N14 Advantage Series (Model HT/S) 7.03" 7.90" 3.36" 3.50" 1.99" 1.00" 11.05" 1:1 52 lbs. 4 FC10H1 RF791009X 2 Groove Reman. Cummins N14 Advantage Series (Model HT/S) 5.88" 8.00" 3.36" 3.50" 1.99" 1.00" 1.50" 6.50" − 44 lbs. 1 FC10H1 RF791010X 2 Groove Reman. Cummins N14 Advantage Series (Model HT/S) 7.03" 6.86" 3.35" 6.00" 4.99" 5/16"−18 TAP 5.25" 1:1 45 lbs. 1 FC10H1 RF791019X 2 Groove Reman. Cummins N14 Advantage Series (Model HT/S) 7.03" 7.27" 3.36" 6.00" 4.99" 5/16"−18 TAP 7.72" 1.2:1 47 lbs. 1 FC10H1 RF791026X 2 Belt Groove Reman. Cummins N14 Advantage Series (Model HT/S) 7.03" 7.89" 3.35" 3.50" 1.99" 1.25" 5.25" − 47 lbs. 1 FC10H1 12 − 38 Product Description Horton® Fan Clutches 12−FAN CLUTCHES Detroit 6V92, 8V92, 8V71, 6V71 & 12V71 Series (Model S) SKU# Product Description A B C D E F G H Belt Groove Drive Ratio Approx. Weight Pic. # Core Group RF790003X Reman. Detroit 6V92, 8V92, 8V71, 6V71, 12V71 Advantage Series (Model S) 7.25" 6.39" 1.89" 3.50" 3.88" 1.99" 2.05" 0.75" 1.00" 1.25" 1.50" 2.75" 3.47" 3.75" 3 1:1 40 lbs. 1 FC00H1 RF790004X Reman. Detroit 6V92, 8V92, 8V71, 6V71, 12V71 Advantage Series (Model S) 9.12" 6.39" 7.50" 1.89" 3.50" 3.88" 4.50" 1.99" 2.05" 2.49" 1.00 1.50" 3.47" 3.75" 3 0.8:1 1:1 40 lbs. 2 FC00H1 12 − 39 12−FAN CLUTCHES Horton® Fan Clutches Detroit 60 Series (Direct Drive) SKU# Product Description RF992013 New 10K Multi−Groove Detroit 60 Series (Direct Drive) 12 − 40 A B C D E G H 7.50" 3.83" 0.97" 3.50" 2.00" 3.17" 3.17" Horton® Fan Clutches 12−FAN CLUTCHES Detroit 60 Series (DriveMaster®) SKU# Product Description A B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF799065X 3 Groove Reman. Detroit 60 Series (DriveMaster®) 6.20" 7.93" 2.37" 3.50" 2.56" 0.81" 8.00" 5.32" 1.2:1 39.5 lbs. 2 FC99H1 RF799067X 3 Groove Reman. Detroit 60 Series (DriveMaster®) 6.20" 8.93" 2.37" 3.50" 2.56" 0.81" 8.00" 5.32" − 41.7 lbs. 3 FC99H1 RF799223X 10K Multi−Groove Reman. Detroit 60 Series (DriveMaster®) 7.54" 10.55" 4.17" 3.50" 2.56" 0.81" 2.56" 9.53" 1.2:1 53.7 lbs. 1 FC99H1 RF999285 8.00" 6.24" 1.55" 3.50" 2.56" 0.81" 3.17" 3.17" 1.08:1 − 4 − New 3 Groove Detroit 60 Series (DriveMaster®) 12 − 41 12−FAN CLUTCHES Horton® Fan Clutches Detroit 60 Series (Model S & HT/S AdvantageВ™) 3 & 4 Belt Groove SKU# A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF790009X 4 Groove Reman. Detroit 60 Advantage Series (Model S) 9.06" 7.25" 6.51" 1.61" 3.50" 1.99" 1.25" 2.00" 8.58" 5.32" 1.01:1 1.02:1 1.06:1 46 lbs. 3 FC00H1 RF790011X 4 Groove Reman. Detroit 60 Advantage Series (Model S) 10.00" 8.00" 6.51" 1.61" 3.50" 1.99" 1.25" 8.58" 5.32" − 40 lbs. 3 FC00H1 RF790018X 3 Groove Reman. Detroit 60 Advantage Series (Model S) 7.25" − 6.51" 2.37" 3.50" 1.99" 0.75" 1.25" 1.50" 8.58" 5.32" 1:1 40 lbs. 2 FC00H1 RF791011X 4 Groove Reman. Detroit 60 Advantage Series (Model HT/S) 9.06" 6.20" 6.68" 1.61" 3.50" 1.99" 2.00" 8.58" 5.32" 1.19:1 44 lbs. 3 FC10H1 RF791024X 3 Groove Reman. Detroit 60 Advantage Series (Model HT/S) 6.20" − 6.68" 2.37" 3.50" 1.99" 2.00" 8.58" 5.32" 1.2:1 43 lbs. 1 FC10H1 RF791037X 4 Groove Reman. Detroit 60 Advantage Series (Model HT/S) 9.06" 7.25" 6.68" 1.61" 3.50" 1.99" 2.00 8.58" 5.32" 1:1 54 lbs. 3 FC10H1 12 − 42 Product Description Horton® Fan Clutches 12−FAN CLUTCHES Detroit 60 Series (Model S & HT/S AdvantageВ™) 6, 10, 14K Multi−Groove SKU# Product Description A A1 B C D E F G H Drive Ratio Approx. Weight Pic. # Core Group RF791023X 6K & 10K POLY V Reman. Detroit 60 Advantage Series (Model HT/S) 6.81" 6.18" 6.60" 1.96" 6.00" 4.99" 5/16"−18 TAP 5.32" 5.32" 12:1 44 lbs. 3 FC10H1 RF791031X 6K & 10K POLY V Reman. Detroit 60 Advantage Series − International (Model HT/S) 6.81" 6.18" 6.60" 1.96" 6.00" 4.99" 5/16"−18 TAP 5.32" 5.32" 1.2:1 44 lbs. 1 FC10H1 RF791033X 14K POLY V, 1V Reman. Detroit 60 Advantage Series − Ford (Model HT/S) 6.36" 5.44" 6.95" 1.88" 3.50" 2.56" 3/8"−16 TAP 8.86" 5.32" − 44 lbs. 2 FC10H1 12 − 43 12−FAN CLUTCHES Horton® Fan Clutches Mack ASET AI (DriveMaster® Two−Speed) SKU# Product Description RF999947 New 6PK, 10PK, 1V Multi−Groove Mack ASET AI (DriveMaster Two−Speed) 12 − 44 A A1 B C D E F G H Drive Ratio 5.00" 5.19" 9.43" 2.00" 6.00" 5.00" 1.05" 2.69" 5.39" 1.77:1 Horton® Fan Clutches 12−FAN CLUTCHES Volvo VE D12 (DriveMaster PolarExtreme®) SKU# Product Description RF999820 New 12PK Multi−Groove Volvo VE D12 (DriveMaster PolarExtreme®) A B C D E F G H Drive Ratio 6.99" 6.61" 1.47" 3.50" 2.56" 0.81" 3.27" 3.63" 1.41:1 12 − 45 12−FAN CLUTCHES KysorВ™/Borg Warner Style Fan Clutches KysorВ™/Borg Warner Style Fan Clutches Specifications: SKU# Product Description Model/Type OEM Number RF80001X Reman. Fan Clutch K−22 Front Air 1090−08000−01 Approx. Weight Core Group 14 lbs. FC101KF RF80005X Reman. Fan Clutch for Mack Application K−22 Front Air 1090−08000−05 14 lbs. FC101KF RF85001X Reman. Fan Clutch (Most Popular Application) K−22 Rear Air 1090−08500−01 14 lbs. FC101KR RF85002X Reman. Fan Clutch for Ford Application K−22 Rear Air 1090−08500−02 14 lbs. FC101KR RF85003X Reman. Fan Clutch for Ford Application K−22 Rear Air 1090−08500−03 14 lbs. FC101KR RF88001X Reman. Fan Clutch K−26 Rear Air 1090−09500−01 14 lbs. FC102KR RF88003X Reman. Fan Clutch K−26 Rear Air 1090−09500−03 14 lbs. FC102KR 12 − 46 Gold Top® Kits 12−FAN CLUTCHES Gold Top® Kits SKU# Product Description Pilot/Nose Cone Pulley Bearing RF14200K Gold Top® Kit for Horton−Style Post 2000 Kits 2" 2 RF142561K Gold Top® Kit for Horton−Style Post 2000 Kits 2.56" 1 RF14256K Gold Top® Kit for Horton−Style Post 2000 Kits 2.56" 2 RF142SK Gold Top® 2 Speed Kit for Horton−Style Post 2000 Kits − − RF145K Gold Top® 2 Speed Adapter Plate Kit for Horton−Style Post 2000 Kits 5" − RF14LK Gold Top® Lining Kit for Horton−Style Post 2000 Kits − − RF14SBLK Gold Top® Seal, Bearing & Lining Kit for Horton−Style Post 2000 Kits − − RF14SK Gold Top® Seal Kit for Horton−Style Post 2000 Kits − − 12 − 47 12−FAN CLUTCHES Horton® Fan Clutch Components/Repair Kits Major Overhaul Kits SKU# Product Description Kit Contains Kit Contains Continued RF994314 'S' Major Kit with Standard Friction Facing for Horton Fan Clutch (1pr.) Sheave Bearing, (1) Friction Facing, (6) S Cap Screws, (1) Large O−Ring Seal, (1) Locknut, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring Seal, (8) Cap Screws, (1) O−Ring Lube, (1) System SentryВ™ and (1)Umbrella Check Valve. RF994315 'HT/S' Major Kit with Standard Friction Facing for Horton Fan Clutch (1pr.) Sheave Bearing, (1) Friction Facing, (8) HT/S Cap Screw, (1) Large O−Ring Seal, (1) Locknut, (1) Cartridge Assembly, (1)Face Seal Assembly, (1) Small O−Ring Seal, (8) Cap Screws, (1) O−Ring Lube, (1) System SentryВ™ and (1) Umbrella Check Valve. 12 − 48 Horton® Fan Clutch Components/Repair Kits12−FAN CLUTCHES Super Kits SKU# Product Description Kit Contains Kit Contains Continued RF994305 'HT/S' Advantage Super Kit with Standard Friction Facing for Horton Fan Clutch (1pr.) Sheave Bearing, (1) Friction Facing, (8) Socket Head Cap Screws − friction facing, (1) Piston Assembly, (1) Large O−Ring, (1) Locknut, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring, (8) Socket Head Screws − air chamber, (1) O−Ring Lube, (1) Spline Lube, (1) Spline Lube Brush (1) System SentryВ™ and (1) Umbrella Check Valve. RF994307 'S' Advantage Super Kit with Standard Friction Facing for Horton Fan Clutch (1pr.) Sheave Bearing, (1) Friction Facing, (6) S Cap Screws, (1) S Piston Assembly, (1) Large O−Ring, (1) Locknut, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring, (8) Cap Screws, (1) O−Ring Lube, (1) System SentryВ™ and (1) Umbrella Check Valve. RF994322 HT/S Advantage Super Kit with Sintered Friction Liner for Horton Fan Clutch (1) O−Ring Lube, (1) Spline Lube, (1) Spline Lube Brush, (1 pr.) Sheave Bearings, (1) Friction Facing, (8) Socket Head Cap Screw − friction facing, (1) Piston Assembly, (1) Large O−Ring, (1) Lock Nut, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring, (8) Socket Head Screws − air chamber, (1) Umbrella Check Valve RF994343 'HT/S' Advantage Super Kit with Sintered Friction Facing for Horton Fan Clutch (1pr.) Sheave Bearing, (1) Friction Facing, (8) S Cap Screws, (1) HT/S Piston Assembly, (1) Large O−Ring Seal, (1) Locknut, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring Seal, (8) Cap Screws, (1) O−Ring Lube, (1) System SentryВ™ and (1) Umbrella Check Valve. RF994900 Drivemaster Polarextreme Super Kit for Horton Fan Clutch (1) T55 Torx Plus Driver, (1) O−Ring Lubricant, (1 pr.) Sheave Bearings, (1) Bearing Nut, (1) O−Ring Seal, (1) Fan Mounted Disc/Studs, (8) Button Head Screws, (1) Air Chamber Seal, (1) Face Seal, (2) Retaining Rings, (1) Air Cartridge Assembly, (1) Friction Liner, (1) Spring Housing/Piston, (1) Cage Nut − used for repairs only. RF994985 Drivemaster Super Kit for Horton Fan Clutch (1) T55 Torx Plus Driver, (1) O−Ring Lubricant, (1 pr.) Sheave Bearings, (1) Bearing Nut, (1) O−Ring Seal, (1) Fan Mounted Disc/Studs, (8) Button Head Screws, (1) Air Chamber Seal, (1) Face Seal, (2) Retaining Rings, (1) Air Cartridge Assembly, (1) Friction Liner, (1) Spring Housing/Piston, (1) Cage Nut − used for repairs only. 12 − 49 12−FAN CLUTCHES Horton® Fan Clutch Components/Repair Kits Seal Kit SKU# Product Description Kit Contains Kit Contains Continued RF994205 'S' and 'HT/S' Seal Kit for Horton Fan Clutch (1) Large O−Ring Seal, (1) Cartridge Assembly, (1) Face Seal Assembly, (1) Small O−Ring Seal, (8) Cap Screws, (1) O−Ring Lube, (1) Spline Lube, (1) Spline Lube Brush, (1) System SentryВ™, (1) Umbrella Check Valve and (1) Wrench. RF994346 Drivemaster Seal Kit for Horton Fan Clutch (1) T55 Torx Plus Driver, (1) O−Ring Lubricant, (1) O−Ring Seal, (8) Button Head Screws, (1) Air Chamber Seal, (1) Face Seal, (1) Retaining Ring, (1) Air Cartridge Assembly, (1) Retaining Ring and (1) Cage Nut − used for repairs only. 12 − 50 Horton® Fan Clutch Components/Repair Kits12−FAN CLUTCHES Facing/Liner Kit RF994349 Shown SKU# Product Description Kit Contains RF994319 'HT/S' Advantage Facing Kit for Horton Fan Clutch 'HT/S' Sintered Friction Facing RF994349 Drivemaster Friction Liner Kit for Horton Fan Clutch (1) T55 Torx Plus Driver, (8) Button Head Screws, (1) Friction Liner and (1) Cage Nut − used for repairs only. 12 − 51 12−FAN CLUTCHES Horton® Fan Clutch Components/Repair Kits Spacers & Adapters SKU# Product Description Female Male Female Pilot Dia. Pilot Pilot (A) Dia. (C) Depth (D) Bolt Circle (E) Thickness (F) Comments OEM # FIG. # RF994039 Spacer for Horton Fan Clutch 2.06" 2.00" .62" 3.5"−4.0" 1.00" For DDA Drives 984081 1 RF994040 Spacer for Horton Fan Clutch 2.00" 2.00" .62" 3.50" 1.00" − 984080 2 RF994052 Spacer for Horton Fan Clutch 2.00" 2.00" .75" 3.50" 1.23" − 984086 2 RF994053 Spacer for Horton Fan Clutch 2.00" 2.56" 0.75" 3.50" .62" − 984087 4 RF994072 Spacer for Horton Fan Clutch 2.00" 2.00" .75" 3.50" 2.25" − 984089 2 RF994073 Spacer for Horton Fan Clutch 2.00" 2.00" .26" 3.50" .62" − 984090 2 RF994074 Spacer for Horton Fan Clutch 2.00" − Thru Hole 3.50" .25" Flat Spacer Thru Holes 984091 3 12 − 52 Horton® Fan Clutch Components/Repair Kits12−FAN CLUTCHES Thermal Switches Features: • The thermal switch is an integrated temperature control and/or overheat protective device. • The switching circuit features mechanical load switching, designed for frequent or high current switching. • Controls include the fan clutch, radiator shutters and engine shutdown (overtemp). SKU# Product Description Circuit Type Temperature Pipe Thread Size RF993603 Thermal Switch for Horton Fan Clutch Normally Closed 190° F .500" RF993605 Thermal Switch for Horton Fan Clutch Normally Closed 195° F .500" RF993606 Thermal Switch for Horton Fan Clutch Normally Closed 200° F .500" RF993607 Thermal Switch for Horton Fan Clutch Normally Closed 205° F .500" RF993610 Thermal Switch for Horton Fan Clutch Normally Open 195° F .375" RF993615 Thermal Switch for Horton Fan Clutch Normally Open 180° F .500" RF993616 Thermal Switch for Horton Fan Clutch Normally Open 185° F .500" RF993617 Thermal Switch for Horton Fan Clutch Normally Open 190° F .500" RF993619 Thermal Switch for Horton Fan Clutch Normally Closed 185° F .500" RF993625 Thermal Switch for Horton Fan Clutch Normally Open 215° F .500" RF993626 Thermal Switch for Horton Fan Clutch Normally Open 220° F .500" RF993630 Thermal Switch for Horton Fan Clutch Normally Closed Dual Function 185° /195° F .500" RF993653 Thermal Switch for Horton Fan Clutch Normally Open 195° F .500" RF993654 Thermal Switch for Horton Fan Clutch Normally Open 200° F .500" RF993655 Thermal Switch for Horton Fan Clutch Normally Open 205° F .500" RF993658 Thermal Switch for Horton Fan Clutch Normally Closed 150° F .500" RF993665 Thermal Switch for Horton Fan Clutch Normally Closed 215° F .500" 12 − 53 12−FAN CLUTCHES Horton® Fan Clutch Components/Repair Kits Solenoid Valve & Filter SKU# Product Description Applications Volts Circuit Type Diode Notes OEM Number RF993249 Solenoid Valve International 12 Normally Open / Normally Closed Yes − − RF993272 Solenoid Valve All / Freightliner 12 Normally Open / Normally Closed Yes Single−Hole Mounting Bracket − RF993273 Solenoid Valve All 24 Normally Open / Normally Closed Yes Single−Hole Mounting Bracket − RF993280 Solenoid Valve Dina 12 Normally Open / Normally Closed No − − RF993282 Solenoid Valve All 12 Normally Open / Normally Closed Yes Two−Hole Mounting Bracket − RF993284 Solenoid Valve Kenworth / Navistar 12 Normally Closed Yes − 983236 RF993286 Solenoid Valve Peterbilt 12 Normally Closed Yes − 983238 RF993287 Solenoid Valve Unspecified 12 Normally Open Yes − 983239 RF993293 Solenoid Valve All / Freightliner 12 Normally Closed / Normally Open Yes With Filter 983246 (NC) 983246 (NO) RF993294 Solenoid Valve All 24 Normally Open / Normally Closed Yes With Filter 983247 (NO) 993248 (NC) RF993295 Solenoid Valve Ford 12 Normally Open Yes − 983249 RF993296 Solenoid Valve Freightliner 12 Normally Open Yes − 983250 RF993343 Solenoid Valve All − Normally Open Yes Volvo Universal Kit − RF993412 Solenoid Valve International 12 Normally Closed Yes − 983410 RF993427 Solenoid Valve Ford 12 Normally Open Yes With Filter 983424 RF993428 Solenoid Valve Freightliner 12 Normally Closed Yes With Filter 983425 RF994002 Solenoid Valve Filter Assembly − − − − − − 12 − 54 Horton® Fan Clutch Components/Repair Kits12−FAN CLUTCHES Fan Blades Clockwise Rotation SKU# Product Description Blade Dia. Pilot Dia. Bolt Circle Pitch Width Front Tip of Blade to Back of Mounting Disc Back of Mounting Disc to Back Tip of Blade Approx. Weight RF991762202 9 Blade for Horton Fan Clutch 30.0 2.00 3.50 3.50 1.29 2.21 12.1 lbs. RF991762502 9 Blade for Horton Fan Clutch 30.0 5.00 6.00 3.50 1.29 2.21 11.6 lbs. RF991813253 9 Blade for Horton Fan Clutch 32.0 2.56 3.50 3.50 1.94 1.56 12.6 lbs. RF994105 8 Blade for Horton Fan Clutch 26.0 2.00 3.50 3.34 1.13 2.21 6.2 lbs. RF994116 8 Blade for Horton Fan Clutch 28.0 5.00 6.00 3.46 1.14 2.32 6.5 lbs. RF994117 8 Blade for Horton Fan Clutch 30.0 5.00 6.00 3.56 1.18 2.38 7.1 lbs. RF994155 8 Blade for Horton Fan Clutch 28.0 2.00 3.50 3.46 2.20 1.26 6.5 lbs. RF994156 8 Blade for Horton Fan Clutch 30.0 2.00 3.50 3.56 1.30 2.26 7.1 lbs. 12 − 55 12−FAN CLUTCHES KysorВ™/Borg Warner Style Components KysorВ™/Borg Warner Style Kits and Components SKU# Product Description Model/Type OEM Number RF8000KCK Combo Seal/Lining Kit K−22 Front Air 1033−05435−02 RF8000KSK Seal Kit K−22 Front Air − RF8101K Pulley Bearing Kit − 1033−07781−01 RF8201K Pulley Bearing Kit − 1033−07782−01 RF8202K Pulley Bearing Kit − 1033−07782−02 RF8203K Pulley Bearing Kit − 1033−07782−03 RF8204K Pulley Bearing Kit − 1033−07782−04 RF8500KCK Combo Seal/Lining Kit K−22 Rear Air 1033−05435−03 RF8500KLK Lining Kit K−22 Front/Rear Air 1033−08250−01 RF8500KSK Seal Kit K−22/K−26 Rear Air 1033−08233−01 RF8800KCK Combo Seal/Lining Kit K−26 Rear Air 1033−09339−01 RF8800KLK Lining Kit K−26 Rear Air 1033−09340−01 12 − 56 KysorВ™/Borg Warner Style Components 12−FAN CLUTCHES Temperature Controls/Shutterstats SKU# Product Description Circuit Type Temperature Port Size RF35029 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Closed 185° F 1/8−27 NPTF RF35030 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Closed 190° F 1/8−27 NPTF RF35031 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Closed 195° F 1/8−27 NPTF RF36029 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Open 185° F 1/8−27 NPTF RF36030 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Open 190° F 1/8−27 NPTF RF36031 Temperature Control/Shutterstats for KysorВ™ Style Clutch Normally Open 195° F 1/8−27 NPTF 12 − 57 12−FAN CLUTCHES Troubleshooting COOLING SYSTEM CONTROLS • A Normally Closed Electric Control System has a normally closed Thermal Switch and a normally open Solenoid Valve. • A Normally Open Electric Control System has a normally open Thermal Switch and a normally closed Solenoid Valve. NORMALLY CLOSED NORMALLY OPEN 12 − 58 Troubleshooting 12−FAN CLUTCHES Normally Closed Fan Clutches Problem Possible Cause Solution Fan won't engage when manual override is turned on. Manual override switch, air solenoid valve or related plumbing or wiring is faulty. Replace faulty component. Fan won't cycle on when air Outside air temperature is too low, there is a conditioning test is performed. low refrigerant charge or refrigerant pressure switch is faulty. Overtemp warning activates before fan engages. Engine appears to overheat. (Fan won't engage when engine coolant temp gauge is above 195−205°F or overtemp warning activates before fan engages.) Defective overtemp warning switch. 1. Air Solenoid valve may be plumbed incorrectly 2. Overtemp warning switch faulty (warning light activates prematurely). 3. Overtemp warning switch is too far away from the fan temp switch. 4. Temp gauge is faulty (reads high). 5. Fan temp switch is faulty. 1. Check air conditioning system. 2. Replace pressure switch if required. Replace overtemp warning switch. 1. Check solenoid plumbing. Replumb solenoid valve. 2. Replace overtemp warning switch. 3. Move overtemp warning switch as close to the fan temp switch as possible. 4. Replace temp gauge. 5. Replace fan temp switch. Fan engages at low engine temperatures while vehicle is moving. 1. Normal condition in extremely hot weather or at slow vehicle speeds in warm weather. 2. Faulty temp gauge. 3. A/C system overcharged or condenser covered with debris. 4. Refrigerant pressure switch may be faulty. 5. Fan temp switch is faulty, if fan engages at low engine temp and A/C is OFF. Fan won't run under any condition. 1. Air line may be leaking (Horton/Evans air−on fan drives). 2. Wiring may be shorted and/or fuses, circuit breakers blown. 3. Air solenoid may be faulty. Test air solenoid valve by shorting across the terminals of the temp switch to energize the air solenoid valve and to activate the fan drive. 1. Normal condition in hot weather. 2. Replace temp gauge or sender. 3. Check A/C system. 4. Replace pressure switch if necessary. 5. Replace fan temp switch. 1. Check air lines. Fix where necessary. 2. Check wiring, fuses, and circuit breakers. 3. If solenoid does not activate, replace solenoid. 12 − 59 12−FAN CLUTCHES Troubleshooting Normally Closed Fan Clutches Problem Fan runs all the time when the air conditioning is OFF. Possible Cause 1. Manual override switch is ON. 2. Air solenoid valve may be faulty or plumbed incorrectly. 3. Air line to clutch may be leaking (Bendix/Kysor air−off fan drives). 4. Fan temp switch may be stuck open; with engine temp below 180°F short across terminals, if fan turns off, switch is faulty. 5. Pressure switch may be stuck open; turn off A/C system, if fan continues to run, short across pressure switch, if fan stops, pressure switch is defective. Fan runs all the time when the air conditioning is ON. Solution 1. Turn manual override off. 2. Check air solenoid valve plumbing, replace valve if faulty. 3. Check air lines, fix where necessary. 4. Replace fan temp switch. 5. Replace pressure switch. 1. This is a normal condition in extremely hot weather; spray water on A/C condenser (fan should disengage for a short period of time and then re−engage after water evaporates). 2. Air conditioning system may be over−charged or condenser covered with debris. Turn OFF the A/C system; if the fan stops, the refrigerant pressure switch is functioning. 3. Pressure switch may have drifted out of calibration; use pressure gauge to compare actual fan−on and fan−off pressures vs. specified pressures. 1. Normal condition in hot weather. 1. Loose electrical connection. 1. Check wiring; fix where necessary. 2. If other system components and connections check out okay, (a) replace pressure switch if erratic fan operation is associated with air conditioning at idle or (b) replace fan temp switch if the erratic operation occurs primarily when the engine is hot. 2. Service A/C system. Check A/C pressure and condenser. 3. If out of calibration, replace pressure switch. Fan operation is erratic. 2. Fan temp or pressure switch may be faulty. Fan cycles frequently when engine is hot. 12 − 60 The fan should remain engaged long enough to reduce temperature 7−10єF. The fan temp switch is defective if the fan disengages after only a 3−4є reduction. Replace fan temp switch. Troubleshooting 12−FAN CLUTCHES Normally Closed Fan Clutches Problem Possible Cause Solution Fan cycles frequently when vehicle is stationary with A/C ON. Up to 4 cycles per minute is a normal condition for conventional control systems; turn off air conditioning system and cycling should stop. To reduce cycling by up to 90%, install an Index K7 fan control system. Fan turns on whenever ignition is on (turns off when engine gets hot). Air solenoid valve plumbed backwards. Check solenoid installation instructions; plumb correctly. Control system fuses blown. 1. If fuse blows whenever the ignition is turned on, the problem is most likely related to a fault in the wiring. 2. If the fuses blow only when the fan engages, the fault is probably associated with the solenoid valve. 1. Check wiring, fix where necessary. 2. Use an ohmmeter to check for a shorted solenoid coil (the coil resistance should be greater than 14 ohms). If shorted, replace air solenoid valve. 12 − 61 12−FAN CLUTCHES Troubleshooting Normally Open Fan Clutches Problem Possible Cause Solution Fan won't engage when manual override is turned on. Manual override switch, air solenoid valve or related plumbing or wiring is faulty. Replace faulty component. Fan won't cycle on when air Outside air temperature is too low, there is a conditioning test is performed. low refrigerant charge or refrigerant pressure switch is faulty. Override warning activates before fan engages. Engine appears to overheat. (Fan won't engage when engine coolant temp gauge is above 195−205°F or overtemp warning activates before fan engages.) Defective overtemp warning switch. 1. Air Solenoid valve may be plumbed incorrectly 2. Overtemp warning switch faulty (warning light activates prematurely). 3. Overtemp warning switch is too far away from the fan temp switch. 4. Temp gauge is faulty (reads high). 5. Fan temp switch is faulty. 1. Check air conditioning system. 2. Replace pressure switch if required. Replace overtemp warning switch. 1. Check solenoid plumbing. Replumb solenoid valve. 2. Replace overtemp warning switch. 3. Move overtemp warning switch as close to the fan temp switch as possible. 4. Replace temp gauge. 5. Replace fan temp switch. Fan engages at low engine temperatures while vehicle is moving, with air conditioning ON. 1. Normal condition in extremely hot weather or at slow vehicle speeds in warm weather. 2. Faulty temp gauge. 3. A/C system overcharged or condenser covered with debris. 4. Refrigerant pressure switch may be faulty. 5. Fan temp switch is faulty if fan engages at low engine temp and A/C is OFF. Fan won't run under any condition. 12 − 62 1. Air line may be leaking (Horton/Evans air−on fan drives). 2. Wiring may be shorted and/or fuses, circuit breakers blown. 3. Air solenoid may be faulty. Test air solenoid valve by shorting across the terminals of the temp switch to energize the air solenoid valve and to activate the fan drive. 1. Normal condition in hot weather. 2. Replace temp gauge or sender. 3. Check A/C system. 4. Replace pressure switch if necessary. 5. Replace fan temp switch. 1. Check air lines. Fix where necessary. 2. Check wiring, fuses, and circuit breakers. 3. If solenoid does not activate, replace solenoid. Troubleshooting 12−FAN CLUTCHES Normally Open Fan Clutches Problem Fan runs all the time when the air conditioning is OFF. Possible Cause 1. Manual override switch is ON. 2. Air solenoid valve may be faulty or plumbed incorrectly. 3. Air line to clutch may be leaking (Bendix/Kysor air−off fan drives). 4. Fan temp switch may be stuck closed; with engine temp below 180°F disconnect wiring, if fan turns off, switch is faulty. 5. Pressure switch may be stuck closed; turn off A/C system, if fan continues to run, disconnect wiring to pressure switch, if fan stops, pressure switch is defective. Fan runs all the time when the air conditioning is ON. Solution 1. Turn manual override off. 2. Check air solenoid valve plumbing, replace valve if faulty. 3. Check air lines, fix where necessary. 4. Replace fan temp switch. 5. Replace pressure switch. 1. This is a normal condition in extremely hot weather; spray water on A/C condenser (fan should disengage for a short period of time and then re−engage after water evaporates). 2. Air conditioning system may be over−charged or condenser covered with debris. Turn OFF the A/C system; if the fan stops, the refrigerant pressure switch is functioning. 3. Pressure switch may have drifted out of calibration; use pressure gauge to compare actual fan−on and fan−off pressures vs. specified pressures. 1. Normal condition in hot weather. 1. Loose electrical connection. 1. Check wiring; fix where necessary. 2. If other system components and connections check out okay, (a) replace pressure switch if erratic fan operation is associated with air conditioning at idle or (b) replace fan temp switch if the erratic operation occurs primarily when the engine is hot. 2. Service A/C system. Check A/C pressure and condenser. 3. If out of calibration, replace pressure switch. Fan operation is erratic. 2. Fan temp or pressure switch may be faulty. Fan cycles frequently when engine is hot. The fan should remain engaged long enough to reduce temperature 7−10єF. The fan temp switch is defective if the fan disengages after only a 3−4єF reduction. Replace fan temp switch. 12 − 63 12−FAN CLUTCHES Troubleshooting Normally Open Fan Clutches Problem Possible Cause Solution Fan cycles frequently when vehicle is stationary with A/C ON. Up to 4 cycles per minute is a normal condition for conventional control systems; turn off air conditioning system and cycling should stop. To reduce cycling by up to 90%, install an Index K7 fan control system. Fan turns on whenever ignition is on (turns off when engine gets hot). Air solenoid valve plumbed backwards. Check solenoid installation instructions; plumb correctly. Control system fuses blown. 1. If fuse blows whenever the ignition is turned on, the problem is most likely related to a fault in the wiring. 2. If the fuses blow only when the fan engages, the fault is probably associated with the solenoid valve. 12 − 64 1. Check wiring, fix where necessary. 2. Use an ohmmeter to check for a shorted solenoid coil (the coil resistance should be greater than 14 ohms). If shorted, replace air solenoid valve. CARQUEST Corporation Raleigh, North Carolina 27604 www.CARQUEST.com HKC 2010
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