Im537sa SP 170 I
User Manual: SP 170-I
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IM537-SA SP 170-I (12 in.) & SP-170T (30lb.) Supplement A for IM537-[ ] Supplement A for IM591-[ ] For use with machine Code Numbers 10337; 10403 February, 1999 This manual covers equipment which is no longer in production by The Lincoln Electric Co. Specifications and availability of optional features may have changed. Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. SUPPLEMENTAL OPERATOR’S MANUAL World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com 1 SUPPLEMENT A FOR IM537-[ ] & IM591-[ ] 1 SUPPLEMENTAL OPERATORS MANUAL THIS OPERATING MANUAL IS ONLY FOR USE AS A SUPPLEMENT TO THE ORIGINAL IM537-A Dated August, 1996 or IM591 Dated June, 1997 Items in this SUPPLEMENTAL OPERATORS MANUAL refers to the corresponding pages and items in the original IM537-[ ] or IM591-[ ] which are changed for the use of 30lb. wire spools. PAGE A-1 INSTALLATION PHYSICAL DIMENSIONS Height Width Depth 16 in. 12.6 in. 19.7 in. 406 mm. 320 mm. 500 mm. Weight 59 lbs. 26.8 kg. PAGE A-2 IDENTIFY AND LOCATE COMPONENTS New item New item This supplemental book S18221 Spindle Adapter PAGE A-4 WORK CABLE INSTALLATION Changed item 3. Route the cable under the Wire Feed Gearbox (6), through the lower slot in the wire feed compartment panel, through the plastic cable hanger attached to the center panel and back through the large opening in the wire feed compartment panel to the appropriate output stud. (See below) -( %#&(*#$* &$" -( (%. " $( -%(!" SP 170-I (12 IN.) AND SP-170T (30 LB.) 2 SUPPLEMENT A FOR IM537-[ ] & IM591-[ ] 2 PAGE B-2 DESIGN FEATURES AND ADVANTAGES Changed 2nd last “•” of “Design Features and Advantages” to: Spindle accommodates both 8 in. (200mm.) diameter and 12 in. (305mm.) diameter spools of wire. PAGE B-3 WELDING OPERATIONS SEQUENCE OF OPERATION Wire loading Changed figures: Refers to Figure B.2a and B.3a Changed text in right column:The welder is shipped from the factory ready to feed 12" (305mm.) diameter spools with 4" (102 mm.) maximum width. These spools fit on a 2" (51 mm.) diameter spindle that has a built in friction brake to prevent overrun of the spool and excess slack in the wire. Adjust the brake tension with the thumbscrew on the spindle hub, until the reel turns freely but with little or no overrun when wire feeding is stopped. Do not overtighten. Wire spool spindle 12” wire spool Collar Be sure that this stud engages the hole in the wire spool. Figure B.2a To use 8" (200 mm.) diameter spools the S18221 Spindle Adapter must be mounted on the spindle in between the 8" spool and the retaining collar. See Figure B.3a. SP 170-I (12 IN.) AND SP-170T (30 LB.) 3 SUPPLEMENT A FOR IM537-[ ] & IM591-[ ] 3 Wire spool spindle 8” wire spool S18221 Spindle Adapter Collar Figure B.3a Be sure that this stud engages the holes in the wire spool and spindle adapter. PAGE B-3 or B-4 FRICTION BRAKE ADJUSTMENT Item 1 to 3 replaced by: TENSION ADJUSTMENT. Adjust the brake tension with the wire spool thumb screw, located inside the retaining collar, until the wire reel turns freely but with little or no overrun when wire feeding is stopped. PAGE F-1 Wiring Diagram Wiring Diagram M18221 is replaced by M18716, copy of which is included on page 5 of this addendum. Wiring Diagram M18931 is replaced by M18932, copy of which is included on page 6 of this addendum. PAGE P-259-A.1 or P-297-A.1 Present code numbers for this machine are 10337, 10403, 10489 and 10633. Specific part number changes are listed below. PAGE P-259-B.1 or P-297-B.1 Spot/Stitch Timer Kit is changed from K695-1 to K695-3. PAGE P-259-C.1 or P297-C.1 Item 1 Case Side replaced by L10150 Item 3 Wiring Diagram (Codes 10337 & 10403) replaced by M18716 (SP-170T) Item 3 Wiring Diagram (Codes 10489 & 10633) replaced by M18932 (SP 170-I) Item 4 Case door replaced by L10151 Item 5 Procedure sheet replaced by L10153 (located inside spool cover) PAGE P-259-D.1 or P297-D.1 Item 6 Center panel (SP-170T) replaced by L10149 Item 6 Center panel (SP 170-I) replaced by L10520-1 Items 9-17 Spindle components replaced by See Attached Parts List on Page 4 The following items are not illustrated: New item 23 Spindle support S23710 New item 24 Spool Cover (includes Backing Plate)* L10152 New item 25 Insulation (for PC Board) S22740 New item 26 Compartment Panel M18228 * Order Procedure Sheet separately per Page P-259-C.1 (above) PAGE P-259-E.1 or P297-E.1 Item 2 Case Back & Bottom replaced by G3046-1 SP 170-I (12 IN.) AND SP-170T (30 LB.) 4 4 PARTS LIST FOR 30 LB. SPINDLE *# (' &(*$% )(&*%$ # )&$" ) )&$")* # )&$"+ # (*$$%""( * *+#)(- * * !/-)( ) (*%$-)( ) (*%$-)( * !/-)( ) )"*&&$)(- ) (*$$($ "%!-)( * ) %#&())%$)&($ ) . &"$-)( 5-1-97 SP 170-I (12 IN.) AND SP-170T (30 LB.) SP 170-I (12 IN.) AND SP-170T (30 LB.) $ $ % %#&%+$%-%($$ -$(**$ , , * . $ ) )"*%( )-* . . . . . %$*(%"& %( ( $ %"*"+#$+#%$$*%$)('+(* %$* $ %#&%$$*,-(%#(( *)$!-)"%))**%*$*(&$" $ %)(#%+$*%$*$) (!( (+* )-* %$ % ) , -$$ +."(/ $ %) (#%+$* %$*%+*)*)$! )*+ (%+$$ ) $#%*%( , 0 *%(*(%+$ &($*%$""%" %(%*(&&"" "*("%) ) )%"$% , 0 ") $ $ , 6 %+*&+* %! - -* "! "%"%(% "* "* *% -%(! +$" %$+*%( "%! +$*(( - # #%*%( -( ) %" #%+$**% *(#%)** ,*/$+#($)'+$ %#&%$$*)%%( %*)$! $ *(#%)** $ #%+$**% ( "*(")/#%")&( -()& ! )&%* )***#(%&*%$" A5@D935B89A;1389<5 +#&(&"+)*$( %<:F?C1:96954>5@A=1@BA =<=B=>5@1B5E9B83=D5@A@5;=D54 (%#( (#%,*&)+($*%")",$$%$$**%( $)+"* +$+) "%( ,-*"*("*&$)+(*%")",$ ($)*"") )%(%$$*$$&+*&%-( (%$$*%$*% ,)(,()%%,&(%+( )$)*(+*%$#$+"%(*") 9A3=<<53B9<>CB>=E5@2FC<>:C779<7 >=E5@3=@4256=@5A5@D939<7 #$)()&&(%#*%(/%$$*%( ,))%-$ *%%$$*-"(%( ,$&+* )%$$*-"((%#$&+*&%-((#%,))(#%,"#(! +)*%#(,%"*(%$$*%$%(+",%"*#$ WIRING DIAGRAM 5 5 , SP 170-I (12 IN.) AND SP-170T (30 LB.) (%+$$ )*+ &&"" "*(" + , (!( (+* $ %"*"+#$+#%$$*%$)('+( * %$*%#&%+$%-%($$ -$(**$ $ %#&%$$*,-(%#(( $ %)(#%+$*%$ *$)*)$!-)"%))* *%*$*(&$" $ %) (#%+$* %$*%+*)*)$! %) ) ) )-* %$ % $ +."(/ -$$ %*( "%"%( $*%$" (%+$&( *%(* $#%*%( , 0 , 0 ) )%"$% ( * "! - -* . ) )"*%( )-* . . . . . $ $ %#&%$$*)%%( +#&(&"+ )&%* )** )*$( *% -%(! %$+*%( "%! - WIRING DIAGRAM # #%*%( -( *(( +$ ) %" #%+$**% *(#%)** *#(%&*%$" +$" %*)$! 6 , *(#%)** #%+$**% %+*&+* %! $ "* $ ( -()& ! $ A5@D935B89A;1389<5 %<:F?C1:96954>5@A=1@BA 9A3=<<53B9<>CB>=E5@256=@5A5@D939<7 =<=B=>5@1B5E9B83=D5@A@5;=D54 ,*/$+#($)'+$ ()) * *(#$" *(#%)** $*%( " *$$ * *(#$" "*(")/#%")&( "%"%(% ( %$*(%"& %( 6 6 NOTES
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