Im537sa SP 170 I
User Manual: SP 170-I
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SP 170-I (12 in.) & SP-170T (30lb.)
SUPPLEMENTAL OPERATOR’S MANUAL
IM537-SA
Supplement A for IM537-[ ]
Supplement A for IM591-[ ]
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machine Code Numbers 10337; 10403 February, 1999
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Specications and availability of optional
features may have changed.
1
SUPPLEMENT A FOR IM537-[ ] & IM591-[ ]
SP 170-I (12 IN.) AND SP-170T (30 LB.)
1
SUPPLEMENTAL OPERATORS MANUAL THIS OPERATING MANUAL IS ONLY FOR USE AS A SUP-
PLEMENT TO THE ORIGINAL IM537-A Dated August, 1996 or IM591 Dated June, 1997
Items in this SUPPLEMENTAL OPERATORS MANUAL refers to the corresponding pages and
items in the original IM537-[ ] or IM591-[ ] which are changed for the use of 30lb. wire spools.
PAGE A-1 INSTALLATION
PHYSICAL DIMENSIONS
Height Width Depth Weight
16 in. 12.6 in. 19.7 in. 59 lbs.
406 mm. 320 mm. 500 mm. 26.8 kg.
PAGE A-2 IDENTIFY AND LOCATE COMPONENTS
New item This supplemental book
New item S18221 Spindle Adapter
PAGE A-4 WORK CABLE INSTALLATION
Changed item 3. Route the cable under the Wire Feed Gearbox (6), through the
lower slot in the wire feed compartment panel, through the plastic
cable hanger attached to the center panel and back through the
large opening in the wire feed compartment panel to the appropri-
ate output stud. (See below)
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2
SP 170-I (12 IN.) AND SP-170T (30 LB.)
2
Figure B.2a
Wire spool spindle
12” wire spool
Collar
Be sure that this stud engages
the hole in the wire spool.
To use 8" (200 mm.) diameter spools the S18221 Spindle Adapter must be mounted on the
spindle in between the 8" spool and the retaining collar. See Figure B.3a.
PAGE B-2 DESIGN FEATURES AND ADVANTAGES
Changed 2nd last “•” of “Design Features and Advantages” to: Spindle accommodates
both 8 in. (200mm.) diameter and 12 in. (305mm.) diameter spools of wire.
PAGE B-3 WELDING OPERATIONS
SEQUENCE OF OPERATION
Wire loading
Changed figures: Refers to Figure B.2a and B.3a
Changed text in right column:The welder is shipped from the factory ready to feed 12"
(305mm.) diameter spools with 4" (102 mm.) maximum width. These spools fit on a 2"
(51 mm.) diameter spindle that has a built in friction brake to prevent overrun of the
spool and excess slack in the wire. Adjust the brake tension with the thumbscrew on the
spindle hub, until the reel turns freely but with little or no overrun when wire feeding is
stopped. Do not overtighten.
SUPPLEMENT A FOR IM537-[ ] & IM591-[ ]
PAGE F-1 Wiring Diagram
Wiring Diagram M18221 is replaced by M18716, copy of which is included on
page 5 of this addendum. Wiring Diagram M18931 is replaced by M18932, copy
of which is included on page 6 of this addendum.
PAGE P-259-A.1 or P-297-A.1
Present code numbers for this machine are 10337, 10403, 10489 and 10633.
Specific part number changes are listed below.
PAGE P-259-B.1 or P-297-B.1
Spot/Stitch Timer Kit is changed from K695-1 to K695-3.
PAGE P-259-C.1 or P297-C.1
Item 1 Case Side replaced by L10150
Item 3
Wiring Diagram (Codes 10337 & 10403) replaced by
M18716 (SP-170T)
Item 3
Wiring Diagram (Codes 10489 & 10633) replaced by
M18932 (SP 170-I)
Item 4 Case door replaced by L10151
Item 5 Procedure sheet replaced by L10153
(located inside spool cover)
PAGE P-259-D.1 or P297-D.1
Item 6 Center panel (SP-170T) replaced by L10149
Item 6 Center panel (SP 170-I) replaced by L10520-1
Items 9-17 Spindle components replaced by
See Attached Parts List on Page 4
The following items are not illustrated:
New item 23 Spindle support S23710
New item 24 Spool Cover (includes Backing Plate)*
L10152
New item 25 Insulation (for PC Board) S22740
New item 26 Compartment Panel M18228
* Order Procedure Sheet separately per Page P-259-C.1 (above)
PAGE P-259-E.1 or P297-E.1 Item 2 Case Back & Bottom replaced by G3046-1
3
SP 170-I (12 IN.) AND SP-170T (30 LB.)
3
PAGE B-3 or B-4 FRICTION BRAKE ADJUSTMENT
Item 1 to 3 replaced by: TENSION ADJUSTMENT. Adjust the brake ten-
sion with the wire spool thumb screw, located inside the retaining collar,
until the wire reel turns freely but with little or no overrun when wire feed-
ing is stopped.
Wire spool spindle
8” wire spool
S18221 Spindle Adapter
Collar
Be sure that this stud engages the holes
in the wire spool and spindle adapter.
Figure B.3a
SUPPLEMENT A FOR IM537-[ ] & IM591-[ ]
4
PARTS LIST FOR 30 LB. SPINDLE
4
SP 170-I (12 IN.) AND SP-170T (30 LB.)
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WIRING DIAGRAM
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WIRING DIAGRAM
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SP 170-I (12 IN.) AND SP-170T (30 LB.)
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NOTES