Innershield Flux Core Wires
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® INNERSHIELD WIRES Self-Shielded, Flux-Cored Wires About The Lincoln Electric Company Lincoln Electric is the world’s premier manufacturer of welding equipment and consumables. No company on earth is more focused on the ever-changing needs of the welding professional. Our business is all about helping companies make their welding operations more effective, more efficient, more profitable. Lincoln is truly your “One Source” when it comes to welding. We’re a company that continually rededicates itself to the equally important goals of exceptional quality, and exceptional service. Our field support team –– with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the world –– is the largest in the industry. Innovative thinking. A quality and service-first attitude. Fresh approaches to design, manufacturing, and packaging. Worldwide strength. That’s Lincoln Electric. Lincoln’s Innershield® Wire Innershield wire by Lincoln Electric is one of the most user-friendly, convenient, versatile wires on earth. This exceptionally feedable and consistent wire includes shielding, slagging and deoxidizing materials built right in to its inner core. That means no external gas bottles or flux on the job! It’s a superb choice for bridges, offshore drilling rigs, and other outside welding applications where winds are a factor. • Shielding, slagging and deoxidizing materials are built right in to the inner core. • No need for external gas or flux. • Many Innershield wires to choose from – a perfect wire for every application. • One of the most user-friendly welding processes on the market today. • A great choice for use in moderately windy conditions. • As with all of our wires, Innershield’s arc characteristics are outstanding! That’s because we pay more attention to chemistry, quality of raw materials, and manufacturing processes than any wire manufacturer in the world! • Best of all, Innershield is designed and built by Lincoln Electric. Our company is all about innovative thinking – about listening and responding to the needs of welding professionals – about finding ways to make welding quicker, stronger, and more efficient. Advantage Lincoln More precise control. Innershield’s open arc process allows the operator to control the placement of the weld metal and the puddle with exceptional accuracy. More consistent weld deposits. Innershield performs better because Innershield is built better. The best raw materials, The best manufacturing processes. The best quality control systems. 2 Versatility. No matter what welding positions your job requires, there’s an Innershield wire specifically designed to handle it. We’ve provided individual wire descriptions in this brochure that will make it easy for you to choose the right Innershield product for your needs. Better portability. Because Innershield is completely self-contained – with shielding, slagging and deoxidizing materials built right in to the wire’s core – there’s no need for flux feeding systems or gas bottles. That means increased portability of your rigs, and more efficient welding operations. Better feedability. We’ve coated Innershield wire with specially designed lubricants that keep the wire feeding beautifully – inch after inch, coil after coil. Typical Applications Innersheld wire is a great choice for a wide range of applications, including: • Automotive • Truck & Trailers • Construction, Farm & Mining Equipment • Bridges • Buildings • Storage Tanks • Ships & Barges • Offshore Oil Drilling Platforms • Pipelines • Structural Fabrication • Maintenance & Repair Contents Page Product Introduction . . . 2-3 Electrode Selection Guide . . . . . . . . . . . . . . . 4-5 High Speed Single Pass Welding . . . . . . . .6-11 General Purpose Welding . . . . . . . . . . . .12-17 Structural Fabrication Welding . . . . . . . . . . . .18-37 Pipe Fabrication . . . . .38-41 Agency Approvals . . . . . .42 Storing Innershield Electrodes . . . . . . . . . . . .43 3 www.lincolnelectric.com INNERSHIELD® ELECTRODE SELECTION GUIDE Electrode Name AWS Classification General Description Page No. High Speed Single Pass Welding Innershield NR-1 & NR-5 E70T-3 Good for high speed flat and horizontal single pass automatic welding applications, especially circumferential welds with overlapping. Recommended for materials with a thickness not greater than 3/16” (4.8mm). 6-7 Innershield NR-131 E70T-10 For automatic and semiautomatic high speed, single pass welding on sheet metal with a thickness of .11” (2.8mm) or more. A solid performer for twin arc welding applications, especially in flat, horizontal, and automatic roundabout positions. Good deposition rates and travel speeds. 8-9 Innershield NR-152 E71T-14 Designed for high speed, single pass automatic and semiautomatic welding on materials from .030 - 3/16” (0.8 - 4.8mm). A good choice for bare, galvanized, specialty zinc-coated, Galvanneal, aluminized, or carbon steels. 10-11 Innershield NR-202 E71T-7 Excellent for all position welding. Can make very small welds at high travel speeds. Cost-effective tacking wire than can join carbon steel with other higher strength steels. 12-13 Innershield NR-211-MP E71T-11 Versatile wire suitable for all position welding of light gauge steel or thin plate up to 1/2” (12.7mm). Low spatter and excellent weld appearance make it a favorite with operators. 14-15 Innershield NR-212 E71TG-G A good choice for general purpose, all position welding. Produces smooth welds with excellent appearance. Designed for single and multiple pass semiautomatic and automatic welding of mild steel, sheet metal, plate and coated steel. Low spatter level. Handles poor fit-up well. 16-17 General Purpose Welding Structural Fabrication Welding (1) Innershield NR-203M(1) E71T-8J Use in flat, horizontal, vertical up and overhead positions on mild and low alloy steels. Good arc action and low spatter. Meets minimum Charpy V-Notch properties for seismic applications. 18-19 Innershield NR-203MP(1) E71T-8J Great for all position, single and multiple pass welding with mild steel and some low alloy steels. Handles poor fit-up on heavy wall tubes and gaps up to 3/8” (9.5mm) with 1/4” (6.4mm) offset. Meets minimum Charpy V-Notch properties for seismic applications. 20-21 Innershield NR-203 Nickel (1%)(1) E71T8-Ni1 Use for all position, single and multiple pass welding on mild steel and some low alloy steels. Performs well in automatic and semiautomatic applications. Produces a nickel bearing weld deposit with Charpy V-Notch properties at low temperatures. Can weld gaps up to 3/8” (9.5mm). Meets minimum Charpy V-Notch properties for seismic applications. 22-23 Meets minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. 4 INNERSHIELD® ELECTRODE SELECTION GUIDE Electrode Name AWS Classification General Description Page No. Structural Fabrication Welding - Cont’d Innershield NR-203 Nickel C E61T8-K6 Designed for single and multiple pass welding in automatic and semiautomatic applications. Good for low temperature alloys. Produces a nickel bearing weld deposit with good Charpy V-Notch properties at low temperatures. 24-25 Innershield NR-203 Ni C Plus(1) E71T8-K2 Similar to NR-203 Nickel C, but with increased capability to join higher strength steels. Handles poor fit-up in the vertical up position and welds gaps up to 1/4” (6.4mm) with offsets up to 1/4” (6.4mm). 26-27 Innershield NR-232(1) E71T-8 A popular choice because of its high deposition rates with out-of-position welding. Designed for single and multiple pass welding of 3/16” (4.8mm) and heavier mild steel, as well as some low alloy steels. Self-peeling slag. Excellent Charpy V-Notch properties. 28-29 Innershield NR-305(1) E70T-6 Great for downhand welding applications where high deposition rates and good penetration are desired. Designed for use with mild steel and some low alloy steels on single and multiple pass, automatic and semiautomatic welding. Excellent operator appeal. 30-31 Innershield NR-311 E70T-7 Very high deposition rates and fast travel speeds. Welds thicker mild steels and some low alloy steels. Good bead shape and easy slag removal. Resists weld cracking. 32-33 Innershield NR-311 Ni(1) E70T7-K2 Similar to NR-311, but with Charpy V-Notch properties. Designed for downhand, flat and horizontal welding on 1/8” (3.2mm) and thicker mild steel and some low alloy steels. High deposition rates and fast travel speeds. Produces a 1.5% nickel deposit for good low temperature notch toughness. Good Charpy V-Notch properties. 34-35 Innershield NS-3M E70T-4 Extremely high deposition rate wire designed for automatic and semiautomatic welding on mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity on mildly rusty, oily or dirty plates. Soft, low penetrating arc. 36-37 Innershield NR-207 & NR-207-H E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe. Excellent crack resistance and CTOD and Charpy V-Notch properties. Meets API Pipe Grade X42 and X70 requirements. 38-39 Innershield NR-208-H E91T8-G Similar to NR-207-H, but with lower hydrogen and higher strength. Produces weld deposits exceeding 80,000 psi yield strength with excellent low temperature impacts. Meets API Pipe Grade X80 requirements. 40-41 Pipe Fabrication (1) Meets minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. 5 www.lincolnelectric.com INNERSHIELD NR®-1 & NR-5 Great choices for flat and horizontal single pass automatic welds on sheet metal with a thickness of 3/16” (4.8mm) or less. Both electrodes are built to perform in high speed automatic welding applications. NR-1 is especially designed for circumferential welds where the weld’s finish overlaps its start. A constant voltage power source is recommended. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Designed for high travel speeds – up to 170 inches (4.3m) per minute. AWS A5.20-95: E70T-3 • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. NOTES: • NR-1 and NR-5 are not recommended for welding steel that is more than 3/16” (4.8mm) thick. • NR-1 and NR-5 are also not recommended for welding that requires multiple passes. TYPICAL APPLICATIONS WELDING POSITIONS NR-1 • Straight welds. • Roundabouts that overlap the start. • Through welds on material up to 12 gauge. 2F 1G • Joints susceptible to slag trapping. CONFORMANCE NR-5 • 3-o’clock position welds. AWS A5.20-95: E70T-3 ASME SFA-5.20: E70T-3 • Can also be used for welds that require 100% penetration with copper back-up. • NR-5 (3/32”) diameter can slso be used in semiautomatic applications. DIAMETERS / PACKAGING Diameter Inches (mm) 600 Lb. Speed Feed® Drum NR-1 .120 5/32 (3.0) (4.0) EDS12150 EDS12153 NR-5 3/32 .120 (2.4) (3.0) ED012699 ED012696 600 Lb. Speed Feed Reel ED012701 ED012698 MECHANICAL PROPERTIES - As Welded per AWS A5.20 Transverse Tensile Strength psi (MPa) Longitudinal Bend Test Hardness Rockwell B 70,000 (480) min. 180º over 3/4” Radius No openings exceeding 1/8” -- Test Results Typical NR-1 72,000 - 79,000 (496 - 545) Passed 95 Test Results Typical NR-5 73,000 - 81,000 (503 - 558) Passed 99 Requirements AWS E70T-3 6 2G INNERSHIELD NR-1 & NR-5 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .120” NR-1 DC+ 1-1/4” (32mm) 2.63 lbs/1000” 160 200 240 295 320 (4.1) (5.1) (6.1) (7.5) (8.1) 21 - 22 22 - 23 23 - 24 24 - 25 25 - 26 500 610 700 810 850 25.2 31.6 37.9 46.5 50.5 (11.4) (14.3) (17.2) (21.1) (23.0) 22.0 28.0 33.0 40.0 43.0 (10.0) (12.7) (15.0) (18.1) (19.5) 87 89 87 86 85 5/32” NR-1 DC+ 1-1/8 – 1-3/8” (28-35mm) 4.07 lbs/1000” 100 110 130 150 180 (2.5) (2.8) (3.3) (3.8) (4.6) 21 - 22 22 - 23 23 - 24 24 - 25 25 - 26 630 680 780 860 960 24.0 26.4 31.2 36.0 43.2 (10.9) (12.1) (14.2) (16.3) (20.1) 19.2 (8.7) 21.2 (9.6) 25.4 (11.5) 29.5 (13.4) 35.7 (16.2) 80 80 81 82 83 3/32” NR-5 DC+ 1” (25mm) 1.60 lbs/1000” 100 150 200 250 (2.5) (3.8) (5.1) (6.4) 22 - 23 23 - 24 24 - 25 25 - 26 500 435 510 575 9.9 (4.5) 14.8 (6.7) 19.8 (9.0) 24.7 (11.2) 7.8 12.3 16.9 21.4 (3.5) (5.6) (7.7) (9.7) 77 83 85 87 .120” NR-5 DC+ 1” (25mm) 2.46 lbs/1000” 130 165 205 255 (3.3) (4.2) (6.5) (6.5) 22 - 23 23 - 24 24 - 25 25 - 26 500 600 700 800 18.0 (8.2) 23.0 (10.4) 28.5 (12.9) 35.5 (16.1) 16.7 (7.6) 20.9 (9.5) 25.6 (11.6) 31.5 (14.3) 93 91 90 90 NOTE: Because of the exceptionally high arc speeds, welding parameters, joint positioning, and electrode wire placement critically affect the weld results, publication C3.2410 should be consulted for important variables that must be controlled for depositing consistently acceptable welds of NR-1. These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn Requirements AWS E70T-3 per A5.20 (1) %P %S %Si %Al %Ti Not Required Test Results(1) NR-1 .21 1.30 .007 .014 .59 .03 .15 Test Results(1) NR-5 .19 .88 .006 .017 .33 .08 .33 Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution. Analysis shown are for information purposes only. 7 www.lincolnelectric.com INNERSHIELD NR-131 AWS A5.20-95: E70T-10 Use NR-131 Innershield wire for automatic and semiautomatic high speed, single pass welds on sheet metal with a thickness of .11” (2.7mm) or more. Designed to perform well in twin-arc welding applications, especially in flat, horizontal, and automatic roundabout positions. A constant voltage power source is recommneded. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. WELDING POSITIONS 2F 1G CONFORMANCE TYPICAL APPLICATIONS Single Arc: • 1/8” (3.2mm) and 3/16” (4.8mm) fillet welds with travel speeds up to 75 in/min (1.9 m/min). AWS A5.20-95: E70T-10 ABS: E70T-10 Twin Arc: • 1/4” (6.4mm) and 5/16” (8.0mm) fillet welds with travel speeds up to 75 in/min (1.9 m/min). • An excellent performer on fillets and laps. NR-131 is also a good choice for corner, edge and butt joints. • Excellent deposition rates. • High travel speeds. • A great choice for welds that join light steel to heavier members. NOTES: • NR-131 should not be used for applications requiring Charpy VNotch properties. DIAMETERS / PACKAGING Diameter Inches (mm) 50 Lb. Coil 600 Lb. Speed Feed® Reel NR-131 3/32 (2.4) EDS12162 ED012163 600 Lb. Speed Feed Drum MECHANICAL PROPERTIES - As Welded per AWS A5.20 Requirements AWS E70T-10 Test Results 8 2G Transverse Tensile Strength psi (MPa) Longitudinal Bend Test Hardness Rockwell B 70,000 (480) min. 180º over 3/4” Radius No opening exceeding 1/8” -- 73,000 - 82,000 (503 - 565) Passed 90 INNERSHIELD NR-131 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) 3/32” Single Arc DC1-1/4” (32mm) 1.580 lbs/1000” 150 (3.8) 200 (5.1) 250 (6.4) 350 (8.9) 425 (10.8) 25 - 26 25 - 27 26 - 27 26 - 28 27 - 28 390 490 570 720 810 14.3 19.0 23.7 33.1 40.1 (6.5) (8.6) (10.8) (15.0) (18.2) 11.6 (5.3) 15.6 (7.1) 19.6 (8.9) 27.6 (12.5) 33.6 (15.2) 81 82 82 83 83 3/32” Twinarc DC1-1/2” (38mm) 3.160 lbs/1000” 130 175 225 275 325 25 - 26 26 - 27 26 - 28 27 - 29 28 - 30 550 740 910 1030 1090 24.5 33.0 42.5 51.9 61.4 (11.1) (15.0) (19.3) (23.5) (27.9) 17.9 26.4 34.8 42.0 48.2 72 79 81 80 78 (3.3) (4.4) (5.7) (7.0) (8.3) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) (8.1) (12.0) (15.8) (19.1) (21.9) Efficiency (%) NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION (1) %C %Mn %P %S %Si %Al Requirements AWS E70T-10 per A5.20 .23 .45 /006 .004 .25 1.17 Test Results(1) .252 .53 .008 .009 .21 1.55 Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution. Analysis shown are for information purposes only. NOTE: NR-131 will not produce weld deposits meeting the minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203 Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 9 www.lincolnelectric.com INNERSHIELD NR-152 AWS A5.20-95: E71T-14 NR-152 is an excellent wire for automatic and semiautomatic welding on steels including bare, galvanized, specialty zinc-coated, Galvanneal®(1), aluminized, or carbon. • Excellent overlapping capabilities. Use NR-152 for roundabouts, or to repair itself. Designed for high speed, single pass welding on materials from .030” to 3/16” (1.2mm - 4.8mm). • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. A constant voltage power source is recommended. NOTES: • NR-152 should not be used for applications requiring Charpy VNotch properties. • Fast, sure restarts with no end clipping necessary. • The preferred drag angle is 15º. However, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications. WELDING POSITIONS ADVANTAGE LINCOLN TYPICAL APPLICATIONS • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. 2F 1G • Spot or stitch welds up to .030” (0.8mm) thick sheet metal. CONFORMANCE • A great choice for coated steels. • Continuous welds on .048” (1.2mm) in a travel speed range of 40-60 in/min (1.0-1.5m/min). • NR-152’s exceptionally soft arc means less burnthrough on thin gauge materials. • Continuous welds on coated steels in a travel range of 30-40 in/min (0.7-1.0 m/min). AWS A5.20-95: E71T-14 • An operator favorite! DIAMETERS / PACKAGING Diameter Inches (mm) .045 .052 .062 .068 5/64 (1.1) (1.3) (1.6) (1.7) (2.0) 25 Lb. Spool EDS01702 EDS01703 EDS01021 50 Lb. Coil ED012185 ED012186 EDS12187 500 Lb Speed Feed® Drum 600 Lb. Speed Feed Drum ED024301 ED019580 600 Lb. Speed Feed Reel ED019579 ED024265 MECHANICAL PROPERTIES - As Welded per AWS A5.20 Requirements AWS E71T-14 Test Results Transverse Tensile Strength psi (MPa) Longitudinal Bend Test Hardness Rockwell B 72,000 (497) min. 180º over 3/4” Radius No opening exceeding 1/8” -- 72,000 - 82,000 (496 - 565) Passed 93 (1) Galvanneal is a registered trademark of Keystone Consolidated Industries, Inc., Peoria, IL. 10 2G INNERSHIELD NR-152 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .045” DC3/8” (10mm) .392 lbs/1000” 60 90 120 150 (1.5) (2.3) (3.0) (3.8) 15 - 16 16 - 17 17 - 18 18 - 19 95 135 160 180 1.3 2.1 2.8 3.4 (0.5) (0.9) (1.2) (1.5) 1.1 1.8 2.5 3.1 (0.5) (0.8) (1.1) (1.4) 84 85 89 91 .052” DC3/8” (10mm) .500 lbs/1000” 55 90 110 130 (1.4) (2.3) (2.8) (3.3) 16 - 17 17 - 18 18 - 19 19 - 20 100 150 170 190 1.7 2.6 3.5 3.8 (0.7) (1.1) (1.5) (1.7) 1.6 2.4 2.9 3.5 (0.7) (1.1) (1.3) (1.6) 94 92 82 92 .062” DC3/8” (10mm) .736 lbs/1000” 30 40 50 70 110 (0.8) (1.0) (1.3) (1.8) (2.8) 13 - 14 14 - 15 15 - 16 16.5 - 17.5 19 - 20 90 115 140 185 265 1.3 1.8 2.2 3.1 4.8 (0.5) (0.8) (0.9) (1.4) (2.1) 1.2 1.6 2.0 2.8 4.4 (0.5) (0.7) (0.9) (1.3) (2.0) 92 88 90 90 91 .068” DC1/2” (13mm) .910 lbs/1000” 30 40 50 60 80 110 (0.8) (1.0) (1.3) (1.5) (2.0) (2.8) 13 - 14 13.5 - 14.5 14.5 - 15.5 15.5 - 16.5 16.5 - 17.5 20 - 21 68 95 120 145 190 240 1.6 2.2 2.7 3.3 4.4 6.0 (0.7) (0.9) (1.2) (1.4) (1.9) (2.7) 1.4 1.9 2.4 2.9 3.9 5.4 (0.6) (0.9) (1.1) (1.3) (1.8) (2.4) 87 86 88 87 88 90 5/64” DC3/4” (19mm) 1.15 lbs/1000” 40 70 80 100 125 (1.0) (1.8) (2.0) (2.5) (3.2) 16 - 17 18 - 19 19 - 20 21 - 22 24 - 25 125 230 260 310 355 2.8 4.8 5.5 6.9 8.6 (1.2) (2.1) (2.4) (3.1) (3.9) 2.5 4.3 4.9 6.1 7.6 (1.1) (1.9) (2.2) (2.7) (3.4) 89 89 89 88 88 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn Requirements AWS E71T-14 per A5.20 Test Results(1) .062 .068 5/64 (1) %P %S %Si %Al .007 .011 .015 .24 .25 .21 1.63 1.55 1.07 Not Required .30 .30 .26 .99 .91 .82 .013 .009 .008 Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution. Analysis shown are for information purposes only. 11 www.lincolnelectric.com AWS A5.20-95: E71T-7 An excellent tacking wire. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. A constant voltage power source is recommended. TYPICAL APPLICATIONS ADVANTAGE LINCOLN • Structural fabrication where no seismic requirements are present. Innershield NR-202 is a cost-effective wire that produces consistently good looking weld beads. Designed for semiautomatic welding. WELDING POSITIONS • Smaller diameter wires are generally used for out-of-position. • Larger diameter wires are generally used for flat and horizontal welding. • Produces quality welds in moderate wind conditions with no tenting. • A great wire to use when cost is a primary issue, and no impact properties are required. ➔ • Vertical and overhead plate welding. • Self-shielded, flux-cored. No need for external gas or flux. 4G 3G CONFORMANCE • Short assembly welds on brackets and clips. AWS A5.20-95: E71T-7 ABS: E71T-7 • Roundabout groove welds. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 (2.0) 14 Lb. Coil 50 Lb. Coil ED012287 ED012288 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Test Results (1) 12 5G • Fabrication of machinery parts and hoppers. NOTES: • NR-202 should not be used for applications requiring Charpy VNotch properties. Requirements AWS E71T-7 2G 2F 1G Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B 58,000 (400) min. 70,000 (480) min. 22 min. -- 60,000 - 75,000 (414 - 517) 72,000 - 95,000 (497 - 655) 22 - 27 87 - 93 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. ➔ INNERSHIELD NR-202 INNERSHIELD NR-202 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .068” DC1” (25mm) .842 lbs/1000” 55 100 150 175 210 (1.4) (2.5) (3.8) (4.4) (5.3) 19 - 20 20 - 21 21 - 22 22 - 23 23 - 24 130 190 245 270 300 2.8 5.0 7.6 8.8 10.6 (1.3) (2.3) (3.4) (4.0) (4.8) 1.7 3.7 6.0 7.1 8.7 (0.8) (1.7) (2.7) (3.2) (3.9) 61 74 79 81 82 5/64” DC1” (25mm) 1.09 lbs/1000” 50 100 150 175 200 230 (1.3) (2.5) (3.8) (4.4) (5.1) (5.8) 19 - 20 20 - 21 21 - 22 22 - 23 22 - 23 23 - 24 150 235 305 335 365 400 3.4 6.8 10.2 11.9 13.6 15.7 (1.5) (3.1) (4.6) (5.4) (6.2) (7.1) 2.0 5.1 8.3 9.9 11.4 13.3 (0.9) (2.3) (3.8) (4.5) (5.2) (6.0) 59 75 81 83 84 85 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C Requirements AWS E71T-7 per A5.20-95 Test Results Report Only .19 %Mn %P %S %Si %Al 1.75 max. .03 max. .03 max. .60 max. 1.80 max. .72 .007 .003 .20 1.34 NOTE: NR-202 will not produce weld deposits meeting the minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203 Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 13 www.lincolnelectric.com INNERSHIELD NR-211-MP AWS A5.20-95: E71T-11 • A good choice when poor fitup is an issue. One of our most popular all-purpose Innershield wires. RECOMMENDED MAXIMUM PLATE THICKNESS • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. A terrific choice for light gauge steel or thin plate. Performs well on coated steels. Restricted to 1/2” (12.7mm) maximum plate thickness for .068, 5/64” and 3/32” diameters, and 5/16” (7.9mm) maximum plate thickness for .035 and .045 diameters. Diameter Max. Plate Inches (mm) Thickness .035 & .045 5/16” (0.9 & 1.1) (7.9mm) .068, 5/64, & 3/32 (1.7, 2.0 & 2.4) 1/2” (12.7mm) TYPICAL APPLICATIONS WELDING POSITIONS • Single or multiple pass welding. A constant voltage power source is recommended. • Structural fabrication where no seismic requirements are present. • Produces quality welds in moderate wind conditions with no tenting. ➔ • Fabrication and repair of machinery parts, trucks, auto bodies, saddles, tanks and hoppers. • Self-shielded, flux-cored. No need for external gas or flux. 3G AWS A5.20-95: E71T-11 ASME SFA-5.20: E71T-11 ABS: E71T-11 (.068 - 3/32” only) CWB: E4801T-11-CH NOTES: • NR-211-MP should not be used for applications requiring Charpy VNotch properties. • NR-211-MP is an extremely versatile wire – suitable for all position welding. 4G CONFORMANCE • Welding on racks, scaffolding, light angle structurals, joists, and small roundabout applications. • An extremely popular wire with excellent operator appeal, low spatter, and good weld appearance. 2G 2F 1G • Robotic welding applications. ADVANTAGE LINCOLN DIAMETERS / PACKAGING Diameter Inches (mm) .035 .045 .068 5/64 3/32 (0.9) (1.1) (1.7) (2.0) (2.4) 1 Lb Spool 10 Lb Spool ED027641 ED016354 ED016363 14 Lb Coil 25 Lb Readi-Reel® ED012506 ED012508 ED016364 ED016365 ED017827 ED017828 50 Lb Coil 50 Lb. Readi-Reel 300 Lb. Speed-Feed Reel EDS01040 EDS01522 ED012507 ED012509 ED013869 EDS14358 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Requirements E71T-11 Test Results Typical NR-211MP (1) 14 600 Lb Speed-Feed® Reel Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B 58,000 (400) min. 70,000 (480) min. 20 min. -- 58,000 - 69,000 (400- 476) 72,000 - 95,000 (497 - 655) 22 - 25 85 - 95 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NR-211-MP TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .035” DC3/8” (10mm) .250 lbs/1000” 50 70 90 110 (1.3) (1.8) (2.3) (2.8) 14 - 15 15 - 16 16 - 17 16.5 - 17.5 30 60 90 120 0.8 1.2 1.7 2.1 (0.4) (0.5) (0.8) (1.0) 0.7 1.0 1.4 1.7 (0.3) (0.5) (0.6) (0.8) 81 83 82 81 .045” DC3/8” (10mm) .393 lbs/1000” 70 90 110 130 (1.8) (2.3) (2.8) (3.3) 15 - 16 16 - 17 17 - 18 18 - 19 120 140 160 170 1.6 2.2 2.7 3.2 (0.7) (1.0) (1.2) (1.5) 1.1 1.7 2.3 2.7 (0.5) (0.8) (1.0) (1.2) 69 77 85 84 .068” DC1/2 - 1” (13 - 25mm) .889 lbs/1000” 40 75 130 175 (1.0) (1.9) (3.3) (4.4) 15 - 16 18 - 19 20 - 21 23 - 24 125 190 270 300 2.1 4.0 7.0 9.4 (1.0) (1.8) (3.2) (4.3) 1.7 3.4 6.1 8.4 (0.8) (1.5) (2.8) (3.8) 81 85 88 89 5/64” DC1/2 - 1” (13 - 25mm) 1.17 lbs/1000” 50 75 120 160 (1.3) (1.9) (3.0) (4.1) 16 - 17 18 - 19 20 - 21 22 - 23 180 235 290 325 3.5 5.3 8.4 11.2 (1.6) (2.4) (3.8) (5.1) 2.9 4.5 7.4 10.0 (1.3) (2.0) (3.4) (4.5) 83 85 88 89 3/32” DC1/2 - 1” (13 - 25mm) 1.66 lbs/1000” 50 75 100 130 (1.3) (1.9) (2.5) (3.3) 16 - 17 19 - 20 20 - 21 22 - 23 245 305 365 400 5.0 7.5 10.0 12.9 (2.3) (3.4) (4.5) (5.9) 4.2 6.4 8.7 11.3 (1.9) (2.9) (3.9) (5.1) 84 85 87 88 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71T-11 per A5.20 Test Results (.068, 5/64, 3/32) (.035 & .045) %C %Mn %P %S %Si %Al Report Only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .21 - .30 .45 - .65 .005 - .012 .003 - .010 .10 - .25 1.20 - 1.80 .21 .50 - .75 .003 - .010 .001 - .008 .10 - .25 1.20 - 1.80 NOTE: NR-211MP will not produce weld deposits meeting the minimum Charpy V-Notch impact properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 15 www.lincolnelectric.com AWS A5.29-98: E71TG-G An excellent general purpose, all position wire for automatic and semiautomatic applications. Designed for single and multiple pass welding on mild steel, sheet metal and plate. Also performs well on coated steel. A constant voltage power source is recommended. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. NOTES: • NR-212 should not be used for applications requiring Charpy VNotch properties. WELDING POSITIONS TYPICAL APPLICATIONS • Single or multiple pass, all position welding on materials 1.1mm and thicker. ADVANTAGE LINCOLN 2G 1G • Can be used on weathering steels where a color match is important. • Self-shielded, flux-cored. No need for external gas or flux. ➔ INNERSHIELD NR-212 3G 2F 4G • Structural fabrication where no seismic requirements are present. CONFORMANCE • A good choice when poor fitup is an issue. • Short assembly welds. AWS A5.29-98: E71TG-G ASME SFA-5.29: E71TG-G • NR-212 is an extremely versatile wire. Weld in any position, on a wide range of materials including coated steel. Not recommended for vertical up. • Fabrication and repair of truck bodies, tanks, hoppers, racks, scaffolding and light angle structurals. • Produces quality welds in moderate wind conditions with no tenting. • Coated steel welds. • Robotic applications. • Alternative to NR-211-MP when thicker applications are involved. DIAMETERS / PACKAGING Diameter Inches (mm) .045 .068 5/64 3/32 (1.1) (1.7) (2.0) (2.4) 10 Lb. Spool 14 Lb. Coil 25 Lb. Readi-Reel® 50 Lb. Coil ED027803 ED027794 ED026091 ED026859 ED026860 ED026861 ED026858 ED026090 (See your local Lincoln Representative for packaging information for 3/32” .) MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 (1) 16 Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Requirements AWS E71TG-G 58,000 (400) min. 70,000 - 90,000 (480 - 620) min. 20 min. Test Results Typical NR-212 67,500 (465) 86,200 (594) 27 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-80. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NR-212 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .045” DC3/8” (10mm) .393 lbs/1000” 55 70 90 110 130 150 (1.4) (1.8) (2.3) (2.8) (3.3) (3.8) 14 - 15 15 - 16 16 - 17 17 - 18 18 - 19 19 - 20 75 90 115 135 155 170 1.3 1.6 2.1 2.6 3.1 3.5 (0.6) (0.7) (0.9) (1.2) (1.4) (1.6) 1.1 1.4 1.8 2.2 2.6 3.0 (0.5) (0.6) (0.8) (1.0) (1.2) (1.4) 84 87 85 84 83 85 .068” DC3/4” (19mm) 820 lbs/1000” 60 75 90 120 150 175 (1.5) (1.9) (2.3) (3.0) (3.8) (4.4) 16 - 17 18 - 19 19 - 20 20 - 21 21 - 22 22 - 23 145 180 200 230 255 275 3.1 3.8 4.5 6.0 7.4 8.7 (1.4) (1.7) (2.0) (2.7) (3.3) (3.9) 2.4 3.2 3.8 5.2 6.4 7.5 (1.1) (1.4) (1.7) (2.3) (2.9) (3.4) 77 84 84 86 86 86 5/64” DC3/4” (19mm) 1.064 lbs/1000” 60 75 90 110 130 150 (1.5) (1.9) (2.3) (2.8) (3.3) (3.8) 16 - 17 18 - 19 19 - 20 20 - 21 21 - 22 22 - 23 200 225 245 275 300 325 3.8 4.7 5.7 7.1 8.3 9.6 (1.7) (2.1) (2.6) (3.2) (3.7) (4.3) 3.3 4.1 5.0 6.2 7.3 8.4 (1.5) (1.8) (2.3) (2.8) (3.3) (3.8) 86 87 87 87 87 87 3/32” DC1” (25mm) 1.583 lbs/1000” 75 100 125 150 (1.9) (2.5) (3.2) (3.8) 19 - 20 21 - 22 23 - 24 25 - 26 270 330 375 420 7.3 9.8 12.3 14.9 (3.3) (4.4) (5.5) (6.7) 6.2 8.5 10.7 12.6 (2.8) (3.8) (4.8) (5.7) 84 86 86 84 . NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71TG-G per A5.29 Test Results %C %Mn* %P %S %Si* %Al %Ni* Report Only 1.75 min. .04 max. .03 max. .80 max. 1.8 max. .50 max. .10 .97 .007 .003 .31 1.52 1.10 NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked with an asterisk. NOTE: NR-212 will not produce weld deposits meeting the minimum Charpy V-Notch impact properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203 Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 17 www.lincolnelectric.com A good choice for automatic and semiautomatic applications. Performs well on mild steel and some low alloy steels. Meets Charpy V-Notch properties.(1) A constant voltage power source is recommended. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Easy slag removal. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. TYPICAL APPLICATIONS CONFORMANCE • General plate fabrication, including bridge construction, hull plate and stiffener welding on ships and barges. AWS A5.20-95: E71T-8 & E71T-8J ASME SFA-5.20: E71T-8 & E71T-8J ABS: 3SA-3YSA Lloyd’s: 3S-3YS CWB: E4801T-8-CH • Fabrication of storage tanks. • A good fast freeze electrode for vertical up and overhead welding. (We recommend the use of NR-203MP where vertical down is necesary.) WELDING POSITIONS • Performs well on out-of-position groove welds – especially on large diameter, heavy wall tubular construction. 2F 1G 4G 3G 2G 5G ➔ Designed for flat, horizontal, vertical up and overhead position welding. AWS A5.20-95: E71T-8J ➔ INNERSHIELD NR-203M (1)Will meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 3/32 (2.0) (2.4) 14 Lb Coil 50 Lb Coil ED012295 ED012296 ED012294 MECHANICAL PROPERTIES(2) - As Welded per AWS A5.20 Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @ -40°F (-40°C) Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B Requirements AWS E71T-8 58,000 (400) min. 70,000 (480) min. 22 min. 20 (27) min. -- -- AWS E71T-8J 58,000 (400) min. 70,000 (480) min. 22 min. -- 20 (27) min. -- Test Results 60,000 - 69,000 (414 - 476) 72,000 - 83,000 (496 - 572 ) 22 - 30 120 - 160 (161 - 215) 130 -150 (175 - 201) 86 Stress Relieved(3) 53,000 - 55,000 (365 - 379) 68,000 - 70,000 (469 - 480) 28 - 31 75 - 120 (102 - 163) --- -- The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. (3) Stress relieved 1 hour at 1150°F (621°C). (2) 18 INNERSHIELD NR-203M TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) 5/64” DC3/4” (19mm) 1.07 lbs/1000” 50 70 90 140 (1.3) (1.8) (2.3) (3.6) 16 - 17 17 - 18 18 - 19 21 - 22 145 180 220 300 3.2 4.5 5.8 9.0 (1.5) (2.0) (2.6) (4.1) 2.5 3.4 4.4 6.7 (1.1) (1.5) (2.0) (3.0) 78 76 76 74 3/32” DC3/4” (19mm) 1.56 lbs/1000” 50 95 110 120 (1.3) (2.4) (2.8) (3.0) 16 - 17 20 - 21 21 - 22 22 - 23 200 310 330 350 4.7 8.9 10.3 11.2 (2.1) (4.0) (4.7) (5.1) 3.5 6.7 7.8 8.8 (1.6) (3.0) (3.5) (3.9) 74 75 76 79 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71T-8 per A5.20 Test Results %C %Mn %P %S %Si %Al Report only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .08 1.50 .010 .005 .25 .80 RADIOGRAPHIC GUIDELINES The opacity of NR-203M slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight overexposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”. 19 www.lincolnelectric.com A constant voltage power source is recommended. Meets Charpy V-Notch properties(1). ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Fast freezing slag system facilitates all position welding, including vertical down. • Handles poor fit-up on heavy wall tubes. Gaps up to 3/8” (9.5mm) with 1/4” (6.35mm) offset are weldable with NR-203MP. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. 1G 3G 2G 2F ➔ Performs well in automatic and semiautomatic applications. Appropriate for use on mild steel and some low alloy steels. WELDING POSITIONS • Makes root beads in groove welds without backup bars. ➔ Designed for all position, single and multiple pass welding including vertical down. AWS A5:20-95: E71T-8J 3G 4G TYPICAL APPLICATIONS • General plate fabrication, including bridge construction, hull plate and stiffener welding on ships and barges. 5G ➔ INNERSHIELD NR-203MP CONFORMANCE • Fabrication of storage tanks. AWS A5.20-95: E71T-8J ASME SFA-5.20: E71T-8J ABS: 3SA-3YSAH15 Lloyd’s: 3S-3YH15 DNV: III YMSH15 GL: 3YSH15 BV: SA3YMH NK: KSW53NH10 • Structural fabrication, including applications involving seismic requirements(1). (1)Will meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. DIAMETERS / PACKAGING Diameter Inches (mm) .040 .068 5/64 3/32 (1) (1.0)(1) (1.7) (2.0) (2.4) 10 Lb Spool 14 Lb Coil 22 Lb Readi-Reel® 50 Lb Coil ED025041 ED021604 ED025040 ED025042 ED021601 EDS25039 Manufactured in metric diameter, U.S. customary size approximate. MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Requirements AWS E71T-8J Test Results Typical NR-203MP (1) 20 Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @-40°F (-40°C) Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) 58,000 (400) min. 70,000 (480) min. 22 min. 20 (27) min. Not Specified 60,000 - 65,000 (414 - 448) 72,000 - 80,000 (496 - 552) 28 - 31 50 - 200 (68 - 271) 66 (90) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. Hardness Rockwell B -82 - 92 INNERSHIELD NR-203MP TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .068” DC3/4” (19mm) .782 lbs/1000” 70 90 120 140 150 (1.8) (2.3) (3.0) (3.5) (3.8) 16 - 17 18 - 19 20 - 21 21 - 22 23 - 24 145 180 225 255 265 3.3 4.2 5.6 6.4 6.8 (1.5) (1.9) (2.5) (2.9) (3.1) 2.3 3.2 4.3 4.8 5.1 (1.0) (1.5) (2.0) (2.2) (2.3) 69 76 76 75 75 5/64” DC3/4” (19mm) 1.032 lbs/1000” 50 70 90 110 120 140 (1.3) (1.8) (2.3) (2.8) (3.0) (3.6) 16 - 17 18 - 19 19 - 20 20 - 21 21 - 22 22 - 23 130 180 220 260 280 310 3.1 4.3 5.6 6.8 7.4 8.7 (1.4) (2.0) (2.5) (3.1) (3.4) (3.9) 1.9 2.9 4.2 5.3 5.9 6.8 (0.9) (1.3) (1.9) (2.4) (2.7) (3.1) 61 67 75 77 79 78 3/32” DC3/4” (19mm) 1.46 lbs/1000” 50 70 95 110 130 (1.3) (1.8) (2.4) (2.8) (3.3) 18 - 19 19 - 20 21 - 22 22 - 23 23 - 24 210 260 320 350 390 4.4 6.2 8.4 9.7 11.4 (2.0) (2.8) (3.8) (4.4) (5.2) 3.3 4.8 6.6 7.7 9.1 (1.5) (2.2) (3.0) (3.5) (4.1) 75 77 78 79 79 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71T-8J per A5.20 Test Results %C %Mn %P %S %Si %Al Report only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .075 1.45 <.010 <.003 .33 .80 RADIOGRAPHIC GUIDELINES The opacity of NR-203MP slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight overexposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”. 21 www.lincolnelectric.com Produces a nickel bearing weld deposit with good Charpy V-Notch properties at low temperatures(1). • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. A constant voltage power source is recommended. TYPICAL APPLICATIONS ADVANTAGE LINCOLN • Roundabout groove welds on heavy wall tubular construction • Self-shielded, flux-cored. No need for external gas or flux. • Offshore welding applications. • Produces quality welds in moderate wind conditions with no tenting. • A good choice for use on weathering steels where color match is important. • Produces a nickel weld deposit (.80 - 1.1% Ni). • Bridges and other outdoor structural components with weathering steel. • Handles poor fit-up in the vertical up position. Welds gaps up to 3/8” (9.5mm). (1)Will WELDING POSITIONS 1G 3G 5G 2F ➔ • Makes root beads in groove welds without backup bars. ➔ Designed for all position, single and multiple pass welding including vertical down on mild steel and some low alloy steels. Performs well in automatic and semiautomatic applications. AWS A5.29-98: E71T8-Ni1 3G 2G 4G ➔ INNERSHIELD NR-203 NICKEL (1%) CONFORMANCE AWS A5.29-98: E71T8-Ni1 ASME SFA-5.29: E71T8-Ni1 ABS: 3SA-3YSA Lloyd’s: 3S-3YSH15 DNV: III YMSH15 meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 3/32 (2.0) (2.4) 14 Lb Coil (56 Lb. Carton) 50 Lb Coil ED012385 ED012383 ED012386 ED012384 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 Tensile Strength psi (MPa) Elongation (%) 58,000 min. (400) 70,000 - 90,000 (483 - 620) 20 min. 20 (27) min. Not Specified Test Results 66,000 - 75,000 (455 - 517) 72,000 - 85,000 (496 - 585) 20 - 30 24 - 111 (33 - 151) 42 - 87 (57 - 118) Stress-Relieved(2) 61,000 - 70,000 (421 - 483) 67,000 - 74,000 (462 - 510) Requirements AWS E71T8-Ni1 (1) (2) 22 Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @ -40ºF (-40ºC) Yield Strength psi (MPa) 27 - 30 70 - 99 (95 - 134) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-80. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. Stress relieved 1 hour at 1150°F (621°C). INNERSHIELD NR-203 NICKEL (1%) TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) 5/64” DC3/4” (19mm) 1.015 lbs/1000” 50 70 90 110 120 140 (1.3) (1.8) (2.3) (2.8) (3.1) (3.6) 16 - 17 18 - 19 19 - 20 20 - 21 21 - 22 22 - 23 145 195 240 275 290 310 3.0 4.3 5.5 6.7 7.3 8.5 (1.4) (2.0) (2.5) (3.0) (3.3) (3.9) 2.3 3.3 4.3 5.3 5.8 6.9 (1.0) (1.5) (2.0) (2.4) (2.6) (3.1) 76 76 78 79 79 81 3/32” DC3/4” (19mm) 1.518 lbs/1000” 50 70 95 110 130 (1.3) (1.8) (2.4) (2.8) (3.3) 18 - 19 19 - 20 21 - 22 22 - 23 23 - 24 215 260 315 345 385 4.6 6.4 8.7 10.0 11.8 (2.1) (2.9) (3.9) (4.5) (5.4) 3.6 5.1 7.0 8.1 9.6 (1.6) (2.3) (3.2) (3.7) (4.4) 78 79 80 81 81 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn %Ni %P %S %Si %Al %V %Cr %Mo Requirements AWS E71T8-Ni1 per A5.29 0.12 max. 1.50 max. .80 1.10 0.03 max. 0.03 max. 0.80 max. 1.8 max. 0.05 max. 0.15 max. 0.35 max. Test Results .081 1.17 .96 .006 .003 .27 .88 <.01 .03 .02 RADIOGRAPHIC GUIDELINES The opacity of NR-203 Nickel (1%) slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”. 23 www.lincolnelectric.com INNERSHIELD NR-203 NICKEL C A constant voltage power source is recommended. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Produces a nickel weld deposit (.801.1% Ni). • Applications requiring good CTOD properties and Charpy V-Notch properties. 1G 2F 2G 3G 4G • Offshore welding applications. • Storage, pipe, transportation and other applications involving low temperature alloys. 3G • Roundabout groove welds on heavy wall tubular construction. • General plate fabrication including bridges. 5G ➔ Produces a nickel-bearing weld deposit with good Charpy V-Notch properties at low temperatures(1). WELDING POSITIONS ➔ Single and multiple pass welding. Automatic and semiautomatic applications. TYPICAL APPLICATIONS ➔ An all position wire designed for welding low temperature alloys. AWS A5.29-98: E61T8-K6 CONFORMANCE • Hull plate and stiffener welding on ships and barges. (1)Will meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. AWS A5.29-98: E61T8-K6 ABS: 3SA Lloyd’s: 3SH15 DNV: III MS(H15) • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 14 Lb Coil ED012310 (2.0) MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 Requirements AWS E61T8-K6 Tensile Strength psi (MPa) Elongation (%) 50,000 min. (345) 60,000 - 80,000 (414 - 551) 22 min. 20 (27) min. Not Required -- 71,000 (489) 29 80 - 264 (108 - 358) 50 - 175 (68 - 237) 80 Test Results 58,000 Typical NR-203 Nickel C (400) (1) 24 Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @ -40ºF (-40ºC) Yield Strength psi (MPa) Hardness Rockwell B The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-80. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NR-203 NICKEL C TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight 5/64” DC3/4” (19mm) 1.062 lbs/1000” Wire Feed Speed in/min (m/min) 50 70 90 110 (1.3) (1.8) (2.3) (2.8) Arc Voltage (volts) Approx. Current (amps) 16 - 17 17 - 18 19 - 20 20 - 21 120 170 210 240 Melt-Off Rate lbs/hr (kg/hr) 3.2 4.5 5.8 7.0 Deposition Rate lbs/hr (kg/hr) (1.5) (2.0) (2.6) (3.2) 2.1 3.2 4.3 5.4 Efficiency (%) (1.0) (1.5) (2.0) (2.4) 66 71 74 77 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn %P %S %Si %Al %V %Ni %Cr %Mo Requirements AWS E61T8-K6 per A5.29 0.15 max. .50 1.50 .03 max. .03 max. .80 max. 1.8 max. .05 max. .40 1.00 .20 max. .15 max. Test Results .058 .83 .004 <.003 .05 .73 <.01 .57 .08 <.01 RADIOGRAPHIC GUIDELINES The opacity of NR-203 Nickel C slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”. 25 www.lincolnelectric.com E71T8-K2 Similar to NR-203 Nickel C, but with increased capability to join highstrength steels. • Handles poor fit-up in the vertical up position. Successfully welds gaps up to 1/4” with offsets up to 1/4”. Designed for all position welding. Single and multiple pass. Automatic and semiautomatic applications. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. Produces a nickel bearing weld deposit with excellent Charpy V-Notch properties(1). • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • Produces a nickel weld deposit (.80-1.1% Ni). • A good choice for welding weathering steels. WELDING POSITIONS 2F 1G TYPICAL APPLICATIONS • Applications requiring good Charpy V-Notch properties. ➔ ADVANTAGE LINCOLN meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. 3G 3G • Offshore welding applications. 5G • Structural fabrication, including those with seismic requirements(1). • General plate fabrication including bridges. CONFORMANCE AWS A5.29-98: E71T8-K2 • Hull plate and stiffener welding on ships and barges. Diameter Inches (mm) 5/64 (2.0) 14 Lb. Coil ED020227 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 Test Results (1) 26 4G • Roundabout groove welds on heavy wall tubular construction. DIAMETERS/PACKAGING Requirements AWS E71T8-K2 2G ➔ A constant voltage power source is recommended. (1)Will ➔ INNERSHIELD NR-203 Ni C Plus AWS A5.29-98: Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) 58,000 min. (400) 70,000 - 90,000 (490 - 620) 20 min. 20 min. (27) 61,000 - 72,000 (421 - 496) 72,000 - 84,000 (496 - 579) 22 - 30 102 - 212 (137 - 285) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-80. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NR-203 Ni C Plus TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight 5/64” DC3/4” (19mm) 1.091 lbs/1000” Wire Feed Speed in/min (m/min) 50 70 90 110 (1.3) (1.8) (2.3) (2.8) Arc Voltage (volts) Approx. Current (amps) 16 - 17 17 - 18 19 - 20 20 - 21 115 170 210 245 Melt-Off Rate lbs/hr (kg/hr) 3.2 4.5 5.8 7.0 Deposition Rate lbs/hr (kg/hr) (1.5) (2.0) (2.6) (3.2) 2.3 3.3 4.4 5.5 Efficiency (%) (1.0) (1.5) (2.0) (2.5) 72 73 76 79 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71T8-K2 per A5.29 Test Results %C %Mn %P %S %Si %Al %V %Ni %Cr %Mo 0.15 max. 0.5 1.75 0.03 max. 0.03 max. 0.80 max. 1.8 max. 0.05 max. 1.00 2.00 0.15 max. 0.35 max. .05 .85 .009 <.003 .07 1.08 <.01 1.27 .14 .02 RADIOGRAPHIC GUIDELINES The opacity of NR-203 Ni C Plus slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”. 27 www.lincolnelectric.com The highest deposition rates of any Innershield wire for out-of-position welding. E71T-8 • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. An extremely popular wire designed for single and multiple pass welding of 3/16” (4.8mm) and heavier mild steel, as well as some low alloy steels. WELDING POSITIONS 1G A constant voltage power source is recommended. • Structural fabrication, including those subject to seismic requirements(1). ADVANTAGE LINCOLN • General plate fabrication including bridges. • Self-shielded, flux-cored. No need for external gas or flux. • Hull plate and stiffener welding on ships and barges. • Produces quality welds in moderate wind conditions with no tenting. • Machinery parts, tanks, hoppers, racks and scaffolding. ➔ TYPICAL APPLICATIONS NR-232’s weld deposits meet Charpy V-Notch requirements(1). 2G 2F 3G 4G 5G CONFORMANCE AWS A5.20-95: E71T-8 ABS: 3SA-3YSAH Lloyd’s: 3S-3YSH15 DNV: III YMSH15 G.L.: 3YSH10 N.K.: KSW 53NH10 MIL Spec: MIL-71T-8AS B.V.: SA3YMH (1)Will • Fast freezing slag system supports high deposition rates on out-ofposition welding. meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. • Self peeling slag. DIAMETERS / PACKAGING Diameter Inches (mm) .068 .072 5/64 (1.7) (1.8) (2.0) 13.5 Lb. Coil 22 Lb. Readi-Reel® 50 Lb. Coil ED012518 ED012522 ED012525 ED012521 ED012524 ED012519 ED012523 ED012526 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) Requirements AWS E71T-8 58,000 (400) min. 70,000 (480) min. 22 min. 20 (27) -- Test Results (1) 60,000 - 74,000 (414 - 510) 72,000 - 87,000 (496 - 600) 22 - 30 20 - 69 (27 - 94) 88-90 Hardness Rockwell B The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. (1) 28 ➔ INNERSHIELD NR-232 AWS A5.20-95: INNERSHIELD NR-232 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .068” DC1/2-1” (12-25mm) .755 lbs/1000” 110 130 150 170 195 250 320 (2.7) (3.3) (3.8) (4.3) (5.0) (6.4) (7.4) 18 - 20 19 - 21 19 - 21 20 - 22 23 - 24 23 - 24 25 - 27 195 225 250 270 300 350 400 5.0 6.2 7.1 7.8 9.4 11.8 15.2 (2.3) (2.8) (3.2) (3.5) (4.3) (5.4) (6.9) 3.9 4.6 5.3 6.1 7.0 9.0 11.4 (1.8) (2.0) (2.4) (2.8) (3.2) (4.0) (5.2) 78 74 75 78 74 76 75 .072” DC1/2-1” (12-25mm) .778 lbs/1000” 80 140 155 170 250 290 (2.0) (3.6) (3.9) (4.3) (6.4) (7.4) 16 - 18 18 - 21 19 - 22 20 - 23 22 - 24 23 - 25 130 225 240 255 315 350 4.0 6.8 7.2 8.0 11.7 13.6 (1.8) (3.1) (3.3) (3.6) (5.3) (6.2) 3.3 5.5 6.0 6.5 9.6 11.0 (1.5) (2.5) (2.7) (2.9) (4.3) (5.0) 83 81 83 81 82 81 5/64” DC1/2-1” (12-25mm) 1.000 lbs/1000” 60 115 120 130 180 (1.5) (2.9) (3.0) (3.3) (4.6) 16 - 17 19 - 20 19 - 20 20 - 21 22 - 23 145 260 270 285 365 3.7 7.0 7.3 7.8 10.9 (1.7) (3.2) (3.3) (3.5) (5.0) 2.7 5.5 5.7 6.2 8.7 (1.2) (2.5) (2.6) (2.8) (3.9) 73 78 78 79 80 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E71T-8 per A5.20 Test Results %C %Mn %P %S %Si %Al Report only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .17 .72 .007 .003 .31 .71 29 www.lincolnelectric.com INNERSHIELD NR-305 AWS A5.20-95: E70T-6 An extremely high deposition rate wire, designed for single and multiple pass, automatic and semiautomatic welding of mild steel and some low alloy steels. NR-305 has very good penetration. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • A great choice for downhand welding applications where high deposition rates and good penetration are desired. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. WELDING POSITIONS TYPICAL APPLICATIONS AWS A5.20-95: E70T-6 ABS: 2SA, 2YSA DNV: II YMS GL: 2YS BV: SA2YM • General plate fabrication including bridges and offshore rigs. • Shipyards. 1G 2F CONFORMANCE • Stiffener welding on ships and barges. • Welding over tack welds made with stick electrodes. (1)Will meet minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. • Low spatter. • Excellent operator appeal. • Welds well on lightly rusted or primed plate. • A constant voltage power source is recommended. DIAMETERS / PACKAGING Diameter Inches (mm) 22 Lb Readi-Reel 5/64 3/32 ED028696 (2.0) (2.4) 50 Lb Coil ED012593 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Tensile Strength psi (MPa) 58,000 (400) min. 70,000 (480) min. 22 min. -- 20 (27) min. Test Results As Welded 62,000 - 76,000 (427 - 524) 72,000 - 89,000 (496 - 614) 23 - 32 21 - 54 (28 - 73) 21 - 35 (28 - 47) Stress Relieved(2) 54,000 - 62,000 (372 - 427) 71,000 - 84,000 (489 - 579) 28 - 37 34 - 60 (46 - 81) 20 - 56 (27 - 76) Requirements AWS E70T-6 (1) (2) 30 Elongation (%) Charpy V-Notch ft-lbs (Joules) @ 0°F (-18°C) @ -20°F (-29°C) Yield Strength psi (MPa) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. Stress relieved 1 hour at 1150°F (621°C). INNERSHIELD NR-305 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) 5/64” DC+ 7/8” (22mm) 1.07 lbs/1000” 200 (5.1) 250 (6.4) 350 (8.8) 450 (11.4) 3/32” DC+ 1-1/2 – 2-1/2” (38 - 63mm) 1.39 lbs/1000” 160 (4.1) 240 (6.1) 300 (7.6) 400 (10.2) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) 22 - 23 24 - 26 28 - 33 30 - 35 385 430 450 545 12.8 (5.8) 16.0 (7.2) 22.5 (10.2) 28.9 (13.1) 10.0 (4.5) 13.0 (5.8) 18.8 (8.5) 24.5 (11.1) 78 81 83 84 21 - 23 24 - 26 27 - 29 33 - 35 330 425 475 525 13.3 (6.0) 20.0 (9.1) 25.0 (11.3) 33.4 (15.2) 11.0 (5.0) 16.7 (7.6) 21.0 (9.5) 28.0 (12.7) 82 83 84 83 Efficiency (%) NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E70T-6 per A5.20 Test Results %C %Mn %P %S %Si %Al Report Only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .08 1.26 .012 .005 .23 1.19 31 www.lincolnelectric.com INNERSHIELD NR-311 AWS A5.20-95: One of our most popular wires, with a very high deposition rate and excellent penetration.. Designed for single and multiple pass, automatic and semiautomatic welding of thicker mild steels and some low alloy steels. E70T-7 • Easy slag removal in deep grooves. • Excellent operator appeal. A constant voltage power source is recommended. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. ADVANTAGE LINCOLN TYPICAL APPLICATIONS • Self-shielded, flux-cored. No need for external gas or flux. • Fillet, lap and butt welds on 1/8” (3.2mm) and thicker steels. • Produces quality welds in moderate wind conditions with no tenting. • Horizontal butt welds such as column-to-column structural connections not subject to seismic requirements. • Very high deposition rates and fast travel speeds. WELDING POSITIONS • Deep penetration. 2F 1G 1G CONFORMANCE AWS A5.20-95: E70T-7 ASME SFA-5.20: E70T-7 ABS: E70T-7 per AWS A5.20-95 • Resists weld cracking on high sulfur steels. • General fabrication and assembly welding. • Smooth operation. Good bead shape. NOTES: • NR-311 should not be used for applications requiring Charpy VNotch properties. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 3/32 7/64 (2.0) (2.4) (2.8) 14 Lb. Coil 22 Lb. Readi-Reel® 50 Lb. Coil 600 Lb. Speed-Feed® Reel 600 Lb. Speed-Feed Drum ED014464 ED025740 ED014515 ED014459 ED012629 ED012632 ED012630 ED012633 ED012628 ED012631 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Condition Requirements AWS E70T-7 Test Results (1) 32 2G Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B 58,000 (400) min. 70,000 (480) min. 22 min. -- 60,000 - 66,000 (414 - 455) 82,000 - 90,000 (565 - 620) 22 - 26 87 - 92 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NR-311 TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) 5/64” DC1-1/4” (32mm) 1.07 lbs/1000” 100 160 240 300 (2.5) (4.1) (6.1) (7.6) 21 25 26 28 190 275 355 410 6.4 10.3 15.4 19.3 3/32” DC1-1/2” (38mm) 1.62 lbs/1000” 75 135 150 210 270 (1.9) (3.4) (3.8) (5.3) (6.9) 21 24 25 27 30 200 300 325 400 450 7/64” DC1-1/2” (38mm) 2.05 lbs/1000” 100 145 175 240 300 (2.5) (3.7) (4.4) (6.1) (7.6) 23.5 25.5 27 30.5 33 325 400 450 550 625 Deposition Rate lbs/hr (kg/hr) (2.9) (4.7) (7.0) (8.8) 5.0 8.0 12.4 15.8 Efficiency (%) (2.3) (3.6) (5.6) (7.2) 78 78 80 82 7.0 (3.2) 13.1 (5.9) 14.6 (6.6) 20.4 (9.3) 26.2 (11.9) 5.4 (2.5) 10.2 (4.6) 11.4 (5.2) 16.5 (7.5) 22.0 (10.0) 77 78 78 81 84 12.0 (5.4) 17.8 (8.1) 21.5 (9.8) 29.5 (13.4) 36.9 (16.7) 10.0 (4.5) 14.5 (6.6) 18.0 (8.2) 25.5 (11.6) 33.0 (15.0) 83 82 83 86 89 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E70T-7 per A5.20-95 Test Results %C %Mn %P %S %Si %Al Report Only 1.75 max. .03 max. .03 max. .60 max. 1.8 max. .25 .50 .008 <.003 .10 1.46 NOTE: NR-311 will not produce weld deposits meeting the minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 33 www.lincolnelectric.com INNERSHIELD NR-311 Ni AWS A5.29-98: Similar to NR-311 wire, but with Charpy V-Notch properties(1). E70T7-K2 TYPICAL APPLICATIONS Designed for downhand, flat, and horizontal welding on 1/8” (3.2mm) and thicker mild steel and some low alloy steels. Automatic and semiautomatic. A constant voltage power source is recommended. • General fabrication and assembly welding. • Structural fabrication, including applications involving seismic requirements(1). • We recommend 5/64” (2.0mm) wire for vertical-down welding. • 7/64” (2.8mm) wire is limited to approximately 20° downhill. WELDING POSITIONS • Single and multiple pass welds. • Fillet and lap welds. • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. • High deposition rates and fast travel speeds. • Produces a 1.5% Nickel deposit for good low temperature notch toughness. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. 2G 2F 1G • Horizontal butt welds such as column-to-column structural connections. ➔ ADVANTAGE LINCOLN 3G • Deep groove welds. • Square edge butt welds. CONFORMANCE NOTES: • (1)Meets minimum Charpy V-Notch properties recommended in the “Seismic Provision for Structural Steel Buildings”, by AISC, dated April 15, 1997. AWS A5.29-98: E70T7-K2 Lloyd’s: 2S-2YS DNV: IIYMS GL: 2YS BV: SA2YM NKK: KSW 52 NH10 DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 3/32 7/64 (2.0) (2.4) (2.8) 22 Lb. Readi-Reel® 50 Lb. Coil ED017819 ED017822 ED017824 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 Condition Requirements AWS E70T7-K2 Test Results Charpy V-Notch ft-lbs (Joules) @ -20ºF (-29ºC) Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B 58,000 (400) min. 70,000 (482) min. 20 min. 20 min. (27) min. -- 64,000 - 75,000 (441 - 517) 80,000 - 89,000 (551 - 613) 22 - 31 20 - 50 (27 - 68) 87 - 92 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-80. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. (1) 34 INNERSHIELD NR-311 Ni TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficien cy (%) 5/64” DC1” (25mm) 0.930 lbs/1000” 100 130 160 200 240 (2.5) (3.3) (4.0) (5.0) (6.1) 21 - 23 24 - 26 25 - 27 26 - 28 27 - 29 170 205 235 270 295 5.5 7.2 8.8 11.0 13.3 (2.5) (3.3) (4.0) (5.0) (6.1) 3.9 5.2 6.5 8.3 10.0 (1.8) (2.4) (2.9) (3.8) (4.5) 70 72 73 75 75 3/32” DC1-1/4” (32mm) 1.39 lbs/1000” 75 100 125 150 175 200 (1.9) (2.5) (3.1) (3.8) (4.4) (5.0) 20 - 22 21 - 23 23 - 25 25 - 27 26 - 28 27 - 29 200 245 285 330 365 390 6.2 8.3 10.4 12.5 14.5 16.6 (2.8) (3.8) (4.7) (5.7) (6.6) (7.6) 4.2 5.9 7.5 9.1 10.8 12.3 (1.9) (2.7) (3.4) (4.1) (4.9) (5.6) 67 71 72 72 74 74 7/64” DC1-1/2” (38mm) 1.89 lbs/1000” 100 140 170 200 240 (2.5) (3.5) (4.3) (5.0) (6.1) 22 - 24 24 - 26 26 - 28 28 - 30 29 - 31 310 370 430 470 520 11.4 (5.2) 15.8 (7.2) 19.5 (8.9) 22.8 (10.4) 27.2 (12.4) 8.4 11.8 14.5 17.0 20.4 (3.8) (5.4) (6.6) (7.7) (9.2) 73 74 74 74 75 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C Requirements AWS E70T7-K2 per A5.29 Test Results .15 max. .06 %Mn .50 - 1.75 1.23 %P %S %Si %Al %Ni %Mo .03 max. .03 max. .80 max. 1.8 max. 1.00 - 2.00 .35 max. .005 <.003 .20 1.24 1.28 <.01 %Cr %V .15 max. .05 max. .03 <.01 35 www.lincolnelectric.com INNERSHIELD NS-3M AWS A5.20-95: E70T-4 A very high deposition rate wire, designed for automatic and semiautomatic welding on mild steel and some low alloy steels. Can also be used to join sulfur or high carbon steels. A constant voltage power source is recommended. WELDING POSITIONS • Soft, low penetration arc. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. CONFORMANCE AWS A5.20-95: E70T-4 ASME SFA-5.20: E70T-4 ABS: E70T-4 per AWS A5.20-95 TYPICAL APPLICATIONS ADVANTAGE LINCOLN • General fabrication. • Self-shielded, flux-cored. No need for external gas or flux. • Structural fabrication where no seismic requirements exist. • Produces quality welds in moderate wind conditions with no tenting. • Machinery bases. • Heavy equipment repair. • High deposition rates for excellent productivity. • Multiple pass fillet and lap welds. • Resists cracking on high sulfur steel. • Corner welds and single pass butt welds. • Resists porosity on mildly rusty, oil or dirty plate. • Single pass 1/4 - 1/2” (6.4 12.7mm) fillet and lap welds. • Easy slag removal – even in deep grooves. 2F 1G NOTES: • NS-3M should not be used for applications requiring Charpy V-Notch properties. DIAMETERS / PACKAGING Diameter Inches (mm) 5/64 3/32 .120 (2.0) (2.4) (3.0) 14 Lb. Coil 22 Lb. Readi-Reel® 50 Lb. Coil 600 Lb. Speed-Feed® Reel 600 Lb. Speed-Feed Drum ED012739 ED017905 ED012740 ED012736 ED012732 ED012734 ED012735 ED012731 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 (1) 36 Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Hardness Rockwell B Requirements AWS E70T-4 58,000 (400) min. 70,000 (480) min. 22 min. -- Test Results Typical NS-3M 60,000 - 70,000 (414 - 483) 72,000 - 93,000 (497 - 641) 22 - 30 85 - 95 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. INNERSHIELD NS-3M TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout) Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) 5/64” DC+ 2” (51mm) 1.03 lbs/1000” 200 240 260 300 (5.1) (6.1) (6.6) (7.6) 29 - 31 30 - 32 30 - 32 31 - 33 280 315 330 350 12.2 14.8 16.0 18.6 3/32” DC+ 2-3/4” (70mm) 1.53 lbs/1000” 110 150 185 230 275 (2.8) (3.8) (4.7) (5.8) (7.0) 28 - 30 29 - 31 30 - 32 31 - 33 32 - 34 250 300 350 400 450 .120 DC+ 2-3/4” (70mm) 2.34 lbs/1000” 140 175 200 225 (3.6) (4.4) (5.1) (5.7) 28 - 30 29 - 31 30 - 32 31 - 33 .120 DC+ 3-3/4” (95mm) 2.34 lbs/1000” 210 250 300 355 (5.3) (6.4) (7.6) (9.0) 35 - 37 36 - 38 37 - 39 38 - 40 Deposition Rate lbs/hr (kg/hr) (5.5) (6.7) (7.3) (8.4) 10.1 12.1 13.2 15.2 Efficiency (%) (4.6) (5.5) (6.0) (6.9) 83 82 83 82 10.1 (4.6) 14.0 (6.4) 17.4 (7.9) 21.6 (9.8) 26.0 (11.8) 8.2 (3.7) 11.7 (5.3) 14.6 (6.6) 18.3 (8.3) 22.0 (10.0) 81 84 84 85 85 380 450 500 550 19.8 (9.0) 24.6 (11.2) 28.0 (12.7) 31.4 (14.2) 15.5 (7.0) 20.0 (9.1) 23.2 (10.5) 26.2 (11.9) 78 81 83 83 450 500 550 600 29.0 34.5 41.5 49.0 25.0 29.0 34.0 39.5 86 84 82 81 (13.2) (15.6) (18.8) (22.2) (11.3) (13.2) (15.4) (18.0) NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn %P %S %Si %Al Requirements AWS E70T-4 per A5.20 Report Only 1.75 max. .03 max. .03 max. .60 max. 1.8 max.. Test Results Typical NS-3M .25 .45 .006 <.003 .29 1.59 NOTE: NS-3M will not produce weld deposits meeting the minimum Charpy V-Notch properties recommended in the “Seismic Provisions for Structural Steel Buildings” by AISC, dated April 15, 1997. For these and other applications specifying notch toughness, the following Innershield electrodes should be considered: NR-203MP, NR-203 Nickel C Plus, NR-203 Nickel (1%), NR-232, NR-305, NR-311 Ni. 37 www.lincolnelectric.com • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. NR-207-H is a baked wire with a lower hydrogen level for higher strength steels. TYPICAL APPLICATIONS A constant voltage power source is recommended. • Arctic grade pipe. ADVANTAGE LINCOLN • Self-shielded, flux-cored. No need for external gas or flux. 1G 3G 5G 2G 2F ➔ Excellent crack resistance, plus outstanding CTOD and Charpy V-Notch properties. Both wires also meet API Pipe Grade X42 and X70 requirements. WELDING POSITIONS • Use these wires instead of stick for improved productivity on pipeline projects. ➔ Designed for optimum performance on vertical down hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe. AWS A5.29-98: E71T8-K6 3G 4G ➔ INNERSHIELD NR-207 & NR-207-H • Standard cross country pipelines. CONFORMANCE NOTES: • NR-207-H will deposit weld material with diffusible hydrogen levels of less than 8.0 ml/100g. • Produces quality welds in moderate wind conditions with no tenting. AWS A5.29-98: E71T8-K6 ABS: E71T8-K6 DNV: IIIYMSH15 BV: SA3YMH GL: 3YSH15 DIAMETERS / PACKAGING Diameter Inches (mm) 14 Lb. Coil (56 Lb. Carton) 14 Lb. Coil (56 Lb. Pail) NR-207 .068 (1.7) 5/64 (2.0) ED016280 ED012437 ED016312 ED012438 NR-207-H .068 (1.7) 5/64 (2.0) EDS19565 EDS19568 22 Lb. Readi-Reel ED019566 MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20 Requirements AWS E71T-8J Test Results Typical NR-203MP Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @-40°F (-40°C) Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) 58,000 (400) min. 70,000 - 90,000 (483 - 620) 20 min. 20 (27) min. Not Specified 58,000 - 64,000 (400 - 441) 75,000 - 80,000 (517 - 551) 20 - 33 130 - 170 (176 - 230) 109 (147) Hardness Rockwell B -84 - 90 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. (1) 38 INNERSHIELD NR-207 & NR-207-H TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .068” DC3/4” (19mm) 0.078 lbs/1000” 80 105 120 145 170 (2.0) (2.6) (3.0) (3.6) (4.3) 17 - 18 18 - 19 19 - 20 21 - 22 21 - 22 190 230 245 275 295 3.8 5.0 5.7 6.8 8.0 (1.7) (2.2) (2.5) (3.0) (3.6) 3.0 4.0 4.5 5.5 6.4 (1.3) (1.8) (2.0) (2.4) (2.9) 79 80 79 81 80 5/64” DC3/4” (19mm) 1.04 lbs/1000” 70 80 90 110 130 (1.7) (2.0) (2.2) (2.7) (3.3) 17 - 18 18 - 19 18 - 19 20 - 21 20 - 21 205 225 240 275 300 4.5 5.1 5.8 7.0 8.3 (2.0) (2.3) (2.6) (3.1) (3.7) 3.4 3.9 4.5 5.5 6.5 (1.5) (1.7) (2.0) (2.4) (2.9) 76 76 78 79 78 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION %C %Mn %P %S %Si %Al %Ni %Cr %Mo %V Requirements AWS E71T8-K6 per A5.29 .15 max. .501.50 .03 max. .03 max. .80 max. 1.8 max. .401.00 .20 max. .15 max. .05 max. Test Results Typical NR-207 .06 .94 .005 <.003 .26 .1.07 .76 .02 .02 <.01 39 www.lincolnelectric.com AWS A5.29-98: E91T8-G Similar to NR-207-H wire, with lower hydrogen and higher strength. • Produces weld deposits exceeding 80,000 psi yield strength. Designed for optimum performance on vertical down hot, fill and cap passes on standard cross country pipelines and arctic grade pipe. • Our quality driven manufacturing system – certified to ISO 9002 – and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability. A constant voltage power source is recommended TYPICAL APPLICATIONS ADVANTAGE LINCOLN • Arctic-grade pipe. • Self-shielded, flux-cored. No need for external gas or flux. • Produces quality welds in moderate wind conditions with no tenting. 3G • Standard cross-country pipelines. 5G 2G 2F ➔ 1G ➔ Meets API Pipe Grade X80 requirements. WELDING POSITIONS 3G 4G ➔ INNERSHIELD NR-208-H CONFORMANCE NOTES: • NR-208-H will deposit weld material with diffusible hydrogen levels of less than 8.0 ml/100g. AWS A5.29-98: E91T8-G ASME: SFA-5.20: E91T8-G • Use instead of stick for improved productivity on pipeline projects. DIAMETERS / PACKAGING Diameter Inches (mm) 14 Lb. Coil (56 Lb. Pail) .068 5/64 EDS22113 ED023366 (1.7) (2.0) MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29 Requirements AWS E71T-8J Test Results Typical NR-203MP Charpy V-Notch ft-lbs (Joules) @ -20°F (-29°C) @-40°F (-40°C) Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) 78,000 (538) min. 90,000 - 110,000 (620 - 758) 17 min. Not Specified Not Specified 81,000 - 86,000 (558 - 593) 94,000 - 99,000 (648 - 682) 25 - 27 50 (67) 44 (59) Hardness Rockwell B -90 - 96 The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors. (1) 40 INNERSHIELD NR-208-H TYPICAL OPERATING PROCEDURES Wire, Polarity Electrical Stickout Wire Weight Wire Feed Speed in/min (m/min) Arc Voltage (volts) Approx. Current (amps) Melt-Off Rate lbs/hr (kg/hr) Deposition Rate lbs/hr (kg/hr) Efficiency (%) .068” DC3/4” (19mm) 0.80 lbs/1000” 70 90 120 145 170 (1.7) (2.2) (3.0) (3.6) (4.3) 15 - 16 17 - 18 19 - 20 20 - 21 21 - 22 165 195 225 255 278 3.2 4.0 5.4 6.7 7.7 (1.5) (1.8) (2.5) (3.0) (3.5) 2.6 3.3 4.5 5.5 6.3 (1.1) (1.5) (2.0) (2.5) (2.8) 82 82 83 82 82 5/64” DC3/4” (19mm) 1.04 lbs/1000” 70 80 90 110 130 (1.7) (2.0) (2.2) (2.7) (3.3) 16 - 17 17 - 18 18 - 19 19 - 20 19 - 20 195 220 235 270 295 4.0 4.6 5.4 6.5 7.6 (1.8) (2.1) (2.4) (2.9) (3.5) 3.2 3.9 4.5 5.5 6.5 (1.4) (1.7) (2.0) (2.4) (2.9) 81 84 84 85 85 NOTE: These are typical operating procedures and are not intended to serve as specific procedures for any applications. DEPOSIT COMPOSITION Requirements AWS E91T8-G per A5.29 Test Results %C %Mn* %P %S %Si* %Al %Ni* %Cr* %Mo* %V* Report only 1.75 min. .03 max. .03 max. .80 min. 1.8 min.. .50 min.. .30 min. .20 min. .10 min. .05 2.13 .011 <.002 .25 1.13 .79 .02 <.01 <.01 NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked with an asterisk. 41 www.lincolnelectric.com AGENCY APPROVALS(1) Innershield® Wire(1) AWS/ ASME NR-203 Nickel C E61T8-K6 NR-1 E70T-3 NR-5 E70T-3 NS-3M E70T-4 NR-305 E70T-6 NR-311 E70T-7 NR-131 E70T-10 NR-311 Ni E70TG-K2 NR-202 E71T-7 NR-203MP ABS Grade 3SA Lloyd’s Grade DNV Grade 3SH15 IIIMSH15(3) BV Grade CWB/CSA Grade GL Grade Military JIS E4802T-4-CH IIYMS(2) 2SA-2YSA Other SA2YM(2) E4802T-6-CH JIS 2YS(2) JIS E4802T-7-CH JIS JIS 2SA-2YSA 2S-2YS IIYMS SA2YM E71T-8J 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH NR-203M E71T-8J 3SA-3YSA 3S-3YS NR-232 E71T-8 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH NR-203 Ni C Plus E71T8-K2 NR-207 E71T8-K6 NR-207-H E71T8-K6 NR-203 Nickel 1% E71T8-Ni1 NR-211-MP E71T-11 E4801T-11-CH JIS NR-212 E71TG-G E71TG-G-CH JIS NR-152 E71T-14 JIS NR-208-H E91T8-G JIS, TUV ABS: Lloyd’s: DNV: GL: BV: 42 2YS JIS E4801T-8-CH 3YSH15 JIS E4801T-8-CH 3YSH10 MIL-71T-8AS JIS, TUV JIS IIIYMSH15 SA3YMH E71T8-K6-H16 3YSH15 JIS, TUV JIS, TUV 3SA-3YSA American Bureau of Shipping Lloyd’s Register of Shipping Det Norske Veritas Germanischer Lloyd Bureau Veritas (1) 3S-3YSH15 IIIYMSH15 E71T8-Ni1-H16 3YSH15 Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision. 3/32” diameter only. (3) Tested at -40°F. (2) JIS, TUV STORING INNERSHIELD ELECTRODES In general, Innershield electrodes will produce weld deposits which achieve hydrogen levels below 16 ml per 100 grams deposited metal. These products, like other products which produce deposits low in hydrogen, must be protected from exposure to the atmosphere in order to maintain hydrogen levels as low as possible, preventing rusting of the product and prevent porosity during welding. Accordingly, the following storage conditions are recommended for Innershield lectrodes in their original, unopened boxes and plastic bags. The recommended storage conditions are such that they maintain condition of 90 grains of moisture per pound of dry air. Examples of storage conditions that will meet this requirement are given below: Ambient Temperature Fahrenheit Celsius Maximum Relative Humidity 60° - 70° 70° - 80° 80° - 90° 90° - 100° (16° - 21°) (21° - 27°) (27° - 32°) (32° - 38°) 80% 60% 45% 30% Innershield electrodes will evidence high moisture levels in the form of gas tracks, higher spatter and porosity. Any rusty electrode should be discarded. Innershield Products Used for Applications Requiring More Restrictive Hydrogen Control The AWS specifications for flux-cored electrodes, ANSI/AWS A5.20, states that “Flux-cored arc welding is generally considered to be a low hydrogen welding process”. To further clarify the issue, this specification makes available optional supplemental designators for maximum diffusible hydrogen levels of 4, 8 and 16 ml per 100 grams of deposited weld metal. Some Innershield products have been designed and manufactured to produce weld deposits meeting more stringent diffusible hydrogen requirements. These electrodes are usually distinguished by an “H” added to the product name. These electrodes will remain relatively dry under recommended storage conditions in their original, unopened package or container. For best results, electrode should be consumed as soon as practicable. However, it may be stored up to three years from the date of manufacture. Consult your Lincoln distributor or sales representative if there is a question as to when the electrode was made. Once the electrode packaging is opened, Innershield electrodes can be subject to contamination from atmospheric moisture. Care has been taken in the design of these products to select core ingredients that are essentially resistant to moisture pick-up; however, condensation of the moisture from the atmosphere onto the surface of the electrode can be sufficient enough to degrade the product. The following minimum precautions should be taken to safeguard product after opening the original package. Electrode should be used within approximately 1 week after opening the original package. Opened electrode should not be exposed to damp, moist conditions or extremes in temperature and/or humidity where surface condensation can occur. Electrodes mounted on wire feeders should be protected against condensation. It is recommended that electrode removed from its original packaging be placed in poly bags (4 mil minimum thickness) when not in use. For critical applications in which the weld metal hydrogen must be controlled (usually H8 or lower), or where shipping and storage conditions are not controlled or known, only hermetically sealed packaging is recommended. Innershield electrodes are available in hermetically sealed packages on a Special Order basis. Once the package has been opened, the electrode should not be exposed to conditions exceeding 80% relative humidity for a period greater than 16 hours, or any less humid condition for greater than 24 hours. Conditions that exceed 80% RH will decrease the maximum 16 hour exposure period. After exposure, hydrogen levels can be reduced by conditioning the electrode. Electrode may be conditioned at a temperature of 230ºF (110°C) ± 25ºF (-3.8°C) for a period of 6 to 12 hours, cooled and then stored in sealed poly bags (4 mil minimum thickness) or equivalent. Electrode on plastic spools should not be heated at temperatures in excess of 150ºF. Electrode that is rusty should be discarded. Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying this type of fabrication methods and service requirements. 43 www.lincolnelectric.com LINCOLN NORTH AMERICA DISTRICT SALES OFFICES HAWAII See SEATTLE District Office (206) 575-2456 ILLINOIS CHICAGO 60521-5629 (630) 920-1500 PEORIA 61607-2046 (309) 697-8240 USA ALABAMA BIRMINGHAM 35124-1156 (205) 988-8232 MOBILE 36693-4310 (334) 666-6524 ALASKA Contact SEATTLE District Office (206) 575-2456 INDIANA FT. 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Phone: 1-800-241-0804 • Fax: (770) 535-0544 • Web Site: www.harriscal.com DISTRIBUTED BY: THE LINCOLN ELECTRIC COMPANY Local Sales and Service through Global Subsidiaries and Distributors Cleveland, Ohio 44117-1199 U.S.A TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com Cored Wire C3.2000 3/00 ASIA PACIFIC Singapore Phone: 65 276 0878
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