Installation Manual ROKU System FSC 4 Fire Stop Collar EN
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Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Content Approved assignment – wall Applied products Arrangement of the first support (backings) Assembly steps Declaration of performance Approved assignment – floor 2 3 3 4 8 9 10 11 12 13 Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 1 of 15 09/2016, Rev. 0 Target audience, usage of assembly instruction, safety information Components Application field (Component strength, insulation strength and distances) Approved assignments and classifications Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Target audience This assembly instruction is addressed exclusively to trained experts on fire technology. Usage of assembly instruction • Please read through the lot of this assembly instruction carefully prior to work start. Regard in particular the following safety information. • The holder of assessment assumes no liability for damages which are caused by disregard for this assembly instruction. • Graphic depictions serve as examples only. Assembly results may vary visually. Safety information For processing of partition components, please regard the safety data sheets. Protection and hygiene measures: • Observe the usual precautions when handling chemicals. Wash hands before work breaks and immediately after handling the product. Avoid contact with skin, eyes and clothing. Take off stained or soaked clothes immediately. Eye wash with clean water (EN 15154). Wear closed work clothing. Respiratory protection - Dust mask When exposure limit is exceeded (e.g. possible when turning on), use particle-filtering half mask FFP 1 (white). Hand protection - Protective gloves Use waterproof, abrasion- and alkali-restistant nitrile gloves. Different requirements can result depending on application. Therefore observe additional recommendations by the protective gloves’ manufacturer. Eye protection – Use safety goggles Body protection – Use protective work wear Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 2 of 15 09/2016, Rev. 0 Do not eat, drink or smoke during work. After work is finished, wash all uncovered body parts with water and soap thoroughly. Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Components Rigid walls The wall must have a minimum thickness of ≥ 100 mm and consist of concrete, aerated concrete or masonry. The wall shall be classified in accordance to EN 13501 - 2 for the required fire resistance period. Lightweight partition walls Lightweight partition walls must have a minimum thickness of ≥ 94 mm and consist of steel stands (U and C profiles; 0,5 - 1,5 mm thickness) which are to be coated on both sides with at least two layers of 12,5 mm thick panels of classification A2-s1, d0 oder A1 in accordance to EN 13501-1. Additionally, wood stands can be used instead of steel stands. In this context, it should be noted that there must be a minimum distance of 100 mm between wood stands and partition. The insulation in between those stands must be at least comply with the building material class A1 or A2 (in accordance to EN 13501-1) and have a raw denssity of 5 - 115 kg/m³ (in accordance to EN 1363-1). The soffit revetment must be built from steel stands with a minimum thickness of 0,6 mm and panels of the same specifications as of the wall. The supporting structure must be classified for the necessary fire resistance duration in accordance to EN 13501-2. Rigid floors The floor must have a minimum thickness of ≥ 150 and consist of concrete or aerated concrete with a minimum raw density of 550 kg / m³. The rigid floor shall be classified in accordance with EN 13501 – 2 for the required fire resistance period. Application field Wall Lightweight partition wall Floor Thickness of the component ≥ 100 mm ≥ 94 mm ≥ 150 mm Maximal size of isolated combustible pipelines ≤ 160 mm ≤ 160 mm ≤ 160 mm Distance to other openings or installations ≥ 100 mm ≥ 100 mm ≥ 100 mm Distance to other openings or installations when component reveal is not larger than 200 mm x 200 mm ≥ 100 mm ≥ 100 mm ≥ 100 mm Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 3 of 15 09/2016, Rev. 0 Identifier Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Approved assignments and classifications The pipe screening can be used on straight pipes arranged perpendicular to the wall or floor surface. The pipelines must be intended for non-combustible liquids or gases, for pneumatic conveying systems or vacuum lines only. Pneumatic conveying systems, compressed air lines or alike must be turned off through additional measures in the case of fire. No ventilation systems PVC-U pipes in accordance to EN 1452-1 without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 5.6 2x2 ≤ 50 to ≤ 75 1.8 to 8.4 2x3 > 75 to ≤ 110 1.8 to 12.3 2x4 > 110 to ≤ 125 2.2 to 12.2 2x5 ≤ 160 3.2 to 11.9 2x6 E I Pipe end configuration 120 120 U/C The classification of PVC-U pipes according to EN 1453-1, EN 1329-1 or EN 1452-1 also applies for PVC-C pipes according to EN 1566-1. PE-HD pipes in accordance to EN 1452-1 without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 4.6 2x2 ≤ 50 to ≤ 75 1.8 to 8.4 2x3 > 75 to ≤ 110 2.7 to 10.0 2x4 E I Pipe end configuration 120 120 U/C The classification of PE-HD pipes according to EN 1519-1 and EN 12666-1 also applies for PE pipes according to EN 12201-2, EN 1519-1 and EN 12666-1 as well as for ABS pipes according to EN 1455-1 and SAN+PVC pipes according to EN 1565-1. PP pipes according to EN 1452-1 without insulation- wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 5.6 2x2 ≤ 50 to ≤ 75 1.8 to 8.4 2x3 >75 to ≤ 110 2.7 to 10.0 2x4 ≤ 125 3.9 to 12.2 2x5 ≤ 160 > 4.0 to 14.6 2x6 E I 120 120 Pipe end configuration U/C 90 90 E I Pipe end configuration 120 120 U/C Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 2x2 ≤ 75 2.5 2x3 ≤ 110 3.4 2x4 Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 4 of 15 09/2016, Rev. 0 BLUE Power pipes without insulation - wall - Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Wawin SITECH pipes without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2x2 ≤ 75 2.6 2x3 ≤ 110 3.6 2x4 E I Pipe end configuration 120 120 90 U/C aquatherm green pipe MS pipes without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 16 2.2 2x2 ≤ 50 6.9 2x2 ≤ 75 10.4 2x3 ≤ 110 15.2 2x4 E I Pipe end configuration 120 120 U/C E I Pipe end configuration 20-2.8 / 25-3.5 / 32-4.5 / 40-5.6 / 63-8.7 / 90-12.5 , with covered pipe diameter (mm) / pipe wall thickness (mm) Geberit Silent PP pipes without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2x2 ≤ 75 2.6 2x3 ≤ 110 3.6 2x4 120 120 90 U/C POLO-KAL NG pipes without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2x2 ≤ 75 2.6 2x3 ≤ 110 3.4 2x4 ≤ 125 3.9 2x5 ≤ 160 4.9 2x6 E I Pipe end configuration 120 120 90 U/C 120 Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 2x2 ≤ 75 1.9 2x3 ≤ 110 2.7 2x4 ≤ 125 3.1 2x5 ≤ 160 3.6 2x6 E I Pipe end configuration 120 120 U/C Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 5 of 15 09/2016, Rev. 0 Rehau Raupiano Plus pipes without insulation- wall - Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Triplus 3 layer sound insulation pipes without insulation - wall Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 2x2 ≤ 75 2.5 2x3 ≤ 90 3.1 2x4 E I Pipe end configuration 120 120 U/C E I Pipe end configuration 240 240 PVC-U pipes in accordance to EN 1452-1 without insulation - floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 5,6 2 ≤ 50 to ≤ 75 1.8 to 8,4 3 >75 to ≤ 110 1.8 to 12,3 4 >110 to ≤ 125 2.2 to 12,1 5 120 120 ≤ 125 12,1 5 240 240 ≤ 160 3.2 to 11.9 6 120 120 ≤ 160 11.9 6 240 240 U/C The classifcation of PVC-U pipes according to EN 1453-1, EN 1329-1 oder EN 1452-1 also applies for PVC-C-pipes according to EN 1566-1. PE-HD pipes according to EN 1452-1 without insulation - floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 4.6 2 E I ≤ 50 to ≤ 75 1.8 to 8.4 3 >75 to ≤ 110 2.7 4 >75 to ≤ 110 > 2.7 to 10,0 4 ≤ 125 3.1 5 ≤ 125 > 3.1 to 11,4 5 120 ≤ 160 4.0 6 240 ≤ 160 > 4.0 to 14.6 6 120 Pipe end configuration 240 240 180 240 U/C The classifcation of PE-HD pipes according to EN 1519-1 and EN 12666-1 also applies for PE pipes according to EN 12201-2, EN 1519-1 and EN 12666-1 as well as ABS pipes according to EN 1455-1 and SAN+PVC pipes according to EN 1565-1. Rehau Raupiano Plus pipes without insulation - floor wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 1.8 to 4.6 2 ≤ 50 to ≤ 75 1.8 to 8.4 3 >75 to ≤ 110 2,7 4 >75 to ≤ 110 > 2.7 to 10.0 4 E I 240 240 180 180 Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 6 of 15 Pipe end configuration U/C 09/2016, Rev. 0 Outer diameter [mm] Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Uponor MLC pipes „white“ without insulation - floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - E I ≤ 50 4.5 2 120 120 ≤ 75 7.5 3 ≤ 110 10 4 90 90 Pipe end configuration U/C (14-18) x 2.0 / 20 x 2.25 / 25 x 2.5 / 32 x 3.0 / 40 x 4.0 / 63 x 6.0 / 90 x 8.5, with covered pipe diameter (mm) / pipe wall thickness (mm) aquatherm green pipe MS Rohre without insulation- floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 16 2.2 2 ≤ 50 6.9 2 ≤ 75 10.4 3 ≤ 110 15.2 4 E I Pipe end configuration 120 120 U/C E I Pipe end configuration 120 120 20-2.8 / 25-3.5 / 32-4.5 / 40-5.6 / 63-8.7 / 90-12.5, with covered pipe diameter (mm) / pipe wall thickness (mm) Wawin SITECH pipes without insulation - floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2 ≤ 75 2.6 3 ≤ 110 3.6 4 ≤ 125 4.2 5 ≤ 160 5.3 6 U/C 60 60 E I Pipe end configuration 120 120 U/C E I Pipe end configuration Geberit Silent PP pipes without insulation - floor Outer diameter [mm] wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2 ≤ 75 2.6 3 ≤ 110 3.6 4 POLO-KAL NG pipes without insulation - floor wall thickness [mm] Additional fire protection measures - ROKU® Strip EM - ≤ 50 2.0 2 ≤ 75 2.6 3 ≤ 110 3.6 4 120 90 120 Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 7 of 15 U/C 09/2016, Rev. 0 Outer diameter [mm] Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Approved assignment - wall Annular Gap The annular gap between the inserted plastic pipes and the wall must be filled completely with mineral building materials. Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 8 of 15 09/2016, Rev. 0 Wall installation: Gap width 1 – 3 cm, sealing of annular gap with gypsum / gypsum filling compound (lightweight partition walls) , for rigid walls. Cement mortar is possible as well. Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Approved assignment - floor Annular Gap The annular gap between the inserted plastic pipes and the wall must be filled completely with mineral building materials. Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 9 of 15 09/2016, Rev. 0 Floor installation: Gap width 1 – 5 cm, ealing of annular gap with gypsum / gypsum filling compound / cement mortar Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Applied products Image Article Identifier Art-No. FSC 4 Fire protection collar Diameter [mm] 50 0708000500 63 0708000630 75 0708000750 90 0708000900 110 0708001100 125 0708001250 140 0708001400 160 0708001600 Accesory 0707002000 Ø 63 – 125 mm 0707002020 Ø 140 – 160 mm 0707002030 Identification sign 0750050060 Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 10 of 15 09/2016, Rev. 0 Mounting kit Ø 32 – 50 mm Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Arrangement of the first support (backings) Supports/Backings of the installations in front of the wall insulation must consist of essentially non-combustible components and be arranged with a distance according to the following overview. ≤ 650 mm on both sides not defined Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 11 of 15 09/2016, Rev. 0 non-combustible pipes Assembly Instruction ROKU® System FSC 4 Fire Stop Collar according to ETA-15/0907 Assembly steps 2 1 Before the installation of the pipe seal, it is to be checked if all boundary conditions (e.g. type and thickness of wall or floor, type and size of pipes and insulations as well as environmental conditions) comply with the regulations. 4 For pipe penetrations through floors, there must be a fire protection collar arranged to the bottom side of the floor. For pipe penetration through walls, there must be a fire protection collar arranged on each side of the wall. Before assembling the fire protection mortar, the remaining gaps between wall or floor and the inserted pipe are to be filled completely with dimensionally stable, non-combustible building materials, e.g. concrete, cement or gypsum mortar (class A1 or A2-s1,d0 according to EN 13501-1. 6 The pipe collars must be mounted to the rigid walls or floors through the fastening clip with appropriate dowels and steel screws M6 or M8. The pipe collars must be mounted to lightweight partition walls with threaded rids M6 or M8. Availabe fixing points should be used. 8 9 Floor installation Finally apply the identification sign to the penetration seal. The identification must be place next to the penetration seal to the building component and is available at Kuhn. Rolf Kuhn GmbH | Bahnhofstr. 12 | 82327 Tutzing | Deutschland/Germany +49 2753 5945-0 | +49 2753 5945-21 | info@rolfkuhngmbh.com | www.kuhn-brandschutz.com 12 of 15 09/2016, Rev. 0 Wall instalation The fire protection collar Kuhn FSC 4 can be applied for uninsulated pipes only. 5 A suitable fire protection collar must be utilised. 7 3 DECLARATION OF PERFORMANCE according to Annex III of the Regulation (EU) No. 305/2011 for the construction product ROKU® System FSC 4 Fire Stop Collar Le/DoP No. 506/01/1604 ETA-15/0907 - ROKU® System FSC 4 Fire Stop Collar 1. Unique identification code of the product-type: 2. Type, batch or serial number or any other element allowing identification of the construction product as required pursuant to Article 11 (4): 3. Inteded use or uses of the construction product, in accordance with the the applicable harmonized technical specification, as forseen by the manufacturer: 4. Name, registered trade name or registered trade mark and contact address of the manufacturer as required pursuant to Article 11 (5): 5. If applicable, name and contact address of the authorized representative whose mandate covers the tasks specified in Article 12 (2): not relevant 6. System or systems of assessment and verification of constancy of performance of the construction product as set out in Annex V: System 1 7. In case of the declaration of performance concerning a construction product covered by a harmonized standard: not relevant 8. Batch number, see product packaging In case of the declaration of performance concerning a construction product for which an European Technical Assessment has been issued: pipe penetration seal Rolf Kuhn GmbH Jägersgrund 10 D-57339 Erndtebrück The notified body MPA Braunschweig, No. 0761 has performed the initial inspection of the factory production control and performs the continuous surveillance, assessment and approval of the factory production on a regular basis according System 1 and issued the following: Certificate of constancy of performance: 0761 – CPD – 0498 Rolf Kuhn GmbH Bahnhofstr. 12 : + 49 8158 2501-0 82327 Tutzing : + 49 8158 2501-25 Germany : info@rolfkuhngmbh.com Directors Harald Kuhn Jürgen Wied Register court Munich HRB 52516 VAT no.: DE811146606 13 of 15 Bank details Hypo Vereinsbank München IBAN: DE14 7002 0000 133555 BIC: HYVEDEMMXXX Postbank München IBAN: DE44 7001 0080 0046 2618 04 BIC: PBNKDEFF 9. Declared performance Essential characteristics Performance Fire resistance as a pipe penetration seal for combustible pipes by means of the fire protection collar type ROKU® System FSC 4 ≤ 160 mm on flexible walls ≤ 94 mm, rigid walls ≥ 100 mm or rigid walls ≥ 150 mm ≤ EI 240 - U/C Reaction to fire of the steel housing A1 Reaction to fire to the intumescent inlay ROKU© Strip EM E Durability and serviceability Harmonized technical specification ETA-15/0907 Use category type Y1 Release of dangerous substances none For more details please see ETA-15/0907 10. The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point 9. This declaration of performance is issued under the sole responsibility of the manufacturer identified in point 4. Signed for and on behalf of the manufacturer by: p.p. Markus Quast, Application Engineering Kuhn Systeme (name and function) Erndtebrück, 06.04.2016 (place and date of issue) ..................................................... (signature) p.p. Andreas Lutters, Head of engineering / R&D Rolf Kuhn GmbH (name and function)) Erndtebrück, 06.04.2016 (place and date of issue) Rolf Kuhn GmbH Bahnhofstr. 12 : + 49 8158 2501-0 82327 Tutzing : + 49 8158 2501-25 Germany : info@rolfkuhngmbh.com ..................................................... (signature) Directors Harald Kuhn Jürgen Wied Register court Munich HRB 52516 VAT no.: DE811146606 14 of 15 Bank details Hypo Vereinsbank München IBAN: DE14 7002 0000 133555 BIC: HYVEDEMMXXX Postbank München IBAN: DE44 7001 0080 0046 2618 04 BIC: PBNKDEFF ROKU® System FSC 4 Fire Stop Collar 16 Rolf Kuhn GmbH Jägersgrund 10 D-57339 Erndtebrück Le/DoP Nr. 506/01/1604 0761 pipe penetration seal ETA-15/0907 - ROKU® System FSC 4 Fire Stop Collar Fire resistance as a pipe penetration seal for combustible pipes by means of the fire protection collar type ROKU® System FSC 4 ≤ 160 mm on flexible walls ≤ 94 mm, rigid walls ≥ 100 mm or rigid walls ≥ 150 mm ≤ EI 240 - U/C Reaction to fire of the steel housing A1 Reaction to fire to the intumescent inlay ROKU© Strip EM E Durability and serviceability Use category type Y1 Release of dangerous substances none For more details please see ETA-15/0907 Rolf Kuhn GmbH Bahnhofstr. 12 : + 49 8158 2501-0 82327 Tutzing : + 49 8158 2501-25 Germany : info@rolfkuhngmbh.com Directors Harald Kuhn Jürgen Wied Register court Munich HRB 52516 VAT no.: DE811146606 15 of 15 Bank details Hypo Vereinsbank München IBAN: DE14 7002 0000 133555 BIC: HYVEDEMMXXX Postbank München IBAN: DE44 7001 0080 0046 2618 04 BIC: PBNKDEFF
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