Kohler Engine Accessories (E 1953 L) As Of Apr08 Accessories(E 200804
User Manual: Kohler Engine Accessories (E-1953-L) as of Apr08 WFMFiles.com
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Engine Accessories Capitalizing on performance and reliability. 2008 Edition Contents Table of Contents SECTION PAGE Central Distributors – North America.....................3 Central Distributors – International........................3 Engine Model Lines ..............................................4-5 Lubrication ............................................................6-8 Starting..................................................................9 Meters & Special Tools..........................................10 Special Items.........................................................11 Ignition and Electrical............................................12-14 Guards, Screens, and Blower Housings...............15-17 Front Drive Shafts.................................................18 Fuel.......................................................................19-21 Controls (Includes coolant and lubrication alert items)........22-24 Electrical Accessories............................................25 Air Intake...............................................................26-32 Exhaust.................................................................33-46 Labels....................................................................47-53 Hang Tags and Cards............................................54 Distributors Kohler central distributors are listed on this page. They...and all Kohler dealers...can quickly provide the field-installed accessories in this catalog to keep your KOHLER® engines running smoothly and efficiently. UNITED STATES STATE/PROVINCE KOHLER CENTRAL DISTRIBUTOR CITY PHONE Arizona.................................. Loftin Equipment Co., Inc.............................................Phoenix................................................602-272-9466 California............................... H. G. Makelim Co.........................................................Anaheim...............................................650-873-4757 H. G. Makelim Co.........................................................S. San Francisco..................................650-873-4757 Colorado................................ H. G. Makelim Co.–Denver...........................................Aurora..................................................303-307-8874 Florida.................................... Gardner of Florida, Inc. . ..............................................Jacksonville..........................................888-889-3010 Hawaii.................................... Small Engine Clinic.......................................................Aiea......................................................808-488-0711 Kansas................................... Medart–Kansas City.....................................................Edwardsville.........................................636-282-2300 Massachusetts....................... W.J. Connell Co............................................................Franklin................................................508-543-3600 Minnesota.............................. Central Power Distributors, Inc.....................................Anoka...................................................763-576-0901 Mississippi............................. Medart–Tennessee/Mississippi.....................................Olive Branch, MS.................................636-282-2300 Missouri................................. Medart–St. Louis..........................................................St. Louis...............................................636-282-2300 Montana................................. Original Equipment, Inc. ..............................................Billings..................................................406-245-3081 New Jersey............................ Gardner, Inc.–New Jersey............................................Cranbury..............................................609-860-8060 Ohio....................................... Gardner, Inc.–Ohio.......................................................Columbus.............................................614-456-4000 Oregon................................... Power Equipment Systems..........................................Salem...................................................800-782-2700 Pennsylvania......................... Pitt Auto Electric Co. . ..................................................Cranberry Township.............................724-778-8200 Tennessee............................. Medart–Tennessee/Mississippi.....................................Olive Branch, MS.................................636-282-2300 Texas..................................... Waukesha-Pearce Industries, Inc.................................Houston................................................713-723-1050 Utah....................................... Diesel Electric Service & Supply Co., Inc. ...................Salt Lake City.......................................801-972-1836 Virginia................................... Chesapeake Engine Distributors..................................Ashland................................................804-550-2231 Wisconsin.............................. Central Power Distributors, Inc. . .................................Menomonee Falls.................................262-250-1977 CANADA Alberta................................... Lotus Equipment Sales, Ltd..........................................Calgary.................................................403-253-0822 British Columbia.................... Magneto Sales..............................................................Surrey...................................................604-888-7240 Manitoba................................ Yetman’s Ltd.................................................................Winnipeg .............................................204-586-8046 Ontario................................... CPT–Canada Power Technology..................................Mississauga.........................................905-890-6900 INTERNATIONAL ~ Visit the Dealer Locator: www.KohlerEngines.com The Growing Family of KOHLER Engines Single Cylinder Courage® 4.5 HP Air-cooled, vertical, OHV Models: XT-7 Command PRO® 13-18 HP Air-cooled, vertical, OHV Models: CV13, 15, 493 Courage® 15-22 HP Air-cooled, vertical, OHV Models: SV470, 480, 530, 540, 590, 600, 610, 620 Command PRO® CS 4-12.75 HP Air-cooled, horizontal, OHV Models: CS4, 6, 8.5, 10, 12 Command® 13-18 HP Air-cooled, vertical, OHV Models: CV13, 15, 460, 490, 492 Command PRO® 11-15 HP Air-cooled, horizontal, OHV Models: CH15, 410, 430, 450 TWIN Cylinder KOHLER Courage® 20-27 HP Air-cooled, vertical, OHV Models: SV710, 715, 720, 730, 735, 740 KOHLER Courage PRO® 20-27 HP Air-cooled, vertical, OHV Models: SV810, 820, 830, 840 KOHLER Aegis® 20-24 HP Liquid-cooled, vertical, OHV Models: LV625, 680 The Growing Family of KOHLER Engines KOHLER Aegis® 24-31 HP Liquid-cooled, horizontal, OHV Models: LH640, 690, 755, 775 EFI Command PRO® 34-40 HP Air-cooled, horizontal, OHV Models: CH940, 960, 980, 1000 Command PRO® 34-40 HP Air-cooled, vertical, OHV Models: CV940, 960, 980, 1000 Command PRO® 17-30 HP Air-cooled, vertical, OHV Models: CV17, 18, 22, 25, 26, 730, 740, 745 EFI, 750 Command PRO® 18-30 HP Air-cooled, horizontal, OHV Models: CH18, 20, 22, 25, 26, 730, 740, 745 EFI, 750 Command® 18-27 HP Air-cooled, horizontal, OHV Models: CH18, 20, 22, 620, 640, 680, 730, 740 Command® 18-27 HP Air-cooled, vertical, OHV Models: CV18, 20, 22, 730, 740 Lubrication OIL COOLER KIT To add cooler to engine. Reduces oil sump temperature up to 40°F. Kit No. Adapter Material Models 24 755 120-S* Stanyl CH/CV17-26/730-750 *Increases engine width on oil filter side by 1.25" (CH twins) or 0.625" (CV twins). OIL COOLER Hose Part No. 24 326 17-S* 1 Length 140mm (5-1/2”) I.D. 9.52mm (3/8”) YELLOW ACCESSORIES 2 Part No. 24 755 46-S* 24 227 02-S** 12 038 10-S 12 038 14-S 12 038 02-S 24 038 04-S 66 038 01-S 24 038 10-S*** 20 040 02-S**** 24 123 22-S**** 3 4 5 6 Item Oil fill cap kit Oil fill cap assy Dipstick, bent tube Dipstick, straight tube Dipstick, straight tube Dipstick, straight tube Dipstick, bent tube Dipstick, bent/straight tube Dipstick, bent tube (Standard) Dipstick, tube kit (plastic) Models CH18-26/730-750, LH640-775 1 CH18-26/730-750, LH640-775 2 CH11-15 3 CH11-15 3 CV11-16/460-493 4 CV17-26/730-750 4 LV625-680 4 CH18-26/730-750, LH640-775 5 SV470-610 CH18-26/730-750, LH640-775 6 * For valve cover with pulse-type fuel pump, not mechanical fuel pump. Includes o-ring. ** For valve cover with mechanical fuel pump. Includes o-ring. *** Used with flared tube for improved seal. Standard since Serial No. 3016800011. Earlier standard dipstick 24 038 06-S superseded to 24 755 121-S Kit which includes the 24 038 10-S dipstick and three dipstick tubes to fit all CH twin configurations. **** Can be used in place of the 1” diameter metal oil fill/dipstick tube for improved seal. Can be used with standard canister-style mufflers. Do not use on applications with crossover manifolds. OIL DRAIN VALVE KIT Part No. Drain Hole 25 755 14-S 3/8"-18 NPTF Includes 25 173 14-S yellow plastic cap. Models All Models* *For CH6, also order 15 158 02-S bushing which adapts 3/8" NPT valve to 1/2" NPT engine drain. OIL DRAIN ADAPTER For use with 25 755 14-S Oil Drain Valve Kit (3/8"-18). Includes seal. Part No. Thread, Engine End Thread, Cap End Models 63 755 11-S* M10-1.25, Male 1/8"-27, Female CS4-6 63 755 10-S M12-1.5, Male 2 3/8"-18, Female CS8.5-12 *Customer must furnish a 1/8"-27 straight pipe (to extend away from engine), and a 3/8"-18 x 1/8"-27 reducer coupling for attaching pipe to Valve Kit. OIL DRAIN HOSE For use with 25 755 14-S Oil Drain Valve Kit (3/8"-18). Part No. Length Thread Models 24 326 59-S* 7" 3/8"-18, Male (both ends) All 24 326 66-S** 12.25" 3/8"-18, Female (one end) All 25 326 05-S** 28" 3/8"-18, Female (one end) All *Also order 25 249 01-S Female Coupling for attaching hose to Valve Kit. **Also order 24 294 22-S Barbed Fitting and 25 237 02-S Clamp for attaching hose to oil drain hole. Lubrication OIL FILTERS 1 2 3 Part No. Height Models Item 25 050 34-S 3.47" SV810-840 PRO 1 52 050 02-S 3.47" CH11-15 PRO, SV470-610 2 CV13-15/493 PRO, SV710-740, CH/CV18-26/730-745 PRO, LV625-675, LH640-775 12 050 01-S 2.72" CV11-16/460-492, SV470-610, 3 CH/CV17-25/730-740, . SV710-740, TH520-575 28 050 01-S* 2.32" TH520-575 4 *Shorter for applications with interference issues. Approx. 15% less filter capacity. 4 VALVE COVER WITH OIL FILL REMOTE OIL FILTER Kit No. Oil Line Length 24 702 02-S* 23" *Includes 12 050 01-S Filter. Ideal for adding an extra oil fill location. Part No. Description Models 24 755 140-S* Valve cover with oil fill** CH18-26/730-745 66 755 10-S* Valve cover with oil fill*** LH640-775 * Usable on either valve cover side, except for basic engines which include a mechanical fuel pump (with oil fill) in filter side valve cover. ** Also order 24 755 46-S yellow cap/o-ring assembly, or 25 755 13-S black . cap/o-ring assembly. ***Includes yellow cap, o-ring, etc. OIL FILTER BASE (ENGINE-MOUNTED) Part No. Position 24 702 01-S* Rotatable, 6 positions * Not usable on specs with oil cooler. Includes 12 050 01-S filter. Extends 3-4" Models CH/CV11-16/460-493, SV470-610, CH/CV17-26, CH/CV730-750, LV625-675, SV710-740 Models CH/CV17-22, LV625-680 Lubrication 1 2 3 4 OIL PRESSURE SWITCH (OIL SENTRY™) Available on electric start engines only. Part No. Circuit PSI To Activate 12 704 01-S* Normally Closed 2-5 52 704 01-S* Normally Closed 2-5 25 099 03-S Normally Closed 2-5 25 099 27-S Normally Closed 2-6 *Kit includes switch, other components and instructions. Models CH/CV11-16/460-493 CH/CV17-26/730-745, LV625-680 CH/CV17-26/730-745, SV810-840 LH640-775 (Standard on basics) Item 1 1 1 1 OIL PRESSURE BYPASS KITS Allows for momentary bypass of oil pressure switch when electric starter is engaged. Part No. Circuit Models Item 82 755 25-S Normally Closed CH11-15*, CH/CV17-26/730-745, CH/CV940-1000, LV625-680, LH640-775 2 25 743 05-S Normally Open** CH/CV14 LP** 3 * Usable on CH11-15, except with solenoid shift starter. Became standard on CH11-15 PRO electric start basics beginning with serial no. 3208409911. ** Usable on any engine where the fuel system valve is controlled by a "normally open" oil pressure switch, typically found on gaseous fuel engines. OIL PRESSURE GAUGE KIT Includes sender that mounts to oil filter base, gauge holder/hardware for mounting on top of engine-mounted control panel. (See "CONTROLS" section.) Part No. Pressure Range Models 66 755 13-S 0-100 psi (0-690 kPa) LH640-775 OIL TEMPERATURE SENSOR Item 4 OIL WARNING LIGHTS Lead Part No. Notes Length 25 704 05-S* Non-mobile equipment 6" 12 704 02-S** ‘S’ or ‘ST’ 6" 25 352 06-S Need 15 176 03-S harness 3" 25 352 10-S*** — 6.5", 9" 25 352 12-S*** — 6.5", 9" * Includes light plus other parts not necessarily needed. ** Includes light, pressure switch, wiring, etc. ***Usable in panel kits. (See “CONTROL PANEL” page). Fits into oil drain hole to signal when temperature exceeds recommended range. Part No. Open Closed Models 24 418 01-S (standard) 310°F 350°F CH/CV17-26*/730-745, LV625-680, LH640-775 24 418 02-S 255°F 310°F CH/CV17-26*/730-745, LV625-680, LH640-775 *On CV specs, use on starter side only. Filter side has oil cooler. ALSO SEE PAGE 22 FOR COOLANT AND LUBRICATION ALERT ITEMS. Models TH520-575 CH/CV11-16/460-493 CH5-6 CH18-26/730-745 LH640-775 Starting ROPE START PULLEY KITS Kit No. 12 755 46-S Models CH11-15 RECOIL START KITS Kit No. Models 12 755 47-S CH/CV11-16/460-493 (Shown) 25 312 01-S 12 165 02-S Notes For metal blower housings only. Optional mitt grip handle for recoil starter. Recoil starter assembly with mitt grip handle. ELECTRIC START KITS Kit No. 12 749 02-S 12 749 03-S Models CH11-15 (Shown) CV11-16/460-493 (Excludes wire harness which customer must supply due to variations.) STARTER SOLENOIDS Part No. 25 435 02-S* *Water resistant Description Internally grounded Models CH/CV11-16/460-493 Meters, Testers, and Special Tools Alcohol Content TEster & Meters 1 2 4 3 Item 25 455 11-S Alcohol Content Tester - Tests for E10/E20/E85 All 1 25 449 05-S* Usage Meter/Tachometer (solid state) All singles & twins 2 25 761 23-S EFI Diagnostic Kit (includes CD-ROM to diagnose engine) All EFI 3 52 362 01-S Hourmeter All with electric start 4 * Indicates when to service air cleaner, oil filter and change oil. Also serves as an hour meter and tachometer. Service intervals are dependent upon environmental factors and not this meter alone. Special tools 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Description 25 455 10-S* Radiator and Cap Tester 25 761 38-S Hydraulic Valve Lifter Tool 24 455 02-S Ignition Output Tester (capacitive discharge, fires at 18kV) 25 455 01-S Ignition Output Tester (all except capacitive discharge, fires at 12kV) KLR-82408** Flywheel Puller Set 25 761 18-S Starter Snap-Ring Set (inertia drive starters) 28 761 01-S OHC Timing Tool Set (timing belt) DTI-110** Inductive Tachometer 24 761 01-S EFI Service Tool Kit (for individual components see Parts Bulletin 228) KLR-82411** Electric Starter Service Kit 25 761 05-S Cylinder Leakdown Tester 25 761 06-S Oil Pressure Test Kit 25 761 20-S Rectifier/Regulator Tester (operates on 110-120 volt current) 25 761 41-S Rectifier/Regulator Tester (operates on 220-240 volt current) 25 761 40-S Spark Advance Module Tester 25 761 22-S Vacuum/Pressure Tester 25 455 09-S T-Handle for Valve Guide Reimer (below) 25 455 12-S 0.25mm Oversized Reimer for Valve Guides *Designed to work with item #13 (25 761 05-S) or requires a regulated air supply. **Available from Kohler-recommended tool supplier, see Parts Bulletin 228. Models Liquid Cooled Models All with hydraulic lifters All twin cylinder All single cylinder All All except Magnum twins and CS All OHC All except battery ignition All EFI All All All w/pressure lubrication All All All w/spark advance module All All Command and Aegis (11 HP) ALSO SEE PAGE 22 FOR COOLANT AND LUBRICATION ALERT ITEMS. 10 Item 4 5 6 6 7 8 9 10 11 12 13 14 15 15 16 17 18 18 Special Items 1 2 5 3 6 7 OIL, SEALANT, LUBRICANT Part No. 25 357 06-S 25 357 03-S 25 357 14-S 52 357 01-S 52 357 02-S 25 357 12-S 25 357 11-S 25 597 07-S Description Fl. Size SAE 10W-30 KOHLER® Oil 32 oz. SAE 30 KOHLER® Oil 32 oz. Lubricant, Camshaft/Lifter 0.25 oz. Lubricant, Inertia Drive Starter 0.25 oz Lubricant, Solenoid Shift Starter 0.25 oz. Lubricant, Spline Drive 2.8 oz. Grease, Dielectric 0.25 oz. Sealant (Loctite Instant Gasket) 4 oz. mAINTENANCE kits Everything needed for periodic preventative maintenance, in a handy display pack. Part No. Models 20 789 01-S SV470-620 12 789 01-S CV11-15, 460, 490, 492 12 789 02-S CV11-15, 460-493 PRO 24 789 01-S CV17-23, 724-740; CH18-25, 730-740 24 789 02-S CV18-30, 675-740; CH18-25, 730-750 PRO 24 789 03-S CV17-27, 730-740 WAWB 25 789 01-S CV18-25, 625-750; CH18-25, 730-750 HDAC 32 789 01-S SV710-740 Plastic Nut Part No. 24 100 37-S Hardware Size 6mm Baffle Mounting Clip Part No. 25 154 02-S 4 Hardware Size 6mm 11 For Item All OHV/OHC Engines 1 XT-7 Engines 2 — 3 — 4 — 4 All 5 All except EFI 6 All RTV Applications 7 Ignition and Electrical RFI/EMI CONVERSION KIT Kit No. 25 707 01-S Diode Kit Models All CH, CV, LH, LV, SV Twins Part No. 25 755 31-S CHARGING SYSTEMS Part No. 15 Amp Description 237878-S Stator Kit 41 403 09-S Rectifier-Regular Specifications 5 AMP 800PIV SPARK PLUGS Models Part No. 66 132 01-S 12 132 02-S CH/CV11-16/460-493, SV470-620, CH/CV17-26/730-745, LH640-775, LV625-685, SV710-740 All 25 132 12-S 25 132 08-S 28 132 01-S 28 132 02-S 25 132 14-S 25 Amp 28 085 02-S Stator Kit CH/CV11-16/460-493, SV470-620 54 755 03-S Stator/Rectifier-Regular Kit* CH/CV17-26/730-745, TH520-575, LH640-775, LV625-675, . SV710-740 24 755 144-S Rectifier-Regular Kit**(Shown) * Converts 15 amp system to 25 amp. **Converts old 25 amp rectifier-regular (25 403 01-S or 25 403 04-S) to new 25 amp rectifier-regular (25 403 05-S) on all models. Includes rectifier-regular, terminals (3), lead, connector block. 62 132 04-S 12 Models All Models LH640-775, LV625-680, CS4-12.75 (Champion) CH6, CH/CV11-15/460-492, CH/CV17-30/730-750, CH20-25 LP, TH520-575, TH520-575 LP, XT-7 CH/CV11-15/493 PRO, CH/CV18-30/730-750 PRO CH/CV11-15 LP CH/CV17-25/730-740 R.F.I. with shielded metal boots TH520-575 R.F.I. SV470-620 R.F.I., SV710-840 R.F.I., LV625-680 R.F.I., LH640-755 R.F.I., CH/CV17-25/730-740 R.F.I. w/o metal boots CH940-1000 R.F.I., Ignition and Electrical 2 1 55 4 3 Wiring Harnesses No. Lead Part No. Leads Length Connector Models Item 54 755 02-S * 34" longest Numerous CH/CV17-25/730-740 1 66 176 18-S 8** 36" longest 25 155 06 (Female), 48 155 01 (Male) LH640-755 2 52 155 08-S 2 18" all 52 155 04 (Female) Various 3 52 155 09-S 3 18" all 237088 (Female) Various (shown) 3 25 155 07-S 5 18" all 25 155 06 (Female) Various 3 25 155 09-S 5 18" all 25 155 06 (Female), 48 155 01 (Male) Various 3 25 176 02-S 6*** 75" longest 25 155 06 (Female), 48 155 01 (Male) C11-16/460-493, C17-25/730-740 3 LH640-755, LV625-680 25 176 10-S 6*** 75" longest 25 155 06 (Female), 48 155 01 (Male) CH/CV940-1000 3 63 176 01-S 6**** 5" longest 48 155 01 (Male) CS8.5-12 4 24 755 155-S ***** 4" longest All EFI 5 62 176 10-S 4 30" longest Molex #33482-0401 (Male) CH/CV940-1000 Not Pictured 62 176 11-S 4 3-7/8" Molex #33482-0401 (Male), 6 Pin Packard CH/CV940-1000 Not Pictured * Includes universal harness, duplex lead harness, Oil Sentry™ lead, 20 amp B+ lead, 25 amp B+ lead with Connector 25 155 03-S, (2) Terminals 15 452 10-S, and instructions. ** Can be used as a general 36" extension to basic wire harness. *** Includes equipment ground lead for between keyswitch and engine block. **** Used to create remote-mount keyswitch (use Keyswitch 25 099 04-S). Also order Harness 25 176 02-S above. *****Pigtail harness used to replace diagnostic plug. Includes protective cap, 24 139 06-S. Sealed Fuse Harness/Holder Part No. Models 54 755 13-S All Converts standard harness/fuse holder to a sealed version to prevent moisture, dirt, etc., from penetrating. Ideal for pressure washers or applications in corrosive environment. Includes 30 amp fuse. 13 Ignition and Electrical M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M17 M18 M16 MATED (M) CONNECTORS Connector Connector Description Item Part No. 1 Wire M1 277563-S 1 Wire M3 25 155 04-S 2 Wire M5 41 155 03-S 2 Wire M7 47 155 14-S 2 Wire M9 48 155 02-S 3 Wire M11 236473-S 4 Wire M13 12 155 03-S 5 Wire M15 48 155 01-S 4 Wire M17 41 155 02-S *Mounting screw slots on M16 are 1.328" center to center. U1 U2 Uses Female Terminal Connector Connector (See Below) Item Part No. Item 5, 6 M2 15 155 01-S Item 5, 6 M4 25 155 03-S Item 5, 6 M6 52 155 04-S — M8 47 155 13-S Item 5, 6 M10 48 155 03-S Item 5, 6 M12 237088-S — M14 12 155 02-S Item 5, 6 M16* 25 155 06-S Item 5, 6 M18 12 155 10-S U3 U4 UNMATED (U) CONNECTORS Connector Description Part No. 3 Wire 25 155 41-S 3 Wire 237429-S 3 Wire 52 155 06-S 6 Wire 12 155 09-S Cap, Protective 24 139 06-S 1 2 TERMINALS Size 3/16" Flat 3/16" Flat 1/4" Flat 1/4" Flat 1/4" Flat 1/4" Flat 1/4" Flat 1/4" Flat 1/8" Round Part No. 25 452 11-S 25 452 12-S 25 452 07-S 15 452 01-S 52 452 01-S 25 452 01-S 25 452 06-S 12 452 02-S 25 452 17-S Connector Item U1 U2 U3 U4 U5 3 Type F.I.F. F.I.F. F.I.F. F.I.M. L.M. L.F. L.F. M F.I.M. U5 Uses Terminal (See Below) Item 5, 6 Item 5, 6 Item 5, 6 — — 4 Code S F S S S, U S, U S, U 45°, U S Uses Male Terminal (See Below) Item 4 — Item 4 — Item 4 Item 4 — Item 4 Item 4 5 6 Type F.I.F. = Fully Insulated Female F.I.M. = Fully Insulated Male L.F. = Locking Female L.M. = Locking Male M = Male Item 1 2 1 3 4 5 6 7 8 14 7 8 Code S = Straight push on tab F = Flag push on tab U = Uninsulated Guards, Screens, and Blower Housings METAL CHOPPER GRASS SCREEN KITS Kit No. Models 12 755 78-S CV11-16/460-493 Replaces plastic screen on recoil start engines. Includes outer-edge guard and blower housing. Kit No. Models 24 755 79-S CH/CV17-26/730-745 Replaces plastic screen, or can replace “crowned” metal screen on engines below Serial No. 2528418567. A new blower housing is required if replacing a plastic screen.* Note: When installing metal screen on an “open” application, guard kit . 24 755 94-S is required. *Due to blower housing variations, consult Kohler factory. Based on the spec number of your engine, the corresponding blower housing can be determined. MANIFOLD COVER KITS Kit No. Model 24 096 110-S CH750 24 096 111-S CH750 (w/front mounted controls) Covers hide exposed portion of intake manifold. 15 Guards, Screens, and Blower Housings Plastic, Stylized Wire, Deep Wire, Flat Metal, Recoil Tool (Tool shown with insert.) Courage Twin FIXED GUARDS (NOT USABLE WITH RECOIL STARTER) Model Plastic, Stylized Wire, Deep Tool Wire, Flat Metal, Recoil CS8.5-12.75 — — — 63 755 17-S — CH/CV11-16/460-493 12 755 65-S (Shown) — — 12 755 44-S (Shown) 12 755 48-S SV470-620 20 755 11-S, 20 755 14** CH/CV17-26/730-750 24 755 81-S* 24 755 94-S* 24 455 01-S — — SV710-740 32 027 08-S * Guard kits 24 755 81-S and 24 755 94-S include threaded inserts (24 332 01-S). Insert tool (24 455 01-S) is not included but needed to attach guard to existing blower housing. Tool is reusable. If engine has a metal grass screen, then only guard kit 24 755 94-S should be used. In addition, guard 24 755 94-S is required in open applications (mowers, etc.) to protect the metal screen from potential damage. **Use 20 755 11-S if engine Serial No. is below 36145XXXXX, use 20 755 14-S if above. 1 2 3 RECOIL STARTER FILTERS Help prevent dust, dirt and debris from entering around recoil starter. Part No. Notes Models Item 63 755 18-S Includes handle hole, Velcro, maintenance label and instructions. CS4-6 1 12 050 02-S* Includes handle hole. Conforms to shape of recoil housing when using fasteners*. CV11-16/460-493 2 15 050 01-S** Includes handle hole. CH6 3 * For first-time usage, also order (10) 12 290 01-S Velstuds for holding the filter in place. Velstuds are reusable; they interlock with slots in starter housing. ** Also order 63 290 01-S Velcro strip (4.75" long). Cut into pieces for attachment of filter to starter housing. 16 Guards, Screens, and Blower Housings BLOWER HOUSING CLEAN OUT PANELS Kit No. 25 755 20-S 25 755 21-S Description Model Matte Black Panel (2) CH/CV17-26/730-750 Zinc Dichromate Panel (2) CH/CV17-26/730-750 (Shown) Allows for cleaning debris from behind blower housing and also servicing of ignition modules. Kit includes instructions/template for cutting holes in blower housing, plus panels (one with pop-out plug and label for keyswitch), mounting clips and screws. (Blower housing not included.) BLOWER HOUSING PLUGS Part No. Description Model 24 096 17-S* Triangular Plug (1) (Shown) CH/CV17-26/730-750 24 096 85-S** Triangular Plug With Lip (1) CV17-26/730-750 * Seals the triangular hole in the blower housing underneath the air cleaner. Two required for CH twins, one for CV twins. **Similar to 24 096 17-S, but has an extended rubber lip. Seals the triangular hole (under the air cleaner) through which the breather hose is routed. One required. DUCTED AIR KIT Kit No. 24 755 14-S Description Ducted Air Kit Model CH18-26/730-750 17 Front Drive Shafts FRONT DRIVES (DIMENSIONS IN INCHES) Hardware Part No. A B C D E Required D&T 52 144 19-S 4.66 2.53 1.0 .25 3.0 See Below 3/8-16 235954-S 3.48 1.44 1.0 .25 3.0 See Below 3/8-16 237350-S 4.66 2.41 1.125 — 3.0 See Below — 47 144 09-S 3.88 1.75 1.0 .25 3.0 See Below 7/16-20 52 144 07-S 3.80 1.80 1.0 .25WD 3.0 See Below — 24 755 05-S 7.00 1.44 1.0 .25 3.0 See Below 3/8-16 24 755 06-S 7.00 1.76 1.0 .25 3.0 See Below 7/16-20 24 755 07-S 7.00 1.80 1.0 .25 3.0 See Below — 24 755 08-S 7.00 2.53 1.0 .25 3.0 See Below 3/8-16 24 144 13-S 6.40 2.53 1.0 .25 3.0 See Below 3/8-16 24 144 16-S 5.35 2.53 1.0 .25 3.0 See Below — 24 144 17-S 4.00 1.93 0.7** .188WD 3.0 See Below — 24 144 22-S 6.20 2.60 1.125 .25 3.0 See Below — 24 144 23-S 4.84 2.82 1.0 .25 3.0 See Below 3/8-16 24 144 25-S 5.51 2.17 1.0 .25 3.0 See Below — 24 144 26-S 3.94 1.06 0.625 .187 3.0 See Below — 24 144 32-S 8.23 3.79 1.0 .25 3.0 See Below M12 x 1.75 24 144 47-S 4.50 1.50 1.125 .25 3.0 See Below 7/16-20 24 144 51-S 5.98 2.36 1.0 .25 3.0 See Below 7/16-20 24 144 53-S 4.00 1.36 1.0 .25 3.0 See Below 3/8-16 28 144 05-S 5.28 3.07 1.125 .25 3.0 See Below — 66 144 04-S 3.87 2.37 1.125 .25 3.0 See Below — 62 144 07-S 4.54 2.30 1.125 .25 3.0 See Below 7/16-20 62 144 09-S 5.33 2.00 1.125 .25 3.0 See Below 7/16-20 24 144 55-S 4.50 1.50 1.0 .25 3.0 See Below 3/8-16 * Consult factory on: CH11-15 since flywheel holes may vary and spec may not accept front drive: LH640-775 to verify front loading. **Threaded end (3/4"-16 UNF-2A). WD = Woodruff Key Required Hardware: CH11-15: (2) X-22-2-S Washer, (2) M-1053030-S Screw. CH18-26/730-750: (4) M-839025-S Screw (Included in -755 kits). LH640-775: (4) M-839025-S Screw. CH940-1000: (4) M-839035-S Screw. Some Front drives Require: Model* CH11-15, LH640-775 CH11-15, LH640-775 CH11-15, LH640-775 CH11-15, LH640-775 CH11-15, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH18-26/730-750, LH640-775 CH940-1000 CH940-1000 CH18-26/730-750 LH640-775: Also order 66 096 18-S Flywheel Cover w/ hole for front drive or instruction sheet TT-5081 for a template to cut the hole in your existing flywheel cover. All other models: Also order Grass Screen w/hole for front drive per table below. If changing from plastic screen to metal screen, also order blower housing. Contact customer service at factory for correct blower housing. . Grass Screen Hardware Required Part No. Type Hole Dia. (In.) To Attach New Screen Model 12 162 03-S Plastic 2.56 None CH11-15 24 162 16-S Plastic 1.42 (4) M-639016-S Screw, (4) 12 112 01-S Spacer CH18-22 24 162 18-S Plastic, Hi-Eff. 1.77 None CH18-26/730-750 24 162 22-S Metal*, Flat 1.57 None* CH18-26/730-750 24 162 23-S Metal*, Flat 2.95 None* CH18-26/730-750 24 162 24-S Metal*, Flat 2.46 None* CH18-26/730-750 62 162 09-S Metal 1.81 None CH940-1000 *Flat design. If replacing older “crowned” version, also order 54 755 10-S Hardware Kit. 18 Fuel FUEL FILTERS Inlet Hose Shell Part No. I.D. Micron Length Model 14 050 04-S 3/16,1/4" 60 .67” Standard: XT-7 25 050 21-S1 1/4" 75 2.13" Standard: CH/CV11-15/493PRO* 24 050 13-S 9/32" 9-12 2.35" Standard: CH/CV17-25/730-740,750 LV625-680, LH640-755, SV470-620, SV710-840 24 050 03-S 5/16" 8-10 5.51" Standard: All EFI (metal, high pressure, between fuel pump and engine) 24 050 12-S 3/8" 80 5.51" Standard: All EFI (plastic, low pressure, between fuel tank and fuel pump) 25 050 07-S 3/16,1/4" 75 1.0" Standard: CH/CV11-16/460-492 non-PRO (electric start) 25 050 22-S 1/4" 51 2.13" Standard: CH/CV11-15/493 PRO (recoil start) * Standard on PRO specs with gravity-feed carb. For PRO specs with fuel pump, filter 25 050 22-S is standard. Low Permeation Fuel Line Part No. 25 111 34-S 25 111 39-S 25 111 37-S I.D. 1/4" 1/4" 5/16" Length 24” 25’ (bulk roll) 5’ Model All except EFI All except EFI EFI Only Alcohol Content TEster Part No. 25 455 11-S - Tests for E10/E20/E85 HIGH-ALTITUDE KITS Models/ Altitude¤ 4-8,000' 8,000'+ 4-8,000' 63 755 25-S 8,000' 63 755 21-S 4-8,000' 63 755 23-S 4-8,000' 63 755 24-S 8,000'+ 4-8,000' 63 755 26-S 8,000'+ 63 755 38-S 8,000'+ Rectangular 63 755 27-S 4-8,000’ 8,000'+ 63 755 29-S 8,000'+ 63 755 28-S 4-8,000' 63 755 30-S 4-8,000' 8,000'+ 4-8,000' 63 755 33-S 4-8,000' 63 755 35-S 8,000'+ 63 755 36-S 8,000'+ 8,000'+ 8,000”+ 63 755 31-S 4-8,000' 4-8,000’ 63 755 32-S 4-8,000' 4-8,000' 63 755 34-S 8,000'+ 8,000'+ 63 755 37-S 8,000'+ 8,000'+ ¤ 4-8,000’ = 1200-2400 m. Kit No. 63 755 20-S 63 755 22-S Used on Models/ A/C Kit No. Altitude* Carb Series Style 14 755 03-S 5-10,000 14 053 01 XT-7 Standard 14 755 04-S 5-10,000 14 053 02 XT-7 Standard 12 755 92-S 5-10,000' 12 053 77/78/ CH/CV11-15 Standard 80/82/93/94/ 95/139/140, 42 053 03 12 755 108-S 5-10,000’ 12 053 117/118/ CV490-493 Standard 12 755 109-S 10,000’+ 136/145/148/149 20 755 06-S 5-10,000’ 20 053 01/02/04/05 SV530-620 Standard 20 755 07-S 10,000’+ 07/14/15/16/17/ SV530-620 Standard 19/20/21/22 20 755 08-S 5-10,000’ 20 053 03/06/18/23 SV470,480 Standard 20 755 09-S 10,000’+ SV470,480 Standard 24 755 131-S 5-10,000' 24 053 75 CH20 (624cc) Flat 5-10,000' 24 053 86 CH22/23 (674cc) Flat 24 755 125-S 5-10,000' 24 053 31/ CH18/22 (624cc) Flat 32/33/43 5-10,000' 24 053 58/59 CH22/23 (674cc) Flat 24 755 126-S 5-10,000' 24 053 47 CH25 Flat 24 755 130-S 5-10,000' 24 053 34 CH25 Flat 24 755 138-S 5-10,000’ 24 053 93 CH730-740 Flat 24 755 137-S 10,000’+ 24 053 93 CH730-740 Flat *5-10,000’ = 1500-3000 m. 19 A/C Series CS4 CS4 CS4 CS4 CS6 CS6 CS6 CS6 CS6 CS6 Style Standard Standard Heavy-Duty Heavy-Duty Standard Heavy-Duty Standard Rectangular Heavy-Duty MZ CS8.5 (250cc) CS8.5 (250cc) CS8.5 (250cc) CS8.5 (250cc) CS10/9316 CS10/9315 CS12/9415,9416 CS10/9315,9416 CS10/9316 CS10/9315 CS10/9316 CS12/9415 CS10/9315 CS12/9415 CS12/9415 CS12/9416 CS12/9415 CS12/9416 CS12/9415 CS12/9416 Standard Heavy-Duty Standard Heavy-Duty Standard Standard Heavy-Duty Heavy-Duty Standard Heavy-Duty Heavy-Duty Rectangular Standard Rectangular Standard Standard Standard Standard Heavy-Duty Heavy-Duty Fuel 1 2 FUEL TANK KITS Tank Kit No. Mounting 12 760 01-S Engine 25 755 35-S* Remote * Overall size is 19.6"x 14.2" x 9.3". Tank Material Plastic Plastic Tank Includes Capacity (Gal.) Cap 1.25 25 173 08-S 6.0 25 173 22-S Model Item CH11-15 1 All 2 FUEL TANK CAPS Item Part No. 1 25 173 04-S 1 25 173 21-S 2 25 173 22-S 3 25 173 20-S 4 14 227 06-S 5 14 227 04-S Gauge in Cap Fits Yes Voided 52 755 45 remote metal tank Yes Voided 52 755 79 remote plastic tank No 25 755 35 remote plastic tank No CH11-15 No XT-7 No XT-7 2 3 1 4 ELECTRIC FUEL PUMP Kit No. Model 25 559 01-S All except CH6, CS, & EFI P.S.I. at 0 Delivery 0.5-2.0 Self-Prime Lift 12" Total Column 6' ELECTRIC FUEL relay Part No. 20 404 01-S Models All EFI ELECTRIC FUEL PUMP - High Pressure Part No 24 393 52-S Model All EFI P.S.I 50 G.P.H. 15.0 AMPS Max 5.0 20 5 Fuel PULSE FUEL PUMP Part No. 24 393 16-S Model CH/CV17-25/730-740, LV625-675 Item 1 1 MECHANICAL FUEL PUMPS Part No. (Non-Metallic) Model Item 12 559 02-S CH/CV11-16/460-493 1 24 559 10-S* CH18-25/730-740 2 62 559 01-S*** CH940-1000 3 * Integral valve cover. For #2 cylinder side (oil filter side) only. For engines below Serial No. 2520800017, also order Valve Train Kit 24 755 66-S to convert to compatible rocker arms. ** Fittings include o-ring 25 153 03-S. *** Integral valve cover. For #2 cylinder side (oil filter side) only. 25 294 09-S** 12 294 13-S** 1 25 294 11-S** 25 294 13-S** 25 294 09-S** 2 25 294 11-S** 25 294 13-S** 3 21 Controls 2 1 4 3 ENGINE-MOUNTED CONTROL PANELS Kit No. Mounting Location Major Components Models Item 66 755 09-S* Filter Side (only) Panel, keyswitch, choke, throttle, low oil light, harness LH640-755 1 24 225 02-S** Front Side Bracket, levers, cable assembly CH18-26/730-745 2 24 755 106-S** Front Side Panel, choke, throttle (includes item 2) CH18-26/730-745 3 24 711 01-S*** Filter Side Panel, keyswitch, choke, throttle, low oil light, harness CH18-26/730-740 4 62 376 02-S Front Side Panel, keyswitch, indicator light, choke/throttle brackets CH940-1000 * Shown with optional additional items: Coolant Temp Gauge and Coolant Temp Light (only one may be used), and Tiny Tach/Hourmeter. ** For installation of lever-type throttle/choke which became standard since Serial No. 3009400011. Also order Air Cleaner Cover 24 096 26-S if adding controls to non-panel engine spec. *** Will not work with radiator-style oil cooler or on same side as side-mounted muffler. COOLANT ITEMS 1 Kit No. Description Models Item 66 755 06-S* Gauge, Coolant Temperature LV625-680 1 66 755 11-S** Gauge, Coolant Temperature LH640-775 1 66 755 12-S*** Light, Coolant Temperature LH640-775 2 * Includes gauge, temp. sensor, wiring (up to 6' from engine). ** Includes gauge & holder for mounting atop control panel shown above, temp. sensor, harness. *** Includes light/wiring, temp. switch. Note: Coolant gauges show green band for safe temp., red band for hot. 2 LUBRICATION ITEMS 1 Kit No. Description Models Item 66 755 13-S* Gauge, Oil Pressure (0-100 psi) LH640-775 1 25 352 10-S** Light, Oil Warning CH18-26/730-745 2 25 352 12-S** Light, Oil Warning LH640-775 2 12 704 02-S*** Light, Oil Warning CH/CV11-16/460-493 2 * Includes gauge & holder for mounting atop control panel shown above, switch, wiring. ** Includes light, 6.5" & 9" leads, fits in control panels shown above. *** Includes light, 6" lead, switch, wiring. 2 ThermostaT No gasket or o-ring included. Kit No. Description 66 453 02-S 190°F Thermostat 66 453 03-S 205°F Thermostat Models LV625-680, LH640-775 LV625-680, LH640-775 HORN ALERT KIT Includes alarm, coolant temp. switch, harness. Already std. on LV. Kit No. Description Models 66 755 05-S Horn Alert Kit* LV625-680, LH640-775 66 556 01-S Horn (only)* All w/electric start *Provides audible alarm in conjunction with or in place of light or gauge. CAUTION (ALL WARNING DEVICES ON THIS PAGE): 1. If overheating occurs, remove load, run engine at high speed to create air flow for cooling engine. 2. If low oil level/pressure occurs, stop engine immediately. 22 Controls 3 2 1 TAMPER-RESISTANT CONTROL KITS Prevents tampering with high-speed adjustment (as proposed by European regulations). When Models Are Kit No. For Model Equipped With None CH/CV11-16/460-493 Standard Controls 12 755 71-S CV11-16/460-493 Dual Controls 24 755 93-S CH/CV18-26/730-745, LH640-775 Standard Controls 24 755 97-S CV18-26/730-745 Top Controls Note Item A — B 1 C 2 C 3 A — Engines with Serial No. 2527814194 and higher are tamper-resistant upon leaving the factory. To retrofit older engines, order (2) M-664020-S TORX screws to. replace the hex head screws on the control bracket. B — Includes cover and (2) TORX screws for attachment to control bracket. C — Includes cover and (2) TORX screws for attachment to control bracket. Instructions are included to add holes to the bracket if there are none. DEBRIS COVER Part No. Description Model 24 063 32-S Debris Cover CH18-26/730-745, LH640-775 Sheet metal cover protects against debris buildup over controls. Uses existing screws. Compatible with various dipsticks and mufflers, including “QS” ducting. KEY SWITCH & KEYS Part No. 25 099 04-S 25 099 29-S 52 099 02-S 25 099 30-S 48 340 01-S1 Description Model Item Switch (5 pin) & Key Magneto 1 Switch (5 pin) & Key CH940-1000 1 Switch (3 pin) & Key EFI 1 Switch (5 pin) & Key CH640-750, CV17-26, CV624-750 2 Keys (2) Only All 3 1 2 3 23 Controls 2 1 SOLENOID-OPERATED CONTROLS (12 DC VOLTS) Kit No. Description For Engines With Models Item 24 755 100-S Idle Kit* Constant Speed CH18-25/730-740, LH640-755*** 1 24 755 101-S Throttle/Choke Kit** Constant Speed CH18-25/730-740, LH640-755*** 2 * When voltage is applied to solenoid, engine speed is “low idle.” When voltage is removed, engine speed is “high idle.” ** Allows start-up to constant high speed from remote equipment (lift platform, etc.). *** Mounting bracket will interfere with manifolds on CH18-25/730-740 side mufflers. Also 24 164 04-S crossover manifold. 2 1 4 3 THROTTLE CONTROL Part No. Description/Mount Type Cable Length 63 089 23-S Throttle Return Spring* — 225011-2-S Remote 41-51" 225011-6-S Remote 60-72" 225011-7-S Remote 12-40" 230326-1-S Remote 15" 235160-S Remote 5.625" *For recreational vehicle applications. Returns engine speed to idle when foot pedal is released. CHOKE CONTROL Part No. 24 755 95-S Description/Mount Type Choke Control Kit (Adds choke control lever to top controls.) 24 Models CS4-12 All All All All All Item 1 2 2 2 2 3 Models CV17-25/730-740 Com. Mowers Item 4 Electrical Accessories HIGH TEMPERATURE CUTOUT SWITCHES Kit No. Cutout Range Reset 12 703 01-S 346-360°F 310°F Model CH/CV11-16/460-493 SV470-610 Kit No. Cutout Range Reset 24 703 01-S 440-490°F 415°F Model CH/CV17-26/ 730-745 SV710-740 MALFUNCTION INDICATOR LAMP (MIL) Part No. 25 352 19-S Models With Electronic Fuel Injection (EFI) 25 Air Intake 3 5 9 6 1 7 2 4 8 10 A B C ELEMENTS & PRECLEANERS Note: Elements and precleaners may appear differently for various models. Element U.L. Element Inner Element Precleaner Style (Photo A) Equivalent (Photo B) (Photo C) 1 45 083 02-S 52 083 04-S — 45 083 01-S 1 47 083 01-S 47 083 04-S — 52 083 01-S 4 63 083 03-S — — 63 083 04-S 4 63 083 11-S — — 63 083 12-S 4 63 083 01-S — — 63 083 02-S 6 63 083 06-S — — — 6 63 083 05-S — — — 7 63 083 07-S — — 63 083 08-S 7 63 083 10-S — — 63 083 09-S 8 63 083 13-S — — 63 083 14-S 4 63 083 15-S — — 63 083 16-S 3 20 083 02-S — — 20 083 03-S 2 12 083 05-S* 12 083 09-S* — 12 083 08-S 2 12 083 10-S* 12 083 13-S* — 12 083 12-S 1 47 083 03-S 24 083 08-S — 24 083 02-S 1 24 083 03-S 24 083 09-S — 24 083 05-S 5 24 083 07-S — — — 5 25 083 01-S — 25 083 04-S — 9 32 083 03-S — — 32 083 05-S 9 32 083 06-S — — 32 083 08-S 4 66 083 01-S — — 66 083 03-S 10 14 083 01-S 14 083 02-S Notes: *Includes element and rubber seal. Model CV17-26/730-745 (Commercial mowing) CH11-15 CS4-6 (Standard, dual element) CS8.5/250cc (Standard, dual element) CS8.5/300cc, 10-12 (Standard, dual element) CS4-6 (Foam, single element) CS8.5/300cc, 10-12 (Foam, single element) CS4-6 (Heavy-duty cyclonic) CS8.5/250-300cc, 10-12 (Heavy-duty cyclonic) CS8.5/250cc (Low profile, dual element) CS10(931600),CS12 (941600) SV470-620 CV11-16/460-493 (Standard, 2.8” High) CV11-16/460-493 (Tall, 3.4” High) CH/CV17-23 (Flat) CH/CV25-26/730-745 (Flat) CH/CV17-22 Metal H.D. A/C CH/CV17-26/730-745/LH640-775 Plastic H.D. A/C SV710-740 (Standard, 1.73” High) SV810-840 (Large, 3” High) LV625-680 XT-7 Also see page 16 for Recoil Starter Filters. 26 Air Intake 2 1 4 3 5 6 7 ANTI-ICING COMPONENTS If the included instructions are followed, these kits/parts may be used without jeopardizing CARB/EPA certification on the engine. Kit No. Model As Low As Notes Heat From 24 755 64-S CH18-22 20°F For PTO mufflers Muffler 24 755 65-S CH25-26/730-745 20°F For PTO mufflers Muffler 24 755 68-S* CH18-22 20°F For side mufflers Manifold 24 755 69-S* CH25-26/730-745 20°F For side mufflers Manifold 24 755 82-S CH18-26/730-745 –20°F Includes starter side muffler*** Muffler 24 755 83-S* CH18-22 –20°F Includes filter side muffler*** Muffler 54 755 06-S** CH/CV17-26/730-745 — Not for comm’l. mowers — 63 755 39-S CS8.5-12 20°F — — 12 168 02-S CH18-26/730-745 — Foam insulation only — 24 168 01-S LH640-775 — Breather hose insulation — 24 755 165-S CH750 w/Flat Air Cleaners — For side mufflers Manifold 12 326 24-S**** CH11-15 — Insulated breather hose — * Not for use on filter side of engine if equipped with oil cooler. ** Increases carb temperature approx. 13°F. Covers triangular holes (2) in blower housing. Remove above 45°F. *** Tubes travel through mufflers to bring warm air to air cleaner. ****Replaces existing breather hose to prevent icing, or order insulation only and install over existing hose. 27 Item 1 (shown) 1 2 (shown) 2 3 3 (shown) 4 5 — — 6 7 Air Intake FUEL RECOVERY/SPITBACK CONTROL SYSTEM Kit No. Description Model 12 755 84-S Fuel Recovery/Spitback Control Kit CH11-15 Prevents fuel spitback and oil mist from affecting air cleaner element, or allowing residue to drip off air cleaner base. Engines built after Serial No. 2721720234 include this system. PLENUM DOME COVER KIT Hose Clamp Kit No. Snorkel O.D. Surface Model 12 743 10-S 1.75" 0.625" CH11-15 Note: May attach to customer-supplied remote-mount air cleaner or precleaner and hose. Requires Kohler review for CARB/EPA approval or if TT sheet guidelines for connections cannot be met. SEAL RETROFIT KIT Kit No. Description Model 12 743 09-S Seal Retrofit Kit CH11-15 For engines before Serial No. 2519500004. Seal replaces loose washer and grommet in cover plate. Kit includes seal and element. Part No. 12 096 41-S Description Model Air Cleaner Cover CH11-15 (w/multilingual maintenance instructions) Standard air cleaner cover, including multilingual maintenance instructions embossed underneath. Now available individually for engines built earlier. 28 Air Intake 2 1 AIR CLEANER RETROFIT KITS Kit No. Description 12 743 03-S Converts standard filter to a larger filter 12 743 04-S Cover has opening to line up with opening in blower housing A — Pro Series “T/ST” after Serial No. 2404917244, Pro Series “S” after Serial No. 2424505854. B — Basic “S”, lawn tractors. *Large capacity filter is 20% greater than standard filter. 1 Includes Filter Large* Large* For Spec. Item A 1 B 2 2 FILTER MINDER Vacuum-type gauge detects air inlet restrictions, signaling when to service air filter (when yellow indicator reaches red line). Kit No. Mounting Air Drawn From Model Item 25 755 18-S Remote Air cleaner base plate CH/CV11-16/460-493,CH/CV17-26/730-745 1 or heavy-duty air cleaner elbow 25 755 24-S Direct* Heavy-duty air cleaner elbow CH18-26/730-750, CV493 2 62 330 02-S Direct Heavy-duty air cleaner CH/CV940-1000 _ * Includes brass fittings, instructions. 29 Air Intake 2 3 1 HEAVY-DUTY AIR CLEANER KITS (Convert from Flat Air Cleaner) Complete, engine-mounted system (items 1 and 2 used together) is CARB/EPA certified. Any remote-mounting configuration (item 1 plus remote-mounted air cleaner), must be Kohler approved for CARB/EPA. Filtering area is 1,398 sq. in. Not usable on engines with plastic intake manifold. Kit No. Description Includes Use With Model Item 24 743 20-S Elbow/Adapter Kit* A AA CH18-22 (624cc)/730-740 1 24 743 25-S Elbow/Adapter Kit A AA CH22/23 (674cc) 1 24 743 21-S Elbow/Adapter Kit A AA CH25 1 24 743 34-S Elbow/Adapter Kit A AA CH26/745 EFI 1 24 743 22-S Air Cleaner Kit (90° canister elbow)** B BB All 2 24 743 23-S Air Cleaner Kit (Straight canister elbow)*** C BB All 2 25 755 24-S Filter Minder Kit (Elbow mounted)**** D AA All 3 25 755 18-S Filter Minder Kit (Remote mounted)***** E AA All — * For CH730/740, carburetor replacement is necessary. Order assembly 24 853 93-S. ** Typically used for engine-mounted configuration (as shown). If remote-mounted, customer supplies hose (must be Kohler approved for CARB/EPA). *** Used with customer-supplied hose for remote-mount location. (Must be Kohler approved for CARB/EPA). **** Attaches to air canister elbow (per item 3). (See earlier page for description.) ***** Attaches to any remote location (front of engine, application, etc.). (See earlier page for description.) Kits include instructions plus: A - Elbow/adapter, mounting bracket, 2" I.D. hose, hardware, debris shields for either knob-type or lever-type controls (see below). B - Air cleaner canister, rain hood (25 324 02-S), main and inner filters, plug (25 139 20-S) to close Filter Minder opening if not used. C - Air cleaner canister, rain hood (25 324 02-S), main and inner filters, cap (25 173 19-S) to close Filter Minder opening if not used. D - Filter Minder, brass fittings. E - Filter Minder, brass fittings, 10' hose, mounting bracket. Use with: AA - Air Cleaner Kit 24 743 22-S . . . or customer-supplied air cleaner, which must be Kohler approved for CARB/EPA. BB - Elbow/Adapter Kit 24 743 20-S, 25-S, 21-S or 34-S. DEBRIS SHIELDS Both shields are included in Heavy-Duty Air Cleaner Kits above (carb/elbow) to prevent debris from interfering with throttle/choke controls. (Only one shield needed depending upon engine spec.) Part No. Used With Model Item 24 314 25-S Knob-type controls, no CH18-26/730-745 1 controls, remote air cleaner (shown above) 24 314 29-S Lever-type controls* CH18-26/730-745 2 *Lever-type controls have been standard on CH18-25 panel specs since . Serial No. 3009400011. 1 2 30 Air Intake 2 3 1 4 HEAVY-DUTY AIR CLEANER KITS (Convert from Flat or Commercial Mower Air Cleaner) Complete, engine-mounted systems are CARB/EPA certified. Remote systems using either KOHLER or customer-supplied air cleaner and hose, must be Kohler approved for CARB/EPA. Filtering area is 1,398 sq. in. Not usable on Command engines with plastic intake manifold. Kit No. Description Includes Use With Model Item 24 743 36-S Elbow/Adapter Kit A AA Command CV18-22 (624cc) 1 24 743 37-S Elbow/Adapter Kit A AA Command CV22/23 (674cc) 1 24 743 38-S Elbow/Adapter Kit A AA Command CV25/730-740 1 24 743 39-S Complete Kit B – Command CV26/745 EFI 1,2 24 743 22-S Air Cleaner Kit (90º canister elbow)* C BB Command or Aegis***** 2 24 743 23-S Air Cleaner Kit (straight canister elbow)** D BB Command or Aegis***** 2 66 743 01-S Elbow/Adapter Kit (remote only) E CC Aegis LV625-675 4 25 755 24-S Filter Minder Kit (Elbow-mounted***) F AA All 3 25 755 18-S Filter Minder Kit (Remote-mounted****) G AA All – * Typically used for engine-mounted configuration (as shown). Not compatible with vertical positioned mufflers as shown in EXHAUST section. ** Used with customer-supplied hose for remote-mount location. (Must be Kohler-approved for CARB/EPA). *** Attaches to outlet in canister. (See appearance and description of Filter Minder on earlier page.) **** Attaches to any remote location. (See appearance and description of Filter Minder on earlier page.) ***** Usable on Aegis but only in remote-mount configuration, not engine-mounted. Kits include instructions plus: A - Carburetor, elbow/adapter, mounting brackets, 2" I.D. hose, hardware. B - Elbow/adapter, mounting brackets, 2" I.D. hose, hardware, plus C. C - Air cleaner canister(†), rain hood (25 324 02-S), main and inner filters, plug (25 139 20-S) to close Filter Minder opening if not used. D - Air cleaner canister(‡), rain hood (25 324 02-S), main and inner filters, cap (25 173 19-S) to close Filter Minder opening if not used. E - Elbow/adapter, air cleaner gaskets, misc. hardware. Customer supplies 2" I.D. remote hose to air cleaner. (Must be Kohler-approved for CARB/EPA.) F - Filter Minder, brass fittings. G - Filter Minder, brass fittings, 10' hose, mounting bracket. (†) 90° air cleaner canister is comprised of: 25 081 01-S main body, 25 096 06-S end cap w/ejector valve & clips. (‡) Straight air cleaner canister is comprised of: no – S part number for main body, 25 096 06-S end cap w/ejector valve & clips. Use with: AA - Air Cleaner Kit 24 743 22-S . . . or customer-supplied air cleaner and hose, which must be Kohler-approved for CARB/EPA. BB - Elbow/Adapter Kit 24 743 36-S, 37-S and 38-S; or 66 743 01-S (remote-mount only). CC - Air Cleaner Kit 24 743 22-S or 23-S may only be used in remote-mounted configuration, not engine-mounted. Customer supplies 2" I.D. hose. (Must be Kohler-approved for CARB/EPA.) 31 Air Intake AIR CLEANER BASE/BREATHER KIT Kit No. Description Model 24 755 86-S Base/breather kit CV17-25/730-740 Note: Breather system for models with accelerator pump carburetor. AIR CLEANER COVER KITS STANDARD 2 1 Kit No. For Engine With Model Item 24 743 05-S No control panel CH/CV17-25/730-740* 1 24 743 06-S Control panel CH18-26/730-740 2 Note: Covers include embossed KOHLER name on outside, maintenance instructions on inside (English, Spanish, German, French). *CV17-25/730-740 with standard air cleaner also requires 24 755 86-S kit (above). 1 AIR CLEANER COVER KITS COMMERCIAL MOWER 2 Kit No. Model Item 24 743 11-S* CV17-25/730-740 1 24 743 17-S** CV17-25/730-740 2 24 743 32-S** CV26/745 2 Note: Covers include embossed KOHLER name on outside, maintenance instructions on inside (English, Spanish, German, French). * Cover is made of high-temp material for extreme conditions. ** Same as -11-S kit, but includes stud, seal and nuts for high-moisture conditions preventing water seepage under cover. KNOB REPLACEMENT KIT Kit No. 54 755 01-S 32 Description Knob Kit Model CH/CV17-26/730-750 Exhaust CS4-6 MUFFLER Kit includes muffler and gasket. Use hardware from existing muffler. Outlet Outlet Muffler Outlet Tube Kit No. Location O.D. Length Length 63 786 01-S Throttle Side* 1.0" 9.46" 1.0" *Outlet is on opposite side of standard muffler location. Also allows for unobstructed PTO face. Model CS4-6 Courage Single (SV470-620) MUFFLER KIT Kit includes muffler, gasket, support bracket, hardware and instructions. Kit No. Description Engine Side Outlet D.B.C. 20 786 02-S*** Muffler Kit Starter 2.047 20 086 02-S**** Muffler Kit Starter 2.047 20 755 10-S Guard Kit* 12 755 107-S Guard Kit** * Cage open at bottom to avoid interference with deck. ** Cage closed at bottom. *** Not compliant for California. **** California compliant muffler. Shown with optional guard kit. Courage Single EXHAUST FLANGE For adapting manifold length to customer-supplied exhaust. Part No. Description Model 20 295 01-S Steel, 0.188 thick SV470-620 Courage Single (SV710-840) MUFFLER KIT Kit includes muffler, gasket, slip-fit manifolds, and screws. Customer supplies mounting bracket to frame. Kit No. Muffler Only Outlet Location/Direction 32 786 01-S* 32 068 01-S Bottom/Toward Oil Filter 32 086 03-S** Bottom/Toward Oil Filter * Not compliant for California. ** California compliant muffler. XT-7 (courage) MUFFLER KIT Kit includes muffler and heat deflector. Kit No. Muffler Only 14 068 01-S N/A Outlet Location/Direction Out/Away from Engine 33 Exhaust 1 Includes Exhaust Deflector (not shown). 4 2 Includes Exhaust Deflector (not shown). 5 Horizontal Orientation 3 Vertical Orientation EEC Guards***** PILLOW MUFFLERS & GUARDS (CH11-15) Muffler kits include oil fill tube/dipstick as pictured . . . to avoid interference with muffler or guard . . . including sealant and a driver to aid in installation. Mufflers have stand offs for attaching optional wire guard. Guard kits do not include muffler. Muff. Engine Outlet Part No. Only Description Side D.B.C. A B C D E F G H 12 786 09-S* 12 068 26-S Muffler Kit PTO 2.047" 13.0" — 7.0" — 5.0" — 4.25" — 12 786 13-S** 12 068 38-S Muffler Kit PTO 2.047" 13.0" — 7.0" — 5.0" — 4.25" — 12 755 107-S — Guard Kit PTO — — 13.5" — 6.25" — 5.5" — 5.0" 12 786 08-S* 12 068 25-S Muffler Kit Top 2.047" 17.0" — 13.25" — 4.5" — — — 12 786 12-S** 12 068 39-S Muffler Kit Top 2.047" 17.0" — 13.25" — 4.5" — — — 12 755 107-S — Guard Kit Top — — 17.75" — 13.125" — 5.0" — — 12 786 10-S* 12 068 27-S Muffler Kit*** Starter, No Tank 2.047" 8.0" — 1.0" — 11.0" — — — 12 786 14-S** 12 068 41-S Muffler Kit*** Starter, No Tank 2.047" 8.0" — 1.0" — 11.0" — — — 12 755 72-S — Guard Kit Starter, No Tank — — 8.5" — 1.5" — 11.75" — — 12 786 11-S* 12 068 23-S Muffler Kit Starter, No Tank 2.047" 13.0" — 7.0" — 10.0" — — — 12 786 15-S** 12 068 40-S Muffler Kit Starter, No Tank 2.047" 13.0" — 7.0" — 10.0" — — — — **12 068 30-S** Muffler**** Starter, No Tank 2.047" 13.0" — 7.0" — 10.0" — — — 12 755 107-S — Guard Kit Starter, No Tank — — 13.75" — 6.25" — 10.5" — — 12 755 91-S***** Guard Kit All — — — — — — — — — * Muffler has no integral port liner. It is usable only on CH11-14 models below Serial No. 2628900001. ** Muffler has integral port liner extending from mounting flange, to interface with cored-out cylinder head. Only for models with Serial No. 2628900001 or higher, which include cored-out cylinder head. *** Muffler kit not usable on specs with fuel pump. **** For CH14 LP engines only; includes oxygen sensor port in manifold-to-muffler pipe. *****Guard kit 12 755 91-S must be used with guard kit 12 755 70-S or 12 755 72-S to comply with EEC standards for avoidance with hot surfaces. Kit includes wire guard and two shields, plus instructions, although all parts are not necessary for every muffler configuration shown. Wire guard covers exhaust manifold;. shields prevent contact with manifold periphery. A — Centerline of crank to top of muffler. E — Centerline of crank to left edge of muffler. B — Centerline of crank to top of guard. F — Centerline of crank to left edge of guard. C — Centerline of crank to bottom of muffler. G — From PTO face to farthest edge of muffler. D — Centerline of crank to bottom of guard. H — From PTO face to farthest edge of guard. 34 Item 1 1 1 2 2 2 3 3 3 4 4 4 4 5 Exhaust 1 2 Vertical Orientation (Standard) 3 4 Valve Cover Orientation Horizontal Orientation EEC Guards***** PILLOW MUFFLERS & GUARDS (CV11-16/460-493) Guard kits do not include muffler. Note: Mufflers 12 068 54-S and 55-S are exclusive to CV460-493, 12 068 39-S is also useable. No other mufflers are usable on these models. Engine Stand Offs Hardware Outlet Part No. Description Side For Guard (See note) D.B.C. A B C D E F Item 12 068 21-S* Muffler (Standard) Starter No 1 2.047" 12.0" — 0.75" — 4.5" — 1 12 068 44-S** Muffler (Standard) Starter No 1 2.047" 12.0" — 10.75" — 4.5" — 1 12 068 54-S** Muffler Starter No 1 2.047" 12.47" — 10.75" — 4.5" — 1 12 068 23-S* Muffler Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 1 12 068 40-S** Muffler Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 1 12 068 30-S** Muffler**** Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 1 12 068 55-S** Muffler Starter Yes 1 2.047" 12.47" — 10.75" — 4.5" — 1 12 755 107-S Guard Kit Starter — — — — 12.5" — 11.25" — 5.25" 1 (12.97"/460-493) 12 068 20-S* Muffler*** Starter No 2 2.047" 8.0" — 9.25" — 3.75" — 2 12 068 42-S** Muffler*** Starter No 2 2.047" 8.0" — 9.25" — 3.75" — 2 12 068 27-S* Muffler*** Starter Yes 2 2.047" 8.0" — 9.25" — 3.75" — 2 12 068 41-S** Muffler*** Starter Yes 2 2.047" 8.0" — 9.25" — 3.75" — 2 12 755 72-S Guard Kit Starter — — — — 8.5" — 9.75" — 4.25" 2 12 068 25-S* Muffler Valve Yes 3 2.047" 2.5" — 10.5" — — — 3 12 068 39-S** Muffler Valve Yes 3 2.047" 2.5" — 10.5" — — — 3 12 755 107-S Guard Kit Valve — — — — 3.0" — 11.0" — — 3 12 755 91-S*****Guard Kit Items 1 & 2 — — — — — — — — — 4 * Muffler has no integral port liner. It is usable only on CV11-14 models below Serial No. 2628900001. ** Muffler has integral port liner extending from mounting flange, to interface with cored-out cylinder head. Only for models with Serial No. 2628900001 or higher, which include cored-out cylinder head. *** Muffler not usable on specs with fuel pump. **** For CV14 LP engines only; includes oxygen sensor port in manifold-to-muffler pipe. ***** Guard kit 12 755 91-S must be used with guard kit 12 755 107-S or 12 755 72-S to comply with EEC standards for avoidance with hot surfaces. Kit includes. wire guard and two shields, plus instructions, although all parts are not necessary for every muffler configuration shown. Wire guard covers exhaust manifold;. shields prevent contact with manifold periphery. Note: for mufflers 12 068 25-S and 12 068 39-S, only guard 12 755 107-S is necessary for EEC. Mufflers 12 068 20-S, 12 068 21-S, 12 068 42-S and 12 068 44-S do not have weld nuts for guard attachment, so they cannot be made EEC-compliant. A — Centerline of crank to right edge of muffler. B — Centerline of crank to right edge of guard. C — Mounting surface to top of muffler. D — Mounting surface to top of guard. E — Centerline of oil fill cap to outer edge of muffler. F — Centerline of oil fill cap to outer edge of guard. Mounting Hardware (if not presently on engine) 1 - Order (1) 12 126 71-S bracket, (2) M-645025-S screw, (1) M-545016-S screw, (2) M-841080 nut, (1) X-25-78-S washer. (2) 12 112 20-S spacer (sheet metal valve cover only). 2 - Order 12 755 30-S mounting kit. 3 - Order (1) 12 126 56-S bracket, (2) M-645025-S screw, (2) M-645015-S screw, (1) 12 041 03-S gasket, (2) M-841060-S nut, (2) 12 112 20-S spacer (sheet. metal valve cover only). 35 Exhaust 2 1 3 4 5 HAM CAN MUFFLERS (CH/CV11-15) CV Models Outlet Part No. Description O.D. A Side Item 12 068 01-S Muffler 1.25" 4.94" Starter 1 12 786 18-S Mounting Kit* — — Starter 1 12 068 03-S Muffler 1.25" 6.5" Starter 2 12 068 35-S Muffler** 1.25" 6.5" Starter 2 12 755 30-S Mounting Kit* — — Starter 2 A — Extends away from blower housing. * Includes bracketry, gasket, hardware. **Identical to the -03 muffler, but includes integral port liner extending from the mounting flange. Only ham can muffler usable on CV11-15 models with. cored-out cylinder head, Serial No. 26289000001 and higher. 1 CH Models Outlet Part No. Description D.B.C. Space Side Item 12 068 11-S Muffler only** 2.047" B PTO 3 12 786 04-S Mounting Kit *** — — PTO 3 12 755 26-S Guard Kit — B PTO 3 12 068 11-S Muffler only** 2.047" C Top 4 12 786 03-S Mounting/Guard Kit**** — C Top 4 12 068 11-S Muffler only 2.047" D Starter 5 12 786 02-S Mounting Kit*** — — Starter 5 12 755 26-S Guard Kit — D Starter 5 ** Shown with deflector, not included. *** Includes manifold, bracketry, gaskets, hardware. **** Includes manifold, bracketry, exhaust deflector, gasket, guard, hardware. B — From centerline of crank to top of muffler is 12.5"; to top of guard is 13"; to bottom of guard is 6". From PTO face to guard at farthest point is 5.5"; to muffler is 5". C — From centerline of crank to top of guard is 18.5"; to top of deflector is 20.55". D — From centerline of crank to left edge of guard is 11.25"; to left edge of muffler is 10.75". 2 MANIFOLDS 3 4 Outlet For Part No. O.D. Model Muffler Item 12 164 03-S 1.312" CH11-15 Various 1 12 164 04-S* — CH11-15 Pepperpot 2 12 164 05-S** — CH11-15 Pepperpot 3 12 382 01-S 1.125" CH11-15 Ham Can, Top 3 12 382 02-S 1.125" CH11-15 Ham Can, Starter 4 12 382 03-S 1.125" CH11-15 Ham Can, PTO 5 * 1.0" N.P.T. external thread. ** Same as 12 382 01-S, except 1.0" N.P.T. external thread. 5 EXHAUST FLANGE (CH/CV11-15) For adapting manifold length to customer-supplied exhaust. Part No. Description Model 12 295 01-S Steel, 0.188" thick CH/CV11-15 36 Exhaust CV Models MISCELLANEOUS MUFFLERS 1 1 2 2 CH Models 3 3 Outlet Part No. Description Engine Side O.D. Item 12 068 57-S*& Muffler (Aluminized) Valve Cover 1.25" 1 12 755 20-S** Muffler Kit Valve Cover 1.25" 2 12 068 49-S*** Muffler Valve Cover 1.125" 3 * Includes integral heat shield and exhaust deflector. Also order (2) M-841080-S nut, (1) 12 041 03-S gasket, (1) 25 086 16-S screw, (1) X-25-95-S spacer, . (1) X-20-1-S lock washer, (1) 25 100 20-S nut. Muffler extends 5.625" from valve cover. (1) M-645025-S screw, (1) 12 112 20-S spacer (if engine has stamped steel valve cover). ** Includes integral guard. Muffler extends 7" from blower housing. ***Also order (1) 12 041 03-S gasket, (2) M-841060-S nuts, (1) 12 126 85-S bracket, (2) 12 112 20-S spacers, (4) M-645016 screws, and (2) M-645025 screws. & Aluminized steel canister. 4 Kit No. Muff. Only Description (Ideal For) Engine Side Item 12 786 16-S* 12 068 58-S& Round (Compressors) Top 1 (Aluminized) 12 786 20-S 12 068 51-S Round (Press. Washers) Above PTO 2 12 314 32-S — Guard for 1 & 2 — 3 12 786 05-S** 275679-S Pepperpot-Thread On Above PTO 4 25 314 01-S — Guard only — 4 * Includes angled oil fill tube and dipstick to clear muffler, plus mounting bracket and hardware. Muffler outlet is 5.5" above valve cover. Outlet O.D. is 1.25". **Includes muffler, manifold, gasket, hardware. Muffler has 1.0" N.P.T. internal thread. Not usable if engine requires CARB/EPA certification. & Aluminized steel canister. 37 Exhaust Shown: 24 068 27-S Quiet version. (Mufflers will fit with top-mount controls only.) Shown: 24 068 27-S Quiet version. (Mufflers will fit with top-mount controls only.) COMMERCIAL MOWER CANISTER MUFFLERS — HEAT SHIELDS REQUIRED. SEE BELOW. Outlet Muffler Muffler Part No. Outlet Location/Direction O.D. Dia. Length A 24 068 09-S Starter Side/Straight 1.375" 4.0" 12.0" 1.0" 24 068 08-S Filter Side/Straight 1.375" 4.0" 12.0" 1.0" 24 068 20-S Filter Side/Down 1.375" 4.0" 12.0" 1.0" 24 068 21-S Filter Side/Extended 1.375" 4.0" 12.0" 1.0" & 24 068 58-S Filter Side/Straight 1.375" 4.0" 12.0" 1.0" *Same as 24 068 08-S, but outlet is higher on end cap to clear obstructions. & Aluminized steel canister. Note: For mounting, order (2) 24 041 49-S gasket, (2) 24 072 08-S stud, (2) M-641060-S nut, (4) M-841080-S nut. B 4.75" 4.75" 4.75" 4.75" 4.75" Model CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 QUIET CANISTER MUFFLERS — HEAT SHIELDS REQUIRED. SEE BELOW. These mufflers are larger than those above, and also up to 4 dBA quieter (@3600 RPM, WOT). Part No. Outlet Location/Direction 24 068 25-S Center/Straight 24 068 27-S Starter Side/Straight 24 068 29-S Filter Side/Straight 24 068 28-S Filter Side/Down 24 068 26-S Filter Side/Extended 24 068 58-S Filter Side/Straight 24 068 43-S Center/Straight 24 068 45-S Starter Side/Straight 24 068 47-S Filter Side/Straight 24 068 46-S Filter Side/Down 24 068 44-S Filter Side/Extended Outlet O.D. 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" 1.375" Muffler Dia. 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" 4.62" Muffler Length 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" 16.0" A 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" 1.0" B 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" 5.5" Model CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV17-25/730,740,750,LV625-680 CV26/745EFI CV26/745EFI CV26/745EFI CV26/745EFI CV26/745EFI A — Mounting surface to bottom of muffler. B — Mounting surface to top of muffler. Note: For mounting, order (2) 24 041 49-S gasket, (2) 24 072 08-S stud, (2) M-641060-S nut, (4) M-841080-S nut. HEAT SHIELDS FOR CANISTER MUFFLERS Kohler requires a heat shield between muffler and air cleaner. Part No. Designed for Mufflers 24 281 06-S* 24 068 08-S, 09-S, 20-S, 21-S 24 281 13-S* 24 068 26-S, 27-S, 28-S, 29-S 24 281 14-S* 24 068 25-S 24 281 15-S* 24 068 44-S, 45-S, 46-S, 47-S 24 281 16-S* 24 068 43-S 24 314 51-S*& 24 068 58-S *Order (4) 25 086 40-S screws for mounting heat shield. & Aluminized steel to match muffler. 38 Exhaust 1 2 FLAT AIR CLEANER COMMERCIAL MOWER AIR CLEANER VERTICAL MUFFLER KITS* (CV17-740,750) Kit No. Muff. Only Location Outlet D.B.C. A 24 786 13-S 24 068 19-S Starter Side 3.06" 3.0" 24 786 14-S 24 068 19-S Filter Side 3.06" 3.0" 24 786 15-S 24 068 22-S Starter Side 3.06" — 24 786 16-S 24 068 22-S Filter Side 3.06" — *Includes muffler, manifold, brackets, heat deflector, clamp, gaskets, and hardware. A — Extends forward of air cleaner. B — Extends right (or left) of valve cover. B 3.5" 3.5" — — Item 1 (Shown) 1 2 (Shown) 2 CROSSOVER MANIFOLDS USED IN KITS ABOVE Part No. 24 164 12-S 24 164 13-S 24 164 16-S 24 164 17-S Outlet Location Starter Side, Down Filter Side, Down Starter Side, Up Filter Side, Up Outlet O.D. 1.125" 1.125" 1.125" 1.125" 1 Item 3 4 1 2 2 3 4 39 Exhaust Side Shield STANDARD PTO-CANISTER MUFFLER & GUARD KITS (not usable with 1” dia. metal oil fill tube) AEGIS COMMAND Kit No. Muff. Only Outlet Location/Direction Outlet O.D. A B A B Model 24 786 04-S 24 068 05-S Center/Straight 1.25" — — 4.5" 10.5" CH18-22 24 786 05-S 24 068 07-S Filter Side/Straight 1.25" — — 4.5" 10.5" CH18-22 24 786 06-S 24 068 06-S Starter Side/Straight 1.25" — — 4.5" 10.5" CH18-22 24 786 23-S* — Starter Side/45° Down 1.25" 4.3" 10.3" 4.5" 10.5" CH18-22, CH25/730-740, LH640-755 24 786 10-S** 24 068 12-S Center/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750, LH640-755 24 786 11-S** 24 068 18-S Filter Side/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750, LH640-755 24 786 12-S** 24 068 59-S& Starter Side/Straight (Shown) 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750, LH640-755 24 786 26-S 24 068 57-S& Filter Side/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750, LH640-755 24 755 80-S*** — Muffler Guard Kit — — — — — CH18-26/730-750, LH640-775 24 755 114-S*** — Side Shield Kit (2 Shields) — — — — — CH18-26/730-750 only (not LH) — 24 068 35-S**% Filter Side/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745, LH775 — 24 068 41-S**% Center/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745, LH775 % — 24 068 42-S* Starter Side/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745, LH775 *CH25,26/730-750,LH640-775 require heat shield. See shields below. **Includes heat shield and screws. See shields below. ***When guard kit 24 755 80-S and shield kit 24 755 114-S are used together, they meet EEC (European) standards for avoidance with hot surfaces. % 25 755 36-S mounting kit required for first time installation. &Aluminized steel canister. Side Shield PTO-CANISTER MUFFLER & GUARD KITS (Ideal for gen sets) Mufflers are same size as standard canisters (top of page), but have a raised body to clear the alternator assembly on a generator set. Note that there is no center outlet muffler because it would allow hot exhaust to blow directly at the gen set control box. AEGIS COMMAND Kit No. Muff. Only Outlet Location/Direction Outlet O.D. A B A B Model 24 786 21-S* 24 068 36-S Filter Side/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH18-25/730,740,750, LH640-755 24 786 22-S* 24 068 37-S Starter Side/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH18-25/730,740,750, LH640-755 24 786 27-S 24 068 51-S Filter Side/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH26/745, LH775 24 755 104-S** — Muffler Guard Kit — — — — — CH18-25/730-750, LH640-775 24 755 114-S** — Side Shield Kit (2 Shields) — — — — — CH18-25/730-750 only (not LH) * Includes only screws for attaching heat shield. See shields below. (Required for CH25,26/730-750,LH690-775.) ** When guard kit 24 755 104-S and shield kit 24 755 114-S are used together, they meet EEC (European) standards for avoidance with hot surfaces. A - Centerline of crank to bottom of muffler. B - Centerline of crank to top of muffler. HEAT SHIELDS FOR CANISTER MUFFLERS Part No. Designed for Mufflers 24 314 04-S* 24 068 12-S, 17-S, 18-S, 36-S, 37-S 24 314 21-S** 24 068 35-S, 41-S, 42-S, 51-S 24 314 50-S*& 24 068 57-S *(4) M-650012 screws for mounting heat shield are included in muffler kits, except for 24 786 23-S which requires screws to be ordered. **Order (4) M-650012-S screws for mounting heat shield. &Aluminized steel to match muffler. 40 Exhaust 1 2 (Shown on Command) 3 4 (Shown on Command) SIDE-MOUNT MUFFLER & GUARD KITS (Standard) (not usable with 1” dia. metal or plastic oil fill tube) Kit No. Muff. Only Location Outlet D.B.C. Model Width By 24 786 08-S 24 068 13-S Starter Side 2.047" CH18-22 4.0" 24 786 09-S 24 068 14-S Filter Side*** 2.047" CH18-22* 4.0" 24 755 22-S — Guard Kit** — CH18-22* 4.375" 24 786 19-S 24 068 30-S Starter Side 2.047" CH25/730,740,750, LH640-755***** 4.25" 24 786 20-S 24 068 31-S Filter Side**** 2.047" CH25/730,740,750, LH640-755***** 5.60" 24 755 149-S — Guard Kit, Starter Side — CH25/730-750, LH640-755 4.25" 24 755 151-S — Guard Kit, Filter Side — CH25/730-750, LH640-755 5.60" 24 786 24-S 24 068 54-S Starter Side 2.047" CH26,745***** 4.25" 24 786 25-S 24 068 55-S Filter Side**** 2.047" CH26,745, LH775***** 4.25" Extends Engine Item 1 1 (Shown) 2 3 (Shown) 3 4 (Shown) 4 3 3 * Not usable on models with oil cooler. ** Shown on 24 786 09-S Muffler Kit (muffler not included). *** May also need to order 12 050 14-S oil filter to avoid interference with muffler. **** Includes 12 050 14-S oil filter to avoid interference with muffler. ******Kits include muffler and dual manifolds. SIDE-MOUNT GUARD KITS, EEC (European) COMPLIANT These kits include guards for the muffler, manifold and exhaust elbow. The guards must be used together to meet EEC standards for avoiding contact with hot surfaces. Extends Engine Kit No. Location Width By Model 54 755 24-S Starter Side 4.375" CH18-22 (Shown) 54 755 25-S Filter Side 4.375" CH18-22 24 755 150-S* Filter Side 4.375" CH25/730,740,750 LH640-755 24 755 148-S* Starter Side 4.375" CH25/730,740,750 LH640-755 *Manifold guard is metal mesh, compared to wire form in other kits. (Shown on Command) 41 Exhaust PTO CANISTER MUFFLERS & GUARD (Closed Loop LP Systems) Mufflers include threaded adapter in filter-side inlet pipe, to accept oxygen sensor for closed loop LP fuel systems. Outlet Kit No. Muff. Only Location/Direction Outlet O.D. Models — 24 068 33-S* Starter Side/Straight 1.25" CH18-25,730 — 24 068 34-S* Filter Side/Straight 1.25" CH18-25,730 24 755 80-S — Wire Guard Kit — CH18-25,730 * Mufflers include brackets for attaching heat shield (required for CH25). Order 24 314 04-S heat shield and (4) M-650012-S screws. Threaded adapter to accept oxygen sensor. PTO CANISTER MUFFLER (Special Outlet Pointing Down) Will not accept heat shield or wire guard kit. CARB/EPA compliant on CH18-22 only. Outlet Outlet Part No. Direction O.D. Models 24 068 11-S Down 1.375" CH18-22* * Application Engineering approval needed for CH25/730-740 and LH640-755 due to smaller muffler volume and potential for higher heat. CANISTER MUFFLER (Vertical Orientation) Available on filter side only (without oil cooler) and as remote. Special shielding is necessary (furnished by customer) to protect the fuel pump. . . whether spec has pulse or mechanical pump. If a mechanical pump is used on starter side, no shielding is necessary. Mounting Outlet Part No. Location O.D. Models 24 068 15-S* Remote Mount 1.375" CH18-22 24 068 16-S** Filter Side (shown) 1.375" CH18-22 * Also order (1) 24 164 04 manifold, (2) 24 041 49 gasket, and (4) M-841080 nut. ** Same as above, plus: (1) 12 237 02 clamp, (1) M-839020 screw (bracket to crankcase), and (1) M-651030 screw (bracket to valve cover). PEPPERPOT MUFFLER & GUARD Muffler kit includes two mufflers, manifolds and gaskets, plus hardware. Muffler is not usable on engines that must meet CARB/EPA emission regulations, unless approved by Kohler for specific applications. Muffler Part No. Only Description 24 786 07-S 52 068 04-S Muffler Kit 25 314 01-S — Guard (order 2) 42 Models CH18-25/730-750, LH640 CH18-25/730-750, LH640 Exhaust 2 1 3 CROSSOVER MANIFOLDS Outlet Extends Part No. Location Outlet From PTO Face Model Item Single Manifolds 24 164 04-S Filter Side 1.11" (O.D.) 0.75" Outside Face CH18-22 1 24 164 02-S Filter Side (Fits duct package) 1.11" (O.D.) 2.125" Outside Face CH18-22 1 24 164 03-S Starter Side (Fits duct package) 1.11" (O.D.) 2.125" Outside Face CH18-22 1 24 164 10-S Starter Side (For side muffler) 1.11" (O.D.) 0.25" Inside Face CH18-22 1 24 164 11-S Filter Side (For side muffler) 1.11" (O.D.) 0.25" Inside Face CH18-22 1 24 164 27-S**** Filter Side 1.24" (O.D.) 0.25" Inside Face CH25/730-750, LH640-755 1 24 164 28-S**** Starter Side 1.24" (O.D.) 0.25" Inside Face CH25/730-750, LH640-755 1 24 164 25-S Center* 1.468" (O.D.) 6.5" Outside Face CH26/745, LH775 2 Dual Manifolds 24 164 19-S Starter Side (For side muffler, cyl. #1)** 1.26" (I.D.) 0.25" Inside Face CH25/730-750, LH640-755 3 24 164 20-S Starter Side (For side muffler, cyl. #2)** 1.26" (I.D.) 0.25" Inside Face CH25/730-750, LH640-755 3 24 164 21-S Filter Side (For side muffler, cyl. #2)*** 1.26" (I.D.) 0.25" Inside Face CH25/730-750, LH640-755 3 24 164 22-S Filter Side (For side muffler, cyl #1)*** 1.26" (I.D.) 0.25" Inside Face CH25/730-750, LH640-755 3 * Includes port for oxygen sensor (24 418 05-S, not included). To be CARB/EPA certified, must have Kohler Application Engineering approval when non-Kohler exhaust components are used. ** Included in the 24 786 19-S side-mount muffler kit. *** Included in the 24 786 20-S side-mount muffler kit. **** Will not fit with straight dipstick tube. Offset dipstick tube or kit 24 123 16-S required. 1 2 90° MANIFOLD KIT STUB MANIFOLDS STRAIGHT COUPLE EXHAUST FLANGE Kit No. Fits Muffler Thread Model † 24 730 01-S 275679-S 1" N.P.T. CH18-25/730-750, LH640-755 Kit includes (2) elbows, (2) gaskets, (4) nuts. No interference with PTO face. Use with 90° manifold kit above or other threaded parts. Part No. Description 24 249 01-S Straight Couple † Kit No. † 24 164 05-S † 24 164 07-S Outlet O.D. 1.415" 1.125" Model CH18-25/730-750, LH650-775 CH18-25/730-750, LH650-775 Item 1 2 For adaptation of customer-supplied exhaust. Part No. Description Model 24 295 01-S Steel, 0.188" thick CH/CV17-25/730-750, LH640-775 Thread 1" N.P.S. Indicates item not usable on engines which are required to meet CARB or EPA emission regulations, unless approved by Kohler for specific applications. 43 Exhaust 2 1 horizontal MUFFLER KITS* Kit No. Muff. Only Discharge Outlet O.D. A 62 786 01-S 62 068 06-S Center 1.5" 11.75" 62 786 02-S 62 068 05-S Starter Side 1.5" 11.75" 62 786 03-S 62 068 02-S Opposite Starter 1.5" 11.75" *Includes muffler, gaskets, heat shield, and hardware. A — Centerline of crank to top of muffler. B — Centerline of crank to bottom of muffler. VERTICAL MUFFLER KITS* Kit No. Muff. Only Discharge Outlet O.D. A 62 786 04-S 62 068 09-S Center 1.5" 2.68" 62 786 05-S 62 068 08-S Starter Side 1.5" 2.68" 62 786 06-S 62 068 07-S Opposite Starter 1.5" 2.68" *Includes muffler, brackets, gaskets, heat shield, and hardware. A — Mounting surface to bottom of muffler. B — Mounting surface to top of muffler. B 4.0" 4.0" 4.0" Item 1 1 1 Heat Shield (required) 62 314 05-S 62 314 05-S 62 314 05-S B 4.04" 4.04" 4.04" Item 2 2 2 Heat Shield (required) 62 314 06-S 62 314 04-S 62 314 04-S Cross Over Manifolds & muffler Original Equipment Manufacturer responsible for the original installation and thermal protection. Kit No. Model Description Location Outlet O.D. Inlet I.D. 62 164 10-S CH940-1000 Manifold Non-Starter Side 1.5" 62 164 11-S CH940-1000 Manifold Starter Side 1.5" 62 068 10-S CH940-1000 Muffler — 1.5" 44 Not Pictured Not Pictured Not Pictured Exhaust 1 Inside Fit Outside Fit 7 3 2 8 5 4 10 7 6 SPARK ARRESTORS Part No. Model/HP 63 189 02-S CS4-6 63 189 01-S CS8.5-12 15 189 01-S CH6 15 755 16-S* CH6 HP Rating For U.S.F.S. 6 12 6 6 11 9 Inlet Size — — 0.76" I.D. 0.76" I.D. Fits Muffler Outlet — — 0.75"O.D. 0.75" O.D. Mounting D.B.C. — — — — 12 189 02-S** CH/CV11-16/460-493, CH18-25/730-740, 27 1.125" O.D. 1.126" I.D. 2.047" LH640-755, SV470-620 24 189 01-S CH18-26/730-750, LH640-775, 31 1.26" I.D. 1.25" O.D. — 25 189 01-S CH/CV11-16/460-493, CH18-26/730-750, 27 1.26" I.D. 1.25" O.D. — LH640-775 25 189 02-S CH/CV17-26/730-750, LH640-775, 27 1.39" I.D. 1.375" O.D. — LV625-680 25 533 01-S** CH11-15 23 — — 3.68" 62 189 02-S CH940-1000 40 — 62 533 01-S CH940-1000 40 — * User must weld adapter to muffler outlet. Other end will then accept 15 189 01-S arrestor. Also must cut slot in guard. ** Also order (4) M-545010-S screw (drill 5/32" holes in muffler). EXHAUST SILENCERS Part No. Model/HP 52 428 01-S Varies by outlet size 12 755 35-S Varies by outlet size 25 755 08-S Varies by outlet size 25 755 09-S Varies by outlet size 25 755 10-S Varies by outlet size ****Not U.S.F.S. approved. HP Rating For U.S.F.S. **** **** **** **** **** Inlet Size — — — — — Fits Muffler Outlet 1.375" O.D. 1.25" O.D. 1.25" O.D. 1.375" O.D. 1.5" O.D. Notes Already factory-installed on engine Already factory-installed on engine Includes set screw Kit includes 15 189 01-S arrestor (above) and 15 029 02-S adapter (see below) For pillow side muffler Item 1 1 2 — For canister muffler, inc. deflector Includes set screw 4 5 Includes set screw 5 For 275679-S pepperpot muffler Includes set screw For canister muffler, inc. deflector 6 — 7 Notes Use 52 086 20-S screw Includes screw Includes screw Includes screw Includes screw MUFFLER ADAPTER (Muffler to Arrestor) Arrestor End Part No. 15 029 02-S *Weld to exhaust pipe. Muffler End 45 Muffler End I.D.* 0.76" 3 Item 7 8 9 10 11 Arrestor End O.D. 0.75" Exhaust EXHAUST DEFLECTORS 1 Part Inlet Fits Muffler Also No. Model I.D. Outlet Order Item 45 054 21-S CH/CV17-26/730-750, 1.376" 1.375" O.D. D 1 LH640-775, LV625-680 25 054 05-S CH/CV940-1000, 1.55" 1.50" O.D. D 1 12 054 02-S CV11-16/460-493, 1.26" 1.25" O.D. B 2 CH18-26/730-750, LH640-775 24 265 06-S CH/CV17-26/730-750, 1.39" 1.375" O.D. B 3 LH640-775, LV625-680 24 265 07-S CS8.5 (300cc),CS10-12, 1.39" 1.375" O.D. B 4 CH/CV17-26/730-750, LH640-775, LV625-680 63 265 01-S CS4-6 1.02" 1.0" E 5 63 265 02-S CS8.5 (250cc) 1.96" 1.94" O.D. E 5 24 265 01-S CH/CV11-16/460-493, 1.25" 1.25" O.D. — 6 CH18-26/730-750, LH640-775 15 265 02-S CH6 — 1.57" D.B.C. A 7 12 755 106-S* CH/CV11-16/460-493, — 2.047" D.B.C. — 8 CH18-25/730-740**, LH640-755, SV470-620 12 755 28-S* CH/CV11-16/460-493, — 2.047" D.B.C. — 9 CH18-25/730-740, LH640-755, SV470-620 25 755 19-S* CH/CV11-16/460-493, — 2.047" D.B.C. — 10 CH18-25/730-740, LH640-755, SV470-620 24 755 49-S* CH/CV17-750 — 3.06" D.B.C. — 11 24 755 50-S* CH/CV17-750 — 3.06" D.B.C. — 12 12 123 08-S All w/1.25" outlet O.D. — 1.25" O.D. C 13 62 265 03-S CH940-1000. — 1.50” O.D.. * Kit includes deflector, screws. ** Minor modifications are needed to muffler guard 24 755 22-S if deflector is used with it. A — (2) M-556010-S Screw B — (1) 47 237 04-S Clamp C — (1) 25 086 40-S Screw D — (1) 237548-S Clamp E — (1) 25 086 46-S Screw 3 2 4 6 5 10 7 8 9 11 12 13 HARDWARE KITS For attaching mufflers to exhaust outlets. Kit No. Model Includes 12 786 17-S CH/CV11-16/460-493 2 nuts, 1 gasket 25 786 01-S CH18-26/730-750, LH630-775, TH520-575 w/standard flange nuts (shown) 4 nuts, 2 gaskets 1 2 46 Item 1 2 Labels Courage Single ® COURAGE XT-7 TM Primer Decal 14 113 04-S Cast-iron cylinder liner for extended life Heavy-duty forged crankshaft for extra strength Ball bearing for smooth, sure starts Meets or exceeds SAE J1940 HP ratings 173 cc 14 113 02 Silver Graphics 14 113 02-S for XT-7 Silver letters/numbers 20 113 29-S (fixed guard) Warning Decal 14 113 03-S Silver letters/numbers 20 113 09-S - 15 HP 20 113 10-S - 16 HP 20 113 11-S - 17 HP 20 113 12-S - 18 HP 20 113 13-S - 19 HP 20 113 14-S - 20 HP 20 113 28-S - 21 HP 20 113 38-S - 22 HP Courage Twin ® Silver letters/numbers 32 113 06-S - 20 HP 32 113 12-S - 22 HP 32 113 07-S - 23 HP 32 113 08-S - 25 HP 32 113 25-S - 26 HP 32 113 09-S - 27 HP Silver letters/numbers 32 113 02-S - 20 HP 32 113 03-S - 23 HP 32 113 04-S - 25 HP 32 113 24-S - 26 HP 32 113 05-S - 27 HP Silver letters/numbers 32 113 10-S wing set Silver letters/numbers 32 113 11-S - (fixed guard) Gold letters/numbers 32 113 53-S - (fixed guard) (Note: All labels shown smaller than actual size.) 47 Labels Aegis ® 66 113 01-S Black on clear, coolant bottle level 66 113 03-S Matte gold letters/numbers, blue stripe 66 113 12-S – 20 HP 66 113 14-S – 24 HP 66 113 07-S – 25 HP 66 113 15-S – 26 HP 66 113 16-S – 28 HP 66 113 17-S – 31 HP (EFI) 66 113 04-S 66 113 08-S (Note: All labels shown smaller than actual size.) 48 Labels Command PRO CS Single ® 63 113 10-S – Choke (4, 6 HP) Gold letters/numbers 63 113 08-S – 4 HP 63 113 14-S – 10 HP 63 113 12-S – 6 HP 63 113 05-S – 12 HP 63 113 13-S – 8.5 HP 63 113 33-S – 12.75 HP 63 113 02-S – . Choke (8.5/300cc, 10, 12 HP) 63 113 01-S – Speed (4-6, 8.5/300cc 10, 12 HP) 63 113 23-S – Speed/Choke (8.5/250cc HP) Gold letters/numbers 63 113 32-S 63 113 16-S – Ignition (4, 6 HP) Gold letters/numbers 63 113 25-S 63 113 15-S – Ignition . (8.5/300cc, 10, 12 HP) 63 113 26-S – Ignition (8.5/250cc HP) 63 113 07-S 63 113 03-S (All HP) 63 113 06-S (All HP) Gold letters/numbers 66 113 31-S (3.25" dia.) 63 113 11-S – Recoil (4, 6 HP) 63 113 04-S – Recoil (8.5, 10, 12 HP) Gold letters/numbers 63 113 18-S – 6 HP (2.5" dia.) 63 113 19-S – 8.5 HP (3.25" dia.) 63 113 20-S – 10 HP (3.25" dia.) 63 113 21-S – 12 HP (3.25" dia.) 63 113 24-S (4-6,8.5-12 HP, H.D. Air Cleaner) (Note: All labels shown smaller than actual size.) 49 Labels Command Single ® 12 113 04-S (100 hr. oil interval, summer 10W-30) 12 113 53-S (50 hr. oil interval) 12 113 07-S (Starting) 12 113 16-S – white on clear 12 113 21-S 12 113 71-S (Starting/Stopping) 12 113 25-S 12 113 50 12 113 50-S 12 113 22-S – white on clear 12 113 17-S – white on clear Non-PRO, silver on black, red stripe 12 113 41-S – 12.5 HP 12 113 118-S – 17 HP 12 113 42-S – 14 HP 12 113 113-S – 17.5 HP 12 113 46-S – 15 HP 12 113 119-S – 18 HP 12 113 117-S – 16 HP PRO, matte gold letters/numbers, red stripe 12 113 108-S – 11 HP 12 113 111-S – 14 HP 12 113 109-S – 12.5 HP 12 113 112-S – 15 HP 12 113 110-S – 13 HP 12 113 120-S – 15.5 HP 24 113 94-S – 18 HP (Note: All labels shown smaller than actual size.) 50 Labels Command Twin ® PRO, matte gold on black 25 113 24-S – 1.625" dia. 25 113 25-S – 2.5" dia. Non-PRO®, silver on black, red stripe 24 113 134-S – 16 HP 24 113 71-S – 22 HP 24 113 32-S – 17 HP 24 113 130-S – 23 HP 24 113 11-S – 18 HP 24 113 131-S – 25 HP 24 113 33-S – 19 HP 24 113 137-S – 26 HP (non-EFI) 24 113 102-S – 21 HP 24 113 132-S – 27 HP 24 113 129-S – 20 HP 24 113 133-S – 28 HP PRO, matte gold letters/numbers, red stripe 24 113 93-S – 17 HP 24 113 97-S – 25 HP 24 113 94-S – 18 HP 24 113 100-S – 26 HP (EFI) 24 113 95-S – 20 HP 24 113 124-S – 27 HP 24 113 96-S – 22 HP 24 113 125-S – 28 HP (EFI) 24 113 90-S – 23 HP 24 113 143-S – 30 HP Non-PRO, silver on black, red circle 24 113 18-S – 1.75" dia. Black on silver, high-temperature material - rear of flat A/C 24 113 88 – 16 HP 24 113 99-S – 17 HP 24 113 24-S – 22 HP 24 113 07-S – 18 HP 24 113 89-S – 23 HP 24 113 08-S – 20 HP 24 113 34-S – 25 HP 24 113 150-S – 21 HP 24 113 138-S – Plain Silver, no HP 24 113 19-S – 18 HP 24 113 20-S – 20 HP 24 113 83-S – 23 HP 24 113 51-S – 25 HP 24 113 31-S Propane Natural Gas 24 113 108-S (red on white) 24 113 109-S (blue on white) (Note: All labels shown smaller than actual size.) 51 Labels Command Twin ® 24 113 05-S – Red Stripes 24 113 58-S – Gold Stripes 24 113 126-S For CH Twins with plastic intake manifold. 24 113 103-S – Gold Stripes 24 113 03-S For CH Twins with aluminum intake manifold. REmove Baffle Above 45°F 24 113 92-S – New choke/throttle w/o Oil Sentry™ 24 113 25-S 24 113 45-S 24 113 91-S – New choke/throttle w/Oil Sentry™ 24 113 145-S 24 113 14-S 24 113 127-S – New choke w/o Oil Sentry™ 24 113 77-S 24 113 06-S – Old choke/throttle w/o Oil Sentry™ 24 113 56-S 24 113 04-S – Old choke/throttle w/Oil Sentry™ 24 113 15-S – Old choke 24 113 78-S (Note: All labels shown smaller than actual size.) 52 Labels All Models 25 113 05-S (white on clear) 25 113 23-S STOPPING INSTRUCTIONS 25 113 36-S ENGINE IS EQUIPPED WITH A FUEL SHUT-OFF SOLENOID MOVE THROTTLE TO MID-RANGE BEFORE STOPPING 25 113 17-S 25 113 28-S 25 113 16-S 25 113 27-S - H.D. air cleaner 25 113 39-S (clear overlay for name plate) 25 113 29-S 25 113 18-S 25 113 42-S PRO®, matte gold on black 25 113 24-S – 1.625" dia. 25 113 25-S – 2.5" dia. 25 113 44-S 41 037 10-S Write-on w/clear protective overlay 25 113 33-S 25 113 32-S 25 113 46-S (black on clear) 25 113 47-S (white on clear) (Note: All labels shown smaller than actual size.) 53 25 113 38-S Hang Tags and Cards 12 450 01-S 25 450 07-S 15 450 01-S 25 450 03-S Back Side 25 450 09-S Front Side 25 825 01-S 25 450 05-S (Note: All hang tags shown smaller than actual size.) 54 55 FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444 KohlerEngines.com ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 FORM NO.: E-1953-L ISSUED: 7/06 REVISED: 4/08 LITHO IN U.S.A.
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