Letter PVL15 Manual AP 2

2019-04-22

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Revised 4/22/2018

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
General Information  .  .  .  .  .  .  .  .  .  .9
Product Identification  .  .  .  .  .  .  .  .

12

Packing / Transport / Storage  .  .  .  .  .  13
Lift Description  .  .  .  .  .  .  .  .  .  .  .

15

Technical Specification  .  .  .  .  .  .  .  .  17
Safety  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

24

Installation   .  .  .  .  .  .  .  .  .  .  .  .  .  28
Operation And Use  .  .  .  .  .  .  .  .  .  .  38
Maintenance  .  .  .  .  .  .  .  .  .  .  .  .

41

Troubleshooting   .  .  .  .  .  .  .  .  .  .  .  43
Additional Information  .  .  .  .  .  .  .  .  44
Part List  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  53
Warranty   .  .  .  .  .  .  .  .  .  .  .  .  .  .  60

Operations And Maintenance Manual: 2-Post Lifts
Please read this manual in its entirety before installing or operating
your lift. By proceeding, you agree that you fully understand the contents
of this manual and the installation, operation, and maintenance instructions
contained within. Please deliver this manual to the lift owner and/or operator
along with all other documentation provided with the lift. Failure to operate this
equipment as intended may cause injury or death.
Check for any freight damages. The shipment should be thoroughly inspected
as soon as it is received. The signed bill of lading is acknowledgement by the
carrier of receipt in good condition of shipment covered by your invoice. If any of
the goods called for on your bill of lading are shorted or damaged, do not accept
to unload until the carrier makes a notation on the freight bill of the missing
or damaged goods. Do this for your own protection. Check the contents of the
accessory and hardware boxes to make sure no parts are missing.

Important Notice And Operating Conditions
• This lift is not intended for outdoor use. It is intended for indoor installation
only, with an operating temperature range of 41 – 104 °F (5 – 40 °C).
• Concrete flooring must be 6” minimum thicknesses with 3,000 psi. Do not
install on asphalt or other similar unstable surface type.
• Check ceiling height and electrical requirements as described in this
manual.
• Reference ANSI/ALI ALIS, Safety Requirements for Installation and Service
of Automotive Lifts.
• Consult a qualified expert to address all seismic load concerns and other
local or state requirements.

	

• Atlas Automotive Equipment and its distributors will assume no liability for
loss or damage of any kind, express or implied, resulting from improper
installation, operation or maintenance of this lift.

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Owner, Operator, & Employer Responsibilities:
• Shall ensure that lift operators are qualified and that they are trained in
the safe use and operation of the lift using the manufacturer’s operating
instructions; ALI/SM 93-1, ALI Lifting it Right safety manual; ALI/ST-90
ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard
for Automotive Lifts - Safety Requirements for Operation, Inspection and
Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards;
and in the case of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging Lifts.
• Shall establish procedures to periodically inspect the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts - Safety Requirements
for Operation, Inspection and Maintenance; and the Employer shall ensure
that the lift inspectors are qualified and that they are adequately trained in
the inspection of the lift.
• Shall establish procedures to periodically maintain the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts - Safety Requirements
for Operation, Inspection and Maintenance; and the Employer shall
ensure that the lift maintenance personnel are qualified and that they are
adequately trained in the maintenance of the lift.
• Shall maintain the periodic inspection and maintenance records
recommended by the lift manufacturer’s instructions or ANSI/ALI
ALOIM-2008, American National Standard for Automotive Lifts - Safety
Requirements for Operation, Inspection and Maintenance.
• Shall display the lift manufacturer’s operating instructions; ALI/SM 931, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card;
ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts
- Safety Requirements for Operation, Inspection and Maintenance; ALI/
WL Series, ALI Uniform Warning Label Decals/Placards; and in the case of
frame engaging lifts, ALI/LP- GUIDE, Vehicle Lifting Points/Quick Reference
Guide for Frame Engaging Lifts in a conspicuous location in the lift area
convenient to the operator.
• Shall provide necessary lockout/tagout means for energy sources per ANSI
Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout of
Energy Sources, before beginning any lift repairs and maintenance.

	

• Shall not modify the lift without the prior written consent of the
manufacturer.

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IMPORTANT SAFETY INSTRUCTIONS
Please read carefully
• Read all instructions and warnings thoroughly before servicing, or
maintaining the lift.
• Inspect the lift daily. Never operate if there are broken or damaged parts
or if the lift is malfunctioning.
• Do not operate if there are damaged cords or if any piece of the equipment
has been dropped or damaged until it has been examined by a qualified
professional.
• Do not touch hot parts as burns can occur.
• Keep area well lit at all times and do not use in damp or wet locations.
• Do not let any cords come in contact with hot manifolds or moving blades.
• A cord with a current rating equal to or more than that of the equipment
should be used if an extension cord is necessary. Cords rated for less
current than the equipment may overhead. Be careful to avoid putting in
an area where it could be tripped over or interfered with.
•

Always unplug equipment when not in use. Do not attempt to grab the
cord, grasp plug to disconnect.

• Allow equipment to cool completely before storing away. Loop cord loosely
around the equipment when storing.
• To reduce the risk of fire, never operate near open containers of flammable
liquids (for example, gasoline).
• Adequate ventilation should be provided when working on or operating
internal combustion engines.
• Always keep loose clothing, hair, fingers, and all parts of the body away
from any moving parts.
• To reduce the risk of electric shock, never use on wet surfaces or expose to
rain.
• Always wear safety glasses. Everyday glasses are not safety glasses and do
not provide adequate protection.
• Use only as described in this manual – use only Atlas Automotive
Equipment optional accessories and attachments.
• Never attempt to overload the lift. The rated capacity is shown on the
identification label.
• Never modify the lift or attempt to override the operating controls.
• Do not attempt to raise a vehicle until installation is completed per
instructions in this manual.

	

• Keep hands and feet clear of any moving parts and avoid pinch points.
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• Only trained and qualified personnel are to operate, maintain, service or
repair the lift.
• Always use all four arms to raise and support the vehicle.
• Never work under or near the lift unless the mechanical safety locks are
securely engaged.
• Always keep the work area free of spills and debris.
• Label indicated the safety latches do not automatically reset, please push
UP bottom to get the safety latches reengaged.
• Never permit anyone in a vehicle or on the lift when it is either being raised
or lowered.
• Always check for obstructions before lowering the lift.
• Never remove hydraulic fittings while the lift is under pressure.
• Clear the work area immediately if a vehicle is in danger of falling.
• Do not hit or drive over arms or adapters. Always provide an unobstructed
entrance between columns prior to loading vehicle onto the lift.
• Always ensure that the lift is grounded while in use to protect the operator
from electric shock.
• Disconnect power unit before performing any electrical repairs.
• Avoid rocking a vehicle while it is on the lift.
• Always use safety and/or support stands when removing or installing heavy
vehicle components.
• Never remove or tamper with safety components.
• Use common sense and always stay alert.
• SAVE THESE INSTRUCTIONS
Record the following information which can be located on the serial
number data plate: Serial No, Model No, and Date of Installation.

The Following Are Included With Your Lift:
• ALI/SM Lifting it Right
• ALI/ST Safety Tips
• ALI/ALOIM
• ALI/ALIS
• ALI/LPG Lifting Point Guide

	

• Attachment/accessory Notice labels
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Printing Characters And Symbols
Throughout this manual, the following symbols and printing characters are used
to facilitate reading:

Indicates the operations which need proper care
Indicates prohibition
Indicates a possibility of danger for the operators

ï
BOLD
TYPE

Indicates the direction of access for motor vehicles to the lift
Important information

	

WARNING: before operating the lift and carrying out any
adjustment, read carefully chapter 7 “installation” where all
proper operations for a better functioning of the lift are shown.

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General Information
This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator). The operating instructions are considered to
be an integral part of the machine and must remain with it for its whole useful
life.
Read every section of this manual carefully before operating the lift and
unpacking it since it gives helpful information about:
• safety of people
• safety of the lift
• safety of lifted vehicles
The company is not liable for possible problems, damage, accidents, etc.
resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTRES
AUTHORISED by the manufacturer shall be allowed to carry out lifting,
transport, assembling, installation, adjustment, calibration, settings,
extraordinary maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.
Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.

1.1

Manual Keeping

For a proper use of this manual, the following is recommended:
• Keep the manual near the lift, in an easily accessible place.
• Keep the manual in an area protected from the damp.
• Use this manual properly without damaging it.
• Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.
General Information

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This manual is an integral part of the lift: it shall be given to the new owner if
and when the lift is resold.

1.2

Obligation In Case Of Malfunction
In case of machine malfunction, follow the instructions
contained in the following chapters.

1.3

Cautions For The Safety Of The Operator

Operators must not be under the influence of sedatives, drugs or alcohol when
operating the machine.
Before operating the lift, operators must be familiar with
the position and function of all controls, as well as with the
machine features shown in the chapter “Operation and use”

1.4

Warnings
Unauthorized changes and/or modifications to the machine
relieve the manufacturer of any liability for possible damages
to objects or people. Do not remove or make inoperative the
safety devices, this would cause a violation of safety at work
laws and regulations.
Any other use which differs from that provided for by the
manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or
objects

General Information

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1.5

Scrapping

When your machine’s working life is over and it can no longer be used, it must
be made inoperative by removing any connection to power sources.
These units are considered as special waste material, and should be broken
down into uniform parts and disposed of in compliance with current laws and
regulations.
If the packing are not polluting or non-biodegradable, deliver them to
appropriate handling station.

Declaration Of Warranty And Limitation Of Liability
The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modifies or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.

To The Reader
Every effort has been made to ensure that the information contained in this
manual is correct, complete and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due the development of the product, at any time.

General Information

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Product Identification
The identification data of the machine are shown in the serial plate placed on the
power side column.
The removal of the serial plate is strictly forbidden.
Machines may be updated or slightly modified from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
this without prejudicing what has been described herein.

2.1

Warranty Certificate

The warranty is valid for a period of 12 months starting from the date of the
purchase invoice.
The warranty will come immediately to an end when unauthorized modifications
to the machine or parts of it are carried out.
The presence of defects in workmanship must be verified by the Manufacturer’s
personnel in charge.

2.2

Technical Servicing

For all servicing and maintenance operations not specified or shown in these
instructions, contact your Dealer where the machine has been bought or the
Manufacturer’s Commercial Department.

Product Identification

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Packing / Transport / Storage
Only skilled personnel who are familiar with the lift and this manual shall
be allowed to carry out packing, lifting, handling, transport and unpacking
operations.

3.1

Packing

The packing of the lift is shown in the figure 1: N. 1 base unit packed in a steel
frame, wrapped up in non-scratch material, including the accessory box, the
power unit.
The package weight is about 3306 lbs.
If requested, optional accessories are available to satisfy each customer’s
requirements.

Figure 1 - Packages

Packing / Transport / Storage

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3.2

Lifting And Handling

When loading/unloading or transporting the equipment to the site, be sure to
use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to
hoist and transport the components securely so that they cannot drop, taking
into consideration the package’s size, weight and centre of gravity and it’s fragile
parts.

3.3

Storage And Stacking Of Packages

Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between -10°C and +40°C.

3.4

Delivery And Check Of Packages

When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specified in the manufacturer’s confirmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).

Packing / Transport / Storage

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Lift Description
Lift Description (Ref. Figure 2)
The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift.
All mechanical parts such as columns, carriages and lift arms have been built in
steel plate to make the frame stiff and strong while keeping a low weight.
The electro hydraulic operation is described in detail in chapter 8.

Figure 2 – Lift

Lift Description

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This chapter describes the lift’s principal elements, allowing the user to be
familiar with the machine.
As shown in figure 2, the lift is composed of two columns: power-side column
(1) and off-side column (2), each equipped with a carriage (3) and a pair of
lifting arms (4) with the adaptor (5) anchored to the ground by means of the
column base.
The (sold separately) column extension (6) can be ordered as an option to
accommodate taller vehicles.
The overhead beam (7) is equipped with the anti-crush safety bar and an
overhead cut-off switch for protection of the vehicle roof.
Raising motion is carried out by pushing the lifting button on the power unit (8),
which delivers the hydraulic fluid to cylinders inside the columns.
The mechanical safety release is carried out by pulling out the lock release rod
(9) on each carriage.
Lowering motion is controlled by pushing the lowering lever on the power unit
and carried out under the weight of the load lifted.
The synchronization is controlled by the equalizer cables.
The arm locks can be engaged automatically when the lift is raised.

Lift Description

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Technical Specification
5.1

Size And Main Features (Ref. Figure 3)

CAPACITY
Max. lifting height
Min. lowered height
Overall height – taller version (Option)
Overall height – standard version
Clearance between columns
Lifting time
Lowering time with full load
Noise level
Working temperature
Average weight of package – tallest version

5.2

6800kg (15,000lbs)
72 2/3” (1844mm)
4 2/3” (118mm)
198 1/2” (5040mm)
174 1/2” (4430mm)
105 1/8” (2670 mm)
80 s
40 s
75 dB(A)/1m
5 °C - 40 °C
1500kg (3306lbs)

Electric Motor

Voltage
Power
N° Poles
Speed
Motor enclosure type
Insulation class

208V-240V/50Hz/60Hz/1Ph
3HP
2
3450 rpm
B14
IP 54

Motor connection must be carried out referring to the attached wiring diagrams
(fig.6). The motor direction of rotation is shown in the label placed on the motor.
Before use of the lift, make sure to check if the motor specification shown in the
nameplate of the motor conforms to the local electric supply.

Technical Specification

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5.3

Pump

Type
Flow rate
Continuous working pressure

Gear
2.7 cm3/g
145 bar

Figure 3a – Standard Version

Technical Specification

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Figure 3b – Taller Version (Option)

Technical Specification

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Figure 3c – Layout

5.4

Hydraulic Power Unit

The power unit is equipped with:

Figure 4 – Hydraulic Power Unit
Technical Specification

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5.5

Oil

Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.
Test standards
ASTM D 1298
ASTM D 445
ASTM D 445
ASTM D 2270
ASTM D 97
ASTM D 92
ASTM D 644

Features
Density 20°C
Viscosity 40°C
Viscosity 100°C
Viscosity index
Pour point
Flash point
Neutralization number

Value
0.8 kg/l
32 cSt
5.43 cSt
104 N°
~ 30 °C
215 °C
0.5 mg KOH/g

Change hydraulic oil at 1 year intervals

Technical Specification

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Figure 5 - Hydraulic Plan

1
2
3
4
5

Oil filter
Gear pump
Motor
Non return valve
Flow restrictor

Technical Specification

6
7
8
9

PVL15

Hydraulic cylinder
Pressure overload valve
Manual lowering valve
Startup valve

22

Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph)

Technical Specification

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Safety
Read this chapter carefully and completely because it contains important
information for the safety of the operator and the person in charge of
maintenance.

The lift has been designed and built for lifting vehicles and
making them stand above level in a closed area. any other use
is forbidden.
The manufacturer is not liable for possible damages to people,
vehicles or objects resulting from an improper or unauthorized
use of the lift.

For operator and people safety, a square space for a safety area at least 1m free
away from the lift must be vacated during lifting and lowering. The lift must be
operated only from the operator’s control site in this safety area.
Operator’s presence under the vehicle, during working, is only admitted when
the vehicle is lifted and the safety lock is engaged.

Never use the lift when safety devices are off-line. People, the
lift and the vehicles lifted can be seriously damaged if these
instructions are not followed.

6.1

General Warnings

The operator and the person in charge of maintenance must follow accidentprevention laws and rules in force in the country where the lift is installed.
They also must carry out the following:
• Neither remove nor disconnect hydraulic, electric or other safety devices;
• Carefully follow the safety indications applied on the machine and included
in the manual;
• Observe the safety area during lifting;
Safety

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• Be sure the motor of the vehicle is off, the gear engaged and the parking
brake put on;
• Be sure only authorized vehicles are lifted without exceeding the maximum
lifting capacity;
• Verify that no one is on the arms during lifting or standing.

6.2

Safety Device

To avoid overloading and possible breaking, the following safety devices have
been used:
• A pressure overload valve built inside the hydraulic power unit to prevent
excessive weight.
The pressure overload valve has been preset by the
manufacturer to a proper pressure. DO NOT try to adjust it to
overrun the rated lifting capacity.
• Mechanical safeties built in each carriage with automatic engagement for
lifting safety.
It is strictly forbidden to modify any safety device. Always
ensure the safety device for proper operation during the
service.

6.3

Safety Signs

All safety warning signs (ref. figure 7) displayed on the lift are with the purpose
to draw the operator’s attention to dangerous or unsafe situations. The labels
must be kept clean and they have to be replaced if detached or damaged. Read
the meaning of the labels carefully and memorize it.

Safety

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Safety

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Figure 7 – Safety Signs
Safety

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Installation
Only skilled technicians, appointed by the manufacturer, or by
authorized dealers, must be allowed to carry out installation.
Serious damage to people and to the lift can be caused if
installations are made by unskilled personnel.
Always refer to the exploded views attached during installation.

7.1

Tool Required

Rotary Hammer Drill D.19
Masonry Bit
Hammer
Level
Open-End Wrench Set
Medium Crescent Wrench

7.2

Hex-Key/Allen Wrench Set
Crow Bar For Shim Installation
Chalk Line
Medium Cross Screwdriver
Medium Flat Screwdriver
Tape Measure

Checking For Room Suitability

The lift has been designed to be used in covered and sheltered places free of
overhead obstructions.
The place of installation must not be next to washing areas, painting
workbenches, solvent or varnish deposits. The installation near to rooms, where
a dangerous situation of explosion can occur, is strictly forbidden. The relevant
standards of the local Health and Safety at Work regulations, for instance, with
respect to minimum distance to wall or other equipment, escapes and the like,
must be observed.

7.3

Lighting

Lighting must be carried out according to the effective regulations of the place of
installation. All areas next to the lift must be well and uniformly lit.

Installation

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7.4

Floor Requirement

The lift MUST be installed on 3000 PSI concrete with the minimum thickness
6 1/3” and a minimum edge distance of 5’’ from anchoring points. New
concrete must be adequately cured by at least 21 days minimum.

Specifications of concrete must be adhered to. Failure to do so
could cause lift failure resulting in personal injury or death.
A level floor is suggested for proper installation. Small
differences in floor slope may be compensated for by proper
shimming. Any major slope change will affect the level lifting
performance. If a floor is of questionable slope considering to
pour the new concrete slab.

7.5

Site Layout

• Now locate the lift according to the floor plan the figure 8, use a carpenters
chalk line to layout a grid for the column locations
• After the column locations are properly marked, use a chalk or crayon to
make an outline of the columns on the floor at each location using the
column base plates as a template.
• Double check all dimensions and make sure that the bases of each column
are square and aligned with the chalk line

Installation

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Figure 8 – Floor Plan

7.6

Anchoring Power-Side Column
The requirements for column’s square-ness and plumb must be
adhered to. Failure to do so could cause lift failure resulting in
personal injury or death.

Do not drill anchor holes of off-side column and anchor it in
this procedure.
Make sure to use caution to prevent off-side column from
falling over before it is anchored.

• Use the base plate on the power-side column as the guide, drill each hole
in the concrete approximately 6” deep with the rotary hammer drill D.19.
To assure full holding power, do not ream the hole or allow drill to wobble;
• After drilling, remove dust thoroughly from each hole using compressed air
and/or wire brush. Make certain that the column remains aligned with the
chalk line during this process;

Installation

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• Assemble the washers and nuts on the anchors then tap into each hole
with a hammer until the washer rests against the base plate. Be sure that
if shimming is required that enough threads are left exposed;
• If shimming is required, insert the shims as necessary under the base plate
so that when the anchor bolts are tightened, the column will be plumb;
• With the shims and anchor bolts in place, tighten by securing the nut to
the base. DO NOT use an impact wrench for this procedure.
• If anchors do not tighten to 150 ft-lbs. installation torque, replace the
concrete under each column base with a 4’ x 4’ x 6” thick 3000 PSI
minimum concrete pad keyed under and flush with the top of existing floor.
Allow concrete to cure before installing lifts and anchors (typically 2 to 3
weeks).
• Anchor another column as outlined in above steps.

7.7

Installation Of (Optional) Extension And Cylinder

• Disengage the latch by pulling out the lock release rod (9/fig.2);
• Slide the carriage to the column baseplate, then engage the latch by
pushing the lock release rod in;
• Slide the carriage up until the first “click” is heard;
• Align the holes between the column and the extension with screws and the
washers as shown in the figure 9A;
• Tighten the screws and nuts thoroughly;
• Install the cylinder as shown in the figure 9A.
If the higher extensions are ordered, install referring to the figure 9B.

Fig. 9A

Installation

Fig. 9B

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7.8

Installation Of Overhead Beam (Ref. Fig. 10)

• Install the anti-crushing bar brackets on the beam using M6X12 screws
and nuts. Make sure to position the overhead switch bracket adjacent the
power-side column;
• Place the anti-crushing bar on the overhead switch bracket and fix it on
another bracket using M8X40 screw and nuts;
• Slide the overhead switch into the anti-crushing bar and fix it using M8X55
screws and nuts. Make sure the switch cable goes through hose guides /
retainers on the columns;
• Use a lifting device to raise the assembled beam and install it to the
column extensions as shown.
• Align the holes between the column and the extension with screws and the
washers as shown;
• Tighten all screws and nuts for connection of the overhead beam properly.

Figure 10 – Installation Of Overhead Beam

7.9

Anchoring Off-Side Column

• The real layout of the base of the off-side column may vary slightly from
the preliminary layout. Make sure that the off-side column perpendicular
and parallel to the power-side column;
• Drill holes and anchor the off-side column referring to the procedure
described in the chapter 7.6 for anchoring the power-side column.
Installation

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7.10 Routing Equalizer Cables (Ref. Fig. 11)
• Use an appropriate lifting equipment to raise the carriage to the first latch
position. Be sure the carriage is engaged securely before attempting to
route the equalizer cables. Carriages must be equal height from the floor
before proceeding;
• With the carriages in equal height, route the equalizer cables as shown.
Make sure the cables in the place on the pulleys. Make sure the cables
routed properly;
• After the equalizer cables have been routed, adjust the nut to make each
cable in equal tension using the special wrench supplied.

Figure 11 – Routing Equalizer Cable
Installation

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7.11 Installation Of Power Unit (Ref. Fig. 12)
• Attach the power unit onto the bracket on the power side
column;
• Secure it using M8X30 screws, M8 nuts and the washers;
• Make sure to keep the power unit clean.

7.12 Connection Of Hydraulic Hoses

Fig. 12

When routing the hydraulic hose, make sure that the hose is
clear of any moving part. Make sure to keep the hoses clean
from dust.
Make sure not to over-tighten the hose fittings so as to result
in oil leakage.

• Clean the hoses and fittings;
• Inspect all threads for damage and make sure that all hose fittings are in
good condition;
• Route the hoses as shown. Make sure the hose goes through hose guides /
retainers on the columns and in center of overhead beam;
• Tighten the hose fittings thoroughly.

Figure 13 – Hydraulic Line Connection
Installation

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7.13 Make The Electrical Connection
The hookup work must be carried out by a qualified electrician.
Make sure that the power supply is right.
Make sure the connection of the phases is right. Improper
electrical hook-up can damage motor and will not be covered
under warranty.
Make sure the lift is ground well.
The power unit must be kept dry.
It is strictly forbidden to use 60Hz motor on 50Hz power
supply.

• Make the electric hookup to the hydraulic power unit referring to the wiring
diagram (fig. 6);
• Make sure to install a proper circuit breaker on the circuit (DZ47-63/
D32A/2P is suggested for single phase 208-240V);
• When routing the electric cable for the overhead switch, make sure to keep
it clear of any moving parts and go through hose guides / retainers on the
power-side column and in center of overhead beam;
• Make sure the lift is grounded well.

7.14 Oil Filling And Bleeding
DO NOT run power unit with no oil. Damage to pump can occur.
If motor gets hot or sounds peculiar, stop immediately and
recheck the electric connection.

• Use the hydraulic fluid recommended in the chapter 5.5;
• Remove the vented cap on the oil tank and pour oil in the tank about 15
liters;
• Cycle the lift up and down several times to insure latches click together
and all air is removed from the system;
• To lower the lift, raise the lift to clear the latches at first then release the
latches manually;
Installation

PVL15

35

• If latches click out of synchronization, tighten the cable on the one that
clicks first;
• Fill the more fluid if necessary till the tank is full.

7.15 Installation Of Arms (Ref. Fig. 14)
• Raise the carriages to a convenient height;
• Install the swing arms on the carriages using
the included pins as shown;
• Install the gears on arms using M10X35
screws. Pay attention to the beveled gear
orientation;
• Check for proper engagement of the arm lock
– the teeth on the lock should fully engage the
gear on the arm. If arm pins are not fitting,
pull up on arm lock to allow slack for the arm
to move around in the carriage, allowing the
arm pin to fit easier.

Fig. 14

7.16 Check Before Start-Up
7.16.1

General Checks

• Make sure that the columns are plumb;
• Make sure the lift anchored to the ground and all anchor bolts tightened.
• Make sure the electrical system feeding voltage is equal to that specified in
the nameplate on the motor;
• Make sure the electric system connection in conformity of the electric plan
shown as the electric diagram (fig. 6) and for proper grounding.
• Particularly, below checks must be followed:
7.16.2

Mechanical Safeties For Proper Installation

• Check to make sure that safety latches will properly engage and disengage
by manual release;
• If latches click out of synchronization, tighten the cable on the one that
clicks first.

Installation

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36

7.16.3

Equalizer Cable For Proper Installation
The equalizer cables should be checked weekly for equal
tension. Failure to do this will cause uneven lifting. The cables
should always be adjusted so that they are equal tension when
resting on the safety locks.

• Raise the carriages to check the equalizer cable tension
by grasping the adjacent cables between the thumb
and the forefinger so that you can just pull the cables
together (ref. fig. 15);
• Adjust the cable tensions if necessary.
7.16.4

Fig. 15

Hydraulic System For Proper Operation

• Make sure that the cylinder is located in the center hole in the base of column;
• Proper oil level in the tank, refill if needed;
• Raise the lift to the full height and keep the motor running for 5 seconds
and check all hoses connections to make sure no leakage. Tighten the
connections or reseal if necessary;
• Check the lift for reaching its maximum height;
• Repeat the air bleeding of cylinders if necessary.
7.16.5

Overhead Switch For Proper Operation

• Check the overhead switch. Verify that it cuts of electrical supply when the
crush proof bar is raised.
• If the overhead switch does not interrupt the electrical supply, check wiring
to the A/C contactor.

7.17 Check With Load
WARNING: please follow carefully the instructions in the
coming paragraph for avoiding damages on the lift.
Carried out two or three complete cycles of lowering with the vehicle loaded:
• Repeat the checks provided for by 7.16.
• Check no strange noise during lifting and lowering

Installation

PVL15

37

Operation And Use
NEVER operate the lift with any person or equipment below.
NEVER exceed the rate lifting capacity.
NEVER lift a vehicle in any manner with less than four arms.
Always ensure that the mechanical locks are engaged before
any attempt is made to work on or near the vehicle.
Always lift a vehicle on the lifting pads.
NEVER leave the lift in an elevated position unless the safeties
are engaged.
If an anchor bolt becomes loose or any component of the lift is
found to be defective, DO NOT USE THE LIFT until repairs are
made.

8.1

Controls

Figure 16 - Controls

Operation And Use

PVL15

38

Controls for operating the lift are:
LIFTING BUTTON (1)
• When pressed, the power unit is running and the lift can be raised to a
desired height until the button is released.
LOWERING LEVER (2)
• If the mechanical locks are not released, the lift will lower to the nearest
lock position.
• If both mechanical locks are released, press the lower lever, the lift will
lower to the desired height under its weight and the load lifted until the
lever is released.
Lift operation can be summarized into four steps:

8.2

Vehicle positioning

• Positioning the vehicle between columns;
• Adjust lift arms so that the vehicle is positioned with the centre gravity
between the pads. Make sure the arm safeties are engaged;
• Raise the lift by pressing the lifting button until the lifting adaptors contact
underside of the vehicle;
• Make sure the vehicle is secured.

8.3

Lifting

• Raise the lift by pushing the lifting button until reaching the desire height.

8.4

Standing

• Press the lowering lever to engage the nearest lock position;
• Always ensure that the lock in each column is engaged before any attempt
is made to work on or near the vehicle.

Operation And Use

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39

8.5

Lowering

• Raise the lift a little bit by pushing the lifting button to clear off the
mechanical locks;
• Release the locks manually;
• Lower the lift by pressing the lowering lever;
• Before removing vehicle from the lift area, position the lift arms to and
pads to provide an obstructed exit;
• Never drive over the lift arms.

NEVER LIFT ANY VEHICLE IN ANY MANNER WITH LESS THAN FOUR
(4) ARMS. RATED CAPACITY OF EACH LIFT ARM IS NO GREATER
THAN ONE FOURTH (1/4) OF THE OVERALL LIFTING CAPACITY.

Operation And Use

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40

Maintenance
Only trained people who know how the lift works, can be
allowed to service the lift.

To service properly the lift, the following has to be carried out:
• use only genuine spare parts as well as equipment suitable for the work
required;
• follow the scheduled maintenance and check periods shown in the manual;
• discover the reason for possible failures such as too much noise,
overheating, oil blow-by, etc.
• refer to documents supplied by the manufacture or dealer to carry out
maintenance.
Before carrying out any maintenance or repair on the lift,
disconnect the power supply.

9.1

Ordinary Maintenance

The lift has to be properly cleaned at least once a month using self-cleaning
clothes.

The use of water or inflammable liquid is strictly forbidden

Be sure the rod of the hydraulic cylinders is always clean and not damaged
since this may result in leakage from seals and, as a consequence, in possible
malfunctions.

Maintenance

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41

9.2

Periodic Maintenance

Daily pre-operation
• Check hydraulic connections and hoses for leaks
• Check mechanical locks audibly and visually while in operation
• Check arm locks
• Check bolts, nuts and screws are tight
Every 1 month
• Check all cable connections, pins and bolts to insure proper mounting
• Inspect all anchor bolts and retighten if necessary
• Check columns for square-ness and plumb
• Check equalizer cable tension, adjust if necessary
• Check safety cable, adjust it if necessary
• Check all arm pivot pins. Make sure they are properly secured
• Check all lifting pads, replace if necessary
• Lubricant columns with grease
• Check the hydraulic oil, fill or replace if necessary
• Check hydraulic systems for proper operation
Every 12 months
• Verify that all components and mechanisms are not damaged
• Verify the equalizer cables are not worn, change if necessary
• Check the electrical system to verify that the motors operate properly (this
work must be carried out by skilled electricians)
• empty the oil tank and change the hydraulic oil

Maintenance

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42

Troubleshooting
A list of possible troubles and solutions is given below
Trouble:

Possible Cause:
There is no power

The lift does not
work

The lift does not
raise

The lifting capacity
is not sufficient
The lift does not
lower when the
lowering lever and
the safety release
lever are pressed
The lift does not
lower smoothly

Troubleshooting

The electrical wires are
disconnected
The circuit breaker are
blown
The lift is overloaded
The motor direction of
rotation is not correct.
The oil in the power unit
is not sufficient.
The UP button is faulty.

Solution:
Check Power on to restore if
necessary
Reconnect
Check for correct voltage
Replace
Check the vehicle weight
Interchange the two phases
on the main switch
Add some hydraulic oil
Check UP button and
connection for proper
operation. Replace if needed
Check and clean, if dirty or
replace if faulty

The lowering valve does
not close.
The suction tube or pump
Check and clean if needed.
filter is dirty.
Presence of air in the
Bleed the hydraulic system
hydraulic system
Check the pump and replace
The pump is faulty
if needed.
Oil leakages in hydraulic
Check the circuit for any
circuit
leakage
The lowering valve does
Check the valve and replace
not work properly
if needed.
The equalizer cables are
not in the same tension.
Presence of air in the
hydraulic system
Lubrication of sliders is
not enough.
Sliders are damaged
PVL15

Readjust the equalizer
cables.
Bleed the hydraulic system
Grease
Replace
43

Additional Information
Final Check of Assembled Lift
Final dimension check after anchoring.
Base and columns properly shimmed and stable.
Anchor bolts tightened.
Runways properly attached, secured, and level.
Check for hydraulic leaks.
Ensure cables are properly routed and free from obstructions.
Check jam nuts on cables are tightened.
Check oil level and look for leaks.
Check adjustment of safety release cable to ensure both
sides are working properly.
Re-check level of towers.
Check torque of anchor bolts.
Check all fasteners, tighten if necessary.
Electric power supply confirmed.
Check for overhead obstructions.
Check shut off at top of stroke to ensure lift shuts off.
Check proper operation of arm restraints.
Operate lift to full stroke then lower to ground while checking
for proper functionality.
Check proper operation of arm restraints.
Operation and Safety Manual at site.
Ensure all documents listed below are given to the owner.
ANSI / ALI Lift It Right Manual
ANSI / ALI Safety Tip Card
ANSI / ALI ALIS Safety Requirements for Installation
ALI/LP Lifting Points Quick Reference Guide
Train end user on operation of lift.

Additional Information

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44

Vehicle Lifting Points
Some vehicles may have the manufacturer’s Service Garage Lift Point locations
identified by triangle shape marks on its undercarriage (reference SAE J2184).
Also, there may be a label located on the right front door lock face showing
specific vehicle lift points. If the specific vehicle lift points are not identified,
refer to the “Typical Lift Points” figure below or the ALI/LP Guide - Vehicle Lifting
Points/ Quick Reference Guide included with your lift. Consider center of gravity,
contents of vehicle and weight shifting before operating.
Make sure vehicle is neither front nor rear heavy. If the specific vehicle lift points
are not identified, or if the vehicle has additional or uniquely positioned payload,
have a qualified person calculate the vehicle center of gravity or have the vehicle
center of gravity determined at a vehicle scale. Load the vehicle with the center
of gravity midway between adapters.
Unusual vehicles, such as limousines, RV’s, and long wheelbase vehicles, may
not be suitable for lifting on this equipment. If necessary, consult with your Atlas
Automotive Equipment representative or contact the vehicle manufacturer.

Additional Information

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45

Operation Test with Vehicle
Prior to starting this section, please refer to the important safety instructions at
the beginning of this manual. Reference Automotive Lift-Safety Requirements for
Operation, Inspection, and Maintenance (ANSI/ALI ALOIM)
After finishing the above assembly instructions and adjustments, perform an
operation test of the lift using a typical vehicle.
1.

Lower lift to ground.

2.

Drive vehicle on to lift and position the arms as per the “Lift it Right”
manual and “Lifting Points Quick Reference” guide.

3.

Raise lift to and lower onto 3-4 lock positions during full rise to ensure all
locks are working correctly.

4.

Re-adjust cables if necessary while vehicle is on.

5.

Check lowering speed and smooth decent rate.

6.

Lower lift to ground and drive vehicle off lift.

Run the lift in the low position several times, and then run the lift to the top
completely.
If any problems occur during the final checkout or operation test
of the lift with a vehicle, please contact your lift distributor, sales
representative or manufacturer immediately.

Additional Information

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46

Operating Instructions
Please reference enclosed ANSI/ALI ALOIM – Current Edition and ALI/LP Guide
before proceeding.
1.

Ensure lift is fully lowered and service bay is clear.

2.

Move swing arms to full drive thru position.

3.

Center the vehicle between the lift posts and position the arms in
accordance with the supplied “Lifting it Right” and “Lifting Point” guides. Be
sure you are using the proper adapters.

4.

Push the raise switch on the power unit and ensure that the arm restraint
pins for engagement.

5.

Raise the vehicle until the suspension and tires clear the floor.

6.

Stop and check the adapters for secure contact in accordance with the
vehicle manufacturer recommended lifting points and “Lifting Point” guide.

7.

Moderately shake vehicle by pushing on the front or rear bumper to ensure
that vehicle is safely positioned on the lift.

8.

After confirmation that vehicle is securely positioned, continue to raise the
lift to the desired lift height.

9.

Lower the lift onto the mechanical locking latches.

10. Avoid excessive rocking of the vehicle while it on the lift.
11. Always use safety support stands when removing or installing heavy vehicle
components.
12. To lower the lift, first be sure that all objects and all personnel are free from
lift area. Observe pinch point and other warning decals.
13. Raise the lift off the locking latches.
14. Pull down and hold the safety release while pressing the hydraulic lowering
valve handle until the lift has fully lowered to the ground and the arm
restraints have disengaged.
15. Remove adapters and position arms in full drive thru position before
removing vehicle from the service bay.

Additional Information

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47

Inspection and Maintenance
Please refer to the ANSI/ALI ALOIM – Current Edition “AMERICAN NATIONAL
STANDARD for Automotive Lifts – Safety Requirements for Operation, Inspection
and Maintenance”.
Periodic inspections and maintenance shall be performed only by trained lift
service personnel. Never operate a lift that is damaged or in disrepair. Proper
inspection and maintenance is necessary for the safe operation of the lift. Contact
a local service or factory representative immediately if any issues arise or if you
are not completely familiar with automotive lift maintenance procedures.
Daily Procedures
• Check to ensure bolts are tightened
• Check lift components and keep clean and free of debris
• Check for oil leakage
• Check all electrical components and wiring
• Check cables and sheaves
• Check all hydraulic lines and fittings
• Repair or replace all damaged, defective, worn, frayed or broken
components immediately. Only use parts approved by the original
equipment manufacturer or parts meeting original manufacturer
specifications.
Monthly Procedures
• Check equalizer cable tension and adjust accordingly
• Check lubrication points and lubricate accordingly
• Check anchor bolts for tightness and appropriate torque
• Check fluid levels
• Repair or replace all damaged, defective, worn, frayed or broken
components immediately. Only use parts approved by the original
equipment manufacturer or parts meeting original manufacturer
specifications.

Additional Information

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48

Lockout and Tagout Procedures
Please refer to ANSI Z244.1
Purpose: This procedure establishes the minimum requirements for lockout of
energy sources that could cause injury to personnel by the operation of the lift. .
All employees and/or operators shall comply with the procedure.
Responsibility: The responsibility for seeing that this procedure is followed is
binding upon all owners, employees and lift operators. All owners, employees
and operators shall be instructed in the safety significance of the lockout
procedure by the owner, supervisor or appropriate personnel. Each new or
transferred affected employee or operator shall be instructed by appropriate
personnel in the purpose and use of the lockout procedure.
Preparation for Lockout: Employees authorized to perform lockout shall be
certain as to which switch, valve, or other energy isolating devices applies to
the lift. More than one energy source (electrical, mechanical, or others) may
be involved. Any questionable identification of sources shall be cleared by
the employees, their supervisors, or appropriate personnel. Assure that job
authorization has been obtained before lockout commences.
Sequence of Lockout Procedure
• Notify all affected employees and operators that a lockout is required and
the reason therefore.
• If the lift is operating, shut it down by the normal stopping procedure (such
as assuring the disconnect switch is off)
• Operate the switch, valve, or other energy isolating devices so that
the energy source(s) (electrical, mechanical, hydraulic, and other) are
disconnected or isolated from the lift.
• If it is a lockable device, lockout with an assigned individual lock. If it is
not a lockable device, replace with a dummy device and tag accordingly.
If more than one individual is required to lock out the lift, each shall place
their own personal lock on the energy isolating device(s).
• Adequately label or tag the lift stating not to operate or tamper with the
tag or label
• Stored energy (such as that in capacitors and hydraulic systems) must also
be addressed
• After ensuring that no personnel are exposed and as a check to ensure
the lockout is working, operate the push button or other normal operating
controls to make certain the lift will not operate. Return the lift operating
controls to neutral position after the test.
• The equipment is now locked out.
Additional Information

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49

Restoring Equipment to Service
• When the job is complete and equipment is ready for testing or normal
service, check the lift area to see that no one is exposed.
• When lift is clear, remove all locks. The energy isolating devices may be
operated to restore energy to lift.
Rules for Using Lockout Procedure: The lift shall be locked out to protect
against accidental or inadvertent operation when such operation could cause
injury to personnel. Never attempt to operate any switch, valve, or other energy
isolating device bearing a lock.

Wire Ropes
WARNING
• Wire ropes are critical to the safe and reliable performance of your lift.
• Cables are expendable items and should be replaced as a set.

Cable Condition Guide
Maximum Allowable Cable Necking
Nom. Cable Diameters Max.
Reduction in Diameter
Up to 5/16”
3/8” to 1/2”
9/16” to 3/4”
7/8” to 1-1/8”
1-1/4” to 1-1/2”

Additional Information

1/64”
1/32”
3/64”
1/16”
3/32”

PVL15

50

Typical Good Cable

Cable with Broken Wires

Cable with Severe Corrosion

Cable with Necking

Wire Rope Replacement Criteria
WARNING

If any cable is found to be in need of replacement,
the entire cable set, pulleys and safety rollers,
must be replaced immediately.
See Cable Condition Guide.

The Wire Rope MUST be Replaced if One or More of the Following
Criteria Are Met:
• More than six (6) randomly distributed broken wires in one rope lay or 6xd
length.
• More than three (3) broken wires in one strand in one rope lay or 6xd length.
Additional Information

PVL15

51

• Three (3) or more broken wires at rope terminations.
• One outer wire broken at the point or contact with the core of the rope
whish has worked its way out of the rope structure and protrudes or loops
out from the rope structure.
• Heavy rusting, corrosion, or pitting. A light surface corrosion on outer wires
is normal.
• Wear or scraping of one-third (1/3) of the original diameter of outside
individual wires.
• Excessive stretch. It is normal for new cable to require adjustment during
“break-in,” after which small periodic adjustments may be required.
However, if a cable that has been in service for 6 months should suddenly
require frequent adjustments or has used all the cable adjustments
available, all cables must be replaced immediately.
• Deformed strands, kinking, crushing, bird-caging, or any other damage or
distortion of wire rope structure.
• Variations in diameter (necking) or any change from normal appearance.
• Reductions from nominal diameter of more than 1/32” (for cables 3/8” to
1/2” diameter inclusive.)
• End attachments cracked, deformed or worn.
* Lay is the distance measured, parallel to the rope axis, in which a single strand
makes one complete turn around the rope axis, or the wires make a complete
turn around the axis of the strand.
Please reference ANSI/ALI ALOIM standard for
more information on wire rope cable inspection.
EMERGENCY OPERATION IF LIFT BECOMES
INOPERABLE IN RAISED POSITION
If the lift becomes inoperable in the raised position, wait until electrical
power is restored to the lift before attempting to lower the vehicle. If
it is crucial for reasons of safety that the vehicle be lowered, please
DO NOT attempt to do so on your own without first contacting your
local authorized service representative or distributor, who can verbally
walk you through the process or assist, in person, where necessary.

WARNING: DO NOT LOOSEN OR REMOVE HYDRAULIC
CONNECTIONS OR FITTINGS UNDER PRESSURE.
SERIOUS INJURY OR DEATH COULD OCCUR.
Additional Information

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52

Part List

Figure 17 – General Part List
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

Z22A101000

Column assembly

2

13

Z22A500102

Extension holder

2

2

Z22A310000

Arms assembly

4

14

0208006

Locking washer D.8

4

3

Z22A410000

Overhead beam

1

15

0205008

Washer D.8

12

4

0205013

Washer D.12

32

16

0201025

Screw M8X16

4

5

Z22A601100

Column extension 2

2

17

Z22A600102

Pad extension H.254

4

6

0201121

Screw M12X55

16

18

Z22A530100

Arm shaft

4

7

0203013

Nut M12

16

19

Z22A520100

Equalizer steel cable

2

8

0205020

Washer D.16

4

20

0203025

Nut M16

4

9

0201031

Screw M8X30

4

21

0204032

Jam nut M16

4

10

0203029

Nut M8

4

22

0208009

Locking washer D.12

16

11

0302008

Hydraulic power unit

1

23

Z22A313000

Adaptor assembly

4

12

Z22A600101

Pad extension H.127

4

Part List

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53

Figure 18 – Column Assembly
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

Z22A111000

Column weldment

1

16

0201017

Screw M20X160

1

2

Z22A121000

Column extension 1

1

17

0205023

Washer D.24

1

3

Z22A201000

Carriage assembly

1

18

0204027

Self-locking nut M20

1

4

Z22A110001

Cable pulley

1

19

Z22AY75002

Cylinder shaft

1

5

Z22A110002

Washer

1

20

0311026

Scraper 32X40X5/6.5

1

6

Z22A231003

Washer

1

21

Z22AY75001

Cylinder guiding cover

1

7

Z22AY75000

Hydraulic cylinder unit

1

22

0310036

Seal 32X42X7.3

1

8

0210099

Bush 3520F/SF-1

1

23

0305005

Guiding ring 32X5.6X2.5 2

9

0212022

Seeger D.35

1

24

0309039

O-ring 75X3.1

2

10

0203041

Nut M27X2

1

25

Z22AY75100

Cylinder liner

1

11

0204020

Jame nut M27X2

1

26

Z22AY75003

Piston

1

12

0201121

Screw M12X55

8

27

0312015

Gasket 75X55X22.4

1

13

0205013

Washer D.12

16

28

BZ-GZ-001

Restrictor

1

14

0208009

Locking washer D.12

8

29

0303002

90° fitting 1/4

1

15

0203013

Nut M12

8

Part List

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54

Figure 19 – Carriage Assembly
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

Z22A211000

Carriage weldment

1

10

Z23A200003

Toothed gear

2

2

Z22A221100

Lock latch

1

11

0211015

Seeger D.8

1

3

Z22A221201

Lock latch lever

1

12

0205011

Washer D.10

2

4

Z22A231001

Lock release rod

1

13

0213052

Elastic pin 6X40

2

5

Z22A231002

Return spring

1

14

0204082

Lelf-locking nut M27X2

1

6

Z22A231003

Washer

1

15

0211014

Seeger D.15

2

7

Z22A241101

Slider

8

16

0204002

Self-locking nut M5

1

8

Z22A242100

Slider shim

8

17

0208019

Spring

2

9

Z22A251101

Lock release pin

2

Part List

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55

Figure 20 – Arm Assembly And Adaptor Assembly
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

Z22A311000

Arm frame

1

6

0205011

Washer D.10

1

2

Z22A312000

Telescopic arm

1

7

0211029

Locking washer D.10

1

3

Z23A310001

Anti-rotating gear

1

8

Z22A313000

Adaptor assembly

1

4

0201050

Screw M10X35

3

9

Z22A313100

Adaptor

1

5

0201060

Screw M10X16

1

10

Z22A313001

Thread bush

1

Part List

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56

Figure 21 – Overhead Beam Assembly
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

Z22A411000

Beam weldment

1

9

Z23A400001AM

Crush safety bar

1

2

0212022

Seeger D.35

4

10

Z23A400002

Crush safety bar cover

1

3

Z22A110002

Washer

4

11

SYJ30-17-02M1

Safety bar bracket

2

4

Z22A110001

Pulley

4

12

2L-1-07

Safety bar support

1

5

0210099

Bush 3520F/SF-1

4

13

0206040

Screw M6X12

6

6

SP-1430-14

Overhead switch

1

14

0201033

Screw M8X40

5

7

0203029

Nut M8

4

15

0211030

Toothed washer D.8

4

8

0201020

Screw M8X55

1

Part List

PVL15

57

Figure 22 – Hydraulic Line

Part List

Item

Part number

Description

Qty

1

ZZ2420

Hydraulic hose 3/8 L=2420

1

2

ZW2850

Hydraulic hose 5/16 L=2850

1

3

0303002

90° fitting 1/4

2

4

0303021

Tee fitting 1/4

1

5

0306144

Quick union 8-1/4

2

6

0306024

Tee quick union 8

1

7

0306096

Rilsan hose 8X5.5 L=4400

1

8

0306096

Rilsan hose 8X5.5 L=3200

1

9

0306096

Rilsan hose 8X5.5 L=1150

1

10

ZZ5640

Hydraulic hose 3/8 L=5640

1

PVL15

58

Figure 23 – Hydraulic Power Unit
Item

Part number

Description

Qty

Item

Part number

Description

Qty

1

YBZ-E2D3l1/1-02

Manual release valve

1

14

LHRV-08-42

Relief valve

1

2

YBZ-E2D3l1/1-03

Check Valve

1

15

JB/ZQ4444

Plug M10X1

1

3

YLBZ-T1KK-2

Manifold

1

16

JB/T982

Bonded washer D.10

1

4

GB/1235

O-ring 16X2

2

17

YBZ-E3D4H1/10-02

Special screw

4

5

YBZ1-PG06B

Plug

1

18

YBZ-E2D3l1/1-05A

Buffer valve

1

6

10-03

Rotation union 10-3/8

1

19

YBZ-THYG-530

Return pipe

1

7

GB/3452.1

O-ring 109X5.3

1

20

GB/95

Washer D.8

4

8

CBKA-F2.5F

Gear Pump 2.5CC

1

21

GB/859

Locking washer D.8

2

9

GB/95

Washer D.5

4

22

GB/70.1

Screw M8X80

2

10

GB/T70.1

Screw M5X18

4

23

YBZ-TJYG-485

Suction pipe

1

11

YBZ-SLYX-14L-L

Tank 14L

1

24

YBZ-E2D3l1/1-10

Suction filter

1

12

AM61-3HAM-3BA14R

Motor 204-240V/1PH

1

25

GJT-9/16-18UNF-G1/4-A

Fitting 1/4

1

13

YBZ-F2.1D4H1/1-03

Coupling

1

Part List

PVL15

59

Warranty
Atlas® Platinum Series Two-Post Lifts are warranted for
five (5) years on structural components and two (2) years
on the hydraulic system, power unit and cylinders effective
from date of invoice. Wear items carry a 90-day warranty.
Structural components are considered the Carriage,
Columns, Yokes, Arms, Runways, Plungers, etc. Hydraulic
components are cylinders, hoses, and fittings. Cables,
sheaves, latches and controls are considered wear items.
The Manufacturer shall repair or replace at their option for this period those parts returned to the
factory freight prepaid or, those inspected by an Atlas Authorized Service Provider which prove
after inspection to be defective. This warranty will not apply unless the product is installed, used
and maintained in accordance with the Manufacturers installation, operation and maintenance
instructions.
This warranty applies to the ORIGINAL purchaser only, and is non-transferable. The warranty
covers the products to be free of defects in material and workmanship but, does not cover normal
maintenance or adjustments, damage or malfunction caused by: improper handling, installation,
abuse, misuse, negligence, carelessness of operation or normal wear and tear. In addition, this
warranty does not cover equipment when repairs or alterations have been made or attempted to
the Manufacturer’s products.
THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF
FITNESS FROM A PARTICULAR PURPOSE, AND ALL SUCH IMPLIED WARRANTIES ARE EXPRESSLY
EXCLUDED. THE REMEDIES DESCRIBED ARE EXCLUSIVE AND IN NO EVENT SHALL THE
MANUFACTURER, NOR ANY SALES AGENT OR OTHER COMPANY AFFILIATED WITH IT OR THEM,
BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF OR
DELAY IN PERFORMANCE OF THIS WARRANTY. THIS INCLUDES, BUT IS NOT LIMITED TO, LOSS OF
PROFIT, RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS.
PRICES: Prices and specifications are subject to change without notice. All orders will be invoiced at
prices prevailing at time of shipment. Prices do not include any local, state or federal taxes.
RETURNS: Products may not be returned without prior written approval from the Manufacturer.
DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY
WILL BE STRICTLY ADMINISTERED AND ADHERED TO.

Warranty

PVL15

60



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