Front Matter Lister 20TS TR Engine User Manual
User Manual: Lister 20TS-TR Engine User Manual
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TS, TR Master Parts Manual Manual des pièces • Manual de Piezas Prototipo Ersatzteilhandbuch • Cataloga Parti Principale Issue 9: May 2000 Publication 027-08030 Edition 9 © 2000 Lister-Petter Limited, all rights reserved Published in June 2000 by Lister-Petter Technical Publications Printed in the United Kingdom Lister-Petter Limited, Dursley GL11 4HS, England ii Lister-Petter TS/TR Master Parts Manual Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Introduction - English Introduction - Français The purpose of this Master Parts Manual is to give a record of the parts used on Lister-Petter TS and TR engines together with alterations and modifications that have been effected. Ce Manuel des pièces constitue un dossier présentant les pièces utilisées sur les moteurs TS et TR Lister-Petter ainsi que les changements et modifications qui ont été effectués. Main bearings and big end bearings are available undersize and pistons and rings are available oversize. Piston rings are only supplied as a complete set and pistons are supplied complete with rings, gudgeon pin and circlips. Les paliers et les coussinets de bielle sont disponibles minorés et les pistons et les segments sont disponibles majorés. Les segments de piston ne sont fournis que sous forme de jeu complet et les pistons sont fournis dotés de segments, d’axe et de circlips. Due to continued development and improvement it is quite possible that a part purchased may not completely resemble that illustrated. Not all items are illustrated and if an item is listed without a part number it is only available as part of an assembly. Although a part number may be shown, the item may not be available on its own but as an assembly. Items that are shown indented under an entry are included in, and form part of an assembly. To help the user identify parts, most lists have an illustration with the individual parts given the same item number reference as appears in the list. Care should be taken to ensure the correct illustration is being referred to. Replacement parts should be ordered by quoting the Part Number, not the illustration item number, and the engine serial number. Each engine has a unique serial number which is stamped on a plate attached to the air cowling. It is necessary for this serial number to be identified before using this manual to ensure the part being requested is correct for the particular engine. Where the Build Number is preceded by a 9 this indicates that the engine is either of a non-standard configuration, or contains non-standard parts or accessories. Engine Serial Number En raison d’une politique de développement et d’amélioration permanents, il est tout à fait possible qu’une pièce achetée puisse ne pas entièrement ressembler à celle illustrée. Ce ne sont pas tous les articles qui sont illustrés et, si un article est listé sans numéro, il n’est disponible que comme partie d’un ensemble. Bien qu’un numéro puisse être indiqué, l’article peut ne pas être disponible tout seul, mais sous forme d’ensemble. Les articles qui sont mis en retrait sous une entrée sont inclus dans un ensemble et font partie de ce dernier. Afin d’aider l’utilisateur à identifier les pièces, la plupart des listes comportent une illustration, les pièces individuelles étant affectées de la même référence que celle figurant sur la liste. Il faut veiller à se référer à la bonne illustration. Les pièces de rechange devraient être commandées enindiquant le numéro de la pièce, et non le numéro de l’illustration, et le numéro d’ordre du moteur. Chaque moteur comporte un numéro d’ordre unique qui est gravé sur une plaque attachée au capot. Il est nécessaire de vérifier ce numéro d’ordre avant d’utiliser ce manuel pour veiller à ce que la pièce demandée soit correcte pour le moteur particulier. Lorsque le numéro de construction est précédé d’un 9, cela indique que le moteur est d’une configuration non standard, ou contient des pièces ou accessoires non standards. Plaque de numéro d’ordre Serial Number Code 43 ........... Year of manufacture code 00014 ..... Consecutive number of engine TS2 ......... Model A ............. Anti-clockwise rotation 001 ......... Build CAUTION Parts that have not been approved for use on TS or TR engines cannot be relied upon for correct material, dimensions or finish. Code de numéro d'ordre 43 ........... Code de l'année de fabrication 00014 ..... Numéro consécutif du moteur TS2 ......... Modèle A ............. Sens antihoraire 001 ......... Modèle du moteur ATTENTION On ne peut pas se fier aux matériaux, dimensions ou fini des pièces qui ne sont pas homologuées pour utilisation sur les moteurs TS ou TR. 1 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Einleitung - Deutsch Introduccion - Español In diesem Teilehauptbuch sollen die bei Lister-Petter Motoren TS und TR zur Anwendung kommenden Teile sowie die daran vorgenommenen Änderungen und Modifikationen aufgeführt werden. El objeto de este Manual de Piezas Prototipo es dar una descripción de las piezas usadas en los motores de ListerPetter TS y TR, junto a las modificaciones y alteraciones que se hayan efectuado. Hauptlager und Pleuelfußlager können mit Untermaß geliefert werden, Kolben und Kolbenringe mit Übermaß. Kolbenringe werden nur satzweise geliefert, Kolben komplett mit Ringen, Kolbenbolzen und Sicherungsringen. Los cojinetes principales y los cojinetes de biela están disponibles en tamaños reducidos y los pistones y los aros de pistón en tamaños ampliados. Los aros de se suministran exclusivamente como juegos completos y los pistones se proporcionan completos con muñequillas y fiadores de perno. Angesichts fortgesetzter Weiterentwicklungen und Verbesserungen kann es vorkommen, daß ein gekauftes Teilnicht immer ganz dem abgebildeten gleicht. Nicht alle Teile sind abgebildet, und wenn ein Teil ohne Teilnummer aufgeführt wird, wird es nur als Teil einer Baugruppe geliefert. Auch wenn eine Teilnummer angegeben ist, kann das betreffende Teil ggf. nicht allein, sondern nur als Baugruppe gekauft werden. Eingerückte Teile unter einer Eintragung gehören zu und bilden einen Teil einer Baugruppe. Um dem Benutzer die Identifizierung von Teilen zu erleichtern, kommen die meisten Listen mit Abbildung, und die Einzelteile haben die gleiche Kennummer wie in der Liste. Es ist daher darauf zu achten, daß immer auf das richtige Bild verwiesen wird. Bei der Bestellung von Ersatzteilen ist nicht die Kennummer der Abbildung, sondern die Teilnummer und die Seriennummer des Motors anzugeben. Jeder Motor hat seine eigene Seriennummer, die auf einem Schild an der Luftkanalverkleidung eingestanzt ist. Diese Seriennummer ist vor Benutzung dieses Buches zu ermitteln, um sicherzustellen, daß das richtige Teil für den betreffenden Motor bestellt wird. Wenn der Bauartnummer eine 9 vorausgeht, ist der Motor entweder eine Sonderkonfiguration, oder er enthält nicht serienmäßige Teile und Zubehör. Motorseriennummer Debido al continuo desarrollo y perfeccionamiento es muy posible que se adquiera alguna pieza que no asemejara totalmente a la ilustrada. No todos los artículos tienen ilustración y si alguno figurara en lista y no tuviera número de pieza, es por que sólo está disponible como parte de una unidad completa. Aunque figurara el número de pieza, pudiera ser también que no estuviera disponible solo, sino como parte de una unidad completa. Los artículos que figuran sangrados debajo de una entrada están incluidos y forman parte de una unidad completa. Con objeto de ayudar al usuario a identificar las piezas, la mayoría de las listas tienen una ilustración en la que las piezas individuales tienen el mismo número de referencia de artículo que el que aparece en la lista. Para ordenar piezas de repuesto deberá citarse el Número de Pieza, no el número del artículo en la ilustración, y el Número de Serie del Motor. Cada motor tiene un número de serie único, que lleva grabado en una placa fijada a la cubierta del aire. Resulta necesario comprobar el número de serie antes de hacer uso de este manual para asegurarse de que la pieza requerida es la adecuada para el motor del que se trate en particular. En los casos en los que el Número de Construcción vaya precedido de un 9, esto indica bien que el motor no es se configuración prototipo o bien que contiene piezas o accesorios que no lo son. Placa de Número Serial Seriennummerncode 43 ........... Baujahr 00014 ..... Seriennummer TS2 ......... Typ A ............. Linksdrehung 001 ......... Bauart VORSICHT Wenn Sie Teile bestellen, die nicht für Motoren TS oder TR zugelassen sind, können Sie sich nicht auf die richtigen Werkstoffe, Abmessungen und Ausführung verlassen. 2 Código de Número de Serial 43 ........... Ano 00014 ..... Número consecutivo de motor TS2 ......... Modelo A ............. Rotación antihorario 001 ......... Construcción de Motor PRECAUCION No se puede tener confianza en que las piezas que no hayan sido aprobadas para usarse en TS o TR sean del material correcto o tengan las dimensiones o acabado apropiados. Lister-Petter TS/TR Master Parts Manual Issue 9: May 2000 Introduzione - Italiano Lo scopo di questo Manuale dei Pezzi Principali è quello di dare una documentazione dei pezzi usati sui motori ListerPetter TS e TR, assieme alle variazioni e modifiche che sono state effettuate. I cuscinetti principali e i cuscinetti di biella sono disponibili minorati, mentre i pistoni e gli anelli sono disponibili maggiorati. Gli anelli dei pistoni sono forniti solo come gruppo completo e i pistoni sono completi di anelli, spinotto e anelli elastici di arresto. A causa della linea di continuo sviluppo e perfezionamento, è possibile che un pezzo acquistato non sia esattamente come quello illustrato. Non tutti gli articoli sono illustrati e se un articolo è elencato senza un numero categorico, è disponibile solo come parte di un complessivo. Anche quando un numero categorico è indicato, l’articolo non è necessariamente disponibile da solo, ma come complessivo. Gli articoli che sono indicati rientrati sotto un titolo sono inclusi in un complessivo e ne fanno parte. Per aiutare l’utente ad identificare i pezzi, la maggior parte degli elenchi ha un’illustrazione con i pezzi individuali ai quali viene dato lo stesso numero di riferimento del pezzo che appare sull’elenco. Si dovrà fare attenzione di consultare l’illustrazione corretta. I pezzi di sostituzione dovranno essere ordinati citando il numero categorico, non il numero d’articolo dell’illustrazione, e il numero di serie del motore. Ciascun motore ha un numero di serie individuale che è stampato su una piastra attaccata alla cappottatura dell’aria. E’ necessario identificare questo numero di serie prima di usare questo manuale per accertarsi che il pezzo richiesto sia corretto per il particolare motore. Quando il numero di costruzione è preceduto da un 9, ciò indica che il motore o presenta una configurazione non standard, o contiene pezzi o accessori non standard. Numero di serie del motore Seriennummerncode 43 ........... Codice anno di fabbricazione 00014 ..... Numero consecutivo di motore TS2 ......... Modello A ............. Rotazione in senso antiorario 001 ......... Costruzione del motore ATTENZIONE I pezzi il cui uso non è stato approvato per i motori TS o TR non sono affidabili quanto a materiale, dimensioni o finitura. 3 Issue 9: May 2000 4 Lister-Petter TS/TR Master Parts Manual Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Index - English A H Accessory Kits ................................................. 11-15 Accessory Kits (American) Lister-Petter Inc. ............ Air Cleaner .................................................. 132-151 Air Cowling ...................................................... 60-67 Air Duct ............................................................ 60-67 Air Shields ....................................................... 60-67 Alternator ...................................................... 98, 100 Ammeter ............................................................. 131 Holding Down Bolts ............................................ 190 Hydraulic Pump Adaptors ............................ 161-168 B Battery Leads ..................................................... 182 C Cable Looms - Protective Switches .................... 182 Camshaft ......................................................... 34-36 Camshaft Bush ..................................................... 18 Charge Indicator ......................................... 178, 179 Charge Windings - Nicsa ...................................... 54 Charge Windings - Synchro .................................. 52 Clutch ................................................................. 152 Clutch Drive Member .......................................... 158 Connecting Rod .................................................... 30 Coupling .............................................. 157, 159, 160 Crankcase ....................................................... 18-20 Crankshaft ............................................................ 30 Cylinder Barrel ................................................ 30, 31 Cylinder Head ........................................... 56, 58, 59 I Injector ................................................................. 76 Inlet Manifold .................................................. 86, 88 Introduction ............................................................. 2 J Joint Sets ..................................................... 186-189 K Key Switch .......................................................... 178 Key Switch and Hour Recorder Panel ................. 181 Key Switch Panel ................................................ 180 L Lagging ....................................................... 184, 185 Leak-off Pipe .................................................. 76, 78 Lift Pump ........................................................ 68, 70 M Main Bearings........................................... 18, 32, 33 Manifold Lagging ........................................ 184, 185 O Decompressor Lever Insulation .......................... 185 Dipstick ........................................................... 18, 21 Dumper Accessories (Loose) ............................. 107 Oil Distribution Block ........................................... 116 Oil Distribution Block - Flexible Pipes .................. 114 Oil Distribution Block - Steel Pipes ...................... 115 Oil Filter .......................................................... 26, 28 Oil Pressure Gauge ............................................ 126 Oil Pump ............................................................... 26 Oil Strainer ........................................................... 26 Outlet Pipe Lagging ............................................ 184 E P End Cover ..................................................... 43 - 45 Engine Controls .................................................... 38 Engine Builds .................................................. 16, 17 Exhaust Manifold ............................................ 86, 88 Exhaust Manifold Adapters ................................... 89 Exhaust Pipe - Flexible ......................................... 92 Exhaust Silencers ........................................... 90, 91 Extension Shaft ............................................ 110-113 Piston ................................................................... 30 Power Take-Off ................................................... 152 D F Flat Belt Pulley .................................................... 156 Flywheel and Fanshroud ................................. 46-51 Flywheel Charge Windings - Nicsa ....................... 54 Flywheel Charge Windings - Synchro ................... 52 Fuel Control Solenoid .................................. 122-125 Fuel Filter ................................................. 63, 72, 74 Fuel Injector .......................................................... 76 Fuel Lift Pump ................................................ 68, 70 Fuel Pump ...................................................... 72, 74 Fuel Pump Linkage ............................................... 38 Fuel Tank ......................................................... 80-84 G Gauge Panel ...................................................... 126 Gear End Cover ............................................... 42-45 Governor Lever Assembly .............................. 34, 36 Governor Linkage ................................................. 38 Governor Weights .......................................... 40, 41 R Remote Stop ...................................................... 106 Running Hour Recorder - Electrical .................... 131 Running Hour Recorder - Vibration ..................... 130 S SAE Adapter ....................................................... 156 Service Tools ...................................................... 190 Shaft Extension ............................................ 110-113 Side Shield - Flywheel End ................................... 66 Silencer Lagging ......................................... 184, 185 Silencers ......................................................... 90, 91 Speed Controls - Variable ................................... 102 Speeder Spring ......................................... 38, 40, 41 Start Panels - Electric .................................. 170-177 Starter Motor .................................................. 93, 94 Starting Handle ............................................... 95, 96 Steel Fuel Pipes ................................................... 78 Sump ......................................................... 20, 22-25 T Temperature Gauge ........................................... 129 Temperature Switch ............................................. 118 Tool Kit ................................................................ 190 Two Speed Control ..................................... 103, 104 Two Speed Solenoid ........................................... 105 V Valves ............................................................. 56, 57 5 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Index - Français A Accessoires pour dumper (non monté) ............... 107 Accouplement ...................................... 157, 159, 160 Adaptateurs pour pompe hydraulique .......... 161-168 Adapteur SAE ..................................................... 156 Adapteurs de collecteur d’échappement ............... 89 Alternateur .................................................... 98, 100 Ampèremètre...................................................... 131 Arbre à cames ................................................. 34-36 Arrêt à distance .................................................. 106 Articulation de régulateur ...................................... 38 B Bielle ..................................................................... 30 Bloc de distribution d’huile moteur tuyaux en acier ............................................... 115 Bloc de distribution d’huile moteur tuyaux flexibles ............................................... 114 Bloc de distribution d’huile moteur ....................... 116 Bloc moteur ..................................................... 18-20 Boulons de fixation ............................................. 190 C Câbles de batterie .............................................. 182 Cadre d’entrée d’air ......................................... 60-67 Cadres de sortie d’air ...................................... 60-67 Carter de distribution ....................................... 42-45 Carter d’huile ............................................. 20, 22-25 Charge de batterie incorporé dans le volant moteur Nicsa ............................................................... 54 Charge de batterie incorporé dans le volant moteur Synchro ........................................................... 52 Collecteur d’admission ................................... 86, 88 Collecteur d’échappement .............................. 86, 88 Commandes moteur ............................................. 38 Contacteur à clé ................................................. 178 Contrôle de vitesse - variable ............................. 102 Contrôle deux vitesses ............................... 103, 104 Coussinet d’arbre à cames ................................... 18 Couvercle d’extrémité .................................... 43 - 45 Crépine à huile ..................................................... 26 Culasse .................................................... 56, 58, 59 Cylindre .......................................................... 30, 31 D Démarreur ...................................................... 93, 94 E Embrayage ......................................................... 152 Ensemble levier de régulateur ........................ 34, 36 Enveloppe calorifugée ................................ 184, 185 Enveloppe calorifugée pour collecteur d’échappement ...................................... 184, 185 Enveloppe calorifugée sur pipe de sortie ............ 184 Enveloppe d’echappement calorifugée pour silencieux d’échappement ..................... 184, 185 Extension d’arbre .......................................... 110-113 F Faisceau de câbles avec sécurités ..................... 182 Filtre à combustible .................................. 63, 72, 74 Filtre à huile .................................................... 26, 28 Filtres à air ................................................... 132-151 H Horamètre - Electrique ....................................... 131 Horamètre à vibrations ....................................... 130 6 I Injecteur ............................................................... 76 Introduction ............................................................. 1 J Jauge de niveau d’huile .................................. 18, 21 K Kits d’accessoires ............................................ 11-15 Kits d’accessoires (Etats-Unis) Lister-Petter Inc. ...... L Levier de décompresseur calorifugé ................... 185 M Manivelles ...................................................... 95, 96 Manomètre de pression d’huile ........................... 120 Masselottes centrifuges de régulateur ............ 40, 41 Modèles des moteurs ..................................... 16, 17 O Outils pour l’entretien moteur .............................. 190 P Paliers ...................................................... 18, 32, 33 Pièce de liaison de pompe d’injection ................... 38 Pipe d’échappement - flexible ............................... 92 Piston ................................................................... 30 Plaques de protection d’air chaud .................... 60-67 Plateau d’entraînement pour embrayage ............ 158 Pochette de joints ........................................ 186-189 Pompe à huile ...................................................... 26 Pompe d’élévation de combustible ................. 68, 70 Pompe d’injection ........................................... 72, 74 Poulie pour courroie plate ................................... 156 Prise de force ..................................................... 152 R Réservoir à combustible .................................. 80-84 Ressort de régulateur ............................... 38, 40, 41 S Sécurité de température ...................................... 118 Silencieux d’échappement .............................. 90, 91 Solénoïde d’arrêt ......................................... 122-125 Solénoïde deux vitesses ..................................... 105 Soupapes ....................................................... 56, 57 T Tableau avec contacteur à clé ............................ 180 Tableau avec contacteur à clé et horamètre ....... 181 Tableau de démarrage électrique ................ 170-177 Tableau d’indicateurs .......................................... 126 Témoin de charge batterie .......................... 178, 179 Thermomètre ...................................................... 129 Tôle latérale - côté volant ..................................... 66 Trousse d’outillage .............................................. 190 Tuyau de retour au réservoir ........................... 76, 78 Tuyaux d’alimentation de combustible en acier .... 78 V Vilebrequin ............................................................ 30 Volant et ventilateur monté sur volant .............. 46-51 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Sachverzeichnis - Deutsch A Abdeckung .................................................... 43 - 45 Abgassammelrohr .......................................... 86, 88 Abgassammelrohr - Isolierung ............................ 184 Abgassammelrohr Adapter ................................... 89 Abgasschlauch - flexibel ....................................... 92 Abtrieb ................................................................ 152 Amperemeter ...................................................... 131 Andrehkurbel .................................................. 95, 96 Auspuffschalldämpfer ..................................... 90, 91 B Batteriekabel ...................................................... 182 Befestigungsschrauben ...................................... 190 Betriebsstundenzähler - elektrisch ...................... 131 D Dekompressorhebelisolierung ............................ 185 Dichtungssätze ............................................ 186-189 Drehzahlfeder ........................................... 38, 40, 41 Drehzahlregler - variabel .................................... 102 Drehzahlregulierung / 2 Drehzahlen ........... 103, 104 Drehzahlverstellmagnet / 2 Drehzahlen .............. 105 E Einlaßkrümmer ............................................... 86, 88 Einleitung ................................................................ 2 Einspritzdüse ........................................................ 76 Einspritzpumpe ............................................... 72, 74 Einspritzpumpengestänge .................................... 38 F Flachriemenscheibe ........................................... 156 Förderpumpe .................................................. 68, 70 H Hauptlager ................................................ 18, 32, 33 Hydraulikpumpenadapter ............................. 161-168 I Instrumententafel ................................................ 126 Isolierung .................................................... 184, 185 K Kabelbaum - Schutzschalter ............................... 182 Kipperzubehör (lose) .......................................... 107 Kolben .................................................................. 30 Kraftstoffbehälter ............................................. 80-84 Kraftstoffeinspritzdüse .......................................... 76 Kraftstoffförderpumpe ..................................... 68, 70 Kraftstoffilter ............................................. 63, 72, 74 Kraftstoffsteuerung - Hubmagnet ................. 122-125 Krümmerisolierung ..................................... 184, 185 Kupplung ..................................... 152, 157, 159, 160 Kupplungsmitnehmer .......................................... 158 Kurbelgehäuse ................................................ 18-20 Kurbelwelle ........................................................... 30 L Ladeanzeige ............................................... 178, 179 Ladewicklungen - Nicsa ........................................ 54 Ladewicklungen - Synchro .................................... 52 Lichtmaschine .............................................. 98, 100 Luftfilter ....................................................... 132-151 Luftführung ...................................................... 60-67 Luftführungen .................................................. 60-67 Luftschilde ....................................................... 60-67 M Motorbedienungselemente ................................... 38 Motorbauarten ................................................ 16, 17 N Nockenwelle .................................................... 34-36 Nockenwellenlager ............................................... 18 O Öldruckanzeige................................................... 120 Ölfilter ............................................................. 26, 28 Ölpeilstab ....................................................... 18, 21 Ölpumpe ............................................................... 26 Ölsieb ................................................................... 26 Ölverteilblock - flexible Leitungen ........................ 114 Ölverteilblock - Stahlleitungen ............................. 115 Ölverteilerblock .................................................... 116 Ölwanne .................................................... 20, 22-25 P Pleuelstange ......................................................... 30 R Reglergestänge .................................................... 38 Reglergewichte ............................................... 40, 41 Reglerhebel-Baugruppe .................................. 34, 36 Rücklaufleitung ............................................... 76, 78 S SAE-Adapter ...................................................... 156 Schlüsselschalter ............................................... 178 Schlüsselschalter- und Betriebsstundenzählertafel 181 Schlüsselschalterpanel ....................................... 180 Schwungrad und Kühlluftgehäuse ................... 46-51 Schwungradladewicklungen - Nicsa ..................... 54 Schwungradladewicklungen - Synchro ................. 52 Seitenabdeckung - Schwungradseitig ................... 66 Stahlkraftstoffleitungen ......................................... 78 Start Panel - elektrisch ................................ 170-177 Startermotor ................................................... 93, 94 Stirnradgetriebedeckel ..................................... 42-45 Stopkabel (lose) ................................................. 106 T Temperaturanzeige ............................................. 129 Temperaturschalter .............................................. 118 V Ventile ............................................................. 56, 57 Verlängerungswelle ...................................... 110-113 Vibrations-Betriebsstundenzähler ....................... 130 W Wartungswerkzeug ............................................. 190 Wellenverlängerung ...................................... 110-113 Werkzeugsatz ..................................................... 190 Z Zubehörsätze................................................... 11-15 Zubehörsätze (USA) Lister-Petter Inc. ...................... Zylinder ........................................................... 30, 31 Zylinderkopf .............................................. 56, 58, 59 7 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Indice - Español A Accesorios de Amortiguador (sueltos) ................ 107 Acoplador ............................................ 157, 159, 160 Adaptador SAE ................................................... 156 Adaptadores de Bomba Hidráulica .............. 161-168 Adaptadores de Colector de Escape .................... 89 Aislamiento ................................................. 184, 185 Aislamiento de Palanca de Descompresor ......... 185 Alternador ..................................................... 98, 100 Amperímetro ...................................................... 131 Arranque de Llave y Panel de Registro de Horas 181 B Barrera Lateral - Extremo de Volante ................... 66 Barreras de Aire .............................................. 60-67 Bloque de Distribución de Aceite ......................... 116 Bloque de Distribución de Aceite Tuberías de Acero .......................................... 115 Bloque de Distribución de Aceite Tuberías Flexibles .......................................... 114 Bobina de Cables - Interruptores de Seguridad .. 182 Bobinas de Carga - Nicsa ..................................... 54 Bobinas de Carga - Sincro .................................... 52 Bomba de Aceite .................................................. 26 Bomba de Combustible .................................. 72, 74 Bomba de Elevación ....................................... 68, 70 Bomba de Elevación de Combustible ............. 68, 70 C Cables de Batería ............................................... 182 Cárter .............................................................. 18-20 Casquillo de Eje de Levas .................................... 18 Cigüeñal ............................................................... 30 Cojinetes Principales ................................ 18, 32, 33 Colador de Aceite ................................................. 26 Colector de Admisión ..................................... 86, 88 Colector de Escape ........................................ 86, 88 Conductos de Aire ........................................... 60-67 Conexión de Acelerador ....................................... 38 Conexión de Bomba de Combustible ................... 38 Conjunto de Palanca de Acelerador ............... 34, 36 Construcciones de Motor ................................ 16, 17 Control de Velocidad - Variable ........................... 102 Controles de Motor ............................................... 38 Cubierta de Extremo de Engranajes ................ 42-45 Culata de Cilindros ................................... 56, 58, 59 E Eje de Extensión ........................................... 110-113 Eje de Levas .................................................... 34-36 Embrague ........................................................... 152 Extensión de Eje ........................................... 110-113 F Filtro de Aceite ................................................ 26, 28 Filtro de Combustible ................................ 63, 72, 74 Filtros de Aire .............................................. 132-151 H Herramientas de Servicio ................................... 190 8 I Indicador de Carga ..................................... 178, 179 Interruptor de Temperatura .................................. 118 Introduccion ............................................................ 2 Inyector de Combustible ....................................... 76 J Juego de Herramientas ...................................... 190 Juegos de Uniones ...................................... 186-189 K Kits de Accesorios ........................................... 11-15 Kits de Accesorios (EE.UU.) Lister-Petter Inc. .......... L Llave de Arranque .............................................. 178 M Manivela de Arranque ..................................... 95, 96 Miembro de Accionamiento de Embrague .......... 158 Motor de Arranque .......................................... 93, 94 Muelle de Velocímetro .............................. 38, 40, 41 P Panel de Arranque - Eléctrico ...................... 170-177 Panel de Arranque de Llave ............................... 180 Panel de Indicadores .......................................... 126 Parrilla de Aire ................................................. 60-67 Pernos de Fijación .............................................. 190 Pesos de Acelerador ...................................... 40, 41 Pistón ................................................................... 30 Polea de Correa Plana ....................................... 156 Presiómetro de Aceite ........................................ 120 R Registro de Horas en Marcha - Eléctrico ............ 131 Registro de Horas en Marcha - Vibración ........... 130 Revestimiento de Colector .......................... 184, 185 Revestimiento de Silencioso ....................... 184, 185 Revestimiento de Tuberías de Salida ................. 184 S Silencioso de Escape ..................................... 90, 91 Solenoide de Control de Combustible .......... 122-125 Solenoide de Doble Velocidad ............................ 105 Solenoide de Doble Velocidad .................... 103, 104 Stop Remoto ...................................................... 106 Sumidero ................................................... 20, 22-25 T Tambor de Cilindro ......................................... 30, 31 Tanque de Combustible ................................... 80-84 Tapa de Extremo ............................................. 43-45 Termómetro ........................................................ 129 Toma de Fuerza ................................................. 152 Tuberías de Combustible de Acero ...................... 78 Tubo Contra Derrame ..................................... 76, 78 Tubos de Escape - Flexibles ................................ 92 V Válvulas .......................................................... 56, 57 Varilla de Acoplamiento ........................................ 30 Varilla Indicadora ............................................ 18, 21 Volante y Cubrimiento de Ventilador ................ 46-51 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Indice - Italiano A Accessori autoribaltabile (Sciolti) ........................ 107 Accoppiamento .................................... 157, 159, 160 Adattatore SAE ................................................... 156 Adattatori collettore scarico .................................. 89 Adattatori della pompa idraulica ................... 161-168 Albero a camme .............................................. 34-36 Albero a gomiti ...................................................... 30 Alternatore .................................................... 98, 100 Amperometro ...................................................... 131 Asta di livello ................................................... 18, 21 Attrezzi di manutenzione ..................................... 190 Avvolgimento carica batteria sul volano - Nicsa .... 54 Avvolgimento carica batteria sul volano - Synchro 52 K Kit accessori .................................................... 11-15 Kit accessori (Stati Uniti) Lister-Petter Inc. ............... Kit attrezzi ........................................................... 190 B Basamento ...................................................... 18-20 Biella ..................................................................... 30 Blocco di distribuzione olio ................................... 116 Blocco distribuzione olio - tubi d’acciaio ............... 115 Blocco distribuzione olio - tubi flessibili ................ 114 Boccola albero a camme ...................................... 18 Bulloni di fissaggio .............................................. 190 P Pesi del regolatore .......................................... 40, 41 Pistone ................................................................. 30 Pompa aspirante d’alimentazione ................... 68, 70 Pompa carburante .......................................... 72, 74 Pompa d’alimentazione carburante ................ 68, 70 Pompa dell’olio ..................................................... 26 Presa di forza ..................................................... 152 Prolunga albero ............................................ 110-113 Protezione laterale - Estremità volano .................. 66 Protezioni aria .................................................. 60-67 Puleggia cinghia piatta ........................................ 156 C Cablaggio- Interruttori protettivi ........................... 182 Canna cilindro ................................................. 30, 31 Cavi Batteria ....................................................... 182 Collettore d’entrata ......................................... 86, 88 Collettore scarico ............................................ 86, 88 Comandi motore ................................................... 38 Complessivo leva regolatore .......................... 34, 36 Condotti di ventilazione .................................... 60-67 Controllo con solenoide due velocità .......... 103, 105 Controllo velocità - variabile ................................ 102 Coperchio distribuzione ................................... 43-45 Coperchio distribuzione ingranaggi .................. 42-45 Copertura pneumatica ..................................... 60-67 Coppa ........................................................ 20, 22-25 Cuscinetti principali ................................... 18, 32, 33 E Elemento trasmissione frizione ........................... 158 Estensione albero ......................................... 110-113 F Filtri dell’aria ................................................ 132-151 Filtro carburante ....................................... 63, 72, 74 Filtro dell’olio ................................................... 26, 28 Frizione ............................................................... 152 I Indicatore carica ......................................... 178, 179 Indicatore della temperatura ............................... 129 Iniettore carburante .............................................. 76 Interruttore a chiavetta ........................................ 178 Interruttore temperatura ....................................... 118 Introduzione ............................................................ 3 Isolamento leva decompressore ......................... 185 L Leveraggio pompa d’alimentazione ...................... 38 Leveraggio regolatore ........................................... 38 M Manometro olio ................................................... 120 Manopola d’avviamento .................................. 95, 96 Molla dispositivo di regolazione velocità ... 38, 40, 41 Motorino avviamento ...................................... 93, 95 Q Quadro avviamento - elettrico ...................... 170-177 Quadro indicatori ................................................ 126 Quadro interruttore a chiavetta ........................... 180 Quadro interruttore a chiavetta e contaore ......... 181 R Registratore ore funzionamento - Elettrico.......... 131 Registratore ore funzionamento - Vibrazione ...... 130 Rivestimento ............................................... 184, 185 Rivestimento collettore ............................... 184, 185 Rivestimento silenziatore ............................ 184, 185 Rivestimento tubo d’uscita .................................. 184 S Serbatoio carburante ....................................... 80-84 Serie guarnizioni .......................................... 186-189 Silenziatore scarico ........................................ 90, 91 Silenziatori ...................................................... 90, 91 Solenoide a due velocità ..................................... 105 Solenoide elettrostop controllo carburante ... 122-125 Stili di motore .................................................. 16, 17 T Telearresto .......................................................... 106 Testa cilindro ............................................ 56, 58, 59 Tubi d’acciaio carburante ...................................... 78 Tubo di perdita ................................................ 76, 78 Tubo scarico - flessibile ........................................ 92 V Valvole ............................................................ 56, 57 Volano e protezione ventilatore ........................ 46-51 9 Issue 9: May 2000 10 Lister-Petter TS/TR Master Parts Manual Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Accessory Kits Some accessory kits are not compatible with others or suitable for all engine builds. In some instances more than one accessory kit code is included in the listings on a page. In these cases care must be taken to check the details given in ‘Description of Accessory Kit’ to help identify the kit items needed, as more items than are actually required in a specific accessory kit may be listed. Please Note: All Marine Accessories shown in this listing are not included in this manual. For further information refer to Lister-Petter. Adaptors Code Description of Accessory Kit Kit Part Number Page CA SAE4, SAE5 Fanshroud Ventilated Adaptor Ring - 51mm ........................................... 570-31590 .......... 156 CB SAE4 Fanshroud Ventilated Adaptor Ring - 51mm ...................................................... 570-31600 .......... 156 DA Air outlet duct adaptor - TS/TR1 .................................................................................. 570-32820 ............ 60 Air outlet duct adaptor - TS/TR2 .................................................................................. 570-31670 ............ 64 Air outlet duct adaptor - TS/TR3 .................................................................................. 570-32090 ............ 64 DF Flywheel end side shield - for use with codes JC or PF - TS/TR1 ............................... 570-33770 ............ 66 Air Cleaners Code Description of Accessory Kit Kit Part Number Page AA Medium duty dry type - paper element TS/TR1 ........................................................... 570-33740 .......... 132 Medium duty dry type - paper element TS/TR2,3 (TR3 up to 1800r/min)..................... 570-31381 .......... 132 AO Medium duty dry type - paper element TR3 above 1801r/min only .............................. 570-36100 .......... 132 AB Medium duty dry type - foam element TS/TR2,3 ......................................................... 570-31391 .......... 133 AJ Medium duty dry type - to suit TS/TR1 13,5 litre fuel tank, includes Codes AA and AS .. 570-33750 .......... 138 AK Medium duty oil bath type - TS/TR1, use with Code AS .............................................. 570-32770 .......... 151 AR Medium duty oil bath type - TS/TR2 ............................................................................ 570-36901 .......... 151 Medium duty oil bath type - TS/TR3 (TR3 up to 2000r/min .......................................... 570-36902 .......... 151 AC Heavy duty dry type - TS/TR1, not for use with Code FB ............................................. 570-41580 .......... 136 AD Heavy duty dry type - TS/TR2,3 TS/TR2 ........................................................................................................................ 570-35651 .......... 142 TS/TR3 ........................................................................................................................ 570-35652 .......... 142 AG Remote mounted heavy duty dry type - TS/TR2,3 ....................................................... 570-41670 .......... 148 AE Heavy duty dry type - gear end mounted, TS/TR2,3 TS/TR2 ........................................................................................................................ 570-41611 .......... 146 TS/TR3 ........................................................................................................................ 570-41612 .......... 146 AN Heavy duty oil bath air cleaner - TS/TR1 ..................................................................... 570-33880 .......... 150 AP Inlet manifold adaptor - spigot diameter 21/4“ (57,1mm) for standard manifold, TS/TR2,3 . 570-41730 ............ 86 A X Inlet manifold with gear end flange - TS/TR2 ............................................................... 570-32560 ............ 86 Inlet manifold with gear end flange - TS/TR3 ............................................................... 570-32570 ............ 86 AT Inlet manifold with gear end spigot - TS/TR2 ............................................................... 570-41991 ............ 86 Inlet manifold with gear end spigot - TS/TR3 ............................................................... 570-41992 ............ 86 AS Inlet manifold with vertical flange - TS/TR1 ................................................................. 570-32760 ............ 86 Controls - Industrial Code Description of Accessory Kit Kit Part Number Page KA Variable speed control - 1,8m cable and lever TS/TR1 ........................................................................................................................ 570-32870 .......... 102 TS/TR2,3 ..................................................................................................................... 570-31901 .......... 102 KB Variable speed control - engine mounted .................................................................... 570-31911 .......... 101 KC Variable speed control - less cable and lever, TS/TR1 ................................................. 570-32900 .......... 102 Variable speed control - less cable and lever, TS/TR2,3 .............................................. 570-31921 .......... 102 KD Remote stop - 1,8m cable operated, TS/TR1 .............................................................. 570-33180 .......... 106 Remote stop - 1,8m cable operated, TS/TR2,3 ........................................................... 570-31930 .......... 106 KE Adaptor for electronic governor - TS/TR2,3 ................................................................. 570-33080 .......... 108 KG Manual two speed control - not for use with solenoid Code JE - TS/TR1 .................... 570-33200 .......... 103 Manual two speed control - not for use with solenoid Code JE - TS/TR2,3 ................. 570-33460 .......... 104 X D Dumper accessories (loose) ........................................................................................ 570-41310 .......... 107 Controls - Marine Code Description of Accessory Kit Kit Part Number Page MKH Engine fittings for control cable .................................................................................... 570-60520 ............... MKA 2m control cable .......................................................................................................... 570-60070 ............... MKB 3m control cable .......................................................................................................... 570-60040 ............... MKC 4m control cable .......................................................................................................... 750-60050 ............... MKD 5m control cable .......................................................................................................... 750-60060 ............... MKF Single lever, side mounted control head ...................................................................... 750-60020 ............... MKE 3m cable operated remote stop ................................................................................... 750-60030 ............... - 11 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Accessory Kits Drives - Flywheel End Code Description of Accessory Kit Kit Part Number Page BA Long crankshaft extension - 40mm diameter ............................................................... 570-31460 ........... 110 BB Short crankshaft extension - 40mm diameter, TS/TR1 only ........................................ 602-51620 ........... 110 BC Crankshaft extension - unmachined ............................................................................ 570-31470 ........... 110 BE Heavy duty overcentre clutch PTO .............................................................................. 570-31480 .......... 154 BF Flat belt pulley ............................................................................................................. 570-37460 .......... 156 BN Flat belt pulley - TS3 .................................................................................................... 570-37460 .......... 156 CL 71/2” (190mm) drive member for alternator or overcentre clutch .................................. 570-31650 .......... 154 BN Bolt on 7" (178mm) diameter pulley - TS/TR1 ............................................................. 570-32950 .......... 156 CH 8" (203mm) Automotive clutch drive member - use with adaptor Code CA or CB ....... 570-31630 .......... 158 CI 9" (229mm) Automotive clutch drive member - use with adaptor Code CA or CB ....... 570-31640 .......... 158 BO Flexible half coupling - less taper lock bush ................................................................ 570-31520 .......... 157 BL Flexible half coupling - solid boss ................................................................................ 601-53920 .......... 157 BQ Flexible half coupling for 35mm shaft, supplied with taper lock bush ........................... 570-31540 .......... 157 BR Flexible half coupling for 38mm shaft, supplied with taper lock bush ........................... 570-31550 .......... 157 BS Flexible half coupling for 42mm shaft, supplied with taper lock bush ........................... 570-31560 .......... 157 B X As Code BO but with harder element .......................................................................... 570-31521 .......... 157 CY Extra flexible coupling for TR2 1500r/min generating sets for 35mm shaft - TS/TR2 .. 570-34670 .......... 160 X A Shaft extension - TS/TR2,3 ......................................................................................... 570-32880 ........... 112 Gear End Drive Code Description of Accessory Kit Kit Part Number Page BW Crankshaft extension - 40mm diameter ....................................................................... 570-31580 ........... 111 Exhaust Equipment - Industrial Code Description of Accessory Kit Kit Part Number Page NA Medium duty silencer - includes Code NJ on TS/TR2,3 TS/TR1 ........................................................................................................................ 570-31170 ............ 90 TS/TR2,3 ..................................................................................................................... 570-31960 ............ 90 NL Medium duty silencer - TS/TR1 Build 16 only .............................................................. 570-13980 ............ 90 NB Heavy duty silencer - TS/TR2,3, use with Code AE or AX ........................................... 570-32400 ............ 91 NC Heavy duty silencer - supplied loose ............................................................................ 570-15780 ............ 90 NE 1m Flexible exhaust pipe ............................................................................................. 570-32410 ............ 92 NG Vertical manifold adaptor - TS/TR1 ............................................................................. 570-32980 ............ 89 Vertical manifold adaptor - TS/TR2,3 ........................................................................... 570-31980 ............ 89 NJ Horizontal manifold adaptor - TS/TR2,3 ...................................................................... 570-31990 ............ 89 NF Manifold flange - TS/TR1 tapped 11/2” BSP ................................................................. 570-32970 ............ 89 Manifold flange - TS/TR2,3 tapped 11/2” BSP .............................................................. 570-31970 ............ 89 NH Exhaust outlet bend - use with Code NA if required .................................................... 570-32520 ............ 90 NM Heat Shield .................................................................................................................. 570-41720 ............ 90 Exhaust Equipment - Marine Code Description of Accessory Kit Kit Part Number Page MNC Dry type exhaust silencer ............................................................................................ 750-60280 ............... MND Skin fittings for dry exhaust ......................................................................................... 750-60190 ............... Fuel Equipment Code Description of Accessory Kit Kit Part Number Page FA 8,25 litre fuel tank - TS/TR1 ......................................................................................... 570-32791 ............ 80 FB 13,5 litre fuel tank - TS/TR1 ......................................................................................... 570-35691 ............ 84 13,5 litre fuel tank - TS/TR2 ......................................................................................... 570-35692 ............ 84 13,5 litre fuel tank - TS/TR3 ......................................................................................... 570-35693 ............ 84 FD 25,0 litre fuel tank - supplied loose .............................................................................. 570-32641 ............ 84 FE Fuel lift pump - TR/TS1 ............................................................................................... 570-32810 ............ 70 Fuel lift pump - TR/TS2 ............................................................................................... 570-34690 ............ 70 Fuel lift pump - TR/TS3 ............................................................................................... 570-34700 ............ 70 FF Fuel filter/agglomerator - in lieu of standard filter - TS/TR2,3 ...................................... 570-34650 ............ 74 FH Steel fuel lines - TS/TR2 .............................................................................................. 570-33020 ............ 78 Steel fuel lines - TS/TR3 .............................................................................................. 570-33030 ............ 78 MFA 45.5 litre cylindrical fuel tank ........................................................................................ 750-60260 ............... MFB 113.5 litre oblong fuel tank ........................................................................................... 750-60290 ............... MFC Flexible fuel connections - 0.46 metre ......................................................................... 570-60060 ............... MFD Steel supply and leak off pipes - 2.4 metres ................................................................ 750-60270 ............... MFF Duplex fuel filter ........................................................................................................... 570-60070 ............... - 12 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Accessory Kits Gauges Code Description of Accessory Kit Kit Part Number Page PE Oil pressure gauge ...................................................................................................... 570-32011 .......... 128 PF Air temperature gauge ................................................................................................. 570-32020 .......... 129 PG Running hour recorder - 12V/24V ................................................................................ 570-30520 .......... 131 PK Running hour recorder - vibration type - TS/TR2,3 ...................................................... 570-32030 .......... 130 PA 2 gauge panel - less gauges ........................................................................................ 570-32421 .......... 126 MPA Oil pressure and engine temperature gauges with remote panel (1.83m) ................... 570-60100 ............... MPB Oil pressure gauge and fittings (no panel) - TS2 ......................................................... 570-60440 ............... Gearbox & Gearbox Couplings - Marine MVB Hurth HBW100 Gearbox, adaptors and drive member (ratio 1.79:1) - TS2 ................. 570-60110 ............... MVB Hurth HBW150 Gearbox, adaptors and drive member (ratio 1.88:1) - TS3 ................. 570-60350 ............... MVC Hurth HBW125 Gearbox, adaptors and drive member (ratio 2.14:1) ........................... 570-60470 ............... MVG Newage PRM 150 D2 Gearbox, adaptors and drive member (ratio 2.09:1) ................. 570-60720 ............... MVK Newage PRM 260 D2 Gearbox, adaptors and drive member (ratio 1.96:1) - TS2 ....... 570-60130 ............... Newage PRM 260 D2 Gearbox, adaptors and drive member (ratio 1.96:1) - TS3 ....... 570-60370 ............... MVE Hurth HBW100 Gearbox, adaptors and drive member (ratio 2.72:1) - TS2 ................. 570-60120 ............... Hurth HBW100 Gearbox, adaptors and drive member (ratio 2.74:1) - TS3 ................. 570-60360 ............... MVF Hurth HBW125 Gearbox, adaptors and drive member (ratio 2.63:1) ........................... 570-60450 ............... MVH Newage PRM 150 D3 Gearbox, adaptors and drive member (ratio 2.82:1) ................. 570-60730 ............... MVL Newage PRM 260 D3 Gearbox, adaptors and drive member (ratio 2.94:1) - TS2 ....... 570-60140 ............... Newage PRM 260 D3 Gearbox, adaptors and drive member (ratio 2.94:1) - TS3 ....... 570-60380 ............... MYA Solid coupling (pilot bored) to suit Hurth HBW or Newage PRM Delta ........................ 570-60260 ............... MYP Solid coupling (pilot bored) to suit Newage PRM 260 .................................................. 570-60270 ............... MYQ Flexible coupling (pilot bored) to suit Hurth HBW or Newage PRM Delta .................... 570-60280 ............... MYK Flexible coupling (pilot bored) to suit Newage PRM 260 .............................................. 570-60290 ............... Guards - (exhaust & manifold lagging, to meet EEC machinery Directive 89/392/EEC) Code Description of Accessory Kit GQ Lagging for manifold only (not build 16) - TS/TR1 ....................................................... 570-37060 .......... Lagging for manifold only (not build 16) - TS/TR2 ....................................................... 570-37100 .......... Lagging for manifold only (not build 16) - TS/TR3 ....................................................... 570-37140 .......... GR Lagging for manifold and silencer code NA - TS/TR1 .................................................. 570-37070 .......... Lagging for manifold and silencer code NA - TS/TR2 .................................................. 570-37110 .......... Lagging for manifold and silencer code NA - TS/TR3 .................................................. 570-37150 .......... GW Lagging for manifold, silencer code NA, and outlet pipe code NH - TS/TR1 ................ 570-37080 .......... Lagging for manifold, silencer code NA, and outlet pipe code NH - TS/TR2 ................ 570-37120 .......... Lagging for manifold, silencer code NA, and outlet pipe code NH - TS/TR3 ................ 570-37160 .......... G X Lagging for manifold and silencer code NL (build 16 only) - TS/TR1 ........................... 570-37090 .......... GU Lagging for manifold and manifold flange code NF - TS/TR2 ...................................... 570-37130 .......... Lagging for manifold and manifold flange code NF - TS/TR3 ...................................... 570-37220 .......... GH Decompressor lever insulation .................................................................................... 570-72350 .......... 184 184 184 184 184 184 184 184 184 185 185 185 185 Gear End Hydraulics - (for use with Builds 06,07,66 only) Code Description of Accessory Kit Kit Part Number Page HF Dowty 1P3000 hydraulic pump (or equivalent) - 15bhp limit TS/TR1 ........................................................................................................................ 570-41530 .......... 162 TS/TR2,3 ..................................................................................................................... 570-41540 .......... 162 HI SAE A hydraulic pump - 15bhp limit ............................................................................ 570-41550 .......... 164 Flywheel End Hydraulics Code Description of Accessory Kit Kit Part Number Page HH Dowty 1P3000 hydraulic pump (or equivalent) ............................................................. 570-31830 .......... 166 HK Dowty 2P3000 hydraulic pump (or equivalent) ............................................................. 570-31850 .......... 166 Hydraulic Pump Adaptor Kit Code Description of Accessory Kit Kit Part Number Page HN Hydraulic Pump Adaptor Kit ......................................................................................... 570-35750 .......... 161 13 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Accessory Kits Lubrication Equipment - Industrial Code Description of Accessory Kit Kit Part Number Page LA Extended running equipment - TS/TR1 ....................................................................... 570-31160 ............ 22 Extended running equipment - TS/TR2 ....................................................................... 570-31940 ............ 22 Extended running equipment - TS/TR3 ....................................................................... 570-32150 ............ 22 LB Remote mounted oil filter ............................................................................................. 570-31950 ............ 28 JG Oil distribution block - TR2 .......................................................................................... 570-37360 ........... 116 LG Oil distribution block - flexible feed pipe ....................................................................... 570-17100 ........... 114 LF Oil distribution block - steel feed pipe - TS/TR2,3 ........................................................ 570-33090 ........... 115 LJ Sump with provision for heater and thermostat TS/TR2 .............................................. 570-33540 ............ 25 Sump with provision for heater and thermostat TS/TR3 .............................................. 570-33550 ............ 25 LP 5 litre sump (in lieu of std sump) - TS/TR1 .................................................................. 570-35550 ............ 24 LQ Extended dipstick (in lieu of std dipstick) - use with code LP - TS/TR1 ....................... 570-35560 ............ 21 Lubrication Equipment - Marine Code Description of Accessory Kit Kit Part Number Page MLC High level dipstick ........................................................................................................ 570-60550 ............... MLD Oil filter blanking plate ................................................................................................. 570-60190 ............... MLE Sump oil drain pump - TS2 .......................................................................................... 570-60180 ............... Sump oil drain pump - TS3 .......................................................................................... 570-60390 ............... Mountings - Industrial Code Description of Accessory Kit Kit Part Number Page QA Holding down bolts ...................................................................................................... 570-14070 .......... 190 QD Cylinder head cover - gear end with mounting facility .................................................. 570-35890 ............ 58 QF Sump with side mounting pads in lieu of standard sump - TS/TR2 .............................. 570-35490 ............ 20 Sump with side mounting pads in lieu of standard sump - TS/TR3 .............................. 570-35500 ............ 20 Mountings - Marine Code Description of Accessory Kit Kit Part Number Page MQB Gear end bearers ........................................................................................................ 570-60540 ............... MQE Flywheel end bearers .................................................................................................. 570-60530 ............... MQG Tico absorbent Mounting Pads .................................................................................... 570-60210 ............... Protection Devices and Solenoids Code Description of Accessory Kit Kit Part Number Page High Engine Temperature Switches JA Cylinder head temperature switch - up to 1850r/min, NC contacts .............................. 570-34200 ........... 118 JB Cylinder head temperature switch - above 1851r/min, NC contacts ............................ 570-32390 ........... 118 JM Cylinder head temperature switch - up to 1850r/min, NO contacts .............................. 570-36820 ........... 118 JK Cylinder head temperature switch - NC contacts ......................................................... 570-42170 ........... 118 JC Airstream sensor - TS/TR1 .......................................................................................... 570-33220 ........... 118 Airstream sensor - TS/TR2,3 ....................................................................................... 570-30540 ........... 118 JD Low lubricating oil pressure switch - includes Code LG ............................................... 570-30512 .......... 120 JE Fuel control solenoid - TS/TR1 .................................................................................... 570-32841 .......... 124 Fuel control solenoid - TS/TR2,3 ................................................................................. 570-31882 .......... 122 JG Oil distribution block and pressure switch .................................................................... 570-37360 ........... 116 WC Wiring Loom - for protection switches Code JD with JA or JB - TS/TR2,3 .................. 570-30982 .......... 182 14 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual Accessory Kits Starting Equipment - Industrial Code Description of Accessory Kit Kit Part Number Page EA Starting handle - gear end - short grip - TS/TR1,2 ....................................................... 601-53350 ............ 95 EB Starting handle - gear end - long grip .......................................................................... 570-31690 ............ 95 ED Starting handle - gear end hydraulics (assembled) ...................................................... 570-31710 ............ 95 EF Starting handle - gear end hydraulics (kit form) ........................................................... 570-31730 ............ 95 ER Starting handle - gear end - limited kickback ............................................................... 570-35724 ............ 96 E X Starting handle - gear end hydraulics -limited kickback (kit form not available) ........... 570-35725 ............ 96 EK 12V pre-engaged starter motor - includes Code EM .................................................... 570-30421 ............ 93 WA Electric start panel - wired to starter motor/regulator with provision for two additional gauges - see Codes PE, PF, PG) Electric start panel - TS/TR1 ....................................................................................... 570-33782 .......... 176 Electric start panel - TS/TR2,3 .................................................................................... 570-30553 .......... 176 WM Electric start panel complete - supplied loose Synchro ....................................................................................................................... 602-51752 .......... 170 Nicsa ........................................................................................................................... 570-35441 .......... 174 WL Charging indication lamp - Builds 02,07,09,11,15,61,63,66 ......................................... 570-35450 .......... 178 WK Keyswitch and Charge Indicator .................................................................................. 572-56250 .......... 178 EL 24V pre-engaged starter motor - includes Code EM .................................................... 570-30431 ............ 93 EJ Coupled decompressors - TS/TR2 .............................................................................. 570-31740 ............ 56 Coupled decompressors - TS/TR3 .............................................................................. 570-32100 ............ 56 EM Spacer for starter motor with SAE1 flange .................................................................. 570-31750 ............ 93 EN Spacer for air, hydraulic and Delco starters ................................................................. 570-31760 ............ 95 EP Alternator - TS2,3 ........................................................................................................ 570-35760 .......... 100 EU Cold start oil cups - fitted as standard on TR2,3 Cold start oil cups - TR/TS1 ........................................................................................ 570-32830 ............ 60 Cold start oil cups - TS/TR2 ........................................................................................ 570-31770 ............ 64 Cold start oil cups - TS/TR3 ........................................................................................ 570-32110 ............ 64 EY Non hand start gear end cover .................................................................................... 570-72411 ............ 42 WG Keyswitch and panel - not for use with Code JE, or builds without charge windings TS/TR1 ........................................................................................................................ 570-34626 .......... 180 TS/TR2,3 ..................................................................................................................... 570-34627 .......... 180 WI Keyswitch and electric running hour recorder in panel - not for use with Code JE or builds without charge windings TS/TR1 ........................................................................................................................ 570-36860 .......... 181 TS/TR2,3 ..................................................................................................................... 570-36850 .......... 181 WO Battery leads ............................................................................................................... 570-13880 .......... 182 Starting Equipment - Marine Code Description of Accessory Kit Kit Part Number Page MEG Starting handle (for use with code MER) ..................................................................... 570-60340 ............... MER Raised hand start (use with code MEG) - TS2 ............................................................ 570-60250 ............... Raised hand start (use with code MEG) - TS3 ............................................................ 570-60400 ............... MEH 12V Starter motor and push button - insulated return .................................................. 570-60230 ............... MEK 12V Starter motor and 55 Amp alternator - insulated return ........................................ 570-60220 ............... MWA Start Panel with warning lights and keyswitch.............................................................. 570-60080 ............... MEX Cold start primer - automatic - TS2 ............................................................................. 570-60480 ............... Cold start primer - automatic - TS3 ............................................................................. 570-60500 ............... Sundries - Industrial Code Description of Accessory Kit Kit Part Number Page SD Transfer kit .................................................................................................................. 570-41302 ............... SJ Tool kit ......................................................................................................................... 570-32490 .......... 190 XC Tool kit ......................................................................................................................... 570-41750 .......... 190 Sundries - Marine Code Description of Accessory Kit Kit Part Number Page MSG Jabsco 1" bilge pump, belt driven with clutch, supplied loose with belt and pulley ....... 570-60300 ............... MSH Anti roll equipment (22 degrees) - TS2 ........................................................................ 570-60490 ............... Anti roll equipment (22 degrees) - TS3 ........................................................................ 570-60510 ............... - 15 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual TS Engine Builds Some Builds may not be available in all engines or cylinder configurations. Where the build number is preceded by a 9 this indicates that the engine is either of a non-standard configuration, or contains non-standard parts or accessories. When new parts are required for such a build it is suggested that reference be made to Lister-Petter to determine the exact engine specification and which parts are non-standard. Build Detail 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 40 41 42 60 61 62 63 64 65 66 78 101 102 103 104 Variable speed up to 2500 r/min* with no overload Variable speed up to 2500 r/min* with no overload Variable speed up to 3000 r/min with no overload, high speed flywheel Variable speed up to 3000 r/min with no overload Variable speed up to 2500 r/min with overload, provision for hydraulic pump Variable speed up to 2500 r/min* with overload, provision for hydraulic pump Variable speed up to 2500 r/min* with overload, provision for hydraulic pump Genset Build - 1500 r/min with overload Fixed speed 1500 r/min with overload, heavy flywheel Genset Build - 1800 r/min with overload Genset Build - 1800 r/min with overload Genset Build - 3000 r/min with overload Genset Build - 3000 r/min with overload Variable speed - up to 2500 r/min with overload, dumper build Variable speed - up to 2500 r/min with overload, dumper build Variable speed - up to 2000 r/min with overload, sheetmetal fanshroud Genset Build - up to 2200 r/min with no overload Variable Speed - up to 2600 r/min with no overload, marine build Variable Speed - up to 2000 r/min with no overload, marine build Variable Speed - up to 2600 r/min with no overload, marine build Variable speed - up to 2500 r/min with no overload, low noise Q Build Variable speed - up to 2500 r/min* with no overload, low noise Q Build Fixed speed - 1500 r/min with overload, low noise Q Build Fixed speed - 1500 r/min with overload, low noise Q Build Fixed speed - 1800 r/min with overload, low noise Q Build Fixed speed - 1800 r/min with overload, low noise Q Build Fixed speed - 1500 r/min with overload, low noise Q Build, provision for hydraulic pump Fixed speed - 1500 r/min with overload Fixed speed - 1500 r/min with overload Variable speed - 2500 r/min with no overload Variable speed - 2500 r/min with no overload Variable speed - 2500 r/min with overload 16 Issue 9: May 2000 Lister-Petter TS/TR Master Parts Manual TR Engine Builds Some Builds may not be available in all engines or cylinder configurations. Where the build number is preceded by a 9 this indicates that the engine is either of a non-standard configuration, or contains non-standard parts or accessories. When new parts are required for such a build it is suggested that reference be made to Lister-Petter to determine the exact engine specification and which parts are non-standard. Build Detail 01 02 03 04 05 06 07 08 Variable speed up to 2500 r/min* with no overload Variable speed up to 2500 r/min* with no overload Variable speed up to 3000 r/min with no overload, high speed flywheel Variable speed up to 3000 r/min with no overload Variable speed up to 2500 r/min with overload, provision for hydraulic pump Variable speed up to 2500 r/min* with overload, provision for hydraulic pump Variable speed up to 2500 r/min* with overload, provision for hydraulic pump TR1 - Genset Build - 1500 r/min with overload, heavy flywheel TR2,3 - Genset Build - up to 1800 r/min with overload, heavy flywheel Fixed speed up to 1500 r/min with overload Genset Build - 1800 r/min with overload Genset Build - 1800 r/min with overload Fixed speed - 3000 r/min with overload, high speed flywheel Fixed speed - 3000 r/min with overload, high speed flywheel TR1 - Variable speed - up to 2500 r/min with overload TR2 - Variable speed - up to 2000 r/min with no overload TR1 - Variable speed - up to 2500 r/min with overload TR2 - Variable speed - up to 2000 r/min with no overload Variable speed - up to 2500 r/min with overload, sheetmetal fanshroud Genset Build - up to 2200 r/min with no overload Fixed Speed - up to 2500 r/min with no overload Fixed speed - 1500 r/min with overload Fixed speed - 1500 or 1800 r/min with overload 09 10 11 12 13 14 15 16 18 50 78 101 17 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Crankcase Illustration T5 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number Crankcase Assembly - TS/TR1 ............................... 570-33140 Crankcase Assembly - TS2 ..................................... 570-30560 Crankcase Assembly - TS3 ..................................... 570-30570 Crankcase Assembly - TR2 ..................................... 570-30780 Crankcase Assembly - TR3 ..................................... 570-30790 Crankcase Assembly - TS/TR2 ............................... 570-30781 Crankcase Assembly - TS/TR3 ............................... 570-30791 Door ..................................................................... 202-45480 Setscrew - M6 x 16mm .........................................272-00034 Spring Washer ...................................................... 272-00070 Main Bearings ...................................................... 570-30010 Main Bearings - 0,25mm undersize ............... 570-30010/025 Main Bearings - 0,50mm undersize ............... 570-30010/050 Main Bearings - 0,75mm undersize ............... 570-30010/075 Main Bearings - 1,00mm undersize ............... 570-30010/100 Flywheel End Camshaft Bush ............................... 201-30250 Flywheel End Plug ................................................ 201-39810 Centre Camshaft Bush .........................................202-12030 Camshaft Bore Expansion Plug ............................... 201-47290 Gear End Plug ......................................................... 027-01604 Dipstick Assembly ................................................... 027-06874 ‘O’ Ring ................................................................... 201-13120 Lubricating Oil Pipe ................................................. 202-30571 Fuel Pump Inspection Door TS/TR1 ....................................................................201-39690 TS/TR2, 3 - Gear End ............................................. 202-30600 TS/TR2, 3 - Flywheel End and Centre ..................... 202-30600 Joint - TS/TR1 ......................................................... 201-39701 Joint - TS/TR2, 3 .....................................................201-30612 Washer ....................................................................272-00364 Setscrew - M6 x 16mm - TS/TR1 ............................ 272-00034 Setscrew - M6 x 14mm - TS/TR2, 3 ........................ 272-00033 Stopping Lever Spring ............................................. 201-38010 Washer ....................................................................027-00618 Setscrew - M6 x 16mm ............................................272-00034 Stiffener ................................................................... 201-42650 Fuel Lift Pump Blanking Plate .................................. 602-36710 Blanking Plate Joint ................................................. 602-36721 Spring Washer ......................................................... 272-00071 Setscrew - M8 x 14mm ............................................272-00037 Governor Lever Pivot ............................................... 201-31141 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 - - See Note 1 - See Note - 1 See Note 1 - See Note - 1 See Note 1 - Build 80 with side door - 1 Build 80 with side door 2 3 Build 80 8 12 Build 80 8 12 Build 80 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Replaces 027-06116 1 1 1 1 Replaces 570-10200 1 1 1 1 1 1 4 4 1 1 1 1 4 4 2 - 1 1 Replaces 201-30590 1 2 - - Replaces 201-39700 2 3 7 11 - 7 11 1 1 1 1 1 1 - 1 1 1 1 4 4 4 4 2 2 Note: These part numbers replace all previous crankcase assembly part numbers for standard builds. Continued .... 18 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T5 19 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Crankcase continued .... Illustration T5 No. Description 25 - 26 27 28 29 30 31 32 - 20 Part Number TS/TR 1 2 3 Remarks Sump - TS/TR1 ....................................................... 570-33710 1 - - Not Builds 40,42 Sump - TS/TR2 ....................................................... 570-33590 - 1 - Not Builds 40,42 Sump - TS/TR3 ....................................................... 570-33600 - - 1 Not Builds 40,42 Sump - TS/TR1 ....................................................... 570-33860 1 - - Build 40 Sump - TS/TR2 ....................................................... 570-33592 - 1 - Build 40 Sump - TS/TR3 ....................................................... 570-33602 - - 1 Build 40 Sump - TS/TR2 ....................................................... 202-42510 - 1 - Builds 42 Sump - TS/TR3 ....................................................... 203-42510 - - 1 Builds 42 Accessory Kit Code QF - TS/TR2 ............................ 570-35490 - 1 - With side mounting pads Sump ....................................................................570-41900 - 1 Accessory Kit Code QF - TS/TR3 ............................ 570-35500 - - 1 With side mounting pads Sump ....................................................................570-41890 - - 1 Expansion Plug ....................................................... 351-41510 1 1 1 Not Build 42 Joint - TS/TR1 ......................................................... 201-37751 1 - Joint - TS/TR2 ......................................................... 202-30541 - 1 Joint - TS/TR3 ......................................................... 203-30542 - - 1 Bolt - M8 x 75mm .................................................... 272-00047 4 4 4 Bolt - M8 x 35mm .................................................... 272-00042 8 10 14 Spring Washer ......................................................... 272-00071 12 14 18 Drain Plug ................................................................ 201-47470 1 2 2 Replaces 007-00407 Copper Washer ....................................................... 013-21778 1 2 2 Drain Plug - 1/2" BSP ................................................ 027-00140 1 1 1 Build 40 Drain Plug - 1/2" BSP ................................................ 027-00140 - 5 8 Build 42 Flanged Drain Plug - 1"BSP .................................... 003-00140 1 1 1 Build 40,42.Replaces 027-00142 Copper Washer ....................................................... 616-01524 1 1 1 Build 40,42 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Extended Dipstick (in lieu of standard dipstick) - TS/TR1 Illustration T421 No. Description 1 2 3 4 5 Part Number Accessory Kit Code LQ ........................................... 570-35560 Dipstick Assembly ................................................... 027-07948 Dipstick Assembly ................................................... 201-47171 Bolt - M8 x 80mm .................................................... 272-00128 Washer .................................................................... 027-00082 'O' Ring .................................................................... 201-13120 TS/TR 1 2 3 Remarks 1 1 1 1 4 1 - - Note: For other reference to Dipstick see 'Crankcase' section. Illustration T421 21 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Dry Sump Illustration T198 No. Description Part Number Accessory Kit Code LA - TS/TR1 ............................ 570-31160 Accessory Kit Code LA - TS/TR2 ............................ 570-31940 Accessory Kit Code LA - TS/TR3 ............................ 570-32150 1 Lubricating Oil Pump Cylinder ................................. 602-20611 2 ’O’ Ring ................................................................... 366-07720 Sump - TS/TR1 ....................................................... 201-37743 3 Sump - TS/TR2 ....................................................... 366-07076 Sump - TS/TR3 ....................................................... 366-07077 Joint - TS/TR1 ......................................................... 201-37751 4 Joint - TS/TR2 ......................................................... 202-30541 Joint - TS/TR3 ......................................................... 203-30542 5 Union Connection .................................................... 351-40700 6 Copper Washer ....................................................... 291-30640 7 Union Connection .................................................... 010-02085 8 Copper Washer ....................................................... 013-21778 9 Vent Pipe Adaptor .................................................... 027-04569 10 Drain Plug ................................................................ 007-00407 11 Copper Washer ....................................................... 013-21778 22 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T198 23 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 5 Litre Deep Sump (in lieu of standard sump) - TS/TR1 Illustration T424 Description 1 2 3 4 5 6 7 8 9 - Part Number TS/TR 1 2 3 Remarks Accessory Kit Code LP ............................................570-35550 1 5 Litre Sump Assembly ............................................201-47140 1 5 Litre Sump ......................................................... 201-47110 1 Oil Pump Pedestal ................................................ 201-47130 1 Expansion Plug .....................................................201-39810 1 Caphead Bolt ...........................................................272-00770 12 Copper Washer 1/2" BSP .........................................013-21778 1 Joint ......................................................................... 201-37751 1 Dipstick Assembly ................................................... 027-07946 1 Lubricating Oil Pump Cylinder ................................. 602-20611 1 'O' Ring Seal ............................................................ 366-07720 1 Strainer Mesh .......................................................... 202-33740 1 Cap Assembly ......................................................... 602-36820 1 Setscrew - M8 x 14mm ............................................272-00037 1 Spring Washer ......................................................... 272-00071 1 Drain Plug ................................................................ 007-00407 1 Note: If sump is being fitted to replace standard sump, these items must be removed from the original sump as they do not form part of Accessory Kit LP. Illustration T424 24 - - See Note See Note See Note See Note See Note Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Sump with provision for Heater and Thermostat - TS/TR2, 3 Illustration T428 Description 1 2 3 4 5 Part Number Accessory Kit Code LJ - TS/TR2 ............................. 570-33540 Accessory Kit Code LJ - TS/TR3 ............................. 570-33550 Sump Assembly - TS/TR2 ....................................... 570-33592 Sump Assembly - TS/TR3 ....................................... 570-33602 Sump Joint - TS/TR2 ............................................... 202-30541 Sump Joint - TS/TR3 ............................................... 203-30542 Taper Plug 1/2" BSP ................................................. 027-00140 Taper Plug 1" BSP ................................................... 027-00142 Copper Washer 1/2" BSP ......................................... 013-21778 TS/TR 1 2 3 Remarks - 1 1 1 1 1 2 - See Note 1 See Note 1 1 - Note: The accessory kit must be factory or approved Lister-Peter Distributor fitted only. Illustration T428 25 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Oil Strainer, Pump and Filter Illustration T11 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Number Strainer Mesh .......................................................... 202-33740 Cap Assembly ......................................................... 602-36820 Setscrew - M8 x 14mm ............................................272-00037 Spring Washer ......................................................... 272-00071 Oil Pump Assembly - TS/TR1 .................................. 570-32670 Oil Pump Assembly - TS/TR2,3 ............................... 570-30680 Oil Pump Assembly - TS/TR2,3 ............................... 570-30681 Cylinder ................................................................ 602-20610 Seal - TS2,3 ......................................................... 352-11911 Lower Ball Valve ................................................... 210-00393 Retaining Plate .....................................................602-22150 Spring - TS/TR1 ................................................... 602-37550 Spring - TS/TR2,3 ................................................ 202-31055 Plunger Washer .................................................... 602-36340 Plunger .................................................................602-20581 Plunger Valve Seat Insert ..................................... 602-36351 Plunger Cap ......................................................... 602-20571 Upper Ball Valve ................................................... 202-32120 Push Rod ..............................................................203-45160 Oil Filter ................................................................... 201-55370 Connector ................................................................ 201-36111 Lubricating Oil Pipe - TS/TR1 .................................. 201-41181 Lubricating Oil Pipe - TS/TR2 .................................. 202-31671 Lubricating Oil PNew Pageipe - TS/TR3 .................. 203-31671 Swivel Union Plug .................................................... 202-34000 Copper Washer ....................................................... 616-01608 Clip .......................................................................... 201-31411 Adaptor ....................................................................201-41710 Copper Washer ....................................................... 616-01608 Swivel Union Plug .................................................... 601-30946 Copper Washer ....................................................... 291-26090 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 2 - 1 1 1 1 1 1 Build 42 1 1 Build 42 1 1 1 1 1 1 1 1 1 Replaces 203-31370 1 1 1 4 8 2 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T11 27 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Remote Mounted Oil Filter Illustration T217 No. Description 1 2 3 4 5 6 7 8 9 10 28 Part Number Accessory Kit Code LB ............................................570-31950 Oil Filter Adaptor...................................................... 367-34470 Union .......................................................................352-28760 Copper Washer 1/4" BSP .........................................013-22350 Union Adaptor ......................................................... 366-06930 'O' Ring Seal ............................................................ 351-10341 Remote Oil Filter Adaptor ........................................ 367-34480 'O' Ring Seal ............................................................ 201-41970 Oil Filter ................................................................... 201-55370 Pipe Union ............................................................... 201-55360 Nut........................................................................... 272-00004 TS/TR 1 2 3 Remarks 1 1 4 4 1 2 1 1 1 1 1 1 1 4 4 1 2 1 1 1 1 1 1 1 4 4 1 2 1 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T217 29 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Crankshaft, Connecting Rod, Piston and Cylinder Barrel Illustration T173 No. Description Part Number Cylinder barrels are only available as a kit complete with piston. Crankshaft Assembly - TS1 ..................................... 570-30403 Crankshaft Assembly - TS2 ..................................... 570-30033 Crankshaft Assembly - TS3 ..................................... 570-30143 Crankshaft Assembly - TR1 .................................... 570-31042 1 Crankshaft Assembly - TR2 .................................... 570-30223 Crankshaft Assembly - TR3 .................................... 570-30233 2 Expansion Plug - TS ............................................. 201-46820 Expansion Plug - TR ............................................. 351-40190 3 Balance Weight ....................................................... 201-30362 Balance Weight ....................................................... 201-30363 4 Cap Screw ............................................................... 272-00353 5 Pinion ...................................................................... 201-37660 6 Key ..........................................................................027-00352 Thrust Washer Assembly ........................................ 570-31360 7 Top Half ................................................................................ 7a Bottom Half .......................................................................... Connecting Rod Assembly ......................................570-30261 8 Connecting Rod .................................................................... 9 Bolt .......................................................................201-80300 10 Nut - 3/8” UNF ........................................................270-00778 11 Small End Bush .................................................... 201-44950 - Big End Bearing Assembly ......................................570-31370 12 Top Half ................................................................................ 12a Bottom Half .......................................................................... - Piston Assembly - TS (5 Ring)................................. 570-12840 - Piston Assembly - TS (3 Ring)................................. 570-33470 13 Piston Assembly - TR (3 Ring) ................................570-33360 Piston Ring Set - TS (5 Ring) ............................... 570-12910 Piston Ring Set - TS (3 Ring) ............................... 570-33480 Piston Ring Set - TR (3 Ring) ............................... 570-33370 14 Gudgeon Pin ........................................................................ 15 Circlip ................................................................... 201-80420 16 Cylinder Barrel/Piston Kit - TS ................................. 570-35540 - Cylinder Barrel/Piston Kit - TS ................................. 570-37430 - Cylinder Barrel/Piston Kit - TS ................................. 570-37430 - Cylinder Barrel/Piston Kit - TR ................................. 570-35530 17 Joint ......................................................................... 201-32430 TS/TR 1 2 3 Remarks 1 1 1 1 2 2 4 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 4 4 8 1 1 2 2 2 2 2 4 4 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 2 1 1 1 3 3 4 4 8 1 1 2 2 2 3 3 6 6 3 3 3 3 3 3 3 3 3 3 3 6 3 3 3 3 1 See Note 1 See Note 1 See Note 1 Replaces rivet 027-06890 See Note 2 See Note 3. Not used on Build 07 Build 07 Not Builds 41, 60-66 Builds 41, 60-66 Not Builds 41, 60-66 Builds 41, 60-66 See Note 4 Builds 41 & 60-66. See Note 4 Build 104. See Note 4 See Note 5 Notes: 1. Up to the following engine numbers flywheels were secured with a Retaining Setscrew 201-30340. Nut 202-33790 and Washer 202-33800 will be required with crankshafts after these engine numbers. 3500630TS1 3506716TS2 3505963TS3 3600255TR1 3600073TR2 3600112TR3 2. The plug was first fitted on the following TS engines: 4300920TS1 4302489TS2 4301742TS3 3. Early crankshaft balance weights were fitted with a single capscrew. If an early crankshaft is being replaced it will be necessary to fit the later two hole fixing balance weights. 2 Bolt Balance Weights introduced on Engine numbers: 3405892TS2 3406086TS3 To replace Crankshafts/Balance Weights on earlier engines supply items 1, 3 and 4 above. 4. TS Cylinder Barrel/Piston Kit comprises 201-37700 and 570-12840. For builds 41 & 60-66 kit comprises 201-37700 and 570-33470. For build 104 kit comprises 201-32430 and 570-30701. 5. TR Cylinder Barrel/Piston Kit comprises 201-32804 and 570-33360. (201-32804 replaces 201-32802). 30 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T173 31 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Main Bearing Housing Illustration T1 No. Description 1 2 3 4 5 6 7 8 9 10 Part Number Main Bearing Housing Assembly .............................570-30602 Main Bearing Housing Assembly .............................570-30603 Main Bearing - Standard ....................................... 570-30011 Main Bearing - 0,25mm undersize ................. 570-30011/025 Main Bearing - 0,50mm undersize ................. 570-30011/050 Main Bearing - 0,75mm undersize ................. 570-30011/075 Main Bearing - 1,00mm undersize ................. 570-30011/100 Lip Seal ................................................................... 201-41940 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Shim - 0,127mm (0,005") ........................................ 201-30943 Shim - 0,254mm (0,010") ........................................ 201-30944 'O' Ring Seal ............................................................ 201-45920 Setscrew - M8 x 20mm ............................................272-00727 Setscrew - M8 x 10mm ............................................272-00239 Copper Washer ....................................................... 616-01608 Note: For further reference to Main Bearings see 'Crankcase' section. Illustration T1 32 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 6 6 1 2 2 2 1 2 2 1 Replaces 570-30601 1 For charge winding builds 1 1 1 1 1 1 6 6 Use as required Use as required 1 Replaces 601-37420 2 Not used on TR1 Build 100 - Only used on TR1 Build 100 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Centre Bearing Housing Illustration T327 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 Centre Bearing Housing Assembly .......................... 202-80591 Top Half Bearing Housing ..................................................... Bottom half Bearing Housing ................................................ Spring Dowel Bush ............................................... 751-18290 Cap Screw - M8 x 50mm ...................................... 272-00261 Centre Bearing - Standard ....................................... 570-12990 Centre Bearing - 0,010in undersize .................. 570-12990/010 Centre Bearing - 0,020in undersize .................. 570-12990/020 Centre Bearing - 0,030in undersize .................. 570-12990/030 Centre Bearing - 0,040in undersize .................. 570-12990/040 Locating Dowel ........................................................ 202-31090 - 1 1 1 2 2 1 1 1 1 1 1 7 8 Plug Assembly ......................................................... 202-31100 Copper Washer ....................................................... 600-00106 - 1 1 2 2 2 4 Replaces Dowel 010-02110 4 2 2 2 2 2 2 Fitted into position ‘X’ as shown in the Crankcase Illustration T5 2 2 Illustration T327 33 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Camshaft and Governor - Early Engines Notes: There have been alterations to the governor assembly and the two types are not totally interchangeable. A one-piece ‘Nylatron’ sleeve has been introduced to replace the original sleeve assembly. The Nylatron sleeve is interchangeable with the older assembly if the: Governor lever shoes are removed, Governor weight shoes are removed, Governor sleeve setting ‘A’ is set at 9,5mm (refer to the Workshop Manual). Illustration T157 No. Description Re-designed pivot blocks and return springs are now fitted with the springs not being interchangeable, if the pivot blocks are changed the return springs must also be changed. All of the above changes were introduced on the following engines: 35 01614 TS1 36 00001 TR1 35 07495 TS2 36 00011 TR2 35 06047 TS3 36 00141 TR3 From the above engines refer to 'Camshaft and Governor - Later Engines' Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 Camshaft Assembly - TS/TR1 ................................. 570-31210 Camshaft Assembly - TS/TR2 ................................. 570-30611 Camshaft Assembly - TS/TR3 ................................. 570-30641 Camshaft - TS/TR2 .............................................................. Gearwheel ............................................................ 202-38000 Dowel Pin ............................................................. 601-31100 Key .......................................................................027-00441 Ball Bearing .......................................................... 201-30670 Governor Weight Assembly .................................................. 1 1 1 1 1 1 1 1 1 1 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Shoe ..................................................................... 351-34850 Pin ........................................................................ 201-10721 Retainer ................................................................ 202-37990 Setscrew - M6 x 16mm .........................................272-00034 Spring Washer ...................................................... 272-00070 Catch Pin .................................................................201-43040 Spring Pin ................................................................ 027-05516 Thrust Washer ......................................................... 201-30390 Thrust Pad ............................................................... 201-30410 Spring Ring ..............................................................201-30400 Governor Sleeve...................................................... 201-42900 Governor Lever Assembly ....................................... 201-31160 Pivot Block............................................................... 201-31141 Pin ........................................................................... 601-20910 Shim ........................................................................ 601-22330 Shoe ........................................................................ 601-33220 Return Spring .......................................................... 201-31312 Shim - 0,13mm ........................................................201-30680 Shim - 0,25mm ........................................................201-30681 Shim - 0,38mm ........................................................201-30682 Thrust Washer ......................................................... 201-30420 2 2 4 4 4 1 1 2 1 1 1 1 2 2 2 2 4 4 4 1 1 2 1 1 1 1 2 2 2 1 2 1 1 1 34 1 1 Replaces 201-37650 1 1 1 See 'Governor Weights and Speeder Springs' section 2 2 4 4 4 1 1 2 1 1 1 Replaces 201-30370 1 2 Replaces 201-31140 2 Use as required 2 1 Variable speed engines only Use as required Use as required Use as required 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T157 35 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Camshaft and Governor - Later Engines Note: On engine numbers below those shown refer to 'Camshaft and Governor - Early Engines' 3501614TS1 3600001TR1 3507495TS2 3600011TR2 3506047TS3 3600141TR3 Illustration T157C No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 Camshaft Assembly - TS/TR1 ................................. 570-31032 Camshaft Assembly - TS1 ....................................... 570-31200 Camshaft Assembly - TS/TR2 ................................. 570-30275 Camshaft Assembly - TS2 ....................................... 570-30821 Camshaft Assembly - TR2 ......................................570-30631 Camshaft Assembly - TS/TR3 ................................. 570-30285 Camshaft Assembly - TS3 ....................................... 570-30851 Camshaft .............................................................................. Gearwheel ............................................................ 202-38000 Dowel Pin ............................................................. 601-31100 Key .......................................................................027-00441 Ball Bearing .......................................................... 201-30670 Governor Weight Assembly .................................................. 1 1 1 1 1 1 7 8 9 10 11 12 13 14 15 16 17 18 Pin ........................................................................... 201-10721 Retainer ................................................................... 202-37990 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Catch Pin .................................................................201-43040 Grub Screw ............................................................. 272-00603 Governor Sleeve...................................................... 201-42900 Governor Lever Assembly ....................................... 201-31160 Pivot Block............................................................... 201-31141 Pin ........................................................................... 601-20910 Shim ........................................................................ 601-22330 Return Spring .......................................................... 201-31312 2 4 4 4 1 1 1 1 2 2 2 4 4 4 1 1 1 1 2 2 2 4 4 4 1 1 1 1 2 2 1 1 Use as required - see Note. 1 Variable speed engines only Note: The shims are fitted to achieve an endfloat of 0.12-0.25mm 36 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Build 101 Build 104 Build 101 Build 104 See 'Governor Weights and Speeder Springs' section Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T157C 37 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Pump Linkage and Engine Controls Illustration T126 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 Governor Link Assembly .........................................202-39430 Fuel Pump Link Assembly ....................................... 202-42070 1 - 1 1 3 4 5 6 7 8 9 - Governor Link ....................................................... 202-39180 Connector ............................................................. 202-39190 Shackle ................................................................ 202-39170 Retaining Link ....................................................... 601-38490 Retaining Spring ................................................... 202-39200 Governor Lever Spring ............................................201-31340 Nut........................................................................... 272-00001 Swivel Spacer .......................................................... 601-21000 Speed Control Lever Assembly - TS/TR1 ................ 201-39742 1 4 2 1 1 1 1 1 1 1 4 2 - 10 Speed Control Lever Assembly - TS/TR2,3 ............. 202-34233 - 1 11 12 13 14 15 16 17 18 19 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 Bracket - TS/TR2,3 ................................................. 202-34193 ’O’ Ring ................................................................... 201-13120 Pin ........................................................................... 201-31240 Setscrew - M6 x 14mm - TS/TR1 ............................ 272-00034 Setscrew - M6 x 12mm - TS/TR2,3 ......................... 272-00120 Spring Washer ......................................................... 272-00070 Adjusting Screw - M6 x 35mm ................................. 272-00349 Adjusting Screw - M6 x 45mm ................................. 272-00387 Nut........................................................................... 272-00351 Adjusting Screw ....................................................................... 20 Speeder Spring ....................................................................... 21 22 23 23a 24 25 26 27 28 29 30 31 32 33 34 35 36 37 - 38 Spindle Assembly .................................................... 201-42530 Location Plate .......................................................... 201-31381 Tamperproof Setscrew ............................................201-46630 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 ’O’ Ring ................................................................... 201-13120 Stop Control Spring ................................................. 601-35490 Lever Assembly ....................................................... 570-33430 Lever ....................................................................201-31270 Cam ...................................................................... 201-31280 Automatic Excess Fuel Spring .............................. 201-31350 Pin ........................................................................ 601-40370 Spring ...................................................................... 202-37600 Dowel ...................................................................... 601-35370 Stop Control Knob ................................................... 201-37291 Screw - M4 x 10mm ................................................ 272-00061 Spring Washer ......................................................... 272-00084 Washer ............................................................. 064-06612/004 Capscrew - M4 x 80mm .......................................... 272-00381 1 Replaces 202-36950 2 Replaces 202-32300, 203-32370, 203-32410 2 2 2 2 2 1 4 2 - Replaces 201-39741 when Bracket 202-34193 is supplied 1 Replaces 202-34232 when Bracket 202-34193 is supplied 1 Replaces 202-34192 1 1 - Replaces 272-00033 1 1 1 1 2 1 See 'Governor Weights and Speeder Springs' section See 'Governor Weights and Speeder Springs' section 1 1 1 1 1 1 1 1 1 1 1 1 1 Replaces 382-03233 1 1 1 2 2 2 - Builds 101, 102 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T126 39 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Governor Weights and Speeder Springs - TS Weights TS1 Build Governor Weights Speeder Spring Spring Colour Code Adjusting Screw Inner Spring 01 - 07 351-35910 2 Q (18)* 201-31364 White 272-00620 - 08 - 11 351-35860 4 L (13)* 201-31364 White 272-00381 201-41980 12, 13 351-35930 2 S (20)* 201-31361 Yellow 272-00173 - 14, 15 351-35910 2 Q (18)* 201-31364 White 272-00620 - 16 351-35860 2 L 201-31364 White 272-00620 - 17 351-35910 2 Q 201-31364 White 272-00620 - 18 351-35860 2 L 201-31364 White 272-00620 - 40 - 61 351-35910 2 Q 201-31364 White 272-00620 - 62 - 65 351-35860 4 L 201-31364 White 272-00381 201-41980 66 351-35910 2 Q 201-31364 White 272-00620 - 78, 101 351-35860 4 L 201-31364 White 272-00381 201-41980 102, 104 351-35910 2 Q 201-31364 White 272-00620 - Weights Speeder Spring Spring Colour Code Adjusting Screw Inner Spring Qty. Code Early (18)* * See Note below TS2, 3 Build Governor Weights 01 - 07 351-35910 2 Q (18)* 201-31364 White 272-00620 - 08 - 11 351-35860 4 L (13)* 201-31364 White 272-00381 201-41980 12, 13 351-35930 2 S (13)* 201-31361 Yellow 272-00344 - 14 - 40 351-35910 2 Q 201-31364 White 272-00620 - 41 351-35860 2 L 201-31364 White 272-00620 - 42 351-35910 2 Q 201-31364 White 272-00620 - 43 351-35860 4 L 201-31364 White 272-00381 201-41980 50 - 61 351-35910 2 Q 201-31364 White 272-00620 - 62 - 65 351-35860 4 L 201-31364 White 272-00381 201-41980 66 351-35910 2 Q 201-31364 White 272-00620 - 78, 101 351-35860 4 L 201-31364 White 272-00381 201-41980 104 351-35910 2 Q 201-31364 White 272-00620 - Qty. Code Early * Note: The codes in brackets are for early engines, refer to 'Camshaft and Governor - Early Engines'. 40 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Governor Weights and Speeder Springs - TR Weights TR1 Build Governor Weights Speeder Spring Spring Colour Code Adjusting Screw Inner Spring 01 - 07 351-35910 2 Q (18)* 201-31364 White 272-00620 - 08 - 11 351-35860 4 L (13)* 201-31364 White 272-00381 201-41980 14 - 16 351-35910 2 Q (18)* 201-31364 White 272-00620 - 78 351-35860 4 L 201-31364 White 272-00381 201-41980 100 351-35910 2 Q 201-31364 White 272-00620 - Weights Speeder Spring Spring Colour Code Adjusting Screw Inner Spring Qty. Code Early * See Note below TR2, 3 Build Governor Weights 01 - 07 351-35910 2 Q (18)* 201-31364 White 272-00620 - 08 - 11 351-35860 4 L (13)* 201-31364 White 272-00381 201-41980 12, 13 351-35930 2 S (13)* 201-31361 Yellow 272-00344 - 14 - 40 351-35910 2 Q 201-31364 White 272-00620 - 41 351-35860 2 L 201-31364 White 272-00620 - 42 351-35910 2 Q 201-31364 White 272-00620 - 43 351-35860 4 L 201-31364 White 272-00381 201-41980 50 - 61 351-35910 2 Q 201-31364 White 272-00620 - 62 - 65 351-35860 4 L 201-31364 White 272-00381 201-41980 66 351-35910 2 Q 201-31364 White 272-00620 - 78, 101 351-35860 4 L 201-31364 White 272-00381 201-41980 104 351-35910 2 Q 201-31364 White 272-00620 - Qty. Code Early * Note: The codes in brackets are for early engines, refer to 'Camshaft and Governor - Early Engines'. 41 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Gear End Cover Not used on Builds 05, 06, 07, 40 Illustration T2 No. Description Part Number TS/TR 1 2 3 Remarks 1 End Cover Assembly ...............................................201-47980 Accessory Kit Code EY ........................................... 570-72411 1 1 1 1 1a 2 3 4 5 6 7 8 9 10 11 12 - Bush ..................................................................... 601-39740 Oil Filler ................................................................ 027-06317 Strainer Plate ........................................................291-23751 Protective Cap ...................................................... 027-07917 Joint ......................................................................... 201-33011 Oil Filler Cap ............................................................ 366-08126 Oil Filler Cap Joint ................................................ 303-00253 Bolt - M8 x 70mm .................................................... 272-00179 Washer ....................................................................027-00082 Dowel ...................................................................... 351-13660 Camshaft Oil Seal ................................................... 601-39550 Cap ..........................................................................351-36580 Camshaft Thrust Washer ........................................ 201-30420 Shim - 0.13mm ........................................................201-30680 Shim - 0.25mm ........................................................201-30681 Shim - 0.38mm ........................................................201-30682 Shim - 0.50mm ........................................................201-30683 Shim - 0.63mm ........................................................201-30684 1 1 1 1 1 1 1 7 7 2 1 1 1 1 1 1 1 1 1 1 7 7 2 1 1 1 Note: When fitting Non hand start End Cover Assembly, Catch Pin (201-43040) and Spring Pin (027-05516) must be removed from Camshaft. Illustration T2 42 1 Replaces 201-33851 1 Replaces 570-72410. Non-handstart End Cover Assembly.SeeNote 1 1 1 1 Included in Code EY 1 1 Replaces 027-03824 / 366-00091 1 7 7 2 1 1 1 Use as required Use as required Use as required Use as required Use as required Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Gear End Cover - Builds 05 and 104 Illustration T131 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number End Cover Assembly ............................................... 570-30061 Oil Filler ............................................................... 027-06317 Strainer Plate ........................................................ 291-23751 Joint ......................................................................... 201-33012 Oil Seal .................................................................... 201-32740 Oil Filler Cap ............................................................ 027-03824 Oil Filler Cap ............................................................ 366-08126 Oil Filler Cap Joint ................................................ 303-00253 Bolt - M8 x 70mm .................................................... 272-00179 Washer .................................................................... 027-00082 Dowel ...................................................................... 351-13660 Camshaft Thrust Washer ........................................ 201-30420 Shim - 0.13mm ........................................................ 201-30680 Shim - 0.25mm ........................................................ 201-30681 Shim - 0.38mm ........................................................ 201-30682 Shim - 0.50mm ........................................................ 201-30683 Shim - 0.63mm ........................................................ 201-30684 Setscrew ................................................................. 270-00350 Washer .................................................................... 201-11890 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 1 1 7 7 2 1 1 2 1 1 1 1 1 1 Build 05 1 Build 104 1 7 7 2 1 Use as required Use as required Use as required Use as required Use as required 1 2 Illustration T131 43 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Gear End Cover - Builds 06, 07 Illustration T25 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number End Cover Assembly - TS/TR2,3 .............................201-47983 Oil Filler ................................................................ 027-06317 Strainer .................................................................291-23751 Bush ..................................................................... 601-39740 Oil Filler Cap ............................................................ 366-08126 Oil Filler Cap Joint ................................................ 303-00253 Joint ......................................................................... 201-33012 Bolt - M8 x 70mm .................................................... 272-00179 Bolt - M8 x 50mm .................................................... 272-00044 Washer ....................................................................027-00082 Bolt - 7/16"UNC x 33/4" .............................................. :270-00756 Bolt - 7/16"UNC x 3" ................................................. :270-00777 Washer .................................................................... 201-11890 Dowel ...................................................................... 351-13660 Oil Seal ....................................................................601-39550 Plug ......................................................................... 351-36580 Pump Gear Assembly ............................................. 570-30293 Stud ......................................................................... 201-31930 TS/TR 1 2 3 Remarks 1 1 1 2 1 1 1 6 1 7 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 6 1 7 1 1 2 2 1 1 1 1 1 Replaces 570-30101, 570-31070 1 1 2 1 1 1 6 1 7 1 1 2 2 1 1 1 See Note 1 Note: Comprises Pump Gear (201-31913) and Drive Pinion (201-31903). It is recommended that these items be fitted as a matched pair. See also Accessory Kits HF and HI. Illustration T25 44 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Gear End Cover - Build 40 Illustration T391 No. Description 1 2 3 4 5 6 7 8 9 10 11 13 Part Number End Cover Assembly ............................................... 201-47981 Oil Filler ................................................................ 027-06317 Strainer Plate ........................................................ 291-23751 Bush ..................................................................... 601-39740 Joint ......................................................................... 201-33011 Oil Seal .................................................................... 201-30690 Oil Filler Cap ............................................................ 027-03824 Oil Filler Cap Joint ................................................ 303-00253 Washer .................................................................... 027-00082 Bolt - M8 x 70mm .................................................... 272-00179 Dowel ...................................................................... 351-13660 Camshaft Oil Seal ................................................... 601-39550 Nylon Cap ................................................................ 351-36580 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 7 7 2 1 1 1 1 1 1 1 1 1 1 7 7 2 1 1 1 Replaces 201-33850 1 1 1 1 1 1 1 7 7 2 1 1 Illustration T391 45 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flywheel and Fanshroud - TS/TR1 Not Builds 16, 17, 101, 102 Illustration T158 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 Fanshroud ............................................................... 202-33664 Self-lock Setscrew - M10 x 25mm ........................... 272-00621 Blanking Plug .......................................................... 201-46130 Bolt - M10 x 55mm ..................................................272-00050 Disc Spring Washer ................................................. 202-24060 Blanking Plug .......................................................... 351-36580 Flywheel Assembly - TS .......................................... 570-42021 1 6 1 2 2 1 1 - 8 9 10 11 12 13 14 15 16 17 18 19 20 Flywheel Assembly - TS .......................................... 570-42022 Flywheel Assembly - TS .......................................... 570-42023 Flywheel Assembly - TS/TR .................................... 570-42025 Flywheel Assembly - TS .......................................... 570-42027 Flywheel Assembly - TR .......................................... 570-42031 Flywheel ............................................................................... Gear Ring .......................................................... 202-30520 Fan - TS1 ............................................................. 201-39911 Fan - TR1 ............................................................. 202-33540 Capscrew - M8 x 30mm ....................................... 272-00176 Spring Washer ...................................................... 272-00089 Flywheel Nut ............................................................ 202-33790 Lock Washer ...........................................................202-33800 Key ..........................................................................201-80550 Starter Motor Blanking Plate .................................... 201-38230 Spring Washer ......................................................... 272-00072 Setscrew - M10 x 16mm .......................................... 272-00124 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 3 3 2 2 - 46 - Replaces 201-41051 & 201-41050 - No longer used - Builds 01, 03, 06, 10, 14, 60, 64, 101 - Build 04 - Build 12 - Builds 08, 62, 78. With Integral fan - Build 40 - Build 01, 03, 06, 10, 14 - Not fitted where fan is integral - Not fitted where fan is integral - Not fitted where fan is integral - Not fitted where fan is integral - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T158 47 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flywheel and Fanshroud TS1 Builds 16, 17, 101, 102 TR1 Builds 16, 17 Illustration T172 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 48 Part Number Flywheel Assembly - TS1 ........................................ 570-33160 Flywheel Assembly - TR1 ........................................ 570-33340 Flywheel ............................................................................... Fan .......................................................................201-41510 Cheese Head Screw - M6 x 35mm .......................272-00265 Spring Washer ...................................................... 272-00086 Key ..........................................................................201-80550 Flywheel Nut ............................................................ 202-33790 Lock Washer ...........................................................202-33800 Sheet Metal Fan Shroud .......................................... 201-41390 Air Seal ....................................................................201-41460 Spring Disc Washer ................................................. 202-24060 Setscrew - M10 x 20mm .......................................... 272-00241 Retainer ................................................................... 201-41540 Lockwasher ............................................................. 272-00086 Setscrew - M6 x 20mm ............................................ 272-00117 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ....................................................... `272-00070 TS/TR 1 2 3 Remarks 1 1 1 1 6 6 1 1 1 1 1 6 6 1 2 2 1 1 - - Builds 101, 102 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T172 49 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flywheel and Fanshroud - TS/TR2,3 Illustration T7 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 8 9 10 - Fanshroud - TS2,3 and TR2 .................................... 202-33664 Fanshroud - TR3 .....................................................570-41562 Baffle - TR3 ............................................................. 203-43011 Setscrew - M6 x 16mm - TR3 .................................. 272-00034 Nut - TR3 .................................................................272-00002 Spring Washer - TR3 ...............................................272-00070 Setscrew .................................................................272-00621 Bolt - M10 x 55mm ..................................................272-00050 Disc Spring Washer ................................................. 202-24060 Blanking Plug .......................................................... 351-36580 Flywheel Assembly - TS2 ........................................ 570-42041 Flywheel Assembly - TS2 ........................................ 570-42042 Flywheel Assembly - TS2 ........................................ 570-42043 Flywheel Assembly - TS/TR2 .................................. 570-42045 - 1 6 2 2 1 1 1 1 1 1 1 1 3 3 3 6 2 2 1 - - Flywheel Assembly - TS2 ........................................ 570-42047 Flywheel Assembly - TR2 ........................................ 570-42051 Flywheel Assembly - TR2 ........................................ 570-42052 Flywheel Assembly - TR2 ........................................ 570-42053 Flywheel Assembly - TR2 ........................................ 570-42017 Flywheel Assembly - TS/TR3 .................................. 570-42061 - 1 1 1 1 1 - 1 11 12 13 14 15 16 17 18 19 20 21 22 Flywheel Assembly - TS3 ........................................ 570-42062 Flywheel Assembly - TS/TR3 .................................. 570-42063 Flywheel Assembly - TS3 ........................................ 570-42065 Flywheel ............................................................................... Gear Ring .......................................................... 202-30520 Fan - TS/TR2 ....................................................... 202-33540 Fan - TS/TR3 ....................................................... 203-33540 Capscrew - M8 x 30mm - TS/TR2,3 ..................... 272-00176 Spring Washer ...................................................... 272-00089 Flywheel Nut ............................................................ 202-33790 Lock Washer ...........................................................202-33800 Key ..........................................................................201-80550 Starter Motor Blanking Plate .................................... 201-38230 Spring Washer ......................................................... 272-00072 Setscrew - M10 x 16mm .......................................... 272-00124 Blanking Plug .......................................................... 201-46130 - 1 1 1 8 8 1 1 1 1 3 3 1 1 1 1 1 1 8 8 1 1 1 1 3 3 1 Note: Only fitted on TR3 and from 3600014TR3. 50 Replaces 202-33665 See Note See Note See Note See Note Builds 01, 03, 05, 06, 10, 60 Builds 04 Build 12 Builds 08, 14, 62, 78. With Integral Fan Builds 40, 41, 42 Builds 01, 06, 50 Build 04 Builds 12 Build 101 Builds 01, 03, 05, 06, 08,10, 50, 60, 62, 78 Build 04 Build 12 Builds 40, 41, 42 Not fitted where fan is integral Not fitted where fan is integral Not fitted where fan is integral No longer fitted Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T7 51 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flywheel Charge Windings - Synchro From the following engine numbers refer to "Flywheel Charge Wingings - Nicsa". The Synchro and Nicsa systems are not interchangeable. 4100433TS1 4101651TS2 4101568TS3 4100240TR1 4100281TR2 4100301TR3 Illustration T155F No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 Flywheel Assembly - TS1 ........................................ 570-31081 Flywheel Assembly - TS1 ........................................ 570-31101 Flywheel Assembly - TS/TR2,3 ............................... 202-41950 Flywheel Assembly - TS/TR2,3 ............................... 202-41951 Flywheel Assembly - TR1 ........................................ 570-33800 Flywheel Assembly - TR1 ........................................ 570-31150 Flywheel Assembly - TR1 ........................................ 570-33820 Flywheel .................................................................................. Gear Ring ............................................................. 202-30520 Rotor .................................................................................... Fan - TS1 ............................................................. 201-39911 Fan - TR1 ............................................................. 202-33540 Fan - TS2 ................................................................ 202-33540 Fan - TS3,TR2,3...................................................... 203-33540 Lock Washer ........................................................272-00089 Capscrew - M8 x 30mm ....................................... 272-00176 1 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1 8 8 8 9 10 11 Key ..........................................................................201-80550 Nut........................................................................... 202-33790 Locking Washer ...................................................... 202-33800 Stator Assembly ..................................................... 201-45570 1 1 1 1 1 1 1 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Capscrew ................................................................ 270-00765 Spring Washer ........................................................ 027-00717 Cable Strap ............................................................. 602-37600 Taptite Screw - M4 x 8mm ....................................... 272-00282 Main Bearing Housing Assembly .............................570-30603 Main Bearing Housing .......................................... 201-42890 Main Bearing Assembly ........................................ 570-30011 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Regulator Cover ...................................................... 202-37710 Stud ......................................................................... 202-37970 Regulator and Rectifier Kit ....................................... 570-41701 Regulator ................................................................... 360567 Mounting Plate Assembly ..................................... 201-45590 Screw - M6 x 16mm ............................................. 272-00034 Copper Washer - 1/4" diameter ............................ 291-26090 Setscrew ................................................................... 712008 Spring Washer ........................................................... 786003 Terminal Adaptor ................................................... 382-07807 Ring Termination ............................................. 064-15649/007 Push-on Connector ......................................... 064-33068/002 Insulation Cover .............................................. 064-33991/001 Inline Connector .................................................... 366-06915 6 6 1 2 1 1 1 6 6 1 2 1 1 1 2 2 2 2 1 1 4 4 2 6 6 1 2 1 1 1 6 6 1 2 1 1 1 2 2 2 2 1 1 4 4 2 1 1 1 1 Replaces 602-36640. No longer available. See Note: 6 6 1 2 1 Replaces 570-30601 1 1 6 6 1 For 602-36900 2 1 Replaces 602-36900 & 570-41700 1 1 2 2 2 2 1 Replaced by 064-15649/007 1 Replaces 382-07807 4 4 2 Note: Synchro Stator 201-45570 is no longer available but can be replaced by Nicsa Stator and Regulator Kit 570-42120. 52 No longer available Build 04. No longer available No longer available Build 04. No longer available. No longer available Build 07. No longer available Build 04. No longer available Replaces 201-42710 Replaces 202-33541 Replaces 203-33541 Required if replacing 202-33541 or 203-33541 fans Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T155F 53 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flywheel Charge Windings - Nicsa Before the following engine numbers refer to "Flywheel Charge Wingings - Synchro". The Nicsa and Synchro systems are not interchangeable. 4100433TS1 4101651TS2 4101568TS3 4100240TR1 4100281TR2 4100301TR3 Illustration 155G No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 8 Flywheel Assembly - TS1 ........................................ 570-42022 Flywheel Assembly - TS1 ........................................ 570-42024 Flywheel Assembly - TR1 ........................................ 570-42032 Flywheel Assembly - TR1 ........................................ 570-42034 Flywheel Assembly - TS/TR1 .................................. 570-42026 Flywheel Assembly - TS2 ........................................ 570-42042 Flywheel Assembly - TS2 ........................................ 570-42044 Flywheel Assembly - TR2 ........................................ 570-42052 Flywheel Assembly - TR2 ........................................ 570-42054 Flywheel Assembly - TS/TR2 .................................. 570-42046 Flywheel Assembly - TS/TR3 .................................. 570-42062 Flywheel Assembly - TS/TR3 .................................. 570-42064 Flywheel ............................................................................... Gear Ring ............................................................. 202-30520 Rotor ....................................................................366-08143 Caphead Screw - M6 x 20mm .............................. 272-00388 Fan - TS1 ............................................................. 201-39911 Fan - TR1 ............................................................. 202-33540 Fan - TS/TR2 ....................................................... 202-33540 Fan - TS/TR3 ....................................................... 203-33540 Lock Washer ........................................................272-00089 Capscrew - M8 x 30mm ....................................... 272-00176 1 1 1 1 1 1 1 6 1 1 8 8 1 1 1 1 1 1 1 1 1 6 1 8 8 1 1 1 6 1 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - Key ..........................................................................201-80550 Nut........................................................................... 202-33790 Lock Washer ...........................................................202-33800 Stator Assembly ...................................................... 366-08142 Capscrew ................................................................ 270-01081 Spring Washer ......................................................... 027-00717 Cable Strap ............................................................. 602-37601 Taptite Screw - M4 x 8mm ....................................... 272-00282 Main Bearing Housing Assembly .............................570-30603 Main Bearing Housing .......................................... 201-42890 Main Bearing Assembly ........................................ 570-30011 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Regulator .................................................................366-08144 Self-lock Screw ........................................................272-00752 Connector ................................................................ 366-08145 Push-on Connector ................................................. 366-07265 Push-on Connector ................................................. 366-08151 Push-on Connector ................................................. 366-08152 Connection Diagram ................................................ 742-00647 1 1 1 1 6 6 1 2 1 1 1 6 6 1 2 1 1 1 1 1 1 1 1 6 6 1 2 1 1 1 6 6 1 2 1 1 1 1 1 1 1 1 6 Replaces 270-00765 6 1 2 1 Replaces 570-30601 1 1 6 6 1 2 1 1 1 1 Notes: 1. 201-46177 with integral fan replaces 201-46172 2. 202-46175 with integral fan replaces 202-46171 54 Build 02, 07, 11, 15, 61, 65, 66 Build 04, 13 Build 02, 07, 11, 15 Build 04 Builds 09,63. With Integral Fan Builds 02, 07, 11, 61, 66 Build 04, 13 Build 02, 07 Build 04, 13 Builds 09,15, 63. With Integral Fan Builds 02, 07, 09, 11, 61, 63, 66 Build 04, 13 Replaces 201-42710 Replaces 202-33541 Replaces 203-33541 Required if replacing 202-33541 or 203-33541 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T155G 55 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Cylinder Head Illustration T13 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Part Number Cylinder Head Assembly TS1 .................................. 570-32940 Cylinder Head Assembly TS2,3 ............................... 570-30730 Cylinder Head Assembly TR .................................... 570-33630 Cylinder Head - TS ..................................................570-36500 Inlet Valve Insert ................................................... 201-80051 Exhaust Valve Insert ............................................. 201-80041 Cylinder Head - TR ..................................................570-36520 Inlet Valve Insert ................................................... 201-33050 Exhaust Valve Insert ............................................. 201-33060 Top Plate ................................................................................. Inlet Valve Guide .....................................................201-30181 Exhaust Valve Guide ...............................................201-30171 Inlet Valve Guide Oil Seal ........................................ 201-81200 Breather Tube ......................................................... 201-30191 Copper Washer ....................................................... 616-01608 Setscrew - M8 x 10mm ............................................272-00239 Spring Carrier - bottom ............................................201-55660 Cylinder Head Gasket - TS ......................................201-80210 Shim - 0,076mm - TS .............................................. 201-80220 Shim - 0,254mm - TS .............................................. 201-80221 Cylinder Head Gasket - TR ..................................... 201-33110 Shim - 0,076mm - TR .............................................. 201-33100 Shim - 0,254mm - TR .............................................. 201-33101 Lubricating Oil Pipe ................................................. 202-31790 Cylinder Head Nut ................................................... 270-00005 Inlet Valve - TS ........................................................201-30040 Inlet Valve - TR ........................................................201-33070 Exhaust Valve - TS ..................................................201-30051 Exhaust Valve - TR ..................................................201-33080 Inlet Valve Stem Shield ............................................201-37630 Exhaust Valve Stem Shield ......................................201-39520 Valve Spring ............................................................ 201-30080 Cotter ...................................................................... 201-50921 Spring Carrier - top ..................................................201-80230 Valve Rocker Lever ................................................. 201-30650 Bush ..................................................................... 351-50170 Adjusting Screw ....................................................... 201-30110 Nut........................................................................... 272-00003 Stub Shaft ............................................................... 201-30640 ’O’ Ring ................................................................... 201-31460 Decompressor Lever ...............................................201-30461 Oil Seal ....................................................................201-81200 Spring ...................................................................... 201-30480 Circlip ...................................................................... 353-81780 Screw ...................................................................... 201-30470 Nut........................................................................... 272-00002 Tappet ..................................................................... 351-10210 Push Rod ................................................................ 201-30100 Sealing Tube ...........................................................201-30150 Bottom Rubber Cup ................................................. 201-30261 Top Rubber Cup ...................................................... 201-42360 Cylinder Head Stud ................................................. 201-30990 Accessory Kit Code EJ - TS/TR2 ............................ 570-31740 Accessory Kit Code EJ - TS/TR3 ............................ 570-32100 Coupled Decompressor Link - TS/TR2,3 .................202-17330 Cheese Head Screw - M4 x 20mm ..........................272-00344 Self-lock Nut ............................................................ 272-00371 Breather Plate Sealing Ring .................................... 601-35440 Note: All Cylinder Head Assemblies comprise of no's 1-10, 14 & 16-22 56 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 6 3 3 3 With valves & springs. See Note With valves & springs. See Note With valves & springs. See Note No longer fitted Use as required Use as required 1 2 3 Use as required Use as required 1 2 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 4 1 1 1 2 3 4 6 2 3 2 3 2 3 2 3 2 3 2 3 4 6 4 6 Replaces 201-50920.Pairssupplied 4 6 4 6 4 6 4 6 4 6 4 6 4 6 2 3 2 3 2 3 2 3 2 3 2 3 4 6 4 6 4 6 4 6 4 6 8 12 1 1 Comprises no's 41, 42 1 1 Comprises no's 41, 42 1 2 2 3 2 3 2 3 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T13 57 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Cylinder Head Cover Illustration T18 No. Description Part Number TS/TR 1 2 3 Remarks 1 - Cylinder Head Cover ...............................................570-30742 Cylinder Head Cover ...............................................201-30798 1 - 2 2 - Gear End Cylinder Head Cover - TS/TR1 ................ 570-30753 1 - - Gear End Cylinder Head Cover - TS/TR1 ................ 570-30752 1 - - Gear End Cylinder Head Cover - TS/TR2,3 ............. 570-30752 - 1 2 3 4 5 6 7 8 9 Joint ......................................................................... 201-30805 Bolt - M6 x 25mm .................................................... 272-00256 Washer ....................................................................272-00364 Breather Plate Sealing Ring .................................... 601-35440 Lifting Eye ................................................................ 202-36540 Pillar Nut .................................................................. 202-36550 Nut........................................................................... 270-00005 Setscrew - 7/16“UNF x 1” ........................................ 270-00335 Spring Washer ......................................................... 027-00984 1 4 4 1 1 2 1 2 2 2 8 8 2 1 2 5 2 2 Note: Accessory Code QD available (570-35890) consisting of Gear End Cylinder Head Cover (570-30752 replaces 570-30753) Joint (201-30805) 58 3 3 TS2,3 Builds 08,09,11. Only one is fitted on TR2 Build 101 - With mounting facility for gauge or 13.5 litre fuel tank. Not used on Build 102 - With mounting facility for gauge or 13,5 litre fuel tank. Used on Build 102 1 With mounting facility for gauge or 13.5 litre fuel tank. 3 12 12 3 1 2 9 All TS Builds 40,41,42 2 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T18 59 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Air Duct, Cowling, Shields - TS/TR1 Illustration T156 No. Description Part Number TS/TR 1 2 3 Remarks 1 Accessory Kit Code DA ........................................... 570-32820 Air Outlet Duct Adaptor ............................................201-38100 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Air Cowling Assembly .............................................. 201-37833 1 1 3 3 1 - - Air Cowling Assembly .............................................. 201-37832 1 - 2 3 4 5 6 7 8 9 10 11 12 13 14 - Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Blind Grommet ........................................................201-50950 Gear End Side Shield .............................................. 201-37880 Gear End Side Shield - TS1 .................................... 201-39851 Gear End Side Shield - TS1 .................................... 201-42750 Setscrew - M6 x 16mm ............................................272-00034 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 Setscrew - M8 x 16mm ............................................272-00038 Spring Washer ......................................................... 272-00071 Washer ....................................................................027-00082 Flywheel End Side Shield - TS1 .............................. 202-34270 Flywheel End Side Shield - TS1 .............................. 201-42760 3 3 2 2 1 1 1 1 1 2 3 3 2 2 1 1 1 - 15 16 17 18 19 - Flywheel End Side Shield - TR1 .............................. 202-42400 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 270-00070 Washer ....................................................................027-00618 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Fir Tree Button ........................................................201-48130 Accessory Kit Code EU - TS/TR1 ............................ 570-32830 1 3 3 3 1 1 1 1 - 20 Cold Start Reservoir and Plunger Assembly ............ 201-26480 21 Adaptor ....................................................................201-30890 1 1 - 22 Grommet .................................................................201-12951 1 - 23 Plain Washer ...........................................................272-00751 24 Clamping Plate ........................................................202-39120 1 1 - - Comprises of 3 items below - Use with 201-38100 (above) - Replaces 201-37830 & 201-37832. Not Builds 16-18 - Builds 16-18, 101. Replaces 201-37830 - Not Builds 16-18 - Not Builds 16-18 - Build 40 - Builds 60,61,62,63 - Not Builds 16, 17, 40 - Builds 60,61,62,63 and replaces 201-39850 - Not Builds 16, 17 - Cold Start Oil Cups Kit comprising no's 20, 21, 22 - See Note - See Note. Screws into inlet manifold port - Fitted in place of 201-50950 See Note - Not Builds 16-18 Note: No longer fitted as standard. Available as spares, either separately or all 3 items under kit EU. 60 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T156 61 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Air Duct, Cowling, Shields TS1 Builds 16, 17, 101, 102 TR1 Builds 16, 17 Illustration T166 No. Description 1 2 3 4 5 6 7 8 9 10 - Side Shield Assembly - TS ......................................201-41520 Side Shield Assembly - TR ......................................201-44690 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 Setscrew - M8 x 12mm ............................................272-00166 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Air Cowling Assembly .............................................. 201-37832 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Grommet .................................................................201-50950 Plain Washer .......................................................... 027-00082 Illustration T166 62 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 3 3 1 1 - - Not used on Builds 101, 102 Builds 101, 102 Replaces 201-37830 Builds 101, 102 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Fuel Filter - TS Build 102 Side Shield and Fuel Filter - TS1 - Build 40 Illustration T389 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 - Part Number Flywheel End Side Shield ........................................ 201-42760 Grommet ................................................................. 201-41830 Grommet ................................................................. 201-41840 Fuel Filter Mounting Bracket .................................... 201-44770 Fuel Filter Mounting Bracket .................................... 202-34261 Washer .................................................................... 202-80680 Setscrew - M6 x 12mm ............................................ 272-00032 Washer .................................................................... 027-00618 Spring Washer ......................................................... 272-00070 Bolt - M6 x 30mm .................................................... 272-00035 Bolt - M8 x 30mm .................................................... 272-00041 Spring Washer ......................................................... 272-00071 Fuel Filter ............................................................... 201-44580 Element Kit ........................................................... 351-29760 Agglomerator ........................................................... 750-14120 Element Kit ........................................................... 751-18100 Setscrew - M8 x 25mm ............................................ 272-00039 Washer .................................................................... 272-00359 Plain Washer ........................................................... 027-00082 Self-locknut ............................................................. 272-00373 Ball .......................................................................... 202-32120 Union ....................................................................... 202-42370 Union ....................................................................... 202-42371 Olive ........................................................................ 351-21640 TS/TR 1 2 3 Remarks 1 1 1 1 1 2 2 2 3 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 - - Replaces 201-39850 Build 102 Replaced by Agglomerator Replaces Fuel Filter 201-44580 Build 102 Replaces Washer 201-41640 Replaces Plug 354-28530 Build 102 Build 102 Illustration T389 63 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Air Duct, Cowling and Shields - TS/TR2,3 Illustration T9 and T371 No. Description Part Number TS/TR 1 2 3 Remarks Accessory Kit Code DA - TS/TR2 ............................ 570-31670 Air Outlet Duct Adaptor .........................................202-31593 Setscrew - M6 x 12mm .........................................272-00032 Spring Washer ...................................................... 272-00070 Accessory Kit Code DA - TS/TR3 ............................ 570-32090 Air Outlet Duct Adaptor .........................................203-31591 Setscrew - M6 x 12mm .........................................272-00032 Spring Washer ...................................................... 272-00070 Air Cowling Assembly - TS2 .................................... 202-30742 Air Cowling Assembly - TS3 .................................... 203-30742 Air Cowling Assembly - TR2 .................................... 202-42421 Air Cowling - TR2 ................................................. 202-30742 Damping Pad - TR2 .............................................. 202-42430 Air Cowling Assembly - TR3 .................................... 203-42421 Air Cowling - TR3 ................................................. 203-30742 Damping Pad - TR3 .............................................. 203-42430 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Blind Grommet ........................................................201-50950 Clamping Plate ........................................................202-39120 Air Baffle .................................................................. 201-33830 Tie ........................................................................... 201-33821 Spring Clip ............................................................... 353-71370 Split Pin ................................................................... 027-00957 Gear End Side Shield -TS2,3 .................................. 201-37880 Gear End Side Shield -TR2,3 .................................. 201-42750 Setscrew - M6 x 12mm ............................................272-00032 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 Setscrew - M8 x 16mm ............................................272-00038 Spring Washer ......................................................... 272-00071 Washer ....................................................................027-00082 Flywheel End Side Shield - TS2,3 ........................... 202-34270 Flywheel End Side Shield - TR2,3 ........................... 202-42400 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 270-00070 Washer ....................................................................027-00618 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Washer ....................................................................027-00082 Accessory Kit Code EU - TS/TR2 ............................ 570-31770 - 1 1 4 4 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 2 1 3 3 2 2 1 1 1 4 4 4 1 1 1 1 1 1 4 4 1 1 1 1 2 2 2 2 3 1 2 2 2 2 1 1 2 1 3 3 2 2 1 1 1 4 4 4 1 1 1 - Accessory Kit Code EU - TS/TR3 ............................ 570-32110 - - 1 26 Cold Start Reservoir and Plunger Assembly ............ 201-26480 27 Adaptor ....................................................................201-30890 - 1 2 1 3 28 Grommet .................................................................201-12951 - 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 See Illustration T371 Not Builds 41, 60, 61, 62, 63.104 Not Builds 41, 60, 61, 62, 63,104 Replaces 201-33820 Cold Start Oil Cups Kit comprising no's 26, 27, 28 Cold Start Oil Cups Kit comprising no's 26, 27, 28 See Note See Note. Screws into inlet manifold port Fitted in place of 201-50950 See Note Note: No longer fitted as standard. Available as spares, either separately or all 3 items under kit EU. 64 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T371 Illustration T9 65 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Air Duct, Cowling and Shields TS/TR2,3 Builds 41, 60, 61, 62, 63, 104 Illustration T134 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 - Part Number Air Cowling - TS/TR2 ...............................................202-42421 Air Cowling ...........................................................202-30742 Damping Pad ........................................................202-42430 Air Cowling - TS/TR3 ...............................................203-42421 Air Cowling ...........................................................203-30742 Damping Pad ........................................................203-42430 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Grommet .................................................................201-50950 Clamping Plate ........................................................202-39120 Air Baffle .................................................................. 201-33830 Tie ........................................................................... 201-33820 Spring Clip ............................................................... 353-71370 Split Pin ................................................................... 027-00957 Gear End Side Shield .............................................. 201-42750 Setscrew - M6 x 12mm ............................................272-00032 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 Setscrew - M8 x 16mm ............................................272-00038 Spring Washer ......................................................... 272-00071 Washer ....................................................................027-00082 Flywheel End Side Shield ........................................ 202-42400 Setscrew - M4 x 40mm ............................................272-00082 Spring Washer ......................................................... 272-00070 Washer ....................................................................027-00618 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Setscrew - M6 x 14mm ............................................272-00033 TS/TR 1 2 3 Remarks - 1 1 1 2 2 2 2 2 1 1 1 1 1 1 2 1 3 3 2 2 2 1 1 4 4 1 1 2 1 1 1 2 2 2 2 3 1 2 2 2 2 1 2 1 3 3 2 2 2 1 1 4 4 1 1 2 Replaces 202-42380 Three were fitted Replaces 1 of 272-00032 Build 104 Flywheel End Side Shield - TS/TR1 Illustration T416 No. Description 1 2 3 Accessory Kit Code DF ........................................... 570-33770 Side Shield Assembly .............................................. 201-39851 Grommet .................................................................201-41840 Grommet .................................................................201-41830 Note: For use with codes JC or PF. 66 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 - - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T134 Illustration T416 67 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Lift Pump - AC Delco & Pienne Illustration T388 The AC Delco type was last fitted on: 3802252TS1 3800753TR1 3800286TS2 3800002TR2 3800261TS3 3800093TR3 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 - Part Number Fuel Lift Pump - AC Delco ....................................... 602-40480 Fuel Lift Pump - TS/TR1 - Pienne ........................... 201-45343 Fuel Lift Pump - TS/TR2,3 - Pienne ......................... 201-45345 Push Rod ................................................................ 201-30550 Union - 1/2" UNF ........................................................202-42371 Olive ........................................................................ 351-21640 Union .......................................................................202-42370 Olive ........................................................................ 601-38360 Setscrew - M8 x 16mm ............................................272-00038 Spring Washer ......................................................... 272-00071 Pipe Clip .................................................................. 201-42640 Clip Felt ................................................................... 201-17170 Fuel Pipe - TS/TR1 ..................................................201-39961 Fuel Pipe - TS1 ....................................................... 201-44741 Fuel Pipe - TS/TR2 ..................................................202-44871 Fuel Pipe - TS/TR3 ..................................................203-44871 Joint ......................................................................... 602-36721 Union .......................................................................354-26260 Washer ....................................................................354-26310 Pienne Pump Repair Kit .......................................... 027-07897 TS/TR 1 2 3 Remarks 1 1 1 1 1 2 2 4 4 1 1 1 1 1 1 2 1 1 1 1 1 2 2 4 4 1 1 1 2 Note: To convert from an AC Delco pump or Pienne pump to a current Corona Pump use: TS/TR1 - Accessory Kit Code FE (570-32810) TS/TR2 - Accessory Kit Code FE (570-34690) TS/TR3 - Accessory Kit Code FE (570-34700) 68 1 1 1 1 1 2 2 4 4 1 1 1 2 Replaced by Pienne then Corona Replaced by Corona pump Replaced by Corona pump Build 40 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T388 69 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Lift Pump - Corona Illustration T415 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 70 Part Number 1 2 TS/TR 3 Remarks Accessory Kit Code FE - TS/TR1 ............................ 570-32810 Accessory Kit Code FE - TS/TR2 ............................ 570-34690 Accessory Kit Code FE - TS/TR3 ............................ 570-34700 Fuel Pipe - TS/TR1 ..................................................201-44871 Fuel Pipe - TS/TR2 ..................................................202-44871 Fuel Pipe - TS/TR3 ..................................................203-44871 Union .......................................................................202-42370 Olive ........................................................................ 601-38360 Push Rod ................................................................ 201-30550 Joint ......................................................................... 602-36721 Fuel Lift Pump ......................................................... 201-46296 Repair Kit .................................................................027-10043 Fuel Lift Pump ......................................................... 201-46298 Repair Kit .................................................................027-10041 Screw - M8 x 16mm ................................................ 272-00038 Union .......................................................................202-42371 Olive ........................................................................ 351-21640 Felt ..........................................................................201-17170 Clip ..........................................................................351-19920 1 1 2 2 1 1 1 1 4 1 1 1 1 1 1 2 2 1 1 1 1 4 1 1 - 1 1 2 2 1 1 - Not part of kit FE 1 1 Not part of kit FE 4 1 1 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T415 71 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Filter and Pump - TS/TR1 (Early Type) Illustration T159 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number Filter Bracket ...........................................................601-31732 Bolt - M6 x 25mm .................................................... 272-00256 Spacer ..................................................................... 366-04966 Spring Washer ......................................................... 272-00070 Bleed Screw ............................................................ 601-21620 Washer ....................................................................601-32470 Fuel Filter Adaptor ................................................... 601-34690 Bowl and Element Assembly ...................................570-31260 Bowl ..................................................................................... Locating Washer .................................................................. Spring ................................................................................... Bolt Assembly ....................................................................... Element Kit ...........................................................203-32470 Sealing Ring ...................................................................... Sealing Ring ...................................................................... Sealing Ring ...................................................................... Fuel Pump Tappet Assembly ...................................570-30770 Tappet .................................................................................. Roller ....................................................................601-21390 Bush ..................................................................... 601-21400 Pin ........................................................................ 601-21410 Fuel Pump Tappet Guide .........................................201-30120 Locating Pin ............................................................. 201-39680 Cap ..........................................................................201-30140 Fuel Pump ............................................................... 201-31303 Element ................................................................ 660-14260 Delivery Valve ....................................................... 660-14270 Vent Screw ................................................................ 3/485A Shim - 0,127mm ...................................................... 201-45961 Shim - 0,762mm ...................................................... 201-45962 Shim - 1,016mm ...................................................... 201-45963 Shim - 1,270mm ...................................................... 201-45964 Bolt - M6 x 45mm .................................................... 272-00165 Spring Washer ......................................................... 272-00070 ’O’ Ring ................................................................... 601-20691 Fuel Pipe Assembly ................................................. 570-35700 Copper Washer ....................................................... 616-01608 Swivel Union Plug .................................................... 202-34000 Connection ..............................................................602-38250 Washer ....................................................................354-26310 Inlet Connection Adaptor .........................................201-39660 Washer ....................................................................354-26310 Flexible Pipe Assembly ........................................... 366-07044 TS/TR 1 2 3 Remarks 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - 2 2 1 1 2 1 1 1 1 1 1 - - Replaces 201-38940 - Notes: 1. The current pump being fitted is Lucas Dizel. Before replacing any other pump refer to Lister Petter Diesel Centre or distributor. 2. The new type pump timing shims were first fitted on the following engines and both types must not be mixed on the same pump. 4000213TS1 4000113TR1 4300318TS1 4300299TR1 The sikle type fuel timing shim were: 0,127mm 602-21870 0,508mm 602-21872 0,254mm 602-21871 0,762mm 602-21873 72 See Note 1 See Note 1 See Note 1 See Note 1 Use as required. See Note 2 Use as required. See Note 2 Use as required. See Note 2 Use as required. See Note 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T159 73 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Filter and Pump Illustration T15 No. Description 1 2 - Part Number TS/TR 1 2 3 Remarks Fuel Filter ................................................................ 201-44580 Element Kit ...........................................................351-29760 Agglomerator - Later Type ....................................... 750-14120 Element Kit ...........................................................751-18100 Setscrew - M8 x 20mm ............................................272-00039 Washer ....................................................................027-00082 Union .......................................................................202-42370 Ball ..........................................................................202-32120 Union .......................................................................202-42370 Olive ........................................................................ 601-38360 Non-return Valve ...................................................... 572-10611 Copper Washer ....................................................... 354-26310 Union .......................................................................202-42371 Olive ........................................................................ 351-21640 Fuel Pipe - TS/TR1 ..................................................201-46300 Fuel Pipe - TS/TR2 ..................................................202-46300 Fuel Pipe - TS/TR3 ..................................................203-46300 Copper Washer ....................................................... 616-01608 Swivel Union Plug .................................................... 202-34000 Fuel Pump Tappet Guide .........................................201-30120 Locating Screw ........................................................201-30630 Locating Pin ............................................................. 201-39680 Copper Washer ....................................................... 616-01608 Tappet Assembly .....................................................570-30770 Tappet .................................................................................. Pin ........................................................................ 601-21410 Roller ....................................................................601-21390 Bush ..................................................................... 601-21400 Cap ..........................................................................201-30140 Fuel Pump ............................................................... 201-31305 Element ................................................................ 660-14260 Delivery Valve ....................................................... 660-14270 Vent Screw ................................................................ 3/485A Shim - 0,127mm ...................................................... 201-45961 Shim - 0,762mm ...................................................... 201-45962 Shim - 1,016mm ...................................................... 201-45963 Shim - 1,270mm ...................................................... 201-45964 Bolt - M6 x 45mm .................................................... 272-00165 Spring Washer ......................................................... 272-00070 ’O’ Ring ................................................................... 601-20691 Accessory Kit Code FF - TS/TR2,3 ......................... 570-34650 1 1 1 1 2 2 2 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 1 1 1 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 2 1 1 1 6 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 1 - 4 4 2 1 29 Fuel Agglomerator - Early Type ............................... 366-07180 - 1 Element Kit ...........................................................351-29760 30 Copper Washer ....................................................... 354-26310 31 Union .......................................................................202-42370 32 Ball ..........................................................................202-32120 - 1 2 2 2 6 6 3 1 Fuel Agglomerator Kit. Contains all items listed below 1 Replaces fuel filter. See above kit and Note 1 2 2 Replaces Blanking Plug 354-28530 2 Replaces Washer 201-41640 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Notes: 1. The current pump being fitted is Lucas Dizel. Before replacing any other pump refer to Lister Petter or a distributor. 2. The round type fuel timing shims were first fitted on the following engines and the round and sickle types must not be mixed on the same pump. 4000297TS2 4000135TR2 4000223TS3 4000039TR3 The sickle type fuel timing shim were: 0,127mm 602-21870 0,508mm 602-21872 0,254mm 602-21871 0,762mm 602-21873 74 Replaced by later Agglomerator Replaces Fuel Filter 201-44580 Replaces 272-00751 Replaces Blanking Plug 354-28530 Replaces Washer 201-41640 Replaces 354-28380, see Notes: Replaces 352-28740 Replaces 202-37511 & 202-32161 Replaces 203-32161 & 203-32161 Replaces 201-31303. See Note 1 See Note 1 See Note 1 See Note 1 Use as required, See Note 2 Use as required, See Note 2 Use as required, See Note 2 Use as required, See Note 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T15 75 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Injector Illustration T17 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 8 9 10 11 12 Pump to Injector Pipe .............................................. 201-31474 Clamp ...................................................................... 351-55890 Capscrew ................................................................ 272-00257 Fuel Injector - TS .....................................................201-47072 Nozzle .................................................................. 201-47092 Fuel Injector - TR .....................................................201-47042 Nozzle .................................................................. 201-47062 Washer ....................................................................351-40230 Copper Washer ....................................................... 352-29370 Injector Union .......................................................... 202-38500 Leak-off Pipe Assembly ........................................... 201-46591 Tee Piece ................................................................ 751-13100 Hose ........................................................................ 027-07396 Hose ........................................................................ 202-48120 Hose ........................................................................ 202-42480 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 3 2 1 - Hose ........................................................................ 027-07400 1 - 13 14 15 16 Rubber Boot ............................................................ 202-41270 Connection ..............................................................202-38490 Non-return Valve Assembly ..................................... 572-10611 Washer ....................................................................354-26310 1 1 1 2 1 1 1 2 3 3 3 3 3 3 3 3 3 3 3 3 3 1 See Note 1 See Note 2 See Note 1 See Note 2 TS1 Build 102 Replaces 202-38460 Replaces 202-41260 Replaces 202-41260 Not TS1 Build 16-18, 102 and TR1 Build 16. See Note 3. - TS1 Builds 16-18, 102, TR1 Build 16 1 1 See Note 3 1 2 Notes: 1. This Injector replaces all previous Injectors. It is recommended that fuel injectors are fitted as a complete set. If in doubt, refer to any Lister-Petter Diesel Distrubutor 2. TS - For injector 201-90463 use nozzle 201-81395 TR - For injector 202-36730 use nozzle 202-36720 NOZZLES ARE NOT INTERCHANGEABLE 3. Hose 202-42480 (number 12) replaces Hose 201-42620 on TS/TR1 (shown on illustration as letter A) and Connection 202-38490 (number 14) replaces Connection 201-42600 on TS/TR1 (shown on illustration as letter B). 76 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T17 77 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Steel Fuel Pipes Illustration T390 No. Description TS/TR 1 2 3 Remarks Part Number Accessory Kit Code FH - TS/TR2 ............................ 570-33020 Accessory Kit Code FH - TS/TR3 ............................ 570-33030 Leak-off Pipe - TS1 ................................................. 201-44750 1 Leak-off Pipe - TS/TR2 ............................................202-38740 Leak-off Pipe - TS/TR3 ............................................203-38740 2 Swivel Union Plug .................................................... 601-36100 3 Copper Washer ....................................................... 352-29370 4 Grommet .................................................................202-41320 5 Non-return Valve ...................................................... 572-10611 6 Copper Washer ....................................................... 354-26310 Filter to Pump Pipe - TS1 ........................................ 201-44721 7 Filter to Pump Pipe - TS/TR2 .................................. 202-38702 Filter to Pump Pipe - TS/TR3 .................................. 203-38702 8 Copper Washer ....................................................... 616-01608 9 Swivel Union Plug .................................................... 202-34000 10 Union - TS/TR2,3 .................................................... 202-42370 11 Olive ........................................................................ 601-38360 Swivel Union Plug - TS/TR1 .................................... 201-45710 Copper Washer - TS/TR1 ........................................ 201-41640 1 1 2 1 1 2 1 2 1 1 2 1 1 2 4 2 1 2 1 4 2 1 1 - 1 1 3 6 3 1 2 1 6 3 1 1 - See Note 1 See Note 2 See Note 3 See Note 3 Not used on Build 40 Not used on Build 40 Notes: 1. Replaces 202-31981 (2 off) and 202-34290 from engine no. 3501131TS2 2. Replaces 202-31981 (3 off) and 203-34290 from engine no. 3500854TS3 3. 202-38702 and 203-38702 replaces 202-38700, 202-38701, 203-38700 and 203-38701, and Union 202-42370 and Olive 201-45710 are also supplied 78 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T390 79 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Tank - 8,25 litre Illustration T260 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - 80 Part Number Accessory Kit Code FA ............................................570-32791 Fuel Tank .................................................................601-37862 Stay ......................................................................... 201-38070 Setscrew - M6 x 14mm ............................................272-00034 Washer ....................................................................272-00364 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Spacer ..................................................................... 027-07804 Bolt - M6 x 30mm .................................................... 272-00035 Spring Washer ......................................................... 272-00070 Washer ....................................................................202-80680 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Filler Cap .................................................................366-08136 Joint ......................................................................... 027-06151 Grommet .................................................................601-33740 Leak-off Pipe ...........................................................201-41760 Hose ........................................................................ 202-41280 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Plug .............................................................................. 318982 Washer ....................................................................601-43141 Fuel Filter Element ....................................................... 330573 Seal ......................................................................... 031-61533 Fuel Pipe Union ....................................................... 601-42610 Fuel Pipe .................................................................366-07607 Copper Washer ....................................................... 616-01608 Cylinder Head Cover ...............................................570-30752 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 - - Replaces 272-00033 Replaces 366-00091 Only used with 366-00091 Replaces 013-22350 Replaces 570-30753 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T260 81 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Tank - 13,5 litre - Early Engines Illustration T325 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 - Part Number Fuel Tank .................................................................201-30822 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Setscrew - M8 x 20mm ............................................272-00039 Nut........................................................................... 272-00003 Spacer ..................................................................... 201-42450 Stay ......................................................................... 201-31422 Filler Cap .................................................................366-08136 Joint ......................................................................... 027-06151 Fuel Filter Bracket ................................................... 601-31732 Bleed Screw ............................................................ 601-21620 Washer ....................................................................601-32470 Union Adaptor - TS/TR1 .......................................... 602-38250 Union Adaptor- TS/TR2,3 ........................................ 202-37950 Copper Washer ....................................................... 354-26310 Fuel Filter Adaptor ................................................... 601-34690 Bowl and Element Assembly ...................................570-31260 Filter Bowl ............................................................................. Locating Washer .................................................................. Spring ................................................................................... Bolt ....................................................................................... Element Kit ...........................................................203-32470 Sealing Ring ...................................................................... Sealing Ring ...................................................................... Sealing Ring ...................................................................... Mounting Plate ........................................................201-44930 Setscrew - M8 x 20mm ............................................272-00039 Washer ....................................................................027-00082 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Setscrew - M6 x 20mm ............................................ 272-00117 Washer ....................................................................272-00364 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Grommet .................................................................601-33740 Fuel Leak-off Pipe ................................................... 366-07117 Hose ........................................................................ 202-41280 Rubber Boot ............................................................ 202-41270 Setscrew - M6 x 12mm ............................................272-00032 Setscrew - M8 x 20mm ............................................272-00039 Bolt - M8 x 30mm .................................................... 272-00041 Spacer ..................................................................... 201-41750 Bolt - M8 x 35mm .................................................... 272-00042 Spacer ..................................................................... 201-42570 Spring Washer ......................................................... 272-00071 Fuel Pipe - TS/TR1 ..................................................570-35700 Fuel Pipe - TS/TR2 ..................................................202-34070 Fuel Pipe - TS/TR3 ..................................................203-34070 Copper Washer ....................................................... 616-01608 Fuel Pipe .................................................................366-07845 Union Nut ................................................................ 601-38370 Olive ........................................................................ 601-38360 Fuel Filter Union ...................................................... 602-38800 Copper Washer ....................................................... 354-26310 Cylinder Head Cover - TS/TR1 ................................570-30753 Cylinder Head Cover - Gear End TS/TR2,3 ............. 570-30752 Joint ......................................................................... 201-30805 Flywheel End Side Shield ........................................ 201-39850 Setscrew - M8 x 12mm ............................................272-00166 Spring Washer ......................................................... 272-00071 Note: These items must be fitted to engine to enable fuel tank mounting. 82 TS/TR 1 2 3 Remarks 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 Replaces 201-30821 Replaces 366-00091 Only used with 366-00091 Replaces 201-38940 See Note See Note See Note See Note See Note See Note Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T325 83 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Tank - 13,5 litre - TS1,2,3 - Later Engines Illustration T426 No. Description TS 2 3 Remarks Part Number 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 30 - Accessory Kit Code FB - TS/TR1 ............................ 570-35691 Accessory Kit Code FB - TS/TR2 ............................ 570-35692 Accessory Kit Code FB - TS/TR3 ............................ 570-35693 Fuel Tank Assembly ................................................ 201-30822 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer - M8 ................................................ 272-00071 Screw - M8 x 20mm ................................................ 272-00039 Nut - M8 .................................................................. 272-00003 Spacer ..................................................................... 201-42450 Stay ......................................................................... 201-31422 Filler Cap .................................................................366-08136 Bracket ....................................................................201-46830 Bolt - M8 x 30mm .................................................... 272-00041 Washer - 5/16" ...........................................................027-00082 Plug - M10 ............................................................... 272-00370 Copper Washer ....................................................... 354-26310 Fuel Pipe Assembly - Tank to Filter ......................... 201-46880 Fuel Pipe Assembly - Filter to Engine - TS1 ............ 201-46800 Fuel Pipe Assembly - Filter to Engine - TS2 ............ 202-46800 Fuel Pipe Assembly - Filter to Engine - TS3 ............ 203-46800 Copper Washer - 5/16" .............................................. 616-01608 Grommet .................................................................601-33740 Leak Off Pipe ........................................................... 366-07117 Hose ........................................................................ 202-41280 Rubber Boot ............................................................ 202-41270 Spacer ..................................................................... 201-42570 Bolt - M8 x 35mm .................................................... 272-00042 Cylinder Head Cover Assembly ............................... 570-30752 Joint - Cylinder Head Cover ..................................... 201-30805 Side Shield Assembly .............................................. 201-42760 Screw - M8 x 12mm ................................................ 272-00166 Washer - 5/16" ...........................................................027-00082 Fuel Filter ................................................................ 201-44580 Element Kit ...........................................................351-29760 Agglomerator ...........................................................750-14120 1 1 4 7 2 4 1 1 1 1 3 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 7 2 4 1 1 1 1 3 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 7 2 4 1 1 1 1 3 2 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 32 33 34 35 36 Element Kit ...........................................................751-18100 Ball ..........................................................................202-32120 Union .......................................................................202-42370 Tube Nut .................................................................. 202-42370 Olive ........................................................................ 601-38360 Washer - 5/16" ...........................................................027-00082 Spring Washer - M8 ................................................ 272-00071 1 2 2 2 2 2 2 1 2 2 2 2 2 2 1 2 2 2 2 2 2 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 Replaced by Agglomerator Replaces Fuel Filter 201-44580. See Note 2 See Note 2 Replaces Washer 201-41640 Replaces Blanking Plug 354-28530 See Note 2 See Note 2 See Note 2 See Note 2 Notes: 1. These items must be fitted to engine to enable fuel tank mounting. 2. Items marked are NOT part of this Accessory Kit. They are part of the Basic Engine Build, and are labelled only for information. 25 Litre Fuel Tank - Loose Not Illustrated Description Part Number 1 2 TS/TR 3 Remarks Accessory Kit Code FD ..................................................570-32641 Fuel Tank Assembly ....................................................... 202-34580 Filler Cap ........................................................................ 366-08136 1 1 1 1 1 1 1 1 1 84 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T426 85 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Inlet and Exhaust Manifolds Not TS1 Builds 16, 101, 102, 103 Not TR1 Builds 16 Illustration T185 No. Description Part Number TS/TR 1 2 3 Remarks 1 - Inlet Manifold - TS/TR1 ............................................201-37852 Inlet Manifold - TS/TR2 ............................................202-31003 Inlet Manifold - TS/TR3 ............................................203-31003 Inlet Manifold - TS/TR1 ............................................201-37861 1 1 1 - - Inlet Manifold - TS/TR2 ............................................202-45880 - 1 - Inlet Manifold - TS/TR3 ............................................203-45880 - - - Inlet Manifold - TS/TR2 ............................................202-31004 - 1 - Inlet Manifold - TS/TR3 ............................................202-31005 - - - Inlet Manifold with Gear End Flange - TS/TR2,3 .....202-31001 - 1 - Remote Air Cleaner Adaptor - TS/TR2,3 .................366-08094 - 1 2 3 Exhaust Manifold - TS/TR1 ..................................... 201-37842 Exhaust Manifold - TS/TR2 ..................................... 202-31021 Exhaust Manifold - TS/TR3 ..................................... 203-31021 Joint ......................................................................... 201-33420 1 2 1 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 - Manifold Top Stud M8 x 45mm - TS/TR1 ................ 272-00301 Manifold Top Stud M8 x 40mm - TS/TR2,3 ..............272-00307 Clamping Washer - TS/TR1 .................................... 201-34760 Clamping Washer - TS/TR2,3 ................................. 202-80680 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00380 Bottom Manifold Stud - M6 x 85mm ........................ 272-00357 Bottom Manifold Stud - M6 x 30mm ........................ 272-00304 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00379 Setscrew - M8 x 10mm ............................................272-00239 Washer ....................................................................616-01608 Inlet Manifold Adaptor - TS/TR2,3 ........................... 202-38721 Joint ......................................................................... 202-33231 Stud ......................................................................... 272-00108 Nut........................................................................... 272-00003 Spring Washer ......................................................... 272-00071 Stud ......................................................................... 272-00789 2 2 2 1 1 2 2 2 1 4 4 4 2 4 4 4 1 1 1 1 2 2 2 - 86 - Replaces 201-37851 1 - Used with oil bath air cleaner 203-11422. Available as kit AS (570-32760) with no's 8 & 3 - Used with oil bath air cleaner 203-11422 and TR2 Build 101 1 TR3 up to 2000 r/min. Used with oil bath air cleaner 203-11422. - Used with cyclonic air cleaner 366-08108. Available as kit AT (570-41991) with Joint (no. 3) 1 Used with cyclonic air cleaner 366-08108. Available as kit AT (570-41992) with Joint (no. 3) 1 Available as kit AX with Joint (no. 3). TS/TR2 = 570-32560 TS/TR3 = 570-32570 1 Spigot diameter 21/4“ (57,1mm) Available as kit AP (570-41730) 1 6 One fitted each side of the air cowling - One fitted on TR1 Build 100 6 Two fitted on TR2 Build 101 6 Two fitted on TR2 Build 101 6 Two fitted on TR2 Build 101 3 6 One fitted on TR1 Build 100 6 6 1 1 1 For Cooper air cleaner 1 Replaces 202-33230 2 2 2 - TR1 Build 100 only Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T185 87 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Inlet and Exhaust Manifolds TS1 Builds 16, 101, 102, 103 TR1 Build 16 Illustration T165 No. Description 1 2 3 4 5 6 7 8 Inlet and Exhaust Manifold ......................................201-41552 Joint ......................................................................... 201-33420 Stud - M8 x 100mm ................................................. 272-00366 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00380 Stud - M6 x 35mm ................................................... 272-00304 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00379 Illustration T165 88 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 2 2 2 - - Replaces 201-41551 Replaces 272-00011 Replaces 272-00334 Replaces 201-35070 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Vertical Outlet Exhaust Manifold Adaptor Not Illustrated Description Part Number Accessory Kit Code NG - TS/TR1 .................................. 570-32980 Accessory Kit Code NG - TS/TR2,3 ............................... 570-31980 Adaptor - TS/TR1 ........................................................... 202-31031 Adaptor - TS/TR2,3 ........................................................ 366-06969 Joint ................................................................................ 366-01287 Bolt - M10 x 35mm - TS/TR1 .......................................... 272-00168 Nut - TS/TR1 .................................................................. 272-00012 Setscrew - M10 x 30mm - TS/TR2,3 .............................. 272-00080 Spring Washer ................................................................ 272-00072 TS/TR 1 2 3 Remarks 1 1 2 2 2 2 1 1 2 2 2 1 1 2 Replaces 757-15750 2 2 Horizontal Outlet Exhaust Manifold Adaptor Not Illustrated Description Part Number Accessory Kit Code NJ - TS/TR2,3 ................................ 570-31990 Exhaust Bend ................................................................. 202-31031 Joint ................................................................................ 366-01287 Setscrew - M10 x 30mm ................................................. 272-00080 Spring Washer ................................................................ 272-00072 TS/TR 1 2 3 Remarks - 1 1 2 2 2 1 1 2 Replaces 757-15750 2 2 11/2" Outlet Flange Exhaust Manifold Adaptor Not Illustrated Description Part Number Accessory Kit Code NF - TS/TR1 ................................... 570-32970 Accessory Kit Code NF - TS/TR2,3 ................................ 570-31970 Exhaust Flange - 11/2” ..................................................... 010-21801 Bolt - M10 x 45mm - TS/TR1 .......................................... 272-00213 Brass Nut ........................................................................ 272-00012 Setscrew - M10 x 30mm - TS/TR2,3 .............................. 272-00080 Spring Washer ................................................................ 272-00072 Joint ................................................................................ 366-01287 TS/TR 1 2 3 Remarks 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 Replaces 757-15750 89 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Silencer Outlet Bend Not Illustrated Description Part Number Accessory Kit Code NH ..................................................570-32520 Silencer Outlet Bend .................................................... 202-36900 Clamp ..........................................................................737-13060 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 Heat Shield Not Illustrated Description Part Number Accessory Kit Code NM ..................................................570-41720 Heat Shield .................................................................. 366-08148 Clip .............................................................................. 027-10021 TS/TR 1 2 3 Remarks 1 1 2 1 1 2 1 1 2 Medium Duty Silencer Not Illustrated Description Part Number Accessory Kit Code NA - TS/TR1 ................................... 570-31170 Accessory Kit Code NA - TS/TR2,3 ................................570-31960 Silencer - TS/TR1 ........................................................201-37072 Silencer - TS/TR2,3 .....................................................203-32561 Adaptor - TS/TR3 ........................................................202-31031 Setscrew - M10 x 30mm .............................................. 272-00080 Spring Washer ............................................................. 272-00072 Joint .............................................................................366-01287 Accessory Kit Code NL - TS/TR1 ...................................570-13980 Silencer Assembly ....................................................... 202-55190 TS/TR 1 2 3 Remarks 1 1 2 2 1 1 1 1 1 1 4 4 2 - 1 1 1 4 4 2 - Includes code NJ in kit Replaces 203-32560 Replaces 757-15750 Build 16 only Build 16 Heavy Duty Silencer (not engine mounted) Not Illustrated Description Part Number Accessory Kit Code NC ..................................................570-15780 Silencer Assembly .......................................................... 027-06332 Silencer Body ..............................................................027-06320 Flange ......................................................................... 366-01265 Joint .............................................................................366-01266 Screw - 1/2" UNF x 11/4" ................................................ 270-00077 Nut - 1/2" UNF ............................................................... 270-00006 Spring Washer - 1/2" diameter ......................................027-00394 90 TS/TR 1 2 3 Remarks 1 1 1 2 1 4 4 4 1 1 1 2 1 4 4 4 1 Not Build 16 1 Not Build 16 1 2 1 4 4 4 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Heavy Duty Silencer - TS2,3 Illustration T411 No. Description 1 2 3 4 5 6 7 8 9 10 Part Number 1 Accessory Kit Code NB ........................................... 570-32400 Silencer ................................................................ 202-36742 Stud - M10 x 70mm .............................................. 272-00057 Spacer .................................................................. 201-42830 Spacer .................................................................. 201-42520 Silencer Support Bracket ...................................... 202-36891 Joint ...................................................................... 366-01287 Silencer Outlet Bend ............................................. 202-36900 Clamp ................................................................... 737-13060 Setscrew - M10 x 30mm ....................................... 272-00080 Spring Washer ...................................................... 272-00072 - TS 2 3 Remarks 1 1 1 2 1 1 1 1 1 2 2 1 Use with code AE or AX 1 1 2 1 1 1 1 1 2 2 Illustration T411 91 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flexible Exhaust Pipe (1 metre) Illustration T118 No. Description 1 2 3 4 5 6 7 8 Accessory Kit Code NE ........................................... 570-32410 Flexible Exhaust Pipe .............................................. 366-08129 Joint ......................................................................... 366-01287 Setscrew - M10 x 30mm .......................................... 272-00080 Spring Washer ......................................................... 272-00072 Mating Flange .......................................................... 010-21801 Bolt - 3/8”UNF x 13/4” ................................................ 270-00221 Spring Washer ......................................................... 027-00393 Nut........................................................................... 270-00004 Illustration T118 92 Part Number TS/TR 1 2 3 Remarks 1 1 2 2 2 2 4 4 4 1 1 2 2 2 2 4 4 4 1 1 2 2 2 2 4 4 4 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Starter Motor Illustration T324 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number TS/TR 1 2 3 Remarks Accessory Kit Code EK ........................................... 570-30421 Accessory Kit Code EL ............................................ 570-30431 Starter Motor - 12V Lucas ....................................... 202-34963 Starter Motor - 12V Bosch ....................................... 202-42470 Starter Motor - 24V Bosch ....................................... 202-44940 Accessory Kit Code EM ........................................... 570-31750 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Spacer ..................................................................... 202-33180 Earth Terminal Stud ................................................. 272-00605 Stud ......................................................................... 858-00108 Spring Washer ......................................................... 272-00072 Washer .................................................................... 027-00545 Nut ........................................................................... 272-00004 Terminal Lug ..................................................... 064-15649/010 Terminal Lug ..................................................... 064-15651/010 Terminal Lug ..................................................... 064-15648/013 Terminal Lug ..................................................... 064-15649/011 Terminal Lug ..................................................... 064-15648/014 Push-on Connector .......................................... 064-33068/002 Cover ................................................................ 064-33991/002 1 1 2 3 2 3 2 1 1 1 1 1 1 1 1 2 3 2 3 2 1 1 1 1 1 1 1 1 2 3 2 3 2 1 1 1 1 1 1 12V pre-engaged. Includes code EM 24V pre-engaged. Includes code EM Replaced by 12V Lucas type Replaces 202-44941 Spacer kit for Starter Motor with SAE1 flange. Comprises no's 2-7. Illustration T324 93 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 24V Co-axial Starter Illustration T346 No. Description 1 2 3 4 5 6 7 8 Accessory Kit Code EN ........................................... 570-31760 Starter Motor ...........................................................366-07703 Spacer ..................................................................... 202-33160 Stud - M10 x 65mm ................................................. 272-00171 Spring Washer ......................................................... 272-00072 Nut........................................................................... 272-00004 Terminal Lug ..................................................... 064-15648/010 Terminal Lug ..................................................... 064-15649/007 Terminal Lug ..................................................... 064-15651/010 Illustration T346 94 Part Number TS/TR 1 2 3 Remarks 1 1 1 3 3 3 1 1 1 1 1 1 3 3 3 1 1 1 1 Spacer kit. Comprises no's 2-5. 1 1 3 3 3 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Starting Handle Not Illustrated Description Part Number 1 TS/TR 2 3 Remarks Accessory Kit Code EA ................................................... 601-53350 Standard Handle - TS/TR1,2 ....................................... 601-52010 Accessory Kit Code EB ................................................... 570-31690 Long Grip Handle ........................................................ 570-31000 Accessory Kit Code ED .................................................. 570-31710 Long Grip Handle ........................................................ 570-30112 Accessory Kit Code EF ................................................... 570-31730 Long Grip Handle ........................................................ 570-30451 Starting Dog ................................................................. 201-31951 Accessory Kit Code MEG ............................................... 570-60340 Starting Handle Assembly ........................................... 854-00526 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Gear end - short grip (standard) 'Flush' type Gear end - long grip 'Flush' type Gear end hydraulics - assembled Gear end hydraulics - kit form Marine Starting Handle For use with code MER 95 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Limited Kickback Starting Handle - Gear End Illustration T420 No. Description 1 2 3 4 5 6 7 8 Part Number Accessory Kit Code ER ........................................... 570-35724 Starting Dog Assembly ............................................201-47660 Bissel Pin .................................................................601-43750 End Cover Joint ....................................................... 201-33011 End Cover Assembly ...............................................201-47990 Bearing Housing Assembly ...................................... 201-47711 Bolt ..........................................................................272-00657 Washer ....................................................................272-00688 Starting Handle Assembly ....................................... 201-47692 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 Replaces 570-35721 Replaces 201-33853 Replaces 201-47710. See Note Replaces 272-00243 Replaces 201-47690 Note: Bearing Housing Assemblies 201-47711 and 201-47710 are not interchangeable. Limited Kickback Starting Handle - Gear End Hydraulics Illustration T419 No. Description 1 2 3 4 5 6 7 8 Part Number Accessory Kit Code EX ........................................... 570-35725 Starting Dog Assembly ............................................201-47660 Bissel Pin .................................................................601-43750 End Cover Joint ....................................................... 201-33011 End Cover Assembly ...............................................201-47993 Bearing Housing Assembly ...................................... 201-47711 Bolt ..........................................................................272-00657 Washer ....................................................................272-00688 Starting Handle Assembly ....................................... 201-47701 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 4 4 1 Note: Bearing Housing Assemblies 201-47711 and 201-47710 are not interchangeable. 96 1 1 1 1 1 1 4 4 1 Replaces 570-35722 Replaces 570-31071 Replaces 201-47710. See Note Replaces 272-00243 Replaces 201-47700 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T420 Illustration T419 97 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Alternator - TS/TR2, 3 - Build 05 Illustration T138 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 98 Part Number Alternator - Lucas .................................................... 382-08919 Mounting Bracket .................................................... 366-07048 Setscrew - M8 x 25mm ............................................272-00040 Copper Washer ....................................................... 616-01608 Spacer ..................................................................... 366-07054 Bolt - M8 x 130mm ..................................................272-00352 Washer ....................................................................027-00184 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Alternator Pulley ...................................................... 366-07686 Belt ..........................................................................601-37010 Stud - 7/16“ UNF/UNC x 5 1/2” ............................... 270-00398 Spacer ..................................................................... 366-07179 Adjusting Link .......................................................... 366-07045 Spring Washer ......................................................... 027-00985 Nut........................................................................... 270-00005 Spacer ..................................................................... 366-07051 Bolt M8 x 60mm ...................................................... 272-00045 Washer ....................................................................027-00184 Washer ....................................................................027-00545 Pulley - Crankshaft Drive .........................................201-32961 Setscrew .................................................................272-00040 Springwasher .......................................................... 272-00071 Dowel ...................................................................... 291-22470 Extension Shaft ....................................................... 201-32910 Stud .............................................................................. 363245 Shim ........................................................................ 201-32970 TS/TR 1 2 3 Remarks - 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T138 99 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Alternator - TS2,3 Not Illustrated Description Part Number Accessory Kit Code EP ................................................... 570-35760 Bracket ........................................................................... 201-43973 Setscrew ......................................................................... 272-00039 Spring Washer ................................................................ 272-00071 Bracket Assembly ...........................................................366-09062 Nut ................................................................................272-00003 Alternator ........................................................................ 366-08009 Pulley .............................................................................. 201-43782 Bolt ................................................................................272-00352 Spacer ............................................................................ 366-08241 Adjusting Bracket ...........................................................201-43984 Setscrew ......................................................................... 272-00040 Plain Washer .................................................................. 272-00082 Belt ................................................................................751-17560 Connector Plug ............................................................... 757-19520 Washer ................................................................................ 785632 Washer ................................................................................ 785642 100 TS/TR 1 2 3 Remarks - 1 1 6 9 1 2 1 1 1 1 1 4 3 1 1 1 2 1 1 6 9 1 2 1 1 1 1 1 4 3 1 1 1 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Variable Speed Control - Lever Operated Engine Mounted Illustration T115 No. Description 1 2 3 4 5 6 7 8 9 Part Number Accessory Kit Code KB ........................................... 570-31911 Control Lever assembly ........................................... 202-34222 Connecting Plate .................................................. 202-34210 Anchor Plate ......................................................... 202-34181 Spring Disc Washer .............................................. 601-33110 Hand Lever ........................................................... 601-33061 Adjusting Screw .................................................... 601-33120 Copper Washer .................................................... 366-07279 Cheese Head Screw - M6 x 12mm .......................... 272-00120 Washer .................................................................... 027-00618 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 Illustration T115 101 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Variable Speed Control - Cable Operated Illustration T423 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Accessory Kit Code KA - TS/TR1 ............................ 570-32870 Accessory Kit Code KA - TS/TR2,3 ......................... 570-31901 Accessory Kit Code KC - TS/TR1 ............................ 570-32900 Accessory Kit Code KC - TS/TR2,3 ......................... 570-31921 Lever .......................................................................366-07068 Cheese Head Screw - M6 x 12mm ..........................272-00120 Copper Washer ....................................................... 291-26090 Mounting Bracket - TS/TR1 ..................................... 201-41070 Setscrew - M6 x 20mm ............................................ 272-00117 Mounting Bracket - TS/TR2,3 .................................. 366-07912 Setscrew - M6 x 14mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Spring ...................................................................... 601-33771 Washer ....................................................................027-00618 Control Lever and Cable Assembly ......................... 366-07069 Washer ....................................................................366-06926 Cable End Adjuster ..................................................366-07070 Swivel Connector .....................................................366-07071 Illustrator T423 102 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 - Less cable and lever 1 Less cable and lever 1 1 1 1 2 2 1 1 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Two Speed Control - TS/TR1 Illustration T401 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number Accessory Kit Code KG ........................................... 570-33200 Spacer ..................................................................... 601-41700 Adjusting Link .......................................................... 201-41800 Washer .................................................................... 272-00364 Spring Washer ......................................................... 272-00070 Bolt - M6 x 30mm .................................................... 272-00035 Spring ...................................................................... 201-53140 Bolt - M6 x 25mm .................................................... 272-00256 Spacer ..................................................................... 601-41700 Washer .................................................................... 272-00364 Spring Washer ......................................................... 272-00070 Nut ........................................................................... 272-00002 Speed Control Lever ................................................ 366-08282 Spring Washer ......................................................... 272-00070 Setscrew - M6 x 12mm ............................................ 272-00032 Washer ............................................................. 064-06612/006 TS/TR 1 2 3 Remarks 1 2 1 2 2 2 1 1 1 2 1 1 1 1 1 2 - - Replaces 201-41791 - Illustration T401 103 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Two Speed Control - TS/TR2,3 Illustration T402 No. Description 1 2 3 4 5 6 7 8 9 10 Accessory Kit Code KG ........................................... 570-33460 Spacer ..................................................................... 601-41700 Spring Carrier Plate ................................................. 201-42990 Spring Washer ......................................................... 272-00070 Bolt - M6 x 25mm .................................................... 272-00256 Spring ...................................................................... 201-53140 Setscrew - M6 x 12mm ............................................272-00032 Washer ....................................................................027-00618 Nut........................................................................... 272-00002 Speed Control Lever ................................................ 366-08252 Washer ............................................................. 064-06612/006 Illustration T402 104 Part Number TS/TR 1 2 3 Remarks - 1 2 1 4 2 1 2 1 1 1 3 1 2 1 4 2 1 2 1 1 1 Replaces 366-07167 3 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Two Speed Solenoid Illustration T233 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number Solenoid .................................................................. 366-07216 Connector ................................................................ 201-42630 Nut - 1/4“ UNF ........................................................ 270-00002 Setscrew - M6 x 16mm ............................................ 272-00034 Spring Washer ......................................................... 272-00070 Nut - M6 .................................................................. 272-00002 Setscrew - M8 x 30mm ............................................ 272-00041 Spring Washer ......................................................... 272-00071 Mounting Bracket .................................................... 366-07214 Link .......................................................................... 366-07215 Split Pin ................................................................... 027-01986 Washer ............................................................. 064-06612/004 Speed Control Lever ................................................ 366-06946 Cheese Head Screw - M6 x 12mm .......................... 272-00120 Spring Washer .................................................. 064-02582/003 Terminal ............................................................ 064-15649/012 TS/TR 1 2 3 Remarks - 1 1 1 4 4 4 3 3 1 1 4 4 1 1 1 2 1 1 1 4 4 4 3 3 1 1 4 4 1 1 1 2 Illustration T233 105 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 1,8 Metre Cable Operated Remote Stop Illustration T111 No. Description Part Number Accessory Kit Code KD - TS/TR1 ............................ 570-33180 Accessory Kit Code KD - TS/TR2,3 ......................... 570-31930 Cable Mounting Bracket - TS/TR1 ........................... 201-41070 Setscrew - M6 x 20mm ............................................ 272-00117 1 Cable Mounting Bracket - TS/TR2,3 ........................ 202-35990 2 Setscrew - M6 x 16mm ............................................272-00034 3 Spring Washer ......................................................... 272-00070 4 Cable .......................................................................202-36050 5 Return Spring .......................................................... 382-07369 6 Locating Washer .....................................................366-06926 Stopping Lever - TS/TR1 ......................................... 201-41140 7 Stopping Lever - TS/TR2,3 ......................................202-36030 8 Cheese Head Screw - M5 x 12mm ..........................272-00062 9 Spring Washer ......................................................... 272-00069 10 Washer ....................................................................027-01698 Swivel Connector - TS/TR1 ..................................... 201-41130 11 Swivel Connector - TS/TR2,3 .................................. 366-07071 Illustration T111 106 TS/TR 1 2 3 Remarks 1 1 2 2 1 1 1 1 2 2 2 1 - 1 1 2 2 1 1 1 1 2 2 2 1 1 1 2 2 1 1 1 1 2 2 2 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Dumper Accessories (Loose) Illustration T425 No. Description 1 2 3 4 5 6 7 8 - Part Number 1 TS/TR 2 3 Remarks Accessory Kit Code XD ........................................... 570-41310 Locknut ......................................................................... 707004 Washer ......................................................................... 785352 Bolt - M6 x 60mm ......................................................... 705231 Eye Bolt ........................................................................ 362612 Speeder Spring ............................................................ 314554 Pipe Connection ........................................................... 365253 Dumper Hook-up Bracket Kit ................................... 570-34940 Speed Control Lever ............................................. 366-07888 Screw - M6 x 12mm ............................................. 272-00120 Spring Washer ...................................................... 272-00070 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Not part of kit Not part of kit Not part of kit Not part of kit Illustration T425 107 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Electronic Governor Adaptor Illustration T151 No. Description 1 2 3 4 5 6 7 8 108 Part Number Accessory Kit Code KE ........................................... 570-33080 Control Lever ...........................................................570-33100 Stopping Control Lever ............................................201-31780 Nut........................................................................... 272-00002 Spring Washer ......................................................... 272-00070 Spring ...................................................................... 601-32670 ’O’ Ring ................................................................... 201-13120 End Cover Joint ....................................................... 201-33010 Door Joint ................................................................ 201-30610 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T151 109 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Shaft Extension - Flywheel End Illustration T171 No. Description 1 2 3 4 5 6 Accessory Kit Code BA ........................................... 570-31460 Accessory Kit Code BB ........................................... 602-51620 Accessory Kit Code BC ........................................... 570-31470 Short Shaft Extension - TS/TR1 .............................. 602-38680 Long Shaft Extension .............................................. 202-35271 Long Shaft Extension .............................................. 202-35272 Bolt - M12 x 50mm ..................................................272-00254 Bolt - M12 x 55mm ..................................................272-00177 Spring Washer ......................................................... 272-00073 Illustration T171 110 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 3 3 1 1 1 1 6 6 6 1 1 1 1 6 6 6 40mm diameter. Comprises 2, 5 & 6 40mm diameter. Comprises 1, 4 & 6 Unmachined. Comprises 3, 5 & 6 3 bolt fixing Unmachined Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Shaft Extension - Gear End Illustration T52 No. Description 1 2 3 4 5 6 Part Number Accessory Kit Code BW .......................................... 570-31580 End Cover ............................................................... 201-47981 Oil Seal .................................................................... 601-39550 Crankshaft Extension .............................................. 202-35441 Stud ......................................................................... 202-35430 Oil Seal .................................................................... 201-30690 End Cover Joint ....................................................... 201-33013 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 40mm diameter 1 Replaces 201-33850 1 1 1 1 1 Illustration T52 111 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Shaft Extension Kit - TS/TR2,3 Illustration T145 No. Description 1 2 3 Accessory Kit Code XA ........................................... 570-32880 Extension Shaft ....................................................... 202-41310 Bolt - M12 x 1.75-6g x 55mm .................................. 272-00177 Spring Washer - M12 .............................................. 272-00073 Illustration T145 112 Part Number TS/TR 1 2 3 Remarks 1 1 6 6 1 1 6 6 1 1 6 6 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Shaft Extension - Gear End - Build 40 Illustration T146 No. Description 1 2 3 4 5 6 7 Part Number Crankshaft Pinion .................................................... 202-39890 Oil Seal .................................................................... 201-30690 Crankshaft Extension .............................................. 202-39870 Driving Key .............................................................. 202-41250 Stud ......................................................................... 202-39880 Nut ........................................................................... 202-41690 Disc Spring Washer ................................................. 639-11070 TS/TR 1 2 3 Remarks 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 Illustration T146 113 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Oil Distribution Block - Flexible Pipes Illustration T150 No. Description 1 2 3 4 5 6 7 8 9 10 Accessory Kit Code LG ........................................... 570-17100 Swivel Union Plug .................................................... 366-07039 Copper Washer ....................................................... 616-01608 Distribution Block Assembly .................................... 366-07157 Plug ...................................................................... 366-07041 Plug ...................................................................... 008-03019 Union .................................................................... 291-21141 Copper Washer .................................................... 600-00106 Distribution Block ..................................................366-07129 Flexible Pipe ......................................................... 366-07518 Washer ....................................................................027-00184 Setscrew - M10 x 25mm .......................................... 272-00067 Illustration T150 114 Part Number TS/TR 1 2 3 Remarks 1 1 2 1 1 1 1 2 1 1 4 2 1 1 2 1 1 1 1 2 1 1 4 2 1 1 2 1 1 1 1 2 1 Replaces 366-07151 1 4 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Oil Distribution Block - Steel Pipes - TS/TR2,3 Illustration T178 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number Accessory Kit Code LF ............................................ 570-33090 Swivel Union Plug .................................................... 366-07039 Copper Washer ....................................................... 616-01608 Pipe Assembly ......................................................... 366-07112 Oil Distribution Block Assembly ............................... 366-07114 Plug ...................................................................... 366-07041 Plug ...................................................................... 008-03019 Union .................................................................... 291-21141 Copper Washer .................................................... 600-00106 Oil Distribution Block ............................................ 366-07129 Bracket Assembly .................................................... 366-07110 Bolt - M8 x 40mm .................................................... 272-00043 Setscrew - M10 x 25mm .......................................... 272-00067 Washer .................................................................... 272-00072 Nut ........................................................................... 272-00018 TS/TR 1 2 3 Remarks - 1 1 2 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 2 1 Replaces 366-07151 1 1 2 2 2 Illustration T178 115 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Oil Distribution Block - TR2 Illustration T431 No. Description 1 2 3 4 5 6 7 8 9 10 116 Part Number Accessory Kit Code JG ............................................570-37360 Spring Washer ......................................................... 272-00072 Bolt - M10 x 40mm .................................................. 272-00116 Union .......................................................................366-07038 Swivel Union Plug .................................................... 366-07039 Plug ......................................................................... 366-07041 Flexible Pipe Assembly ........................................... 366-07518 Spacer ..................................................................... 382-07208 Copper Washer ....................................................... 616-01608 Oil Distribution Block ...............................................757-12100 Oil Pressure Switch ................................................. 757-15420 TS/TR 1 2 3 Remarks - 1 2 2 1 1 1 1 2 2 1 1 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T431 117 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Temperature Switch Illustration T80 No. Description Part Number Accessory Kit Code JA ............................................570-34200 Accessory Kit Code JB ............................................570-32390 Accessory Kit Code JM ........................................... 570-36820 Accessory Kit Code JK ............................................570-42170 1 Head Switch - up to 1850r/min ................................382-08564 Head Switch - above 1851r/min ............................... 202-36650 Head Switch ............................................................ 382-09120 Head Switch ............................................................ 366-07221 2 Push-on Connector .......................................... 064-33068/001 3 Cover ................................................................ 064-33991/001 Accessory Kit Code JC - TS/TR1 ............................ 570-33220 Accessory Kit Code JC - TS/TR2,3 ......................... 570-30540 4 Air Temperature Switch ........................................... 202-45310 5 Moulded Seal .......................................................... 202-37580 6 Mounting Bracket .................................................... 202-36670 7 Clamp ...................................................................... 382-08102 8 Setscrew - M6 x 12mm ............................................272-00032 9 Spring Washer ......................................................... 272-00070 10 Push-on Connector .......................................... 064-33068/001 11 Cover ................................................................ 064-33991/001 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 Note: For wiring cable loom refer to "Cable Loom - Protective Switches" (Code WC). 118 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 Up to 1850 r/min, NC contacts Above 1851 r/min, NC contacts Up to 1850 r/min, NO contacts NC contacts Set at 150°C break on rise Set at 130°C break on rise Set at 150°C make on rise Set at 130°C make on rise Kit comprising no's 4, 5, 10, 11 Kit comprising no's 4-11 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T80 119 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Oil Pressure Switch Illustration T294 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number Accessory Kit Code JD ............................................570-30512 Swivel Union Plug .................................................... 366-07039 Copper Washer ....................................................... 616-01608 Flexible Pipe Assembly ........................................... 366-07518 Oil Distribution Block Assembly ............................... 366-07129 Washer ......................................................................... 785515 Setscrew - M10 x 25mm .......................................... 272-00067 Copper Washer ....................................................... 600-00106 Oil Pressure Switch ................................................. 757-15721 Cover .......................................................................757-17390 Union ....................................................................... 291-21141 Setscrew .................................................................008-03019 Push Button ............................................................. 366-06378 Push-on Connector ................................................. 757-14150 Push-on Connector .......................................... 064-33380/001 Cover ................................................................ 064-33991/001 Cable Link Assembly ...............................................366-06433 Cable Assembly ...................................................... 366-06934 Cable Assembly ...................................................... 366-06988 Relay .......................................................................382-07974 Cheese Head Screw......................................... 064-06772/002 Spring Washer .................................................. 064-02582/002 Nut.................................................................... 064-06611/003 Cover .......................................................................757-14160 TS/TR 1 2 3 Remarks 1 1 2 1 1 4 2 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 Note: For wiring cable loom refer to "Cable Loom - Protective Switches" (Code WC). 120 1 1 2 1 1 4 2 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 1 Includes code LG 1 2 1 1 Replaces 366-07151 4 2 2 1 Replaces 757-15720 & 366-07040 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T294 121 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Control Solenoid - TS/TR2, 3 Illustration T356 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 - Part Number Accessory Kit Code JE ............................................570-31882 Solenoid - 12V ......................................................... 366-07197 Solenoid - 24V ......................................................... 366-07198 Locking Nut ............................................................. 270-00002 Solenoid Link Assembly .......................................... 366-07913 Bracket .................................................................... 366-07911 Setscrew .................................................................272-00033 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Stopping Lever ........................................................366-07190 Cheese Head Screw - M4 x 12mm ..........................272-00062 Safety Spring Washer .............................................. 272-00084 Cable Assembly ...................................................... 366-06906 Connector ......................................................... 064-33068/002 Cover ................................................................ 064-33991/002 Cable Assembly ...................................................... 366-07204 Cable Loom ............................................................. 366-07207 Nylon Washer .......................................................... 366-08093 Circuit Breaker - 12V 6A .......................................... 366-08092 Label .......................................................................027-07893 Label .......................................................................027-07894 Note: Circuit breaker replaces 10A fuse 382-08043 and holder 382-08042 122 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 2 2 4 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 1 2 2 1 1 1 1 1 1 1 See Note 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T356 123 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Fuel Control Solenoid - TS/TR1 (Later Type) Illustration T427 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 - 124 Part Number Accessory Kit Code JE ............................................570-32841 Solenoid - 12V ......................................................... 366-07197 Solenoid - 24V ......................................................... 366-07198 Nut........................................................................... 270-00002 Solenoid Link Assembly .......................................... 366-07913 Solenoid Support Bracket ........................................ 366-08255 Solenoid Mounting Bracket ......................................366-08256 Capscrew - M6 x 12mm ........................................ 272--00167 Lockwasher - 6mm ..................................................272-00086 Setscrew - M10 x 20mm .......................................... 272-00241 Spring Washer ......................................................... 272-00072 Washer ....................................................................027-00545 Stopping Lever ........................................................366-07190 Cheese Head Screw - M4 x 12mm ..........................272-00062 Safety Spring Washer .............................................. 272-00084 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Nut........................................................................... 270-00002 Cable Assembly ...................................................... 366-06906 Connector ......................................................... 064-33068/002 Cover ................................................................ 064-33991/002 Cable Assembly ...................................................... 366-07204 Cable Loom ............................................................. 366-07207 Nylon Washer .......................................................... 366-08093 Circuit Breaker - 12V 6A .......................................... 366-08092 Label .......................................................................027-07893 Label .......................................................................027-07894 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 - - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T427 125 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Gauge Panel Illustration T99 No. Description 1 2 3 4 5 6 7 8 9 Accessory Kit Code PA ............................................570-32421 Gauge Panel - less gauges ..................................... 382-07070 Flexible Mounting .................................................... 064-07640 Spring Washer .................................................. 064-02582/002 Nut.................................................................... 064-06610/003 Mounting Bracket .................................................... 366-07042 Setscrew - M10 x 25mm .......................................... 272-00067 Spring Washer ......................................................... 272-00072 Spacer - TS/TR1 .....................................................396-18000 Washer ....................................................................027-00184 Grommet .................................................................382-07342 Illustration T99 126 Part Number TS/TR 1 2 3 Remarks 1 1 3 6 6 1 2 2 2 2 1 1 1 3 6 6 1 2 2 2 1 1 1 3 6 6 1 2 2 2 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Oil Pressure Gauge - TS/TR1 Illustration T229 No. Description 1 2 3 4 5 6 7 8 9 Part Number Mounting Bracket .................................................... 201-41160 Setscrew - M6 x 12mm ............................................ 272-00032 Setscrew - M6 x 16mm ............................................ 272-00034 Spring Washer ......................................................... 272-00070 Oil Pressure Gauge ................................................. 351-15160 Self-tapping Screw .................................................. 291-37460 Oil Pipe Assembly ................................................... 201-41190 Swivel Union Plug .................................................... 366-07039 Copper Washer ....................................................... 616-01608 TS/TR 1 2 3 Remarks 1 1 2 3 1 3 1 1 1 - - Illustration T229 127 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Oil Pressure Gauge Illustration T104 No. Description 1 2 3 4 - Accessory Kit Code PE ........................................... 570-32011 Oil Pressure Gauge ................................................. 370-12970 Flexible Pipe ............................................................ 366-07044 Swivel Union Plug .................................................... 366-07039 Copper Washer ....................................................... 616-01608 Adaptor ....................................................................291-37920 Illustration T104 128 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Temperature Gauge Illustration T109 No. Description 1 2 3 4 5 6 7 Part Number Accessory Kit Code PF ............................................ 570-32020 Temperature Gauge ................................................ 370-12991 Probe Mounting Bracket .......................................... 202-36670 Clamp ...................................................................... 382-08102 Setscrew - M6 x 12mm ............................................ 272-00032 Spring Washer ......................................................... 272-00070 Locknut .................................................................... 027-00017 Cable Tie .......................................................... 064-32790/001 TS/TR 1 2 3 Remarks 1 1 1 1 2 2 1 4 1 1 1 1 2 2 1 4 1 1 1 1 2 2 1 4 Illustration T109 129 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Vibration Running Hour Recorder Illustration T110 No. Description 1 2 3 4 5 Accessory Kit Code PK ........................................... 570-32030 Bracket ....................................................................202-36530 Vibration Hour Recorder .......................................... 636-21651 Spacer ..................................................................... 351-22010 Spring Washer ......................................................... 272-00070 Bolt - M6 x 35mm .................................................... 272-00191 Illustration T110 130 Part Number TS/TR 1 2 3 Remarks 1 1 1 2 2 2 1 1 1 2 2 2 1 1 1 2 2 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Electrical Running Hour Recorder Not Illustrated Description Part Number 1 TS/TR 2 3 Remarks Accessory Kit Code PG .................................................. 570-30520 Electrical Running Hour Recorder .................................. 757-14501 Cable .............................................................................. 691-01355 Cable .............................................................................. 366-06966 1 1 1 1 1 1 1 1 1 1 Replaces 367-14074 1 1 Ammeter Not Illustrated Cannot be used with Nicsa charging system Description Part Number Ammeter ......................................................................... 291-37050 Terminal ................................................................... 064-15649/007 Cable .............................................................................. 366-07324 TS/TR 1 2 3 Remarks 1 2 1 1 2 1 1 2 1 131 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Air Cleaner - Paper Element Illustration T295 No. Description 1 1 2 3 4 5 Accessory Kit Code AA - TS/TR1 ............................ 570-33740 Accessory Kit Code AA - TS/TR2,3 ......................... 570-31381 Accessory Kit Code AO - TS/TR3............................ 570-36100 Air Cleaner - TS/TR1 ...............................................366-07028 Air Cleaner - TS/TR2,3 ............................................366-07186 Air Cleaner - TR3 .................................................... 366-07721 Element ................................................................ 366-07188 Element ................................................................ 366-07723 Clip ............................................................................ 365250 Sleeve ..................................................................... 366-08094 Hose Clip .................................................................027-04234 Illustration T295 132 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TR3 up to 1800 r/min TR3 above 1801 r/min TR3 up to 1800r/min TR3 above 1801r/min TR3 up to 1800r/min TR3 above 1801r/min Not part of kit Not part of kiT Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Air Cleaner - Foam Element - TS/TR2,3 Illustration T184 No. Description 1 2 3 4 5 Part Number Accessory Kit Code AB ........................................... 570-31391 Air Cleaner - TS/TR2,3 ............................................ 366-07187 Element ................................................................ 366-07189 Clip ............................................................................ 365250 Sleeve ..................................................................... 366-08094 Hose Clip ................................................................. 027-04234 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 1 1 1 1 1 Not part of kit 1 Not part of kit Illustration T184 133 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Heavy Duty Air Cleaner - TS/TR1 Replaced from 4200531TS1 by Cyclonic type Illustration T337 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 134 Part Number Inlet Manifold ...........................................................201-37861 Joint ......................................................................... 201-33420 Stud - M6 x 30mm ................................................... 272-00304 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00379 Mounting Bracket .................................................... 201-42800 Steady Bracket ........................................................201-44680 Bolt - M6 x 35mm .................................................... 272-00191 Spacer ..................................................................... 202-33960 Spring Washer ......................................................... 272-00070 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Mounting Band Assembly ........................................ 382-04373 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Air Cleaner ..............................................................602-41740 Element ................................................................ 602-41760 Cover .......................................................................201-39000 Tube ........................................................................ 201-42770 Air Inlet Hose ...........................................................201-38990 Hose Clip .................................................................027-04234 Inlet Cap .................................................................. 382-04372 TS/TR 1 2 3 Remarks 1 2 2 2 2 1 1 2 2 2 3 3 1 1 2 4 4 4 1 1 1 1 2 4 1 - - One each side of the air cowling - For fuel filter fixing - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T337 135 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Cyclonic Air Cleaner - TS/TR1 Front Mounted from 4200531TS1 Illustration T406 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 136 Part Number Accessory Kit Code AC ........................................... 570-41580 Inlet Manifold ...........................................................201-37861 Joint ......................................................................... 201-33420 Stud - M6 x 30mm ................................................... 272-00304 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00379 Mounting Bracket .................................................... 366-08085 Bolt - M6 x 30mm .................................................... 272-00035 Spacer ..................................................................... 601-41700 Spring Washer ......................................................... 272-00070 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Setscrew - M8 x 25mm ............................................272-00040 Spring Washer ......................................................... 272-00071 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Air Cleaner Assembly .............................................. 366-08107 Main Element ....................................................... 366-08105 Safety Element .....................................................366-08106 Hose Clip .................................................................027-04234 Tube ........................................................................ 201-42770 Air Inlet Hose ...........................................................201-38990 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 2 2 2 3 3 1 1 2 2 2 1 1 1 4 1 2 - - Not for use with code FB - For fuel filter fixing - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T406 137 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Medium Duty Dry Type Air Cleaner - TS/TR1 Illustration T417 No. Description 1 2 3 4 138 Part Number Accessory Kit Code AJ ............................................570-33750 Air Cleaner - 8" ........................................................366-07028 Element ................................................................ 366-07188 Vertical Air Inlet Manifold .........................................201-37861 Stud - M6 x 30mm ................................................... 272-00304 Manifold Joint .......................................................... 201-33420 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 - - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T417 139 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 61/2" Side Mounted Cyclonic Air Cleaner - TS/TR2,3 TR3 Engines up to 2500 r/min only Illustration T235 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 - Air Cleaner Kit - 2 Cyl .............................................. 570-34230 Air Cleaner Kit - TS3 ................................................ 570-34250 Air Cleaner Kit - TR3 ...............................................570-41330 Air Cleaner Assembly .............................................. 366-07280 Element ................................................................ 366-07282 Mounting Band .....................................................382-04377 Manifold Adaptor .....................................................366-07202 Joint ......................................................................... 202-33231 Mounting Plate - 2 Cyl ............................................. 366-07437 Mounting Plate - 3 Cyl ............................................. 366-07283 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Setscrew - M10 x 20mm .......................................... 272-00241 Spring Washer ......................................................... 272-00072 Nut - M10 ................................................................ 272-00004 Hose - 2 Cyl ............................................................. 203-35580 Hose - 3 Cyl ............................................................. 366-05870 Hose Clip .................................................................027-04234 Fanshroud - TS2-3/TR2 .......................................... 366-07227 Fanshroud - TR3 .....................................................366-08048 Lock Washer ...........................................................201-30950 Spring Washer - TR3 ...............................................272-00070 Note: Must be fitted to allow air cleaner mounting. 140 Part Number TS/TR 1 2 3 Remarks - 1 1 1 2 1 1 1 2 2 4 4 4 1 2 1 6 - 1 1 1 1 2 1 1 1 2 2 4 4 4 1 2 1 See Note 1 See Note 6 3 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T235 141 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 7" Side Mounted Cyclonic Air Cleaner - TS/TR2,3 Illustration T394 No. Description Part Number Accessory Kit Code AD - TS/TR2 ............................ 570-35651 Accessory Kit Code AD - TS/TR3 ............................ 570-35652 1 Air Cleaner Assembly .............................................. 366-08108 2 Main Element ....................................................... 366-08109 3 Safety Element ..................................................... 366-08110 4 Hose Clip .................................................................027-04234 5 Sleeve ..................................................................... 366-08094 6 Mounting Bracket - TS/TR2 ..................................... 201-47330 Mounting Bracket - TS/TR3 ..................................... 201-47330 7 Setscrew - M8 x 20mm ............................................272-00039 8 Spring Washer ......................................................... 272-00071 9 Nut........................................................................... 272-00003 10 Air Inlet Hose ...........................................................366-08098 11 Hose Clip .................................................................027-04696 12 Fanshroud ............................................................... 366-07227 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 1 4 4 2 1 1 1 Note: Latest kits only suitable for engines fitted with 13.5 litre tanks - mounted vertically instead of horizontally. (Heatshield and special Fanshroud no longer needed). 142 1 1 1 1 1 1 - Replaces 366-08075, See Note 1 Replaces 366-08103, See Note 4 4 2 1 1 1 See Note Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T394 143 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 61/2" Front Mounted Heavy Duty Cyclonic Air Cleaner - TS/TR2,3 Illustration T197 No. Description 1 2 3 4 5 6 7 8 9 Part Number Air Cleaner ..............................................................366-07008 Element ................................................................ 202-33380 Joint ......................................................................... 202-33230 Stud - M8 x 35mm ................................................... 272-00266 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Pre-cleaner ..............................................................382-07900 Setscrew - M8 x 16mm ............................................272-00038 Spring Washer ......................................................... 272-00071 TS/TR 1 2 3 Remarks - 1 1 1 2 2 2 1 1 1 1 See Note 1 1 2 2 2 1 1 1 Note: Air cleaner no longer available. To convert to current 7" cyclonic air cleaner (Code AE) use Conversion Kit SK2150/90 144 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T197 145 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 7" Front Mounted Cyclonic Air Cleaner - TS/TR2,3 Illustration T397 First fitted on the following engines: 4103375TS2 4200321TR2 4103291TS3 4100643TR3 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 146 Part Number Accessory Kit Code AE - TS/TR2 ............................ 570-41611 Accessory Kit Code AE - TS/TR3 ............................ 570-41612 Air Cleaner Assembly .............................................. 366-08108 Main Element ....................................................... 366-08109 Safety Element ..................................................... 366-08110 Hose Clip .................................................................027-04696 Mounting Plate ........................................................366-08101 Spacer ..................................................................... 027-07804 Bolt - M6 x 30mm .................................................... 272-00035 Washer ....................................................................027-00618 Air Inlet Manifold - TS/TR2 ......................................202-31004 Air Inlet Manifold - TS/TR3 ......................................203-31005 Air Inlet Hose ...........................................................366-08099 Hose Clip .................................................................027-04234 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Bracket ....................................................................201-38071 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Bolt - M6 x 35mm .................................................... 272-00191 Washer ....................................................................027-00082 Bolt - M8 x 80mm .................................................... 272-00128 TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 3 2 8 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 2 8 1 1 1 2 2 2 1 1 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T397 147 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual 7" Front Remote Mounted Cyclonic Air Cleaner - TS/TR2,3 Illustration T398 No. Description 1 2 3 4 5 6 7 8 9 - Accessory Kit Code AG - TS/TR2,3 ......................... 570-41670 Air Cleaner Assembly .............................................. 366-08108 Main Element ....................................................... 366-08109 Safety Element ..................................................... 366-08110 Sleeve ..................................................................... 366-08094 Air Inlet Hose ...........................................................366-08098 Hose Clip .................................................................027-04234 Spigot ...................................................................... 366-07657 Air Hose .................................................................. 366-06986 Hose Clip .................................................................027-04696 Setscrew - M8 x 20mm ............................................272-00039 Nut........................................................................... 272-00003 Spring Washer ......................................................... 272-00071 Note: Replaces 366-07280 (TR3 up to 2500r/min) and 382-04369 (TR3 above 2500r/min) 148 Part Number TS/TR 1 2 3 Remarks - 1 1 1 1 1 1 3 1 1 1 2 2 2 1 1 See Note: 1 1 1 1 3 1 1 1 2 2 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T398 149 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Heavy Duty Oil Bath Air Cleaner - TS/TR1 Illustration T400 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Accessory Kit Code AN ........................................... 570-33880 Oil Bath Air Cleaner ................................................. 201-42700 Inlet/Exhaust Manifold ............................................. 201-42670 Joint ......................................................................... 201-33420 Stud - M8 x 90mm ................................................... 272-00602 Stud - M6 x 30mm ................................................... 272-00304 Joint ......................................................................... 201-42680 Setscrew - M8 x 20mm ............................................272-00039 Spring Washer ......................................................... 272-00071 Washer ....................................................................204-53470 Air Cleaner Stay ...................................................... 201-42690 Spring Washer ......................................................... 027-00984 Setscrew - 7/16“UNC x 7/8” ....................................... 270-00350 Setscrew - M6 x 16mm ............................................272-00034 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Illustration T400 150 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 - - One each side of air cowling - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Medium Duty Oil Bath Air Cleaner Illustration T162 No. Description 1 2 3 4 Part Number Accessory Kit Code AK - TS/TR1 ............................ 570-32770 Accessory Kit Code AR - TS/TR2 ............................ 570-36901 Accessory Kit Code AR - TS/TR3 ............................ 570-36902 Oil Bath Air Cleaner ................................................. 203-11422 Hose Clip ................................................................. 027-04234 Bush ........................................................................ 201-55530 Sleeve ..................................................................... 201-54980 TS/TR 1 2 3 Remarks 1 1 2 1 1 1 1 2 1 1 - Use with code AS 1 TR3 up to 2000 r/min 1 2 1 1 Note: On the TS/TR2 Accessory Kit Code AR also includes: Air Inlet Manifold (202-45880) and Manifold Joint (201-33420) On the TS/TR3 Accessory Kit Code AR also includes: Air Inlet Manifold (203-45880) and Manifold Joint (201-33420) Illustration T162 151 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Power Take-Off 8" Newage SAE5 Illustration T120 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 152 Part Number Clutch Drive Member ...............................................202-35210 Bolt - M12 x 80 ........................................................272-00368 Spring Washer ......................................................... 272-00073 Bolt - M8 x 30 .......................................................... 272-00041 Spring Washer ......................................................... 272-00071 Dowel ...................................................................... 351-13660 SAE4 - SAE5 Adaptor ............................................. 202-35200 Adaptor Guard ......................................................... 202-34972 Clamping Bracket .................................................... 601-38441 Bolt - M6 x 50mm .................................................... 272-00180 Washer ....................................................................027-00618 Self-locking Nut ....................................................... 272-00024 Bolt - 3/8”UNC x 23/4” ............................................... 270-00780 Spring Washer ......................................................... 027-00393 Washer ....................................................................027-00184 Setscrew - 3/8”UNC x 11/8" ........................................ 270-00485 Spring Washer ......................................................... 027-00393 Power Take-off Assembly ........................................ 366-06978 Clutch Drive Plate .................................................... 366-06984 Friction Plate ...........................................................661-10720 Pressure Plate ......................................................... 366-06983 Setscrew - 5/16“UNF x 3/4" ........................................ 270-00060 Spring Washer ......................................................... 027-00413 Bearing Release ...................................................... 366-06980 Bearing Retainer...................................................... 366-07000 TS/TR 1 2 3 Remarks - 1 1 - 3 3 - 3 3 - 4 4 - 4 4 - 1 1 - 1 1 - 1 1 - 2 2 - 2 2 - 2 2 - 2 2 - 12 12 - 12 12 - 12 12 - 8 8 - 8 8 - 1 1 - 1 1 - 1 1 - 1 1 - 6 6 - 6 6 - 1 1 - 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T120 153 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Overcentre Clutch Illustration T422 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number Accessory Kit Code BE ........................................... 570-31480 1 1 1 71/2" Overcentre Clutch ............................................202-35630 1 1 1 Bolt - 3/8"UNC x 3 1/4" .................................................... 755060 12 12 12 Replaces 270-00373 Spring Washer ......................................................... 027-00393 12 12 12 Setscrew - 5/16"UNC x 1" .......................................... 270-00263 8 8 8 Spring Washer ......................................................... 272-00071 8 8 8 Bearing ....................................................................366-06997 1 1 1 Guard ...................................................................... 202-34972 1 1 1 Clamping Bracket .................................................... 601-38441 2 2 2 Bolt - M6 x 50mm .................................................... 272-00180 2 2 2 Washer ....................................................................027-00618 2 2 2 Self Locking Nut ...................................................... 272-00372 2 2 2 SAE4 Adaptor .......................................................... 202-31852 1 1 1 Drive Member .......................................................... 202-34980 1 1 1 See Note Bolt - M12 x 80mm ..................................................272-00368 3 3 3 Spring Washer ......................................................... 272-00073 3 3 3 Clutch Friction Disc ................................................. 660-13940 1 1 1 Case Bearing ...........................................................660-14010 1 1 1 Note: Drive member Accessory Kit available under code CL (570-31650) consisting of no's 4, 5, 6, 13, 14, 15 154 TS/TR 1 2 3 Remarks Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T422 155 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Flat Belt Pulley - TS/TR1 and TS3 Not Illustrated Description Part Number 1 TS/TR 2 3 Remarks Accessory Kit Code BN - TS/TR1 ...................................570-32950 Pulley .............................................................................. 201-41730 Bolt - M12 x 50mm ......................................................... 272-00254 Spring Washer ................................................................ 272-00073 Accessory Kit Code BF - TS3 .........................................570-37460 Pulley .............................................................................. 201-47510 Flat Belt - 100mm x 6m ..................................................201-47520 Key ................................................................................201-47530 1 1 3 3 - - 1 1 1 1 SAE Adaptor and Guard Illustration T55 No. Description 1 2 3 4 5 6 7 8 9 TS/TR 1 2 3 Remarks Accessory Kit Code CA ........................................... 570-31590 1 1 1 Accessory Kit Code CB ........................................... 570-31600 1 1 1 Adaptor SAE4/5 ....................................................... 202-35200 1 1 1 Adaptor SAE4 .......................................................... 202-31852 1 1 1 Guard ...................................................................... 202-34972 1 1 1 Clamping Bracket .................................................... 601-38441 2 2 2 Bolt - M6 x 50mm .................................................... 272-00180 2 2 2 Washer ....................................................................027-00618 2 2 2 Self-locking Nut ....................................................... 272-00372 2 2 2 Bolt - 3/8”UNC x 23/4” ................................................ 270-00780 12 12 12 Spring Washer ......................................................... 270-00393 12 12 12 Washer ....................................................................027-00184 12 12 12 Illustration T55 156 Part Number For Adaptor SAE4/5 For Adaptor SAE4 51mm wide 51mm wide Replaces 202-34970 Required with 202-34970 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Fenner Coupling Illustration T200 No. Description Part Number TS/TR 1 2 3 Remarks Accessory Kit Code BO ........................................... 570-31520 Accessory Kit Code BQ ........................................... 570-31540 1 1 1 1 Accessory Kit Code BL ............................................ 601-53920 1 1 Accessory Kit Code BR ........................................... 570-31550 1 1 Accessory Kit Code BS ........................................... 570-31560 1 1 1 2 3 Accessory Kit Code BX ........................................... 570-31521 (a) Coupling Assembly ............................................ 202-35300 (b) Coupling Assembly ............................................ 202-46160 (c) Coupling Assembly ............................................. 601-53940 Flywheel Coupling Flange ................................ 202-35310 Element ........................................................... 202-35320 1 1 1 1 1 1 1 1 1 1 1 1 - Element ........................................................... 601-42090 1 1 4 Flange ............................................................. 202-35330 1 1 5 6 7 - ‘B’ Flange - Pilot bored .................................... 601-42100 Setscrew - M12 x 35mm .......................................... 272-00240 Spring Washer ......................................................... 272-00073 (a) Taper Lock Bush - 32mm ................................... 202-35340 (b) Taper Lock Bush - 35mm ................................... 202-35341 (c) Taper Lock Bush - 38mm ................................... 202-35344 (d) Taper Lock Bush - 42mm ................................... 202-35343 1 3 3 1 1 1 1 1 3 3 1 1 1 1 1 Comprising no's 1(a) & 2-6 1 For 35mm shaft Comprising no's 1(a), 2-6 & 7(b) 1 For 35mm shaft Comprising no's 1(c), 2-6 1 For 38mm shaft Comprising no's 1(a), 2-6 & 7(c) 1 For 42mm shaft Comprising no's 1(a), 2-6 & 7(d) 1 Comprising no's 1(b) & 2-6 1 With taper lock 1 ’B’ flange 110mm 1 Solid Boss 1 1 Standard element. Included in Coupling Assemblies (a) & (c) 1 Harder element. Included in Coupling Assembly (b) 1 Included in Coupling Assemblies (a) & (b) 1 Included in Coupling Assembly (c) 3 3 1 1 1 1 Illustration T200 157 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Automotive Clutch Drive Member Illustration T59 No. Description 1 2 3 4 5 6 TS/TR 1 2 3 Remarks Accessory Kit Code CH ........................................... 570-31630 1 1 Accessory Kit Code CI ............................................. 570-31640 1 1 Drive Member - 8" .................................................. 202-35210 Drive Member - 9" .................................................. 202-35211 Bolt - M12 x 80mm ..................................................272-00368 Spring Washer ......................................................... 272-00073 Bolt - M8 x 30mm .................................................... 272-00041 Spring Washer ......................................................... 272-00071 Dowel ...................................................................... 351-13660 1 3 3 4 4 1 1 1 3 3 4 4 1 Illustration T59 158 Part Number 1 For 8" Drive Member Use with adaptor code CA or CB 1 For 9" Drive Member Use with adaptor code CA or CB 1 1 3 3 4 4 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Flexible Coupling - TR2 Illustration T339 No. Description 1 2 3 Part Number Centamex Coupling - Pilot Bored ............................ 202-44880 Bolt - M12 x 50mm .................................................. 272-00254 Spring Washer ......................................................... 272-00073 TS/TR 1 2 3 Remarks - 1 3 3 - Illustration T339 159 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Extra Flexible Coupling - TR2 Illustration T418 No. Description 1 2 3 Part Number Accessory Kit Code CY ........................................... 570-34670 Centamex Coupling - Pilot Bored ............................ 202-44890 Bolt - M12 x 50mm ..................................................272-00254 Spring Washer ......................................................... 272-00073 Note: Suitable for TR2 1500 r/min generating sets for 35mm shaft. Illustration T418 160 TS/TR 1 2 3 Remarks - 1 1 3 3 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Hydraulic Pump Adaptor - TS2,3 Not Illustrated Description Part Number Accessory Kit Code HN .................................................. 570-35750 Adaptor ........................................................................... 202-44306 Bolt ..................................................................................... 755686 Copper Washer .............................................................. 201-11890 Stud ................................................................................ 270-01077 Nut ................................................................................ 270-00005 Bolt ................................................................................ 272-00191 Spring Washer ................................................................ 272-00070 Coupling Assembly ......................................................... 757-13252 Bolt ................................................................................ 272-00116 TS/TR 1 2 3 Remarks - 1 1 3 4 1 1 4 4 1 3 1 1 3 4 1 1 4 4 1 3 161 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Hydraulic Pump Adaptor - Gear End 4 bolt pump flange Illustration T77 No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 Accessory Kit Code HF - TS/TR1 ............................ 570-41530 Accessory Kit Code HF - TS/TR2,3 ......................... 570-41540 Pump Gear Assembly ............................................. 570-30293 Pump Gear .............................................................................. Adaptor Plate - TS/TR1 ........................................... 366-08065 Adaptor Plate - TS/TR2,3 ........................................ 366-08063 ’O’ Ring ................................................................... 366-08066 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 6 7 8 Pump to Adaptor Plate Joint .................................... 366-07428 Stud - 1/4“UNF x 13/8” Pump to Adaptor ....................270-00606 Spring Washer ......................................................... 027-00451 Nut........................................................................... 270-00002 Bolt - M8 x 35mm .................................................... 272-00042 1 4 4 4 3 1 4 4 4 3 9 Stud - M8 x 35mm ................................................... 272-00266 10 Spring Washer ......................................................... 272-00071 11 Nut........................................................................... 272-00003 1 4 4 1 4 4 1 4 4 4 3 Replaces 272-00040 (TS/TR1) and 272-00041 (TS/TR2,3) 1 4 4 See Note Replaces 201-38130 Replaces 366-04139 Replaces 201-41381 (TS/TR1) and 366-07427 (TS/TR2,3) Note: Comprises Pump Gear (201-31913) and Drive Pinion (201-31903). It is recommended that these items be fitted as a matched pair. 162 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T77 163 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Hydraulic Pump Adaptor - Gear End 2 bolt pump flange Illustration T319 No. Description 1 2 3 4 5 6 7 8 9 10 11 Part Number Accessory Kit Code HI ............................................. 570-41550 Pump Gear Assembly ............................................. 570-30293 Pump Gear .............................................................................. Adaptor Plate ...........................................................366-08064 ’O’ Ring ................................................................... 366-08066 Pump to Adaptor Plate Joint .................................... 201-32941 Bolt - M8 x 35mm .................................................... 272-00042 Stud - M8 x 35mm ................................................... 272-00266 Spring Washer ......................................................... 272-00071 Nut........................................................................... 272-00003 Stud ......................................................................... 366-07747 Spring Washer ......................................................... 027-00393 Nut........................................................................... 270-00004 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 3 1 4 4 2 2 2 1 1 1 1 1 1 3 1 4 4 2 2 2 1 1 1 1 1 1 3 1 4 4 2 2 2 SAE A hydraulic pump 15 bhp limit See Note: Replaces 366-07217 Replaces 201-41381 Replaces 272-00041 Note: Comprises Pump Gear (201-31913) and Drive Pinion (201-31903). It is recommended that these items be fitted as a matched pair. 164 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T319 165 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Hydraulic Pump Adaptor - Flywheel End 4 bolt pump flange Illustration T122 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number Accessory Kit Code HH ........................................... 570-31830 1 1 1 For 1P3000 pump (or equivalent) Accessory Kit Code HK ........................................... 570-31850 1 1 1 For 2P3000 pump (or equivalent) Adaptor - 1P3000 .................................................... 202-35282 1 1 1 Adaptor - 2P3000 .................................................... 202-35284 1 1 1 Bolt ..........................................................................270-00759 12 12 12 Spring Washer ......................................................... 027-00393 12 12 12 Washer ....................................................................027-00184 12 12 12 Drive Member .......................................................... 202-35361 1 1 1 Replaces 202-35360 See Note: Bolt - M12 x 50mm ..................................................272-00254 3 3 3 Spring Washer ......................................................... 272-00073 3 3 3 Coupling - 1P3000 ................................................... 757-13252 1 1 1 Replaces 601-40110 See Note: Coupling - 2P3000 ................................................... 757-13250 1 1 1 Replaces 601-40120 See Note: Coupling - Pilot Bored .............................................. 757-13251 1 1 1 Replaces 202-35390 See Note: Bolt - M10 x 45mm ..................................................272-00213 3 3 3 Bolt - 1P3000 M6 x 35mm ....................................... 272-00191 4 4 4 Spring Washer ......................................................... 272-00070 4 4 4 Bolt - 2P3000 M6 x 40mm ....................................... 272-00043 4 4 4 Spring Washer ......................................................... 272-00071 4 4 4 Rim Guard ............................................................... 202-34972 1 1 1 Clamping Bracket .................................................... 601-38441 2 2 2 Setscrew .................................................................272-00180 2 2 2 Washer ....................................................................027-00618 2 2 2 Self-locknut ............................................................. 272-00372 2 2 2 Face Guard ............................................................. 366-08033 1 1 1 Note: The later couplings can only be used with Drive Member 201-35361 166 TS/TR 1 2 3 Remarks Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T122 167 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Hydraulic Pump Adaptor - Flywheel End 2 bolt pump flange Illustration T373 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 168 Part Number TS/TR 1 2 3 Remarks Former Accessory Kit Code HJ ............................... 570-34130 1 1 1 Replaces 570-31840 Former Accessory Kit Code HL ............................... 570-34140 1 1 1 Replaces 570-31860 Adaptor - 1P3000 .................................................... 202-35281 1 1 1 Code HJ Adaptor - 2P3000 .................................................... 202-35283 1 1 1 Code HL Bolt 3/8"UNC x 21/4" ..................................................270-00759 12 12 12 Spring Washer ......................................................... 027-00393 12 12 12 Washer ....................................................................027-00184 12 12 12 Drive Member .......................................................... 202-35361 1 1 1 Replaces 202-35360 Bolt - M12 x 50mm ..................................................272-00254 3 3 3 Spring Washer ......................................................... 272-00073 3 3 3 Coupling - 1P3000 ................................................... 202-43220 1 1 1 Code HL Coupling - 2P3000 ................................................... 202-43210 1 1 1 Code HJ Setscrew - 1P3000 M10 x 30mm ............................ 272-00080 2 2 2 Spring Washer ......................................................... 272-00072 2 2 2 Setscrew - 2P3000 M12 x 35mm ............................ 272-00240 2 2 2 Spring Washer ......................................................... 272-00073 2 2 2 Rim Guard ............................................................... 202-34972 1 1 1 Clamping Bracket .................................................... 601-38441 2 2 2 Setscrew .................................................................272-00180 2 2 2 Washer ....................................................................027-00618 2 2 2 Self-locknut ............................................................. 272-00372 2 2 2 Adapter Plate Guard ................................................ 366-08033 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T373 169 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Electric Start Panel - 12V For use with the Synchro charging system Illustration T193A No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17a 18 19 20 21 22 23 24 25 26 27 28 - 170 Part Number Accessory Kit Code WM .......................................... 602-51752 Start Control Panel Assembly .................................. 570-33701 Panel ....................................................................607-10036 Impulse Transmitter Assembly .............................607-10035 Impulse Transmitter ........................................... 602-36870 Push-on Connector ..................................... 064-33068/001 Push-on Connector ..................................... 064-33068/002 Push-on Connector ..................................... 064-33380/002 Insulation Cover .......................................... 064-33991/001 Screw ............................................................ 064-06772/002 Spring Washer ............................................... 064-02582/002 Nut ................................................................. 064-06611/003 Screw ............................................................ 064-06617/012 Spring Washer ............................................... 064-02582/002 Washer .......................................................... 064-06618/004 Nut ................................................................. 064-06614/003 Cable Link Assembly ............................................366-06433 Lamp Holder ......................................................... 366-07228 Lamp ....................................................................605-00012 Lens .............................................................. 064-20787/001 Key Switch ............................................................ 757-16570 Key Switch Cover ................................................. 757-16580 Helvin Button ................................................. 064-13033/008 Blanking Plug ....................................................... 382-08080 Label ....................................................................027-07870 Label ....................................................................027-07871 Back Plate ............................................................... 607-10017 Terminal ............................................................ 064-15648/010 Blade Terminal ......................................................... 366-07230 Cover .......................................................................366-07231 Push-on Connector .......................................... 064-33068/002 Terminal ............................................................ 064-33068/003 Cover ................................................................ 064-33991/002 Key ..........................................................................366-08168 Wiring Diagram ....................................................... 742-00589 Wiring Diagram ....................................................... 742-00591 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 Replaces 607-10016 Replaces 366-07229 Replaces 366-06379 Replaces 027-06269 Replaces 027-06270 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T193A 171 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Electric Start Panel - 12V For use with the Synchro charging system and with provision for two gauges in the panel Illustration T188A No. Description Part Number TS/TR 1 2 3 Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 1 1 1 2 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 3 6 6 6 2 2 2 1 172 Panel .......................................................................366-06937 Impulse Transmitter Assembly ................................366-07229 Impulse Transmitter .............................................. 602-36870 Push-on Connector ........................................ 064-33068/001 Push-on Connector ........................................ 064-33068/002 Cover ............................................................. 064-33991/001 Screw ............................................................... 064-06772/002 Spring Washer .................................................. 064-02582/002 Nut.................................................................... 064-06611/003 Screw ............................................................... 064-06617/012 Spring Washer .................................................. 064-02582/002 Washer ............................................................. 064-06618/004 Nut.................................................................... 064-06611/003 Cable .......................................................................366-06433 Lamp Holder ............................................................ 366-07228 Lamp .......................................................................605-00012 Lens ................................................................. 064-20787/001 Key Switch ............................................................... 366-06379 Helvin Button .................................................... 064-13033/008 Blanking Plug .......................................................... 382-08080 Label .......................................................................027-06356 Grommet .................................................................382-07342 Cable Loom ............................................................. 366-07968 Cable Clip ................................................................ 382-08256 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Mounting Bracket - TS/TR1 ..................................... 201-42660 Mounting Bracket - TS/TR2,3 .................................. 202-36442 Flexible Mounting .................................................... 064-07640 Washer ............................................................. 064-06612/005 Spring Washer .................................................. 064-02582/002 Nut.................................................................... 064-06610/003 Bolt - M10 x 40mm .................................................. 272-00116 Spring Washer ......................................................... 272-00072 Spacer ..................................................................... 382-07208 Key ..........................................................................366-08168 1 1 1 1 2 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 3 6 6 6 2 2 2 1 1 1 1 1 2 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 3 6 6 6 2 2 2 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T188A 173 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Electric Start Panel - 12V For use with the Nicsa charging system Illustration T193B No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 174 Part Number Accessory Kit Code WM .......................................... 570-35441 Control Panel Assembly .......................................... 570-35401 Panel ....................................................................607-10016 Cable Link Assembly ............................................366-06433 Lampholder .......................................................... 366-07228 Lamp ............................................................. 064-09681/001 Lens .............................................................. 064-20787/001 Key Switch ............................................................ 366-06379 Helvin Button ................................................. 064-13033/008 Blanking Plug ....................................................... 382-08080 Label ....................................................................027-10052 Key ..........................................................................366-08168 Back Plate ............................................................... 607-10017 Push-on Connector .......................................... 064-33068/001 Push-on Connector .......................................... 064-33380/001 Insulation Cover ............................................... 064-33991/001 Push-on Connector .......................................... 064-33068/002 Cover ................................................................ 064-33991/002 Terminal ............................................................ 064-33068/004 Cover ................................................................ 064-33991/004 Wiring Diagram ....................................................... 742-00648 Wiring Diagram ....................................................... 742-00796 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T193B 175 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Electric Start Panel - 12V For use with the Nicsa charging system and with provision for two gauges in the panel Illustration T188b No. Description Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 - 176 Accessory Kit Code WA - TS/TR1 ........................... 570-33782 Accessory Kit Code WA - TS/TR2,3 ........................ 570-30553 Panel .......................................................................366-06937 Cable .......................................................................366-06433 Lampholder ............................................................. 366-07228 Lamp ................................................................ 064-09681/001 Lens ................................................................. 064-20787/001 Key Switch ............................................................... 366-06379 Helvin Button .................................................... 064-13033/008 Blanking Plug .......................................................... 382-08080 Label .......................................................................027-06356 Grommet .................................................................382-07342 Cable Loom ............................................................. 366-08146 Cable Clip ................................................................ 382-08256 Setscrew - M6 x 12mm ............................................272-00032 Spring Washer ......................................................... 272-00070 Nut........................................................................... 272-00002 Mounting Bracket - TS/TR2,3 .................................. 202-36442 Mounting Bracket - TS/TR1 ..................................... 201-42660 Flexible Mounting .................................................... 064-07640 Washer ............................................................. 064-06612/005 Spring Washer .................................................. 064-02582/002 Nut.................................................................... 064-06610/003 Bolt - M10 x 40mm .................................................. 272-00116 Spring Washer ......................................................... 272-00072 Spacer ..................................................................... 382-07208 Key ..........................................................................366-08168 Bolt - M10 x 45mm ..................................................272-00213 Nut........................................................................... 272-00004 Wiring Diagram ....................................................... 742-00649 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 3 6 6 6 2 2 2 1 2 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 3 6 6 6 2 4 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 3 6 6 6 2 4 2 1 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T188b 177 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Key Switch and Charge Indicator Illustration T190 No. Description 1 2 3 4 5 Part Number Accessory Kit Code WK .......................................... 572-56250 Key Switch ............................................................... 366-06379 Connector ......................................................... 064-33068/002 Cover ................................................................ 064-33991/002 Connector ......................................................... 064-33068/004 Cover ................................................................ 064-33991/004 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Charge Indicator Lamp Illustration T190 No. Description 6 7 8 9 - Accessory Kit Code WL ........................................... 570-35450 Lampholder ............................................................. 366-07228 Lens ................................................................. 064-20787/001 Lamp ................................................................ 064-09681/001 Key ..........................................................................366-08168 Wiring Diagram ....................................................... 742-00648 Wiring Diagram ....................................................... 742-00796 Note: Suitable for builds 02, 07, 09, 11, 15, 61, 63, 66 178 Part Number TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T190 179 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Key Switch Panel Illustration T347 No. Description Part Number Accessory Kit Code WG - TS/TR1 ..........................570-34626 Accessory Kit Code WG - TS/TR2,3 .......................570-34627 1 Cable Loom ............................................................. 366-08147 2 Panel .......................................................................366-08260 3 Bracket - TS/TR1 .................................................... 366-07597 4 Spacer - TS/TR2,3 ..................................................757-10970 Alternative Spacer - TS/TR2,3 ................................. 027-07995 5 Nut - TS/TR1 ...........................................................272-00002 6 Spring Washer ......................................................... 272-00070 7 Setscrew - M6 x 20mm TS/TR1 .............................. 272-00117 8 Bolt - M6 x 40mm TS/TR2,3 .................................... 272-00036 9 Clip ..........................................................................382-08256 10 Key ..........................................................................366-08168 Wiring Diagram ....................................................... 742-00647 Illustration T347 180 TS/TR 1 2 3 Remarks 1 1 1 1 1 3 2 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 2 2 1 1 1 Replaces 570-34625 Replaces 570-34624 Replaces 366-07596 Replaces 362729 Replaces 366-08000 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Key Switch and Hour Recorder Panel Illustration T410 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number Accessory Kit Code WI - TS/TR1 ............................ 570-36860 Accessory Kit Code WI - TS/TR2,3 ......................... 570-36850 Gauge Panel ........................................................... 570-36840 Keyswitch ............................................................. 366-06379 Hour Recorder ...................................................... 757-14501 Spacer ..................................................................... 027-07995 Nut - TS/TR1 ........................................................... 272-00002 Spring Washer ......................................................... 272-00070 Setscrew M6 x 20mm - TS/TR1 .............................. 272-00117 Bolt M6 x 30mm - TS/TR1 ....................................... 272-00035 Bolt - M6 x 40mm .................................................... 272-00036 Spacer - TS/TR2,3 .................................................. 757-10970 Loom Assembly ....................................................... 366-08147 Cable Clip ............................................................. 382-08256 Bracket - TS/TR1 .................................................... 366-07597 TS/TR 1 2 3 Remarks 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 - 1 1 1 1 1 2 2 2 1 1 - Illustration T410 181 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Cable Loom - Protective Switches - TS/TR2,3 Illustration T380 No. Description Part Number TS/TR 1 2 3 Remarks Accessory Kit Code WC .......................................... 570-30982 - 1 1 Comprises of Cable Loom 366-08049 and numbers 2-6 1 Head temperature and oil pressure switch, replaces 366-07206 1 Air temperature and oil pressure switch, replaces 366-07205 3 1 6 3 3 3 1 Cable Loom ............................................................. 366-08049 - 1 - Cable Loom ............................................................. 366-08050 - 1 2 3 4 5 6 - Clip ..........................................................................382-08254 Clip ..........................................................................382-08257 Washer ....................................................................027-00618 Setscrew .................................................................272-00034 Spring Washer ......................................................... 272-00070 Cable Tie .................................................................064-32790 - 3 1 6 3 3 3 Part Number 1 TS/TR 2 3 Remarks Accessory Kit Code WO ................................................. 570-13880 Positive Lead ........................................................... 064-07172/001 Negative Lead ......................................................... 064-07172/002 Rubber Shroud ............................................................... 064-08391 1 1 1 2 1 1 1 2 Battery Leads Not Illustrated Description 182 1 1 1 2 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Illustration T380 183 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Lagging for Manifold Only (Not Build 16) No. Description - Part Number Accessory Kit Code GQ - TS/TR1 ........................... 570-37060 Accessory Kit Code GQ - TS/TR2 ........................... 570-37100 Accessory Kit Code GQ - TS/TR3 ........................... 570-37140 Manifold Lagging - TS/TR1 ......................................366-08263 Manifold Lagging - TS/TR2 ......................................366-08267 Manifold Lagging - TS/TR3 ......................................366-08270 TS/TR 1 2 3 Remarks 1 1 - 1 1 - 1 1 Lagging for Manifold and Silencer Code NA No. Description - Part Number Accessory Kit Code GR - TS/TR1 ........................... 570-37070 Accessory Kit Code GR - TS/TR2 ........................... 570-37110 Accessory Kit Code GR - TS/TR3 ........................... 570-37150 Manifold Lagging TS/TR1 ........................................ 366-08263 Manifold Lagging TS/TR2 ........................................ 366-08267 Manifold Lagging TS/TR3 ........................................ 366-08270 Silencer Lagging TS/TR1 ........................................ 366-08264 Silencer Lagging TS/TR2,3 ..................................... 366-08268 TS/TR 1 2 3 Remarks 1 1 1 - 1 1 1 1 1 1 Lagging for Manifold, Silencer Code NA, and Outlet Pipe Code NH No. Description - 184 Part Number Accessory Kit Code GW - TS/TR1 ..........................570-37080 Accessory Kit Code GW - TS/TR2 ..........................570-37120 Accessory Kit Code GW - TS/TR3 ..........................570-37160 Manifold Lagging - TS/TR1 ......................................366-08263 Manifold Lagging - TS/TR2 ......................................366-08267 Manifold Lagging - TS/TR3 ......................................366-08270 Silencer Lagging - TS/TR1 ......................................366-08264 Silencer Lagging - TS/TR2,3 ...................................366-08268 Outlet Pipe Lagging - TS/TR1,2,3 ............................ 366-08265 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 1 - 1 1 - Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Lagging for Manifold and Silencer Code NL (Build 16 Only) - TS/TR1 No. Description - Part Number Accessory Kit Code GX ........................................... 570-37090 Manifold Lagging ..................................................... 366-08266 Silencer Lagging ...................................................... 366-08275 TS/TR 1 2 3 Remarks 1 1 1 - - Lagging for Manifold and Manifold Flange Code NF - TS/TR2,3 No. Description - Part Number Accessory Kit Code GU - TS/TR2 ........................... 570-37130 Accessory Kit Code GU - TS/TR3 ........................... 570-37220 Manifold Lagging - TS/TR2 ...................................... 366-08269 Manifold Lagging - TS/TR3 ...................................... 366-08276 TS/TR 1 2 3 Remarks - 1 1 - 1 1 Decompressor Lever Insulation No. Description - Part Number Accessory Kit Code GH ........................................... 570-72350 Heat Insulating Tubing ............................................. 027-10090 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 185 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Decarbonising Joint Sets - TS No. Description Part Number 1 Joint Set - TS1 ................................................................ 657-32671 Joint Set - TS2 ................................................................ 657-29501 Joint Set - TS3 ................................................................ 657-29521 Cylinder Head Gasket ..................................................201-80210 Cylinder Head Shim .....................................................201-80220 Cylinder Head Shim .....................................................201-80221 Cylinder Barrel Joint .................................................... 201-32430 Cylinder Head Cover Joint ........................................... 201-30805 Cylinder Head Cover Washer ......................................272-00364 Stub Shaft O Ring ........................................................201-31460 Inlet Valve Guide O Ring .............................................. 201-81200 Inlet Valve Shield ......................................................... 201-37630 Exhaust Valve Shield ................................................... 201-39520 Breather Tube Sealing Ring .........................................601-35440 Push Rod Tube (Bottom) ............................................. 201-30261 Push Rod Tube (Top) ..................................................201-42360 Injector Washer ...........................................................351-40230 Manifold Joint ..............................................................201-33420 Exhaust Joint ............................................................... 366-01287 Inlet Manifold Adaptor Joint (up to 35 4109 TS2) ......... 201-31320 Inlet Manifold Adaptor Joint (up to 35 3463 TS3) ......... 201-31320 Inlet Manifold Adaptor Joint (from 35 4110 TS2) .......... 202-33231 Inlet Manifold Adaptor Joint (from 35 3464 TS3) ......... 202-33231 Union Washer ..............................................................352-29370 Union Washer ..............................................................291-26090 Copper Washer ...........................................................616-01608 1 1 3 1 1 1 4 2 2 1 1 2 2 1 1 1 1 2 3 186 TS 2 3 Remarks - 1 - 1 2 3 6 9 2 3 2 3 2 3 8 12 4 5 4 6 2 3 2 3 2 3 4 6 4 6 2 3 4 6 1 1 1 - 1 1 - 1 4 6 - 7 10 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Overhaul Joint Sets - TS No. Description Part Number Joint Set - TS1 ................................................................ 657-32681 Joint Set - TS2 ................................................................ 657-29511 Joint Set - TS3 ................................................................ 657-29531 Cylinder Head Gasket .................................................. 202-80210 Cylinder Head Shim ..................................................... 201-80220 Cylinder Head Shim ..................................................... 201-80221 Cylinder Barrel Joint .................................................... 201-32430 Cylinder Head Cover Joint ........................................... 201-30805 Cylinder Head Cover Washer ...................................... 272-00364 Stub Shaft O Ring ........................................................ 201-31460 Valve Guide O Ring ..................................................... 201-81200 Inlet Valve Shield ......................................................... 201-37630 Exhaust Valve Shield ................................................... 201-39520 Breather Tube Sealing Ring ......................................... 601-35440 Push Rod Tube (Bottom) ............................................. 201-30261 Push Rod Tube (Top) .................................................. 201-42360 Injector Washer ........................................................... 351-40230 Manifold Joint .............................................................. 201-33420 Exhaust Joint ............................................................... 366-01287 Inlet Manifold Adaptor Joint (up to 35 4109 TS2) ......... 201-31320 Inlet Manifold Adaptor Joint (up to 35 3463 TS3) ......... 201-31320 Inlet Manifold Adaptor Joint (from 35 4110 TS2) .......... 202-33231 Inlet Manifold Adaptor Joint (from 35 3464 TS3) ......... 202-33231 Union Washer .............................................................. 352-29370 Union Washer .............................................................. 291-26090 Copper Washer ........................................................... 616-01608 Sump Joint .................................................................. 201-37751 Sump Joint .................................................................. 202-30541 Sump Joint .................................................................. 203-30542 Drain Plug Washer ...................................................... 013-21778 Main Bearing Housing O Ring ..................................... 601-37420 Main Bearing Housing Shim ........................................ 201-30943 Main Bearing Housing Shim ........................................ 201-30944 Camshaft Shim ............................................................ 201-30680 Camshaft Shim ............................................................ 201-30681 Camshaft Shim ............................................................ 201-30682 Camshaft Shim ............................................................ 201-30683 Camshaft Shim ............................................................ 201-30684 Inspection Door Joint ................................................... 201-39701 Inspection Door Joint ................................................... 201-30612 Blanking Plate Joint ..................................................... 602-36271 End Cover Joint ........................................................... 201-33011 End Cover Joint (TS1 Build 7, TS2,3 Build 6,7) ........... 201-33012 End Cover Washer ...................................................... 027-00082 End Cover Washer (TS1 Build 7, TS2,3 Build 6,7) ...... 201-11890 Control Spindle O RIng ................................................ 201-13120 Dipstick O Ring ................................................................. 266003 Fuel Pump O RIng ....................................................... 601-20691 Filler Cap Joint ............................................................. 303-00253 Air Duct Grommet ........................................................ 201-50950 Oil Plug O Ring ............................................................ 366-04010 Oil Pump O Ring .......................................................... 352-11911 Dowel Washer ............................................................. 600-00106 Union Washer .............................................................. 201-41640 Union Washer .............................................................. 354-26310 1 TS 2 3 Remarks 1 - - 1 - - 1 1 2 3 3 6 9 1 2 3 1 2 3 1 2 3 8 16 24 2 4 6 2 4 6 1 2 3 - 2 3 1 2 3 2 4 6 2 4 6 1 2 3 1 2 6 1 1 1 - 1 - - 1 - 1 - - 1 1 4 6 6 - 6 19 25 1 - - 1 - - 1 1 2 2 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 2 3 1 1 1 1 1 1 1 1 1 7 7 7 2 2 2 2 2 2 1 1 1 1 2 3 1 1 1 1 2 3 - 1 1 - 1 1 - 1 1 - 2 2 2 2 2 187 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Decarbonising Joint Sets - TR Description Part Number 1 Joint Set - TR1 ............................................................... 657-33301 Joint Set - TR2 ............................................................... 657-33361 Joint Set - TR3 ............................................................... 657-33381 Cylinder Head Gasket .................................................. 201-33110 Cylinder Head Shim .....................................................201-33100 Cylinder Head Shim .....................................................201-33101 Cylinder Barrel Joint .................................................... 201-32430 Cylinder Head Cover Joint ........................................... 201-30805 Cylinder Head Cover Washer ......................................272-00364 Stub Shaft O Ring ........................................................201-31460 Inlet Valve Guide O Ring .............................................. 201-81200 Inlet Valve Shield ......................................................... 201-37630 Exhaust Valve Shield ................................................... 201-39520 Breather Tube Sealing Ring .........................................601-35440 Push Rod Tube (Bottom) ............................................. 201-30261 Push Rod Tube (Top) ..................................................201-42360 Injector Washer ...........................................................351-40230 Manifold Joint ..............................................................201-33420 Exhaust Joint ............................................................... 366-01287 Inlet Manifold Adaptor Joint .........................................202-33231 Union Washer ..............................................................352-29370 Union Washer ..............................................................291-26090 Copper Washer ...........................................................616-01608 1 1 3 1 1 1 4 2 2 1 1 2 2 1 2 1 1 2 4 188 TR 2 3 Remarks - 1 - 1 2 3 6 9 2 3 2 3 2 3 - 4 6 4 6 2 3 2 3 2 3 4 6 4 6 2 3 4 6 1 1 1 1 2 3 - 8 12 Lister-Petter TS/TR Master Parts Manual Issue 9: June 2000 Overhaul Joint Sets - TR Description Part Number Joint Set - TR1 ............................................................... 657-33091 Joint Set - TR2 ............................................................... 657-33371 Joint Set - TR3 ............................................................... 657-33391 Cylinder Head Gasket .................................................. 201.33110 Cylinder Head Shim ..................................................... 201-33100 Cylinder Head Shim ..................................................... 201-33101 Cylinder Barrel Joint .................................................... 201-32430 Cylinder Head Cover Joint ........................................... 201-30805 Cylinder Head Cover Washer ...................................... 272-00364 Stub Shaft O Ring ........................................................ 201-31460 Valve Guide O Ring ..................................................... 201-81200 Inlet Valve Shield ......................................................... 201-37630 Exhaust Valve Shield ................................................... 201-39520 Breather Tube Sealing Ring ......................................... 601-35440 Push Rod Tube (Bottom) ............................................. 201-30261 Push Rod Tube (Top) .................................................. 201-42360 Injector Washer ........................................................... 351-40230 Manifold Joint .............................................................. 201-33420 Exhaust Joint ............................................................... 366-01287 Inlet Manifold Adaptor Joint ......................................... 202-33231 Union Washer .............................................................. 352-29370 Union Washer .............................................................. 291-26090 Copper Washer ........................................................... 616-01608 Sump Joint .................................................................. 201-37751 Sump Joint .................................................................. 202-30541 Sump Joint .................................................................. 203-30542 Drain Plug Washer ...................................................... 013-21778 Main Bearing Housing O Ring ..................................... 601-37420 Main Bearing Housing Shim ........................................ 201-30943 Main Bearing Housing Shim ........................................ 201-30944 Camshaft Shim ............................................................ 201-30680 Camshaft Shim ............................................................ 201-30681 Camshaft Shim ............................................................ 201-30682 Camshaft Shim ............................................................ 201-30683 Camshaft Shim ............................................................ 201-30684 Inspection Door Joint ................................................... 201-39701 Inspection Door Joint ................................................... 201-30612 Blanking Plate Joint ..................................................... 602-36271 End Cover Joint ........................................................... 201-33011 End Cover Joint (Build 6,7 TR2) .................................. 201-33012 End Cover Washer ...................................................... 027-00082 End Cover Washer ...................................................... 201-11890 Control Spindle O RIng ................................................ 201-13120 Dipstick O Ring ................................................................. 266003 Fuel Pump O RIng ....................................................... 601-20691 Filler Cap Joint ............................................................. 303-00253 Air Duct Grommet ........................................................ 201-50950 Oil Plug O Ring ............................................................ 366-04010 Dowel Washer ............................................................. 600-00106 Union Washer .............................................................. 201-41640 Union Washer .............................................................. 354-26310 1 TR 2 3 Remarks 1 - - 1 - - 1 1 2 3 3 6 9 1 2 3 1 2 3 1 2 3 8 - 2 4 6 2 4 6 1 2 3 - 2 3 1 2 3 2 4 6 2 4 6 1 2 3 2 4 6 1 1 1 - 1 1 1 2 3 6 - 9 19 23 1 - - 1 - - 1 1 2 2 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 2 3 1 1 1 - 1 1 1 1 1 7 - 2 - 2 2 2 1 1 1 1 2 3 1 1 1 1 2 3 - 1 1 - 1 1 - 5 5 2 2 2 189 Issue 9: June 2000 Lister-Petter TS/TR Master Parts Manual Holding Down Bolts Description Part Number Accessory Kit Code QA ..................................................570-14070 Bolt - 1/2" BSW x 181/2" .................................................... 027-00584 Nut - 1/2" BSW .................................................................027-00004 Spring Washer - 1/2" diameter .........................................027-00394 TS/TR 1 2 3 Remarks 1 4 4 4 1 4 4 4 1 4 4 4 Tool Kit Description Part Number Accessory Kit Code SJ ................................................... 570-32490 Tool Kit............................................................................ 366-07016 TS/TR 1 2 3 Remarks 1 1 1 1 1 1 Service Tools Description of Tool Valve Spring Compressor Gear Puller Kit Main bearing Tool Governor Rack Linkage Tool Slide Hammer Stub Shaft Adaptor Valve Guide Base Tool Valve Guide Adaptor Valve Guide Depth Stop Valve Seat and Recess Cutting Tool 65mm Socket 3/4”F - 1"M Adaptor Flywheel Locking Tool Crankshaft Extension Spanner Flywheel End Crankshaft Oil Seal Installer Flywheel End Crankshaft Oil Seal Remover Valve Clearance Gauge Injector Removal Adaptor Gear End Camshaft Oil Seal Tool Universal Puller Plate Flywheel Mandrel Fuel Injector Test Rig Fuel Pump Timing Gauge 190 Part Number 393155 393175 393235 393236 317-50027 317-50028 317-50033 317-50034 317-50039 317-50042 317-50052 317-50053 317-50057 317-50060 317-50065 317-50074 317-50094 317-50096 317-50098 317-50100 317-50102 317-50517 317-50518 Remarks Removal and replacement Use with 317-50027 Removal and replacement Use with 317-50033 Use with 317-50034 Use on flywheel bolt/nut Use with 317-50052 Use to torque flywheel end Use with 317-50027 Use with 393171 WARNING Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Lister-Petter Limited Dursley Gloucestershire GL11 4HS England Lister-Petter Inc. 815 E. 56 Highway Olathe Kansas 66061 USA Lister-Petter France 1, Avenue de L'escouvrier Zone d'Activites 95842 Sarcelles Cedex France Tel: +44 (0)1453 544141 Fax: +44 (0)1453 546732 E-mail: sales@lister-petter.co.uk http://www.lister-petter.co.uk Tel: +1 913 764-3512 Fax: +1 913 764-5493 E-mail: lpinfo@lister-petter.com http://www.lister-petter.com Tel: +33 (0)1 39330420 Fax: +33 (0)1 34195760 E-mail: lister-petter-france.fr
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