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User Manual: M1PJ5KPS15EN

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PJ5KPS

User & Technical
Manual
Manifactured by

Italy

PJ5KPS - Use and maintenance manual
Versione 1.5
© Copyright 2003-2006
R.V.R. Elettronica SpA
Via del Fonditore 2/2c - 40138 - Bologna (Italia)
Telefono:
+39 051 6010506
Fax:
+39 051 6011104
Email:
info@rvr.it
Web:
www.rvr.it
All rights reserved
Printed and bound in Italy. No part of this manual may be reproduced,
memorized or transmitted in any form or by any means, eletronic or
mechanic, including photocopying, recording or by any information
storage and retrieval system, whithout the permission of the copyright
owner.

D o cu m en t H isto ry
D ate
30/01/02

V ersion
1.0

24/10/02

1.1

18/11/02

1.2

19/12/03
31/10/05
08/02/06

1.3
1.4
1.5

R eason
F irst V ersion
G eneral R evision. N ew form at (P ageM aker). Insert
of chapter 8. T echnical appen dix integrated.
S tand-by functions update. P ow er-on procedu re
corrections. N ew section chap.8 I/O interface board.
N ew schem atic version of W iring diagram and
P S S W 5040
Insert of chapter 9. T echnical A ppendix upgradated.
S LP W R M T R P J5 B oard U pgrade
S L042M T 1001 and S L042R F 1001 board upgrading

E ditor
D . C anazza
D . C anazza
D . C anazza
J. B erti
J. B erti
J. B erti

Notification of intended purpose and limitations of product use
This product is a FM transmitter intended for FM audio broadcasting. It utilises
operating frequencies not harmonised in the intended countries of use.
The user must obtain a license before using the product in intended country of
use. Ensure respective country licensing requirements are complied with.
Limitations of use can apply in respect of operating freuency, transmitter power
and/or channel spacing.
Declaration of Conformity
Hereby, R.V.R. Elettronica SpA, declares that this FM transmitter is in
compliance with the essential requirements and other relevant provisions of
Directive 1999/5/EC.

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PJ5KPS

Table of Contents
1.
2.
3.
3.1
3.2
4.
4.1
4.2
4.3
4.4
5.
5.1
5.2
5.3
5.4
5.5
6.
7.
7.1
7.2
7.3
7.4
7.5
7.6
8.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
9.
9.1
9.2
9.3

Introduction
Warranty
First Aid
Treatment of electrical shocks
Treatment of electrical Burns
General Description
Composition
Technical specifications
Options
Operating principles
Installation and use
Assembly
Amplifier check
First start
Management of the exciters
Protection and alarms
Troubleshooting
Technical description
Software - Reference guide
Parallel Interface
Power supply section
RF Modules amplifier
Alarms
Combiner and divider
Technical Notes
Microcontrol board Trimmers
Phase Adhutment of RF modules
Splitter board trimmers
Parallel Interface
RF module I/O Interface
Services supply
Emergency CCU Board
PJ5KPS Ventilation
Digital Telemetry (TLC5KPS)
Foreword
Installation
Technical details

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PJ5KPS
1. Introduction
This manual describes the PJ5KPS, a solid-state RF amplifier designed for
frequency modulation sound broadcasting, manufactured by R.V.R. Elettronica.
The PJ5KPS amplifier constitutes the end power section for FM transmitters fitted
with different possible configurations. A control system for the exciters is built into
the machine so that in order to have a system with redundant exciters, all that
needs to be done is to include two exciters in the transmitter such as, for example,
the PTX30LCD exciters made by R.V.R. Elettronica.
The manual is structured as follows:
•

Chapter 1: Presentation of the manual

•

Chapter 2: Warranty conditions

•

Chapter 3: Safety recommendations

•

Chapter 4: Description of the machine and its operating principles

•

Chapter 5: Guide for installation and use

•

Chapter 6: Most frequent troubleshooting cases on starting up the machine

•

Chapter 7: In-depth description of the operation of the modules of the apparatus.
This chapter also contains the description of the pin configuration of the
connectors and explains how to use the control unit menus, item by item.

•

Chapter 8: technical notes.

•

Appendix: It contains all the design details (wiring diagrams, assembly plans,
etc.) of the PJ5KPS.

This manual is written as a general guide for those having previous knowledge
and experience with this kind of equipment, well conscious of the risks connected
with the operation of electrical equipment.
It is not intended to contain a complete statement of all safety rules which should
be observed by personnel in using this or other electronic equipment.
The installation, use and maintenance of this piece of equipment involve risks
both for the personnel performing them and for the device itself, that shall be used
only by trained personnel.
R.V.R. Elettronica SpA doesn’t assume responsibility for injury or damage resulting
from improper procedures or practices by untrained/unqualified personnel in the
handling of this unit.
Please observe all local codes and fire protection standards in the operations of
this unit.
WARNING: always disconnect power before opening covers or removing any
part of this unit.
Use appropriate grounding procedures to short out capacitors and high voltage

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PJ5KPS
points before servicing.
WARNING: this device can irradiate radio frequency waves, and if it’s not installed
following the instructions contained in the manual and local regulations it could
generate interferences in radio communications.
This is a "CLASS A" equipment. In a residential place this equipment can cause
hash. In this case can be requested to user to take the necessary measures.
R.V.R. Elettronica SpA reserves the right to modify the design and/or the technical
specifications of the product and this manual without notice.

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PJ5KPS
2. Warranty
Any product of R.V.R. Elettronica is covered by a 24 (twentyfour) month warranty.
For components like tubes for power amplifiers, the original manufacturer’s warranty
applies.
R.V.R. Elettronica SpA extends to the original end-user purchaser all
manufacturers warranties which are transferrable and all claims are to be made
directly to R.V.R. per indicated procedures.
Warranty shall not include:
1 danni verificatisi durante la spedizione della macchina alla R.V.R. per eventuali
riparazioni;
2 Any unauthorized repair/modification;
3 Incidental/consequential damages as a result of any defect
4 Nominal non-incidental defects
5 Re-shipment costs or insurance of the unit or replacement units/parts
Any damage to the goods must be reported to the carrier in writing on the shipment
receipt.
Any discrepancy or damage discovered subsequent to delivery, shall be reported
to R.V.R. Elettronica within 5 (five) days from delivery date.
To claim your rights under this warranty, you shold follow this procedure:
1 Contact the dealer or distributor where you purchased the unit. Describe the
problem and, so that a possible easy solution can be detected.
Dealers and Distributors are supplied with all the information about problems
that may occur and usually they can repair the unit quicker than what the
manufacturer could do. Very often installing errors are discovered by dealers.
2 If your dealer cannot help you, contact R.V.R. Elettronica and explain the
problem. If it is decided to return the unit to the factory, R.V.R. Elettronica
will mail you a regular authorization with all the necessary instructions to send
back the goods.
3 When you receive the authorization, you can return the unit. Pack it carefully
for the shipment, preferably using the original packing and seal the package
perfectly. The customer always assumes the risks of loss (i.e., R.V.R. is never
responsible for damage or loss), until the package reaches R.V.R. premises.
For this reason, we suggest you to insure the goods for the whole value.
Shipment must be effected C.I.F. (PREPAID) to the address specified by R.V.R.’s
service manager on the authorization
DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL
BE REFUSED

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4 Be sure to enclose a written technical report where mention all the problems found
and a copy of your original invoice establishing the starting date of the warranty.
Replacement and warranty parts may be ordered from the following address. Be
sure to include the equipment model and serial number as well as part description
and part number.
R.V.R. Elettronica SpA
Via del Fonditore, 2/2c
40138 BOLOGNA
ITALY
Tel. +39 051 6010506

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3. First Aid
The personnel employed in the installation, use and maintenance of the device,
shall be familiar with theory and practice of first aid..

3.1
3.1.1

Treatment of electrical shocks
If the victim is not responsive
Follow the A-B-C's of basic life support
•

Place victim flat on his backon a hard surface.

•

Open airway: lift up neck, push forehead back (Fig. 3-1).

•

clear out mouth if necessary and observe for breathing

•

if not breathing, begin artificial breathing (Figure 3-2): tilt head, pinch nostrils,
make airtight seal, four quick full breaths. Remember mouth to mouth
resuscitation must be commenced as soon as possible

Figure 3-1
•

Figure 3-2

Check carotid pulse (Fig 3-3); if pulse is absent, begin artificial circulation
(Fig. 3-4) depressing sternum (Fig. 3-5)

Figure 3-3

Figure 3-4

Figure 3-5

•

In case of only one rescuer, 15 compressions alternated to two breaths.

•

If there are two rescuers, the rythm shall be of one brath each 5 compressions.

•

Do not interrupt the rythm of compressions when the second person is giving
breath.

•

Call for medical assistance as soon as possible.

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3.1.2

3.2
3.2.1

If victim is responsive
•

Keep them warm

•

Keep them as quiet as possible

•

Loosen their clothing (a reclining position is recommended)

•

Call for medical help as soon as possible

Treatment of electrical Burns
Extensive burned and broken skin
•

Cover area with clean sheet or cloth

•

Do not break blisters, remove tissue, remove adhered particles of clothing, or
apply any salve or ointment.

•

Treat victim for shock as required.

•

Arrange transportation to a hospital as quickly as possible.

•

If arms or legs are affected keep them elevated

If medical help will not be available within an hour and the victim is conscious and
not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt
and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or
cold). Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15
minutes. Discontinue fluid if vomiting occurs
DO NOT give alcohol

3.2.2

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Less severe burns
•

Apply cool (not ice cold) compresses using the cleansed available cloth article.

•

Do not break blisters, remove tissue, remove adhered particles of clothing, or
apply salve or ointment.

•

Apply clean dry dressing if necessary.

•

Treat victim for shock as required.

•

Arrange transportation to a hospital as quickly as possible

•

If arms or legs are affected keep them elevated.

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PJ5KPS
4. General Description
The PJ5KPS is a RF amplifier for frequency modulation sound broadcasting. It is a
fully solid-state apparatus of modern design that uses MOSFET as active components
in the FM amplifying modules. This chapter briefly describes the machine's main
features.

4.1

Composition
The PJ5KPS amplifier is made up of modules inserted in a 19" rack. The main
modules are as follows:
•

1 Control unit

•

5 1.2 kW RF amplifier modules

•

1 Control unit

•

1 or 2 Power supply unit carriages

•

1 Splitter/Input RF

The amplifier is supplied complete with all its parts, not really "modules", essential
for its operation such as the fans for dissipating the heat generated by the machine
inside the room and all the accessories for the electrical and RF wiring. As a rule, the
amplifier is supplied as a complete transmitter therefore the two FM exciters that it
manages will be provided and connected (a service exciter and a spare exciter).

4.2

Technical specifications
Frequency range
Nominal RF power
Power supply voltage
Exciting power
Consumption
Power factor

87.5 to 108.0 MHz
5000 W
380 Three-phase, 3F+N
Max. 30 W
< 9.5 kW
> 0.95

Additional important features of the PJ5KPS are as follows:
•

The 1.2 kW amplifying modules are implemented by means of plug-in technology:
the individual modules may be removed for performing maintenance operations,
for instance, without having to turn off the transmitter. The transmitter keeps working
at reduced power even if the module has been removed. This operation may be
carried out without any risk of damaging the module itself, or the amplifier as a
whole, thanks to the control system and to the RF connectors, the power supply
and the purposely designed data-exchange. For further information refer to the
maintenance section.

•

Each module is controlled by a microprocessor-based card that checks and
adjusts its operating mode. The resulting data are transmitted to the control unit.

•

The control unit manages the changeover of the two exciters both in automatic
and manual mode.

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4.3

•

The amplifier may be equipped with a dual power supply/rectifier module. Both
modules operate in this case the configuration is in “hot stand-by” since both
supply, when operating under normal conditions, half of the current required by
the machine to work. When one module is absent or faulty, the module that is
present supplies all the required current by itself. The sufficient dimensioning of
each power supply unit guarantees that the machine will work efficiently at its
nominal power level.

•

The amplifier can work as usual even if the control unit is not present. In fact, the
control unit may be substituted temporarily with an electromechanical interface
by means of which the user may give the ON and OFF commands to the machine.
However, in this case all the numeric type information will be missing and the
power level remains the last one enabled before removing the control unit.

Options
The PJ5KPS envisages the following options:

4.4

•

Single or dual power supply carriage

•

Single or dual exciter

•

N+1 configuration

•

Different kinds of exciters

•

Automatic restore after safety tripping or manual restore

Operating principles
This description is based on the block diagram shown in Figure 4-1.
The PJ5KPS amplifier essentially comprises three blocks:
•

The power supply section

•

The Splitter-Coupler section

•

The RF amplifier section

The power supply section of the PJ5KPS amplifier is made up of one or two threephase transformers, each one associated with a rectifier circuit for generating the
non-stabilized voltage of 80V that supplies the RF modules. The transformers and
the rectifier circuits are mounted on removable carriages together with power
inductors that help achieve a power factor of about 94%.
The power supply unit carriage is dimensioned for supplying all the power required
for the PJ5KPS to operate at full power. Therefore the configuration of the machine
with two power supply unit carriages is a hot stand-by redundant one.
The power supply section is controlled by a microprocessor-based card installed in
the rack.
The Splitter-Coupler section performs all the treatment of the RF signal except for the
power amplification.

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RS485

μC

Tansformer
/Rectifier

Tansformer
/Rectifier
AC in
380 V
3F+N

Control Unit

-6 dB
Exc. 2
RF in

Exc. 1
RF in

-6 dB

RS485

Splitter

80 Vdc

Power
setting

μC

Power
supply

-

RS485

1.2 kW RF Module (5x)

μC

RS485

Coupler

RF Out

PJ5KPS

Figure 4-1 Block diagram of the PJ5KPS

The RF signals generated by two exciters (in the redundant configuration) are first
attenuated by 6 dB to improve the uncoupling among the stages and then connected
to a coaxial relay commanded by the control unit. One of the two signals is closed on
a dummy load built into the machine whereas the other signal is connected to the
input splitter. The power of both signals is measured by specific directional couplers.
The RF signal of the selected exciter is divided into five branches, each of which is
passed to the input of an amplifying module.

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The five RF amplifiers branches are recombined by the coupler at the output of the
amplifying modules. The overall amplified RF signal is filtered by a low-pass filter for
eliminating the harmonics and is therefore available at the output connector.
The Splitter-Coupler section is controlled by a microprocessor-based card, which
makes the values detected at the various measuring points available for the user
and for the diagnostics functions.
The machine contains five RF amplifier modules each of which is capable of supplying
a maximum of 1.2 kW RF. Each module includes a switching mode power supply unit
that regulates and stabilizes the power supply voltage supplied by the power supply
section.
Each amplifying module contains a first stage with gain that varies according to the
MOSFET BLF175. The RF signal amplified by the driver is then separated into four
branches, amplified by four modules based on BLF 278, recombined and filtered by
a low-pass filter.
Each RF amplifying module is controlled by a microprocessor-based card, connected
to the other microprocessor-based cards of the machine by means of a RS485 type
bus.
Each module runs the Automatic Power Control function for regulating the supplied
power: the gain of the amplifying stages and the voltage supplied by the switching
power supply unit are regulated so that the power that is output from the module
corresponds, if possible, to the set level.
The overall power that the PJ5KPS must supply is controlled by the microprocessorbased card of the splitter-combiner section according to the settings made on the
control unit for the NOMINAL POWER and LOWER POWER parameters.

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5. Installation and use
This chapter contains the basic instructions for installing and using the PJ5KPS
amplifier. If necessary, more in-depth information about the operating principles may
be traced in the next chapters.

5.1

Assembly
For practical reasons and for transport safety, the machine is usually supplied disassembled to the customer. The assembly procedure is rather simple and can be carried out by any qualified technician.
Caution: In order to avoid the risk of damaging the machine and/or of injuring the
operators, it is advisable to closely adhere to the instructions provided below. always
respect all the safety regulations and standards in force.
Identify the machine components:
•

The rack (various components are assembled, such as the coupler, the splitter,
the control unit, the main blower) [Figure 5-1 a)]

•

The 5 RF modules [Figure 5-1 b)]

•

One or two transformer/rectifier carriages [Figure 5-1 c)]

•

The exciters [Figure 5-1 d)]. (As a rule the amplifier is supplied as a complete
transmitter. This example shows two PTXLCD exciters produced by R.V.R.
Elettronica. Usually the exciters are pre-assembled inside the rack).

Check that all the components are in perfect working order. Should there be any kind
of problem, for instance if there is any damage caused by the transport of the
components, read the instructions associated with the Warranty at the beginning of
this manual (chapter 2).
1. Install the rack in the location where the transmitter will work. The rack is mounted
on wheels for simplifying its movement, therefore after having positioned it where
expected, it is advisable to use the four screws at the bottom of the rack to steady
it perpendicular to the ground.
The transmitter is cooled by forced ventilation. The air outlet is on the machine's
roof whereas in the standard configuration the air intake is envisaged at the back
of the machine. If you opt for this solution, install the machine at least 50 cm. away
from the back wall, so that air can flow under optimal conditions. The air inlet may
also be delivered from the machine's roof, by removing the cover from the hole
that is pre-cut in the roof for this purpose.
2. Remove the protection panels of the RF modules and the power supply unit
carriages from the rack. Also remove the stop bar of the power supply unit
carriages that is at the bottom of the rack.

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a)

b)

c)

d)
Figure 5-1 Components of the PJ5KPS

3 Insert the first amplifying module into the RF modules compartment [Figure
5-2].

Figure 5-2 Inserting a RF module

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The modules have a groove at the top and one at the bottom: insert the modules
so that the guides in the compartment fit into these grooves. Slide the module
until the two fixing screws fit into their seats. Then tighten the fixing screws at the
same time so that the module inserts into its compartment remaining parallel until
it is perfectly in place.
4. Repeat the operation with the other four RF modules.
5. Insert the first transformer carriage into the left-hand side of the specific
compartment. The carriage is mounted on three wheels (two are fixed on the front
side and one pivoting rear wheel) to facilitate this operation. Move the carriage
toward the left-hand wall of the rack [Figure 5-3] and then move it forward until the
connectors at the back are perfectly in-serted into their seats.

!

The power supply unit carriage is very heavy and its barycenter is high, therefore be
careful when handling it to avoid tipping it over.
6. If you have a redundant power supply unit, insert the second power supply unit
carriage as you did with the first one.
7. Position the stop bar of the power supply unit carriages.
8. Make the necessary connections of the power supply unit carriages :
• Power supply connector [Figure 5-4 a)]
• Data connectors [Figure 5-4 b)]
9. Connect the machine's main power supply cable. Route the cable (5-pole type)
through the raceway on the machine's roof [Figure 5-5 a)] and fix the conductors
to the terminals of the master switch [Figure 5-5 b)]. The last operation is usually
performed by removing the knob and the cover of the isolating switch.

Figure 5-3 Power supply carriage connectors

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a)

b)

Figure 5-4 Power supply carriage connectors

a)

b)
Figure 5-5 Power supply cable

!

Caution: The connection of the machine to the electric alimentation is performed
fixing to a 5 poles cable with bare terminals to a terminal block. Making sure without
any possibility of error that the cable is not under tension while working on it.
It is reccomended not to turn on the machine without first have connected the RF exit
to the antenna or to the dummy load!
The PJ5KPS requires triphase alimentation (3F+ N) able to give 16A for phase.
Keep this requirement in mind in connecting to the personal distribution board.
10.Reposition the protection panels of the RF modules and of the transformer/rectifier
carriages.
11. If the PJ5KPS was not supplied complete with pre-assembled exciters, insert
and connect the exciters into the appropriate housings. The connecting cables
for the exciters are already inside the rack, namely:
• Right/MPX bal. audio connection (XLR connector)

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• Left/Mono audio connection (XLR connector)
• MPX unbal. audio connection (BNC connector)
• Power supply (VDE connector)
• Control connector (DB15 connector)
Now you may may perform the preliminary checks on the amplifier and start it up.
The connectors on the roof of the machine are not in parallel but directly connect to
the eciters (L and R exciter 1, L and R exciter 2 etc). Keep this in mind to make the
audio connections, that in some cases can require,for example, the use of an audio
distributor.

NB

5.2

Amplifier check
The operator controls and checks the status of the PJ5KPS by means of the control
unit. Three control groups are present on this unit:
o

LCD and scroll buttons

o

Buttons, selector switches and LEDs

o

Analog instrument and rotary selector switch

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Figure 5-6 Default screenful

Figure 5-7 Menu select screenful

5.2.1

Display LCD
The operator uses the control software of the transmitter by means of a series of
menus that are displayed on the LCD. Four specific keys are provided for scrolling
through the menus, performing the settings and giving the commands:
Pulsante
OK
ESC

Descrizione
Click this button to access a sub-menu, to enter the editing mode or to
confirm a modified value.
Click this button to exit from a menu or to cancel the modification of a
value.
Click this button to scroll inside a menu (to the right or down) or to
reduce the value of a parameter being modified.
Click this button to scroll inside a menu (to the left or up) or to increase
the value of a parameter being modified.

When the operator is not using the various buttons to navigate, the LCD displays the
preset screenful that shows the overall status of the machine's modules (Figure 5-6).
The control unit acquires, every second, the status of the other modules by means of
an RS485 serial bus. The activity at the bus is signaled by the "BUS INT" LEDs on
the unit's panel.

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As indicated on the preset screenful, push the ESC button to access the screenful for
selecting the menus (Figure 5-7).
On reaching the selection screenful, move the cursor (full rectangle) using the arrow
keys to display the concerned line. Then click OK to access the associated menu.
Select the "General Status" menu to return to the preset screenful.

5.2.2

Buttons, selector switches and LEDs
The typical machine-control operations are performed using the buttons of the control
unit's panel. Specific LEDs correspond to each button and selector switch for
indicating the machine's status.
The functions performed by the controls are as follows:
Function
OFF

Description
Button for turning off the machine. A LED signals that the machine is
OFF. In this status, the exciters and the fan are off and the RF
amplifying modules are not powered.
STDBY
Button for setting the machine in standby. In this status the transmitter
does not emit any power, but is ready to start the transmission: the
main blower is on, the RF modules are not powered, the exciters are on
but locked by means of an interlock. The stand-by is used to test the
exciters, in fact in manual modality the operator could arrange them in
base to the own requirements; coming from an “On” in manual modality,
the system does not touch the interlock. Stand-by status is signalled
from a LED.
In manual and in stand-by the inhibit of the device doesn't intervene on
the interlock of the exciters. This could necessary when the apparatus
is in configuration n+1 for verify if the exciters are operational.
ON
Button for turning on the transmitter. The RF power supply is activated.
LOC/REM
Selector switch for setting the transmitter in remote or local mode. In
local mode the buttons and the controls via the menus are active. In
remote mode the buttons and the controls via the menus are inhibited
and the commands may be given only remotely via the parallel interface
or via the remote control software.
ALARM RESET
Button for zeroing the FAULT or WARNING alarms.
NOMINAL POWER
Click this button to set the transmitter for supplying the nominal power
level. A specific LED signals this setting. The value that corresponds to
the nominal level is set by the operator using the menu settings in
Section 7.1.8.
POWER LOWER
Click this button to set the transmitter for supplying the reduced power
level. A specific LED signals this set-ting. The value that corresponds to
the reduced level is set by the operator using the menus.
EXCITER CHANGEOVER Use this button to set the changeover system in manual or automatic
mode. The signaling LED turns on when the manual mode is selected.
On performing a changeover, the exciter connected to the amplifier is
deviated toward the internal dummy load and vice-versa. The operator

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must use the exciters menu to perform the changeover in manual mode.
LEDs (Wait, Warning, Fault)
Other signaling LEDs are connected to the alarm states and to
the serial data transmissions that take place among the
microprocessorbased cards. The function of these LEDs is described
further on in this manual.

5.2.3

Analog instruments
The control unit of PJ5KPS contains an analog meter with a rotating selector that are
useful for an immediate display of the following parameters:
FWD PWR
RFL PWR
UNBAL
PWR EXC1
PWR EXC2
EXT FWD PWR
EXT RFL FWD
EXT UNBAL

5.3

Transmitter direct power
Transmitter reflected power
Transmitter unbalancing power
Power supplied by the exciter currently connected to the amplifier. This
value is measured by the machine in the splitter section
Power supplied by the exciter currently connected to the internal load.
This value is measured by the amplifier in the splitter section
Direct power of an external combiner.
Reflected power of an external combiner.
Unbalancing power of an external combiner.
These three values are used when the transmitter is connected to a 1+1
system. The SET outputs may also be connected to these quantities.

First start
This section describes the procedure for powering-on the machine the first time.
For simplicity's sake, the automatic control capacities of the exciters are temporarily
disabled.
Refer to chapter 5.4 that provides the instructions for turning on the PJ5KPS in the
various cases.

5.3.1

Preliminary operation
Before activating this piece of equipment, the necessary connections must be
performed, and in particular:
•

Power supply

•

Modulating signals (Audio or MPX, RDS...)

•

RF load (antenna feeder or dummy load)

About to the connections of the power supply and the modulating signals, please
refer to chapter 5.1.

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The machine's RF output is the "EIA 1 5/8" flanged type and is accessed on the roof
of the PJ5KPS. If a dummy load capable of dissipating the RF power generated by
the transmitter is available, it is advisable to run the first tests by connecting to it
rather than to the transmission antenna.

5.3.2

Power-on
When powering-on the transmitter the first time, perform the operations outlined in
the table below.
The "Result" column indicates the immediate results of the operations performed
plus a few indications that confirm that the machine is working efficiently.
Should any inconsistencies occur as compared to these indications, interrupt the
procedure and identify the reason for the malfunction before resuming the procedure.
Operation
Result
Close the "Transformer Breaker" isolating switches
The power supply unit carriages are powered
Turn the "Mains" switch The whole transmitter is powered. The machine is activated in the same
status it was in when it was turned off the last time
Press the OFF key of the control unit
RF emission by the transmitter is inhibited; the exciters are off; the RF
amplifier modules are off
Press the EXCITER CHANGEOVER key of the control unit
The automatic management for the exciters changeover is disabled. The
MANUAL LED must be on (otherwise press the key again)
Press the STDBY key of the control unit
The exciters are turned on in interlock status. The RF amplifying
modules stay disabled. Being in manual modality, the exciters could be
unlocked to verify the operation (see 5.3.3).
Set the parameters of the control unit
This procedure is described in chapter 5.3.3 on in this manual. The
control unit communicates the nominal power and reduced power values
to the RF modules. It also handles the coaxial relays so that the on air
exciter is the desired one and sets the exciter to ON mode
Set the exciters
Adhere to the instructions of the exciters used for setting the required
work frequency on the exciters. Regulate the output power of the
exciters to 20 W.
Press POWER LOWER and ON
The current exciter is activated (the interlock is released from the
exciter) and its power emission is enabled. The power emitted by the
PJ5KPS amplifier increases gradually until it attains the level that had
been set previously as "Reduced power". Check the emitted power level
by means of the analog instrument with the selector switched to FWD
PWR position
Press NOMINAL POWER
Power supplied by PJ5KPS increases and attains the set nominal
value. Check it on the analog instrument.

When the transmitter is on and works at its nominal power, the whole series of
"accessory" checks and settings deemed necessary may be carried out before
starting up the apparatus.

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5.3.3

Control unit settings
The settings of the control unit that are required for starting up the machine, mentioned
in the powering-on procedure, are the following:
1. Setting of the power levels
2. Setting of the on air exciter

Figure 5-8 Menù settings

Before performing the first operation, click the ESC button. The display shows the
screenful for selecting the menus [Figure 5-7]. Click the arrow keys until the cursor
highlights the line associated with the Setting menu. Click OK: the software will show
the associated screenful on the display [Figure 5-8].
On having accessed the Settings menu, use the arrow keys to select the nominal
power line (Pwr. Out) and click OK. Use the arrow keys to decrease or increase the
indicated percentage value up to the required level. Click OK again to set this value.
Repeat the operation for the line associated with the reduced power level (Pwr. Lower).
NB

The new power level is transmitted to the combiner module and then stored in
EEPROM only when the ESC button is clicked.
When inside this menu, it is advisable to check the date and time lines and update
them if necessary. Note: the date and time are used only for marking the events in the
alarms register.

NB

The date and time do not need to be updated in the transmitter in order for it to work
efficiently.
On having completed these settings, click ESC to return to the selection screenful.
In order to set the on air exciter, select the Exciters menu [Figure 5-9]. Take into
consideration the On Air Exciter line: the number to the right indicates the exciter
being used. To change it simply highlight the line and click OK.

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Figure 5-9 Exciters Menu

The exchange of the exciters is assisted from the software, that is when the
commutation is carried out , the interlock comes systematized in the correct way
independently from like they were. The interlock could be modified also manually in
case of necessity.

5.4

Management of the exciters
The control unit can perform the automatic changeover between exciters if one
malfunctions. The Manual LED on the panel indicates, when it is lighted up, that the
automatic changeover function is disabled. In order to enable it, click the EXCITER
CHANGEOVER button and check that the LED turns off. In funzione dello stato
dell’automatismo del PJ5KPS, il comportamento della macchina sarà diverso. In
questo capitolo sono descritti i diversi casi.
In function of the state of the PJ5KPS automatism, the behavior of the machine will
be various. In this chapter are described the different cases.

5.4.1

Start-up from power-on with exciters in manual mode
When powering on the machine with the exciters in manual mode, the apparatus
does not perform any check, both mute RF signals are active and the changeover
relay remains in standby status. Use the exciters menu to activate an exciter.

NB

5.4.2

This is why, if the transmitter is left in manual mode, any momentary power failure will
cause the transmitter to be inactive when turned on again. Therefore it is advisable
to leave the PJ5KPS in automatic mode when you are not performing maintenance
operations.

From OFF to ON with exciters in manual
When switching from OFF (or STDBY) to ON with the exciters in manual mode, the
apparatus does not perform any check and the exciter that is currently set to on air is
the one that is aired.

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If the mains signal is not OK, the exciters turn off automatically.
If the maximum drive power is exceeded during operations (> 35W), the PJ5KPS is
set to fault status and power supply is cut to the exciters.A message in the alarms
menu signals this fault.
When the apparatus is set to STDBY, the mute RF signals of the exciters are not
activated and may be modified by the operator.
When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the exciters
are not activated and may be modified by the operator.

5.4.3

Automatic changeover
When the PJ5KPS is in the exciter automatic changeover mode, the power emitted
by the on air exciter is checked constantly. If at any time the on air exciter is no longer
good (i.e. power drops to below the preset level), the apparatus is kept operational
whereas the exciter connected to the internal Dummy Load turns on. If the latter one
is good (i.e. it is capable of supplying the required power), then the two exciters are
changed over. Instead if the alternative exciter is not good, no changeover takes
place, the control unit commands the mute RF of the exciter to Dummy Load, it waits
120 s. and repeats the attempt. This procedure is repeated indefinitely until one of
the two exciters is considered to be good.
During the whole length of time during which there is no good exciter, the PJ5KPS
keeps the WAIT LED on for signaling this status.
Each exciter is fitted with its own mute RF. On being commanded, the piloting signal
must return to zero within 3 seconds at the most. If this does not occur, the fault is
recorded by an error message that is entered in the alarms menu.
If the mains signal is not OK, the exciters turn off automatically. If the piloting power
exceeds the limit during operations, the PJ5KPS is set to the FAULT status and the
power supply of the exciters is turned off. A message in the alarms menu signals the
fault. Keep in mind that the operator's intervention is required to exit from the FAULT
status.
If the MAINS signal coming from the bus is not OK, the exciters are all turned off. As
soon as the MAINS signal is regular again, the evaluation cycle of the exciters begins
(see 5.4.4).
When the apparatus is set to STDBY, the mute RF signals of the exciters are activated
and as such both exciters are inhibited. If the ON key is pressed, the system reevaluates both exciters in the same manner as in the procedure from OFF to ON
(see 5.4.4).

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When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the exciters
are activated and therefore both exciters are inhibited. When the external interlocks
are released, the system re-evaluates both exciters as during the phase from OFF to
ON (see 5.4.4).

5.4.4

Phase from ON to OFF
When the apparatus is set to OFF status and you press the ON button, the power
supply of the exciters is activated and the logic starts to evaluate the exciters. During
the evaluation phase, the WAIT LED stays ON.
When the apparatus is turned OFF, it memorizes the exciter on air. Consequently
when the machine restarts it can attempt to restore the previous conditions. On the
machine restarting, if the exciter that is to be aired does not attain the preset power
level whereas the spare one is operational, the apparatus performs the changeover
when the evaluation time (120 s.) expires.
On the machine restarting, if both exciters do not attain the preset power level, the
apparatus airs the one that had been present when the machine was turned off, after
the evaluation time has expired.

5.4.5

Start-up with exciters in automatic mode
The sequence run by the PJ5KPS, when the power supply is activated while it is
already in ON status and the exciters are in automatic mode, is identical to the one
run for switching from OFF to ON. The only difference is that a screenful displays the
countdown for determining the fault of the exciters. During this phase the manual/
automatic button is inhibited and in order to set the exciters to manual mode you
must press the OFF button of the apparatus.

5.4.6

Audio alarm
The control unit of the PJ5KPS can manage a fault signal, for each exciter, which
normally has an "Audio Alarm" meaning. The control software of the PJ5KPS does
not intervene in triggering these signals since they must be checked by the exciters
(or by any other connected devices).
The Audio Alarm signals are made up of two inputs for the logical signals on the
parallel interface and on the "mute RF" command connector of the exciters.
The control unit manages these signals just like it manages the power good signals:
•

Each "Audio alarm" signal is associated with its own exciter

•

If the audio signal, associated with the exciter that is currently on air, enters an
alarm status, the PJ5KPS waits for the time configured in the exciter menu before
it attempts the restoring operation

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•

If the audio of the aired exciter is still in alarm status on the elapsing of the aforesaid
time interval, the control unit checks if the audio of the exciter on the dummy load
is regular. In this case the changeover between the exciters is performed.

Observe the following differences as compared to the case in which power is missing:

5.5

•

The management of the "Audio alarm" signals is not active during the start-up
phase and during the switching phase from OFF to ON, but only when the exciters
are working in automatic.

•

In the standard configuration, the aforesaid sequence continues until the audio
signal associated with one of the exciters becomes regular again. In the "N+1"
configuration, the switching attempt is performed only twice, after which the
PJ5KPS enters the fault status.

•

An Audio Alarm output is provided on the parallel interface: this signal is activated
(with no delays) when the audio of the exciter that is currently on air is in alarm
status.

Protection and alarms
The PJ5KPS contains a complete protection and alarms system, both at the individual modules level and at the control unit level.
The modules are fitted with a micro-processor-based system that manages any
malfunctions locally. The associated information is communicated to the control unit
for displaying and storing the events and for the centralized management of the events
that require it.
Certain LEDs of the PJ5KPS panel are dedicated to the management of the alarms:
LED
WARNING
FAULT
WAIT

Description
This LED indicates a warning (something is not correctly working, but
the amplifier is still working)
This LED indicates a fault (the amplifier is shut off, the operator’s
intervention is required)
This LED indicates the wait status (the amplifier is temporarily off, it will
be restarted as soon as the reason that keeps it from working will be
removed, or after a fixed amount of time depending on the reason of the
intervention of the protection system)

The ALARM RESET button is used for resetting the alarms and restarting the machine.
A complete description of the alarms and protection system is given in chapter 7.5.

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6. Troubleshooting
[This chapter will be filled in the next edition of the present manual]

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7. Technical description
7.1

Software - Reference guide
This chapter gives a point to point description of the screens composing the software
of the PJ5KPS.

NB

7.1.1

Since the management software is able to control up to 10 modules, some of the
menus configurate themselves for the number of modules. For example, in a PJ10KPS
the menu Overall Status has ten “RF Unit” lines as in the general example reported in
the manual, in the PJ5KPS only five of them will be shown.

Overall Status menu
This is the default menu appearing when the user switches the unit on.
This menu includes only indications, therefore the user cannot insert any input in its
different lines.
Menu Line
Timer
Control Unit
Power Supply
R.F. Combiner
R.F. Unit - N
Hours

Description
Indication of the start and stop times of the automatic power reduction
feature - see “Settings” menu
Status of the control unit (Off or On) and indication of the exciter
actually connected to the amplifier (Exct.1 or Exct.2)
Status of the power-supply cart (Off or On)
Status of the RF combiner (Off or On)
Status of the Rf power amplifier number N (Off or On)
Timer counting the hours of operation of the transmitter. For example,
this indication is useful in order to define when a maintenance operation
can be made

From the predefined menu, by pressing the Esc key as indicated on the last line, you
can shift to the exchange screen from which you can have access to all the other
menus of the unit.

Figure 7-1 Overall Status menu

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Figure 7-2 Select menu

7.1.2

Select menu
This is the exchange menu from which you can select the different sub-menus that
compose the software.
In order to enter a sub-menu, select the correspondent line with the arrow buttons
and press Enter.
Menu Line
General Status
Power Supply
R.F. Combiner
R.F. Units
Alarms
Service
Settings
Exciters
Info
Release
Modem

Description
General status of the PJ5KPS
Status of the power-supply cart
Status of the RF combiner
Status of the RF power amplifiers
Summary of the occured alarms
Service menu for the switching on/off of the modules
Setting of the parameters (i.e. Power levels)
Parameters of the exciters (i.e. output power, on air exciter)
Information concerning the configuration of the PJ5KPS
Information concerning the hardware and software versions of the
modules composing the unit
Settings related to the optional telemetry system (see chap.9)

To return to the predefined menu, select General Status and press OK.

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Figure 7-3 Control Unit menu

7.1.3

Control Unit menu
Informative menu on the inputs and the outputs of the control unit of the machine.
Linea menù
Ext Intl
Aux Intl
Exc1 A.Audio
Exc2 A.Audio
Reserve 1
Reserve 2
Reserve 3
Reserve 4
Relay Exc
Exc 1 Mute
Exc 2 Mute
Audio Alarm
Exc’s Mains
Stand_by (In)
Stand_by (Out)
Total Eff

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Descrizione
Input status “external interlock” (JP4/4 parallel interface)
Input status “auxiliary interlock” (JP4/5)
Input status “audio alarm exciter 1” (JP4/8)
Input status “audio alarm exciter 2” (JP4/9)
Input status “Reserve 1” (JP8/2 parallel interface)
Input status “Reserve 2” (JP8/3)
Input status “Reserve 3” (JP8/4)
Input status “Reserve 4” (JP8/5)
Exciters exchange relay status (Off = exciter 1 on air)
Exciter 1 interlock status (Off = RF power enabled)
Exciter 2 interlock status (Off = RF power enabled)
Output Audio Alarm status (JP47/1)
Exciters power supply status (On = power supply enabled)
“Stand by” input line status
“Stand by” output line status from the control unit
Total efficiency of the machine

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Figure 7-4 Power Supply menu

7.1.4

Power Supply menu
Information menu showing the status of the Power Supply / Rectifier carriage.
Linea menù
Bus Bar
Room T.
Safety
Mains
Trafo-1T
Fuse-1
Trafo2-2T
Fuse-2
C.B. Blower
Supply-1
Supply-2
Blower

User & Technical Manual

Descrizione
Output voltage from the rectifier on the common 80V dc supply bus.
Temperature of the air at the input of the unit
Status of the safety arrest button. On indicates the functioning is
enabled, Off means the unit was arrested through the button
Status of the main voltage supply. On indicates that the voltage is within
the functioning range of the unit and that the phase sequence is correct
Status of the AC fuses AC low voltage bus bar rectifier and interblock of
module 1
Status of the AC fuses AC low voltage bus bar rectifier and interblock of
module 1
Stesso significato di Trafo-1T. Quando il carrello alimentatore/
rettificatore 2 non è installato, viene indicato ===.
Same function as Temp.1. When the supply/rectifier module 2 is not
installed, === is indicated
Status of the magnetothermical "motor save" interruptor of the circuit
breaker blower.
Control contactor of module 1
Control contactor of module 2
Control contactor of the power of the blower

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Figure 7-5 R.F. Combiner menu

7.1.5

R.F. Combiner menu
This menu contains the information related to the RF part of the complete transmitter.
Here the user will find the most interesting parameters, like the overall emitted RF
power and the reflected power.
Menu Line
Fwd
Rfl
Unbal
Rej.lT
Exhaust
S.W.R.
(External) Fwd
(External) Rfl
(External) Unbal
Main Exc
Stdby Exc
Temp
RF-Enb
Aux Fan
SET1
SET2
SET3
SET4

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Description
Overall emitted RF power of the transmitter
Reflected RF power of the transmitter
Unbalancement RF power: sum of the power dissipated on the internal
resistors due to unbalanecement in the RF modules
Temperature of the load resistors dissipating the unbalancement power
Temperature of the exhaust air (top of the transmitter)
Standing Wave Ratio, calculated by the Control Unit on the basis of the
measured forward and reflected power
Forward power of an external transmitter (when configured for this
function)
Reflected power of an external transmitter (when configured for this
function)
Unbalancement power of an external transmitter (when configured for
this function)
Output power of the exciter currently on air (the one connected to the
input of the RF modules)
Output power of the exciter currently on the internal dummy load
Status of the temperature alarm (sensor included in the combiner)
RF output enable: “On” means that the RF combiner unit is giving its
permission for the regular operation of the transmitter
Switch for an auxiliary fan (not used in the current configurations)
Status of the output “SET1”. See the Settings Menu
Status of the output “SET2”
Status of the output “SET3”
Status of the output “SET4”

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Figure 7-6 R.F. Units menu

7.1.6

R.F. Units menu
Information menu showing the status of the RF power amplifier modules. It is composed
of 5 screens, one for each module, that can be scrolled using the arrow buttons.
Menu Line
Fwd
Rfl
Input
V.P.A.
Driver
MOS N
I. Tot
Eff
Temp
Fuse
Unit. Intl
RF enb.

User & Technical Manual

Description
Measurement of the forward power of the amplifier module
Measurement of the forward power of the amplifier module
Measurement of the driving power at the input of the amplifier module
Measurement supply voltage of the module (generated from the
switching power supply included in each module)
Measurement of the current absorbed by the preamplifier stage
Measurement of the current absorbed by the MOS N amplifier module
(each RF module contains 4 MOS modules)
Measurement of the total current absorbed by the RF module
Efficiency of the amplifier module, as a result of the ratio between the
electrical power absorbed and the RF output power
Temperature alarm, Ok or Ko
Status of the fuse of the RF module: Ok or Ko
State of the RF module interlock micro-switch
Enabled of power distribution from part of the module

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Figure 7-7 Alarms menu

7.1.7

Alarms menu
This screen describes all the registered events which are relevant to determine the
probable causes of any disfunction. The screen is composed of a variable number of
pages (up to 10) in function of the number of events occured. The last events in
chronological order are shown in the first page and so on. To shift to the different
pages, use the arrow buttons.
Menu Column
Unit
Err

Time
Date

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Description
Module of the system which generated the failure
Type of failure and description. The type of failure can be W (Wait) - the
unit goes in stand-by until the cause of the failure is removed, R (Retry)
- the unit is locked for a predefined time lag after which a reset attempt
is launched, or F (Fault) - the unit is completely locked and requires the
intervention of the user in order to remove the cause of the failure.
Time (hrs and minutes) at which the failure occured
Date at which the failure occured

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Figure 7-8 Service menu

7.1.8

Service menu
This menu is normally used during the maintenance operations. When this screen is
visualized, the Control Unit checks the status of the modules of the unit more frequently
in order to have a visualization of the different parameters as fast as possible. When
this menu is entered, all the secondary functions are interrupted, therefore a possible
alarm may not be visualized and registered immediately; when exiting this menu all
the alarms which were temporarily put in "stand-by" are registered. If the user sets
some modules in OFF modality, these will be automatically reactivated when exiting
the menu. This menu is deactivated after 60 minutes if no key is selected.
Menu Line
Fwd
Unb
RF UnitN - On
Fwd
Rfl

User & Technical Manual

Description
Forward power globally emitted by the amplifier
Unbalancing power dissipated in the combiner module.
Fields used to switch ON and OFF the amplifier modules. Before the
removal of an amplifier module for its replacement or maintenance
switch it off with the help of the corresponding line.
Forward power generated by the RF module
Reflect power from the RF module

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Figure 7-9 Settings menu

7.1.9

Settings menu
This menu is used for the settings of the unit. It is therefore the menu which is used
more often apart from the possible maintenance operations.
Menu Line
Pwr. Out

Pwr. Lower
SET1
SET2
SET3
SET4
Exct. Wait time
Talk Address
Clock
Calendar
L.P. Timer

Write Config

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Description
Setting of the level of nominal power, expressed as a percentage of the
maximum power level. This is the level that the PJ5KPS must reach
when the Power Nominal button is pressed, except in case of
disfunction.
Setting of the reduced power level, expressed as a percentage of the
maximum power level. This is the level that the PJ5KPS must reach
when the Power Lower button is pressed, except in case of disfunction.
Level (Limit) at which the "Power Good" SET1 is launched. This level is
expressed as a percentage of the full-scale to which SET1 is
connected, indicated in the column Assign
See SET1
See SET1
See SET1
Delay before assuming the on air exciter is faulty
Address of the unit in the RS485 network
Visualization and setting of the internal clock of the unit
Visualization and setting of the internal calendar of the unit
Setting of the automatic power reduction feature: this can be “Auto”
(enabled) or “Manual” (disabled).
The feature consists in reducing the power to the low power level and
then returning to the nominal power at fixed times. The start and stop
times are set in this menu selecting “Auto”.
Button for the registration of the configurations in each module of the
unit

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Figure 7-10 Exciters menu

7.1.10

Exciters menu
This menu is used to configure the settings of the exciters.
Menu Line
Main Exc
Stdby Pwr
On Air Exciter

Exct.1
Exct.2

User & Technical Manual

Description
Output power of the exciter currently on air
Ouput power of the exciter currently on the internal dummy load
Visualization of the "on air" exciter. When positioning the cursor on this
line, with the arrow buttons and by pressing Enter, it is possible to
operate the switching between the on air exciter and the exciter on
dummy load.
Status of the exciter 1. By positioning the cursor on this line with the
arrow buttons and by pressing Enter it is possible to switch on and off
the exciter.
Same as Exct.1 for the second exciter

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Figure 7-11 Info Menu

7.1.11

Info menu
This screen informs the user about the configuration of the transmitter.
Linea menù

Descrizione

Menu Line
Type
Talk Addr.
Baud Rate
Power Supply

Description
Configuration type (model of the transmitter)
Address of the RS485 port of the transmitter
Baud rate of the serial port
Number of the transformer/rectifier carriages in the transmitter: this can
be “Single” or “Dual”
Number of the exciters in the transmitter: this can be “Single” or “Dual”
Checking of the external Fwd, Rfl, Unbal values (Enabled or Disabled)
Resetting of the machine after a trip caused by the safety button. It can
be “Automatic” or “Manual”
Configuration of the transmitter as a N+1 system

Exciter
External
Reset Safety
Cfg. N+1

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PJ5KPS

Figura 7-12 Release Menu

7.1.12

Release menu
This menu show the address, the kind of configuration, the software version and the
hardware version of all the microprocessor boards of the transmitter.

Figura 7-13 Modem Menu

7.1.13

Modem menu
This screen informs the user about the configuration of the optional telemetry (see
chap.9).

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PJ5KPS
7.2

Parallel Interface
A parallel-type interface is mounted on the top of the PJ5KPS, in which the different
signals are available through terminal blocks [Figure 7-13]. This interface is connected
to the Control Unit from which it receives the different signals and to which the eventual
comands are forwarded.
The card contains digital inputs, digital outputs and analog outputs. Among the digital
inputs, a "copy" of all the possible orders that can be given locally to the unit by using
the buttons of the control unit are displayed.

Figure 7-13 The parallel interface

The digital outputs supply information concerning the status of the PJ5KPS.
The analog outputs enable the remote control of the most important parameters, for
example the forward and reflected power.
This interface was designed for a maximum configurability and adaptability to the
telemetry systems to which it may be connected. For example, each digital input can
be configurated through a jumper in order to be “active” when grounded or when
connected to a supply source between +12V and +24V. The scheme of one generic
digital input is shown in Figure 7-13 b). Please pay attention to the anti-parallele type
optocouplers, so that if the jumper is closed between the pins 1 and 2, by grounding
the DIGITAL INPUT, the input is active. On the contrary by closing 2 and 3, the input is
active when the DIGITAL INPUT is connected to a positive voltage.
Each digital output can be configured individually as "Normally open " or "Normally
closed " (NO or NC). In Figure 7-13 a) the scheme of a generic digital output is
shown. Please note that when the jumper is closed between 1 and 2, the output is
normally short-circuited with the common pin, while in the other case the circuit is
normally open.
NB

38 / 80

It is important to remember that the different commands can be given to the unit
through the parallele interface only if the Local/Remote selector situated on the front
pannel is on the "Remote" position.

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PJ5KPS
COMMON
K8

11

DL24
D3-V

8

1
16

DIG_OUT_OC

DIGITAL OUTPUT

JUMPER3

6

4

2

JP29

9

3

13

1

RR9A
2K2

1

2

+12V

ZFH-12V

a)
1

+12V

C4

3

C2
2

3

3 DIGITAL INPUT

4

D3-V

4K7pF

JP1

4K7pF

TLP620

47R

1

RR2B

1

4

JUMPER3

2

DIG_IN

DL2

2

1

3

OC1

4

2

RR6B

1K5

b)

Figura 7-15 Digital I/O

JP35
1

JP12
10

1

JP48
8

1

JP8
8

1

JP4
8 1

10
1
4
1

10

1

JP38

4

1

4

JP16
JP22

JP47

Figure 7-15 Parallel interface terminal blocks

The following table describes the function of each jumper of the parallel interface.
The first column indicates the identifying number of the jumper as shown on Figure 714, the second indicates the name of the signal and the third column describes its
function.
Mors.
JP4/1
JP4/2
JP4/3
JP4/4

Tipo
In
In
In
In

JP4/5

In

JP4/6

In

Nome
ON
STDBY
OFF
EXT INH

Descrizione
Corresponds to the ON button of the control unit
Corresponds to the STDBY button of the control unit
Corresponds to the OFF button of the control unit
External inhibition jumper. It is a "N.C." type jumper, which means
that it must be active for the PJ5KPS to work.
AUX INH
Auxiliary external inhibition jumper. It is a "N.O." type jumper, which
means that it must be not active for the PJ5KPS to work. It is
"auxiliary" because even if nothing is connected to it the PJ5KPS
works normally.
NOM PWR Corresponds to the NOMINAL POWER button of the control unit

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PJ5KPS
JP4/7
JP4/8

In
In

JP4/9

In

JP4/10 /
JP8/1
In
JP8/2

In

JP8/3
JP8/4
JP8/5
JP8/6

In
In
In
In

JP8/7

In

JP8/8
/
JP16/1 Out

JP16/2
JP16/3
JP16/4
JP22/1

OUT
/
/
I/O

JP22/2
JP22/3
JP22/4
JP48/1
JP48/2
JP48/3
JP48/4
JP48/5

I/O
/
/
/
/
Out
Out
Out

JP48/6 Out
JP48/7 Out
JP48/8 Out
JP12/1 Out

40 / 80

LOW PWR Corresponds to the REDUCED POWER button of the control unit
AUDIO ALARM EXC. 1
Audio alarm of exciter 1. This input, when active, indicates an alarm
on exciter 1. If the PJ5KPS is in automatic changeover modality, if
the exciter 1 is on air and if this signal remains active for a time lag
equivalent to the time setted in the Settings menu at line Exc. Wait
time, the changeover procedure between the exciters will be started.
AUDIO ALARM EXC. 2
Same as AUDIO ALARM EXC. 1 for exciter 2.
GND
Grounding contact.
ALARM RESET
Corresponds to the ALARM RESET button on the control unit
RESRV. 1 Reserve 1 input. When this input is active, the failure is registered by
the software in the Alarms menu. For example it can be connected to
a switch that indicates that the door of the station is open or to a
sensor of a power reserve of an electric generator. In this way, by
consulting the menus of the unit, it is possible to trace the moment at
which (time and date) the failure occured.
RESRV. 2 Same as JP8/2
RESRV. 3 Same as JP8/2
RESRV. 4 Same as JP8/2
EXCITER CHANGEOVER CMD
This comand launches the changeover procedure between the
exciters. It has the same function as when you press the OK button
when selecting line On air exciter in the menu Exciters. In order to
launch the changeover between the exciters through this comand, the
manual changeover modality should be formerly selected through the
correspondent button on the control unit or through the JP8/7 jumper,
having however the unit in "Remote" modality.
EXCITER CHANGEOVER
Corresponds to ther EXCITER CHANGEOVER button of the control
unit
GND
Ground
+12V dc
Power source. A maximum of 100 mA can be absorbed between this
jumper and JP16/2. This power source can be used if the user wants
to enter the comands following a positive logic (high voltage - active
comand)
+12V dc
Same as JP16/1
GND
Ground
GND
Ground
TX/RX +
Bus RS 485. Please note that this serial port is operational only when
the unit is in "Remote" modality.
TX/RX Bus RS 485
LINE TRM Line termination for bus RS 485
LINE TRM Line termination for bus RS 485
GND
Ground
GND
Ground
FWD PWR Forward power. Analogical output, 3.9V for 5000W
RFL PWR Reflect power. Analogical output, 3.9V for 1200W
OUT AIR TEMP
Temperature of the air at the output of the chimney. Analogical output,
0V for -50°C, 3.9V for 100°C
V BUS
Voltage at the output of the transformer/rectifier.Analogical output,
3.9V for 80V, 0V for 0V.
EFF.
General efficiency. Analogical output, 3.9V for 100%, 0V for 0%.
OUT DAC 6 Reserved for future applications.
CMN MUTE 1
Common contact MUTE 1 (see JP12/2).

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PJ5KPS
JP12/2 Out MUTE 1

JP12/3 Out
JP12/4 Out
JP12/5 Out
JP12/6 Out
JP12/7 Out
JP12/8 Out
JP47/1 Out

JP47/2 Out
JP47/3 Out
JP47/4 Out
JP35/1 Out
JP35/2 Out
JP35/3 Out
JP35/4 Out
JP35/5 Out
JP35/6 Out
JP35/7 Out
JP35/8 Out
JP35/9 Out
JP35/10 Out
JP38/1 Out

JP38/2 Out
JP38/3 Out
JP38/4 Out

MUTE excitater 1. Digital output, active when exciter 1 is inhibited by
the control unit. Like all the digital outputs on the parallele interface, it
can be configurated through jumper as normally open or normally
closed. This output has a common contact dedicated to this function
(JP12/1).
CMN MUTE 2
Common contact MUTE 2 (see JP12/4).
MUTE 2
MUTE exciter 2. Digital output, active when exciter 2 is inhibited by
the control unit. This output has a common contact dedicated to this
function (JP12/3).
CMN LOCAL
Common contact LOCAL (see JP12/6).
LOCAL
LOCAL/REMOTE status. Digital output, active when the PJ5KPS is
setted in local modality. This output has a common contact dedicated
to this function (JP12/5).
CMN MAINS
Common contact MAINS (see JP12/8).
MAINS
MAINS alarm, active when are present problems on the alimentation
AUDIO ALARM
"AUDIO" alarm (see JP4/8 and JP4/9). This output is active when the
on air exciter is in audio alarm status. This output has a common
contact dedicated to this function (JP47/2).
CMN AUDIO ALARM
Common contact AUDIO ALARM (see JP47/1).
COMMON RL3
Common contact shared from the outputs JP38/1-10.
COMMON RL3
Parallel contact with JP47/3.
RESRV. 1 Reserve 1. Digitale output, active when the INPUT RESERVE 1 input
(JP8/2) is active. The common contact of this output is RL4 (JP35/5)
RESRV. 2 Same as JP35/1, corresponds to INPUT RESERVE 2. The common
contact of this output RL4 (JP35/5)
RESRV. 3 Same as JP35/1, corresponds to INPUT RESERVE 3. The common
contact of this output RL4 (JP35/5)
RESRV. 4 Same as JP35/1, corresponds to INPUT RESERVE 4. The common
contact of this output RL4 (JP35/5)
COMMON RL4
Common contact shared between different digital outputs (JP35/1-4)
SET1
Digital output, active when the parameter SET1 is active (see menu
Settings). The common contact of this output RL5 (JP35/10).
SET2
Same as JP36/6, corresponds to SET2. The common contact of this
output is RL5 (JP35/10).
SET3
Same as JP36/6, corresponds to SET3. The common contact of this
output is RL5 (JP35/10).
SET4
Similar to JP36/6, related to SET4. The common contact of this
output is the RL5 (JP35/10).
CMN RL5 Common contact shared between the different digital output (JP35/69)
EXC. ON AIR
Digital output, active when the exciter 1 is on air, and not active when
the exciter 2 is on air. common contact of this output is the RL3
(JP47/3).
AUTO/MAN Digital output, active when the PJ5KPS is in changeover mode as
regards the exciters . The common contact of this output is RL3
(JP47/3).
LOWER POWER
Digital output, active when the PJ5KPS is set for the lower power
level. Common contact of this output is the RL3 (JP47/3).
NOMINAL POWER
Digital output, active when the PJ5KPS is set for the nominal power

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PJ5KPS
JP38/5 Out OFF
JP38/6 Out STDBY
JP38/7 Out ON
JP38/8 Out FAULT
JP38/9 Out WAIT
JP38/10 Out WARNING

7.3

level. common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set for the lower power
level. The common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set for the lower power
level. The common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set on ON mode . The
common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set on FAULT mode . The
common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set on WAIT mode. The
common contact of this output is the RL3 (JP47/3).
Digital output, active when the PJ5KPS is set on WARNING mode .
The common contact of this output is the RL3 (JP47/3).

Power supply section
The power supply used by the PJ5KPS is AC threephase with neutral at 380 V. The
power supply for the RF amplifier modules is DC 80 V, stabilized inside the modules
themselves by a built-in switching power supply.
The power supply section of the PJ5KPS is composed of a threephase transformer
and a rectifier circuit to feed the RF modules. Some features of the power supply
section are the following:

7.3.1

•

PF > 0.94. This value of the power factor is got thanks to specific solutions, such
as power inductors use. The result is a wave shape of the absorbed current
particularly cleaned and meeting the requirements of the most demanding users.

•

Redundancy. Where an uninterrupted service is demanded, is possible to add a
second power supply chart. The functionning of the max power output is warrantied
by a power supply only, so the double power supply use allow to be used as back
up in case of fault of one of them.

•

Easy access. The power supply section is located on a chart with wheels for an
easy take out from the cabinet and easy transportation. When the configuration of
the equipment is with double power supply chart is possible to stop (take out and
service) a section without turn off the equipment.

•

The power supply section of the PJ5KPS is checked by a microprocessor card
included in the rack of the equipment . This card manages one or two more power
supply charts , the cooling blower and the several alarms systems such as the
emergency "not aus" button.

Working Principles
The Power Supply is checked by a microprocessor unit completely indipendent in
the alarming functions and activity respect to the control unit. The interchanges signals
between the two units are present on a flat cable of 20 poles named “data
communication and command bus”. The signals present on the bus that are related
to the power supply section are: ON, Stby, Alarm, Tr+/Tr-.

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PJ5KPS

Figure 7-16 Time chart of the carriages contactors

Bus Command
OFF
STDBY
ON

Soft-Start
contactor
0
0
0

Start
Contactor
0
1
1

Fan
Contactor
0
1
1

STDBY
Output
Active
Not Active
Not Active

Table 7-1 Time chart of the carriages contactors
Signal
ON

STDBY

Alarm

Tr+/Tr-

User & Technical Manual

Function
When the control of the power supply section notices a +12V on this
signal, the start up cicled of the power supply carriages is activated.
The cicle is divided in two phases: the first contactor enables the power
transformer through power resistors, so that the possible current peak
at start-up is reduced; two seconds later, the second contactor is
excited, so that the transformer is directly fed. After an additional delay
of a second, the first contactor is released.
At this point, the start-up cicle is terminated and the STDBY line is
released.
When this signal is at ground, the RF modules are forced on a RF mute
mode. The power supply section maintain on a stand-by position the
control bus untill the start-up cicle is ended, or when the ON signal is
not present, or at the end in all the coditions that are controlled by this
section that can affect the safety of the equipment. When all the
checked conditions are satisfactory the signal is released.
When this signal is at ground the control unit checks all the devices
present on the bus to register and and manage eventual alarms. When
a signal or an alarm that affect the power supply section is revealed,
the processor that is used to control it orders to the line to go down so
to communicate to the control unit the event.
These signals are used for data communication. The levels meet RS485
standard , the speed is 115 kb/s. Please note that an eventual failure on
these signals doesn't affect the complex functionning of the equipment.

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PJ5KPS
In addition to the contactors that permit the soft-start function, this unit control the
cooling blower function. This is switched on together with the On command, while,
when the equipment is in OFF mode, the blower relay stops to be driven after about
4 minutes. This laboursaving device is used to avoid that temperature peaks to be
present at the internal of RF modules. This procedure of post-ventilation is used for
all conditions of equipment stops, both in case of human will or in case of alarm .
Table 7.1 contains a schematic of the output of the power supply section. The graphic
display of the contactor status during the time is reported in the Picture 7-16.

7.3.2

Configurations
The power supply section of the PJ5KPS has the following configuration possibilities:
1 Equipment with single power supply carriage
2 Equipment with double power supply carriage
3 Equipment with automatic reset of the Safety function at the emergency button
release
4 Equipment with reset of the Safety function to be done manually by pushing the
button.
The standard configuration of the equipment includes the points 1 and 3.

7.3.3

Logic control Signals
The power supply section of the PJ5KPS constantly controls the logic signals that
can be divided in general signals (related to the equipment in its complex) or carriages
signals (related to the single power supply carriages). The status of these signals
can be checked on the Power Supply Menu in the control unit.
When a fault is detected in one of the general signals, the PJ5KPS is blocked either
temporarily blocked or until the intervention of the maintenance staff, depending on
the type of signal. The general signals with relative meaning and managing mode
are the following:
Signal
Safety

44 / 80

Function
This signal in alarm status when the emergency button is pushed. In
this case the feed line to the several contactors is immediately
sectioned, per cui si ha un arresto istantaneo di tutte le parti soggette a
potenza; the exciters remain however operational.
In the meantime a signal send a message to the control local unit of the
current conditions. To restore the funtionning of the equipment the
emergency button has to be reload.; if the equipment is configurate in
mode 3), the start-up cicle is activated after two seconds. If the power
supply is configurated in mode 4) it will be necessary to push the
SAFETY RESET button to restart the equipment. The safety signal is
not memorized on the events menu.

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PJ5KPS
Mains

Air pressure

Blower Motor Protector

This signal is generated by an external device that control that the
power supply current meets the limits of the functionning and that the
R,S,T direction of progression of the phases is correct. If the mains is
on alarm status, The equipment stops working , including the feeding of
the exciters. When the signal return , an automatic restart occurs. All
the time that an alarm of this type is present , a relative message in the
menu alarm of the control unit is memorized.
A pressure sensor informs the local unit if the cooling air flow is not
correct ; the intervention of the sensor stops the equipment temporarily
with the disconnection of the power supply contactors of the power
transformers . When the signal returns an automatic restart of the
PJ5KPS takes place. An opportune message is memorized in the
Alarm menu in the control unit of the unit all the times that this signal
interveens.
The intervention of the ground protection of the motor protector put the
equipment on Fault mode. This condition requires the presence of an
operator to restore the functionning of the equipment . In order to
attempt to restart it's necessary to reload the motor protector and push
the ALARMS RESET of the control unit . Each time that this signal
interveens an opportune message is memorized in the alarm menu of
the control unit.

The “carriage signals” are related to the status of the single carriages. A possible
alarm status in one of these signals has a different effect on the transmitter depending
on the number of the included power supply carriages, single or dual. While in the
first case the PJ5KPS is stopped in case of a fault, in the second case the spare
carriages is still able to supply all the required power; in this case the fault is signaled
by the LED Warning on the front panel.
The meanings of the carriage signals are the following:
Signal
Fuse 1

Trafo 1 OH

Fuse 2
Trafo 2 OH

Function
This signal, meaning “Carriage 1 Fuse” signal is in fact composed of the
series of all the safety interlocks of the carriage. If this signal is in the
alarm status, it will be necessary to determine which of the following
possible reasons is causing it: AC power fuse, microswitch of the chart
connected. The magneto-thermic switch , command connector coils,
control signals connector , threephase power connector.
This signal, meaning "Overheating transformer 1" (Trafo 1 Over Heat), is
connected to the safety thermal switches. There are two different
sensors: one is on the transformer lamelIar plate, the other is on the
rectifier heat dissipator. The intervention of one of these two devices
stops temporarily the equipment on WAIT mode. When temperature
goes below the threshold, the transmitter will automatically restart.
The temperature of intervention is 90°C, and in case this alarm arises, it
will be recorded with a message in the alarm menu on the control unit.
As Fuse 1, for carriage 2
As Trafo 1 OH, for carriage 2

If the signal Fuse X is on alarm, in order to restore the regular functionning of the
equipment it is necessary to identify the cause of the fault. The following table resumes
the points to be verified in order to find the cause of malfunctionning :

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PJ5KPS
Signal
Power fuse

Condition
Verify that the LED on the rectifier card is switched off
[Figure7-18]
Chart microswitch
Verify that the power supply carriage is perfectly attached to the
bottom and that pushes the microswitch [Figure 7-17 b)]
Magneto-thermic chart Switch Verify that the switch is on position I [Figure 7-17 a)]
Control signals connectors
Verify that the plug is connected in the right way [Figure 7-18]
Command coils connector
Verify that the plug is connected in the right way [Figure 7-18]
Three-phase power connector Verify that the plug is connected in the right way [Figure 7-17 a)]
Note that the handle on the left side of the connector has to be
pulled toward the front of the transmitter to block the connector in
its place.

7.3.4

Control card
The functions of this microprocessor card are the following :
•

Protection of the power supply section

•

Communication with the control unit

•

Analog parameters measurement

The card is installed in the rack under the RF modules site, in a metallic box where
it's included the control card of RF combiner [Figure 7-18 a)]. This card needs two
analogic tunings : air input temperature and Bus DC voltage (not stabilized). For the
tuning use the Power Supply menu of the control unit and identify the appropriate
trimmers in Figure [7-18 b)].
All the input digital signals are of "PNP" type, the common power supply is 12Vdc;
the line of 12 Vdc is protected against the ground short circuit through a self-restoring
fuse (ptc). An possible short circuit on this supply will cause trip the machine. Eventual
messages of fault in corrispondence of a short circuit on this line won't be valid.
To restore the supply is necessary to remove the short circuit condition and switch
OFF the equipment for about a minute in order to let the fuse self-restore.

7.3.5

Interface Board
The control card of the power supply is connected with the actuators through an
interface board [Figure 7-19].
All the output signals from the control card are interfaced through power relays and
signal relays. On the relay coils a signalling LED is present and indicates the command
status on the control unit: the LED turned ON indicates that the coil is excited. All the
power contacts are equipped with noise suppressing network.
The feeding of the relay is supplied from a line protected against the short circuit
through self-reloading ground protections.

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PJ5KPS

a)

b)

Figura 7-17 Carriages check points

Bus-bar Vdc visualization Fuse

Control signals
connector
Relays command
connector

AC power
fuse
Fuse memory
reset button
Fuse intervention
LED
Figura 7-18 Rectifiers board check points

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PJ5KPS

Figura 7-19 Scheda di interfaccia relè

Input da
carrello 1
Output a
interfacca
relè
Input da
carrello 2
Tensione
Bus bar
Temperatura
aria

Input
generali

Bus comando e
comunicazione dati

a)

b)

Figura 7-20 Scheda di controllo alimentatore

The signals coming from the control card are of "NPN" type, actives when ground
directed. The function of the relay RL7 ("SAF" on the silk-screening) is to protect the
personnel: it breaks the common power supply of the power contactors, That are
supplied only when all the safety micro-switches are closed.
To protect the card is selected a FS1 fuse of the type 30x38 of 10A.
The turn on of the DL8 led indicates the fault of the FS1 fuse. This interface is connected
to the local unit control through the CN18-CN1 connector.

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PJ5KPS
7.3.6

Replacing the carriage
The following procedure has to be followed when it's necessary to replace a power
supply carriage. Please note that if the transmitter is fitted with just one power supply
carriage, it will be necessary to switch it off to replace the carriage, while if it has two
of them it is possible to continue transmitting normally also during this operation.
1 Turn the power disconnecting switch on position 0(in the case of one power supply
carriage)
2 Turn the carriage switch on position Off
3 Disconnect the threephase supply connector from the carriage, the connector of
the control signals and the one of the command contactors .
4 Remove the screws that hold the bottom bar of the rack
5 Remove the carriage from its site
6 Insert the new carriage
7 Reassemble the bar and fix it in place with the screws
8 Reconnect the three connectors
9 Turn again the power disconnecting switch on position I
10 Turn the power switch on position I (if it had been turn Off previously)

7.4

RF Modules amplifier
The PJ5KPS has five RF amplifier modules able to supply 1.2 kW each. The modules
are independent from each other, self-controlled and self-protected.
Each amplifier module includes a first stage with a variable gain , based on the
MOSFET BLF175. The RF signal amplified by the driver is splitted in 4 by a Wilkinson
splitter, then sent to 4 identical modules based on BLF278, combined again and
filtered by a band-pass filter.

RF in

Splitter

Phase Adj.

Coupler

RF Out

φ

Vgate

Vpa
80 Vdc

Power
supply

μC+bias
Manual
Power adj.

RS485

Figure 7-21 Block diagram of a RF module

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PJ5KPS
Each RF amplifier module is controlled by a microprocessor card, connected through
a RS485 bus to the other microprocessor cards of the machine.
The switching power supply included in each amplifier module generates the feeding
supply of the active devices. The generated voltage is adjustable and commanded
by a microprocessor card included in the module. The card adjusts the supply and
the polarization current (gate) of the modules, thus controlling the emitted power.
On each module there is a trimmer for the manual adjustment of the power. The
trimmer acts as a limiter. This means that if the automatic adjustment of the power
sets a nominal output value, the trimmer can only reduce it, and not increase it.

7.5

Alarms
The menu Alarms of the control unit reports all the events connected to possible
malfunctionning of the equipment or due to external causes.
Each registration contains the reference to the concerned module, the kind of event
and its date and hour.
•
•
•
•

The module that detected the event is indicated by one of the following acronyms:
C.U. Control Unit
P.S. Power Supply
R.F.X Amplifier module X (from 1 to 5)
R.F.C Combiner/Splitter
The type of event allows to identify the origin and the consequence of the fault. The
first letter of the type of event (eg F-C.B. Blw) can be one of the following :
E

"Error", event that doesn't cause the interruption of the supply of power,
but can reduce the functions of the equipment (e.g cannot be done the
changeover function of the exciters)

F

"Fault", event that causes the block of the equipment and requires the
intervention of an operator for the restart.

W

"Wait", event that causes the temporary block of the piece of equipment
equipment, that will be removed as soon as the problem is solved.

R

"Retry", event that causes a temporary block of the piece of equipment,
that will effect a restart attempt after a fixed lapse of time.

The possible type of events are listed in Table 7-2

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Code
Control Unit
E.Intl
A.Intl
Audio-1
Audio-2
Ris-1
Ris-2
Ris-3
Ris-4
Mute Flt
Xchg Exc
Cfg. N+1
Power Supply
T1 F1 Tmp.
W-T2
T1 W-T2
F1 W-T2
Prs
F-F2
T1 F-F2
F1 F-F2
Mains
C.B. Blw
Fuse
O.Tmp.
Combiner .
Fwd
Rfl
O.dvr In
O.dvr Ld
Unbal
Rej.l.T.
Exhaust
SWR
O.Tmp.
R.F. Units
Fwd
Rfl
In
Tmp.
Drv. I
Mos 1 I
Mos 2 I
Mos 3 I
Mos 4 I
Eff.
Fuse
O.Tmp.

User & Technical Manual

Meaning
The external interlock is active
The auxiliary interlock is active
The Audio alarm of exciter 1 is active
The Audio alarm of exciter 2 is active
The RESERVE 1 input is active
The RESERVE 2 input is active
The RESERVE 3 input is active
The RESERVE 3 input is active
"Mute fault”: the mute commands (i.e. the interlock commands for the
exciters) are not working, they are not connected or the connection is
wrong
A changeover of the exciters has been performed
The machine is in Fault status because two changeover attempts have
been performed (N+1 configuration)
The power supply carriage 1 is overheated
One of the fuses or of the interlocks of the power supply carriage 1 is
blown or not closed
The air inlet temperature is too high
The power supply carriage 2 is overheated
The power supply carriage 1 and 2 are overheated
One of the fuses or interlocks of carriage 1 is blown or not closed, the
power supply carriage 2 is overheated
The air pressure generated by the blower is not sufficient
One of the fuses or of the interlocks of the power supply carriage 2 is
blown or not closed
One of the fuses or interlocks of carriage 2 is blown or not closed, the
power supply carriage 1 is overheated
One of the fuses or of the interlocks of both the power supply carriages
1 and 2 are blown or not closed
The AC power supply is out of its voltage range, or the phase sequence
is not correct
The circuit breaker of the blower blocked it
One of the fuses or of the interlocks of the power supply is blown or
open
The power supply is overheated
Forward power above its limit
Reflected power above its limit
Overdrive (main exciter)
Too much power dissipated on the internal dummy load (stand by
exciter)
Unbalancement power above its limit
Overheating of the unbalancement (rejection) load resistors
Exhaust overheating
SWR above its limit
Internal overheating
Forward power above its limit
Reflected power above its limit
Input power above its limit
Overheat of the RF module
Driver current above its limit
Current of the MOS module 1
Current of the MOS module 2
Current of the MOS module 3
Current of the MOS module 4
Efficiency too low
Module’s fuse broken
Overheating ov the module’s heatsink

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7.6
7.6.1

Combiner and divider
Control Unit
The RF combiner section too is equipped with it own microprocessor control unit.
This is very important for the functionning of the whole transmitter because it checks
the foldback line of the several RF modules. The value of the output power is managed
directly by this micro controller. In case of fault of this control unit or if a problem
arises in the communication bus, the transmitter will continue working at the same
power level set in the field "nominal power" of the control unit.
To this unit is assigned the task to limitate and stabilize the output power. When one
of the parameters reaches its safety limit for the right functionning of the machine, the
power level decreases progressively. The feedback is completely of analogic type,
made through a voltage present on the control bus. The voltage is between the
maximum of 3.9 V (this indicates that the transmitter is supplying the maximum power)
and 0 V (minimum power).
This section also controls the maximum permitted power level of the exciters, with a
programmed alarm of “Fault” type. If this level is exceeded the transmitter turns itself
OFF and the AC supply of the exciters is cut until the operator pushes the Alarms
Reset button.

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8. Technical Notes
This chapter contains the references to the technical appearances that more frequently
could be necessary for intervene on the PJ5KPS.

8.1

Microcontrol board Trimmers
In the PJ5KPS are present microcontrol boards, one for each 1.2 kW module, one
for the control of the power supply and one for the control of the combiner. The boards
are identical, but in each the trimmers have diverged meaning. In figure 8.1, "RFM"
refers to the RF module, "PS" to the power suplly and "CMB" to the combiner. TR12
is set so that VREF is 3.3 V.

Figure 8-1 Microcontrol board Trimmers

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8.2

Phase Adhutment of RF modules
Each PJ5KPS RF module have a dip-switch (accessible on the frontal panel) for the
regulation of the phase of the RF signal generated. The phase of each RF module
could be modified independently to steps of 1.6° from- 12.8° to +11,2° (Figure 8.2).

-1.6°

+3.2°

+4.8°

ON 1 2 3 4
ON 1 2 3 4

ON 1 2 3 4

ON 1 2 3 4
ON 1 2 3 4

+1.6°

ON 1 2 3 4

-3.2°

ON 1 2 3 4

-4.8°

0.0°

ON 1 2 3 4

-8.0°

-6.4°

ON 1 2 3 4

-9.6°

ON 1 2 3 4

-11.2°

ON 1 2 3 4

-12.8°

ON 1 2 3 4

ON 1 2 3 4

ON 1 2 3 4

ON 1 2 3 4

ON 1 2 3 4

Normally, the modules comes furnished with the phase regulated for 0°, that it is the
optimal position for the correct operation of the machine on all the frequency band. In
some cases could result useful use the regulations of phase for minimize the
unbalanced power dissipated. To this purpose, it preferable of use the SERVICE
menu, in which this value comes adjourned in real time.

+6.4°

+8.0°

+9.6°

+11.2°

Figure 8-2 1.2kW modules regulation phase

8.3

Splitter board trimmers
On the entry splitter board are present two trimmers for the regulation of the measure
of the emitted power from the two exciters.
These measures are those visible in the EXCITERS menu.

Load

On Air

Figure 8-3 Trimmers for the read power of exciters

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On the circuits of power measure of the exciters there are two compensators to
maximize the directive and minimize the operation error measure of the frequency
of operation.

Load

On Air

Figura 8-4 Direttività testine di misura splitter

8.4

Parallel Interface
The parallel interface present on the roof of the PJ5KPS is described into the X.X
chapter. In following a small description reassumed the functions assigns to the clamps.

JP35
1

JP12
10

1

JP48
8

1

JP8
8

1

JP4
8 1

10
1
4
1

10

1

JP38

4

1

4

JP16
JP22

JP47

Figure 8-5 Parallel interface clamps

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JP4

JP8

JP16

JP22

JP48

1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
8

In
In
In
In
In
In
In
In
In
/
In
In
In
In
In
In
In
/
Out
Out
/
/
I/O
I/O
/
/
/
/
Out
Out
Out
Out
Out
Out

ON
STDBY
OFF
EXT INH
AUX INH
NOM PWR
LOW PWR
AUDIO ALARM EXC. 1
AUDIO ALARM EXC. 2
GND
ALARM RESET
RESRV. 1
RESRV. 2
RESRV. 3
RESRV. 4
EXCITER CHANGE CMD
EXCITER CHANGEOVER
GND
+12V dc
+12V dc
GND
GND
TX/RX +
TX/RX LINE TRM
LINE TRM
GND
GND
FWD PWR
RFL PWR
OUT AIR TEMP
V BUS
EFF.
OUT DAC 6

JP12

JP47

JP35

JP38

1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10

Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out

COMMON MUTE 1
MUTE 1
COMMON MUTE 2
MUTE 2
COMMON LOCAL
LOCAL
COMMON MAINS
MAINS
AUDIO ALARM
COMMON AUDIO ALARM
COMMON RL3
COMMON RL3
RESRV. 1
RESRV. 2
RESRV. 3
RESRV. 4
COMMON RL4
SET1
SET2
SET3
SET4
COMMON RL5
EXC. ON AIR
AUTO/MAN
LOWER POWER
NOMINAL POWER
OFF
STDBY
ON
FAULT
WAIT
WARNING

Tabelle 8-1 Function of the parallel interface clamps

8.5

RF module I/O Interface
The control unit of the PJ5KPS communicates continually with all the microprocessor
boards contained in the machine. All the boards are equal, but in function of the
position in which are installed they use configuration software and different address.
For the boards that control the RF amplifiers modules, the addresses have mailed
from the respective boards of I/O interface, installed to the inside of the rack. This
means that the modules are perfectly interchangeable, and they engage the address
to the action of the insert in the rack automatically.

Figura 8-6 Dip switch I/O interface board

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The address assigned to the module is mailed by a dip-switch on the interface board.
In figure 8-7 are brought back the configurations assigned to the different settings.
The RF module 1 (that more to left looking at the machine) have address 8, the 2 has
address 9 and so on until at 17. The other addresses are reserved for future uses.

1

ON

1

2
3
4
5
6

Module
Address 8

1
2
3
4
5
6

ON

2
3
4
5
6

ON

Module
Address 13

ON

1

2
3
4
5
6

Module
Address 9

1
2
3
4
5
6

1

ON

Module
Address 14

Module
Address 10

1
2
3
4
5
6

ON

2
3
4
5
6

Module
Address 15

1
2
3
4
5
6

ON

2
3
4
5
6

Module
Address 11

ON

1

ON

Module
Address 16

Module
Address 12

1
2
3
4
5
6

ON

Module
Address 17

Figura 8-7 Addresses regulation of RF modules

8.6

Services supply
The services of PJ5KPS are supplied at 220V through a dedicated transformer.
Between the services, are included the microcontroller cards of RF modules, those
of the combiner and power supply and the control unit.
Supplying the services of the PJ5KPS with an UPS (Uninterruptable Power Supply),
the machine also in case of absence of mains power can be managed, naturally
limitedly to the functions available (for example configuration or interrogation of the
alarms registry). The normal configuration of the machine previews that the services
are directly supply through the connection to the electrical mains of the machine, in
order to insert an UPS is sufficient put it between the VDE on the roof, after have
removed the bridge that comes supplied of series.

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Figure 8-8 Services supply

8.7

Emergency CCU Board
In the case the control unit presents a damage, it is possible assure the correct
operation replacing, temporarily, the control panel with the card furnished together
with the PJ5KPS.
To effect the substitution, execute the following instructions:
1) Switch-OFF the amplifier. Remove the screw on the left side of the LCD panel,
open the panel and individualize the necessary connectors to the operation of the
emergency card.

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2) Disconnect all the cables connected to the unit control.

3) Unscrew the crews that fix the board to the rack and remove the panel from his
place.

4) Connect the three connectors precedentely identified to the entries of the board,
like represented in the photo.

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5) Fix the board to the rack, in the same position in which previously had fixed the
central panel of control. Do attention to fix the side of the card from which the
interrupter sticks out toward the outside of the amplier.

6) Switch-ON the apparatus with general switch and activate the operation of the
board putting the interrupter on the ON position. The switch has built in way to

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avoid the accidental operating; throw the interrupter toward the outside, go on the
desired position and release the interrupter.

Now the emergency board is operative.
When be used the emergency board, the amplifier acts with the parameters
previously adjusted (for example: the level of power). To modify the parameters is
necessary use the unit control.

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8.8

PJ5KPS Ventilation
Each amplifier PJ5KPS has furnished of an innternal fan, of inputy and output of the
air.

View of the chimney air inlet

View of the chimney air inlet

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The current of output air is equal to 600 m3/ h.
The input hole of the air is situated on the back cover of the rack, but on demand is
possible have an ulterior chimney inlet air on the top cover of the rack.

Representation of the air inlet hole location and the additional

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9. Digital Telemetry (TLC5KPS)
9.1

Foreword
R.V.R. Elettronica’s plug-in series transmitters, like TX5KPS, may be optionally fitted
with the TLC5KPS, a telemetry device that enables the user to remotely ceck all the
machine’s working parameters and control some of them, and provides the transmitter
with the ability to trigger “alarms” when problems arise while the transmitter is on air,
possibly sending GSM Short Messages (SMS) to the maintainer’s cellular phone or
to any other number stored in the machine’s memory.

9.2

Installation
The TLC5KPS is installed in the rear part of the transmitter’s rack, near to the lowpass filter and the RF output connector.

9.2.1

Connection
The bottom side of the TLC5KPS contains the following connectors:

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The upper side contains the following connectors:

The following connections should be performed on the bottom side:
•

DB15 male, providing the power supply (18 V, 0, 18 V AC). The power supply is
provided through the terminal block of the parallel interface of the amplifier.

•

DB9 RS485 coming from the parallel interface

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•

DB9 I2C connected to the exciters

•

DB9 RS232 not connected

On the upper side:
•

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RS485 Connector with termination resistor. This connection is required, or
malfunctioning in the communications will likely happen! The connector contains
a 330 OHm resistor between PINs 1 and 6.

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•

SMA connector for the GSM antenna. The GSM modem can be directly installed
inside the TLC5KPS: in this way the machine will provide the named SMA
connector, the status LEDs of the modem and the slot for the GSM SIM card.

Please note that an external and possibly directive antenna for the GSM is always
suggested, to provide the GSM modem with a good signal and ensure reliable data
communications.
Please note that to fully deploy the features of this telemetry system, the you will need
to sign a contract with a GSM service provider including DATA COMMUNICATIONS.

9.2.2

Devices settings
The use of the telemetry system requires the correct setting of the addresse in the
connected pieces of equipment, since they communicate on a shared bus.

9.2.2.1

Exciters
Set the Uart address of exciter 1 to “1”, exciter 2 to “2”
To perform this setting, from the main menu click on “ADMIN”, then select Genst from
the navigation bar, select “Uart Adr.” on the General Set menu and change it to “1” fro
the exciter 1, “2” for the exciter 2.

9.2.2.2

Amplifier
Set the “Talk address” parameter to “3”.

To perform this setting, presss the button ESC on the Control Unit of the PJ5KPS.
You will be presented with the “Menu Select” screenful. With the UP and DOWN
buttons, select the line “Settings” and press the OK button.
In this menu, select the line “Talk Address” and press OK. With the UP and DOWN
buttons change the parameter to “3” and press OK.

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9.2.3

Installing and configuring the PC software
Setting up the telemetry is best performed directly connecting a personal computer
to the TLC5KPS.
You will need:
•

A PC running on Windows 98 or newer (the software has been tested with 98, NT,
2000 and XP)

•

The “Telecon 32bit” CD ROM, provided with the machine

•

DB9 pin-to-pin cable long enough to link the PC to the TLC5KPS

Insert the CDROM in the PC, browse and executethe program setup_telecon.exe.
Follow the instructions on screen to install the software on your PC.
Please note that if you already have an installed version of the Telecon32bit software,
the new software will just upgrade it and will not affect you installed station database.
Launch the Telecon program: Start -> Programs -> Telecon 32bit

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You will be presented with the database selection screen.
On the Database combobox (the top line), selet the PLUGIN_AMP.MDB database.

Then select the station TX5KWPS 2PTX station and click on “Edit Phonebook”.

The screenful the software will show allows you to configure all the aspects of the
transmitter, like kind of modem, telephone number and so on.
Configure this screenful as shown in the following figure, that is select “Cable” and
the COM port you will use.

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Click Return.
Connect the DB9 cable between the PC and the TLC5KPS telemetry unit.
Click on Start. The PC will perform the connection with the transmitter and then will
show the program screen and the “Detail screen” already opened.
The TLC5KPS automatically detects the type of connection, that is direct connection,
GSM modem or PSTN modem.
After 1-2 minutes, the Telecon software will have acquired all the data of the modules.
Note the smileys on the bottom blinking red and green to show ongoing
communications.

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Double-click on TLCKPS. Then select EEprom and click on it.

You will now see the EEprom organization window:

Click on READ EEPROM and then OK. Note blue progress bar indicating reading is
in progress.
When the EEPROM reading will have been completed, the button WRITE EEPROM
will also be available.

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Click on the tab “General” and do the following settings (for example):

Station ID
Station Name
Dial Sring
Number of Retry

ID for addressing pourpouse. Write if you only have 1
Mnemonic name of the station, like place or frequency
Normally, ATDT
Number of messages to send. We suggest to set this value to at least 2, in
case of problems with the SMS Service Center.

Then click on Telephone and fill it with the telephone numbers that will be known to the
station. Yes or No in the SMS column specifies whether the number will receive a
SMS in case of alarms, while the column ACS determines the numbers entitled to
send commands via SMS to the station, avoiding interferences from unexperienced
operators.
Finally, specify the kind of modem the station shall send the alarm to, so that it will
determine whether to send a SMS or place a normal telephone call.
At this point, click on WRITE SETTINGS and then WRITE EEPROM: you will see the
blue progress bar indicating the software is loading into the TLC5KPS.

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The display of the control unit of the amplifier will show in the menu “MODEM” (firmware
version 3.9 and up) the stored telephone numbers, the SMS service center number,
the modem status and the kind of connection.

Wait about 2 or 3 minutes and check on the display or on the LED “MODEM
PRESENT” on the top of the rack the correct update of the firmware configuration.
On the display you will read on the display the signal level and the status of the modem.
Please note that it could be necessary to exit and reenter in the Modem menu (push
ESC) to refresh it.

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9.2.4
9.2.4.1

Alarms and commands
Alarms sent by the transmitter
1.

Forward Power

2.

Reflected Power

3.

Unbalanced Pwr

4.

No Audio PTX1

5.

No Audio PTX2

6.

Mains Fault

7.

Over temp 1

8.

Over temp 2

9.

Fuse1 PS

10. Fuse2 PS
11.

Blower Fault

12. Fault Mod 1
13. Fault Mod 2
14. Fault Mod 3
15. Fault Mod 4
16. Fault Mod 5
17. Fault Mod 6

(only 10Kw)

18. Fault Mod 7

(only 10Kw)

19. Fault Mod 8

(only 10Kw)

20. Fault Mod 9

(only 10Kw)

21. Fault Mod 10

(only 10Kw)

22. Pressure Fault
23. Mains OK

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9.2.4.2

SMS commands available
The commands that can be sent to the transmitter using SMS messages are the
following:
&RPPDQG

INFO

TXON
TXOFF
LOWPWR
NOMPWR
ALARM
RESET
RESMOD

5HSO\
Station: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
FWD: ³YDOXH´
RFL: ³YDOXH´
UNBAL:³YDOXH´
TX On (RU TX Off RU TX StdBy)Low Power / Nom Power
Audio Present / Audio Absent
Alarm Present / Alarm Absent
Station: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
TX is On Station: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
TX is Off
Station: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
LowPwr OKStation: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
NomPwr OKStation: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
Alarm: ³OLVWRIWKHDODUPVLQPHPRU\´
Station: ³VWDWLRQQDPH´
ID: ³,'QXPEHU´
ALARM RESET OK-

'HVFULSWLRQ

Information about the
transmitter’s status

Switching on the
transmitter
Switching off the
transmitter
Low Power setting
Nominal Power setting
List of the alarms in
memory
Resetting the alarms in
memory
Reset of the telemetry
and modem restart

-- nothing --

The Alarms for the RF power falling under a certain level and for the reflected power
are connected to the Settings menu. Remember to adjust SET 1 SET2 and SET 3 in
this menu to suit your need.

When all of these parameters have beenfinally configured, put the selector on the
control panel of the control unit on the “Remote” position. The yellow “LOCAL” led will
go off and the green led will go on. We suggest at this point to do some tests to verify
the functionality of the system.

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9.3

Technical details

9.3.1

Modules mapping

9.3.1.1

Control Unit
Configuration data Block
0x00
ID
0x01
RH
0x02
RS
0x03
In_Ana_Tot
0x04
Out_Ana_Tot
0x05
In_Dig_Tot
0x06
Out_Dig_Tot
0x07
Gen_Tot
Analog input data block
0x08
INANA0
0x09
INANA1
Analog output data block
0x0A
OUTANA0
0X0B
OUTANA1
0x0C
OUTANA2
0x0D
OUTANA3
0x0E
OUTANA4
Digital input data block
0x0F
INDIG0-15

Digital output data block
0x11
OUTDIG0-15

0x12

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OUTDIG0-15

Device ID
Hardware Release
Software Release
Analog input number
Analog output number
Digital input number
Digital output number
General number

=2
=5
= 32
= 32
=3

Input Power
Load Power
RF combiner output power
RF combiner reflected power
Air temperature
Power supply voltage
Efficiency
Bit0: Ext Interlock
Bit1: Aux Interlock
Bit2: StdBy-In
Bit3: Service Request
Bit4: Local / Remote
Bit5: Manual / Auto exchange exciter
Bit6: Low Power
Bit7: Nominal Power
Bit8: Fault Exc 1
Bit9: Fault Exc 2
Bit10: Manual Exchange
Bit0: Fault
Bit1: Wait
Bit2: Warning
Bit3: Audio Alarm
Bit8: Ack On
Bit9: Ack Std By
Bit10: Ack Off
Bit11: Ack Low Power
Bit12: Ack Nominal Power
Bit13: Ack Change Exciter
Bit14: Ack Manual Excange
Bit0: On/Off
Bit1: Stand By
Bit2: Backligth
Bit3: Relays Exciter
Bit4: Mute Exciter 1
Bit5: Mute Exciter 2
Bit6: On/Off Exciter
Bit8: Ack Res1
Bit9: Ack Res2
Bit10: Ack Res3
Bit11: Ack Res4

Rev. 1.5 - 08/02/06

User & Technical Manual

PJ5KPS
9.3.1.2

Hybrid Coupler
Configuration data Block
0x00
ID
0x01
RH
0x02
RS
0x03
In_Ana_Tot
0x04
Out_Ana_Tot
0x05
In_Dig_Tot
0x06
Out_Dig_Tot
0x07
Gen_Tot
Analog input data block
0x08
INANA0
0x09
INANA1
0x0A
INANA2
0x0B
INANA3
0x0C
INANA4
0x0D
INANA5
0x0E
INANA6
0x0F
INANA7
0x10
INANA8
0x11
INANA9
Analog output data block
0x12
OUTANA0
0X13
OUTANA1
Digital input data block
0x14
INDIG0-15
Digital output data block
0x15
OUTDIG0-15

User & Technical Manual

Device ID
Hardware Release
Software Release
Analog input number
Analog output number
Digital input number
Digital output number
General number

= 10
=2
= 16
= 16
=3

Forward Power
Reflected Power
Input Power
Load Power
K.D.I. Temperature
Unbalanced Power
Air Temperature
External FWD Power
External RFL Power
External UNB Power
Reserved.
Reserved.
Bit0: On/Off
Bit1: Std By
Bit8: Over Temp.
Bit4: Std By
Bit5: Sqr
Bit8: Fan
Bit12: Set1
Bit13: Set2
Bit14: Set3
Bit15: Set4

Rev. 1.5 - 08/02/06

77 / 80

PJ5KPS
9.3.1.3

1.2 kW R.F. Unit
Configuration data Block
0x00
ID
0x01
RH
0x02
RS
0x03
In_Ana_Tot
0x04
Out_Ana_Tot
0x05
In_Dig_Tot
0x06
Out_Dig_Tot
0x07
Gen_Tot
Analog input data block
0x08
INANA0
0x09
INANA1
0x0A
INANA2
0x0B
INANA3
0x0C
INANA4
0x0D
INANA5
0x0E
INANA6
0x0F
INANA7
0x10
INANA8
0x11
INANA9
0x12
INANA10
Analog output data block
0x13
OUTANA0
Digital input data block
0x14
INDIG0-15

Digital output data block
0x15
OUTDIG0-15

78 / 80

Device ID
Hardware Release
Software Release
Analog input number
Analog output number
Digital input number
Digital output number
General number

= 11
=1
= 16
= 16
=3

Forward Power
Reflected Power
Input Power
Supply Voltage
Bias Voltage
Module Temperature
Diriver Current
Mosfet 1 Current
Mosfet 2 Current
Mosfet 3 Current
Mosfet 4 Current
Foldback
Bit0: On/Off
Bit3: Std-By-In
Bit8: Over Temperature
Bit11: State of Fuse
Bit4: StandBy
Bit5: Sqr
Bit8: Led Red
Bit9: Led Orange
Bit10: Led Green

Rev. 1.5 - 08/02/06

User & Technical Manual

PJ5KPS
9.3.1.4

Power Supply
Configuration data Block
0x00
ID
0x01
RH
0x02
RS
0x03
In_Ana_Tot
0x04
Out_Ana_Tot
0x05
In_Dig_Tot
0x06
Out_Dig_Tot
0x07
Gen_Tot
Analog input data block
0x08
INANA0
0x09
INANA1
Analog output data block
--Digital input data block
0x0A
INDIG0-15

Digital output data block
0x0B
OUTDIG0-15

9.3.2

Device ID
Hardware Release
Software Release
Analog input number
Analog output number
Digital input number
Digital output number
General number

=2
=0
= 16
= 16
=3

Bus Volt
Temperature
-Bit0: On/Off
Bit1: StdBy-In
Bit3: Mains Fault
Bit8: Over Temperature 1
Bit9: C.B.
Bit10: Fuse 1
Bit11: Over Temperature 2
Bit12: Fuse 2
Bit13: Restart Safety
Bit14: Pressure
Bit4: StandBy
Bit5: Sqr
Bit8: Soft Start 1
Bit9: On 1
Bit10: Soft Start 2
Bit11: On 2
Bit15: Blower

Timings
Main routine timing
Modem detection cycle
Modem init after restart
Modem init when detected
Maximum answer time after a command
Maximum complete measurement update
No TX reply timeout on the RS485
before setting “local status”
Display update time

User & Technical Manual

1ms
34s
50s
50s.
5min
1,5s
3s
1,5s

Rev. 1.5 - 08/02/06

79 / 80

PJ5KPS

This page was intentionally left blank

80 / 80

Rev. 1.5 - 08/02/06

User & Technical Manual

PJ5KPS

Appendix A Piani di montaggio, schemi elettrici, liste
componenti / Component layouts,
schematics, bills of material
Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle
singole schede componenti del PJ5KPS. L’appendice è composta dalle seguenti
sezioni:
This part of the manual contains the technical details about the different boards of
the PJ5KPS LCD. This appendix is composed of the following sections:
Descrizione
Modulo RF
Accoppiatore direzionale modulo RF
Misure splitter ingresso
Splitter modulo RF
Scheda fusibili modulo RF
Scheda misura sbilanciamento
Selettore misura analogica
Interfaccia I/O modulo RF
Accoppiatore direzionale di uscita
Interfaccia relè di potenza
Emergency CCU
Schema del cablaggio
Scheda microcontrollore
Adattatore CPU PS e combinatore
Rettificatore trifase
Scheda CPU control unit
Scheda madre control unit
Interfaccia parallela
Splitter/scambiatore ingresso
Scheda CPU misura sbilanciamento
Adattatore CPU/bias modulo RF
Driver modulo RF
Alimentatore switching modulo RF

User & Technical Manual
Technical Appendix

Codice RVR
SL042RF1001
SLDCLPFPJ1KM
SLSPLMEA5KW1
SLSPLRFPJ5KM
SLFUSRFPJ5KM
SLPWRSENHC52
SLMETPJ5KM4
SLIORFPJ5KM2
SL042MT1001
SLRLYCPROTVJ
SLCCUEMPJ5K2
/
SLCPUPJ5KM2
SLADPPSPJ5KM2
SLRCTPJ5KMC
SLCCUPJ5KM2
SLCCU1PJ5KM2
SLINTREMPJ5KM
SLSPLINPJ5KW1
SLADKDIPJ5K2
SLADBSPJ5KM2
SLDRVRFPJ5M
PSSW5040

Rev. 1.5 - 08/02/06

Vers.
1.1
1.1
1.0
1.0
1.0
1.0
1.0
1.1
1.0
1.0
1.0
1.1
1.0
1.0
1.1
1.0
1.0
1.0
1.0
1.0
1.1
1.0
1.2

Pagg.
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
3 (A4)
1 (A3)
7 (A3)
4 (A3)
3 (A3)
6 (A3)
3 (A3)
4 (A3)
3 (A3)
3 (A3)
5 (A3)
3 (A3)
5 (A3)

1/2

PJ5KPS

Pagina lasciata intenzionalmente in bianco
This page intentionally left blank

2/2

Rev. 1.5 - 08/02/06

Manuale d’uso e manutenzione
Appendice tecnica

PJ5KPS

Appendix to the user manual

RF Amplifier module - SL042RF1001

© 2002 -2006 R.V.R. Elettronica SpA - All rights reserved

1/3

PAD

PAD3

FIX35

FIX6

1

2

1

C

R2

R1

R14
10 K

5H6

5H6

RF Amplifier module - SL042RF1001

FIX1

FIX35

FIX5

FIX35

820 H

820 H

R4

R3

R6

1K5

R10

8k2

R13

R5

4004

D2

6V8 1 W

D1

C19
1 nF

1

2 2

1

1

2

1

FIX35

FIX11

5H6

1

2

C6

C5

1 nF

FIX35

FIX10

150 pF

C1

R11
1 K

C7

270 H

R12

R9 100 H

4004

D5

4004

D3

5H6

2

56 pF

C2

6 sp. d. 4,5

L1

C3
470 pF

FIX60

FIX2

1 nF

1 nF

2

3
cw
1
FIX60

FIX3

1K

R15

C4
470 pF

2

3
cw
T1

FIX60

FIX7

4

1

NC

R21

8

6

5

FIX60

FIX8

C8
1 nF

R20

NC

R7
22 H

2

1
2

1

1

C9
1 nF

1

1

R8
22 H

Input_Bias

1
2

D

PAD

Q2
1/2 BLF 278

Q1
1/2 BLF 278

C21
470 nF

1

PAD2

+50V

2

2H2

R19
1

1

L6
240 mm 25 ohm

CSRF0040R2

CS1

1

FST1

C10
100 nF 100 V

2

2

Gasperini Luca

File/Cartella:

/

Nome PC in Rete: \\UTSRV

FINALE RF PJ1000M
Autore:

470 pF

C18

470 pF

C17

470 pF

C16

470 pF

C15

C11
470 pF

L2
filo 2 mm in ferrite

Nome Progetto:

FASTON VERT.

L5
240 mm 25 ohm

C20
680 nF

2

2H2

R18
1

LINK a U 60 mm

L3

1
2

2

3
3

3
2
2
3

1
2
4
4

47

C22
1 nF

C12
470 pF

FIX35

FIX9

Autorizzazione:

1.1

Monday, October 03, 2005

Revisione:

Data:

1

470 pF

470 pF

T3
120 mm RG 303

C14

C13

1

C23
4,7 nF

2

Pagina:

Codice:

Nome Parte:

di

1

SL042RF1001

FINALE PJ1000 6U

1

Piaz.

PZ2

RF OUT

FIX60

FIX4

Codice Progetto: 042

PAD

PAD1

L4
10 sp 2 mm d. 6 mm

3

© 2002 -2006 R.V.R. Elettronica SpA - All rights reserved
4

Appendix to the user manual
D

R16
1

Size:

A3

PJ5KPS

2/3

PJ5KPS

),1$/(3-85HYLVHG
5HYLVLRQ
6/5)
*DVSHULQL/XFD
,WHP
4XDQWLW\

5HIHUHQFH

3DUW

^GHVFULSWLRQ`

&RGLFH$6









































&
&
&&&&&&&&&&
&&&&&&
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&
&
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'
'''
),;),;),;),;),;),;
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/
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3=
44
5555
55
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1&
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PP5*
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&RQG60'+4
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&RQGFHUDPLFRPXOWLVWUDWRSPP
&RQG60'
&RQG60'
&RQG60'
0,1,0(/)60'=HQHU'LRGH
0(/)60''LRGH
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&+4-$$
&+4-$
&+4-$
&&&-1&
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&060&
&3(.2
&&&.;%
&&&.;&
',=90(/)
',660$









































Appendix to the user manual

,QGXWWDQ]DFLOLQGULFD
,QGXWWDQ]DFLOLQGULFD
,QGXWWDQ]DFLOLQGULFD

7UDQV)(7627
5HV:
5HV:
5HV:
5HV60'
5HV60'
5HV60'
5HV60'
5HV60'
5HV17&60'
7ULPPHU
5HV60'
5HV60'
5HV60'
7ULPPPXOWL60'39*0XUDWD

751%/)
560-+
560-+
560-+
5&+-+
5&+).
5&+).
5&+-+
5&+).
517&..
597:.
5&+-+
5&+-+

&65)5

RF Amplifier module - SL042RF1001

© 2002 -2006 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

RF module directional coupler- SLDCLPFPJ1KM

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

Appendix to the user manual

1

1

2

2

© 2002 R.V.R. Elettronica SpA - All rights reserved

C4
4n7
montato sull' RCA

Riflessa

C7
4n7
montato sull' RCA

Diretta

C3
470n

C*
*

R2

1k

R4

1k

C2
4n7

C6
4n7

R1
100k

R3
100k

BAT83

BAT83

RV1
200R

D1

RV2
200R

D2

cw

RCA RFL

SW1

RCA DIR

SW2

C1
47p

C5
47p








cw

RF module directional coupler- SLDCLPFPJ1KM




PJ5KPS



















1












DCLPFPJ1KM

Dir. Coupler Module 1KW

1



1.0 (DC)

<>



DCLPFPJ1KM.DSN

14/10/2002



\\UT_SRV

Ucelli Mauro - Rev.: Canazza

C*
*

C*
*

A4

PJ5KPS



























































































2/3

PJ5KPS
SLDCLPFPJ1KM

Bill Of Materials

Page 1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3
4
5
6
7
8
9
10

1
2
4
1
2
2
2
2
1
1

C*
C5,C1
C2,C4,C6,C7
C3
D2,D1
RV2,RV1
R3,R1
R2,R4
SW1
SW2

Appendix to the user manual

*
47p
4n7
470n
BAT83
200R
100k
1k
RCA RFL
RCA DIR

RF module directional coupler- SLDCLPFPJ1KM

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Splitter measurement board - SLSPLMEA5KW1

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

A

B

C

D

PAD

PD4

PAD

PD3

PAD

PD2

PAD

PD1

C18
4n7

C15
4n7

5

4k7

D2
SM4004

D1
SM4004

R14

R13
1k

10k

R10

4k7

R7

R6
1k

10k

R1
cw

cw

C11
1n

12

14

+12V

4

Q1
BC857BL

1

TL074_SMD

U1D

RV2
50k_Trim

13

8
TL074_SMD

U1C

C6
100p

9

10

4

R19
4k7

6

5

2

3
-

+

7

R20
10k

-12V

1
TL074_SMD

U1A

COAX

51R

R15

51R

R11

51R

R8

51R

3

FIX1
FIX35

1
TL074_SMD

U1B

+12V

-

+

FIX2
FIX35

1

51R

R16

51R

R12

51R

R9

51R

R3

FIX3
FIX35

1
R2

FIX4
FIX35

1

3

FIX5
FIX35










2

-12V

+12V

C5
4n7

COAX

DB9FSO

CN2

DB9FSO

1



















1

A4
















CSSPLMEA5KW1
1

RF Input Splitter Measurement

PJ5000MC

C14
4n7

COAX

C13
4n7

/LOAD+

C4
4n7

LOAD+

C17
4n7

-12V

C16
4n7

+12V

C9
4n7

-12V

C8
4n7

+12V

C12
4n7

/DIV+

C3
4n7

DIV+

1



1.0

05/09/01

C20
100n

C19
100n

1
6
2
7
3
8
4
9
5

1
6
2
7
3
8
4
9
5

CN1



/Splitter2

R5
100R

R18
100R

C7
100uF_35V

R17

R4

+ C10
100uF_35V

+

100R

+12V
-12V

COAX

/LOAD+

/DIV+

100R

+12V
-12V

COAX

LOAD+

DIV+

2





Mauro Ucelli

PJ5000MC

DIV+

/DIV+

LOAD+

/LOAD+

1

C1
100p

RV1
50k_Trim

C2
1n

1

2

1

+

Splitter measurement board - SLSPLMEA5KW1

2

2
3

-

© 2002 R.V.R. Elettronica SpA - All rights reserved
4

+

Appendix to the user manual
11

-

5

A

B

C

D

PJ5KPS



























































































2/3

PJ5KPS
CSSPLMEA5KW1

Bill Of Materials

Page1

Item Q.ty
Reference
Part
_____________________________________________________________________________________________
1
2
3
4

2
2
2
12

5
6
7
8
9
10
11
12
13

2
2
2
5
4
1
2
3
8

14
15
16
17

4
2
3
1

CN2,CN1
C6,C1
C11,C2
C3,C4,C5,C8,C9,C12,C13,
C14,C15,C16,C17,C18
C7,C10
C19,C20
D1,D2
FIX1,FIX2,FIX3,FIX4,FIX5
PD1,PD2,PD3,PD4
Q1
RV2,RV1
R1,R10,R20
R2,R3,R8,R9,R11,R12,R15,
R16
R4,R5,R17,R18
R13,R6
R7,R14,R19
U1

Appendix to the user manual

DB9FSO
100p
1n
4n7
100uF_35V
100n
SM4004
FIX35
PAD
BC857BL
50k_Trim
10k
51R
100R
1k
4k7
TL074_SMD

Splitter measurement board - SLSPLMEA5KW1

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual
© 2002 R.V.R. Elettronica SpA - All rights reserved

RF module splitter - SLSPLRFPJ5KM

1/3

Appendix to the user manual

© 2002 R.V.R. Elettronica SpA - All rights reserved

RF module splitter - SLSPLRFPJ5KM

A

B

C

D

5

5

PAD

PD3

C4
10p_HQ

C3
4p7_HQ

4

4

Z73E80

TL4

Z73E80

TL2

R4
330_2W

3

C5
10p_C

R5
330_2W

C1
10p_C

3

C6
3p3_C

R6
330_2W

C2
3p3_C

2

























PJ5000MC

1

1

1




















1

CSSPLRFPJ5KM

Splitter on 1KW unit



1.0

PAD

PD5

PAD

PD4

PAD

PD2



SplitterMod1KW.DSN

R9
330_2W

R8
330_2W

12/02/02

R3
330_2W

R2
330_2W



\\UT_SRV

R7
330_2W

R1
330_2W

PAD

PD1



Mauro Ucelli

PJ5KPS

Z73E80

TL6

Z73E80

TL5

Z73E80

TL3

Z73E80

TL1

2

A4

A

B

C

D

PJ5KPS


































































































2/3

PJ5KPS
CSSPLRFPJ5KM

Bill Of Materials

Page 1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3
4
5
6

2
2
1
1
5
9

7

6

C5,C1
C6,C2
C3
C4
PD1,PD2,PD3,PD4,PD5
R1,R2,R3,R4,R5,R6,R7,R8,
R9
TL1,TL2,TL3,TL4,TL5,TL6

Appendix to the user manual
© 2002 R.V.R. Elettronica SpA - All rights reserved

10p_C
3p3_C
4p7_HQ
10p_HQ
PAD
330_2W
Z73E80

RF module splitter - SLSPLRFPJ5KM

3/3

PJ5KPS

Appendix to the user manual

RF module fuse board - SLFUSRFPJ5KM

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

RF module fuse board - SLFUSRFPJ5KM

A

B

5

4

FIX9
FIX35

FIX8
FIX35

FIX7
FIX35

FIX6
FIX35

FIX5
FIX35

FIX4
FIX35

FIX3
FIX35

FIX2
FIX35

FIX1
FIX35

1

C1
4n7_CC

D1
LED-G3

1

16A_S

FS4

1

PD9
PAD_6x4

PD7
PAD_6x4

16A_S

FS3

16A_S

FS2

16A_S

FS1

1

C

PD5
PAD_6x4

PD3
PAD_6x4

PD1
PAD_6x4

1

D

1

4

1

© 2002 R.V.R. Elettronica SpA - All rights reserved
1

Appendix to the user manual
1

5

C2
4n7_CC

3

C3
4n7_CC

D3
LED-G3

R6
2k7_1/2W

R5
2k7_1/2W

D2
LED-G3

R2
2k7_1/2W

R1
2k7_1/2W

3

O

Q















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W

P

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A

?

13
7

7

4
9

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1

C S F U SRFPJ5KM

Fuse Board

M

1.0

1

S

C S F U S R F P J 5 K M . D SN

L

<>

J

\\UT_SRV

17/05/01

PD8
PAD_6x4

PD6
PAD_6x4

PD4
PAD_6x4

PD2
PAD_6x4

1

1

S

Mauro Ucelli

PJ5000M

2

D5
LED-G3

D4
LED-G3

C5
4n7_CC

R8
2k7_1/2W

R7
2k7_1/2W

C4
4n7_CC

R4
2k7_1/2W

R3
2k7_1/2W

2

A4

A

B

C

D

PJ5KPS

R
V

TU










D
5;

BC

5

=
5;

>

9

5;

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MNO

H

2
8

56
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KL

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2/3

PJ5KPS
CSFUSRFPJ5KM

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3

5
5
9

4

4

5

9

6

8

C1,C2,C3,C4,C5
D1,D2,D3,D4,D5
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9
FS1,FS2,FS3,FS4

4n7_CC
LED-G3
FIX35

PD1,PD2,PD3,PD4,PD5,PD6,
PD7,PD8,PD9
R1,R2,R3,R4,R5,R6,R7,R8

PAD_6x4

Appendix to the user manual

16A_S

2k7_1/2W

RF module fuse board - SLFUSRFPJ5KM

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Unbalancement meas. board - SLPWRSENHC52

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

Appendix to the user manual

© 2002 R.V.R. Elettronica SpA - All rights reserved

A

B

C

D

FIX1
FIX35

PD3
PAD

5

FIX2
FIX35

C1
2p2_HQ

FIX3
FIX35

TL1 TLINE_L

3

FIX5
FIX35

4n7

FIX4
FIX35

C13

100n

2

1

C12

V0

VS

GND

3

D1
HSMS2800

2

1

C2
33p

TL4
TLINE_M

TL2 TLINE_L

4n7

C14

R8
10k0

2
R2
1k

FIX7
FIX35

50k

RV1

4n7

FIX8
FIX35

C15

R7
64k9

PD4
PAD

PD2
PAD

1n

C6

FIX9
FIX35

6

5

2

3

4n7

C3

-

+

-

+

100n

C4

3

U1B
LM358SMD
7

U1A
LM358SMD
1

+12V

3

R11
4k99

R10
10k0

R6
1k

R5
2.2k

R4
10k

1n

C16

R9
100

+

C10
100uF_35V

1n

C7

R3
100












Unbalancement meas. board - SLPWRSENHC52

JSMD
1
JSMD
1
JSMD
1

J5
2
J7
2
J9
2

PJ5KPS

2


















1

1
PJ5000MC_Code




















1

CSPWRSENHC52

Absorber Measure Circuit



1.0

23/01/02

FLAT16V

2
4
6
8
10
12
14
16

4n7

C9



\\UT_SRV

4n7

C11

+12V

1
3
5
7
9
11
13
15

JP1

JSMD
1

JSMD
1

JSMD
1

JSMD
1

J10 J S M D
2
1

J8
2

J6
2

J4
2

J2
2

1



CSPWRSENHC52.DSN

1

D2
5V1_SMD

4n7

Mauro Ucelli

2

JSMD
1

J3
2

C8

JSMD
1

J1
2

2



4

FIX6
FIX35

U2
LM50C

4n7

C5

R1
100

TL3 TLINE_L

3
1

1

2

4

8
4

PD1
PAD

5

A4

A

B

C

D

PJ5KPS


























































































2/3

PJ5KPS
CSPWRSENHC52

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3

1
1
8

4
5
6
7
8
9

2
3
1
1
1
9

10
11

1
10

12
13
14
15
16
17
18
19
20
21
22
23
24

4
1
3
2
1
1
1
2
1
3
1
1
1

C1
C2
C3,C5,C8,C9,C11,C13,C14,
C15
C12,C4
C6,C7,C16
C10
D1
D2
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9
JP1
J1,J2,J3,J4,J5,J6,J7,J8,
J9,J10
PD1,PD2,PD3,PD4
RV1
R1,R3,R9
R6,R2
R4
R5
R7
R8,R10
R11
TL1,TL2,TL3
TL4
U1
U2

Appendix to the user manual

2p2_HQ
33p
4n7
100n
1n
100uF_35V
HSMS2800
5V1_SMD
FIX35
FLAT16V
JSMD
PAD
50k
100
1k
10k
2.2k
64k9
10k0
4k99
TLINE_L
TLINE_M
LM358SMD
LM50C

Unbalancement meas. board - SLPWRSENHC52

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Analog meter selector - SLMETPJ5KM4

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

Analog meter selector - SLMETPJ5KM4

A

B

C

5

1
3
5
7
9
11
13
15

2

+
+
+
+
+
+
+
+

2
4
6
8
10
12
14
16

C15
CD1KPF

SEL_4

C14
CD1KPF

SEL_3

C13
CD1KPF

SEL_2

C12
CD1KPF

SEL_0

CON16AP 90GR

+
+
+
+
+
+
+
+

CN1

SEL_0
SEL_2
SEL_3
SEL_4
SEL_5
SEL_6
SEL_7

C6
CD1KPF

SEL_7

C4
CD1KPF

SEL_6

4

CD4K7pF

2

CD1KpF

2

10K

SEL_5

C2
CD1KPF

C11

1

C9

1

R1
3

TR1
87W-50K

2

CD4K7pF

1

D1
1N4148

3

D2
1N4148

C10
CD4K7PF

1 +
10

8

3







2

SW1
1
2
3
14
4
5
6

Q

O

N

1

SEL_3
SEL_2
SEL_4

SEL_0
SEL_5

FIX4
FIX35

S







2



1

1

C

A

9
;

9
:

35
6

"
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CSMETPJ5KMC3

Multimeter Circuit

PJ5000MC

L

C - 1.0(DC)

18/02/2002

EXCT1
EXCT2
EXT.DIR

DIR
RFL
UNBAL

FIX2
FIX35

U

M E T ER_3.DSN

COM-676

FIX1
FIX35

Y

\\UT_SRV

M a u ro Ucelli

PJ5000MC

12
11
10
16
9
EXT UNBAL 8
EXT. RFL
7

JP2
PIAZZOLE
FORATE

1
2

7

9

4

2

SEL_6
SEL_7

TQ2-12V

K1

1

C7

2

1

1

3

1
2

D

1

2

1

2

1

2

1

1

2

1

2

1

2

© 2002 R.V.R. Elettronica SpA - All rights reserved
13

Appendix to the user manual
15

4

U

2

1

5

A3

A

B

C

D

PJ5KPS

T
VW
X

R

N












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2/3

PJ5KPS
SLMETPJ5KM4

Bill Of Materials

Page 1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2

1
8

3
4
5
6
7
8
9
10

3
2
3
1
1
1
1
1

CN1
C2,C4,C6,C9,C12,C13,C14,
C15
C7,C10,C11
D1,D2
FIX1,FIX2,FIX4
JP2
K1
R1
SW1
TR1

Appendix to the user manual

CON16AP 90GR
CD1KpF
CD4K7pF
1N4148
FIX35
PIAZZOLE
TQ2-12V
10K
COM-676
87W-50K

Analog meter selector - SLMETPJ5KM4

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

RF module I/O interface - SLIORFPJ5KM2

© 2003 R.V.R. Elettronica SpA - All rights reserved

1/3

PJ5KPS
D

C

B

A

5

IN_AD0
IN_AD1
IN_AD4

IN_GFB
OC_ALARM
IN_STDBY

IN_STDBY
IN_GFB_R
TR+
OC_ALARM

5

JP1
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40

HEADER 20X2

JP2
1
3
5
7
9
11
13
15

S1
12
11
10
9
8
7

HEADER 8X2

2
4
6
8
10
12
14
16

BUS CU

1
2
3
4
5
6
SW DIP-6

4

4

18V_UP
18V_DW
IN_AD2
IN_AD3
IN_AD5
TR+
TRIN_GFB_R
IN_ON
IN_SWSAFE

62VAC

IN_ON

TR-

IN_GFB

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5

R1
RXE110

R2
RXE110

R3
PTC_1

3

FIX1
FIX35

3

CN1
1
2
3
4
5
6

FIX3
FIX35

FIX4
FIX35

MICROSWITCH
MODULE INSERTED

PHOENIX6
CN2
1
2
PHOENIX2

FIX2
FIX35

PJ5000MC



Mauro Ucelli

1RPH3URJHWWR
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1RPH3&LQ5HWH
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15/12/03
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3DJLQD

Interface I/O 1KW Unit

1

CSIORFPJ5KM2

1RPH3DUWH

&RGLFH3URJHWWR

&RGLFH

A4

D

C

B

A

© 2003 R.V.R. Elettronica SpA - All rights reserved

2/3

RF module I/O interface - SLIORFPJ5KM2

Appendix to the user manual

PJ5KPS
Interface I/O 1KW Unit Revised: 15/12/2003
CSIORFPJ5KM2
Revision: 1.2

Item
Quantity Reference
Part
______________________________________________
1
2
3
4
5
6
7
8
9

1
1
4
1
1
2
1
1

CN1
CN2
FIX1,FIX2,FIX3,FIX4
JP1
JP2
R2,R1
R3
S1

Appendix to the user manual

PHOENIX6
PHOENIX2
FIX35
HEADER 20X2
HEADER 8X2
RXE110
PTC_1
SW DIP-6

RF module I/O interface - SLIORFPJ5KM2

© 2003 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Output directional coupler - SL042MT1001

© 2002 - 2006 R.V.R. Elettronica SpA - All rights reserved

1/3

Output directional coupler - SL042MT1001

$

%

&





&
S

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/,1.&21),*85$7,216&2168/77+(/$<287
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-/,*+767$%,/,=(5'(/$<6<67(0
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3$'*1' 3$66,9(5)0($685(0(17
3$'6,*1$/ 3$66,9(5)0($685(0(17
3$'6,*1$/*1' 3$66,9(5)0($685(0(17
3$'9&& $03/,)5)0($685(0(17
3$'6,*1$/*1' $03/,)5)0($685(0(17
3$'*1' $03/,)5)0($685(0(17
3$'6,*1$/ $03/,)5)0($685(0(17
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PJ5KPS

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Appendix to the user manual

'HVFULSWLRQ

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3ULQWHG&LUFXLW%RDUG
60'&2*&DSDFLWRU
60'&2*&DSDFLWRU
60'&DSDFLWRU
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597;.9
6HHWKH/D\RXW

Output directional coupler - SL042MT1001

© 2002 - 2006 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Power relay interface - SLRLYPROTVJ

© 2002 R.V.R. Elettronica SpA - All rights reserved

1/3

© 2002 R.V.R. Elettronica SpA - All rights reserved

Power relay interface - SLRLYPROTVJ

A

B

C

8

KRA2

JP1

2
1

5

LED D3V

3K3

R14

FAN

RL1
12V-10A

7

C1

1N4004

DL7

12V-10A

47ZA1

22R/1W
RV1

CP.1uF-MKT
R7
1

3

4

2

D7

1
2

4

RL7

22R/1W

FIL1

1M/1W

5

3

1N4004

2
1

1N4004

4

D2

3K3

5

D1

RL2
12V-10A

3K3

6

R16

CP.1uF-MKT

C8

R17

R13

FS1

2
1
DL8

FIL2

1M/1W

R15

10A

10x38

LED D3R

2

RV7
47ZA1

C2

3K3

47ZA1

22R/1W
RV2

CP.1uF-MKT
R8
1

3

1N4004

D3

LED-D3V
DL3

5
5

1N4004

D8

KRA4

JP2

47ZA1

22R/1W
RV3

CP.1uF-MKT
R9
1

RL3
12V-10A

C3

3K3

R3

2

1.0 (DC)

4

$XWRUL]]D]LRQH
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C5

17/10/02

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47ZA1

22R/1W
RV5

CP.1uF-MKT
R11
1

RL5
12V-10A

3K3

R5

5HYLVLRQH

3

1N4004

D5

LED-D3V
DL5

1RPH 3& LQ 5HWH \\UT_SRV

G r i p t e c h - Rev.: Canazza

2

PJ5KPS

C4

HV2

$XWRUH

47ZA1

22R/1W
RV4

CP.1uF-MKT
R10
1

RL4
12V-10A

3K3

R4

1RPH 3URJHWWR

KRA9

JP3

HV1

1N4004

D4

LED-D3V
DL4

2
1

R2

4

LED-D3V
DL2

4

R1

C7

3

5
9
4
8
3
7
2
6
1
5

CE10/25

3

J1
PE

2
1

CN18
DB9-CS-M

3

4

4

5

5

3

LED-D3V
DL1

1

2

2

2

&RGLFH

1RPH 3DUWH

RL6
12V-10A

3DJLQD 1

RISERVA

CSRLYCPROTVJ

Relay Interface

GL 1

C6

3K3

R6

47ZA1

22R/1W
RV6

CP.1uF-MKT
R12
1

&RGLFH 3URJHWWR <>

RIS

1N4004

D6

LED-D3V
DL6

2
1

6

4

D

7

5

Appendix to the user manual
3

+

2

8

2

1

6L]H A4

1

A

B

C

D

PJ5KPS

2/3

PJ5KPS
SLRLYCPROTVJ

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
1
CN18
DB9-CS-M
2
7
C1, C2, C3, C4, C5, C6, C7
CE10/25
4
7
DL1, DL2, DL3, DL4, DL5, DL6, DL7
LED D3V
5
1
DL8
LED D3R
7
8
D1, D2, D3, D4, D5, D6, D7, D8
1N4004
8
1
FS1
10x38
9
1
JP1
KRA2
10
1
JP2
KRA4

Appendix to the user manual

Power relay interface - SLRLYPROTVJ

© 2002 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual

Emergency CCU Board - SLCCUEMPJ5K2

© 2003 R.V.R. Elettronica SpA - All rights reserved

1/3

Emergency CCU Board - SLCCUEMPJ5K2

A

B

C

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

5

DB25MSO

CN2

CN06MSTB

1

2

3

4

5

6

ON

LED-G3

D6

1

2

1K5

R3

RXE040

2

GNDH

OPT1
4N25

2

4

Q1
BC547

1
1N4005

R2
10K0

2

1

D2

D1

F2
A

2
1N4005

2

+
C1
220uF 35V

OUT

2
4
6
8
10
12
14
16

CN16PDO

1
3
5
7
9
11
13
15

JP2

3

3

)LOH&DUWHOOD

/

\\

ON

MAINS

C4
47uF

1RPH3&LQ5HWH

+

Andrea Tommasi / Griptech

PJ5KPS

C3
0.1uF

VCC

$XWRUH

1RPH3URJHWWR

EXC1-EXC2
JP3
STM03S

IN
GND
2

U1
LM7812

CSCCUEMPJ5K1

CS1

3
2
1

C2
0.1uF

1

3

FX
4

4

RXE040

F1
A

D4
1N4005

1

1

1

2

CN1

5

D

6

© 2003 R.V.R. Elettronica SpA - All rights reserved

4

3

Appendix to the user manual
1

5

2

2

$XWRUL]]D]LRQH

1

Friday, March 07, 2003

5HYLVLRQH

'DWD

FIX4
FIX35

D5
LED-G3

R4
1K2

LED-G3
D3

R1
1K2

3DJLQD

&RGLFH

1RPH3DUWH

GL

1

OFF

ON

A4

FIX7
FIX35

6L]H

FIX3
FIX65

1

SLCCUEMPJ5K2

Scheda emergenza CCU PJ5K

1

FIX6
FIX35

FIX2
FIX80

&RGLFH3URJHWWR RVR

FIX5
FIX35

FIX1
FIX80

JP1

STM03S

3
2
1

TP2 TP1

TP1 TP1

Tra TP1 e TP2 va collegato
un interruttore a levetta
fissato sul CS tramite FIX3
Contatto chiuso = ON

1

A

B

C

D

PJ5KPS

2/3

PJ5KPS
SLCCUEMPJ5K1

Revision: 1

Andrea Tommasi / Griptech
Item Quantity Reference
Part
Description
_______________________________________________________________________

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1
1
1
1
2
1
3
3
2
1
4
2
2
1
1
1
2
1
1
2
1

CN1
CN2
CS1
C1
C2,C3
C4
D1,D2,D4
D3,D5,D6
FIX1,FIX2
FIX3
FIX4,FIX5,FIX6,FIX7
F1,F2
JP1,JP3
JP2
OPT1
Q1
R4,R1
R2
R3
TP1,TP2
U1

CN06MSTB
DB25MSO
CSCCUEMPJ5K1
220uF 35V
0.1uF
47uF
1N4005
LED-G3
FIX80
FIX65
FIX35
RXE040
STM03S
CN16PDO
4N25
BC547
1K2
10K0
1K5
NC
LM7812

Conn. Phoenix MSTB a 6 poli
Connettore DB25 mas. cs 90°
Circuito stampato
Cond. Elettr. Dia 10 P5.08
Cond. ceramico p 5mm
Cond. Elettr. Dia 6.5 P2.54
Diodo plastico DO41
LED verde dia. 3mm
Foro fissaggio 8mm
Foro fissaggio 6.5mm
Foro fissaggio 3.5mm
Fusibile autorip. 7mm
Strip maschio 3 pin
Connettore 16 poli Flat cs a 90°
Optoisolatore DIP6
Trans. NPN TO92
Res. 1/4W
Res. 1/4W
Res. 1/4W
Test point
Stabilizzatore TO220

22

1

SW1

SW1V2P

Deviatore fissato nel foro e collegato
tra TP1 e TP2 chiuso in pos. ON
Con blocco della levetta
E la levetta lato saldature

Nota 1

I led vanno montati lato saldature a livello del CS

Appendix to the user manual

Nota 1

Emergency CCU Board - SLCCUEMPJ5K2

© 2003 R.V.R. Elettronica SpA - All rights reserved

3/3

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Wiring Diagram

1/1

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Microcontroller board - SLCPUPJ5KM2

1/7

PJ5KPS

1

R17

7

V.P.A_A
PWR_INP2_C

R26

2

CH3_P

1
C12

2

2

2

1

2

CM1kpF
TR8

2K2

R32
100K

CM27pF
CM1kpF
C13

TR9

1

R36

-7V

C15
1

2

R33
100K

CM27pF

C16

CM1kpF

1

R37

8 7 W - 2 0K

TR4

2K2

3

TEMP_A
TEMP KDI_C
TEMP_P

9

+
U3C
-

R34
100K

CM27pF

2

3

CH6_P
L M 324
5

100R

8

I_DRV_A
PWR_REJ_C

R29

C18

CM1kpF
TR5

2K2
1

R38

87W-20K

2

IN_CH9
1K

C17
1

1
87W-20K

R25
CH5_P

100R
R28

CM27pF

2

R20

L M 324
14

1

3

87W-20K

10

VBUS_P
C14

2K2

3

13

TR3

2K2

IN_CH8

2

R31
100K

VBIAS_A

+
U2D
-

R10

C10

1

1K

100R
R27

R15
100K

100R

8

CM1kpF

R24

12

9

CM27pF

2

R19

CH4_P

IN_CH7

2

1

C11

TR2

L M 324
1

1

3

1K

+
U2A
-

C9

C8

2K2
8 7 W - 2 0K

LM324

11

6

100R

R9

+
U2C
-

6

C19
1

R35
100K

CM27pF

2

+
U3B
-

R30

C20

CM1kpF

100R

7

1

CM27pF

2

2

I_PLAL4_A
PWR_SIB_N+1

+
U2B
-

3

I_PLAL3_A
PWR_RFL_N+1

2

1K
L M 324

L M 324
10

100R

14

CM1kpF

R23
+7V

IN_CH6

1K

R14
100K

CM27pF

2

1

R18

87W-20K

R22
CH5

5

C7
1

3

1

R21

TR7

2K2

3

8 7 W - 2 0K

IN_CH5

-7V
C6

13

+
U1D
-

1

1

R16

I_PLAL2_A
PWR_DIR_N+1

R8

CM1kpF

2

TR6

2K2

3

R13
100K

CM27pF

2

L M 324
12

100R

1

2

1

2
2

TR1

2K2

PWR_INP_A
PWR_INP_C
C5

C4

CM1kpF

2

CM1kpF

R12
100K

CM27pF

2

R7

2

L M 324

+
U1A
-

1

1

3

2

C3

C2

100R

2

PWR_RFL_A
PWR_RFL_C

7

11

R6

6

+
U1B
-

CH4

1K

2

R11
100K

5

4

C1

1

PWR_DIR_A
PWR_DIR_C

100R

2

9

LM324
8

1

+
U1C
-

1

L M 324
10

IN_CH4

1K

1

R39

8 7 W - 2 0K

TR10

2K2

3

2

1K

CH3

IN_CH3

1

1K

R5

CH2

2

1K

R4

+7V

IN_CH2

2

R3
CH1

IN_CH1

1

R2
CH0

IN_CH0

4

R1

3

1

R40

87W-20K

8 7 W - 2 0K

R41
+7V

L M 324

3

1

C23
1/25
C26
CM.1uF

C121
CM4K7pF
+12V
+7V
CM.1uF

CM4K7pF
5V1/1W

+12V
-12V
+

C31
CM4K7pF

C27
1/25

2

C32

C28
1/25

+

C30

DL2
LED

C29
CM.1uF

R46
1K

-12V

JP2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

STRIP20

IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
IN_CH7
IN_CH8
IN_CH9
IN_CH10
CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
IN_SWSAFE
IN_MAINS
UNB_AN
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

IN_MAINS
IN_SWSAFE
IN_ON

IN_MAINS
IN_SWSAFE
IN_ON
GND EARTH

ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT

PJ5K_I/O

STRIP20

IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT
GND EARTH
PJ5K_MICRO

CH3_P
CH4_P
CH5_P
CH6_P
CH7_P
+5V
TR+
TRVREF
DAC_A
DAC_B

CH0
CH1
CH2
CH3
CH4
CH5
CH3_P
CH4_P
CH5_P
CH6_P
CH7_P
TR+
TR-

C34
1/25

DL3
LED

C36
R47

1K
CH0
CH1
CH5_P
CH6_P
CH7_P
CH3
CH4
CH5
OUT_DACB
OUT_GFB
OUT_VBIAS
OUT_MOS
UNB_AN
OC_P5040

CH0
CH1
CH5_P
CH6_P
CH7_P
CH3
CH4
CH5
OUT_DACB
OUT_GFB
OUT_VBIAS
OUT_MOS
UNB_AN
OC_P5040
VREF
DAC_A
DAC_B

+12V
-12V
CH_VPA
OUT_IOR
IN_IOR
IN_GFB
GND EARTH









CH_VPA
OUT_IOR
IN_IOR
IN_GFB

FOLDER

PJ5K_FOLDER





Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

1/25

5V1/1W
C35
CM.1uF

1

C33

CM.1uF

2

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
+12V
CH0
CH1
CH2
CH3
CH4
CH5

1

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7

2

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7
+12V
+5V
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7

IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7

+

JP3

DZ2

MICRO
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
IN_STDBY
IN_IN0
IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
OC_ALARM
OC_P5040
OC_STDBY

-7V

+

I/O

R45
1K

2

C25
CM.1uF

DZ1

STRIP20

OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
IN_STDBY
IN_IN0
IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
OC_ALARM
OC_P5040
OC_STDBY

1

+

4
C24
1/25

DL1
LED

1

1

1

1

1

1

-7V

OUT

+5V

2

C126
CM.1uF

1

C124
CM.1uF

FIX4
FIX35

2

FIX3
FIX35

1

FIX2
FIX3 5

2

C125
CM.1uF

2

C123
CM.1uF

2

87W-20K

1

1

+
+12V
-12V
+5V
TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
IN_IN0

2

2

2

TR11
3

R44

FIX1
FIX35

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

+7V

1

27pF

2

2

1

IN

JP1

1

CM1kpF

LM78M05CDT

1

-7V
C22

2K2

U4

14

2

R43
100K

13

R42

11

1

C21

100R

1

+
U3D
-

GND

+
U3A
-

12

1

2
I_PLAL1_A
TEMP ARIA C

LM324

2

4
3

CH7_P

1

IN_CH10
1K



























PJ5KPS - Scheda CPU








Griptech - Rev: Canazza


































\\ut_srv
C S C P UPJK5M2.DSN

Microcontroller board - SLCPUPJ5KM2















02/10/2002




























1.0 (DC)

































































1

4








A3



Scheda CPU
SLCPUPJK5M2

2/7

PJ5KPS
5

4

3

2

10

+

TL074
8

9

-

U6C

R52

1

R48

10K

R49
C38
1

R53

2

VREF

CM.1uF
25K5

R54

11

PWR INP2 C
20K
2
1

1

D2

2

U6B

R57

10K

TL074
6

+

BAV99B

1

R60

-

OC_P5040

2

CM10KpF
1

R61

R62

R63

4K7

10K

39K

1

CM4K7pF

R64
10K

C43

+

+12V

2

5

3

7

1K

100R

+12V

10K

3

+12V
R59

CP *
C134

C40
220/25

C41
2

R65

R66

20K

10K

+
R67
10K

C42

220/25

1

TL074
13

C139

14

C135

I_PAL3

D11

U5C
TL074
9
10

11

+12V

13

14

10K

12

10K

R89

R86
7

5

OUT_MOS
100R

R90
10K

+12V
R92

B A T83

IN_IOR

3

TR12
87W-10K

TL074

U8D

12

+

13

-

+3.3V

14
TL074

10

+

9

-

10K
8 -3.3V

U7C

3

+

2

-

1
U5A
TL074

R95
16K9

B

TP1
1

R96

3.3V

R97

10K

C47

-12V

10K

+12V
R99

2

1

R98
33K2
CM.1uF

1

2

10K

1

+12V

+

4

VREF

2

C127
CM.1uF

2

2

C51
CM.1uF

C131
CM.1uF

+12V

+12V

-12V

-12V

R103

+
C56
CM.1uF

C54
1/25

2

C57

+
C53
1/25

C55
CM.1uF

C128
CM.1uF

C132
CM.1uF

10K
2

-12V

C50
1/25

2

10

TL074
R102
10K

+
C49
1/25

8

10K

TL074

1

R101
1M

9

11

1

-

R100
1

1

+

C48
CM.1uF

U8C

+

2

U8A

-

3

IN_GFB

220pF

6

3K62

R87

B

C52

U5B
TL074

R85

OUT_IOR

B A T83

D12

U5D
TL074

R83
8

10K

I_PAL4

20K

2

B A T83

B A T 83

1

D9

R82

1

I_PAL2

10K

2

B A T83

R80

1

D8

R84

10K

10K

2

I_PAL1

TL074
U7B

R79

1

I_DRV

B A T83

D6
1

3

4

D7

2
7

5

C

CP.1uF
U7A
TL074

2

CH5

R81

20K

X

2

11

PWR_SBIL N+1

CH4

B A T83

X

10K

1

PWR_RFL N+1

CH3

D5

TEMP

2

R70

59K

1

PWR_DIR N+1

CH7_P

CM100PF
6

1

R69

OUT_VBIAS
100R

U6D

4

TEMP ARIA C

CH6_P

2K7

10K
-12V

2
XCP

C136
1

+

PWR_SBIL C

1

R78

+

TEMP KDI C
TEMP ARIA PS C H 5 _ P

RFL_PWR

B A T83

-

CH1

D4

R77

10K

C137
2

10K
C

R76

1

C45

R72

+

100K R75

R74

100K

+

B A T 83

D3

FWD_PWR

2

+

CH0

1

C44

R71

-

CP.1uF

-

2

R228

-

B A T83

12

-

D30

10K

+

UNB_AN

R68

-

CM1KPF

D

100R

1

R58

OUT_GFB

TL074

4

10K

2

CM4K7pF

3
2

D1
BAV99B

R55
1

R56

C39

+

100R

-12V
U6A

-

CH_VPA
D

10K

CM10KpF

GND EARTH
-12V

A

A

R104
5

DAC_B
10K
C58

1

6
R221

R229

U8B
+
-

R105
7

DAC_A
OUT_DACB

TL074

330K

1K

+
C138
1/25

R222

R223

12

+

13

-

14

TL074
U7D




R224


























P J 5 K PS - Scheda CPU


2

CM10KpF


47K

47K

10K5

5

4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3













10K5












G r iptech - Rev: Canazza




















\\ut_srv
C S C P U PJK5M2.DSN



2

Microcontroller board - SLCPUPJ5KM2

















02/10/2002






















1.0 (DC)




































































2

4








A3



Sezione Foldback
SLCPUPJK5M2
1

3/7

PJ5KPS
4

R106

2K2

4

47K

6

ON

+5V

IN_MAINS
47K

C59
2

TLP521-1

GND

STDBY

CM.1uF

GND EARTH

R112
2K2

OC2

2

1K

3

4

R116

1

R117

SW_SAFE

6

IN0

4

IN1

C61

2

D13

CM.1uF

R120

2K2

1

47K

1N4004

U10C

+5V
R121
5

IN_IN0

D14
IN_STDBY

IN_STDBY

D

10
40106

CM.1uF

22R

U11A
ULN2004A

C62

U10E

+5V
R 1 1 4 11

47K

OC_P5040

22R

2K2

IN_SWSAFE

OC_P5040C

16

40106

3
TLP521-1

C60

2

47K

R118
R119
1K

R115

4

U14B

1

1

+5V

9

R113

+12V

MAINS

CM.1uF

STRIP 2

+12V

8
40106

40106

3

D

U10D

+5V
R111
9

2

2

5

2K2

1

1

1K

R107

1

1K

R110

1

U14C

2

IN_ON

R109

1

R108

IN_ON

OC1

2

+5V

+5V

JP8

3

1

5

40106
R123

U11C
ULN2004A

22R

R124

2K2

U10B

+5V
R125
3

IN_IN1

R127

47K

10
U13G
ULN2004A

C63

OC_STDBY

22R

R126
7

CM.1uF

OC_STOPAC

14

1

STOP_A

3

2

R122
1N4004

40106
CM.1uF

22R

C64
+5V

2

22R

OC_RESOUT

22R

CM.1uF

22R

22R
4

U11F
ULN2004A

R137
OC_OUT1C

11

C65

OC_OUT0

R136
6

40106

R134

13
U11D
ULN2004A

OC_OUT1

22R

13

12

IN2

40106

2

R133
OC_OUT0C

12
U11E
ULN2004A

O U T _1

U10A
2

47K
R132

5

O U T _0

IN_IN2

22R

C

U10F

+5V
R131
1

7

RESOUTC

11
U13F
ULN2004A

2K2

2K2

U12E

+5V
R 1 3 5 11

IN_IN3

10

IN3

1

6

RESOUT

R128

R130

1

R129

14

C

47K

22R

40106
CM.1uF

C66
2

U14F

22R

R140

OC_OUT3C

11

22R

R145
U13B
ULN2004A

OC_OUT4

3

+5V
14

22R

R152

R153

1

R150

U13D
ULN2004A

U12A

+5V
R151
1

2

IN6

12

IN7

1

OC_OUT6

22R

+5V

2K2

IN_IN6

OC_OUT6C

C68

2
40106

13

IN5

40106

7

4

O U T _6

4

U14A
CM.1uF

OC_OUT5

22R

U12B

+5V
R147
3

47K

R149
OC_OUT5C

14
U13C
ULN2004A

40106

C67

2K2

IN_IN5

22R

R148
O U T _5

R144

R146

22R

IN4

B

OC_OUT4C

15

8

1

CM.1uF

10

2

2

9

40106

OC_OUT3

22R

U12D
6

2

16

47K

U14E

U12C

+5V
R141
5

1

9

R143

40106
O U T _4

2K2

40106
IN_IN4

U13A
ULN2004A

B

12

22R

R142

1

O U T _3

13
OC_OUT2

47K

22R

40106
C69
2

CM.1uF

7

U11G
ULN2004A

R139
OC_OUT2C

10

14

R138
7

O U T _2

U13E
ULN2004A

R155
OC_OUT7C

12

OC_OUT7

22R

R156

2K2

22R
IN_IN7
47K

R158
ALARM 2

ALARM

R159

40106

OC_ALARMC

15

CM.1uF

OC_ALARM

22R

C70

A

2

A

U12F

+5V
R 1 5 7 13
1

R154
5

O U T _7

22R

U11B
ULN2004A
OC_OUT5C
C78

OC_OUT6C
C79

OC_OUT7C
C80

OC_ALARMC
C81

IN_STDBY

IN_ON

C82

C83

RESOUTC
1

C77

1

OC_OUT4C

1

C76

1

OC_OUT3C

1

C75

1

OC_OUT2C

1

C74

1

OC_OUT1C

1

C73

1

C72

1

OC_STOPAC OC_OUT0C
1

C71

1

1

OC_P5040C





CM4K7pF

CM4K7pF

CM4K7pF

2

2

2

2

2

2

CM4K7pF

CM4K7pF

CM4K7pF

CM4K7pF



4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3





















P J 5 K PS - Scheda CPU




G r iptech - Rev: Canazza


CM4K7pF


5











02/10/2002


































3

4








A3



2

CM4K7pF

2

CM4K7pF

2

CM4K7pF

2

CM4K7pF
2

2

2

CM4K7pF
2



CM4K7pF



C84







































\\ut_srv
C S C P U PJK5M2.DSN



2

Microcontroller board - SLCPUPJ5KM2



























1.0 (DC)







































Sezione I/O digitale
SLCPUPJK5M2
1

4/7

PJ5KPS
5

4

22
23
24
25
26
27
28
29

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

1

1

1

1

1

1

2

2

2

2

2

2

2

+5V

+5V

A

6

11
1

CLK
CLR

BAV99B

PTB6

3

BAV99B

U17

3

D0
D1
D2
D3
D4
D5
D6
D7

BAV99B

C108

C109

C110

C111

C112

C113

C129

C130

C133

1

1

1

1

1

1

19
18
17
16
15
14
13
12

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

VSS
VSSA

Y3
Y2
Y1
Y0

+5V

10

GND

5V1/0.5W

X

CH1_P

15

Y

CH2_P

4

Z

8

VCC

14

CK

A
B

15

G

Y0
Y1
Y2
Y3

12
11
10
9

CH3_D R191
CH0_D

4K7

Y0
Y1

2
1

CH4_D R 1 9 5
CH1_D

4K7

Z0
Z1

5
3

CH5_D R 1 9 8
CH2_D

INH
A
B
C

6
11
10
9

VSS

7

CKI
CKO

12
13

VEE

R193

4K7

CH3
CH0

R196

4K7

CH4
CH1

4K7
R200

1

AD4

1

2A1
2A2
1A4
1A3
1A2
1A1
2A3
2A4

11
13
8
6
4
2
15
17

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

1G
2G

1
19

CKI

D0

R194

10K

D1

R197

10K

D2

R199

10K

D3

R201

10K

D4

R202

10K

D5

R203

10K

D6

R204

10K

D7

R205

10K

MISO

R206

10K

+5V

+5V

+5V

+5V

SS

R207

10K

+5V

CK

R208

10K

1

+5V

+

SEL0

R209

10K

10K

C119

LM336-5.0V

3

CH5_D

3

BAV99B

D26

SEL1

R210

10K

CH2_D

3

BAV99B

TXD

R213

10K

3

IRQ

R215

10K

RXD

R216

10K

C120

MOSI

R219

10K

SCLK

R220

+5V

1

2

AD6

R185 2K2
+5V
IN_AD6

1

2

C116
CM.1uF
10K
R192

R190 2K2
+5V
IN_AD7

1

B

2

C117
CM.1uF

PRG OC
RST_P
PA7
PA0
IRQ

1
3
5
7
9

RST
D7
D0

2
4
6
8
10

+5V

STRIP 5X2

+5V

U23
MOSI
SCLK
CSM

5
6
1
4

SI
SCK
CS
GND

8
2
3
7

VCC
SO
WP
HLD

MISO
+5V

25C080
A



















10K
P J 5 K PS - Scheda CPU















4

4








A3

2

2

2



CM.1uF

1









G r iptech - Rev: Canazza


GND EARTH




5

R181 2K2

C115
CM.1uF
10K
R186

BAV99B



D29

CM1KpF

1/25
STRIP 2

2

2

D25

2

3

BAV99B

1

1

1

1

1

3

BAV99B

CH1_D

2

VREF

CH4_D

D24

1

Q2
BC237

8
40106
U14D

1

2
2

9

C118

VREF

RST

R230

3

BAV99B

1

A

R214
2K2

CH0_D

D23

2

R212
2K2

3
BAV99B

D22

2

CH3_D

2

1

D27

1M

JP6

D21

C

IN_AD5

+12V
+12V

+5V

C114
CM.1uF
10K
R182

74HC4053

+5V

R179 2K2

JP5

U22B
74HC139

R211

2

CKI
ENI

ENA

U21

+5V

+5V

IN_AD4

AD7

CH5
CH2

4K7

R177 2K2

C102
CM.1uF
10K
R180

+5V
X0
X1

2

IN_AD3

74HC244

DZ5

DZ6

IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7

11
1

12V/0.5

+5V

14
13

2
3
4
5
6
7
8
9

AD5

VCC

2Y1
2Y2
1Y4
1Y3
1Y2
1Y1
2Y3
2Y4

+5V

C101
CM.1uF
10K
R178

+5V

TR+
TR-

ENA
ENI
CSA
CSM

7
6
5
4

CLK
OC

R174 2K2
IN_AD2

CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF

9
7
12
14
16
18
5
3

2

10

74HC574

D0
D1
D2
D3
D4
D5
D6
D7

16

G
GND
B
A

VCC

1
8
3
2

1

AD3

GND

2

2

2

2

2

2

10

+5V

C100
CM.1uF
10K
R176

1

D1
D2
D3
D4
D5
D6
D7
D8

D

R165 2K2
IN_AD1

1

D19

C107

C106
1/25

CH0_P

SEL1
SEL0

GND

U19

U22A
74HC139
SS

AD1

OUT_0
OUT_1
OUT_2
OUT_3
OUT_4
OUT_5
OUT_6
OUT_7

20

P T B5

3

2

BAV99B

5V1/0.5W
B

12
15
9
6
5
2
16
19

AD2

VCC

PTB5

3

D18

2

PTB4

D17

DZ3

R187
X2K2

Q5
Q6
Q4
Q3
Q2
Q1
Q7
Q8

16

R188
10K

CM.1uF
10K
R166

74HC273

XBAV99B

DZ4
12V/0.5

+5V

2

20

CKO
RST

VCC

D5
D6
D4
D3
D2
D1
D7
D8

+5V

Bus 485
7

1

20

2

SN75176AP
B

13
14
8
7
4
3
17
18

D20

1

8
VCC

DE
DI

Analog In
Digital
I/O

D0
D1
D2
D3
D4
D5
D6
D7

5

3
4

GND

TXD
STRIP 5

RO
RE

D16

3

VDD
C105 +

U20

1
2

10K

+5V

2

CM.1uF

1

X2K2
3

DIP8

CM10KpF

VCC

+5V

R226 10K

RS485

RXD
DE

R172 10K
R175

P T B3

GND

TR+
TR-

R171 10K

R227

R183

CH3_P
CH4_P
CH5_P
CH6_P
CH7_P

R173 10K

D15

+ C104
1/25

2K2
IN_AD0

+5V

VREF

+5V

5
4
3
2
1

R169 4K7

+5V

12K

CM.1uF

CM10KpF

1

C103

CM10KpF

R225

47K

TLV5625

JP4

CH0_P
R168 4K7 CH1_P
CH2_P
R170 10K

R 1 6 74 K 7

2

VCC
OUTB
VREF
GND

CM10KpF

1

DAC_A

DI
SCLK
CS
OUTA

CM10KpF

R160

10K
R162

AD0

U16

BAV99B

2

C

PTB7
C94

C96

DAC_B
8
7
6
5

C93

+5V

+5V
U18

PTB6

C92

TXD
RXD

9
10

PTE0
PTE1

CM1KpF

CM1KpF

MC68HC908GP32-QFP

1
2
3
4

1

1
2

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

CM1KpF

1

PTD0
PTD1
PTD2
PTD3
PTD4
PTD5
PTD6
PTD7
U15

MOSI
SCLK
CSA

P T B5

C91

2

12
13
14
15
18
19
20
21

PA0
D1
D2
D3
D4
D5
D6
PA7

1

SS
MISO
MOSI
SCLK
SEL0
SEL1
CK
DE

R217
1M

C90

2

PTC0
PTC1
PTC2
PTC3
PTC4
PTC5
PTC6

32
33
34
35
36
37
38
39

2

CM1kpF

2

C99

P T B4

PTB3

C89

1

2
C98
CP10KpF

2
3
4
5
6
7
8

ON
STDBY
SW_SAFE
MAINS
STOP_A
ALARM
RESOUT

PTA0
PTA1
PTA2
PTA3
PTA4
PTA5
PTA6
PTA7

2

1

IRQ*
RST*
OSC1
OSC2
CGMXFC

1

11
1
44
43
42

C97
R164
2
C P 3 3 K p F 10k
1

D

IRQ

PTB2

C88

1

1

1

CM.1uF

C122
RST_P

PTB1

C87

2

330K
R163

2

P T B0
C86

1
40
17
30

1

2

VSSA
VSS
VSSAD

CM27pF

Y1
32.768 KHz

2

2

CM.1uF

STRIP 2
R161
C 9 5 10M

10R

2

1

R218

1

1

JP7
2

41
16
31

1

VDDA
VDD
VDDAD

C85
CM27pF

3

VREF

VDD

4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3







































\\ut_srv
C S C P U PJK5M2.DSN



2

Microcontroller board - SLCPUPJ5KM2

















02/10/2002


























1.0 (DC)

























































Sezione micro
SLCPUPJK5M2
1

5/7

PJ5KPS
CSCPUPJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1

17

2

12

3
4

1
14

5

55

6

19

7
8

2
8

9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
1
1
1
1
2
1
3
2
2
2
14

22

10

23
24
25
26
27
28
29
30
31
32

2
1
1
4
3
1
1
3
2
1

C1,C3,C5,C7,C9,C11,C13,
C15,C17,C19,C21,C87,C88,
C89,C99,C119,C139
C2,C4,C6,C8,C10,C12,C14,
C16,C18,C20,C85,C95
C22
C23,C24,C27,C28,C33,C34,
C49,C50,C53,C54,C104,
C106,C118,C138
C25,C26,C29,C30,C35,C36,
C38,C47,C48,C51,C55,C56,
C59,C60,C61,C62,C63,C64,
C65,C66,C67,C68,C69,C70,
C86,C96,C100,C101,C102,
C103,C105,C107,C108,C109,
C110,C111,C112,C113,C114,
C115,C116,C117,C120,C122,
C123,C124,C125,C126,C127,
C128,C129,C130,C131,C132,
C133
C31,C32,C39,C43,C71,C72,
C73,C74,C75,C76,C77,C78,
C79,C80,C81,C82,C83,C84,
C121
C42,C40
C41,C57,C58,C90,C91,C92,
C93,C94
C44
R72,C45
C52
C97
C98
C134
C136,C135
C137
DL1,DL2,DL3
DZ2,DZ1
DZ4,DZ3
DZ6,DZ5
D1,D2,D15,D16,D17,D18,
D19,D21,D22,D23,D24,D25,
D26,D27
D3,D4,D5,D6,D7,D8,D9,D11,
D12,D30
D13,D14
D20
D29
FIX1,FIX2,FIX3,FIX4
JP1,JP2,JP3
JP4
JP5
JP6,JP7,JP8
OC1,OC2
Q2

33

20

CM27pF

34

16

27pF
1/25

35

13

CM.1uF

36

33

37

64

38
39
40

1
4
10

41
42
43
44
45
46
47
48

1
1
1
1
1
1
3
15

49

26

50
51
52
53
54
55
56

1
2
2
1
2
1
1

CM1kpF

CM4K7pF

220/25
CM10KpF
XCP
X
220pF
CP33KpF
CP10KpF
CP *
CP.1uF
CM100PF
LED
5V1/1W
12V/0.5
5V1/0.5W
BAV99B

BAT83
1N4004
XBAV99B
LM336-5.0V
FIX35
STRIP20
STRIP 5
STRIP 5X2
STRIP 2
TLP521-1
BC237

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

R1,R2,R3,R4,R5,R21,R22,
R23,R24,R25,R41,R45,R46,
R47,R59,R105,R108,R109,
R118,R119
R6,R7,R8,R9,R10,R26,R27,
R28,R29,R30,R42,R54,R55,
R60,R68,R86
R11,R12,R13,R14,R15,R31,
R32,R33,R34,R35,R43,R71,
R75
R16,R17,R18,R19,R20,R36,
R37,R38,R39,R40,R44,R106,
R107,R112,R113,R120,R124,
R128,R134,R140,R144,R150,
R156,R160,R165,R174,R177,
R179,R181,R185,R190,R212,
R214
R48,R49,R56,R57,R58,R62,
R64,R66,R67,R70,R74,R76,
R77,R79,R80,R83,R84,R87,
R89,R90,R92,R96,R97,R99,
R100,R102,R103,R104,R162,
R164,R166,R170,R171,R172,
R173,R175,R176,R178,R180,
R182,R186,R188,R192,R194,
R197,R199,R201,R202,R203,
R204,R205,R206,R207,R208,
R209,R210,R213,R215,R216,
R219,R220,R227,R228,R230
R52
R53,R65,R81,R82
R61,R167,R168,R169,R191,
R193,R195,R196,R198,R200
R63
R69
R78
R85
R95
R98
R101,R211,R217
R110,R111,R114,R115,R121,
R125,R131,R135,R141,R147,
R151,R157,R221,R223,R226
R116,R117,R122,R123,R126,
R127,R129,R130,R132,R133,
R136,R137,R138,R139,R142,
R143,R145,R146,R148,R149,
R152,R153,R154,R155,R158,
R159
R161
R229,R163
R187,R183
R218
R222,R224
R225
TP1

Microcontroller board - SLCPUPJ5KM2

1K

100R

100K

2K2

10K

25K5
20K
4K7
39K
59K
2K7
3K62
16K9
33K2
1M
47K

22R

10M
330K
X2K2
10R
10K5
12K
3.3V

6/7

PJ5KPS
57

11

58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

1
3
1
4
3
2
1
1
1
1
1
1
1
1
1
1

TR1,TR2,TR3,TR4,TR5,TR6,
TR7,TR8,TR9,TR10,TR11
TR12
U1,U2,U3
U4
U5,U6,U7,U8
U10,U12,U14
U11,U13
U15
U16
U17
U18
U19
U20
U21
U22
U23
Y1

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

87W-20K
87W-10K
LM324
LM78M05CDT
TL074
40106
ULN2004A
MC68HC908GP32-QFP
74HC273
74HC574
TLV5625
74HC244
SN75176AP
74HC4053
74HC139
25C080
32.768 KHz

Microcontroller board - SLCPUPJ5KM2

7/7

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

PS and combiner CPU adapter - SLADPPSPJ5K2

1/4

PJ5KPS
1 N 4 1 48 +12V
D5
1

20k

CIN_CH0

D B 9 FEM

R48 100R

C57

R49

2

1 N 4 1 48

1

RXE020
R57 100R

+12V_S

10k 1 2

2 C63

-

R54

R67

-12V

5
6

1

100R

7

-

R 7 7 10k

1

3

D24

F5

R89

20K

R66

D38

+12V

11

R111
TL074

R 1 1 51 0 0 R

D42

C75

-12V

2

20k

-12V

11

1 N 4 1 48

SEL VIS1
SEL VIS2
SEL VIS3

1
LM324
-12V

150R

+
C91
CM.1uF

B A T83

S E L_2

-

2

D47

B A T83

D49

B A T83

S E L_3

3

C D 1 KpF

D50

B A T83

S E L_4

4

S E L_6

D52

B A T83

+

D63
1 N 4 1 48

-12V

C85

8

C102 R132

100R

12

10K

13

1

-

1

5

CIN_CH9

U6D

-

S E L_5

R133

14

100R

S E L_7
D54

B A T83

S E L_6

C98

6

C D 1 KpF
D55

B A T83

D56

B A T83

D57

B A T83

D58

B A T83

IN_ON
IN_STDBY

IN_ON

C D 1 KpF

2

C D 1 KpF

REJ_MP

D64

+

1

14

LM324

150R

C103
C M .1uF

S E L_7

ADDRESS 4

PIAZZ_2P

PIAZZ_2P

PD11

PIAZZ_2P

PIAZZ_2P

PD12

PIAZZ_2P

PD14

PD13

PIAZZ_2P

PD15
PIAZZ_2P
CIN_IN0

PIAZZ_2P

PD16

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
SWSAFE
IN_MAINS
UNB_AN
OC_OUT0
OC_OUT1
OC_OUT2
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

CIN_IN5
CIN_IN6
CIN_IN7
U N B_AN

ASSEGNAZIONE INDIRIZZI
C_FAN

0 = RISERVATO
1 = POWER SUPPLY
4 = COMBINAT
8 = PA-XX

O C _ STDBY

7


































PJ5KPS - Adapter PS and Combiner

1N4148
-12V

PD9

PD10





















1






Mauro Ucelli















31/05/2001







2







A3



<>

2

13

R128

O C _ A L ARM

1

JUMPER
JP7

TYPE POWER
COMBI

STRIP20

12
C96
1/25

+

B A T83

TR+
TR-

OC_P5040
CIN_AD0
CIN_AD1
CIN_AD2
CIN_AD3
CIN_AD4
CIN_AD5
CIN_AD6
CIN_AD7
CLIXSON

OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB O U T _ G F B
2

STRIP20

IN_GBF

2

150R

D53
TL074

R131

U7D

+

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

C D 1 KpF

D51
1N4148

R127

C97

+12V

TR+
TR-

CH3_P
CH_VPA
IN_IOR
OUT_IOR

JP5

2
10R

LM324

+12V
-12V

1

C D 1 KpF
D46

+12V
-12V
+5V

STRIP20

COUT_GFB

C87
1/25

1
2

+12V_S

R124

2

1

1
2
1
2

0

C86
+12V_S

7

LM324

C95
CM.1uF

S E L_0

S E L_5

U7C

C94
C M .1uF

CIN_IN5
CIN_IN6
CIN_IN7

+12V

R123

+

2

C90
C M .1uF

B A T83

2

6

9

C93
C M .1uF

1

C82

20k

2

5

10

1

R120

C83

1

OUT_GFB

C D 1 KpF
R 1 2 5 1K

1

2

TL074

1

R122

+

+12V_S C 8 4

1

C D 1 KpF

U7B

OUT_DACB

2

C80

100R
R112

+12V

D48
1 N 4 1 48

C D 4K7pF

1

7

-

R 1 1 610k

D44
1 N 4 1 48

R119

150R

2

U6B

2

1 N 4 1 48

2 C81

1

CON16AP

1

+

S E L_3
LOAD-

T Q 2 -12V

C89
C M .1uF

1
2

6

2

3

7
1 +
10

C92
C M .1uF

5

1 N 4 1 48

2

-

R 1 1 010k

2

100R

1

S E L_2

1

4

9
8

+12V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

CIN_CH6

1 N 4 1 48

D45
U7A

SEL_0
SEL_2
SEL_3
SEL_4
SEL_5
SEL_6
SEL_7

JP4

C D 1 KpF

20k

D40
C73

1

2

1

L O A D+
R 1 0 91 0 0 R

U6A

+

C78
R106

C D 1 KpF

4

C88
C M .1uF

R96

2

C N 10

FIX8
FIX35

100R

8

S E L_4

RXE020

FIX7
FIX35

TL074

3

R126
RXE020

-

K1

2

2
4
6
8
10
12
14
16

9

U6C

C D 1 KpF

R121

C D 4K7pF

+

FIX6
FIX35

PWR DIR
CIN_CH0
PWR RFL
CIN_CH1
PWR INP DIV
CIN_CH2
PWR DIR N+1
CIN_CH3
PWR RFL N+1
CIN_CH4
PWR SBIL N+1
CIN_CH5
PWR INP2 LOAD C I N _ C H 6
IN_CH7
TEMP KDJ
CIN_CH8
PWR REJ
CIN_CH9
TEMP ARIA
C I N _ C H 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

20k

C D 1 KpF
-12V

-12V

C79

3

D43
1 N 4 1 48

DIV-

2
C D 4K7pF

-12V

C D 4K7pF

FIX5
FIX35

1

RXE020
R118

10

-12V

CIN_CH2

R 1 1 410k

C74

2

C77

1
C76

CIN_CH8

R95
TL074

+12V

20k
R 1 0 810k

1

R113 1 0 0 R

+12V_S

R82
20k

-12V

1 N 4 1 48

C D 1KpF

1N4148

RXE020

-

R88

JP6

SBL_N-

C 1 0 4 1/25

+12V

1 N 4 1 48

R103

D41

R117

-

R105

D39
1N4148
C72

2

R 1 0 71 0 0 R
COAX

100R

8

D28

R 9 4 10k

R93

4

2
C D 1 KpF

1

C D 1 KpF
DIV+

R 8 4 10k

R85
100R

1

-12V 1 N 4 1 48
D37
+12V
1

D32

100R

1

-12V

C71
DIV+
DIVL O A D+
LOAD-

+

9

S E L_0

RXE020

DB9 MASC
1
6
2
7
3
8
4
9
5

F6

10

DSS-22KpF

C D 1 KpF

C D 4K7pF

1 N 4 1 48
D25

3

f

20k

R 7 9 10k

1 N 4 1 48

1 N 4 1 48

C66

2

C69

1

U5C
TL074

1

2

11

-12V

TKD+
100R

U5A

+

D35
1 N 4 1 48

REJ-

2

3

1

2

3

R 9 8 10k

C67

2

RXE020
R102

1

R97 100R

+12V_S

TL074

10k

CIN_CH5

D19

R78

1

1

U N B _AN

R 9 2 10k

D33
R101

20k

100R
R76

C D 1KpF
+12V

20k

C65

100R

14

F3

-12V
D30

D 3 1 1 N 4 1 48

R91 100R

-

1

D27
1 N 4 1 48

-12V

R E J+

2
C101

+

13

U5D

R87

4

1

R81

12

R83
100R

DSS-22KpF

+12V

2

1 N 4 1 48

f

20k

R86

R 7 5 10k

1 N 4 1 48

TL074

D26

D21

3

R74

R80
100R

F4

DB9 FEM

1

2

R56
TL074

+

KDJ

100R

1

R70

CIN_CH4

1

D23

U5B

+

1 N 4 1 48

C D 4K7pF

INPUT

-

U4A

1 N 4 1 48

+12V

1

3

C D 1 KpF

C D 4K7pF

REJ+
REJTKD+
REJ_MP
CIN_IN0

1
6
2
7
3
8
4
9
5
C70

GALVANOMETRO

2

D16

1 N 4 1 48
D22

DSS-22KpF

20k

100R
R73

2

CN8

+
+
+
+
+
+
+
+

+

-12V

R69

2

R 7 2 10k

1 N 4 1 48

f

F2

2

3

D29

+
+
+
+
+
+
+
+

R61
TC-

20k

3

R62
1 N 4 1 48 +12V
D13

S B L _ N+

R F L _ N-

1
3
5
7
9
11
13
15

100R

-12V
C62
C D 1 KpF

CIN_CH3

D20

2

2

20k

100R
R71

DIR_N-

1

R55

R65

1 N 4 1 48 +12V
D18

DSS-22KpF

1N4148

2

TL074

D15
1 N 4 1 48

10k

R52

R F L_N+

R68

1 N 4 1 48
1

2

N+1

1

F1

f

DB9 MASC

DSS-22KpF

1

C I N _ C H 10

20K

R 5 3 10k

1 N 4 1 48

100R

7

R 6 0 10k

C59

100R

U4B

+

-12V

1 N 4 1 48 +12V
D17

DSS-22KpF
DIR_N+
DIR_NR F L _N+
R F L _ NS B L _ N+
SBL_N-

1
6
2
7
3
8
4
9
5

CN9

D10

DIR_N+

C D 4K7pF

2

5
6

D12

C D 1 KpF

-12V

CN7

1

R 4 7 +12V

-12V

TC+

RFL20k

R64

D14
1N4148

f

2

C61

R59 100R

DIRC D 1 KpF

C D 4K7pF

RXE020

R 5 1 10k

1 N 4 1 48
1 N 4 1 48

TL074

2

1
C64

C58

100R

14

10k

R58

R50 100R

U4D

+

13

D11

C60

CIN_CH1

D9

1 N 4 1 48
R63

1

20k

R F L+

D8

1 N 4 1 4 8 +12V
D7

C D 1 KpF

R46

f

POWER

DIR+

1 N 4 1 48 +12V
D6

C D 1 KpF

R45

4

C D 1 KpF
DIR+
DIRRFL+
RFLTC+
TC-

1
6
2
7
3
8
4
9
5

11

CN6






































\\UT_SRV
-12V

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

























CSADPPSPJ5KM2.DSN

PS and combiner CPU adapter - SLADPPSPJ5K2









0


























ADAPTER PS / COMB - Cb_5kw












SLADPPSPJ5K2

2/4

PJ5KPS

C D 1KPF

C D 1KPF

1
1M
R2

C D 1KPF

C10

4

C D 1KPF

2

C D 1KPF

6

2

2

2
C D 1KPF

IS1
4N25

C D 4K7PF
C9

2

C8
C M .1uF

+

100/35

5

C7

IN_IN0

820R

1

LM7812
U1

C M .1uF

DISS. A TELAIO

1

C D 4K7pF

TL074

1
3
5
7
9
11
13
15

O C _ STDBY
COAX

R17
C35

1N4148

2

DB25 MASC

1N4148

R24

C D 1KpF

20k

2

C D 4K7pF

T-

O C _ A L ARM

-12V
R25
OR

C39

2
4
6
8
10
12
14
16

5

1
2

4
5

1
4
5

1

1

COUT_GFB

R21

1
C M .1uF

1 N 4 1 48

C33

R20

RCT2

IN_IN4

820R

TR+

IS5
4N25

C D 4K7pF
C36

R 2 2 10R
150R
R26

RST_SAFE

2

2
C D 2 7PF

4

2
IN_ON

1

D62

-

R 1 9 10k

CN3

100R

6
1M
R23

TR-

FLAT16
10R

C M .1uF

R27
2K2

C38

2

C37

2

D61

8

5

C34

U4C

C31

D3

4

R18 100R

1

9

+

1M
R14

2

10

6

2

R 1 6 10k

18V_DW

BUS CU
2

1N4148

IN_CH8

1

1N4148

C32

2

2

R15 100R

20k

IS4
4N25

C D 4K7PF
C30

1

T+

D60

1

1

D59

IN_IN3

820R

R12
2K2

R13

C D 1 KpF

1

1

1
R11

CLK2

1

+12V

IN_PH

1

C27
C M .1uF

+5V

1 8 V _ UP

1M
R10

L M 7912

IN_SAFE

C14
C D 1KPF

6

2

VO

1

1

VI

IS3
4N25

C D 4K7PF
C26

-12V

U3

2

PRES

100/35
3

IN_IN2

2

C29

SM1

C20

820R

C25
C M .1uF

+

2

2

1
C28
C D 1KPF

C24

R8

RCT1

2

2

+

470/35

1

RXE110

T-

NC

1

GND

C22
C M .1uF

GND

C23

1 8 V _ UP

2

R9

T+

RST_SAFE

1M
R4

C M .1uF

+12V_S

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

6

RXE110

5R6/2W R7

R 6 RXE020

LM7812
U2

IS2
4N25

C D 4K7PF
C19

C18
C M .1uF

1

C D 4K7pF

+
100/35

18V_DW

IN_IN1

820R

C16

2

470/35

R3

SM1

2

2

C17
C M .1uF

2

R5

+

2

+

C12

2

1

D1
W L 02

C15

1

1

2

C D 1KPF
C21

+12V_S

3

VO

1

VI

1

1

2

C11
C D 4K7pF

CN2

R1

CLK1

1

C6

GND

C5

+12V

3

VO

VI

1

1

1
C4

DISS. A TELAIO
1

2

C3

2

C2

2

O C _ O U T1
O C _ O U T0
O C _ O U T3
O C _ O U T7

1

S1
SS1
S2
FAN

C1

2

C_FAN

1

RIS

OC_OUT7

1

D B 9 FEM.

O C _ O U T2

2

RELE POWER

SS2

1

1
6
2
7
3
8
4
9
5

2

CN1

1

OC_OUT0 OC_OUT1 OC_OUT2 OC_OUT3 C_FAN

CSRLYCPROTVJ

C D 2 7PF

R28

IN_IN5

2

NC

C51
C D 1KPF

C52
C D 1KPF

O C _ STDBY
FIX4
FIX35

IN_IN0

STRIP20

STRIP20

5

1
2

4
5

1
5

1
1M
R40

2

4

2

C48
C M .1uF

PD4

PIAZZ_2P

PD3
PIAZZ_2P
PD7
PD8

PIAZZ_2P

IS10
4N25

C D 4K7PF
C50

PD5
PD6

IN_SWSAFE

820R

ADDRESS 1
TYPE POWER
SUPPLY

1

PIAZZ_2P

5

PD2

R41

IN_SAFE

PIAZZ_2P
PD1

6
1M
R43

C53
C M .1uF

PIAZZ_2P
PIAZZ_2P
PIAZZ_2P

STRIP20

C56
C D 1KPF


































































































CSADPPSPJ5KM2.DSN

PS and combiner CPU adapter - SLADPPSPJ5K2














































2







A3



<>








0






31/05/2001

\\UT_SRV




2



Mauro Ucelli

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved



PJ5KPS

2

2

1

1

1
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
IN_GFB



1

6

2

C49
C M .1uF

IN_ON
IN_STDBY
O C _ A L ARM
OC_P5040

IS9
4N25

C D 4K7PF
C47

1

O C _ O U T0
O C _ O U T1
O C _ O U T2
O C _ O U T3
OC_OUT4
OC_OUT5
OC_OUT6
O C _ O U T7
OC_RESOUT
O C _ STDBY

IN_IN7

820R

+12V
-12V
+5V
TR+
TR-

O C _ A L ARM

C55
C D 1KPF

1

R37

1

OC_FB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1

IN_IN1
IN_IN2
IN_IN3
IN_IN4
IN_IN5
IN_IN6
IN_IN7
IN_SWSAFE
IN_MAINS

1

FIX3
FIX35

1

FIX2
FIX35

CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT_MOS
OUT_VBIAS
OUT_GFB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2

C D 4K7pF

C13
C D 1KPF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

4

1

1K

1

2

JP1

2

C54

IN_ON

1

R44

1

R S T _ S A FE

2

33K/1 W

FIX1
FIX35

JP2
IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
VBUS I N _ C H 7
TEMP I N _ C H 8
IN_CH9
IN_CH10

2

IN_CH7

2

R42

VBUS

C43

2

VBUS

1M
R34

C M .1uF
PRE S

5R6/2W

6

C M .1uF

JP3

2

DB9 MASC

C L K 2 RXE020
RCT2

1

CARRELLO 2

C46

2

1M
R36

IS7
4N25

C D 4K7PF
C42

6

+12V_S

1
6
2
7
3
8
4
9
5

2

CN5

R39

IN_IN6

4

IS8
4N25

Cb_5kw
R38

C41

820R

4

2

C D 4K7pF

1

2

2
C D 4K7PF
C45

R S T _ S A FE

1

+12V_S

IN_MAINS

2

820R

R33

1

IN_PH
+12V

2

1

1M
R29

C M .1uF
R35

2

C44

6

2

VBUS

C99
CD4K7KpF

IS6
4N25

C D 4K7PF
C40

R130
100R

1

5R6/2W

R30
100R

5

CLK1
R C T1

C_FAN
TR+
TRCOUT_GFB
IN_ON
OC_STDBY
OC_ALARM
+12V
-12V
COAX
+12V_S

1

R129
100R
C_FAN
TR+
TRCOUT_GFB
IN_ON
O C _ STDBY
O C _ A L ARM
+12V
-12V
COAX
+12V_S

1

DB9 MASC

Cb_5kw

R32

RXE020

1

CARRELLO 1

R31

+12V_S

1
6
2
7
3
8
4
9
5

2

CN4

1

820R

C D 4K7pF









ADAPTER P.S. E COMBINER











S L A D P P S P J 5KM2

3/4

PJ5KPS
SLADPPSPJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3
4
5
6
7

8
9

1
1
1
4
2
1
38

3
25

10

26

11
12
13
14
15
16
17

2
2
3
3
1
1
47

18

12

19

8

20
21

6
10

22
23
24

6
1
16

25

10

26

10

27

2

CN1
CN2
CN3
CN4,CN5,CN7,CN9
CN6,CN8
CN10
C1,C2,C3,C4,C5,C6,C13,
C14,C15,C28,C32,C51,C52,
C55,C56,C57,C58,C59,C60,
C61,C65,C66,C67,C71,C72,
C73,C74,C75,C78,C80,C81,
C82,C83,C85,C86,C97,C98,
C102
C7,C16,C24
C8,C10,C17,C18,C20,C22,
C25,C27,C31,C37,C41,C43,
C46,C48,C49,C53,C88,C89,
C90,C91,C92,C93,C94,C95,
C103
C9,C11,C19,C21,C26,C29,
C30,C35,C36,C39,C40,C42,
C44,C45,C47,C50,C54,C63,
C64,C69,C70,C76,C77,C79,
C84,C101
C12,C23
C33,C38
K1,C34,C62
C87,C96,C104
C99
D1
D3,D5,D6,D7,D8,D9,D10,
D11,D12,D13,D14,D15,D16,
D17,D18,D19,D20,D21,D22,
D23,D24,D25,D26,D27,D28,
D29,D30,D31,D32,D33,D35,
D37,D38,D39,D40,D41,D42,
D43,D44,D48,D51,D59,D60,
D61,D62,D63,D64
D45,D46,D47,D49,D50,D52,
D53,D54,D55,D56,D57,D58
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8
F1,F2,F3,F4,F5,F6
IS1,IS2,IS3,IS4,IS5,IS6,
IS7,IS8,IS9,IS10
JP1,JP2,JP3,JP4,JP5,JP6
JP7
PD1,PD2,PD3,PD4,PD5,PD6,
PD7,PD8,PD9,PD10,PD11,
PD12,PD13,PD14,PD15,PD16
R1,R3,R8,R11,R20,R28,R33,
R35,R37,R41
R2,R4,R10,R14,R23,R29,
R34,R36,R40,R43
R5,R9

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

DB9 FEM.
DB25 MASC
FLAT16
DB9 MASC
DB9 FEM
CON16AP
CD1KPF

28

11

29
30
31

3
2
20

32

37

33

22

34
35
36
37
38
39
40
41
42
43

3
1
1
1
2
4
2
1
3
1

100/35
CM.1uF

CD4K7pF

470/35
CD27PF
NC
1/25
CD4K7KpF
WL02
1N4148

R6,R31,R38,R63,R67,R101,
R102,R117,R118,R121,R126
R7,R32,R39
R27,R12
R13,R24,R45,R46,R47,R64,
R65,R66,R68,R69,R70,R86,
R87,R88,R89,R103,R105,
R106,R119,R120
R15,R17,R18,R30,R48,R50,
R52,R54,R55,R56,R57,R59,
R61,R71,R73,R74,R76,R78,
R80,R82,R83,R85,R91,R93,
R95,R96,R97,R107,R109,
R111,R112,R113,R115,R129,
R130,R131,R133
R16,R19,R49,R51,R53,R58,
R60,R62,R72,R75,R77,R79,
R81,R84,R92,R94,R98,R108,
R110,R114,R116,R132
R21,R26,R124
R22
R25
R42
R125,R44
R122,R123,R127,R128
U1,U2
U3
U4,U5,U6
U7

RXE020
5R6/2W
2K2
20k

100R

10k

10R
180R
OR
33K/1W
1K
150R
LM7812
LM7912
TL074
LM324

BAT83
FIX35
DSS-22KpF
4N25
STRIP20
JUMPER
PIAZZ_2P

820R
1M
RXE110

PS and combiner CPU adapter - SLADPPSPJ5K2

4/4

PJ5KPS

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

Three-phase rectifier - SLRCTPJ5KMC

1/3

PJ5KPS
+12V

R1

1M

R2

2

1M

D1
1N4004

3
4

2
8
5 OC_1
4N25
1
IS2

R4
2
4K7/2W
1

CD1KpF

C3

C4

1K
1

DL1
OMRON

C5
CD4K7pF

FUSE

5V1/1W
FS2

1N4004

D5/R

FIX3

DZ2

1N4004

2

BREAK FUSE
FIX35

+

+

FIX

-

FUSE

1

1
3

1

D3

FIX4

IRKJ-56-04

PM1

R9
1

FIX35

R10

D4

DL2

IN4004

R11

6

2

D5-R

4N25
1
IS3
2

5 OC_1

R12
4K7/2W
1

CD1KpF

C10

2

C11

1

2

F1772-510

C9

1

2

F1772-510

C12

1

2

F1772-510

5V1/1W

C13

1

2

F1772-510

C14

1

2

F1772-510

DZ3

R13

FS4

D5

FIX
FS5

1N4004

FIX7

DZ4

1
2
3
4

COM-CONTAT.
CONTAT-SS
CONTAT-S

KRA

2

C16

1

2

F1772-510

C17

1

2

F1772-510

1

2

F1772-510

JP3

F1772-0.1uF
C15 1

R15

1
2
3
4
5
6

2

100R/2W

FIX35

+

+

FIX

-

FUSE

1

1
3

1

1N4004

N.C.

FUSE

5V1/1W

JP2
1
6
2
7
3
8
4
9
5

DB9 MASC.

1K
R14

1A-C28
CN2

C8
10K/2W

4N25
1
IS4

2

1K
1

FS3

VBUS

R26

CD1KpF
4

5 OC_1

1

CD1KpF

1

C7

2

4K7/2W

R8
4K7/2W

PTC1

4

FIX6

CLIXSON
RECT

2

CD1KpF

FIX5

1
6
2
7
3
8
4
9
5

1M

6

C6

1M

CN1
DB9 FEMM.

1

S2

RESET
S1

D2

FIX2

S1

R6
1K

KRA

FIX

R2

SM-TRAFO N.C.

OC_1

2

R1

FS1

R7

5V1/1W
DZ1

R5

7
S + 1
5

K1 TQ2L2

1
2
3
4

CLIXSON-TRAFO N.O.

2

+12V

JP1

1K
FIX1

10 +
6

3
4

2

R

1
2

1

CD1KpF

9

6

4N25
1
IS1

2

4K7/2W

2

CD1KpF
4

5 OC_1

4
R3

1

C2

CD1KpF

1

1

6

C1

IRKJ-56-04

CLIXSON
VENTOLA

KRA6
C18

FIX8

D6

220VAC

1
JP4
1
2

FIX35

PM2

R18
R16
1

R17

2

R19

6

4N25
1
IS5

2
1

CD1KpF

2

4K7/2W

C22

CD1KpF

1

2

VBUS
IND1
C23

1K
1K

FIX10

T1
T2

FIX9
1

R21

C21
1

6
5
4
3
2
1

1
2

1N4004

F1772-510
FIX35

FIX18

FIX19
1

R24

KRA6

FIX35

FIX12
RV3

RV4

2

250VLA20
FIX35

+

1
-

3
+

FIX17
1

1

1
FUSE

FIX35

2R2-5W

1
FIX

FIX35

FIX35

FUSE

DZ6

1N4004

FIX35

FIX35
5V1/1W

FS7

IND2

10R-5W

FIX15
1

FIX35

D7

FIX
FIX11

5V1/1W
DZ5

R22

FS6

R23

1

JP5

4N25
1
IS6

2

RV2
250VLA20

FIX14
1

FIX16

5 OC_1

R20

FIX13
1

RV1
250VLA20

2

CD1KpF
4

5 OC_1

4

4K7/2W

1

C20

CD1KpF

KRA2
2R2-5W

1M

6

C19

1M

RB25-1K

10R-5W

D8
IRKJ-56-04

R25

250VLA20
C24

1

2

F1772-510
1RPH3URJHWWR

3DJLQD

PJ5KPS

$XWRUH

Ucelli - Rev. Canazza

'DWD

1RPH3&LQ5HWH

\\UT_SRV

5HYLVLRQH

)LOH&DUWHOOD

/

$XWRUL]]D]LRQH

Tuesday, December 16, 2003

1

GL

1

6L]H

A3

&RGLFH3URJHWWR /

PM3

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

Three-phase rectifier - SLRCTPJ5KMC

1.1 (D.C.)

1RPH3DUWH

Three-phase Rectfier

&RGLFH

SLRCTPJ5MC

2/3

PJ5KPS
RCTPJ5KMC

Bill Of Materials

Page1

Item
Quantity Reference
Part
______________________________________________
1
2
3

1
1
12

4
5

1
10

6
7
8
9
10
11
12

1
1
1
6
7
1
6

13

13

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

6
1
6
2
2
1
1
3
1
4
6
7
7
1
2
2
1
1

CN1
CN2
C1,C2,C3,C4,C6,C7,C10,
C11,C19,C20,C22,C23
C5
C8,C9,C12,C13,C14,C16,
C17,C18,C21,C24
C15
DL1
DL2
DZ1,DZ2,DZ3,DZ4,DZ5,DZ6
D1,D2,D3,D5,D6,D7,D8
D4
FIX1,FIX2,FIX5,FIX6,
FIX10,FIX11
FIX3,FIX4,FIX7,FIX8,FIX9,
FIX12,FIX13,FIX14,FIX15,
FIX16,FIX17,FIX18,FIX19
FS1,FS2,FS4,FS5,FS6,FS7
FS3
IS1,IS2,IS3,IS4,IS5,IS6
JP2,JP1
JP3,JP5
JP4
K1
PM1,PM2,PM3
PTC1
RV1,RV2,RV3,RV4
R1,R2,R9,R10,R16,R17
R3,R4,R8,R11,R12,R19,R20
R5,R6,R7,R13,R14,R22,R23
R15
R18,R24
R25,R21
R26
S1

DB9 FEMM.
DB9 MASC.
CD1KpF
CD4K7pF
F1772-510
F1772-0.1uF
D5/R
D5-R
5V1/1W
1N4004
IN4004
FIX
FIX35

FUSE
1A-C28
4N25
KRA
KRA6
KRA2
TQ2L2
IRKJ-56-04
N.C.
250VLA20
1M
4K7/2W
1K
100R/2W
2R2-5W
10R-5W
10K/2W
OMRON

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

Three-phase rectifier - SLRCTPJ5KMC

3/3

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Control unit CPU board - SLCCUPJ5KM2

1/6

PJ5KPS
C

D

E

U1

R15

LOAD

10K

R16

10K

R17

10K

105
104
RIS1
RIS2
RIS3
RIS4

+5V

L O A D1

C11
C M .1uF

C12
C M .1uF

CLK
CLK_LOC
P B E S C _TST
P B D W _TST
P B U P _ TST

+5V

P B O K_TST
R X D0
TXD0
R X D1
TXD1
MIS O
M O SI
SCLK
SS_

89
90
91
92
93
94
95
96

O N _ OFF
STDBY
LGT
COAX
M U T E1
M U T E2
M A I N _ EXCT
IRQ_ALR_OUT

3
2
1
112
111
110
109
108

PP0
PP1
PP2
PP3
PP4
PP5
PP6
PP7

R14
10K
P B _ R S T_AL
P B _PL
PB_OFF
P B _STDBY
PB_ON
PB_AM_EXC
CHG_MR
PB_NP
RIS1
RIS2
RIS3
RIS4

OUTPUT

R 2 4 2 +5V
CLK

MAINS
-12V
+5V
+12V

DE1

JP3

2

10K

+5V

R24

JUMPER 2

10K

VARIE

+5V

O N _OFF

JP4

STDBY

LGT

COAX

R18
10K

R19
10K

R20
10K

P B _ R S T_AL
P B _PL
PB_OFF
P B _STDBY
PB_ON
PB_AM_EXC
CHG_MR
PB_NP
RIS1
RIS2
RIS3
RIS4

2

MAINS
-12V
+5V
+12V

TXD0

RXD0

R31
10K

R32
10K

R33
10K

R34
10K

P B E S C _TST
P B D W _TST
P B U P _ TST
P B O K_TST

M U TE2

R28
10K

1

1
3

1

2

C99
1
BT1

G
B
A

1
8
3
2

G
GND
B
A

SLV_CU

15

1

CLK0
RST

11
1

CLK
CLR

13
14

1

+5V

10K

100K

R241

VDD
XTALOUT
XTALIN
NC
VBAT
VSYS
NC
NC
LINE
/POR

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

CLK1
RST

11
1

CLK
CLR

2

+5V
FAULT
WAIT
WARN
AUD_ALRM
PD1
PD2
PD3
PD4

2
5
6
9
12
15
16
19

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10

GND

2

+5V

U9
D0
D1
D2
D3
D4
D5
D6
D7

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

CLK2
RST

11
1

CLK
CLR

U40
1
2
3
4
5
6
7
8
9
10

CLKOUT
/CPUR
INT
NC
SCK
MOSI
MISO
CE
VSS
PSE

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

2
5
6
9
12
15
16
19

GND

10

ACK_RIS1
ACK_RIS2
ACK_RIS3
ACK_RIS4

R29
10K

+5V

B A T83
D23

IRQ
C M .1uF

SCLK
M O SI
MIS O
12

13

VFP
C14

CSA3
FIX1
FIX35

U2F
10K
R 2 4 5 4 0 106

CD68HC68T1M
C101
C M .1uF

C M .1uF
C102

FIX2
FIX35

FIX3
FIX35

1





















P J 5 K P S - Scheda CCU














1

3








A3

2





Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3

7 4 L S273
10

GND

C 1 3 7 4 L S273
X C M10pF







G r i p t e c h - R e v . : C anazza


1/25

B

ACK_ON
A C K_STDBY
A C K_OFF
A C K _PL
ACK_NP
A C K _EXCT
A C K_AM

2

820K
B A T83

SCLK
M O SI

100K
R234

20
19
18
17
16
15
14
13
12
R 2 3 9 11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

C 1 0 7 4 L S273
X C M 10pF

R244

R233

D0
D1
D2
D3
D4
D5
D6
D7

MIS O

STRIP 5X2

10K
R238
2 C100

+5V
D22

U8B

1
2
3
4
5
6
7
8
9
10

+5V
2
5
6
9
12
15
16
19

U7

JP2

R240

3,6V

B
A

10

D0
D1
D2
D3
D4
D5
D6
D7

C9
X C M10pF

74HC139
9
Y3
10
Y2
11
Y1
12
Y0

G



A

D1
D2
D3
D4
D5
D6
D7
D8

+5V



1/25

CLK2
CLK1
CLK0

3
4
7
8
13
14
17
18

+5V

R232

GND

U6
D0
D1
D2
D3
D4
D5
D6
D7

U8A

10K

100R

+

1/25
1/25

CSA3
CSA2
CSA1
CSA0

7
6
5
4

Y3
Y2
Y1
Y0

1G
2G

18
16
14
12
9
7
5
3

1

2 2

JUMPER-2
C24
C25
C M .1uF

2

C29
C M .1uF

2

C28
C M .1uF

2

100R

2

+

20

CLK_LOC

2

V D DX2
C23

1

+

C27
C M .1uF

2

C26
C M .1uF

V D DX1
C22

1

1

1

V D D2
+

1

1
C21

13
14
10K

1
19

1Y1
1Y2
1Y3
1Y4
2Y1
2Y2
2Y3
2Y4

74HC244

+5V
R 2 3 17 4 H C 1 3 9

C M .1uF

JP7

V D D AD
V D D1

15

74HC139
9
Y3
10
Y2
11
Y1
12
Y0

1A1
1A2
1A3
1A4
2A1
2A2
2A3
2A4

20

SS_

R237

CM22pF
R30

+

U5B

A1
A0

R236
10 M

10R

Y2

+5V

C20
1/25

R/W

U5A

2
4
6
8
11
13
15
17

X10K

TP

220K
32KHZ

1

C19
C M .1uF

1

2

R230

1

R27
10K

C98
10-40pF

C18
C M .1uF
2

C17
C M .1uF
2

C16
C M .1uF
2

2

C15
C M .1uF

R26
10K

2

R25
10K

R D _ D IS
W R _DIS

+5V

D21

IRQ_ALR_OUT

+5V

1

1

1

+5V

10K

7
6
5
4

Y3
Y2
Y1
Y0

+5V

BAT83

R235
+5V

+5V

M A I N _EXCT

G
GND
B
A

+5V

TP1
M U TE1

1
8
3
2

R/W

R/W

CCU_IN

R X D1

CSD

STDBYBUS
O N _ TST
STDBY_TST
OFF_TST
P L _TST
AM_TST
R S T _ A L_TST
N P _ T ST

STDBYBUS
ON_TST
STDBY_TST
OFF_TST
PL_TST
AM_TST
RST_AL_TST
NP_TST
GND_EARTH

R21
10K

+5V

TXD1

+5V

74HC139

P B _ E SC
PB_OK
P B _ UP
PB_DW
LOC
E X T _INT
A U S_INT
S T D B Y _IN
A L R_IRQ
F _ E XCT1
F _ E XCT2
LOAD
INPUT

PB_ESC
PB_OK
PB_UP
PB_DW
LOC
EXT_INT
AUS_INT
STDBY_IN
ALR_IRQ
F_EXCT1
F_EXCT2
LOAD
INPUT

JUMPER 2

VARIE

2

R23

1

1

R22
10K

P B E S C _TST
P B D W _TST
P B U P _ TST
P B O K_TST

10K

SL2

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

R229
CSD

+5V

U4

+5V

C C U _OUT
CCU_IN

10K
R243

SL1

CLK

1

7

+5V
+12V

47K

2

2

2

PCAN2
PCAN3
PCAN4
PCAN5
PCAN6
PCAN7

47K

45
88
14
66
106
40

I N P UT1

1

1

INPUT

103
102
101
100
99
98

A0
A1
CLK
CSD
R/W
SLV_CU
DE0
DE1

R12

PS0
PS1
PS2
PS3
PS4
PS5
PS6
PS7

RxCAN
TxCAN

+5V

10K

AUD_ALRM
CSA0
CSA1
CSA2
M U T E1
M U T E2
O N _ OFF
COAX
STDBY
R X D1
TXD1
DE0
DE1
LOC
M A I N _ EXCT
STDBYBUS
IRQ_ALR_OUT
O N _ T ST
STDBY_TST
OFF_TST
P L _TST
AM_TST
R S T _ A L_TST
N P _ T ST

10K
IRFD120

1

10K

M C 3 4064

41
52
51
50
49
35
34
33
32

PHPUD
PH0
PH1
PH2
PH3
PH4
PH5
PH6
PH7

VRH1
VRL1
PAD10
PAD11
PAD12
PAD13
PAD14
PAD15
PAD16
PAD17

1 RST

R7
+5V

2

I N P UT1
LOAD1
F _ E X CT1
F _ E X CT2
CHG_MR
MAINS
SL1
SL2

INPUT
R13

86
87
70
72
74
76
78
80
82
84

3

VCC
/RST
GND

+
+
+

10K

1

2

V R EF

2

+
+
+

R8
+5V

2
4 RST
6

LGT

20

C M .1uF

U39
+5V

ACK_ON
ACK_NP
A C K _ S T D B YA C K _ R I S 1
A C K _ O F F ACK_RIS2
A C K _ PL
ACK_RIS3
A C K _EXCT ACK_RIS4
A C K _AM
V R EF
AUD_ALRM
F A ULT
CSA0
WAIT
CSA1
W A RN
CSA2
PD1
MUTE1
PD2
MUTE2
PD3
ON_OFF
PD4
COAX
SCLK
STDBY
M O SI
RXD1
R X D0
TXD1
TXD0
DE0
DE1
+5V
LOC
+12V
MAIN_EXCT
STDBYBUS
CLK
IRQ_ALR_OUT
CLK_LOC
ON_TST
STDBY_TST
P B E S C _TST O F F _ T S T
P B D W _TST
PL_TST
P B U P _ TST
AM_TST
RST_AL_TST
P B O K_TST
NP_TST
GND_EARTH

BKGD 1
3
VFP 5

4

Q1

20

C93

X-LM809

BDM

J1
ACK_NP
A C K_RIS1
A C K_RIS2
A C K_RIS3
A C K_RIS4

-12V
X22R
+12V

1

1

Anlg In
Anlg In

Input

C C U _OUT
ACK_ON
A C K_STDBY
A C K_OFF
A C K _ PL
A C K _EXCT
A C K _AM
V R EF
FAULT
WAIT
WARN
PD1
PD2
PD3
PD4
SCLK
M O SI
R X D0
TXD0

R11
13
22
21
20
19
11
10
9
8

PGPUD
PG0
PG1
PG2
PG3
PG4
PG5
PG6
PG7

VRH0
VRL0
PAD00
PAD01
PAD02
PAD03
PAD04
PAD05
PAD06
PAD07

2 RST

G M 2 4 123DSL
LCD DISPLAY

1

67
68
E X T _ INT
69
A U S _INT 71
S T D B Y _ IN 73
A L R _ I R Q 75
LOC
77
PB_AM_EXC79
P B _PL
81
PB_NP
83

Input

3

PT0
PT1
PT2
PT3
PT4
PT5
PT6
PT7

1

VCC
/RST
GND

C M .1uF

R5

2

P B _ E SC
4
P B _OK
5
PB_UP
6
PB_DW
7
PB_ON
15
P B _ S T D B Y 16
PB_OFF
17
P B _ R S T_AL 18

3

C3
C M .1uF

C5

17
1
21
22
19
18

-15V
GND
A
K
FS
MD2

U38
+5V

20

1

Input

Esc
Ok
Up
Down
On
Stdby
Off

G N D _EARTH

FG

R4
2

2

P.B.
P.B.
P.B.
P.B.
P.B.
P.B.
P.B.

D3

D0
D1
D2
D3
D4
D5
D6
D7

1

10K

C M .1uF

V0

3

2

R9

10K

R10

LM336-5.0V
CM10pF

D0
D1
D2
D3
D4
D5
D6
D7

24
25
26
27
28
29
30
31

PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7

V R EF
C8

3
1/25

VCC

10K

PE0
PE1
PE2
PE3
PE4
PE5
PE6
PE7

RST

VCC

56
55
54
53
39
38
37
36

IRQ

R228

BKGD
RST

U2A
4 0 106

16

23
46

U2E
4 0 106

16

R227

VSSPLL
VSSAD
VSS1
VSS2
VSSX1
VSSX2

BKGD
RST

+5V

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

57
58
59
60
61
62
63
64

PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7

V R EF

C7

7
8
9
10
11
12
13
14

2

1

10K R 2 2 6

1

R6

10K
10K

EXTAL
XTAL
XFC

VDDPLL
VDDAD
VDD1
VDD2
VDDX1
VDDX2
VFP

47
48
44

4

3

1

C6
+

D0
D1
D2
D3
D4
D5
D6
D7

Q3

1

S T R IP 2
JP1

2

BC237
1

6

8 7 W -20K

+5V

VCC

1

5

R3
2K2

+5V

RST
CE
RD
WR
C/D

VCC

+5V

RST

1

11

U2C
4 0 106

3

2

10

330K

2

43
85
12
65
107
42
97

14.745MHz

4 0 106

U3
MC68HC912-D60-CPV8

C4
C M 2 2 pF

4 0 106

2

Y1

V D DX1
V D DX2
VFP

14

V D D2
V D D1
V D D AD

C1
C M 1 0 pF

+12V

R2
10K

RST
16
CSD
15
R D _ D IS 5
W R _DIS 6
A0
4

2

1

D1
B A V99B

1

VCC

R1

4

1

3

C2 CM22pF

+12V

VCC

U2B
9

2

U2D
8

+5V

3

+5V

1

B

2

A

C







































\\UT_SRV
CSCCUPJ5KM2



D

Control unit CPU board - SLCCUPJ5KM2













07/10/2002
































REV B - 1.0(DC)























































C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

2/6

PJ5KPS
A

B

B3F

S7

R70

2

+12V

A M _REM

+12V

4
9

R S T _ A L _REM

7

R S T _ A L _TST

12

R72
5
T L P 5 2 1-4

R77
PB_NP

+5V

U 1 1F
12

2

9

B3F

LOC

2K2

+5V

U 2 0F
12

U 1 9 C T L P 5 21-4
12
5

R85

13
C45

2

MAINS_BUS

9

8

PB_UP

U 1 3F
12

13

R112

16

T L P 5 21-4
1

4 0 106

R115

3

12

2

C M .1uF11

4 0 106

R118

9

2

G N D_EARTH

R121

14

1
2

P B OK_TST

4
3

T L P 5 21-4
1
2

+12V

R119

C53
C M .1uF

+12V

14

T L P 5 21-4
3

47K
2

C60

C M .1uF

B

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

C

10k
33K

1
3
5
7
9
11
13
15
17
19
21
23
25

LOAD+
STDBYBUS

+
+
+
+
+
+
+
+
+
+
+
+
+

RIS3_IN_REM
RIS1_IN_REM
OFF_REM
P L _ REM
O N _ R EM
C H G _ M R _ R EM
MAINS_BUS
F _ E X C T 2_REM
A L R_IRQBUS
L O C _ SEL
INP+

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+
+
+
+
+
+
+
+
+

1

CON26AP

1K5
ALR_IRQBUS

U18A
R122




















4
U19B







P J 5 5 0 0 0MC




G r i p t e c - R e v . : C a n azza


2K2
13













2

3








A3

+12V














STDBYBUS


A

2

3

+12V



4 0 106

7
LM258

J2

+5V

15

+5V
3

1

S T D B Y _ IN

U20B
4

C M .1uF
R 1 2 0 2K2

-

EXT_INT_REM
RIS4_IN_REM
R S T _ A L _REM
A M _REM
RIS2_IN_REM
STDBY_REM
NP_REM
F _ E X C T 1_REM
AUS_INT_REM

S12
B3F

OK

6
U 1 2C

47K

C55

+

6

R111

R116
1K5

16

1

A L R _IRQ

C59
C M .1uF

5

P B U P _TST

4
3

T L P 5 21-4
5

+5V

2

C58
C M .1uF
2

2

C57
C M .1uF

1

1

1

1
2

C56
C M .1uF

U 2 0D
8

2

R101
10K

U16B

+12V

S11
B3F

UP

2

R 1 1 7 2K2
+12V

R106

U12A

47K

C54

10k

P B D W _TST

2
1

+5V
1

U17B
4

I N P UT

-12V

+5V
2
D10

B A V99B

R113
1K5

C M .1uF15

R103

S10
B3F

DW

2

C46
C M .1uF

-12V
33K

U10A

47K

C52
2

2

4 0 106

+5V

1

1

33K

C43
C M .1uF

LM258

R97

D11

INP+

1K5

C M .1uF15

4

2
1

R105

R 1 1 0 2K2

1K5

B A V99B

1

1M

R109

7

U 1 8 D T L P 5 2 1-4
10
7

16

T L P 5 21-4
1

47K

C50

4 0 106

R108

R104

1

+

2

2

PB_DW

-12V

+12V

4
3

4

1

2
1

13

ESC

+12V
2

R 1 0 2 2K2
+5V

U13A
2

S9
B3F

+12V

R87
10K

P B E S C _TST

4
3

RIS4_IN_REM
1K5

2

+5V

3

R94

4

+5V
2
D7

B A V99B

U16A

10k

R96
1K5

13
C M .1uF

1

R100

14

U 1 2 B T L P 5 2 1-4
14
3

C48

47K

4

+12V

10k

R88

R89

U 1 0 B T L P 5 21-4
14
3

R95
1

8

+5V

-12V

13

33K

LOAD+

2
1

P B _ E SC

P B _OK

-12V

C40
C M .1uF

L O AD

D8

RIS2_IN_REM
1K5

R81

2

R75

47K

6

R 1 1 4 2K2

+5V

B A V99B

U 1 4 B T L P 5 21-4
14
3

1

+12V

2K2

+5V
9

4 0 106

C49
C M .1uF
R 1 0 7 2K2

1

U 1 7D
8

2

9

C51

+5V

-12V
L O C _ SEL

1K5
11

C M .1uF

R93

RIS3_IN_REM

CM.47uF

1

S8

R86

47K

R92
1K5

47K

4 0 106

+12V

N P _ T ST

NOM.
POWER
1

+12V

1

U 1 2 D T L P 5 2 1-4
10
7

C47
C M .1uF
R 9 8 2K2

1
2

L O C _ SEL 1 +
10

6

3

C H G _ M R _ R EM

8

47K

9

8

RIS1_IN_REM

3

2K2

+5V

8

MAINS

4

4 0 106

N P _ R EM

9

11

R74

1

4
3

R84

40106

R99

U 1 1D

13

C M .1uF

1

C44
C M .1uF

5

R 7 9 1K5

7

47K

C42

R83
1K5

+5V

4 0 106

U 1 5 B T L P 5 21-4
14
3

R78

13

TQ2
U 1 9 D T L P 5 2 1-4
10
7

47K

1

6

RIS4

2K2

R68
1K5

+5V

2

RIS2

4

2K2

1
2

U 1 7C

1

2
3
TQ2

40106

R91

2

U11A

6

U 1 0 C T L P 5 21-4
12
5

C38
C M .1uF
R 7 1 2K2

1

6

C41
C M .1uF

13

2

L O C _ SEL 1 +
10

11

U 1 5C

K4

11

47K

2

47K

8

C37
C M .1uF
R 6 5 2K2

7

2K2

+5V

2
1

1K5

14

2

F _ E X C T2_REM
1K5

R67

4 0 106

AM_TST

R64

47K

11

1K5

+5V

4 0 106

2

B3F

3

U 1 8 C T L P 5 21-4
12
5

+5V

U17E
10

RIS1

1

1

K3

4

1

S6

13

2

T L P 5 2 1-4
1

15

R82

2

12

RIS3

4 0 106

R S T _ A L_TST

F _ E X C T 1_REM
1K5

R63

1

ALARM
RESET

R58

1

AUT/MAN
ECXT

T L P 5 21-4
3

47K

+5V

U20A
2

F _ E X CT2

4
3

U15A
16

47K

R90
U 1 7F

3

POWER
LOWER

4

2

AM_TST
D 6 1 N 4 0 04

+5V

4 0 106

7

2
1

+12V

+5V

AUS_INT_REM

2

U18B
14

C35
C M .1uF
R 6 1 2K2

OFF

4
3

2
1

S5

15

R57

1

U14A

B3F

TQ2

S4

P L _TST
+12V

R48
1K5

C33
C M .1uF
R 5 4 2K2

11

2

R59
1
1K5
T L P 5 2 1-4

B A V99B

T L P 5 21-4
1

47K

1

P L _TST

F _ E XCT1

U19A
16

+5V

U20E
10

1

OFF_TST

4 0 106

2
1

2

16

C39
C M .1uF

5

3
2

2

14

4

D5

RS232
B3F

L O C _ SEL 1 +
10

R51
10K

2K2

1

6

CHG_MR

4
3

B C 2 37

7

2

4 0 106

B A V99B

8

3

1K5
P L _REM

1

2K2

9

3

OFF_TST

2

L E D-D5

R53

5

EXT_INT_REM

2K2

R47

8

OFF_REM

7

6

A U S_INT

R40
1K5

C31
C M .1uF

+5V

1

9

Q21

D4

4
3

1
1
2

K2

R50

1K5
L E D-D3

LOCAL

8

C36
C M .1uF

R80
U 1 1C

DL2

+12V

2
1

15

R76

2

R56

3

47K

5

+12V

L E D-D5
1K5

8

+5V

4 0 106

L O C _ SEL

3

U 2 0C

3

T L P 5 2 1-4
7

9

R69

2

6

2

47K

4 0 106

R46

U 1 0 D T L P 5 21-4
10
7

R39

1

R45

INTERLOCK

L E D-D5
DL3

1K5
R49

2K2

+5V

2

B3F

1K5

2K2

R73
U 1 3C
P B _ R S T_AL

U 1 5D
10

+5V

3

+12V

S2

9

4 0 106

DL4

R62

4 0 106

DL1

S1

STDBY_TST
+12V

REMOTE

R43

SW SPDT

C34
C M .1uF

3

STDBY_TST

1

B3F

STDBY

R38

U17A

U36D
8

O N _ T ST
E X T _ INT

2K2

R66
U11B
PB_AM_EXC

T L P 5 2 1-4

+5V

4 0 106

4

U 1 4C

47K

11

STDBY_REM

TQ2
S3

R55

2

10

PB_PL

2
3

R41
5

C32
C M .1uF

R60
U11E

O N _ TST

L O C _ SEL 1 +
10

6

12

+5V

4 0 106

ON

7

4

47K

3

+5V

2
1

1
2
2

U13B
4

E

O N _ R EM

9

8

11

R44

9

K1
8

1K5

2K2

R52
PB_OFF

9

+5V

4 0 106

4

R37
1K5

C30
C M .1uF

1

8

PB_STDBY

T L P 5 2 1-4
7

47K

R42
U 1 3D

U 1 4D
10

R36

4 0 106

D

2
1

+5V
11

4
3

U13E
10

P B _ ON

C

2K2

4
3

R35





























\\UT_SRV
C S CCUPJ5KM2

D

Control unit CPU board - SLCCUPJ5KM2













07/10/2002

































REV B - 1.0 (DC)





















































<>


C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

3/6

PJ5KPS

U30E
U 3 0D
13

4

PD2

TXD1

3
4

22R
R188

22R
R189

22R
R192

22R
R19 3

22R

22R
R19 7

TXD1

RO
RE
DE
DI

7

A

6

STR+
STR-

3
1
2

R18 0 R18 1
+12V

DZ1

+5V

DZ2
12V/1 W

R185
10K

+12V

REF

1

47K

10K

22R
R202

22R
R204

22R
R205

22R
R206

22R
R207

R X D0

R X D0
DE0

ACK_RIS1_OC

TXD0

TXD0

1
2

RO
RE

3
4

DE
DI

1
B
A

7

-12V
+12V

DZ5

6

P B D W _TST
P B E S C _TST
N P _ T ST

DZ6
12V/1 W

ACK_RIS2_OC
R203
10K

1
3
5
7
9
11
13
15
17
19
21
23
25

R22 4

C103
C M .1uF

22R
R225

C104
C M .1uF

C105
C M .1uF

U36A
RXD0

2

1K5

M A I N _ E X C T_OC

RX-INT
+12V
L E D-D3

U 3 7F
11

6
U L N 2 0 0 4A
4 0 106
6

U37 G
ULN2004A
7

22R

4 0 106
TXD0 1 3

22R
U32G
ULN200 4A

10 I R Q _ A L R _ O U T

7

R246

R247

22R

22R

12

U37B
2

C1+

U L N 2 0 0 4A R 2 2 0
15

DL1 4

1/25

5
11
10
RXD1_MAX 12
9

RXD1

3

U36 B
4

U 3 7C
3

U L N 2 0 0 4A R 2 2 1
14

4 0 106

1K5

TX-INT
+12V
L E D-D3

DL15

ICL232
SO16W

U36C

TXD1

11

10

U 3 7D
4

U L N 2 0 0 4A R 2 2 2
13

L E D-D3

DL16






TX-BUS




1K5















B

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

C

3
3
8

3
100R
R186

TL072
+12V

R190

R191

47K

1 0 K5



L E D-D3













DL17








3

DAC6_OUT

2

B A V99B

1

-12V



















M A I N _ E X CT_OC
C O A X_BUS
O N _OFF_OC
A C K _ E X CT_OC
ACK_ON_OC
ACK_OFF_OC
IRQ_ALR_OC
PD2_OC
FAULT_OC
WARN_OC
ACK_RIS2_OC
ACK_RIS4_OC
DAC2_OUT
DAC4_OUT
DAC6_OUT

2

V+

C84

V-

6

C85

T1OUT
T2OUT
R1IN
R2IN



R X D1

R X D1
R X D 1 _485
RXD1_MAX

CLK

1/25
2

+5V
JP6

2

14
7
13
8

TXD

2
3
5
6
11
10
14
13

1A
1B
2A
2B
3A
3B
4A
4B

1
15

A/B
G

1

JUMPER 2
HOLD OUT

1Y

4

2Y

7

3Y

9

4Y

12

VCC

16

GND

8

+5V

74HC157
U34

RXD

LOC
DZ9

D Z 10

12V/1 W

12V/1 W


G r i p t e c h - R e v . : C anazza




-12V

D19

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33

P J 5 5 0 0 0MC


+12V


A



1

D18

+5V

+12V



U36E

B A V99B

2

DE1_LOC

RX-BUS

12
4 0 106

DAC5_OUT

R 2 1 2 47K

1/25

C2T1IN
T2IN
R1OUT
R2OUT

IRQ_ALR_OC

10

+12V

7

DE1

+5V

C1C2+

TXD1

1K5

U37E
U L N 2 0 0 4A
5

U 3 6F

1
3
4

C86

-12V

-

C M 1 0 K pF

R211

22R

U35

1/25

1

CLK_LOC

C80
CM27pF

7
ULN2004A

1

TL072
-12V
R179

R208

22R

2

2

1

U L N 2 0 0 4A R 2 1 9
16

100R
R174

U27A
1

CM27pF

C79

C83
U37A
1

B A V99B

2

CON34A

2
4
6
8
10

+
+
+
+
+

CON10AP

+5V
4 0 106

8
6

PD1_OC
WAIT_OC
AUD_ALRM_OC
A C K_RIS1_OC
A C K_RIS3_OC
DAC1_OUT
DAC3_OUT
DAC5_OUT

P B U P _ TST
P L _ TST

C82
C M .1uF

2

22R
R218

DAC4_OUT

1

+12V

+

U 2 2D
13

-12V
+12V

+12V

M U T E 2 _OC
22R

4

M A I N _ EXCT

M U T E 1 _OC
22R
R217

IN

1 0 K5

+

ULN2004A

R216

9

7

M U T E2

M T R+
STR+

O N _OFF_OC

+

U22G
10

OUT

1

8

ULN2004A

22R

R215

1

5

M U T E1

+5V
C81
C M .1uF

22R

1

U22 E
12

2

ULN2004A

3

-12V

D16

+

M U T E 1 _OC
M U T E 2 _OC
A C K _ A M_OC
ACK_NP_OC
A C K_STDBY_OC
A C K _ P L _ OC
PD4_OC
PD3_OC

O N _ T ST
OFF_TST
STDBY_TST

2

2

AUD_ALRM_OC

C97
C M .1uF

+
+
+
+
+

1

C96
C M .1uF

GND

22R
R214

1

2

AUD_ALRM

22R
R213

1
3
5
7
9

U33
L M 7 8 0 5/TO220

ACK_RIS4_OC

+12V

1 0 K5
U27B

J5

5V1/1 W

+5V

14

U32B
15

+12V

2

ULN2004A

22R
R210

1

A C K_RIS4

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+
+
+
+
+
+
+
+
+

DZ8

2

6

22R
R209

-

5

10K

ACK_RIS3_OC

1

U 3 2F
11

2
C M 1 0 K pF

R18 4

CON26AP
DZ7

1

J4

+
+
+
+
+
+
+
+
+
+
+
+
+

5V1/1 W
ULN2004A

+

47K

2

U32E
12

5

A C K_RIS3

MTRSTR-

12V/1 W

5
ULN2004A

P B O K_TST
R S T _ A L_TST
AM_TST

M T R+
MTR-

Bus 485
Master

S N 7 5 1 76AP

3

R178

+

U 3 2D
13

4

A C K_RIS2

U31

L E D-D5

100R
R162

TL072

C76

7

OUTB

1

ULN2004A

R201

+12V

-

J3
B A V99B
D20

16

3

A C K_RIS1

22R

10K
3

DL13

ACK_NP_OC

6

1 0 K5
U24B
7

C78

VCC

U 2 6D
U 3 2C
14

POWER

R195

2

D15

R168

10K

10K

GND

ULN2004A

R199

22R
R200

+5V

R194

+12V

DAC3_OUT
B A V99B

1

DZ11

D Z 12

12V/1 W

12V/1 W

15

13

R198

P D 4 _ O CNOM

+

47K +12V

DZ3

2

4

22R

8

1K5

ULN2004A
ACK_NP

R19 6

5
C M 1 0 K pF

R17 2
4

OUTA

-12V

3

2

C M .1uF

TLV5626
C77
C M .1uF

100R
R150

TL072
-12V
R15 6

R167

5V1/1 W

VCC

15

8

2
1
2
1

5

CS
DI
SCLK

6

+5V

G N D_EARTH

DZ4

GND

U30B
2

4

1

8
VCC
5

1
CSA2
M O SI
SCLK

CSA2
M O SI
SCLK

12V/1 W

R187
10K

-

47K

1

S N 7 5 1 76AP
B

2
C M 1 0 K pF

C74

1

U28

1

D14

1 0 K5
U24A
1

4

1
2

+

R15 5

C75
+5V

Bus 485
Slave

+12V

B A V99B

2

3

22R
R183

R X D 1 _485
DE1_LOC

3

C72

V R EF

XBAV99B
D17

DAC2_OUT

2

1

8
VCC
GND

2

2

GND

1
2

1

1

1
2

1

1

1

2

OUTB

-12V

4

R146

10K

7

5V1/1 W

PD4

5

10K

PD3_OC

ULN2004A

2

DL12

-

100R
R14 1

TL072

R149
4

OUTA

12K

U29

+12V

PD2_OC

U 3 0C
14

3

1K5
R177

6

47K +12V

C M .1uF

1

D13

1 0 K5
U21B
7

R14 5

2

3

PD1_OC

ULN2004A
PD3

R173

B A V99B

2

3

ULN2004A

PD1

+5V

DL11

+

C64

R164

22R

+12V

2

8

12

R161

22R

L E D-D5

WARNINGL E D-D5

R182

5

W A I T _WAIT
OC

5
C M 1 0 K pF

10K

+12V

WARN_OC

22R

ULN2004A

1K5

10K

R15 9

C O A X_BUS

ULN2004A

22R

R17 6

R160

TL072
-12V
R134

47K

1

1

W A RN

U 2 2F
11

6

COAX

1

3

DL10

FAULT_OC
L E D-D5

R171

R175

U32A
16

+12V

C M 1 0 K pF

R137

TLV5626
C73
C M .1uF

22R

DAC1_OUT

-

2

9

+12V

C M .1uF C M .1uF C M .1uF

1

2

22R

FAULT

REF

8

ULN2004A

1K5

22R

22R

O N _OFF_OC

CS
DI
SCLK

6

-12V

R153

ULN2004A

R166

R170

1

O N _OFF

L E D-D5

U26A
16

M O SI
SCLK

C92

3
1
2

VCC

U30G
10

7

WAIT

DL9

A C K _ A M_OC

R165

R169

+12V

7

OUTB

1

GND

ULN2004A

CSA1

C90

2

100R
R125

U21A

+

R133

C65

CSA1
+5V

C91

U25

C M .1uF C M .1uF C M .1uF C M .1uF C M .1uF
+12V

C62

OUTA

5

6

F A ULT

8

MAN/AUT

R163
U 3 0F
11

+ C71
1/25

4

3

2

22R

+ C70
1/25

C95

C M .1uF

10K

TLV5626

1

ULN2004A

22R

C94

C88

1K5 EXCT

R157

C69

+12V
R124

2

2

2

A C K _AM

C68

2

22R
R158

C67

C89

A C K _ E X CT_OC

R154
U26B
15

C66

REF

C63
C M .1uF

2

R152

22R

U 2 6C

C M .1uF

C87

2

ULN2004A

DL8
L E D-D5

1

14

+5V

2

8
3

R151

C M .1uF C M .1uF C M .1uF

R140

+12V

A C K _ P L _ OC

CS
DI
SCLK

6

22R

1

22R

3
1
2

+12V

2

22R

CSA0
M O SI
SCLK

22R

22R

9

R148

ULN2004A
A C K _EXCT

R144

R147

U23
CSA0

L E D-D5

1

1K5

STDBYBUS

8

1

U30A
16

POWER
LOWER

R13 2

R139

2

9

+12V

22R

R131
22R

U 2 2 C U L N 2 0 0 4A
3
14

DL7

A C K_OFF_OC

22R

22R

ULN2004A

A C K _ PL

R143

R142

+12V

1

7

A C K_OFF

OFF

2

4

U26G
10

ULN2004A

R138

22R

1

+5V

STDBYBUS

15

2

1K5

U22B
2

DL6
A C K_STDBY_OC
L E D-D5

22R

22R

ULN2004A

R136

+12V

8

R135

STDBY

VCC

6

A C K_STDBY

R130

R129

16

GND

1K5

E

C61
R128

1

STDBY

L E D-D5

22R

U 2 6F
11

DL5

D

ULN2004A

5

ULN2004A

ACK_ON_OC

1

22R

R127

U22A

+12V

2

R126

ON

2

5

ACK_ON

R123

1

1K5
U26E
12

C

4

B

9

A

\\UT_SRV
C S CCUPJ5KM2

D

Control unit CPU board - SLCCUPJ5KM2















07/10/2002





























REV B - 1.0 (DC)






























































3

3








A3

<>


C O R E C O N T ROL UNIT
SLCCUPJ5KM2
E

4/6

PJ5KPS
CSCCUPJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
_____________________________________________________________________________________________
1
2
3
4

1
2
3
75

5

12

6
7
8
9
10
11

3
1
6
2
1
12

12
13

5
8

14
15

4
14

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

1
1
1
3
3
1
1
3
1
1
2
1
1
4
1
2
1

BT1
C7,C1
C2,C4,C99
C3,C5,C8,C11,C12,C14,C15,
C16,C17,C18,C19,C24,C26,
C27,C28,C29,C30,C31,C32,
C33,C34,C35,C36,C37,C38,
C39,C40,C41,C42,C43,C44,
C45,C46,C47,C48,C49,C50,
C52,C53,C54,C55,C56,C57,
C58,C59,C60,C61,C63,C65,
C66,C67,C68,C69,C73,C75,
C77,C81,C82,C87,C88,C89,
C90,C91,C92,C93,C94,C95,
C96,C97,C100,C101,C102,
C103,C104,C105
C6,C20,C21,C22,C23,C25,
C70,C71,C83,C84,C85,C86
C9,C10,C13
C51
C62,C64,C72,C74,C76,C78
C80,C79
C98
DL1,DL2,DL3,DL5,DL6,DL7,
DL8,DL9,DL10,DL11,DL12,
DL13
DL4,DL14,DL15,DL16,DL17
DZ1,DZ2,DZ5,DZ6,DZ9,DZ10,
DZ11,DZ12
DZ3,DZ4,DZ7,DZ8
D1,D4,D5,D7,D8,D10,D11,
D13,D14,D15,D16,D18,D19,
D20
D3
D6
D17
D21,D22,D23
FIX1,FIX2,FIX3
JP1
JP2
JP3,JP4,JP6
JP7
J1
J3,J2
J4
J5
K1,K2,K3,K4
Q1
Q3,Q2
R1

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3,6V
CM10pF
CM22pF
CM.1uF

1/25
XCM10pF
CM.47uF
CM10KpF
CM27pF
10-40pF
LED-D5

LED-D3
12V/1W

33

59

34

27

35
36
37

1
1
33

38

8

39

40

40
41
42

4
1
57

43

6

44
45
46
47
48
49

1
1
1
1
1
2

5V1/1W
BAV99B

LM336-5.0V
1N4004
XBAV99B
BAT83
FIX35
STRIP 2
STRIP 5X2
JUMPER 2
JUMPER-2
BDM
CON26AP
CON34A
CON10AP
TQ2
IRFD120
BC237
330K

R2,R6,R7,R8,R9,R10,R13,
R14,R15,R16,R17,R18,R19,
R20,R21,R22,R23,R24,R25,
R26,R27,R28,R29,R31,R32,
R33,R34,R51,R87,R88,R89,
R101,R103,R106,R124,R137,
R149,R159,R172,R173,R181,
R184,R185,R187,R194,R195,
R203,R226,R227,R228,R229,
R230,R231,R232,R234,R238,
R242,R243,R245
R3,R35,R38,R42,R45,R50,
R52,R54,R60,R61,R65,R66,
R71,R73,R77,R80,R84,R90,
R93,R98,R102,R107,R110,
R114,R117,R120,R122
R4
R5
R11,R12,R36,R39,R44,R47,
R55,R57,R62,R63,R67,R69,
R74,R76,R78,R82,R85,R91,
R95,R99,R104,R112,R115,
R118,R121,R133,R145,R155,
R167,R178,R180,R190,R212
R30,R125,R141,R150,R162,
R174,R186,R240
R37,R40,R41,R43,R46,R48,
R49,R53,R56,R58,R59,R64,
R68,R70,R72,R75,R79,R83,
R86,R92,R96,R100,R105,
R109,R113,R116,R119,R123,
R130,R138,R144,R154,R163,
R169,R175,R198,R219,R220,
R221,R222
R81,R94,R97,R111
R108
R126,R127,R128,R129,R131,
R132,R135,R136,R139,R140,
R142,R143,R147,R148,R151,
R152,R153,R157,R158,R160,
R161,R165,R166,R170,R171,
R176,R177,R182,R183,R188,
R189,R192,R193,R196,R197,
R199,R200,R201,R202,R204,
R205,R206,R207,R208,R209,
R210,R211,R213,R214,R215,
R216,R217,R218,R224,R225,
R246,R247
R134,R146,R156,R168,R179,
R191
R164
R233
R235
R236
R237
R239,R244

Control unit CPU board - SLCCUPJ5KM2

10K

2K2

87W-20K
X22R
47K

100R
1K5

33K
1M
22R

10K5
12K
X10K
220K
10M
10R
100K

5/6

PJ5KPS
50
51

1
11

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

1
1
1
6
1
1
2
3
6
1
3
5
3
2
1
1
1
1
1
1
1
1

R241
S1,S2,S4,S5,S6,S7,S8,S9,
S10,S11,S12
S3
TP1
U1
U2,U11,U13,U17,U20,U36
U3
U4
U5,U8
U6,U7,U9
U10,U12,U14,U15,U18,U19
U16
U21,U24,U27
U22,U26,U30,U32,U37
U23,U25,U28
U31,U29
U33
U34
U35
U38
U39
U40
Y1
Y2

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

820K
B3F
SW SPDT
TP
GM24123DSL
40106
MC68HC912-D60-CPV8
74HC244
74HC139
74LS273
TLP521-4
LM258
TL072
ULN2004A
TLV5626
SN75176AP
LM7805/TO220
74HC157
ICL232
X-LM809
MC34064
CD68HC68T1M
14.745MHz
32KHZ

Control unit CPU board - SLCCUPJ5KM2

6/6

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Control unit motherboard - SLCCU1PJ5KM2

1/3

PJ5KPS
4

3

1

1

EXT_INT_REM 1
F37

3 CB13
D S S 3 06

f

F35

3 CC1

N P _ T ST

D S S 3 06

1
F36

2
C C 12
CC7
CC9
CC5
C C 10
C C 11

3 CB14
D S S 3 06

f

F39

3 CC2

AM_TST

D S S 3 06

1

CC8

3

f

F40

D S S 3 06

2

f

1
F45

3 CB15
D S S 3 06

f

f

F43

3 CC3

P B E S C _TST1

D S S 3 06

F44

3 CC4

P B D W _TST1

D S S 3 06

F48

CC9

3

f

D S S 3 06

2

1 N 4 1 48

1

P L _ TST
R S T _ A L _REM

1

f

CA19

D S S 3 06
2

F58

3

PD3_OC

1

f

F62

3

F57

B Y 254
VNS
WARN_OC
R17 D12
RXE110

CA20

3 CB18
D S S 3 06

1

f

F59

WAIT_OC
C25

3

1
F74

1
F63

3M A I N _ E X C T_OC
D S S 3 06

M U T E 1 _OC

1
F67

2

2

f

1

f

CA2 2

1

D S S 3 06

F75
D S S 3 06

2

F71

3

f

f

3 CC6
D S S 3 06

f

C O A X_BUS
3 CB21
D S S 3 06

M U T E 2 _OC

1
F72

f

1

1
3
5
7
9
11
13
15

STDBYBUS2
COAX2

3 R S T _ S A FE

f

3 COAX2
D S S 3 06

f

F76

FIX3
FIX35

1

FIX4
FIX35

1

FIX9
FIX35

1

FIX5
FIX35

1

FIX10
FIX35

2
4
6
8
10
12
14
16

1
2

D10
10

1 N 4 1 48

C D 2 7PF
10R

C21

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

+

C15

1

3

VO

LM7812

+12V

C14
+

U2

R16

U3

GND

C M .1uF

REF

C17
8

UA78S40DC
CP-

C24

B

R18
10K

220/25

+

+

C18
R11
1K8

C22
C M .1uF

R15

BC488
R19
1R0

C D 27PF

C19
220/25

L1
220uH

5

VCA

C23

MTR-

10R

C16
C M .1uF

100/35

C M 1 0 0 pF

180R

R14

VI

C13

M T R+

R13
R S T _ S A F E2
M A I N S _ B U S2

1

C M .1uF

11

10K

STDBYBUS1 1

Q1

R20

18K
D13

F60

1 1 D Q 06

B L 02
-12V

D S S 3 06

f

3 R S T _ S A FE
D S S 3 06

ON_RELE

f

F70

1
F68

3 ALRIRQ_BUS2

f

3 ON_RELE2
D S S 306

A

C26
2 C D 27pF

1

F65

A L R_IRQBUS 1

100R
R21

+12V

3 STDBYBUS2

1K
































PJ5KMC







1

1







A3

D S S 306


M A I N S _ B U S21

f

F73

4

+

C12
1000/35

3

3























MAINS_BUS















































2

Control unit motherboard - SLCCU1PJ5KM2



























































2






21/03/02



D S S 306
2

1 N 4 0 04

1000/35

VNS

FIX8
FIX35

1



D14
5

FIX7
FIX35

O N _ R E L E2

BUS CU

D S S 3 06

F64

R S T _ S A FE2 1
3 CB22
D S S 3 06

f

F61

3 CB20
D S S 3 06

VEXT

3

2

FAULT_OC

CN1

FLAT16
1

1

+5V

NO
SWAP

D S S 3 06

ALRIRQ_BUS2
C C 12

CA21

D S S 3 06

C C 11

3

f

D S S 3 06

2

f

F53

2

1
F66

P B U P _ TST 1

3 CB1 9

2

2

2

A

PD4_OC

F56

B Y 254
C D 4K7PF

D S S 3 06

3 CC5
D S S 3 06

C11
CM.1uF

2

PD2_OC

R12

RXE110
6
5
4
3
2
1

f

FIX2
FIX35

R10

2

JP5

A U D _ A L R M _ OC1

f

1

DB15 FEMM.

2

D S S 3 06

D11

2

F55

3

P B O K_TST 1

2

f

f

F52

KBW6
2

1

CA18

C20

1

3 CB17
D S S 3 06

f

1

PD1_OC

1

2

C D 4K7PF

1
F54

2

CA17

D S S 3 06

FIX6
FIX35

2

3

D S S 3 06

C C 10

3

f

2

f

F47

2

1
F51

1 N 4 1 48

2

ACK_RIS4_OC

3 M A I N S _ B US
D S S 306

f

f

2

CB24 1
F50

3 CB16
D S S 3 06

f

2

D S S 3 06

R S T _ A L _TST 1
1
F49

2

F _ E X C T 1_REM

1

2

D9

CA16

2

F46

3

2

f

FIX1
FIX35

1

2

1

2

ACK_RIS3_OC

CC2
CC8
CC3
CC4
CC1
CC6

1

2

F _ E X C T 2_REM

D S S 3 06

OFF_TST

2

D8

D B 2 5 M A SC

2

F42

CA1 5

2

f

3

C10
C M .1uF

100/35

1
9
2
10
3
11
4
12
5
13
6
14
7
15
8

D S S 3 06

C9 +

U1

P6

CC7

3

f

15V 1/2W

15V 1/2W
2

RXE040
R8

3

VO

LM7812

2

f

STDBY_TST 1
AUS_INT_REM 1
F41

C M 4 K 7 pF
1

220R

C8
1

VI

1

R9

VEXT
O N _ T ST

1

2

D S S 3 06

B O B_44

10K

C D 2 7PF

GND

f

VEXT
BL02
F77

DISS. A TELAIO
1

2
2
3 CB12

F33

2
1

DZ4

B O B_33
RIS4_IN_REM 1

B

ACK_RIS2_OC

15V 1/2W

DZ3

1

CA14

15V 1/2W

2

3

D S S 3 06

C27

1

f

C M 4 K 7 pF
1
2

2

1
F38

IRQ_ALR_OC

GND

ACK_RIS1_OC

R7

2

D S S 3 06

C6

C M 4 K 7 pF

2

CA13

2

F34

3

R6

3

f

10R

STR-

C5

C

B O B_22

SE

1

f

DZ2

DZ1
B O B_11

OUT

ACK_NP_OC

3 CB1 1
D S S 3 06

f

F _ E X C T2_REM

CP+

D S S 3 06

RIS3_IN_REM 1
F31

1
F29

P5

3 B O B_44
D S S 306

CT

CA12

2

F32

3

x120R R 5

BOB4

1
16

1

f

R4

8
B O B_33
B O B_44

2

A C K _ E X CT_OC 1

1
6
2
7
3
8
4
9
5

6

4

4

D S S 3 06

C4

1 N 4 1 48

Z F H - 1 2V-H1

3 B O B_33
D S S 306

f

6

CA11

2

F30

3

10R

STR+

1
F26

J3

I+

f

3 CB10
D S S 3 06

f

BOB3
DB9 FEMM.

NO
SWAP

C O N N E C T O R D B 9 P3
M a s chio I N P +
1
6
L O A D+
2
7
3
8
4
9
NO
1
2
5
SWAP

D5

9

VCP

1

C D 2 7PF
RIS2_IN_REM 1
F28

CON26AP

12

2
A C K _ P L _OC

D6
1 N 4 1 48

JP4
2

11

7

CB2 4
CB11
CB13
CB9
CB12
CB3
CB17
CB4
CB7
CB1
CB1 0
CB6
CB2
CB5
CB16
CB1 5
CB14
CB21
CB8
CB2 2
CB20
CB19
CB18

CA10

K5
13

10K

RIS3_IN_REM
RIS1_IN_REM
OFF_REM
P L _REM
O N _ R EM
C H G _ M R _ R EM
M A I N S _ B US
F _ E X C T2_REM
ALR_IRQBUS
L O C _ SEL
INP+

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+
+
+
+
+
+
+
+
+

MASCHIO?

I-

3

D S S 3 06

+12V

1

f

3 CB9
D S S 3 06

+
+
+
+
+
+
+
+
+
+
+
+
+

F _ E X C T1_REM

1
16

K

1
F27

8
B O B_11
B O B_22

3 B O B_22
D S S 306

f

+5V

2

A C K _ A M_OC

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

1
F23

R3

2

CB23

4

IPK

P4

6

STDBYBUS

C3
C M .1uF

JUMPER3
BOB2

6
M A I N _ E X CT_OC

f

3 B O B_11
D S S 306

L O A D+

1 N 4 1 48

5

2

D S S 3 06

RIS1_IN_REM 1
F25

D4

9

1
3
5
7
9
11
13
15
17
19
21
23
25

9

STDBYBUS

JP3
2

11

Z F H - 1 2V-H1

f

STDBYBUS1

4

CA9

2

F24

3

2

3

2

f

1
F19

S1

2

1

BOB1

T2D/2/G/X

2

1 N 4 1 48

3 CB8
D S S 3 06

f

K4
13

1
1 N 4 1 48

2

ACK_OFF_OC

3

1 N 4 1 48
D15

2

1
F22

3 M U T _22
D S S 306

f

13

2

L O C _ SEL

1
F15

Z F H - 12V-H1

14

3 CB7
D S S 3 06

M U T2

8
1
16

D16

D S S 3 06

D S S 3 06

+12V

D3

+5V

JUMPER3
+12V

2

3 VEXT

f

F20

2R 2 1 / 4 W

6
4

D

J3
EXT_INT_REM
RIS4_IN_REM
R S T _ A L_REM
AM_REM
RIS2_IN_REM
STDBY_REM
N P _ R EM
F _ E X C T1_REM
AUS_INT_REM

C O N N E CTOR DB9
M a s chio

SC

CA8

B O B3
B O B4
B O B1
B O B2

RXE020
R 2 O N _ R E LE

R1

9

f

D S S 3 06

11

2

C

K3
13

3 CB6
D S S 3 06

f

PD2_OC
FAULT_OC
WARN_OC
ACK_RIS2_OC
ACK_RIS4_OC
DAC2_OUT
DAC4_OUT
DAC6_OUT

CON34A

2

1
F18

2

F21

3

D S S 3 06

f

3

A

A M _REM

2
f

+12V

2

D S S 3 06

CB23 1
A C K _ S T D B Y _ O C1

1
F14

3 VEXT

F16

D S S 3 06

1

DC

C H G _ M R _ R EM

f

VEXT

1
6
2
7
3
8
4
9
5

15

f

F17

f

F12

DB25 FEM

CA7

D S S 306
F69

O N _OFF_OC

D S S 3 06

3

1

2
1

2

1

F10

Z F H - 12V-H1

3 CB5

CA6

CA23 1
ACK_ON_OC

8
1
16

MUT_C2
M U T _11
M U T _22

3 M U T _11

f

1 N 4 1 48
NP_REM

2

F13

3

+12V

D2

D S S 3 06

1

16

f

P2
M U T1

4

3

1

F9

O N _OFF_OC

CON26AP

M A I N _ E X CT_OC
C O A X_BUS
O N _OFF_OC
A C K _ E X CT_OC
ACK_ON_OC
ACK_OFF_OC
IRQ_ALR_OC

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33

PD1_OC
WAIT_OC
AUD_ALRM_OC
A C K_RIS1_OC
A C K_RIS3_OC
DAC1_OUT
DAC3_OUT
DAC5_OUT

P B U P _TST
P L _TST

1

DAC6_OUT

3 CB4

3 M U T _ C2
D S S 306

f

JUMPER3

M U T E 1 _OC

f

1
F7

-12V
+12V

3

D S S 3 06

9

MUT_C
M U T1

M T R+
STR+

1

CA5

2

F11

3

1

JP2
2

11

M U T E 1 _OC
M U T E 2 _OC
A C K _ A M_OC
ACK_NP_OC
A C K_STDBY_OC
A C K _ P L _ OC
PD4_OC
PD3_OC

O N _ T ST
OFF_TST
STDBY_TST

2

f

K2
13

2

1

3 CB3
D S S 3 06

f

P B D W _TST
P B E S C_TST
N P _ TST

1

DAC5_OUT

1 N 4 1 48

6
P L _ REM

-12V
+12V

Z F H - 12V-H1

1

D S S 3 06

1
F6

8
1
16

2

CA4

2

F8

3

OFF_REM

+12V

D1

2

f

3 CB2
D S S 3 06

f

2

1

1
F4

2

2
DAC4_OUT

4
STDBY_REM

2

CA3

MTRS T R-

2
4
6
8
10
12
14
16
18
20
22
24
26

+
+
+
+
+
+
+
+
+
+
+
+
+

+
+
+
+
+
+
+
+
+
+
+
+
+

2

3

D S S 3 06

1
3
5
7
9
11
13
15
17
19
21
23
25

P B OK_TST
R S T _ A L_TST
AM_TST

C2
C M 4 K 7 pF

2

f

JUMPER3

6

2

1
F5

INP+

C1
C M 4 K 7 pF

2

2
DAC3_OUT
D

M U T2

2

3

D S S 3 06

9
M U T E 2 _OC

3

f

L O A D+

JP1
2

11

13

1

1
F3

CA2

3 CB1
D S S 3 06

f

1

DAC2_OUT

1
F2

2

CA5
CA6
CA3
CA4
CA1
CA2
CA1 6
CA17
CA14
CA15
CA22
CA18
CA19
CA20
CA21
CA11
CA9
CA8
CA7
CA1 3
CA12
CA10

ON_REM

2

D S S 3 06

K1

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

J2

1

CA23

CA1

2

F1

3

2

f

2

1

1

J1

2

P1
DAC1_OUT

2

MUT_C

1

5









CONTROL UNIT BACK BOARD









CSCCU1PJ5KM2
1

2/3

PJ5KPS
SLCCU1PJ5KM2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3

1
5
7

4
5
6
7
8
9
10
11

5
2
2
2
2
1
4
11

12
13
14
15

2
1
1
10

16

75

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

2
4
1
2
1
5
1
1
2
1
1
1
1
1
1
4
4
1
1
1
1
2

CN1
C1,C2,C5,C8,C27
C3,C10,C11,C15,C16,C17,
C22
C4,C6,C21,C24,C26
C14,C9
C12,C13
C19,C18
C25,C20
C23
DZ1,DZ2,DZ3,DZ4
D1,D2,D3,D4,D5,D6,D8,D9,
D10,D15,D16
D11,D12
D13
D14
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9,
FIX10
F1,F2,F3,F4,F5,F6,F7,F8,
F9,F10,F11,F12,F13,F14,
F15,F16,F17,F18,F19,F20,
F21,F22,F23,F24,F25,F26,
F27,F28,F29,F30,F31,F32,
F33,F34,F35,F36,F37,F38,
F39,F40,F41,F42,F43,F44,
F45,F46,F47,F48,F49,F50,
F51,F52,F53,F54,F55,F56,
F57,F58,F59,F61,F62,F63,
F64,F65,F66,F67,F68,F69,
F70,F71,F72,F73,F74,F75,
F76
F77,F60
JP1,JP2,JP3,JP4
JP5
J1,J3
J2
K1,K2,K3,K4,K5
L1
P1
P2,P3
P4
P5
P6
Q1
R1
R2
R3,R7,R10,R18
R4,R6,R13,R16
R5
R8
R9
R11
R12,R17

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

FLAT16
CM4K7pF
CM.1uF
CD27pF
100/35
1000/35
220/25
CD4K7PF
CM100pF
15V 1/2W
1N4148
BY254
11DQ06
1N4004
FIX35

DSS306

BL02
JUMPER3
KBW6
CON26AP
CON34A
ZFH-12V-H1
220uH
DB25 FEM
CONNECTOR DB9
DB25 MASC
DB9 FEMM.
DB15 FEMM.
BC488
2R2 1/4W
RXE020
10K
10R
x120R
RXE040
220R
1K8
RXE110

Control unit motherboard - SLCCU1PJ5KM2

3/3

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Parallel interface - SLINTREMPJK5M

1/4

PJ5KPS
5

4

3

2

1

P1
JP4

D 3 -V

4K7pF
2

RR8C
1

+12V

3
D 3 -V

4K7pF
2

1

+12V

1

C42

1

TLP620

4

1

3

3
1

2

3

1

1

5

1

3

7

2
1
2
2
1
2
1
2
1

C33
4K7pF
2

3

DZ3

DZ4
5 V 6 -1W

3

ZFH-12V

P2
STR+
STR-

DL21
D3-V

C_RL3

JP47

11

13

2

JP27

9

+12V

C_RL3

MAINS

JUMPER3

6

4
3
2
1

C_AUD_ALARM
AUD_ALRM

4

WAIT
WARN

1
6
2
7
3
8
4
9
5

C_MAINS

MAINS_BUS

1K5

D A C1
D A C2
D A C3
D A C4
D A C5
D A C6

1
16

C40
4 K 7 pF

DB9 MASCHIO

KB4

8
R R 1 4D
2K2

ZFH-12V
FIX1

FIX2

R R 1 4C
5

FIX3

1

1

FIX4

FIX5

1

1

FIX6
1

A

1

6
2K2

FIX35

FIX35

FIX35

FIX35

FIX35

FIX35

FIX8
1

1






























FIX35
























































4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3






















2

Parallel interface - SLINTREMPJK5M























1.0 (DC)




































2



A3



<>








8/11/01

CLAUDIO - Rev.: Canazza

1K5



1

PJ5KMC

ON



5

B

DZ2

5 V 6 -1W

1
16

FIX35
RR7A

WARN_OC

1 2 V -1W



1

C28
4K7pF

1 2 V -1W

8
RR14A
2K2

P J 5 K _ ELET2

4K7pF

1

3

2

2

1
3

DZ1

JUMPER3

6

K7

DAC1
DAC2
DAC3
DAC4
DAC5
DAC6

JUMPER3

1
2

1

8

1
3

4

1

LOC

1 A U S_INT

WARN

1K5

2

6
1

1

1

RIS3

1

1
1

3
1

1

3

2
1
1
3
2

1
1

3

2

2

JP23

9

FIX7

2

2

4K7pF

D 3 -V

13

P J 5 K _ ELET2

JP28

1
C41
2

3

47R

2
1

R R 3A
2

DL18
D3-V

WAIT_OC

1
2
3
4
KB4

11

2

4
DL23

JP22
10R R 2 9

STR-

4 K 7 pF
2

WAIT
1

C27
4K7pF

R27

4

+12V

2

OC16

K6

JP25

C_RL3

RR8A

A

O N _ R EM

JUMPER3

ZFH-12V

10R

STR+

JUMPER3

C_LOC

JUMPER3

R R 6A

4K7pF

TLP620

47R

4 K 7 pF

D 3 -V

1
16

2

JP19

8

1K5

JP26

1
C38
2

TLP620

47R

2

1

C39

1

2

1K5

C37

2
1
C35
2

3

4

WARN

1

DL22

R R 4A
R I S 3 _ I N _ R E M2

OC15

RIS1

1

M U T E 2 _OC

6

WARN_OC

3

4

DL20

R R 2A

5

OC14

C24
4K7pF

9

DL15
D3-V

3 F _ E XCT1

4

4

L O C _ SEL

KB4

13

JUMPER3

R R 5B

JP24

6

1K5

JP21

10R
R22

C21
4K7pF

11

L O C _ SEL

+12V

4K7pF

TLP620

47R

D 3 -V

4 K 7 pF

AUS_INT_REM
2

R R 9B
2K2

4 K 7 pF

TLP620

1
2
3
4

1

C34
2

3

C_RL3

M U T E 1 _OC

JP16

2

2
1

2
C30
2

3

JUMPER3

2

1

5

1K5

+12V

1 F _ E XCT2

1

+12V

1

1

DL19

RR4C
R I S 1 _ I N _ R E M6

OC13

1

4

C32

3
47R

C

A U D _ A L R M _ OC

KB8

F1
DSS-308
1
f 3

10R
R21

3

2

RR7D
+12V

C36

7

WAIT_OC

WAIT

JUMPER3

ZFH-12V

2

8

1
16

2

JP15

8

7

D 3 -V

RIS4

OC12

DL17

R R 1B
F _ E X C T1_REM
4

4

JUMPER3

2

4

4K7pF

TLP620

4K7pF

JP20

C15
4K7pF

C18
4K7pF

6

DL10
D3-V

1K5

R R 5A

JUMPER3

2

KB8

M A I N S _ B US

9

K5

+12V

1

3

D 3 -V

4 K 7 pF

2

1

C31

7
47R

1K5

1
C29
2

C26

11

1
2
3
4
5
6
7
8

D A C1
D A C2
D A C3
D A C4
D A C5
D A C6

1

1

DL16

RR3D
R I S 4 _ I N _ R E M8

OC11

1

4

AM

JP48

1
2
3
4
5
6
7
8

13

NP

4 K 7 pF

TLP620

47R

+12V
C12
4K7pF

8

2

RR7B
+12V

B

3

C23
2

3

ZFH-12V
C_RL3

RR9D
2K2

JP18

1

4

1

2

D 3 -V

4K7pF

1

4K7pF

TLP620

47R

F _ E X C T2_REM
2

JP12
C _ M U T E1
M U T E1
C _ M U T E2
M U T E2
C_LOC
LOC
C_MAINS
MAINS

8
1
16

K4

7

1

1

1

3

6

JP14

2

2

C25

3

4
DL14

M U TE2

JUMPER3

4

M U T E 2 _OC

JUMPER3

2

JP11

9

1K5

RR5D

R R 1A

11

13

DL7
D3-V

+12V

+12V

2

1

4

1

C _ M U T E2

R R 1 3C
2K2

8

OC10

KB8

ZFH-12V

D

DB 25 FEMMINA

4 K 7 pF

D 3 -V

JP17

1
2
3
4
5
6
7
8

8
1
16

+12V

2
TLP620

JUMPER3

2
C22
2

3

47R
4 K 7 pF

3

4
DL13

R R 3B

C20

1K5

C17

2

2

+12V

AM_REM

5

RR5C

PL

7

2

M U TE1

4

M U T E 1 _OC

7 STDBY

1

JP8
ALR_RST
RIS1
RIS2
RIS3
RIS4
CHG_MR
AM

JUMPER3

6

DL4
D3-V

2

JP7

9

2

6

OC9

8
1

4K7pF

D 3 -V

4K7pF

N P _ R EM

2
TLP620

OC8

DL12

RR1D

1

3

4

MAINS_BUS
RIS3_IN_REM
EXT_INT_REM
RIS1_IN_REM
RIS4_IN_REM
OFF_REM
R S T _ A L _REM
P L _ REM
A M _REM
ON_REM
RIS2_IN_REM
C H G _ M R _ R EM
STDBY_REM
NP_REM
F _ E X C T 1_REM
F _ E X C T 2_REM
AUS_INT_REM
M U T E 1 _OC
L O C _ SEL
M U T E 2 _OC
WAIT_OC
W A RN_OC
AUD_ALRM_OC

+

JUMPER3

RR6D

JP13

13

1K5

8

+12V

2

1

C19

5

D 3 -V

JUMPER3

2
1
C16

47R

1K5

RR13A
2K2

11

4 K 7 pF

TLP620

47R
4 K 7 pF

C _ M U T E1

K3

1

1

DL11

RR1C
6

OC7

1

4

C

C14

C11
2

3

ZFH-12V

K2

JP10

1

2

2

RR8D
+12V

P L _REM

7 ALR_RST

8

7

2

JUMPER3

C1
47/25

K B 10

+12V

5 CHG_MR

2 AUD_ALRM

JP3

8
1
16

1
2
3
4
5
6
7
8
9
10

3

1

STDBY_REM 8
2

D 3 -V

DL9

RR2D

4K7pF

TLP620

47R
4K7pF

4

OC6

1

1

3

JUMPER3

6

+12V

6
4

A U D _ A L R M _ OC

1K5

RR7C

JP9

9

RIS2

4 K 7 pF

D 3 -V

2

7

47R

JUMPER3

1

C7
2

3

13

JP6

1

TLP620

4 K 7 pF

3

1

R S T _ A L _REM8

1K5

2
C10
2

C9

3

DL8

OFF

5

2

2

2

4

C13

5

RR6C

RR4D

1

6

+12V

DL6

RR3C
C H G _ M R _ R EM
6

11

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

+12V

3

1

D 3 -V

OC5

4

4K7pF

3

R R 8B

OC4

RR14B
2K2
DL1
D3-V

4

+12V

2

47R
4K7pF

1

1

TLP620

D 3 -V

JP5

K1

4 K 7 pF

TLP620

JUMPER3

2
C6
2

3

3

47R
4 K 7 pF

3

1

5

1K5

3

DL5

RR2C
6

OC3

C5

C3
2

+12V

JUMPER3
JP2

1

2

2

RR6B

4

C8

3 E X T _ INT

4

+12V

OFF_REM

1

2

D 3 -V

3

2

2

R I S 2 _ I N _ R E M4
4K7pF

TLP620

47R
4K7pF

D

3

4
DL3

R R 4B

3

C4

3

C2
2

OC2

3

1

EXT_INT_REM4

1
1

DL2

R R 2B

JP1
3

4

OC1

+12V

JUMPER3

2

ON
STDBY
OFF
E X T _ INT
AU S_INT
NP
PL
F _ E XCT1
F _ E XCT2

2

1

+12V

C_AUD_ALARM









I N T E R F A C C I A REMOTA






CSINTREMPJ5KM


1

2/4

PJ5KPS
5

4

3

2

1

2

6

JP29

2

R R 1 3D
2K2

JUMPER3

8

DAC3_OUT

1

1
16

A C K_RIS1_OC

13
9

DL25
D 3 -V

4

C_RL3

1

1

9

DL24
D 3 -V

C46
4K7pF

1

13

A C K_RIS1

11

6
4
8
1
16

Z F H -12V

Z F H -12V

JP30

2

A C K _EXCT

JUMPER3
3

1

C44
4K7pF

C_RL3

8

2

R R 9A
2K2

+12V

K9

11

3

K8

DAC6_OUT

A C K _ E X CT_OC

D

+12V
P3

2

D

C_RL4

2

+12V

C43
4K7pF

7

1

DAC5_OUT

K10

2

RR9C
2K2

C_RL3

4

+12V

K11

11

13
9

JP31

2

A C K_RIS2

R R 13B
2K2

JUMPER3

+

C45
47/25

13

C72
4 K 7 pF

DAC5_OUT
DAC6_OUT
DAC3_OUT
DAC4_OUT
DAC1_OUT
DAC2_OUT
A C K_RIS3_OC
A C K_RIS4_OC
A C K_RIS1_OC
A C K_RIS2_OC
F A ULT_OC
PD1_OC
PD2_OC
PD3_OC
PD4_OC
A C K _ P L _ OC
A C K_OFF_OC
A C K _STDBY_OC
ACK_ON_OC
ACK_NP_OC
A C K _ E X CT_OC
A C K _ A M _OC

DZ5
B Z W 0 45V8

A C K_RIS2_OC

6
4
8
1
16

Z F H -12V

2

3
DL27
D 3 -V

8
1
16

DAC2_OUT

1

6
4

Z F H -12V

JP32

2

A C K_AM

JUMPER3

DZ6
B Z W 0 45V8

3

DL26
D 3 -V

2

C48
4K7pF

3

6

1

9

1

DAC1_OUT

A C K _ A M_OC

C49
4K7pF

R R 10A
2K2

9

JP33

2

A C K_RIS3

R R 1 2D
2K2

JUMPER3

11

13
9
8

DL29
D 3 -V

4
8

2

1
16

A C K_RIS1_OC

3

1
DL28
D 3 -V

C51
4K7pF

6

8
1
16

Z F H -12V

A C K_RIS3_OC

1

6
4
Z F H -12V

JP34

2

A C K _ PL

JUMPER3
3

1

1

A C K_RIS4_OC

A C K _ P L _ OC
C

C52
4K7pF

D B 25 MASCHIO

9
6
4
8
1
16

Z F H -12V

A C K_RIS4_OC

Z F H -12V

JP37

2

ACK_NP

JUMPER3

ACK_NP_OC

1

PD1_OC

R R 1 1D
2K2

JUMPER3

9

DL33
D 3 -V

8

8

Z F H -12V

Z F H -12V

JP40

B Z W 0 45V8
DZ7

2

R56

DAC2_OUT

D A C1

A C K_OFF

D A C2

D A C2

100R
C63
4K7pF

B Z W 0 45V8
DZ9

K B 10

6
4
1
16

PD1_OC

11

13
1

PD1

4
1
16

C57
4K7pF

2

D A C1

100R
C58
4K7pF

2

2
1

PD3_OC

6

JP39

1
2
3
4
5
6
7
8
9
10

JUMPER3
3

1

9

DL32
D 3 -V

K17

11

13

8

1

C56
4K7pF

C_RL3

1

2

K16
R R 11A
2K2

PD2_OC

+12V

7

C_RL5

3

+12V

2

C55
4K7pF

R54

DAC1_OUT

JP35
A C K_RIS1
A C K_RIS2
A C K_RIS3
A C K_RIS4
C _ RL4
PD1
PD2
PD3
PD4
C _ RL5

1

8
1
16

13

DL31
D 3 -V

4

C54
4K7pF
2

R R 12B
2K2

A C K_RIS4

1

2

JUMPER3

2

6

JP36

11

1

1

1
9

6

2

13

DL30
D 3 -V

FAULT_OC

C_RL3
K15

3

RR10C
2K2

C53
4K7pF

+12V

11

3

1

K14

4

C_RL4

A C K_RIS2_OC

3

2

+12V

5

C

C_RL3
K13

11

13

2

C50
4K7pF

+12V

1

2

1

K12

7

C_RL4

2

+12V

A C K_RIS3_OC

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

+12V

11

1

C47
4K7pF

C_RL4
1

1

+12V

5

DAC4_OUT

R60

DAC3_OUT

D A C3

D A C3

1

2

A C K_OFF_OC

PD4_OC

R R 11B
2K2

1

1
16

Z F H -12V

8
1
16

Z F H -12V

2
JP42

2

A C K_STDBY

JUMPER3

2
C65
4K7pF

K20

2

R R 12A
2K2

+12V

C_RL3

7

C_RL5
1

1

+12V

2

A C K _ A M_OC

K21

11

13
9

JP43

2

PD3

R R 1 0D
2K2

JUMPER3

WAIT
WARN

1
2
3
4
5
6
7
8
9
10

B Z W 0 45V8
DZ8

8
1
16

Z F H -12V

Z F H -12V

JP44

2

ACK_ON

K22
RR12C
2K2

9

JP45

2

PD4

A

1
11

13
9

2

C71
4K7pF
PD4_OC

3

3

1
DL38
D 3 -V

6

DL39
D 3 -V

4
8
1
16

6
4
8
1
16

Z F H -12V

Z F H -12V



JP46

2



































Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved











CLAUDIO - Rev.: Canazza

JUMPER3










































CSINTREMPJ5K.DSN


2

Parallel interface - SLINTREMPJK5M






































1.0 (DC)








































2



A3





8/11/01

\\UT_SRV


3



2



F A ULT_OC
4



PJ5KMC

FAULT

3

1

6

A C K_STDBY_OC

5

D A C6

2

4

R R 10B
2K2

JUMPER3

D A C6

100R
C68
4K7pF

B Z W 0 45V8
D Z 12

C_RL3
K23

11

13

2

C70
4K7pF

+12V

1

1

5

2

C_RL5

R61

DAC6_OUT

ACK_ON_OC

+12V

ACK_ON_OC

D A C5

JUMPER3

C69
4K7pF

A

D A C5

2

1
4

D A C4

100R
C64
4K7pF

B Z W 0 45V8
D Z 10

6

3

1
16
PD3_OC

R57

DAC5_OUT

9
8

8

D A C4

100R
C59
4K7pF

13

DL37
D 3 -V

4

ACK_NP_OC

1

3

1
DL36
D 3 -V

2

C66
4K7pF

6

R55

DAC4_OUT

K B 10

11

1

A C K _ E X CT_OC

A C K _EXCT
ACK _AM
A C K _ PL
ACK_NP
A C K_OFF
A C K_STDBY
ACK_ON
F A ULT
WAIT
W A RN

1

6
4

A C K _STDBY_OC

PD2_OC

JP38

9

DL35
D 3 -V

8

11

2

JUMPER3

B

13
1

PD2

4

A C K_OFF_OC
C62
4K7pF

2

1

2

6

JP41

100R
C67
4K7pF

B Z W 0 45V8
D Z 11

3

6

9

DL34
D 3 -V

K19

11

13

3

2
1

C61
4K7pF

C_RL3

1

K18
RR11C
2K2

A C K _ P L _ OC

+12V

3

C60
4K7pF

C_RL5

5

+12V

4

1

B









I N T E R F A C C I A REMOTA






CSINTREMPJ5KM


1

3/4

PJ5KPS
SLINTREMPJ5KM

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2

2
70

3

39

4
5
6

2
2
8

7

8

8
9

1
39

10
11
12
13

3
3
3
23

14

16

15
16
17
18
19
20

1
1
1
4
4
6

21
22

4
6

C1,C45
C2,C3,C4,C5,C6,C7,C8,C9,
C10,C11,C12,C13,C14,C15,
C16,C17,C18,C19,C20,C21,
C22,C23,C24,C25,C26,C27,
C28,C29,C30,C31,C32,C33,
C34,C35,C36,C37,C38,C39,
C40,C41,C42,C43,C44,C46,
C47,C48,C49,C50,C51,C52,
C53,C54,C55,C56,C57,C58,
C59,C60,C61,C62,C63,C64,
C65,C66,C67,C68,C69,C70,
C71,C72
DL1,DL2,DL3,DL4,DL5,DL6,
DL7,DL8,DL9,DL10,DL11,
DL12,DL13,DL14,DL15,DL16,
DL17,DL18,DL19,DL20,DL21,
DL22,DL23,DL24,DL25,DL26,
DL27,DL28,DL29,DL30,DL31,
DL32,DL33,DL34,DL35,DL36,
DL37,DL38,DL39
DZ2,DZ1
DZ4,DZ3
DZ5,DZ6,DZ7,DZ8,DZ9,DZ10,
DZ11,DZ12
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8
F1
JP1,JP2,JP3,JP5,JP6,JP7,
JP9,JP10,JP11,JP13,JP14,
JP15,JP17,JP18,JP19,JP20,
JP21,JP23,JP24,JP25,JP26,
JP27,JP28,JP29,JP30,JP31,
JP32,JP33,JP34,JP36,JP37,
JP39,JP40,JP41,JP42,JP43,
JP44,JP45,JP46
JP4,JP35,JP38
JP8,JP12,JP48
JP16,JP22,JP47
K1,K2,K3,K4,K5,K6,K7,K8,
K9,K10,K11,K12,K13,K14,
K15,K16,K17,K18,K19,K20,
K21,K22,K23
OC1,OC2,OC3,OC4,OC5,OC6,
OC7,OC8,OC9,OC10,OC11,
OC12,OC13,OC14,OC15,OC16
P1
P2
P3
RR1,RR2,RR3,RR4
RR5,RR6,RR7,RR8
RR9,RR10,RR11,RR12,RR13,
RR14
R21,R22,R27,R29
R54,R55,R56,R57,R60,R61

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

47/25
4K7pF

D3-V

12V-1W
5V6-1W
BZW045V8
FIX35
DSS-308
JUMPER3

KB10
KB8
KB4
ZFH-12V

TLP620

DB 25 FEMMINA
DB9 MASCHIO
DB25 MASCHIO
47R
1K5
2K2
10R
100R

Parallel interface - SLINTREMPJK5M

4/4

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Input splitter and changeover - SLSPLINP5KW1

1/3

PJ5KPS
5

4

3

2

1

1

2

R1
5 0 _ P PR

TL1
50_Z

C1
CVAR
C2

R2
4k7

1p
PD1

R4

51R

R3
4k7

C3
1n

3
4

D

D1

D

R5

Rxx

3
5
PAD

JP1 W I RE
1
2

H S M S 2800
M/R

6
D C PLR1
DIR_CPLR

R6

7

51R

D2

R7

1k

C4
1n

PD2 PAD

JP2 WIRE
1
2

2

PD3 PAD

H S M S 2800
1

C5
1n

R8
1k

TL2
50_Z
CN1
C O A X _CN
TL3

50_Z

R9
5 0 _ P PR

50_Z

2

2

4

4

9

9

7

7

TL5

3
R11
5 0 _ P PR

R12
5 0 _ P PR

R15
5 0 _ P PR

TL6

50_Z

R13
5 0 _ P PR

R14
5 0 _ P PR
RESERVE EXCITER

+ 1
10
R16
5 0 _ P PR

T Q 2 -12V

TQ2-12V
TL7
50_Z

C8
4n7

C9
4n7

D C PLR2
1

C7
4n7

50_Z

8

1 +
10

C

R10
5 0 _ P PR

3

8

MAIN EXCITER

C21
2 2 0 u F _25V

CN2
C O A X _ CN

K2

K1
TL4

+

C6
1n

R17

DIR_CPLR

2

C

C11
1n

C10
4n7

51R

D3

R18

JP3 WIRE
1
2

1k

C12
1n

PD4 PAD

JP4 W I RE
1
2

PD5 PAD

7
M/R

H S M S 2800
C13
1n

6
PD6

R19

5

51R

+

C14
1n

D4

R20

C22
2 2 0 u F _ 25V

Rxx

3
PAD

H S M S 2800
C16
1n

3

4

C15
1p

TL8
50_Z

TL9
TLINE_32Z

R22
4k7

2

1

C17
CVAR

R21
4k7

R23
1k

C18
Cxx

B

B

C19
Cxx
TL10
TLINE_75Z

R24
100_2W

TL11
TLINE_75Z

R25
100_2W

TL15
50_Z

R26
100_2W

C20
Cxx
TL12
TLINE_75Z

R27
100_2W

TL16
50_Z

R28
100_2W

TL13
TLINE_75Z

R29
100_2W

TL17
50_Z

R30
100_2W

TL14
TLINE_75Z

R31
100_2W

R32
100_2W

TL18
50_Z

R33
100_2W

TL19
50_Z

A

A



CN3
C O A X _ CN

CN4
C O A X _ CN

CN5
C O A X _ CN

CN6
C O A X _ CN











5

4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

















P J 5 K PS


CN7
C O A X _ CN

3























M a u r o U celli




























\\UT_SRV





S P LITTER1.DSN

2

Input splitter and changeover - SLSPLINP5KW1















11/09/01


















1.0






































































1

1








A3

<>


R F S e c t i o n I n p u t S plitter
CSSPLINP5KW1
1

2/3

PJ5KPS
CSSPLINP5KW1

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1

7

2
3
4

2
2
9

5
6
7
8
9
10
11
12
13

4
3
2
2
4
4
2
6
9

14
15
16
17
18

4
4
2
4
10

19

13

20
21

1
5

CN1,CN2,CN3,CN4,CN5,CN6,
CN7
C1,C17
C2,C15
C3,C4,C5,C6,C11,C12,C13,
C14,C16
C7,C8,C9,C10
C18,C19,C20
C22,C21
DCPLR1,DCPLR2
D1,D2,D3,D4
JP1,JP2,JP3,JP4
K1,K2
PD1,PD2,PD3,PD4,PD5,PD6
R1,R9,R10,R11,R12,R13,
R14,R15,R16
R2,R3,R21,R22
R4,R6,R17,R19
R20,R5
R7,R8,R18,R23
R24,R25,R26,R27,R28,R29,
R30,R31,R32,R33
TL1,TL2,TL3,TL4,TL5,TL6,
TL7,TL8,TL15,TL16,TL17,
TL18,TL19
TL9
TL10,TL11,TL12,TL13,TL14

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

COAX_CN
CVAR
1p
1n
4n7
Cxx
220uF_25V
DIR_CPLR
HSMS2800
WIRE
TQ2-12V
PAD
50_PPR
4k7
51R
Rxx
1k
100_2W
50_Z

TLINE_32Z
TLINE_75Z

Input splitter and changeover - SLSPLINP5KW1

3/3

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

Unbalancement measurement CPU board - SLADKDIPJ5KM2

1/3

PJ5KPS
5

4
+5V

+5V

R22
10k0
PA3

PA2

SEL

C8
100n

C9
100n

C10
100n

1

1

2
R17
100

10k5

OUTB

R18

PA4

+

6

-

7
CN1

T L 0 7 2 S MD
KDI_FB
V O U T _ TMP
VOUT_PWR
CLIX

R24

C11
10n

R26
100

10k5

+12V

C14

1n

R29
100

DB9MSO

1n

+7V
U6B
T L 0 7 2 S MD

C21

1n

-7V

+

CN2
KDI_O

+

D4
BAV99

2

C28
100uF_35V

DZ3
5V1SMD

C22

2

1n

2

1n

C

CLIX

1

C20

2

1n

VOUT_PWR

1

1

C19

2

1

2

DZ2
5V1SMD

7

2
R37
100k

D3
LM336-5.0V

V O U T _ TMP

C26
100uF_35V

1
6
2
7
3
8
4
9
5

V O U T _ TMP
VOUT_PWR
SYNC_O

C27
100uF_35V

1

+12V

2

2

2

2

1

2
BAV99

1
C30
10n

1

C29
10n

3

DZ1
5V1SMD

3

D6
CH7

1

BAV99

T M P _1

6
5

1

3

+5VZ

R36
22

2
R39
10k

D5
CH1

1

3
4

1

+5V

2

2

R38
10k

C13

KDI_FB

1

270

C24
100n

1n

PWR_1

1n

Q2
BC847

2

R35

C25

+5VZ

2

1
1
U6A
T L 0 7 2 S MD

+

3

2

-

1

+

2

1

3

1
2

2
+5VZ

C12

2
8

C23
10uF_35V

BAV99

1
C18
10n

1

C17
10n

3

-12V

1

1

2

2
1

BAV99

1k
D2

CH6

+12V

+

3

T M P _0

+

D1
CH0

R32
1k

-

C PWR_0

R34
10k

R30
47

C16
10p

1

-12V

2

47

1

R28

1

47

C15
100n

R31
R33
10k

1
6
2
7
3
8
4
9
5

V O U T _ TMP
R27

D

U1B
5

+12V

+5VZ

R20
100

10k

R25
47k0

+5VZ

SINCRO OUT

2

R19
10k
C5
10n

SYNC_O
Q1
BC847

1

VOUT_PWR
TLV5626

SINCRO IN

C3
100n

R16
47k0

7

SYNC_I

47k

1

2

-7V

3

OUTA

2

2

2

2
C7
100n

2

2
C6
100n

R9

PA5

2

8

2
REF

100n

R15

R23
47k0

T2
T3
T4
TE

100n

T L 0 7 2 S MD

R7
100

C66

4

C67
100n

IRQ

C65

-7V

2

PA1

R8
10k

8

CS
DI
SCLK

6

2
1

U4

12k0
3
1
2

IRQ

PA0

CH8
CH9
CH10
CH11

JUMPER
JP2

10k

VCC

10k

-

R13

DACS
MOSI
SCLK

SW DIP-4

+7V

1

1

2
10k

R12

JUMPER
JP1

3

2

R11

GND

P0
P1
P2
P3
P4
PE
T0
T1

MC68HC908JL3CP

SELECT 5/10kW

+

1

10k
C4
1n

MC34064

+7V
U1A

2

SEL
MOSI
SCLK
DACS

1

out
inp

R10

5

/RST
GND

PTB0
PTB1
PTB2
PTB3
PTB4
PTB5
PTB6
PTB7

CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

8
7
6
5

1

VCC

R21

PTD0
PTD1
PTD2
PTD3
PTD4
PTD5
PTD6
PTD7

21
20
18
17
15
12
11
10

2

1
2
3
4

2

3

+5V

1

2

1

U5

16
19
24
22
26
25
14
13

3

1

+5V

PA0
PA1
PA2
PA3
PA4
PA5

1

R14
10M

2
6
8
9
23
27

1

Y1

C2
10n

+5V

SW1
PTA0
PTA1
PTA2
PTA3
PTA4
PTA5

1

16MHz
2

LM809

IRQ*
RST*
OSC1
OSC2

1

1
28
4
5

C1
100n

R6
10k

2

/RST
GND

IRQ
RST

2

R5
10k

1

D

VCC

3

1

U3

2

U2
3

1uF_35V

R4
10k

1

100n

R3
10k

7

+5V

R2
10k

VDD

R1
10k

VSS

1

+ C68

C69

4

+5V

2
1

+5V

3

+5V
R41

1

2

1

R53
10k

-7V

HSMS2800

C42

1

R58

10k

1

2

+

6

R57
100k

1

1

B

C41

2

2

2

1n

R52

CN3

1k
1
6
2
7
3
8
4
9
5

T M P _E
PWR_E
SYNC_I
C46
+12V
-12V

1

C47

1n

C48

C49

C50

DB9FSO

2

C55

SYNC_I
C56

A

1n

2

1n

R62
10K

D21

5

4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

1

1

1n

C63
1n

PWR_4

1RPH 3URJHWWR P J 5 K P S - S c h e d a m i s u r e a b s o r b ers

C64

$XWRUH

1n

1RPH 3& LQ 5HWH \\UT_SRV

2

2

1n

C62

PWR_3

2

1n

C61

PWR_2

1

C60

PWR_1

2

1
C59
10n

2

2

1

C58
10n

PWR_0

BAV99

1

CH11 3

1

BAV99

2

3

T M P _E

1

D20
CH5

1

R61
10k
PWR_E

2

2

2

2

FLAT16V

PWR_E

1n

2

1n

C54

1

T M P_E

C53

1

KDI_I

FIX4
FIX35

2

FIX3
FIX35

1n

1

FIX2
FIX35

1n

2

2
FIX1
FIX35

1

2
4
6
8
10
12
14
16

1n

1

1
C57
10n

+5VZ

T M P_0
T M P_1
T M P_2
T M P_3
T M P_4

1

+12V

1
3
5
7
9
11
13
15

1

+5VZ

1n

KDI_I

1n

1

BAV99

PWR_0
PWR_1
PWR_2
PWR_3
PWR_4

2

2

A

C52
10n

1

C51
10n

5

3

D19
CH10 3

SYNC_O

JP3

1

T M P _4

1

BAV99

1n

R50
100
U7B
T L 0 7 2 S MD
7

2

1

3

1n

C43
1n
D17

2

2
D18
CH4

C40

KDI_FB

3

HSMS2800

PWR_4

VOUT_PWR

2

1
U7A
T L 0 7 2 S MD

C39

1

10k

1k2

10k

+5VZ
R60
10k

1

1
-

V O U T _ TMP

1n

2
2

R49

+

R48

1

R59
10k

2

2

1

1
2

2

KDI_O
D12

KDI_I
+5VZ

C38

220

D16 HSMS2800

2

2

D13 HSMS2800
R56
1
3
2

PWR_4

KDI_O

1

1

BAV99

R42
3k30

+7V
3

DB9MSO

1n

2

3

C45
10n

1

C44
10n

R47

10k

C32

100n

10k

D15
CH9

T M P _3

1

BAV99

100n

4

3

2

2

R55
10k

D14
CH3

PWR_3

100n

D11 HSMS2800
R51
1
3
2

PWR_3

C35

1

+5VZ

C34

2

2

PWR_2

C33

10k

3

BAV99

D10 HSMS2800
R46
1
3
2

+5VZ
R54
10k

R45

2

C37
10n

1

C36
10n

3

HSMS2800

C31
1n

8

CH8

T M P _2

1

BAV99

1

3

D7
1

PWR_1

1

CH2

D9

2

R44
10k

D8

2

PWR_2

B

2

2

R43
10k

1k69

-7V

1

+7V

2

1

10k

3

1

R40

1

+5VZ

1

-12V
PWR_0
+5VZ

3

M a u ro Ucelli

2

)LOH&DUWHOOD C S A D K DIPJ5K2.DSN

3DJLQD 1

GL 1

'DWD 16/01/02

&RGLFH 3URJHWWR

5HYLVLRQH

1RPH 3DUWH A b s o r b e r s u C C ircuit

1.0

$XWRUL]]D]LRQH

Unbalancement measurement CPU board - SLADKDIPJ5KM2

&RGLFH

6L]H A3

CSADKDIPJ5K2

2/3

PJ5KPS
CSADKDIPJ5K2

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3

2
1
16

4

16

5

31

6
7
8
9
10
11

1
1
3
1
3
13

12

1

13

7

14
15
16
17
18

4
2
1
2
33

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

6
1
1
1
2
3
1
3
3
1
1
2
1
1
1
1
1
3

CN1,CN2
CN3
C1,C3,C6,C7,C8,C9,C10,
C15,C24,C33,C34,C35,C65,
C66,C67,C69
C2,C5,C11,C17,C18,C29,
C30,C36,C37,C44,C45,C51,
C52,C57,C58,C59
C4,C12,C13,C14,C19,C20,
C21,C22,C25,C31,C32,C38,
C39,C40,C41,C42,C43,C46,
C47,C48,C49,C50,C53,C54,
C55,C56,C60,C61,C62,C63,
C64
C16
C23
C26,C27,C28
C68
DZ1,DZ2,DZ3
D1,D2,D4,D5,D6,D8,D9,D14,
D15,D18,D19,D20,D21
D3

DB9MSO
DB9FSO
100n

D7,D10,D11,D12,D13,D16,
D17
FIX1,FIX2,FIX3,FIX4
JP2,JP1
JP3
Q2,Q1
R1,R2,R3,R4,R5,R6,R8,R10,
R11,R12,R18,R19,R21,R33,
R34,R38,R39,R40,R43,R44,
R45,R46,R48,R51,R53,R54,
R55,R56,R58,R59,R60,R61,
R62
R7,R17,R20,R26,R29,R50
R9
R13
R14
R15,R24
R16,R23,R25
R22
R27,R28,R30
R31,R32,R52
R35
R36
R57,R37
R41
R42
R47
R49
SW1
U1,U6,U7

HSMS2800

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

37
38
39
40
41

1
1
1
1
1

U2
U3
U4
U5
Y1

LM809
MC68HC908JL3CP
TLV5626
MC34064
16MHz

10n

1n

10p
10uF_35V
100uF_35V
1uF_35V
5V1SMD
BAV99
LM336-5.0V

FIX35
JUMPER
FLAT16V
BC847
10k

100
47k
12k0
10M
10k5
47k0
10k0
47
1k
270
22
100k
1k69
3k30
220
1k2
SW DIP-4
TL072SMD

Unbalancement measurement CPU board - SLADKDIPJ5KM2

3/3

PJ5KPS

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

RF module CPU adapter/bias - SLADBSPJ5KPS2

1/5

PJ5KPS
5

4

3

2

1

JP3

JP5

C11
1n_100V

TR+
TRR2
10_1/4W

IN_GFB_R
IN_ON
IN_SWSAFE

C6
27p_100V

CH3_P
CH_VPA
IN_IOR
OUT_IOR
OUT_DACB
OUT MOS
OUT_VBIAS
OUT_GFB

OUT_MOS
OUT_VBIAS

STRIP20

IN_SWSAFE
OC_OUT0
OC_OUT1
OC_OUT2

PD1
PIAZ2
OC_STDBY

STRIP20

FLAT40V

STRIP20

C13
1n_100V

R5

C101
1n_100V

R108
20k_1%

4

Y_LED

+12V
TRIM_2
C5
1n

2
4
6
8
10
12
14
16

PWR_INP
G_LED
R_LED
TRIM_3
TRIM_1

2

IN_CH2

R3
220

IN_IN0

1

C26
1n

5040_GND

2

C29

C7
1n

R4
220

HSMS2800

C8
1n

C9
1n
OC_OUT2

R7
10k_1%

R8
10k_1%

R9
10k_1%

2

3

D17
BAV99

C15
1n

U1C
TL074_SMD

D2
BAV99

12
20k_1%
R10

6

R11
Rxx

14

3

D3

5

9
7
10

C20
1n

8

INHIBIT_5040

OC_P5040

R13
Rxx

5040_SUPPLY

1

2

R12
270k

HSMS2800
R14

3

33k2_1%

2

-12V
5040_VCONTROL

PHOENIX6

1n_100V

2

C30
1n

RXE050

1

V+

3

R16
Rxx

CN2
KB4
C31
1n

U2
LM7812/TO220_90B
1

C32

IN

+

+12V

3

OUT

C33

C34

GND

D4
WL04 4

R15
Rxx

+

+
100uF_35V

1

18V_DW

C

4

TL074_SMD

1n_100V
R17

D

FLAT16V
OC_OUT0

D1

IN_CH2
OC_OUT2
OC_OUT0

U1D

1

C25
1n

3

FUSE 5040

3

1
C28

TP
C4
1n

U1B
TL074_SMD
13

1

C24
1n

0VAC

5

2

C19

IN_AD5

IN_IN3

18V_UP

OC_OUT1

TYPE POWER
APLIF

R6
10k_1%

+

IN_AD4

C

C23
1n

1
3
5
7
9
11
13
15

TP1

3

+12V

-

IN_AD3

1n_100V

C22
1n

JP4
C2
1n_100V

C14
1n
62VAC

6

C21
1n

C1
1n

TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5

CN1

62VAC_5040

1n_100V
IN_AD2

+12V
-12V

20k_1%

R107 20k_1%

IN_AD1

+12V
-12V
+5V
TR+
TRIN_GFB
IN_ON
IN_STDBY
OC_ALARM
OC_P5040
IN_AD0
IN_AD1
IN_AD2
IN_AD3
IN_AD4
IN_AD5
IN_AD6
IN_AD7
CLIXSON

OC_OUT1
C12
1n_100V

C16

IN_AD0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

IN_IN3

+

C10
1n_100V

C3
27p_100V

R1
10_1/4W

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

BIAS_D

-

OC_ALARM
IN_STDBY

IN_AD2
IN_AD3
IN_AD5

JP1
DIGITAL FB
IN IN2
FUSE_5040
IN IN4
IN IN5
IN IN6
IN IN7
IN SWSAFE
IN_MAINS
OC_FB
RED_LED
YELLOW_LED
GREEN_LED
OC_OUT3
OC_OUT4
OC_OUT5
OC_OUT6
OC_OUT7
OC_RESOUT
OC_STDBY

+

IN_AD0
IN_AD1
IN_AD4

18V_DW

IN_CH0
IN_CH1
IN_CH2
IN_CH3
IN_CH4
IN_CH5
IN_CH6
IN_CH7
IN_CH8
IN_CH9
IN_CH10

-

D

18V_UP

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40

JP2
PWR_DIR
PWR_RFL
PWR_INP
I_PAL2
I_PAL3
I_PAL4
VPA
VBIAS
TEMP
I_DRV
I_PAL1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

C17
1n_100V

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39

2A

V_DRV

IN_GFB_S

10uF_35V

C35
1n_100V

2

1000uF_35V

PAGE2

BIAS_D

U3
LM7912/TO220_90B
2

3

OUT

C37

OUT_MOS

OUT_MOS
V_DRV

+

IN_CH10

I_1

IN_CH1

3

IN_CH5
IN_CH0

PWR_DIR

2

IN_CH9

+

I_DRV

FIX1
FIX35

B

PWR_RFL

4

IN_CH4

I_3
I_4

+12V

CN3

IN_CH3

I_2

1

10uF_35V

IN_CH6

VPA

100uF_35V
1000uF_35V

V_DRV

V_DRV

V_DRV

C38

GND

C36
B

IN

BIAS_D

-12V

+

V-

PAGE3

IN_IN0

CLIXSON

1

R19

KB4
10k_1%

R18
1k

R20
10k_1%

3

-12V

+12V

+12V

+12V

-12V

-12V

-12V

-12V

C18
100n

GND
V0

1

2

GND

11

VS

U4
LM50C_SMD
2

R22
+

-

3

+

D5
5V1SMD

+12V

SCHEMATIC2

C40
1n

C41
1n

SCHEMATIC3

R21
IN_CH8

1
U1A
TL074_SMD

100_1%

4

10k_1%

C39
1n

GND

C42
100uF_35V

C43
100n

A

+12V

FIX2
FIX35

FIX3
FIX35

FIX4
FIX35

FIX5
FIX35

FIX6
FIX35

C27
100n

FIX7
FIX35

A

FIX8
FIX35

FIX9
FIX35

FIX10
FIX35

FIX11
FIX35
1RPH3URJHWWR

PJ5000M

$XWRUH

Mauro Ucelli

1RPH3&LQ5HWH
)LOH&DUWHOOD

5

4

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

3

3DJLQD
'DWD

15/12/03



5HYLVLRQH

1.2

/BiasPJ5KMC

$XWRUL]]D]LRQH

2

RF module CPU adapter/bias - SLADBSPJ5KPS2

&RGLFH3URJHWWR
1RPH3DUWH
&RGLFH

1

GL

3

6L]H

A3



Adattatore CPU per sezione BIAS
CSADBSPJ5KM2
1

2/5

PJ5KPS
5

4

3

2

1

OUT_MOS

-

1k

TL074_SMD

3

+

2

-

C48

100n

U6A
1

R27

1k

TL074_SMD

3

+

2

-

C49

100n

-12V

4

4

4
R26

100n

100n
U7A
1

R28

1k

TL074_SMD

3

+

2

-

C50

100n

-12V

+12V

R23
4k7

C47

U8A
1

R29

D6
Q1
1

1k

D

BC857BL

R25
10k_1%

12VSMD

TL074_SMD
C51

R30
10k_1%

R109
2k2

100n

-12V

2

R24
4k7
100n

3

2

U5A
1

+12V

C46

11

+

11

3

100n

11

4
D

+12V

C45

3

+12V

C44

11

+12V

-12V

R31
10k_1%

Q2
1

U5B
7

+

6

-

R33

1k

5
6

TL074_SMD

U6B
7

+
-

R34

1k

5
6

TL074_SMD

U7B
7

+
-

R35

1k

TL074_SMD

5

+

6

-

U8B
7

R36

BC847BL

1k

R32
10k_1%

2

5

TL074_SMD
R37
4k7

10

+

9

-

U5C
8

R39

1k

TL074_SMD

10

+

9

-

U6C
8

R40

1k

TL074_SMD

10

+

9

-

U7C
8

R41

1k

TL074_SMD

10

+

9

-

U8C
8

R42

R38
33k2_1%

1k
+12V

TL074_SMD
+12V

U5D
14

+

13

-

R43

1k

12
13

TL074_SMD

+12V

U6D
14

+
-

R44

1k

12
13

TL074_SMD

+12V

-

R45

1k

TL074_SMD

12

+

13

-

+12V

C54

U8D
14

R46

1k

TL074_SMD

+12V

C55

3

+

2

-

C56

1k

TL074_SMD

3

+

2

-

C58

100n

100n
U10A R49
1

1k

TL074_SMD

3

+

2

-

C59

100n

-12V

4

4

4
R48

100n
U11A R50
1

1k

TL074_SMD

3

+

2

-

11

-

U9A
1

11

2

100n

11

4
+

11

3

C60

100n

-12V

B

5

+

6

-

R54

1k

TL074_SMD

5

+

6

-

1k

TL074_SMD

5

+

6

-

U12A R51
1

U9C
8

+

9

-

R60

1k

10
9

TL074_SMD

U10C R61
8

+
-

1k

10
9

TL074_SMD

TL074_SMD

-12V

TL074_SMD
C61

5

+

6

-

10

+

9

-

U13B R52
7

U11B R56
7

1k

TL074_SMD

U11C R62
8

1k

TL074_SMD

5

+

6

-

U12B R57
7

1k

10

+

9

-

U13C R53
8

TL074_SMD

2

F1
DSS310
3 f
1

JP6

A

1

F2
DSS310
f 3

2

6
5
4
3
2
1

1k

D9

D10

9V1SMD

9V1SMD

12

+

13

-

U10D R66
14
TL074_SMD

C63

1n
1

1k

F3
DSS310
f 3

D11

D12

9V1SMD

9V1SMD

12

+

13

-

U11D R67
14
TL074_SMD

C64

1n
1

1k

F4
DSS310
f 3

D13

D14

9V1SMD

9V1SMD

12

+

13

-

TL074_SMD
B

TL074_SMD

U12C R63
8

1k

12

+

13

-

U13D R59
14

U12D R68
14

1

1k

TL074_SMD

TL074_SMD

D7

D8

C62

9V1SMD

9V1SMD

1n

1k

TL074_SMD

C65

1n

1k

F5
DSS310
f 3

BIAS_D

D15

D16

9V1SMD

9V1SMD

C66

1n

2

-

R65

2

13

U9D
14

2

+

1k

TL074_SMD

R64
2k7_1/2W
12

-12V

C57

-12V

+
-

1k

100n

1k

R58
2k7_1/2W
10

-12V
U13A R47
1

100n

-12V
U10B R55
7

100n

C

100n

V_DRV
U9B
7

+12V
GND

11

C53

U7D
14

+

4

12
C

-12V

C52

A

LUMBERG_6PV

1RPH3URJHWWR

5

4

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

3

3DJLQD

PJ5000M

$XWRUH

Mauro Ucelli

'DWD

1RPH3&LQ5HWH



5HYLVLRQH

)LOH&DUWHOOD

/BiasPJ5KMC

$XWRUL]]D]LRQH

2

RF module CPU adapter/bias - SLADBSPJ5KPS2

15/12/03
1.2

&RGLFH3URJHWWR
1RPH3DUWH
&RGLFH

2

GL

3

6L]H

A3



Adattatore CPU per sezione BIAS
CSADBSPJ5KM2
1

3/5

PJ5KPS
5

4

3

FS1

2

R69 51_1%

1

R70 10k_1%

R71 51_1%

R72 10k_1%

V_DRV
+12V

+12V

100n
R75 0.1_5W

R73
C67
ID-

C69
1n_100V

ID+

2
SH1

1

I1C71
1n

SHUNT2.5
PD2

10A

10A
C77
680pHQ

R74

SH2

TP2
TP

5

PAD10A

R76

100n

C72
1n

+12V
4

1

C81
680pHQ

U15
INA146

10k_1%

R77

I_3
+12V

100_1%

8
R80 100k

100n
TR1
50k_T4S

2

100_1%

6
3

C74
1n

D

TP3
TP

5

2

4

1

C75
1n

8
R81 100k
TR2
50k_T4S

2

C79

-12V
C80
4n7_100V

7

R79
I3+

C78

10A
I2-

100_1%
I_1

100_1%

PD3

C70
1n_100V

6

SHUNT2.5

10A

C68
I3-

2

3

I1+
C73
1n_100V

U14
INA146

R78
I1+

C76
4n7_100V

I1-

7

3

3

KRA4

10k_1%

2A

-12V
R82
10_1%

PAD10A

R83
10_1%

1

40A

4

3

CN4
D

100n

1

F2A_C

-12V

-12V

I2+
SH3

SHUNT2.5
PD4

10A

R84 51_1%

R85 10k_1%

R86 51_1%

R87 10k_1%

10A
I3-

C83
680pHQ

PAD10A

+12V

+12V

100n

100n
R88

I3+

10k_1%

R89

C

C84
PD5

C86
1n_100V

10A
I4-

C88
4n7_100V

C89
680pHQ

I2PAD10A

C90
1n

U16
INA146

I2+

R90

100_1%

100n

C91
1n

I_2
+12V

4

1

U17
INA146

10k_1%

C92
1n

2

R91

100_1%

6

I_4
+12V

100_1%
100n

TR3
50k_T4S

2

C

TP5
TP

5

3

8
R95 100k

C94

7

R93
I4+

3

VPA
R97
1k

C87
1n_100V

6

100_1%

R94
27k4_1/4W

C85
I4-

2

R92

I4+

TP4
TP

5

3

10A

7

C93
1n

3

SHUNT2.5

4

1

8
R96 100k
TR4
50k_T4S

2

C95

-12V

-12V
R98
10_1%

R99
10_1%

1

SH4

1

C82
4n7_100V

-12V

-12V

R100 51_1%
+12V

R101 10k_1%

+12V
100n
R102

B

+12V

C96
C97
1n_100V

GND

IDC98
1n

-12V

7

U18
INA146

10k_1%

2

R103 100_1%
6

R104
ID+

I_DRV

3

+12V

C99
1n

3

100_1%

-12V

B

TP6
TP

5

100n

4

1

8
R105 100k
TR5
50k_T4S

2

C100
R106
10_1%

1

-12V
-12V

A

A

1RPH3URJHWWR

5

4

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

3

3DJLQD

PJ5000M

$XWRUH

Mauro Ucelli

'DWD

1RPH3&LQ5HWH



5HYLVLRQH

)LOH&DUWHOOD

/BiasPJ5KMC

$XWRUL]]D]LRQH

2

RF module CPU adapter/bias - SLADBSPJ5KPS2

15/12/03
1.2

&RGLFH3URJHWWR
1RPH3DUWH
&RGLFH

3

GL

3

6L]H

A3



Adattatore CPU per sezione BIAS
CSADBSPJ5KM2
1

4/5

PJ5KPS
CSADBSPJ5KM2

Bill Of Materials

Page1

Item
Q.ty
Reference
Part
____________________________________________________________________________________________
1
2
3
4

1
2
1
35

5

18

6
7

2
31

8
9
10
11
12
13
14
15
16
17
18

2
2
3
4
4
2
2
1
1
1
10

19

11

20
21
22
23
24
25
26
27
28
29
30
31
32
33

1
5
3
1
1
1
1
4
1
1
2
2
4
21

34
35
36
37

4
1
2
1

CN1
CN3,CN2
CN4
C1,C4,C5,C7,C8,C9,C14,
C15,C20,C21,C22,C23,C24,
C25,C26,C30,C31,C39,C40,
C41,C62,C63,C64,C65,C66,
C71,C72,C74,C75,C90,C91,
C92,C93,C98,C99
C2,C10,C11,C12,C13,C16,
C17,C19,C28,C29,C35,C69,
C70,C73,C86,C87,C97,C101
C6,C3
C18,C27,C43,C44,C45,C46,
C47,C48,C49,C50,C51,C52,
C53,C54,C55,C56,C57,C58,
C59,C60,C61,C67,C68,C78,
C79,C84,C85,C94,C95,C96,
C100
C36,C32
C33,C37
C34,C38,C42
C76,C80,C82,C88
C77,C81,C83,C89
D3,D1
D2,D17
D4
D5
D6
D7,D8,D9,D10,D11,D12,D13,
D14,D15,D16
FIX1,FIX2,FIX3,FIX4,FIX5,
FIX6,FIX7,FIX8,FIX9,
FIX10,FIX11
FS1
F1,F2,F3,F4,F5
JP1,JP2,JP3
JP4
JP5
JP6
PD1
PD2,PD3,PD4,PD5
Q1
Q2
R1,R2
R3,R4
R5,R10,R107,R108
R6,R7,R8,R9,R19,R20,R22,
R25,R30,R31,R32,R70,R72,
R73,R74,R85,R87,R88,R89,
R101,R102
R11,R13,R15,R16
R12
R14,R38
R17

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

PHOENIX6
KB4
KRA4
1n

1n_100V

27p_100V
100n

1000uF_35V
10uF_35V
100uF_35V
4n7_100V
680pHQ
HSMS2800
BAV99
WL04
5V1SMD
12VSMD
9V1SMD

38

38

39

11

40
41
42
43
44
45
46
47
48
49
50
51

3
2
5
1
5
5
1
1
4
6
5
10

52
53
54
55

1
1
1
5

R18,R26,R27,R28,R29,R33,
R34,R35,R36,R39,R40,R41,
R42,R43,R44,R45,R46,R47,
R48,R49,R50,R51,R52,R53,
R54,R55,R56,R57,R59,R60,
R61,R62,R63,R65,R66,R67,
R68,R97
R21,R76,R77,R78,R79,R90,
R91,R92,R93,R103,R104
R23,R24,R37
R64,R58
R69,R71,R84,R86,R100
R75
R80,R81,R95,R96,R105
R82,R83,R98,R99,R106
R94
R109
SH1,SH2,SH3,SH4
TP1,TP2,TP3,TP4,TP5,TP6
TR1,TR2,TR3,TR4,TR5
U1,U5,U6,U7,U8,U9,U10,
U11,U12,U13
U2
U3
U4
U14,U15,U16,U17,U18

1k

100_1%
4k7
2k7_1/2W
51_1%
0.1_5W
100k
10_1%
27k4_1/4W
2k2
SHUNT2.5
TP
50k_T4S
TL074_SMD
LM7812/TO220_90B
LM7912/TO220_90B
LM50C_SMD
INA146

FIX35

F2A_C
DSS310
STRIP20
FLAT16V
FLAT40V
LUMBERG_6PV
PIAZ2
PAD10A
BC857BL
BC847BL
10_1/4W
220
20k_1%
10k_1%

Rxx
270k
33k2_1%
RXE050

RF module CPU adapter/bias - SLADBSPJ5KPS2

5/5

PJ5KPS

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

RF module driver - SLDRVRFPJ5KM

1/3

PJ5KPS
5

4

3

2

1

D

D

REFLECTED POWER
VPA

JP1
1
3
5
7
9
11
13
15
R1

10_1/4W

2
4
6
8
10
12
14
16

FORWARD POWER

C1
680p_HQ
R2

10k

R3

10k

F L A T T _ 1 6PP
C2
100n_63V

C3
4n7

C4
4n7

C5
680p_HQ

C7
4n7

C8
4n7

C6
4n7
D1
R_LED-G3

C

R4

L1
VK200

cw

1k_1/4W

R5
1k_1/4W

R6
1k_1/4W
C15
4n7

RV1
20k
C10
4n7

C9
4n7

D2
Y_LED-G3

R7

C11
100n_63V

D3
HSMS2800

C19
4n7

C12
4n7

C18
4n7

C13
4n7

D4
HSMS2800

R10
27

C14
4n7

R11
27

L2
VK200
R15

150

R16

150

R18

150

R19

150

+

R8
22_1W

R20

Rxx

R21

Rxx

C25

C45
47p

BIAS

R9

C

1k_1/4W
C17
680p_HQ

D5
G_LED-G3

C16
4n7

1k_1/4W

C20
4n7

D6

C21
4n7

1N4004

R12

R13

C22
33uF_63V

2k2

R14

1k

S1
R17

R22
470

Z50

Z50

TL5
Z50

10
9
8
7
6

+

1
2
3
4
5

-

RY4
+

10
9
8
7
6

RLTQ2A

RLTQ2A

RLTQ2A

RLTQ2A

TL7

TL8

TL9

TL10

Z50_E1.5

Z50_E1.5

Z50_E1.5

Z50_E1.5

TL11

TL12

TL13

TL14

Z50_E12

Z50_E6

Z50_E3

Z50_E1.5

1
2
3
4
5

R24

Rxx

R25

Rxx

1

L3
6_W

1

R27

R28
470

R29
Rxx

5

C39
680p_HQ

C37
Cxx

1p

L4

TP1
RF_OUT

TL1

1

1

4

4_W
Z50

3
4

2

1
2

Z50

C31
Cxx

C32

M O S1
BLF175

R23
6.8_1/4W

TRF1
IN_MATCH

TL6

R26

B

1

DCPLR1
DIR_CPLR

C42
270p_CC

C43
680p_HQ

3

TL4

-

1
2
3
4
5

680p_HQ

6

C36
4n7

RY3
+

-

+

10
9
8
7
6

C30
4n7

5

TL3

C28
2/20p
2

C40
Cxx

4

TP3
RF_GND

RY2
1
2
3
4
5

R30
R31
1k5_2W 1k5_2W

C27

C38
10p_CC

3

Z50

-

RY1
10
9
8
7
6

C35
4n7

Cxx

3
C29
4n7

C34
4n7

C26

680p_HQ

RV2
500

C33
4n7

C46
47p

7

D7
1N4004

TP2
R F _ I N P TL2

C24
4n7

2k2

cw

76PRB04
B

C23
4n7

680_1/4W

8
7
6
5

2

1
2
3
4

C41
22p_HQ

C44
680p_HQ

A

A











5

4

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

3







































PJ5000MC - Driver modulo 1.2 kW


Mauro Ucelli


























\\UT_SRV

DRIVER1KW.DSN


2

RF module driver - SLDRVRFPJ5KM





















07/06/01


















1.0






































































1

1








A3

<>


RF Driver 1KW Unit
CSDRVRFPJ5KM
1

2/3

PJ5KPS
CSDRVRFPJ5KM

Bill Of Materials

Page1

Item Q.ty
Reference
Part
____________________________________________________________________________________________
1

8

680p_HQ

1
4
1

C1,C5,C17,C25,C27,C39,
C43,C44
C11,C2
C3,C4,C6,C7,C8,C9,C10,
C12,C13,C14,C15,C16,C18,
C19,C20,C21,C23,C24,C29,
C30,C33,C34,C35,C36
C22
C26,C31,C37,C40
C28

2
3

2
24

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
1
1
1
2
1
1
1
2
1
2
1

C32
C38
C41
C42
C45,C46
DCPLR1
D1
D2
D3,D4
D5
D7,D6
JP1

1p
10p_CC
22p_HQ
270p_CC
47p
DIR_CPLR
R_LED-G3
Y_LED-G3
HSMS2800
G_LED-G3
1N4004
FLATT_16PP

19

2

L2,L1

VK200

20
21
22
23
24
25
26
27
28
29

1
1
1
1
1
4
1
2
5
1

L3
L4
MOS1
RV1
RV2
RY1,RY2,RY3,RY4
R1
R2,R3
R4,R5,R6,R7,R9
R8

6_W
4_W
BLF175
20k
1K
RLTQ2A
10_1/4W
10k
1k_1/4W
22_1W

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

2
1
2
1
4
5
2
1
2
2
1
6
5
1
1
1
1
1
1
1

R11,R10
R12
R13,R17
R14
R15,R16,R18,R19
R20,R21,R24,R25,R29
R22,R28
R23
R26,R27
R31,R30
S1
TL1,TL2,TL3,TL4,TL5,TL6
TL7,TL8,TL9,TL10,TL14
TL11
TL12
TL13
TP1
TP2
TP3
TRF1

27
680_1/4W
2k2
1k
150
Rxx
470
6.8_1/4W
1
1k5_2W
76PRB04
Z50
Z50_E1.5
Z50_E12
Z50_E6
Z50_E3
RF_OUT
RF_INP
RF_GND
IN_MATCH

Appendix to the user manual - © 2002 R.V.R. Elettronica SpA - All rights reserved

100n_63V
4n7

33uF_63V
Cxx
2/20p

RF module driver - SLDRVRFPJ5KM

3/3

PJ5KPS

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

RF Module switching power supply - PSSW5040

1/5

PJ5KPS

JP9
U2

WL02

T1

JP1

R9

D3

C41
NC

C18
NC

15V

F3
NC

NC

ADJ

1

4
3
2
1

MOLEX4
R105
PWM

R12
+

237R
R13
2K61

PHOENIX2

1
2

VOUT

LM317

3K3

-

JP6

VIN

2

+

F2
NC
2
1

3

C50

LED V
D12

820R

820R
R104
+

C52

5

1

IS2
470UF/40

47UF/25

4

2

6
NC

C42
NC

R40
NC

D10

D2

R4

30V/1W

100R

1N4004
VOUT

D11

10R/4W

MKP1nF/600
C4

R6

L5

130uH

NC
L6

MKP-1UF/250

1
2
3
4

D1

EKE470/100
C51

MKP-1UF/250
Q1

27V/1W

MOLEX4
C44

C8
+
C49

EKE470/100

R3
R41

R14

C11
+

MKP1nF/600

+

MKP1nF/600

HFA50PA60C

F5

EKE470/100

C45

JP3

EKE470/100
C46

C5

+

+

EKE470/100

JP11
Q6
IRFP250

1
2
3
4

EKE470/100

VCC
R17
1K

1N4004

1
2

D4

5K62

R36
47K5

C55
CM
TP1
BC237
Q2

2

1N4148

20K0

D14

KB4

U5A
+
-

C39
100PF

5
U5B

1K 5%
R52
40K2

R51
C40
100PF

R54

2.2UF/16
TP3
C60
TP

+

6

C58

Q7
IRFD120

-

2
1

D7

87W-10K

1N4004

22R/1W
C53

PHOENIX2
CP.1UF

+

C1
470uF/40

LM317

INV.
N.I.
E/A OUT
CLK
RT
CT
RAMP
S.START

16
15
14
13
12
11
0
9

820R

2K49
PWM

R2
4K02

R19

1V

UC3823

R59

R57
68R 5%

R56

R21
VREF
VCC
OUT
VC
PWRGND
ILMREF
GND
ILS.D.

VADJ

87W-500R

SS
C3

R8
R24
6k81

80R2

VIN

TP

87W-2K

R58

13K3

C27
R1
2K49

R35
1K0

+

C33
CP10KPF

+
C32

C28

C30
CM.1UF

R20
2K0

C31

CM.1UF

U3
3

U1
1
2
3
4
5
6
7
8

1K0

VCC

R43

C29
TP2

R25

20K0

JP14

CM1KpF

R26
VCC

C57

TP3= 1.6V

22K
50KHZ

392R
R16

+

100PF
R53

R27

R22
5K11

7

40K2
1N4148

SLP.COMP.
TP

VADJ

180R

1

4

R50

3

R15
150R

LM358

R55

LM358

8
D13

VCC
PER VOUT 24V R21=3K52 R20=1K0

C37
CM.1UF

CM100PF

VCC

R44
NC

VCC

1M
R18

4N26

F6

EKE1000/63

KRA4

R23

IS1

6

C36

4

C35

BL02

R60

4
3
2
1

VOUT

2M7

SS

5

F1
BL02
CM100PF

4
3
2
1

+

EKE1000/63

MOLEX4
NEG

JP7

+

JP5

R31

INIBIT

C22

C21

NC

KRA4

EKE1000/63

+

EKE1000/63

C19

+

+

EKE470/100

C59
CP.1UF

DG3

C7

+

C20
+

KRA4

MOLEX4
C48

C6
+

C43

EKE1000/63

EKE1000/63

10K/1W

1
2
3
4

EKE470/100
C47

NC

4
3
2
1

+
C17

4
3
2
1

JP10

5K62

R30

NC

FF25A

EKE1000/63
+
C14

EKE1000/63

JP4
Q5
IRFP250

KRA4

C16

+

EKE1000/63

HFA50PA60C

POS
NC

L9

C13
+

+

C15

5K62

JP2
4
3
2
1

EKE1000/63

EKE1000/63
VCC

L8

FF25A

+

C12

22K/1W
F4

EKE1000/63

C23

100R
4K7/2W

-

C24

MOLEX4

V120ZA6

D6

R29

BFV0710

NEG

D5

Q4
IRFP250

RV1

L10

CP.22UF

BFT0740
V0

+

R32

1
2
3
4

C54

MKP-1UF/250

10R/4W

R33
JP13

L1
VOUT

U4

10R/4W

5K62

R28

C10

+

C34
2

5

50RIA20

LED R

HTM50
1

4

DL1

130uH

Q3
IRFP250

JP8

3

POS

4n7UF
2.5%

R10
VOUT

2

ADJ

1

R11

CM1UF

CM100pF

CT1/16

CT1/16

VOLTAGE
ADJ.

TP4
D8

3K3
R7
237R

+

C2

100UF/25

C26
CM.1UF

TP3=1,6V R56=13K3 R57=1K6
1RPH3URJHWWR

2K61

NEG

TP

$XWRUH

LED V

Mauro Ucelli

1RPH3&LQ5HWH
)LOH&DUWHOOD

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

3DJLQD

PJ5KPS - RF module power supply

\\UT_SRV

PS5040.DSN

'DWD

15/12/03

5HYLVLRQH

1.1 (D.C.)

$XWRUL]]D]LRQH

RF Module switching power supply - PSSW5040

&RGLFH3URJHWWR
1RPH3DUWH
&RGLFH

1

GL

1

6L]H

Custom

PJ5000MC_Code

MAIN BOARD

PSSW5040

2/5

RF Module switching power supply - PSSW5040
A

B

C

4
3
2
1

8

M O LEX4

JP9

CE1/25

C8

+

D5

C3

7

CE1/25
5V1/0.5W

470R

R12

+

3

2

V-

V+

6

HCPL2611

U2

6

5

6

8
7

CM.1UF

C2

TC427

R1
390R
U1
1
NC
2
INA
3
GND
4
INB

5

NC
OUTA
VDD
OUTB

5

+

C1

+

+

CE1/25

C7

14R7

CE1/25
C5

R14

14R7

8
7
6
5

CE1/25

Q1
IRFD120

11DQ04

11DQ04

R11

D4

D3

D2

D1

R8

R9

10R

R10

R2

R3

10R

R6





3





1.0 (DC)
























2



P5040DRV.DSN

DG4

4R99

14/10/2002

DG3

4R99

1

1

PSSW5040

D river section

<>

molex4

1
2
3
4

JP11

molex4

1
2
3
4

JP10

molex4

1
2
3
4

JP13

molex4

1
2
3
4

JP8



\\UT_SRV

DG2

4R99

10R

DG1

4R99

10R

2



G r i p t e c h - R e v.: Canazza

P J 5KPS - RF module power supply

1
C6

1

Q3
IRFD9120

11DQ04

11DQ04

R7

3



4

Q1
IRFD120

CD.1UF

1

1

Q3
IRFD9120

CD.1UF

C4

R13

4

2
3
2
3

D

7

2
3
2

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved
3

8

1



1

A3

A

B

C

D

PJ5KPS






































































































3/5

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved
+

BFV0720

C6

EKE470/100

EKE470/100

+

L1

40EPS08

EKE470/100
C5

+

KRA10

D2

+

AC

C7
CA1/250

EKE470/100
C4

+

0V

40EPS08

C3

EYS4700/100

+

10
9
8
7
6
5
4
3
2
1

EYS4700/100
C2

+

AC

-

JP1

D1

C1

22K

R1







RF Module switching power supply - PSSW5040



1.0 (DC)









P5040RCT.DSN



1

1

P5040RCTB

R e c t ifier section

<>



\\UT_SRV

14/10/2002



G r i p t e c h - R e v .: Canazza

P J 5 KPS - RF module power supply

A3

PJ5KPS






















































































































4/5

PJ5KPS
PSSW5040

Bill Of Materials

Page1

Item Q.ty
Reference
Part
__________________________________________________________________________________________
1
2
3
4
5
6
7
8
9
10

2
4
1
5
2
2
5
1
1
10

11
12
13
14
15

2
3
1
3
12

16

11

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

1
3
1
2
1
3
3
1
1
2
1
1
1
2
1
4
1
1
3
1
2
2
2
2
2
1
1
2
4
1
5
1
1
1
2
1

Q7, Q1
Q3, Q4, Q5, Q6
Q3
C1,C3,C5,C7,C8
C1,C2
C1,C50
C2,C26,C30,C37,C57
C2
C3
C3,C4,C5,C6,C7,C8,C46,
C47,C48,C51
C6,C4
C4,C23,C24
C7
C10,C44,C54
C11,C12,C13,C14,C15,C16,
C17,C19,C20,C21,C22,C34
IS2,F2,F3,L8,L9,D10,C18,
R40,C42,R44,C45
C27
C28,C35,C36
C29
C32,C31
C33
C39,C40,C58
JP6,C41,C43
C49
C52
C53,C59
C55
C60
DL1
D2,D1
D1
D1,D2,D3,D4
D2
D3
D4,D7,D11
D5
D6,D5
D12,D8
D14,D13
F6,F1
F4,F5
IS1
JP1
JP1,JP14
JP2,JP3,JP4,JP5
JP7
JP8,JP9,JP10,JP11,JP13
JP12
L1
L1
L6,L5
L10

Appendix to the user manual - © 2003 R.V.R. Elettronica SpA - All rights reserved

IRFD120
IRFP250
IRFD9120
CE1/25
EYS4700/100
470UF/40
CM.1UF
100UF/25
4n7UF
EKE470/100
CD.1UF
MKP1nF/600
CA1/250
MKP-1UF/250
EKE1000/63
NC
CM1UF
CM100PF
CM1KpF
CT1/16
CP10KPF
100PF
NC
CP.22UF
47UF/25
CP.1UF
CM
2.2UF/16
LED R
40EPS08
27V/1W
11DQ04
30V/1W
WL02
1N4004
5V1/0.5W
HFA50PA60C
LED V
1N4148
BL02
FF25A
4N26
KRA10
PHOENIX2
KRA4
PHOENIX4
MOLEX4
JUMPER2
BFT0740
BFV0720
130uH
BFV0710

53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103

1
1
1
1
1
2
1
4
2
4
3
2
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
2
2
1
1
1
1
1
3
1
4
1
1
1
2
1
1
1

Q1
Q2
RV1
R1
R1
R21,R1
R2
R2,R3,R8,R9
R3,R4
R6,R7,R10,R11
R6,R32,R33
R12,R7
R8
R9,R10
R11,R13
R12
R13,R14
R14
R15
R16
R17
R18
R19
R20
R22
R23
R24
R25
R26,R35
R27
R28,R29,R30,R31
R36
R41
R43
R50,R53
R51,R52
R54
R55
R56
R57
R58
R59,R104,R105
R60
TP1,TP2,TP3,TP4
T1
U1
U1
U3,U2
U2
U4
U5

RF Module switching power supply - PSSW5040

50RIA20
BC237
V120ZA6
22K
390R
2K49
4K02
4R99
100R
10R
10R/4W
237R
80R2
3K3
2K61
470R
14R7
22K/1W
150R
392R
1K
1M
87W-500R
2K0
5K11
2M7
6k81
87W-2K
1K0
22K
5K62
47K5
4K7/2W
22R/1W
20K0
40K2
1K 5%
180R
13K3
68R 5%
87W-10K
820R
10K/1W
TP
15V
UC3823
TC427
LM317
HCPL2611
HTM50
LM358

5/5



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Producer                        : Acrobat Distiller 7.0.5 (Windows)
Keywords                        : 
Creator Tool                    : Adobe PageMaker 6.52
Modify Date                     : 2006:02:09 12:38:03+01:00
Create Date                     : 2006:02:09 12:32:34+01:00
Metadata Date                   : 2006:02:09 12:38:03+01:00
Format                          : application/pdf
Description                     : copertina_en_1_2
Title                           : copertina_en_1_2
Creator                         : Jackson
Document ID                     : uuid:4fd50a35-a301-41f7-a96a-e8dbfe712d47
Instance ID                     : uuid:cca0a2a8-6ee0-4938-9f5b-ea06343b206f
Has XFA                         : No
Page Count                      : 168
Subject                         : copertina_en_1_2
Author                          : Jackson
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