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User Manual: M1PJ5KPS15EN

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PJ5KPS

User & Technical

Manual

Manifactured by Italy

PJ5KPS - Use and maintenance manual

Versione 1.5

R.V.R. Elettronica SpA

Via del Fonditore 2/2c - 40138 - Bologna (Italia)

Telefono: +39 051 6010506

Fax: +39 051 6011104

Email: info@rvr.it

Web: www.rvr.it

Printed and bound in Italy. No part of this manual may be reproduced,

memorized or transmitted in any form or by any means, eletronic or

mechanic, including photocopying, recording or by any information

storage and retrieval system, whithout the permission of the copyright

owner.

Document History

Date Version Reason Editor

30/01/02 1.0 First Version D. Canazza

24/10/02 1.1

General Revision. New format (PageMaker). Insert

of chapter 8. Technical appendix integrated. D. Canazza

18/11/02 1.2

Stand-by functions update. Power-on procedure

corrections. New section chap.8 I/O interface board.

New schematic version of Wiring diagram and

PSSW5040

D. Canazza

19/12/03 1.3 Insert of chapter 9. Technical Appendix upgradated. J. Berti

31/10/05 1.4 SLPWRMTRPJ5 Board Upgrade J. Berti

08/02/06 1.5 SL042MT1001 and SL042RF1001 board upgrading J. Berti

Notification of intended purpose and limitations of product use

This product is a FM transmitter intended for FM audio broadcasting. It utilises

operating frequencies not harmonised in the intended countries of use.

The user must obtain a license before using the product in intended country of

use. Ensure respective country licensing requirements are complied with.

Limitations of use can apply in respect of operating freuency, transmitter power

and/or channel spacing.

Declaration of Conformity

Hereby, R.V.R. Elettronica SpA, declares that this FM transmitter is in

compliance with the essential requirements and other relevant provisions of

Directive 1999/5/EC.

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PJ5KPS

iUser & Technical Manual Rev. 1.5- 08/02/06

Table of Contents

1. Introduction 1

2. Warranty 3

3. First Aid 5

3.1 Treatment of electrical shocks 5

3.2 Treatment of electrical Burns 6

4. General Description 7

4.1 Composition 7

4.2 Technical specifications 7

4.3 Options 8

4.4 Operating principles 8

5. Installation and use 11

5.1 Assembly 11

5.2 Amplifier check 15

5.3 First start 18

5.4 Management of the exciters 21

5.5 Protection and alarms 24

6. Troubleshooting 25

7. Technical description 26

7.1 Software - Reference guide 26

7.2 Parallel Interface 38

7.3 Power supply section 42

7.4 RF Modules amplifier 49

7.5 Alarms 50

7.6 Combiner and divider 52

8. Technical Notes 53

8.1 Microcontrol board Trimmers 53

8.2 Phase Adhutment of RF modules 54

8.3 Splitter board trimmers 54

8.4 Parallel Interface 55

8.5 RF module I/O Interface 56

8.6 Services supply 57

8.7 Emergency CCU Board 58

8.8 PJ5KPS Ventilation 62

9. Digital Telemetry (TLC5KPS) 64

9.1 Foreword 64

9.2 Installation 64

9.3 Technical details 76

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PJ5KPS

1 / 80User & Technical Manual Rev. 1.5 - 08/02/06

1. Introduction

This manual describes the PJ5KPS, a solid-state RF amplifier designed for

frequency modulation sound broadcasting, manufactured by R.V.R. Elettronica.

The PJ5KPS amplifier constitutes the end power section for FM transmitters fitted

with different possible configurations. A control system for the exciters is built into

the machine so that in order to have a system with redundant exciters, all that

needs to be done is to include two exciters in the transmitter such as, for example,

the PTX30LCD exciters made by R.V.R. Elettronica.

The manual is structured as follows:

•Chapter 1: Presentation of the manual

•Chapter 2: Warranty conditions

•Chapter 3: Safety recommendations

•Chapter 4: Description of the machine and its operating principles

•Chapter 5: Guide for installation and use

•Chapter 6: Most frequent troubleshooting cases on starting up the machine

•Chapter 7: In-depth description of the operation of the modules of the apparatus.

This chapter also contains the description of the pin configuration of the

connectors and explains how to use the control unit menus, item by item.

•Chapter 8: technical notes.

•Appendix: It contains all the design details (wiring diagrams, assembly plans,

etc.) of the PJ5KPS.

This manual is written as a general guide for those having previous knowledge

and experience with this kind of equipment, well conscious of the risks connected

with the operation of electrical equipment.

It is not intended to contain a complete statement of all safety rules which should

be observed by personnel in using this or other electronic equipment.

The installation, use and maintenance of this piece of equipment involve risks

both for the personnel performing them and for the device itself, that shall be used

only by trained personnel.

R.V.R. Elettronica SpA doesn’t assume responsibility for injury or damage resulting

from improper procedures or practices by untrained/unqualified personnel in the

handling of this unit.

Please observe all local codes and fire protection standards in the operations of

this unit.

WARNING: always disconnect power before opening covers or removing any

part of this unit.

Use appropriate grounding procedures to short out capacitors and high voltage

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points before servicing.

WARNING: this device can irradiate radio frequency waves, and if it’s not installed

following the instructions contained in the manual and local regulations it could

generate interferences in radio communications.

This is a "CLASS A" equipment. In a residential place this equipment can cause

hash. In this case can be requested to user to take the necessary measures.

R.V.R. Elettronica SpA reserves the right to modify the design and/or the technical

specifications of the product and this manual without notice.

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2. Warranty

Any product of R.V.R. Elettronica is covered by a 24 (twentyfour) month warranty.

For components like tubes for power amplifiers, the original manufacturer’s warranty

applies.

R.V.R. Elettronica SpA extends to the original end-user purchaser all

manufacturers warranties which are transferrable and all claims are to be made

directly to R.V.R. per indicated procedures.

Warranty shall not include:

1 danni verificatisi durante la spedizione della macchina alla R.V.R. per eventuali

riparazioni;

2 Any unauthorized repair/modification;

3 Incidental/consequential damages as a result of any defect

4 Nominal non-incidental defects

5 Re-shipment costs or insurance of the unit or replacement units/parts

Any damage to the goods must be reported to the carrier in writing on the shipment

receipt.

Any discrepancy or damage discovered subsequent to delivery, shall be reported

to R.V.R. Elettronica within 5 (five) days from delivery date.

To claim your rights under this warranty, you shold follow this procedure:

1 Contact the dealer or distributor where you purchased the unit. Describe the

problem and, so that a possible easy solution can be detected.

Dealers and Distributors are supplied with all the information about problems

that may occur and usually they can repair the unit quicker than what the

manufacturer could do. Very often installing errors are discovered by dealers.

2 If your dealer cannot help you, contact R.V.R. Elettronica and explain the

problem. If it is decided to return the unit to the factory, R.V.R. Elettronica

will mail you a regular authorization with all the necessary instructions to send

back the goods.

3 When you receive the authorization, you can return the unit. Pack it carefully

for the shipment, preferably using the original packing and seal the package

perfectly. The customer always assumes the risks of loss (i.e., R.V.R. is never

responsible for damage or loss), until the package reaches R.V.R. premises.

For this reason, we suggest you to insure the goods for the whole value.

Shipment must be effected C.I.F. (PREPAID) to the address specified by R.V.R.’s

service manager on the authorization

DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL

BE REFUSED

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4 Be sure to enclose a written technical report where mention all the problems found

and a copy of your original invoice establishing the starting date of the warranty.

Replacement and warranty parts may be ordered from the following address. Be

sure to include the equipment model and serial number as well as part description

and part number.

R.V.R. Elettronica SpA

Via del Fonditore, 2/2c

40138 BOLOGNA

ITALY

Tel. +39 051 6010506

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3. First Aid

The personnel employed in the installation, use and maintenance of the device,

shall be familiar with theory and practice of first aid..

3.1 Treatment of electrical shocks

3.1.1 If the victim is not responsive

Follow the A-B-C's of basic life support

• Place victim flat on his backon a hard surface.

• Open airway: lift up neck, push forehead back (Fig. 3-1).

• clear out mouth if necessary and observe for breathing

• if not breathing, begin artificial breathing (Figure 3-2): tilt head, pinch nostrils,

make airtight seal, four quick full breaths. Remember mouth to mouth

resuscitation must be commenced as soon as possible

Figure 3-1 Figure 3-2

• Check carotid pulse (Fig 3-3); if pulse is absent, begin artificial circulation

(Fig. 3-4) depressing sternum (Fig. 3-5)

Figure 3-3 Figure 3-4 Figure 3-5

• In case of only one rescuer, 15 compressions alternated to two breaths.

• If there are two rescuers, the rythm shall be of one brath each 5 compressions.

• Do not interrupt the rythm of compressions when the second person is giving

breath.

• Call for medical assistance as soon as possible.

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3.1.2 If victim is responsive

•Keep them warm

•Keep them as quiet as possible

•Loosen their clothing (a reclining position is recommended)

•Call for medical help as soon as possible

3.2 Treatment of electrical Burns

3.2.1 Extensive burned and broken skin

•Cover area with clean sheet or cloth

•Do not break blisters, remove tissue, remove adhered particles of clothing, or

apply any salve or ointment.

•Treat victim for shock as required.

•Arrange transportation to a hospital as quickly as possible.

•If arms or legs are affected keep them elevated

If medical help will not be available within an hour and the victim is conscious and

not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt

and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or

cold). Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15

minutes. Discontinue fluid if vomiting occurs

DO NOT give alcohol

3.2.2 Less severe burns

• Apply cool (not ice cold) compresses using the cleansed available cloth article.

•Do not break blisters, remove tissue, remove adhered particles of clothing, or

apply salve or ointment.

•Apply clean dry dressing if necessary.

•Treat victim for shock as required.

•Arrange transportation to a hospital as quickly as possible

•If arms or legs are affected keep them elevated.

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4. General Description

The PJ5KPS is a RF amplifier for frequency modulation sound broadcasting. It is a

fully solid-state apparatus of modern design that uses MOSFET as active components

in the FM amplifying modules. This chapter briefly describes the machine's main

features.

4.1 Composition

The PJ5KPS amplifier is made up of modules inserted in a 19" rack. The main

modules are as follows:

•1 Control unit

•5 1.2 kW RF amplifier modules

•1 Control unit

•1 or 2 Power supply unit carriages

•1 Splitter/Input RF

The amplifier is supplied complete with all its parts, not really "modules", essential

for its operation such as the fans for dissipating the heat generated by the machine

inside the room and all the accessories for the electrical and RF wiring. As a rule, the

amplifier is supplied as a complete transmitter therefore the two FM exciters that it

manages will be provided and connected (a service exciter and a spare exciter).

4.2 Technical specifications

Frequency range 87.5 to 108.0 MHz

Nominal RF power 5000 W

Power supply voltage 380 Three-phase, 3F+N

Exciting power Max. 30 W

Consumption < 9.5 kW

Power factor > 0.95

Additional important features of the PJ5KPS are as follows:

•The 1.2 kW amplifying modules are implemented by means of plug-in technology:

the individual modules may be removed for performing maintenance operations,

for instance, without having to turn off the transmitter. The transmitter keeps working

at reduced power even if the module has been removed. This operation may be

carried out without any risk of damaging the module itself, or the amplifier as a

whole, thanks to the control system and to the RF connectors, the power supply

and the purposely designed data-exchange. For further information refer to the

maintenance section.

•Each module is controlled by a microprocessor-based card that checks and

adjusts its operating mode. The resulting data are transmitted to the control unit.

•The control unit manages the changeover of the two exciters both in automatic

and manual mode.

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•The amplifier may be equipped with a dual power supply/rectifier module. Both

modules operate in this case the configuration is in “hot stand-by” since both

supply, when operating under normal conditions, half of the current required by

the machine to work. When one module is absent or faulty, the module that is

present supplies all the required current by itself. The sufficient dimensioning of

each power supply unit guarantees that the machine will work efficiently at its

nominal power level.

•The amplifier can work as usual even if the control unit is not present. In fact, the

control unit may be substituted temporarily with an electromechanical interface

by means of which the user may give the ON and OFF commands to the machine.

However, in this case all the numeric type information will be missing and the

power level remains the last one enabled before removing the control unit.

4.3 Options

The PJ5KPS envisages the following options:

•Single or dual power supply carriage

•Single or dual exciter

•N+1 configuration

•Different kinds of exciters

•Automatic restore after safety tripping or manual restore

4.4 Operating principles

This description is based on the block diagram shown in Figure 4-1.

The PJ5KPS amplifier essentially comprises three blocks:

•The power supply section

•The Splitter-Coupler section

•The RF amplifier section

The power supply section of the PJ5KPS amplifier is made up of one or two three-

phase transformers, each one associated with a rectifier circuit for generating the

non-stabilized voltage of 80V that supplies the RF modules. The transformers and

the rectifier circuits are mounted on removable carriages together with power

inductors that help achieve a power factor of about 94%.

The power supply unit carriage is dimensioned for supplying all the power required

for the PJ5KPS to operate at full power. Therefore the configuration of the machine

with two power supply unit carriages is a hot stand-by redundant one.

The power supply section is controlled by a microprocessor-based card installed in

the rack.

The Splitter-Coupler section performs all the treatment of the RF signal except for the

power amplification.

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The RF signals generated by two exciters (in the redundant configuration) are first

attenuated by 6 dB to improve the uncoupling among the stages and then connected

to a coaxial relay commanded by the control unit. One of the two signals is closed on

a dummy load built into the machine whereas the other signal is connected to the

input splitter. The power of both signals is measured by specific directional couplers.

The RF signal of the selected exciter is divided into five branches, each of which is

passed to the input of an amplifying module.

-6 dB

Exc. 1

RF in

Exc. 2

RF in

Tansformer

/Rectifier

AC in

380 V

3F+N

80 Vdc

Splitter Coupler

Power

supply

μC

Control Unit

1.2 kW RF Module (5x)

RF Out

μC

Tansformer

/Rectifier

RS485

μC

RS485

Power

setting

Figure 4-1 Block diagram of the PJ5KPS

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The five RF amplifiers branches are recombined by the coupler at the output of the

amplifying modules. The overall amplified RF signal is filtered by a low-pass filter for

eliminating the harmonics and is therefore available at the output connector.

The Splitter-Coupler section is controlled by a microprocessor-based card, which

makes the values detected at the various measuring points available for the user

and for the diagnostics functions.

The machine contains five RF amplifier modules each of which is capable of supplying

a maximum of 1.2 kW RF. Each module includes a switching mode power supply unit

that regulates and stabilizes the power supply voltage supplied by the power supply

section.

Each amplifying module contains a first stage with gain that varies according to the

MOSFET BLF175. The RF signal amplified by the driver is then separated into four

branches, amplified by four modules based on BLF 278, recombined and filtered by

a low-pass filter.

Each RF amplifying module is controlled by a microprocessor-based card, connected

to the other microprocessor-based cards of the machine by means of a RS485 type

bus.

Each module runs the Automatic Power Control function for regulating the supplied

power: the gain of the amplifying stages and the voltage supplied by the switching

power supply unit are regulated so that the power that is output from the module

corresponds, if possible, to the set level.

The overall power that the PJ5KPS must supply is controlled by the microprocessor-

based card of the splitter-combiner section according to the settings made on the

control unit for the NOMINAL POWER and LOWER POWER parameters.

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5. Installation and use

This chapter contains the basic instructions for installing and using the PJ5KPS

amplifier. If necessary, more in-depth information about the operating principles may

be traced in the next chapters.

5.1 Assembly

For practical reasons and for transport safety, the machine is usually supplied disas-

sembled to the customer. The assembly procedure is rather simple and can be car-

ried out by any qualified technician.

Caution: In order to avoid the risk of damaging the machine and/or of injuring the

operators, it is advisable to closely adhere to the instructions provided below. always

respect all the safety regulations and standards in force.

Identify the machine components:

•The rack (various components are assembled, such as the coupler, the splitter,

the control unit, the main blower) [Figure 5-1 a)]

•The 5 RF modules [Figure 5-1 b)]

•One or two transformer/rectifier carriages [Figure 5-1 c)]

•The exciters [Figure 5-1 d)]. (As a rule the amplifier is supplied as a complete

transmitter. This example shows two PTXLCD exciters produced by R.V.R.

Elettronica. Usually the exciters are pre-assembled inside the rack).

Check that all the components are in perfect working order. Should there be any kind

of problem, for instance if there is any damage caused by the transport of the

components, read the instructions associated with the Warranty at the beginning of

this manual (chapter 2).

1. Install the rack in the location where the transmitter will work. The rack is mounted

on wheels for simplifying its movement, therefore after having positioned it where

expected, it is advisable to use the four screws at the bottom of the rack to steady

it perpendicular to the ground.

The transmitter is cooled by forced ventilation. The air outlet is on the machine's

roof whereas in the standard configuration the air intake is envisaged at the back

of the machine. If you opt for this solution, install the machine at least 50 cm. away

from the back wall, so that air can flow under optimal conditions. The air inlet may

also be delivered from the machine's roof, by removing the cover from the hole

that is pre-cut in the roof for this purpose.

2. Remove the protection panels of the RF modules and the power supply unit

carriages from the rack. Also remove the stop bar of the power supply unit

carriages that is at the bottom of the rack.

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3Insert the first amplifying module into the RF modules compartment [Figure

5-2].

a) b)

c) d)

Figure 5-1 Components of the PJ5KPS

Figure 5-2 Inserting a RF module

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The modules have a groove at the top and one at the bottom: insert the modules

so that the guides in the compartment fit into these grooves. Slide the module

until the two fixing screws fit into their seats. Then tighten the fixing screws at the

same time so that the module inserts into its compartment remaining parallel until

it is perfectly in place.

4. Repeat the operation with the other four RF modules.

5. Insert the first transformer carriage into the left-hand side of the specific

compartment. The carriage is mounted on three wheels (two are fixed on the front

side and one pivoting rear wheel) to facilitate this operation. Move the carriage

toward the left-hand wall of the rack [Figure 5-3] and then move it forward until the

connectors at the back are perfectly in-serted into their seats.

The power supply unit carriage is very heavy and its barycenter is high, therefore be

careful when handling it to avoid tipping it over.

6. If you have a redundant power supply unit, insert the second power supply unit

carriage as you did with the first one.

7. Position the stop bar of the power supply unit carriages.

8. Make the necessary connections of the power supply unit carriages :

• Power supply connector [Figure 5-4 a)]

• Data connectors [Figure 5-4 b)]

9. Connect the machine's main power supply cable. Route the cable (5-pole type)

through the raceway on the machine's roof [Figure 5-5 a)] and fix the conductors

to the terminals of the master switch [Figure 5-5 b)]. The last operation is usually

performed by removing the knob and the cover of the isolating switch.

Figure 5-3 Power supply carriage connectors

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Caution: The connection of the machine to the electric alimentation is performed

fixing to a 5 poles cable with bare terminals to a terminal block. Making sure without

any possibility of error that the cable is not under tension while working on it.

It is reccomended not to turn on the machine without first have connected the RF exit

to the antenna or to the dummy load!

The PJ5KPS requires triphase alimentation (3F+ N) able to give 16A for phase.

Keep this requirement in mind in connecting to the personal distribution board.

10.Reposition the protection panels of the RF modules and of the transformer/rectifier

carriages.

11.If the PJ5KPS was not supplied complete with pre-assembled exciters, insert

and connect the exciters into the appropriate housings. The connecting cables

for the exciters are already inside the rack, namely:

•Right/MPX bal. audio connection (XLR connector)

a) b)

Figure 5-4 Power supply carriage connectors

a) b)

Figure 5-5 Power supply cable

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•Left/Mono audio connection (XLR connector)

•MPX unbal. audio connection (BNC connector)

•Power supply (VDE connector)

•Control connector (DB15 connector)

Now you may may perform the preliminary checks on the amplifier and start it up.

The connectors on the roof of the machine are not in parallel but directly connect to

the eciters (L and R exciter 1, L and R exciter 2 etc). Keep this in mind to make the

audio connections, that in some cases can require,for example, the use of an audio

distributor.

5.2 Amplifier check

The operator controls and checks the status of the PJ5KPS by means of the control

unit. Three control groups are present on this unit:

oLCD and scroll buttons

oButtons, selector switches and LEDs

oAnalog instrument and rotary selector switch

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5.2.1 Display LCD

The operator uses the control software of the transmitter by means of a series of

menus that are displayed on the LCD. Four specific keys are provided for scrolling

through the menus, performing the settings and giving the commands:

Pulsante Descrizione

OK Click this button to access a sub-menu, to enter the editing mode or to

confirm a modified value.

ESC Click this button to exit from a menu or to cancel the modification of a

value.

Click this button to scroll inside a menu (to the right or down) or to

reduce the value of a parameter being modified.

Click this button to scroll inside a menu (to the left or up) or to increase

the value of a parameter being modified.

When the operator is not using the various buttons to navigate, the LCD displays the

preset screenful that shows the overall status of the machine's modules (Figure 5-6).

The control unit acquires, every second, the status of the other modules by means of

an RS485 serial bus. The activity at the bus is signaled by the "BUS INT" LEDs on

the unit's panel.

Figure 5-6 Default screenful

Figure 5-7 Menu select screenful

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As indicated on the preset screenful, push the ESC button to access the screenful for

selecting the menus (Figure 5-7).

On reaching the selection screenful, move the cursor (full rectangle) using the arrow

keys to display the concerned line. Then click OK to access the associated menu.

Select the "General Status" menu to return to the preset screenful.

5.2.2 Buttons, selector switches and LEDs

The typical machine-control operations are performed using the buttons of the control

unit's panel. Specific LEDs correspond to each button and selector switch for

indicating the machine's status.

The functions performed by the controls are as follows:

Function Description

OFF Button for turning off the machine. A LED signals that the machine is

OFF. In this status, the exciters and the fan are off and the RF

amplifying modules are not powered.

STDBY Button for setting the machine in standby. In this status the transmitter

does not emit any power, but is ready to start the transmission: the

main blower is on, the RF modules are not powered, the exciters are on

but locked by means of an interlock. The stand-by is used to test the

exciters, in fact in manual modality the operator could arrange them in

base to the own requirements; coming from an “On” in manual modality,

the system does not touch the interlock. Stand-by status is signalled

from a LED.

In manual and in stand-by the inhibit of the device doesn't intervene on

the interlock of the exciters. This could necessary when the apparatus

is in configuration n+1 for verify if the exciters are operational.

ON Button for turning on the transmitter. The RF power supply is activated.

LOC/REM Selector switch for setting the transmitter in remote or local mode. In

local mode the buttons and the controls via the menus are active. In

remote mode the buttons and the controls via the menus are inhibited

and the commands may be given only remotely via the parallel interface

or via the remote control software.

ALARM RESET Button for zeroing the FAULT or WARNING alarms.

NOMINAL POWER Click this button to set the transmitter for supplying the nominal power

level. A specific LED signals this setting. The value that corresponds to

the nominal level is set by the operator using the menu settings in

Section 7.1.8.

POWER LOWER Click this button to set the transmitter for supplying the reduced power

level. A specific LED signals this set-ting. The value that corresponds to

the reduced level is set by the operator using the menus.

EXCITER CHANGEOVER Use this button to set the changeover system in manual or automatic

mode. The signaling LED turns on when the manual mode is selected.

On performing a changeover, the exciter connected to the amplifier is

deviated toward the internal dummy load and vice-versa. The operator

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must use the exciters menu to perform the changeover in manual mode.

LEDs (Wait, Warning, Fault) Other signaling LEDs are connected to the alarm states and to

the serial data transmissions that take place among the

microprocessorbased cards. The function of these LEDs is described

further on in this manual.

5.2.3 Analog instruments

The control unit of PJ5KPS contains an analog meter with a rotating selector that are

useful for an immediate display of the following parameters:

FWD PWR Transmitter direct power

RFL PWR Transmitter reflected power

UNBAL Transmitter unbalancing power

PWR EXC1 Power supplied by the exciter currently connected to the amplifier. This

value is measured by the machine in the splitter section

PWR EXC2 Power supplied by the exciter currently connected to the internal load.

This value is measured by the amplifier in the splitter section

EXT FWD PWR Direct power of an external combiner.

EXT RFL FWD Reflected power of an external combiner.

EXT UNBAL Unbalancing power of an external combiner.

These three values are used when the transmitter is connected to a 1+1

system. The SET outputs may also be connected to these quantities.

5.3 First start

This section describes the procedure for powering-on the machine the first time.

For simplicity's sake, the automatic control capacities of the exciters are temporarily

disabled.

Refer to chapter 5.4 that provides the instructions for turning on the PJ5KPS in the

various cases.

5.3.1 Preliminary operation

Before activating this piece of equipment, the necessary connections must be

performed, and in particular:

•Power supply

• Modulating signals (Audio or MPX, RDS...)

• RF load (antenna feeder or dummy load)

About to the connections of the power supply and the modulating signals, please

refer to chapter 5.1.

PJ5KPS

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The machine's RF output is the "EIA 1 5/8" flanged type and is accessed on the roof

of the PJ5KPS. If a dummy load capable of dissipating the RF power generated by

the transmitter is available, it is advisable to run the first tests by connecting to it

rather than to the transmission antenna.

5.3.2 Power-on

When powering-on the transmitter the first time, perform the operations outlined in

the table below.

The "Result" column indicates the immediate results of the operations performed

plus a few indications that confirm that the machine is working efficiently.

Should any inconsistencies occur as compared to these indications, interrupt the

procedure and identify the reason for the malfunction before resuming the procedure.

Operation Result

Close the "Transformer Breaker" isolating switches

The power supply unit carriages are powered

Turn the "Mains" switch The whole transmitter is powered. The machine is activated in the same

status it was in when it was turned off the last time

Press the OFF key of the control unit

RF emission by the transmitter is inhibited; the exciters are off; the RF

amplifier modules are off

Press the EXCITER CHANGEOVER key of the control unit

The automatic management for the exciters changeover is disabled. The

MANUAL LED must be on (otherwise press the key again)

Press the STDBY key of the control unit

The exciters are turned on in interlock status. The RF amplifying

modules stay disabled. Being in manual modality, the exciters could be

unlocked to verify the operation (see 5.3.3).

Set the parameters of the control unit

This procedure is described in chapter 5.3.3 on in this manual. The

control unit communicates the nominal power and reduced power values

to the RF modules. It also handles the coaxial relays so that the on air

exciter is the desired one and sets the exciter to ON mode

Set the exciters Adhere to the instructions of the exciters used for setting the required

work frequency on the exciters. Regulate the output power of the

exciters to 20 W.

Press POWER LOWER and ON

The current exciter is activated (the interlock is released from the

exciter) and its power emission is enabled. The power emitted by the

PJ5KPS amplifier increases gradually until it attains the level that had

been set previously as "Reduced power". Check the emitted power level

by means of the analog instrument with the selector switched to FWD

PWR position

Press NOMINAL POWER

Power supplied by PJ5KPS increases and attains the set nominal

value. Check it on the analog instrument.

When the transmitter is on and works at its nominal power, the whole series of

"accessory" checks and settings deemed necessary may be carried out before

starting up the apparatus.

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5.3.3 Control unit settings

The settings of the control unit that are required for starting up the machine, mentioned

in the powering-on procedure, are the following:

1. Setting of the power levels

2. Setting of the on air exciter

Before performing the first operation, click the ESC button. The display shows the

screenful for selecting the menus [Figure 5-7]. Click the arrow keys until the cursor

highlights the line associated with the Setting menu. Click OK: the software will show

the associated screenful on the display [Figure 5-8].

On having accessed the Settings menu, use the arrow keys to select the nominal

power line (Pwr. Out) and click OK. Use the arrow keys to decrease or increase the

indicated percentage value up to the required level. Click OK again to set this value.

Repeat the operation for the line associated with the reduced power level (Pwr. Lower).

The new power level is transmitted to the combiner module and then stored in

EEPROM only when the ESC button is clicked.

When inside this menu, it is advisable to check the date and time lines and update

them if necessary. Note: the date and time are used only for marking the events in the

alarms register.

The date and time do not need to be updated in the transmitter in order for it to work

efficiently.

On having completed these settings, click ESC to return to the selection screenful.

In order to set the on air exciter, select the Exciters menu [Figure 5-9]. Take into

consideration the On Air Exciter line: the number to the right indicates the exciter

being used. To change it simply highlight the line and click OK.

Figure 5-8 Menù settings

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The exchange of the exciters is assisted from the software, that is when the

commutation is carried out , the interlock comes systematized in the correct way

independently from like they were. The interlock could be modified also manually in

case of necessity.

5.4 Management of the exciters

The control unit can perform the automatic changeover between exciters if one

malfunctions. The Manual LED on the panel indicates, when it is lighted up, that the

automatic changeover function is disabled. In order to enable it, click the EXCITER

CHANGEOVER button and check that the LED turns off. In funzione dello stato

dell’automatismo del PJ5KPS, il comportamento della macchina sarà diverso. In

questo capitolo sono descritti i diversi casi.

In function of the state of the PJ5KPS automatism, the behavior of the machine will

be various. In this chapter are described the different cases.

5.4.1 Start-up from power-on with exciters in manual mode

When powering on the machine with the exciters in manual mode, the apparatus

does not perform any check, both mute RF signals are active and the changeover

relay remains in standby status. Use the exciters menu to activate an exciter.

This is why, if the transmitter is left in manual mode, any momentary power failure will

cause the transmitter to be inactive when turned on again. Therefore it is advisable

to leave the PJ5KPS in automatic mode when you are not performing maintenance

operations.

5.4.2 From OFF to ON with exciters in manual

When switching from OFF (or STDBY) to ON with the exciters in manual mode, the

apparatus does not perform any check and the exciter that is currently set to on air is

the one that is aired.

Figure 5-9 Exciters Menu

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If the mains signal is not OK, the exciters turn off automatically.

If the maximum drive power is exceeded during operations (> 35W), the PJ5KPS is

set to fault status and power supply is cut to the exciters.A message in the alarms

menu signals this fault.

When the apparatus is set to STDBY, the mute RF signals of the exciters are not

activated and may be modified by the operator.

When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the exciters

are not activated and may be modified by the operator.

5.4.3 Automatic changeover

When the PJ5KPS is in the exciter automatic changeover mode, the power emitted

by the on air exciter is checked constantly. If at any time the on air exciter is no longer

good (i.e. power drops to below the preset level), the apparatus is kept operational

whereas the exciter connected to the internal Dummy Load turns on. If the latter one

is good (i.e. it is capable of supplying the required power), then the two exciters are

changed over. Instead if the alternative exciter is not good, no changeover takes

place, the control unit commands the mute RF of the exciter to Dummy Load, it waits

120 s. and repeats the attempt. This procedure is repeated indefinitely until one of

the two exciters is considered to be good.

During the whole length of time during which there is no good exciter, the PJ5KPS

keeps the WAIT LED on for signaling this status.

Each exciter is fitted with its own mute RF. On being commanded, the piloting signal

must return to zero within 3 seconds at the most. If this does not occur, the fault is

recorded by an error message that is entered in the alarms menu.

If the mains signal is not OK, the exciters turn off automatically. If the piloting power

exceeds the limit during operations, the PJ5KPS is set to the FAULT status and the

power supply of the exciters is turned off. A message in the alarms menu signals the

fault. Keep in mind that the operator's intervention is required to exit from the FAULT

status.

If the MAINS signal coming from the bus is not OK, the exciters are all turned off. As

soon as the MAINS signal is regular again, the evaluation cycle of the exciters begins

(see 5.4.4).

When the apparatus is set to STDBY, the mute RF signals of the exciters are activated

and as such both exciters are inhibited. If the ON key is pressed, the system re-

evaluates both exciters in the same manner as in the procedure from OFF to ON

(see 5.4.4).

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When the apparatus is set to EXT INT or AUX INT, the mute RF signals of the exciters

are activated and therefore both exciters are inhibited. When the external interlocks

are released, the system re-evaluates both exciters as during the phase from OFF to

ON (see 5.4.4).

5.4.4 Phase from ON to OFF

When the apparatus is set to OFF status and you press the ON button, the power

supply of the exciters is activated and the logic starts to evaluate the exciters. During

the evaluation phase, the WAIT LED stays ON.

When the apparatus is turned OFF, it memorizes the exciter on air. Consequently

when the machine restarts it can attempt to restore the previous conditions. On the

machine restarting, if the exciter that is to be aired does not attain the preset power

level whereas the spare one is operational, the apparatus performs the changeover

when the evaluation time (120 s.) expires.

On the machine restarting, if both exciters do not attain the preset power level, the

apparatus airs the one that had been present when the machine was turned off, after

the evaluation time has expired.

5.4.5 Start-up with exciters in automatic mode

The sequence run by the PJ5KPS, when the power supply is activated while it is

already in ON status and the exciters are in automatic mode, is identical to the one

run for switching from OFF to ON. The only difference is that a screenful displays the

countdown for determining the fault of the exciters. During this phase the manual/

automatic button is inhibited and in order to set the exciters to manual mode you

must press the OFF button of the apparatus.

5.4.6 Audio alarm

The control unit of the PJ5KPS can manage a fault signal, for each exciter, which

normally has an "Audio Alarm" meaning. The control software of the PJ5KPS does

not intervene in triggering these signals since they must be checked by the exciters

(or by any other connected devices).

The Audio Alarm signals are made up of two inputs for the logical signals on the

parallel interface and on the "mute RF" command connector of the exciters.

The control unit manages these signals just like it manages the power good signals:

•Each "Audio alarm" signal is associated with its own exciter

• If the audio signal, associated with the exciter that is currently on air, enters an

alarm status, the PJ5KPS waits for the time configured in the exciter menu before

it attempts the restoring operation

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• If the audio of the aired exciter is still in alarm status on the elapsing of the aforesaid

time interval, the control unit checks if the audio of the exciter on the dummy load

is regular. In this case the changeover between the exciters is performed.

Observe the following differences as compared to the case in which power is missing:

•The management of the "Audio alarm" signals is not active during the start-up

phase and during the switching phase from OFF to ON, but only when the exciters

are working in automatic.

• In the standard configuration, the aforesaid sequence continues until the audio

signal associated with one of the exciters becomes regular again. In the "N+1"

configuration, the switching attempt is performed only twice, after which the

PJ5KPS enters the fault status.

• An Audio Alarm output is provided on the parallel interface: this signal is activated

(with no delays) when the audio of the exciter that is currently on air is in alarm

status.

5.5 Protection and alarms

The PJ5KPS contains a complete protection and alarms system, both at the individ-

ual modules level and at the control unit level.

The modules are fitted with a micro-processor-based system that manages any

malfunctions locally. The associated information is communicated to the control unit

for displaying and storing the events and for the centralized management of the events

that require it.

Certain LEDs of the PJ5KPS panel are dedicated to the management of the alarms:

LED Description

WARNING This LED indicates a warning (something is not correctly working, but

the amplifier is still working)

FAULT This LED indicates a fault (the amplifier is shut off, the operator’s

intervention is required)

WAIT This LED indicates the wait status (the amplifier is temporarily off, it will

be restarted as soon as the reason that keeps it from working will be

removed, or after a fixed amount of time depending on the reason of the

intervention of the protection system)

The ALARM RESET button is used for resetting the alarms and restarting the machine.

A complete description of the alarms and protection system is given in chapter 7.5.

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6. Troubleshooting
[This chapter will be filled in the next edition of the present manual]

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7. Technical description

7.1 Software - Reference guide

This chapter gives a point to point description of the screens composing the software

of the PJ5KPS.

Since the management software is able to control up to 10 modules, some of the

menus configurate themselves for the number of modules. For example, in a PJ10KPS

the menu Overall Status has ten “RF Unit” lines as in the general example reported in

the manual, in the PJ5KPS only five of them will be shown.

7.1.1 Overall Status menu

This is the default menu appearing when the user switches the unit on.

This menu includes only indications, therefore the user cannot insert any input in its

different lines.

Menu Line Description

Timer Indication of the start and stop times of the automatic power reduction

feature - see “Settings” menu

Control Unit Status of the control unit (Off or On) and indication of the exciter

actually connected to the amplifier (Exct.1 or Exct.2)

Power Supply Status of the power-supply cart (Off or On)

R.F. Combiner Status of the RF combiner (Off or On)

R.F. Unit - N Status of the Rf power amplifier number N (Off or On)

Hours Timer counting the hours of operation of the transmitter. For example,

this indication is useful in order to define when a maintenance operation

can be made

From the predefined menu, by pressing the Esc key as indicated on the last line, you

can shift to the exchange screen from which you can have access to all the other

menus of the unit.

Figure 7-1 Overall Status menu

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7.1.2 Select menu

This is the exchange menu from which you can select the different sub-menus that

compose the software.

In order to enter a sub-menu, select the correspondent line with the arrow buttons

and press Enter.

Menu Line Description

General Status General status of the PJ5KPS

Power Supply Status of the power-supply cart

R.F. Combiner Status of the RF combiner

R.F. Units Status of the RF power amplifiers

Alarms Summary of the occured alarms

Service Service menu for the switching on/off of the modules

Settings Setting of the parameters (i.e. Power levels)

Exciters Parameters of the exciters (i.e. output power, on air exciter)

Info Information concerning the configuration of the PJ5KPS

Release Information concerning the hardware and software versions of the

modules composing the unit

Modem Settings related to the optional telemetry system (see chap.9)

To return to the predefined menu, select General Status and press OK.

Figure 7-2 Select menu

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7.1.3 Control Unit menu

Informative menu on the inputs and the outputs of the control unit of the machine.

Linea menù Descrizione

Ext Intl Input status “external interlock” (JP4/4 parallel interface)

Aux Intl Input status “auxiliary interlock” (JP4/5)

Exc1 A.Audio Input status “audio alarm exciter 1” (JP4/8)

Exc2 A.Audio Input status “audio alarm exciter 2” (JP4/9)

Reserve 1 Input status “Reserve 1” (JP8/2 parallel interface)

Reserve 2 Input status “Reserve 2” (JP8/3)

Reserve 3 Input status “Reserve 3” (JP8/4)

Reserve 4 Input status “Reserve 4” (JP8/5)

Relay Exc Exciters exchange relay status (Off = exciter 1 on air)

Exc 1 Mute Exciter 1 interlock status (Off = RF power enabled)

Exc 2 Mute Exciter 2 interlock status (Off = RF power enabled)

Audio Alarm Output Audio Alarm status (JP47/1)

Exc’s Mains Exciters power supply status (On = power supply enabled)

Stand_by (In) “Stand by” input line status

Stand_by (Out) “Stand by” output line status from the control unit

Total Eff Total efficiency of the machine

Figure 7-3 Control Unit menu

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7.1.4 Power Supply menu

Information menu showing the status of the Power Supply / Rectifier carriage.

Linea menù Descrizione

Bus Bar Output voltage from the rectifier on the common 80V dc supply bus.

Room T. Temperature of the air at the input of the unit

Safety Status of the safety arrest button. On indicates the functioning is

enabled, Off means the unit was arrested through the button

Mains Status of the main voltage supply. On indicates that the voltage is within

the functioning range of the unit and that the phase sequence is correct

Trafo-1T Status of the AC fuses AC low voltage bus bar rectifier and interblock of

module 1

Fuse-1 Status of the AC fuses AC low voltage bus bar rectifier and interblock of

module 1

Trafo2-2T Stesso significato di Trafo-1T. Quando il carrello alimentatore/

rettificatore 2 non è installato, viene indicato ===.

Fuse-2 Same function as Temp.1. When the supply/rectifier module 2 is not

installed, === is indicated

C.B. Blower Status of the magnetothermical "motor save" interruptor of the circuit

breaker blower.

Supply-1 Control contactor of module 1

Supply-2 Control contactor of module 2

Blower Control contactor of the power of the blower

Figure 7-4 Power Supply menu

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7.1.5 R.F. Combiner menu

This menu contains the information related to the RF part of the complete transmitter.

Here the user will find the most interesting parameters, like the overall emitted RF

power and the reflected power.

Menu Line Description

Fwd Overall emitted RF power of the transmitter

Rfl Reflected RF power of the transmitter

Unbal Unbalancement RF power: sum of the power dissipated on the internal

resistors due to unbalanecement in the RF modules

Rej.lT Temperature of the load resistors dissipating the unbalancement power

Exhaust Temperature of the exhaust air (top of the transmitter)

S.W.R. Standing Wave Ratio, calculated by the Control Unit on the basis of the

measured forward and reflected power

(External) Fwd Forward power of an external transmitter (when configured for this

function)

(External) Rfl Reflected power of an external transmitter (when configured for this

function)

(External) Unbal Unbalancement power of an external transmitter (when configured for

this function)

Main Exc Output power of the exciter currently on air (the one connected to the

input of the RF modules)

Stdby Exc Output power of the exciter currently on the internal dummy load

Temp Status of the temperature alarm (sensor included in the combiner)

RF-Enb RF output enable: “On” means that the RF combiner unit is giving its

permission for the regular operation of the transmitter

Aux Fan Switch for an auxiliary fan (not used in the current configurations)

SET1 Status of the output “SET1”. See the Settings Menu

SET2 Status of the output “SET2”

SET3 Status of the output “SET3”

SET4 Status of the output “SET4”

Figure 7-5 R.F. Combiner menu

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7.1.6 R.F. Units menu

Information menu showing the status of the RF power amplifier modules. It is composed

of 5 screens, one for each module, that can be scrolled using the arrow buttons.

Menu Line Description

Fwd Measurement of the forward power of the amplifier module

Rfl Measurement of the forward power of the amplifier module

Input Measurement of the driving power at the input of the amplifier module

V.P.A. Measurement supply voltage of the module (generated from the

switching power supply included in each module)

Driver Measurement of the current absorbed by the preamplifier stage

MOS N Measurement of the current absorbed by the MOS N amplifier module

(each RF module contains 4 MOS modules)

I. Tot Measurement of the total current absorbed by the RF module

Eff Efficiency of the amplifier module, as a result of the ratio between the

electrical power absorbed and the RF output power

Temp Temperature alarm, Ok or Ko

Fuse Status of the fuse of the RF module: Ok or Ko

Unit. Intl State of the RF module interlock micro-switch

RF enb. Enabled of power distribution from part of the module

Figure 7-6 R.F. Units menu

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7.1.7 Alarms menu

This screen describes all the registered events which are relevant to determine the

probable causes of any disfunction. The screen is composed of a variable number of

pages (up to 10) in function of the number of events occured. The last events in

chronological order are shown in the first page and so on. To shift to the different

pages, use the arrow buttons.

Menu Column Description

Unit Module of the system which generated the failure

Err Type of failure and description. The type of failure can be W (Wait) - the

unit goes in stand-by until the cause of the failure is removed, R (Retry)

- the unit is locked for a predefined time lag after which a reset attempt

is launched, or F (Fault) - the unit is completely locked and requires the

intervention of the user in order to remove the cause of the failure.

Time Time (hrs and minutes) at which the failure occured

Date Date at which the failure occured

Figure 7-7 Alarms menu

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7.1.8 Service menu

This menu is normally used during the maintenance operations. When this screen is

visualized, the Control Unit checks the status of the modules of the unit more frequently

in order to have a visualization of the different parameters as fast as possible. When

this menu is entered, all the secondary functions are interrupted, therefore a possible

alarm may not be visualized and registered immediately; when exiting this menu all

the alarms which were temporarily put in "stand-by" are registered. If the user sets

some modules in OFF modality, these will be automatically reactivated when exiting

the menu. This menu is deactivated after 60 minutes if no key is selected.

Menu Line Description

Fwd Forward power globally emitted by the amplifier

Unb Unbalancing power dissipated in the combiner module.

RF UnitN - On Fields used to switch ON and OFF the amplifier modules. Before the

removal of an amplifier module for its replacement or maintenance

switch it off with the help of the corresponding line.

Fwd Forward power generated by the RF module

Rfl Reflect power from the RF module

Figure 7-8 Service menu

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7.1.9 Settings menu

This menu is used for the settings of the unit. It is therefore the menu which is used

more often apart from the possible maintenance operations.

Menu Line Description

Pwr. Out Setting of the level of nominal power, expressed as a percentage of the

maximum power level. This is the level that the PJ5KPS must reach

when the Power Nominal button is pressed, except in case of

disfunction.

Pwr. Lower Setting of the reduced power level, expressed as a percentage of the

maximum power level. This is the level that the PJ5KPS must reach

when the Power Lower button is pressed, except in case of disfunction.

SET1 Level (Limit) at which the "Power Good" SET1 is launched. This level is

expressed as a percentage of the full-scale to which SET1 is

connected, indicated in the column Assign

SET2 See SET1

SET3 See SET1

SET4 See SET1

Exct. Wait time Delay before assuming the on air exciter is faulty

Talk Address Address of the unit in the RS485 network

Clock Visualization and setting of the internal clock of the unit

Calendar Visualization and setting of the internal calendar of the unit

L.P. Timer Setting of the automatic power reduction feature: this can be “Auto”

(enabled) or “Manual” (disabled).

The feature consists in reducing the power to the low power level and

then returning to the nominal power at fixed times. The start and stop

times are set in this menu selecting “Auto”.

Write Config Button for the registration of the configurations in each module of the

unit

Figure 7-9 Settings menu

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7.1.10 Exciters menu

This menu is used to configure the settings of the exciters.

Menu Line Description

Main Exc Output power of the exciter currently on air

Stdby Pwr Ouput power of the exciter currently on the internal dummy load

On Air Exciter Visualization of the "on air" exciter. When positioning the cursor on this

line, with the arrow buttons and by pressing Enter, it is possible to

operate the switching between the on air exciter and the exciter on

dummy load.

Exct.1 Status of the exciter 1. By positioning the cursor on this line with the

arrow buttons and by pressing Enter it is possible to switch on and off

the exciter.

Exct.2 Same as Exct.1 for the second exciter

Figure 7-10 Exciters menu

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Figure 7-11 Info Menu

7.1.11 Info menu

This screen informs the user about the configuration of the transmitter.

Linea menù Descrizione

Menu Line Description

Type Configuration type (model of the transmitter)

Talk Addr. Address of the RS485 port of the transmitter

Baud Rate Baud rate of the serial port

Power Supply Number of the transformer/rectifier carriages in the transmitter: this can

be “Single” or “Dual”

Exciter Number of the exciters in the transmitter: this can be “Single” or “Dual”

External Checking of the external Fwd, Rfl, Unbal values (Enabled or Disabled)

Reset Safety Resetting of the machine after a trip caused by the safety button. It can

be “Automatic” or “Manual”

Cfg. N+1 Configuration of the transmitter as a N+1 system

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Figura 7-12 Release Menu

7.1.12 Release menu

This menu show the address, the kind of configuration, the software version and the

hardware version of all the microprocessor boards of the transmitter.

7.1.13 Modem menu

This screen informs the user about the configuration of the optional telemetry (see

chap.9).

Figura 7-13 Modem Menu

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7.2 Parallel Interface

A parallel-type interface is mounted on the top of the PJ5KPS, in which the different

signals are available through terminal blocks [Figure 7-13]. This interface is connected

to the Control Unit from which it receives the different signals and to which the eventual

comands are forwarded.

The card contains digital inputs, digital outputs and analog outputs. Among the digital

inputs, a "copy" of all the possible orders that can be given locally to the unit by using

the buttons of the control unit are displayed.

The digital outputs supply information concerning the status of the PJ5KPS.

The analog outputs enable the remote control of the most important parameters, for

example the forward and reflected power.

This interface was designed for a maximum configurability and adaptability to the

telemetry systems to which it may be connected. For example, each digital input can

be configurated through a jumper in order to be “active” when grounded or when

connected to a supply source between +12V and +24V. The scheme of one generic

digital input is shown in Figure 7-13 b). Please pay attention to the anti-parallele type

optocouplers, so that if the jumper is closed between the pins 1 and 2, by grounding

the DIGITAL INPUT, the input is active. On the contrary by closing 2 and 3, the input is

active when the DIGITAL INPUT is connected to a positive voltage.

Each digital output can be configured individually as "Normally open " or "Normally

closed " (NO or NC). In Figure 7-13 a) the scheme of a generic digital output is

shown. Please note that when the jumper is closed between 1 and 2, the output is

normally short-circuited with the common pin, while in the other case the circuit is

normally open.

It is important to remember that the different commands can be given to the unit

through the parallele interface only if the Local/Remote selector situated on the front

pannel is on the "Remote" position.

Figure 7-13 The parallel interface

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The following table describes the function of each jumper of the parallel interface.

The first column indicates the identifying number of the jumper as shown on Figure 7-

14, the second indicates the name of the signal and the third column describes its

function.

Mors. Tipo Nome Descrizione

JP4/1 In ON Corresponds to the ON button of the control unit

JP4/2 In STDBY Corresponds to the STDBY button of the control unit

JP4/3 In OFF Corresponds to the OFF button of the control unit

JP4/4 In EXT INH External inhibition jumper. It is a "N.C." type jumper, which means

that it must be active for the PJ5KPS to work.

JP4/5 In AUX INH Auxiliary external inhibition jumper. It is a "N.O." type jumper, which

means that it must be not active for the PJ5KPS to work. It is

"auxiliary" because even if nothing is connected to it the PJ5KPS

works normally.

JP4/6 In NOM PWR Corresponds to the NOMINAL POWER button of the control unit

DIGITAL INPUT

C4 4K7pF

RR2B

47R

+12V

4K7pF

DL2

D3-V

DIG_IN

RR6B 1K5

JP1

JUMPER3

OC1

TLP620

+12

COMMON

ZFH-12V

13 11

JP29

JUMPER3

2RR9A

2K2

1 2

DIGITAL OUTPUT

DL24

D3-V

DIG_OUT_OC

Figura 7-15 Digital I/O

JP4JP8JP48JP12JP35

JP47JP38

JP16

JP22

110181818110

110 14

Figure 7-15 Parallel interface terminal blocks

PJ5KPS

40 / 80 User & Technical ManualRev. 1.5 - 08/02/06

JP4/7 In LOW PWR Corresponds to the REDUCED POWER button of the control unit

JP4/8 In AUDIO ALARM EXC. 1

Audio alarm of exciter 1. This input, when active, indicates an alarm

on exciter 1. If the PJ5KPS is in automatic changeover modality, if

the exciter 1 is on air and if this signal remains active for a time lag

equivalent to the time setted in the Settings menu at line Exc. Wait

time, the changeover procedure between the exciters will be started.

JP4/9 In AUDIO ALARM EXC. 2

Same as AUDIO ALARM EXC. 1 for exciter 2.

JP4/10 / GND Grounding contact.

JP8/1 In ALARM RESET

Corresponds to the ALARM RESET button on the control unit

JP8/2 In RESRV. 1 Reserve 1 input. When this input is active, the failure is registered by

the software in the Alarms menu. For example it can be connected to

a switch that indicates that the door of the station is open or to a

sensor of a power reserve of an electric generator. In this way, by

consulting the menus of the unit, it is possible to trace the moment at

which (time and date) the failure occured.

JP8/3 In RESRV. 2 Same as JP8/2

JP8/4 In RESRV. 3 Same as JP8/2

JP8/5 In RESRV. 4 Same as JP8/2

JP8/6 In EXCITER CHANGEOVER CMD

This comand launches the changeover procedure between the

exciters. It has the same function as when you press the OK button

when selecting line On air exciter in the menu Exciters. In order to

launch the changeover between the exciters through this comand, the

manual changeover modality should be formerly selected through the

correspondent button on the control unit or through the JP8/7 jumper,

having however the unit in "Remote" modality.

JP8/7 In EXCITER CHANGEOVER

Corresponds to ther EXCITER CHANGEOVER button of the control

unit

JP8/8 / GND Ground

JP16/1 Out +12V dc Power source. A maximum of 100 mA can be absorbed between this

jumper and JP16/2. This power source can be used if the user wants

to enter the comands following a positive logic (high voltage - active

comand)

JP16/2 OUT +12V dc Same as JP16/1

JP16/3 / GND Ground

JP16/4 / GND Ground

JP22/1 I/O TX/RX + Bus RS 485. Please note that this serial port is operational only when

the unit is in "Remote" modality.

JP22/2 I/O TX/RX - Bus RS 485

JP22/3 / LINE TRM Line termination for bus RS 485

JP22/4 / LINE TRM Line termination for bus RS 485

JP48/1 / GND Ground

JP48/2 / GND Ground

JP48/3 Out FWD PWR Forward power. Analogical output, 3.9V for 5000W

JP48/4 Out RFL PWR Reflect power. Analogical output, 3.9V for 1200W

JP48/5 Out OUT AIR TEMP

Temperature of the air at the output of the chimney. Analogical output,

0V for -50°C, 3.9V for 100°C

JP48/6 Out V BUS Voltage at the output of the transformer/rectifier.Analogical output,

3.9V for 80V, 0V for 0V.

JP48/7 Out EFF. General efficiency. Analogical output, 3.9V for 100%, 0V for 0%.

JP48/8 Out OUT DAC 6 Reserved for future applications.

JP12/1 Out CMN MUTE 1

Common contact MUTE 1 (see JP12/2).

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41 / 80User & Technical Manual Rev. 1.5 - 08/02/06

JP12/2 Out MUTE 1 MUTE excitater 1. Digital output, active when exciter 1 is inhibited by

the control unit. Like all the digital outputs on the parallele interface, it

can be configurated through jumper as normally open or normally

closed. This output has a common contact dedicated to this function

(JP12/1).

JP12/3 Out CMN MUTE 2

Common contact MUTE 2 (see JP12/4).

JP12/4 Out MUTE 2 MUTE exciter 2. Digital output, active when exciter 2 is inhibited by

the control unit. This output has a common contact dedicated to this

function (JP12/3).

JP12/5 Out CMN LOCAL

Common contact LOCAL (see JP12/6).

JP12/6 Out LOCAL LOCAL/REMOTE status. Digital output, active when the PJ5KPS is

setted in local modality. This output has a common contact dedicated

to this function (JP12/5).

JP12/7 Out CMN MAINS

Common contact MAINS (see JP12/8).

JP12/8 Out MAINS

MAINS alarm, active when are present problems on the alimentation

JP47/1 Out AUDIO ALARM

"AUDIO" alarm (see JP4/8 and JP4/9). This output is active when the

on air exciter is in audio alarm status. This output has a common

contact dedicated to this function (JP47/2).

JP47/2 Out CMN AUDIO ALARM

Common contact AUDIO ALARM (see JP47/1).

JP47/3 Out COMMON RL3

Common contact shared from the outputs JP38/1-10.

JP47/4 Out COMMON RL3

Parallel contact with JP47/3.

JP35/1 Out RESRV. 1 Reserve 1. Digitale output, active when the INPUT RESERVE 1 input

(JP8/2) is active. The common contact of this output is RL4 (JP35/5)

JP35/2 Out RESRV. 2 Same as JP35/1, corresponds to INPUT RESERVE 2. The common

contact of this output RL4 (JP35/5)

JP35/3 Out RESRV. 3 Same as JP35/1, corresponds to INPUT RESERVE 3. The common

contact of this output RL4 (JP35/5)

JP35/4 Out RESRV. 4 Same as JP35/1, corresponds to INPUT RESERVE 4. The common

contact of this output RL4 (JP35/5)

JP35/5 Out COMMON RL4

Common contact shared between different digital outputs (JP35/1-4)

JP35/6 Out SET1 Digital output, active when the parameter SET1 is active (see menu

Settings). The common contact of this output RL5 (JP35/10).

JP35/7 Out SET2 Same as JP36/6, corresponds to SET2. The common contact of this

output is RL5 (JP35/10).

JP35/8 Out SET3 Same as JP36/6, corresponds to SET3. The common contact of this

output is RL5 (JP35/10).

JP35/9 Out SET4 Similar to JP36/6, related to SET4. The common contact of this

output is the RL5 (JP35/10).

JP35/10 Out CMN RL5 Common contact shared between the different digital output (JP35/6-

JP38/1 Out EXC. ON AIR

Digital output, active when the exciter 1 is on air, and not active when

the exciter 2 is on air. common contact of this output is the RL3

(JP47/3).

JP38/2 Out AUTO/MAN Digital output, active when the PJ5KPS is in changeover mode as

regards the exciters . The common contact of this output is RL3

(JP47/3).

JP38/3 Out LOWER POWER

Digital output, active when the PJ5KPS is set for the lower power

level. Common contact of this output is the RL3 (JP47/3).

JP38/4 Out NOMINAL POWER

Digital output, active when the PJ5KPS is set for the nominal power

PJ5KPS

42 / 80 User & Technical ManualRev. 1.5 - 08/02/06

level. common contact of this output is the RL3 (JP47/3).

JP38/5 Out OFF Digital output, active when the PJ5KPS is set for the lower power

level. The common contact of this output is the RL3 (JP47/3).

JP38/6 Out STDBY Digital output, active when the PJ5KPS is set for the lower power

level. The common contact of this output is the RL3 (JP47/3).

JP38/7 Out ON Digital output, active when the PJ5KPS is set on ON mode . The

common contact of this output is the RL3 (JP47/3).

JP38/8 Out FAULT Digital output, active when the PJ5KPS is set on FAULT mode . The

common contact of this output is the RL3 (JP47/3).

JP38/9 Out WAIT Digital output, active when the PJ5KPS is set on WAIT mode. The

common contact of this output is the RL3 (JP47/3).

JP38/10 Out WARNING Digital output, active when the PJ5KPS is set on WARNING mode .

The common contact of this output is the RL3 (JP47/3).

7.3 Power supply section

The power supply used by the PJ5KPS is AC threephase with neutral at 380 V. The

power supply for the RF amplifier modules is DC 80 V, stabilized inside the modules

themselves by a built-in switching power supply.

The power supply section of the PJ5KPS is composed of a threephase transformer

and a rectifier circuit to feed the RF modules. Some features of the power supply

section are the following:

• PF > 0.94. This value of the power factor is got thanks to specific solutions, such

as power inductors use. The result is a wave shape of the absorbed current

particularly cleaned and meeting the requirements of the most demanding users.

• Redundancy. Where an uninterrupted service is demanded, is possible to add a

second power supply chart. The functionning of the max power output is warrantied

by a power supply only, so the double power supply use allow to be used as back

up in case of fault of one of them.

• Easy access. The power supply section is located on a chart with wheels for an

easy take out from the cabinet and easy transportation. When the configuration of

the equipment is with double power supply chart is possible to stop (take out and

service) a section without turn off the equipment.

• The power supply section of the PJ5KPS is checked by a microprocessor card

included in the rack of the equipment . This card manages one or two more power

supply charts , the cooling blower and the several alarms systems such as the

emergency "not aus" button.

7.3.1 Working Principles

The Power Supply is checked by a microprocessor unit completely indipendent in

the alarming functions and activity respect to the control unit. The interchanges signals

between the two units are present on a flat cable of 20 poles named “data

communication and command bus”. The signals present on the bus that are related

to the power supply section are: ON, Stby, Alarm, Tr+/Tr-.

PJ5KPS

43 / 80User & Technical Manual Rev. 1.5 - 08/02/06

Signal Function

ON When the control of the power supply section notices a +12V on this

signal, the start up cicled of the power supply carriages is activated.

The cicle is divided in two phases: the first contactor enables the power

transformer through power resistors, so that the possible current peak

at start-up is reduced; two seconds later, the second contactor is

excited, so that the transformer is directly fed. After an additional delay

of a second, the first contactor is released.

At this point, the start-up cicle is terminated and the STDBY line is

released.

STDBY When this signal is at ground, the RF modules are forced on a RF mute

mode. The power supply section maintain on a stand-by position the

control bus untill the start-up cicle is ended, or when the ON signal is

not present, or at the end in all the coditions that are controlled by this

section that can affect the safety of the equipment. When all the

checked conditions are satisfactory the signal is released.

Alarm When this signal is at ground the control unit checks all the devices

present on the bus to register and and manage eventual alarms. When

a signal or an alarm that affect the power supply section is revealed,

the processor that is used to control it orders to the line to go down so

to communicate to the control unit the event.

Tr+/Tr- These signals are used for data communication. The levels meet RS485

standard , the speed is 115 kb/s. Please note that an eventual failure on

these signals doesn't affect the complex functionning of the equipment.

Figure 7-16 Time chart of the carriages contactors

Bus Command Soft-Start

contactor Start

Contactor Fan

Contactor STDBY

Output

OFF 0 0 0 Active

STDBY 0 1 1 Not Active

ON 0 1 1 Not Active

Table 7-1 Time chart of the carriages contactors

PJ5KPS

44 / 80 User & Technical ManualRev. 1.5 - 08/02/06

In addition to the contactors that permit the soft-start function, this unit control the

cooling blower function. This is switched on together with the On command, while,

when the equipment is in OFF mode, the blower relay stops to be driven after about

4 minutes. This laboursaving device is used to avoid that temperature peaks to be

present at the internal of RF modules. This procedure of post-ventilation is used for

all conditions of equipment stops, both in case of human will or in case of alarm .

Table 7.1 contains a schematic of the output of the power supply section. The graphic

display of the contactor status during the time is reported in the Picture 7-16.

7.3.2 Configurations

The power supply section of the PJ5KPS has the following configuration possibilities:

1 Equipment with single power supply carriage

2 Equipment with double power supply carriage

3 Equipment with automatic reset of the Safety function at the emergency button

release

4 Equipment with reset of the Safety function to be done manually by pushing the

button.

The standard configuration of the equipment includes the points 1 and 3.

7.3.3 Logic control Signals

The power supply section of the PJ5KPS constantly controls the logic signals that

can be divided in general signals (related to the equipment in its complex) or carriages

signals (related to the single power supply carriages). The status of these signals

can be checked on the Power Supply Menu in the control unit.

When a fault is detected in one of the general signals, the PJ5KPS is blocked either

temporarily blocked or until the intervention of the maintenance staff, depending on

the type of signal. The general signals with relative meaning and managing mode

are the following:

Signal Function

Safety This signal in alarm status when the emergency button is pushed. In

this case the feed line to the several contactors is immediately

sectioned, per cui si ha un arresto istantaneo di tutte le parti soggette a

potenza; the exciters remain however operational.

In the meantime a signal send a message to the control local unit of the

current conditions. To restore the funtionning of the equipment the

emergency button has to be reload.; if the equipment is configurate in

mode 3), the start-up cicle is activated after two seconds. If the power

supply is configurated in mode 4) it will be necessary to push the

SAFETY RESET button to restart the equipment. The safety signal is

not memorized on the events menu.

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45 / 80User & Technical Manual Rev. 1.5 - 08/02/06

Mains This signal is generated by an external device that control that the

power supply current meets the limits of the functionning and that the

R,S,T direction of progression of the phases is correct. If the mains is

on alarm status, The equipment stops working , including the feeding of

the exciters. When the signal return , an automatic restart occurs. All

the time that an alarm of this type is present , a relative message in the

menu alarm of the control unit is memorized.

Air pressure A pressure sensor informs the local unit if the cooling air flow is not

correct ; the intervention of the sensor stops the equipment temporarily

with the disconnection of the power supply contactors of the power

transformers . When the signal returns an automatic restart of the

PJ5KPS takes place. An opportune message is memorized in the

Alarm menu in the control unit of the unit all the times that this signal

interveens.

Blower Motor Protector The intervention of the ground protection of the motor protector put the

equipment on Fault mode. This condition requires the presence of an

operator to restore the functionning of the equipment . In order to

attempt to restart it's necessary to reload the motor protector and push

the ALARMS RESET of the control unit . Each time that this signal

interveens an opportune message is memorized in the alarm menu of

the control unit.

The “carriage signals” are related to the status of the single carriages. A possible

alarm status in one of these signals has a different effect on the transmitter depending

on the number of the included power supply carriages, single or dual. While in the

first case the PJ5KPS is stopped in case of a fault, in the second case the spare

carriages is still able to supply all the required power; in this case the fault is signaled

by the LED Warning on the front panel.

The meanings of the carriage signals are the following:

Signal Function

Fuse 1 This signal, meaning “Carriage 1 Fuse” signal is in fact composed of the

series of all the safety interlocks of the carriage. If this signal is in the

alarm status, it will be necessary to determine which of the following

possible reasons is causing it: AC power fuse, microswitch of the chart

connected. The magneto-thermic switch , command connector coils,

control signals connector , threephase power connector.

Trafo 1 OH This signal, meaning "Overheating transformer 1" (Trafo 1 Over Heat), is

connected to the safety thermal switches. There are two different

sensors: one is on the transformer lamelIar plate, the other is on the

rectifier heat dissipator. The intervention of one of these two devices

stops temporarily the equipment on WAIT mode. When temperature

goes below the threshold, the transmitter will automatically restart.

The temperature of intervention is 90°C, and in case this alarm arises, it

will be recorded with a message in the alarm menu on the control unit.

Fuse 2 As Fuse 1, for carriage 2

Trafo 2 OH As Trafo 1 OH, for carriage 2

If the signal Fuse X is on alarm, in order to restore the regular functionning of the

equipment it is necessary to identify the cause of the fault. The following table resumes

the points to be verified in order to find the cause of malfunctionning :

PJ5KPS

46 / 80 User & Technical ManualRev. 1.5 - 08/02/06

Signal Condition

Power fuse Verify that the LED on the rectifier card is switched off

[Figure7-18]

Chart microswitch Verify that the power supply carriage is perfectly attached to the

bottom and that pushes the microswitch [Figure 7-17 b)]

Magneto-thermic chart Switch Verify that the switch is on position I [Figure 7-17 a)]

Control signals connectors Verify that the plug is connected in the right way [Figure 7-18]

Command coils connector Verify that the plug is connected in the right way [Figure 7-18]

Three-phase power connector Verify that the plug is connected in the right way [Figure 7-17 a)]

Note that the handle on the left side of the connector has to be

pulled toward the front of the transmitter to block the connector in

its place.

7.3.4 Control card

The functions of this microprocessor card are the following :

• Protection of the power supply section

• Communication with the control unit

• Analog parameters measurement

The card is installed in the rack under the RF modules site, in a metallic box where

it's included the control card of RF combiner [Figure 7-18 a)]. This card needs two

analogic tunings : air input temperature and Bus DC voltage (not stabilized). For the

tuning use the Power Supply menu of the control unit and identify the appropriate

trimmers in Figure [7-18 b)].

All the input digital signals are of "PNP" type, the common power supply is 12Vdc;

the line of 12 Vdc is protected against the ground short circuit through a self-restoring

fuse (ptc). An possible short circuit on this supply will cause trip the machine. Eventual

messages of fault in corrispondence of a short circuit on this line won't be valid.

To restore the supply is necessary to remove the short circuit condition and switch

OFF the equipment for about a minute in order to let the fuse self-restore.

7.3.5 Interface Board

The control card of the power supply is connected with the actuators through an

interface board [Figure 7-19].

All the output signals from the control card are interfaced through power relays and

signal relays. On the relay coils a signalling LED is present and indicates the command

status on the control unit: the LED turned ON indicates that the coil is excited. All the

power contacts are equipped with noise suppressing network.

The feeding of the relay is supplied from a line protected against the short circuit

through self-reloading ground protections.

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47 / 80User & Technical Manual Rev. 1.5 - 08/02/06

AC power

fuse

Bus-bar Vdc visualization Fuse

Control signals

connector

Relays command

connector

Fuse memory

reset button

Fuse intervention

LED

Figura 7-18 Rectifiers board check points

a) b)

Figura 7-17 Carriages check points

PJ5KPS

48 / 80 User & Technical ManualRev. 1.5 - 08/02/06

The signals coming from the control card are of "NPN" type, actives when ground

directed. The function of the relay RL7 ("SAF" on the silk-screening) is to protect the

personnel: it breaks the common power supply of the power contactors, That are

supplied only when all the safety micro-switches are closed.

To protect the card is selected a FS1 fuse of the type 30x38 of 10A.

The turn on of the DL8 led indicates the fault of the FS1 fuse. This interface is connected

to the local unit control through the CN18-CN1 connector.

Figura 7-19 Scheda di interfaccia relè

Temperatura

aria

Tensione

Bus bar

Input da

carrello 1

Input da

carrello 2

Output a

interfacca

relè

Input

enerali

Bus comando e

comunicazione dati

a) b)

Figura 7-20 Scheda di controllo alimentatore

PJ5KPS

49 / 80User & Technical Manual Rev. 1.5 - 08/02/06

7.3.6 Replacing the carriage

The following procedure has to be followed when it's necessary to replace a power

supply carriage. Please note that if the transmitter is fitted with just one power supply

carriage, it will be necessary to switch it off to replace the carriage, while if it has two

of them it is possible to continue transmitting normally also during this operation.

1 Turn the power disconnecting switch on position 0(in the case of one power supply

carriage)

2 Turn the carriage switch on position Off

3 Disconnect the threephase supply connector from the carriage, the connector of

the control signals and the one of the command contactors .

4 Remove the screws that hold the bottom bar of the rack

5 Remove the carriage from its site

6 Insert the new carriage

7 Reassemble the bar and fix it in place with the screws

8 Reconnect the three connectors

9 Turn again the power disconnecting switch on position I

10 Turn the power switch on position I (if it had been turn Off previously)

7.4 RF Modules amplifier

The PJ5KPS has five RF amplifier modules able to supply 1.2 kW each. The modules

are independent from each other, self-controlled and self-protected.

Each amplifier module includes a first stage with a variable gain , based on the

MOSFET BLF175. The RF signal amplified by the driver is splitted in 4 by a Wilkinson

splitter, then sent to 4 identical modules based on BLF278, combined again and

filtered by a band-pass filter.

RF in

80 Vdc

Splitter Coupler

Power

supply

RF Out

RS485

Phase Adj.

φφ

μC+bias

Vpa

Manual

Power adj.

Vgate

Figure 7-21 Block diagram of a RF module

PJ5KPS

50 / 80 User & Technical ManualRev. 1.5 - 08/02/06

Each RF amplifier module is controlled by a microprocessor card, connected through

a RS485 bus to the other microprocessor cards of the machine.

The switching power supply included in each amplifier module generates the feeding

supply of the active devices. The generated voltage is adjustable and commanded

by a microprocessor card included in the module. The card adjusts the supply and

the polarization current (gate) of the modules, thus controlling the emitted power.

On each module there is a trimmer for the manual adjustment of the power. The

trimmer acts as a limiter. This means that if the automatic adjustment of the power

sets a nominal output value, the trimmer can only reduce it, and not increase it.

7.5 Alarms

The menu Alarms of the control unit reports all the events connected to possible

malfunctionning of the equipment or due to external causes.

Each registration contains the reference to the concerned module, the kind of event

and its date and hour.

The module that detected the event is indicated by one of the following acronyms:

•C.U. Control Unit

• P.S. Power Supply

• R.F.X Amplifier module X (from 1 to 5)

• R.F.C Combiner/Splitter

The type of event allows to identify the origin and the consequence of the fault. The

first letter of the type of event (eg F-C.B. Blw) can be one of the following :

E "Error", event that doesn't cause the interruption of the supply of power,

but can reduce the functions of the equipment (e.g cannot be done the

changeover function of the exciters)

F "Fault", event that causes the block of the equipment and requires the

intervention of an operator for the restart.

W "Wait", event that causes the temporary block of the piece of equipment

equipment, that will be removed as soon as the problem is solved.

R "Retry", event that causes a temporary block of the piece of equipment,

that will effect a restart attempt after a fixed lapse of time.

The possible type of events are listed in Table 7-2

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51 / 80User & Technical Manual Rev. 1.5 - 08/02/06

Code Meaning

Control Unit

E.Intl The external interlock is active

A.Intl The auxiliary interlock is active

Audio-1 The Audio alarm of exciter 1 is active

Audio-2 The Audio alarm of exciter 2 is active

Ris-1 The RESERVE 1 input is active

Ris-2 The RESERVE 2 input is active

Ris-3 The RESERVE 3 input is active

Ris-4 The RESERVE 3 input is active

Mute Flt "Mute fault”: the mute commands (i.e. the interlock commands for the

exciters) are not working, they are not connected or the connection is

wrong

Xchg Exc A changeover of the exciters has been performed

Cfg. N+1 The machine is in Fault status because two changeover attempts have

been performed (N+1 configuration)

Power Supply

T1 - The power supply carriage 1 is overheated

F1 - One of the fuses or of the interlocks of the power supply carriage 1 is

blown or not closed

Tmp. The air inlet temperature is too high

W-T2 The power supply carriage 2 is overheated

T1 W-T2 The power supply carriage 1 and 2 are overheated

F1 W-T2 One of the fuses or interlocks of carriage 1 is blown or not closed, the

power supply carriage 2 is overheated

Prs The air pressure generated by the blower is not sufficient

F-F2 One of the fuses or of the interlocks of the power supply carriage 2 is

blown or not closed

T1 F-F2 One of the fuses or interlocks of carriage 2 is blown or not closed, the

power supply carriage 1 is overheated

F1 F-F2 One of the fuses or of the interlocks of both the power supply carriages

1 and 2 are blown or not closed

Mains The AC power supply is out of its voltage range, or the phase sequence

is not correct

C.B. Blw The circuit breaker of the blower blocked it

Fuse One of the fuses or of the interlocks of the power supply is blown or

open

O.Tmp. The power supply is overheated

Combiner .

Fwd Forward power above its limit

Rfl Reflected power above its limit

O.dvr In Overdrive (main exciter)

O.dvr Ld Too much power dissipated on the internal dummy load (stand by

exciter)

Unbal Unbalancement power above its limit

Rej.l.T. Overheating of the unbalancement (rejection) load resistors

Exhaust Exhaust overheating

SWR SWR above its limit

O.Tmp. Internal overheating

R.F. Units

Fwd Forward power above its limit

Rfl Reflected power above its limit

In Input power above its limit

Tmp. Overheat of the RF module

Drv. I Driver current above its limit

Mos 1 I Current of the MOS module 1

Mos 2 I Current of the MOS module 2

Mos 3 I Current of the MOS module 3

Mos 4 I Current of the MOS module 4

Eff. Efficiency too low

Fuse Module’s fuse broken

O.Tmp. Overheating ov the module’s heatsink

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7.6 Combiner and divider

7.6.1 Control Unit

The RF combiner section too is equipped with it own microprocessor control unit.

This is very important for the functionning of the whole transmitter because it checks

the foldback line of the several RF modules. The value of the output power is managed

directly by this micro controller. In case of fault of this control unit or if a problem

arises in the communication bus, the transmitter will continue working at the same

power level set in the field "nominal power" of the control unit.

To this unit is assigned the task to limitate and stabilize the output power. When one

of the parameters reaches its safety limit for the right functionning of the machine, the

power level decreases progressively. The feedback is completely of analogic type,

made through a voltage present on the control bus. The voltage is between the

maximum of 3.9 V (this indicates that the transmitter is supplying the maximum power)

and 0 V (minimum power).

This section also controls the maximum permitted power level of the exciters, with a

programmed alarm of “Fault” type. If this level is exceeded the transmitter turns itself

OFF and the AC supply of the exciters is cut until the operator pushes the Alarms

Reset button.

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53 / 80User & Technical Manual Rev. 1.5 - 08/02/06

8. Technical Notes

This chapter contains the references to the technical appearances that more frequently

could be necessary for intervene on the PJ5KPS.

8.1 Microcontrol board Trimmers

In the PJ5KPS are present microcontrol boards, one for each 1.2 kW module, one

for the control of the power supply and one for the control of the combiner. The boards

are identical, but in each the trimmers have diverged meaning. In figure 8.1, "RFM"

refers to the RF module, "PS" to the power suplly and "CMB" to the combiner. TR12

is set so that VREF is 3.3 V.

Figure 8-1 Microcontrol board Trimmers

PJ5KPS

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8.2 Phase Adhutment of RF modules

Each PJ5KPS RF module have a dip-switch (accessible on the frontal panel) for the

regulation of the phase of the RF signal generated. The phase of each RF module

could be modified independently to steps of 1.6° from- 12.8° to +11,2° (Figure 8.2).

Normally, the modules comes furnished with the phase regulated for 0°, that it is the

optimal position for the correct operation of the machine on all the frequency band. In

some cases could result useful use the regulations of phase for minimize the

unbalanced power dissipated. To this purpose, it preferable of use the SERVICE

menu, in which this value comes adjourned in real time.

8.3 Splitter board trimmers

On the entry splitter board are present two trimmers for the regulation of the measure

of the emitted power from the two exciters.

These measures are those visible in the EXCITERS menu.

1234ON

-12.8°

1234ON

-11.2°

1234ON

-9.6°

1234ON

-8.0°

1234ON

-6.4°

1234ON

-4.8°

1234ON

-3.2°

1234ON

-1.6°

1234ON

0.0°

1234ON

+1.6°

1234ON

+3.2°

1234ON

+4.8°

1234

+6.4°

1234ON

+8.0°

1234ON

+9.6°

1234ON

+11.2°

Figure 8-2 1.2kW modules regulation phase

Load On Air

Figure 8-3 Trimmers for the read power of exciters

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On the circuits of power measure of the exciters there are two compensators to

maximize the directive and minimize the operation error measure of the frequency

of operation.

8.4 Parallel Interface

The parallel interface present on the roof of the PJ5KPS is described into the X.X

chapter. In following a small description reassumed the functions assigns to the clamps.

Load On Air

Figura 8-4 Direttività testine di misura splitter

JP4JP8JP48JP12JP35

JP47JP38

JP16

JP22

110181818110

110 14

Figure 8-5 Parallel interface clamps

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1 In ON 1 Out COMMON MUTE 1

2In STDBY 2OutMUTE 1

3In OFF 3OutCOMMON MUTE 2

4In EXT INH 4OutMUTE 2

5 In AUX INH 5 Out COMMON LOCAL

6 In NOM PWR 6 Out LOCAL

7 In LOW PWR 7 Out COMMON MAINS

8 In AUDIO ALARM EXC. 1

JP12

8OutMAINS

9 In AUDIO ALARM EXC. 2 1 Out AUDIO ALARM

JP4

10 / GND 2 Out COMMON AUDIO ALARM

1In ALARM RESET 3OutCOMMON RL3

2In RESRV. 1

JP47

4 Out COMMON RL3

3 In RESRV. 2 1 Out RESRV. 1

4 In RESRV. 3 2 Out RESRV. 2

5 In RESRV. 4 3 Out RESRV. 3

6 In EXCITER CHANGE CMD 4 Out RESRV. 4

7 In EXCITER CHANGEOVER 5 Out COMMON RL4

JP8

8 / GND 6 Out SET1

1 Out +12V dc 7 Out SET2

2 Out +12V dc 8 Out SET3

3 / GND 9 Out SET4

JP16

4/ GND

JP35

10 Out COMMON RL5

1 I/O TX/RX + 1 Out EXC. ON AIR

2 I/O TX/RX - 2 Out AUTO/MAN

3 / LINE TRM 3 Out LOWER POWER

JP22

4 / LINE TRM 4 Out NOMINAL POWER

1 / GND 5 Out OFF

2 / GND 6 Out STDBY

3OutFWD PWR 7OutON

4 Out RFL PWR 8 Out FAULT

5OutOUT AIR TEMP 9OutWAIT

6OutV BUS

JP38

10 Out WARNING

7OutEFF.

JP48

8OutOUT DAC 6

Tabelle 8-1 Function of the parallel interface clamps

8.5 RF module I/O Interface

The control unit of the PJ5KPS communicates continually with all the microprocessor

boards contained in the machine. All the boards are equal, but in function of the

position in which are installed they use configuration software and different address.

For the boards that control the RF amplifiers modules, the addresses have mailed

from the respective boards of I/O interface, installed to the inside of the rack. This

means that the modules are perfectly interchangeable, and they engage the address

to the action of the insert in the rack automatically.

Figura 8-6 Dip switch I/O interface board

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8.6 Services supply

The services of PJ5KPS are supplied at 220V through a dedicated transformer.

Between the services, are included the microcontroller cards of RF modules, those

of the combiner and power supply and the control unit.

Supplying the services of the PJ5KPS with an UPS (Uninterruptable Power Supply),

the machine also in case of absence of mains power can be managed, naturally

limitedly to the functions available (for example configuration or interrogation of the

alarms registry). The normal configuration of the machine previews that the services

are directly supply through the connection to the electrical mains of the machine, in

order to insert an UPS is sufficient put it between the VDE on the roof, after have

removed the bridge that comes supplied of series.

Module

Address 8

Module

Address 9

Module

Address 10

Module

Address 11

Module

Address 12

Module

Address 13

Module

Address 14

Module

Address 15

Module

Address 16

Module

Address 17

Figura 8-7 Addresses regulation of RF modules

The address assigned to the module is mailed by a dip-switch on the interface board.

In figure 8-7 are brought back the configurations assigned to the different settings.

The RF module 1 (that more to left looking at the machine) have address 8, the 2 has

address 9 and so on until at 17. The other addresses are reserved for future uses.

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Figure 8-8 Services supply

8.7 Emergency CCU Board

In the case the control unit presents a damage, it is possible assure the correct

operation replacing, temporarily, the control panel with the card furnished together

with the PJ5KPS.

To effect the substitution, execute the following instructions:

1) Switch-OFF the amplifier. Remove the screw on the left side of the LCD panel,

open the panel and individualize the necessary connectors to the operation of the

emergency card.

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2) Disconnect all the cables connected to the unit control.
3) Unscrew the crews that fix the board to the rack and remove the panel from his
place.
4) Connect the three connectors precedentely identified to the entries of the board,
like represented in the photo.

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5) Fix the board to the rack, in the same position in which previously had fixed the

central panel of control. Do attention to fix the side of the card from which the

interrupter sticks out toward the outside of the amplier.

6) Switch-ON the apparatus with general switch and activate the operation of the

board putting the interrupter on the ON position. The switch has built in way to

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avoid the accidental operating; throw the interrupter toward the outside, go on the

desired position and release the interrupter.

Now the emergency board is operative.

When be used the emergency board, the amplifier acts with the parameters

previously adjusted (for example: the level of power). To modify the parameters is

necessary use the unit control.

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8.8 PJ5KPS Ventilation

Each amplifier PJ5KPS has furnished of an innternal fan, of inputy and output of the

air.

View of the chimney air inlet

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The current of output air is equal to 600 m3/ h.
The input hole of the air is  situated on the back cover of the rack, but on demand is
possible have an ulterior chimney inlet air on the top cover of the rack.
Representation of the air inlet hole location and the additional

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9. Digital Telemetry (TLC5KPS)

9.1 Foreword

R.V.R. Elettronica’s plug-in series transmitters, like TX5KPS, may be optionally fitted

with the TLC5KPS, a telemetry device that enables the user to remotely ceck all the

machine’s working parameters and control some of them, and provides the transmitter

with the ability to trigger “alarms” when problems arise while the transmitter is on air,

possibly sending GSM Short Messages (SMS) to the maintainer’s cellular phone or

to any other number stored in the machine’s memory.

9.2 Installation

The TLC5KPS is installed in the rear part of the transmitter’s rack, near to the low-

pass filter and the RF output connector.

9.2.1 Connection

The bottom side of the TLC5KPS contains the following connectors:

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The upper side contains the following connectors:
The following connections should be performed on the bottom side:
•DB15 male, providing the power supply (18 V, 0, 18 V AC). The power supply is
provided through the terminal block of the parallel interface of the amplifier.
•DB9 RS485 coming from the parallel interface

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•DB9 I2C connected to the exciters

•DB9 RS232 not connected

On the upper side:

•RS485 Connector with termination resistor. This connection is required, or

malfunctioning in the communications will likely happen! The connector contains

a 330 OHm resistor between PINs 1 and 6.

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•SMA connector for the GSM antenna. The GSM modem can be directly installed

inside the TLC5KPS: in this way the machine will provide the named SMA

connector, the status LEDs of the modem and the slot for the GSM SIM card.

Please note that an external and possibly directive antenna for the GSM is always

suggested, to provide the GSM modem with a good signal and ensure reliable data

communications.

Please note that to fully deploy the features of this telemetry system, the you will need

to sign a contract with a GSM service provider including DATA COMMUNICATIONS.

9.2.2 Devices settings

The use of the telemetry system requires the correct setting of the addresse in the

connected pieces of equipment, since they communicate on a shared bus.

9.2.2.1 Exciters

Set the Uart address of exciter 1 to “1”, exciter 2 to “2”

To perform this setting, from the main menu click on “ADMIN”, then select Genst from

the navigation bar, select “Uart Adr.” on the General Set menu and change it to “1” fro

the exciter 1, “2” for the exciter 2.

9.2.2.2 Amplifier

Set the “Talk address” parameter to “3”.

To perform this setting, presss the button ESC on the Control Unit of the PJ5KPS.

You will be presented with the “Menu Select” screenful. With the UP and DOWN

buttons, select the line “Settings” and press the OK button.

In this menu, select the line “Talk Address” and press OK. With the UP and DOWN

buttons change the parameter to “3” and press OK.

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9.2.3 Installing and configuring the PC software

Setting up the telemetry is best performed directly connecting a personal computer

to the TLC5KPS.

You will need:

•A PC running on Windows 98 or newer (the software has been tested with 98, NT,

2000 and XP)

•The “Telecon 32bit” CD ROM, provided with the machine

•DB9 pin-to-pin cable long enough to link the PC to the TLC5KPS

Insert the CDROM in the PC, browse and executethe program setup_telecon.exe.

Follow the instructions on screen to install the software on your PC.

Please note that if you already have an installed version of the Telecon32bit software,

the new software will just upgrade it and will not affect you installed station database.

Launch the Telecon program: Start -> Programs -> Telecon 32bit

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You will be presented with the database selection screen.

On the Database combobox (the top line), selet the PLUGIN_AMP.MDB database.

Then select the station TX5KWPS 2PTX station and click on “Edit Phonebook”.

The screenful the software will show allows you to configure all the aspects of the

transmitter, like kind of modem, telephone number and so on.

Configure this screenful as shown in the following figure, that is select “Cable” and

the COM port you will use.

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Click Return.

Connect the DB9 cable between the PC and the TLC5KPS telemetry unit.

Click on Start. The PC will perform the connection with the transmitter and then will

show the program screen and the “Detail screen” already opened.

The TLC5KPS automatically detects the type of connection, that is direct connection,

GSM modem or PSTN modem.

After 1-2 minutes, the Telecon software will have acquired all the data of the modules.

Note the smileys on the bottom blinking red and green to show ongoing

communications.

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Double-click on TLCKPS. Then select EEprom and click on it.

You will now see the EEprom organization window:

Click on READ EEPROM and then OK. Note blue progress bar indicating reading is

in progress.

When the EEPROM reading will have been completed, the button WRITE EEPROM

will also be available.

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Click on the tab “General” and do the following settings (for example):

Station ID ID for addressing pourpouse. Write if you only have 1

Station Name Mnemonic name of the station, like place or frequency

Dial Sring Normally, ATDT

Number of Retry Number of messages to send. We suggest to set this value to at least 2, in

case of problems with the SMS Service Center.

Then click on Telephone and fill it with the telephone numbers that will be known to the

station. Yes or No in the SMS column specifies whether the number will receive a

SMS in case of alarms, while the column ACS determines the numbers entitled to

send commands via SMS to the station, avoiding interferences from unexperienced

operators.

Finally, specify the kind of modem the station shall send the alarm to, so that it will

determine whether to send a SMS or place a normal telephone call.

At this point, click on WRITE SETTINGS and then WRITE EEPROM: you will see the

blue progress bar indicating the software is loading into the TLC5KPS.

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The display of the control unit of the amplifier will show in the menu “MODEM” (firmware

version 3.9 and up) the stored telephone numbers, the SMS service center number,

the modem status and the kind of connection.

Wait about 2 or 3 minutes and check on the display or on the LED “MODEM

PRESENT” on the top of the rack the correct update of the firmware configuration.

On the display you will read on the display the signal level and the status of the modem.

Please note that it could be necessary to exit and reenter in the Modem menu (push

ESC) to refresh it.

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9.2.4 Alarms and commands

9.2.4.1 Alarms sent by the transmitter

1. Forward Power

2. Reflected Power

3. Unbalanced Pwr

4. No Audio PTX1

5. No Audio PTX2

6. Mains Fault

7. Over temp 1

8. Over temp 2

9. Fuse1 PS

10. Fuse2 PS

11. Blower Fault

12. Fault Mod 1

13. Fault Mod 2

14. Fault Mod 3

15. Fault Mod 4

16. Fault Mod 5

17. Fault Mod 6 (only 10Kw)

18. Fault Mod 7 (only 10Kw)

19. Fault Mod 8 (only 10Kw)

20. Fault Mod 9 (only 10Kw)

21. Fault Mod 10 (only 10Kw)

22. Pressure Fault

23. Mains OK

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9.2.4.2 SMS commands available

The commands that can be sent to the transmitter using SMS messages are the

following:

The Alarms for the RF power falling under a certain level and for the reflected power

are connected to the Settings menu. Remember to adjust SET 1 SET2 and SET 3 in

this menu to suit your need.

When all of these parameters have beenfinally configured, put the selector on the

control panel of the control unit on the “Remote” position. The yellow “LOCAL” led will

go off and the green led will go on. We suggest at this point to do some tests to verify

the functionality of the system.

&RPPDQG 5HSO\ 'HVFULSWLRQ

INFO

Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

FWD: ³YDOXH´

RFL: ³YDOXH´

UNBAL:³YDOXH´

TX On (RU TX Off RU TX StdBy)-

Low Power / Nom Power

Audio Present / Audio Absent

Alarm Present / Alarm Absent

Information about the

transmitter’s status

TXON Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

TX is On -

Switching on the

transmitter

TXOFF Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

TX is Off

Switching off the

transmitter

LOWPWR Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

LowPwr OK- Low Power setting

NOMPWR Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

NomPwr OK- Nominal Power setting

ALARM Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

Alarm: ³OLVWRIWKHDODUPVLQPHPRU\´

List of the alarms in

memory

RESET Station: ³VWDWLRQQDPH´

ID: ³,'QXPEHU´

ALARM RESET OK-

Resetting the alarms in

memory

RESMOD -- nothing -- Reset of the telemetry

and modem restart

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9.3 Technical details

9.3.1 Modules mapping

9.3.1.1 Control Unit

Configuration data Block

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

In_Ana_Tot

Out_Ana_Tot

In_Dig_Tot

Out_Dig_Tot

Gen_Tot

Device ID

Hardware Release

Software Release

Analog input number = 2

Analog output number = 5

Digital input number = 32

Digital output number = 32

General number = 3

Analog input data block

0x08

0x09 INANA0

INANA1 Input Power

Load Power

Analog output data block

0x0A

0X0B

0x0C

0x0D

0x0E

OUTANA0

OUTANA1

OUTANA2

OUTANA3

OUTANA4

RF combiner output power

RF combiner reflected power

Air temperature

Power supply voltage

Efficiency

Digital input data block

0x0F

INDIG0-15 Bit0: Ext Interlock

Bit1: Aux Interlock

Bit2: StdBy-In

Bit3: Service Request

Bit4: Local / Remote

Bit5: Manual / Auto exchange exciter

Bit6: Low Power

Bit7: Nominal Power

Bit8: Fault Exc 1

Bit9: Fault Exc 2

Bit10: Manual Exchange

Digital output data block

0x11

0x12

OUTDIG0-15

Bit0: Fault

Bit1: Wait

Bit2: Warning

Bit3: Audio Alarm

Bit8: Ack On

Bit9: Ack Std By

Bit10: Ack Off

Bit11: Ack Low Power

Bit12: Ack Nominal Power

Bit13: Ack Change Exciter

Bit14: Ack Manual Excange

Bit0: On/Off

Bit1: Stand By

Bit2: Backligth

Bit3: Relays Exciter

Bit4: Mute Exciter 1

Bit5: Mute Exciter 2

Bit6: On/Off Exciter

Bit8: Ack Res1

Bit9: Ack Res2

Bit10: Ack Res3

Bit11: Ack Res4

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9.3.1.2 Hybrid Coupler

Configuration data Block

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

In_Ana_Tot

Out_Ana_Tot

In_Dig_Tot

Out_Dig_Tot

Gen_Tot

Device ID

Hardware Release

Software Release

Analog input number = 10

Analog output number = 2

Digital input number = 16

Digital output number = 16

General number = 3

Analog input data block

0x08

0x09

0x0A

0x0B

0x0C

0x0D

0x0E

0x0F

0x10

0x11

INANA0

INANA1

INANA2

INANA3

INANA4

INANA5

INANA6

INANA7

INANA8

INANA9

Forward Power

Reflected Power

Input Power

Load Power

K.D.I. Temperature

Unbalanced Power

Air Temperature

External FWD Power

External RFL Power

External UNB Power

Analog output data block

0x12

0X13 OUTANA0

OUTANA1 Reserved.

Reserved.

Digital input data block

0x14

INDIG0-15

Bit0: On/Off

Bit1: Std By

Bit8: Over Temp.

Digital output data block

0x15

OUTDIG0-15

Bit4: Std By

Bit5: Sqr

Bit8: Fan

Bit12: Set1

Bit13: Set2

Bit14: Set3

Bit15: Set4

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9.3.1.3 1.2 kW R.F. Unit

Configuration data Block

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

In_Ana_Tot

Out_Ana_Tot

In_Dig_Tot

Out_Dig_Tot

Gen_Tot

Device ID

Hardware Release

Software Release

Analog input number = 11

Analog output number = 1

Digital input number = 16

Digital output number = 16

General number = 3

Analog input data block

0x08

0x09

0x0A

0x0B

0x0C

0x0D

0x0E

0x0F

0x10

0x11

0x12

INANA0

INANA1

INANA2

INANA3

INANA4

INANA5

INANA6

INANA7

INANA8

INANA9

INANA10

Forward Power

Reflected Power

Input Power

Supply Voltage

Bias Voltage

Module Temperature

Diriver Current

Mosfet 1 Current

Mosfet 2 Current

Mosfet 3 Current

Mosfet 4 Current

Analog output data block

0x13 OUTANA0 Foldback

Digital input data block

0x14

INDIG0-15

Bit0: On/Off

Bit3: Std-By-In

Bit8: Over Temperature

Bit11: State of Fuse

Digital output data block

0x15

OUTDIG0-15

Bit4: StandBy

Bit5: Sqr

Bit8: Led Red

Bit9: Led Orange

Bit10: Led Green

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9.3.1.4 Power Supply

Configuration data Block

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

In_Ana_Tot

Out_Ana_Tot

In_Dig_Tot

Out_Dig_Tot

Gen_Tot

Device ID

Hardware Release

Software Release

Analog input number = 2

Analog output number = 0

Digital input number = 16

Digital output number = 16

General number = 3

Analog input data block

0x08

0x09 INANA0

INANA1 Bus Volt

Temperature

Analog output data block

-- -- --

Digital input data block

0x0A

INDIG0-15

Bit0: On/Off

Bit1: StdBy-In

Bit3: Mains Fault

Bit8: Over Temperature 1

Bit9: C.B.

Bit10: Fuse 1

Bit11: Over Temperature 2

Bit12: Fuse 2

Bit13: Restart Safety

Bit14: Pressure

Digital output data block

0x0B

OUTDIG0-15

Bit4: StandBy

Bit5: Sqr

Bit8: Soft Start 1

Bit9: On 1

Bit10: Soft Start 2

Bit11: On 2

Bit15: Blower

9.3.2 Timings

Main routine timing 1ms

Modem detection cycle 34s

Modem init after restart 50s

Modem init when detected 50s.

Maximum answer time after a command 5min

Maximum complete measurement update 1,5s

No TX reply timeout on the RS485 3s

before setting “local status”

Display update time 1,5s

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1 / 2User & Technical Manual

Technical Appendix

Rev. 1.5 - 08/02/06

PJ5KPS

Appendix A Piani di montaggio, schemi elettrici, liste

componenti / Component layouts,

schematics, bills of material

Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle

singole schede componenti del PJ5KPS. L’appendice è composta dalle seguenti

sezioni:

This part of the manual contains the technical details about the different boards of

the PJ5KPS LCD. This appendix is composed of the following sections:

Descrizione Codice RVR Vers. Pagg.

Modulo RF SL042RF1001 1.1 3 (A4)

Accoppiatore direzionale modulo RF SLDCLPFPJ1KM 1.1 3 (A4)

Misure splitter ingresso SLSPLMEA5KW1 1.0 3 (A4)

Splitter modulo RF SLSPLRFPJ5KM 1.0 3 (A4)

Scheda fusibili modulo RF SLFUSRFPJ5KM 1.0 3 (A4)

Scheda misura sbilanciamento SLPWRSENHC52 1.0 3 (A4)

Selettore misura analogica SLMETPJ5KM4 1.0 3 (A4)

Interfaccia I/O modulo RF SLIORFPJ5KM2 1.1 3 (A4)

Accoppiatore direzionale di uscita SL042MT1001 1.0 3 (A4)

Interfaccia relè di potenza SLRLYCPROTVJ 1.0 3 (A4)

Emergency CCU SLCCUEMPJ5K2 1.0 3 (A4)

Schema del cablaggio / 1.1 1 (A3)

Scheda microcontrollore SLCPUPJ5KM2 1.0 7 (A3)

Adattatore CPU PS e combinatore SLADPPSPJ5KM2 1.0 4 (A3)

Rettificatore trifase SLRCTPJ5KMC 1.1 3 (A3)

Scheda CPU control unit SLCCUPJ5KM2 1.0 6 (A3)

Scheda madre control unit SLCCU1PJ5KM2 1.0 3 (A3)

Interfaccia parallela SLINTREMPJ5KM 1.0 4 (A3)

Splitter/scambiatore ingresso SLSPLINPJ5KW1 1.0 3 (A3)

Scheda CPU misura sbilanciamento SLADKDIPJ5K2 1.0 3 (A3)

Adattatore CPU/bias modulo RF SLADBSPJ5KM2 1.1 5 (A3)

Driver modulo RF SLDRVRFPJ5M 1.0 3 (A3)

Alimentatore switching modulo RF PSSW5040 1.2 5 (A3)

2 / 2 Manuale d’uso e manutenzione

Appendice tecnica

Rev. 1.5 - 08/02/06

PJ5KPS

Pagina lasciata intenzionalmente in bianco

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Appendix to the user manual

RF Amplifier module - SL042RF1001

PJ5KPS

1 / 3

Appendix to the user manual

RF Amplifier module - SL042RF1001

PJ5KPS

2 / 3

Input_Bias

+50V

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\\UTSRV FINALE PJ1000 6U

SL042RF1001

1.1

FINALE RF PJ1000M

042Gasperini Luca

11A3

Monday, October 03, 2005

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\\UTSRV FINALE PJ1000 6U

SL042RF1001

1.1

FINALE RF PJ1000M

042Gasperini Luca

11A3

Monday, October 03, 2005

Nome Progetto:

Autore:

Codice Progetto:

Nome PC in Rete:

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Data:

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\\UTSRV FINALE PJ1000 6U

SL042RF1001

1.1

FINALE RF PJ1000M

042Gasperini Luca

11A3

Monday, October 03, 2005

RF OUT

56 pF

1 3

R21

FST1

FASTON VERT.

FST1

FASTON VERT.

C13 470 pF

C14 470 pF

filo 2 mm in ferrite

1 2

R20 NCR20 NC

150 pF

1/2 BLF 278

4004

470 pF

C17

470 pF

C17

470 pF

C15

470 pF

C15

470 pF

FIX9

FIX35

FIX9

FIX35

FIX11

FIX35

FIX11

FIX35

FIX4

FIX60

FIX4

FIX60

C21

470 nF

C21

470 nF

470 pF

C22

1 nF

C22

1 nF

C10

100 nF 100 V

C10

100 nF 100 V

R10

1K5

R10

1K5

1 5

4 8

PZ2

Piaz.

PZ2

Piaz.

C23

4,7 nF

C23

4,7 nF

10 sp 2 mm d. 6 mm

R9 100 HR9 100 H

FIX8

FIX60

FIX8

FIX60

C6 1 nFC6 1 nF

FIX6

FIX35

FIX6

FIX35

CS1

CSRF0040R2

CS1

CSRF0040R2

1 nF

R14

10 K

R14

10 K

2 1

6V8 1 W

LINK a U 60 mm

1 2

240 mm 25 ohm

1 nF

1 nF C11

470 pF

C11

470 pF

FIX5

FIX35

FIX5

FIX35

C18

470 pF

C18

470 pF

1 2

R12

270 H

R12

270 H

6 sp. d. 4,5

R1 5H6R1 5H6

FIX7

FIX60

FIX7

FIX60

820 H

C19

1 nF

C19

1 nF

C16

470 pF

C16

470 pF

C20

680 nF

C20

680 nF

R13

8k2

R13

8k2

FIX1

FIX35

FIX1

FIX35

1 3

R15

1 K

R15

1 K

820 H

R2 5H6R2 5H6

C5 1 nFC5 1 nF

22 H

1 2

R18 2H2R18 2H2

R11

1 K

R11

1 K

PAD

PAD3

PAD

PAD3

1 2

240 mm 25 ohm

22 H

1 2

R19 2H2R19 2H2

1 2

120 mm RG 303

1 2

R16 47R16 47

FIX3

FIX60

FIX3

FIX60

PAD

PAD1

PAD

PAD1

2 1

4004

FIX10

FIX35

FIX10

FIX35

R4 5H6R4 5H6

3 2

1/2 BLF 278

PAD

PAD2

PAD

PAD2

R3 5H6R3 5H6

2 1

4004

FIX2

FIX60

FIX2

FIX60

C12

470 pF

C12

470 pF

Appendix to the user manual

RF Amplifier module - SL042RF1001

PJ5KPS

3 / 3

),1$/(3-85HYLVHG

5HYLVLRQ

6/5)

*DVSHULQL/XFD

,WHP 4XDQWLW\ 5HIHUHQFH 3DUW ^GHVFULSWLRQ` &RGLFH$6

  & S) &RQG60'+4 &+4-$$

  & S) &RQG60'+4 &+4-$

  &&&&&&&&&& S) &RQG60'+4 &+4-$

  &&&&&& Q) &RQG60' &&&-1&

  & Q) &RQG60'+4 &+4-$$

  & Q)9 &RQGFHUDPLFRPXOWLVWUDWRSPP &060&

  & Q) &RQG60' &3(.2

  & Q) &RQG60' &&&.;%

  & Q) &RQG60' &&&.;&

  ' 9: 0,1,0(/)60'=HQHU'LRGH ',=90(/)

  '''  0(/)60''LRGH ',660$

  ),;),;),;),;),;),; ),; )RURILVVDJJLRPP

  ),;),;),;),;),; ),; )RURILVVDJJLRPP

  )67 )$67219(57

  / VSG ,QGXWWDQ]DFLOLQGULFD

  / ILORPPLQIHUULWH

  / /,1.D8PP ,QGXWWDQ]DFLOLQGULFD

  / VSPPGPP ,QGXWWDQ]DFLOLQGULFD

  // PPRKP

  3$'3$'3$' 3$'

  3= 3LD]

  44 %/) 7UDQV)(7627 751%/)

  5555 + 5HV: 560-+

  55 + 5HV: 560-+

  55 + 5HV: 560-+

  5 + 5HV60' 5&+-+

  5 . 5HV60' 5&+).

  5 . 5HV60' 5&+).

  5 + 5HV60' 5&+-+

  5 N 5HV60' 5&+).

  5 . 5HV17&60' 517&..

  5 . 7ULPPHU 597:.

  5  5HV60' 5&+-+

  55 + 5HV60' 5&+-+

  5 1& 5HV60'

  5 1& 7ULPPPXOWL60'39*0XUDWD

  7 

  7 PP5*

  &6 &65)5 &65)5

Appendix to the user manual

RF module directional coupler- SLDCLPFPJ1KM

PJ5KPS

1 / 3

Appendix to the user manual

RF module directional coupler- SLDCLPFPJ1KM

PJ5KPS

2 / 3

montato sull' RCA

\\UT_SRV

Dir. Coupler Module 1KW

DCLPFPJ1KM

1.0 (DC)

PJ5KPS

DCLPFPJ1KM.DSN

Ucelli Mauro - Rev.: Canazza 14/10/2002

11A4

Riflessa

Diretta

4n7 C*

4n7

100k

D2 BAT83

4n7 C5

47p

470n R1

100k

4n7

SW1

RCA RFL

1 2

SW2

RCA DIR

1 2

D1 BAT83

R2 1k

RV2

200R

R4 1k

47p

RV1

200R

Appendix to the user manual

RF module directional coupler- SLDCLPFPJ1KM

PJ5KPS

3 / 3

SLDCLPFPJ1KM Bill Of Materials Page 1

Item Q.ty Reference Part

____________________________________________________________________________________________

11C* *

2 2 C5,C1 47p

3 4 C2,C4,C6,C7 4n7

4 1 C3 470n

5 2 D2,D1 BAT83

6 2 RV2,RV1 200R

7 2 R3,R1 100k

8 2 R2,R4 1k

9 1 SW1 RCA RFL

10 1 SW2 RCA DIR

Appendix to the user manual

Splitter measurement board - SLSPLMEA5KW1

PJ5KPS

1 / 3

Appendix to the user manual

Splitter measurement board - SLSPLMEA5KW1

PJ5KPS

2 / 3

D D

C C

B B

A A

<Path PC> RF Input Splitter Measurement

CSSPLMEA5KW1

1.0

PJ5000MC

/Splitter2

Mauro Ucelli 05/09/01

11A4

DIV+

LOAD+

/DIV+

+12V

DIV+

-12V

/DIV+

/LOAD+

LOAD+

/LOAD+

LOAD+

-12V

COAX

+12V

-12V

COAX

DIV+

COAX

-12V

+12V

/DIV+

+12V

-12V

COAX

+12V

-12V

+12V

R20

10k

R18

100R

100p

C18

4n7

CN2

DB9FSO

R13

CN1

DB9FSO

C20

100n

C12

4n7

R14

4k7

U1C

TL074_SMD

R15

51R

BC857BL

C11

U1A

TL074_SMD

11 4

C16

4n7

R16

51R

4n7

R11

51R

PD1

PAD

PD2

PAD

PD3

PAD

100uF_35V

PD4

PAD

51R

U1B

TL074_SMD

100p

100R

C15

4n7

RV1

50k_Trim

FIX1

FIX35

FIX2

FIX35

FIX3

FIX35

FIX4

FIX35

FIX5

FIX35

51R

4k7

51R

C19

100n

SM4004

2 1

U1D

TL074_SMD

13 14

4n7

SM4004

2 1

RV2

50k_Trim

51R

R12

51R

R19

4k7

100R

10k

R10

10k

4n7

C13

4n7

C17

4n7

C10

100uF_35V

R17

100R

4n7

C14

4n7

Appendix to the user manual

Splitter measurement board - SLSPLMEA5KW1

PJ5KPS

3 / 3

CSSPLMEA5KW1 Bill Of Materials Page1

Item Q.ty Reference Part

_____________________________________________________________________________________________

1 2 CN2,CN1 DB9FSO

2 2 C6,C1 100p

3 2 C11,C2 1n

4 12 C3,C4,C5,C8,C9,C12,C13, 4n7

C14,C15,C16,C17,C18

5 2 C7,C10 100uF_35V

6 2 C19,C20 100n

7 2 D1,D2 SM4004

8 5 FIX1,FIX2,FIX3,FIX4,FIX5 FIX35

9 4 PD1,PD2,PD3,PD4 PAD

10 1 Q1 BC857BL

11 2 RV2,RV1 50k_Trim

12 3 R1,R10,R20 10k

13 8 R2,R3,R8,R9,R11,R12,R15, 51R

R16

14 4 R4,R5,R17,R18 100R

15 2 R13,R6 1k

16 3 R7,R14,R19 4k7

17 1 U1 TL074_SMD

Appendix to the user manual

RF module splitter - SLSPLRFPJ5KM

PJ5KPS

1 / 3

Appendix to the user manual

RF module splitter - SLSPLRFPJ5KM

PJ5KPS

2 / 3

D D

C C

B B

A A

\\UT_SRV Splitter on 1KW unit

CSSPLRFPJ5KM

1.0

PJ5KPS

PJ5000MC

SplitterMod1KW.DSN

Mauro Ucelli 12/02/02

11A4

PD2

PAD

TL2

Z73E80

TL4

Z73E80

PD4

PAD

10p_C

PD5

PAD

PD3

PAD

PD1

PAD

330_2W

10p_HQ

4p7_HQ

TL5

Z73E80

TL1

Z73E80

TL6

Z73E80

10p_C

TL3

Z73E80

330_2W

3p3_C

330_2W

3p3_C

330_2W R6

330_2W

Appendix to the user manual

RF module splitter - SLSPLRFPJ5KM

PJ5KPS

3 / 3

CSSPLRFPJ5KM Bill Of Materials Page 1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 2 C5,C1 10p_C

2 2 C6,C2 3p3_C

3 1 C3 4p7_HQ

4 1 C4 10p_HQ

5 5 PD1,PD2,PD3,PD4,PD5 PAD

6 9 R1,R2,R3,R4,R5,R6,R7,R8, 330_2W

7 6 TL1,TL2,TL3,TL4,TL5,TL6 Z73E80

Appendix to the user manual

RF module fuse board - SLFUSRFPJ5KM

PJ5KPS

1 / 3

Appendix to the user manual

RF module fuse board - SLFUSRFPJ5KM

PJ5KPS

2 / 3

PJ5000M

Mauro Ucelli

Fuse Board

CSFUSRFPJ5KM

\\UT_SRV

CSFUSRFPJ5KM.DSN

17/05/01

A41

1.0

PD1

PAD_6x4

PD3

PAD_6x4

PD5

PAD_6x4

PD7

PAD_6x4

PD9

PAD_6x4

PD2

PAD_6x4

FIX1

FIX35

PD4

PAD_6x4

FIX2

FIX35

PD6

PAD_6x4

FIX3

FIX35

PD8

PAD_6x4

FIX4

FIX35

FIX5

FIX35

LED-G3

FIX6

FIX35

LED-G3

FIX7

FIX35

LED-G3

FIX8

FIX35

LED-G3

FIX9

FIX35

LED-G3

FS1

16A_S

FS2

16A_S

FS3

16A_S

2k7_1/2W

FS4

16A_S

2k7_1/2W

4n7_CC C2

4n7_CC C3

4n7_CC C4

4n7_CC C5

4n7_CC

Appendix to the user manual

RF module fuse board - SLFUSRFPJ5KM

PJ5KPS

3 / 3

CSFUSRFPJ5KM Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 5 C1,C2,C3,C4,C5 4n7_CC

2 5 D1,D2,D3,D4,D5 LED-G3

3 9 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8,FIX9

4 4 FS1,FS2,FS3,FS4 16A_S

5 9 PD1,PD2,PD3,PD4,PD5,PD6, PAD_6x4

PD7,PD8,PD9

6 8 R1,R2,R3,R4,R5,R6,R7,R8 2k7_1/2W

Appendix to the user manual

Unbalancement meas. board - SLPWRSENHC52

PJ5KPS

1 / 3

Appendix to the user manual

Unbalancement meas. board - SLPWRSENHC52

PJ5KPS

2 / 3

D D

C C

B B

A A

\\UT_SRV Absorber Measure Circuit

CSPWRSENHC52

1.0

PJ5KPS

PJ5000MC_Code

CSPWRSENHC52.DSN

Mauro Ucelli 23/01/02

11A4

+12V

J6 JSMD

J7 JSMD

4n7

TL1 TLINE_L

J8 JSMD

J9 JSMD

RV1

50k

C16

J10 JSMD

33p

FIX4

FIX35

2p2_HQ

PD3

PAD

LM50C

GND

5V1_SMD

2 1

C13

4n7

C14

4n7

C12

100n

FIX1

FIX35

10k0

FIX5

FIX35 FIX7

FIX35

C15

4n7

FIX2

FIX35

100n

U1A

LM358SMD

4 8

U1B

LM358SMD

C10

100uF_35V

100

FIX6

FIX35

10k

64k9

4n7

TL2 TLINE_L

TL4

TLINE_M

PD1

PAD

FIX3

FIX35

PD2

PAD

JP1

FLAT16V

910

11 12

13 14

15 16

2.2k

FIX8

FIX35

PD4

PAD J1 JSMD

TL3 TLINE_L

R10

10k0

J2 JSMD

FIX9

FIX35

100

J3 JSMD

C11

4n7

HSMS2800

R11

4k99

1n C8

4n7

J4 JSMD

J5 JSMD

100

4n7

Appendix to the user manual

Unbalancement meas. board - SLPWRSENHC52

PJ5KPS

3 / 3

CSPWRSENHC52 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 C1 2p2_HQ

2 1 C2 33p

3 8 C3,C5,C8,C9,C11,C13,C14, 4n7

C15

4 2 C12,C4 100n

5 3 C6,C7,C16 1n

6 1 C10 100uF_35V

7 1 D1 HSMS2800

8 1 D2 5V1_SMD

9 9 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8,FIX9

10 1 JP1 FLAT16V

11 10 J1,J2,J3,J4,J5,J6,J7,J8, JSMD

J9,J10

12 4 PD1,PD2,PD3,PD4 PAD

13 1 RV1 50k

14 3 R1,R3,R9 100

15 2 R6,R2 1k

16 1 R4 10k

17 1 R5 2.2k

18 1 R7 64k9

19 2 R8,R10 10k0

20 1 R11 4k99

21 3 TL1,TL2,TL3 TLINE_L

22 1 TL4 TLINE_M

23 1 U1 LM358SMD

24 1 U2 LM50C

Appendix to the user manual

Analog meter selector - SLMETPJ5KM4

PJ5KPS

1 / 3

Appendix to the user manual

Analog meter selector - SLMETPJ5KM4

PJ5KPS

2 / 3

DIR

RFL

EXCT1

EXCT2

UNBAL

EXT.DIREXT. RFL

EXT UNBAL

PJ5000MC

Mauro Ucelli

Multimeter Circuit

CSMETPJ5KMC3

\\UT_SRV

METER_3.DSN

18/02/2002

A31

C - 1.0(DC)

SEL_2

SEL_3

SEL_7

SEL_4

SEL_0

SEL_5

SEL_6

SEL_0

SEL_3

SEL_2

SEL_5

SEL_4SEL_7

SEL_6

SEL_5

SEL_6

SEL_7

SEL_0

SEL_2

SEL_3

SEL_4

JP2

PIAZZOLE

FORATE

SW1

COM-676

C13

CD1KPF

CD4K7pF

1 2

1N4148

FIX1

FIX35

C14

CD1KPF

C10

CD4K7PF

C11 CD4K7pF

1 2

FIX2

FIX35

C15

CD1KPF

C9 CD1KpF

1 2

R1 10K

C12

CD1KPF

TR1

87W-50K

FIX4

FIX35

CN1

CON16AP 90GR

CD1KPF

1N4148

TQ2-12V

Appendix to the user manual

Analog meter selector - SLMETPJ5KM4

PJ5KPS

3 / 3

SLMETPJ5KM4 Bill Of Materials Page 1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 CN1 CON16AP 90GR

2 8 C2,C4,C6,C9,C12,C13,C14,

C15 CD1KpF

3 3 C7,C10,C11 CD4K7pF

4 2 D1,D2 1N4148

5 3 FIX1,FIX2,FIX4 FIX35

6 1 JP2 PIAZZOLE

7 1 K1 TQ2-12V

8 1 R1 10K

9 1 SW1 COM-676

10 1 TR1 87W-50K

Appendix to the user manual

RF module I/O interface - SLIORFPJ5KM2

PJ5KPS

1 / 3

Appendix to the user manual

RF module I/O interface - SLIORFPJ5KM2

PJ5KPS

2 / 3

D D

C C

B B

A A

BUS CU

18V_UP

18V_DW

62VAC

IN_SWSAFE

MICROSWITCH

MODULE INSERTED

Interface I/O 1KW Unit

CSIORFPJ5KM2

1.2

PJ5000MC

PJ5000MC_Code

/Address_1.dsn

Mauro Ucelli 15/12/03

11A4

1RPH3URJHWWR

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&RGLFH

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IN_AD2

IN_AD3

IN_AD5

IN_AD0

IN_AD1

IN_AD4

OC_ALARM

IN_STDBY IN_ON

TR-

TR+

IN_STDBY IN_ON

OC_ALARM

IN_GFB

TR-

IN_AD0

IN_AD1

IN_AD2

IN_AD3

IN_AD4

IN_AD5

IN_GFB_RIN_GFB

IN_GFB_R

TR+

JP2

HEADER 8X2

910

11 12

13 14

15 16

CN2

PHOENIX2

RXE110

JP1

HEADER 20X2

910

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

31 32

33 34

35 36

37 38

39 40

RXE110

CN1

PHOENIX6

FIX1

FIX35 FIX2

FIX35 FIX3

FIX35 FIX4

FIX35

PTC_1

SW DIP-6

Appendix to the user manual

RF module I/O interface - SLIORFPJ5KM2

PJ5KPS

3 / 3

Interface I/O 1KW Unit Revised: 15/12/2003

CSIORFPJ5KM2 Revision: 1.2

Item Quantity Reference Part

______________________________________________

2 1 CN1 PHOENIX6

3 1 CN2 PHOENIX2

4 4 FIX1,FIX2,FIX3,FIX4 FIX35

5 1 JP1 HEADER 20X2

6 1 JP2 HEADER 8X2

7 2 R2,R1 RXE110

8 1 R3 PTC_1

9 1 S1 SW DIP-6

Appendix to the user manual

Output directional coupler - SL042MT1001

PJ5KPS

1 / 3

Appendix to the user manual

Output directional coupler - SL042MT1001

PJ5KPS

2 / 3

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Appendix to the user manual

Output directional coupler - SL042MT1001

PJ5KPS

3 / 3

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Appendix to the user manual

Power relay interface - SLRLYPROTVJ

PJ5KPS

1 / 3

Appendix to the user manual

Power relay interface - SLRLYPROTVJ

PJ5KPS

2 / 3

D D

C C

B B

A A

FAN FIL1 FIL2 HV1 HV2 RIS

RISERVA

10A

PJ5KPS

Griptech - Rev.: Canazza

Rela

Interface

CSRLYCPROTVJ

\\UT_SRV

PWR_RL.DSN

17/10/02

A41

1.0 (DC)

FS1

10x38

JP3

KRA9

RL1

12V-10A

CP.1uF-MKT

1 2

22R/1W

RV1

47ZA1

22R/1W

RV2

47ZA1

RL2

12V-10A

CP.1uF-MKT

1 2 R9

22R/1W

RV3

47ZA1

RL3

12V-10A

CP.1uF-MKT

1 2 R10

22R/1W

RV4

47ZA1

RL4

12V-10A

CP.1uF-MKT

1 2 R11

22R/1W

RV5

47ZA1

RL5

12V-10A

CP.1uF-MKT

1 2 R12

22R/1W

RV6

47ZA1

RL6

12V-10A

CP.1uF-MKT

1 2

CN18

DB9-CS-M

CE10/25

1N4004

DL1

LED-D3V

3K3

1N4004

3K3

DL2

LED-D3V

1N4004

3K3

DL3

LED-D3V

1N4004

3K3

DL4

LED-D3V

1N4004

3K3

DL5

LED-D3V

1N4004

3K3

DL6

LED-D3V

RL7

12V-10A

JP1

KRA2 D7

1N4004

R14

3K3 DL7

LED D3V JP2

KRA4

R13

3K3

DL8

LED D3R

1N4004

R16

1M/1W

R15

1M/1W

R17

22R/1W

CP.1uF-MKT

RV7

47ZA1

Appendix to the user manual

Power relay interface - SLRLYPROTVJ

PJ5KPS

3 / 3

SLRLYCPROTVJ Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 CN18 DB9-CS-M

2 7 C1, C2, C3, C4, C5, C6, C7 CE10/25

4 7 DL1, DL2, DL3, DL4, DL5, DL6, DL7 LED D3V

5 1 DL8 LED D3R

7 8 D1, D2, D3, D4, D5, D6, D7, D8 1N4004

8 1 FS1 10x38

9 1 JP1 KRA2

10 1 JP2 KRA4

Appendix to the user manual

Emergency CCU Board - SLCCUEMPJ5K2

PJ5KPS

1 / 3

Appendix to the user manual

Emergency CCU Board - SLCCUEMPJ5K2

PJ5KPS

2 / 3

D D

C C

B B

A A

MAINS

OFF

Tra TP1 e TP2 va collegato

un interruttore a levetta

fissato sul CS tramite FIX3

Contatto chiuso = ON

EXC1-EXC2

\\ Scheda emergenza CCU PJ5K

SLCCUEMPJ5K2

PJ5KPS

RVRAndrea Tommasi / Griptech

11A4

Friday, March 07, 2003

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VCC

GNDH

JP2

CN16PDO

910

11 12

13 14

15 16

10K0

0.1uF

JP1

STM03S

1K2

1N4005

2 1

FIX6

FIX35

1N4005

2 1

47uF

FIX1

FIX80 FIX2

FIX80

TP1 TP1

CN1

CN06MSTB

FIX7

FIX35

CN2

DB25MSO

JP3

STM03S

1N4005

2 1

TP2 TP1

1K2

LM7812

GND

OUT

BC547

1 3

LED-G3

FIX3

FIX65

RXE040

1 2

1K5

LED-G3

OPT1

4N25

220uF 35V

FIX4

FIX35

LED-G3

RXE040

1 2

0.1uF

FIX5

FIX35

CS1

CSCCUEMPJ5K1

Appendix to the user manual

Emergency CCU Board - SLCCUEMPJ5K2

PJ5KPS

3 / 3

SLCCUEMPJ5K1 Revision: 1

Andrea Tommasi / Griptech

Item Quantity Reference Part Description

_______________________________________________________________________

1 1 CN1 CN06MSTB Conn. Phoenix MSTB a 6 poli

2 1 CN2 DB25MSO Connettore DB25 mas. cs 90°

3 1 CS1 CSCCUEMPJ5K1 Circuito stampato

4 1 C1 220uF 35V Cond. Elettr. Dia 10 P5.08

5 2 C2,C3 0.1uF Cond. ceramico p 5mm

6 1 C4 47uF Cond. Elettr. Dia 6.5 P2.54

7 3 D1,D2,D4 1N4005 Diodo plastico DO41

8 3 D3,D5,D6 LED-G3 LED verde dia. 3mm Nota 1

9 2 FIX1,FIX2 FIX80 Foro fissaggio 8mm

10 1 FIX3 FIX65 Foro fissaggio 6.5mm

11 4 FIX4,FIX5,FIX6,FIX7 FIX35 Foro fissaggio 3.5mm

12 2 F1,F2 RXE040 Fusibile autorip. 7mm

13 2 JP1,JP3 STM03S Strip maschio 3 pin

14 1 JP2 CN16PDO Connettore 16 poli Flat cs a 90°

15 1 OPT1 4N25 Optoisolatore DIP6

16 1 Q1 BC547 Trans. NPN TO92

17 2 R4,R1 1K2 Res. 1/4W

18 1 R2 10K0 Res. 1/4W

19 1 R3 1K5 Res. 1/4W

20 2 TP1,TP2 NC Test point

21 1 U1 LM7812 Stabilizzatore TO220

22 1 SW1 SW1V2P Deviatore fissato nel foro e collegato

tra TP1 e TP2 chiuso in pos. ON

Con blocco della levetta

E la levetta lato saldature

Nota 1 I led vanno montati lato saldature a livello del CS

PJ5KPS

1 / 1Wiring Diagram

PJ5KPS

1 / 7

Microcontroller board - SLCPUPJ5KM2

PJ5KPS

2 / 7

Microcontroller board - SLCPUPJ5KM2

PWR_DIR_C

PWR_DIR_A

PWR_RFL_C

PWR_RFL_A

PWR_INP_C

PWR_INP_A

V.P.A_A

PWR_INP2_C

VBIAS_A

PWR_REJ_C

VBUS_P TEMP_P

TEMP_A

TEMP KDI_C

I_DRV_A

I_PLAL1_A

I_PLAL2_A

PWR_DIR_N+1

I_PLAL3_A

PWR_RFL_N+1

I_PLAL4_A

PWR_SIB_N+1

TEMP ARIA C

PJ5KPS - Scheda CPU 4

Griptech - Rev: Canazza

Scheda CPU

SLCPUPJK5M2

\\ut_srv

CSCPUPJK5M2.DSN

02/10/2002

A31

1.0 (DC)

MICRO

PJ5K_MICRO

IN_AD0

IN_AD1

IN_AD2

IN_AD4

IN_AD5

IN_AD7

IN_AD3

IN_AD6

OUT_0

OUT_3

OUT_4

OUT_5

OUT_7

OUT_2

OUT_1

OUT_6

CH0

CH1

CH2

CH3

CH4

CH5

CH3_P

CH4_P

CH5_P

CH6_P

CH7_P

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

STDBY

SW_SAFE

STOP_A

ALARM

RESOUT

MAINS TR+

TR-

VREF

DAC_B

DAC_A

+12V

+5V

GND EARTH

I/O

PJ5K_I/O

OUT_0

OUT_1

OUT_3

OUT_4

OUT_5

OUT_6

OUT_7

OUT_2

OC_OUT0

OC_OUT1

OC_OUT2

OC_OUT3

OC_OUT4

OC_OUT5

OC_OUT6

OC_OUT7

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN_IN0

IN_IN1

IN_IN2

IN_IN3

IN_IN4

IN_IN5

IN_IN6

IN_IN7

STOP_A

ALARM

RESOUT

STDBY

SW_SAFE

MAINS

OC_P5040

OC_STDBY

OC_RESOUT

IN_MAINS

IN_SWSAFE

IN_ON

GND EARTH

+5V

+12V

OC_ALARM

IN_STDBY

FOLDER

PJ5K_FOLDER

VREF

DAC_A

DAC_B

IN_GFB

OUT_DACB

OUT_GFB

OUT_VBIAS

OUT_MOS

UNB_AN

+12V

-12V

GND EARTH

OC_P5040

CH_VPA

OUT_IOR

IN_IOR

CH0

CH1

CH5_P

CH6_P

CH7_P

CH3

CH4

CH5

IN_CH0 IN_CH1 IN_CH2 IN_CH3

IN_CH5 IN_CH6 IN_CH7 IN_CH8

IN_CH10

OC_OUT5

OC_OUT3

OC_OUT4

OC_STDBY

OC_OUT2

OC_OUT6

OC_OUT7

OC_OUT1

OC_OUT0

OC_RESOUT

IN_IN0

IN_IN1

IN_IN2

IN_IN3

IN_IN4

IN_IN5

IN_IN6

IN_IN7

IN_AD7

IN_AD5

IN_AD3

IN_AD2

IN_CH4

IN_CH9

IN_CH8

IN_CH7

IN_CH5

IN_AD6

IN_AD1

IN_CH0

IN_CH6

IN_CH2

IN_CH1

IN_CH10

IN_AD4

IN_CH3

IN_MAINS

CH_VPA

OUT_DACB

OUT_MOS

OUT_GFB

IN_SWSAFE

+12V

-12V

OC_OUT3

OC_OUT4

OC_OUT1

OC_OUT0

OC_OUT6

OC_OUT5

OC_OUT7

OC_OUT2

IN_IN0

IN_IN1

IN_IN2

IN_IN3

IN_IN4

IN_IN5

IN_IN6

IN_IN7

OC_RESOUT

OC_P5040

OC_STDBY

IN_MAINS

IN_SWSAFE

IN_ON

OUT_DACB

OUT_GFB

OUT_VBIAS

OUT_MOS

UNB_AN

CH5

CH4_P

IN_AD1

CH3_P

CH7_P

TR-

IN_AD4

CH4_P

IN_AD7

CH5_P

TR+

CH0

CH5

CH1

CH5_P

IN_AD3

CH2CH0

IN_AD0

IN_AD2

IN_AD6

CH4

CH6_P

CH2

CH3_P

CH7_P

CH3

IN_AD5

CH1

CH3

OC_ALARM

UNB_AN

IN_STDBY

OC_P5040

CH_VPA

IN_CH4 CH4

IN_CH9 CH6_P

OUT_IOR

IN_IOROUT_IOR

IN_IOR

IN_GFB

CH0

CH1

CH5_P

CH6_P

CH7_P

CH3

CH4

CH5

+12V

-12V

IN_GFB

OC_ALARM

IN_STDBY

IN_ON

+5V

OUT_VBIAS

CH3_P

TR-

TR+

IN_AD0

OC_P5040 +7V

-7V

-12V

+12V

+5V

-7V

+7V

-7V

+7V

-7V

+7V

R21

R15

100K

TR4

87W-20K

CM1kpF

C17

CM1kpF

R14

100K

R47

R31

100K

C13

CM1kpF

R20

2K2

R28

100R

U3C

LM324

R24

R19

2K2

U4 LM78M05CDT

1 3

GND

IN OUT

R36

2K2

R22

TR3

87W-20K

C16 CM27pF

1 2

JP2

STRIP20

R13

100K

R34

100K

TR2

87W-20K

TR8

87W-20K

R32

100K

R10

100R

R16

2K2

U2D

LM324

13 14

TR1

87W-20K

R18

2K2

CM1kpF

C2 CM27pF

1 2

R39

2K2

100R

U1A

LM324

411

R26

100R

R37

2K2

C10 CM27pF

1 2

TR7

87W-20K

TR5

87W-20K

C8 CM27pF

1 2

R11

100K

C12 CM27pF

1 2

TR9

87W-20K

U2A

LM324

411

100R

R12

100K

R29

100R

U1D

LM324

13 14

U2B

LM324

R27

100R

C27

1/25

C6 CM27pF

1 2

C19

CM1kpF

R17

2K2

C18 CM27pF

1 2

C14 CM27pF

1 2

U1C

LM324

R25

R45

TR6

87W-20K

U3A

LM324

411

U2C

LM324

R35

100K

JP3

STRIP20

100R

C125

CM.1uF

R40

2K2

C4 CM27pF

1 2

100R

C126

CM.1uF

1 2

TR10

87W-20K

U1B

LM324

R46

C123

CM.1uF

R30

100R

C124

CM.1uF

1 2

C20 CM27pF

1 2

U3B

LM324

C21

CM1kpF

R41

FIX1

FIX35

CM1kpF

FIX2

FIX3 5

C121

CM4K7pF

C33

1/25

R43

100K

FIX3

FIX35

DZ2

5V1/1W

FIX4

FIX35

DL2

LED

R44

2K2

DZ1

5V1/1W

C35

CM.1uF

TR11

87W-20K

C32

CM4K7pF

C24

1/25

C31

CM4K7pF

C36

CM.1uF

DL3

LED

R42

100R

C23

1/25

C34

1/25

C22 27pF

1 2

C25

CM.1uF

C28

1/25

C29

CM.1uF

JP1

STRIP20

U3D

LM324

13 14

C26

CM.1uF

C30

CM.1uF

C15

CM1kpF

R23

CM1kpF

R33

100K

CM1kpF

C11

CM1kpF

DL1

LED

R38

2K2

PJ5KPS

3 / 7

Microcontroller board - SLCPUPJ5KM2

D D

C C

B B

A A

-3.3V+3.3V

PWR_DIR N+1

PWR_RFL N+1

PWR_SBIL N+1

TEMP KDI C

TEMP ARIA PS

TEMP ARIA C

PWR INP2 C

PWR_SBIL C

PJ5KPS - Scheda CPU 4

Griptech - Rev: Canazza

Sezione Foldback

SLCPUPJK5M2

\\ut_srv

CSCPUPJK5M2.DSN

02/10/2002

A32

1.0 (DC)

RFL_PWR

FWD_PWR

I_PAL1

I_PAL4

I_PAL3

TEMP

I_PAL2

I_DRV

VREF

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

C48

CM.1uF

C56

CM.1uF

R68

100R

C134

CP *

1 2

TP1

3.3V

C44

XCP

1 2

U8B

TL074

C42 220/25

R72

R223

47K

R54

100R

C131

CM.1uF

1 2

R229

330K

R53

20K

C132

CM.1uF

R98

33K2

R101

D30 BAT83

D4 BAT83

C137

CM100PF

1 2

R103

10K

R83

10K

C58

CM10KpF

R78

2K7

R221

47K

R102

10K

U5D

TL074

13 14

U7C

TL074

R76

10K

R97

10K

BAV99B

C136

CP.1uF

1 2

U6C

TL074

R84

10K

R56

10K

R92

10K

R52

25K5

R69

59K

R105

R222

10K5

R66

10K

U8A

TL074

411

D3 BAT83

D5 BAT83

C57

CM10KpF

U7A

TL074

4 11

R74

10K

R79 10K

C128

CM.1uF

U8D

TL074

13 14

R81

20K

R59

R104

10K

R96

10K

R61

4K7

R55

100R

C138

1/25

C52

220pF

C139CM1KPF

C127

CM.1uF

R63

39K

R58

10K

C43

CM4K7pF

BAV99B

C40

220/25

U6B

TL074

U7B

TL074

R75

100K

R64

10K

R60

100R

BAT83

R67

10K

U6D

TL074

13 14

R70

10K

C39

CM4K7pF

R71 100K

C135

CP.1uF 1 2

R62

10K

C49

1/25

D8 BAT83

R82

20K

R95

16K9

R77

10K

C50

1/25

R90

10K

D9 BAT83

TR12

87W-10K

1 3

C38

CM.1uF

1 2

U5A

TL074

411

R87

10K

C53

1/25

U6A

TL074

4 11

R100

10K

D11 BAT83

C45

1 2

C41CM10KpF

1 2

R224

10K5

C47

CM.1uF

R49 10K

C54

1/25

D12 BAT83

C51

CM.1uF

R99 10K

U8C

TL074

U7D

TL074

13 14

R65

20K

U5C

TL074

R57

10K

D7 BAT83 R86

100R

U5B

TL074

R85

3K62

C55

CM.1uF

R80 10K

R48 10K

R89

10K

R228

10K

VREF

DAC_ADAC_B

IN_GFB

OUT_DACB

OUT_GFB

OUT_VBIAS

OUT_MOS

+12V

-12V

GND EARTH

OC_P5040

CH_VPA

OUT_IOR

IN_IOR

CH0

CH1

CH5_P

CH7_P

CH4

CH5

CH3

CH6_P

UNB_AN

PJ5KPS

4 / 7

Microcontroller board - SLCPUPJ5KM2

D D

C C

B B

A A

PJ5KPS - Scheda CPU 4

Griptech - Rev: Canazza

Sezione I/O digitale

SLCPUPJK5M2

\\ut_srv

CSCPUPJK5M2.DSN

02/10/2002

A33

1.0 (DC)

OC_OUT0C

OC_OUT1C

OC_OUT2C

OC_OUT3C

OC_OUT4C

OC_OUT5C

OC_OUT6C

OC_OUT7C

OC_ALARMCALARM

OC_P5040C

OC_OUT0C OC_OUT1C OC_OUT2C OC_OUT3C OC_OUT4C OC_OUT5C OC_OUT6C OC_OUT7COC_STOPAC

OC_STOPAC

IN_ONOC_ALARMC

RESOUTC

IN_STDBY

GND

RESOUTC

IN_ON

+12V

+5V

D13

1N4004

R109

U12B

40106

3 4

U11B

ULN2004A

2 15

R133

22R

C81

CM4K7pF

R134 2K2

OC1

TLP521-1

R122

22R

C75

CM4K7pF

U14A

40106

1 2

147

U13A

ULN2004A

1 16

R153

22R

C66CM.1uF

R156 2K2

R150 2K2

C78

CM4K7pF

U11D

ULN2004A

4 13

R142

22R

U12E

40106

11 10

C70CM.1uF

R137

22R

U12F

40106

13 12

R118

C69CM.1uF

R135

47K

U14E

40106

11 10

OC2

TLP521-1

U11C

ULN2004A

3 14

U14F

40106

13 12

C72

CM4K7pF

R157

47K

U14C

40106

5 6

R113 2K2

R151

47K

U13E

ULN2004A

5 12

R115

47K

U13G

ULN2004A

7 10

U11E

ULN2004A

5 12

R139

22R

R155

22R

C62

CM.1uF

R158

22R

R132

22R

U10F

40106

13 12

C71

CM4K7pF

U13B

ULN2004A

2 15

C82

CM4K7pF

R127

22R

R128 2K2

R106 2K2

C76

CM4K7pF

U13D

ULN2004A

4 13

R145

22R

C83

CM4K7pF

C65CM.1uF

R144 2K2

R152

22R

R123

22R

U12A

40106

1 2

147

C68CM.1uF

C73

CM4K7pF

C61CM.1uF

R126

22R

C79

CM4K7pF

R131

47K

U14B

40106

3 4

R159

22R

R110

47K

R143

22R

U10E

40106

11 10

U11A

ULN2004A

1 16

D14

1N4004

R117

22R

R147

47K

C59

CM.1uF

R112 2K2

U11F

ULN2004A

6 11

R107 2K2

R116

22R

R114

47K

R136

22R

C60CM.1uF

U12D

40106

9 8

U13F

ULN2004A

6 11

R111

47K

U13C

ULN2004A

3 14

R154

22R

U10D

40106

9 8

R146

22R

R108

R148

22R

R124 2K2

C77

CM4K7pF

R140 2K2

C74

CM4K7pF

C64CM.1uF

R121

47K

C67CM.1uF

U10B

40106

3 4

C63CM.1uF

U11G

ULN2004A

7 10 U12C

40106

5 6

R125

47K

R130

22R

R120 2K2

R138

22R R141

47K

U10A

40106

1 2

147

R149

22R

U10C

40106

5 6

C80

CM4K7pF

JP8

STRIP 2

C84

CM4K7pF

R119

R129

22R

OUT_0

OUT_1

OUT_2

OUT_3

OUT_4

OUT_5

OUT_6

OUT_7

OC_OUT0

OC_OUT1

OC_OUT2

OC_OUT3

OC_OUT4

OC_OUT5

OC_OUT6

OC_OUT7

OC_ALARM

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN_IN0

IN_IN1

IN_IN2

IN_IN3

IN_IN4

IN_IN5

IN_IN6

IN_IN7

RESOUT OC_RESOUT

STDBY

SW_SAFE

MAINS

STOP_A OC_STDBY

ALARM

IN_MAINS

IN_SWSAFE

IN_ON

IN_STDBY

OC_P5040

+5V

GND EARTH

+12V

PJ5KPS

5 / 7

Microcontroller board - SLCPUPJ5KM2

D D

C C

B B

A A

Analog In

Digital

I/O

Bus 485

PRG OC

DIP8

RS485

PJ5KPS - Scheda CPU 4

Griptech - Rev: Canazza

Sezione micro

SLCPUPJK5M2

\\ut_srv

CSCPUPJK5M2.DSN

02/10/2002

A34

1.0 (DC)

RST

CKO

SEL1

AD0

AD1

AD5

AD4

AD2

AD7

AD3

AD6

AD0

AD1

AD2

AD3

AD4

AD5

AD6

AD7

MOSI

SCLK

CSM

SEL1

SEL0

MISO

TXD

IRQ

RXD

RST

RST_P

PA7

PA0

IRQ

CKI

ENI

CKI

MOSI

CSA

SCLK

MISO

CH3 _ D CH0_D CH4_D CH1_D CH5_D CH2_D

PTB3 PTB4 PTB5 PTB5 PTB6

MOSI

RXD

VREF

SCLK

VREF

MISO

SEL0

PTB5

PTB3

PTB1 CH0_P

TXD

PTB6PTB4PTB1 PTB2

PTB7

PTB5PTB0

PA0

CH2_P

PTB7

CH1_P

PTB3

IRQ

SEL1

PA7

PTB2

PTB0

PTB4

PTB6

VCC

VDD

CH2_P

CH0_D

CH4_D

VSS

CH1_P

CH1_D

CH5_D

VDD

GND

CH2_D

VSSA

CH3_D

ENA

CH0_P

TXD

RST

RXD

TR+

TR-

ENA

CSM

CSA

ENI

CKI

SEL0

RST_P

MOSI

SCLK

VREF

CKO

+5V

+12V

+5V

+5V+5V +5V +5V +5V +5V +5V

+5V +5V +5V +5V +5V

+5V

R173 10K

C92

CM10KpF

R201 10K

R211

R191 4K7

D25

BAV99B

JP4

STRIP 5

R175 10K

R226

47K

R202 10K

C98

CP10KpF

1 2

R187

X2K2

C88

CM1KpF

R203 10K

U17

74HC574

CLK

VCC

GND

R217

U16

74HC273

CLK

CLR

VCC

GND

U19

74HC244

1A1

1A2

1A3

1A4

2A1

2A2

2A3

2A4

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

VCC

GND

R218 10R

R204 10K

R193 4K7

R205 10K

R207 10K

R181 2K2

D15

BAV99B

R220 10K

R178

10K

U15

MC68HC908GP32-QFP

3031

622

PTA0

PTB1

PTA1

IRQ*

PTA2

PTB2

PTA3

RST*

PTA4

PTB3

PTA5

VDDA

PTA6

PTB4

PTA7

VSSA

PTB5

VDD

PTB6

VSS

PTB7

VDDADVSSAD

PTE0

PTE1

PTD0

PTD1

PTD2

PTD3

PTD4

PTD5

PTC0

PTC1

PTC2

PTC3

PTC4 PTB0

PTD6

PTD7

OSC1

OSC2

CGMXFC

PTC5

PTC6

C99

CM1kpF

C115

CM.1uF

1 2

C93

CM10KpF

D16

BAV99B

R219 10K

C102

CM.1uF

1 2

R225

12K

R182

10K

D17

BAV99B

R177 2K2

JP5

STRIP 5X2

910

U18

TLV5625

1 8

SCLK

OUTA

DI VCC

OUTB

VREF

GND

R161

10M

BC237

R230

10K

R163

330K

R185 2K2

D18

BAV99B

R164

10k

C89

CM1KpF

R206 10K

DZ4

12V/0.5

R160 2K2

DZ6

5V1/0.5W C116

CM.1uF

1 2

R162

10K

D19

BAV99B

C86

CM.1uF

R214

2K2

32.768 KHz

DZ3

12V/0.5

C87

CM1KpF

C105

CM.1uF

R1674K7

D29

LM336-5.0V

C96 CM.1uF

1 2

DZ5

5V1/0.5W

C104

1/25

C122

CM.1uF 12

R186

10K

R176

10K

C106

1/25

R183 X2K2

R195 4K7

D23

BAV99B

C118

1/25

R190 2K2

C101

CM.1uF

1 2

U23

25C080

SCK

CS SO

HLD

VCC

GND

C133

CM.1uF

R196 4K7

C94

CM10KpF

R197 10K

C117

CM.1uF

1 2

R174 2K2

R227

10K

C119

CM1KpF

C103

CM.1uF

1 2

R192

10K

R208 10K

D26

BAV99B

R179 2K2

C90

CM10KpF

D22

BAV99B

C130

CM.1uF

R166

10K

C114

CM.1uF

1 2

R209 10K

C85

CM27pF 1 2

C97

CP33KpF

1 2

C100

CM.1uF

1 2

R180

10K

U22B

74HC139

C120

CM.1uF

R198 4K7

R216 10K

R165 2K2

R210 10K

D20

XBAV99B

R200 4K7

D24

BAV99B

U14D

40106

9 8

C107

CM.1uF

R213 10K

C112

CM.1uF

C108

CM.1uF

C91

CM10KpF

D27

BAV99B

R168 4K7

JP6

STRIP 2

1 2

C113

CM.1uF

C95

CM27pF 1 2

C109

CM.1uF

R215 10K

C129

CM.1uF

R169 4K7

C110

CM.1uF

R170 10K

C111

CM.1uF

R212

2K2

U20

SN75176AP

5 8

GND VCC

R171 10K

R188

10K

R194 10K

JP7

STRIP 2

1 2

U21

74HC4053

INH

VCC

VEE

VSS

U22A

74HC139

GND

VCC

R172 10K

R199 10K

D21

BAV99B

IN_AD0

IN_AD2

IN_AD3

IN_AD4

IN_AD5

IN_AD6

IN_AD1

IN_AD7

OUT_0

OUT_1

OUT_2

OUT_3

OUT_4

OUT_5

OUT_6

OUT_7

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

STDBY

SW_SAFE

MAINS

STOP_A

ALARM

RESOUT

TR+

TR-

VREF

DAC_B

DAC_A

CH3_P

CH4_P

CH5_P

CH6_P

CH7_P

CH0

CH1

CH2

CH3

CH4

CH5

+12V+5V

GND EARTH

PJ5KPS

6 / 7

Microcontroller board - SLCPUPJ5KM2

CSCPUPJ5KM2 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 17 C1,C3,C5,C7,C9,C11,C13, CM1kpF

C15,C17,C19,C21,C87,C88,

C89,C99,C119,C139

2 12 C2,C4,C6,C8,C10,C12,C14, CM27pF

C16,C18,C20,C85,C95

3 1 C22 27pF

4 14 C23,C24,C27,C28,C33,C34, 1/25

C49,C50,C53,C54,C104,

C106,C118,C138

5 55 C25,C26,C29,C30,C35,C36, CM.1uF

C38,C47,C48,C51,C55,C56,

C59,C60,C61,C62,C63,C64,

C65,C66,C67,C68,C69,C70,

C86,C96,C100,C101,C102,

C103,C105,C107,C108,C109,

C110,C111,C112,C113,C114,

C115,C116,C117,C120,C122,

C123,C124,C125,C126,C127,

C128,C129,C130,C131,C132,

C133

6 19 C31,C32,C39,C43,C71,C72, CM4K7pF

C73,C74,C75,C76,C77,C78,

C79,C80,C81,C82,C83,C84,

C121

7 2 C42,C40 220/25

8 8 C41,C57,C58,C90,C91,C92, CM10KpF

C93,C94

9 1 C44 XCP

10 2 R72,C45 X

11 1 C52 220pF

12 1 C97 CP33KpF

13 1 C98 CP10KpF

14 1 C134 CP *

15 2 C136,C135 CP.1uF

16 1 C137 CM100PF

17 3 DL1,DL2,DL3 LED

18 2 DZ2,DZ1 5V1/1W

19 2 DZ4,DZ3 12V/0.5

20 2 DZ6,DZ5 5V1/0.5W

21 14 D1,D2,D15,D16,D17,D18, BAV99B

D19,D21,D22,D23,D24,D25,

D26,D27

22 10 D3,D4,D5,D6,D7,D8,D9,D11, BAT83

D12,D30

23 2 D13,D14 1N4004

24 1 D20 XBAV99B

25 1 D29 LM336-5.0V

26 4 FIX1,FIX2,FIX3,FIX4 FIX35

27 3 JP1,JP2,JP3 STRIP20

28 1 JP4 STRIP 5

29 1 JP5 STRIP 5X2

30 3 JP6,JP7,JP8 STRIP 2

31 2 OC1,OC2 TLP521-1

32 1 Q2 BC237

33 20 R1,R2,R3,R4,R5,R21,R22, 1K

R23,R24,R25,R41,R45,R46,

R47,R59,R105,R108,R109,

R118,R119

34 16 R6,R7,R8,R9,R10,R26,R27, 100R

R28,R29,R30,R42,R54,R55,

R60,R68,R86

35 13 R11,R12,R13,R14,R15,R31, 100K

R32,R33,R34,R35,R43,R71,

R75

36 33 R16,R17,R18,R19,R20,R36, 2K2

R37,R38,R39,R40,R44,R106,

R107,R112,R113,R120,R124,

R128,R134,R140,R144,R150,

R156,R160,R165,R174,R177,

R179,R181,R185,R190,R212,

R214

37 64 R48,R49,R56,R57,R58,R62, 10K

R64,R66,R67,R70,R74,R76,

R77,R79,R80,R83,R84,R87,

R89,R90,R92,R96,R97,R99,

R100,R102,R103,R104,R162,

R164,R166,R170,R171,R172,

R173,R175,R176,R178,R180,

R182,R186,R188,R192,R194,

R197,R199,R201,R202,R203,

R204,R205,R206,R207,R208,

R209,R210,R213,R215,R216,

R219,R220,R227,R228,R230

38 1 R52 25K5

39 4 R53,R65,R81,R82 20K

40 10 R61,R167,R168,R169,R191, 4K7

R193,R195,R196,R198,R200

41 1 R63 39K

42 1 R69 59K

43 1 R78 2K7

44 1 R85 3K62

45 1 R95 16K9

46 1 R98 33K2

47 3 R101,R211,R217 1M

48 15 R110,R111,R114,R115,R121, 47K

R125,R131,R135,R141,R147,

R151,R157,R221,R223,R226

49 26 R116,R117,R122,R123,R126, 22R

R127,R129,R130,R132,R133,

R136,R137,R138,R139,R142,

R143,R145,R146,R148,R149,

R152,R153,R154,R155,R158,

R159

50 1 R161 10M

51 2 R229,R163 330K

52 2 R187,R183 X2K2

53 1 R218 10R

54 2 R222,R224 10K5

55 1 R225 12K

56 1 TP1 3.3V

PJ5KPS

7 / 7

Microcontroller board - SLCPUPJ5KM2

57 11 TR1,TR2,TR3,TR4,TR5,TR6, 87W-20K

TR7,TR8,TR9,TR10,TR11

58 1 TR12 87W-10K

59 3 U1,U2,U3 LM324

60 1 U4 LM78M05CDT

61 4 U5,U6,U7,U8 TL074

62 3 U10,U12,U14 40106

63 2 U11,U13 ULN2004A

64 1 U15 MC68HC908GP32-QFP

65 1 U16 74HC273

66 1 U17 74HC574

67 1 U18 TLV5625

68 1 U19 74HC244

69 1 U20 SN75176AP

70 1 U21 74HC4053

71 1 U22 74HC139

72 1 U23 25C080

73 1 Y1 32.768 KHz

PJ5KPS

1 / 4

PS and combiner CPU adapter - SLADPPSPJ5K2

PJ5KPS

2 / 4

PS and combiner CPU adapter - SLADPPSPJ5K2

TYPE POWER

COMBI

IN_IN4

PWR DIR

PWR INP DIV

4 = COMBINAT

OUT_GFB

OUT_VBIAS

IN_MAINS

IN_IN5

+5V

IN_IN2

TEMP KDJ

1 = POWER SUPPLY

IN_CH7

0 = RISERVATOOC_OUT1

CH3_P

IN_IN1

OC_OUT4

0 = RISERVATO

OC_OUT5

OC_OUT2

OUT_IOR

PWR RFL

OC_P5040

IN_STDBY

PWR INP2 LOAD

OC_OUT7

ADDRESS 4

IN_IOR

IN_IN3

CLIXSON

PWR SBIL N+1

8 = PA-XX

IN_IN7

PWR RFL N+1

IN_IN6

ASSEGNAZIONE INDIRIZZI

OC_RESOUT

TEMP ARIA

OC_OUT6

PWR DIR N+1

OUT_MOS

OC_OUT3

PWR REJ

CH_VPA

IN_GBF

POWERKDJ

INPUT N+1

SWSAFE

UNB_AN

OC_STDBY

OC_OUT0

GALVANOMETRO

SEL VIS1

SEL VIS2

SEL VIS3

PJ5KPS - Adapter PS and Combiner

Mauro Ucelli

ADAPTER PS / COMB - Cb_5kw

SLADPPSPJ5K2

\\UT_SRV

CSADPPSPJ5KM2.DSN

31/05/2001

A31

DIR-

DIR+

CIN_AD3

CIN_IN5

-12V

UNB_AN

CIN_AD1

CIN_CH6

CIN_AD2

IN_ON

CIN_CH8

CIN_CH5

CIN_CH2

CIN_AD0

CIN_CH4

OUT_DACB

CIN_CH10

CIN_IN7

CIN_IN0

CIN_CH1

CIN_AD4

CIN_CH0

CIN_CH9

CIN_IN6

+12V

TR-

TR+

CIN_CH3

CIN_AD7

CIN_AD6

OUT_GFB

CIN_AD5

CIN_CH0

DIR+

DIR-

RFL+

RFL-

TC+

TC-

RFL+

RFL-

CIN_CH1 TC+

TC-

CIN_CH10

CIN_CH6

REJ-

LOAD+

TKD+

DIV+ CIN_CH2DIV-

LOAD-DIV-

TKD+REJ+

REJ+

DIV+ LOAD+

REJ- CIN_CH8

LOAD-

REJ_MP

DIR_N-

RFL_N-

SBL_N+

DIR_N+

SBL_N-

RFL_N+

DIR_N- CIN_CH3

DIR_N+ RFL_N+

CIN_CH4

RFL_N-

SBL_N+

CIN_CH5

SBL_N-

SEL_4

OUT_GFB

SEL_3

SEL_2

SEL_6

SEL_0

SEL_7

SEL_5

OUT_DACB

CIN_IN6

SEL_4

SEL_3

SEL_5

SEL_0

SEL_6

CIN_IN7

SEL_6

SEL_0

SEL_7

SEL_5

SEL_2

SEL_7

SEL_3

SEL_4

CIN_IN5

UNB_AN

CIN_CH9

REJ_MP

CIN_IN0

-12V

+12V

+12V_S

+12V

-12V

+12V_S

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

R94 10k

U5A

TL074

411

R60 10k

JP5

STRIP20

C90

CM.1uF

R89

20k

R124

10R

R68

20k

C71

CD1KpF

1 2

C85

CD1KpF

C103

CM.1uF

R107100R

R85

100R

D23

1N4148

D22

1N4148

C79

CD4K7pF

1 2

C102

CD1KpF

JP4

STRIP20

U4B

TL074

R120 20k

FIX5

FIX35

D47 BAT83

D27

1N4148

D30

1N4148

D58 BAT83

D39

1N4148

R47

20K

R11610k

R101

RXE020

R50 100R

U7C

LM324

U5D

TL074

13 14

DSS-22KpF

1 3

R82

100R

R111

100R

U6B

TL074

D56 BAT83

R106

20k

C95

CM.1uF

C59

CD1KpF

PD16PIAZZ_2P

C77

CD4K7pF

1 2

R64 20k

C76 CD4K7pF

1 2

R132

10K

R67 RXE020

C69 CD4K7pF

1 2

R63

RXE020

C91

CM.1uF

C87

1/25

D20

1N4148

D24

1N4148

C70

CD4K7pF

1 2

C88

CM.1uF

R133

100R

CN6

DB9 FEM

D37

1N4148

R117

RXE020

D19

1N4148

R126

RXE020

C78

CD1KpF

CN8

DB9 FEM

R72 10k

PD11 PIAZZ_2P

C57

CD1KpF

C75

CD1KpF

R97 100R

D35

1N4148

D44

1N4148

R81 10k

R75 10k

C98

CD1KpF

PD15 PIAZZ_2P

D45 BA T83

TQ2-12V

R105

20k

R108

10k

R73

100R

R58 10k

R98 10k

D15

1N4148

C80

CD1KpF

U5C

TL074

R110

10k

R49 10k

C84

CD4K7pF

1 2

R112

100R

C83

CD1KpF

R51 10k

D12

1N4148

D21

1N4148

D33

1N4148

D42

1N4148

D64

1N4148

R55

100R

R45

20k

D17

1N4148

C64

CD4K7pF

1 2

R102 RXE020

R65 20k

C92

CM.1uF

D48

1N4148

JP6

STRIP20

C63

CD4K7pF

1 2

R69

20k

R54

100R

FIX7

FIX35

D13

1N4148

R103

20k

1N4148

R121

RXE020

D10

1N4148

C67

CD1KpF

R74

100R

C81

CD1KpF

1 2

D14

1N4148

R84 10k

R87 20k

R127

150R

D50 BAT83

R79 10k

U4A

TL074

411

R71

100R

R113 10 0R

R48 100R

C97

CD1KpF

R76

100R

R57 100R D11

1N4148

C101

CD4K7pF

1 2

R52

100R

D31

1N4148

D40

1N4148

R95

100R

U5B

TL074

R109100R

D18

1N4148

U7D

LM324

13 14

C66

CD1KpF

C62

CD1KpF

C72

CD1KpF

CN7

DB9 MASC

R96

100R

C65

CD1KpF

DSS-22KpF

1 3

R119

20k

R46

20k

R62

10k

C74

CD1KpF

R125 1K

PD12PIAZZ_2P

1N4148

U7B

LM324

C104 1/25

D54 BAT83

FIX6

FIX35

C93

CM.1uF

R66 20K

R86 20k

1N4148

R70

20k

DSS-22KpF

1 3

C58

CD1KpF

C73

CD1KpF

U6D

TL074

13 14

C61

CD1KpF

D28

1N4148

C96

1/25

C89

CM.1uF

CN9 DB9 MASC

D43

1N4148

JP7

JUMPER

DSS-22KpF

1 3

U6A

TL074

411

R88 20k

R123

150R D52 BAT83

CN10

CON16AP

R131

100R

D63

1N4148

R61

100R

R83

100R

R92 10k

R11410k

1N4148

R77 10k

R91 100R

D29

1N4148

D38

1N4148

D51

1N4148

R115100R

D16

1N4148

D49 BAT83

D41

1N4148

U4D

TL074

13 14

1N4148

D46 BAT83

D25

1N4148

D57 BAT83

R53 10k

C60

CD1KpF

C82

CD1KpF

R56

100R

FIX8

FIX35

R118 RXE020

D32

1N4148

R122

150R

R128

150R

DSS-22KpF

1 3

PD14PIAZZ_2P

D261N4148

R78

100R

R93

100R

D55 BAT83

R80

100R

C94

CM.1uF

DSS-22KpF

1 3

R59 100R

PD9 PIAZZ_2P

PD13 PIAZZ_2P

U7A

LM324

411

D53 BAT83

U6C

TL074

PD10PIAZZ_2P

C86

CD1KpF

TR+

TR-

IN_ON

OC_ALARM

+12V

-12V

C_FAN

COUT_GFB

OC_STDBY

COAX

+12V_S

PJ5KPS

3 / 4

PS and combiner CPU adapter - SLADPPSPJ5K2

IN_AD0

IN_AD1

IN_AD2

IN_AD3

IN_AD4

IN_AD5

IN_AD6

IN_GFB

SS1

SS2

FAN

RIS

IN_CH1

IN_CH2

IN_CH3

IN_CH6

IN_CH4

IN_CH5

IN_CH9

IN_CH10

OC_RESOUT

CH_VPA

CH3_P

OUT_GFB

OUT_DACB

OUT_MOS

IN_CH0

OUT_VBIAS

RELE POWER

OC_FB

IN_IOR

OUT_IOR

ADDRESS 1

IN_AD7

TYPE POWER

SUPPLY

IN_STDBY

OC_P5040

OC_OUT4

OC_OUT5

CSRLYCPROTVJ

BUS CU

VBUS

TEMP

CARRELLO 1

CARRELLO 2

OC_OUT6

DISS. A TELAIO

PJ5KPS

Mauro Ucelli

ADAPTER P.S. E COMBINER

SLADPPSPJ5KM2

\\UT_SRV

CSADPPSPJ5KM2.DSN

31/05/2001

A32

Cb_5kw

C_FAN

TR+

TR-

COUT_GFB

IN_ON

OC_STDBY

OC_ALARM

+12V

-12V

COAX

+12V_S

-12V

18V_DW

IN_IN0CLK1

SM1 IN_IN1

RCT1 IN_IN2

CLK2 IN_IN3

RCT2 IN_IN4

NC IN_IN5

IN_IN6RST_SAFE

IN_IN7PRE S

IN_SWSAFEIN_SAFE

OC_OUT7

OC_OUT0

OC_OUT1

OC_OUT2

OC_OUT3

IN_SAFE

SM1

RST_SAFE

IN_CH7VBUS

IN_MAINS

+5V

18V_UP

PRES

18V_UP

18V_DW

TR-

RST_SAFE

OC_STDBY

OC_ALARM

IN_ON

OC_STDBY OC_ALARM

RST_SAFE IN_ON

+12V

OC_OUT0 OC_OUT1 OC_OUT2 OC_OUT3 OC_OUT7

+12V_S

VBUS

+12V_S

RCT1

CLK1

CLK2

VBUS

+12V_S

RCT2

T+

T-

OC_ALARM

+12V

+5V

TR+

IN_IN0

IN_ON

TR-

-12V

OC_OUT1

OC_OUT3

IN_IN7

OC_STDBY

OC_OUT2

OC_OUT7

IN_MAINS

OC_OUT0

IN_SWSAFE

IN_IN6

IN_IN5

IN_IN2

IN_IN4

IN_IN3

IN_IN1

IN_CH8

IN_CH7

COAX

IN_CH8

T-

T+

COUT_GFB

C_FAN

TR+

TR-

COUT_GFB

TR+

IN_ON

OC_STDBY

OC_ALARM

+12V

-12V

COAX

+12V_S

IN_PH

IN_PH +12V

-12V

+12V

+12V_S

CM.1uF

JP1

STRIP20

C21

CD4K7pF

1 2

C12

470/35

R11

820R

C28

CD1KPF

C42

CD4K7PF

LM7812

GND

R15 100R

C33CD27PF

1 2

C30

CD4K7PF

PD1

PIAZZ_2P

RXE110

R30

100R

R26

10R

C19

CD4K7PF

IS1

4N25

C22

CM.1uF

LM7812

GND

IS5

4N25

R42

33K/1W

R37

820R

R12

2K2

C11

CD4K7pF

R27

2K2

CD1KPF

IS3

4N25

PD4 PIAZZ_2P

FIX1

FIX35

R13

20k

IS4

4N25

PD3

PIAZZ_2P

C40

CD4K7PF

R129

100R

R28

820R

IS2

4N25

PD7

PIAZZ_2P

R40

820R

CN3

FLAT16

R25

D60

1N4148

C43

CM.1uF

C54

CD4K7pF

1 2

C27

CM.1uF

R10

PD8 PIAZZ_2P

R21

10R

R43

CD4K7PF

C23

470/35

LM7912

GND

820R

R36

C44

CD4K7pF

1 2

C37

CM.1uF

R31 RXE020

R23

C26

CD4K7PF

FIX4

FIX35

5R6/2W

C32

CD1KpF

C16

100/35

IS9

4N25

C41

CM.1uF

FIX2

FIX35

RXE110

C45

CD4K7PF

C52

CD1KPF

1N4148

R34

WL02

R32

5R6/2W

R14

CD1KPF

IS10

4N25

D61

1N4148 R22

150R

PD6 PIAZZ_2P

R6 RXE020

820R

CN2

DB25 MASC

C35

CD4K7pF

R24 20k

C17

CM.1uF

C48

CM.1uF

C99

CD4K7KpF

C10

CM.1uF

C13

CD1KPF

C51

CD1KPF

C15

CD1KPF

C34

CD1KpF

JP3

STRIP20

CD1KPF

C31

CM.1uF

C49

CM.1uF

R35

820R

R19 10k

R130

100R

C53

CM.1uF

CN5

DB9 MASC

U4C

TL074

C46

CM.1uF

IS8

4N25

CN4

DB9 MASC

R16 10k

CD1KPF

C14

CD1KPF

D62

1N4148

R44

R33

820R

CD1KPF

CN1

DB9 FEM.

C56

CD1KPF

R17

100R

R18 100R

C55

CD1KPF

D59

1N4148

C38

CD27PF

C36

CD4K7pF

C39

CD4K7pF

1 2

100/35

IS6

4N25

R39

5R6/2W

R38

RXE020

C18

CM.1uF

C20

CM.1uF

R41

820R

C47

CD4K7PF

C25

CM.1uF

JP2

STRIP20

R29

C50

CD4K7PF

IS7

4N25

C24

100/35

R20

820R

FIX3

FIX35

PD2 PIAZZ_2P

PD5

PIAZZ_2P

C29

CD4K7pF

1 2

PJ5KPS

4 / 4

PS and combiner CPU adapter - SLADPPSPJ5K2

SLADPPSPJ5KM2 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 CN1 DB9 FEM.

2 1 CN2 DB25 MASC

3 1 CN3 FLAT16

4 4 CN4,CN5,CN7,CN9 DB9 MASC

5 2 CN6,CN8 DB9 FEM

6 1 CN10 CON16AP

7 38 C1,C2,C3,C4,C5,C6,C13, CD1KPF

C14,C15,C28,C32,C51,C52,

C55,C56,C57,C58,C59,C60,

C61,C65,C66,C67,C71,C72,

C73,C74,C75,C78,C80,C81,

C82,C83,C85,C86,C97,C98,

C102

8 3 C7,C16,C24 100/35

9 25 C8,C10,C17,C18,C20,C22, CM.1uF

C25,C27,C31,C37,C41,C43,

C46,C48,C49,C53,C88,C89,

C90,C91,C92,C93,C94,C95,

C103

10 26 C9,C11,C19,C21,C26,C29, CD4K7pF

C30,C35,C36,C39,C40,C42,

C44,C45,C47,C50,C54,C63,

C64,C69,C70,C76,C77,C79,

C84,C101

11 2 C12,C23 470/35

12 2 C33,C38 CD27PF

13 3 K1,C34,C62 NC

14 3 C87,C96,C104 1/25

15 1 C99 CD4K7KpF

16 1 D1 WL02

17 47 D3,D5,D6,D7,D8,D9,D10, 1N4148

D11,D12,D13,D14,D15,D16,

D17,D18,D19,D20,D21,D22,

D23,D24,D25,D26,D27,D28,

D29,D30,D31,D32,D33,D35,

D37,D38,D39,D40,D41,D42,

D43,D44,D48,D51,D59,D60,

D61,D62,D63,D64

18 12 D45,D46,D47,D49,D50,D52, BAT83

D53,D54,D55,D56,D57,D58

19 8 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8

20 6 F1,F2,F3,F4,F5,F6 DSS-22KpF

21 10 IS1,IS2,IS3,IS4,IS5,IS6, 4N25

IS7,IS8,IS9,IS10

22 6 JP1,JP2,JP3,JP4,JP5,JP6 STRIP20

23 1 JP7 JUMPER

24 16 PD1,PD2,PD3,PD4,PD5,PD6, PIAZZ_2P

PD7,PD8,PD9,PD10,PD11,

PD12,PD13,PD14,PD15,PD16

25 10 R1,R3,R8,R11,R20,R28,R33, 820R

R35,R37,R41

26 10 R2,R4,R10,R14,R23,R29, 1M

R34,R36,R40,R43

27 2 R5,R9 RXE110

28 11 R6,R31,R38,R63,R67,R101, RXE020

R102,R117,R118,R121,R126

29 3 R7,R32,R39 5R6/2W

30 2 R27,R12 2K2

31 20 R13,R24,R45,R46,R47,R64, 20k

R65,R66,R68,R69,R70,R86,

R87,R88,R89,R103,R105,

R106,R119,R120

32 37 R15,R17,R18,R30,R48,R50, 100R

R52,R54,R55,R56,R57,R59,

R61,R71,R73,R74,R76,R78,

R80,R82,R83,R85,R91,R93,

R95,R96,R97,R107,R109,

R111,R112,R113,R115,R129,

R130,R131,R133

33 22 R16,R19,R49,R51,R53,R58, 10k

R60,R62,R72,R75,R77,R79,

R81,R84,R92,R94,R98,R108,

R110,R114,R116,R132

34 3 R21,R26,R124 10R

35 1 R22 180R

36 1 R25 OR

37 1 R42 33K/1W

38 2 R125,R44 1K

39 4 R122,R123,R127,R128 150R

40 2 U1,U2 LM7812

41 1 U3 LM7912

42 3 U4,U5,U6 TL074

43 1 U7 LM324

PJ5KPS

1 / 3Three-phase rectifier - SLRCTPJ5KMC

PJ5KPS

2 / 3Three-phase rectifier - SLRCTPJ5KMC

VENTOLA

CLIXSON

VBUS

220VAC

CLIXSON

SM-TRAFO N.C.

RECT

CLIXSON-TRAFO N.O.

CONTAT-S

BREAK FUSE

CONTAT-SS

COM-CONTAT.

RESET

RB25-1K

VBUS

IND2

IND1

\\UT_SRV Three-phase Rectfier

SLRCTPJ5MC

1.1 (D.C.)

PJ5KPS

/Ucelli - Rev. Canazza

11A3

Tuesday, December 16, 2003

1RPH3URJHWWR

$XWRUH &RGLFH3URJHWWR

1RPH3&LQ5HWH

)LOH&DUWHOOD

'DWD

5HYLVLRQH

&RGLFH

1RPH3DUWH

$XWRUL]]D]LRQH

3DJLQD 6L]HGL

OC_1OC_1

OC_1

+12V

IN4004

C10

CD1KpF 1 2

FS5

FUSE

FIX8

FIX35

C9 F1772-510

1 2

FIX17

FIX35

CD4K7pF

DZ1

5V1/1W

CN1

DB9 FEMM.

FIX19

FIX35

C16 F1772-510

1 2

C22

CD1KpF 1 2

FS7

FUSE

4K7/2W

FIX15

FIX35

4K7/2W

JP1

KRA

FIX7

FIX35

R11

4K7/2W

RV3

250VLA20

R21

10R-5W

FIX9

FIX35

PM2

IRKJ-56-04

DZ4

5V1/1W

IS4

4N25

JP2

KRA

FIX12

FIX35

R15 100R/2W

R19

4K7/2W

C8 F1772-510

1 2

R10 1M

S1 OMRON

1 3

2 4

DZ6

5V1/1W

IS6

4N25

K1 TQ2L2

C14 F1772-510

1 2

FIX5

FIX

R17 1M

CD1KpF

1 2

1N4004

JP4

KRA2

R14

FIX10

FIX

DL1

D5/R

CN2

DB9 MASC.

DZ2

5V1/1W

R23

CD1KpF 1 2

RV4

250VLA20

FIX6

FIX

R2 1M

D61N4004 C18 F1772-510

1 2

FIX11

FIX

IS1

4N25

C24

F1772-510

1 2

C13 F1772-510

1 2

CD1KpF

1 2

D81N4004

FS3 1A-C28

C15 F1772-0.1uF

1 2

CD1KpF

1 2

JP5

KRA6

R9 1M

C20

CD1KpF

1 2

R26

10K/2W

PM3

IRKJ-56-04

FS2

FUSE

R18

2R2-5W

C19

CD1KpF

1 2 RV1

250VLA20

R16 1M

R13

1K DZ3

5V1/1W

IS3

4N25

FIX1

FIX

R24

2R2-5W

C12 F1772-510

1 2

PM1

IRKJ-56-04

1N4004

R22

IS2

4N25

DZ5

5V1/1W

IS5

4N25

FIX4

FIX35

C17 F1772-510

1 2

FIX3

FIX35

C11

CD1KpF 1 2

DL2

D5-R

FS4

FUSE

1N4004

FIX13

FIX35

FS1

FUSE

JP3

KRA6

R12

4K7/2W

CD1KpF 1 2

R25

10R-5W

FIX16

FIX35

RV2

250VLA20

C23

CD1KpF 1 2

D31N4004

1N4004

FIX2

FIX

R1 1M

FS6

FUSE

FIX18

FIX35

R20

4K7/2W

CD1KpF

1 2

4K7/2W

FIX14

FIX35

PTC1 N.C.

C21

F1772-510

1 2

PJ5KPS

3 / 3Three-phase rectifier - SLRCTPJ5KMC

RCTPJ5KMC Bill Of Materials Page1

Item Quantity Reference Part

______________________________________________

1 1 CN1 DB9 FEMM.

2 1 CN2 DB9 MASC.

3 12 C1,C2,C3,C4,C6,C7,C10, CD1KpF

C11,C19,C20,C22,C23

4 1 C5 CD4K7pF

5 10 C8,C9,C12,C13,C14,C16, F1772-510

C17,C18,C21,C24

6 1 C15 F1772-0.1uF

7 1 DL1 D5/R

8 1 DL2 D5-R

9 6 DZ1,DZ2,DZ3,DZ4,DZ5,DZ6 5V1/1W

10 7 D1,D2,D3,D5,D6,D7,D8 1N4004

11 1 D4 IN4004

12 6 FIX1,FIX2,FIX5,FIX6, FIX

FIX10,FIX11

13 13 FIX3,FIX4,FIX7,FIX8,FIX9, FIX35

FIX12,FIX13,FIX14,FIX15,

FIX16,FIX17,FIX18,FIX19

14 6 FS1,FS2,FS4,FS5,FS6,FS7 FUSE

15 1 FS3 1A-C28

16 6 IS1,IS2,IS3,IS4,IS5,IS6 4N25

17 2 JP2,JP1 KRA

18 2 JP3,JP5 KRA6

19 1 JP4 KRA2

20 1 K1 TQ2L2

21 3 PM1,PM2,PM3 IRKJ-56-04

22 1 PTC1 N.C.

23 4 RV1,RV2,RV3,RV4 250VLA20

24 6 R1,R2,R9,R10,R16,R17 1M

25 7 R3,R4,R8,R11,R12,R19,R20 4K7/2W

26 7 R5,R6,R7,R13,R14,R22,R23 1K

27 1 R15 100R/2W

28 2 R18,R24 2R2-5W

29 2 R25,R21 10R-5W

30 1 R26 10K/2W

31 1 S1 OMRON

PJ5KPS

1 / 6

Control unit CPU board - SLCCUPJ5KM2

PJ5KPS

2 / 6

Control unit CPU board - SLCCUPJ5KM2

4 4

3 3

2 2

1 1

P.B. On

Anlg In

P.B. Up

P.B. Esc

P.B. Off

Input

P.B. Stdby

INPUT

Input

P.B. Ok

P.B. Down

OUTPUT

Input

RST

BDM

VARIE VARIE

\\UT_SRV CORE CONTROL UNIT

SLCCUPJ5KM2

REV B - 1.0

(

)

PJ5KPS - Scheda CCU

<Or

Addr1>

CSCCUPJ5KM2

Griptech - Rev.: Canazza 07/10/2002

31A3

CCU_OUT

ACK_ON

ACK_STDBY

ACK_OFF

ACK_PL

ACK_EXCT

ACK_AM

FAULT

WAIT

WARN

PD1

PD2

PD3

PD4

ACK_NP

ACK_RIS1

ACK_RIS2

ACK_RIS3

ACK_RIS4

CSA0

CSA1

CSA2

MUTE1

MUTE2

ON_OFF

COAX

STDBYSCLK

MOSI

RXD0

TXD0

RXD1

TXD1

DE0

DE1

AUD_ALRMVREF

LOC

STDBYBUS

+5V

+12V

CLK

CLK_LOC ON_TST

OFF_TST

PL_TST

AM_TST

RST_AL_TST

STDBY_TST

GND_EARTH

PBOK_TST

PBUP_TST

PBDW_TST

PBESC_TST

NP_TST

MAIN_EXCT

IRQ_ALR_OUT

CCU_IN

PB_RST_AL

PB_PL

PB_OFF

PB_STDBY

PB_ON

PB_AM_EXC

CHG_MR

PB_NP

RIS1

RIS2

RIS3

RIS4

PB_ESC

PB_OK

PB_UP

PB_DW

F_EXCT1

F_EXCT2

EXT_INT

AUS_INT

STDBY_IN

ALR_IRQ

LOC

LOAD

INPUT

MAINS

STDBYBUS

+5V

+12V

-12V

ON_TST

RST_AL_TST

OFF_TST

STDBY_TST

PL_TST

AM_TST

GND_EARTH

NP_TST

PBESC_TST

PBDW_TST

PBUP_TST

PBOK_TST

CHG_MR

PB_OFF CLK

BKGD

PB_RST_AL

MUTE1

PA2

F_EXCT2

DE1

PB_STDBY

PB_AM_EXC

PA5

COAX

BKGD

F_EXCT1

VDD1

SCLK

PA1

LOC

VFP

LGT

DE0

RST

PB_ON

LOAD1

PA4

VDDAD

ALR_IRQ

STDBY

PB_DW

MOSI

PA0

INPUT1

PA3

STDBY_IN

PB_UP

MAINS

RST

R/W

PB_OK

PA7

RIS2

EXT_INT

SS_

PB_ESC

CSD

RIS1

PB_PL

PA6

MUTE2

VFP

PA1

RD_DIS

PA5

CLK0

PA3

PA2

PA6

CSD

PA0

CLK1

PA7

PA4

CLK2

SS_

CSA1

CSA2

CSA0

CLK2

CLK0

CLK1

R/W RD_DIS

RST

LGT

VREF

RST

SL1

TXD0

RXD0

TXD1

RXD1

ACK_ON

ACK_STDBY

ACK_OFF

ACK_PL

ACK_EXCT

ACK_AM

FAULT

WAIT

WARN

PD1

PD2

PD3

PD4

ACK_RIS1

ACK_RIS2

ACK_RIS3

ACK_RIS4

INPUT1 LOAD1

ACK_ON

ACK_STDBY

ACK_OFF

ACK_PL

ACK_EXCT

ACK_AM

FAULT

WAIT

WARN

PD1

PD2

PD3

PD4

ACK_NP

ACK_RIS1

ACK_RIS2

ACK_RIS3

ACK_RIS4

CSA0

CSA1

CSA2

MUTE1

MUTE2

COAX

STDBYSCLK

MOSI

RXD0

TXD0

RXD1

TXD1

DE0

DE1

WR_DIS

R/W

WR_DIS

PB_ESC

AUD_ALRM

AUD_ALRMVREF

SL2

LOC

RIS1 STDBY_IN

LOAD

MAINS

PB_UP

PB_NP

EXT_INT

PB_OFF

RIS3

PB_AM_EXC

PB_OK

PB_STDBY

PB_RST_AL

PB_PL

CHG_MR

PB_ON

RIS4

RIS2

PB_DW

F_EXCT1

ALR_IRQ

LOC

INPUT

STDBYBUS

VDDAD

ON_OFF

AUS_INT

CLK

CLK_LOC

CLK

ON_TST

STDBY_TST

OFF_TST

PL_TST

AM_TST

RST_AL_TST

OFF_TST

RST_AL_TST

STDBY_TST

AM_TST

ON_TST

PL_TST

MISO

INPUT

LOAD

ON_OFF

MAIN_EXCT

IRQ_ALR_OUT

STDBY LGT COAX

IRQ_ALR_OUTMAIN_EXCTMUTE1 MUTE2

VDD2 VDDX1

PB_NP

TXD1 RXD1 RXD0TXD0

ACK_NP

RIS3

RIS4

SLV_CU

SL2

SL1

NP_TST

PBESC_TST

PBDW_TST

PBUP_TST

PBOK_TST

PBDW_TST

PBUP_TST

PBESC_TST

PBOK_TST NP_TST

MISO

SCLK

MOSI

VREF

MAIN_EXCT

CSD

CLK_LOC

SLV_CU

CSA3

IRQ

SCLK

MOSI

MISO CSA3

VDD1

RST

VDDX2VDDX1

VDDX2

VDD2

RST

F_EXCT2

IRQ

CLK

DE1

IRQ_ALR_OUT

VFP

RST

+5V

+12V

+5V

-12V

+12V

+5V

-12V

+5V

+12V

+5V

+12V+5V

+5V

+5V+5V

+5V

R14

10K

CM22pF

C16

CM.1uF

U5A

74HC139

GND

VCC

R33

10K

R32

10K

C24

CM.1uF

U39

MC34064

VCC

GND

/RST

74LS273

CLK

CLR

VCC

GND

BC237

2 3

R228

10K

330K

C99CM22pF

X22R

C14CM.1uF

U2E

40106

1110

C29

CM.1uF

JP7

JUMPER-2

1 2

R26

10K

74LS273

CLK

CLR

VCC

GND

C102

CM.1uF

R234

10K

R19

10K

R235

220K

74LS273

CLK

CLR

VCC

GND

R239

100K

C28

CM.1uF

FIX1

FIX35

C17

CM.1uF

R29

10K

C101

CM.1uF

R12

47K

C98

10-40pF

MC68HC912-D60-CPV8

105

104

103

102

101

100

45 85

88 12

6514

66 107

42106

40 97

112

111

110

109

108

PAD10

PAD01

PAD11

PAD00

PAD12

VRH1

VRH0

VRL1

PAD13

PT3

PAD14

PT0

PT4

VRL0

PAD15

PAD02

PAD16

PT5

PAD17

PAD03

PT1

RxCAN

PAD04

PT6

PAD05

PT2

PAD06

PT7

PAD07

PS0

TxCAN

PCAN2

PS1

PCAN3

PCAN4

PS2

PCAN5

PCAN6

PS3

PCAN7

PS4

PS5

PS6

PS7

PA0

PE4

PA1

PE0

PA2

PH4

PA3

PE1

PA4

PHPUD

PA5

PE2

PA6

PH0

PA7

PE3

PE5

PH1

PB0

PH2

PE6

PH3

PH5

PE7

PH6

PB1

PH7

PB2

PB3

EXTAL

PB4

PB5

PB6

PB7

XTAL

XFC

RST

VDDPLL

VSSPLL VDDAD

VSSAD VDD1

VDD2VSS1

VSS2 VDDX1

VDDX2VSSX1

VSSX2 VFP

PGPUD

PG0

PG1

PG2

PG3

PG4

PG5

PG6

PG7

PP0

PP1

PP2

PP3

PP4

PP5

PP6

PP7

BKGD

32KHZ

C11

CM.1uF

C27

CM.1uF

D21

BAT83

C93

CM.1uF

R231

10K

R230

10K

R23

10K

R31

10K

R22

10K

2K2

R22610K

XCM10pF

87W-20K

R28

10K

D3LM336-5.0V

R238

10K

JP3

JUMPER 2

R13 10K

C10

XCM10pF

GM24123DSL

LCD DISPLAY

C/D

-15V

+5V

GND

RST

MD2

R243

10K

FIX2

FIX35

R1610K

1/25

R25

10K

R242

10K

R237

10R

R30

100R

R11

47K

14.745MHz

U2D

40106

JP2

STRIP 5X2

C18

CM.1uF

IRFD120

CM10pF

R24

10K

C20

1/25

10K

C12

CM.1uF

D22BAT83

R20

10K

C21

1/25

CM.1uF

C22

1/25

74HC244

1A1

1A2

1A3

1A4

2A1

2A2

2A3

2A4

1Y1

1Y2

1Y3

1Y4

2Y1

2Y2

2Y3

2Y4

VCC

GND

10K

C23

1/25

D23

BAT83

TP1

R241

820K

U8B

74HC139

FIX3

FIX35

U2A

40106

1 2

147

U5B 74HC139

R1710K

CM.1uF

CM10pF

1 2

C100

CM.1uF

1 2

10K

C19

CM.1uF

BT1

3,6V

U2B

40106

3 4

R227

10K

R7 10K

R27

10K

JP4

JUMPER 2

C2 CM22pF

C13

XCM10pF

C15

CM.1uF

R233

X10K

R34

10K

BAV99B

R240

100R

R18

10K

R15 10K

JP1

STRIP 2

1 2

R236

10 M

R244

100K

U2C

40106

5 6

R21

10K

U2F

40106

1312

C5 CM.1uF

C26

CM.1uF

U8A

74HC139

GND

VCC

10K

R229

10K

U38

X-LM809

VCC

GND

/RST

R232

10K

C25

1/25

R10

10K

U40

CD68HC68T1M

CLKOUT

/CPUR

INT

SCK

MOSI

MISO

VSS

PSE

VDD

XTALOUT

XTALIN

VBAT

VSYS

LINE

/POR

R245

10K

CSD

R/W

+5V

+12V

VREF

GND _EARTH

PJ5KPS

3 / 6

Control unit CPU board - SLCCUPJ5KM2

4 4

3 3

2 2

1 1

STDBY

LOCAL

REMOTE

OFF

POWER

LOWER

ALARM

RESET

AUT/MAN

ECXT

ESC

RS232

NOM.

POWER

INTERLOCK

\\UT_SRV CORE CONTROL UNIT

SLCCUPJ5KM2

REV B - 1.0

(

)

PJ55000MC

CSCCUPJ5KM2

Griptec - Rev.: Canazza 07/10/2002

32A3

ON_REM

STDBY_TST

STDBY_REM

LOC_SEL

PL_REM

OFF_REM

AM_TST

LOC_SEL

RST_AL_REM

AM_REM

CHG_MR_REM

RIS3_IN_REM

RIS4_IN_REM

AUS_INT_REM

F_EXCT2_REM

EXT_INT_REM

F_EXCT1_REM

RIS1_IN_REM

RIS2_IN_REM

ON_REM

STDBY_REM

OFF_REM

PL_REMAM_REM

NP_REM CHG_MR_REM

RIS2_IN_REM

RIS3_IN_REM

RIS4_IN_REM

LOC_SEL

ALR_IRQBUS

F_EXCT2_REM

LOAD+ INP+

ALR_IRQBUS

LOAD+

INP+

LOC_SEL

OFF_TST

RST_AL_TST

RST_AL_REM

F_EXCT1_REM

PL_TST

ON_TST

LOC_SEL

NP_REM

RIS1_IN_REM

AUS_INT_REM

STDBYBUS

MAINS_BUS

EXT_INT_REM

+12V

-12V

+12V

+5V

-12V

+5V

+12V

+12V +12V

+5V

+12V

+5V

-12V

+12V

+5V

R106 10k

C48

CM.1uF

C37

CM.1uF

C53

CM.1uF

U11B

40106

R118

47K

U15B TLP521-4

U18C TLP521-4

D11

BAV99B

C38

CM.1uF

R114 2K2

R76

47K

R92

1K5

R43

1K5

R66 2K2

R101

10K

U10D TLP521-4

R53

1K5

U16A

LM258

R94 33K

U11C

40106

R68

1K5

C45

CM.1uF

S12

B3F

13 24

U11F

40106

1312

SW SPDT

R89 10k

R120 2K2 U18A

TLP521-4

U10B TLP521-4

C46

CM.1uF

R73 2K2

R81

33K

S5B3F

13 24

DL2

LED-D5

R37

1K5

R99

47K

U18B TLP521-4

C52

CM.1uF

U11D

40106

C44

CM.1uF

U14A TLP521-4

U19A TLP521-4

R40

1K5

R64

1K5

U17D

40106

R86

1K5

U12A

TLP521-4

R107 2K2

C57

CM.1uF

TQ2

R72

1K5

BAV99B

R84 2K2

U19B

TLP521-4

U15D TLP521-4

S8B3F

13 24

R80 2K2

R109

1K5

R49

1K5

C54

CM.1uF

R117 2K2

R45 2K2

U20B

40106

U19D TLP521-4

R103 10k

B3F

13 24

R104

47K

R79 1K5

R93 2K2

U10A

TLP521-4

R69

47K

R58

1K5

U15A TLP521-4

U17C

40106

R119

1K5

R77 2K2

C32

CM.1uF

U13A

40106

147

B3F

13 24

R42 2K2

DL4

LED-D3

C55

CM.1uF

R74

47K

CON26AP

R88 10k R87

10K

R41

1K5

C49

CM.1uF

R67

47K

R65 2K2

BAV99B

TQ2

R56

1K5

U12B TLP521-4

C34

CM.1uF

S4B3F

13 24

C58

CM.1uF

U12D TLP521-4

C47

CM.1uF

C56

CM.1uF

C51

CM.47uF

R110 2K2

R85

47K

U16B

LM258

R82

47K

R38 2K2

R83

1K5

C40

CM.1uF

U11E

40106

1110

U13C

40106

R48

1K5

C35

CM.1uF

C33

CM.1uF

R78

47K

U12C

TLP521-4

S11

B3F

13 24

U14B TLP521-4

C50

CM.1uF

U17E

40106

1110

U20E

40106

1110

R44

47K

U20D

40106

R111 33K

C36

CM.1uF

R35 2K2

BAV99B

U10C TLP521-4

C43

CM.1uF

U17B

40106

DL3

LED-D5

R105

1K5

TQ2

U20A

40106

147

U20F

40106

1312

U20C

40106

C30

CM.1uF

R98 2K2

R36

47K

R91

47K

U19C TLP521-4

R62

47K

R100

1K5

R47

47K

R39

47K

C59

CM.1uF

R95

47K

R52 2K2

U13B

40106

R97

33K

U14D TLP521-4

9S1B3F

13 24

R54 2K2

C60

CM.1uF

R63

47K

BAV99B

R75

1K5

R57

47K

R71 2K2

R51

10K

R60 2K2

R70

1K5

S7B3F

13 24

R113

1K5

D10

BAV99B

R115

47K

C39

CM.1uF

TQ2

R96

1K5

DL1

LED-D5

U13D

40106

U17F

40106

1312

C31

CM.1uF

R122

2K2

R46

1K5 R50

2K2

BC237

2 3

U13F

40106

1312

R116

1K5

S2 B3F

13 24

R102 2K2

R59

1K5

R61 2K2

C42

CM.1uF

U14C TLP521-4

U17A

40106

147

R112

47K

D6 1N4004

U18D TLP521-4

U15C TLP521-4

S10B3F

13 24

R108

C41

CM.1uF

U13E

40106

1110

R55

47K

U11A

40106

147

R90 2K2

U36D

40106

R121

47K

PB_ON

PB_STDBY

PB_PL

PB_OFF

PB_RST_AL

PB_AM_EXC

CHG_MR

RIS3

RIS4

EXT_INT

RIS1

AUS_INT

RIS2

F_EXCT1

F_EXCT2

ALR_IRQ

PB_OK

PB_ESC

LOC

STDBY_IN

LOAD

INPUT

STDBYBUS

+12V

-12V

+5V

ON_TST

STDBY_TST

OFF_TST

PL_TST

AM_TST RST_AL_TST

GND_EARTH

PB_UP

PB_DW

PB_NP

PBESC_TST

PBDW_TST

PBUP_TST

PBOK_TST

NP_TST

MAINS

PJ5KPS

4 / 6

Control unit CPU board - SLCCUPJ5KM2

4 4

3 3

2 2

1 1

Bus 485

Slave

RXD

TXD

RX-INT

TX-INT

TX-BUS

RX-BUS

STDBY

OFF

POWER

LOWER

MAN/AUT

EXCT

FAULT

WAIT

WARNING

HOLD OUT

NOM

POWER

Bus 485

Master

\\UT_SRV CORE CONTROL UNIT

SLCCUPJ5KM2

REV B - 1.0

(

)

PJ55000MC

CSCCUPJ5KM2

Griptech - Rev.: Canazza 07/10/2002

33A3

ACK_ON_OC

ACK_STDBY_OC

ACK_OFF_OC

ACK_PL_OC

ACK_EXCT_OC

ACK_AM_OC

FAULT_OC

DAC1_OUT

MUTE1_OC

STDBYBUS

ON_OFF_OC

COAX_BUS

STR+

TXD1

RXD1_485

STR-

DAC2_OUT

DAC4_OUT

DAC3_OUT

DAC5_OUT

DAC6_OUT

CSA2

SCLK

CSA0

MOSI

SCLK

MOSI

AUD_ALRM_OC

ACK_RIS2_OC

PD2_OC

PD4_OC

ACK_NP_OC

PD1_OC

PD3_OC

ACK_RIS1_OC

WARN_OC

WAIT_OC

TXD0

RXD1

TXD1

RXD0

TXD1

RXD1_MAX

RXD1

RXD1_485

RXD1_MAX

CSA1

DE1_LOC

ACK_RIS3_OC

ACK_RIS4_OC

MTR+

MTR-

RXD0

TXD0

MTR-

STR-

ON_OFF_OC

STR+

MTR+ ACK_NP_OC

ACK_AM_OC

ACK_PL_OC

MUTE2_OC

MUTE1_OC

ACK_STDBY_OC

PD4_OC

PD3_OC

WAIT_OC

PD1_OC

AUD_ALRM_OC

DAC5_OUT

DAC3_OUT

ACK_RIS3_OC

ACK_RIS1_OC

DAC1_OUT

MAIN_EXCT_OC

COAX_BUS

ACK_RIS4_OC

ACK_ON_OC

ACK_EXCT_OC

DAC4_OUT

ON_OFF_OC

ACK_RIS2_OC

DAC6_OUT

DAC2_OUT

PD2_OC

MUTE2_OC

MAIN_EXCT_OC

WARN_OC

FAULT_OC

ACK_OFF_OC

IRQ_ALR_OC

+12V

+5V

+12V

-12V

+5V

+12V

+5V

+12V

-12V

+12V+5V

-12V

+12V

-12V

+12V +5V

+12V

R160

22R

R173 10K

R143

22R

R22 4

22R

R18 0

47K

R221

1K5

U22A ULN2004A

116

8 9

U31

SN75176AP

5 8

GND VCC

R1231K5

R186

100R

U36E

40106

11 10

DL16LED-D3

U26E

ULN2004A

512

R171

22R

R14 1

100R

R203

10K

U30A

ULN2004A

116

8 9

R191

10K5

R187

10K

R162

100R

U26B

ULN2004A

215

U30D

ULN2004A

413

C68

CM.1uF

U21B

TL072

R168

10K5

R205

22R

DL8

LED-D5

C87

CM.1uF

DZ11

12V/1W

R148

22R

R19 7

22R

R1381K5

U22D

ULN2004A

413

U37A ULN2004A

116

8 9

U22C ULN2004A

314

U27B

TL072

R212 47K

C72 CM10KpF

R220

1K5

DL7

LED-D5

R154 1K5

R151

22R

R17 2

10K

DL9

LED-D5

DL10

LED-D5

R177

22R

R219

1K5

C90

CM.1uF

C96

CM.1uF

DZ1

12V/1W

R214

22R

R169 1K5

U26F

ULN2004A

611 DL6

LED-D5

R225

22R

D18

BAV99B 1

R209

22R

C62 CM10KpF

U37D ULN2004A

413

U32B

ULN2004A

215

DZ3

5V1/1W

R133

47K

U30F

ULN2004A

611

CON26AP

U36C

40106

5 6

U24B

TL072

R215

22R

R15 6

10K5

U32E

ULN2004A

512

C104

CM.1uF

C105

CM.1uF

R157

22R

U36F40106

13 12

C66CM.1uF

R216

22R

R129

22R

DZ6

12V/1W

R146

10K5

R149

10K

DZ7

5V1/1W

C69

CM.1uF

U26A

ULN2004A

116

8 9

DL13

LED-D5

R127

22R U23

TLV5626

SCLK

REF

OUTA

OUTB

VCCGND

DZ5

12V/1W

DZ8

5V1/1W

C76 CM10KpF

U25

TLV5626

SCLK

REF

OUTA

OUTB

VCCGND

R222

1K5

R125

100R

C70

1/25

R134

10K5

R137

10K

C63

CM.1uF

R195 10K

D19

BAV99B 1

R182

22R

U37 G

ULN2004A

710

U30C

ULN2004A

314

U26DULN2004A

413

C88

CM.1uF

U34

74HC157

A/B

VCC

GND

R152

22R

DZ9

12V/1W

R153

22R

U29

SN75176AP

5 8

GND VCC

R247

22R

R18 4

10K

U22F

ULN2004A

611

R206

22R

DZ4

5V1/1W

R207

22R

R124

10K

C61

CM.1uF

1 2

R175 1K5

U33

LM7805/TO220

GND

INOUT

R135

22R

U28

TLV5626

SCLK

REF

OUTA

OUTB

VCCGND

C91

CM.1uF

D15

BAV99B 1

R188

22R

C95

CM.1uF

U32G

ULN200 4A

710

R139

22R

U32D

ULN2004A

413

U37F

ULN2004A

611

R199

22R

DL1 4LED-D3

C97

CM.1uF

1 2

U26G

ULN2004A

710

R158

22R R15 9

10K

U37B ULN2004A

215

U22B

ULN2004A

215

R1981K5

R218

22R

C94

CM.1uF

R164

12K

R190

47K

C73

CM.1uF

R126

22R

R165

22R

R14 5

47K

R167

47K

R163 1K5

R217

22R

R161

22R

R15 5

47K

DL15LED-D3

D13

BAV99B 1

C83 1/25

R140

22R

U36 B

40106

3 4

C86 1/25

C84 1/25

R1441K5

R192

22R

U21A

TL072

R179

10K5

R183

22R

U26CULN2004A

314

C80

CM27pF

R201

22R

U22 E

ULN2004A

512

C85

1/25

D20

BAV99B

R208

22R

U27A

TL072

R211

22R

U35

ICL232

SO16W

1615

C1+

C1-

C2+

C2-

T1IN

T2IN

R1OUT

R2OUT

V+

V-

T1OUT

T2OUT

R1IN

R2IN

VCCGND

R142

22R

C65

CM.1uF

1 2

DL11

LED-D5

C82

CM.1uF

R185

10K

DL5

LED-D5

D17

XBAV99B

DL12

LED-D5

R170

22R

R13 2

22R

C64 CM10KpF

R150

100R

U30EULN2004A

512

U30G

ULN2004A

710

DL17LED-D3

R136

22R

R18 1

10K

U32F

ULN2004A

611

C79

CM27pF

CON10AP

R189

22R

U32A

ULN2004A

116

8 9

D14

BAV99B 1

C77

CM.1uF

U22G

ULN2004A

710

C92

CM.1uF

JP6

JUMPER 2

U24A

TL072

R174

100R

R200

22R

R204

22R

R147

22R

R19 6 22R

C67

CM.1uF

C103

CM.1uF

U36A 40106

1 2

147

R246

22R

U37E

ULN2004A

512

C74 CM10KpF

R210

22R

C89

CM.1uF

DZ12

12V/1W

R1301K5

R128

22R

R17 6

22R

C71

1/25

R166

22R

R194

10K

D16

BAV99B 1

U37C ULN2004A

314

CON34A

DZ2

12V/1W

U30B

ULN2004A

215

DZ10

12V/1W

C75

CM.1uF

1 2

R131

22R

R19 3

22R

R213

22R

U32C

ULN2004A

314

C81

CM.1uF

C78 CM10KpF

R178

47K

R202

22R

ACK_ON

ACK_STDBY

ACK_OFF

ACK_PL

ACK_EXCT

ACK_AM

FAULT

WAIT

WARN

PD1

PD2

PD3

PD4

ACK_NP

ACK_RIS1

ACK_RIS2

AUD_ALRM

MUTE1

MUTE2

RXD1

TXD1

STDBY

ON_OFF

COAX VREF

MOSI

SCLK

CSA2

CSA0

CSA1

LOC

+12V

+5V

DE1

CLK

CLK_LOC

GND_EARTH

ACK_RIS3

ACK_RIS4

RXD0

TXD0

DE0

NP_TST

ON_TST

PBESC_TST PBUP_TST

STDBY_TST

PBOK_TST

PL_TST

OFF_TST

AM_TST

PBDW_TST

RST_AL_TST

STDBYBUS

MAIN_EXCT

IRQ_ALR_OUT

PJ5KPS

5 / 6

Control unit CPU board - SLCCUPJ5KM2

CSCCUPJ5KM2 Bill Of Materials Page1

Item Q.ty Reference Part

_____________________________________________________________________________________________

1 1 BT1 3,6V

2 2 C7,C1 CM10pF

3 3 C2,C4,C99 CM22pF

4 75 C3,C5,C8,C11,C12,C14,C15, CM.1uF

C16,C17,C18,C19,C24,C26,

C27,C28,C29,C30,C31,C32,

C33,C34,C35,C36,C37,C38,

C39,C40,C41,C42,C43,C44,

C45,C46,C47,C48,C49,C50,

C52,C53,C54,C55,C56,C57,

C58,C59,C60,C61,C63,C65,

C66,C67,C68,C69,C73,C75,

C77,C81,C82,C87,C88,C89,

C90,C91,C92,C93,C94,C95,

C96,C97,C100,C101,C102,

C103,C104,C105

5 12 C6,C20,C21,C22,C23,C25, 1/25

C70,C71,C83,C84,C85,C86

6 3 C9,C10,C13 XCM10pF

7 1 C51 CM.47uF

8 6 C62,C64,C72,C74,C76,C78 CM10KpF

9 2 C80,C79 CM27pF

10 1 C98 10-40pF

11 12 DL1,DL2,DL3,DL5,DL6,DL7, LED-D5

DL8,DL9,DL10,DL11,DL12,

DL13

12 5 DL4,DL14,DL15,DL16,DL17 LED-D3

13 8 DZ1,DZ2,DZ5,DZ6,DZ9,DZ10, 12V/1W

DZ11,DZ12

14 4 DZ3,DZ4,DZ7,DZ8 5V1/1W

15 14 D1,D4,D5,D7,D8,D10,D11, BAV99B

D13,D14,D15,D16,D18,D19,

D20

16 1 D3 LM336-5.0V

17 1 D6 1N4004

18 1 D17 XBAV99B

19 3 D21,D22,D23 BAT83

20 3 FIX1,FIX2,FIX3 FIX35

21 1 JP1 STRIP 2

22 1 JP2 STRIP 5X2

23 3 JP3,JP4,JP6 JUMPER 2

24 1 JP7 JUMPER-2

25 1 J1 BDM

26 2 J3,J2 CON26AP

27 1 J4 CON34A

28 1 J5 CON10AP

29 4 K1,K2,K3,K4 TQ2

30 1 Q1 IRFD120

31 2 Q3,Q2 BC237

32 1 R1 330K

33 59 R2,R6,R7,R8,R9,R10,R13, 10K

R14,R15,R16,R17,R18,R19,

R20,R21,R22,R23,R24,R25,

R26,R27,R28,R29,R31,R32,

R33,R34,R51,R87,R88,R89,

R101,R103,R106,R124,R137,

R149,R159,R172,R173,R181,

R184,R185,R187,R194,R195,

R203,R226,R227,R228,R229,

R230,R231,R232,R234,R238,

R242,R243,R245

34 27 R3,R35,R38,R42,R45,R50, 2K2

R52,R54,R60,R61,R65,R66,

R71,R73,R77,R80,R84,R90,

R93,R98,R102,R107,R110,

R114,R117,R120,R122

35 1 R4 87W-20K

36 1 R5 X22R

37 33 R11,R12,R36,R39,R44,R47, 47K

R55,R57,R62,R63,R67,R69,

R74,R76,R78,R82,R85,R91,

R95,R99,R104,R112,R115,

R118,R121,R133,R145,R155,

R167,R178,R180,R190,R212

38 8 R30,R125,R141,R150,R162, 100R

R174,R186,R240

39 40 R37,R40,R41,R43,R46,R48, 1K5

R49,R53,R56,R58,R59,R64,

R68,R70,R72,R75,R79,R83,

R86,R92,R96,R100,R105,

R109,R113,R116,R119,R123,

R130,R138,R144,R154,R163,

R169,R175,R198,R219,R220,

R221,R222

40 4 R81,R94,R97,R111 33K

41 1 R108 1M

42 57 R126,R127,R128,R129,R131, 22R

R132,R135,R136,R139,R140,

R142,R143,R147,R148,R151,

R152,R153,R157,R158,R160,

R161,R165,R166,R170,R171,

R176,R177,R182,R183,R188,

R189,R192,R193,R196,R197,

R199,R200,R201,R202,R204,

R205,R206,R207,R208,R209,

R210,R211,R213,R214,R215,

R216,R217,R218,R224,R225,

R246,R247

43 6 R134,R146,R156,R168,R179, 10K5

R191

44 1 R164 12K

45 1 R233 X10K

46 1 R235 220K

47 1 R236 10M

48 1 R237 10R

49 2 R239,R244 100K

PJ5KPS

6 / 6

Control unit CPU board - SLCCUPJ5KM2

50 1 R241 820K

51 11 S1,S2,S4,S5,S6,S7,S8,S9, B3F

S10,S11,S12

52 1 S3 SW SPDT

53 1 TP1 TP

54 1 U1 GM24123DSL

55 6 U2,U11,U13,U17,U20,U36 40106

56 1 U3 MC68HC912-D60-CPV8

57 1 U4 74HC244

58 2 U5,U8 74HC139

59 3 U6,U7,U9 74LS273

60 6 U10,U12,U14,U15,U18,U19 TLP521-4

61 1 U16 LM258

62 3 U21,U24,U27 TL072

63 5 U22,U26,U30,U32,U37 ULN2004A

64 3 U23,U25,U28 TLV5626

65 2 U31,U29 SN75176AP

66 1 U33 LM7805/TO220

67 1 U34 74HC157

68 1 U35 ICL232

69 1 U38 X-LM809

70 1 U39 MC34064

71 1 U40 CD68HC68T1M

72 1 Y1 14.745MHz

73 1 Y2 32KHZ

PJ5KPS

1 / 3

Control unit motherboard - SLCCU1PJ5KM2

PJ5KPS

2 / 3

Control unit motherboard - SLCCU1PJ5KM2

D D

C C

B B

A A

BUS CU

MASCHIO?

DISS. A TELAIO

SWAP

PJ5KMC

CONTROL UNIT BACK BOARD

CSCCU1PJ5KM2

21/03/02

A31

WARN_OC

MUTE1_OC

AUD_ALRM_OC

CB7

CB1 1

CB17

CB14

CB21

CB6

CB9

CB1

CB4

CB3

CB1 9

CB18

CB15

CB13

CB12

CB16

CB2

VEXT

STDBY_REM

RIS4_IN_REM

CHG_MR_REM

RIS3_IN_REM

OFF_REM

PL_REM

AM_REM

ON_REM

RIS1_IN_REM

AUS_INT_REM

RST_AL_REM

F_EXCT2_REM

LOAD+

INP+

EXT_INT_REM

MUT2

MUTE1_OC

MUT_C

MUT1

MAINS_BUS2

MTR+

RST_SAFE2

COAX2

CA9

CA1

CA6

ACK_ON_OC

DAC1_OUT

CA21

CA7

CA2

CA1 5

DAC6_OUT

DAC2_OUT

ACK_OFF_OC

ACK_RIS2_OC

PD4_OC

MTR-

STR+

STR-

VNS

VEXT

NP_TST

STDBY_TST

PL_TST

AM_TST

PBESC_TST

PBOK_TST

PBDW_TST

CA23

CA5

CA6

CA3

CA4

CA1

CA2

CA1 6

CA17

CA14

CA15

CA22

CA18

CA19

CA20

CA21

CA11

CA9

CA8

CA7

CA1 3

CA12

CA10

CB9

CB1 5

CB23

CB6

CB7

CB8

CB1 0

CB12

CB13

CB14

CB20

CB4

CB3

CB2

CB5

CB2 2

CB19

CB11

CB1

CB2 4

CB17

RST_SAFECC12

MAINS_BUSMAINS_BUS2

ON_OFF_OC ON_RELE

MUTE2_OC

MUT_C MUT_C2

MUT_C2

MUT_11

MUT_22

BOB_11

BOB_22

BOB2

BOB1

BOB4

BOB3

F_EXCT1_REM

BOB_44 F_EXCT2_REMBOB_33

BOB_22BOB_11

BOB_44BOB_33

VEXT

PBUP_TST

CC2

CC5

CC6

CC7

CC8

CC9

CC10

CC11

CC12

CC7

CC9

CC5

CC10

CC11

CC2

CC8

CC3

CC4

CA12

CB22MUTE2_OC

MUT1

FAULT_OC

ACK_RIS3_OC

COAX_BUS

CA4

BOB_33BOB3

BOB_22

ACK_RIS4_OC

CA8

ON_RELE

MUT_11

DAC3_OUT

COAX2

CB23

ACK_PL_OC

WAIT_OC

CC4

BOB_44

PD2_OC

BOB2

CA14

ACK_EXCT_OC

STDBYBUS2

ALRIRQ_BUS2

CC1

PD1_OC

LOC_SEL

BOB_11BOB1

RST_AL_TST

CA11

CB20

MUT_22

ALRIRQ_BUS2

ON_TST

CA19

CA16

CA17

CA10

STDBYBUS1

ACK_NP_OC

STDBYBUS2

BOB4

CA20

DAC5_OUT

OFF_TST

RIS2_IN_REM

CA13

NP_REM

CA3

CA2 2

ON_RELE2

MUT2

PD3_OC

ACK_STDBY_OC CB8

ON_RELE2

CC3

DAC4_OUT

ACK_RIS1_OC

CA5

ACK_AM_OC

CB5

VEXT

ALR_IRQBUS

CA18

CB10

INP+

CC1

LOAD+

CB24 MAINS_BUS

CB18

STDBYBUS1

STDBYBUS

VNS

MAIN_EXCT_OC

VEXT

CB21

CB16

CC6

RST_SAFE2 RST_SAFE

ON_OFF_OC

STR- MTR+MTR- STR+

PD2_OC

ACK_AM_OC COAX_BUS

PD1_OC

ACK_RIS3_OC DAC2_OUT

DAC4_OUT

MUTE1_OC

ACK_NP_OC

MAIN_EXCT_OC

DAC3_OUT

ACK_EXCT_OC

MUTE2_OC

WAIT_OC

ACK_OFF_OC

DAC1_OUT

DAC5_OUT

ACK_ON_OC

DAC6_OUT

PD3_OC

FAULT_OC

ACK_RIS1_OC WARN_OC

ACK_RIS2_OC

PD4_OC

AUD_ALRM_OC

ACK_PL_OC

ACK_RIS4_OC

ON_OFF_OC

ACK_STDBY_OC

RIS1_IN_REM

ALR_IRQBUS

STDBY_REM MAINS_BUS

F_EXCT1_REM

NP_REM

LOC_SEL

RST_AL_REM

AM_REM

RIS4_IN_REM

STDBYBUS

LOAD+

PL_REM

RIS3_IN_REM

AUS_INT_REM

ON_REM

INP+

RIS2_IN_REM

OFF_REM

EXT_INT_REM

F_EXCT2_REM

CHG_MR_REM

MAIN_EXCT_OC

IRQ_ALR_OC

+12V

+5V

-12V

+12V

+12V -12V

+12V

-12V

+5V

+12V

C10

CM.1uF

C12

1000/35

F16 DSS306

1 3

F56 DSS306

1 3

CM.1uF

C25

CD4K7PF

DZ1

15V 1/2W

LM7812

GND

CM4K7pF

C21

CD27PF

1 2

F14 DSS306

1 3

F32 DSS306

1 3

F51 DSS306

1 3

F68 DSS306

1 3

F75

DSS306

1 3

R16

10R

F39 DSS306

1 3

C19

220/25

LM7812

GND

DZ3

15V 1/2W

R10

10K

CD27PF

1 2

1N4148

F61 DSS306

1 3

R18

10K

F42 DSS306

1 3

F45 DSS306

1 3

F6 DSS306

1 3

ZFH-12V-H1

13 11

F49 DSS306

1 3

CN1

FLAT16

F66 DSS306

1 3

F15 DSS306

1 3

DB15 FEMM.

R9 220R

CM4K7pF

1 2

C5 CM4K7pF

1 2

F40 DSS306

1 3

R13

10R

C13

1000/35

F3 DSS306

1 3

F26 DSS306

1 3

F11 DSS306

1 3

DB25 FEM

DZ2

15V 1/2W

CONNECTOR DB9

Maschio

Q1BC488

FIX2

FIX35

1N4148

ZFH-12V-H1

13 11

DB25 MASC

CON26AP

1N4148

C14

100/35

F50 DSS306

1 3

1N4148

DZ4

15V 1/2W

F4 DSS306

1 3

D10

1N4148

F72 DSS306

1 3

T2D/2/G/X

ZFH-12V-H1

13 11

F33 DSS306

1 3

F54 DSS306

1 3

F34 DSS306

1 3

F65

DSS306

1 3

D16 1N4148

10K

RXE040

ZFH-12V-H1

13 11

F74 DSS306

1 3

R5x120R

F12 DSS306

1 3

R14

180R

F71 DSS306

1 3

CM4K7pF

CON26AP

FIX8

FIX35

F43 DSS306

1 3

F76 DSS306

1 3

F47 DSS306

1 3

DB9 FEMM.

R12

RXE110

F77

BL02

C15

CM.1uF

FIX3

FIX35

UA78S40DC

510

CP+

VCP

IPK

OUT

I+

I-

REF

VCACP-

GND

FIX1

FIX35

C23

CM100pF

C20CD4K7PF

F23 DSS306

1 3

D15 1N4148

R19

1R0

CD27PF

F55 DSS306

1 3

F8 DSS306

1 3

R20

100R

R21

F21 DSS306

1 3

R11

1K8

F41 DSS306

1 3

C27

CM4K7pF

1 2

FIX7

FIX35

C17

CM.1uF

F24 DSS306

1 3

220uH

C11

CM.1uF

F59 DSS306

1 3

F44 DSS306

1 3

F62 DSS306

1 3

JP5

KBW6

C18

220/25

1N4148

F48 DSS306

1 3

F46 DSS306

1 3

D11

BY254 R15

18K

ZFH-12V-H1

13 11

F37 DSS306

1 3

F64 DSS306

1 3

FIX6

FIX35

F63 DSS306

1 3

JP1

JUMPER3

1 3

F10 DSS306

1 3

10R

F17 DSS306

1 3

FIX4

FIX35

F38 DSS306

1 3

RXE020

F25 DSS306

1 3

F28 DSS306

1 3

JP4

JUMPER3

1 3

F52 DSS306

1 3

F57 DSS306

1 3

F27 DSS306

1 3

F29 DSS306

1 3

C24

CD27PF

FIX10

FIX35

100/35

F67 DSS306

1 3

F35 DSS306

1 3

C26

CD27pF

1 2

F60

BL02

F7 DSS306

1 3

1N4148

D13

11DQ06

F5 DSS306

1 3

C22

CM.1uF

1N4148

F1 DSS306

1 3

C16

CM.1uF

D14 1N4004

D12

BY254

F53 DSS306

1 3

10R

F2 DSS306

1 3

FIX5

FIX35

F30 DSS306

1 3

F20 DSS306

1 3

F9 DSS306

1 3

10K

2R 2 1/4W

F73 DSS306

1 3

F36 DSS306

1 3

F70 DSS306

1 3

JP3

JUMPER3

1 3

1N4148

F19 DSS306

1 3

CONNECTOR DB9

Maschio

F69 DSS306

1 3

F31 DSS306

1 3

F13 DSS306

1 3

FIX9

FIX35

R17

RXE110

CON34A

F22 DSS306

1 3

F58 DSS306

1 3

JP2

JUMPER3

1 3

F18 DSS306

1 3

RST_AL_TST

PBDW_TST

PBESC_TST

STDBY_TST

PBUP_TST

PBOK_TST OFF_TST

PL_TST

ON_TST

NP_TST

AM_TST

PJ5KPS

3 / 3

Control unit motherboard - SLCCU1PJ5KM2

SLCCU1PJ5KM2 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 CN1 FLAT16

2 5 C1,C2,C5,C8,C27 CM4K7pF

3 7 C3,C10,C11,C15,C16,C17, CM.1uF

C22

4 5 C4,C6,C21,C24,C26 CD27pF

5 2 C14,C9 100/35

6 2 C12,C13 1000/35

7 2 C19,C18 220/25

8 2 C25,C20 CD4K7PF

9 1 C23 CM100pF

10 4 DZ1,DZ2,DZ3,DZ4 15V 1/2W

11 11 D1,D2,D3,D4,D5,D6,D8,D9, 1N4148

D10,D15,D16

12 2 D11,D12 BY254

13 1 D13 11DQ06

14 1 D14 1N4004

15 10 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8,FIX9,

FIX10

16 75 F1,F2,F3,F4,F5,F6,F7,F8, DSS306

F9,F10,F11,F12,F13,F14,

F15,F16,F17,F18,F19,F20,

F21,F22,F23,F24,F25,F26,

F27,F28,F29,F30,F31,F32,

F33,F34,F35,F36,F37,F38,

F39,F40,F41,F42,F43,F44,

F45,F46,F47,F48,F49,F50,

F51,F52,F53,F54,F55,F56,

F57,F58,F59,F61,F62,F63,

F64,F65,F66,F67,F68,F69,

F70,F71,F72,F73,F74,F75,

F76

17 2 F77,F60 BL02

18 4 JP1,JP2,JP3,JP4 JUMPER3

19 1 JP5 KBW6

20 2 J1,J3 CON26AP

21 1 J2 CON34A

22 5 K1,K2,K3,K4,K5 ZFH-12V-H1

23 1 L1 220uH

24 1 P1 DB25 FEM

25 2 P2,P3 CONNECTOR DB9

26 1 P4 DB25 MASC

27 1 P5 DB9 FEMM.

28 1 P6 DB15 FEMM.

29 1 Q1 BC488

30 1 R1 2R2 1/4W

31 1 R2 RXE020

32 4 R3,R7,R10,R18 10K

33 4 R4,R6,R13,R16 10R

34 1 R5 x120R

35 1 R8 RXE040

36 1 R9 220R

37 1 R11 1K8

38 2 R12,R17 RXE110

PJ5KPS

1 / 4

Parallel interface - SLINTREMPJK5M

PJ5KPS

2 / 4

Parallel interface - SLINTREMPJK5M

D D

C C

B B

A A

PJ5KMC

CLAUDIO - Rev.: Canazza

INTERFACCIA REMOTA

<Code>

CSINTREMPJ5KM

8/11/01

A31

1.0 (DC)

PJ5K_ELET2

+12V

C_RL3

WAIT

WARN

DAC1

DAC2

DAC3

DAC4

DAC5

DAC6

WARN_OC

AM_REM

F_EXCT1_REM

RIS4_IN_REM

PL_REM

MUTE2_OC

RST_AL_REM

STDBY_REM

MAINS_BUS

AUD_ALRM_OC

WAIT_OC

EXT_INT_REM

OFF_REM

AUS_INT_REM

MUTE1_OC

RIS1_IN_REM

F_EXCT2_REM

RIS3_IN_REM

LOC_SEL

NP_REM

ON_REM

CHG_MR_REM

RIS2_IN_REM

LOC_SEL

WARN_OC

MUTE2_OC

MUTE1_OC

MAINS_BUS

WAIT_OC

EXT_INT_REM

OFF_REM

RST_AL_REM

PL_REM

AM_REM

RIS4_IN_REM

RIS1_IN_REM

RIS3_IN_REM

ON_REM

NP_REM

RIS2_IN_REM

CHG_MR_REM

F_EXCT1_REM

F_EXCT2_REM

AUS_INT_REM

STDBY_REM

EXT_INT

OFF

ALR_RST

RIS4

RIS1

RIS3

RIS2

CHG_MR

STDBY

MAINS_BUS

AUD_ALRM_OC

LOC_SEL

RIS2

CHG_MR

STDBY

F_EXCT2

AU S_INT

F_EXCT1

RIS3

RIS1

EXT_INT

OFF

RIS4

ALR_RST

MUTE1

C_MUTE2

MAINS

STR+

STR-

STR+

STR-

C_RL3

AUD_ALRM_OC

MUTE1_OC

WARN_OC

C_AUD_ALARM

AUD_ALRM

WARN

WAIT

DAC1

DAC2

DAC3

DAC5

DAC6

C_MUTE1

MUTE2

LOC

DAC2

DAC5

DAC6

DAC4

DAC1

DAC3

DAC4

C_RL3

WAIT

AUD_ALRM

WARN

C_RL3

MUTE2

C_RL3

C_AUD_ALARM

MUTE1

C_MUTE2

C_MUTE1

MAINS

WAIT_OC

C_LOC

C_MAINS

LOC

C_MAINS

C_LOC

F_EXCT1

AUS_INT

F_EXCT2

MUTE2_OC

+12V

+12V +12V

+12V

C26 4K7pF

4K7pF

RR9D

2K2

4K7pF

OC16

TLP620

RR2D

47R

FIX2

FIX35

OC10

TLP620

C18

4K7pF

RR13C

2K2

FIX5

FIX35

DL17

D3-V

C39 4K7pF

C32 4K7pF

RR4A

47R

C34

4K7pF

JP2

JUMPER3

ZFH-12V

13 11

RR2A

47R

FIX1

FIX35

DZ4

5V6-1W

C15

4K7pF

JP16

KB4

C30

4K7pF

JP21

JUMPER3

2R29

10R

JP10

JUMPER3

JP7 JUMPER3

DZ3

5V6-1W

JP5

JUMPER3

ZFH-12V

13 11

JP18

JUMPER3

C24

4K7pF

DL10

D3-V

OC9

TLP620

C12

4K7pF

JP24

JUMPER3

C33

4K7pF

RR6D 1K5

RR3C

47R

C19 4K7pF

C5 4K7pF

C10

4K7pF

JP27 JUMPER3

JP47

KB4

RR4B

47R

OC14

TLP620

C42 4K7pF

RR5A 1K5

RR3B

47R

JP11 JUMPER3

RR1D

47R

C38

4K7pF

RR2B

47R

OC8

TLP620

ZFH-12V

13 11

DZ2

12V-1W

JP4

KB10

RR14D

2K2

JP9

JUMPER3

C14 4K7pF

FIX3

FIX35

DL15

D3-V

R22

10R

DL5

D3-V

DL3

D3-V

FIX6

FIX35

OC11

TLP620

DL11

D3-V

RR6C 1K5

JP26

JUMPER3

C25 4K7pF

DL16

D3-V

C9 4K7pF

C27

4K7pF

FIX8

FIX35

DL9

D3-V JP12

KB8

RR8A 1K5

C16

4K7pF

DL1

D3-V

DL22

D3-V

OC1

TLP620

JP8

KB8

JP15 JUMPER3

JP22

KB4

JP6

JUMPER3

JP48

KB8

RR5C 1K5

C41

4K7pF

DL14

D3-V

ZFH-12V

13 11

C17

4K7pF

RR2C

47R

C40

4K7pF

OC12

TLP620

OC3

TLP620

RR3A

47R

JP13

JUMPER3

DB9 MASCHIO

RR8C 1K5

RR7D 1K5

DL20

D3-V

C20 4K7pF

OC13

TLP620

DL18

D3-V

RR4D

47R

DZ1

12V-1W

JP28

JUMPER3

C31 4K7pF

ZFH-12V

13 11

JP3 JUMPER3

RR4C

47R

RR1B

47R

R2710R

C22

4K7pF

JP25

JUMPER3

ZFH-12V

13 11

RR14B

2K2

3 4

RR7A 1K5

47/25

JP19 JUMPER3

FIX4

FIX35

C28

4K7pF

C4 4K7pF

OC6

TLP620

RR8B 1K5

4K7pF

JP14

JUMPER3

RR3D

47R

C11

4K7pF

RR7C 1K5

RR1A

47R

OC5

TLP620

C37 4K7pF

FIX7

FIX35

JP17

JUMPER3

C8 4K7pF

C35

4K7pF

DL4

D3-V

RR8D 1K5

RR5D 1K5

R21

10R

OC15

TLP620

RR14C

2K2

5 6

C36 4K7pF

RR9B

2K2

3 4

C21

4K7pF

DL2

D3-V

C29

4K7pF

OC4

TLP620

ZFH-12V

13 11

DB 25 FEMMINA

RR7B 1K5

RR1C

47R

RR13A

2K2

1 2

RR5B 1K5

DL8

D3-V

RR6A 1K5

DL21

D3-V

DL6

D3-V

DL13

D3-V

DSS-308

1 3

JP1

JUMPER3

4K7pF

JP23 JUMPER3

DL19

D3-V

DL7

D3-V

OC7

TLP620

JP20

JUMPER3

DL23

D3-V

DL12

D3-V

OC2

TLP620

C13 4K7pF

RR14A

2K2

1 2

RR6B 1K5

C23

4K7pF

PJ5KPS

3 / 4

Parallel interface - SLINTREMPJK5M

D D

C C

B B

A A

PJ5KMC

CLAUDIO - Rev.: Canazza

INTERFACCIA REMOTA

CSINTREMPJ5K.DSN

\\UT_SRV

CSINTREMPJ5KM

8/11/01

A32

1.0 (DC)

ACK_RIS1

ACK_STDBY_OC

FAULT_OC

DAC3

C_RL5

PD1_OC

ACK_PL_OC

DAC4

ACK_RIS4_OC

ACK_RIS3_OC

WARN

DAC5_OUT

ACK_RIS3

DAC1_OUT

PD1_OC

ACK_PL

PD4

DAC4_OUT

ACK_RIS1

ACK_AM_OC

FAULT

DAC6

DAC6_OUT

DAC4_OUT

PD3

DAC5_OUT

DAC1

C_RL4

ACK_RIS4_OC

ACK_RIS1_OC

PD2_OC

ACK_EXCT

DAC3_OUT

DAC5_OUT

DAC3_OUT

FAULT_OC

ACK_RIS4_OC

ACK_RIS2_OC

ACK_OFF_OC

PD2

PD3_OC

ACK_NP_OC

DAC1_OUT

C_RL5

DAC3_OUT

ACK_OFF_OC

C_RL4

PD3

ACK_EXCT_OC

ACK_RIS3

PD1

PD4_OC

ACK_STDBY

C_RL5

PD2

PD4

PD2_OC

C_RL5

ACK_NP

ACK_NP_OC

DAC2_OUT

PD3_OC

ACK_RIS4

C_RL5

ACK_RIS2_OC

DAC1_OUT

ACK_ON_OC

C_RL4

ACK_RIS3_OC

ACK_ON

ACK _AM

DAC6_OUT

PD1

ACK_OFF

ACK_RIS4

ACK_EXCT_OC

ACK_ON_OC

ACK_RIS3_OC

DAC2_OUT

ACK_STDBY_OC

ACK_OFF_OC

ACK_RIS2

ACK_EXCT_OC

WAIT

ACK_RIS1_OC

ACK_AM_OC

DAC6_OUT

ACK_PL_OC

DAC4_OUT

DAC2_OUT

C_RL4

ACK_RIS2

ACK_AM_OC

ACK_NP_OC

DAC2

ACK_RIS1_OC

ACK_RIS2_OC

PD1_OC

PD3_OC ACK_ON_OC

PD2_OC

PD4_OC

ACK_STDBY_OC

DAC5

ACK_STDBY

C_RL3

ACK_EXCT

C_RL3

ACK_NP

ACK_AM

C_RL3

ACK_ON

C_RL3

FAULT_OC

ACK_OFF

FAULT

C_RL3

ACK_PL_OC

ACK_PL

+12V

RR13D

2K2

RR9C

2K2

K15

ZFH-12V

13 11

C45

47/25

RR13B

2K2

3 4

C71

4K7pF

DL24

D3-V

DL38

D3-V

C69

4K7pF

K22

ZFH-12V

13 11

C62

4K7pF

RR12D

2K2

JP39 JUMPER3

DL26

D3-V

K10

ZFH-12V

13 11

RR12B

2K2

3 4

C66

4K7pF

JP41 JUMPER3

C64

4K7pF

JP33 JUMPER3

DL31

D3-V

C72

4K7pF

K23

ZFH-12V

13 11

JP36 JUMPER3

JP29 JUMPER3

C59

4K7pF

DL29

D3-V

RR11D

2K2

C57

4K7pF

DZ11

BZW045V8

JP34 JUMPER3

JP37 JUMPER3

DZ9

BZW045V8

C43

4K7pF

DL27

D3-V

R60

100R

RR11B

2K2

3 4

DL36

D3-V

K20

ZFH-12V

13 11

K19

ZFH-12V

13 11

C51

4K7pF

RR10D

2K2

JP40 JUMPER3

K12

ZFH-12V

13 11

C50

4K7pF

DL35

D3-V

R57

100R

DZ7

BZW045V8

R54

100R

JP42 JUMPER3

R55

100R

C48

4K7pF

C49

4K7pF

DZ5

BZW045V8

DZ6

BZW045V8

RR10B

2K2

3 4

K16

ZFH-12V

13 11

DZ8

BZW045V8

C58

4K7pF

JP45 JUMPER3

DL34

D3-V

K14

ZFH-12V

13 11

DL39

D3-V

JP31 JUMPER3

C61

4K7pF

C55

4K7pF

DL33

D3-V

DL32

D3-V

JP32 JUMPER3

K13

ZFH-12V

13 11

DL25

D3-V

C46

4K7pF

C54

4K7pF

C56

4K7pF

ZFH-12V

13 11

C63

4K7pF

K18

ZFH-12V

13 11

C65

4K7pF

DZ12

BZW045V8 C68

4K7pF

DL30

D3-V JP35

KB10

JP43 JUMPER3

C70

4K7pF

JP46 JUMPER3

ZFH-12V

13 11

C53

4K7pF

DL28

D3-V

R56

100R

JP30 JUMPER3

C44

4K7pF

R61

100R

DB25 MASCHIO

C60

4K7pF

K21

ZFH-12V

13 11

K11

ZFH-12V

13 11

DZ10

BZW045V8

C52

4K7pF

C47

4K7pF

C67

4K7pF

JP38

KB10

DL37

D3-V

RR11C

2K2

RR11A

2K2

1 2

RR12A

2K2

1 2

RR10C

2K2

JP44 JUMPER3

RR12C

2K2

RR10A

2K2

1 2

K17

ZFH-12V

13 11

RR9A

2K2

1 2

+12V

WAIT

WARN

DAC1

DAC2

DAC3

DAC4

DAC6

DAC5

C_RL3

PJ5KPS

4 / 4

Parallel interface - SLINTREMPJK5M

SLINTREMPJ5KM Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 2 C1,C45 47/25

2 70 C2,C3,C4,C5,C6,C7,C8,C9, 4K7pF

C10,C11,C12,C13,C14,C15,

C16,C17,C18,C19,C20,C21,

C22,C23,C24,C25,C26,C27,

C28,C29,C30,C31,C32,C33,

C34,C35,C36,C37,C38,C39,

C40,C41,C42,C43,C44,C46,

C47,C48,C49,C50,C51,C52,

C53,C54,C55,C56,C57,C58,

C59,C60,C61,C62,C63,C64,

C65,C66,C67,C68,C69,C70,

C71,C72

3 39 DL1,DL2,DL3,DL4,DL5,DL6, D3-V

DL7,DL8,DL9,DL10,DL11,

DL12,DL13,DL14,DL15,DL16,

DL17,DL18,DL19,DL20,DL21,

DL22,DL23,DL24,DL25,DL26,

DL27,DL28,DL29,DL30,DL31,

DL32,DL33,DL34,DL35,DL36,

DL37,DL38,DL39

4 2 DZ2,DZ1 12V-1W

5 2 DZ4,DZ3 5V6-1W

6 8 DZ5,DZ6,DZ7,DZ8,DZ9,DZ10, BZW045V8

DZ11,DZ12

7 8 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8

8 1 F1 DSS-308

9 39 JP1,JP2,JP3,JP5,JP6,JP7, JUMPER3

JP9,JP10,JP11,JP13,JP14,

JP15,JP17,JP18,JP19,JP20,

JP21,JP23,JP24,JP25,JP26,

JP27,JP28,JP29,JP30,JP31,

JP32,JP33,JP34,JP36,JP37,

JP39,JP40,JP41,JP42,JP43,

JP44,JP45,JP46

10 3 JP4,JP35,JP38 KB10

11 3 JP8,JP12,JP48 KB8

12 3 JP16,JP22,JP47 KB4

13 23 K1,K2,K3,K4,K5,K6,K7,K8, ZFH-12V

K9,K10,K11,K12,K13,K14,

K15,K16,K17,K18,K19,K20,

K21,K22,K23

14 16 OC1,OC2,OC3,OC4,OC5,OC6, TLP620

OC7,OC8,OC9,OC10,OC11,

OC12,OC13,OC14,OC15,OC16

15 1 P1 DB 25 FEMMINA

16 1 P2 DB9 MASCHIO

17 1 P3 DB25 MASCHIO

18 4 RR1,RR2,RR3,RR4 47R

19 4 RR5,RR6,RR7,RR8 1K5

20 6 RR9,RR10,RR11,RR12,RR13, 2K2

RR14

21 4 R21,R22,R27,R29 10R

22 6 R54,R55,R56,R57,R60,R61 100R

PJ5KPS

1 / 3

Input splitter and changeover - SLSPLINP5KW1

PJ5KPS

2 / 3

Input splitter and changeover - SLSPLINP5KW1

D D

C C

B B

A A

MAIN EXCITER RESERVE EXCITER

\\UT_SRV RF Section Input Splitter

CSSPLINP5KW1

1.0

PJ5KPS

SPLITTER1.DSN

Mauro Ucelli 11/09/01

11A3

M/R

TL7

50_Z

R16

50_PPR

HSMS2800

TL16

50_Z

R10

50_PPR

TL17

50_Z

DCPLR1

DIR_CPLR

TL18

50_Z

4k7

C10

4n7

C18

Cxx

TL19

50_Z

TL8

50_Z

R26

100_2W

HSMS2800

C13

R7 1k

R27

100_2W

R25

100_2W R28

100_2W

C12

TL5 50_Z

R29

100_2W R30

100_2W

C20

Cxx

TQ2-12V

R31

100_2W

C19

Cxx

4n7

R32

100_2W

JP3 WIRE

1 2

R11

50_PPR

R33

100_2W

JP4 WIRE

1 2

TL2

50_Z

TL6 50_Z

R12

50_PPR

JP2 WIRE

1 2

R15

50_PPR

PD2 PADJP1 WIRE

1 2

HSMS2800

TL3 50_Z

HSMS2800

R19 51R

50_PPR

TL1

50_Z

R17 51R

4n7

C21

220uF_25V

C22

220uF_25V

C16

1n R22

4k7

TL4 50_Z

CN3

COAX_CN

PD4 PAD

C14

DCPLR2

DIR_CPLR

R21

4k7

CN4

COAX_CN CN5

COAX_CN

TL9

TLINE_32Z

CN6

COAX_CN

PD3 PAD

PD1

PAD

CN7

COAX_CN

R18 1k

PD6

PAD

R5 Rxx

PD5 PAD

CVAR

C11

TL10

TLINE_75Z

R4 51R

C17

CVAR

TQ2-12V

R20 Rxx

R6 51R

TL11

TLINE_75Z

TL12

TLINE_75Z

50_PPR

TL13

TLINE_75Z

R13

50_PPR

C15

TL14

TLINE_75Z

R24

100_2W

R14

50_PPR

CN1

COAX_CN

R23

4k7

4n7

TL15

50_Z

CN2

COAX_CN

PJ5KPS

3 / 3

Input splitter and changeover - SLSPLINP5KW1

CSSPLINP5KW1 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 7 CN1,CN2,CN3,CN4,CN5,CN6, COAX_CN

CN7

2 2 C1,C17 CVAR

3 2 C2,C15 1p

4 9 C3,C4,C5,C6,C11,C12,C13, 1n

C14,C16

5 4 C7,C8,C9,C10 4n7

6 3 C18,C19,C20 Cxx

7 2 C22,C21 220uF_25V

8 2 DCPLR1,DCPLR2 DIR_CPLR

9 4 D1,D2,D3,D4 HSMS2800

10 4 JP1,JP2,JP3,JP4 WIRE

11 2 K1,K2 TQ2-12V

12 6 PD1,PD2,PD3,PD4,PD5,PD6 PAD

13 9 R1,R9,R10,R11,R12,R13, 50_PPR

R14,R15,R16

14 4 R2,R3,R21,R22 4k7

15 4 R4,R6,R17,R19 51R

16 2 R20,R5 Rxx

17 4 R7,R8,R18,R23 1k

18 10 R24,R25,R26,R27,R28,R29, 100_2W

R30,R31,R32,R33

19 13 TL1,TL2,TL3,TL4,TL5,TL6, 50_Z

TL7,TL8,TL15,TL16,TL17,

TL18,TL19

20 1 TL9 TLINE_32Z

21 5 TL10,TL11,TL12,TL13,TL14 TLINE_75Z

PJ5KPS

1 / 3

Unbalancement measurement CPU board - SLADKDIPJ5KM2

PJ5KPS

2 / 3

Unbalancement measurement CPU board - SLADKDIPJ5KM2

SINCRO IN

SINCRO OUT

inp

SELECT 5/10kW

out

\\UT_SRV Absorbers uC Circuit

CSADKDIPJ5K2

1.0

PJ5KPS - Scheda misure absorbers

CSADKDIPJ5K2.DSN

Mauro Ucelli 16/01/02

11A3

PWR_4

PWR_E

TMP_0

TMP_1

PWR_3

PWR_2

PWR_0

PWR_1

TMP_E

TMP_4

TMP_2

TMP_3

VOUT_PWR

VOUT_TMP

SYNC_I

SYNC_O

PA4

CH4 IRQ

CH1

CH2

DACS

SEL

CH7

CH6

IRQ

CH6

CH4

CH5

PA3

CH0

MOSI

CH2

CH10

PA1

PA5

CH9

DACS

PA0

CH11

PA5

CH0

PA2

CH8

PA2

SCLK

PA0

CH5

PA4

CH7

PA1

CH1

SEL

CH3

CH8

CH9

SCLK

MOSI

CH3

IRQ

CH11

CH10

RST

PA3

PWR_0

PWR_1

PWR_2

PWR_3

PWR_4

KDI_I

KDI_O

KDI_FB

VOUT_TMP

VOUT_PWR

CLIX

KDI_FB VOUT_PWR CLIX

KDI_O

VOUT_PWR

SYNC_O

KDI_O VOUT_PWR SYNC_O

KDI_I

PWR_EKDI_I

PWR_E

TMP_E

SYNC_I

VOUT_TMP

TMP_E

VOUT_TMP

PWR_0

PWR_1

PWR_2

PWR_3

PWR_4

TM P_0

TM P_1

TM P_2

TM P_3

TM P_4

PWR_0 PWR_1 PWR_2 PWR_3 PWR_4

+5V

+5VZ

+7V

-7V

+12V

+5V +5VZ

+5V

-7V

+5V

-7V

+7V

+12V

-12V

+12V

-12V

+12V -12V

+7V -7V

+12V

-12V

+12V

+7V -7V

+5V+5V

C39

BAV99

1 2

C27

100uF_35V

R42

3k30

R62

10K

R43

10k

JP2

JUMPER

1 2

JP1

JUMPER

1 2

C40

C60

R13

12k0

C10

100n

R41 1k69

C48

C69

100n

R46 10k C41

MC68HC908JL3CP

28 2

IRQ*

VSS

OSC1

OSC2

VDD

PTB7

PTB6

PTB5

PTD7

PTD6

PTB4

PTB3

PTB2

PTB1

PTB0

PTD3

PTD2

PTD5

PTD4

RST* PTA0

PTA1

PTA2

PTA3

PTA4

PTA5

PTD0

PTD1

R22

10k0

D21

BAV99

1 2

D17

HSMS2800

C53

R11

10k

U1B

TL072SMD

CN2

DB9MSO

C64

C45

10n

100

C54

C22

BAV99

1 2

D20

BAV99

1 2

DZ1

5V1SMD

2 1

R51 10k

C49

R39

10k

C42 1n

1 2

47k

R54

10k

DZ2

5V1SMD

C58

10n

C65

100n

R23

47k0

D10 HSMS2800

U6A

TL072SMD

4 8

C55

C47 1n

1 2

U6B

TL072SMD

R50

100

R31

100n

U1A

TL072SMD

BAV99

1 2

C52

10n

C56

C13

R56 10k

Y116MHz

1 3

DZ3

5V1SMD

2 1

C29

10n

R48 10k

C14

D15

BAV99

1 2

C34

100n

C50

C12

R58 10k

R52 1k

C24

100n

C11

10n

C43

10n

CN3

DB9FSO

R28 47

10k

R34

10k

R25

47k0

D12

HSMS2800

C36

10n

D11 HSMS2800

R27 47

R17

100

R49 1k2

C61

BAV99

1 2

D13 HSMS2800

R26

100

LM809

VCC

GND

/RST R8

10k

C59

10n

C19

C23

10uF_35V

LM336-5.0V

BC847

2 3

R20

100

C33

100n

BC847

TLV5626

SCLK

REF

OUTA

OUTB

VCCGND

R35 270

BAV99

1 2

R12

10k

C68

1uF_35V

R36

C20

R37

100k

U7A

TL072SMD

4 8

C15

100n

C37

10n

U7B

TL072SMD

R19

10k

C44

10n

R57

100k

C62

R61

10k

CN1

DB9MSO

R24

10k5

R55

10k

D19

BAV99

1 2

C30

10n

R10

10k

R44

10k

MC34064

VCC

GND

/RST

C51

10n

C66

100n

R53

10k

BAV99

1 2

100n

C17

10n

R40 10k

R15

10k5

C16

10p

R30

D16 HSMS2800

100n

C46

10k

C25

C67

100n

R32

R14

10M

R38

10k

R21

10k

C28

100uF_35V

D14

BAV99

1 2

100n

C21

C57

10n

JP3

FLAT16V

910

11 12

13 14

15 16

R33

10k

D18

BAV99

1 2

C35

100n

C32

C26

100uF_35V

C63

R60

10k

100n

FIX1

FIX35

C18

10n

10k

C31

FIX2

FIX35

D7 HSMS2800

R59

10k

FIX3

FIX35

R18

10k

10n

10k

BAV99

1 2

C38

R29

100

FIX4

FIX35

SW1

SW DIP-4

R16

47k0

R45 10k

R47 220

PJ5KPS

3 / 3

Unbalancement measurement CPU board - SLADKDIPJ5KM2

CSADKDIPJ5K2 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 2 CN1,CN2 DB9MSO

2 1 CN3 DB9FSO

3 16 C1,C3,C6,C7,C8,C9,C10, 100n

C15,C24,C33,C34,C35,C65,

C66,C67,C69

4 16 C2,C5,C11,C17,C18,C29, 10n

C30,C36,C37,C44,C45,C51,

C52,C57,C58,C59

5 31 C4,C12,C13,C14,C19,C20, 1n

C21,C22,C25,C31,C32,C38,

C39,C40,C41,C42,C43,C46,

C47,C48,C49,C50,C53,C54,

C55,C56,C60,C61,C62,C63,

C64

6 1 C16 10p

7 1 C23 10uF_35V

8 3 C26,C27,C28 100uF_35V

9 1 C68 1uF_35V

10 3 DZ1,DZ2,DZ3 5V1SMD

11 13 D1,D2,D4,D5,D6,D8,D9,D14, BAV99

D15,D18,D19,D20,D21

12 1 D3 LM336-5.0V

13 7 D7,D10,D11,D12,D13,D16, HSMS2800

D17

14 4 FIX1,FIX2,FIX3,FIX4 FIX35

15 2 JP2,JP1 JUMPER

16 1 JP3 FLAT16V

17 2 Q2,Q1 BC847

18 33 R1,R2,R3,R4,R5,R6,R8,R10, 10k

R11,R12,R18,R19,R21,R33,

R34,R38,R39,R40,R43,R44,

R45,R46,R48,R51,R53,R54,

R55,R56,R58,R59,R60,R61,

R62

19 6 R7,R17,R20,R26,R29,R50 100

20 1 R9 47k

21 1 R13 12k0

22 1 R14 10M

23 2 R15,R24 10k5

24 3 R16,R23,R25 47k0

25 1 R22 10k0

26 3 R27,R28,R30 47

27 3 R31,R32,R52 1k

28 1 R35 270

29 1 R36 22

30 2 R57,R37 100k

31 1 R41 1k69

32 1 R42 3k30

33 1 R47 220

34 1 R49 1k2

35 1 SW1 SW DIP-4

36 3 U1,U6,U7 TL072SMD

37 1 U2 LM809

38 1 U3 MC68HC908JL3CP

39 1 U4 TLV5626

40 1 U5 MC34064

41 1 Y1 16MHz

PJ5KPS

1 / 5RF module CPU adapter/bias - SLADBSPJ5KPS2

PJ5KPS

2 / 5RF module CPU adapter/bias - SLADBSPJ5KPS2

D D

C C

B B

A A

OC_P5040

TYPE POWER

APLIF

IN_AD7

IN_AD6

CLIXSON

IN_STDBY

FUSE 5040

CLIXSON

62VAC

0VAC

62VAC_5040

INHIBIT_5040

G_LED

Y_LED R_LED

PWR_INP

TEMP

I_PAL1

I_PAL4

PWR_INP

CH_VPA

OUT_DACB

I_PAL3

I_PAL2

VPA

VBIAS

CH3_P

OC_STDBY

PWR_RFL

I_DRV

IN_MAINS

OUT_GFB

OC_OUT4

OC_OUT6

OC_OUT3

OUT_VBIAS

GREEN_LED

OC_FB

DIGITAL FB

YELLOW_LED

IN_IOR

FUSE_5040

RED_LED

OC_OUT5

PWR_DIR

OUT_IOR

OC_OUT7

PWR_RFL

PWR_DIR

5040_SUPPLY

OC_RESOUT

IN IN2

IN IN4

IN IN5

IN IN6

IN IN7

IN SWSAFE

OUT MOS

+5V

+12V

-12V

TR+

TR-

IN_GFB

IN_ON

OC_ALARM

IN_AD0

IN_AD1

IN_AD2

IN_AD3

IN_AD4

IN_AD5

TRIM_1TRIM_2

TRIM_3

5040_VCONTROL

5040_GND

PJ5000M

Mauro Ucelli

Adattatore CPU per sezione BIAS

CSADBSPJ5KM2

/BiasPJ5KMC

15/12/03

A31

1.2

1RPH3URJHWWR

$XWRUH &RGLFH3URJHWWR

1RPH3&LQ5HWH

)LOH&DUWHOOD

'DWD

5HYLVLRQH

&RGLFH

1RPH3DUWH

$XWRUL]]D]LRQH

3DJLQD 6L]HGL

PAGE2

SCHEMATIC2

OUT_MOSBIAS_D

+12V

GND

-12V

V_DRV

PAGE3

SCHEMATIC3

V_DRV

I_1

I_2

I_4

I_3

I_DRV

+12V

GND

-12V

VPA

IN_IN0

IN_AD0

+12V

IN_AD4

TR+

OC_ALARM

OC_P5040

IN_AD5

IN_ON

OC_P5040

18V_DW

18V_UP

TR-

V_DRV

IN_CH2

OC_OUT2

OC_OUT0OC_OUT1

BIAS_DIN_CH0

IN_CH3

TR-

IN_CH4

IN_CH10

IN_CH5

IN_CH2

IN_CH9

IN_CH1

IN_CH8

IN_CH6

OUT_MOS

OUT_VBIAS

IN_CH7

OC_OUT0

IN_IN3

IN_SWSAFE

OC_OUT1

OC_OUT2

-12V

IN_AD1

IN_AD2

IN_AD3

IN_STDBY

OC_STDBY

IN_GFB

BIAS_D OUT_MOS V_DRV

IN_CH10

IN_CH3

IN_CH4

IN_CH5

IN_CH9

IN_CH6

18V_UP

TR+

18V_DW

IN_AD2

IN_AD3

IN_AD5

IN_ON

IN_SWSAFE

IN_AD0

IN_AD1

IN_AD4

OC_ALARM

IN_STDBY

IN_CH8

IN_GFB_R

IN_AD0 IN_AD1 IN_AD3 IN_AD4 IN_AD5IN_AD2

IN_IN0

IN_CH2OC_OUT0

OC_OUT1 OC_OUT2

V+

V-

IN_CH1

IN_CH0

V_DRV

+12V

IN_GFB_S

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

R10

20k_1%

BAV99

1 2

FIX2

FIX35

C11

1n_100V

R16

Rxx

JP3

STRIP20

R18

FIX3

FIX35

LM7912/TO220_90B

2 3

IN OUT

GND

C22

JP5

FLAT40V

910

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

31 32

33 34

35 36

37 38

39 40

LM7812/TO220_90B

1 3

IN OUT

GND

C10

1n_100V

WL04

FIX4

FIX35

JP4

FLAT16V

910

11 12

13 14

15 16

C16

1n_100V

220

FIX5

FIX35

220

C32

1000uF_35V

R5 20k_1%

LM50C_SMD

GND

1n_100V

C21

C36

1000uF_35V

C33

10uF_35V

FIX6

FIX35 FIX7

FIX35

U1D

TL074_SMD

13 14

U1A

TL074_SMD

114

CN2

KB4

C13

1n_100V

C35

1n_100V

JP2

STRIP20

R13

Rxx

10k_1%

C37

10uF_35V

C28 1n_100V

10k_1%

FIX1

FIX35

R22

10k_1%

CN1

PHOENIX6

C17

1n_100V

C18

100n

C31

C12

1n_100V

D17

BAV99

1 2

R107 20k_1%

10_1/4W

C101

1n_100V

R11

Rxx

C29

1n_100V

R108

20k_1%

C20

10k_1%

R15

Rxx

C42

100uF_35V

R21

100_1%

C19

1n_100V

C26

FIX8

FIX35

C41

FIX9

FIX35

R12

270k

FIX10

FIX35

CN3

KB4

FIX11

FIX35

C38

100uF_35V

U1C

TL074_SMD

C15

C25

27p_100V

C43

100n

R17

RXE050

C34

100uF_35V

C27

100n

10k_1%

HSMS2800

1 2

JP1

STRIP20

U1B

TL074_SMD

R19

10k_1%

HSMS2800

1 2

C14

PD1

PIAZ2

C40

C24

R20

10k_1%

10_1/4W

C39

TP1

5V1SMD

C30

R14 33k2_1%

C23

27p_100V

PJ5KPS

3 / 5RF module CPU adapter/bias - SLADBSPJ5KPS2

D D

C C

B B

A A

PJ5000M

Mauro Ucelli

Adattatore CPU per sezione BIAS

CSADBSPJ5KM2

/BiasPJ5KMC

15/12/03

A32

1.2

1RPH3URJHWWR

$XWRUH &RGLFH3URJHWWR

1RPH3&LQ5HWH

)LOH&DUWHOOD

'DWD

5HYLVLRQH

&RGLFH

1RPH3DUWH

$XWRUL]]D]LRQH

3DJLQD 6L]HGL

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

R68 1k

D12

9V1SMD

C57

100n

U11D

TL074_SMD

13 14

R27 1k

U5A

TL074_SMD

11 4

R25

10k_1%

U12B

TL074_SMD

D11

9V1SMD

R56 1k

R59 1k

U5B

TL074_SMD

R34 1k

U5C

TL074_SMD

R50 1k

U13D

TL074_SMD

13 14

U5D

TL074_SMD

13 14

R40 1k

C44

100n

12VSMD

U11A

TL074_SMD

11 4

R53 1k

C48

100n

R44 1k

R31

10k_1%

R62 1k

R47 1k

C54

100n

R24

4k7

C52

100n

R67 1k

R109

2k2

C59

100n

U11B

TL074_SMD

U13B

TL074_SMD

U10C

TL074_SMD

R52 1k

U8A

TL074_SMD

11 4

U10D

TL074_SMD

13 14

U13A

TL074_SMD

11 4

U8B

TL074_SMD

R55 1k

R23

4k7

U13C

TL074_SMD

U8C

TL074_SMD

R49 1k

R30

10k_1%

JP6

LUMBERG_6PV

U8D

TL074_SMD

13 14

U10A

TL074_SMD

11 4

C47

100n

R61 1k

D14

9V1SMD

U9A

TL074_SMD

11 4

R38

33k2_1%

C51

100n

R66 1k

U7A

TL074_SMD

11 4

D13

9V1SMD

U9B

TL074_SMD

R29 1k

U10B

TL074_SMD

R37

4k7

U7B

TL074_SMD

U9C

TL074_SMD

R36 1k

U7C

TL074_SMD

U9D

TL074_SMD

13 14

DSS310

1 3

R42 1k

U7D

TL074_SMD

13 14

C62

DSS310

1 3

C53

100n

DSS310

1 3

R46 1k

C46

100n

R26 1k

DSS310

1 3

C58

100n

R33 1k

R58

2k7_1/2W

C56

100n

C50

100n

R39 1k

R64

2k7_1/2W

R48 1k

R43 1k

C61

100n

R28 1k

9V1SMD

R54 1k

C63

U12C

TL074_SMD

R35 1k

9V1SMD

U6A

TL074_SMD

11 4

R60 1k

C64

BC847BL

R32

10k_1%

U12D

TL074_SMD

13 14

R41 1k

BC857BL

U6B

TL074_SMD

R65 1k

C65

R57 1k

R45 1k

U6C

TL074_SMD

C66

R51 1k

C55

100n

U6D

TL074_SMD

13 14

D10

9V1SMD

U12A

TL074_SMD

11 4

D16

9V1SMD

C60

100n

C45

100n

9V1SMD

R63 1k

D15

9V1SMD

U11C

TL074_SMD

DSS310

C49

100n

OUT_MOS

BIAS_D

+12V

GND

-12V

V_DRV

PJ5KPS

4 / 5RF module CPU adapter/bias - SLADBSPJ5KPS2

D D

C C

B B

A A

40A

10A

PJ5000M

Mauro Ucelli

Adattatore CPU per sezione BIAS

CSADBSPJ5KM2

/BiasPJ5KMC

15/12/03

A33

1.2

1RPH3URJHWWR

$XWRUH &RGLFH3URJHWWR

1RPH3&LQ5HWH

)LOH&DUWHOOD

'DWD

5HYLVLRQH

&RGLFH

1RPH3DUWH

$XWRUL]]D]LRQH

3DJLQD 6L]HGL

I3-

I4-

ID+

I2+

I3+

I4-

I3-

ID-

I4+

I1+

ID-

I2-

I1+

I2+

I3+

I4+

ID+

I1-

+12V

-12V

+12V

-12V

+12V +12V

+12V

-12V

+12V +12V

-12V

+12V

-12V

+12V

-12V

+12V

-12V

R90 100_1%

R102 10k_1%

PD5

PAD10A

R95 100k

R105 100k

TR1

50k_T4S

1 3

R94

27k4_1/4W

R73 10k_1%

TR5

50k_T4S

1 3

R97

R69 51_1%

C95

100n

C92

R100 51_1%

R70 10k_1%

C70

1n_100V

C67

100n

U17

INA146

4 1 8

C78

100n

R96 100k

R104

100_1%

C88

4n7_100V

C100

100n

C72

C81

680pHQ

C73

1n_100V

R86 51_1%

R76 100_1%

U18

INA146

4 1 8

C83

680pHQ

SH1 SHUNT2.5

R106

10_1%

C89

680pHQ

SH2 SHUNT2.5

R89 10k_1%

C75

C76

4n7_100V

C96

100n

SH3 SHUNT2.5

R99

10_1%

SH4 SHUNT2.5

PD2

PAD10A

C85

100n

CN4

KRA4

C87

1n_100V

R103 100_1%

TR4

50k_T4S

1 3

U14

INA146

4 1 8

R101 10k_1%

R91 100_1%C91

FS1

F2A_C

R93

100_1%

C69

1n_100V

R87 10k_1%

U15

INA146

4 1 8

C93

C80

4n7_100V

TR2

50k_T4S

1 3

U16

INA146

4 1 8

R82

10_1%

R74 10k_1%

TR3

50k_T4S

1 3

R71 51_1%

R80 100k

R88 10k_1%

PD3

PAD10A

C77

680pHQ

C97

1n_100V

R72 10k_1%

R84 51_1%

C98

C68

100n

R85 10k_1%

C79

100n

C86

1n_100V

R78

100_1%

C84

100n

TP2

C71

PD4

PAD10A

R83

10_1%

TP4

C74

C99

C94

100n

TP3

R79

100_1%

TP5

C82

4n7_100V

R98

10_1%

TP6

R77 100_1%

R75 0.1_5W

R92

100_1%

C90

R81 100k

V_DRV

I_1

I_2 I_4

I_3

I_DRV

+12V

GND

-12V

VPA

PJ5KPS

5 / 5RF module CPU adapter/bias - SLADBSPJ5KPS2

CSADBSPJ5KM2 Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 1 CN1 PHOENIX6

2 2 CN3,CN2 KB4

3 1 CN4 KRA4

4 35 C1,C4,C5,C7,C8,C9,C14, 1n

C15,C20,C21,C22,C23,C24,

C25,C26,C30,C31,C39,C40,

C41,C62,C63,C64,C65,C66,

C71,C72,C74,C75,C90,C91,

C92,C93,C98,C99

5 18 C2,C10,C11,C12,C13,C16, 1n_100V

C17,C19,C28,C29,C35,C69,

C70,C73,C86,C87,C97,C101

6 2 C6,C3 27p_100V

7 31 C18,C27,C43,C44,C45,C46, 100n

C47,C48,C49,C50,C51,C52,

C53,C54,C55,C56,C57,C58,

C59,C60,C61,C67,C68,C78,

C79,C84,C85,C94,C95,C96,

C100

8 2 C36,C32 1000uF_35V

9 2 C33,C37 10uF_35V

10 3 C34,C38,C42 100uF_35V

11 4 C76,C80,C82,C88 4n7_100V

12 4 C77,C81,C83,C89 680pHQ

13 2 D3,D1 HSMS2800

14 2 D2,D17 BAV99

15 1 D4 WL04

16 1 D5 5V1SMD

17 1 D6 12VSMD

18 10 D7,D8,D9,D10,D11,D12,D13, 9V1SMD

D14,D15,D16

19 11 FIX1,FIX2,FIX3,FIX4,FIX5, FIX35

FIX6,FIX7,FIX8,FIX9,

FIX10,FIX11

20 1 FS1 F2A_C

21 5 F1,F2,F3,F4,F5 DSS310

22 3 JP1,JP2,JP3 STRIP20

23 1 JP4 FLAT16V

24 1 JP5 FLAT40V

25 1 JP6 LUMBERG_6PV

26 1 PD1 PIAZ2

27 4 PD2,PD3,PD4,PD5 PAD10A

28 1 Q1 BC857BL

29 1 Q2 BC847BL

30 2 R1,R2 10_1/4W

31 2 R3,R4 220

32 4 R5,R10,R107,R108 20k_1%

33 21 R6,R7,R8,R9,R19,R20,R22, 10k_1%

R25,R30,R31,R32,R70,R72,

R73,R74,R85,R87,R88,R89,

R101,R102

34 4 R11,R13,R15,R16 Rxx

35 1 R12 270k

36 2 R14,R38 33k2_1%

37 1 R17 RXE050

38 38 R18,R26,R27,R28,R29,R33, 1k

R34,R35,R36,R39,R40,R41,

R42,R43,R44,R45,R46,R47,

R48,R49,R50,R51,R52,R53,

R54,R55,R56,R57,R59,R60,

R61,R62,R63,R65,R66,R67,

R68,R97

39 11 R21,R76,R77,R78,R79,R90, 100_1%

R91,R92,R93,R103,R104

40 3 R23,R24,R37 4k7

41 2 R64,R58 2k7_1/2W

42 5 R69,R71,R84,R86,R100 51_1%

43 1 R75 0.1_5W

44 5 R80,R81,R95,R96,R105 100k

45 5 R82,R83,R98,R99,R106 10_1%

46 1 R94 27k4_1/4W

47 1 R109 2k2

48 4 SH1,SH2,SH3,SH4 SHUNT2.5

49 6 TP1,TP2,TP3,TP4,TP5,TP6 TP

50 5 TR1,TR2,TR3,TR4,TR5 50k_T4S

51 10 U1,U5,U6,U7,U8,U9,U10, TL074_SMD

U11,U12,U13

52 1 U2 LM7812/TO220_90B

53 1 U3 LM7912/TO220_90B

54 1 U4 LM50C_SMD

55 5 U14,U15,U16,U17,U18 INA146

PJ5KPS

1 / 3

RF module driver - SLDRVRFPJ5KM

PJ5KPS

2 / 3

RF module driver - SLDRVRFPJ5KM

D D

C C

B B

A A

FORWARD POWER

REFLECTED POWER

BIAS

VPA

\\UT_SRV

RF Driver 1KW Unit

CSDRVRFPJ5KM

1.0

PJ5000MC - Driver modulo 1.2 kW

DRIVER1KW.DSN

Mauro Ucelli 07/06/01

11A3

C46

47p

R27 1

TL14

Z50_E1.5

C40

Cxx

TP2

RF_INP

4n7

RV1

20k

4n7

TP3

RF_GND R28

470

C36

4n7

RY2

RLTQ2A

C41

22p_HQ

4n7

R29

Rxx

TL8

Z50_E1.5

C44

680p_HQ

TRF1

IN_MATCH

4 5

TL2

Z50

TL1

Z50

MOS1

BLF175

TL12

Z50_E6

C26 Cxx

22_1W

DCPLR1

DIR_CPLR

C30

4n7

TP1

RF_OUT

C34

4n7

R_LED-G3

C38

10p_CC

C29

4n7

R11

C14

4n7

R2 10k

C39

680p_HQ

R10

R4 1k_1/4W

R22

470

C42

270p_CC

RY3

RLTQ2A

1N4004

C22

33uF_63V

TL9

Z50_E1.5

6_W

680p_HQ

TL3

Z50

4_W

TL13

Z50_E3

100n_63V

C35

4n7

C33

4n7

R21 Rxx

C18

4n7

R23

6.8_1/4W

C12

4n7

R19 150

VK200

C43

680p_HQ

4n7

TL4

Z50

1k_1/4W

R16 150

C17

680p_HQ

HSMS2800

4n7

JP1

FLATT_16PP

910

11 12

13 14

15 16

1k_1/4W

R20 Rxx

HSMS2800

TL6

Z50

R18 150

G_LED-G3

R15 150

R3 10k

C19

4n7

RV2

500

C28

2/20p

D6 1N4004

C11

100n_63V

C16

4n7

RY1

RLTQ2A

R9 1k_1/4W C20

4n7

C27

680p_HQ

R12

680_1/4W

C37

Cxx

Y_LED-G3

C15

4n7

C25

680p_HQ

C10

4n7

TL7

Z50_E1.5

VK200

R30

1k5_2W

TL11

Z50_E12

C21

4n7

R31

1k5_2W

C31

Cxx

R7 1k_1/4W

680p_HQ

TL5

Z50

R13 2k2

C32

R17 2k2

76PRB04

R14 1k

R24 Rxx

C24

4n7

R26 1

RY4

RLTQ2A

R1 10_1/4W

C45

47p

C23

4n7

R25 Rxx

TL10

Z50_E1.5

C13

4n7

PJ5KPS

3 / 3

RF module driver - SLDRVRFPJ5KM

CSDRVRFPJ5KM Bill Of Materials Page1

Item Q.ty Reference Part

____________________________________________________________________________________________

1 8 C1,C5,C17,C25,C27,C39, 680p_HQ

C43,C44

2 2 C11,C2 100n_63V

3 24 C3,C4,C6,C7,C8,C9,C10, 4n7

C12,C13,C14,C15,C16,C18,

C19,C20,C21,C23,C24,C29,

C30,C33,C34,C35,C36

4 1 C22 33uF_63V

5 4 C26,C31,C37,C40 Cxx

6 1 C28 2/20p

7 1 C32 1p

8 1 C38 10p_CC

9 1 C41 22p_HQ

10 1 C42 270p_CC

11 2 C45,C46 47p

12 1 DCPLR1 DIR_CPLR

13 1 D1 R_LED-G3

14 1 D2 Y_LED-G3

15 2 D3,D4 HSMS2800

16 1 D5 G_LED-G3

17 2 D7,D6 1N4004

18 1 JP1 FLATT_16PP

19 2 L2,L1 VK200

20 1 L3 6_W

21 1 L4 4_W

22 1 MOS1 BLF175

23 1 RV1 20k

24 1 RV2 1K

25 4 RY1,RY2,RY3,RY4 RLTQ2A

26 1 R1 10_1/4W

27 2 R2,R3 10k

28 5 R4,R5,R6,R7,R9 1k_1/4W

29 1 R8 22_1W

30 2 R11,R10 27

31 1 R12 680_1/4W

32 2 R13,R17 2k2

33 1 R14 1k

34 4 R15,R16,R18,R19 150

35 5 R20,R21,R24,R25,R29 Rxx

36 2 R22,R28 470

37 1 R23 6.8_1/4W

38 2 R26,R27 1

39 2 R31,R30 1k5_2W

40 1 S1 76PRB04

41 6 TL1,TL2,TL3,TL4,TL5,TL6 Z50

42 5 TL7,TL8,TL9,TL10,TL14 Z50_E1.5

43 1 TL11 Z50_E12

44 1 TL12 Z50_E6

45 1 TL13 Z50_E3

46 1 TP1 RF_OUT

47 1 TP2 RF_INP

48 1 TP3 RF_GND

49 1 TRF1 IN_MATCH

PJ5KPS

1 / 5RF Module switching power supply - PSSW5040

PJ5KPS

2 / 5RF Module switching power supply - PSSW5040

SLP.COMP.

ADJ.

50KHZ

VOLTAGE

TP3=1,6V R56=13K3 R57=1K6

INIBIT

PER VOUT 24V R21=3K52 R20=1K0

TP3= 1.6V

\\UT_SRV

MAIN BOARD

PSSW5040

1.1 (D.C.)

PJ5KPS - RF module power supply

PJ5000MC_Code

PS5040.DSN

Mauro Ucelli 15/12/03

11Custom

1RPH3URJHWWR

$XWRUH &RGLFH3URJHWWR

1RPH3&LQ5HWH

)LOH&DUWHOOD

'DWD

5HYLVLRQH

&RGLFH

1RPH3DUWH

$XWRUL]]D]LRQH

3DJLQD 6L]HGL

VOUT

POS

PWM

VOUT

POS

NEG

VADJ

NEG

VOUT

DG3

VCC

R18

C13

EKE1000/63

R41

4K7/2W

MKP1nF/600

C27

CM1UF

C32

CT1/16

C11

EKE1000/63

80R2

D13

1N4148

R29

5K62

UC3823

INV.

N.I.

E/A OUT

CLK

RAMP

S.START

VREF

VCC

OUT

PWRGND

ILMREF

GND

ILS.D.

R44

JP1

PHOENIX2

C17

EKE1000/63

U5B

LM358

R32

10R/4W

C48

EKE470/100

R25

87W-2K

R23

2M7

IRFP250

D14

1N4148

BC237

BL02

R12

237R

JP13

MOLEX4

JP5

KRA4

FF25A

C21

EKE1000/63

IS1

4N26

R14

22K/1W

C59

CP.1UF

C14

EKE1000/63

JP4

KRA4

R40

4n7UF

2.5%

R21 2K49

BL02

C19

EKE1000/63

D11 1N4004

C31

CT1/16

IRFP250

470uF/40

R50

20K0

LED V

D12

LED V

R11

2K61

R33

10R/4W

R17

R55

180R

C51

EKE470/100

C46

EKE470/100

R31

5K62

IRFP250

JP7

KB4

C24

MKP1nF/600

C37

CM.1UF

R36

47K5

1N4004

EKE470/100

C52

47UF/25

C57

CM.1UF

C16

EKE1000/63

TP1

R19

87W-500R

C44

MKP-1UF/250

TP4

27V/1W

R60

10K/1W

R54

1K 5%

C28

CM100pF

C42

C36

CM100PF

R15

150R

R51

40K2

LM317

3 2

VIN VOUT

ADJ

C35

CM100PF

LM317

3 2

VIN VOUT

ADJ

2K49

C34

EKE1000/63

L10

BFV0710

JP10

MOLEX4

R104

820R

R53

20K0

TP3

1N4004

HFA50PA60C

C22

EKE1000/63

HFA50PA60C

WL02

JP6

C15

EKE1000/63

100R

TP2

BFT0740

C10

MKP-1UF/250

C49

CP.22UF RV1

V120ZA6

R24

6k81

R57

68R 5%

C30

CM.1UF

C47

EKE470/100

237R

R13

2K61

C50

470UF/40

JP3

KRA4

R16

392R

U5A

LM358

L5 130uH

R28 5K62

HTM50

1 2

R10

3K3

R30 5K62

C23

MKP1nF/600

JP11

MOLEX4

C33

CP10KPF

R52

40K2

R20

2K0

IRFP250

C41

C54

MKP-1UF/250

C12

EKE1000/63

30V/1W

EKE470/100

100UF/25

C60

2.2UF/16

4K02

C18

15V

JP2

KRA4

JP14

PHOENIX2

R35

1K0

3K3

C20

EKE1000/63

EKE470/100

C40

100PF

C55

L6 130uH

R43

22R/1W

R56

13K3

C43

R59

820R

C29

CM1KpF

R105

820R

DL1

LED R

R26

1K0

EKE470/100

C39

100PF

C26

CM.1UF

IS2

100R

R27

22K

50RIA20

FF25A

D10

C53

CP.1UF

C45

C58 100PF

IRFD120

10R/4W

R22

5K11

JP8

MOLEX4

R58

87W-10K

JP9

MOLEX4

PJ5KPS

3 / 5RF Module switching power supply - PSSW5040

DG1

DG2

5KPS - RF module power supply

Griptech - Re

v.: Canazza

river section

PSSW5040

\\UT_SRV

P5040D

RV.DSN

14/10/2002

1.0 (DC)

DG3

DG4

R11

10R

R13

14R7

R14

14R7

CE1/25

CD.1UF

R12

470R

5V1/0.5W

CM.1UF

IRFD120

CE1/25

JP8

molex4

JP13

molex4

JP10

molex4

JP11

molex4

IRFD9120

JP9

LEX4

IRFD9120

CE1/25

IRFD120

390R

11DQ04

4R99

TC427

INA

GND

INB

OUTA

VDD

OUTB

4R99

10R

V+

V-

HCPL2611

11DQ04

4R99

R10

10R

PJ5KPS

4 / 5RF Module switching power supply - PSSW5040

PJ5

KPS - RF module power supply

Griptech - Rev

.: Canazza

Rect

ifier section

P5040RCTB

\\UT_SRV

P504

0RCT.DSN

14/10/2002

1.0 (DC)

JP1

KRA10

BFV0720

40EPS08

CA1/250

EYS4700/100

EKE470/100

22K

PJ5KPS

5 / 5RF Module switching power supply - PSSW5040

PSSW5040 Bill Of Materials Page1

Item Q.ty Reference Part

__________________________________________________________________________________________

1 2 Q7, Q1 IRFD120

2 4 Q3, Q4, Q5, Q6 IRFP250

3 1 Q3 IRFD9120

4 5 C1,C3,C5,C7,C8 CE1/25

5 2 C1,C2 EYS4700/100

6 2 C1,C50 470UF/40

7 5 C2,C26,C30,C37,C57 CM.1UF

8 1 C2 100UF/25

9 1 C3 4n7UF

10 10 C3,C4,C5,C6,C7,C8,C46, EKE470/100

C47,C48,C51

11 2 C6,C4 CD.1UF

12 3 C4,C23,C24 MKP1nF/600

13 1 C7 CA1/250

14 3 C10,C44,C54 MKP-1UF/250

15 12 C11,C12,C13,C14,C15,C16, EKE1000/63

C17,C19,C20,C21,C22,C34

16 11 IS2,F2,F3,L8,L9,D10,C18, NC

R40,C42,R44,C45

17 1 C27 CM1UF

18 3 C28,C35,C36 CM100PF

19 1 C29 CM1KpF

20 2 C32,C31 CT1/16

21 1 C33 CP10KPF

22 3 C39,C40,C58 100PF

23 3 JP6,C41,C43 NC

24 1 C49 CP.22UF

25 1 C52 47UF/25

26 2 C53,C59 CP.1UF

27 1 C55 CM

28 1 C60 2.2UF/16

29 1 DL1 LED R

30 2 D2,D1 40EPS08

31 1 D1 27V/1W

32 4 D1,D2,D3,D4 11DQ04

33 1 D2 30V/1W

34 1 D3 WL02

35 3 D4,D7,D11 1N4004

36 1 D5 5V1/0.5W

37 2 D6,D5 HFA50PA60C

38 2 D12,D8 LED V

39 2 D14,D13 1N4148

40 2 F6,F1 BL02

41 2 F4,F5 FF25A

42 1 IS1 4N26

43 1 JP1 KRA10

44 2 JP1,JP14 PHOENIX2

45 4 JP2,JP3,JP4,JP5 KRA4

46 1 JP7 PHOENIX4

47 5 JP8,JP9,JP10,JP11,JP13 MOLEX4

48 1 JP12 JUMPER2

49 1 L1 BFT0740

50 1 L1 BFV0720

51 2 L6,L5 130uH

52 1 L10 BFV0710

53 1 Q1 50RIA20

54 1 Q2 BC237

55 1 RV1 V120ZA6

56 1 R1 22K

57 1 R1 390R

58 2 R21,R1 2K49

59 1 R2 4K02

60 4 R2,R3,R8,R9 4R99

61 2 R3,R4 100R

62 4 R6,R7,R10,R11 10R

63 3 R6,R32,R33 10R/4W

64 2 R12,R7 237R

65 1 R8 80R2

66 2 R9,R10 3K3

67 2 R11,R13 2K61

68 1 R12 470R

69 2 R13,R14 14R7

70 1 R14 22K/1W

71 1 R15 150R

72 1 R16 392R

73 1 R17 1K

74 1 R18 1M

75 1 R19 87W-500R

76 1 R20 2K0

77 1 R22 5K11

78 1 R23 2M7

79 1 R24 6k81

80 1 R25 87W-2K

81 2 R26,R35 1K0

82 1 R27 22K

83 4 R28,R29,R30,R31 5K62

84 1 R36 47K5

85 1 R41 4K7/2W

86 1 R43 22R/1W

87 2 R50,R53 20K0

88 2 R51,R52 40K2

89 1 R54 1K 5%

90 1 R55 180R

91 1 R56 13K3

92 1 R57 68R 5%

93 1 R58 87W-10K

94 3 R59,R104,R105 820R

95 1 R60 10K/1W

96 4 TP1,TP2,TP3,TP4 TP

97 1 T1 15V

98 1 U1 UC3823

99 1 U1 TC427

100 2 U3,U2 LM317

101 1 U2 HCPL2611

102 1 U4 HTM50

103 1 U5 LM358

Copertina_en_1_2 M1PJ5KPS15EN

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