MC 3 Op Manual 7 9 10 Operating
User Manual: MC-3
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CPN – INSTROTEK, INC. 4057 Port Chicago Highw ay Suite 100 Concord, CA 94520 USA TEL: (925) 363-9770 FAX: (925) 363-9385 Website: w w w .instrotek.com i CAUTION CPN nuclear gauges contain sealed sources of radioactive material for measuring the density and moisture of construction materials. It is important that you read this operating manual prior to using any nuclear gauge. Prior to using any nuclear gauge, all gauge operators must receive radiation safety and gauge use training from a nuclear gauge manufacturer, or another qualif ied t r ainer . All gauge operators must use nuclear gauges in compliance with the regulations of their state or federal radiation control agency, as well as the conditions of the radioactive material license issued to each company or agenc y pos s es s ing nuc lear gauges . CPN -InstroTek 4057 Port Chicago Highway, Suite 100 Concord, CA 94520 USA Tel: 925-363-9770 Fax: 925-363-9385 ii Table of Contents Section 1 - General Information Product Description ....................................................................................................... 1 CPN MC-3 PORTAPROBE® Features ......................................................................... 2 Functional Description................................................................................................... 3 Standard Equipment ..................................................................................................... 4 Specifications ................................................................................................................ 6 Dimensions/Shipping W eights............................................................................ 6 Performance ....................................................................................................... 6 Electrical ............................................................................................................. 7 Environmental .................................................................................................... 7 Radiological ........................................................................................................ 7 Definitions ..................................................................................................................... 8 CPN MC-3 PORTAPROBE® Inspection ....................................................................... 9 Section 2 - Operation Learning to Use the CPN MC-3 .................................................................................. 11 Keyboard Functions .................................................................................................... 13 ® Configuring PORTAPROBE for Measurements ........................................................ 16 Standard Counts ......................................................................................................... 20 Taking a Test .............................................................................................................. 22 Units of Measurement ................................................................................................. 23 Calibration ................................................................................................................... 24 Edit Coefficients ............................................................................................... 24 Self Calibration ................................................................................................. 26 Data Logging ............................................................................................................... 28 Storing Test Results ......................................................................................... 28 Reviewing Test Results .................................................................................... 29 Operation Summary .................................................................................................... 30 Section 3 - Field Use Asphalt Pavement ....................................................................................................... 31 Backscatter Measurements .............................................................................. 31 Percent Air Void Determination ........................................................................ 32 Thin Lift Overlays ............................................................................................. 33 Soils/Aggregates ......................................................................................................... 34 Transmission Measurements ........................................................................... 34 Moisture Measurements ................................................................................... 36 Over-sized Rock Correction ............................................................................. 36 Trench Testing ................................................................................................. 37 iii Section 4 - Other Test Methods Statistical Control ........................................................................................................ 38 Core Correlation .......................................................................................................... 38 Concrete Testing ......................................................................................................... 38 Control Test Strip ........................................................................................................ 39 Roller Compaction Evaluation ..................................................................................... 39 Section 5 - Maintenance Clean and Lubricate Shutter Mechanism .................................................................... 40 Handle Assembly Inspection ....................................................................................... 41 L e a k T e st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Charging Battery Pack ................................................................................................ 43 Storage ....................................................................................................................... 43 APPENDIX A Display Messages and Prompts .................................................................................. 44 APPENDIX B Troubleshooting Guide ................................................................................................ 45 APPENDIX C Data Transfer .............................................................................................................. 47 CPN MC-3 Dump Software ......................................................................................... 50 APPENDIX D Accessories ................................................................................................................. 51 APPENDIX E Conversion Factors ..................................................................................................... 52 GLOSSARY ....................................................................................................................... 53 INDEX .................................................................................................................................. 54 iv Section 1 - General Information Product Description The CPN MC-3 PORTAPROBE® is a rugged, microprocessor-based instrument that measures the ® density and moisture of in-place soil and construction materials. The PORTAPROBE provides fast and accurate measurements, rapidly calculates and converts the data to English or metric engineering units, and displays the results on a liquid crystal display (LCD). ® The PORTAPROBE® complies with the following ASTM standard test methods: D 2922 - Density of Soil and Soil Aggregate in Place by the Nuclear Method D 3017 - Moisture Content of Soil and Soil Aggregate by the Nuclear Method D 2950 - Density of Bituminous Material in Place by the Nuclear Method D 6938 – Implace Density and W ater Content of Soil & Soil Aggregate by Nuclear Method The PORTAPROBE®, depending upon the model, measures material density in 1 or 2 inch (25 or 50 mm) increments to depths of 8 or 12 inches (200 or 300 mm). Moisture measurement averages 6 inches (150 mm) depth. The keypad of the PORTAPROBE® allows the operator to enter target maximum density values and density and moisture calibration biases. Other keys permit the operator to record and recall test results and transfer records to either a printer or a computer. Proper use of the CPN MC-3 PORTAPROBE® will impose no radiation hazard on the operator. However, a potential danger does exist if the equipment is improperly used. Operators should read and understand the literature covering radiation safety, and attend a radiation safety and applications training course offered by the manufacturer or other licensed instructor. 1 CPN MC-3 PORTAPROBE® Features • Simultaneous, direct readout of all test data and results on an easy-to-read, liquid crystal display: Total (wet) density Total moisture Dry density % Compaction - total (wet) or dry M oi s t ur e c ont e nt ( % ) % Air voids Record and test number Time and date of test Maximum values: wet density, dry density and bulk specific gravity Density and moisture biases • Memory storage and recall of up to 200 test results by record number • Serial interface to personal computer or printer • Operator-selectable time or precision of test • Programmable maximum values from laboratory compaction tests • Easy-to-use keyboard functions for all measurement parameters • Rechargeable NICAD battery pack; up to 600 tests between charges • Three testing modes: normal, thin layer calculation, and trench wall correction • Self-calibration (self-coefficient determination) 2 Functional Description ® The CPN MC-3 PORTAPROBE® operates by emitting radiation from two safety-sealed radioactive sources: - Cesium-137, a gamma emitter for density measurement - Americium-241:Beryllium, a neutron emitter for moisture measurement. To determine density, the Cesium-137 source emits gamma radiation into the test material. Some of the gamma radiation will pass through the material and be detected by the Geiger-Mueller detectors located within the CPN MC-3. A material of low density will give a high count per time of test. A material of high density will give a low count for the same period of time, as the high-density material absorbs more gamma radiation. To determine moisture content, the Americium-241:Beryllium source emits neutron radiation into the test material. The high-energy neutrons are moderated by collision with hydrogen atoms in the moisture of the material. Only low-energy, moderated neutrons are detected by the Helium-3 detector. A material that is wet will give a high count per time of test. A material that is dry will give a low count for the same period of time. 3 Standard Equipment Each CPN MC-3 is provided with a durable plastic shipping case and the items listed below. There are no special instructions for unpacking the CPN MC-3 Portaprobe ®. It comes fully assembled. Item Part Number ® CPN MC-3 PORTAPROBE® C-116122 Type A Shipping/Storage Case C-704467 Standard Block C-701423 Guideplate C-200050 Drill Pin with extractor C-100035X Padlock and Keys C-700472 Battery Charger, 115/230 VAC C-400950.1 Allen Head (Hex Drive) W rench C-700760 Operating Manual Leak Test Certificate 4 ® Figure 1-1. CPN MC-3 PORTAPROBE® Standard Equipment 5 Specifications Dimensions/Shipping Weights Model CPN MC-3 (gauge only) CPN MC-3 (with carrying case) Weight 31 lbs/14.3 kgs 80 lbs/36 kgs Length 14 in/356 mm 25.6 in/650 mm Width 9 in/229 mm 15.4 in/391 mm Height 22 in/559 mm 16.1 in/409 mm Performance Functions In-place density and moisture measurements. Density Range 70 to 170 pcf (1.12 a 2.73 g/cm3) 0 to 40 pcf (0 a 0.64 g/cm3) Moisture Range Precision [ one minute test at 125 pcf (2.00 gm/cm3) density; 10 pcf (0.24 g/cm3) moisture ] Backscatter (BS) ±0.80 pcf (0.013 g/cm3 ) Asphalt-Concrete (AC) ±0.50 pcf (0.008 g/cm3 ) Transmission(6 in) ±0.25 pcf (0.004 g/cm3 ) Moisture ±0.25 pcf (0.004 g/cm3 ) BS Chemical Error ±1.00 pcf (0.016 g/cm3 ) Transmission Chemical Error ±0.75 pcf (0.012 g/cm3 ) Surface Roughness Error [ 0.05 in (1.3 mm); 100% void ] Backscatter (BS) -3.00 pcf (-0.048 g/cm3 ) 0.05 pulg (1.3 mm); Asphalt-Concrete (AC) -6.0 pcf (-0.0096 g/cm3 ) 100% void Transmission(6 in) -0.5 pcf (-0.008 g/cm3 ) Moisture -0.7 pcf (-0.011 g/cm3 ) Depth of Measurement Backscatter (BS) Transmission Moisture 3.0 in (7.6 cm ). 2 to 8 in (5.1 to 20.3 cm); optional 2 to 12 in (5.1 to 30.5 cm) 6 in (15.2 cm) Display Sunlight readable high resolution LCD display, with 120° viewing angle Counting Time Operator - selected precision (± pcf or g/cm ) or time of test 6 3 Specifications Performance C a lib r a t ion Factory calibration; operator entered or automatic determination of calibration coefficients Units of Measurements Operator selectable: pcf or g/cm³ Memory Storage Up to 200 readings of all displayed data Data Interface Rs-232-C for upload to computer or printer (300 to 9600 baud) Electrical Power Source Internal battery pack (8 welded AA size NICAD batteries), 5 Wh. Battery Life 500 to 1000 charge-discharge cycles Power Consumption 12mA, average (based on 600+ 30-sec. counts) Charging Time 14 hours at C/10 via charging unit Environmental Operating Temperature Ambient: 32º to 150ºF (0º to 66ºC) Hot substrate Surface Temperature: Up to 350ºF (177ºC) for 15 min. Storage Temperature -4º to 140ºF (-20º to 60ºC) Humidity (non-condensing) 95% Radiological Gamma Source 370 MBq (10 mCi) Cesium-137 Neutron Source 1.85 GBq (50 mCi) Americium-241:Beryllium Encapsulation Double-sealed capsule, CPN-131 Shipping Requirements Radioactive Material, Special Form UN 3332, Transport Index 0 .4, Yellow II Label, USA DOT 7A, Type A Package Special Form Approval USA/0356/S and CZ/1009/S or USA/0627/S and USA/0634/S An NRC Agreement State license is required for domestic use. Contact CPN - InstroTek for assistance in obtaining training for a license. 7 Definitions CHEMICAL COMPOSITION ERROR: The error due to the variation in photon scattering and absorption coefficients for limestone and granite. Most natural soils and aggregates are between these limits. SURFACE ROUGHNESS ERROR: The error due to surface voids, determined by measuring the density or moisture content of a smooth surfaced standard and repeating the measurement with the instrument base elevated 0.05 inch above the standard. DEPTH OF MEASUREMENT: The depth through which 95% of the counted photons and thermal neutrons pass before reaching the detectors. PRECISION (Pr): The statistical precision of the gauge computed at the 68.3% confidence level (± 1 standard deviation). It states that the repeatability of the gauge is such that 68.3% of repeated measurements on the same site will fall within the average ± precision value. Precision (Pr) = actual accumulated counts slope of the calibration curve The total density and total water precision values are calculated as follows: Pr, Dwet or Pr, H2O = actual accumulated counts slope of the calibration curve The dry density precision value is calculated as follows: Pr, Dry = Pr, Dwet 2 + Pr, H2O 2 CPN -InstroTek reserves the right to change equipment specifications and/or design to meet industry requirements or improve product performance. 8 CPN MC-3 PORTAPROBE® Inspection To familiarize yourself with the CPN MC-3, perform the following review. ® 1. Remove PORTAPROBE® from shipping case and place on solid flat surface, such as a concrete floor. 2. Examine the keyboard, display screen, handle, and guidetube. 3. Examine the bottom of the unit. Behind the aperture in the cleanout plate is a carbide shutter block which is spring-mounted and automatically opens and closes when the source rod is lowered and retracted. A brass scraper ring around the opening cleans the source rod as it is retracted. NOTE A radioactive source is located in the source rod behind the shutter block. Do not touch the source rod or place yourself in front of unshielded source rod. 9 CPN MC-3 PORTAPROBE® Inspection 4. Examine the rear panel. 1. Reset Pushbutton. The power is normally ON. Holding the pushbutton depressed for 5 seconds or longer and then releasing it will act as a master reset. Master reset is only necessary if the gauge locks up. 2. Battery Charger Jack. 3. RS-232-C Connector. Port for uploading data to printer or computer. 5. Examine the guide tube assembly. 1. Guide Tube. 2. Release or Thumb Pin. 3. Probe Handle. 4. Locking Recesses. 5. Source Rod (gamma source at bottom). 6. Lock Hole 10 Section 2 - Operation Learning to Use the CPN MC-3 1. Use key to unlock handle. Pull back release (thumb) pin, and set handle to BS position. Instrument is now set up to perform an asphalt or concrete measurement. NOTE The display will temporarily switch to the counts per minute (cpm) screen if a test count is taken when the rod is in the SAFE position. It will automatically return to the density screen when a reading is taken with the rod in a valid depth. 2. Press CLEAR key. Screen displays results of factory test measurement made with CPN MC-3 prior to shipment. DEPTH OF MEASUREMENT D normal mode T thin layer mode W trench wall mode S strata mode (optional) DENSITY UNIT gcc - GRAMS PER CUBIC CENTIMETER (METRIC) pcf - POUNDS PER CUBIC FOOT (ENGLISH) DENSITY PRECISION PERCENT OF MAXIMUM TARGET MAXIMUM Mw = MAXIMUM WET Md = MAXIMUM DRY Av = AIR VOID WET and AIR VOID MAXIMUMS IN WET COLUMN. DRY MAXIMUM IN DRY COLUMN. NUMBER OF READINGS LOGGED INTO THIS RECORD RECORD NUMBER DATE OF LAST MEASUREMENT ( MONTH/DAY ) TIME OF LAST MEASUREMENT ( HOURS/ MIN ) R1 -2 0925 1325 DaBS ET00:30 T00:30 pcf wet h2o dry Dn 147.5 10.75 136.7 Pr 0.76 0.28 1.04 % 7.68 91.13 Md 150.0 Bi 0.0 0.0 lob BIAS DENSITY BIAS MOISTURE BIAS ET = ELAPSED TIME IN MIN:SEC AFTER END OF COUNT, OR RT = REMAINING TIME DURING COUNTDOW N T = PRESET COUNTING TIME ( MIN:SEC ) P = PRESET WET PRECISION ( DENSITY UNITS ) NOTE: ‘ * ‘ IN WET OR H2O COLUMNS INDICATE OUT-OFSPEC Xi RATIO. See page 20 BATTERY STATUS lob = BATTERIES 75% DISCHARGED chg = BATTERIES CHARGING @ C/10 blank = BATTERIES O.K. 11 Learning to Use the CPN MC-3 3. Press START to begin a test. CPN MC-3 starts 30-second test count and, during countdown, displays: DATE ( MONTH/DAY ) UPDATES AT START OF COUNTDOWN REMAINING TIME DEPTH OF MEASUREMENT UPDATES AT START OF COUNTDOWN R1 -1 0925 1326 DaBS RT00:30 T00:30 pcf wet h2o dry Dn Pr NORMAL % Md 150.0 Bi 0.0 0.0 TIME ( HOURS/MIN ) UPDATES AT START OF COUNTDOWN COUNTING MODE DISPLAYED DURING COUNTING PERIOD RT (remaining time) counts down each second until counting period is complete. At end of count, CPN MC-3 beeps twice and screen displays results: ELAPSED TIME OF TEST R1 -1 0925 1326 DaBS ET00:30 T00:30 pcf wet h2o dry Dn 147.5 10.75 136.7 Pr 0.76 0.28 1.04 % 7.86 91.13 Md 150.0 Bi 0.0 0.0 The screen will shut off in 60 seconds If no key is pressed. 12 NEW DATA DERIVED FROM TEST COUNT Keyboard Functions Figure 2-1 shows the keyboard of the PORTAPROBE® Key Function START Starts a count. STEP Acts as shift key. Steps cursor to next parameter or display. CLEAR Clears operator-entered data if pressed before ENTER key. Stops in-progress measurements. Displays previous display or (from a blank screen) most recent measurement. ENTER Stores data in memory. Steps to next display. ID Sets record identification for logging data. RECALL Displays stored records from logging memory. PRINT Displays PRINT menu. ® Figure 2-1. CPN MC-3 PORTAPROBE® Keyboard 13 Keyboard Functions 14 Key Function %COMP Selects percent compaction to be calculated: Mw: Maximum wet density. Md: Maximum dry density. Av: Air void ratio. MAX Prompts for entering the maximum compaction values in pcf or g/cm3. D BIAS Prompts for entering moisture bias value (+ or - pcf or g/cm3). M BIAS Prompts for entering moisture bias value (+ or - pcf or g/cm3). TIME Prompts for setting counting to: Fixed time or constant precision mode. New time or precision value. UNIT No action. STD Displays density and moisture standard counts and prompts for new standard counts. Takes new standard counts. CALIB W hen Fixed Depth has been selected, prompts for setting the depth. Keyboard Functions The following functions are initiated by pressing the STEP key and holding it pressed while pressing a second key (i.e. the STEP key acts as a shift key). Key Function STEP + TIME Prompts for setting realtime clock (time/date). STEP + UNIT Displays menu to select between English (pcf and inches) or metric (gcc and mm) measurement units and select between density screen and counts per minute (cpm) screen. STEP + CALIB Displays menu to select displaying/entering coefficients, selfcalibration, or setting fixed or automatic depth of measurement. (See Appendix B: Troubleshooting Guide.) STEP + START Displays measurement mode menu to select: Normal, Thin Layer, Trench W all, Strata (optional). STEP + CLEAR Master clear. Restores main screen display directly from any other display. ID, then STEP + ID Clears entire record space of stored data. STEP + ENTER Displays monitor program, information used by a CPN service technician. 15 Configuring PORTAPROBE® for Measurements The CPN MC-3 PORTAPROBE® displays the following direct measurements after all tests. Wet or total density (pcf or gm/cm3). 1. Dn wet: 2. Dn H2O: Total moisture (pcf or gm/cm3). 3. Dn dry: Dn wet - Dn H2O (pcf or gm/cm3). 4. % H2O: (Dn H2O / Dn dry) x 100 R1 -1 0925 1326 DaBS ET00:30 T00:30 pcf wet h2o dry 1 2 3 Dn Pr 4 % Md Bi The operator may enter target maximum values determined by standard laboratory tests (ASTM or comparable) before or after a test is taken. 5. Mw: The maximum wet density of a soil-aggregate or bulk specific gravity of a paving mixture in pcf or gm/cm3 (ASTM D 1188). 6. Av: The theoretical maximum specific gravity of a paving mixture in pcf or gm/cm3 (ASTM D 2041). 7. Md: The maximum dry density of a soil-aggreagte in pcf or gm/cm3 (ASTM D 1557). R1 -1 0925 1326 DaBS ET00:30 T00:30 pcf wet h2o dry Dn Pr % 5 or 6 4 Md Bi 16 Configuring PORTAPROBE® for Measurements The CPN MC-3 PORTAPROBE® will now calculate and display relative (%) compactions. For asphalt pavements and soils using total or wet maximum values: 8. % Mw = ( Dn wet / Mw ) x 100 For asphalt pavements using maximum specific gravity values: 9. % Av = Av - Dn wet x 100 Av For soil/aggregates using dry maximum values: 10. % Md = ( Dn dry / Md ) x 100 R1 -1 0925 1326 DaBS ET00:30 T00:30 pcf wet h2o dry Dn Pr 8 or 9 1 % 0 Md Bi The operator may enter density and moisture bias values as needed. 11. ± density value (pcf or g/cm3). 12. ± moisture value (pcf or g/cm3). R1 -1 0925 1326 DaBS ET00:30 T00:30 pcf wet h2o dry Dn Pr % Md 1 1 Bi 17 Configuring PORTAPROBE® for Measurements The following parameters can be configured for the CPN MC-3 PORTAPROBE® to meet your needs. Parameter Factory Configuration Range units pcf pcf, g/cm3 or cpm. time or precision T01:00 user selectable mode: time or precision, and value: ±pcf or g/cm3. % compaction Md Mw, Md, or Av maximums Mw Md Av 150.0 150.0 150.0 0 to 999.9 biases density moisture 0.0 0.0 +99.9 to -99.9 counting mode normal normal, thin trench wall layer, or Enter the CPN MC-3 PORTAPROBE® parameters according to the following instructions. Action Result UNITS Parameters 1. Press STEP + UNIT. Displays menu to select units. 2. Press ENTER Toggles units between pcf and g/cm3, displaying current selection on screen. 3. Press CLEAR. Displayed units selected. . 4. Press STEP. 5. Press ENTER. 6. Press CLEAR. 18 Toggles between density and counts-per-minute (cpm) screen, displaying current selection on screen. Display option selected. Configuring PORTAPROBE® for Measurements Action Result TIME and PRECISION Parameters 1. Press TIME Cursor moves to time field on screen. 2. Press STEP to toggle between Time or precision mode, as toggled, is displayed on screen. time and precision. 3. Key in new time or precision Value is displayed and stored (any previous value is replaced). value and press ENTER. COMPACTION % and MAXIMUM Parameters 1. Press % COMP Compaction field rolls through Mw, Av, and Md. Continue pressing until desired maximum is displayed. 2. Press MAX. Prompts for new maximum value. 3. Key in maximum value and press Value displayed and stored (any previous value is replaced). ENTER. DENSITY and MOISTURE BIAS Parameters 1. Press D BIAS Cursor moves to first digit in density bias field. 2. Key in density bias value and Value is displayed and stored (any previous value is replaced). press ENTER. 3. Press M BIAS. Cursor moves to first digit in H2O bias field. 4. Key in moisture bias value and Value is displayed and stored (any previous value is replaced). press ENTER. Date and Time Reset 1. Press STEP + TIME. Screen displays date and time and prompts for entering the year. 2. Key in each prompted value and Each value is stored; date and time updated. press ENTER. 3. Press START. Clock begins again. COUNTING MODE selection 1. Press STEP + START. Displays menu to select counting mode desired: normal, thin layer, or trench wall. 2. Press STEP. Cursor moves through counting mode options. Continue pressing until desired option is prompted. 3. Press ENTER Counting mode is selected. 19 Standard Counts ® Because the radioactive sources in the PORTAPROBE® decay slowly over time, the user must periodically take a standard count on the reference standard provided. W hen this is done, the previous standard count is replaced and the CPN MC-3 program uses the new standard to calculate the field count/standard count ratio to compensate for source decay. "Xi" is displayed and signifies the chi-squared distribution of the counts. This is the ratio of the actual distribution of the counts compared to the expected distribution. A ratio near 1.0, and small changes between previous and new counts, indicate that the CPN MC-3 is working properly. W hile standard counts need only be taken monthly to account for source decay, it is recommended that a new standard be taken daily to check "Xi" and changes in counts. The Xi ratio should be between 0.75 and 1.25, and the change between the present and previous standard counts should be smaller than the square root of the average count (1 standard deviation). This will verify the ® performance of the PORTAPROBE every day of use. If the Xi value is outside of expected limits, repeat the standard count. If the statistics are again poor, consult the Troubleshooting Guide (Appendix B). Standard Count Procedure Result Action ® 1. Set the PORTAPROBE® on the standard count block. W ith the thick standard block (3 inches), take a standard count with the block on a dense material (compacted soil, asphalt or concrete). W ith a thin standard block (2 inches) take it on the shipping case. NOTE ® Locate the PORTAPROBE® at least 15 ft. (4.5 m) from any other nuclear gauge and at least 5 ft. (1.5 m) from other objects. Figure 2-2. Standard Count Procedure 20 Standard Counts Action Result ® 2. Set PORTAPROBE® handle to SAFE and press STD. Screen displays existing standard count data: EXPRESSED IN COUNTS PER MINUTE (CPM) PREVIOUS STANDARDS CURRENT STANDARDS N = NUMBER OF SAMPLES DATES OF MOST RECENT STANDARD COUNT YEAR/MONTH/DAY cpm wet h2o Prv 22027 16367 Std 22080 16492 Xi .93 1.05 N 256 256 Dat 940825 940825 START new standard CLEAR exit 3.Press START key. CONTINOUSLY UPDATED DURING TAKING OF NEW STANDARDS PROMPTS FOR NEXT COMMAND ® PORTAPROBE® starts a standard count of 256 1second samples. As each sample is taken, the sample number from 1 to 256 is displayed. A standard count takes approximately 4.4 minutes. NOTE To terminate the count and exit while the standard count is in progress, press CLEAR. To stop the count early, press STEP (count is terminated and values stored). At the end of the count, the CPN MC-3 displays and stores the new standard count data, replacing previous values. 21 Taking a Test To take a field test, perform the following: Action Result 1. Configure the CPN MC-3 (see Configuring PORTAPROBE® for Measurements instructions). CPN MC-3 configured. 2. Prepare the site to be tested (see site prepara tion instructions in Field Use section). Site prepared for testing. 3. Set the CPN MC-3 on the site to be tested and set the handle to the position (depth) in which the test will be performed. PORTAPROBE® prepared for testing. 4. Press START to commence field test. PORTAPROBE® starts taking 1-second sample counts and display counts down. At end of count, CPN MC-3 beeps twice and displays test results on screen. ® NOTE The depth of measurement will only be updated after a count is started. Typical transmission test display: R1 -1 0925 1326 Da8 ET00:30 T00:30 pcf wet h2o dry Dn 147.5 10.75 136.7 Pr 0.76 0.28 1.04 % 7.86 91.13 Md 150.0 Bi 0.0 0.0 One of three testing modes can be selected: Normal: for use on most soil/aggregates and pavements thicker than 2.5 inches (76 mm). (See above.) Thin Layer: for use on asphalt pavement overlays of 1.0 to 2.5 inches (25 to 64 mm) thickness. (See Thin Lift Overlays in the Field Use section.) Trench Wall: to eliminate counting errors caused by trench walls when testing backfill in trenches or excavations less than 30 inches (762 mm) in width. (See Trench Testing in the Field Use section.) 22 Units of Measurement From pcf (pounds per cubic foot) to gcc (grams per cubic centimeter) From gcc (grams per cubic centimeter) to pcf (pounds per cubic foot) To Change Units Action Result 1. Press STEP + UNIT Screen displays units menu. Units Unit: pcf Screen: Density STEP & ENTER choice 2. Press ENTER one or more times. 3. Press CLEAR. To Change Results Display alternates between pcf and gcc units. Units displayed is now selected. Screen returns to READY. Screen From density (pcf or gcc) to cpm (count per minute From cpm (counts per minute) to density (pcf or gcc) Action Result 1. Press STEP + UNIT Screen displays units menu, as above. 2. Press STEP. Cursor moves to screen result options. 3. Press ENTER one or more times. Display alternates between density and cpm screen results. If the cpm screen has been selected, the CPN MC-3 will count and display results as in the example: R101 -2 0630 0712 Da2 ET00:30 T00:30 pcf wet h2o Ct 21840 4738 cpm Xi 0.95 1.01 4.Press CLEAR. Screen result displayed is now selected. Screen returns to READY. 23 Calibration ® Each CPN MC-3 PORTAPROBE® is calibrated at the CPN factory. A typical computer printout of the calibration data is shown in Figure 2-3. If you require a different calibration, perform the following steps. CPN,-Instrotek CALIBRATION SERIAL NO: 2103 MODEL: MC-3 DENSITY STANDARD COUNT: 36310 CALIBRATION DATE: 940712 Figure 2-3. Computer Calibration Printout DATE: 940712 -----COUNT AT-------DEPTH 107.2 1 33.6 164.3 --- A -------- lb / ft^3 ------ --- B --- -- C --- BS AC 2 4 6 8 10 12 67.52434 81.13358 87.68365 66.12905 51.22988 41.4207 34.26359 29.44298 .13393 .12311 -.14113 .01882 .07577 .08366 .07383 .07024 24868 49236 120314 109341 82174 53821 32612 19205 18698 37044 87758 74293 51398 30680 17447 10033 13812 26900 60185 47628 29800 16683 9188 5507 1.88428 3.56517 9.45947 11.98014 13.75438 14.1178 14.0623 12.72889 A WHERE: DENSITY IN lb / ft^3 = B * Ln(---------) R-C COUNT R = RATIO = --------------STD CNT MOISTURE STANDARD COUNT: 10610 DATE: 940712 CALIBRATION DATE: 940712 ---COUNT AT---0.0 38.0 --- lb / ft^3 --494 6634 --- A --- --- B --- 68.847 2.62218 WHERE: MOISTURE IN lb /ft^3 = (A * R) - B Edit Coefficients The wet density and H2O coefficients allow the operator to edit (view/change/enter) density and moisture calibration coefficients. W rite down factory calibration coefficients before overwriting with new ones in the CPN MC-3 so they can be reentered later. Action Result 1. Press STEP + CALIB. Screen displays calibration menu with cursor prompting wet coefficients: Calibration wet coefficients h2o coefficients wet selfcal h2o selfcal Depth: Auto STEP & ENTER choice 24 Calibration Action Result 2. Press ENTER. CPN MC-3 displays W et calibration screen with cursor prompting depth field (BS initially). 3. Press STEP until desired depth and calibration Depths field rolls through BS, AC, 2, etc. (Current coefficients are displayed for each depth), example: Wet cal 2 in A 10.65422 B 81.63265 C -.16853 STEP & ENTER depth CLEAR twice to exit 4. Press ENTER. Cursor moves to A coefficient field and prompts for entry of new value. 5. Enter the A coefficient value and press ENTER. Pressing ENTER will store the current value and a new value is not entered. Value displayed in A coefficient field and stored. Cursor moves to B coefficient field and prompts for entry of new value. 6. Repeat step 5 for B and C coefficients. B and C coefficient values are displayed and stored. Cursor then moves to top of screen and prompts for next depth. 7. Repeat steps 3 through 6 for each depth. W et calibration coefficients are entered in ® PORTAPROBE memory. 8. Press CLEAR twice to exit W et calibration coefficients screen. Calibrations prompting. 9. Press STEP to move field. Cursor prompts H2O coefficients. 10. Press ENTER. cursor H2O menu is displayed with cursor H2O calibration coefficients screen is displayed. Cursor prompts for entry in the A coefficient field. h2o cal A 64.26693 B 4.78088 pcf pcf Enter coefficients CLEAR twice to exit Calibration 25 Action Result 11. Enter A coefficient value and press ENTER. Value displayed in A coefficient field. Cursor moves to B coefficient field and prompts for entry of new value. 12. Enter B coefficient value and press ENTER. Value displayed in B coefficient field. H2O calibration coefficients are entered in CPN MC-3 memory and calibration menu is displayed. 13. Press CLEAR twice to exit H2O calibration coefficients screen. Calibration prompting. 14. Press CLEAR to return to main menu. Main screen is displayed. menu is displayed with cursor Self Calibration The wet selfcal and H2O selfcal options allow the operator to calibrate the CPN MC-3 on a set of three standards of known density (low, intermediate, and high) and two standards of known equivalent moisture (low and high). Calibration coefficients are automatically computed and stored in the CPN MC-3. Action Result 1. Take a standard count. 2 Press STEP + CALIB. Screen displays calibration menu with cursor prompting wet coefficients. 3. STEP to wet selfcal, then ENTER. Screen displays option: create a new calibration or edit old calibration data. NOTE Selecting the Create new calib option will erase the previous calibration counts. Wet Selfcal Last cal: 94-08-12 Create new calib Edit old calib data STEP & ENTER choice 4. Press ENTER to create a new calibration and move to step 6, or move to step 5 to edit calibration data. Calibration 26 Action Result 5. Press STEP, then ENTER to edit old calibration data. Selecting “edit” retains previous calibration counts but allows one or more of them to be changed. The existing density values of three wet density calibration blocks or two H2O density calibration blocks will be displayed. For example: Wet Selfcal Block Weights Low: 107.2 Med: 133.6 High: 164.3 Key weight & ENTER 6. The wet density of H2O density block values may be left unchanged by pressing ENTER on each value or keying in a new value followed by ENTER. The CPN MC-3 will then display the density value of one of the calibration blocks and the last count for the selected depth. Wet Selfcal 107.2 pcf BLOCK 12 in 19448 cpm Position Handle STEP to roll block START to count or enter a value 7. Press STEP to select or change the calibration block density. Move the source rod to the next desired depth. Press START to take a calibration count (automatically four minutes). W hen all three blocks have counts for a depth, the CPN MC-3 will compute the coefficients for that depth. W hile computing, a term will be displayed which will reduce to a small number before the gauge accepts the solution. If prior calibration data is known, place the gauge in the FIXED Depth Mode via the STEP+CALIB menu and follow the above sequence except press "-" to advance to a new depth and key in the count data as appropriate. 8. W hen the coefficients are displayed, press ENTER to accept them or CLEAR to abort and start over. 27 Data Logging The CPN MC-3 PORTAPROBE® can log up to 200 tests in record numbers chosen by the operator. The information can be reviewed on the display screen at a later time or transferred to a computer or printer. Storing Test Results Action Result 1. Pick a record number between 0 and 65535. 2. Press ID, then enter record number chosen. Entering a previously used record number allows user to append test results to end of that record. If no number is picked, the previous record will be used. CPN MC-3 sets up record number, or positions user at end of existing record. 3. After a test, press ENTER to store contents of main test screen. If a reading has already been stored ® PORTAPROBE will abort storage and await another command. Test results are stored in new record or appended to existing record. Number-of-tests counter on screen changes. CPN MC-3 beeps twice and displays RECS FULL when record space is full. 4. To clear entire record space, first review and print out stored data (see Data Transfer section), press ID and then hold down STEP and press ID. Record space and site numbers are all erased. Data that has been erased cannot be recovered from PORTAPROBE®. CPN MC-3 beeps twice and displays RECS EMPTY. 28 Data Logging Reviewing Test Results Action Result 1. Press RECALL. User can now move to next record with STEP, but not to next test within record . 2. Enter desired record number, then press ENTER. If first record displayed is desired, press ENTER to recall results within record. Because a test may be stopped before completion by the operator, the TIME/PRECISION value is omitted. 3. Move from test to test within record with STEP. Test results are displayed in order they were taken. At the end of a record, STEP moves user to next record. User can now move to next record with STEP, or to any record by entering record number and pressing ENTER. User has left RECALL mode. 4. To move from within a record to the next record, press CLEAR once. 5. To return to main screen (most recent results) from the first test in a record, press CLEAR once. To return from a test within a record, press CLEAR twice. User is now in desired record and first test result is displayed. 29 Operation Summary To take a Count Standard Count Field Count Thin Layer Test Trench Test Display last reading handle in SAFE position STD, START early finish STEP abort CLEAR handle in desired depth START STEP + START, then STEP to desired counting mode, ENTER, and follow instructions on display CLEAR To P r ogr a m Time/Precision % Compaction Maximum Density bias Moisture bias Units TIME (T), xxxx (min/sec) or TIME, STEP (P),xx.xxx (pcf or gcc) Press to display compaction calculation % CO M P Mw: W et/wetmax x 100 Md: Dry/drymax x 100 Av: (Avmax - wet)Avmax x 100 MAX, xxx.x, ENTER D BIAS, xxx.x, ENTER M BIAS, xxx.x, ENTER units menu displayed STEP + UNIT selects units or screen display STEP toggles units between pcf and gcc, and screen ENTER between density and counts display units selected CLEAR Record Operation Clear memory Identify site Store last reading ID, STEP + ID ID, xxxxxx, ENTER ENTER Display log RECALL, xxxxxx, ENTER or STEP...STEP, ENTER, then STEP to view readings within a site number display screen format PRINT, ENTER data compressed and separated by commas PRINT, STEP, ENTER Printer dump Computer dump stores last reading into record once after each START, up to 200 readings per site number, 200 readings maximum Miscellaneous Real time clock Display counts/min follow prompt to set date/time repeat to return to nomal display Calibrate STEP + TIME STEP + UNIT, STEP, ENTER, CLEAR STEP + CALIB Depth override depth mode set fixed depth Abort (one level) Abort (master) STEP + CALIB, STEP...ENTER CALIB, xxx, ENTER CLEAR STEP + CLEAR toggles display between fixed or auto mode fixed depth entered clear entry, abort, stop clears to most recent reading on screen 30 select choice from calibration menu and follow instructions on display Section 3 - Field Use Asphalt Pavement Backscatter Measurements ® The CPN MC-3 PORTAPROBE® has two density modes of operation: (1) backscatter (BS and AC surface settings) and (2) transmission (depth settings). The backscatter settings provide nondestructive tests and are most often used for asphalt and concrete pavements where drilling a transmission hole is not feasible. CPN MC-3 handle set to BS (backscatter) position. Raised or collimated source position blocks shallow photon path to provide effective deeper readings and minimize surface roughness effect. Measures density to a depth of 2.8 in (71 mm). Typically used on pavements thicker than 3.0 in (76 mm). CPN MC-3 handle set to AC (asphaltic concrete) position. Source flush wth surface. Measures density to a depth of 2.0 in (51 mm). Typically used on thin pavement overlays. 31 Asphalt Pavement Backscatter Measurements Density measurements are performed to determine the compaction of asphalt pavements. This type of measurement is made with the CPN MC-3 set in either the AC or BS position, depending on the thickness of the asphalt (see table below). P r obe Position Type Asphalt Application Maximum Measurement Depth (95% return) AC thin lift overlays; surface or wearing course 2.0 in (51 mm) BS asphalt base or final mat if 3.0 2.8 in (71 mm) in (76 mm) or greater thickness. To obtain accurate measurements, the asphalt sur- face must be flat and, if it contains voids, must first be prepared with a filler of #20 or #30 sieved sand. The seived sand should be used to fill the depres- sions on the surface only. Use the edge of the guideplate to remove all excess sand and produce a level condition. Make sure the CPN MC-3 does not rock or wobble before taking a test. W ith these precautions, the effect of surface voids will be minimized. Do not use a sand filler on smooth (voidless) surfaces as this may raise the gauge off the surface enough to cause lower density readings in error. Percent Air Void Determination To determine the percent air voids (% Av) of a compacted paving mixture, a lab-determined maximum specific gravity for the mix (SG) and a wet density determined by the CPN MC-3 (Dn wet) must be available. The PORTAPROBE® uses the formula: % Av = (SG - Dn wet) x 100 SG The theoretical maximum specific gravity of the mix (SG) can be converted to pcf total density units as follows: SG x 62.43 = Dn wet in pcf 32 Asphalt Pavement Thin Lift Overlays The CPN MC-3 contains a Thin Layer mode of measurement which allows rapid density determination of thin lifts of asphalt pavement. It is necessary to know the density of the underlying material and the thickness of the upper lift. The underlying density is determined by CPN MC-3 density tests before the overlay is applied. The overlay is then placed and compacted at a known thickness. The Backscatter (or AC) density tests in the Thin Layer mode are used to compute and display the density of the upper layer. The procedure follows: Action Result 1. Press STEP + START. The CPN MC-3 displays a menu which allows for selecting the measurement mode desired. COUNTING MODE Current: NORMAL Normal Thin layer Trench wall STEP & ENTER choice 2. STEP to the Thin Layer option and ENTER. The Thin Layer mode prompts for the thickness (0.1 to 2.9 inches in 0.1 inch increments) or the overlay material and the density of the underlying or base material. THIN LAYER Lift: 1.5 Under: 142.0 in pcf Enter Lift value. Enter Under value. 3. Enter the lift thickness and underlying density The screen now returns to the most recent display from the keypad. The CPN MC-3 is in the Thin Layer mode 4. START a Thin Lift test. W hile the gauge is counting, "THIN" is displayed. A "T" will be displayed with the depth of measurement (AC or BS) on the test result screen. 33 Soils/Aggregates Transmission Measurements The transmission mode of the PORTAPROBE® measures density of soils and aggregates to depths of 2 to 8 in (50 to 200 mm). Optional models measure to depths of 12 in (300 mm). Density measurements are made with the CPN MC-3 PORTAPROBE® set to one of the transmision mode depths. Measurements performed on soils require no special preparation other than preparing a surface that is level and relatively smooth, and drilling a hole for inserting the source rod. The guideplate can be used to smooth loose soil on an uneven surface. For soft soils, the hole can be drilled with the drill pin and a hammer or mallet, using the guideplate as a template. Extract the pin while standing on the guideplate to ensure an undisturbed hole. Do not use the guideplate as a tool to remove the drill pin. 34 Soils/Aggregates Transmission Measurements For hard soils, a Campbell hammer may be required, as shown in Figure 3-2. The weighted hammer is used to both drive and extract the pin while the operator stands on the guideplate. Drill the hole a minimum of 2 in (50 mm) deeper than the intended depth of measurement. Figure 3-2. Using the Campbell Hammer After drilling the transmission hole: 1. Tilt the PORTAPROBE® slightly using the cast lip on the front of the bottom casting. 2. Lower the source rod until the handle is between 2 and 4 in (50 and 100 mm). 3. Grasp the guide tube above the handle and raise the CPN MC-3 until the source rod is visibly going into the hole. (Look over the front end of the gauge.) 4. Lower the CPN MC-3 and source rod into the hole. 5. Set the handle to depth position desired and start test. 35 Soils/Aggregates Moisture Measurements Moisture measurements are taken simultaneously with density measurements by the CPN MC-3 ® PORTAPROBE . Depth of measurement is a function of the moisture content and decreases with an increase in moisture. Depth of measurement averages 6 in (15 cm) of a soil at 15 pcf (0.240 g/cm3) moisture. The CPN MC-3 moisture mode measures all hydrogen in the material. In most soils and aggregates this hydrogen is in free water. Serpentine soils, clays, organic matter, and lime-treated soils, which contain bound hydrogen, produce higher moisture readings on the PORTAPROBE®. To establish the correct bias in such a soil, use the following procedure, condensed from ASTM D 3017: 1. On a compacted soil having a uniform moisture content, determine the total density (Dw) and moisture (H2O) using the CPN MC-3 PORTAPROBE®. 2. Obtain one or more soil samples (150 to 200 g) from the site of the nuclear gauge test. 3. W eigh each sample, oven dry to a constant weight at 110° C, and weigh each dry sample. Compute the average moisture content as follows: Weight of water x 100 = MC, % moisture, dry weight basis Weight of dry soil sample 4.Determine the actual moisture in pounds per cubic foot follows: M = MC x Dw MC +100 where: M = moisture, pcf MC = moisture content, % of dry weight (step 3) Dw = wet density, pcf (from step 1) 5. Determine the correction factor to be entered into the M BIAS: M BIAS = M, oven dry - H2O, nuclear gauge 6. This value can be used for all field testing of the same soil type. Example: CPN MC-3 test results: Dw = 130.0 pcf H2O = 12.5 pcf Oven dry MC = 9.0% 9.0 x 130.0 = 10.73 pcf 9.0 + 100 M BIAS = 10.73 - 12.50 = - 1.77 pcf Then, M = Over-sized Rock Correction Often rocky, natural soils are tested for density. The CPN MC-3 will measure the total density of the material under test, including rocks. For this reason, a series of random tests on this material will show a greater deviation around the average than on an area of processed uniform material. A number of separate soil volumes can be tested at one prepared site by rotating the gauge 90 or 180 degrees around the transmission hole and recording the average density value. This procedure should be used whenever the material requires a rock correction in the laboratory test of moisturedensity relationships, whenever 10 to 30 percent of the material is retained on the ¾ inch sieve. 36 Soils/Aggregates Trench Testing Trench backfill measurements are made after ensuring that the surface in the bottom of the trench is smooth and level, as described in the Soils/Aggregates section. For tests performed in trench excavations that are at least 30 in (762 mm) wide, the PORTAPROBE® should be centered in the bottom of the trench to avoid reflection errors from the trench walls. W hen testing in confined excavations, such as trenches less than 30 in (762 mm) wide, use the Trench W all mode of the CPN MC-3 and the 3-inch standard block to correct for the background influence of neutrons reflected from nearby trench walls. The procedure follows: Action Result 1. Press STEP + START. The CPN MC-3 displays a menu which allow for selecting the counting mode desired. COUNTING MODE Current: NORMAL Normal Thin Layer Trench Wall STEP & ENTER choice 2. STEP to the Trench W all option and ENTER The Trench W all mode prompts for entry of a background count. TRENCH WALL Background 2345 cpm Place MC3 on block in the trench and press START, or ENTER to accept. 3. START a background count with the CPN MC-3 on standard block in the trench, or ENTER to accept the displayed value. Upon completion, the screen returns to the most the recent display. The CPN MC-3 is in the Trench W all mode. 4. Remove the standard block and START a trench backfill test at the same location. W hile the gauge is countng, "W ALL" is displayed. A "W " will be displayed with the depth of measurement on the test result screen. 37 Section 4 - Other Test Methods Because of the increase in the rate of placement of earthworks and pavements in highway construction, state highway departments and other agencies have adopted procedures that simplify and speed density control testing with nuclear gauges. They are discussed in general terms below. Statistical Control A statistical approach to compaction control consists of taking several in-place density tests in an area designated by the engineer and based on the uniformity of materials to be tested. The acceptance or rejection is based on the average relative compaction and the percentage falling below the required relative compaction value. For example, a test specification might require that the average of 10 tests on an area must be above 95% relative compaction with no individual test below 90%. Core Correlation A common test method compares a series of CPN MC-3 density tests with laboratory determined core sample densities taken from directly beneath the site of the nuclear tests. A correction factor can now be established to program into D BIAS for all further testing on the same material. ASTM Standard Test Method D 2950 discusses these procedures in more detail. Historical data indicates D BIAS's of 1-2 pcf (0.016-0.032g/cm3) in BS and 3-4 pcf (0.048-0.064 g/cm3) in the AC position. For example, a series of 10 total density (Dw) readings on a 300-ft. test strip average 144 pcf and the 10 core determinations at the same locations average 145.5 pcf. The D BIAS is then 145.5 - 144.0 or +1.5 pcf. Concrete Testing The CPN MC-3 can be used to determine the density of concrete pavements or structures. Density measurements may be performed in either the transmission or the backscatter mode. It is best to prepare a transmission hole when the concrete is still setting. Before the concrete has initially begun to set, drill a transmission hole. After the concrete has set up, transmission tests can be taken. The PORTAPROBE® can be used on portland cement concrete, roller-compacted concrete, and soilconcrete mixtures. 38 Control Test Strip The CPN MC-3 can be used to establish the maximum obtainable density of both embankments and asphalt pavements. An initial section of material under construction is used as a control strip. Nuclear density tests are taken after each successive pass of the roller until no further increase in density is achieved (see Figure 4-1). At this point, a number of CPN MC-3 tests are taken to accurately determine the maximum obtainable density. The completed control strip becomes a part of the construction and specifications for the remainder of the project are established as a percent of the control strip density. A new control strip is required when a change in materials occurs. For example, a test method may require: 1. A 300-ft.-long by one lane control strip. After completion, the average of 10 CPN MC-3 total density tests (Dn wet) is the maximum obtainable density. 2. 2000-ft. by one lane or 100-ft. by two lane test sections. The average of 10 CPN MC-3 total density tests must be at least 98% of the maximum obtainable density (on the control strip), with no individual test below 95%. Figure 4-1. Test Strip Roller Pass Pattern Roller Compaction Evaluation The CPN MC-3 can be used to evaluate the capabilities of compactive rollers, allowing the most efficient use of time and equipment for a given project. 39 Section 5 - Maintenance Clean and Lubricate Shutter Mechanism The shutter should be cleaned and lubricated weekly during use, or whenever the source rod becomes dirty and begins to stick. 1. Remove the four screws securing shutter plate block assembly. 2. Remove shutter assembly. CAUTION Radioactive source is located in base cavity. Do not touch the source rod tip and do not place yourself in front of the opening after the shutter block is removed. 3. Stand behind the gauge and use a long-handled brush or compressed air to clean exposed area inside CPN MC-3. 4. Clean entire shutter assembly and spray with the greaseless silicone lubricant provided. 5. Allow assembly to dry, then reinstall shutter block and plate. 6. Check CPN MC-3 handle to ensure it slides freely in guidetube. Cleaning and lubrication completed. 40 Handle Assembly Inspection Inspect the handle assembly monthly for wear. 1. Set handle in BS position. 2. Loosen 5/32 in Allen head hex screw on side of guide tube ONLY until handle is free. Do not remove screw. 3. Pull handle away from guide tube. 4. Check beveled front edge of handle latch for excessive wear. 5. Check notches inside guide tube for excessive wear. NOTE If wear on the notches or latch appears to be excessive, contact your CPN - Instrotek service representative f or assistance. 6. Reassemble handle to guide tube assembly and tighten Allen screw. 41 Leak Test The leak test is required every six months or yearly. (Check your Radioactive Materials license for the time interval.) 1. Use the CPN- InstroTek Leak Test Kit to perform this required test for leakage of the source material from its capsule. Set handle to SAFE position. 2. Remove four screws securing display/keyboard panel to CPN MC-3. Set keyboard/display panel aside, leaving cables connected. 3. Use the cotton swab in the kit and swab the source holder inside the CPN MC3. This will pick up any removable traces of the Am-241:Be source material. 4. Reattach display/keyboard to CPN MC-3 with four screws that were removed in step 2. 5. Use the cotton swab in the kit to swab around cleanout plate ring on the aperture. This will pick up any removable traces of the Cs-137 source material. 6. Break swab stick in half and place in plastic envelope. Complete form and staple envelope to it; mail to address on the kit. W ithin approximately two weeks you will receive notification of results. 42 Charging Battery Pack A battery pack of 8 welded AA rechargeable nickel cadmium batteries is located beneath the keyboard/display electronics package. W hen "lob" appears in the lower right hand corner of the main screen, the instrument will take approximately 100 more 30-second tests before it will go into cutoff. Test for the presence of the "lob" by pressing the CLEAR key. This should be done before going into the field, preferably the evening before to allow time to recharge if necessary. ® 1. Set PORTAPROBE® handle to SAFE position. 2. Connect battery charger power cord to 120 VAC power outlet. 3. Connect battery charger to jack on rear panel. Press any key to update the screen. 4. Main display screen message "lob" is replaced with "chg", indicating batteries are being charged at C/10 charge rate. Full charge time is 12 to 14 hours. NOTE Prolonged overcharging or failure to allow the battery pack to discharge to “lob” condition may cause a loss of battery capacity which will be difficult to recover. Storage ® To protect the PORTAPROBE®, store it in the packing case when not in use. The normal 8 year shelf life of the internal memory keep-alive lithium battery will be reduced to 4 years if the NICAD battery is not kept charged or is disconnected. For long term storage, charge the gauge before placing in storage and recharge every 3 months. Close and latch the lid of the shipping container when not in use to prevent moisture intrusion. 43 APPENDIX A Display Messages and Prompts Message: Meaning: Action: chg Battery charging at C/10. None. lob Low battery condition 25% charge remaining. Charge battery. START new standard CLEAR exit Message displayed standard count screen. on Press START to initiate a standard count. Press CLEAR to return to main display. Put rod in SAFE and press START Standard count attempted when probe is set to a depth other than SAFE position. Set the handle to SAFE position and press START. Press STEP to stop Press CLEAR to abort Message displayed during a standard count. No action required unless operator wishes to stop the standard count in progress. To stop the count and store the count taken to that point, press STEP. To abort the count, press CLEAR. Bad depth: Put handle in proper position and press START Test attempted when source rod is set to an unprogrammed depth position. Set rod depth to correct depth position and press START. 44 APPENDIX B Troubleshooting Guide The CPN MC-3 PORTAPROBE® can generally be repaired by isolating the problem and replacing the defective component. Only the tools supplied in the shipping case are needed for component exchange. P r obl e m Action Display remains blank. No beep, no response to keyboard commands. 1. Push the reset button on the rear panel. 2. Batteries are discharged below cutoff voltage and require charging. OR 3. Batteries are dead and require replacement. Same condition as above, batteries are fully charged. Replace main electronic assembly. except CPN MC-3 operational but no change in density readings. Xi = 0.0 in count mode, wet* displayed. 1. Replace density detector assembly.* 2. Replace wire harness. 3. Replace main electronic assembly. CPN MC-3 operational but no change in moisture readings. Xi = 0.0 count mode, H2O* displayed. 1. Replace moisture detector.* 2. Replace wire harness. 3 Replace main electronic assembly.* On all counts wet* displayed. On standard counts Xi value is out of limits. Replace density detector assembly.* On all counts H2O* displayed. On standard counts Xi value is out of limits. Replace moisture detector assembly.* * Involves recalibration. Contact the CPN-Instrotek Service Center for further information. 45 APPENDIX B Troubleshooting Guide P r obl e m Action Upon taking a test, CPN MC-3 beeps twice and displays: 1. For continued field use, press STEP + CAL, STEP to Depth Mode, ENTER Fixed Mode (Depth: Fixed), and CLEAR. Bad depth : Put handle in proper position and press START. 2. Replace guidetube strip switch, when possible. even though handle is in a proper depth position. PRINT or DUMP reports fails to operate but screen displays "PRINTING REPORTS" or "DUMPING REPORTS". 1. Check for proper baud rate setting in MENU field. Printers are usually 9600 BPS and computers can be 300, 600, 900, 1200, or 9600 BPS. 2. Check RS232 serial cable pin connectors. Check pins 2, 3, and 7 on 25-pin connector and handshake pins. If necessary check device manual or call CPN Service Center. PRINT or DUMP reports fails to operate. NO "Printing Reports" or "Dumping Reports" appear on CPN MC3 screen. 46 Record Log is empty. Data must be taken. APPENDIX C Data Transfer To transfer (upload) stored data from the CPN MC-3 PORTAPROBE®, you will need a printer or computer with the following characteristics: Asynchronous RS-232-C data interface (ASCII format) 300- to 9600-bps baud rate (to which the CPN MC-3 will be set) 11-bit character length (1 start bit, 7 data bits, 1 space parity bit, 2 stop bits) Action Result 1. Connect RS-232-C cable to printer and CPN MC-3 PORTAPROBE®. 2. Press PRINT. Screen displays prompting: printer menu with cursor PRINT Print reports Dump reports Baudrate = 9600 Control characters Print coeffs STEP & ENTER choice 3. Press STEP until prompt is at baud rate, then press ENTER. Ready to select baud rate. 4. Press STEP until desired baud rate is displayed, then press ENTER. Baud rate selected. 5. Press STEP until prompt is on control characters, then press ENTER. Follow prompted instructions on screen to select control characters. Printer control characters set. 47 APPENDIX C Data Transfer Action Result 6. Press STEP to select the printout format. Either Print reports or Dump reports is selected. Print reports is a formatted output with headings identical to the test screen display. Dump reports is a condensed format with all numerical data separated by commas. DUMP REPORT FORMAT ----------------------------------------101, 1, 10, 16, 13, 44 pcf, Da, 8, 00, 30 134.6,0.44,0.0 14.2,0.25,0.0 120.4,0.69 11.8, Md, 125.5, 96.0 COMPACTION 8160,0.95,4738,1.01 ID, TESTS, MONTH, DAY, HOUR, MIN UNITS, DEPTHMODE, DEPTH, ELAPSED MIN, ELAPSED SEC DWET, DWET PREC, DWET BIAS H2O, H2O PREC, H2O BIAS DRY, DRY PREC WATER%, COMPACTION TEST, MAXIMUM VALUE, % DCOUNT, DXi, MCOUNT, MXi PRINT REPORT FORMAT ---------------------------------------R101 -1 1016 1344 Da8 ET00:30 pcf wet h2o dry Dn 134.6 14.2 120.4 Pr 0.44 0.25 .7 % 11.8 96.0 Md 125.5 Bi 0.0 0.0 ID, TESTS, MONTH/DAY, HOUR/MIN DEPTHMODE,/DEPTH, ELAPSED TIME UNITS, WET HEADER H2O HEADER, DRY HEADER DENSITY ROW, WET DENSITY, H2O DENSITY, DRY DENSITY PREC ROW, DWET PREC, H2O PREC, DRY PREC % ROW, WATER %, % COMPACTION COMPACTION TEST, MAXIMUM VALUE BIAS ROW, DWET BIAS, H2O BIAS R101 -1 1016 1344 Da8 ET00:30 pcf wet h2o Ct 8160 4738 Xi 0.95 1.01 ID, TESTS, MONTH/DAY, HOUR/MIN DEPTHMODE/DEPTH, ELAPSED TIME UNITS, WET HEADER, H2O HEADER COUNTS ROW, DWET COUNT, H2O COUNT Xi ROW, DWET Xi, H2O Xi 7. Press ENTER. Printer starts printout and PORTAPROBE® screen displays: Print Reports REC: 15 of 200 Line numbers on display will vary according to number of records stored in CPN MC-3 memory and currently being printed. 8. Press STEP + CLEAR to stop upload or to exit from print mode. 48 Printer stops printing and CPN MC-3 screen returns to print menu. APPENDIX C Data Transfer To print calibration coefficients, proceed as follows: Action Result 1. Set correct baudrate and control characters as above. 2. Press STEP until prompt is at print coefficients option, then press ENTER. Printer starts printout and screen displays line number currently being printed. Upon completion, or by pressing STEP + CLEAR to stop transfer, screen returns to print menu. 49 APPENDIX C Data Transfer CPN MC-3 Dump Software This is an optional software supplied by CPN-Instrotek on a CD along with the purchase of the RS232 download cable. The program is intended to be used with all versions of CPN MC-3 nuclear gauges. Both programs perform the same basic function; they establish a link to the CPN MC-3 through one of the PC’s COM ports, send commands to the gauge to retrieve stored records, and output the data to a file on the PC. The only difference between them is in the format of the file produced. The CPN MC-3 outputs its data in “Print Reports” format or “Dump Reports” format ( see the description of these formats in Step 6 of Printing Records), the MC-3 DUMP program copies the data in either of these formats to the output file. The data as it appears in the output file is unaltered by the MC-3 DUMP program. The LOTUS MC3 program reads the data from the CPN MC-3 in the native “Dump Reports” format, and then modifies the data to a comma and quote delimited ASCII format before outputting it to the file. If you will be using a spreadsheet or database program such as Lotus 1-2-3, Borland Quattro Pro, Microsoft Excel, dBase, Paradox, or similar application for your reports, it is recommended that you use the LOTUS MC-3 program. This program formats the data in the output file MC-3 LOTUS.PRN to accommodate the File Import feature of most spreadsheet and database applications. W hen importing the MC-3 LOTUS. PRN file into the application, it is sometimes necessary to specify to the application program that the data format is ASCII, with fields (columns) delimited by a comma, text delimited by quotes (""), and records (rows) terminated by a carriage return. In Lotus 1-2-3, the keystrokes required to import a file are /FIN (mnemonic /File:Import:Numbers). If you use a program other than Lotus 1-2-3, refer to the program documentation to determine the exact procedure for importing a comma and quote delimited ASCII file. The MC-3 connects to one of the COM ports on your computer via a serial cable fitted with a miniature LEMO connector on one end (for connection to the CPN MC-3) and a DB-25S (P/N 501516) or an AT-style DB-9S (P/N 500658) on the other end (for connection to your computer). Both MC-3DUMP and LOTUSMC-3 will work with either COM1 or COM2 on your computer. NOTE To use special upload options, contact CPN Instrotek for assistance. 50 APPENDIX D Accessories P a rt Number Description C-101050 Campbell Hammer, impact type C-400950.1 Battery charger, wall C-702815 Battery charger, car, equipped with cigarette lighter connector 1520046 Survey Meter (Monitor 4) GM detector 500658 Download Cable, 6 ft (1.8m), equipped with RS-232-C/DP9S connectors (computer uploading) IBM, AT, PORTABLES & SOFTW ARE 51 APPENDIX E Conversion Factors Multiply By To Obtain inches (in) 25.4 millimeters* millimeters (mm) 0.03937 inches pounds per cubic foot (pcf) 16.01846 kilograms per cubic meter kilograms per cubic meter (kg/m3) 0.06243 pounds per cubic foot pounds per cubic foot (pcf) 0.01601846 grams per cubic centimeter grams per (gr/cm3)** cubic centimeter 62.428 pounds per cubic foot * On the source rod depth settings of the CPN MC-3 guidetube, 1 inch is equals to 25.0 millimeters. ** The CPN MC-3 PORTAPROBE® displays grams per cubic centimeter as gcc. 52 GLOSSARY ASTM: American Society of Testing and Materials. Publish standard test methods for all materials, including moisture and density determination of soil- aggregates and pavements. COMPACTION (DENSITY) CONTROL: The testing of soil and aggegate mixtures during field construction to assure that specified compaction levels are obtained relative to laboratory-determined values. The following ASTM standard test methods are used to obtain the maximum values to be entered into the CPN MC-3 PORTAPROBE® for relative (%) compaction determinations. D 1557: Moisture-Density Relations of Soils and Soil-Aggregate Mixtures Using 10lb (4.54 kg) Rammer and 18-in (457 mm) Drop. D 1188: Bulk Specific Gravity of Compacted Bituminous Mixtures Using ParaffinCoated Specimens. D 2041: Theoretical Maximum Specific Gravity of Bituminous Paving Mixtures. MAXIMUM WET DENSITY (Mw): The maximum density of a paving mixture. Determined by laboratory test and commonly known as Marshall value. Programmable into the CPN MC-3 for relative compaction calculations (%MW ). MOISTURE CONTENT: (%H2O): The mass of water in a soil expressed as a percent of the dry soil mass. Calculated by the CPN MC-3 as: Dn H2O/Dn dry x 100. OPTIMUM MOISTURE CONTENT (OMC): The moisture content of a soil at which a specified amount of compaction will produce the maximum dry density, expressed as % moisture. PERCENT AIR VOIDS (%Av): The volume of air voids in a soil or paving mixture expressed as a percentage of the total volume of the material. Calculated by the CPN MC-3 as: ((Av - Dn wet)/Av) x 100. DRY DENSITY (Dn Dry): Mass of soil, after drying for 24 hours at 110° C, contained in a unit volume of undried soil, expressed in pcf or 3 g/cm . Calculated by the CPN MC-3 as follows: Dn wet - Dn H2O = Dry Density. RELATIVE or % COMPACTION, PAVEMENTS (%Mw): The percentage ratio between the total density of an in-place pavement (Dn wet) and its maximum total density (Mw) as determined by a specified laboratory compaction test. DRY DENSITY-MOISTURE CONTENT RELATIONSHIP: The relationship between dry density and moisture content of a soil under a given compactive effort. Commonly known as a Proctor Test after its originator, R.R. Proctor. RELATIVE or % COMPACTION, SOILS (%Md or Av): The percentage ratio between the dry density of an in-place soil (Dn dry) and its maximum dry density (Md), determined by a specified laboratory compaction test. MAXIMUM BULK SPECIFIC GRAVITY (Av): the maximum bulk specific gravity of a paving mixture. Determined by laboratory test and programmable into the CPN MC-3 for percent air void calculations (%Av). TOTAL MOISTURE (Dn H2O): The mass of water in a unit volume of soil, expressed in pcf or g/cm3. A direct measurement of the CPN MC-3. MAXIMUM DRY DENSTIY (Md): The dry density obtained using a specified amount of compaction at the optimum moisture content. Commonly known as the Proctor value and programmable into the CPN MC-3. WET DENSITY (Dn wet): Mass of bulk soil, including solids, water, and air, contained in a unit volume, expressed in pcf or g/cm3. A direct measurement of the CPN MC-3. 53 INDEX % %COMP key • 14 A Accessories • 52 Americium-241:Beryllium • 3 Asphalt Pavement • 31, 33 ASTM • 54 Standards • 1 B Backscatter Measurements • 31 Battery Charger Jack • 10 Battery Life • 7 battery pack • 2 C CALIB key • 14 Calibration • 7, 24, 26 Campbell Hammer usinf the • 35 Cesium-137 • 3 Changing Screen Results • 23 Changing Units • 23 Charging Battery Pack • 43 Charging Time • 7 CHEMICAL COMPOSITION • 8 Chemical Error • 6 Clean and Lubricate Shutter Mechanism • 40 CLEAR key • 13 COMPACTION % and MAXIMUM Parameters • 19 COMPACTION (DENSITY) CONTROL • 54 Concrete Testing • 38 Configuring PORTAPROBE® for Measurements • 16 Control Test Strip • 39 Conversion Factors • 53 Core Correlation • 38 COUNTING MODE selection • 19 CPN MC-3 Dump Software • 51 CPN MC-3 PORTAPROBE® Features • 2 CPN MC-3 PORTAPROBE® Inspection • 9 D D BIAS key • 14 Data Interface • 7 Data Logging • 28 Date and Time Reset • 19 Definitions • 8 Densitty Range • 6 54 DENSITY and MOISTURE BIAS Parameters • 19 density measurement • 3 Depth of Measurement • 6, 8 Dimensions • 6 Display • 6 Display Messages and Prompts • 45 DRY DENSITY (Dn Dry): • 54 DRY DENSITY-MOISTURE CONTENT RELATIONSHIP • 54 E Edit Coefficients • 24 Electrical specifications • 7 Encapsulation • 7 ENTER key • 13 Environmental specifications • 7 F Factory Configuration • 18 Field Use • 31 Functional Description • 3 G gamma emitter • 3 Gamma Source • 7 Geiger-Mueller • 3 detector • 3 General Information • 1 GLOSSARY • 54 guide tube assembly • 10 H Handle Assembly Inspection • 41 Helium-3 detector • 3 Humidity • 7 I ID key • 13 Index • 55 K Keyboard Functions • 13 L Leak Test • 42 Learning to Use the CPN MC-3 • 11 LOTUSMC3 • 51 M M BIAS key • 14 Maintenance • 40 MAX key • 14 MAXIMUM BULK SPECIFIC GRAVITY (Av) • 54 MAXIMUM DRY DENSTIY (Md) • 54 MAXIMUM WET DENSITY (Mw) • 54 MC3DUMP • 51 Memory storage • 2, 7 MOISTURE CONTENT: (%H2O) • 54 moisture measurement • 3 Moisture Measurements • 36 Moisture Range • 6 N neutron emitter • 3 Neutron Source • 7 Normal mode • 22 O Operating Temperature • 7 Operation • 11 Operation Summary • 30 OPTIMUM MOISTURE CONTENT (OMC) • 54 Other Test Methods • 38 Over-sized Rock Correction • 36 P Parameters Range • 18 Percent Air Void Determination • 32 PERCENT AIR VOIDS (%Av) • 54 Performance • 6, 7 potential danger • 1 Power Consumption • 7 Power Source • 7 Precision • 6, 8 PRINT key • 13 Product Description • 1 R radiation emitting • 3 hazard • 1 radioactive sources • 3 Radiological specifications • 7 Range of Parameters • 18 RECALL key • 13 RELATIVE or % COMPACTION, PAVEMENTS (%Mw) • 54 RELATIVE or % COMPACTION, SOILS (%Md or Av): • 54 Reviewing Test Results • 29 Roller Evaluation • 39 Roughness Error • 6 RS-232-C Connector • 10 S Self Calibration • 26 Shipping Requirements • 7 Shipping Weights • 6 Soils/Aggregates • 34, 36, 37 Special Form Approval • 7 Specifications • 6, 7 Standard Count Procedure • 20 Standard Counts • 20, 21 Standard Equipment • 4, 5 START key • 13 Statistical Control • 38 STD key • 14 STEP key • 13 STEP + CALIB • 15 STEP + CLEAR • 15 STEP + ENTER • 15 STEP + ID • 15 STEP + START • 15 STEP + TIME • 15 STEP + UNIT • 15 Storage • 43 Storage Temperature • 7 Storing Test Results • 28 SURFACE ROUGHNESS ERROR • 8 T Taking a Test • 22 Thin Lift mode • 22 Thin Lift Overlays • 33 TIME key • 14 TIME and PRECISION Parameters • 19 TOTAL MOISTURE (Dn H2O) • 54 training course • 1 Transmission Measuremens • 35 Transmission Measurements • 34 Trench Testing • 37 Trench Wall mode • 22 Troubleshooting Guide • 46, 47 U UNIT key • 14 Units of Measurements • 7 Units of Measurement • 23 UNITS Parameters • 18 Using the Campbell Hammer • 35 55 Nuclear Gauge Emergency Response Information for Transportation Reference DOT p5800.5 ERG93, and 49CFR Potential Hazard 1) Proper Shipping Name • Radioactive Material Type A Package, special Form, Non-Fissile or Fissile-Excepted, 7, UN3332 RQ 2) Health Hazards • Radiation presents minimal risk to lives of persons during transportation accidents. • Undamaged packages are safe; damaged packages or materials released from packages can cause external radiation hazards. Contamination is not suspected. • Packages (cartons, boxes, drums, articles, etc. ) identified as “Type A” by marking on packages or by shipping papers contain non-Life endangering amounts. Radioactive sources may be released if packages are damaged in moderately sever accidents. • Packages (large and small, usually metal) identified as “Type B” by marking on packages or by shipping papers contain potentially life endangering amounts. Because of design, evaluation. and testing of packages, life endangering releases are not expected in accidents except those of utmost severity. • Commonly available instruments can detect most of these materials. • W ater from cargo fire control is not expected to cause pollution. 3) Fire or Explosion • Packaging can be consumed without content loss from sealed source capsule. • Radioactive source capsules and Type B packages are designed to withstand temperatures of 1475°F (800°C) Emergency Action 4) Immediate Precautions • Priority response actions can be performed before taking radiation measurements. • Priorities are life saving, control of fire and other hazards, and first aid. • Isolate hazard area and deny entry. Notify Radiation Authority of accident conditions. • Delay final cleanup until instruction or advice of Radiation Authority. • Positive pressure self-contained breathing apparatus (SCBA) and structural firefighter’s protective clothing will provide adequate protection against internal radiation exposure, but not external radiation exposure. • Call the following numbers depending on the gauge model: o Troxler Electronics Labs, Inc. (919)839-2676 o CPN (800)852-7550 o Humboldt Scientific (800)992-4589 5) Fire • Do not move damaged packages; move undamaged packages out of fire zone. • Small Fires: Dry chemical, CO2 water spray or regular foam. • Large Fires: W ater spray, fog (flooding amounts) 6) Spill or Leak • Do not touch damaged packages or spilled material. • Slightly damaged or damp outer surfaces seldom indicate failure of inner container. • If source is identified as being out of package, stay away and await advice from Radiation Authority. 7) First Aid • Use First aid treatment according to the nature of the injury. • Persons expose to special form sources are not likely to be contaminated with radiation material. 56 TIPS TO AVOID COSTLY WATER DAMAGE • If you can avoid it, do not use the gauge in rain or let it be sprayed by a water truck • If testing in rain, or light drizzle, cover the gauge with plastic. • Keep the case dry by covering with plastic or storing in a covered area. In a heavy, water will seep through the case. If the gauge is stored in a wet case long enough, permanent water damage can occur. • Do not store a wet gauge! Be sure the gauge and case are completely dry first. Remove the stack from the gauge, wipe off water, and store unit in a dry area. Leave the lid of the case open to allow it to dry. You may also use a hair dryer to dry it more quickly. 57 BACK LEFT SIDE RIGHT SIDE T OP MC-1DR, MC-3 Radiation Profile Chart Readings in Mrem/hr BOTTOM 0.14 2.63 0.76 0.14 1.00 M 0.05 M 0.30 M 1.00 M 1.44 0.48 0.10 0.14 0.80 2.37 0.61 0.14 0.14 0.92 0.83 0.45 0.15 0.15 0.72 0.76 0.18 0.07 0.24 1.97 0.17 0.10 0.04 0.12 0.61 5.80 0.85 0.18 0.14 0.92 4.29 0.76 0.11 0.06 0.31 4.48 0.76 0.19 0.14 0.39 0.88 0.33 0.07 0.09 0.49 5.01 1.84 0.33 0.22 12.54 Neutron: Model Eberline ESP-1 w/NRD, Serial# 258, Calib. Date: Dec. 15, 1998, Background Count: 0.01 mrem/Hr Gamma: Model: Eberline ESP-1 w/HP270, Serial# 1919, Calib. Date: Dec. 15 1998, Background Count: 0.03 mrem/Hr Survey Meters Used: 0.99 58 HANDLE 1.00 0.43 0.11 0.13 0.98 Gamma Neutron Gamma Neutron Gamma Neutron Gamma Neutron Gamma Neutron Gamma Neutron Gamma Neutron 7.25 3.09 7.25 2.17 6.33 1.86 9.50 1.00 8.44 1.84 30.99 6.37 0.61 0.30 0.30 M 0.05 M FRONT Gauge Case
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