IPL, McCulloch, PM605, PM610, PM645, PM650, PM655, 1987 01, Chain Saw PM645 MCCI1987 AAaa Pssup610
User Manual: PM645
Open the PDF directly: View PDF 
.
Page Count: 10
| Download | |
| Open PDF In Browser | View PDF |
Timberbear
McCulloch 6000
I1lUSTRIITED
PMTS
11ST
McCulloch
and Eager
Beavere chain
saws are
identified by a model number (in this instance,
600041, 600046, etc. )
followed by a suffix
number
(01,
02,
etc. )
the
stamped
on
identification
plate
attached
to
the
saw.
Suffix letters denote variations in parts or
assemblies in the manufacture of the saw.
JANUARY
Part numbers listed in this I.P.L. which have a
numbers
preceding
the
circled
number @
or
description, are used only on the model or
models identified
by a circled number @ or
numbers.
Part numbers which have one or more dots (.)
preceding their descriptions
may be ordered
individually, but they are also included in the
assembly
whose
description
begins
kit
or
directly above the dot(s).
The policy of McCul loch Corporation is one of
continual improvement in design, manufacturing
and engineering advancement wherever possible to
still
assure
finer
two-cycle
power
tools.
Hence, specifications, equipment, colors, design
and manufacturer’s
suggested list prices are
subject to change without notice and McCulloch
Corporation reserves the right to make such
changes without prior notification or obligation
to backfit or supply backfit components
for
units previously shipped from the factory.
A
1987
- CONTENTSPage
FIGURE
FIGURE
FIGURE
1 - General
.. ...... .. .... ...... .. 2
2 - Powerhead
and Oiler Asys. ... . 4
Asy. all models
3 - Carburetor
except PM 650 ....... .. ...... . 6
FIGURE 4 - Carburetor
Asy. for PM 650 .. . 7
FIGURE 5 - Chain Brake Assembly ... .. .... . 8
FIGURE 6 - Fan Housing & Fuel Tank Asys.. 8
FIGURE 7 - Specifications
... ... .. .. .. ... 9
FIGURE 8 - Bar/Chain/lSharpening
Tools . .. 9
FIGURE 9 - Tools and Accessories
.. .... .. 9
........ ..10
SERVICE NOTES - Piston Rings
@
McCULLOCH
CORPORATION
218689-01-E
333
-
a
●
28—
GENERAL ASSEMBLY
d
1
— ..
-ii
b -f?’:
““
m
a
-p’
79
1/. ;
18
Y(?L
II {
En
b
29
●
●
334
2
FIGURE 1 GENERAL ASSEMBLY
ITEM
NO.
1
2
3
4
2
7
8
9
10
11
12
PART
NUMBER
216645
Fig. 2
64325
Fig. 7
Fig. 7
92457
;:
17
214301
64583
83223
67233
214300
214979
214200
86951
86958
110971
92354
120081
lB
19
219159
111038
20
21
22
23
24
25
26
27
28
29
95401
216589
215848
219163
87670
217730
87668
93137
214699
120002
30
93232
31
93233
32
93234
33
34
35
36
37
38
39
Fig. 3
217651
91991
110565
95216
95214
93261
40
69597
;;
43
44
:%:
214226
120004
~A
46
47
48
49
?41%
94151
94171
Fig. 3,4
91924
50
91995-01
13
14
8
1
z
@
@
UNITS
DESCRIPTION
Nut-Hex Flange
Chain Brake Assembly
Plate-Bar Guide
Chain Assembly
Bar Assembly
Nut-Hex Flange MIO x 1.25
(160-170 in. lb. torque)
Clutch Assembly
Retainer-Clutch
Spring
I Spring-Clutch
Kit-Clutch Shoe
I Rotor-Clutch
Drum/Sprocket Assy.
Drum/Hub Assy.
Sprocket-Rim
.375P
Washer-Shim
Bearing-Needle
Jacket-Cylinder
Screw-Pan Hd M4 x 16
(15-20 in. lb. torque)
Starter Assembly
.Nut-l/4-20
(25-30 in. lb. torque)
. Washer-Starter
. Spacer-Starter
. Step Bolt-Starter
. Drum/Rope Kit-Starter
.. Rope-Starter
Bushing-Rope
I“Spring-Starter
Rewind
Starter Handle
Insert Handle
Screw-Pan Hd M5 x 14
(30-35 in. lb. torque)
Screw-Fan Housing M5 x 40
(45-50 in. lb. torque)
Screw-Fan Housing M5 x 35
(45-50 in. lb. torque)
Screw-Fan Housing M5 x 30
(45-50 in. lb. torque)
Fan Housing/Fuel Tank Assy
Cover Assy-Filter
. Knob-Air Filter Cover
. Ring-Retaining
Air Box Assembly
Box-Air
: Gromnet-Choke
2’
1
1
1
1
1’
1
2
2
1
1
1
1
1
1
:
1
1
1
1
1
1
1
1
1
1
1
1
Used
on all models
except
@
Used on all PM 650 Models.
@
Pm 650 Model 600046-10
uses only one
Isolator,
p/n 9484.7, in place of two
Isolators,
one (1) p/n 93913 and one
p/n 94140.
ITEM
NO.
PART
NU4BER
51
93458
52
53
54
92067-01
105614
215266
55
56
57
58
110990
93252-01
93253
111015
59
60
61
62
92071
92066
102115
111014
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
92071
111027
93913
94140
94847
@
111027
91951
214723
110994
93771
93538-01
111013
91955
214504
93459
92161
120037
79
120039
80
93460
94018
94017-01
91933
91934
92038
120037
1
1
1
1
1
1
1
1
1
1
1
Y2
83
84
85
86
;;
:;:;;0
89
90
218561
93B90
92466
120002
;;
1
2
1
1
1
1
1
1
1
PM 650.
93
94
95
96
97
98
214670
Fig. 6
120002
120044
;;;:;8
@PM610
@
@
@
Clip-Oiler Button
Button/Rod Assy-Oiler
‘O’ Ring
Screw-Pan M5 Special
(25-30 in. lb. torque)
Washer
Strut-Handle
Gronnnet-Strut
Screw-Pan Hd 1/4-14 x 2.5
(70-80 in. lb. torque)
Spacer
Cup-Isolator
Washer-Plain
Screw-Pan Hd 1/4-14 x 1.75
(70-80 in. lb. torque)
Spacer
Washer-Plain
Isolator
Isolator
Isolator
Washer-Plain
‘
Fra~
Handle Assembly
. Pin-Roll
Spring-Trigger
; Trigger
.. Screw-Set
Release-Trigger
: Rod-Throttle
Boot-Handle
Seal-Air Box
Screw-Hx Hd M5 x 25 (Sems)
(35-40 in. lb. torque)
Screw-Hx Hd M5 x 30 (Sems)
(35-40 in. lb. torque)
Washer-Insulator
Gasket-Air Box
Insulator-Carburetor
Gasket-Air Box
Insulator-Air Box
Gasket-Insulator
Screw-Hx Hd M5 x 25 (Sems)
(45-50 in. lb. torque)
Washer-Insulator
Nut-Hx 15/32-32
(30-35 in. lb. torque)
Shroud-Cylinder
Switch-Ignition
Wire Assembly-Switch
Screw-Pan Hd M5 x 14
(45-50 in. lb. torque)
Shroud-Bottom
Powerhead & Oiler Assy
Screw-Pan Hd M5 x 14
Nut-Hx M5 Lock
Spike
Safety Decal
Models:
PM 650 Models:
(1)
(2)
(1)
UNITS PER
ASY.
DESCRIPTION
1
. Boot-Control Rod
Isolator
I Gronrnet-Strut
Filter-Air
Screw-Hx Hd M5 x 56
(35-40 in. lb. torque)
Bracket Assy-Filter/Cover
Choke & Rod Kit
Choke-Carburetor
I Rod-Choke
Carburetor Assembly
Gasket-Carburetor
Grommet-Carburetor
Needle
@
PER
ASY.
41-01,
128-05,
46-02,
-02
-06
-11,
1
;
2
4
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
;
2
1
1
1
1
1
1
2
;
1
1
;
1
1
2
2
1
1
-19
NOTE :
PM
650
Models 46-01, -03, -04, -07, -08,
-19
use four (4) screws, two (2) nuts and
two (2) spikes.
333
Powerhead & Oiler Assembly
\
–j14
@-
●
‘\
‘.\\,
●
55
\
565?
~~”
‘/
.-
L-”
“
‘b”
“63
/
,-
/ /’
●
336
FIGURE 2 POWERHEAD & OILER ASSEMBLY
[TEM
10.
PART
NUMBER
1
120036
2
3
4
67177
219380
215151
93933
105614
66687
110706
:
7
8
9
10
11
12
13
14
15
16
ii
19
20
21
216354
217218
216992
217217
91945
94322
91944
218530
217202
91950
216052
101148
120D06
22
23
24
25
26
27
28
29
30
31
1oOOo4
218583
110950
102115
91982
94362
92459
92616
92465
120037
32
33
34
35
36
37
38
84686-01
95553
95270
102556
95266
110995
94500
39
40
41
42
43
216739
93144
95362
95361
213253
UNITS
DESCRIPTION
Screw-Pan Hd M4 x 25 (Sems)
(10-15 in. lb. torque)
Washer-Insulating
Pump Assy-Oiler (Pulse)
.Cap-Oil Pump
.Plunger-Oil Pump
.‘O’ Ring
.Spring-Plunger
.Screw-Pan Hd 8-18 x .50
(10-I5 in. lb. torque)
.Gasket Washer
.Cover-Diaphragm
.Diaphragm-Oiler
.Valve-Oiler
.Piston Assembly-Pulse
.Spring-Return
.Sleeve-Oil Pump
.Screw-Hex/Slot 6-40 x .875
.Body-Assembly-Oil Pump
Gasket-Oil Pump
Cap w/Retainer-Oil
‘O’ Ring
Screw-H5 Hd M6.3 x 24
(75-80 in. lb. torque)
Washer-Pi. .265 I.D. X .032
Tank Assembly-Oil
.Nut-Lock
.Washer-Plain
.Nut-Bar Adjustment
.Screw-Bar Adjustment
.Bolt-Bar
Hose-Oil Pic~
24
.
5
23 ‘8 1
C-2S
ITEM
NO.
PART
NIJMBER
95763
--
UNITS
DESCRIPTION
Carburetor
AsY.
(Zama
PER
ASY.
ITEM
NO.
C-2S)
Screw - Pump Cover
214954
: Cover
Kit - @@@.
-Screen
-Screw
0:
-Spring
Q.
-Screw
-Piece
- Pump
Pump Diaphragm
- Filter
- Adjustment
- Adjustment
Screw
- Throttle
Adjustment
;
1
1
2
2
1
- Friction
1
4
1
93945
; Screw - Diaphragm Cover
214945
Cap
Diaphragm - Main
-@@:
Gasket - Main
$$$.
-. Disk
:
1
PART
NUMBER
91814
93942
--
UNITS
DESCRIPTION
1
1
PER
ASY.
. Screw Pin Lever
. Pln - Ann
Ann - Needle Valve
Spring - Ann
-&
-Valve - Needle
Q.
93951
. Plug - Welsh
Orifice - Main Fuel
Screw - Plate
Valve - Throttle
Screw
Lever - Throttle Adjustment
Shaft Assembly - Throttle
Spring - Throttle Return
8
-- -a.
-.
-..
--.
1
;
1
1
;
1
1
1
1
1
NOTE: Used on all models except PM 650.
6
@
Contained in Repair Kit, P/N 214959.
@
Contained in Gasket/Diaphragm Kit, PIN 218892.
NOTE: Items are listed for identification and disassembly sequence purposes
and only those items with part numbers listed or items included in the
repair kits are available as service Darts.
338
●
CARBURETOR ASSEMBLY ~
I
12
5
14 12it
*-
I
19
[TEM
!0.
PART
NUMBER
95631
20
DESCRIPTION
10
13
.>.>
/k \
28
21 22 23
UNITS PER
ASY.
Carburetor - Walbro HDB-7A
(PM 650)
Needle - Hi Speed & Idle
Spring - Needle Adjustment
Screw - Idle
Spring -Idle Adjustment
Governor Asy. (HDB-7A Only)
Screw - Metering Cover
Cover - Metering Oiaphragm
Diaphragm Asy. - Metering
Gasket - Metering Diaphragm
Screw - Circuit Plate
Plate Assembly - Circuit
Gasket - Circuit Plate
ITEM
Uo.
26
WALBRO
PART
NUMBER
DESCRIPTION
H
15
2
2
1
1
1
4
1
1
1
1
1
1
16
17
18
19
20
21
22
23
24
25
26
27
28
HDB-7A
24 21
-----
.
.
.
Valve - Inlet Needle
Spring.- Metering Lever
Ring - Screen Retaining
Screen - Check Valve
Retainer - Check Valve
Valve - Check
Screw - Fuel Pump Cover
Cover - Fuel Pump
Gasket - Fuel Pump
Diaphragm - Fuel Pump
Screen - Inlet
Screw - Valve
stop - Throttle
Valve - Throttle
Shaft Assembly - Throttle
Spring Throttle Return
-- 8J@.
1a.
-@.
-.
--
-@@:
---
-@.
UNITS PER
ASY.
Contained in Major Repair Kit, P/N 217075.
Z2C414
Contained in Minor Repair Kit, P/N 217077.
z2%1~”>
1
1
1
1
1
1
1
1
;
1
?
1
1
1
&
NOTE : Items are listed for identification and
disassembly sequence purposes and ONLY those
items included in the Major and Mi~Repair
Kits are available as service replacement parts.
339
_
●
a
CHAIN BRAKE”ASSEMBLY
io
15
ITEM
NO.
PART
NUMBER
1
2
3
4
5
6
7
8
217697
216634
216633
217115
214366
93085
91246
91245
94144
DESCRIPTION
UNITS PER
ASY.
Brake Assembly
. Screw 10 24 x .50
. Washer-Plain
. Flag Assembly-Brake
.. Pin Assembly-Roller
. Spring-Brake
. Pin-Lever Pivot
Washer-Thrust
~ Pivot-Latch
i
;
1
1
1
1
1
●
765
ITEM
NO.
PART
NUMBER
1:
11
12
13
14
15
217235
93082
93081
216687
92178
92086
217698
UNITS PEi
ASY,
DESCRIPTION
.
.
.
.
.
.
.
1
1
1
1
1
1
1
Latch
Pin-Band Anchor
Band-Brake
Screw-M5 x 14.25
Stop-Chain
Snubber-Brake Housing
Housing-Brake
Fan Housing & Fuel Tank Assemblies
.-
ITEM
NO.
;
:
5
6
8
PART
NUMBER
;%:?
94707
93251
92161
120068
DESCRIPTION
UNITS PER
ASY.
Housirig-Fan
Cap/Retainer Assembly-Fuel
Gasket-Fuel Cap
;eal-Fuel Vent
Seal-Air Box
Screw-Pan HdM4 x 12 (SEMS)
1
1
1
1
j
ITEM
NO.
PART
NIFIBER
7
8
9
10
69322
94901
94899
100440
11
63932
12@
216316
@llsed
●
UNITS
DESCRIPTION
PER
ASY.
Washer-Hard No. 8
Tank Assembly-Fuel
. Hose Assenbly-Fuel
. . kJasher-5/16
Fflter-Fuel
;l;g-Push
only if your
unit
is so equipped.
2
1
1
1
1
1
●
340
SPECIFICATIONS
_
I
Displacement PM 610\650/E. B. 3.7 . .
PM 605; . ; . . . . . .
Bore and Stroke PM 610/6501E. B. 3.7.
PM 605” . .. . . . . .
Ignition . . . . . . . . . . . . . .
Lamination Gap . . . . . . . . . . .
Timing . . . . . . . . . . . . . . .
Spark Plug Gap . . . . . . . . . . .
Clutch Engagement Speed. . . . . . .
Idle Speed . . . . . . . . . . . . .
Fuel Tank Capacity . . . . . . . . .
Fuel Type . . . . . . . . . . . . . .
Fuel/Oil Mixture . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
Oil Tank Capacity . . . .
Main Bearings . . . . . .
Connecting Rod Bearings.
Weight (Power Unit Only)
. . . .
. . . .
. . . .
PM 650
. . . .
. . . . . .
. . . . . .
. . . . . .
All except
PM 650 . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
Bar/Chain/Chain
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
3.7 cu. in. (60cc)
3.5 cu. in. (58cc)
1.9 in. x 1.5 in. (4.7nsn to 35~)
1.8 in. x 1.375 in. [40MMX 35nmI)
Electronic (C.O. I.)
.011 in. to .015 in. (.2811111
to.38nwn)
26 BTDC
.025 in. (.63mm)
2800 to 3000 RPM
1800 to 2000 RPM
17.3 Ounces (510cc)
Regular Grade Leaded or Unleaded Gas
40:1 Using McCulloch Oil
20:1 Using SAE Two Cycle
14.6 Ounces (430cc)
Needle and Ball
Needle
14.7 Lbs.
14.8 Lbs.
Sharpening Tools
CNAIN
FILE
PLATE
ROUND FILE
PART
NUMBER
PART
PART
NMBER
DESCRIPTION
Sprocket Tip 16”
218839-12
PMR370 GLX-60CL
219132
217025
Sprocket Tip 18”
218062-12
PMR370 GLX-66CL
219132
214238
Sprocket Tip 20”
218069-12
PMR370 GLX-70CL
219132
PART
NUMBER
BAR
DESCRIPTION
214237
,
NUM8ER
219161*
56698-23**
219161*
56698-2P*
219161*
*
7/32” Round File Twin Pack
** 7/32” Round File 12-Pack
TOOLS & ACCE~
PART
NM8ER
215432
63137
94415
84223
95218
214221
214195
214194
85707
DESCRIPTION
Pressure Test Tool
Adaptor - Exhaust
Adaptor - Intake
Kit - Piston Tools
Air Filter - Felt
Scrench
Gun-Lube
(Disposable)
Gun-Lube
(Deluxe)
40:1
Case - Custom Lubricant
Case contains 24 cans 16 ounces
PART
NUM8ER
93770
DESCRIPTION
Case Custom
69794
110083
94121
Lubricant
40:1
Case Contains
48 cans 6 ounces
Allen Wrench - 5mm
Locquic
R.T.V. Sealant
‘
Kit - Carrying
Case 20 Inches
214203
214208
Scabbard 20 Inches
kit - Spike
95159
3419
SERVICE NOTES
PM 610 PISTONRINGS
Piston rings used on PM 610 Chain saws built before February
1984
are different
than piston
rings used on PM 610 units built since
1984. The rings are not interchangeable.
SINCEFEBRUARY1984
BEFORE FEBRUARY 1984
W 610 Piston Rings (lhick)
PU61O
If PM 610 being serviced
is equipped with
the thicker piston ring as illustrated
in
ACTUAL SIZE below, order p/n 94133.
If PM 610 being serviced is equipped with
the thinner piston ring as illustrated in
ACTUAL SIZE below, order p/n 94132.
PISTON
RINGS
(Thin)
@
10
342
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Create Date : 0000:01:01 00:00:00Z Keywords : Petrol Chainsaws, 1987 Subject : MIPL1987_pssup610 Modify Date : 2006:04:07 12:03:13+03:00 Page Count : 10 Page Mode : UseThumbs Has XFA : No Page Layout : SinglePage Creation Date : 0-01-01T00:00:00Z Author : McCulloch Producer : Acrobat PDFWriter 3.02 for Windows Mod Date : 2006:04:07 12:03:13+03:00 Metadata Date : 2006:04:07 12:03:13+03:00 Title : IPL, McCulloch, PM605, PM610, PM645, PM650, PM655, 1987-01, Chain Saw Creator : McCulloch Description : MIPL1987_pssup610EXIF Metadata provided by EXIF.tools