MCS 2000 VHF 25W Mobile MCS2000/MCS2000 Service Manual Vol 2g 6881080C48 O MCS2000
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MCS 2000 Mobile Radio Service Instructions Volume 2g VHF Frequency Range, 25W Specific 1998 by Motorola, Inc., Radio Network Solutions Group 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322 All rights reserved. 68P81080C48-O, Issued 12/98 Safety Information Every radio, when transmitting, radiates energy into the atmosphere which may, under certain conditions, cause the generation of a spark. All users of vehicles fitted with radios should be aware of the following warnings: Do not operate radio near flammable liquids or in the vicinity of explosive devices. To ensure personal safety, please observe the following simple rules: Check the laws and regulations on the use of two-way mobile radios in the areas where you drive. Always obey them. Also, when using your radio while driving, please: • Give full attention to driving, • Use hands-free operation, if available and • Pull off the road and park before making or answering a call if driving conditions so require. Airbag Warning VEHICLES EQUIPPED WITH AIR BAGS An air bag inflates with great force. DO NOT place objects, including communication equipment, in the area over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and the air bag inflates, this could cause serious injury. Installation of vehicle communication equipment should be performed by a professional installer/technician qualified in the requirements for such installations. An air bag’s size, shape and deployment area can vary by vehicle make, model and front compartment configuration (e.g., bench seat vs. bucket seats). Contact the vehicle manufacturer’s corporate headquarters, if necessary, for specific air bag information for the vehicle make, model and front compartment configuration involved in your communication equipment installation. LP Gas Warning It is mandatory that radios installed in vehicles fuelled by liquefied petroleum gas conform to the National Fire Protection Association standard NFPA 58, which applies to vehicles with a liquid propane (LP) gas container in the trunk or other sealed off space within the interior of the vehicle. The NFPA58 requires the following: • Any space containing radio equipment shall be isolated by a seal from the Safety 0 space in which the LP gas container and its fittings are located. • Removable (outside) filling connections shall be used. • The container space shall be vented to the outside. Anti-Lock Braking System (ABS) and Anti-Skid Braking System Precautions ! WARNING Disruption of the anti-skid/anti-lock braking system by the radio transmitter may result in unexpected vehicle motion. Motorola recommends the following radio installation precautions and vehicle braking system test procedures to ensure that the radio, when transmitting, does not interfere with operation of the vehicle braking system. Installation Precautions 1. Always provide as much distance as possible between braking modulator unit and radio, and between braking modulator unit and radio antenna and associated antenna transmission line. Before installing radio, determine location of braking modulator unit in vehicle. Depending on make and model of vehicle, braking modulator unit may be located in trunk, under dashboard, in engine compartment, or in some other cargo area. If you cannot determine location of braking modulator unit, refer to vehicle service manual or contact a dealer for the particular make of vehicle. 2. If braking modulator unit is located on left side of the vehicle, install radio on right side of vehicle, and conversely. 3. Route all radio wiring including antenna transmission line as far away as possible from braking modulator unit and associated braking system wiring. 4. Never activate radio transmitter while vehicle is in motion and vehicle trunk lid is open. Braking System Tests The following procedure checks for the most common types of interference that may be caused to vehicle braking system by a radio transmitter. Safety 1 1. Run vehicle engine at idle speed and set vehicle transmission selector to PARK. Release brake pedal completely and key radio transmitter. Verify that there are no unusual effects (visual or audible) to vehicle lights or other electrical equipment and accessories while microphone is NOT being spoken into. 2. Repeat step 1. except do so while microphone IS being spoken into. 3. Press vehicle brake pedal slightly just enough to light vehicle brake light(s). Then repeat step 1. and step 2. 4. Press the vehicle brake pedal firmly and repeat step 1. and step 2. 5. Ensure that there is a minimum of two vehicle lengths between front of vehicle and any object in vehicle’s forward path. Then, set vehicle transmission selector to DRIVE. Press brake pedal just far enough to stop vehicle motion completely. Key radio transmitter. Verify that vehicle does not start to move while microphone is NOT being spoken into. 6. Repeat step 5. except do so while microphone IS being spoken into. 7. Release brake pedal completely and accelerate vehicle to a speed between 15 and 25 miles/25 and 40 kilometers per hour. Ensure that a minimum of two vehicle lengths is maintained between front of vehicle and any object in vehicle’s forward path. Have another person key radio transmitter and verify that vehicle can be braked normally to a moderate stop while microphone is NOT being spoken into. 8. Repeat step 7. except do so while microphone IS being spoken into. 9. Release brake pedal completely and accelerate vehicle to a speed of 20 miles/30 kilometers per hour. Ensure that a minimum of two vehicle lengths is maintained between front of vehicle and any object in vehicle’s forward path. Have another person key radio transmitter and verify that vehicle can be braked properly to a sudden (panic) stop while microphone is NOT being spoken into. 10. Repeat step 9. except do so while microphone IS being spoken into. 11. Repeat step 9. and step 10. except use a vehicle speed of 30 miles/50 kilometers per hour. Safety 2 LIST OF EFFECTIVE PAGES MCS 2000 Mobile Radio Service Instructions Volume 2g VHF Frequency Range, 25W Specific Information Motorola Publication Number 68P81080C48-O Issue Dates of Original and Revised Pages are: Revision O: December1998 The Number of pages in this publication is 50 consisting of the following: Page Number Revision Letter Page Number Revision Letter Front cover O 1 through 36 O Inside front cover (blank) O Questionnaire (Front) O Title O Questionnaire (Back) O Safety 0 through Safety 2 O Inside Back Cover (Replacement Parts Ordering) C A and B O Back Cover (Not Marked with Revision Letter O i and ii O Note: The letter O in the Revision Letter column of the table above denotes an original page. Original pages ARE NOT identified as such in the page footors except by the absence of a change letter and date. List of Effective Pages A IMPORTANT ELECTROMAGNETIC EMISSION INFORMATION In August, 1996, The Federal Communications Commission (FCC) adopted an updated safety standard for human exposure to radio frequency electromagnetic energy emitted by FCC regulated equipment. Motorola subscribes to this same updated safety standard for the use of its products. In keeping with sound installation practice and to maximize radiation efficiency, a one-quarter (1/4) wave length antenna should be installed at the center of the vehicle roof. If it is necessary to mount the antenna on the vehicle's trunk lid, an appropriate 3db gain antenna should be used. This installation procedure will assure that vehicle occupants will be exposed to radio frequency energy levels lowerthan the limits specified in the standard adopted by the FCC in General Docket 79144. To assure that radio frequency (RF) energy exposure to bystanders external to a vehicle is lower than that recommended by FCC adopted standard, transmit with any mobile radio only when bystanders are at least two (2) feet away from a properly installed externally mounted antenna for radios with less than 50 watts of output power, or three (3) feet away for radios with 50 watts or greater power. Control Station Operation In the event of Control Station operation, to assure operators and bystanders are exposed to radio frequency (RF) energy levels lower than the limits specified in the FCC adopted standard, the antenna should be installed outside of any building, but in no instance shall the antenna be within two feet (less than 50 watts power output) or within three feet (50 watts or higher power output) of station operators or bystanders. B Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 0 List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Important Electromagnetic Emission Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii List of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2- Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Block Diagram Level Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Receiver Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Receiver Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Receiver Intermediate Frequency (IF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Receiver Back End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transmitter Detailed Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Synthesizer Detailed Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Overall PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PA Power Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Controller Detailed Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Dc Power Control and Regulation Detailed Functional Description. . . . . . . . . . . . . . . . . . . . . . . 14 4 - Reference Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Table of Contents i List of Figures Figure 1. Overall Radio Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 2. Transceiver Board Section Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 List of Tables Table 1. Schematic Diagram Interconnection List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Note: Reference drawings (component locations, schematic diagrams, and parts lists) are listed on page15. ii List of Figures 1 Introduction This publication (Service Manual Volume 2g, Motorola Publication 68P81080C48) provides frequency-range-specific information for the 25-Watt MCS 2000 radio that operates in the VHF frequency range (136 to 174 MHz). This publication is a companion volume to Service Manual Volume 1 for MCS 2000 Radios, Motorola Publication Number 68P81083C20, which provides non-frequency-range-specific information for all MCS 2000 Radios. Service personnel must have both Volume 1 and Volume 2d of this Service Manual in order to have all service information for the 25-Watt MCS 2000 Radio that operates in the VHF frequency range. There are other Volume 2 service manuals (e.g., Volume 2b, 2c, 2d,), which cover models of the MCS 2000 Radio for other frequency ranges and power levels. Refer to Volume 1 of this service manual for a list of the manuals related to operation and maintenance of all models of the MCS 2000 Radio, and the Motorola publication numbers for those manuals. Hereafter in this manual, the MCS 2000 Radio is referred to as the radio. The specific hardware portions of the radio covered in this volume of the service manual are as follows: • Receiver Front End • Receiver Intermediate Frequency (IF) • Receiver Back End • Power Amplifier • Synthesizer This volume (Volume 2g) of the service manual covers the following four topics for the specific hardware portions of the VHF radio: • Theory of operation • Component locations • Parts lists • Schematic diagrams and associated interconnect information Introduction 1 The four topics listed above for the controller section and for the control heads are covered in Volume 1 of this service manual, Motorola Publication Number 68P81083C20. All the radios covered in this service manual contain a single circuit card assembly (a printed circuit board with components mounted), which is called the transceiver board. 2 Introduction 2 Theory of Operation This chapter provides theory of operation information for the radio. It starts with a block diagram level functional description of the entire radio. This is followed by a detailed functional description for each of the four major functions of the radio. Introduction The radio is composed of the following five major functions: • Receiver • Transmitter • Controller • Dc Power Control and Regulation • Operator Interface (Control Head) The receiver, transmitter, controller, and dc power control and regulation functions are all located on a single circuit card assembly (CCA) in the main body of the radio. The CCA is called the transceiver board. The operator interface function consists of the control head, which plugs into the main body of the radio. There are three different control head types: the Model I for the Model I Radio; the Model II for the Model II Radio; and the Model III for the Model III Radio. The three control heads are covered in their entirety in Volume 1 of this service manual. The transceiver board in the main body of the radio is physically separated into six functional sections as follows: • Receiver Front End • Receiver Intermediate Frequency (IF) • Receiver Back End • Power Amplifier (PA) • Synthesizer • Controller The controller section is further divided into two sub-sections: main controller; and power control. The mechanical layout of the transceiver board is illustrated in Chapter 3. Theory of Operation 3 Separate component location diagrams, parts lists, and schematic diagrams are provided in this service manual for each of the six physical sections of the transceiver board and for the control heads. The component location diagrams, parts lists, and schematic diagrams for the controller section of the transceiver board and for the three types of control heads are located in Volume 1 of this service manual. The component location diagrams, parts lists, and schematic diagrams for the other five physical sections of the transceiver board are located in this volume. Block Diagram Level Theory of Operation The following discussion refers to the functional block diagram for the radio, Figure 1. The receiver function of the radio detects, demodulates, amplifies, and outputs via the loudspeaker, radio signals picked up by the vehicle or fixed-station antenna. The radio signal input reaches the receiver from the antenna via the antenna switch, which is located in the transmitter function of the radio. The radio signals picked up by the antenna are signals that have been re-broadcast by trunked or conventional repeaters, or that have been broadcast directly by other mobile or fixed station radios. The receiver function of the radio consists of: the receiver front end section; the receiver intermediate frequency (IF) section; the receiver back end section; and the audio signal filter (ASFIC) and receiver audio power amplifier circuits in the controller section. The receiver function of the radio uses the double conversion superheterodyne design to optimize image rejection and selectivity. The receiver front end section converts the receiver input signal to a first IF of 44.85 MHz. The frequency upon which the receiver operates is determined by a first local oscillator signal generated by the synthesizer section. For the purpose of this discussion, the synthesizer section is considered to be part of the transmitter function of the radio. The 44.85 MHz IF output signal from the receiver front end section passes through the receiver IF section where it is filtered and amplified. The output of the receiver IF section goes to the receiver back end section. In the receiver back end section, which contains the zero intermediate frequency (ZIF) integrated circuit (IC), the receiver IF signal is demodulated to produce receiver audio and squelch signals. The receiver audio and squelch signal outputs from the receiver back end section are processed by the audio signal filter integrated circuit (ASFIC) in the controller section of the radio to generate receiver audio (filtered) and squelch detect signals. The filtering characteristics and other processes of the ASFIC are controlled by the central processor unit in the controller section. The receiver audio signal (filtered) from the output of the ASFIC goes to the input of the receiver audio power amplifier circuit, which is located in the controller section of the radio. 4 Theory of Operation RECEIVER P/O CONTROLLER SECTION (NOTE 1) RECEIVE RF SIGNAL RECEIVER FRONT END SECTION IF RECEIVER IF SECTION FIRST RECEIVER LOCAL OSCILLATOR RECEIVER BACK END SECTION (ZERO IF) IF RECEIVER AUDIO SQUELCH AUDIO SIGNAL FILTER (ASFIC) RECEIVER AUDIO LOUDSPEAKER RECEIVER AUDIO POWER AMPLIFIER AUDIO PA ENABLE 2.1 MHz REFERENCE OSCILLATOR RECEIVE RF SIGNAL SQUELCH DETECT FIRST RECEIVER LOCAL OSCILLATOR, 2.1 MHz REFERENCE OSCILLATOR TRANSMITTER P/O CONTROLLER SECTION (NOTE 1) AUDIO SIGNAL FILTER (ASFIC) ANTENNA TRANSMITTER POWER AMPLIFIER SECTION AUDIO MODULATION SIGNAL SYNTHESIZER SECTION POWER TRANSMIT DETECTOR RF POWER RF SIGNAL AND AMPLIFIER ANTENNA SWITCH HARMONIC FILTER TRANSMITTER INJECTION SIGNAL SERIAL PERIPHERAL INTERFACE (SPI) BUS P/O CONTROLLER SECTION (NOTE 1) FEEDBACK MEMORY MICROPHONE AUDIO 2.1 MHz REFERENCE OSCILLATOR ACCESSORY INPUTS AND OUTPUTS CONTROL RF POWER CONTROL SB9600 DATA BUS CENTRAL PROCESSOR UNIT (CPU) AUDIO PA ENABLE SUPPORT LOGIC (SLIC) OPERATOR INTERFACE (CONTROL HEAD - NOTE 2) MICROPHONE OPERATOR KEYBOARD, PUSHBUTTONS, AND OTHER CONTROLS CONTROL HEAD PROCESSOR DISPLAY DATA OPERATOR DISPLAY PUSH TO TALK (PTT) DC POWER CONTROL AND REGULATION NOTES: 1. REFER TO VOLUME 1 OF THIS SERVICE MANUAL FOR INFORMATION ABOUT CONTROLLER SECTION. P/O CONTROLLER SECTION (NOTE 1) 13.8VDC FROM VEHICLE BATTERY OR BASE STATION POWER SUPPLY CONTROL AND REGULATION CIRCUITS REGULATED DC POWER 2. REFER TO VOLUME 1 OF THIS SERVICE MANUAL FOR INFORMATION ABOUT CONTROL HEAD. TO TRANSCEIVER BOARD AND CONTROL HEAD CIRCUITS MAEPF-26567-B Figure 1 . Overall Radio Functional Block Diagram Theory of Operation 5 The receiver audio power amplifier circuit does not pass the receiver audio signal to the loudspeaker until it receives an audio PA enable signal from the controller section of the radio. The reason is that the receiver portion of the radio includes a squelch function, which prevents receiver noise from passing to the loudspeaker during periods of no signal reception.The controller generates the audio PA enable signal based on such variables as the level of the received signal, the frequency channel, and the operating mode of the radio. When the audio PA enable signal is generated, the audio power amplifier (PA) is activated and passes the receiver audio signal to the loudspeaker. The transmitter function of the radio produces a nominal 25-Watt radio frequency output signal. The radio frequency output signal is frequency modulated by an audio signal from the microphone or from another source such as a telephone keypad or handset. The transmitter function of the radio consists of: the audio signalling filter integrated circuit (ASFIC) in the controller section; the synthesizer section; and the transmitter power amplifier (PA) section. The ASFIC develops a modulation signal by amplifying an audio signal from the microphone, keypad, or handset. The synthesizer section generates a radio frequency carrier signal upon which the transmitter portion of the radio operates.The radio frequency carrier signal generated by the synthesizer section is frequency modulated in the synthesizer section by the modulation signal output from the ASFIC. The frequency modulated output signal from the synthesizer section is amplified to the required nominal 25-Watt power level by the power amplifier (PA) section.The output of the PA section passes through the antenna switch and is radiated by the vehicle antenna or fixed-station antenna. The controller section of the radio contains a microprocessor that controls the radio in accordance with its built in programming as well as commands input manually by the radio operator. The radio operator inputs manual commands to the controller section using the pushbuttons and other controls located on the control head. In addition to its controlling functions, the controller section provides audio amplification of the audio output signal in the receiver function. It also contains squelch detect circuitry based on a buffered discriminator signal from the Zero Intermediate Frequency Integrated Circuit (ZIF IC). The operator interface function of the radio consists of: a microphone or the microphone portion of a telephone handset; a telephone keypad if used; the pushbuttons and other controls on the control head; and the digital and graphics displays on the control head. The pushbuttons and other controls on the control head provide digital commands to the controller section, and in some instances, hardwired commands to controlled circuits. The digital and graphics displays receive display data from the controller section. The control head contains its own microprocessor, which communicates with the controller section of the radio via an SB9600 serial digital data bus. The DC power control and regulation function regulates and distributes to the various sections of the radio, DC power from the vehicle battery or fixed station power supply. 6 Theory of Operation Receiver Detailed Functional Description The portion of the receiver function that is not part of the controller section of the radio is composed of three main sections: receiver front end; receiver intermediate frequency (IF), and receiver back end. The receiver covers the VHF range from 136 to 174 MHz. Receiver Front End The following discussion is based on the schematic diagram for the receiver front end section on page 19. Varactor Tuned Bandpass Filter A two pole filter tuned by dual varactor diode CR3302 preselects the incoming receive signal at terminal IF10-3-1 to reduce spurious effects to the stages that follow. The filter tuning voltage at terminal IF1-3-6, which ranges from 2.5 VDC to 7.5 VDC, is controlled by a digital to analog (D/A) converter integrated circuit in the controller section of the radio. The filter has three bandstops: at approximately at 45 MHz for the first IF; at 95 MHz for broadcast frequencies; and at the receive frequency plus 50 MHz for the receiver local oscillator frequency. The three bandstops improve receiver performance at those three specific spurious signal frequencies. In transmit mode, the input signal to the receiver front end is reduced by PIN diode CR3330, which is part of the RX/TX switch in the power amplifier section of the radio. A dual hot carrier diode (CR3303) limits any in-band signal to 10 dBm to prevent damage to the receiver preamplifier. Preamplifier The receiver preamplifier (Q3302) is a surface mount device (SMD), which has emitter and collector base feedback to stabilize gain and impedance, and minimize intermodulation distortion. To provide optimum transistor current drain, Q3302 is actively biased by a collector current sense circuit (Q3301 and associated components), which in receive mode is also used to bias the receive series PIN diode CR3641 (in the power amplifier section) via the decoupled emitter path of Q3302. The Q3302 collector current is set to approximately 22 mA at an emitter voltage of about 2 volts. The combined preamplifier and PIN diode bias circuit is driven by the keyed 9-Volt line (K9V1) from the controller section of the radio. To stabilize its output impedance, the preamplifier is followed by a 3 dB pad. Fixed Tuned Band-pass Filter A five pole fixed tuned band-pass filter, with two bandstops (both at approximately 220 MHz to suppress image frequencies), is included after the preamplifier. The filter provides signal transmission over the VHF range, wideband spurious signal suppression, and preamplifier to mixer matching. Mixer Q3303 is a double balanced active Gallium Arsenide (GaAs) mixer. Its three ports are matched for incoming VHF signal conversion to the 44.85 MHz IF using high-side injection. The mixer bias is set by R3341 to approximately 24 mA with Pinj (RX INJ) = 5 dBm. The mixer IF output signal is fed through transformer T3303, where its impedance is transformed to match the input impedance of the receiver IF section. Theory of Operation 7 Receiver Intermediate Frequency (IF) The following discussion is based on the schematic diagram for the receiver IF section on page 21. Intermediate Frequency (IF) First Selection To optimize half-IF stability, a diplexer shunt circuit (C3401, R3401, L3401, C3402) matches the output impedance of the mixer in the receiver front end section to the input of two pole crystal filter Y3401 at the input of the receiver IF section. The output of filter Y3401 is matched to the following IF amplifier (Q3401). IF Amplifier IF amplifier Q3401 is a surface mount device of the same type as preamplifier Q3302 in the receiver front end section. It is actively biased by a collector base feedback circuit to a current drain of approximately 10 mA. Its output voltage swing is limited by a dual hot carrier diode (CR3402) to reduce overdrive effects at RF input signal levels above 27 dBm. IF second selection IF amplifier Q3401 is followed by matching networks into and out of the second crystal filter (Y3402). To optimize the filter pass band, a certain amount of signal is coupled from the input to the output of the filter to achieve a notch at the higher and lower adjacent channel. This improves the adjacent channel selectivity. The output from filter Y3402 is coupled via capacitor C3411 and terminal 1F3-2-9 to the input of the receiver back end section. Receiver Back End The following discussion is based on the schematic diagram for the receiver back end section on page 23. Zero IF (ZIF) Isolation Amplifier To obtain proper operation of the ZIF IC (U3201) in the receiver back end section, an isolation amplifier (Q3203) combined with an IF automatic gain control (AGC) and a low-pass filter follows. The collector path of Q3203 is loaded with a PIN diode (CR3203) in shunt configuration. Its control voltage is generated by a bias circuit with CR3204 in conjunction with the voltage out of U3201 pin 4 (U3201-4). This configuration provides a maximum AGC dynamic range of 40 dB and isolates the sensitive ZIF IC from an overdriving IF level. Additionally, the signal is low-pass filtered to suppress nonlinear effects within the ZIF IC. ZIF IC (U3201) Within the ZIF IC, the 44.85 MHz IF signal is mixed in two quadrature paths down to baseband, filtered, processed, and FM demodulated. The conversion process to baseband is performed by using a second LO circuit consisting of Q3201, inductor L3204 and several capacitors that, in combination with varactor diode CR3201 and a loop filtered steering line from U3201-18, closes a phase locked loop (PLL). The demodulated audio signal exits the ZIF IC at U3201-28 and is applied to the Audio Signalling Filter IC (ASFIC), which is located in the controller section of the radio. 8 Theory of Operation Transmitter Detailed Functional Description The transmitter function of the radio is distributed between the controller, synthesizer, and power amplifier (PA) sections of the radio. This is shown on the overall functional block diagram for the radio, Figure 1. The portion of the transmitter function physically located in the controller section is described in the Controller Section Theory of Operation located in Volume 1 of this service manual. That portion includes the audio circuits that filter, amplify, and otherwise process the audio signal from the microphone and/or telephone handset. The portion of the transmitter function located in the synthesizer section of the radio is described in the Synthesizer Detailed Functional Description, which follows this paragraph. The remaining part of the transmitter function of the radio is located in the power amplifier section, which is described after the description of the synthesizer. Synthesizer Detailed Functional Description The synthesizer section of the transmitter receives the amplified and processed audio signal from the controller section of the radio and produces a frequency-modulated radio frequency carrier signal (the transmitter injection signal), which is input to the transmitter power amplifier (PA) section. The synthesizer section of the radio also generates the first conversion local oscillator signal (180.85 to 218.85 MHz) and the second conversion reference oscillator signal (2.1 Mhz) for the receiver and controller sections of the radio. The following discussion is based on the schematic diagram for the synthesizer section on page 25. Synthesizer Circuitry The synthesizer consists of Pendulum reference oscillator U5800, Fractional-N integrated circuit (IC) U5801, transmit and receive voltage controlled oscillators (VCOs) Q3803 and Q3804, buffer amplifiers Q3805 and Q5801, transmit injection amplifier Q5802, and feedback amplifier Q5774. Pendulum reference oscillator U5800 contains a temperature compensated quartz crystal oscillator with a frequency of 16.8 MHz. The oscillator is tuned by a temperature referenced 5-bit analog-todigital (A/D) converter located in the controller section of the radio. The output of the oscillator (U5800-10) is applied to U5801-14 (XTAL1) via C5754 and R5750. The transmit and receive VCOs are the grounded drain Colpitts type using junction field effect transistors (JFETs) and lumped elements. The transmit VCO covers the frequency range of 136 to174 MHz. The receive VCO covers the range of 180.85 to 218.85 MHz. The transmit VCO is activated by U5801-38 (AUX2) and the action of transistor switches Q3806 and Q3802. The receive VCO is activated by U5801-39 (AUX3) and the action of transistor switches Q3807 and Q3801. The frequency of each VCO is proportional to the applied control voltage, which is in the range of 2 to11 VDC. The control voltage is applied to frequency control varactors CR3803 through CR3806 via a loop filter. Theory of Operation 9 The Fractional-N synthesizer Integrated Circuit (U5801) contains the following circuits: - Prescaler Programmable loop divider Control divider logic Phase detector Charge pump A/D converter for low frequency modulation Modulation low-frequency/high-frequency balance attenuator Positive voltage multiplier drivers Serial interface for control Super filter low noise supply Transistor Q5770 is a current amplifier for the super filter low noise supply. The super filter drops 9.3 VDC (emitter of Q5770) to about 8.6 VDC (collector of Q5770). The filtered 8.6 VDC supplies the oscillator circuit, modulation circuit, VCO switching circuits, and synthesizer charge pump resistor network. Feedback amplifier Q5774 provides the amplification and isolation necessary to drive the prescaler input (U5801-21). Three-terminal regulator U5802 drops 9.3 VDC from the controller section of the radio to 5 VDC required by the Fractional-N synthesizer IC. To generate a high voltage needed by the phase detector (charge pump) output stage at U5801-36 (VCP), a voltage of 13 VDC at CR5750-1 is generated by a positive voltage multiplier (CR5750, C5759, C5760). The positive voltage multiplier is basically a diode capacitor network driven by two 1.05-MHz 180 degrees out of phase signals (U5801-8 and U5801-9). The serial interface (SRL) of the microprocessor in the controller section of the radio is connected to the data line (U5801-2), clock line (U5801-3), and chip enable line (U5801-4) of the fractional-N IC. Synthesizer Operation The complete synthesizer works as follows: Fractional-N IC U5801 is programmed for either transmit or receive via the serial data bus. The appropriate VCO is activated via the AUX control pins of U5801 and the prescaler and loop divider are set for the desired frequency. The outputs from the VCOs are amplified by buffer amplifiers Q3805 and Q5801. The output of buffer amplifier Q5801 is split three ways. First, the feedback amplifier Q5774 is connected via the resistive attenuator consisting of R5773, R5771, and R5772. The local oscillator port for the mixer in the receiver front end section of the radio is also connected at this node (Rx Inj). Finally, transmit injection amplifier Q5802 is connected at this node via the resistive attenuator composed of R5782, R5783, and R5784. The output of amplifier Q5802 (TX inj) is connected to the transmitter power amplifier. The prescaler in the synthesizer (Fractional-N IC U5801) is basically a dual modulus prescaler with selectable divider ratios. The divider ratio of the prescaler is controlled by a loop divider, which in turn receives its inputs via the SRL. The output of the prescaler is applied to the loop divider. The output of the loop divider is connected to the phase detector, which compares the loop divider output signal with a reference signal. The reference signal is generated by dividing down the signal of the reference oscillator (Pendulum oscillator U5800). The 10 Theory of Operation output signal of the phase detector is a pulsed DC signal, which is routed to the charge pump. The charge pump outputs a current at U5801-32 (I OUT). The loop filter (which consists of R5760 through R5762 and C5775 through C5780) transforms this current into a voltage, which is applied to both VCOs to control their output frequencies. The current can be set to a value fixed in the FRACN IC or to a value determined by the currents flowing into CPBIAS 1 (U5801-29) or CPBIAS 2 (U5801-28). The currents are set by the values of R5752 and R5753 or R5756 and R5757, respectively. Selection of one of the three different bias sources is done by the radio software. To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the magnitude of the loop current is increased by enabling the I ADAPT line (U5801-34) for a certain software-controlled amount of time (Adapt Mode). Additionally the loop current is increased by bypassing R5752 and R5753 with Q5750, and bypassing R5756 and R5757 with Q5751. Bypassing starts when the FRACN CE line changes from high to low and ends a certain delay time after the transition from low back to high. The adapt mode timer and the bypassing delay are both started by the low to high transition of the FRACN CE line. The adapt mode time is programmed to be somewhat shorter than the bypassing delay time, which is hardware dependent. This causes two different current levels during frequency acquisition of the loop. When the synthesizer is within the lock range, the current is determined only by the resistors connected to CPBIAS 1, CPBIAS 2, or the internal current source. The output of the balance attenuator is MODOUT (U5801-30) and is connected to the transmit VCO modulation network. The modulation is applied to the transmit VCO via varactor diode CR3807. Transmit Injection Amplifier Transmit injection amplifier Q5802 increases the output of Q5801 to about +13 dBm. This is the level required by the first stage of the transmitter power amplifier. The transmit injection amplifier collector supply of 9.1 volts and originates in the controller section of the radio. It is active only during transmit. Power Amplifier Overall PA The power amplifier (PA) is a radio frequency (rf) power amplifier, which amplifies the output from the injection string (TX_INJ) to an RF output power level of 25 Watts. The following discussion is based on the schematic diagram for the power amplifier (PA), on page 27 The PA is a three stage amplifier, which amplifies the output from the transmitter injection string in the Synthesizer Section to the transmit level (nominally 25 Watts). The first stage (Q3521) of the PA is a bipolar stage, which is controlled via the PA control line. It is followed by two Metal Oxide Semiconductor Field Effect Transistor (MOSFET) devices, Q3541 and Q3561. Devices Q3521 and Q3541 are surface mounted. To remove heat from Q3541, the surface mounted heat spreader on the opposite side of the Theory of Operation 11 printed circuit board provides thermal contact of the transistor to the heat sink on the radio chassis. Transistor Q3561 is attached directly to the heat sink. The RF power output of Q3521 is proportional to the Q3521collector current. This current is adjusted by the PA control voltage (PA Control). If the PA control voltage raises, the base voltage of Q3601 is also raised, which causes more current to flow to the collector of Q3601 and a higher voltage drop across R3606. This results in more current being drawn by Q3501 so that the base current on Q3521 is increased. This in turn causes higher collector current to flow through Q3521. The collector current settles when the voltage drop across the parallel combination of resistors R3530 throughR3533 equals the voltage drop across R3606 minus the base-to-emitter voltage drop of Q3501. By controlling the output power of Q3521 and in turn the input power of the following stages, the automatic level control (ALC) loop is able to regulate the output power of the transmitter. The MOSFET devices Q3541 and Q3561 are enhancement mode NChannel MOSFETS. For proper operation, these devices require a positive gate bias voltage and a quiescent current flow with no drive. To achieve these requirements, the gates are biased through the network consisting of R3582, R3525, and R3526 for Q3541 and similarly R3585, R3544, and R3545 for Q3561. The actual value of the voltage at this gate is device dependent and determined by trim in the factory when the radio is built. The output of Q3561 goes through the matching network consisting of four transmission lines, inductor L3566, and several capacitors to the directional coupler. Directional Coupler, RX-TX Switch, and Harmonic Filter The forward power detector (directional coupler) is a microstrip printed circuit, which couples a small amount of the forward RF energy off and sends it to diode CR3671 where it is rectified. The rectified signal forms the V detect voltage, which is proportional to the rectified RF energy appearing across the diode. The power control circuit holds this voltage constant, thus ensuring that the forward power out of the radio is held constant. The antenna switch is switched synchronously with the keyed 9.1 voltage (K 9V1). In transmit mode, the K 9V1 line is high and the current turns on the PIN diode CR3641. The receiver preamplifier transistor Q3302, also turned off by the keyed 9.1 voltage, cuts off the current through the PIN diode CR3642 and turns off transistor Q3641. In receive mode the K 9V1 line is low. This turns off the PIN diode CR3641 and turns on the receiver preamp transistor Q3302. The current through Q3302 turns on the PIN diode CR3642 and transistor Q3641. Q3641 shorts R3644 to increase the current through Q3302. Harmonics of the transmitter are attenuated by the harmonic filter formed by inductors L3661 through L3663, and capacitors C3661 through C3664. This network forms a low-pass filter to attenuate harmonic energy of the transmitter to an acceptable level. L3664 provides electrostatic protection for the power amplifier. Temperature Sense 12 Theory of Operation In the PA compartment, 100K ohm thermistor R3610 senses the temperature of MOSFET devices Q3541 and Q3561. This signal is fed back into the power control circuit to protect the power amplifier against over temperature conditions. The power control circuit senses the voltage drop across shunt resistor R3615, which is determined by the magnitude of the drain current in Q3561. This is a limit mechanism whereby the power control limits the magnitude of current that can be drawn by Q3561 to protect the device from excessive power dissipation. PA Power Control The maximum value of the PA control line is limited by R3601 and R3602, the resistor divider off of PA control. This inputs a signal back into the power control circuit that limits the magnitude of the voltage to which the PA control line can rise. Reverse polarity protection for the transmitter is provided by diode CR3601. This diode is soldered to the board as well as being pressed against a member in the chassis heat sink so under reverse polarity conditions to the radio this diode conducts and protects the radio from damage. This diode also provides transient over-voltage protection by breaking down when the supply voltage to the radio exceeds 25 volts. The power control circuit (located in the controller section of the radio) consists of the control amplifier (U0550-9), the control voltage limiter (U0202), the detector voltage buffer/amplifier (U0550-12, -13, -14) the PA temperature sense circuit (U0550-1, -2, -3) and the current limit circuit. The voltage from the forward power detector in the PA is amplified by U0550-12, -13, -14. The output voltage is added to the PA power set voltage at the inverting input of control amplifier U0550-9. Its noninverting input is set to a fixed 4.65 volts. As long as there is a differential input voltage at the control amplifier input, the output voltage (PA control voltage) is altered. This in turn causes a change of the RF output power level and the detector voltage, which leads to a changing differential input voltage. When the control loop is in steady state the voltages at both the inverting and the noninverting input are equal. To obtain a higher RF output level, the power set voltage generated by the D/A converter U0551-2 is reduced. This causes a lower level at the summing point U0550-9. The control loop compensates this difference by increasing RF power and detector voltage until balance between the two control amplifier inputs is obtained again. Reduction of the power level works in the opposite manner. Operational amplifier U0202 functions as an integrator, which controls, via Q0556, the control voltage slope during key up and dekey. During RX operation, Q0556 pulls R0590 down, the output of U0202 is at its maximum level, Q0555 conducts and the output of U0550 is at its minimum output level. After pressing PTT, transistor Q0556 switches off. Capacitor C0552 is charged via R0584 and R0590. In turn the output voltage of U0202 decreases which causes an increase of the voltage at the non-inverting input of U550. This increases the PA control voltage. The loop is closed via R0591 and R0592. This feedback causes an exponential like rising edge of the control voltage. Such a smoothed keyup leads to an improved adjacent channel power reduction during TX keyup compared with a linear ramp. Theory of Operation 13 After keyup the circuit does not effect the performance of the power control circuit as long as the control voltage does not increase over a certain value defined by R0591/R0592 and the voltage applied to R0584 by the D/A output U0055-13. If this occurs the control voltage will be limited to the predefined value and the PA prevented from being damaged. If the radio switches from TX to RX transistor Q0556 pulls R0590 down and C0552 is discharged via R0590. This causes the output of U0202 to go up and tie down the noninverting input of U0550. The control voltage decreases controlled by the loop U0202, Q0555, and U0550. The protection features in the PA power control operate by raising the non-inverted input to the operational amplifier above the reference voltage, which has the same effect as a larger input from the coupler. The thermal shutback circuit works when the temperature of R3610 decreases its resistance, the output at pin 1 of U0550 increases. When that voltage rises above the reference voltage at pin 10 of U0550, the control voltage of the PA is decreased lowering the power output. The current limiting circuit measures the voltage drop across R3615 causing an adjustable offset to the voltage controlled by the D to A output for current limit set. The difference of that is amplified at pin 7 of U0550. When the voltage exceeds the reference at pin 10 of U0550, then current limit starts to engage reducing power output. Controller Detailed Functional Description The theory of operation for the controller section of the radio is located in Volume 1 of this service manual. DC Power Control and Regulation Detailed Functional Description The theory of operation for the dc power control and regulation section of the radio is located in Volume 1 of this service manual. 14 Theory of Operation Referen Reference Drawings 3 This section contains the reference drawings listed below for the receiver (front end, IF, and back end), transmitter, and synthesizer portions of the radio. • Overall Radio: - Transceiver Board Section Locations - Page 16 - Schematic Diagram Interconnection List, Table 2 - Page 29 • Receiver: - Receiver Front End Component Locations and Parts List Page 18 - Receiver Front End Schematic Diagram - Page 19 - Receiver IF Component Locations and Parts List - Page 20 - Receiver IF Schematic Diagram - Page 21 - Receiver Back End Component Locations and Parts List Page 22 - Receiver Back End Schematic Diagram - Page 23 • Synthesizer: - Synthesizer Component Locations and Parts List - Page 24 - Synthesizer Schematic Diagram - Page 25 • Power Amplifier: - Power Amplifier Component Locations and Parts List Page 26 - Power Amplifier Schematic Diagram Page 27 Refer to Volume 1 of this service manual (Motorola Publication 68P81083C20) for reference drawings for the controller and control head portions of the radio. Refer to the Secure Option service manual (Motorola Publication 68P81083C25) for reference drawings for the secure option for the radio. Reference Drawings 15 CONTROLLER AUDIO AND POWER REGULATION CONTROLLER COMMON RECEIVER IF RECEIVER BACK END SYNTHESIZER RECEIVER FRONT END TRANSMITTER PA MAEPF-26504-O Figure 2 Transceiver Board Section Locations 16 Reference Drawings NOTES Reference Drawings 17 RECEIVER FRONT END COMPONENT LOCATIONS RECEIVER FRONT END PARTS LIST R3343 R3305 R3312 C3316 R3306 R3301 L3302 L3307 C3301 C3302 C3303 C3304 C3306 C3307 C3308 C3309 C3310 C3312 C3313 C3314 C3315 C3316 C3317 C3320 C3321 C3322 C3323 C3324 C3325 C3326 C3327 C3329 C3330 C3331 C3332 C3334 C3336 C3340 C3341 C3342 C3343 C3346 C3348 2113741F49 2113741F25 2113740F45 2113740F15 2113740F51 2113740F51 2113740F51 2113743K15 2113741F25 2113740F51 2113741F49 2113743K15 2113741F25 2113741F13 2113741F13 2113740F33 2113740F24 2113740F21 2113740F18 2113740F25 2113740F20 2113740F18 2113740F22 2113740F42 2113740F45 2113741F17 2113741F17 2113740F42 2113740F15 2113741F25 2113741F25 2113741F49 2113741F49 2113741F49 2113741F49 0.01 uF 1000 pF 56 pF 3.3 pF 100 pF 100 pF 100 pF 0.1 uF 1000 pF 100 pF 0.01 uF 0.1 uF 1000 pF 330 pF 330 pF 18 p F 7.5 pF 5.6 pF 4.3 pF 8.2 pF 5.1 pF 4.3 pF 6.2 pF 43 pF 56 pF 470 pF 470 pF 43 pF 3.3 pF 1000 pF 1000 pF 0.01 uF 0.01 uF 0.01 uF 0.01 uF C3303 MAEPF-26494-O CR3301 4813833C02 CR3302 CR3303 CR3330 4802081B58 4880154K03 4880142L01 Dual, 70V, Common Cathode Dual, Varicap Dual, Schottky Mixer PIN E3301 2602474Y01 Preselector L3301 L3302 L3304 L3305 L3306 L3307 L3308 L3309 L3320 L3321 L3322 L3323 L3325 L3340 2462587T30 2462587T12 2460591L29 2460591L29 2460591L29 2460591L29 2462587T30 2462587T30 2462587T16 2462587T16 2462587T16 2462587T16 2462587T12 2462587T30 1000 nH 56 nH 16.03 nH, Airwound 16.03 nH, Airwound 16.03 nH, Airwound 16.03 nH, Airwound 1000 nH 1000 nH 120 nH 120 nH 120 nH 120 nH 56 nH 1000 nH Q3301 Q3302 4813824A17 4882971R01 PNP NPN R3302 DESCRIPTION REFERENCE SYMBOL MOTOROLA PART NUMBER R3301 R3302 R3303 R3304 R3305 R3306 R3307 R3308 R3309 R3310 R3311 R3312 R3313 R3330 R3341 R3343 R3344 R3345 0662057A97 0662057A65 0662057A73 0662057A73 0662057A18 0662057A73 0662057A35 0662057A41 0662057A09 0662057A35 0662057C19 0662057A01 0662057A49 0662057A61 0662057A18 0662057A35 0662057A09 0662057A35 100K 4700 10K 10K 51 10K 270 470 22 270 4.7 10 1000 3300 51 270 22 270 T3301 T3302 T3303 2505515V03 2505515V03 2505515V07 4:1 BALUN 4:1 BALUN 4:1 BALUN DESCRIPTION RESISTORS: TRANSFORMERS: Printed Circuit Board (For Reference Only): 8402573Y06 and 8402573Y09 For Kit HUD4012D NOTES: 1. All resistance values are in ohms unless indicated otherwise. 2. Components shown on component location and schematic diagrams but not included in parts list are not placed. DIODES: R3303 Q3303 Q3301 C3313 R3330 C3332 R3304 C3309 CR3301 L3304 CR3303 HEAVY COMPONENTS SIDE C3331 C3306 C3307 C3314 L3305 C3308 R3307 C3310 R3313 CR3302 L3306 Q3302 L3308 R3309 C3311 C3312 C3323 C3327 L3324 C3336 L3320 C3304 C3302 C3342 L3325 C3320 C3321 C3317 R3341 C3324 C3325 C3315 R3310 L3322 T3302 C3333 R3345 L3323 C3326 C3329 R3344 R3340 C3328 C3334 C3330 L3321 R3311 R3308 C3340 T3301 T3303 C3341 C3346 C3347 C3343 C3322 MOTOROLA PART NUMBER CAPACITORS: E3301 C3348 REFERENCE SYMBOL SHIELDS: INDUCTORS: L3301 C3301 CR3330 L3309 LIGHT COMPONENTS SIDE MAEPF-26495-O TRANSISTORS: 18 This document was created with FrameMaker 4.0.3 Receiver Front End (Kit HUD4012D) Component Locations and Parts List 10_RFE SD p19 Page 19 Tuesday, January 19, 1999 4:57 PM 9.3V 9.3V IF4-4-2 N.U. REG 5V E3301 IF_IN (TO RECEIVER IF) RX INJ 63A81090C56-O Receiver Front End (Kit HUD4012D) Schematic Diagram This document was created with FrameMaker 4.0.3 19 11_RIF CL/PL p20 Page 20 Tuesday, January 19, 1999 4:58 PM RECEIVER IF COMPONENT LOCATIONS RECEIVER IF PARTS LIST REFERENCE SYMBOL MOTOROLA PART NUMBER C3408 R3415 C3411 CR3401 R3409 C3409 C3418 L3404 C3415 Y3402 C3416 C3417 C3410 R3406 C3413 C3404 C3405 R3411 R3402 CR3402 C3419 L3407 L3406 R3412 C3412 C3407 R3413 R3414 Q3401 C3406 R3401 R3405 L3401 L3403 Y3401 R3408 R3403 C3403 L3402 C3401 R3404 C3335 C3402 C3414 MAEPF-26496-O HEAVY COMPONENTS SIDE MOTOROLA PART NUMBER Y3401 Y3402 4805846W01 4805846W03 DESCRIPTION DESCRIPTION FILTERS: CAPACITORS: R3410 REFERENCE SYMBOL C3305 C3335 C3350 C3351 C3352 C3353 C3355 C3357 C3358 C3359 C3360 C3361 C3401 C3402 C3403 C3404 C3405 C3406 C3407 C3408 C3409 C3410 C3411 C3412 C3413 C3414 C3415 C3416 C3417 C3418 C3419 2113741F49 2113740F18 2113740F51 2113740F51 2113740F51 2113740F51 2113740F51 2113740F51 2113741F58 2113741F49 2113740F51 2113740F51 2113740F24 2113740F25 2113740F31 2113743A19 2113740F24 2113741F49 2113740F51 2113741F49 2113741F49 2113740F15 2113741F13 2113740F25 2113741F25 2113740F09 2113740F09 2113740F27 2113740F45 2113740F31 2113740F44 0.01 uF 4.3 pF 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 0.01 uF 100 pF 100 pF 7.5 pF 8.2 pF 15 pF 0.1 uF 7.5 pF 0.01 uF 100 pF 0.01 uF 0.01 uF 3.3 pF 330 pF 8.2 pF 1000 pF 1.8 pF 1.8 pF 10 pF 56 pF 15 pF 51 pF CR3401 CR3402 4880142L01 4880154K03 PIN Dual Schottky Mixer L3401 L3402 L3403 L3404 L3406 L3407 2462587T30 2462587T30 2462587T30 2462587T30 2462587T30 2462587T30 1000 nH 1000 nH 1000 nH 1000 nH 1000 nH 1000 nH Q3303 Q3401 5105625U28 4882022N70 Mixer, Integrated Circuit NPN R3401 R3402 R3403 R3404 R3405 R3406 R3408 R3409 R3410 R3411 R3412 R3413 R3414 R3415 0662057A18 0662057A18 0662057A73 0662057A73 0662057A35 0662057A39 0662057A01 0662057A49 0662057A59 0662057A41 0662057A53 0662057A39 0662057A01 0662057A73 51 51 10K 10K 270 390 10 1000 2700 470 1500 390 10 10K Crystal, 44.85 MHz Crystal, 44.85 MHz PRINTED CIRCUIT BOARD (For Reference Only): 8402573Y06 and 8402573Y09 For Kit HUD4012D NOTES: 1. All resistance values are in ohms unless indicated otherwise. 2. Components shown on component location and schematic diagrams but not included in parts list are not placed. C3357 C3354 INDUCTORS: C3358 C3355 C3364 C3353 C3359 C3350 L3351 C3360 C3420 Q3402 C3305 L3350 C3352 C3351 C3361 C3363 DIODES: TRANSISTORS: RESISTORS: L3340 MAEPF-26497-O LIGHT COMPONENTS SIDE 20 This document was created with FrameMaker 4.0.3 Receiver IF (Kit HUD4012D) Component Locations and Parts List 9.3V 47k 9.3V 47k N.U. N.U. IF_IN (FROM RECEIVER FRONT END) 9.3V N.U. N.U. N.U. N.U. N.U. 63A81090C57-O Receiver IF (Kit HUD4012D)Schematic Diagram This document was created with FrameMaker 4.0.3 21 13_RBE CL/PL p22 Page 22 Tuesday, January 19, 1999 5:03 PM RECEIVER BACK END COMPONENT LOCATIONS RECEIVER BACK END PARTS LIST R3219 E3201 R3210 R3209 R3222 R3206 HEAVY COMPONENTS SIDE C3231 CR3201 L3204 C3218 C3232 R3201 R3202 CR3202 C3217 C3229 R3223 R3211 C3203 Q3203 R3212 C3246 C3219 R3205 C3225 C3248 R3220 L3207 R3221 C3243 R3203 C3210 L3208 CR3203 MAEPF-26498-O C3202 C3211 R3224 R3201 R3202 R3203 R3204 R3205 R3206 R3209 R3210 R3211 R3212 R3215 R3216 R3217 R3218 R3219 R3220 R3221 R3222 R3223 0662057A89 0662057A89 0662057A80 0662057A59 0662057A59 0662057A59 0662057A53 0662057B47 0662057A84 0662057A73 0662057B05 0662057A42 0662057A53 0662057A53 0662057A65 0662057A81 0662057A53 0662057A73 0662057A77 47K 47K 20K 2.7K 2.7K 2.7K 1.5K 0 30K 10K 200K 510 1.5K 1.5K 4.7K 22K 1.5K 10K 15K U3201 5186296A02 Zero IF, F91 P-3 DESCRIPTION C3201 C3202 C3203 C3204 C3205 C3206 C3207 C3208 C3209 C3210 C3211 C3212 C3213 C3214 C3215 C3216 C3217 C3218 C3219 C3220 C3221 C3222 C3223 C3224 C3225 C3229 C3230 C3231 C3232 C3234 C3243 C3245 C3246 C3247 C3249 C3250 2113743K15 2113740F51 2113743K15 2113743A23 2113743K15 2113743K15 2113743A23 2113743K15 2113743K15 2113740F41 2113743A19 2113743A23 2113743A23 2113741A51 2311049A02 2113743K15 2113740F37 2113740F41 2113740F42 2109720D14 2113741F17 2109720D14 2113743K15 2113743K15 2113743K15 2311049J23 2113743K15 2113741F25 2113743K15 2113740F19 2113743K15 2113743K15 2113743K15 2113741F49 2113740F15 2113740F22 0.1 uF 100 pF 0.1 uF 0.22 uF 0.1 uF 0.1 uF 0.22 uF 0.1uF 0.1uF 39 pF 0.1uF 0.22uF 0.22uF 0.018 uF 0.15 uF 0.1 uF 27 pF 39 pF 43 pF 0.1 uF 470 pF 0.1 uF 0.1 uF 0.1 uF 0.1 uF 10 uF 0.1uF 1000 pF 0.1uF 4.7 pF 0.1uF 0.1uF 0.1uF 0.01 uF 3.3 pF 6.2 pF CR3201 CR3203 CR3204 4862824C01 4805129M96 4880154K03 Varactor Dual Dual Schottky Mixer E3201 2605261V01 ZIF L3204 L3205 L3207 L3208 2462587T23 2462587Q44 2462587T23 2462587T30 470 nH 560 nH 470 nH 1000 nH Q3201 Q3203 4882022N70 4882022N70 NPN NPN DESCRIPTION RESISTORS: INTEGRATED CIRCUITS: PRINTED CIRCUIT BOARD (For Reference Only): 8402573Y06 and 8402573Y09 For KIt HUD4012D NOTES: 1. All resistance values are in ohms unless indicated otherwise. 2. Components shown on component location and schematic diagrams but not included in parts list are not placed. LIGHT COMPONENTS SIDE SHIELD: INDUCTORS: C3209 C3207 C3208 C3212 C3213 TRANSISTORS: C3220 C3221 C3206 C3222 R3217 MOTOROLA PART NUMBER DIODES: CR3204 C3224 R3218 U3201 C3204 R3204 C3205 R3216 C3215 C3214 R3215 C3230 C3223 L3205 C3201 C3216 MOTOROLA PART NUMBER CAPACITORS: Q3201 C3234 C3247 C3249 C3250 REFERENCE SYMBOL REFERENCE SYMBOL C3245 MAEPF-26499-O 22 This document was created with FrameMaker 4.0.3 Receiver Back End (Kit HUD4012D) Component Locations and Parts List 14_RBE SD p23 Page 23 Tuesday, January 19, 1999 5:04 PM DEPC-97142-O/None Receiver Back End (Kit HUD4012D) Schematic Diagram This document was created with FrameMaker 4.0.3 23 15_Syn CL/PL p24 Page 24 Tuesday, January 19, 1999 5:06 PM SYNTHESIZER COMPONENT LOCATIONS C5767 VIEWED FROM SIDE 1 C5777 R5758 R5853 Q5751 C3890 C5851 Q3806 R5752 R5753 C5771 Q3807 C5782 MAEPF-26500-O R5786 C5808 C5800 C5809 E5702 C5810 R5764 C5770 Q5770 R5772 R5797 R5795 C5752 R3815 R5765 C5781 R5796 R5781 R5773 C3891 R5766 R3813 R5794 R5754 R5763 C5753 C5764 C5761 Q5775 U5800 C5791 L5759 C5758 R3817 R5757 R5756 R5759 C5805 R3812 R3814 C5762 C5854 R5852 C5757 R5866 U5801 C5760 C5750 R5777 C5780 R5850 C5769 R5798 R5771 C5751 Q5750 C5853 C5850 C5759 CR5750 Y5700 C3892 C5789 R5776 C5792 R5778 R5779 Q5801 CR5751 C5754 R5774 C5794 C5755 C5768 R5769 C5763 C5774 R5770 R5854 C5773 R5767 C5772 L3809 R5768 C5856 C5857 R5750 C5855 C3884 R5855 E5704 Q3802 C5795 R5851 C5776 E5705 R5761 R5760 L3805 CR3805 VR5750 Q5774 R5780 C5793 C5779 C5756 L5792 L5791 C5775 CR3806 C3889 C3868 C3882 C3872 R3809 C3877 R3808 R5783 R5782 C5798 R5788 R5784 C5796 C5797 C3879 R5775 R5787 Q5802 L3811 L3815 U5802 C5778 C5790 C3871 C3869 C3880 C3881 R3806 C3878 C5802 R5790 R3805 L3813 C5803 L5793 C5799 R5793 L3806 CR3807 C3873 R3807 C3883 R3804 R3816 Q3805 R3810 C3875 R3811 L3812 L3810 C3886 R5792 R5791 R3803 C3863 C3862 R3802 R5789 R3801 CR3802 Q3801 C5804 C5807 L5794 C3864 C3865 Q3803 C3866 CR3801 C3870 C3874 Q3804 C3876 L3814 C3888 CR3803 L3802 R5762 C5766 C3861 L3801 L5765 C5765 CR3804 VIEWED FROM SIDE 2 MAEPF-26501-O LIGHT COMPONENTS SIDE HEAVY COMPONENTS SIDE SYNTHESIZER PARTS LIST REFERENCE SYMBOL MOTOROLA PART NO. C3861 C3862 C3863 C3864 C3865 C3866 C3868 C3869 C3870 C3871 C3872 C3873 C3874 C3875 C3876 C3877 C3878 C3879 2113741F17 2113740F42 2113740F37 2113740F27 2113740F27 2113741F17 2113740F45 2113740F39 2113740F27 2113740F29 2113741F17 2113740F18 2113740F18 2113741F17 2113741F17 2113741F17 2113740F29 2113740F34 DESCRIPTION CAPACITORS: 470 pF 43 pF 27 pF 10 pF 10 pF 470 pF 56 pF 33 pF 10 pF 12 pF 470 pF 4.3 pF 4.3 pF 470 pF 470 pF 470 pF 12 pF 20 pF REFERENCE SYMBOL MOTOROLA PART NO. C3880 C3881 C3882 C3883 C3884 C3886 C3888 C3889 C3890 C3891 C3892 C5750 C5751 C5752 C5753 C5754 C5755 C5756 C5757 C5758 C5759 2113740F21 2113741F17 2113740F07 2113740F25 2113741F17 2113740F29 2113743K15 2113740F35 2113741F17 2113741F17 2113740F45 2113741F49 2113743E07 2113741F49 2113743K07 2113743E07 2311049A19 2113741F49 2113743K15 2113743K15 2113743K15 REFERENCE SYMBOL MOTOROLA PART NO. C5760 C5761 C5762 C5763 C5764 C5765 C5766 C5767 C5768 C5769 C5770 C5771 C5772 C5773 C5774 C5775 C5776 C5778 C5780 C5781 C5782 C5789 C5790 C5791 C5792 C5793 C5794 C5795 C5796 C5797 C5798 C5799 C5800 C5802 C5803 C5807 C5808 C5809 C5850 C5853 2113743K15 2113741F25 2113743E07 2113741F49 2311049J23 2113743K15 2311049J26 2113743K15 2113740F51 2113741F25 2311049J26 2113741F25 2113741F25 2113741F49 2113741F49 2109720D14 2109720D14 0811051A19 2113741F25 2311049A07 2113741F25 2113743K15 2113743K15 2311049J11 2113743K15 2113741F25 2113741F17 2113740F31 2113740F27 2113741F17 2113741F17 2113741F25 2113743K15 2113741F17 2113740F29 2113741F25 2113740F51 2113741F25 2113743A19 2113740F51 0.1 uF 1000 uF 0.022 uF 0.01 uF 10 uF 0.1 uF 10 uF 0.1 uF 100 pF 1000 pF 10 uF 1000 pF 1000 pF 0.01 uF 0.01 uF 0.1 uF 0.1 uF 1 uF 1000 pF 1 uF 1000 pF 0.1 uF 0.1 uF 4.7 uF 0.1 uF 1000 pF 470 pF 15 pF 10 pF 470 pF 470 pF 1000 pF 0.1 uF 470 pF 12 pF 1000 pF 100 pF 1000 pF 0.1 uF 100 pF CR3801 CR3802 CR3803 CR3804 CR3805 CR3806 CR3807 CR5750 4880236E05 4880236E05 4805649Q13 4805649Q13 4805649Q13 4805649Q13 4805649Q13 4802233J09 Hot Carrier Hot Carrier Varactor Varactor Varactor Varactor Varactor Triple E3801 E5702 E5704 E5705 2602641Y01 2602660J02 2605259V01 2602658J02 VCO L3801 L3802 L3804 L3805 L3806 L3808 L3809 2462587T30 2462587T30 0105950T44 2462587T30 2462587T20 0105950T45 2462587T30 1000 nH 1000 nH Helical Coil, Square 1000 nH 270 nH Helical Coil, Square 1000 nH DIODES: DESCRIPTION 5.6 pF 470 pF 1.5 pF 8.2 pF 470 pF 12 pF 0.1 uF 22 pF 470 pF 470 pF 56 pF 0.01 uF 0.022 uF 0.01 uF 0.047 uF 0.022 uF 10 uF 0.01 uF 0.1 uF 0.1 uF 0.1 uF DESCRIPTION SHIELDS: INDUCTORS: REFERENCE SYMBOL MOTOROLA PART NO. L3810 L3811 L3812 L3813 L3814 L3815 L5765 L5791 L5792 L5793 L5794 2462587T13 2462587T12 2462587T13 2462587T30 2462587T30 2462587T20 L2462587T17 2462587T16 2462587T12 2462587T16 2462587T13 68 nH 56 nH 68 nH 1000 nH 1000 nH 270 nH 150 nH 120 nH 56 nH 120 nH 68 nH Q3801 Q3802 Q3803 Q3804 Q3805 Q3806 Q3807 Q5750 Q5770 Q5774 Q5801 Q5802 4813824A10 4813824A10 4813823A05 4813823A05 4882022N70 4880048M01 4880048M01 4813824A17 4813824A17 4882022N70 4882022N70 4813827A26 NPN NPN N-Channel RFJFET N-Channel RF JFET NPN NPN NPN PNP PNP NPN NPN NPN R3801 R3802 R3803 R3804 R3805 R3806 R3807 R3808 R3809 R3810 R3811 R3812 R3813 R3814 R3815 R3816 R3817 R5750 R5752 R5753 R5754 R5758 R5759 R5760 R5761 R5762 R5763 R5764 R5766 R5767 R5768 R5769 R5770 R5771 R5772 R5773 R5774 R5775 R5776 0662057A83 0662057A33 0662057A83 0662057A25 0662057A39 0662057A15 0662057A15 0662057A59 0662057A59 0662057A77 0662057A43 0662057A59 0662057A59 0662057A59 0662057A59 0662057A18 0662057A43 0662057A65 0662057B02 0662057B02 0662057A53 0662057A57 0662057A35 0662057A49 0662057A25 0662057A41 0662057A59 0662057A53 0662057B02 0662057A35 0662057A59 0662057A49 0662057B47 0662057A43 0662057A18 0662057A25 0662057A09 0662057A35 0662057A35 27K 220 27K 100 390 39 39 2.7K 2.7K 15K 560 2.7K 2.7K 2.7K 2.7K 51 560 4.7K 150K 150K 1.5K 2.2K 270 1K 100 470 2.7K 1.5K 150K 270 2.7K 1K 0 560 51 100 22 270 270 DESCRIPTION TRANSISTORS: MOTOROLA PART NO. R5777 R5778 R5779 R5780 R5781 R5782 R5783 R5784 R5786 R5787 R5788 R5789 R5790 R5791 R5792 R5793 R5850 R5851 R5866 0662057A09 0662057A59 0662057A49 0662057A09 0662057A13 0662057A29 0662057A15 0662057A29 0662057A13 0662057A56 0662057A49 0662057A29 0662057A29 0662057A29 0662057A15 0662057A29 0662057A89 0662057A89 0662057B47 22 2.7K 1K 22 33 150 39 150 U5800 U5801 U5802 5105279V38 5105457W73 5113816A07 Oscillator, 16.8 MHz FRACTN Regulator, 5 VDC, 500 mA VR5750 481380A23 10 VDC, 225 mW DESCRIPTION 33 2K 1K 150 150 150 39 150 47K 47K 0 INTEGRATED CIRCUITS: RESISTORS: ZENER DIODE: PRINTED CIRCUIT BOARD (For reference only): 8402573Y06 and 8402573Y09 For kit HUD4012D NOTES: 1. All resistance values are in ohms unless indicated otherwise. 2. Components shown on component location and schematic diagrams but not included in parts list are not placed 24 This document was created with FrameMaker 4.0.3 REFERENCE SYMBOL Synthesizer (Kit HUD4012D) Component Locations and Parts List 63A81090C73-O Synthesizer (Kit HUD4012D) Schematic Diagram This document was created with FrameMaker 4.0.3 25 17_PA CL/PL p26 Page 26 Tuesday, January 19, 1999 5:08 PM POWER AMPLIFIER COMPONENT LOCATIONS J2 L3662 R3673 C3561 C3674 L3672 C3660 C3661 C3669 L3663 R3671 C3667 C3664 L3664 L3643 C3666 C3547 C3552 C3663 L3661 R3674 C3675 C3569 C3573 R3548 R3542 L3540 C3543 C3542 C3553 C3541 R3541 R3585 R3545 C3571 L3545 C3554 CR3641 C3570 C3672 C3625 R3544 C3562 C3545 R3527 R3644 C3565 C3626 R3525 R3643 C3624 C3623 L3547 C3566 C3662 CR3671 L3566 R3675 R3672 R3526 E3501 C3665 L3641 C3572 C3568 C3673 L3605 L3607 CR3642 L3562 L3548 R3543 C3527 R3610 C3526 R3532 C3621 L3522 R3533 CR3601 R3531 L3560 R3615 R3522 L3523 L3521 C3521 R3521 C3501 C3502 R3502 Q3521 R3530 C3563 L3608 C3524 C3620 CR3581 R3607 C3602 C3616 Q3501 C3505 C3619 C3583 Q3561 R3504 C3522 C3676 Q3541 R3503 C3606 C3530 C3523 R3583 L3501 C3504 R3677 R3501 C3613 C3603 L3603 VIEWED FROM SIDE 1 C3612 C3614 C3529 R3601 C3608 R3603 C3609 C3528 R3608 R3582 R3604 R3676 CR3673 C3604 R3606 E3503 L3642 C3641 R3605 Q3601 VR3602 C3564 R3642 R3602 C3605 C3610 R3641 C3642 C3548 C3567 R3586 J1 E3504 MAEPF-26502-O MAEPF-26503-O HEAVY COMPONENTS SIDE POWER AMPLIFIER PARTS LIST REFERENCE SYMBOL MOTOROLA PART NUMBER C3501 C3502 C3504 C3505 C3521 C3522 C3523 C3524 C3526 C3528 C3529 C3530 C3541 C3542 C3543 C3545 C3547 C3548 C3553 C3554 C3561 C3562 C3563 2113740F25 2113740A67 2113741F49 2113741F49 2113740F29 2113741F29 2113741F49 2113740A67 2113740A67 2113740A67 2113741A33 2113740F37 2113740A67 2113741A33 2113741A57 2111078B38 2113740A67 2113740A67 2113740F34 2113740A67 2113740A67 2113741F25 2113741A33 LIGHT COMPONENTS SIDE REFERENCE SYMBOL MOTOROLA PART NUMBER C3564 C3565 C3567 C3568 C3569 C3570 C3571 C3572 C3583 C3602 C3603 C3604 C3605 C3606 C3608 C3609 C3610 C3612 C3613 C3614 C3616 C3619 C3620 C3621 C3623 C3624 C3625 2311049A45 2111078B49 2111078B49 2111078B41 2111078B59 2111078B59 2111078B36 2111078B21 2113741F49 2113741F17 2113741F49 2113741F49 2113741F17 2113741F25 2113743K15 2113741F49 2113741F17 2113741F49 2113741F17 2113741F49 2113741F49 2380090M24 2113741F17 2113741F17 2113741F17 2113741F17 2113741F17 DESCRIPTION REFERENCE SYMBOL MOTOROLA PART NUMBER C3626 C3641 C3642 C3661 C3662 C3663 C3664 C3666 C3667 C3672 C3673 C3674 C3675 C3676 2113741F49 2113741F25 2113741F25 2111078B18 2111078B32 2111078B32 2111078B18 2111078B59 2111078B59 2113741F25 2113740F35 2113741F25 2113740F29 2113741F25 0.01 uF 1000 pF 1000 pF 15 pF 39 pF 39 pF 15 pF 470 pF 470 pF 1000 pF 22 pF 1000 pF 12 pF 1000 pF CR3601 CR3641 CR3642 CR3671 CR3673 4880222R01 4802482J02 4802482J02 4880236E05 4880236E05 Reverse Polarity PIN PIN Hot Carrier Hot Carrier E3501 2602604Y01 J1 J2 0905901V06 0905902V04 DESCRIPTION REFERENCE SYMBOL MOTOROLA PART NUMBER DESCRIPTION REFERENCE SYMBOL MOTOROLA PART NUMBER Q3541 Q3561 Q3601 4813827A36 4805538W01 4813824A10 N-Channel FET (Note 3) N-Channel FET (Note 3) NPN R3501 R3502 R3503 R3504 R3521 R3522 R3525 R3526 R3527 R3530 R3531 R3532 R3533 R3542 R3543 R3545 R3548 R3582 R3583 R3585 R3586 R3601 R3603 0662057A01 0662057A25 0662057A01 0662057A56 0662057A25 0662057A49 0660081A73 0660081A73 0683962T51 0662057A18 0662057A18 0605057A18 0662057A18 0683962T51 0680194M18 0660081A73 0662057A49 0662057A81 0660081A73 0662057A89 0660081A73 0662057C01 0662057A49 10 100 10 2K 100 1K 10K 10K 120 51 51 51 51 120 51 10K 1K 22K 10K 47K 10K 0 1K DESCRIPTION REFERENCE SYMBOL MOTOROLA PART NUMBER R3604 R3605 R3606 R3607 R3608 R3610 R3615 R3641 R3642 R3643 R3644 R3671 R3672 R3673 R3674 R3675 R3676 R3677 0662057A56 0662057A49 0662057A37 0662057A25 0662057A25 0680149M02 1705603W01 0662057A01 0662057A01 0680194M18 0680194M18 0662057A84 0662057A53 0683962T51 0662057A49 0662057A43 0662057A57 0662057A25 DESCRIPTION NOTES: 1. All resistance values are in ohms unless indicated otherwise. DESCRIPTION CAPACITORS: 8.2 pF 330 pF 0.01 uF 0.01 uF 12 pF 1500 pF 0.01 uF 330 pF 330 pF 330 pF 3300 pF 27 pF 330 pF 3300 pF 0.033 uF 68 pF 330 pF 330 pF 20 pF 330 pF 330 pF 1000 pF 3300 pF 10 uF 180 pF 180 pF 91 pF 470 pF 470 pF 56 pF 20 pF 0.01 uF 470 pF 0.01 uF 0.01 uF 470 pF 1000 pF 0.1 uF 0.01 uF 470 pF 0.01 uF 470 pF 0.01 uF 0.01 uF 10 uF 470 pF 470 pF 470 pF 470 pF 470 pF INDUCTORS: Heat Spreader, RF Power Amplifier L3501 L3521 L3522 L3523 L3540 L3545 L3547 L3548 L3560 L3562 L3566 L3603 L3605 L3607 L3608 L3641 L3642 L3643 L3661 L3662 L3663 L3664 L3672 2460591N36 2460591C23 2462587T17 2460591B80 2460591B80 2460591C23 2460591B80 2460591B80 2484657R01 2460591M77 2460591M77 2484657R01 2484657R01 2484657R01 2484657R01 2462587T30 2484657R01 2462587T30 2460591W04 2460591W04 2460591W04 2462587T30 2462587T18 43.67 nH 13.85 nH 150 nH 19.61 nH 19.61 nH 13.85 nH 19.61 nH 19.61 nH Ferrite Bead 38.13 nH 38.13 nH Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead 1000 nH Ferrite Bead 1000 nH 55nH 55nH 55nH 1000 nH 180 nH CONNECTORS: Antenna DC Power Q3501 Q3521 4813824A17 4813827A26 PNP NPN DIODES: SHIELD: TRANSISTORS: RESISTORS: 2. Components shown on component location and schematic diagrams but not included in parts list are not placed. 3. When replacing transistors Q3541 or Q3561, perform Q3541 or Q3561 bias measurement and adjustment procedure on page 28. PRINTED CIRCUIT BOARD (For Reference Only): 8402573Y06 and 8402573Y09 26 This document was created with FrameMaker 4.0.3 2K 1K 330 100 100 100K Thermistor 30 m Shunt 10 10 51 51 30K 1.5K 120 1K 560 2.2K 100 For Kit HUD4012D Power Amplifier (Kit HUE4012D) Component Locations and Parts List DEPC-97139-O/None Power Amplifier (Kit HUD4012D) Schematic Diagram This document was created with FrameMaker 4.0.3 27 Q3541 Bias Measurement and Adjustment Procedure: Q3561 Bias Measurement and Adjustment Procedure: 1. Disconnect A+ supply from radio. 1. Disconnect A+ supply from radio. 2. Remove resistor R3503 and ferrite bead L3607 from PCB. 2. Remove resistor R3503 and ferrite bead L3560 from PCB. 3. On PCB, tack solder wires onto pads for L3607 temporarily and connect the wires to a digital milliammeter. 3. On PCB, tack solder wires onto pads for L3560 temporarily and connect the wires to a digital milliammeter. 4. Reconnect A+ supply to radio. Set A+ supply to 13.6 volts, and current limit to 4.0 Amperes. 4. Reconnect A+ supply to radio. Set A+ supply to 13.6 volts, and current limit to 4.0 Amperes. 5. Key up transmitter and observe current indicated on milliammeter. If current is between 120 and 180 milliamperes, skip to step 14. Otherwise, proceed to step 6. 5. Key up transmitter and observe current indicated on milliammeter. If current is between 1400 and 2200 milliamperes, skip to step 14. Otherwise, proceed to step 6. 6. Dekey transmitter and disconnect A+ supply from radio. 6. Dekey transmitter and disconnect A+ supply from radio. 7. Remove trim resistors R3525 and R3526 from PCB. 7. Remove trim resistor R3545 from PCB. 8. Place a 10K Ohm resistor in place of R3525. 8. Place a 10K Ohm resistor in place of R3545. 9. Reconnect A+ supply to radio. Set A+ supply to 13.6 volts, and current limit to 4.0 Amperes. 9. Reconnect A+ supply to radio. Set A+ supply to 13.6 volts, and current limit to 4.0 Amperes. 10. Key up transmitter and observe current indicated on milliammeter. If current is between 120 and 180 milliamperes, skip to step 14. Otherwise, proceed to step 11. 10. Key up transmitter and observe current indicated on milliammeter. If current is between 1400 and 2200 milliamperes, skip to step 14. Otherwise, proceed to step 11. 11. Dekey transmitter and disconnect A+ supply from radio. 11. Dekey transmitter and disconnect A+ supply from radio. Note In step 12 and/or 13, if the required current level of 120- to 180-milliamperes cannot be obtained using a standard value resistor for R3525, place a resistor on pads for R3526 to form a parallel resistance network with R3525. The parallel resistance (R) of R3525 and R3526 is: R= R3525 * R3526/(R3525 + R3526). Note In step 12 and/or 13, if the required current level of 1400- to 2200-milliamperes cannot be obtained using a standard value resistor for R3545, place a resistor on pads for R3544 to form a parallel resistance network with R3545. The parallel resistance (R) of R3544 and R3545 is: R= R3544 * R3544/R3544 + R3545. 12. If current observed in step 10 is less than 120 milliamperes, replace R3525 with next higher standard value (i.e., 12K) and repeat steps 9 and 10. Otherwise, proceed to step 13. 12. If current observed in step 10 is less than 1400 milliamperes, replace R3545 with next higher standard value (i.e., 12K) and repeat steps 9 and 10. Otherwise, proceed to step 13. 13. If current observed in step 10 is more than 180 milliamperes, replace R3525 with next lower standard value (i.e., 9.1K) and repeat steps 9 and 10. 13. If current observed in step 10 is more than 2200 milliamperes, replace R3545 with next lower standard value (i.e., 9.1K) and repeat steps 9 and 10. 14. Dekey transmitter, disconnect A+ supply from radio, and disconnect milliammeter wires from PCB. 14. Dekey transmitter, disconnect A+ supply from radio, and disconnect milliammeter wires from PCB. 15. Reinstall R3503 and L3607 on PCB. 15. Reinstall R3503 and L3560 on PCB. 28 1 Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication IF1-2-12 AUDIO_MOD Main Controller Block Diagram 68P81083C20 IF1-2-13 ROSC_SEL Main Controller Block Diagram IF1-2-14 GND IF1-2-15 Node Signal Name Schematic Diagram Title Publication IF1-2-12 AUDIO_MOD Receiver IF 68P81080C48 68P81083C20 IF1-2-13 ROSC_SEL Receiver IF 68P81080C48 Main Controller Block Diagram 68P81083C20 IF1-2-14 GND Receiver IF 68P81080C48 9V3 Main Controller Block Diagram 68P81083C20 IF1-2-15 9.3V Receiver Front End and Receiver IF 68P81080C48 IF1-2-16 PA_CNTL_LIM Main Controller Block Diagram 68P81083C20 IF1-2-16 Not Indicated Receiver IF 68P81080C48 IF1-2-17 SQUELCH Main Controller Block Diagram 68P81083C20 IF1-2-17 SQUELCH Receiver IF 68P81080C48 IF1-2-18 ZIF_SEL Main Controller Block Diagram 68P81083C20 IF1-2-18 ZIF_SEL Receiver IF 68P81080C48 IF1-2-19 DUPLEX_SYN_SEL Main Controller Block Diagram 68P81083C20 IF1-2-19 Not Indicated Receiver IF 68P81080C48 IF1-3-1 DUPLEX_LOCK_DET Main Controller Block Diagram 68P81083C20 IF1-3-1 Not Indicated Receiver IF 68P81080C48 IF1-3-2 DISC Main Controller Block Diagram 68P81083C20 IF1-3-2 DISC Receiver IF 68P81080C48 IF1-3-3 RSSI Main Controller Block Diagram 68P81083C20 IF1-3-3 RSSI Receiver IF 68P81080C48 29 30 Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication IF1-3-4 SDATA Main Controller Block Diagram 68P81083C20 IF1-3-5 SCLK Main Controller Block Diagram IF1-3-6 RX_CNTL_I_SRC IF1-3-7 Node Signal Name Schematic Diagram Title Publication IF1-3-4 SPI TX DATA Receiver IF 68P81080C48 68P81083C20 IF1-3-5 CLK Receiver IF 68P81080C48 Main Controller Block Diagram 68P81083C20 IF1-3-6 Not Indicated Receiver Front End 68P81080C48 GND Main Controller Block Diagram 68P81083C20 IF1-3-7 GND Receiver IF 68P81080C48 IF1-3-8 2.1MHz Main Controller Block Diagram 68P81083C20 IF1-3-8 2.1MHz Receiver IF 68P81080C48 IF1-3-9 GND Main Controller Block Diagram 68P81083C20 IF1-3-9 GND Receiver IF 68P81080C48 IF1-3-10 SYN_SEL Main Controller Block Diagram 68P81083C20 IF1-3-10 SYN_SEL Receiver IF 68P81080C48 IF1-3-11 LOCK_DET Main Controller Block Diagram 68P81083C20 IF1-3-11 LOCK_DET Receiver IF 68P81080C48 IF1-3-30 Not Indicated Synthesizer 68P81080C48 IF1-3-30 Not Indicated Receiver IF 68P81080C48 IF2-2-6 A+ Synthesizer 68P81080C48 IF2-2-6 A+_CONT Main Controller Block Diagram 68P81083C20 IF2-2-7 V_FORWARD Synthesizer 68P81080C48 IF2-2-7 V_FORWARD Main Controller Block Diagram 68P81083C20 IF2-2-8 V_DRIVE Synthesizer 68P81080C48 IF2-2-8 V_CNTL Main Controller Block Diagram 68P81083C20 IF2-2-9 K9.1 Synthesizer 68P81080C48 IF2-2-9 K9V1 Main Controller Block Diagram 68P81083C20 IF2-2-10 GND Synthesizer 68P81080C48 IF2-2-10 GND Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication IF2-2-12 GND Synthesizer 68P81080C48 IF2-3-1 PA Temp Synthesizer 68P81080C48 IF2-3-2 PA_CONTRL Synthesizer IF2-3-3 Current_Sense- IF2-3-4 Node Signal Name Schematic Diagram Title Publication IF2-3-1 PA_TEMP Main Controller Block Diagram 68P81083C20 68P81080C48 IF2-3-2 PA_CNTL Main Controller Block Diagram 68P81083C20 Synthesizer 68P81080C48 IF2-3-3 CURRENT_SENSE_- Main Controller Block Diagram 68P81083C20 Current_Sense+ Synthesizer 68P81080C48 IF2-3-4 CURRENT_SENSE_+ Main Controller Block Diagram 68P81083C20 IF2-3-5 A+ Synthesizer 68P81080C48 IF2-3-5 A+_CONT Main Controller Block Diagram 68P81083C20 IF2-3-13 GND Synthesizer 68P81080C48 IF2-3-14 GND Synthesizer 68P81080C48 IF2-4-11 GROUND Synthesizer 68P81080C48 IF2-4-11 GROUND Main Controller Block Diagram 68P81083C20 IF3-2-1 ZIF_SEL Receiver IF 68P81080C48 IF3-2-1 ZIF_SEL Receiver Back End 68P81080C48 IF3-2-6 SQUELCH Receiver IF 68P81080C48 IF3-2-6 SQUELCH Receiver Back End 68P81080C48 IF3-2-9 IF OUT Receiver IF 68P81080C48 IF3-2-9 IF_OUT Receiver Back End 68P81080C48 IF3-2-13 Not Indicated Receiver Back End 68P81080C48 IF3-2-13 ZIF_ST_LOG Receiver Back End 68P81080C48 IF3-3-2 CLK Receiver IF 68P81080C48 IF3-3-2 CLK Receiver Back End 68P81080C48 IF3-3-3 SPI TX DATA Receiver IF 68P81080C48 IF3-3-3 SPI_TX_DATA Receiver Back End 68P81080C48 IF3-3-4 DISC Receiver IF 68P81080C48 IF3-3-4 DISC Receiver Back End 68P81080C48 IF3-3-5 2.1MHz Receiver IF 68P81080C48 IF3-3-5 2.1Mhz Receiver Back End 68P81080C48 IF3-3-7 RSSI Receiver IF 68P81080C48 IF3-3-7 RSSI Receiver Back End 68P81080C48 31 32 Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication IF3-4-8 Not Indicated Receiver Front End 68P81080C48 IF4-1-6 Mod In Synthesizer IF4-2-7 2.1 MHz IF4-3-1 Node Signal Name Schematic Diagram Title Publication IF3-4-8 RF_REG_5V Receiver Back End 68P81080C48 68P81080C48 IF4-1-6 AUDIO MOD Receiver IF 68P81080C48 Synthesizer 68P81080C48 IF4-2-7 2.1MHz Receiver IF 68P81080C48 CLK Synthesizer 68P81080C48 IF4-3-1 CLK Receiver IF 68P81080C48 IF4-3-3 LOCK DET Synthesizer 68P81080C48 IF4-3-3 LOCK_DET Receiver IF 68P81080C48 IF4-3-4 FRACN CE Synthesizer 68P81080C48 IF4-3-4 SYN_SEL Receiver IF 68P81080C48 IF4-3-9 Data Synthesizer 68P81080C48 IF4-3-9 SPI TX DATA Receiver IF 68P81080C48 IF4-4-2 +9.3V Synthesizer 68P81080C48 IF4-4-2 9.3V Receiver IF 68P81080C48 IF4-4-5 PEND CE Synthesizer 68P81080C48 IF4-4-5 ROSC_SEL Receiver IF 68P81080C48 IF4-4-8 REG 5V Synthesizer 68P81080C48 IF4-4-8 Regulated 5V Receiver Front End 68P81080C48 IF5-1-1 GND Receiver IF 68P81080C48 IF5-2-3 Jumper Receiver IF 68P81080C48 IF5-3-3 GND Receiver IF 68P81080C48 IF5-4-4 GND Receiver IF 68P81080C48 IF7-1-11 SPK+ Main Controller Block Diagram 68P81083C20 IF7-1-11 SPK+ Controller Power Control 68P81083C20 IF7-1-12 SPK- Main Controller Block Diagram 68P81083C20 IF7-2-12 IF7-1-15 PA_CNTL Main Controller Block Diagram 68P81083C20 IF2-3-2 IF7-1-17 GND Main Controller Block Diagram 68P81083C20 IF7-1-17 GND Controller Power Control 68P81083C20 IF7-1-23 PWR_RST Main Controller Block Diagram 68P81083C20 IF7-1-23 PWR_RST Controller Power Control 68P81083C20 1F1-2-16 Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication IF7-1-31 TEMP_GND Main Controller Block Diagram 68P81083C20 IF7-2-3 V_CNTL IF7-2-4 V_FORWARD Main Controller Block Diagram IF7-2-7 UNSW_5V IF7-2-8 Node Signal Name Schematic Diagram Title Publication IF7-2-3 V_CNTL Controller Power Control 68P81083C20 68P81083C20 IF7-2-4 V_FORWARD Controller Power Control 68P81083C20 Main Controller Block Diagram 68P81083C20 IF7-2-7 UNSW_5V Controller Power Control 68P81083C20 CL_UNSW_5V Main Controller Block DIagram 68P81083C20 IF7-2-8 CL_UNSW_5V Controller Power Control 68P81083C20 IF7-2-10 RX_AUDIO, IF7-4-10 Main Controller Block Diagram 68P81083C20 IF7-2-12 SPK-, IF7-1-12 Main Controller Block Diagram 68P81083C20 IF7-2-13 CURRENT_SENSE_+ Main Controller Block Diagram 68P81083C20 IF7-2-13 CURRENT_SENSE_+ Controller Power Control 68P81083C20 IF7-2-20 CLEAR IF7-2-20 CLEAR Controller Power Control 68P81083C20 IF7-2-21 B+_IGNITION Main Controller Block Diagram 68P81083C20 IF7-2-21 B+_IGNITION Controller Power Control 68P81083C20 IF7-2-24 A+ Main Controller Block Diagram 68P81083C20 IF7-2-25 A+_CONT Main Controller Block Diagram 68P81083C20 IF7-2-25 A+_CONT Controller Power Control 68P81083C20 IF7-2-26 9V3 Main Controller Block DIagram 68P81083C20 IF7-2-26 9V3 Controller Power Control 68P81083C20 IF7-2-27 SW_B+ Main Controller Block Diagram 68P81083C20 IF7-2-27 SW_B+ Controller Power Control 68P81083C20 33 34 Table 1: Schematic Diagram Interconnection List From/To Node From/To Signal Name Schematic Diagram Title Publication Node Signal Name Schematic Diagram Title Publication IF7-2-28 Vdd Main Controller Block Diagram 68P81083C20 IF7-2-28 Vdd Controller Power Control 68P81083C20 IF7-2-29 SW_B+ Controller Power Control 68P81083C20 IF7-2-27 IF7-2-30 9V4 IF7-2-30 9V3 Controller Power Control 68P81083C20 IF7-3-5 K9V1 Main Controller Block Diagram 68P81083C20 IF7-3-5 K9V1 Controller Power Control 68P81083C20 IF7-3-6 PA_TEMP Main Controller Block Diagram 68P81083C20 IF7-3-6 PA_TEMP Controller Power Control 68P81083C20 IF7-3-14 CURRENT_SENSE - Controller Power Control 68P81083C20 IF2-3-3 IF7-3-15 PA_CNTL Controller Power Control 68P81083C20 IF2-3-2 IF7-3-18 Vaud Main Controller Block Diagram 68P81083C20 IF7-3-18 Vaud Controller Power Control 68P81083C20 IF7-3-22 +5V Controller Power Control 68P81083C20 IF7-4-22 IF7-4-1 VFWD_BUF Main Controller Block Diagram 68P81083C20 IF7-4-1 VFWD_BUF Controller Power Control 68P81083C20 IF7-4-2 VSUM Main Controller Block Diagram 68P81083C20 IF7-4-2 VSUM Controller Power Control 68P81083C20 IF7-4-9 AUPA_EN Main Controller Block Diagram 68P81083C20 IF7-4-9 AUPA_EN Controller Power Control 68P81083C20 1F7-4-10 RX_AUDIO 1F7-4-14 CURRENT_SENSE 1F7-4-16 A+ 1F7-2-10 Main Controller Block Diagram 68P81083C20 1F2-3-3 Table 1: Schematic Diagram Interconnection List From/To From/To Node Signal Name Schematic Diagram Title Publication Node Signal Name Schematic Diagram Title Publication 1F7-4-19 B+_ON_OFF Main Controller Block Diagram 68P81083C20 IF7-4-22 +5V Main Controller Block Diagram 68P81083C20 IF7-3-22, IF7-4-24 A+ Controller Power Control 68P81083C20 IF8-2-2 K9V1 Receiver Front End 69P81080C48 1F8-4-2 Synthesizer 68P81080C48 IF8-3-1 Rx Inj Synthesizer 68P81080C48 IF8-3-1 Receiver Front End 68P81080C48 IF8-4-2 K9.1 Synthesizer 68P81080C48 1F9-2-9 Synthesizer 68P81080C48 IF9-2-6 A+ Power Amplifier 68P81080C48 IF9-2-6 A+ Synthesizer 68P81080C48 IF9-2-7 Not indicated Power Amplifier 68P81080C48 IF9-2-7 V_FORWARD Synthesizer 68P81080C48 IF9-2-8 V_DRIVE Synthesizer 68P81080C48 IF2-2-8 IF9-2-9 Keyed 9.1V Power Amplifier 68P81080C48 IF9-2-9 K9.1 Synthesizer 68P81080C48 IF9-2-10 GND Power Amplifier 68P81080C48 IF9-2-10 GROUND Synthesizer 68P81080C48 IF9-2-11 RF Input Power Amplifier 68P81080C48 IF9-2-11 Tx Inj Synthesizer 68P81080C48 IF9-3-1 PA TEMP Power Amplifier 68P81080C48 IF9-3-1 PA Temp Synthesizer 68P81080C48 IF9-3-2 PA_CNTL Power Amplifier 68P81080C48 IF9-3-2 PA_CONTRL Synthesizer 68P81080C48 IF9-3-3 Current Sense - Power Amplifier 68P81080C48 IF9-3-3 Current_Sense- Synthesizer 68P81080C48 IF9-3-4 Current Sense + Power Amplifier 68P81080C48 IF9-3-4 Current_Sense+ Synthesizer 68P81080C48 IF9-3-5 A+ Power Amplifier 68P81080C48 IF9-3-5 A+ Synthesizer 68P81080C48 IF9-4-13 Not indicated Power Amplifier 68P81080C48 IF9-4-13 Not Indicated Synthesizer 68P81080C48 IF10-3-1 Not indicated Power Amplifier 68P81080C48 IF10-3-1 Not Indicated Receiver Front End 68P81080C48 Not Indicated 35 NOTES 36 We believe that reports from users provide valuable information for producing quality manuals. By taking a few moments to answer the following questions as they relate to this specific manual, you can take an active role in the continuing effort to ensure that our manuals contain the most accurate and complete information of benefit to you. Thank you for your cooperation. In reference to Manual Number: 68P81080C48-C Not Covered in This Manual Size Too Small Size Adequate Confusing Clear Incorrect Correct Incomplete MCS 2000™ Mobile Radio 1. Please check all the appropriate boxes: Complete Cut along dotted line SERVICE MANUAL QUESTIONNAIRE Disassembly Procedures Alignment Procedures Exploded Views Schematic Diagrams Circuit Board Details Electrical Parts Lists Exploded View Parts List 2. How would you rate the overall organization of this manual? excellent very good good fair poor 3. Did this Service manual provide you with the information necessary to service and maintain the specific equipment? very much so generally yes to some extent no 4. How do you rate this particular Service Manual? excellent very good good fair poor 5. We would appreciate any corrections or recommendations for improving this manual. Please include the specific page number(s) of the diagram or procedure in question. a. Disassembly Procedures:(Page No. __________ ) b. Alignment Procedures:(Page No. __________ ) c. Exploded Views:(Page No. __________ ) NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 9040 FT. LAUDERDALE, FL POSTAGE WILL BE PAID BY ADDRESSEE Attention: Media and Communication 8000 W. Sunrise Boulevard Ft. Lauderdale, FL 33322 FOLD (Continued) FOLD Please specify the page number along with any corrections or recommendations for improvement. d. Schematic Diagrams: (Page No. __________ ) e. Component Location Details: (Page No. __________ ) f. Electrical Parts List: (Page No. __________ ) g. Exploded View Parts List: (Page No. __________ ) 6. General comments/suggestions: Name:............................................................................................................................................ Company: ...................................................................................................................................... Customer COSC MSS FTR Other Address: ........................................................................................................................................ City/State/Zip:................................................................................................................................ Phone Number (Please include Area Code): ................................................................................ PLEASE USE TAPE TO SEAL POSTAL REGULATIONS PROHIBIT USE OF STAPLES REPLACEMENT PARTS ORDERING ORDERING INFORMATION When ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it. Crystal and channel element orders should specify the crystal or channel element type number, crystal and carrier frequency, and the model number in which the part is used. MAIL ORDERS Send written orders to the following addresses: Replacement Parts/ Test Equipment/Manuals/ Crystal Service Items: Federal Government Orders: International Orders: Motorola Inc. United States and Canada Accessories and Aftermarket Division Attention: Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196 Motorola Inc. United States and Canada Accessories and Aftermarket Division Attention: Order Processing 7230 Parkway Drive Landover, MD 21076 Motorola Inc. United States and Canada Accessories and Aftermarket Division Attention: International Order Processing 1313 E. Algonquin Road Schaumburg, IL 60196 TELEPHONE ORDERS United States and Canada Accessories and Aftermarket Division: Call: 1-800-422-4210 1-800-826-1913 (For Federal Government Orders) 1-847-538-8023 (International Orders) Servicers Training (VHS Video Tapes): Call: 847-576-2828 FAX ORDERS United States and Canada Accessories and Aftermarket Division: FAX: 847-538-8198 (Domestic) 847-576-3023 (International) Parts ID: 847-538-8194 PARTS CUSTOMER SERVICE United States and Canada Accessories and Aftermarket Division: Call: 1-800-422-4210 Parts Identification: Call: 847-538-0021 Federal Government Orders: FAX: 410-712-4991 International: 410-712-6200 PRODUCT CUSTOMER SERVICE Customer Response Center (Sales and Service Assistance): Call: 1-800-247-2346 FAX: 1-800-232-9272 TEPF-9679-T 1 MCS 2000 Mobile Radio Service Instructions VHF Frequency Range, 25W Specific Publication Number 68P81080C48-O *6881080C48-O* 6881080C48-O
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : Yes Author : Motorola Create Date : 1999:01:19 17:14:00Z Keywords : 25W, VHF, Frequency, Range, Specific, Information Modify Date : 2011:07:04 07:37:36-04:00 Subject : Service Manual XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26 Format : application/pdf Creator : Motorola Description : Service Manual Title : MCS 2000 VHF 25W Mobile Metadata Date : 2011:07:04 07:37:36-04:00 Producer : Acrobat Distiller 3.0 for Power Macintosh Document ID : uuid:a14084c5-8b1c-4419-8fd3-9bf29775f3ea Instance ID : uuid:6fc7efcc-bd62-42a7-85f7-1c2d33b01ac6 Page Layout : SinglePage Page Mode : UseOutlines Page Count : 48EXIF Metadata provided by EXIF.tools