Swagelok® Ball Valve Actuation Options (MS 02 343;rev_2;en US;Catalog) C120A MS 343
User Manual: C120A
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Swagelok Ball Valve Actuation Options 1 www.swagelok.com Swagelok ® Ball Valve Actuation O ptions BALL VALVE ACTUATION OPTIONS ■ Rack and pinion pneumatic actuators, solenoid valves, and limit switches ■ ISO 5211-compliant pneumatic actuators, solenoid valves, limit switches, and position sensors ■ Complete actuated assemblies and kits for field assembly available 2 Ball Valves and Quarter-Turn Plug Valves Swagelok Ball Valve Actuation Options Contents Swagelok offers a range of accessories to enhance instrumentation and process ball valve performance and control, including pneumatic actuators, solenoid valves, limit switches, and position sensors. Swagelok Ball Valve Actuation Options . . . . . . . . . . . . 2 Ordering Multiple Ball Valve Actuation Options . . . . . . 2 ■ Pneumatic actuators are available in both our standard Swagelok 130 and 150 Series Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . 3 130 and 150 series rack and pinion models and in our ISO 5211-compliant models. Solenoid Valves for Swagelok 130 and 150 Series Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . 5 ■ Solenoid valves attach to the actuator to create an Limit Switches for Swagelok 130 and 150 Series Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . 7 ■ Limit switches indicate actuator position by means of an Swagelok ISO 5211-Compliant Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ■ Position sensors provide visual status of a valve. Solenoid Valves for Swagelok ISO 5211-Compliant Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . 12 Regional Ordering Information electropneumatically actuated assembly. electrical signal. Factory assemblies and kits for field assembly are available. Pneumatic actuators and position sensors in this product catalog are available to customers worldwide. Limit switches and solenoid valves meet voltage and approval requirements associated with the North American region. A wide variety of limit switches and solenoid valves to meet the voltage and approval requirements of your region are available. For the products you need please contact your authorized Swagelok sales and service representative. BALL VALVE ACTUATION OPTIONS Limit Switches for Swagelok ISO 5211-Compliant Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . 14 Position Sensors for Swagelok ISO 5211-Compliant Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . 16 Ordering Multiple Ball Valve Actuation Options Swagelok ball valves are available with multiple actuation options to meet specific system requirements. Add designators in the order shown. Contact your authorized Swagelok representative with any questions. 1 Valve-Actuator-Solenoid 1 2 3 SS-63TS8-33CHT B -L4 Operation (pages 6 and 13) 2 Solenoid Voltage 1 2 3 SS-63TS8-A30C4HT S1 -N1 • (pages 6 and 13) 3 Limit Switch or Position Sensor (limit switches—pages 7, 8, and 14; position sensor— page 16) Caution: Actuated assemblies must be properly aligned and supported. Improper alignment or inadequate support of the actuated assembly may result in leakage or premature valve failure. Swagelok Ball Valve Actuation Options 3 Swagelok 130 and 150 Series Pneumatic Actuators Features ■ 90° actuation ■ 2-way (straight and angle) flow paths ■ 3-way (L and H special flow paths) ■ 4-way flow paths ■ 180° actuation for other 3-way flow paths ■ Spring-return and double-acting models available ■ Special service actuators ■ High temperature Swagelok 133 Series Pneumatic Actuator (spring-return model shown) ■ Low temperature ■ Nonfluorocarbon ■ Low-pressure spring-return actuators BALL VALVE ACTUATION OPTIONS for lower-pressure air are available. Contact your authorized Swagelok representative. Swagelok Ball Valve (60 series valve shown) Technical Data Service Ratings Actuator Service Temperature Range °F (°C) Standard –20 to 200 (–28 to 93) High temperature Maximum Actuator Pressure psig (bar) At 100°F At Maximum (37°C) Temperature 165 (11.3) 0 to 400 (–17 to 204) Low temperature –40 to 200 (–40 to 93) Nonfluorocarbon –20 to 200 (–28 to 93) 200 (13.7) 100 (6.8) 165 (11.3) 165 (11.3) For minimum required actuator operating pressures, see individual Swagelok ball valve product catalogs. Air Displacement Actuator Model Volume in.3 (cm3) 90° Actuation Approximate Weight Actuator and mounting kit Actuator Model Weight lb (kg) 131 1.5 (24.6) 133 4.9 (80.3) 131, 151 135 15.5 (254) 133, 153 3.8 (1.7) 135, 155 12.5 (5.7) 180° Actuation Spring Return 1.5 (0.7) 151 3.0 (49.2) 153 9.6 (157) 131, 151 1.3 (0.6) 155 30.5 (500) 133, 153 2.5 (1.1) 135, 155 9.7 (4.4) Double Acting 4 Ball Valves and Quarter-Turn Plug Valves Swagelok Pneumatic Actuators Materials of Construction Actuator Service BALL VALVE ACTUATION OPTIONS Standard High Temperature Low Temperature Nonfluorocarbon Component Material Body, cap Anodized cast aluminum alloy with black urethane exterior finish Piston Cast aluminum alloy Output shaft Hardened 416 SS Shaft bushing(s) (131, 133, 151, and 153 series—2; 135 and 155 series—1) Bronze PEEK Bronze PEEK O-rings Buna N Fluorocarbon FKM Buna C Ethylene propylene Spring Zinc phosphate-plated alloy steel Internal screw 131, 133, 151, and 153 series—cadmium-plated steel; 135 and 155 series—steel Cap screws Cadmium-plated steel Retaining rings Cadmium- or zinc-plated steel Roll pin (131, 133, 151, and 153 series) 420 SS Wall mount bracket Stainless steel Lubricant Multipurpose hydrocarbon PTFE-based Hydrocarbonbased Ordering Information Swagelok pneumatic actuators are available factory assembled to valves or in kits for field assembly. See the Swagelok ball valve catalogs for complete ordering instructions, including suggested actuators and necessary mounting components. ■ One-Piece Instrumentation Ball Valves—40G Series and 40 Series (MS‑02‑331) ■ Ball Valves, General Purpose and Special Application— 60 Series (MS-01-146) ■ Trunnion Ball Valves—83 and H83 Series (MS-01-166) ■ Swagelok Alternative Fuel Service (AFS) Ball Valves for High-Pressure, High-Flow Applications (MS-02-303) ■ Multipurpose Ball Valves—SK Series (MS-02-345) Silicone-based Swagelok Ball Valve Actuation Options 5 Solenoid Valves for Swagelok 130 and 150 Series Pneumatic Actuators Solenoid valves for Swagelok 130 and 150 series actuators are manufactured by MAC Valves. Swagelok 133 Series Pneumatic Actuator (double-acting model shown) Features Available for use with: ■ Spring-return pneumatic actuators (3-way, 2-position) ■ Double-acting pneumatic actuators (4-way, 2-position). Technical Data For additional technical information, see MAC® 900 series (standard solenoid) and MAC 200 series (explosion-proof solenoid) product literature. Solenoid Valve (4-way, 2 position model shown) BALL VALVE ACTUATION OPTIONS Actuation Pressure 25➀ to 150 psig (1.7 to 10.3 bar) ➀ 25 psig (1.7 bar) is the minimum requirement Swagelok Ball Valve (40 series valve shown) for the solenoid valve. See valve product catalogs for minimum actuator pressure requirements. Temperature Range 0 to 120°F (–17 to 48°C) Operating Modes Electrical Data Air pressure is required to cycle the ball valve. See valve product catalogs for minimum actuator pressure requirements. ■ General-purpose, class A coil, continuous duty, encapsulated long ■ 1/2 in. female NPS electrical conduit connection (enclosure) ■ MAC 200 explosion-proof models—CSA (Canada and U.S.A.) compliance: ■ Division 1, Class I, Groups B, C and D ■ Class II, Groups E, F, and G. Spool O-ring Spring-return, normally closed / energized to open Spring-return, normally open / energized to close Double-acting / energized to open Double-acting / energized to close Fasteners Lubricants Aluminum Buna N Solenoid valves are assembled with brass Swagelok fittings. Copper tubing is used with double-acting actuators. Open Closed C Closed Open O Open Closed DC Closed Open DO 3-Way (90° and 180°) Actuation Spring-return / energized to switch Double-acting / energized to switch Material Zinc-plated alloy steel Silicone- and PTFE-based Designator 2-Way (90°) Actuation Materials of Construction Component Solenoid body, spool, poppet Valve Position Solenoid Solenoid Energized De-energized Actuator / Solenoid Operation ■ 18 AWG lead wires, 18 in. (46 cm) • Opposite port Initial position S Opposite port Initial position D Warning: Following a significant loss of air pressure to spring-return actuators, the ball valve will return to the solenoid de-energized position, whether the solenoid is energized or not. Following a significant loss of air pressure to double-acting actuators, the ball valve may cycle. 6 Ball Valves and Quarter-Turn Plug Valves Solenoid Valves for Swagelok 130 and 150 Series Pneumatic Actuators Ordering Information Factory-Assembled Valves with Solenoids Typical Ordering Number A B C D SS-63TS8-33 C HT B A Valve-Actuator Ordering Number Build a Swagelok ball valve-pneumatic actuator assembly ordering number from the product catalog. C Actuator Service FP HT LT NF None BALL VALVE ACTUATION OPTIONS B Actuator / Solenoid Operation (see page 5) 2-Way (90°) Actuation C =Spring return, normally closed / energized to open 90° DC =Double-acting / energized to open DO =Double-acting / energized to close O =Spring return, normally open / energized to close 3-Way (90° and 180°) Actuation D =Double acting / energized to switch S =Spring return, switching / energized to switch 180° = = = = = D Solenoid Voltage B C D E J Fusible plug➀ High temperature➁ Low temperature Nonfluorocarbon➂ Standard ➀ Available for 60 series fire series (A60T) valves: a fail-safe pneumatic actuator that contains a Swagelok fusible plug and a Swagelok muddauber fitting. The fusible plug melts if the external temperature reaches 280°F (137°C), relieving pressure in the actuator and allowing the valve to cycle closed. ➁ Suggested for 60 series steam service (S60P) and thermal service (T60M) valves. ➂ Suggested for factory-assembled valves with UHMWPE seats and packing. =12 V (dc) =24 V (dc) =110 / 120 V (ac) =220 / 240 V (ac) =Explosion proof 24 V (dc) / 120 V (ac) for spring-return actuator K =Explosion proof 24 V (dc) / 120 V (ac) for double-acting actuator Solenoids for Field Assembly Solenoid Mounting Kits Solenoid pneumatic ports are 1/4 in. female NPT connections. Solenoid kits for mounting to Swagelok 130 or 150 series pneumatic actuators contain all connections needed for direct mounting and manufacturer instructions. Kits for mounting solenoids to Swagelok 130 and 150 series pneumatic actuators are available separately. Solenoid Voltage Solenoid Ordering Number 12 V (dc) A-SVMF4-C12D A-SVMF4-C24D MS-SVMF4-C120A MS-SVMF4-C240A 24 V (dc) 110 / 120 V (ac) 220 / 240 V (ac) Explosion proof 24 V (dc) / 120 V (ac), spring-return actuator MS-SV-64 Explosion proof 24 V (dc) / 120 V (ac), double-acting actuator MS-SV-55 Actuator Series Spring-Return Actuator Double-Acting Actuator 131, 151 MS-1K-SOL-31S MS-1K-SOL-31D 133, 153 MS-1K-SOL-33S MS-1K-SOL-33D 135, 155 MS-1K-SOL-35S MS-1K-SOL-35D Solenoid mounting kits for spring-return actuators include a brass hex reducing nipple and steel flush plug. ■ MS-SV-64 solenoid requires only a Swagelok hex reducing nipple: ■ B-4-HRN-2 for 131 / 151 and 133 / 153 series actuators ■ B-8-HRN-4 for 135 / 155 series actuators. Double-acting actuator solenoid kits include brass hex reducing nipple, brass Swagelok male elbows, and pre-bent copper tubing. Swagelok Ball Valve Actuation Options 7 Limit Switches for Swagelok 130 and 150 Series Pneumatic Actuators— Honeywell® MICRO SWITCH™ Models Features ■ Available for any Swagelok ball valve 130 or 150 series pneumatic actuator assembly. Limit Switch (L1 model shown) Technical Data For additional technical information, see Honeywell MICRO SWITCH product literature. Temperature Rating –13 to 185°F (–25 to 85°C) Electrical Data ■ Meets specifications for NEC Class I (NEMA 7), Division I, Groups C and D; and NEC Class II (NEMA 9), Division I, Groups E, F, and G. circuit ■ L2 model—two switches: DPDT (double-pole, double- throw) circuit ■ UL listed and CSA certified. Electrical Ratings UL / CSA rating: L23 Swagelok Ball Valve (AFS ball valve shown) 20 A; 120, 240, or 480 V (ac), inductive and resistive 1 hp, 120 V (ac); 2 hp, 240 V (ac) 0.5 A, 125 V (dc); 0.25 A, 250 V (dc) resistive Materials of Construction Component Material Housing Epoxy-coated aluminum Coupling Anodized aluminum Actuator bracket Stainless steel O-rings Buna N Dimensions See page 9. Ordering Information Factory-Assembled Valves with Limit Switches To order a Swagelok 130 or 150 series actuator and valve factory-assembled with a limit switch, add a limit switch designator from the table at right to the ordering number. Examples: SS-45F8-33C-L1 for a 45 series valve with normally closed pneumatic actuator and limit switch with two SPDT switches SS-63TS8-33D-L2 for a 63 series valve with double-acting pneumatic actuator and limit switch with two DPDT switches Limit Switch Kits for Field Assembly Select a kit ordering number from the table at right. Limit switch kits contain limit switch, actuator bracket, coupling, mounting plate, and instructions. Limit Switch Model L1 (Honeywell SPDT) L2 (Honeywell DPDT) Actuator Model Limit Switch Designator MS-LSK-A1-131 131, 151 133, 153 L1 MS-LSK-A2-131 131, 151 135, 155 MS-LSK-A1-133 MS-LSK-A1-135 135, 155 133, 153 Kit Ordering Number L2 MS-LSK-A2-133 MS-LSK-A2-135 BALL VALVE ACTUATION OPTIONS Swagelok 133 Series Pneumatic Actuator (double-acting model shown) ■ L1 model—two switches: SPDT (single-pole, double-throw) 8 Ball Valves and Quarter-Turn Plug Valves Limit Switches for Swagelok 130 and 150 Series Pneumatic Actuators— Westlock® Models Features ■ Available for any Swagelok ball valve 130 or 150 series pneumatic actuator assembly. Limit Switch (L3B model shown) Technical Data For additional technical information, see Westlock AccuTrak™ product literature. Temperature Rating –40 to 185°F (–40 to 85°C) Swagelok 133 Series Pneumatic Actuator (double-acting model with solenoid valve shown) Electrical Data L4 and L3B / L3BX Models ■ NEMA 4, 4X: General purpose and watertight ■ One 1/2 in. female NPT conduit BALL VALVE ACTUATION OPTIONS ■ Two SPDT switches L5 and L5B / L5BX Models ■ NEMA 4, 4X, 7, 9—UL, CSA: Combination explosion-proof and watertight, Class I, Groups C, D; Class II, Groups E, F, G; Div 1, 2 ■ Two 3/4 in. female NPT conduits ■ Two SPDT switches Swagelok Ball Valve (63 series valve shown) Materials of Construction Component Material Housing Polyester-coated die‑cast aluminum (L5, L5B / L5BX models); glass-filled nylon resin (L4, L3B / L3BX models) Shaft, fasteners Stainless steel Beacon monitor (optional) Copolyester Dimensions See next page. Ordering Information Factory-Assembled Valves with Limit Switches To order a Swagelok 130 or 150 series actuator and valve factory-assembled with a limit switch, add a limit switch designator from the table at right to the ordering number. Limit Switch Model Examples: SS-63TS8-33D-L4 for a 63 series valve with 133 series double-acting actuator and AccuTrak 1040 limit switch L4 (Westlock AccuTrak 1040) SS-43GXS4-51S-L3BX for a 3-way 43G series valves with 151 series spring-return actuator, AccuTrak 1040 limit switch, and Beacon monitor L3B / L3BX L4 with Beacon monitor➀ Limit Switch Kits for Field Assembly Select a kit ordering number from the table at right. Kits contain limit switch, mounting bracket, fasteners, and manufacturer instructions. Limit Switch Designators 130 Series -L4 -L3B L5 (Westlock AccuTrak 2007) L5B / L5BX L5 with Beacon monitor➀ 150 Series 130 Series 150 Series MS-LSK-L4 -L3BX -L5 -L5B Kit Ordering Numbers MS-LSK-L3B MS-LSK-L3BX MS-LSK-L5 -L5BX MS-LSK-L5B MS-LSK-L5BX ➀ Contact your authorized Swagelok representative to order a limit switch kit with a Beacon monitor for a 3-way valve with special flow path or for any 4-way or 5-way multiport valve. Swagelok Ball Valve Actuation Options 9 Limit Switches for Swagelok 130 and 150 Series Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. Honeywell Limit Switches 4.00 4.00 0.61 (102) (102) (15.5) 3/4 in. NPT conduit connection A 0.34 (8.6) dia mounting holes 1.00 (25.4) 2.00 (50.8) B Swagelok Actuator Model 1.75 (44.4) Dimensions, in. (mm) B 131, 151 7.22 (183) 2.13 (54.1) 133, 153 7.65 (195) 2.56 (65.0) 135, 155 8.40 (214) 3.31 (84.1) Westlock Limit Switches D E A 1.75 (44.4) 0.34 (8.6) dia mounting holes B 1.50 (38.1) Limit Switch Model F conduit connection C Dimensions, in. (mm) 131, 151 Actuators A L4 — L3B, L3BX 8.26 L5 — L5B, L5BX 8.94 (210) (227) 133, 153 Actuators B C 5.32 1.91 (135) (48.5) — — 1.91 8.70 (48.5) (221) 6.00 1.91 (152) (48.5) — A — 1.91 9.38 (48.5) (238) 135, 155 Actuators B C 5.76 2.34 (126) (59.4) — — 2.34 9.45 (59.4) (240) 6.44 2.34 (164) (59.4) — A — 2.34 10.1 (59.4) (257) B C D E F 6.51 3.09 5.47 5.47 (165) (78.5) (139) (139) 1/2 in. NPT 3.09 5.47 5.47 (78.5) (139) (139) 7.19 3.09 6.13 6.42 (183) (78.5) (156) (163) 3.09 6.13 6.42 (78.5) (156) (163) — — 1/2 in. NPT 3/4 in. NPT 3/4 in. NPT BALL VALVE ACTUATION OPTIONS A 10 Ball Valves and Quarter-Turn Plug Valves Swagelok ISO 5211-Compliant Pneumatic Actuators Features ■ 90° actuation ■ 2-way (straight and angle) flow paths ■ 3-way (L and H special flow paths) ■ 4-way flow paths ■ 180° actuation for other 3-way flow paths ■ Spring-return and double-acting models available ■ High-temperature service actuators available BALL VALVE ACTUATION OPTIONS Swagelok A15 Pneumatic Actuator Swagelok Ball Valve (40 series valve shown) Service Ratings Materials of Construction Maximum actuator pressure is 116 psig (8.0 bar). Actuator Service Standard High temperature Temperature Range °F (°C) –40 to 176 (–40 to 80) 5 to 302 (–15 to 150) Certifications Factory-assembled Swagelok valve-actuator assemblies can be ATEX certified on request at the time of quotation. ATEX certification is not available for field assemblies. Actuator Service Standard High Temperature Component Material Housing Aluminum End cap Cast aluminum Plug Buna N O‑rings Buna N Fluorocarbon FKM (FPM) Drive shaft Alloy C-22 Spring cartridge SiCr spring alloy steel Cap screws 304 SS Position indicator Glass-reinforced polypropylene Additional materials may be available. Contact your authorized Swagelok representative. Swagelok Ball Valve Actuation Options 11 Swagelok ISO 5211-Compliant Pneumatic Actuators Dimensions Dimensions, in inches (millimeters) and pounds (kilograms), are for reference only and are subject to change. 90° Actuation 1.18 (30.0) 3.15 (80.0) Top VDI / VDE 3845 (NAMUR) Interface M5 × 8 (A15 model: M5 × 4) (Not applicable to A10 model actuators) M5 × 8 Port 2 Port 4 A G1/8 (A150 and A220 models: G1/4)➀ 0.47 (12.0) 0.47 (12.0) 0.63 (16.0) ➀ To connect remote-mounted solenoids to 1/4 in. Swagelok tube fittings, order Swagelok male ISO / BSP parallel thread (RS) connectors and gaskets: For G1/8 port: SS-400-1-2RS connector and SS-2-RS-2V gasket For G1/4 port: SS-400-1-4RS connector and SS-4-RS-2V gasket Side VDI / VDE 3845 (NAMUR) Interface D Actuator Kit MS-A10-DA-DIN MS-A10-4-DIN MS-A10-5-DIN MS-A15-DA-DIN MS-A15-3-DIN MS-A15-4-DIN MS-A30-DA-DIN MS-A30-3-DIN MS-A30-4-DIN Weight lb (kg) 1.7 (0.75) 1.9 (0.88) 1.9 (0.89) 2.4 (1.1) 2.6 (1.2) 2.6 (1.2) 3.5 (1.6) 3.8 (1.7) 4.0 (1.8) MS-A60-DA-DIN MS-A60-3-DIN MS-A60-4-DIN MS-A60-5-DIN 6.0 6.4 6.4 6.6 MS-A100-DA-DIN MS-A100-4-DIN MS-A100-5-DIN 8.4 (3.8) 9.3 (4.2) 9.5 (4.3) Actuator Kit MS-A15-XDA-DIN Weight lb (kg) 4.6 (2.1) MS-A30-XDA-DIN 7.5 (3.4) MS-A60-XDA-DIN 13.0 (5.9) MS-A100-XDA-DIN 18.5 (8.4) (2.7) (2.9) (2.9) (3.0) MS-A150-5-DIN 13.0 (5.9) MS-A220-4-DIN➀ 19.8 (9.0) ➀ Requires adapter insert MS-ADH22/17, available separately, to reduce actuator coupling receptacle to 0.67 in. (17 mm) square. Ordering Information Swagelok ISO 5211-compliant pneumatic actuators are available factory assembled to valves or in kits for field assembly. See the Swagelok ball valve catalogs for complete ordering instructions, including suggested actuators and necessary mounting components. ■ One-Piece Instrumentation Ball Valves—40G Series and 40 Series (MS‑02‑331) 45° ■ Ball Valves, General Purpose and Special Application— 45° 60 Series (MS-01-146) ■ Trunnion Ball Valves—83 and H83 Series (MS-01-166) ■ Swagelok Alternative Fuel Service (AFS) Ball Valves For High-Pressure, High-Flow Applications (MS-02-303) B square C ■ Multipurpose Ball Valves—SK Series (MS-02-345) Bottom ISO 5211 Interface ISO 5211 Flange Size A B C D A10 F04 2.60 (66.0) 0.43 (11) 1.65 (42) M5 × 8 A15 F04 2.72 (69.0) 0.43 (11) 1.65 (42) M5 × 8 A30 F05 3.35 (85.0) 0.55 (14) 1.97 (50) M6 × 9 A60 F05 4.02 (102) 0.55 (14) 1.97 (50) M6 × 9 A100 F07 4.53 (115) 0.67 (17) 2.76 (70) M8 × 12 A150 F07 5.00 (127) 0.67 (17) 2.76 (70) M8 × 12 A220 F07 5.71 (145) 0.86 (22) 2.76 (70) M8 × 12 Actuator Model Dimensions, in. (mm) BALL VALVE ACTUATION OPTIONS 0.63 (16.0) 180° Actuation 12 Ball Valves and Quarter-Turn Plug Valves Solenoid Valves for Swagelok ISO 5211-Compliant Pneumatic Actuators Solenoid valves for Swagelok ISO 5211-compliant actuators are manufactured by ASCO. Swagelok A30 Pneumatic Actuator (shown with position sensor) Features ■ Available for A10 through A220 size Swagelok ISO 5211-compliant pneumatic actuators Technical Data For additional technical information, see ASCO series 8551 product literature. Solenoid Valve Actuation Pressure 30➀ to 150 psig (2.1 to 10.3 bar) BALL VALVE ACTUATION OPTIONS ➀ 30 psig (2.1 bar) is the minimum requirement for the solenoid valve. See valve product catalogs for minimum actuator pressure requirements. Temperature Range ■ 120 and 240 V (ac) models: 5 to Swagelok Ball Valve (63 series valve shown) 140ºF (–15 to 60ºC) ■ 12 and 24 V (dc) models: 5 to 77ºF (–15 to 25ºC) Electrical Data ■ NEMA 4–CSA: General purpose and watertight, meeting the requirements of Type 1, 2, 3, 3S, 4, and 4X. ■ NEMA 7–UL, CSA, CE: Combination explosion proof and watertight, meeting the requirements 3, 3S, 4, 4X, 6, 6P, 7, and 9, Class 1, Div 1 (Groups A–D) and Class 1, Div 2 Type 9 (Groups E–G). Materials of Construction Component Material Solenoid body Anodized aluminum O-rings Buna N Swagelok Ball Valve Actuation Options 13 Solenoid Valves for Swagelok ISO 5211-Compliant Pneumatic Actuators Ordering Information Factory-Assembled Valves with Solenoids Spring-Return Actuator Typical Ordering Number A B C SS-63TS8-A30C4 HT S1 A Valve Ordering Number Build a Swagelok ball valve– ISO 5211-compliant pneumatic actuator assembly ordering number from the product catalog. B Actuator Service C Solenoid Voltage None = Standard HT = High temperature S1 S2 S3 S4 S5 S6 =120 V (ac) / NEMA 4 =24 V (dc) / NEMA 4 =240 V (ac) / NEMA 4 =12 V (dc) / NEMA 4 =120 V (ac) / NEMA 4, NEMA 7 =24 V (dc) / NEMA 4, NEMA 7 BALL VALVE ACTUATION OPTIONS Double-Acting Actuator Typical Ordering Number A B C D SS-63TS8-A30D C HT S1 A Valve Ordering Number Build a Swagelok ball valve– ISO 5211-compliant pneumatic actuator assembly ordering number from the product catalog. C Actuator Service None = Standard HT = High temperature B Solenoid Operation C =Energized to open O =Energized to close Solenoid Kits for Field Assembly Kits contain fasteners, adapter plates to assemble for either spring-return or double-acting actuation, and manufacturer instructions. Solenoid Voltage 12 V (dc) / NEMA 4 24 V (dc) / NEMA 4 120 V (ac) / NEMA 4 240 V (ac) / NEMA 4 24 V (dc) / NEMA 4, NEMA 7 120 V (ac) / NEMA 4, NEMA 7 Kit Ordering Number MS-SV-S4 MS-SV-S2 MS-SV-S1 MS-SV-S3 MS-SV-S6 MS-SV-S5 D Solenoid Voltage S1 S2 S3 S4 S5 S6 =120 V (ac) / NEMA 4 =24 V (dc) / NEMA 4 =240 V (ac) / NEMA 4 =12 V (dc) / NEMA 4 =120 V (ac) / NEMA 4, NEMA 7 =24 V (dc) / NEMA 4, NEMA 7 14 Ball Valves and Quarter-Turn Plug Valves Limit Switches for Swagelok ISO 5211-Compliant Pneumatic Actuators Limit switches for Swagelok ISO 5211-compliant pneumatic actuators are manufactured by Westlock. Features Limit Switch (N1 model shown) ■ Available for A15 through A220 size Swagelok ISO 5211-compliant pneumatic actuators Indicator Puck (may be removed for limit switch installation) Technical Data For additional technical information, see Westlock AccuTrak product literature. Swagelok A15 Pneumatic Actuator (shown with solenoid valve) Temperature Rating –40 to 185°F (–40 to 85°C) BALL VALVE ACTUATION OPTIONS Electrical Data N1 and N1B Models ■ NEMA 4, 4X: General purpose and watertight ■ One 1/2 in. female NPT conduit ■ Two SPDT switches Swagelok Ball Valve (SK series valve shown) N2 and N2B Models ■ NEMA 4, 4X, 7, 9—UL, CSA: Combination explosion-proof and watertight, Class I, Groups C, D; Class II, Groups E, F, G; Div 1, 2 ■ Two 3/4 in. female NPT conduits ■ Two SPDT switches Materials of Construction Component Housing Material Polyester-coated die‑cast aluminum (N1, N2, N2B models); glass-filled nylon resin (N1B model) Shaft, fasteners Stainless steel Beacon monitor (optional) Copolyester Ordering Information Factory-Assembled Valves with Limit Switches To order a Swagelok ISO 5211-compliant actuator and valve factory-assembled with a limit switch, add ‑N1 or ‑N2 to the ordering number. Example: SS-63TS8-A30C4-N1 To order a limit switch with Beacon monitor, add B for a 2-way valve. Example: SS-63TS8-A30C4-N1B Contact your authorized Swagelok representative to order a limit switch with a Beacon monitor for a 3-way valve. Limit Switch Kits for Field Assembly Kits contain limit switch, mounting bracket, fasteners, and manufacturer instructions. Limit Switch Model N1 (Westlock AccuTrak 2004) N1B Westlock AccuTrak 1040 with Beacon monitor➀ N2 (Westlock AccuTrak 2007) N2B N2 limit switch with Beacon monitor➀ A15 Actuator Kit Ordering Numbers A30 to A150 Actuators A220 Actuator MS-LSK-N1-A15 MS-LSK-N1 MS-LSK-N1-A220 MS-LSK-N1B-A15 MS-LSK-N1B MS-LSK-N1B-A220 MS-LSK-N2-A15 MS-LSK-N2 MS-LSK-N2-A220 MS-LSK-N2B-A15 MS-LSK-N2B MS-LSK-N2B-A220 ➀ Contact your authorized Swagelok representative to order a limit switch kit with a Beacon monitor for a 3-way valve. Swagelok Ball Valve Actuation Options 15 Limit Switches for Swagelok ISO 5211-Compliant Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. C D A E conduit connection B BALL VALVE ACTUATION OPTIONS Limit Switch Model N1 N1B N2 N2B Dimensions, in. (mm) A15 Actuator A — 8.71 (221) — 9.39 (239) B 5.77 (147) — 6.15 (164) — A30 Actuator A — 9.03 (229) — 9.71 (247) B 6.09 (155) — 6.77 (172) — A60 Actuator A — 9.36 (238) — 10.0 (254) B 6.42 (163) — 7.10 (254) — A100 Actuator A — 9.62 (244) — 10.3 (262) B 6.68 (170) — 7.36 (187) — A150 Actuator A — 9.85 (250) — 10.5 (267) B 6.91 (176) — 7.59 (193) — A220 Actuator A — 10.6 (269) — 11.3 (287) B C D E 7.65 5.47 5.47 (194) (139) (139) 1/2 in. NPT 5.47 5.47 (139) (139) 8.33 6.13 6.42 (212) (156) (163) 6.13 6.42 (156) (163) — — 1/2 in. NPT 3/4 in. NPT 3/4 in. NPT 16 Ball Valves and Quarter-Turn Plug Valves Position Sensors for Swagelok ISO 5211-Compliant Pneumatic Actuators Position sensors for Swagelok ISO 5211-compliant pneumatic actuators are manufactured by Pepperl & Fuchs. Features Electrical Data ■ Available for A15 through A220 ■ N9 model: general purpose—UL, size Swagelok ISO 5211-compliant pneumatic actuators Technical Data CSA, CE; nonincendive—FM ■ N10 model: intrinsically safe—UL, CSA, CE, FM, Ex For additional technical information, see Pepperl & Fuchs product literature. Electrical Connection Temperature Rating ■ Cord sets offered separately through ■ N9 model: –14 to 158°F (–25 to 70°C) Material ■ Quick disconnect type V1 Pepperl & Fuchs. ■ Housing: Crastin® PBS thermoplastic polyester resin ■ N10 model: –14 to 212°F (–25 to 100°C) BALL VALVE ACTUATION OPTIONS Ordering Information Factory-Assembled Valves with Position Sensors To order an ISO-5211 compliant actuator and valve factory-assembled with a position sensor, add ‑N9 or ‑N10 to the ordering number. Example: SS-63TS8-A30C4-N9 Position Sensor Kits for Field Assembly Kits contain position sensor, fasteners, metal target, and manufacturer instructions. Kit Ordering Numbers➀ Position Sensor Model N9 (Pepperl & Fuchs NBN3‑F25‑E8‑V1) N10 (Pepperl & Fuchs NCN3‑F25‑N4‑V1) A15 to A150 Actuators A220 Actuator MS-LSK-N9 MS-LSK-N9-A220 MS-LSK-N10 MS-LSK-N10-A220 ➀ For 3-way, 180° actuators, an additional metal target, available separately, is required. Ordering number: MS-PI-EISAMET Caution: Do not mix or interchange valve components with those of other manufacturers. MS-02-343, R2, October 2017 About this document Thank you for downloading this electronic catalog, which is part of General Product catalog Swagelok published in print. This type of electronic catalog is updated as new information arises or revisions, which may be more current than the printed version. Swagelok Company is a major developer and provider of fluid system solutions, including products, integration solutions and services for industry research, instrumentation, pharmaceutical, oil and gas, power, petrochemical, alternative fuels, and semiconductor. Our manufacturing facilities, research, service and distribution facilities support a global network of more than 200 authorized sales and service centers in 57 countries. Visit www.swagelok.com to locate your Swagelok representative and obtain any information on features, technical information and product references, or to learn about the variety of services available only through authorized sales centers and service Swagelok. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit your Swagelok Web site or contact your authorized Swagelok representative. Swagelok, Ferrule-Pak, Goop, Hinging-Colleting, IGC, Kenmac, Micro-Fit, Nupro, Snoop, Sno-Trik, SWAK, VCO, VCR, UltraTorr, Whitey—TM Swagelok Company Aflas—TM Asahi Glass Co. Ltd. AL-6XN—TM Allegheny Ludlum Corporation AutoCAD—TM Autodesk, Inc. CSA—TM Canadian Standards Association DeviceNet—TM ODVA Kalrez, Krytox—TM DuPont Elgiloy—TM Elgiloy Specialty Metals FM —TM FM Global Grafoil—TM GrafTech International Holdings, Inc. MAC—TM MAC Valves Inc. Microsoft, Windows—TM Microsoft Corp. NACE—TM NACE International Nitronic—TM AK Steel Corporation picofast—TM HansTurck KG Pillar—TM Nippon Pillar Packing Company, Ltd. Rapid Tap—TM Relton Corporation 15-7 PH, 17-7 PH—TM AK Steel Corp. Sandvik—TM SandvikAB Silconert—TM Silcotek Corporation Simriz—TM Freudenberg-NOK SolidWorks—TM SolidWorks Corporation © 2017 Swagelok Company
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