ACM1 7 Installation And Op Manual 8 26 02 MSC 6K_SPEC_NEW 6K SPEC NEW
User Manual: MSC-6K_SPEC_NEW
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MSC-6K 6000 lb Capacity Mobile Single Column Lift INSTALLATION & OPERATION MANUAL SINGLE 6,000 LB. MOBILE COLUMN LIFT MSC- 6 K Mobile Single column lift A 6,000 lb. capacity mobile single column style lift featuring fully adjustable arms, a thick 13” x 10” column, 846 leaf chain, a 3” x 36” cylinder and a full 72” lifting height. Features: SPECIFICATIONS MSC-6K Capacity Width overall Height overall Lifting height Lowered height Distance between lifting pads, column side to offside Distance between lifting pads, offside Power unit 6,000 lbs. 59” 102” 72” 3 1⁄2” 60” max. - 54” min. 81” max. - 54” min. 110 vac ✦ Mobile lift uses “pallet jack” style hydraulics to raise lift onto wheels ✦ Rolls right under vehicle or use the unique drive over design to easily position lifting points ✦ Thick 13” x 10” column ✦ Chain over design uses a 3”x 36” cylinder and 846 leaf chain ✦ Single point lock release ✦ Powder coat paint finish TUXEDO DISTRIBUTORS LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Legs Top Rail Beam Carriages Uprights Arms Swivel Pins Tracks Overhead Beam Cross Rails Limited One-Year Warranty: Tuxedo Distributors, LLC (“Tuxedo”) offers a limited one-year warranty to the original purchaser of Tuxedo lifts and Wheel Service in the United States and Canada. Tuxedo will replace, without charge, any part found defective in materials or workmanship under normal use, for a period of one year after purchase. The purchaser is responsible for all shipping charges. This warranty does not apply to equipment that has been improperly installed or altered or that has not been operated or maintained according to specifications. Other Limitations: This warranty does not cover: 1. 2. 3. 4. Parts needed for normal maintenance Wear parts, including but not limited to cables, slider blocks, chains, rubber pads and pulleys Replacement of lift and tire changer cylinders after the first 30 days. A seal kit and installation instructions will be sent for repairs thereafter. On-site labor Upon receipt, the customer must visually inspect the equipment for any potential freight damage before signing clear on the shipping receipt. Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company. The customer is required to notify Tuxedo of any missing parts within 72 hours. Timely notification must be received to be covered under warranty. Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available from the manufacturer. No guarantee is given as to the immediate availability of replacement parts. Tuxedo reserves the right to make improvements and/or design changes to its lifts without any obligation to previously sold, assembled or fabricated equipment. There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties, expressed or implied, including all warranties of merchantability and fitness for a particular purpose. To the fullest extent allowed by law, Tuxedo shall not be liable for loss of use, cost of cover, lost profits, inconvenience, lost time, commercial loss or other incidental or consequential damages. This Limited Warranty is granted to the original purchaser only and is not transferable or assignable. Some states do not allow exclusion or limitation of consequential damages or how long an implied warranty lasts, so the above limitations and exclusions may not apply. This warranty gives you specific legal rights and you may have other rights, which may vary from state to state. 1905 N Main St Suite C, Cleburne, TX 76033 Ph 817-558-9337 Fax 817-558-9740 Important! Be sure to read the operating instructions before operating your lift! Getting Ready Make sure you have made all necessary measurements to assure that your lift will fit in your shop / garage and accommodate the car you intend to lift with it. Make sure you have enough clearance at the top, and enough width to allow walking around. Make sure you know that the circuit requirements are 110 volt, single phase, 20 amp. Fig. 1 5 Make sure you have someone to help you. The pieces to this lift are big, heavy, and cumbersome. The lift column weighs about 320 pounds by itself. Base plate and arms all weigh a couple of hundred pounds apiece. It is possible for two people to install this lift if they have the appropriate lifting and handling equipment, but it is definitely easier and faster if there are several people available to help manhandle the pieces into place. As with any activities involving big heavy materials, safety must be uppermost in your mind. This lift is more difficult to install than some of our other units because of its one-post design, but this very design makes it extremely effective for shop and residential garage use. With proper preparation and installation, you will be very pleased with this lift. Fig.2 6 Required Tools 1. Fork lift to unload lift on delivery 2. Fork lift and/or engine hoist for moving pieces and positioning lift column. You will also need a ten-foot length of 3/8” chain 3. 1 and 5/16” wrench and socket with ratchet 4. 1 and 1/8” socket and extension 5. ½” wrench 6. 11/16” wrench 7. Adjustable wrench 8. Small crowbar or large screwdriver for aligning bolt holes 9. Pliers 10. Flat blade screwdriver Installation You will need common hand tools that most homeowners have, like a hammer, screwdrivers and pliers, but in addition, you will need some tools that are not common. Each installation is somewhat different, and depends on how much room you have to work around the lift. Here is a chronological sequence of installation steps, with the associated tools. 1 Unloading the lift You’ll need a forklift that can handle about 2000 to 2300 pounds and operate on a smooth surface. 2 Un-banding the lift The steel bands which secure the lift parts to the pallets are heavy duty. You’ll need a pair of metal shears or tin snips to cut the bands. Be very careful when doing this because the bands will tend to fly apart when they are cut, and the heavy lift parts may shift when freed from the bands. Stand to the side of the bands when you cut them, and use gloves when removing the cut bands because they have sharp edges. 3. Moving pieces You can move the pieces to the garage with the forklift. Some of the smaller pieces can be moved by two or more people carrying them. If you have several people helping, some of the larger pieces can be moved manually. 7 STEP 1 The first step is to take off the board and bracket for shipping. Please take out every piece. Put the base plate on the ground. (Fig. 3) Fig. 3 Fig. 5 STEP 2 Upright the column and then fix it on the base plate with bolts (Fig.4 & 5) Fig. 4 STEP3 Put the lifting frame in front of the base plate. Then fix the frame on the carriage with bolts. (Fig. 6 & 7) Fig. 6 Fig. 7 Fig. 8 STEP4 Mount the hydraulic motor pump on the column with bolts and nuts. (Fig. 8) Connect the hose fitting and the hose from pump to cylinder. (Fig. 9—14) There is an O-ring between the hose and the connector of the cylinder.( Fig. 12) Fig. 9 Fig. 10 Fig.11 8 Fig.12 (O-ring ) Fig. 13 Fig. 14 STEP5 Take out the lock pin on the pallet jack (Fig. 15). Put the steel ball on the top of the jack ram (Fig.16) Fig. 15 Fig. 16 Insert the ram into the hole of the base plate (Fig. 17). Lock the ram by threaded pin (Fig.18). Adjust the length of the ram (Fig. 19 & 20). Fig. 17 Fig. 20 Fig. 18 Fig. 21 Fig.19 Fig. 22 9 Put the slot of the bearing into the bracket (Fig. 21) then lock it by bolt (Fig. 22 & 23). Then the base plate with pallet jack is ready Fig. 23 Fig. 24 Fig. 25 STEP 6 Gather the right arm lock parts (Fig. 24). Assemble them in the frame end. (Fig. 25-28) Fig. 26 Fig.27 Fig. 28 STEP 7 Assemble the right arms to the frame. (Fig 29—30) Fig. 29 Fig. 30 10 STEP 8 Assemble the left arm locks and arms to the frame. (Fig 31—33) Fig. 31 Fig. 32 Fig. 33 STEP 9 Now you need to get the correct connection for the cable from motor to power supply. Your lift comes with a cord attached to the motor pump. Because it is short, you may need a long extension cord. But because there are so many receptacle variations, you will need to install the proper plug on the end of the cord to fit the power port. If you are not sure which plug to use, consult your electrician. Remove the rubber cap from the top of the reservoir. Fill the reservoir with 32 AWS hydraulic oil to near the top. Now the lift is ready for operation. 11 OPERATING INSTRUCTIONS The lift is very simple to operate. Push the power switch button on the motor pump and hold while it turns the electric motor on. The motor operates an internal pump that forces hydraulic oil into the lift piston, which extends the roller chain and raises the lift. As the lift rises, an internal safety latch will pass over the steel stops (rectangular blocks which protrude from the back, inside of the lift column), and you will hear “clanks” as it does so. This sound is normal, and indicates that the safety latch is passing over the stops properly. The lift is raised to the desired height by holding the button in while it is rising, and releasing the button when the lift has reached its desired position. To be safe, it is required to release the hydraulic pressure inside the cylinder. To do this, just press down on the release handle on the motor pump. Then the lifting frame and carriage will sit on the safety lock inside the column. To lower the lift, depress the power switch button to raise the lift approximately 2". Then pull the safety lock release cable to open the safety latch (Fig. 34). After that press down the release handle and hold. The weight of the vehicle will cause the lift to lower by gravity. No power is required to apply to the motor pump in lowering, but the safety latch must be disengaged to allow the lift to lower past the stops. Fig. 34 After the installation is complete, raise the lift about two feet high and then lower it down. Repeat this process two or three times, and then top off the hydraulic oil reservoir again, if necessary. This assures that hydraulic oil is distributed everywhere in the system that it needs to be. NOTE: Only top off the reservoir with the lift in the “down” position. If you fill the reservoir in the “up” position and then lower the lift, there will be too much hydraulic oil in the system, and it will squirt out of the top of the control unit. 12 RAISING A VEHICLE Drive the vehicle onto the ramps until it is centered. Set the parking brake. Adjust the arms under the support position of the vehicle frame. Depress the “up” button to raise the vehicle a little. Check all the arms to make sure everything is making proper contact. Then lift up the vehicle to desired height. BE CAREFUL NOT TO RAISE THE VEHICLE SO HIGH THAT IT STRIKES THE CEILING! MAKE SURE ANTENNAS ARE REMOVED, IF NECESSARY, AND BE AWARE OF ANYTHING THAT PROTRUDES FROM THE CEILING, LIKE LIGHTBULBS, GARAGE DOOR OPENERS OR DOOR TRACKS. MISCELLANEOUS The hydraulic oil should be replaced every two years, and the inside corners of the lift arms should be re-greased with a general-purpose axle grease every year, or as needed. 13 MSC-6K Parts List Page 1 of 3 Spare Parts List ITEM CODE DESCRIPTION QTY 1B 167251A*01-001B Base plate 1 2 167251A*01-002 Elastic washer 4 3 167251A*01-003 4 167251A*01-004 Bearing 4 5 167251A*01-005 Spindle 2 6 167251A*01-006 Bushing 4 7 167251A*01-007 Direct fitting 1 8 167251A*01-008 Hose 1 9 167251A*01-009 Dolly 1 10 167251A*01-010 Pin 2 11 167251A*01-011 Elastic pin 2 12 167251A*01-012 Ball bearing 13 167251A*01-013 Bolt 15 167251A*01-015 16 167251A*01-016 17 167251A*01-017 Pulley 2 ITEM CODE 18-4 167251A*01-018-4 18-5 167251A*01-018-5 DESCRIPTION QTY ITEM CODE DESCRIPTION QTY Sheath 1 36 167251A*01-036 Position bar 1 O ring 1 38 167251A*01-038 Nut 2 39 167251A*01-039 robber support 4 18-6 167251A*01-018-6 18-7 167251A*01-018-7 Guide ring O ring 1 40 167251A*01-040 Bolt 4 18-8 167251A*01-018-8 18-9 167251A*01-018-9 U ring 1 41 167251A*01-041 Flat washer 24 Piston 1 42 167251A*01-042 Nut 8 Nut 2 43B 167251A*01-043B 44 167251A*01-044 Hoist ass'y 1 Bolt 8 44-1 167251A*01-044-1 46 167251A*01-046 Bolt 1 Spring 1 18-10 167251A*01-018-10 18-12 167251A*01-018-12 18-13 167251A*01-018-13 167251A*01-019 19 Piston rod 1 Cylinder 1 Nut 2 Spindle 1 20 167251A*01-020 1 21 167251A*01-021 Position bar 8 22 167251A*01-022 Chain ass'y Power Unit 1 23 167251A*01-023 Bolt 4 24 167251A*01-024 25 167251A*01-025 47 167251A*01-047 Cog-wheel 2 1 52 167251A*01-052 Pin 2 1 53 167251A*01-053 Circlips 2 Nut 1 54 167251A*01-054 Handle(Right) 1 Wheel 1 55 167251A*01-055 Handle 1 56 167251A*01-056 Bolt 10 Cover 167251A*01-018A 18A Hydraulic cylinder ass'y 18-1 167251A*01-018-1 Dust ring 1 26 167251A*01-026 Nut 2 59 167251A*01-059 height adaptor(1) 4 1 34 167251A*01-034 Chain spindle 2 60 167251A*01-060 height adaptor(2) 4 18-2 167251A*01-018-2 1 35 167251A*01-035 Bolt 2 61 167251A*01-061 height adaptor(3) 4 * Easily Worn Parts Guide ring 1 1 Wheel basement 1 Page 2 of 3 Spare Parts List ITEM CODE DESCRIPTION QTY ITEM CODE DESCRIPTION QTY 63 167251A*01-063 lifting pad 4 86 167251A*01-086 locking board 1 64 167251A*01-064 Rubber washer 4 87 167251A*01-087 spring 1 65 167251A*01-065 Screw 4 88 167251A*01-088 return spring 1 67 167251A*01-067 Support 1 89 167251A*01-089 lock tune 1 70 167251A*01-070 Slide Block 8 90 167251A*01-090 thin nut 1 71 167251A*01-071 Slide Block 4 91 167251A*01-091 Sliding support 1 72 167251A*01-072 Elastic washer 1 92 167251A*01-092 Connection hose 1 73 167251A*01-073 Washer 1 93 167251A*01-093 75 167251A*01-075 Bushing 2 94 167251A*01-094 Column ramp 1 2 76 167251A*01-076 Flat washer 2 95 167251A*01-095 spring washer 8 77 167251A*01-077 Bolt 2 96 167251A*01-096 flat washer 8 78 167251A*01-078 Bolt 1 167251A*01-097 fixing hook 4 79 167251A*01-079 O ring 1 shaft 2 80 167251A*01-080 spring washer 2 left-front arm 1 81 167251A*01-081 copper washer 1 2 82 split pin 4 104 167251A*01-104 105 167251A*01-105 big cone gear 167251A*01-082 nut 4 83 167251A*01-083 106 167251A*01-106 107 167251A*01-107 4 167251A*01-084 2 1 flat washer 84 ball selflock nut Circlips 2 85 167251A*01-085 flat washer 1 108 167251A*01-108 hand ball 2 * Easily Worn Parts 97 102 167251A*01-102 103 167251A*01-103 ITEM CODE 109 167251A*01-109 110 167251A*01-110 111 167251A*01-111 112 167251A*01-112 DESCRIPTION QTY spring 2 gear shaft 2 cottor 2 small cone gear 2 113 167251A*01-113 114 167251A*01-114 nut 2 socket screw 2 115 167251A*01-115 116 167251A*01-116 bar 4 socket screw 8 117 167251A*01-117 118 167251A*01-118 spring wahser 16 socket screw 8 119 167251A*01-119 122 167251A*01-121 left-front extention 1 left-rear extention 1 126 167251A*01-125 127 167251A*01-126 left-rear arm 1 right-rear arm 1 128 167251A*01-127 129 167251A*01-128 right -rear extention 1 right-front extention 1 130 167251A*01-129 right-front arm 1 Page 3 of 3 IMPORTANT POWER UNIT PRIMING PROCEDURE THE PROBLEM: Power unit runs fine but will not pump any fluid. Step 1 – Locate the check valve, the flush plug to the left of the lowering valve. (See drawing below.) Step 2 – Using an Allen wrench and shop towel – with shop towel in place to catch fluid – loosen the check valve plug 2 ½ turns to allow it to leak. Step 3 – Push the START button for one second, then release for three seconds. Repeat these steps until unit starts pumping fluid. Step 4 – Tighten the check valve plug. YOUR POWER UNIT SHOULD BE PRIMED
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