6866539D31 MTM800 Detailed Service Manual A
User Manual: MTM800 Detailed service manual 6866539D31-A
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6866539D31.book Page i Tuesday, March 20, 2007 6:32 PM MTM800 with Enhanced Control Head TETRA Mobile Terminal 450-470 MHz (MT512M) Part Number: 6866539D31-A *6866539D31* 6866539D31.book Page ii Tuesday, March 20, 2007 6:32 PM ii COPYRIGHT COPYRIGHT Copyrights © 2006, 2007 Motorola Inc. All rights reserved. No part of this manual may be reproduced, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior written permission of Motorola Inc. Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product. Trademarks Motorola, the Motorola Logo and all other trademarks identified as such herein are trademarks of Motorola Inc. All other product or service names are the property of their respective owners. 6866539D31.book Page iii Tuesday, March 20, 2007 6:32 PM DOCUMENT HISTORY iii DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition: Edition 6866539D31_A Description Initial edition Date Mar. 2007 6866539D31.book Page iv Tuesday, March 20, 2007 6:32 PM iv DOCUMENT HISTORY Notes 6866539D31.book Page v Tuesday, March 20, 2007 6:32 PM PRODUCT SAFETY and RF Energy Exposure v PRODUCT SAFETY and RF Energy Exposure for Mobile Two-Way Radios installed in Vehicles or as Fixed Site Control Stations ! Caution THIS CHAPTER IS AN EXTRACT OF THE MULTI LINGUAL MOBILE SAFETY BOOKLET PUBLICATION No. 6866537D37_. FOR THE LATEST SAFETY INFORMATION REFER TO THE SEPARATE SAFETY BOOKLET DELIVERED WITH YOUR RADIO. BEFORE USING THIS RADIO READ THIS INFORMATION WHICH CONTAINS IMPORTANT OPERATING INSTRUCTIONS FOR SAFE USAGE AND RF ENERGY AWARENESS AND CONTROL INFORMATION FOR COMPLIANCE WITH RF ENERGY EXPOSURE LIMITS IN APPLICABLE NATIONAL AND INTERNATIONAL STANDARDS. The information provided in this document supersedes information contained in user guides, manuals and other documentation published prior to February 2002. RF Energy Exposure Awareness and Control Information, and Operational Instructions for FCC Occupational Use Requirements. Note: This radio is intended for use in occupational / controlled conditions, where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC/ICNIRP limits. This radio device is NOT authorized for general population, consumer or any other use. This 2-way radio uses electromagnetic energy in the radio frequency (RF) spectrum to provide communications between two or more users over a distance. It uses radio frequency (RF) energy or radio waves to send and receive calls. RF energy is one form of electromagnetic energy. Other forms include, but are not limited to, sunlight and x-rays. RF energy, however, should not be confused with these other forms of electromagnetic energy, which when used improperly, can cause biological damage. Very high levels of x-rays, for example, can damage tissues and genetic material. Experts in science, engineering, medicine, health and industry work with organizations to develop standards for safe exposure to RF energy. These standards provide recommended levels of RF exposure for both workers and the general public. These recommended RF exposure levels include substantial margins of protection. All Motorola 2-way radios are designed, manufactured and tested to ensure they meet governmentestablished RF exposure levels. In addition, manufacturers also recommend specific operating instructions to users of 2-way radios. These instructions are important because they inform users about RF energy exposure and provide simple procedures on how to control it. Please refer to the following Web sites for more information on what RF energy exposure is and how to control your exposure to assure compliance with established RF exposure limits. http://www.fcc.gov/oet/rfsafety/rf-faqs.html http://www.osha.gov/SLTC/radiofrequencyradiation/index.html 6866539D31.book Page vi Tuesday, March 20, 2007 6:32 PM vi PRODUCT SAFETY and RF Energy Exposure Federal Communications Commission Regulations (US markets only) The FCC rules require manufacturers to comply with the FCC RF energy exposure limits for mobile 2-way radios before they can be marketed in the U.S. When 2-way radios are used as a consequence of employment, the FCC requires users to be fully aware of and able to control their exposure to meet occupational requirements. Exposure awareness can be facilitated by the use of a label directing users to specific user awareness information. Your Motorola 2-way radio has an RF exposure product label. Do not remove this RF exposure label from the device. Also, your Motorola user manual, or separate safety booklet, includes information and operating instructions required to control your RF exposure and to satisfy compliance requirements. Compliance with RF Exposure Standard Your Motorola radio is designed and tested to comply with a number of national and international standards and guidelines (listed below) regarding human exposure to radio frequency electromagnetic energy. This radio complies with IEEE and ICNIRP exposure limits for occupational/controlled RF exposure environments at duty factors of up to 50% talk–50% listen and is authorized by the IEEE/ICNIRP for occupational use. In terms of measuring RF energy for compliance with these exposure guidelines, your radio antenna radiates measurable RF energy only while it is transmitting (during talking), not when it is receiving (listening) or in standby mode. Your Motorola two-way radio complies with the following RF energy exposure standards and guidelines: • United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2 sub-part J • American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers (IEEE) C95. 1-1992 • Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition • International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998 • Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999 • Australian Communications Authority Radiocommunications (Electromagnetic Radiation Human Exposure) Standard 2003 • ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) “additional requirements for SMR, cellular and PCS product certification.” RF Exposure Compliance and Control Guidelines and Operating Instructions To control exposure to yourself and others and to ensure compliance with the RF exposure limits, always adhere to the following procedures. 6866539D31.book Page vii Tuesday, March 20, 2007 6:32 PM PRODUCT SAFETY and RF Energy Exposure vii Guidelines: • User awareness instructions should accompany device when transferred to other users. • Do not use this device if the operational requirements described herein are not met. Instructions: • Transmit no more that the rated duty factor of 50% of the time. To transmit (talk), push the Push-To-Talk (PTT) button. To receive calls, release the PTT button. Transmitting 50% of the time, or less, is important because this radio generates measurable RF energy exposure only when transmitting (in terms of measuring for standards compliance). • Transmit only when people outside the vehicle are at least the recommended minimum lateral distance away, as shown in Table 1, from the body of a vehicle with a properly installed antenna. This separation distance will ensure that there is sufficient distance from a properly installed (according to installation instructions) externally-mounted antenna to satisfy the RF exposure requirements in the standards listed above. Note: Table 1 lists the recommended lateral distance for bystanders in an uncontrolled environment from the body of a vehicle with an approved, properly installed transmitting antenna (i.e. monopoles over a ground plane, or dipoles) at several different ranges of rated radio power for mobile radios installed in a vehicle. Table 1 Mobile Radio Rated Power (see Note below) Minimum Lateral Distance From Vehicle Body Less than 7 Watts 20 cm (8 Inches) 7 to 15 Watts 30 cm (1 Ft) 16 to 39 Watts 60 cm (2 Ft) 40 to 110 Watts 90 cm (3 Ft) Note: If you are not sure of the rated power of your radio, contact your Motorola representative or dealer and supply the radio model number found on the radio model label. If you cannot determine the rated power out, then assure 90cms (3 feet) separation from the body of the vehicle. Mobile Antenna Installation Guidelines • These mobile antenna installation guidelines are limited to metal body motor vehicles or vehicles with appropriate ground planes. • Antennas should be installed in the centre area of the roof or the trunk lid taking into account the bystander exposure conditions of backseat passengers and according to the specific instructions and restrictions in the Radio. Installation Manual along with the requirements of the antenna supplier. • Trunk lid installations are limited to vehicles with clearly defined flat trunk lids, and in some cases, to specific radio models and antennas. See the Radio Installation Manual for specific information on how and where to install specific types of approved antennas to facilitate recommended operating distances to all potentially exposed persons. 6866539D31.book Page viii Tuesday, March 20, 2007 6:32 PM viii PRODUCT SAFETY and RF Energy Exposure • Use only Motorola-approved supplied antenna or a Motorola approved replacement antenna. Unauthorized antennas, modifications, or attachments could damage the radio and may result in non-compliance with RF Safety Standards. Approved Accessories • This radio has been tested and meets the RF Safety Standards when used with the Motorola accessories supplied or designated for this product. Use of other accessories may result in noncompliance with RF Safety Standards. • For a list of Motorola approved antennas, please see your dealer or local Motorola contact. Your nearest dealer can be found at the following web site: http://www.motorola.com/businessandgovernment/wemea/en-gb/public/functions/dealerlocator/ dealerlocator.aspx Additional Information • For additional information on exposure requirements or other training information, visit http://www.motorola.com/rfhealth Compliance and Control Guidelines and Operating Instructions for Mobile Two-Way Radios Installed as Fixed Site Control Stations If mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed unit, the antenna installation must comply with the following requirements in order to ensure optimal performance and compliance with the RF energy exposure limits in the standards and guidelines listed on previous page: • The antenna should be mounted outside the building on the roof or a tower if at all possible. • As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in accordance with applicable regulatory requirements and may require additional compliance actions such as site survey measurements, signage, and site access restrictions in order to insure that exposure limits are not exceeded. Electromagnetic Interference/Compatibility Note: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. It may be necessary to conduct compatibility testing to determine if any electronic equipment used in or around vehicles or near fixed site antenna is sensitive to external RF energy or if any procedures need to be followed to eliminate or mitigate the potential for interaction between the radio transmitter and the equipment or device. 6866539D31.book Page ix Tuesday, March 20, 2007 6:32 PM PRODUCT SAFETY and RF Energy Exposure ix Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy. Vehicles To avoid possible interaction between the radio transmitter and any vehicle electronic control modules, such as, ABS, engine, or transmission controls, the radio should be installed only by an experienced installer and that the following precautions be used when installing the radio: 1. Refer to the manufacturer’s instructions or other technical bulletins for recommendations on radio installation. 2. Before installing the radio, determine the location of the electronic control modules and their harnesses in the vehicle. 3. Route all radio wiring, including the antenna transmission line, as far away as possible from the electronic control units and associated wiring. Driver Safety Check the laws and regulations on the use of radios in the area where you drive. Always obey them. When using your radio while driving, please: • Give full attention to driving and to the road. • Pull off the road and park before making or answering a call if driving conditions so require. 6866539D31.book Page x Tuesday, March 20, 2007 6:32 PM x PRODUCT SAFETY and RF Energy Exposure ! OPERATIONAL WARNINGS WARNING For Vehicles With Air Bags Do not mount or place a mobile radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle. Potentially Explosive Atmospheres Turn off your radio prior to entering any area with a potentially explosive atmosphere. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death. The areas with potentially explosive atmospheres referred to above include fuelling areas such as below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive atmospheres are often but not always posted. Blasting Caps And Blasting Areas To avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio". Obey all signs and instructions. For radios installed in vehicles fueled by liquefied petroleum gas, refer to the (U.S.) National Fire Protection Association standard, NFPA 58, for storage, handling, and/or container information. For a copy of the LP-gas standard, NFPA 58, contact the National Fire Protection Association, One Battery Park, Quincy, MA. 6866539D31.book Page xi Tuesday, March 20, 2007 6:32 PM PRODUCT SAFETY and RF Energy Exposure ! xi ADDITIONAL IMPORTANT INFORMATION FOR SERVICING AND INSTALLING THE RADIO Caution Only specialized workshops should be contacted for installation, maintenance and repair work. This unit is equipped with protection fuses in the Power and Ignition Sense Cable. Replace these fuses only with the original ratings! Caution: Failure to use correct manufactures approved parts may result in physical damage to this unit. Fuse for Power Cable GKN6270/GKN6274: Fuse for Ignition Sense Cable HKN9327: ! Achtung 10A (Motorola Part Number: 65C80283E05) 4A (Motorola Part Number: 65C80283E02) ZUSÄTZLICHE SICHERHEITS INFORMATIONEN FÜR SERVICE UND INSTALLATION DES FUNKGERÄTES Installations, Wartungs- und Reparaturarbeiten dürfen ausschließlich von autorisiertem und geschultem Personal ausgeführt werden. Dieses Gerät ist mit einer Schutzsicherung im Stromversorgungskabel ausgestattet. Bei Austausch ausschließlich den Originalwert verwenden WARNUNG: Bei Einsetzen von nicht vom Hersteller freigegebenen Ersatzteilen kann das Gerät zerstört werden. Sicherung für Stromversorgungskabel GKN6270/GKN6274: 10A (Motorola Best.-Nr.:65C80283E05) Sicherung für Zündungserkennungskabel HKN9327: 4A (Motorola Best.-Nr.:65C80283E02) 6866539D31.book Page xii Tuesday, March 20, 2007 6:32 PM xii PRODUCT SAFETY and RF Energy Exposure Notes 6866539D31.book Page xiii Tuesday, March 20, 2007 6:32 PM CONTENTS xiii CONTENTS COPYRIGHT Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Computer Software Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii DOCUMENT HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii PRODUCT SAFETY and RF Energy Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v RF Energy Exposure Awareness and Control Information . . . . . . . . . . . . . . . . . . . . . v Federal Communications Commission Regulations (US markets only) . . . . . . . . . . .vi Compliance with RF Exposure Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi RF Exposure Compliance and Control Guidelines and Operating Instructions . . . . . .vi Mobile Antenna Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Approved Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Compliance and Control Guidelines and Operating Instructions . . . . . . . . . . . . . . . . viii Electromagnetic Interference/Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix Driver Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix OPERATIONAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x For Vehicles With Air Bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x Potentially Explosive Atmospheres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x Blasting Caps And Blasting Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x ADDITIONAL IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi ZUSÄTZLICHE SICHERHEITS INFORMATIONEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi CHAPTER 1 SCOPE & WARRANTY INFORMATION SCOPE OF THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMEA Manuals & User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LACR Manuals & User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty and Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . After Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 2 MODEL INFORMATION & ACCESSORIES MTM800 Mobile Terminal Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sales Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model Specifications* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model Descriptions** .............................................. Accessories-to-Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 3 1-1 1-2 1-3 1-4 1-4 2-1 2-1 2-2 2-2 2-3 OVERVIEW General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Digital Modulation Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Voice Compression Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 6866539D31.book Page xiv Tuesday, March 20, 2007 6:32 PM xiv CHAPTER 4 CONTENTS THEORY OF OPERATION Section Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CHAPTER 4.1 THEORY OF OPERATION (TRANSCEIVER) Block Diagram and Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-1 Receiver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-2 Transmitter Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-3 Controller Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-3 Frequency Generating Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4 GPS Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-4 Block Diagrams Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-5 Receiver Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-5 Transmitter Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-6 Frequency Generating Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-7 Main Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-8 Transmit Frequency Translation Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-8 Controller Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-9 Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 Receiver Path, Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 Antenna Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 Pre Selector Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 LNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 Second Pre-selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-10 IF Filter, Amplifier, Dynamic Range Extension . . . . . . . . . . . . . . . . . . . . . .4.1-11 IF Digitizing Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-11 Transmitter Path, Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . .4.1-12 ADDAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-12 Tx LO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-12 JAVELIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-12 RF Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-13 Directional Coupler and RF Feedback Path . . . . . . . . . . . . . . . . . . . . . . . .4.1-13 Antenna Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-13 Harmonic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-13 Frequency Generating Section Detailed Circuit Description . . . . . . . . . . . . . . .4.1-14 Reference Oscillator - TCXO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-14 Main VCO and Main Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-14 Transmit Frequency Translation Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-15 Controller Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-16 DC Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-16 Microprocessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-18 Host Memories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-19 Terminal Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-21 General purpose inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-23 GPS Sub Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1-24 CHAPTER 4.2 THEORY OF OPERATION (ENHANCED CONTROL HEADS) Enhanced Control Head in Dash Mount configuration . . . . . . . . . . . . . . . . . . . . . . .4.2-1 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-1 Power On / Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-2 Microprocessor Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-3 One Wire interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-3 GCAI GPIOs and USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2-3 6866539D31.book Page xv Tuesday, March 20, 2007 6:32 PM CONTENTS xv Backlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-4 Rotary and push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-4 Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-4 Accessory Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-4 Enhanced Control Head in Remote Mount configuration . . . . . . . . . . . . . . . . . . . . 4.2-5 Remote Mount Back Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-5 Data Expansion Head Enhanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-6 Remote Head Enhanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2-8 Enhanced Control Head in Motorcycle configuration . . . . . . . . . . . . . . . . . . . . . . . . 4.2-9 CHAPTER 5 PROGRAMMING THE TERMINAL CHAPTER 6 TEST SETUP & TESTING Typical Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Before Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Test Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Receiver Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Transmitter Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Call Processing Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Duplex Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Configuration of the IFR 2968 System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Configuration of the IFR 2968 Manual Test Screen . . . . . . . . . . . . . . . . . . . . . . . 6-8 RF Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Receiver Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Simulate Base Station (registration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 RSSI Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Transmitter Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 Call Processing Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Talk Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Call to Mobile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Duplex Test (Phone/Private Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Digital Duplex Test (Tx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Manual Mode Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Preparation for Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 Service Flow Chart (Board Level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 Fuses on the Mainboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 CHAPTER 7 MAINTENANCE Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning ..................................................... Cleaning External Plastic Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Internal Circuit Boards and Components . . . . . . . . . . . . . . . . . . . . . Safe Handling of CMOS and LDMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Repair Procedures and Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-baking of Integrated Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Procedures and Techniques - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Replacement and Substitution .................................. Disassembling and Reassembling the Terminal - General . . . . . . . . . . . . . . . . . . . . Terminal Disassembly and Reassembly - Detailed . . . . . . . . . . . . . . . . . . . . . . . . Enhanced Control Head Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-1 7-1 7-2 7-2 7-3 7-4 7-6 7-7 7-7 7-7 7-8 7-8 6866539D31.book Page xvi Tuesday, March 20, 2007 6:32 PM xvi CONTENTS Top Plastic Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Transceiver Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Reassembly the Terminal Chassis And Transceiver Board . . . . . . . . . . . . . 7-11 Enhanced Control Head Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Enhanced Control Head - Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 Enhanced Control Head - Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 Remote Head Enhanced - Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14 Remote Head Enhanced - Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Remote Mount Enhanced Control Head - Disassembly . . . . . . . . . . . . . . . . 7-15 Remote Mount Enhanced Control Head - Reassembly . . . . . . . . . . . . . . . . . 7-16 Data Expansion Head Enhanced - Disassembly . . . . . . . . . . . . . . . . . . . . . . 7-17 Data Expansion Head Enhanced - Reassembly . . . . . . . . . . . . . . . . . . . . . . 7-18 Motorcycle Mount Enhanced Control Head - Disassembly . . . . . . . . . . . . . . 7-19 Motorcycle Mount Enhanced Control Head - Reassembly . . . . . . . . . . . . . . 7-20 Service Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 EXPLODED VIEWS & PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Transceiver - Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Enhanced Control Head - Exploded View and Parts List . . . . . . . . . . . . . . . . . . 7-24 Data Expansion Head Enhanced - Exploded View and Parts List . . . . . . . . . . . 7-26 Remote Mount Enhanced Control Head - Exploded View and Parts List . . . . . . 7-27 Remote Mount Configuration - Exploded View and Parts List . . . . . . . . . . . . . . 7-28 Motorcycle Mount Enhanced Control Head - Exploded View and Parts List . . . 7-29 CHAPTER 8 SCHEMATICS, PCBS AND PARTS LISTS Section Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 CHAPTER 8.1 TRANSCEIVER 450-470MHZ: SCHEMATICS, PCBS AND PARTS LISTS CHASSIS_OVERVIEW TRANSCEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-2 PCB / Main Board 8466575A01_A / TOP SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-3 PCB / Main Board 8466575A01_A / BOT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-4 Main Board 8466575A01_A / TX-LOW SECTION (JAVELIN) . . . . . . . . . . . . . . . . .8.1-5 Main Board 8466575A01_A / PA SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-6 Main Board 8466575A01_A / ABACUS Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-7 Main Board 8466575A01_A / FRAC-N Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-8 Main Board 8466575A01_A / FE and Mixer Section . . . . . . . . . . . . . . . . . . . . . . . . .8.1-9 Main Board 8466575A01_A / RX VCO Section . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-10 Main Board 8466575A01_A / TX VCO Section . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-11 Main Board 8466575A01_A / Controller Power Supply Section . . . . . . . . . . . . . . . .8.1-12 Main Board 8466575A01_A / I/O Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-13 Main Board 8466575A01_A / Controller Section . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-14 Main Board 8466575A01_A / Port Controller Section . . . . . . . . . . . . . . . . . . . . . . .8.1-15 Main Board 8466575A01_A / PATRIOT Controller Section . . . . . . . . . . . . . . . . . . .8.1-16 Main Board 8466575A01_A / PATRIOT Memory Section . . . . . . . . . . . . . . . . . . . .8.1-17 Main Board 8466575A01_A / Controller Audio Section . . . . . . . . . . . . . . . . . . . . . .8.1-18 Main Board 8466575A01_A / Controller USB/ADC Section . . . . . . . . . . . . . . . . . . .8.1-19 GPS Sub Module 8466576A01_O / PCB TOP & BOT side . . . . . . . . . . . . . . . . . . .8.1-20 GPS Sub Module 8466576A01_O / Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-21 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-22 Parts on the Mainboard (0166501N85) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-22 Parts on the GPS Board (0166502N65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1-29 6866539D31.book Page xvii Tuesday, March 20, 2007 6:32 PM CONTENTS xvii CHAPTER 8.2 ENHANCED CONTROL HEADS: SCHEMATICS, PCBS AND PARTS LISTS PCB/ Enhanced Control Head Main Board - Bottom and Top Side (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-2 Enhanced Control Head Main Board - Control Head (PCB: 8466580A01_A) . . . . . . 8.2-3 Enhanced Control Head Main Board - Processor Memory Block: Main CPU (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-4 Enhanced Control Head Main Board - Processor Memory Block: Memory (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-5 Enhanced Control Head Main Board - Processor Memory Block: LCD (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-6 Enhanced Control Head Main Board - Processor Memory Block: Supply (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-7 Enhanced Control Head Main Board - Connectivity Block: GPIO (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-8 Enhanced Control Head Main Board - Connectivity Block: USB Block (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-9 Enhanced Control Head Main Board - User Input Block: Keypad (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-10 Enhanced Control Head Main Board - User Input Block: SBEP (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-11 Enhanced Control Head Main Board - DC Block: Power Supply (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-12 Enhanced Control Head Main Board - DC Block: Power On/ Off (PCB: 8466580A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-13 Enhanced Control Head Main Board - Remote Block (PCB: 8466580A01_A) . . . . 8.2-14 PCB/ Data Expansion Head Enhanced Main Board - Bottom and Top Side (PCB: 8466586A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-15 Data Expansion Head Enhanced Main Board - Main PCB (PCB: 8466586A01_A) . 8.2-16 Data Expansion Head Enhanced Main Board - DC Power (PCB: 8466586A01_A) . 8.2-17 Data Expansion Head Enhanced Main Board - Gabel Hybrid (PCB: 8466586A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-18 Data Expansion Head Enhanced Main Board - SB9600 Interface (PCB: 8466586A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-19 Data Expansion Head Enhanced Main Board - Car Interface (PCB: 8466586A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-20 PCB/ Data Expansion Head Enhanced Connector Board - Bottom and Top Side (PCB: 8464300B06_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-21 Data Expansion Head Enhanced Connector Board - Connector Board (PCB: 8464300B06_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-22 PCB/ Remote Head Enhanced Main Board - Bottom and Top Side (PCB: 8471016L01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-23 Remote Head Enhanced Main Board (PCB: 8471016L01_A) . . . . . . . . . . . . . . . . . 8.2-24 PCB/ Remote Back Head Enhanced Main Board - Bottom and Top Side (PCB: 8466583A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-25 Remote Back Head Enhanced Main Board - Block Diagram (PCB: 8466583A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-26 Remote Back Head Enhanced Main Board - Audio (PCB: 8466583A01_A) . . . . . . 8.2-27 Remote Back Head Enhanced Main Board - USB/ RS232 (PCB: 8466583A01_A) 8.2-28 Remote Back Head Enhanced Main Board - Interconnect (PCB: 8466583A01_A) . 8.2-29 Remote Back Head Enhanced Main Board - IO (PCB: 8466583A01_A) . . . . . . . . . 8.2-30 PCB/ Enhanced Control Head Keypad Board - Bottom and Top Side (PCB: 8466581A01_A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-31 Enhanced Control Head Keypad Board - Keypad Board (PCB: 8466581A01_A) . . 8.2-32 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2-33 Enhanced Control Head (PCB: 8466580A01) . . . . . . . . . . . . . . . . . . . . . . . . 8.2-33 6866539D31.book Page xviii Tuesday, March 20, 2007 6:32 PM xviii CONTENTS Data Expansion Head Enhanced/ Main Board (PCB 8466586A01) . . . . . . .8.2-36 Data Expansion Head Enhanced/ Connector Board (PCB: 8464300B06_A) 8.2-38 Remote Head Enhanced (PCB 8471016L02) . . . . . . . . . . . . . . . . . . . . . . . .8.2-38 Remote Back Head Enhanced (PCB 84966583A01) . . . . . . . . . . . . . . . . . .8.2-38 Keypad (PCB 8466581A01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2-40 CHAPTER 9 TROUBLESHOOTING Section Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedures ............................................... Troubleshooting Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-1 9-1 9-3 TROUBLESHOOTING CHARTS: 450-470MHZ Main Function Test Chart (Sheet 1) >> Start-up Procedure << . . . . . . . . . . .9.1-2 Main Function Test Chart (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-3 Controller Troubleshooting (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-4 Controller Troubleshooting (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-5 DC Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-6 GPIO Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-7 Receiver Audio Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-8 Transmitter Audio Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-9 Warping Failure Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-10 RF Power Amplifier Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-11 PA Bias Failure Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-12 JAVELIN Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-13 Receiver Troubleshooting (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-14 Receiver Troubleshooting (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-15 Front-End Tuning Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-16 Tx Frequency Generation Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .9.1-17 Main VCO Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-18 Main Synthesizer Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-19 GPS Troubleshooting (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-20 GPS Troubleshooting (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1-21 APPENDIX A CONNECTOR PIN FUNCTIONS Transceiver Rear - Pin Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Transceiver Front - Pin Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Enhanced Control Head - Pin Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 Remote Head Enhanced - Pin Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 Data Expansion Head Enhanced - Pin Function . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Motorcycle & Remote Mount Connection - Pin Functions . . . . . . . . . . . . . . . . . . A-9 APPENDIX B REPLACEMENT PARTS & KITS Servicing MTM800 With Enhanced Control Head Mobile Units . . . . . . . . . . . . . . . . . B-1 Level 1 and Level 2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Level 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Europe, Middle East and Africa Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 European Radio Support Centre (ERSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 EMEA Systems Support Centre (ESSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 6866539D31.book Page xix Tuesday, March 20, 2007 6:32 PM CONTENTS xix Piece Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Parts identification and ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 EMEA Test Equipment Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Asia, Pacific Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Piece Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Further Assistance From Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Parts identification and ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Latin America Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6 APPENDIX C RETROFITTING THE GPS AND UCM BOARD Retrofitting the GPS board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 GPS Software activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 Retrofitting the UCM board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 UCM Software activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3 APPENDIX D PRODUCT SPECIFIC INFORMATION Equipment Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 Normal Load Conditions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 Fuse Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 APPENDIX D SPEZIELLE PRODUKTINFORMATIONEN Nennwerte für das Funkgerät . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 Betriebsbedingungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 Sicherungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 6866539D31.book Page xx Tuesday, March 20, 2007 6:32 PM xx CONTENTS Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM SCOPE & WARRANTY INFORMATION 1-1 CHAPTER 1 SCOPE & WARRANTY INFORMATION SCOPE OF THIS MANUAL This manual is intended for use by trained service technicians familiar with similar types of equipment only. It contains information required for the installation of the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions. NOTE Before planning or starting the installation, please read the Safety Information Section in the front of this manual. This manual is divided into the following sections: • Copyright • Document History • User Safety, Training and General Information • CHAPTER 1 Scope & Warranty Information • CHAPTER 2 Model Information & Accessories • CHAPTER 3 Overview • CHAPTER 4 Theory of Operation • CHAPTER 5 Programming • CHAPTER 6 Test Setup & Testing • CHAPTER 7 Maintenance • CHAPTER 8 Schematic Diagrams, PCBs and Parts Lists • CHAPTER 9 Troubleshooting • Appendix A Connector Pin Functions • Appendix B Replacement Parts and Kits • Appendix C Retrofitting the GPS and UCM board • Appendix D Product Specific Information 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 1-2 SCOPE & WARRANTY INFORMATION EMEA Manuals & User Guides Product Information Manual 6866537D87 MTM800/MTM800 ENH Product Information (and programming) Manual Installation Instructions 6866539D30 MTM800 With Enhanced Control Head Installation Manual (English) Service Manuals 6866539D29 6866539D31 6866539D32 6866539D28 MTM800 With Enhanced Control Head MTM800 With Enhanced Control Head MTM800 With Enhanced Control Head MTM800 With Enhanced Control Head 380-430MHz Detailed Service Manual (English) 410-470MHz Detailed Service Manual (English) 806-870MHz Detailed Service Manual (English) Basic Service Manual (English) User Guides 6866539D24 6866539D34 6866539D35 6866539D25 MTM800 With Enhanced Control Head Basic User Guide (EN / DE / FR / ES / NL / AR) MTM800 With Enhanced Control Head Basic User Guide (EN / RU / IT / PL) MTM800 With Enhanced Control Head Basic User Guide (EN / SV / PT Braz / NO / DK) MTM800 With Enhanced Control Head Feature User Guide (English) only available on MOL: (https://emeaonline.motorola.com) Safety Leaflets 6864117B25 6866537D37 Mobile Safety Leaflet (EMEA) or Mobile Safety Leaflet (EMEA) especially for TETRA Mobiles 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM SCOPE & WARRANTY INFORMATION 1-3 LACR Manuals & User Guides Product Information Manual 6866537D87 MTM800/MTM800 ENH Product Information (and programming) Manual Installation Instructions 6866539D30 MTM800 With Enhanced Control Head Installation Manual (English) Service Manuals 6866539D29 6866539D31 6866539D32 6866539D28 MTM800 With Enhanced Control Head 380-430MHz Detailed Service Manual (English) MTM800 With Enhanced Control Head 410-470MHz Detailed Service Manual (English) MTM800 With Enhanced Control Head 806-870MHz Detailed Service Manual (English) MTM800 With Enhanced Control Head Basic Service Manual (English) User Guides 6866539D24 6866539D34 6866539D35 6866539D25 MTM800 With Enhanced Control Head Basic User Guide (EN / DE / FR / ES / NL / AR) MTM800 With Enhanced Control Head Basic User Guide (EN / RU / IT / PL) MTM800 With Enhanced Control Head Basic User Guide (EN / SV / PT Braz / NO / DK) MTM800 With Enhanced Control Head Feature User Guide (English) only available on MOL: (https://emeaonline.motorola.com) CPS Start Up Manual 6802974C10 MTM800 CPS Start Up Manual (English, Spanish, Portuguese) CD ROM 9964416H09 MTM800 Documentation CD (includes 6881097C65, 6881097C66, 6881097C67 and 6881097C68) Safety Leaflets 6804112J96 6804113J25 Mobile Safety Leaflet (APAC & LACR) or Mobile Safety Leaflet (APAC & LACR) especially for TETRA Mobiles 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 1-4 SCOPE & WARRANTY INFORMATION Warranty and Service Support Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Warranty Period and Return Instructions The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only. In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty. Prior to shipping any terminal back to the appropriate Motorola warranty depot, please contact Customer Resources or your Motorola dealer, distributor or reseller. All returns must be accompanied by a Warranty Claim Form, available from your Customer Service representative or Motorola Online Extranet (MOL) or your Motorola dealer, distributor or reseller (refer to list in Appendix A). Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit. After Warranty Period After the Warranty period, Motorola continues to support its products in two ways. • Motorola's Regional Radio Support Centres offer a repair service to both end users and dealers at competitive prices. • AAD supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair. 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM MODEL INFORMATION & ACCESSORIES 2-1 CHAPTER 2 MODEL INFORMATION & ACCESSORIES MTM800 Mobile Terminal Model Information This manual applies to the following Mobile Terminal Models Type No. Sales Model No. Short Description Model MT512M M80RCS6TZ5AN MTM800 ENH 410-470 Dash M1 MT512M M80RCS6TZ4AN MTM800 ENH 410-470 Desk M2 MT512M M80RCS6TZ6AN MTM800 ENH 410-470 Remote M3 MT512M M80RCS6TZ2AN MTM800 ENH 410-470 M’cycle M4 MT512M M80RCC6TZ5AN MTM800 ENH 410-470 Exp/ Data M5 Note: For identifacition of service tanapa numbers please refer to appendix B “REPLACEMENT PARTS & KITS”. Sales Model Nomenclature Position: 1 2 3 4 5 Typical Model Number: M 8 0 R C 6 N 7 6 8 T 9 Z 1 0 11 1 2 5 A N Type of Unit M = Mobile Product Model Series Unique Variation 80 = MTM800 ENH N = Standard Package Frequency Band Version Letter R = 410 - 470 MHz Feature Level Level C = 1.0 to 3.9 Watts 5 4 2 6 = = = = Dash/Desk Mount Desk Mount Motorcycle Mount Remote Mount Physical Packages Primary System Type C = Expansion/Data Head S = Enhanced Control Head Z = TETRA Channel Spacing T = Trunking Primary Operation 6 = 20/25 kHz 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 2-2 MODEL INFORMATION & ACCESSORIES Model Specifications* GENERAL ETSi: RECEIVER ETS 300 394-1 Type Number: MTM800 ENH 410-470 MHz Power Supply: Minimum: Nominal: Maximum: Max. Current Superheterodyne Frequency Range: MT512M Temperature Range for Transceiver: Operating Storage: Receiver Type: TRANSMITTER MTM800 ENH 10.8 Vdc 13.2 Vdc 15.6 Vdc Approx. 3.5 A 410-470 MHz Sensitivity (3.5%) BER: 25 kHz -112 dBm Intermodulation: -47 dBm Blocking (50-100 kHz): -40 dBm Dimensions (HxWxD) in mm: Spurious Rejection: -45 dBm Transceiver with Enhanced Control Head, Dash Mount Adjacent Channel Interference Ratio: 60 x 185 x 175 Weight in grams: Transceiver with Enhanced Control Head, Dash Mount -45 dB Frequency Stability: 1430 π/4DQPSK RF Power: Channel Spacing: -30°C to +60°C -40°C to +85°C Modulation Type: TMO DMO 3,16 W / 35 dBm 3,16 W / 35 dBm Frequency Range TMO: MTM800 ENH 410-470 MHz Frequency Range DMO: MTM800 ENH 410-470 MHz Frequency Stability: Locked to Base Not Locked to Base +/-100 Hz +/- 1 kHz Spurious Emissions: Locked to Base Unlocked to Base +/-100 Hz +/- 1 kHz Audio Rated (@4 Ohms): For External Speaker: Distortion at Rated Audio: 10 W 5% Max. Conducted/Radiated – 36 dBm <=1GHz – 30 dBm > 1GHz Adjacent Channel Power Ratio (@ ± 25kHz) 350-390 MHz – 60 dBc *) Technical information may be subject to change without further notice. Model Descriptions** Model Description M1 Dash Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, and Installation Accessories. M2 Desk Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, and Installation Accessories and tray including with power supply M3 Remote Mount with Mobile Terminal with Remote Mount Enhanced Control head, optional Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Remote Mount cables, Standard User Guide, and Installation Accesorries. M4 Motorcycle Mount with Mobile Terminal with Motorcycle Mount Enhanced Control head, optional Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Motorcycle cables, Standard User Guide, and Installation Accesorries. M5 Mobile Terminal with Data Expansion Head Enhanced, and Installation Accessories. **) Other combinations are not recommend or not possible. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM MODEL INFORMATION & ACCESSORIES 2-3 Accessories-to-Model Chart ACCESSORIES Control Heads Part Number M1 M2 M3 M4 Enhanced Control Head, English Keypad GMWN4298_ X X Enhanced Control Head, Chinese Keypad GMWN4299_ X X Enhanced Control Head, Korean Keypad GMWN4300_ X X Enhanced Control Head, Arabic Keypad GMWN4301_ X X Enhanced Control Head Bopomofu Keypad GMWN4302_ X X Enhanced Control Head Cyrillic Keypad GMWN4303_ X X Remote Mount Enhanced Control Head, English Keypad GMWN4304_ X Remote Mount Enhanced Control Head, Chinese Keypad GMWN4305_ X Remote Mount Enhanced Control Head, Korean Keypad GMWN4306_ X Remote Mount Enhanced Control Head, Arabic Keypad GMWN4307_ X Remote Mount Enhanced Control Head, Bopomofu Keypad GMWN4308_ X Remote Mount Enhanced Control Head, Cyrillic Keypad GMWN4309_ X Motorcycle Mount Enhanced Control Head, English Keypad GMWN4600_ X Motorcycle Mount Enhanced Control Head, Chinese Keypad GMWN4601_ X Motorcycle Mount Enhanced Control Head, Korean Keypad GMWN4602_ X Motorcycle Mount Enhanced Control Head, Arabic Keypad GMWN4603_ X Motorcycle Mount Enhanced Control Head, Bopomofu Keypad GMWN4604_ X Motorcycle Mount Enhanced Control Head, Cyrillic Keypad GMWN4605_ X Remote Mount Enhanced Control Head, English Keypad - Hungarian GMWN4606_ Motorcycle Mount Enhanced Control Head, English Keypad - Hungarian GMWN4607_ Enhanced Control Head, English Keypad - Hungarian GMWN4608_ Expansion & Remote Head Kits Part Number Data Expansion Head Enhanced PMLN4908_ Data Expansion Head GMCE4053_ Remote Head Enhanced PMLN4904_ Microphones Part Number Desktop Microphone, Mobile Microphone Port RMN5106_ M5 X X X M1 X M2 M3 X M4 M5 X X X M1 X M2 X M3 X X M4 X M5 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 2-4 MODEL INFORMATION & ACCESSORIES ACCESSORIES Compact Fist, Mobile Microphone Port RMN5052_ X X X X Heavy Duty Fist Microphone, Mobile Microphone Port RMN5053_ X X X X Fist Microphone, Water Resistant HMN1089_ X X X X Keypad Microphone (Future Release) HMN4079_ X X X X Visor Microphone GMMN4065_ X X X X Loudspeakers Part Number Loudspeaker, 13W GMSN4066_ X X X X X Small Loudspeaker, 5W GMSN4078_ X X X X X Loudspeaker Extension Cable GMKN4084_ X X X X X Handset Part Number Telephone-Style Handset1 GMUN1006_ PTT Switches Part Number External PTT with Emergency Footswitch RLN4836_ X X Footswitch with Remote PTT RLN4856_ X Pushbutton with Remote PTT RLN4857_ X Desktop Mount Part Number Power Cable (For Supply to Desktop Mobile) GKN6266_ X Desktop Tray without Loudspeaker GLN7318_ X Desktop Tray with Loudspeaker GLN7326_ X Desktop Power Supply GPN6145_ X Power Cable (For Desktop Power Supply GPN6145) Part Number US Linecord (3060665A04) Packed NTN7373_R X X Euro Linecord (3060665A05) Packed NTN7374_R X X UK Linecord (3002120F02) Packed NTN7375_R X X Argentina Linecord NTN9246_ X X Cables Part Number Remote Mount Cable (Terminal to C/H), 3m RKN4077_ X Remote Mount Cable (Terminal to C/H), 5m RKN4078_ X Remote Mount Cable (Terminal to C/H), 7m RKN4079_ X Remote Mount Cable (Terminal to C/H), 10m PMKN4020_ X Accessories Expansion Cable PMKN4029_ X Motorcycle Mount TELCO Cable, 2.3m PMKN4030_ Ferrite Clamp PMLN5148_ Junction Box Part Number Junction Box GMLN3002_ X X X X X Cable 6m Transceiver to Junction Box GMKN4192_ X X X X X M1 M1 X M1 M1 M1 M1 M2 M2 X M2 M3 M3 X M4 M5 M5 X M4 M5 X X X X X X X X X X X M2 M2 M2 M3 M4 X M3 M4 M5 M3 M4 M5 M3 M4 M5 X X X M1 M2 M3 X M4 M5 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM MODEL INFORMATION & ACCESSORIES 2-5 ACCESSORIES Cable 4m Transceiver to Junction Box GMKN4193_ X X X X X Cable 2m Transceiver to Junction Box GMKN4194_ X X X X X Power Cables (to Mobile Terminal) Part Number 12V Power Cable to Battery, 3m with Fuse (10A) GKN6270_ X X X X 12V Power Cable to Battery, 6m with Fuse (10A) GKN6274_ X X X X Ignition Sense Cable, 3m with Fuse (4A) HKN9327_ X X X X Installation Part Number External Alarm Relay GKN6272_ X X X X X Accessory Connector Kit GMBN1021_ X X X X X Buzzer Kit GLN7282_ X X X X X Mounting (Transceiver) Part Number Key Lock Mount RLN4779_ X X X X X High Profile Mounting Bracket GLN7317_ X X X X X Low Profile Mounting Bracket GLN7324_ X X X X X Mounting Frame to Install Transceiver in DIN-A Slot PMLN5094_ X X X X X Mounting (Control Head) Part Number Remote Mount Trunnion Kit PMLN4912_ Motorcycle Mount Trunnion Kit PMLN5092_ DIN Mount Bracket PMLN5093_ Programming/Data Part Number Programming Cable GMKN4067_ X X X X X Active Data Cable GMKN1022_ X X2 X X X USB Programming Cable (Mobile Microphone Port) HKN6184_ X X X X M1 M1 M1 M1 M2 M2 M2 M2 M3 M3 M3 M3 M4 M4 M4 M4 M5 M5 M5 M5 X X X M1 M2 M3 M4 M5 1) Requires Junction Box, GMLN3002. 2) The cable, GMKN1022, is only compatible when a Data Expansion Head Enhanced is not fitted as part of a remote mount configuration. In this configuration access to the Tetra PEI for IP Packet Data and SDS services is available on the Data Expansion Head Enhanced and the Active Data Cable GMKN1022 is not required. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 2-6 Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM OVERVIEW 3-1 CHAPTER 3 OVERVIEW General The MTM800 ENH is Motorola’s latest and most advanced digital mobile TETRA radio. This radio generation is based on a new digital platform technology which takes care of the linear modulation type of radios to support the TETRA needs. It covers Trunk Mode Operation (TMO) as well as Direct Mode Operation (DMO) and among other new features it is supplied with extended code and operating memory capacity to support all new market requirements. The MTM800 ENH TETRA radio ensures a high audio quality. To achieve high spectrum efficiency, the MTM800 ENH uses digital modulation technology and sophisticated voice-compression algorithm. The voice of the person speaking into the microphone is converted into a digital bit stream consisting of zeros (0) and ones (1). This stream is then modulated into a radio-frequency (RF) signal, which is transmitted over the air to another MTM800 ENH. The process is called digital modulation. Digital Modulation Technique The MTM800 ENH Mobile Terminal can be operated in dispatch mode. It uses two digital technologies: π/4 DQPSK and Time Division Multiple Access (TDMA). π/4 DQPSK is a modulation technique that transmits information by altering the phase of the radio frequency (RF) signal. Data is converted into complex symbols, which alter the RF signal and transmit the information. When the signal is received, the change in phase is converted back into symbols and then into the original data. The Tetra system can accommodate 4-voice channels in the standard 25 KHz channel as used in the two-way radio. Time Division Multiple Access (TDMA) is used to allocate portions of the RF signal by dividing time into four slots, one for each unit. Time allocation enables each unit to transmit its voice information without interference from other transmitting units. Transmission from a unit or base station is accommodated in time-slot lengths of 15 milliseconds and frame lengths of 60 milliseconds. The TDMA technique requires sophisticated algorithms and a digital signal processor (DSP) to perform voice compression/decompression and RF modulation/demodulation. Voice Compression Technology Voice is converted into a digital bit stream by sampling the voice at high rate and converting the samples into numbers, which are represented by bits. Voice compression reduces the number of bits per second while maintaining the voice at an acceptable quality level. The Tetra system uses a coding technique called ACELP (Algebraic Code Excited Linear Prediction). The compressed voice-data bits modulate the RF signal. 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 3-2 OVERVIEW Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION 4-1 CHAPTER 4 THEORY OF OPERATION Section Introduction This section provides a block diagram overview of the main Digital/RF Board. This is supplemented by the detailed block diagram and detailed circuit description. This Chapter contains the following sections: 4.1 Transceiver 450-470MHz 4.2 Enhanced Control Heads 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 4-2 THEORY OF OPERATION Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 1 CHAPTER 4.1 THEORY OF OPERATION (TRANSCEIVER) Block Diagram and Overview The main Digital/RF block contains the following five sections: • • • • • Receiver Section Transmitter Section Frequency Generating Section (Synthesizer) Controller Section GPS sub module An overview and a detailed description of these sections is provided in the following paragraphs. Battery Antenna Switch GPS DC Block Transmitter Digital Block Synthesizer Receiver Audio MAIN BOARD Control Head or Expansion Head Figure 4.1-1 General Block Diagram 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 4.1 - 2 THEORY OF OPERATION (TRANSCEIVER) Receiver Section The receiver section includes the following main components: • • • • • • • • • • • Antenna Switch AGC_0 Attenuator Front End Pre-selector Filter Low Noise Amplifier (LNA) AGC_1 Attenuator Second Pre-selector Filter Mixer IF Filter IF Amplifier AGC_2 Attenuator and Buffer IF Digitizing Subsystem The Receiver Path implements an Automatic Gain Control (AGC), which is required to maintain good receiver linearity over a wide range of incoming signal levels and prevents clipping of high level signals. The IF Digitizing Subsystem performs the following functions: • • • • • • • Carries out amplification and down conversion of the signal into the second IF. Performs IF AGC. Converts the second IF analog signal into baseband digital I & Q format. Transmits the I & Q baseband data to the DSP for further processing. Synthesizes the second LO frequency. Synthesizes the Sigma-Delta clock Calculates the received signal strength. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 3 Transmitter Section The transmitter incorporates cartesian feedback circuitry to enhance transmitter linearity to reduce power splatter into adjacent channels. The transmitter circuitry comprises the following components: • • • • • • • • Modulation digital to analog conversion, performed by: Analog-to-Digital / Digital-to-Analog IC (ADDAG), Modulation up-converter, performed by: Low Noise Offset Direct Conversion Transmitter integrated circuit (JAVELIN), Balun and Attenuator, Linear class AB Power Amplifier (PA), Directional coupler, Isolator (depends on terminal model) Antenna switch, and Harmonic filter. The transmitter linearization feedback signal is taken from the forward power port of the directional coupler, attenuated, and passed to the RF feedback port of the JAVELIN integrated circuit. Controller Section This section includes the Patriot Bravo, which controls the transmit, receive and synthesize operations of the integrated circuits located in the RF section. Within the Patriot Bravo are the DSP and the serial interfaces. The controller section contains the following: • • • • • • • • • • Voltage regulators Power On/Off circuitry Patriot Bravo Host memories (FLASH and SRAM) Serial peripheral interface (SPI) RS232, USB, SB9600, SBEP serial interfaces RX and TX path multiplexer Programmable potentiometer CODEC Audio power amplifier (PA) 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 4.1 - 4 THEORY OF OPERATION (TRANSCEIVER) Frequency Generating Section The frequency generating section comprises the following components: • • • Reference Oscillator - TCXO Main Synthesizer - consists of the Main Voltage Controlled Oscillator (VCO) and Low Voltage Fractional-N integrated circuit (LVFRACN). In receive mode, the main synthesizer provides the local oscillator injection to the receiver first mixer. In transmit mode, this synthesizer provides the frequency reference for the transmit frequency translation loop. Transmit frequency translation loop. Consists of the transmit Voltage Controlled Oscillator (VCO) and ESCORT Near Unity Divider (NUD) Phase Locked Loop IC. GPS Section The GPS Sub module includes the following main components: • • • • • • Front End Filter LNA matching network The Phoenix GPS Acquisition Module (PGAM) 26MHz Reference TCXO Power supply for PGAM IC 5V (20mA) Phantom Power Supply for external LNA 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 5 Block Diagrams Descriptions The block diagrams descriptions cover Receiver Path, Transmitter Path, Frequency Generation Section, and Controller Section. Receiver Path The received signal (see figure below) from the antenna is directed by the Antenna Switch to the Front End Pre-selector Filter. 1st LO From FGU Antenna Switch Rx Harmonic Filter Image Filter LNA Pre-selector Tx Mixer 73.35 MHz First IF Filter IF Amplifier From Tx PA 2nd Mixer Dynamic Range Extension 16.8 MHz Reference from FGU ADC LNA Decimation Filter Formatting SSI (BBP) DSP (Part of Controller) Variable Gain Amplifier Sample Clock PLL 2nd LO PLL CODEC IF Digitizing Subsystem AUDIO PA Loop Filter 2nd LO Figure 4.1-2 Loop Filter Sample Clock VCO Receive Path Block Diagram The receive pre-selector filter performs the following functions: • • passes frequencies in the 851 – 870 MHz receive frequency range, and blocks unwanted spurious frequencies like half IF and image frequencies. The signal is mixed with the low side injection local oscillator signal to create the first IF at 73.35 MHz. The IF signal is filtered by the crystal filter, amplified by the IF amplifier, and sent to the IF Digitizing IC. The IF Digitizing Subsystem performs the following functions: • • down conversion to the second IF at 2.25 MHz, perform a bandpass sigma-delta analog-to-digital conversion of the second IF signal into inphase (I) and quadrature (Q) digital signals. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 4.1 - 6 THEORY OF OPERATION (TRANSCEIVER) • Formats the I and Q data streams into a serial bit stream, which is sent for further processing to the Digital Signal Processor (DSP) (part of the micro controller) over the Synchronous Serial Interface (SSI) data link. The DSP performs the following functions: • • • • • • Base band filtering, Synchronisation Demodulation Forward Error Correction (FEC) other correction algorithms for overcoming channel errors, and the decoder procedure for digital speech data decompression. Transmitter Path When the terminal is transmitting (see figure below), microphone audio is sent to the CODEC, which performs analog-to-digital conversion and routes the digital signal to the DSP. The DSP performs the following functions: • • • coding, error correction, and generation of the baseband modulation waveform. From the DSP, baseband digital ‘I’ and ‘Q’ modulation waveform samples are sent to the ADDAG IC, where the digital data is converted into baseband analog ‘I’ and ‘Q’ waveforms and filtered. Tx LO Injection from FGU Buffer Balun Differential Signal for Up- and Down Converter Antenna Switch ADDAG JAVELIN Coupler Balun and Attenuator Pre-driver DSP RF Feedback Driver PA Attenuator Tx Isolator (Depends on Model) Rx Harmonic Filter To Receiver CODEC Mic Figure 4.1-3 Transmit Path Block Diagram The analog modulation signal is passed on to the JAVELIN where it is up-converted to the transmitter operating frequency. The modulated RF output signal from the JAVELIN is converted from differential to single-ended by a balun, and passed to the attenuator, pre-driver IC, driver transistor, power amplifier transistor, directional coupler, and isolator (depends on terminal model), from where it is routed to the antenna via the antenna switch and harmonic filter. An RF feedback signal is taken from the directional coupler and fed back to the JAVELIN for transmitter power control and linearization. 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 7 Frequency Generating Section The frequency generating section comprises the following components (see figure below): • • 16.8 MHz TCXO Reference Oscillator. Main Synthesizer - consists of the Main Voltage Controlled Oscillator (VCO) and Low Voltage Fractional-N (LVFRACN) integrated circuit PLL. In receive mode, the main synthesizer provides the local oscillator injection to the receiver first mixer. In transmit mode, this synthesizer provides the frequency reference for the transmit frequency translation loop. Transmit frequency translation loop - consists of the transmit Voltage Controlled Oscillator (VCO) and ESCORT Near Unity Divider (NUD) Phase Locked Loop IC. • Frequency Translation PLL (ESCORT) Loop Filter TX VCO Buffer Tx Injection to JAVELIN Buffer 16.8 MHz Ref. to Controller 16.8 MHz Ref. to IF Digitizing Subsystem Buffer Reference Divider Buffer Phase Detector Prescaler 16.8 MHz TCXO Loop Filter Main VCO Buffer To Rx 1st LO VCO BIC Warp DAC LVFRACN PLL Figure 4.1-4 Frequency Generating - Block Diagram The reference oscillator –TCXO is a temperature compensated crystal oscillator producing an accurate and stable 16.8 MHz master clock, from which all other clocks in the terminal are derived. It provides the reference frequency for the following components: • • • • the main frequency synthesizer, the IF Digitizing Subsystem, the ADDAG, and the micro controller Its operating frequency is fine tuned by means of a warp voltage signal which is controlled by the controller and generated by the LVFRACN IC 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM 4.1 - 8 THEORY OF OPERATION (TRANSCEIVER) Main Synthesizer The Main Synthesizer consists of the main VCO and LVFRACN PLL IC. The main synthesizer provides the LO signal to the first mixer for down-converting the received signal to the 73.35 MHz first IF frequency and in transmit mode provides the reference frequency for the ESCORT frequency translation loop. Transmit Frequency Translation Loop The transmitter frequency translation loop consists of the transmit VCO and ESCORT near unity divider PLL IC. This subsystem generates the carrier frequency injection signal for the JAVELIN. 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 9 Controller Section The controller section contains the Patriot Bravo dual core (DSP / RISC) processor and its external memory, the TX and RX audio processing, the serial interfaces and I/O circuitry. The Patriot Bravo controls the receive / transmit frequencies, power levels, Enhanced Control Head display and keypad, serial interfaces, accessories, MMI, and other terminal functions. This microprocessor can be operated through the RS232 interface by a personal computer to program the FLASH. The TX audio circuitry selects between the different microphone inputs, controls the TX audio level and converts the analog audio signal to a digital format. The RX audio circuitry converts the received signal from digital format to an analog audio signal, performs volume control and amplifies the signal to speaker level. The DSP performs signalling, and voice encoding and decoding. 16.8MHz 32.768kHz 3V0 BBP ABACU S III ADDAG 1.8V 1.55V PATRIOT Level shifter & buffer UARTB ABACU S III ADDAG JAVELIN LVFRACN ESCORT PCIC A+ SW B+ 5V On/Off SAP SAP PWM ADC GPIO L1T CODEC M C145483 PA Temp MC U ADDAG_TXE AGC_0_FE AGC_1_FE AGC_2_IF LO2 ON Battery Voltage 1.8V Option Slot 24-PIN (GPS) J0600 Rear J0400 I/O 16 + 4 pin Key fail / flash Option Slot 40 pin (UCM) J0450 Level shifter & buffer SPIB RTC 12 pin SW B+ On/Off Ctrl Ignition / Emergeny Emergency Ext. Alarm Ext. PTT Ignition Mic 4 wire 18 pin FLEX connection board SPIB Soft turn off UARTA FLASH 16 M Byte SRAM 4 M Byte EIM Mic+RXaudio, Speaker audio Mic ON_OFF_ CTRL Audio MUX /E2POT AF-PA CESG Memory Mux control / PA enable RESET_OUT RESET_JAV_ADDAG RESET_ABACUS GPS_RESET J0550 SBEP DSP SPIA Front J0570 SB9600 / JTAG / RS232 / USB Front J0500 8 wire SAP Figure 4.1-5 Controller Block Diagram 40 pin Switched by internal Patriot register (GPCR) 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM 4.1 - 10 THEORY OF OPERATION (TRANSCEIVER) Detailed Circuit Description Receiver Path, Detailed Circuit Description For the Receive Path Block Diagram see Figure 4.1-2 on page 4.1-5. Antenna Switch The signal coming from the antenna is routed to the receiver section via the harmonic filter, which is comprised of L5461, L5462, C5461, C5462, C5464 and C5466. The signal continues to flow through quarter wave transformer L5452 and C5555 to the RX section toward pre-selector filter. The limiter (D5002) function is to prevent entrance of signals with power higher than 30dBm, which may damage the receiver front-end. Pre Selector Filter The signal is passed to the first pre-selector filter (FL5002) and from there routed to Low Noise Amplifier (LNA) (U5003). The first pre-selector filter attenuates incoming spurious RF frequencies, especially the image frequency LNA The Low noise amplifier (LNA) U5003 amplifies the incoming received signal. It maintains a large gain and small Noise Figure. When LNA "enable" (pin 3, VPD) receives a supply of 1.9 V from DC switch (Q5002), the amplifier is enabled. From the LNA the signal passes to the second pre-selector filter (FL5001). Second Pre-selector The second pre-selector filter (FL5001) provides further attenuation of incoming image and half-IF spurious response signals, as well as noise at the image frequency that may be generated by the LNA. From the output of the second pre-selector filter the received signal is sent to the RF input port of the first mixer. Mixer Mixer U5002 down-converts the incoming RF signal to the 73.35 MHz first IF, utilizing a first local oscillator signal tuned 73.35 MHz below the desired receiver operating frequency. An impedance matching network (L5012, C5037, C5036, L5201, C5203, L5011, L5018) is placed between the mixer output and IF filter U5201. 6866539D31.book Page 11 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 11 IF Filter, Amplifier, Dynamic Range Extension The IF signal is routed via IF filter (FL5201) to IF amplifier Q5201. From there it is routed to the Dynamic Range Extension circuitry which comprises Q5101, its bias components, and D5121. This circuitry is required to maintain good receiver linearity over a wide range of incoming signal levels, and prevent clipping of high level signals. This circuit avoids the use of fixed switchable attenuators typically used in Automatic Gain Control (AGC) circuits. IF Digitizing Subsystem The IF Digitizing Subsystem is comprised of U5101. Here the IF signal is amplified and then mixed with an internally generated 2nd LO signal to produce the second IF signal. The 2nd IF signal is first processed by a variable gain amplifier and then converted to in-phase and quadrature (I and Q) digital data samples by means of a bandpass sigma-delta analog-to-digital converter. The I and Q digital signals are formatted into a single serial bit stream and sent for further processing to the Digital Signal Processor (DSP) (part of micro-processor) over the Synchronous Serial Interface (SSI) data link. An internal AGC circuit controls the gain of the variable gain amplifier (VGA) to ensure that the maximum signal level into the ADC does not exceed a fixed analog ADC clip level and the rms output level of the ADC is maintained at an established reference level. An internal phase locked loop control circuit controls the frequency of voltage controlled oscillator Q5180 which generates the 71.1 MHz 2nd LO injection frequency. An internal phase locked loop control circuit controls the frequency of voltage controlled oscillator Q5190 which generates the 18MHz sample clock frequency utilized by the ADC and decimation filters. Both phase locked loops derive their frequency reference from the buffered 16.8 MHz TCXO master clock. 6866539D31.book Page 12 Tuesday, March 20, 2007 6:32 PM 4.1 - 12 THEORY OF OPERATION (TRANSCEIVER) Transmitter Path, Detailed Circuit Description For the Transmit Path Block Diagram see Figure 4.1-3 on page 4.1-6. ADDAG The Analog to Digital/Digital to Analog IC U5810 (ADDAG) receives the modulation waveform as serial data transmitted by the DSP at a 48 kbps rate to the SSI port (ball C7, STD). Data is transmitted as a 16-bit 'I' word followed by a 16-bit 'Q' word. The ADDAG provides a serial clock of 2.4MHz to the DSP (ball B6, SCK) and sends a frame sync signal (ball B7, SFS) at the beginning of every 'I' word transmission, to instruct the DSP to send data. In the ADDAG, the received serial I & Q words are converted into parallel I & Q words, and transferred to an interpolation filter. The interpolation filter increases the sampling rate to reduce inband quantization noise, as well as to reduce image at multiples of the input data. The interpolated samples are rounded to 8 bits, and run through 8-bit D/A converters. The D/A converters take the digital I & Q words and convert them into analog signals, which are filtered and amplified. The output is comprised of two separate low-level differential signals, I & Q (ball E2, OUT1; ball E1, OUT1B; ball D1, OUTQ; ball C1, OUTQB). The output signals are routed to the JAVELIN IC for up conversion to the transmitter operating frequency. They are also available on R5841, R5842, R5843 and R5844. The ADDAG sends a 2.4MHz low-level differential reference clock signal (ball C2, TCLK; ball B1, TCLKB) to the JAVELIN. It also sends a differential signal (ball A1, TSLOT; ball B2, TSLOTB) that marks the beginning and end of each transmission slot (whenever a TXE signal {ball B5 TXE} is received from the DSP). After receiving the TSLOT signal, the JAVELIN toggles the ASW line (ball F2, ASW) which signals the ADDAG to set VCNTO signal LOW (ball F2, VCNTO) which enables the Antenna Switch during the transmit slot. The ADDAG starts to receive data from DSP after TXE signal (ball B5, TXE). Tx LO The Tx LO signal path processes the signal generated by the Transmit Frequency Translation Loop (part of the FGU), which determines the operating frequency of the transmitter. The input signal is amplified by Q5801, and passed to the Balun T5801 which provides the differential signal to the JAVELIN LO input (balls H5, VCO1 and H6, VCO1B. Internally to the JAVELIN the signal is routed to the feedback down conversion circuitry and to a 90 degree phase shifter, that provides the I and Q vectors for up conversion. JAVELIN The Low Noise Offset Direct Conversion Transmitter (JAVELIN) U5809 performs the following tasks: • • • up converts the baseband I and Q modulation waveform to the transmitter operating frequency, controls power output, and cancels power amplifier distortion products created by non-linearities in the RF power amplifier output stage. The differential base-band signals from the ADDAG are input into the JAVELIN on balls C1, B1, C3, B2 (BINQB, BINQ, BINIB and BINI). The baseband I and Q waveforms are passed through a 6866539D31.book Page 13 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 13 variable attenuator and then they are summed with the down-converted I & Q feedback signal. The base-band signal is then amplified and sent to the up-mixer. The up-mixer consists of two mixers, one for the I channel and the other for the Q channel. The split I & Q LO signal is mixed with the base-band I & Q signals to produce an I and Q modulated signal at RF frequency. The signal is then output differentially on balls E8 and D8 (RFOUT2B, RFOUT2), where the differential RF signal is converted to a single-ended unbalanced output by means of BALUN T5802. The output signal from the BALUN is applied to the RF Power Amplifier. RF Power Amplifier The RF Power Amplifier consists of attenuator R5413, R5414, R5415, pre-driver IC U5401, driver transistor Q5421, and output transistor Q5431. The overall RF gain of the power amplifier string is fine tuned by the BIAS1 voltage from the controller, which is applied to VCNTRL pin 1 on pre- driver U5401. The BIAS1 signal is buffered by amplifier Q5501. The operating bias point of driver Q5421 and PA Q5431 is set by BIAS2 and BIAS3 respectively, buffered by Q5521 and Q5542. Directional Coupler and RF Feedback Path A directional coupler exists at the RF PA output, and is used to pass the signal to the Antenna Switch via the isolator FL 5451 and to sample the signal thus providing the necessary feedback for the linearization and feedback correction. The sampled signal is routed via attenuator R5453, R5454, R5455 and the BALUN L5812 to the JAVELIN (ball D1, RFIN, ball E1, RFINB). Internally to the JAVELIN, the RF feedback signal is mixed down to base-band in a quadrature down mixer, and summed with the base-band input signal to provide cancellation of modulation distortion generated in the power amplifier. Antenna Switch The RF signal from the Directional Coupler is applied to PIN diode D5451. This PIN diode is turned on during the transmission time slot, to route the transmitter output signal to the harmonic filter (C5455-C5457,C5461-C6467, L5461, and L5462), and from there on to the antenna connector. During the transmit time slot, pin diode D5551 is also turned on, preventing power from the transmitter from reaching the receiver LNA. During receive time slots, PIN diodes D5451 and D5551 are OFF, allowing receive signals to pass from the antenna connector through the harmonic filter, through L5452, and on to the receiver input preselector. Harmonic Filter From the antenna switch the signal is routed to the harmonic filter, consisting of C5455-C5457, C5461-6467, L5461, and L5462. The filter is required to attenuate transmitter harmonics during transmit mode, and leakage of local oscillator harmonics during receive mode. 6866539D31.book Page 14 Tuesday, March 20, 2007 6:32 PM 4.1 - 14 THEORY OF OPERATION (TRANSCEIVER) Frequency Generating Section Detailed Circuit Description For the Frequency Generating Section Block Diagram see Figure 4.1-4 on page 4.1-7. This section describes the generating circuits that supply all the required frequencies for the required transmitter and receiver functions. These circuits are described as follows: • • • 16.8 MHz Reference Oscillator - TCXO. Main VCO and Main Synthesizer. Transmit frequency translation loop. Reference Oscillator - TCXO 16.8 MHz TCXO (Y5363) is a temperature compensated crystal oscillator producing an accurate and stable 16.8 MHz master clock to the terminal RF circuits. Its operating frequency is fine tuned by means of a warp voltage signal generated by the LVFRACN IC (U5331, pin 25). On terminal powerup, an initial warp voltage setting is programmed into the LVFRACN IC by the microprocessor via the SPI bus, using a stored value programmed into the terminal codeplug during factory tuning. While the receiver is registered to the terminal system, an automatic frequency control algorithm is executed by the microprocessor, to fine tune the LVFRACN warp voltage to bring the TCXO frequency into alignment with the terminal system frequency standard. The output signal at pin 3 of the TCXO is passed to LVFRACN IC U5331, where it is used as a reference for the main frequency synthesizer. The TCXO output is also buffered by Q5351, and passed to other terminal circuits via REF16_8_OSC. The LVFRACN IC buffers the 16.8 MHz reference, and provides it at FREFOUT (pin 41) for use by other terminal circuits. Main VCO and Main Synthesizer The synthesizer components are LVFRACN, Loop Filter, VCO and VCO Buffer IC (VCO BIC). It produces the receiver first LO signal, as well as serving as the reference for the transmit frequency translation loop. The operating frequency of Voltage Controlled Oscillator (VCO) with active element Q5712 is determined by resonator W5701, in conjunction with C5735, C5737, C5738, C5736, L5733, and varactors D5731-5734. The operating frequency of the oscillator is varied by means of varactor tuning voltage VCTRL, supplied by the LVFRACN U5331 IOUT signal (pin 43), and filtered by loop filter components C5303, R5304, C5305, R5303, R5302, and C5301. The RF output of the VCO is buffered by U5701 U5701 pin 12 provides a sample of the VCO output to the LVFRACN prescaler input (pin 32), where the signal is divided down to a lower comparison frequency by means of a programmable frequency divider. The divided down VCO signal is compared to a signal derived from the 16.8 MHz reference clock to generate an error signal (IOUT) which is filtered by the loop filter and tunes the VCO to the programmed operating frequency. A LOCK_FN signal is available at LVFRACN pin 4 to provide feedback to the microprocessor that the synthesizer has successfully locked to the programmed frequency.The “RX_OUT” signal from buffer U5701 pin 8 is amplified by Q5701, and supplied to the first mixer LO port. The “TX_OUT” signal from buffer U5701 pin 10 provides the frequency reference for the Transmit Frequency Translation Loop. 6866539D31.book Page 15 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 15 Transmit Frequency Translation Loop The Transmit Frequency Translation Loop comprises the following components: • • transmit Voltage Controlled Oscillator (VCO) and the ESCORT Near Unity Divider (NUD) Phase Locked Loop IC. The operating frequency of Voltage Controlled Oscillator with active element Q5601 is determined by resonator W5601 in conjunction with C5603, C5604, C5606, C5607, L5603, and varactors D5601-5604. The operating frequency of the oscillator is varied by means of a tuning voltage applied to the varactors. The translation loop works as follows: • • • • A sample of the VCO operating frequency is buffered by Q5631 and applied to the FREQA input of the NUD IC U5702 pin 16 , where it is divided by a programmable divider set to 1.0625, and phase compared to a reference frequency supplied to U5702 FREQB pin 9 from the main synthesizer The result of this comparison is a VCO tuning signal, buffered by charge pump transistors Q5604, Q5605, and Q5653, filtered by loop filter components C5653, R5652, C5654, C5655, and L5607and applied to the VCO varactors. The action of the feedback loop is to maintain the operating frequency of the Transmit VCO at 1.0625 times the programmed operating frequency of the main synthesizer. The loop bandwidth of the transmit frequency translation loop is set to a high value in order for the corrective feedback action of the loop to suppress re-modulation of the VCO as a result of leakage of the modulated transmitter signal from the transmitter Power Amplifier output back into the VCO. 6866539D31.book Page 16 Tuesday, March 20, 2007 6:32 PM 4.1 - 16 THEORY OF OPERATION (TRANSCEIVER) Controller Section For the Controller Section Block Diagram see Figure 4.1-5 on page 4.1-9. This section describes the related circuits as follows: • • • • • • • • • DC Power Distribution and RESET Microprocessor and Host Memories SPI RS232/USB Terminal Audio System RTC GPS SIM card connectivity GPIOs DC Power Distribution 13,2V A+ 13,2V Fuse F0302 Fuse F0303 SW B+ Regulator LP2941 RTC VSTBY RF PA Fuse F0301 Audio 9,3V 9.3V 3 V Regulator LP2951 ON / OFF Expansion Head I/O 9.3V 9.3V_TX Digital_3.3V U5103 LP2980 3.3V_FN U5321 LP2980 5V_TX U0304 LP2951C 5V_FN U5322 ADP3300 3V_TX U0307 MC33275 9.3V_TX U0300 LM2941 9.3V U0301 LM2941 5VD U0303 78M05 3V_DIG U0305 LP2951C 1.8 V U1105 LP2985 1.55 V U0306 LP2951C 3.3V_DIG Q0305 5V Regulator LP2951 Ref. Voltage SW B+ U0302 LM2941 Head D 5V ABACUS 3.3 V_ DIG ON / OFF Controller 4.6V VSF ON/OFF Circuit 5 V_ TX FracN 9.3V 3V_TX SW B+ Analog_3.3V U5102 LP2980 3V_DIG 9.3V RAM FE + Mixer IF PCIC Escort TX -VCO VCOBIC RX -VCO JAVELIN FLASH PATRIOT ADDAG TX UCM Option Option Accessory Connector 20 -PIN GPS Option Figure 4.1-6 DC Power Distribution Diagram DC Power Input The DC power of nominal 13.2 volts enters the terminal at connector J0301. Diode VR0300 acts as protection against transients and wrong polarity of the supply voltage. The supply voltage is fed directly to the RF PA, through the 3A fuse F0303 to the audio circuitry, through F0302 to the expansion head and Enhanced Control Head, and through the 4A PCB fuse (F0301) to regulators U0300, U0301, U0302, and the ON/OFF and VSTBY circuitry. The fuses protect the board from over current in case of a short on the connector pins or circuit failure. 6866539D31.book Page 17 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 17 9V3 Linear Regulator U0301 Regulator U0301 is connected to the 13.2 volts supply voltage via PCB fuse. The output of this regulator is controlled by the ON/OFF circuitry. When any of the signals RTC_ON_SW, ON_OFF_CONTROL_SV, SOFT_TURN_OFF, IGNITION is at high level or EMERGENCY is at low level the regulator is switched on via transistors Q0302, Q0301, Q0303. In addition, regulators U0300 and U0302 are also switched on by the same signal. The output voltage of U0301 is set to 9.3 volts with resistors R0307 and R0308. 9V3_TX Linear Regulator U0300 Regulator U0300 is connected to the 13.2 volts supply voltage via PCB fuse. The output of this regulator is controlled by the ON/OFF circuitry. When any of the signals RTC_ON_SW, ON_OFF_CONTROL_SV, SOFT_TURN_OFF, IGNITION is at high level or EMERGENCY is at low level the regulator is switched on via transistors Q0302, Q0301, Q0303. The output voltage of U0300 is set to 9.3 volts with resistors R0305 and R0306. SW B+ Current Limit Regulator U0302 Regulator U0302 is connected to the 13.2 volts supply voltage via PCB fuse. The output of this regulator is controlled by the ON/OFF circuitry. When any of the signals RTC_ON_SW, ON_OFF_CONTROL_SV, SOFT_TURN_OFF, IGNITION is at high level or EMERGENCY is at low level the regulator is switched on via transistors Q0302, Q0301, Q0303. The output voltage of U0302 is set far above the maximum possible input voltage with resistors R0303 and R0304 so that this regulator acts as a current limiter for the EXT_SWB+ voltage on the 20 pin accessory connector. 5VD Linear Regulator U0303 Regulator U0303 gets its input voltage from the 9.3 volt regulator U0301. The output voltage 5VD is fixed to 5 volts and is the input voltage for the regulators U0305 and U0306. The voltage 5VD is also fed to the Enhanced Control Head. 5V_FN Linear Regulator U5322 Regulator U5322 gets its input voltage from the 9.3 volt regulator U0301. The output voltage 5V_FN is fixed to 5 volts and is mainly used in the frequency generating unit (FGU). 3V3_FN Linear Regulator U5321 Regulator U5321 gets its input voltage from the 9.3 volt regulator U0301. The output voltage 3V3_FN is fixed to 3.3 volts and is mainly used in the frequency generating unit (FGU). Analog_3V3 Linear Regulator U5102 Regulator U5102 gets its input voltage from the 9.3 volt regulator U0301. The output voltage ANALOG_3V3 is fixed to 3.3 volts and is mainly used in the receiver section. Digital_3V3 Linear Regulator U5103 Regulator U5103 gets its input voltage from the 9.3 volt regulator U0301. The output voltage DIGITAL_3V3 is fixed to 3.3 volts and is mainly used in the receiver section. 3V_TX Linear Regulator U0307 Regulator U0307 gets its input voltage from the 9.3 volt regulator U0300. The output voltage 3V_TX is fixed to 3 volts and is used in the transmitter TX_LOW section to supply the ADDAG and JAVELIN IC. 6866539D31.book Page 18 Tuesday, March 20, 2007 4.1 - 18 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 5V_TX Linear Regulator U0304 Regulator U0304 gets its input voltage from the 9.3 volt regulator U0300. The output voltage 5V_TX is fixed to 5 volts and is mainly used in the transmitter section. 3V3_DIG Voltage Follower Q0305 Transistor Q0305 is configured as voltage follower and gets its input voltage from the 5 volt regulator U0303. The output voltage 3V3_DIG is set to 3.3 volts by the reference voltage 3V3_FN from U5321. Diode D0303 compensates the base to emitter voltage drop of Q0305. The voltage is used as supply voltage for modules connected to J0570. 3V_DIG Linear Regulator U0305 Regulator U0305 gets its input voltage from the 5 volt regulator U0303. The output voltage is fixed to 3 volts and is mainly used in the controller section to supply the I/O voltage. 1.55 V Linear Regulator U0306 Regulator U0306 gets its input voltage from the 5 volt regulator U0303. The output voltage is set to 1.55 volts with resistors R0318 and R0319 and is used in the controller section for supplying the Patriot Bravo core. 1.8 V Linear Regulator U1105 Regulator U1105 gets its input voltage from the 3 volt regulator U0305. The output voltage is 1.8 volts and is used in the controller section for supplying the address and data bus voltage of the patriot Bravo and for supplying the Flash and RAM memory. 4.6V VSF Voltage The fractional N synthesizer U5331 creates the 4.6 volts super filter voltage (VSF). This voltage is used for the main VCO. RESET The open drain Error outputs of the regulators U0304 (5V_TX), U0305 (3V_DIG), U0306 (1V55) as well as the 2.8V voltage sense IC U0308 are connected together to create the LV_DETECT signal which is the RESET_IN signal of Patriot Bravo. Furthermore the circuitry Q0341, Q0342, R0341, R0342, R0343 generates a reset when a programming cable is disconnected from the terminal. The reset sources share the pull up resistor R0344 Microprocessor The Patriot Bravo dual core (DSP / RISC) processor (U1100, block 1 to 5) controls the terminal hardware, communicates via various interfaces with external equipment or accessories and performs digital signal processing. Beside its internal memory the Patriot Bravo uses the FLASH Memory and the SRAM also located near to the controller. The Patriot Bravo exchanges digitized audio data with the CODEC via its Serial Audio Port (SAP). The Patriot Bravo sends digital baseband data to the ADDAG and receives digital baseband data from the ABACUS via its Baseband Port (BBP). To communicate with the RF IC's the Patriot Bravo uses one of its Queued Serial Peripheral Interfaces - the (QSPIA). A second interface, QSPIB, is used for communication with external equipment or accessories. The Patriot Bravo has 2 universal asynchronous receiver / transmitter ports (UARTA and UARTB) for communication with external equipment e.g. a Enhanced Control Head or a control terminal (PC). UARTA communicates via SB9600, RS232 or USB protocol and UARTB communicates via SBEP protocol. 6866539D31.book Page 19 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 19 Host Memories Flash Memory The 16MByte FLASH Memory (U1102) located near to the micro-controller contains the terminal's Application Software and the Terminal Code Plug. The Code Plug stores customer related information and terminal parameters. The Patriot Bravo accesses the data via a 24 bit wide address bus (A0-A23), a 16 bit wide data bus (DQ0-DQ15), and 8 control lines (EN_CE, EN_OE, EN_WE, ADV, BURSTCLK, WP, VPP and RESET). When the FLASH Memory has been replaced or the software needs to be upgraded, the new Code Plug and application software must be programmed into the FLASH Memory. SRAM Memory The 4MByte SRAM (U1103) located near to the micro controller stores data that can change very frequently, and which is generated and stored by the Application Software during its normal operation. The information is lost when the terminal is turned off. The Patriot Bravo accesses the data via a 21 bit wide address bus (A0-A20), a 16 bit wide data bus (IO1-IO16), and 6 control lines (CS1, CS2, EN_OE, EN_WE, LB, UB). EEPROM On the terminal mainboard, an additional 128 kbit serial memory is connected to the SAP interface of the Patriot Bravo. This EEPROM holds encryption keys and is accessed by the DSP. Serial Peripheral Interface (SPI) The Patriot Bravo features two SPI interfaces. The SPI protocol is used to communicate with the RF IC's ABACUS, ADDAG, JAVELIN, LVFRACN, ESCORT and PCIC. All these IC's are connected to the Patriot Bravo's QSPIA module. The interface comprises the lines SPIA_MOSI (TX), SPIA_MISO (RX), SPIA_CS's, and SPIA_CLK. The SPI bus is a synchronous bus, the timing clock signal CLK is sent while SPI data is transferred. Therefore, whenever there is activity on either MOSI or MISO, there should be a uniform signal on CLK. The Patriot Bravo uses its module QSPIB to communicate with the real time clock (RTC) U0100, the external UART in the expansion head via the 40 pin connector J0500 and the GPS module via the 24 pin connector J0600. RS232, USB, SB9600, SBEP Serial Interfaces The Patriot Bravo uses four serial protocols to communicate with external devices: RS232, USB, SB9600 and SBEP. The interface lines are available on the rear or front connectors, dependent on the interface. Not all interfaces can be used at the same time. SBEP Serial Interface The Patriot Bravo communicates with the Enhanced Control Head via the SBEP serial interface. This interface comprises line BUS+ and is available on the 12 pin front connector J0550. Op-amps U0102-1 and U0102-2 perform buffering and level shifting from 3 volts to 5 volts level. The Patriot Bravo uses its UARTB for the SBEP serial interface. 6866539D31.book Page 20 Tuesday, March 20, 2007 6:32 PM 4.1 - 20 THEORY OF OPERATION (TRANSCEIVER) RS232 and SB9600 Serial Interfaces The configuration of the RS232 and SB9600 serial interfaces depends on the terminal setup. If no expansion head is connected to the terminal, Patriot Bravo module UARTA provides either a 4-wire RS232 or an SB9600 interface on the 20 pin accessory connector J0400. If at power up pin BUSY_OUT on the accessory connector J0400 is connected to pin BUSY_IN, the Patriot Bravo assumes that SB9600 equipment is connected and configures UARTA for the SB9600 interface. If both pins are not connected to each other at power up, the UARTA will be configured for RS232 interface. The interface comprises lines RS232_TX, RS232_RX, RS232_CTS, RS232_RTS. These lines are not buffered and at 0 or 3 volts level. USB The terminal is a 1.1 USB device with 12Mb/s. The interface comprises lines RS232_TX, RS232_RX and RS232_RTS. When a USB cable is connected to the terminal via JB the USB supply voltage is detected on line RS232_RTS and transferred to the controller via signal USB_INT. The controller chooses between RS232 and USB interface via the signal USB_RS232 and switches the IC U0408. When the USB mode is used, the signal line RS232_TX is switched to USB D+ and the RX signal to D-. The USB signals are driven by the driver IC U0405. The RS232 lines to expansion head are then disconnected to eliminate the influence of stub lines. Note When an expansion head is connected to the terminal, the serial interfaces on the 20 pin accessory connector J0400 can not be used. The UARTA is configured for an 8-wire RS232 interface, which is available on the 9 pin connector of the expansion head. This interface has standard RS232 levels and can be connected to an external data terminal. In addition, the Patriot Bravo configures its QSPIB module to provide either a 4-wire RS232 or SB9600 interface with 5 volts level on the 25 pin expansion head connector. If line MUX_CTRL_1 is at 0 volt, the interface is switched to RS232 mode. When the MUX_CTRL_1 line is at 3 volts, the interface is switched to SB9600 mode. The interface comprises lines BUSY_IN, BUSY_OUT, RESET_OUT, and the QSPIB lines SPIB_MOSI, SPIB_MISO, SPIB_CLK, SPIB_CS1_UART and is available on the 40 pin front connector J0500 with signals at 3 volts high level. The Patriot Bravo uses the SB9600 interface to communicate with the motorcycle Enhanced Control Head. If no motorcycle Enhanced Control Head is connected, the interface can be used to control the terminal via the SB9600 protocol with an external control terminal. 6866539D31.book Page 21 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 21 Terminal Audio System U0201 External Mic Internal Mic U0206-4 U0202 FL0200 U0203 MUX A/D Tx Audio U0206-2 DSP U0204 Handset Audio U0205 Audio PA MUX A/D Speaker + Speaker U0206-1 SP Audio RX Audio Figure 4.1-7 Audio Block Diagram The Audio system consists of the following components: • • • • • RX and TX path multiplexer RX and TX programmable potentiometer CODEC DSP Audio PA TX Path The speech audio is fed to the internal microphone input (INT_MIC), the external microphone input (EXT_MIC) or the TX audio input (TX_AUDIO). The internal and external microphone inputs have a DC bias prepared for connecting a microphone. The TX audio input has a DC blocking capacitor. Multiplexer U0201 selects one of the possible inputs and feeds the signal to amplifier U206-4. The gain of this amplifier is switchable via gate U0202. The programmable potentiometer U0203 attenuates the signal according to the terminal mode of operation. Finally, the CODEC FL0200 converts the analog signal into digital format and transfers it to the DSP via the serial audio port (SAP). The DSP performs the functions of audio filtering, ACELP speech compression, digital modulation, and transfers the data to the RF section. When the terminal is operating in the telephone interconnect mode, the DSP performs the required tasks such as echo and noise reduction. 6866539D31.book Page 22 Tuesday, March 20, 2007 6:32 PM 4.1 - 22 THEORY OF OPERATION (TRANSCEIVER) RX Path The receiver feeds the digital output signal via the baseband port (BBP) to the DSP which performs the functions of digital demodulation, ACELP speech de-compression, and audio filtering. After processing, the DSP feeds the signal via the serial audio port (SAP) to the CODEC FL0200. The CODEC converts the digital audio format to an analog signal. One of the CODEC's analog output signals is amplified by U0206-1 and then fed to the RX_AUDIO pin on the 20 pin accessory connector J0400. The second output signal from the CODEC is fed to the programmable potentiometer U0204 which attenuates the analog signal according to the terminal mode of operation or the setting of the volume control. The multiplexer U0201 selects between the signal from the potentiometer or the signal SP_AUDIO from the 40 pin expansion head connector J500 and routes the audio to the audio power amplifier (PA) U0205 and the amplifier U0206-2. The amplified audio from U0206-2 is available on the HANDSET_AUDIO pins on the 20 pin accessory connector J0400 and the 40 pin expansion head connector J0500. The audio PA has one inverted and one non-inverted output that produces the differential audio output signals SPEAKER+ and SPEAKER-. Both signals are available on the 20 pin accessory connector J0400 and the 12 pin Enhanced Control Head connector J0550. RTC The real time clock (RTC) IC U0100 supplies the controller with 32.768kHz clock. When the terminal is powered off, the RTC is supplied by a 5.1V supply URTC which derives from A+ via the zener diode VR0325. After the terminal has been switched on, the IC is supplied from 3V_DIG and URTC is internally disconnected from the IC supply. When the terminal is disconnected from FLT_A+, the RTC continues to work for approx.10 minutes. TEMP_SENSE and BATTERY_VOLTAGE MUX The controller alternately senses the battery voltage and the temperature on a dedicated input. The temperature information TEMP_SENSE is generated by the temperature sensor U5501 which is located close to the PA. The battery voltage information derives from FLT_A+ via R0312 and R0313. These signals are input to the analog multiplexer U0104. With the PWM_ADC_SEL line, the controller selects which signal is routed to the comparator U0103-1. The comparator compares the voltage from the multiplexer and the filtered (R0115 and C0113) pulse width modulated signal PWM_ADC_REF from the controller. This PWM signal is adjusted by the controller until the comparator output changes its state. Thus the voltage either battery or temp sense can be determined. GPS connector J0600 On this connector an optional GPS module electrically interfaces to the terminal. Two voltages, 3V_DIG and a protected SWB+, are available to supply the GPS circuitry. The GPS module 6866539D31.book Page 23 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (TRANSCEIVER) 4.1 - 23 communicates with the controller via the SPIB bus and the module is activated by SPIB_CS0_UART. Furthermore a 32.768 kHz clock signal from the terminal is provided to the GPS module on J0600. The controller ports SIM UART0 and SIM UART1 are also routed to J0600 in order to provide the signals for a SIM card device. SIM card connectivity All SIM card signals are also available on the connectors, J0450, J0570 and J0600. EMERGENCY The signal EMERGENCY has an internal 4k7 pull up to FLT_A+. When the EMERGENCY signal pulls to ground during the "OFF" state of the terminal, the regulators U0300, U0301 and U0302 are powered on by means of Q0301 and Q0303. INT_SWB+ is supplied to the terminal through Q0301. The controller reads the EMERGENCY information via Q0158 when it comes out of the POR and applies a high signal to SOFT_TURN_OFF and thus keeps the terminal powered on. When EMERGENCY is applied during the "ON" state of the terminal, the controller also reads the EMERGENCY information via Q0158. IGNITION The IGNITION line is accessible on the 20pin accessory connector J0400 on pin 10 and the 40 pin expansion board connector J0400 on pin 27. They are routed to a common 4k7 pull down resistor R0404. When the IGNITION signal exceeds approx. 4V, the regulators U0300, U0301 and U0302 are powered on by means of Q0302, Q0301 and Q0303. INT_SWB+ is supplied to the terminal through Q0301. The controller reads the IGNITION information via Q0160 when it comes out of the POR. General purpose inputs and outputs HOOK The HOOK GPIO is used as a digital input with a 2k2 pull up resistor R0154 to 5V. The HOOK function is detected if the signal is active low. PA_ENABLE The PA_ENABLE GPIO is used as a digital input with a 2k2 pull up resistor R0155 to 5V. The PA_ENABLE function is detected if the signal active low. EXTERNAL_PTT The EXTERNAL_PTT GPIO is accessible on the 20 pin accessory connector J0400 on pin 3 and the 12 pin Enhanced Control Head connector J0550 pin 5. They are routed to a common 4k7 pull up resistor R0160 to 5V. EXTERNAL_PTT is detected if the signal active low. EXT_ALARM The EXT_ALARM GPIO is used as a digital output with a 4k7 pull up resistor to FLT_A+. When EXT_ALARM occurs, the transistor Q0159 switches to low. 6866539D31.book Page 24 Tuesday, March 20, 2007 6:32 PM 4.1 - 24 THEORY OF OPERATION (TRANSCEIVER) GPS Sub Module The MTM800 ENH GPS is based on the Phoenix GAM IC (PGAM), which comprises a custom mixed mode RF-DSP IC in a single chip FBGA package. It is a self contained GPS receiver capable of producing a final position including full tracking and data decode capability. The GPS signal that applies to the RF cable connector is filtered by two SAW filters FL1 and FL2. It is amplified by a low noise amplifier (LNA). The input of the GPS receiver at the RF FME connector is DC coupled. A voltage regulator on board provides about 20mA at 5V DC voltage to an external antenna low noise amplifier (LNA). This phantom voltage is applied to the input by the RF coil L1. The supply voltages GPS_2V and GPS_3V of the PGAM-IC are derived from two on board voltage regulators U2 and U3. A 26MHz TCXO provides the reference clock to the PGAM IC. Data communication takes place via the serial SPI bus. GPS_3V GPS_2V 3V_DIG 26 MHz TCXO Front End Filter Front End Filter PG AM-IC U4 GPSAntenna LNA FL2 GPS_2V GPS_3V Volt._Reg. V olt._Reg. U2 U3 L1 FL1 5V Regulator Y1 U1 J1 12V 3V DIG SPI bus Figure 4.1-8 GPS Module Block Diagram 24 pin connector 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) 4.2 - 1 CHAPTER 4.2 THEORY OF OPERATION (ENHANCED CONTROL HEADS) This chapter contains the descriptions of the different configurations of the Enhanced Control Head: • Enhanced Control Head in Dash Mount configuration • Enhanced Control Head in Remote Mount configuration Remote Back Head Data Expansion Head Enhanced Remote Head Enhanced • Enhanced Control Head in Motorcycle configuration Enhanced Control Head in Dash Mount configuration The Enhanced Control Head in dash mount configuration consists of the main board, the liquid crystal display (LCD) module, the keypad board, the keypad, the rotary and push button, the EMERGENCY button, the GCAI accessory connector, the 3-colour status LED and the housing. The display module contains a colour 2.8" VGA TFT display. The 3 colour status LED informs the user about the radio status The functions of the Enhanced Control Head are driven by the OMAP1621 microcontroller from Texas instruments. Power Supplies The power supply to the Enhanced Control Head is taken from the host radio's FLT A+ voltage via connector J101 pin 3. It is used to power up the Enhanced Control Head. The regulator U513 provides an unswitched stabilized 5V to constantly power some circuits. The switching regulator U501 produces 5V when the system is switched ON. The output voltage of U501 feeds the following regulators U503, U504 and U505. Furthermore the VCC_5 voltage is used to supply the keypad backlight. The boost regulator U503 generates 23V for the display backlight. The reset IC U502 enables the regulator U503 when the output voltage of U501 exceeds 2.8V. U503 produces the 1.5V core voltage for the OMAP microcontroller. Only when the 1.5V is stable, the regulator U504 is enabled and generates 3.3V for USB and as input voltage for the two regulators U506 and U507. U507 provides 1.8V to the memory block of the OMAP and to the memories themselves. U506 generates 2.8V for the I/O section of the OMAP. The 2.8V also release the clear input of the D-Flip Flop U509. At the same time the crystal oscillator U515, Y501, R520 - R523 and C530 - C532 starts oscillating at 32.768 kHz and the binary counter 6866539D31.book Page 2 Tuesday, March 20, 2007 4.2 - 2 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) in U515 starts counting. When the output Q12 of U515 goes to HIGH, the output of the D-Flip Flop U509 goes to HIGH and the OMAP is coming out of RESET. In case the error output of U506 goes to LOW, the Flip Flop is cleared and thus the OMAP goes into RESET. U515 is also held in RESET and the oscillator stops working. Power On / Off The Enhanced Control Head in dash mount configuration can be switched ON either by the ON rotary push button, the ON button in the keypad, the EMERGENCY button or by the radio via the accessory connector of the radio. If one of the three buttons on the Enhanced Control Head is pressed, the OR circuitry D510, D511 produces the signal ON_OFF_CONTROL, that switches the radio ON. When the radio powers ON it delivers a 5V level on the BUS+ and SCI_TX lines. The transistor couple Q508 then sets the signal BUS_ON to HIGH and the regulator U501 is enabled. When all regulators are powered and the RESET signal has gone to HIGH, the OMAP controller starts operating. The OMAP processor has to program the ON_HOLD line to HIGH in order to maintain the enable signal for U501, when the BUS+ line is used for communication later on. Before the first message can be transferred, the interface has to be activated by setting the RADIO_COM_EN signal to LOW and the BUS_EN signal to HIGH. RADIO_COM_EN enables the buffer U420-1 and supplies 5V to the operational amplifiers U421 and U422 via the transistors Q411 and Q412. The BUS_EN signal connects the SCI_TX to the BUS+ line via Q410. The other possibility to switch ON is when the radio is switched ON from its accessory connector either by IGNITION or by EMERGENCY. The regulator U501 is also enabled by the BUS+ signal in this case. The system can be switched OFF by either the ON/OFF button in the keypad or by the radio via the IGNITION signal on the accessory connector. If it is switched OFF by the ON / OFF button, the Enhanced Control Head communicates this to the radio. After the radio has shut down the OMAP releases the ON_HOLD signal. If it is switched OFF by the radio it is told by a message from the radio to switch OFF. It has then also to release ON_HOLD. Microprocessor Circuit The Enhanced Control Head uses the TI microcontroller OMAP1621 (U201) to control the functions of the Enhanced Control Head. The firmware is contained in a flash memory of 16Mbytes (U204). When the firmware is executed it runs in the SRAM U205. Flash and RAM have a separate data, address and control bus and operate at a 1.8V level. The internal clock oscillator with the Xtal Y201 and the components R221 and C204/C205 generate the system clock of 12MHz. The 32.768 kHz clock mentioned above is also fed into the OMAP controller. The power supply design assures that the core is powered first and then the I/O and USB voltages are supplied to the controller. After this the system comes out of RESET. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) 4.2 - 3 The internal display controller in the OMAP loads the images into the display. The display module is connected to the main board by the 40 pin connector J201 Keypad The keypad interface of the OMAP can read the keypad matrix (COL5 - COL0 / ROW4 - ROW0) and discover which key has been pressed. The reading of the matrix is initiated by an interrupt. The keypad PCB is connected to the main board by the 24 pin connector J401. One Wire interface The One Wire signal from the OMAP is connected via a level shifter Q305, D301 and R309/R310 to a switch U301. The switch routes the One Wire interface either to the front GCAI connector or to the rear of the remote back housing connector if present. The direction of the switch is chosen by the OMAP GPO signal ONE_WIRE_SEL. GCAI GPIOs and USB The general purpose I/Os from the GCAI connector GPIO_0_PWR, GPIO_3_PTT and GPIO_4_HOOK are shifted from a 3.3V level to the OMAP I/O level of 2.8V by the bi-directional level shifters U302, U303 and U304. The direction of the signal is chosen by the OMAP GPOs GPIO_0_DIR, GPIO_3_DIR and GPIO_4_DIR. The general purpose I/Os from the GCAI GPIO_1 and GPIO_2 are also level shifted by U323 and U325. As the USB signals D+ and D- share the same physical pin of the GCAI connector with the two GPIOs GPIO_1 and GPIO_2, the two switches U321 and U322 route the respective signals from the OMAP to the GCAI connector. With the switches U326 and U327 the signals can be switched between the front GCAI connector and the rear GCAI connector when a remote back head is present. The two switches are controlled by the logical signal USB1_GPIO and USB_FRONT_REAR. The digital signal USB_MODE_SEL switches the resistors R327 and R328 to GROUND when the Enhanced Control Head USB is required to be host. If the Enhanced Control Head is an USB device USB1_PUEN activates the pull up resistor R326. When the Enhanced Control Head is USB host the signal USB_VBUS_ENA enables the power supply switch U324. U324 provides 5V for USB to the FET switch and to the remote back head if present. The signal VBUS_FET_EN activates the FET Q326, which then switches the 5V to the GCAI connector. U324 has an internal over current detection, which will switch OFF the 5V if too much current is drawn. At the same time the signal VBUS_OC_DET goes to LOW and indicates the over current to the OMAP. The comparator U328 compares the USB_VBUS signal with 3.3V and delivers a HIGH on USB1_DET when the VBUS voltage exceeds 3.3V. If the Enhanced Control Head is USB master it will detect its own voltage. When the Enhanced Control Head is USB device it will detect when a master is applied. 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 4.2 - 4 THEORY OF OPERATION (ENHANCED CONTROL HEADS) Backlights The PWM output LCD_BL controls the current source Q201 and related circuitry. By this signal the current through the backlight diodes on the display module is determined. The supply voltage for the backlight diodes is the 23V source provided at J201 pin 32. The PWM signal KPD_BL controls the brightness of the 3 colour LED. It is routed via Q324 to the emitters of the two red/green switches Q404 and Q405. The digital signals LED_GREEN and LED_RED enable the colour by applying a HIGH to the basis of the respective transistor.Q504/Q505. When both switches are ON the light will be amber. The digital signal KPD_BL_ON_OFF switches the keypad backlight ON or OFF by means of the FET Q401. The PWM signal LED_EMERG is low pass filtered by R414/C410 and controls the brightness of the EMERGENCY key backlight. Rotary and push button The push button S401 connects the LOCK_ON signal to the FILT_A+. LOCK_ON is wired into the keypad matrix. The rotary S401 produces pulses on the two outputs PULSE_A and PULSE_B of a different phase when the knob is turned. These pulses are low passed R403 Expansion Head Enhanced Enhanced - R404 and C405/C406. The B output is then applied to the D inputs of the two D-Flip Flops U401 and U402. The signal integrity of output A output is ensured by the two invert Schmitt triggers U403 and U404. The output pulse of U403 is the clock input for D-Flip Flop U401 and latches the status of the B signal with the rising edge. The second Schmitt trigger inverts the A signal another time and latches the B output into the D-Flip Flop U402 with its rising edge. Furthermore it serves as an interrupt RSW_1 for the OMAP, which is the required to read the outputs of the two D-Flop Flops RSW_2 and RSW_INT. From the polarity of these two signals the OMAP can determine whether the rotary was turned clockwise or counter clockwise. The Flip Flops get a reset from the general board-reset POR Communication interface In direct mount the radio and the Enhanced Control Head communicate with each other via a two wire communication interface BUS+ and SCI_TX. This interface needs to be enabled by setting the RADIO_COM_EN signal to LOW and the BUS_EN signal to HIGH. RADIO_COM_EN enables the buffer U420-1 and supplies 5V to the operational amplifiers U421 and U422 via the transistors Q411 and Q412. The BUS_EN signal connects the SCI_TX to the BUS+ line via Q410. The speed of this interface is 115kBaud/sec. The physical interface to the radio is J102 with the following signals: GROUND, ON_OFF CONTROL, FILT_A+, BUS+, HANDSET_AUDIO, 5VD and SCI_TX. Accessory Connector The accessory connector J101 complies to the GCAI standard and provides the following signals: FRONT_ONE_WIRE, GPIO_3_PTT, HANDSET_AUDIO, USB_D-, GROUND, USB_VBUS, INT_MIC, USB_D+, GPIO_4_HOOK and GPIO_0_PWR. For further information please refer to the GCAI specification. 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) 4.2 - 5 Enhanced Control Head in Remote Mount configuration In remote configuration a remote mount back housing is attached to the back of the Enhanced Control Head. It is connected to the Enhanced Control Head main board through J603. A 10 pin Remote Mount cable on P101 connects the Remote Mount Back Housing Board to the radio transceiver with either Expansion Head Enhanced or remote head. A 25 pin connector J105 gives access to the GCAI GPIOs, second USB, 4-wire RS232, Rear GCAI Pins and Audio. The remote mount back head is detected by the OMAP by sending an I2C Bus request by means of the I2C clock and data lines I2C_SCL and I2C_SDA. The routing of the GCAI GPIOs and the first USB is described already in the dash mount chapter. The 4-wire RS232 is connected to the UART 3 of the OMAP microcontroller. The signals for realizing the second USB port are directly provided by the OMAP and connected through the 40 pin connector J601 to the remote mount back housing board. The ON_OFF_CONTROL, BUS+, SCI_TX as well as the HANDSET_AUDIO and MIC lines are also routed via J602 to the rear of the remote mount back head. The remote mount back head itself is controlled by I2C messages and the remote mount back head creates an interrupt to the OMAP when it has an I2C Bus message to deliver. When the device was switched ON from the rear IGNITION line, the signal RM_ON turns to HIGH and switches the signal GCAI to HIGH by means of D350 and Q353. Then the same ON procedure starts as in dash mount configuration. After the device is in ON_HOLD and the OMAP has detected the ON source on the remote mount back housing it sent a LOW on RM_GCAI_PWR_ON_CLR to clear the RM_ON. Remote Mount Back Head Power supply The remote mount back head is supplied from the Enhanced Control Head main board with the FILT_A+ and unswitched 5 V when the device is switched OFF. When the device is switched ON by either the Enhanced Control Head front panel or from the radio accessory connector, VCC_2.8V, VCC_3.3V and the switched 5V will be also provided by the Enhanced Control Head main board. When the device is switched ON from the rear IGNITION on the 25 pin rear connector by pulling J105 pin 25, to the battery voltage, the Transistor Q401 provides a rising edge to the D-Flip Flop U401 clock input. This latches the HIGH level on the D-input of U401 and creates an HIGH on RM_ON. This turns ON the Enhanced Control Head main board as described above. At the same time a HIGH on IGN_SENSE is applied to the I2C port expander U501 and generates an interrupt to the OMAP. When the main board has powered ON as described above it clears the Flip Flop by pulling RM_GCAI_PWR_ON_CLR to LOW. An optional 5V can be turned ON supplying the rear GCAI (U304) even when NGCH is turned OFF. RS232 The MAX3232E U303 transceiver provides level translation to RS232 levels of the 4 wire RS232 interface connected to UART3 of the OMAP that is internally routed to the camera interface. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 4.2 - 6 THEORY OF OPERATION (ENHANCED CONTROL HEADS) USB There are 2 USB connections on the Remote Mount Back Housing Board. The first USB is shared with the front GCAI USB and the D- and D+ lines are switched ON the main board. The second USB is provided by the ISP1105 USB transceiver U302. It is interfaced to the OMAPs USB1 port. USB power supply is separately switched for both USBs via Q306 and Q307. Detection and switching is controlled by the I2C port expanders U501 and U502. Audio Audio is on 2 wires for both directions and balanced and is routed from and to the Milan transceiver via the Gabel Hybrid U201. The Gabel Hybrid serves to transform the audio from unbalanced to balanced in order to reduce noise susceptibility on the remote cable. Receive or Handset Audio is routed to the main board and via 10uF to the 25 pin connector J105. Transmit or MIC audio is multiplexed by U203 and U204. Depending on PTT, these switches determine where the transmit audio is coming from. There are 3 sources: Front GCAI, Rear GCAI ON 25 pin connector and Rear MIC, also from the 25 pin connector J105. 1-Wire The 1-Wire bus is routed from the 25 pin connector to the main board. It is shared between front and back GCAI and switched ON the main board. Bus+/SCI_TX Both BUS+ and SCI-TX serial communication lines have Pull-Ups to 5V. These 5 Volt needs to be turned ON/OFF by the OMAP in order to detect the ON/OFF status of the radio transceiver. This is done via the I2C port expander and Q503. Analogue 4-level Input: An analogue 4-level input pin is available on the 25 pin connector (U503). The 4 levels are preset by resistor dividers R540 - R551 and detected by comparators U503. The 4 states can be read by I2C expander 501. I2C Port Expander settings and In/Output Matrix: The heart of the Remote Mount Back Housing Board is the two PCA9535BS port expanders U501 and U502. The GPIOs and most detection and switching circuitry on the Back Housing Board are provided by these Port Expanders. The PCA9535BS provides 16 general purpose In/Output pins. It is interfaced to the OMAP’s I2C bus via SDA (data) and SCL (clock) line. Both expanders are sharing the same interrupt, provided by an extra line GPIO_REQ. Under normal operating condition, the second port expander U502 has only outputs and static inputs (HW ID) connected to it, so no interrupt is generated by U502. All Inputs that generate an interrupt are connected to U501. Data Expansion Head Enhanced Overview The Data Expansion Head Enhanced (PMLN4908_) is a hardware interface to the MTM800 TETRA mobile radio. It gives access to the radio via three front side connectors. The following interfaces and protocols are provided: - 8-wire RS232 Interface (9-pin D-type connector) 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) 4.2 - 7 - 4-wire RS232 Interface (25-pin D-type connector) - SB9600 Interface (25-pin D-type connector) - SBEP Interface (10-pin Telco connector) - 14 pin JTAG port General The 25-pin D-type, the 9-pin D-type connector and the 10-pin Telco connector are mounted on the Connector Board that is screwed into the Data Expansion Head Enhanced housing. The Milan Expansion Board is installed at expansion board position. The interconnection between the Connector Board and the Milan Expansion Board is accomplished by a 40-pin flex connector. A 12-pin flex and a 40-pin flex achieve the connection between the Expansion Board to the main radio chassis. A remote mount Enhanced Control Head can be connected in a remote mount configuration via the 10-pin Telco connector. External DCE(s) can be connected via the 25 pin and /or 9 pin D type connectors. Circuit Description The Data Expansion Head Enhanced Interface consists of several circuits to provide interfaces for the MTM800 TETRA mobile radio and the "outside world". The Expansion board has an onboard 3-Volt Regulator U501 that is driven by 5-Volt supply from the main radio via the 12-pin flex on J1001. The supply voltage FLT_A+ is over current protected by the 2A fuse F101. A second regulator U503 provides VAG_1 of 9.3V for the Gabel Hybrids U201. This regulator will be shut down through Q501 when the 5V are detached The Gabel Hybrid U201 serves to transform the audio from unbalanced to balanced in order to reduce noise susceptibility on the remote cable. There are several interfaces on the board but not all of them are available at the same time The 8 wire RS232 interface consists of the MAX3238 true RS-232 transceiver (U101) that provides the EIA/TIA-232 and V.28/V.24 communications interface. This interface can be fully accessed through the 9-pin D-connector. The circuit comprising ICs U401, U403 and U404 interfaces the MTM800 SPIB bus to an asynchronous serial-data communication port RS232 that is the 4-wire RS232 interface (pins 2, 3, 4, 5). U401 is a MAX3100 universal asynchronous receiver transmitter (UART) with a baud rate generator driven by a 3.6864 MHz crystal U402. U404 is a MAX3232 RS232 transceiver, translating the 3V logic levels to the RS232 levels. The next interface is an SB9600 interface on the 25-pin connector (pins 8, 13, 15, 17) (SB9600_INTERFACE). The UART chip U401 also generates the transmit/receive signals of this interface. The SBEP interface is provided on the 10-pin Telco remote connector. All signals necessary to connect a remote mount Enhanced Control Head are routed through this connector. Those signals are fed from the radio via the 12-pin flex (J1001). The SBEP interface is always available on the Telco connector. 6866539D31.book Page 8 Tuesday, March 20, 2007 4.2 - 8 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) The Expansion PTT signal on the Telco connector is routed though the Expansion Board via Q102 and Q103. This line signals the radio that PTT is coming from the Data Expansion Head Enhanced and the audio paths are routed through the Data Expansion Head Enhanced. The JTAG port is provided on the back of the Expansion board. The pin layout of the connector is setup in a way that the JTAG connector used for software debugging can be directly connected to this port. A 14-pin m/m 90° adapter is needed to connect to the test equipment. To select a specific configuration, pin 23 (SB9600_SW) on the 25 pin D-type connector can be used. Also the ACC3 pin on the 12-pin flex and pin 19 on the JTAG connector influence which interface is active in the Data Expansion Head Enhanced at a specific time.Default if nothing is connected to the radio is that the 8-wire RS232 interface and 4-wire RS232 interface are active. A high voltage (12V) on pin 23 enables the 8-wire RS232 interface on the 9-pin D-type connector. At the same time the SB9600 interface on the 25-pin connector is enabled. A low voltage (0V = default) on pin 23 enables the 8 wire RS232 interface on the 9-pin connector and the 4 wire RS232 interface on the 25-pin connector. If a device is connected to the accessory connector of the radio, the 8-wire RS232 interface in the Data Expansion Head Enhanced is disabled. Also, if the JTAG port is used, a 3-Volt level is applied to pin 19 of the JTAG, the 8-wire RS232 interface is disabled. Remote Head Enhanced General The Remote Head Enhanced (PMLN4904_) and the radio are connected via 10-pin TELCO connectors. A 12-pin flex connects the radio to one remote mount PCB. Description The remote mount board basically routes the signals necessary to drive a Enhanced Control Head from the radio to the remote mount cable and to the Remote Mount Enhanced Control Head. The signals (ON_OFF_CONTROL, BUS+, SCI_TX and the supply voltage) are directly routed from the flex connector J301 to the TELCO connector J302.Microphone and speaker audio are transformed from unbalanced to balanced by the Gabel Hybrid U202 in order to reduce noise susceptibility on the remote cable. The regulator U201 provides VAG_1 of 9.3V for the Gabel Hybrids U202. This regulator will be shut down through Q101 when the 5V are detached. The supply voltage FLT_A+ is over current protected by the 2A fuse F101. VR301 - VR304 protects the board against electrostatic discharge 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM THEORY OF OPERATION (ENHANCED CONTROL HEADS) 4.2 - 9 Enhanced Control Head in Motorcycle configuration When the Enhanced Control Head is used on a motor cycle, it is electrically same as remote mount configuration. The housing of the remote mount back head and the TELCO connector are mechanically modified to meet the IP67 requirement. 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM 4.2 - 10 Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM PROGRAMMING THE TERMINAL 5-1 CHAPTER 5 PROGRAMMING THE TERMINAL Note: For programming the terminal, refer to TETRA Customer Programming Software (CPS) Start-up User Guide, Publication No. 6802974C10_ 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 5-2 PROGRAMMING THE TERMINAL Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6-1 CHAPTER 6 TEST SETUP & TESTING Any level 3 repairs can deeply affect the performance of the MTM800 ENH terminal and may cause a new tuning procedure. This tuning procedure can only be applied by certain authorized Motorola depots where the appropriate TEST&TUNE EQUIPMENT is available. The appropriate TEST&TUNE EQUIPMENT is a special automated test equipment which is only available at some Motorola factories and Motorola repair centers. ! WARNING Typical Test Setup Before Testing Carry out the following instructions before testing: • • • • • • Connect the DC cable to the DC connector on the terminal. Connect the other side of the DC cable to the DC output connector on the power supply Connect an RF cable to the N-type RF Connector of the IFR. Connect the other side of the RF cable to the antenna connector on the terminal. Set the DC voltage on the power supply to 13.2 Volts. Switch on the terminal. Figure 6-1 Typical Test Setup 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 6-2 TEST SETUP & TESTING Test Equipment The table below lists the special test equipment required for servicing TETRA mobile terminals. Table 6-1 Test Equipment Name Part Number Digital Multimeter R1072_ 220V Power Supply R1011_/220V TETRA SVC MON. MOBILES ONLY WADN4161A TETRA SVC MON. MOB.+ DIR.MODE WADN4163A TETRA SVC MON. MOB.+ BASE ST. WADN4164A TETRA SVC MON. MOB.+ BASE ST. + DIRECT MODE WADN4173A TETRA SVC MON. MOB.+ DIR.MODE + MPT1327/1343 WADN4233A 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6-3 Test Check List The following table summarises the required test setups. Table 6-2 Test setup No. Test Name Test Setup Terminal Setup Test Conditions 1. IFR System Setup and Manual Test Screen Control Channel For 450--470MHz terminal: 2440 Traffic Channel For 450--470MHz terminal: 2440 Time Slot 3 Country Code 262 Network Code 75 Base Colour 1 Location Area 224 Limits Min Rx Level -110dBm Max Tx Level 35dBm (3.2W) Access Parameter Mobile Power -33dBm 35dBm (3.2W) Burst Type Normal 2. Base Station Registration RF Gen Level For 450--470MHz terminal: 461.0125MHz -90dBm 3. Receiver RSSI RF Gen Level 4 Cells Info RSSI TRACE -90dBm 4. Transmitter Tests RF Gen Level Range 1 Talk Group 1 -90dBm Burst Power 33-37dBm Timing Error <=0.25 Symbols Frequency Error -/+ 100Hz Vector Error Max 10% RMS, Max 30% Peak, Max 5% Residual 5. Call Processing Talk Back 1KHz Test Signal Group Mode Range 1 Talk Group 1 6. Call Processing Call to Mobile Private Mode Private Call Private Mode RF Gen Level Burst Power Timing Error -90dBm -90dBm 33-37dBm <=0.25 Symbols 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 6-4 TEST SETUP & TESTING Table 6-2 No. 7. Test Name Test Setup Digital Duplex Test (Tx) Test setup Terminal Setup Test Conditions Limits Frequency Error -/+ 100Hz Vector Error Max 10% RMS, Max 30% Peak, Max 5% Residual RF Gen Level Private Mode -50dBm Burst Power 10-22dBm Timing Error <=0.25 Symbols Frequency Error -/+ 100Hz Vector Error Max 10% RMS, Max 30% Peak, Max 5% Residual Receiver Tests 1. Simulate Base Station (registration) 2. RSSI Test Transmitter Tests 1. Power Profile 2. Power Burst (Control Range) 3. Tx Burst Timing Error 4. Tx Frequency Error 5. Vector Error RMS, Peak and Residual Call Processing Tests 1. Talk Back 2. Call to Mobile Duplex Test 1. Digital Duplex Test (Tx) Measurement Capabilities: Bar chart display for Tx Power, Frequency Error, Vector Error RMS, Power Analyzer, Spectrum Analyzer, Vector Analyzer, Vector Diagrams. 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6-5 Configuration of the IFR 2968 System Setup The setup depends on the firmware version of the IFR 2968, the firmware version of the terminal and the customer programming of the terminal. >>The following table should be taken only as an example of how to proceed for setup.<< Perform the following steps to configure the IFR 2968 System Setup with the terminal settings.: 1. Turn ON the IFR. 2. Press the “Systems” Mode Key (wait until the digital system is initialised). 3. Press the “Tetra Mobile” soft key. 4. Press the “Setup” soft key and enter the System Parameters Screen. 5. Press the “Channel Plan” or “System Type” soft key. 6. Press the "Tetra 450MS" soft key for 450-470. 7. Press the "More" soft key if the Type cannot be seen. Note: If the required Mobile soft key in step 6 and step 7 is not displayed, the system needs to be set up manually as in step 8. If the MS type was chosen in step 6 and step 7 continue with step 9. 8. a. Press the "More" soft key until the "User defined" soft key is displayed. b. Press the "User Defined" soft key in the next menu again. c. Press the "User Defined" soft key once more. d. Press the "Frequency Band" soft key and press the "4 (450-470MHz)" soft key. Press the "More" soft key if the band is not displayed. e. Press the "Offset" soft key and press the "3 (12.5kHz)" soft key. f. Press the "Duplex Spacing" soft key and press the "0 (10MHz)" for 450-470MHz soft key g. Press the "Reverse Operation" soft key and press the "0 (Normal)" soft key. h. Press the "Channel Block 1" soft key. i. Press the "Channel Block" soft key and press the "Include" soft key. j. Press the "Lowest Channel" soft key and enter"2440" for 450-470MHz using the data keys followed by the "Lowest Channel" soft key. k. Press the "Highest Channel" soft key and enter "2799" for 450-470MHz using the data keys followed by the "Highest Channel" soft key. l. Press the "Lowest Tx Freq" soft key and enter "461.0125" for 450-470MHz using the data keys followed by the "MHz" key. m.Press the "Duplex Offset" soft key and enter "10" for 450-470MHz using the data keys followed by the "MHz" key. n. Press the "Channel Spacing" soft key and enter "25" using the data keys followed by the "kHz" key. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 6-6 TEST SETUP & TESTING o. Press the "Return" soft key. p. Verify that channel block 2 to 8 are excluded. q. Press the "Return" soft key. 9. Press the "Control Channel" soft key and enter "2440" for 450-470MHz using the data keys followed by the "Control Channel" soft key. 10. Press the "Traffic Channel" soft key and enter "2440" for 450-470MHz using the data keys. Press the "Traffic Channel" soft key again and check that the marker goes to Timeslot. Press data key "3" followed by the "Traffic Channel" soft key, to change to Timeslot "3". 11. Press the “Country Code” soft key. Enter “262” and press the “Country Code” soft key. 12. Press the “Network Code” soft key. Thereafter, enter “75” and press the “Network Code” soft key. 13. Press the “Base Color” soft key. Thereafter, enter “1” and press the “Base Color” soft key. 14. Press the “Location Area” soft key. Thereafter, enter “224” and press the “Location Area” soft key. 15. Press the “Min Rx Level” soft key. Thereafter, enter “-110dBm” and press the “Min Rx Level” soft key. 16. Press the “Max Tx Level” soft key. Thereafter, enter “35dBm (3.2W)” and press the “Max Tx Level” soft key. 17. Press the “Access Parameter” soft key. Thereafter, enter “-33dBm” and press the “Access Parameter” soft key. 18. Press the “Test Mode” soft key. Press the “Enable” soft key. 19. Press the “Base Service” soft key. 20. Press the “Suport” soft key if it is displayed or verify that the following values are displayed: POWER ON REGISTRATION: REQUIRED POWER OFF DE-REGISTRATION: REQUIRED PRIORITY CELL: YES MINIMUM MODE SERVICE: NEVER USED MIGRATION: SUPPORTED SYSTEM WIDE SERVICE: NORMAL MODE TETRA VOICE SERVICE: SUPPORTED CIRCUIT MODE DATA SERVICE: SUPPORTED (RESERVED): NOT AVAILABLE SNDCP SERVICE: NOT AVAILABLE AIR INTERFACE ENCRYPTION: NOT AVAILABLE ADVANCED LINK: NOT SUPPORTED Note: The displayed values are factory defaults and should not be changed. 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6-7 21. Press the “Return” soft key. 22. Press the “Neighbr Cell” soft key. 23. Verify that the following values are displayed: NEIGHBOUR CELL BROADCAST: NOT REQUIRED BROADCAST INTERVAL: 10s NEIGHBOUR CELL CHANNEL: 0000 NEIGHBOUR CELL LOCATION AREA: 00001 NEIGHBOUR CELL IDENTIFIER: 01 SLOW RE-SELECT THRESHOLD: 10dB SLOW RE-SELECT HYSTERESIS: 10dB FAST RE-SELECT THRESHOLD: 10dB FAST RE-SELECT HYSTERESIS: 10dB Note: The displayed values are factory defaults and should not be changed. 24. Press the “Return” soft key. 25. Verify that “Trunking Type” is set to “Message”. 26. Press the “Call Type” soft key to enter the “Call Type” screen. 27. Press the “Private Call” soft key. 28. Press the “Simplex Duplex” soft key and “Simplex Call” soft key. 29. Press the “Signal Type” soft key and “Direct set –up” soft key. 30. Press the “Priority” soft key. Thereafter, enter “00” and press the “Priority” soft key. 31. Leave “Calling Party SSI” setting to default value. 32. Press the “Return” soft key. 33. This completes the System Setup configuration. 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM 6-8 TEST SETUP & TESTING Configuration of the IFR 2968 Manual Test Screen The setup depends on the firmware version of the IFR 2968, the firmware version of the terminal and the customer programming of the terminal. The following procedure is only an example. 1. To enter “Manual test” screen, press the “Manual” soft key. 2. Press the "Control Channel" soft key. Thereafter, enter the control channel Number and press the "Control Channel" soft key. The control channel Number is "2440" = Rx 461.0125MHz. 3. Press the "Traffic Channel" soft key. Enter "2440" for 450-470MHz and press the "Traffic Channel" soft key. The marker goes to Timeslot. Enter "3" and press the "Traffic Channel" soft key. (Note that the Traffic Channel number changes automatically after entering the Control Channel number). 4. Press the “RF Gen Level” soft key. Thereafter, enter “-90” and press “dBm” data keys followed by “RF Gen Level” soft key. 5. Press the “Mobile Power” soft key, enter “35 dBm/3.2W“, using soft key. 6. Press the “Burst Type” soft key and “Normal” soft key. 7. This completes the Manual test equipment configuration setup. Note: The System Setup Configuration Data is saved even after the power is turned off. However, the Manual Test Setup is not saved. 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6-9 RF Tests Receiver Tests Simulate Base Station (registration) 1. Turn the terminal ON When the terminal is in Trunked Mode, continue with step 2. Otherwise perform steps a through c. a. Press "Options" using the Lower (soft) key b. Press the "Down" navigation key to scroll to "Trunked Mode". c. Press "Select" using the Lower (soft) key 2. Check that registration and “ITSI: ---/----/01490199” (as example only) is displayed on the IFR “Manual Test” screen. Note: The number “01490199“ is the terminal ID (ISSI) which is displayed when the terminal is switched on. RSSI Test Note: To perform procedure below the Test Page field must be enabled using the CPS Before carrying out the following steps, record the Insertion loss (dB) of the cable loss value - (X) dB. 1. In the IFR Manual Test Mode, press the “RF Gen Level” Soft Key and enter -90 dBm. 2. Before testing, the terminal should be configured to RSSI mode using the following sequence. When performing steps 3 through 6, make sure that you press the Enhanced Control Head keys sequentially (less than a second between every consecutive press). 3. Press the “*” key. 4. Press the “#“ key. 5. Press the “Menu“ key. 6. Press the “Right Navigation“ key. Hereafter, there is no need for quick sequence of pressing the Enhanced Control Head keys. 7. Press the “Down” navigation key to scroll to “Cells Info”. 8. Press “Select” using the Lower (soft) key. 9. Press the “Right” navigation key to scroll to the RSSI monitoring screen. 10. Press “Trace” using the Lower (soft) key. 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM 6 - 10 TEST SETUP & TESTING Note: RSSI results will flash on the screen every few seconds. The display shows: SERV: 0/34348 RSSI: -90 CX: 20 CHQ: 99/E0 Disregard the “SERV”, “CX” and “CHQ” results. Actual RSSI measured =IFR RF Gen Level - Cable insertion loss +/- other stray losses. Range of Actual RSSI measured = -90dBm - XdB (cable) +/- 1 dB. Terminal RSSI result should be within the range of Actual RSSI. To stop the “Trace” process, perform the following. When performing steps 11 trough 14, make sure that you press the Enhanced Control Head keys sequentially (less than a second between every consecutive press): 11. Press the “*” navigation key. 12. Press the “#“ key. 13. Press the “Menu” key. 14. Press the “Right Navigation“ key. Hereafter, there is no need for quick sequence of pressing the Enhanced Control Head keys. 15. Press “Select“ using the Lower (soft) key. 16. Press “Stop” using the Lower (soft) key. 17. Press “Back” using the Upper (soft) key twice. Transmitter Tests Before you start these tests, make sure that the terminal is in Trunked Mode. 1. Press "Options" using the Lower (soft) key. 2. Press the "Down" navigation key to scroll to "TG by abc". 3. Press "Select" using the Lower (soft) key. 4. Scroll to one of the available groups and press select using the Lower (soft) key. 5. In the IFR Manual Test Mode press the "RF Gen Level" soft key. Enter "-90dBm" by pressing the data keys and "RF Gen Level" key. 6. Press the "PTT" of the terminal and monitor the IFR "Manual Test" screen which displays the Power Profile, Burst Power, Timing Error, Frequency Error and Vector Error. Note: You have to hold the PTT in the pressed position long enough to enable you to read the results. - Power Profile: Passed. 6866539D31.book Page 11 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6 - 11 - Burst Power Required Results: - Timing Error: - Vector Error: - Frequency Error: 7. 33-37dBm. < 0.25 symbols. Max 10% RMS, Max 30% Peak, Max 5% Residual. +/- 100Hz. Press the “Clear Down” soft key, to proceed with other tests. Call Processing Test Before you start these tests, make sure that terminal and test equipment are configured the same as given in the Transmitter Test. Talk Back 1. Press "Options" using the Lower (soft) key on the terminal and change to one of the available groups. 2. In the IFR Manual Test Mode press the “RF Gen Level” soft key. Enter “-90dBm” by pressing the data keys and “RF Gen Level” key. 3. Press the “PTT”, press the “Talk Back“ soft key on the IFR and speak into the mic of the terminal for at least 3sec, then release “PTT“. You will hear from the terminal speaker the last three seconds of the speech frames before the “PTT” has been released. 4. Press the “Test Sound” soft key to provide the 1kHz signal to the terminal speaker. 5. Press the “Silence” soft key to mute the 1KHz audio signal of the speaker. 6. Press the “Clear Down” soft key and check that the “Cleardown Complete” status appears on the IFR “Manual Test” screen. Call to Mobile 1. In the IFR Manual Test Mode press the “RF Gen Level” soft key. Enter “-90dBm” by pressing the data keys and “RF Gen Level” key. 2. Press the “Call Mobile” soft key and select “Private Call” on the IFR. Verify that two beeps are heard from the terminal speaker. 3. Press the “Abort Call” soft key. Duplex Test (Phone/Private Mode) Digital Duplex Test (Tx) 1. In the IFR Manual Test Mode press the “RF Gen Level” soft key. Enter “-50dBm” by pressing the data keys and “RF Gen Level” key. 6866539D31.book Page 12 Tuesday, March 20, 2007 6:32 PM 6 - 12 TEST SETUP & TESTING 2. Dial a random 4 digit number (eg "9359") using the alphanumeric keys of the terminal, press "Calltype" using the Lower (soft) key until "Phone #" is displayed and press the "Send" Key . The following results are displayed on the IFR “Manual Test” Screen - Power Profile: Passed - Burst Power Required Results: 10-22dBm - Timing Error: < 0.25 Symbols. - Frequency Error: -/+ 100Hz - Vector Error: Max 10% RMS, Max 30% Peak. Max 5% Residual. 3. Press the “Talk Back” soft key. 4. Speak into the terminal microphone and hear your speech (after a short delay) from the terminal loudspeaker. Note: If you need more details, press the “Duplex Test” mode key. 5. Press the “duplex test (Tx)” soft key. The “Digital Duplex test” results will be displayed on the IFR screen providing you with either one of the following: - bar charts measurement capabilities showing Tx Power, Frequency Error and Vector RMS in one screen - Tx Power (more details in Power Analyser) - Frequency Error (more details in Spectrum Analyser) - Vector RMS (more details in Vector Analyser) For Power Analyser Graph: 6. Press “power ana” soft key. 7. Check that the power frame falls within the limits. For Spectrum Analyser Graph: 8. Press “spec ana” soft key. 9. Monitor the Tx frequency. For Vector Analyser Diagram: 10. Press the “vector ana” soft key. 11. Monitor the diagram for the following: - press “vector error” soft key for vector error. - press “mag error” soft key for magnitude error. - press “phase error” soft key for phase error. - Vector Error - Magnitude Error - Phase Error For Vector Diagram: 6866539D31.book Page 13 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6 - 13 12. Press the “vector diagram” soft key. 13. View the following: - press “symbol constel” soft key for graphical symbol constellation. - press “rotated vector” soft key to zoom in on the constellation. - press “phase traject” soft key to view trajectory of the constellation. 14. Press the terminal "End" key. Manual Mode Testing Preparation for Testing Verify that the radio is turned off. Press the "1", "2" and "3" keys together and then, press the On/Off key or the Rotary Push Button to turn the radio on. Keep the "1", "2" and "3" keys pressed until the display turns on. The display shows "User test mode, Press any key to start, Press SoftKeys to scroll". Tests Note: Any key that will be pressed will cause the test to advance from one step to the next. You can use the soft keys to go to the next or back to the previous test. After a test has started you can press the upper soft key to go back to the start of the current test. At any time you can switch off the radio by pressing the On/Off key for 2 seconds. 1. Press any key to start the first test. The display shows "LCD Red-Green-Blue test". 2. Press any key consecutively. First the display shows horizontal red lines that become thicker with every key press, until it becomes fully red. Then the display shows vertical green lines that become thicker with every key press, until it becomes fully green. After that the display shows horizontal blue lines that become thicker with every key press, until it becomes fully blue. 3. Press any key to start the next test. The display shows "LCD Color brightness test" 4. Press any key consecutively. The display shows the color brightness levels "min", "low", "med" and "max". Verify the color brightness of the display. 5. Press any key to start the next test. The display shows "Display backlight test" 6. Press any key consecutively. The display shows the backlight brightness levels "min", "low", "med" and "max". Verify the brightness of the display. Note: At level "min" the display contents is not visible. 7. Press any key to start the next test. The display shows "Keypad backlight test" 8. Press any key again. The display shows "Keypad backlight is off". Verify that the keypad backlight is off. 6866539D31.book Page 14 Tuesday, March 20, 2007 6:32 PM 6 - 14 TEST SETUP & TESTING 9. Press any key again. The display shows "Keypad backlight is on". Verify that the keypad backlight is on. 10. Press any key to start the next test. The display shows "Emergency backlight test" 11. Press any key consecutively. The display shows the emergency button brightness levels "min", "low", "med" and "max". Verify the brightness of the emergency button. 12. Press any key to start the next test. The display shows "Status LED test" 13. Press any key again. The display shows "Red LED is on" and the Red LED at the right side of the radio is lit. 14. Press any key again. The display shows "Green LED is on" and the Green LED at the right side of the radio is lit. 15. Press any key. The display shows "Orange LED is on" and the orange LED at the right side of the radio lit. 16. Press any key consecutively. The display shows the LED brightness levels "min", "low", "med" and "max". Verify the brightness of the orange LED at the right side of the radio. 17. Press any key to start the next test. The display shows "Keypad test" 18. Press any key again. The display shows all the radio keys. 19. Press every key, one by one. Each key you press causes its respective display to be highlighted. If you press a highlighted key again, the highlighting is removed. To exit this test before all keys are highlighted press the rotary push button. 20. Press any key to start the next test. The display shows "Rotary test" 21. Turn the rotary switch clockwise and counter clockwise. Each step causes the respective displayed arrow sign to be highlighted. Turn the rotary switch until the two respective "OK" labels are highlighted. 22. Press the rotary push button consecutively until "OK" is highlighted. 23. Press any key to start the next test. The display shows "Fist MIC test" 24. Press any key to continue. Connect a fist microphone. The display shows "Accessory connected" 25. Press PTT to highlight all "0". 26. Place the microphone on / off hook to highlight all "0". 27. Press any key again. The display shows "End of user tests", "Press any key to power off or use softkeys to scoll to any previous test". 28. This completes the test. Press any key to turn the radio OFF. 6866539D31.book Page 15 Tuesday, March 20, 2007 6:32 PM TEST SETUP & TESTING 6 - 15 Service Flow Chart (Board Level) Start NOTE: Before replacing any kits, check the flexes to the control head or expansion head. If the radio does not have a control head attached you need to connect a control head to operate the radio. For a motorcycle radio use a motorcycle control head. In all other cases use a standard control head If the main board has been replaced: Send the new TEI number to service provider. Clone/reprogram customer details to new radio. Switch on the radio and observe the display at power up. The radio must completely power up. Use the buttons and volume control and check for correct display result. If fuse F0301 or F0302 or F0303 needs to be replaced use Motorola part No. 6580542Z01 (see figure on following pages). A list of replacement kits can be found in the Appendix B (Replmt. Parts & Kits). For a list of replacement parts refer to Chapter 7 (Maintenance). Incorrect behavior of LEDs, display or buttons. Power up OK ? Yes Replacement kits available ? Read the codeplug with the CPS. Connect the radio to the IFR. Perform all RF, call & manual tests of chapter TESTING. No Yes Yes If no kits have been replaced, verify installation integrity: Check DC cable and connector Check RF antenna , cable & connector Check connected accessories If the main board has been replaced: Send the new TEI number to service provider. Clone/reprogram customer details to new radio. Replace the control head or the expansion head. Switch on the radio again. All tests successful ? No Yes Replacement kits available ? Yes Replace main board and start complete procedure again. Done Power up OK ? No No Check fuses F0301, F0302 and F0303 on the main board before you replace main board and restart complete procedure. Replace the costumer's radio Send the faulty radio to Level 3 maintenance Clone/reprogram customer details to new radio Send the TEI number of the new radio to the service provider. Figure 6-2 Servicing the MTM800 ENH 6866539D31.book Page 16 Tuesday, March 20, 2007 6:32 PM 6 - 16 TEST SETUP & TESTING Fuses on the Mainboard TP0303 TP0302 C0301 C0336 E0300 F0301 C0159 C0151 F0302 D0325 C0330 C0300 F0303 R0311 C0328 867 C0117 TP5802 TP5811 TP5841 P5808 C0119 R0222 R5802 Q5802 R5837 C0338 R0181 C0164 C0314 C5840 TP5805 TP5807 M0302 R5845 R0180 C0124 D0153 Q0156 R0160 R0159 C0122 R5846 R0555 C0320 Q5804 C0401 R0406 R0405 C0221 R0427 C0325 R5840 202 6 4 R0239 5 C0226 0225 14 C0228 R0240 R0238 C0138 C0337 C0322 (Motorola VR0401 Part Number: 6580542Z01) R0404 VR0407 R0224 R0409 R0604 Q0401 R0410 Q0600 8 Fuses TP0405 R0605 TP0404 5 1 VR0301 U0304 D0304 4 TP5806 TP0301 C0157 VR0300 Figure 6-3 Position of Fuse F0301/2/3 (PCB Mainboard - TOP View) 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7-1 CHAPTER 7 MAINTENANCE Introduction This chapter provides details about the following: • Preventive maintenance (inspection and cleaning) • Safe handling of CMOS and LDMOS devices • Pre-baking of Integrated Circuits • Repair procedures and techniques • Disassembly and reassembly of the terminal • Exploded views and parts lists Preventive Maintenance The terminals do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended. Inspection Check that the external surfaces of the terminal are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry. Cleaning The following procedures describe the recommended cleaning agents and methods to be used when cleaning the external and internal surfaces of the terminal. External surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, compound, or grime. Internal surfaces (circuit boards and components) should be cleaned only when the terminal is disassembled for servicing or repair. The only recommended agent for cleaning external terminal surfaces is a 0.5% solution (one teaspoon of detergent per gallon of water) of mild dishwashing detergent in water. The internal surfaces should be cleaned only with isopropyl alcohol (70% by volume). NOTE: Internal surfaces should be cleaned only when the terminal is disassembled for ser- vice or repair. 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 7-2 MAINTENANCE CAUTION: The effects of certain chemicals and their vapors can have harmful results on certain plastics. Avoid using aerosol sprays, tuner cleaners, and other C a u t i o n chemicals. ! Cleaning External Plastic Surfaces Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the terminal. Use a soft, absorbent, lintless cloth or tissue to remove the solution and dry the terminal. Make sure that no water remains entrapped near the connectors, cracks, or crevices. Cleaning Internal Circuit Boards and Components Isopropyl alcohol (70%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the terminal. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover. NOTE: Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage). 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7-3 Safe Handling of CMOS and LDMOS Devices Complementary metal-oxide semiconductor (CMOS) devices are used in this family of terminals, and are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions. DO NOT attempt to disassemble the terminal without first referring to the following CAUTION statement. ! Caution CAUTION: This terminal contains static-sensitive devices. Do not open the terminal unless you are properly grounded. Take the following precautions when working on this unit: • Store and transport all CMOS devices in conductive material so that all exposed leads are shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used for storage and transportation of other semiconductor devices. • Ground the working surface of the service bench to protect the CMOS device. We recommend using the Motorola Static Protection Assembly (part number 0180386A82), which includes a wrist strap, two ground cords, a table mat, and a floor mat. • Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number RSX4015_). • Do not wear nylon clothing while handling CMOS devices. • Do not insert or remove CMOS devices with power applied. Check all power supplies used for testing CMOS devices to be certain that there are no voltage transients present. • When straightening CMOS pins, provide ground straps for the apparatus used. • When soldering, use a grounded soldering iron. • If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads. 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 7-4 MAINTENANCE General Repair Procedures and Techniques NOTE Environmentally Preferred Products (EPP) (refer to the marking on the printed circuit boards — examples shown below) were developed and assembled using environmentally preferred components and solder assembly techniques to comply with the European Union’s Restriction of Hazardous Substances (ROHS) Directive 2002/95/EC and Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC. To maintain product compliance and reliability, use only the Motorola specified parts in this manual. Any rework or repair on Environmentally Preferred Products must be done using the appropriate lead-free solder wire and lead-free solder paste as stated in the following table: Table 7-1 Lead Free Solder Wire Part Number List Motorola Part Number Alloy Flux Type Flux Content by Weight Melting Point Supplier Part number Diameter Weight 1088929Y01 95.5Sn/3.8Ag/0.7Cu RMA Version 2.7-3.2% 217C 52171 0.015” 1lb spool Table 7-2 Lead Free Solder Paste Part Number List Motorola Part Number Manufacturer Part Number 1085674C03 NC-SMQ230 Viscosity Type Composition & Percent Metal 9001000KCPs Brookfield (5rpm) Type 3 (-325/+500) (95.5%Sn-3.8%Ag-0.7%Cu) 89.3% Liquid Temperature 217°C Parts Replacement and Substitution When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications parts center listed in the “Piece Parts” section of this manual. Rigid Circuit Boards The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not accessible, some special considerations are required when soldering and unsoldering components. The through-plated holes may interconnect multiple layers of the printed circuit. Therefore, care should be exercised to avoid pulling the plated circuit out of the hole. When soldering near connector pins: • avoid accidentally getting solder in the connector. • be careful not to form solder bridges between the connector pins • closely examine your work for shorts due to solder bridges. 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7-5 Chip Components Use the RLN4062 Hot-Air Repair Station for chip component replacement. Adjust the temperature control to 390 °C (735 °F), and adjust the airflow to a minimum setting. Airflow can vary due to component density. • • • To remove a chip component: 1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm (1/8) above the component to be removed. 2. Begin applying the hot air. Once the solder reflows, remove the component using a pair of tweezers. 3. Using a solder wick and a soldering iron or a power desoldering station, remove the excess solder from the pads. To replace a chip component using a soldering iron: 1. Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads. 2. Using a pair of tweezers, position the new chip component in place while heating the fresh solder. 3. Once solder wicks onto the new component, remove the heat from the solder. 4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If necessary, touch up the first side. All solder joints should be smooth and shiny. To replace a chip component using hot air: 1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it. 2. Apply a drop of solder paste flux to each pad. 3. Using a pair of tweezers, position the new component in place. 4. Position the hot-air hand piece approximately 0.3 cm (1/8” ) above the component and begin applying heat. 5. Once the solder wicks to the component, remove the heat and inspect the repair. All joints should be smooth and shiny. Shields Removing and replacing shields is recommended to be done with the Air Blower, BOSCH GHG 603 or equivalent. • • To remove the shield: 1. Place the circuit board in the circuit board holder. 2. Add solder paste flux around the base of the shield. 3. Position the heat-focus head onto the shield. 4. Turn on the heater and wait until the shield lifts off the circuit board. 5. Once the shield is off, turn off the heat, and grab the part with a pair of tweezers. 6. Remove the circuit board from the circuit board holder. To replace the shield: 1. Add solder to the shield if necessary, using a micro-tipped soldering iron. 2. Next, rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board. 3. Place the circuit board back in the circuit board holder. 4. Place the shield on the circuit board using a pair of tweezers. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 7-6 MAINTENANCE 5. Position the heat-focus head over the shield. 6. Turn on the heater and wait for the solder to reflow. 7. Once complete, turn off the heat, raise the heat-focus head and wait approximately one minute for the part to cool. 8. Remove the circuit board and inspect the repair. No cleaning should be necessary. Pre-baking of Integrated Circuits Electronic components are generally coated with plastic material which has the nature of not being waterproof. If kept unsealed the components can absorb humidity. When soldered to the board (especially with reflow techniques) the sudden change in temperature can cause fissure or crack which can result in malfunction or damage. To avoid this problem these moisture sensitive components (MS) should be stored and shipped in a sealed wrapping (dry pack). Processing must take place only with “dry components” when an uninterrupted dry storage can be guaranteed, otherwise the components have to be pre-baked. If a reflow procedure takes place close to MS components the whole board must be pre-baked. Table 7-3 List of MTM800 ENH moisture sensitive components Part. No. MSL* Description 5166554A01 3 ADDAG 5109841C71 3 GAM IC (on GPS option board) 5186988J77 3 JAVELIN 5185956E43 2A 5185963A85 3 ABACUS AD9874 5166541A01 3 Patriot ROM3 5189233U61 3 PSRAM 4MB 5199434A01 2 Serial SPI EEPROM FLASH 16MB *) Out of dry package Moisture Sensitivity Level (MSL) 2 : 1 year 2A : 1 month 3 : 168 hrs 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7-7 Repair Procedures and Techniques - General Parts Replacement and Substitution When damaged parts are replaced, identical parts should be used. If the identical replacement part is not locally available, check the parts list for the proper Motorola part number and order the part from the nearest Motorola Communications parts center listed in the “SUPPORT CENTRES” section of this manual. Disassembling and Reassembling the Terminal - General Since these terminals may be disassembled and reassembled with the use of only six (board to casting) screws, it is important to pay particular attention to the snaps and tabs, and how parts align with each other. The following tools are required for disassembling the terminal: • • • • Small flat blade screwdriver Dismantling Tool (Motorola Part No.: 6686119B01) TORX™ T screwdriver TORQUES: Diecast Top Cover (6x): 1.92 Nm … 2.03Nm GPS Cover (5x), GPS Board (1x): 1.13 Nm +/- 10% UCM Board Cover (3x): 1.13 Nm +/- 10% Enhanced Control Head Screws: 0.57Nm +/- 0.046Nm NOTE: (17-18 lbin) (10 lbin +/- 10%) (10 lbin +/- 10%) (5 lbin +- 0.4 lbin) If a unit requires more complete testing or service than is customarily performed at the basic level, send this unit to a Motorola Authorized Service Center (refer to Appendix A: Support Centers). The following described disassembly procedures should be performed only if necessary. 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM 7-8 MAINTENANCE Terminal Disassembly and Reassembly - Detailed The procedure to remove and replace a Enhanced Control Head, Top Cover or Transceiver Board is similar for all models of terminal. A typical procedure is therefore shown followed by specific disassembly procedures for Enhanced Control Heads, Remote Head Enhanced and Data Expansion Head Enhanced on terminal models. Enhanced Control Head Removal 1. Insert the dismantling tool in the groove between the Enhanced Control Head and the terminal assembly as shown in the Figure. 2. Press on the dismantling tool until the snap connectors on the side of the Enhanced Control Head release from the terminal assembly. 3. Pull the Enhanced Control Head away from the terminal assembly as shown below. Dismantling Tool Figure 7-1 Typical Enhanced Control Head Removal 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7-9 Figure 7-2 Flexible Connection Removal 4. Remove the flexible connection from the socket on the Enhanced Control Head board. Top Plastic Cover Removal 1. Insert the dismantling tool in the middle of the terminal assembly side groove as shown in Figure 7-3. 2. Press on the dismantling tool until the snap connectors on the side of the plastic cover release from the terminal chassis. 3. Lift the plastic cover from the chassis. Dismantling Tool ZWG0130211-O Figure 7-3 Top Cover Removal. 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM 7 - 10 MAINTENANCE Transceiver Board Removal CAUTION: Some terminals are equipped with a GPS module at the left side bottom of the transceiver and/or an additional UCM Board inside the transceiver cover plate, refer C a u t i o n to special label at the cover plate (dotted line at the figure below). ! There are flex cables installed connecting these boards to the main board. Take extra care not to tear off the flex when dis-assembling or re-assembling the board from/to the transceiver or this could damage the GPS/UCM Board and the main board (refer to chapter explosion views figure 11, 12 for a detailed view). 1. Remove six screws from the diecast cover using the T20 TORX™ driver as shown in Figure 7-4. 2. If existing remove the metal GPS cover from the bottom (5 screws, T10 TORX™). Remove the internal GPS board (one screw) from the transceiver and disconnect the flex cable from the main board. 3. Lift the cover from the chassis. Screws (6x) UCM board Diecast Cover Terminal Chassis Additional UCM Board Position of UCM board Optional GPS Module GPS Module ZWG0130212-O Position of GPS Module Figure 7-4 Diecast Cover Removal 4. Pull out the plastic accessory connector housing to the back. 5. Slowly lift the transceiver board on the edge at the front of the terminal (the edge that mates with the Enhanced Control Head) and pull gently toward the front of the terminal as shown in Figure 7-5. Take care to slide the antenna connector and power connector out of the chassis towards the front. 6. If existing, take extra care of the UCM Board inside the cover plate and disconnect the flex 6866539D31.book Page 11 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 11 cable from the mainboard. CAUTION: The thermal pad can act as an adhesive and cause the leads of the heat dissipating devices to be over stressed if the board is lifted too quickly. C a u t i o n If the board can't be easily lifted, the chassis must be heated up to 55 degree Celsius. ! GPS Cover GPS Cable GPS Board GPS Flex Pull out Lift Mainboard Accessory Connector Housing Lift Figure 7-5 GPS and Mainboard Removal (view from bottom side) Reassembly the Terminal Chassis And Transceiver Board (torques, see page 7-7) 1. Inspect the transceiver board and ONLY if the surface of the thermal pads show signs of damage, remove the thermal pads and apply thermal grease to the heatsink area on the chassis and heat dissipating devices. 2. Insert the transceiver board at an angle (approximately 30°) into the chassis taking care to slide the antenna connector and accessory connector into their cut-outs in the chassis. 3. Lower the transceiver board onto the chassis and align the two locating holes in the board with the locating pins in the chassis. 4. If a UCM board was mounted, reconnect the flex cable to the mainboard. Take care of the specific flex bending. Note: After removal the UCM board has to be reprogrammed (App. C). 5. Secure the cover to the chassis with the six screws previously removed. 6. Torque the six screws to 1.9 NM (17 in lbs) using the T20 TORX™ driver. Begin with screw 6 followed by 5 to 1. Since the screws usually take a set, torque the screws a second time (1.9 NM) in the same order. 7. If existing, reconnect the GPS flex cable and reassemble the GPS module and cover plate. 8. Refit top cover over the assembled terminal chassis. Press cover down until it snaps into place. Enhanced Control Head Fitting 1. Align the ‘dot’ or ‘O’ marking on the flex with the ‘O’ mark on the chassis to the socket on the terminal assembly as shown in Figure 7-2. 2. Check that the back housing o-ring seal is undamaged and fitted in the groove. Replace the seal if it is damaged (refer to the exploded view diagrams and parts list). 6866539D31.book Page 12 Tuesday, March 20, 2007 6:32 PM 7 - 12 MAINTENANCE 3. Fit the back housing to the Enhanced Control Head. Ensure that the tags on the back housing align with the snap catch grooves on the Enhanced Control Head. Press the back housing into place until it snaps into place. 4. Check that the terminal chassis o-ring seal is undamaged and fitted in the groove on the chassis assembly. Replace the seal if it is damaged. Enhanced Control Head - Disassembly 1. Remove the middle screw from the back of the Enhanced Control Head using a T10 TORX™ as shown in the following figure. Figure 7-6 Middle Screw Removal 2. To dismount the Enhanced Control Head front housing from the back housing, insert the dismantling tool in the groove between the two housings as shown in the following figure. Figure 7-7 Enhanced Control Head Back Housing Removal 6866539D31.book Page 13 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 3. 7 - 13 Press the dismantling tool until the snap connectors on the side of the back housing release from the Enhanced Control Head. ZWG0130215-O Figure 7-8 Enhanced Control Head Board Removal 4. Remove the board from the Enhanced Control Head front housing by unscrewing the screws using a T10 TORX™ and disassemble the encoder switch flex from the socket on the board. 5. Remove the board from the Enhanced Control Head housing by stretching the Enhanced Control Head housing and pulling up the board. 6. Remove the keypad by gently pressing the keypad out from the Enhanced Control Head front housing. NOTE Care should be taken not to touch or contaminate the conductive pads on the under side of the keypad or the conductive contacts on the printed circuit board. Enhanced Control Head - Reassembly 1. Fit the rubber keypad onto the Enhanced Control Head housing and ensure that the keypad is correctly aligned and pressed onto the groove on the front housing. 2. Assemble the board to the Enhanced Control Head front housing. 3. Assemble the encoder switch flex to the socket on the board. 4. Screw the two 8mm self tapping screws and one 14mm self tapping screw. 6866539D31.book Page 14 Tuesday, March 20, 2007 6:32 PM 7 - 14 MAINTENANCE 5. Snap the back housing into the Enhanced Control Head front housing in the orientation shown below. ZWG0130214-O Figure 7-9 Reassemble Enhanced Control Head Housing 6. Screw the middle screw to the back housing. Remote Head Enhanced - Disassembly CAUTION: The terminal must be disconnected from the power supply before commencing any disassembly. The Installation Manual should be referred to for more detailed information C a u t i o n on warnings and safety. ! To Disassemble the Remote Head Enhanced from the Terminal: 1. NOTE: 2. Remove the Remote Head Enhanced (PMLN4904_) from the Transceiver by inserting the dismantling tool (Motorola part number 6686119B01) in the recess between the Remote Head Enhanced and the Transceiver. To minimize cosmetic damage disassemble from the bottom side (label side). Remove the flex. 6866539D31.book Page 15 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 15 Remote Back Housing Remote Head Enhanced Remote Back Head Figure 7-10 Remote Mount Enhanced Control Head with Remote Head Enhanced Remote Head Enhanced - Reassembly To Reassemble the Remote Front Housing: 1. Connect the flex from the Remote Head Enhanced to the top small connector in the Transceiver. NOTE: For correct orientation of the flex in the Transceiver, the “plastic” tab should be up, contacts facing down. Align the ‘dot’ or ‘O’ marking on the flex with the ‘O’ mark on the Transceiver. The flex must be pushed into the connector until it meets the stop. 2. Press the Remote Head Enhanced onto the Transceiver chassis until the chassis tabs snap into place. Remote Mount Enhanced Control Head - Disassembly To Disassemble the Remote Mount Enhanced Control Head: 1. Unscrew the wing screws of the remote trunnion and remove the remote trunnion from the Remote Mount Enhanced Control Head. 2. Unscrew the middle screw from the back housing. 3. Remove the back housing by inserting the dismantling tool (Part No. 6686119B01) in the recess between the back housing and Remote Mount Enhanced Control Head front housing. 6866539D31.book Page 16 Tuesday, March 20, 2007 6:32 PM 7 - 16 MAINTENANCE 4. Remove the flex between the remote PCB and Main PCB. 5. Remove the board from the Remote Mount Enhanced Control Head front housing by unscrewing the screws using T10 TORXTM ad disassemble the encoder switch flex from the socket on the board. 6. Remove the board from the Remote Mount Enhanced Control head front housing by stretching the Remote Mount Enhanced Control Head front housing and pulling up the board. 7. Remove the keypad by gently pressing the keypad out from the Remote Mount Enhanced Control Head front housing. 8. Unscrew 3 screws using T10 TORXTM to extract remote PCB from the remote back housing. Figure 7-11 Remote Mount Enhanced Control Head Remote Mount Enhanced Control Head - Reassembly 1. Fit the rubber keypad onto the Remote Mount Enhanced Control Head front housing and ensure that the keypad is correctly aligned and pressed onto the groove of the front housing. 2. Assemble the board to the Remote Mount Enhanced Control Head front housing. 3. Assemble the encoder switch flex to the socket on the board. 4. Screw the two 8mm self tapping screws and one 14mm self tapping screw. 5. Assemble the remote PCB into the remote back housing by screwing the 3 screws. 6. Connect the flex from the remote board on the back housing to the connector on the PCB board of the Remote Mount Enhanced Control Head front housing. 7. Snap the back housing into the Remote Mount Enhanced Control Head front housing. 8. Screw the middle screw to the back housing. 6866539D31.book Page 17 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 17 Data Expansion Head Enhanced - Disassembly CAUTION: The terminal must be disconnected from the power supply before commencing any disassembly. The Terminal Installation Manual should be referred to for more detailed C a u t i o n information warnings and safety. ! To Disassemble the Data Expansion Head Enhanced from the Terminal 1. Remove the Data Expansion Head Enhanced from the transceiver by inserting the dismantling tool (Part No. 6686119B01) in the recess between the expansion head enhanced and the transceiver. NOTE: To minimize cosmetic damage disassemble from the bottom side, (label side). 2. Remove the two flexes from the terminal. To Disassemble the Expansion Board from Expansion Head Housing 1. Remove the board from the expansion head housing by levering the expansion head housing and pulling up on the expansion board. NOTE: The 40 pin connector has a top latch that needs to be lifted before the flex is inserted and closed after flex insertion. 2. Lift the top latch and remove the 40-Pin flex from connector board. Expansion Board Connector Board Expansion Head Housing Figure 7-12 Expansion Head Enhanced Exploded View 6866539D31.book Page 18 Tuesday, March 20, 2007 6:32 PM 7 - 18 MAINTENANCE To Disassemble the Connector Board from Expansion Head Housing 1. Remove the silicon rubber frame 2. Remove the four screws from the connector board. 3. Remove all the protection caps on the front of the expansion head housing. 4. Lift the connector board from the expansion head housing. Data Expansion Head Enhanced - Reassembly To Reassemble the Data Expansion Head Enhanced 1. Insert the connector board into the expansion head housing. 2. Secure the connector board with the four screws previously removed. 3. Insert the rubber frame 4. Insert the 40 pin flex from the connector board to the Expansion board, ensuring that the top latch is firmly closed. 5. Snap the Expansion board into the expansion head housing 6. Connect the 12 line flex to the Terminal, top small connector. 7. Connect the 40 line flex to the Terminal, bottom large connector NOTE: For correct orientation of the flex align the ‘dot’ or ‘O’ marking on the flex with the ‘O’ mark on the PCB. 8. Close the top latch after flex insertion 9. Push the expansion head housing onto the Transceiver until all 4 tabs snap firmly into place. NOTE: The Expansion Head has a protection grade of IP54. To maintain IP54 sealing when connecting a RS232 data cable make sure to use a IP54 specified cable. (example: ROLINE AT-Modem cable ST-BU 1,8m order no. 11.01.4518) NOTE: The flex is not designed for continuous insertion, replace after several uses. 6866539D31.book Page 19 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 19 Motorcycle Mount Enhanced Control Head - Disassembly To disassembly the Motorcycle Mount Enhanced Control Head: 1. Unscrew the screws of the Motorcycle Mount Enhanced Control Head trunnion and remove the Motorcycle Mount Enhanced Control Head from the trunnion. 2. Twist and pull out the telco cable from the connector. 3. Unscrew the middle screw from the back housing. 4. Unscrew the four screws of the two side caps. 5. Remove the back housing by inserting the dismantling tool (Part No. 6686119B01) in the recess between the back housing and Motorcycle Mount Enhanced Control Head front housing. Motorcycle Back Housing Remote PCB Figure 7-13 Motorcycle Enhanced Control Head Exploded View 6. Remove the flex between the remote PCB and Main PCB. 7. Remove the board from the Motorcycle Mount Enhanced Control Head front housing by unscrewing the screws using T10 TORXTM and disassemble the encoder switch flex from the socket on the board. 8. Remove the board from the Motorcycle Mount Enhanced Control head front housing by stretching the Motorcycle Mount Enhanced Control Head front housing and pulling up the board. 9. Remove the keypad by gently pressing the keypad out from the Motorcycle Mount Enhanced Control Head front housing. 10. Unscrew 3 screws using T10 TORXTM to extract remote PCB from the motorcycle back housing. 6866539D31.book Page 20 Tuesday, March 20, 2007 6:32 PM 7 - 20 MAINTENANCE Motorcycle Mount Enhanced Control Head - Reassembly 1. Fit the rubber keypad onto the Motorcycle Mount Enhanced Control Head front housing and ensure that the keypad is correctly aligned and pressed onto the groove of the front housing. 2. Assemble the board to the Motorcycle Mount Enhanced Control Head front housing. 3. Assemble the encoder switch flex to the socket on the board. 4. Screw the two 8mm self tapping screws and one 14mm self tapping screw. 5. Assemble the remote PCB into the motorcycle back housing by screwing the 3 screws. 6. Connect the flex from the remote board on the back housing to the connector on the PCB board of the Motorcycle Mount Enhanced Control Head front housing. 7. Snap the back housing into the Motorcycle Mount Enhanced Control Head front housing. 8. Screw the middle screw to the back housing. Service Aids The following table lists the service aids recommended for working on the terminal. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. Table 7-4 Service Aids Motorola Part No. Description Application 6666500A01 Housing Eliminator Test Fixture used to bench test the terminal pcb 6686119B01 Dismantling Tool Assists in the removal of terminal Enhanced Control Head 0180320B16 Torx Screw Driver Kit (T6,8,10,15,25) 6680321B81 Torx Bit 6680321B56 Insert Bit extra long T-20 TORX (or equivalent) Screwdriver with torque meter 6866539D31.book Page 21 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 21 EXPLODED VIEWS & PARTS LISTS NOTE: For optimum performance, all replacement parts, diodes, transistors and integrated circuits must be ordered by Motorola part numbers. Transceiver - Exploded View and Parts List 10 9 8 5 6 4 14 3 13 7 15 16 12 11 18 17b 17a 17c 1 17d 2 Figure 7-14 Transceiver Exploded View NOTE: Terminals with special label OPTION BOARD MOUNTED (see dotted lines on figure above) are equipped with an additional board inside the transceiver cover plate. Refer to the figure next page before disassembling such terminals. 6866539D31.book Page 22 Tuesday, March 20, 2007 6:32 PM 7 - 22 MAINTENANCE Table 7-5 Transceiver Parts List Item No. Description Part Number 1 Chassis (item 2 included) 2766532A01 2 Gasket, Enhanced Control Head 3202620Y01 3 Main PCB (items 4 - 7 included) refer to Appendix: Service Kits 4 BNC Antenna Connector 0986166B01 5 Power Connector 0986165B01 6 Accessory Connector 0986105B01 7 Flex to optional GPS 3066541B01 8 Connector Assembly 2886122B02 9 Connector Housing 16Pos. 1580922V01 10 Gasket Accessory Connector 3202606Y02 11 Gasket Cover 3286095B01 12 Cover 1566511A02 13 Screw T20, 6x (M4) 0310911A30 14 Cover, Plastic 1586170B01 15 Silicon Pressurepad for UHF only 7566500A01 16 Silicon Pressurepad for 800MHz only 7566502A01 17 GPS Module Kit: 0166502N65 17a GPS Board with flex 0166502N20 17b 3366540B01 Coax Cable 17c GPS Cover 1566548A01 17d 0310907A19 Screw, 5x (M3x8) 18 Screw for GPS board, 1x (M3x8) 0310907A19 19 Bushing for IP 54 Protection w/o GPS (not shown) 4366504A02 20 UCM Board Kit: GMLN4210_ 20a UCM Board Module CLN8041_ 20b UCM Board Cover 0786183B01 20c UCM Board Flex 8485615Z02 20d Screw 3x (M5x8) 0310943R55 6866539D31.book Page 23 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 23 20d 20c UCM board inside the cover plate 20b 20a Figure 7-15 Location of additional UCM Board inside the Cover Plate CAUTION: There is a flex installed connecting the UCM board to the main board. Take extra care not to tear off the flex when dis-assembling or re-assembling the board from/to the C a u t i o n transceiver cover plate or this could damage the UCM board and the main board. ! NOTE: The CLN8041_ UCM board is not repairable. Order a replacement board if necessary. 6866539D31.book Page 24 Tuesday, March 20, 2007 6:32 PM 7 - 24 MAINTENANCE Enhanced Control Head - Exploded View and Parts List 3 ZWG0130201-O 2 1 Figure 7-16 Enhanced Control Head - Exploded View 1 Table 7-6 Enhanced Control Head - Parts List 1 Item No Description Part No 1 GCAI Cover 1515048C01 2 KeyPad Assy 7571017L01 3 Head Bridge Assy 0104025J29 6866539D31.book Page 25 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 25 9 8 6 7 5 4 3 1 10 11 2 12 ZWG0130201-O 13 Figure 7-17 Enhanced Control Head - Exploded View 2 Table 7-7 Enhanced Control Head - Parts List 2 Item No Description Part No 1 Encoder Knob 3616898H01 2 Gore Port 3205472M02 3 LCD Module 7271138D01 4 LCD Rubber Jacket 7516954H01 5a Emergency Key 3816953H01 6 Emergency Key Frame 0716944H01 7 GCAI Seal 3264133H01 8 Main PWA Kit 0166500N86 9 LCD Metal Retainer 4216900H01 10 Chassis 2716937H01 11 KeyPad FFC 8471919L01 12 KeyPad PWA Kit 0166501N35 13 Side Cap 3816950H01 6866539D31.book Page 26 Tuesday, March 20, 2007 6:32 PM 7 - 26 MAINTENANCE Data Expansion Head Enhanced - Exploded View and Parts List 13 12 10 9 14 8 7 11 15 1 4 5 3 2 6 Figure 7-18 Data Expansion Head Enhanced - Exploded View Table 7-8 Data Expansion Head Enhanced - Parts List Item No Description Part No 1 Expansion Head Housing 1564290B01 2 Cover 9 Sub-D 3864326B01 3 Cover 25 Sub-D 3864326B02 4 Protection Caps/Bung, Telco GLN7306_ 5 Seal, Expansion Head 3264325B01 6 Screw, Protection Caps/Bung (4 required) 0305137Q02 7 Connector Board PMLN5087A 8 Screw, Connector PCB (4 required) 0385944A02 9 Flex 40 Pin 8415157H01 10 Expansion Board, not part of Housing Kit PMLN4939A 11 Seal for 10 Pin Telco on PCB 3264291B01 12 Flex 12 Pin 8486127B01 13 Flex 40Pin 8466543A01 14 Silicone Pressure Pad 3264337B01 15 Label 5464344B07 6866539D31.book Page 27 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 27 Remote Mount Enhanced Control Head - Exploded View and Parts List 5 4 6 3 2 7 7 1 Figure 7-19 Remote Mount Enhanced Control Head - Exploded View Table 7-9 Remote Mount Enhanced Control Head - Parts List Item No. Description Part No. 1 Remote FFC (Main to Remote) 8471921L01 2 Remote PWA Kit 0166501N45 3 Remote Back Hsg Assy 0104025J30 4 D Sub Cover 1571012L01 5 Trunnion 0716933H01 6 Middle Screw 0371912L01 7 Self Tapping Screw 0316961H01 6866539D31.book Page 28 Tuesday, March 20, 2007 6:32 PM 7 - 28 MAINTENANCE Remote Mount Configuration - Exploded View and Parts List Remote Mount Cable 10-pin Connector Transceiver Flex Remote Mount Enhanced Control Head 10-pin Connector Remote Head Enhanced or Data Expansion Head Enhanced Figure 7-20 Remote Mount Configuration - Exploded View Table 7-10 Associated Components for Remote Mount Configuration No. Description Part Number 1 Remote Mount Cable, 3 m RKN4077_ 2 Remote Mount Cable, 5 m RKN4078_ 3 Remote Mount Cable, 7 m RKN4079_ 4 Remote Mount Cable, 10 m PMKN4020_ 5 Speaker Extension Cable GMKN4084_ 6 Remote Head Enhanced PMLN4904_ 7 Data Expansion Control Head PMLN4908_ 8 Ferrite Clamp PMLN5148_ 6866539D31.book Page 29 Tuesday, March 20, 2007 6:32 PM MAINTENANCE 7 - 29 Motorcycle Mount Enhanced Control Head - Exploded View and Parts List 4 3 2 1 Figure 7-21 Motorcycle Mount Enhanced Control Head - Exploded View Table 7-11 Motorcycle Mount Enhanced Control Head - Parts List Item No. Description Part No. 1 Side Cap Screw 0316960H02 2 MC Side Cap 3871547L01 3 MC Back Hsg Assy 0104025J31 4 MC trunnion 0771445L01 6866539D31.book Page 30 Tuesday, March 20, 2007 6:32 PM 7 - 30 MAINTENANCE Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM SCHEMATICS, PCBs and PARTS LISTS 8-1 CHAPTER 8 SCHEMATICS, PCBS AND PARTS LISTS ! WARNING Any level 3 repairs can deeply affect the performance of the MTM800 ENH terminal and may cause a new tuning procedure. This tuning procedure can only be applied by certain authorized Motorola depots where the appropriate TEST&TUNE EQUIPMENT is available. The appropriate TEST&TUNE EQUIPMENT is a special automated test equipment which is only available at some Motorola factories and Motorola repair centres. Section Introduction This Chapter contains the following Sections: 8.1 Transceiver 450-470MHz: Schematics/PCBs and Parts Lists 8.2 Enhanced Control Heads: Enhanced Control Head Data Expansion Head Enhanced Remote Head Enhanced Remote Back Head Enhanced Keypad Board for Enhanced Control Head NOTE: For optimum performance, all replacement parts, diodes, transistors and integrated circuits must be ordered by MOTOROLA part numbers. 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 8-2 SCHEMATICS, PCBs and PARTS LISTS Notes TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 1 CHAPTER 8.1 TRANSCEIVER 450-470MHZ: SCHEMATICS, PCBS AND PARTS LISTS 8.1 - 2 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS PA PA JAVELIN DUMMY TX_VCO FE NET NC CONTROLLER RX_VCO IF RF NET NC NET NC NET FRACN ABACUS DUMMY NC NC DUMMY CHASSIS_OVERVIEW TRANSCEIVER TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 3 C5504 TP5541 C5467 Q5521 C5422 1 3 2 Q5421 C5553 D5551 C5463 C5554 L5551 TP5403 Q5552 Q5801 R5806 L5814 C5551 C5804 D5451 L5451 C5452 C5453 R5808 R5807 L5452 C5462 TP5451 C5455 R5819 L5803 C5875 C5825 U5808 TP5801 D5454 Q5551 C5011 R5028 R5002 C5013 D5001 R5021 R5004 C5005 R5009 TP5021 R5027 R5005 R5007 R5006 R5016 R5012 R5026 D5025 C5001 C5002 C5004 TP5001 R5015 C5019 C5009 R5011 C5020 C5026 D5201 C5166 R5220 C5202 C5209 C5126 R5141 C5185 R5185 C5152 R5163 C5163 U5104 C5193 C5142 Q5190 R5177 R5145 C5135 C5197 C5136 C5140 C5137 C5173 R5191 C5191 R5192 R5132 C5171 C5178 C5192 R5194 R5193 R5144 C5122 C5121 C5184 C5128 PCB / Main Board 8466575A01_A / TOP SIDE C5164 L5190 C5190 C5160 R5160 R5131 C5144 R5172 C5150 R5133 C5146 C5161 C5131 C5177 TP5302 C5335 C5318 C5133 C5339 C5175 D5190 R5189 U5102 C5188 R5187 C5189 C5139 C5129 C5156 R5147 R5207 C5167 C5214 R5214 R5216 R5215 C5215 L5204 R5218 R5170 C5337 R5334 R5316 C5334 R5315 L5011 C5210 C5219 R5221 C5125 C5218 L5218 C5220 R5164 R5211 C5212 C5174 C5341 R5003 R5188 L5126 R5140 U5331 Q5202 R5213 TP5204 R5217 R5209 TP5331 R5165 37 1 R5212 C5213 C5134 C5172 C5338 D5202 D5121 Q5151 R5146 C5342 C5317 R5313 C5319 C5315 C0111 R5314 C0116 L5219 R5337 C0114 J0550 C5221 C5169 R5168 C5072 C5216 TP5071 C5071 L5071 TP5702 L5721 C5721 R5721 R5704 R5712 C5333 13 C5311 C5314 C0130 C5363 C5340 D5302 C0136 R5338 R5208 R5219 25 C5313 R5331 D5301 C0551 1 12 R5333 C5312 R5025 C5025 L5202 R5088 C5086 R5087 C5090 R5713 L5712 C5714 R5715 R5716 C5716 R5706 C5706 C5708 C5707 C5715 TP5701 R5312 C0134 C0509 C0555 C0556 C0557 C0558 C0559 C0560 C0561 C5704 C5332 R5311 L5301 R0472 R0562 C5208 R5714 R5332 R0505 R0557 C0121 Q5001 C5705 C5713 L5711 U5701 11 10 Q0342 R0341 R0559 C0341 R0182 Q0341 R0173 TP0402 R0342 C0552 R5707 R5723 20 1 R5734 R0343 R0174 C0553 C5722 R5722 C5731 R5728 C5726 C5741 R0347 C0340 C0161 L5722 C5724 C0333 U0308 R0348 R5727 C0158 R5733 Q0343 R0151 4 C0344 R0152 8 R0346 R5725 C0127 5 C0461 C0128 1 R0345 U0305 C0463 R0344 C0334 Q5002 Q5021 R5017 R5084 R5001 C5085 C5003 Q5081 R5089 L5603 C5087 C5609 R5623 C5629 R5655 C5682 C5683 R5654 D5082 C5084 D5603 C5089 R5083 D5601 R5082 R5085 D5604 R5024 Q5022 C5006 C5081 C5082 3 D5602 C5083 R5090 L5623 D5081 L5082 C5088 C5607 R5621 L5604 R5624 C5632 R5023 R5081 R5086 U5601 1 C5623 C5606 Q5621 C5628 C5627 C5626 TP5601 C5622 C5621 L5627 C5743 R5681 C5604 C0129 C0459 R0105 D0101 C0110 C5552 C5464 S5802 C5854 C5833 C5834 C5823 C5836 R5856 R5855 TP5808 C5850 L0301 C5681 C0118 C0123 Y0101 R0600 U0409 C5521 R5521 R5524 R5523 TP4409 L5403 C5846 C5855 C5845 TP5803 TP5802 TP5811 TP5841 R5802 TP5805 TP5807 TP5806 R5846 R5837 Q5802 R5845 C0318 C5625 20 Q0158 R0162 C0460 TP0161 C0146 R5522 R5407 C5403 C0320 C0124 R0324 TP0403 11 Q0164 TP0401 TP1108 C0143 Q5681 C0131 20 U0407 10 TP0128 5 R0175 SH5602 C0141 R0127 R5450 C5454 R5551 C0317 C0537 R1108 R0107 R1103 R1107 R5816 R5803 R0314 D0303 R0471 U0100 R0179 C0162 R0134 10 11 R0153 Q0152 D0151 R0177 TP5804 C0231 1 R0133 R0131 C0323 R0463 R0128 Q0100 Q0101 TP0125 C0163 Q0160 TP0127 R0125 C0142 R0132 R0163 R0318 C0462 U0103 4 R0115 R0102 1 J0570 18 C0113 8 U0104 R0130 R0106 R0154 R5854 R5552 C0331 R0120 R0122 U1104 R0602 R0601 R0571 R1101 R0424 R0423 R0428 C0329 R0113 8 TP0406 D1101 C0332 5 4 R1131 C0326 R5556 R0464 R0603 5 D0102 R0319 R5850 C0321 C0315 U0102 1 U0306 C5867 Q0202 Q0163 U0201 8 1 R5853 Q0305 C0464 4 R5857 R5553 L5454 C5864 R5852 1 C0538 1 R0207 R0208 C0219 C5865 R5851 U0303 2 C0539 R0220 3 Q0203 R0421 J0450 R0420 C5831 R0206 8 4 R5858 R5849 C5461 C0132 C0540 20 C5555 C0316 Q0201 11 C5852 C0125 C0202 40 4 16 1 5 C5849 C0133 C0203 R0119 8 U0203 D0153 Q0156 R0160 Q0159 R0205 R0204 C0205 C0223 C5828 C5827 C5859 C0139 M0301 C5843 C5853 C0140 C0224 5 C0137 R0218 1 FL0200 8 U0204 C5841 R0176 C0213 R0223 10 C0120 C0135 R0228 C5468 C5556 C5844 R0167 R0200 C0222 C0117 R0222 R0118 C0200 C0220 C0338 R0181 R0117 R0201 D0304 R0555 R0225 U0206 TP0200 R0202 C5840 R0165 R0166 U0202 R0203 M0302 C0122 C0164 C0314 9 C0201 Q5804 C0119 R0178 7 R0221 R0180 C5470 L5461 R5840 R0159 C5405 C0325 VR0401 8 R0242 C0236 C0204 R0246 C0229 C0225 C0226 R0239 C0221 R0224 14 C0228 R0240 R0238 C0401 R0406 R0427 R0404 R0409 R0604 R0410 VR0407 TP0405 R0605 Q0600 8 C0337 C0322 R0405 TP0404 5 C0138 VR0301 1 U0304 C5469 TP5401 C0328 Q0401 TP5402 C5400 C0300 D0325 C0330 TP0301 R0311 4 R5400 VR0300 F0303 C5541 C5407 L5402 C0157 C5406 Q5501 F0302 R5401 R5504 R5502 C0159 L5431 R5462 E0300 C0336 C0151 R5544 R5541 R5542 R5408 R5503 TP0302 TP0303 F0301 C5506 C0301 R5543 C5431 L5503 L5501 R5533 R5186 R5182 C5199 C5145 C5162 R5162 R5161 Q5301 C5365 R5301 Q5331 C5336 D5331 R5330 R5303 C5345 U5321 C5344 C5322 R5323 R5322 C5316 C0554 R5321 PCB / Main Board 8466575A01_A / BOT SIDE C5323 R5304 U5322 C0550 R0136 R0129 R0100 C0148 C1103 R0101 R1111 C0147 C0115 R1132 R0111 R1104 C1104 C1101 C1113 R0466 C1102 R0241 C0230 R0400 C1107 R1112 C1100 VR0325 J0600 Q0157 R0243 Q0200 R0402 R0417 C0601 C0604 C0606 C0608 C0613 C0417 R0413 5 C0421 C0310 C0409 VR0405 C0227 R0237 R0245 R0244 R0157 C1115 R0156 R0155 Q0150 R0150 R0418 C0415 C0414 C0413 C0412 C0411 C0410 C0408 C0407 C0406 1 C0416 R0415 R0403 C0404 C0405 C0313 D0150 D0152 C0232 VR0163 VR0302 R0325 C0603 C0605 C0607 C0609 C0610 C0611 C0612 VR0402 Q0161 R0161 C0234 U1105 C0235 C0614 23 24 E1102 C1119 C0616 R0416 6 C0419 C1108 C1112 VR0406 C0343 C0307 C0402 R0411 M0402 R0306 C0306 E1101 9 C0233 C0615 L5809 C0618 C5824 E1103 C1133 C0237 D0404 C0617 6 R0412 C5819 R0304 TP1110 C0156 C0619 R5805 H1 R5636 U0205 L0232 L0231 R0303 C1132 U1103 H6 G1 C5877 T1 A6 U1102 R0305 R0331 R0330 TP1112 C1110 C1114 R0108 A8 G8 C0339 R0168 C0324 TP1117 C0453 TP5843 C0154 R5501 C0418 C1106 C1111 R0171 9 C0348 TP1118 R0470 R0469 R0169 R5406 R5405 C5419 C5418 C5417 L5421 C5409 TP1124 C0457 R0170 TP0150 U0300 C0308 C0311 8 R5431 4 1 C5436 R5419 TP1111 C0454 T16 R0455 C1121 L5062 TP1119 C5321 C0152 TP1107 R0450 C0342 U5810 U1100 5 C0450 C1131 17 5 TP1104 R0451 R0459 R0467 10 C5651 C0304 U0150 C5558 TP1113 TP1109 TP1102 C1120 C1105 4 R0301 Q0301 5 5 C0303 D0300 4 25 R5832 C5401 C5404 R0302 TP1125 TP1103 TP1126 TP1101 R0452 Q0302 U0405 R0454 5 C0302 C0451 U0404 U0406 R5830 4 R0135 U0207 1 R0309 1 R0312 8 C0155 9 8 U0401 11 C5848 C0452 13 R5169 U0402 U0408 L5732 20 C0150 C5820 TP0499 1 R0465 U0403 R0300 C5876 C0536 R5142 C5842 R5831 C5838 L5401 C5432 U5401 C0535 Q0303 C0534 R0308 C0533 C5738 R0401 D0301 C0532 R5061 TP0498 R5634 R0310 C0531 R5151 C5868 C5837 C5832 5 C0530 1 R0326 13 R0527 6 R0468 12 C0309 R5637 C0528 C5737 A7 C0527 SH5702 A1 C0458 G7 C0455 G1 C0456 C5873 L5810 C5424 C5420 C5426 C0529 3 D0305 C5736 L5813 C0218 R5668 R0327 C0319 R5847 A8 C5874 C5872 C5423 U0307 C0526 C5847 H8 U5809 C5871 R5804 C0346 C0525 U5702 U0301 C5813 C5803 A1 C5857 R0323 C0524 C5735 6 R0332 C0523 R5731 9 3 R0313 8 16 4 C0522 4 C0345 C0521 R5603 C5810 H1 C5425 5 C5465 C5434 Q5431 2 C5442 C5443 R0328 C0520 6 T5801 3 6 6 3 C5433 C5435 8 C0519 5 T5802 C0517 C5732 4 C5826 C5862 C5634 C5635 C5878 L5812 3 4 C5863 C5829 R0307 R5631 C0312 C5742 R5651 C5654 C5809 C5822 C5856 M0401 L5731 D5731 Q5651 C5652 R5653 C5633 16 C0515 C5324 R5810 R5814 C5811 L5805 R5454 C5830 C0513 C5331 Q5631 D5733 L5734 D5732 C5733 R5652 R5632 C5624 C5812 C5805 C5557 C0512 C5305 D5734 C5734 L5733 C5671 1 Q5542 C5441 C5421 2 TP0120 TP1122 R5336 C5631 Q5602 U5501 7 C5438 L5811 C0511 Q5711 C5740 R5711 R5601 C5610 R5546 R5455 R5453 C5451 C5444 RT5551 C5430 C0510 R5302 C5415 C0508 C5301 C5712 L5702 R5809 8 C0507 L5309 C5653 C5411 C0506 C5309 C5672 C5414 A1 C5303 R5602 C5739 C5702 R5732 Q5701 R5671 R5044 C5808 1 A16 R5150 L5804 9 C0505 R5353 C5611 R5548 C5806 C5402 C0504 6 Q5671 R5622 C5711 D5061 R5604 R5547 C5416 C5408 40 R5153 M5421 R5403 1 R5157 Q5601 C5807 C5413 C0503 R5148 R5605 R5606 M5001 Q5553 C0502 4 L5601 C5343 1 C5603 R5702 T5061 R5607 C5048 C5703 4 C5601 C5602 C5035 Q5332 C5366 3 C5605 L5081 R5701 C5701 R5041 R5043 R5339 T5062 R5703 2 L5701 R5062 C5307 R5063 R5452 R5451 R5545 C5308 R5154 2 R5355 3 1 R5404 C5410 TP1105 TP1115 R5155 C5440 C5427 R5420 C5412 J0500 U5105 6 R5354 C5061 C5353 C5151 1 C5352 U5103 Q5351 R5051 L5048 L5041 R5351 C5143 C5046 L5361 R5178 C5062 C5036 L5061 R5042 R5352 C5153 C5047 R5032 C5362 R5195 C5045 D5042 C5034 C5351 R5171 4 R5167 C5168 C5051 C5439 R5364 R5152 L5201 C5203 C5044 C5041 C5043 C5124 TP5201 6 C5054 1 C5445 C5429 C5306 C5130 C5053 C5052 D5041 FL5451 C5437 C5428 R5335 R5134 C5158 1 U5201 R5013 C5033 D5013 L5462 3 C5111 R5158 R5121 4 R5018 C5123 37 C5157 C5155 3 D5031 C5037 C5031 C5018 C5466 Y5363 C5147 R5122 C5204 C5032 C5042 2 C5179 25 R5166 C5141 R5159 U5101 C5120 C5127 TP5202 R5204 C5138 R5196 R5210 C5132 C5159 L5031 C5148 C5195 R5014 R5031 C5154 R5184 R5008 1 R5206 R5036 13 R5205 L5203 C5211 D5018 Q5031 2 R5461 C5176 C5007 C5206 R5022 L5002 C5016 C5008 C5028 L5174 Q5201 D5012 C5012 L5175 R5176 C5113 C5205 C5102 R5103 C5217 C5024 C5021 C5017 C5014 C5010 L5502 C5503 C5501 C5502 C5505 M5401 J5401 3 R5149 R5198 C5112 R5102 C5023 C5022 D5011 C5027 C5194 R5181 C5186 R5125 R5190 C5181 C5101 R5197 D5180 R5179 C5187 Q5101 C5198 C5183 R5100 R5183 R5106 C5103 R5101 Q5180 R5105 C5015 R5199 R5180 C5182 C5104 R5104 C5180 L5180 8.1 - 4 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS J0301 2 3 20 11 1 J0400 C0347 C0335 10 C0420 U0302 C0305 1 2 VR0403 C0170 R0172 Q0306 C1109 C0160 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 5 TXH_LN_1 G TXH R5819 82 C5828 180pF C5831 3300pF TP5801 R5806 1 TX_LO_LN_1 TX_LO T5801 XFMR_LDB32C_370MHZ G R5803 39 2.2K C5804 180pF 2 R5808 150 R5807 150 L5803 27nH C5865 C5864 470pF 0.1uF C5805 11.0pF NU C5806 2.4pF L5804 15nH C5812 8.2pF R5809 0 C5808 11.0pF 180pF 3 R5810 330 R5814 330 C5811 8.2pF L5805 15nH C5813 4 NU NU C5809 C5810 6 2.4pF 1 2.4pF NC 5 NU C5803 C5807 27pF Q5801 PBR941 180pF R5816 1K 3V_TX L5814 2.2uH 3V_TX G 3V_DIG G 3 5V_TX 5V_TX_LN_1 5V_TX 3V_TX_LN_1 3V_TX 1 EN VIN C5825 VOUT 0.1uF 3V_DIG_LN_1 3V_DIG_LNODCT NC 5 4 NCP512 C5875 NU 1uF T5802 XFMR_LDB32C_370MHZ 3V_TX 4 NU C5822 C5868 180pF 180pF 0.1uF C5826 G FORWARD R5804 82 3 C5823 0.1uF 3V_DIG_LNODCT 2 C5833 180pF C5867 TP5811 1 G U5808 LOAD_DUMP GND G 5V_TX LOAD_DUMP_LN_1 2 LOAD_DUMP 0.1uF C5827 0.1uF C5877 L5809 C5876 2.4pF 68nH 180pF NU 6 R5805 82 1 5 C5834 5V_TX NC 0.1uF C5848 0.1uF L5813 560nH C5836 C5824 C5820 C5819 180pF 0.1uF 180pF SPIA_MISO_LN_1 100 SPIA_CS2_ODCT_LN_1 H4 G5 NU F6 H5 R5856 10K AGND1 FMOUT AVDD1 ASW C2 D1 D3 D3 RFOUT2B SPII RFOUT2 SPIO RFOUTB SPISEL RFOUT SLT ASW C1 C1 D1 B1 E2 C3 E1 B2 E3 F2 NC A7 F1 G1 G4 R5857 10K NC C5849 TP5805 TP5806 H3 R5858 10K A8 TP5802 0.1uF TP5807 TP5808 TP5803 1 B6 1 E8 D8 C8 B8 F8 5V_TX VQGD A1 E2 C7 VCC VRFUP D6 VLO SPIC TP5841 NC NC G SLTB SCAN CLK TST1 CLKB TST2 TST3 VCO1 TST4 U5809 JAVELIN VCO1B LP1QB LOGND VCO2 LP1Q VCO2B BINI LP1IB LP1I RFINB RFIN C5859 C2 LCAP 4700pF 3V_TX D2 VBLIN SUB F3 E4 E1 G2 AVDD3 F4 G3 IREF VCNTF AGND3 VCNTO AGC CREF AGCB B1 1 C3 A1 B2 TSLOT TSLOTB A3 A2 DGND3 B4 B3 CSB DVDD3 C4 SPI SPO SPCK A6 A4 A5 OUT1 TCAPP CAPO CAPOC CAPM BINQB LP2QB BINQ BINIB LP2Q LP2IB LP2I AOC INC_DCR VSSR PHCLK SUBD SUBU GND_THERM CEI QGND CEQ F5 E7 F7 G8 C5840 0.1uF R5846 4.7K NC NC R5845 2.7K C5850 0.1uF 5V_TX_SW Q5804 NC R5837 680 B4 C5 A4 A3 S5802 1 B3 C4 B7 C5843 C5844 .022uF .022uF B5 C6 A6 C5857 470pF A5 C5856 470pF D5 E4 E5 D4 C5845 2 SWITCH G PA_DIS_PA_1 C5846 R5802 0 C5871 270pF C5873 270pF C5853 C5852 4700pF 3300pF 180pF 180pF C5854 C5855 180pF 180pF NU Q5802 C5874 270pF C5872 270pF D2 L5812 XFMR C5862 GNDUP 180pF D7 GND GNDDWN A2 GNDLO DGND 1 TMROUT E3 C5847 1000pF G7 TP5804 G1 3V_TX R5840 4.7K NC 4 NC 0.1uF OUT1B DVDD1 TCAPM C5841 F7 OUTQ DGND F5 C5842 0.1uF E6 DVDD2 E5 NC OUTQB U5810 35U79 G4 NC SRD G5 D5 3V_TX ICLKR B5 D6 AGND2 STD INI E7 AVDD2 F6 D7 TCLK SCK NC C6 RSTB TXE 3V_DIG_LNODCT C5 G6 H8 SFS INQ NC H6 R5855 10K H7 TCLKB INQB C7 NC B6 ADDAG_CLK_LN_1 ADDAG_STD_LN_1 DSPCLK D4 B7 G7 ADDAG_FS_LN_1 A7 NC ADDAG_STD G G G G2 R5849 ADDAG_TXE_LN_1 NC ADDAG_CLK R5854 F4 NC ADDAG_FS H2 F3 CLKIN G R5853 MRSTB REF16_8_OSC INIB ADDAG_TXE G3 SPIA_CS0_ADDAG_LN_1 NC G G6 G REF16_8_OSC F2 R5852 100 100 SPIA_CS0_ADDAG R5851 1 100 3V_TX 100 SPIA_MOSI_LN_2 VRFDWN 100 SPIA_CLK_LN_1 E6 SPIA_CS2_ODCT F1 R5850 RESET_ODCT_ADDAG_LN_1 SPIA_MOSI_LN_1 1 SPIA_MISO G G G G G 1 SPIA_CLK SPIA_MOSI 1 RESET_ODCT_ADDAG VDD H1 0.1uF C5878 2.4pF R5847 6 1 5 75K C5863 180pF Main Board 8466575A01_A / TX-LOW SECTION (JAVELIN) 2 3 NC G BACKWARD PA_DIS 8.1 - 6 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS PASUPVLTG_UHF_PA_1 PASUPVLTG G A+ L5501 57R01 C5501 C5504 C5502 100pF 10uF 180pF 100pF C5505 .033uF L5503 57R01 180pF .033uF 10uF 9V3_TX_UHF_PA_1 G 9V3FLT L5502 57R01 C5421 1uF C5503 .033uF C5422 100pF R5533 4.7 C5404 20pF 10pF Q5431 1 14 11 R5400 120 RFOUT1 VCNTRL RFOUT2 VD1 VG1 G2 VG2 C5419 20pF C5424 47pF R5419 100 C5425 9.1pF NU L5462 18nH 120 18nH 10K 18nH C5433 30pF C5435 30pF C5437 30pF C5438 10pF C5439 3.3pF NU NU 1 IN C5451 15pF R5451 150 D5454 L5452 OUT 2 R5452 150 C5427 39pF C5465 10pF C5466 4.7pF NU NU J3401 - BNC 18nH 12pF 4.7pF C5464 100pF FL5451 SI15R0390MP NU Q5421 C5463 12pF 18nH R5450 51 Q5553 47pF 8 R5405 51 NC1 C5413 12pF C5408 .022uF EP NC4 GND4 15 GND3 NC3 GND2 NC2 C5409 180pF R5403 1K NU C5414 39pF NU C5415 20pF R5406 51 1 5V_TX_SW POS R5431 51 M5421 HEATSINK C5416 NU 51 51 L5454 560nH C5455 180pF R5545 10K 22pF C5454 68pF R5547 10K 51 NU .022uF 1 9 10 GND1 C5428 3300pF 1K C5417 3300pF C5418 100pF C5429 R5546 4.7K 180pF 0 1 C5410 .022uF .022uF C5411 180pF 100pF 3300pF Q5551 L5551 560nH 5V_TX_SW R5548 10K R5551 10K 180pF 5V_TX_SW RXIN RXIN_PA_1 D5551 9V3FLT NU R5407 G 180pF R5404 5.6K 5.6K BACKWARD TP5451 R5455 68 R5453 150 9V3_TX_SW R5408 3300pF G R5454 120 180pF C5556 9.1pF 560nH C5551 1000pF C5552 330pF C5553 5.6pF C5554 56pF 9.1pF C5555 0.5pF 56pF 0.5pF R5552 2.7K 680 5V_TX_SW R5543 2.7K R5523 2.7K R5556 1K R5544 0 NU R5524 0 TP5541 1 NU TP4409 ANT_EN_PA_1 R5542 47K 1 G ANT_EN G 5V_TX_SW G BIAS3 Q5542 Q5552 R5501 680 NU Q5521 R5502 0 47K R5521 33K C5521 180pF NU C5541 180pF R5541 20K 5V_TX_SW BIAS3_PA_1 R5522 39K BIAS2_PA_2 G BIAS2 G BIAS1 20K BIAS1_PA_1 Q5501 U5501 LM50 1 R5504 39K C5558 180pF TP5403 GND VOUT 3 C5506 180pF 9V3FLT 2 TEMP_SENSE_PA_1 1 R5503 33K POS NU TP5402 L5461 18nH 470pF 2 C5412 47pF C5461 D5451 2.216x?? C5442 10pF 7 3 R5461 10K L5451 560nH C5453 100pF 3 R5420 100 C5452 100pF C5440 100pF NU S4 C5441 6.8pF U5401 SRFIC5668 RFIN NU 470pF 6 16 NU C5467 5.1pF C5468 3.9pF 100pF GND2 470pF C5400 470pF NU C5462 17.24nH C5444 15pF GND1 G NU C5436 20pF 18nH NU 200 R5832 200 C5426 39pF 4.22nH 27 R5831 200 C5443 10pF R5401 5 C5838 8.2pF C5420 12pF C5423 30pF NU 200 4 C5832 10pF L5811 15nH L5421 4.22nH 180pF 6.2pF 12 C5830 2.4pF L5810 15nH .022uF 20pF C5403 C5434 30pF 180pF 15nH .022uF 470pF C5829 9.1pF C5407 NU 68nH 11.03nH G C5837 9.1pF C5406 .022uF 9V3_TX_SW FORWARD L5431 18nH C5405 .022uF NU L5401 11.03nH C5402 6.2pF C5401 180pF 100pF S3 1 L5403 15nH L5402 68nH NU C5430 20pF TP5401 NU 120 NU GND1 NU C5445 9.1pF D 10pF R5830 R5553 C5432 30pF 17 G C5431 100pF 100pF 1uF R5462 10 .033uF 13 DRIVER_SENSE C5470 S1 DRIVER_SENSE_UHF_PA_1 NU 5V_TX_SW C5469 180pF S2 9V3_TX G RT5551 50K TEMP_SENSE C5557 180pF NU ZWG0130870-A Main Board 8466575A01_A / PA SECTION TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 7 R5185 22 C5184 .01uF R5176 33K C5185 0.1uF R5183 100 R5189 0 R5188 0 NU C5182 22pF R5181 56K C5104 R5180 3.3K 0.1uF R5105 22 5 ANALOG_3V3 R5184 1.2K C5183 22pF D5180 R5179 270 C5103 C5189 2.2uF .01uF C5188 0.22uF C5167 4.7uF 5 .01uF G G 32 31 R5150 0 NU 30 29 27 25 R5145 120 C5146 100pF NU C5144 100pF R5198 0 C5192 150pF R5194 1.2K R5133 10 4 Y 1 74VHC125 R5177 470 C5197 15pF 2 A U5105-1 R5191 33K C5193 100pF NC C5131 .01uF DIGITAL_3V3 C5133 0.1uF Main Board 8466575A01_A / ABACUS Section R5172 22 R5163 22 R5161 22 R5162 22 1 Y A 4 2 C5161 33pF DIGITAL_3V3 SSI_DOUTB G SSI_DOUTA G SSI_CLK G SPIA_MISO C5177 15pF U5104-1 74VHC125 C5160 1000pF R5131 10 ANALOG_3V3 L5190 1uH 0.1uF C5137 .01uF NU Q5190 D5190 C5136 0.1uF R5160 1K C5145 10uF 5V_FN C5152 0.1uF OE R5149 100K R5199 0 C5195 0.1uF C5132 R5195 22 R5193 100 R5140 22 G C5175 15pF R5155 0 NU R5146 100 SSI_FSYNC C5174 15pF R5154 0 NU R5144 2.2K G C5173 15pF R5153 0 NU 26 SSI_SYNCB C5171 15pF 28 R5171 3.3K C5138 0.1uF R5178 0 NU 33 C5162 33pF C5163 33pF G SPIA_CS4_ABA G SPIA_MOSI G SPIA_CLK 2V8 U5104-2 PWR_GND VCC C5164 33pF C5140 0.1uF GND 5 C5148 0.1uF 0.1uF R5157 47K VCC C5141 0.1uF GND 3 PD PC PE 35 24 23 GNDD GNDS1 VDDD 36 34 5 DOUTA VDDH NU C5150 .01uF DIGITAL_3V3 R5158 270 3 DOUTB 22 C5158 1000pF 2V8 R5196 200K REF16_8_OSC OE FREF CLKOUT VREFN C5122 37 GNDP IOUTL VDDP 38 C5156 LO_SY+3V LO_CP+5V_FN 39 41 40 VDDL CXVM .01uF LON 0.1uF 44 C5155 42 C5157 GNDI 47 45 CXIF 46 IFIN GNDL GNDA VREFP NU C5172 VDDA CLKP 12 NU R5164 1K C5139 0.1uF FS CLKN 11 C5143 0 5V_FN NU 5V_FN GNDH 21 C5142 1000pF GCN 19 C5135 0.1uF GCP C5124 .01uF 1000pF U5101 AD9874 VDDF 13 C5147 0.1uF C5190 100pF R5148 68 C5169 1uF R5151 10 SYNCB IF2P C5123 .01uF R5168 47K C5151 .01uF 20 9 10 C5191 100pF 3 NU C5121 1000pF GNDS2 GNDC 8 R5134 10 NU GNDF IOUTC 7 C5130 0.1uF Q5151 IF2N VDDQ 5 6 ANALOG_3V3 MXON 15 4 C5179 100pF MXOP VDDI 48 3 RREF C5176 180pF R5132 10 2 14 1 C5178 100pF 43 NU LOP C5120 330pF CXVL NU NU GNDQ C5113 430pF 0.1uF L5174 10uH C5112 430pF G R5190 20K 5V_FN 1 R5169 NU 22 R5165 47K ANALOG_3V3 C5154 .01uF R5166 10 C5128 0.1uF VDDC C5129 .01uF L5175 10uH R5192 6.8K ON_OFF* C5168 4.7uF R5152 10 16 R5170 10 C5111 0.1uF C5159 C5194 .01uF VIN NC NU C5134 C5186 LNA+3V R5106 47 ANALOG_3V3 C5199 2.2uF VOUT GND NU 0.1uF 1000pF C5127 330pF R5122 470 18 R5101 12K L5126 470nH 17 C5125 8.2pF R5100 R5197 270 G C5166 1uF D5121 Q5101 C5198 0.22uF 9V3 C5153 R5121 2.2K R5125 560 R5159 0 IF_ABA G R5147 68 2 C5126 15pF 4 NC R5142 0 0.1uF NU G 51 3 C5187 10pF R5103 10K R5102 27K C5101 330pF 1 U5103 LP2980 NU ABA_A ON_OFF* R5167 10K DIGITAL_3V3 C5102 330pF VIN NC NU R5186 200K R5187 270 VOUT NU R5182 0 R5104 820 4 NC R5141 0 GND L5180 220nH 9V3 U5102 LP2980 2 C5181 15pF C5180 68pF 5V_FN 9V3 ANALOG_3V3 Q5180 U5105-2 PWR_GND 8.1 - 8 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS R5321 100 3V_AGC G 3V3_FN G 3V U5321 LP2980 5 4 3 U5322 ADP3300 R5311 0 NC ERR 6 G L5301 0.39uH C5311 .01uF 3 2 1 C5312 .01uF K3 A3 K2 A2 K1 A1 3 G 5 C5322 .01uF C5321 4.7uF C5323 0.1uF 5V C5324 10uF 5 6 R5335 39K R5312 100 D5301 C5318 4.7uF C5314 .01uF NC 3 2 1 K3 A3 K2 A2 K1 A1 3V 4 C5331 0.1uF 5 NU 6 NC R5313 0 D5302 R5336 30K D5331 R5314 47K NU R5330 330K R1 Q5331 C5336 .01uF R2 C5317 22pF 43 R5331 47K R5304 330 Q5301 NC NU 10K NC R5333 100K NU R5332 47K NU 2 1 10K 48 NC 1 RXH 37 3 10K 10K TP5302 R5301 2.2K C5334 0.1uF C5303 0.1uF 38 G NC 11 12 14 15 NC REF16_8_FN G REF16_8_FN_FN_1 C5335 56pF R5334 100 NC 24 23 G VCOBIAS_TX 6 22 33 CCOMP IADAPT REFSEL IOUT U5331 PREIN AT25016 TEST2 SFBASE TEST1 SFCAP AUX4 BIAS2 AUX3 BIAS1 AUX2 AUX1 VBPASS PVREF VMULT4 VMULT3 SFIN VMULT2 DATA VMULT1 MODIN MODOUT CEX FREFOUT CLK XTAL2 XTAL1 G 29 17 NC NC R5337 100K NC C5337 2.0pF NU LOCK 47 NU REF16_8_OSC 41 19 ADAPTSW 31 42 18 32 27 NC NC C5338 100pF G PRESC NC 26 39 NC C5339 4.7uF G 40 21 35 NC C5343 10uF C5344 1000pF C5345 .01uF 30 7 10 VSF R5338 68K NC NC G SPIA_MOSI G SPIA_CS1_FN_PCIC G SPIA_CLK G 3V_REFOSC SPIA_MOSI_FN_1 9 SPIA_CS1_FN_1 8 PD_VDD G NC2 C5340 33pF 5 45 TXH NC3 NC1 PRE_VDD 4 SFOUT 34 G INDMULT DGND 44 46 WARP 20 28 PD_GND 16 PRE_GND 25 DVDD NC C5305 .01uF VCP R5303 1.8K AGND C5333 180pF LOCK_FN_FN_1 LOCK_FN ESC_CPB NU R5302 820 C5301 .01uF G R5339 8.2K C5332 0.1uF R5316 100 AVDD NU 36 R5315 100 G VRO VCTRL VCOBIAS_RX C5319 0.1uF C5316 10uF 13 C5315 .01uF G Q5332 NC_D3221_2 C5309 3300pF 9V3 R5323 68 4 C5313 .01uF L5309 2.2uH IN NR 2 C5365 0.1uF SD OUT 4 (SOURCE) R5322 68 1 C5308 0.1uF (to ESCORT) 5V_FN 1 GND C5307 10uF VIN ON_OFF* 2 C5306 0.1uF NC GND NC VOUT C5341 33pF C5342 33pF REF16_8_OSC_FN_1 3V SSI_SYNCB G SSI_FSYNC G SSI_DOUTA G G SSI_SYNCB G SSI_FSYNC G SSI_DOUTA 3V SSI_SYNCB_FN_2 C5353 SSI_FSYNC_FN_2 G SSI_DOUTB G SSI_CLK 51 C5362 .01uF 1 G R5355 1K R5352 47K C5363 0.1uF G Q5351 4 SSI_CLK_FN_2 SPIA_CS4_ABA G G SPIA_CS4_ABA C5352 R5354 1000pF 4.7K SPIA_CS4_ABA_FN_2 R5353 100 Main Board 8466575A01_A / FRAC-N Section GND VCC OUT SSI_CLK VCON SSI_DOUTB_FN_2 C5366 0.1uF 3 SSI_DOUTB R5364 0.1uF R5351 1K 1 SSI_DOUTA_FN_2 3V_REFOSC_FN_1 .01uF C5351 TP5331 L5361 2.2uH Y5363 16.80MHz KT19 2 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 9 9V3_FLT 9V3 10K 10K 10K R5015 22 10K Q5022 NU G 9V3_FLT AGC_0_FE R5025 1K C5019 0.1uF R5023 4.7K R5016 3.3K NU R1 R5024 100K R2 9V3_FLT R5028 2.7K NU Q5021 C5025 0.1uF NU NU TP5001 R5026 1K 1 R5085 330 NU Q5002 G AGC_1_FE R5001 10K R5017 4.7K 9V3 R5006 C5003 .01uF R5086 470 330 NU 9V3 R5007 330 C5002 0.1uF R5009 51 C5005 330pF C5004 3300pF C5007 33pF R5005 4.7K R5002 2.2K G NC K9V1 C5001 3300pF A1 K1 A2 K2 A3 K3 R5083 1K NU C5020 0.1uF R5011 270 R5014 390 R5003 6.8K L5082 68nH C5090 1pF Q5081 NU NU NU R5088 2.7K NC C5084 1000pF L5002 68nH D5082 NU NU NU NU Q5001 C5088 1000pF R5087 330 C5085 100pF C5008 .01uF NC D5001 NU NU G R5012 1.5K G C5086 100pF R5084 12K 3V_AGC NU NU C5089 2.2pF R5089 10 NU NU NC D5018 NU SP_2_3 C5010 10pF C5027 12pF C5015 1.0pF C5011 NU R5081 8.2K NU NU SP_1_2 RXIN_FE_1 RXIN SP_2_2 G SP_3_3 C5013 D5025 C5014 3.3pF 100pF C5028 47pF C5017 3.3pF D5011 2.7 SP_2_1 C5018 100pF C5031 330pF L5031 220nH NU D5013 R5032 2.2K C5023 82pF NU R5063 51 NC C5081 100pF NU L5081 10nH C5024 56pF Q5031 C5044 3.3pF D5041 C5035 1pF C5061 22pF C5082 100pF NU TP5071 R5061 1K R5043 0 D5042 SP_3_1 SP_4_1 NU 4 L5041 3 XFMR T5062 D5061 NU R5044 3.3pF 15nH 3 C5045 6.2pF C5047 10pF C5048 2.2pF L5048 27nH R5041 6.2pF 6 1 XFMR T5061 4 2 2 NU C5037 1pF C5062 2.2pF L5062 220nH IO1 IO2 1 R5062 1K NU 6 NU NU C5052 56pF C5053 82pF C5054 56pF 1 G C5046 1.2pF NU R5051 100K FECNTL_1 D5081 SP_4_2 C5041 3.3pF C5034 100pF R5036 1K C5032 9.1pF R5031 1.5K C5026 82pF C5022 56pF R5042 47pF SP_3_2 D5012 L5011 27nH R5022 100K SP_4_3 R5021 47K TP5021 C5021 .01uF C5051 1000pF G L5071 15nH RXINJ C5071 27pF Main Board 8466575A01_A / FE and Mixer Section IF_FE NU C5033 1000pF R5027 NC C5043 1.0pF NU 33pF SP_1_1 C5042 1.0pF C5036 100pF NC C5012 G C5087 100pF NU D5031 C5016 1.0pF 39pF from PA L5061 220nH R5090 51 R5082 2.7K C5083 100pF 1 SP_1_3 C5009 .01uF R5013 390 R5018 33 IO4 C5006 .01uF R5008 3.3K NU IO3 R5004 1K C5072 12pF 8.1 - 10 9V3 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS G Q5711 10K 10K G 10K 5V_FN 10K 3V3_FN_RXVCO_1 RXH R5715 10 G R5711 100 R5713 330 C5711 330pF R5714 180 L5712 15nH R5712 330 L5711 27nH 3V3_FN to Controller G VSF G VCTRL G VCOBIAS_RX R5716 10 NU C5713 1000pF C5712 0.1uF G VSF C5714 0.1uF L5731 470nH R5731 100 C5716 5.6pF NU C5732 330pF C5731 .01uF C5733 0.1uF C5734 0.1uF C5715 .022uF 22 C5701 8.2pF 100pF 12 C5706 100pF 7 NC_5701_7 13 R5703 1K NC_5701_13 R5706 51 PRESC_OUT G C5707 100pF R5707 100 C5705 5.6pF 14 U5701 50U54 COLL_RFIN RX_BASE RX_EMITTER RX_SWITCH TX_BASE TX_SWITCH 17 ESC_REF SUPER_FLTR GND_LOGIC C5703 330pF R5701 68 TRL1 TX_IADJ RX_IADJ TX_EMITTER FLIP_IN TRB_IN C5735 1.5pF 1 D5732 C5738 L5732 RESONATOR 3 C5741 6 R5733 16 L5733 220nH R5732 100 C5740 4700pF D5734 2 P2 NC_5701_16 47pF 15 22 NC_5701_15 20 P3 3 19 R5734 150 L5722 470nH C5726 1.5pF NU TP5702 TRL2 R5728 100K VSF R5727 8.2K PRESC C5739 330pF D5733 15pF C5737 2.4pF 4 5 L5734 220nH P1 1 2 C5708 3.3pF 1 D5731 9 R5704 TX_OUT RX_OUT GND_FLAG 8 VCC_LOGIC C5702 8.2pF Q5701 C5736 22pF VCC_BUFFERS 10 C5704 L5701 15nH GND_BUFFERS G 18 R5702 2.2K 11 RXINJ 1 TP5701 L5702 27nH NU C5724 .022uF G L5721 68nH R5725 8.2K R5721 1K AGC_0_FE_RXVCO_1 C5721 2.0pF NU AGC_0_FE G AGC_1_FE G G AGC_0_FE from Controller G AGC_1_FE from Controller G AGC_2_IF from Controller AGC_1_FE_RXVCO_1 TXH G AGC_2_IF_RXVCO_1 AGC_2_IF R5722 4.7K R5723 10K G C5722 1000pF SH5702 SHIELD NU 1 Main Board 8466575A01_A / RX VCO Section TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 11 R1 RXH G C5610 .022uF R2 Q5671 Q5602 MMBT3904 G R5671 470 R5601 C5672 10uF 16V 3.9K R5603 0 NU VCOBIAS_RX C5601 100pF R5607 33 G C5624 .022uF C5671 10uF 16V R5602 0 NU VCOBIAS_TX 5V_FN G C5622 100pF R5604 4.7K C5621 .022uF C5605 8.2pF R5623 C5607 22pF TXH_ESC_1 G TXH G TX_LO 100 L5601 390nH C5611 4.7pF L5623 8.2nH C5623 6.2pF R5624 470 TP5601 C5629 18pF 1 R5621 10K L5603 100nH D5602 1SV229 D5601 1SV229 C5604 1pF NU C5606 8.2pF TX_LO_ESC_1 C5603 3.3pF 1 P1 U5601 NU Q5601 BFQ67W RESONATOR R5606 2 D5603 1SV229 D5604 1SV229 P2 33 Q5621 PBR941 to LNODCT C5628 12pF C5626 12pF NU C5602 R5622 2.7K 47pF 3 P3 C5625 18pF L5627 8.2nH NU R5605 C5627 8.2pF NU C5631 100pF 150 R5631 560 Q5681 MMBT3904 R5636 15 L5604 56nH R5681 470 C5609 C5682 0.1uF 25V C5683 330pF C5681 10uF 16V 100pF R5654 1K C5633 100pF R5637 330 R5655 1K Q5651 R5632 3.3K C5635 2.2pF Q5631 PBR941 C5634 100pF UMT1NFTN C5632 1.5pF 9V3_ESC_1 G C5652 .022uF 15 U5702 BICMO885 5 10 11 R5653 R5652 51 NC NC 14 1 CLK_A1 IDOWN CEX_A0 IUP RTESTCLK TESTOUT DATA_RTB NC CPBIAS FREQA FREQB 3V3_FN G SPIA_CLK G SPIA_CS3_ESC from Controller G SPIA_MOSI G ESC_REF from FracN G ESC_CPB from FracN G FECNTL_1 from Controller (PCIC) G K9V1 from Controller (PCIC) from Controller 8 7 2 SPIA_CS3_ESC_ESC_1 NC SPIA_MOSI_ESC_1 13 from Controller R5651 12K 16 9 3 R5668 100K C5743 1pF NU 4 C5653 0.1uF 6 GND1 SPIEN CPGND C5654 .01uF G R5634 10 SPIA_CLK_ESC_1 RTESTOUT GND2 0 C5651 10uF 16V VDD NC 17 9V3 12 from Controller C5742 0.1uF FECNTL_1_ESC_2 FECNTL_1 G K9V1_ESC_2 K9V1 Main Board 8466575A01_A / TX VCO Section G 8.1 - 12 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 413A PASUPVLTG_CNTLR_1 J0301-1 J0301-2 LM2941 VOUT VIN ON_OFF 3 C0305 10uF E0300 57R01 GND2 4 2 ADJ 5 G EXT_SWB+ G VSTBY G URTC G 3V_TX G 5V_TX 1 R0311 R0303 47K C0310 22uF C0313 0.1uF 1.5K NC VR0301 10V NC C0320 470pF D0304 C0322 47uF D0325 R0325 4.7K NU NC R0304 4.7K F0303 24V 3A F0301 24V 3A NU NU PCB FUSE 2 VOUT ON_OFF 3 F0302 24V 3A ADJ BYPASS 5 NC 7 R0305 7.5K 1% C0308 33uF C0345 .01uF C0311 0.1uF L0301 390nH NC R0330 22K 2 NU R0328 0 C0300 470pF 7 NU 3 INPUT OUTPUT FEEDBACK ERROR SHUTDOWN SENSE R0332 51.1K NU NU R0349 100 TP0301 U0304 LP2951CD 8 R0331 43K VTAP NU NU C0314 470pF 3V_TX_CNTLR_1 NU 5 1 G FLT_A+ SENSE ERROR 1 5V_TX_CNTLR_1 1 LM2941 VIN OUTPUT SHUTDOWN 5 2 C0328 47uF R0327 0 C0337 470pF C0330 0.1uF NU 3 1 U0301 C0336 470pF OUT C0309 33uF VOUT C0316 10uF 8 NU 7 INPUT ERROR SHUTDOWN SENSE U0308 R0343 Q0342 GND 2 4 NC FLT_A+ C0334 .01uF C0338 470pF 4 INPUT RESET_OUT NC1 NC2 NU R0314 1K 47K R0319 3V3_FN from VCO D0303 7 3 OUTPUT FEEDBACK ERROR SHUTDOWN SENSE VTAP C0321 0.1uF 10K INPUT R0318 47.5K C0323 10uF R0347 0 1 6 Q0343 R0348 0 R0345 10K G NU 5 2 NC C0344 0.1uF NC C0329 10uF 4 10K C0317 470pF 10K C0332 0.1uF NU G Q0302 R0300 1K R0309 10K PAT_RST R0346 47K 10K D0300 G U0306 LP2951CD Q0305 8 NU ON_OFF_CONTROL_SV NC G C0303 0.1uF FLT_A+ G PA_DIS C0341 0.1uF C0333 0.1uF 12.1K GND 3V3_FN_CNTLR_1 FLT_A+ RTC_ON_SW G R2 R0341 4.7K C0326 .022uF R0400 NU LV_DETECT R1 R1 R0401 47K G 100K R0342 5 C0340 0.1uF R2 C0342 0.1uF 3V_DIG R0344 47K Q0341 Q0303 Q0306 1 G 47K NCP301 6 C0331 47uF G MOD 3V_DIG_CNTLR_1 5 2 5V_TAP 1% G 1 OUTPUT FEEDBACK R0308 1.21K R0402 4.7K 1V8 C0343 4.7uF NU U0305 LP2951ACD30R2 C0318 0.1uF 3 R0301 75K G 1V8 5 BYPASS C1133 .01uF C0315 33uF C0312 0.1uF VIN 3 GND IN 2 R0307 7.5K 1% 9V3_TX 2 1 5 1 ON_OFF* GND GND2 GND1 ADJ 4 3 NU R0302 8.2K C0304 470pF PART_NO6062884G01 LI_CELL CELL_CONTACTS VOUT ON_OFF 3 M0301 M0302 VIN 6 2 G LP2985 GND U0303 MC78M05BT 4 3V_REFOSC R0324 0 U1105 LM2941 G NU NU 9V3_TX_CNTLR_1 1% NU 3V_REFOSC_CNTLR_1 R0306 1.21K NU G R0323 0 Q0344 6 GND 4 C0346 C0335 C0324 C0347 C0348 47pF 470pF 10uF 4.7uF 4.7uF 4 IF_FUSE2_B GND2 IF_FUSE2_A PCB FUSE GND1 IF_FUSE1_B 1 6 IF_FUSE1_A G AUDIO_A+ 6 U0300 INPUT 3 GND1 9 GND2 4 8 C0306 10uF VR0325 5.1V NC C0325 2.2uF U0307 LP2989 EMERGENCY PASUPVLTG TP0303 GND1 TP0302 C0301 470pF 6 VR0300 24V J0301-3 LI_CELL G U0302 Q0301 1V55 G 5VD G 3V3_DIG G 9V3 G INT_SWB+ G BATTERY_VOLTAGE 9V3_CNTLR_1 D0301 SOFT_TURN_OFF G IGNITION G C0302 33uF R0310 47K R0312 47.5K NC VR0302 5.6V R0326 0 C0307 .01uF NU D0305 R0313 12.1K C0319 0.1uF G 3V_DIG MOTOROLA INTERNAL USE ONLY Main Board 8466575A01_A / Controller Power Supply Section C0339 470pF TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS TP0402 R0416 1.5K R0411 22 GM300 PCB D0404 R0427 0 R0412 22 C0402 0.1uF TP0401 C0418 33pF C0419 33pF 20 2 4 6 8 10 12 14 16 18 19 1 3 5 7 9 11 13 15 17 REAR VIEW USB+ USBSPKREXT_MIC EXT_PTT EXT_ALARM TX_AUDIO J0400-20 G G G G G J0400-2 J0400-19 J0400-3 J0400-18 J0400-4 J0400-17 R0406 10K C0401 0.1uF 5VD KEYFAIL 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 J0400-1 VR0406 33V G VR0401 20V R0403 10K TP0403 J0400-16 J0400-6 TP0406 R0405 1.2K J0400-5 NC C0404 .01uF C0405 180pF C0406 180pF C0407 180pF J0400-15 C0408 180pF J0400-7 J0400-14 IGNITION RX_AUDIO PA_ENABLE R0413 10K 1 G G G G C0409 2.2uF J0400-13 R0409 560 J0400-9 J0400-12 J0400-10 R0404 4.7K J0400 ACCESSORY 20-PIN CONNECTOR NC VR0402 20V R0410 100K TP0405 C0411 180pF C0410 180pF C0412 180pF C0413 180pF C0414 180pF J0550 CONTROL HEAD 12-PIN CONNECTOR SCI_TX SPEAKER+ SPEAKERGROUND EXT_PTT 5VD HANDSET_AUDIO BUS+ INT_MIC FLT_A+ ON_OFF_CONTROL_SV GND C0556 180pF C0555 82pF C0553 180pF C0552 180pF C0551 82pF K4 NC NC R0418 100 C0415 180pF VR0405 5 2 VR0403 20V R0604 10K 47K USB_TX1 USB_RX1 1 C0601 180pF SPICS9 GPS_RESET SPIB_CLK G G G G G C0603 180pF C0604 C0605 C0606 82pF 82pF 180pF NU NU NU C0607 G 82pF C0609 J0600 GPS 24-PIN CONNECTOR 180pF RS232_RX RS232_TX 30 29 G G R0601 0 SPIB_MOSI G SIM_SENSE_GP SIM_RESET_GP SIM_PWR_GP G G G OPT_ID J0600-3 NC J0600-4 SAP_STD GPS_INT GPS_RX SAP_SRD J0600-6 GPS_TX SAP_FSYNC J0600-7 SPICS9 J0600-8 GPS_RESET J0600-9 12V_SWD ENC_RESET U0409-1 74VHC125 NU 12V_SWD SPIB_MISO G 1 Y SAP_CLK A 4 LI_CELL 2 SPIB_MOSI WAKEUP_UCM_DETECT J0600-14 SIM_CLOCK_GP G 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NU SPIB_MISO_1 G J0600-16 SIM_DATA_GP R0602 0 SPIB_CS1_UART J0600-17 3V_DIG J0600-18 SPIB_MOSI G G G G G EXP_REQ 3V_DIG J0600-19 J0600-20 SPIB_MISO J0600-21 SPIB_CS0_UART J0600-22 SIM_SENSE_GP 5 SPIB_CS0_UART NU 0 ONE_PPS J0600-12 GPS_32KHZ R0603 0 SPIB_MISO R0423 J0600-2 NC J0600-10 SPIB_CLK G G G 0 SIM_PWR_GP J0600-15 3V_DIG R0424 OPT_SEL J0600-13 SIM_CLOCK_GP G G J0600-1 J0600-5 R0600 0 NU G SIM_DATA_GP 40 39 9V3 38 3V3_DIG 37 3V_DIG 36 SIM_DATA_GP 35 34 SIM_CLOCK_GP 33 SIM_SENSE_GP 32 SIM_RESET_GP 31 RS232_RTS J0600-11 GPS_32KHZ J0600-23 SIM_RESET_GP J0600-24 SIM_PWR_GP J0600-25 GROUND J0600-26 GROUND J0600-27 GROUND C0610 82pF C0611 82pF C0612 82pF C0613 180pF C0614 82pF C0615 82pF C0616 180pF C0617 180pF J0450 INTERNAL OPTION BOARD 40-PIN CONNECTOR R0428 10K C0421 47K PAT_RST KEYFAIL SPIB_CS0_UART GPS_TX C0420 82pF 5.6V C0608 180pF 6 C0417 .01uF OE 3 C0416 82pF A1 4 A2 R0605 GPS_RX G G G J0550-2 J0550-3 R0555 470 J0550-4 J0570 RS232 INTERFACE BOARD 18-PIN CONNECTOR 1 SCI_TX 2 SPKR+ 3 SPKR4 GROUND J0550-5 J0570-20 NU J0570-1 J0570-18 NU NU NU NU NU NU NU NU NU NU NU NU NU NU NU NU NU NU J0570-19 NU J0570-2 J0550-6 R0557 J0550-7 G G G 10 J0550-8 R0559 J0550-9 10 J0550-10 G J0550-11 J0550-12 R0562 0 J0550-13 6 7 8 9 10 11 12 5VD J0570-3 HANDSET_AUDIO J0570-4 BUS+ J0570-5 INT_MIC J0570-6 FLT_A+ J0570-7 J0570-8 ON_OFF_CONTROL_SV J0570-9 J0570-10 J0550-14 J0570-11 J0570-12 C0557 180pF C0558 82pF C0559 82pF C0560 180pF J0570-13 C0561 180pF J0570-14 J0570-15 J0570-16 Q0401 FLT_A+ G FLT_A+ 5VD G 5VD 9V3 G 9V3 3V3_DIG G 3V3_DIG 3V_DIG G 3V_DIG FLT_A+ J0570-17 NU G G OPT_ID 3V3_DIG GND 3V3_DIG G G G SPIB_MISO_1 SIM_PWR_GP RS232_RTS USB_TX1 USB_RX1 G G G G G G G G G SIM_RESET_GP 3V_DIG SIM_SENSE_GP SIM_CLOCK_GP EXP_REQ SPIB_CS0_UART SIM_DATA_GP SPIB_CLK SPIB_MOSI R0571 47K NU G DIS_EXPH 3V_DIG 3V_DIG G G Q0600 GPS_INT C0554 82pF NU 100 100 C0618 180pF C0619 180pF J0600-28 GROUND C0460 0.1uF VCC U0409-2 PWR_GND GND VSTBY NU M0401 NU 3 RS232_CTS RS232_RTS R0415 R0417 K1 SPKR+ K2 HOOK RS232_DTR G G G G K3 EXT_SWB+ C0550 82pF NU J0550-1 1 TP0125 J0400-11 VR0407 33V TP0404 1 EMERGENCY J0400-8 SCI_RXD SCI_TXD EXTERNAL SPEAKEREXTERNAL MIC AUDIO EXTERNAL PTT EXTERNAL ALARM TX_AUDIO KEYFAIL / FLASH ANALOG GROUND DIGITAL GROUND EMERGENCY IGNITION RX_AUDIO AUDIO_PA_ENABLE SWB+ HOOK SCI_DTR SPEAKER+ SCI_CTS SCI_RTS WARIS 10K G G 10K RS232_TX RS232_RX 10K G 10K VPU 8.1 - 13 M0402 SPIB_CLK G G GROUND J0500-1 1 J0450-41 MUX_CTRL J0500-2 2 J0450-40 SPIB_CLK J0500-3 3 J0450-39 MUX_CTRL_1 J0500-4 4 J0450-38 A+ J0500-5 5 J0450-37 RESET_OUT J0500-6 6 J0450-36 BUSY_OUT J0500-7 7 J0450-35 BUSY_IN J0500-8 8 J0500-9 9 J0450-34 G G G NC G G G NC G G G G G NC 0 NU R0420 0 NU 3V3_DIG J0450-33 EXP_REQ J0500-10 10 J0450-32 SPIB_CS1_UART J0500-11 11 J0450-31 SPIB_CS_BT J0500-12 12 J0450-30 SPIB_MISO NC J0500-14 14 J0450-28 SPIB_MOSI J0500-15 15 J0450-27 NC J0500-16 16 J0450-26 SAP_CLK J0500-17 17 J0450-25 GROUND J0500-18 18 J0450-24 INT_MIC J0500-19 19 J0450-23 MIC J0500-20 20 J0450-22 EXPANSION_PTT J0500-21 21 J0450-21 BLUE_T_FSYNC J0500-22 22 SAP_SRD J0500-23 23 J0450-19 SAP_STD J0500-24 24 J0450-18 SAP_FSYNC J0500-25 25 J0450-17 SP_AUDIO J0500-26 26 J0450-16 IGNITION J0500-27 27 J0450-15 EXT_MUTE J0500-28 28 J0450-14 RS232_DCD J0500-29 29 J0450-13 RS232_TX J0500-30 30 J0450-12 RS232_DSR J0500-31 31 J0450-11 RS232_RTS J0500-32 32 J0450-10 RS232_DTR J0500-33 33 NC J0450-9 RS232_CTS J0500-34 34 NC J0450-8 RS232_RX J0500-35 35 NC J0450-7 RS232_RI J0500-36 36 NC J0450-6 OPTION_DET J0500-37 37 J0450-5 9V3 J0500-38 38 J0450-4 NC J0500-39 39 J0450-3 HANDSET_AUDIO NC G G G NC G NC C0520 180pF C0519 180pF C0517 82pF C0515 82pF C0513 82pF C0512 180pF C0511 180pF C0510 180pF C0509 180pF C0508 180pF C0507 180pF C0506 180pF C0505 180pF C0504 180pF C0503 82pF C0502 180pF R0505 22 NC G NC G R0527 4.7K J0500-41 41 J0450-42 J0500-42 42 C0540 180pF C0539 180pF NU Main Board 8466575A01_A / I/O Section G G G G G G G G G G G G G G G G G G G G G J0500-40 40 J0450-2 J0450-1 G G G G G G G G G G G J0500-13 13 J0450-29 J0450-20 R0421 J0500 EXPANSION BOARD 40-PIN CONNECTOR C0538 180pF C0537 180pF C0536 82pF C0535 82pF C0534 82pF C0533 82pF C0532 82pF C0531 82pF C0530 82pF C0529 82pF C0528 180pF C0527 180pF C0526 180pF C0525 82pF C0524 82pF C0523 82pF C0522 82pF C0521 180pF 1 GROUND 2 MUX_CTRL 3 SPIB_CLK 4 MUX_CTRL_1 5 FLT_A+ 6 RESET_OUT 7 BUSY_OUT 8 BUSY_IN 9 3V3_DIG 10 EXP_REQ 11 SPIB_CS1_UART 12 SPICS9 13 SPIB_MISO 14 NC 15 SPIB_MOSI 16 NC 17 SAP_CLK 18 GROUND 19 INT_MIC 20 MIC 21 EXPANSION_PTT 22 BLUE_T_FSYNC 23 SAP_SRD 24 SAP_STD 25 SAP_FSYNC 26 SP_AUDIO 27 IGNITION 28 EXT_MUTE 29 RS232_DCD 30 EXPH_TX 31 RS232_DSR 32 EXPH_RTS 33 RS232_DTR 34 RS232_CTS 35 EXPH_RX 36 EXPH_RI 37 EXPH_ID 38 9V3 39 NC 40 HANDSET_AUDIO 8.1 - 14 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS SPIB(1:8) LT(0:10) HDI_B(1:100) SSI_DOUTA_CNTLR_1 R0105 10 G SSI_DOUTA G SSI_DOUTB 3V_DIG SPIA_MISO_CNTLR_1 SSI_DOUTB_CNTLR_1 CONTROLLER LT(2) R1 GP8_OUT_ACC14 GP6_OUT_ACC12 C0142 47pF GP6_OUT_ACC12 BUSY_IN USB_VMOUT USB_TXENB MIC_EN3 G SOFT_TURN_OFF G G USB_VPIN SOFT_TURN_OFF USB_VPIN ATTN_EN G G G DIS_EXPH G MOD ADC_SARS 3V_DIG 1V8 1V55 HDI_B(1) NC3 NC4 HDI_B(3) MUX_CTRL_1 3V_DIG MUTE 4.7K USB_RS232 G G EXPH_ID_INV WAKEUP_UCM_DETECT R0118 15K G SSI_FSYNC G ADDAG_CLK 15pF 15pF NU NU C0147 82pF 33pF NU C0146 C0140 33pF NU U0102-2 06A02 R0113 10K 2 1 3 4 G SCI_TX G BUS+ GP4_IN_ACC9 GP5_IN_ACC10 PWM_ADC_REF PWM_ADC_SEL GP6_IN_ACC12 GP6_IN_ACC12 G MIC_EN2 U0102-1 06A02 3V_DIG 5VD 3V_DIG R0122 10K NU R0115 75K MIC_EN2 R0130 0 R0106 47K PWM_ADC_IN 8 HDI_A(1) RESET_ABACUS RESET_JAV_ADDAG HDI_A(3) TEMP_SENSE_CNTLR_1 NU 2 G 1 G U0103-1 4 06A02 BATTERY_VOLTAGE SSI_SYNCB_CNTLR_1 HDW-ID 5 6 GND 2 G HDI_A(2) B0 TP0128 5VD B1 G HDI_A(3) 3 1 U0104 NC7SB3157 C0136 15pF C0148 15pF NU Main Board 8466575A01_A / Controller Section RESET_OUT RESET_ODCT_ADDAG_CNTLR_1 4 C0133 470pF R0128 1.5K SSI_SYNCB HDI_A(1:100) A SEL G HDI_A(1) VCC .022uF R0125 1.5K TEMP_SENSE 3V_DIG 3 HDI_A(2) RESET_OUT TP0127 NU C0139 NC D0102 5VD NU 470pF G BUSY_OUT NU C0137 4 470pF 8 C0135 6 470pF G G ADDAG_FS ADDAG_STD R0120 4.7K R0119 10K C0134 MUTE USB_RS232 LOCK_FN SSI_FSYNC_CNTLR_1 HDI_B(4) C0132 R0117 30K R0136 47K C0113 G G HDI_B(5) 8 GROUND 5VD G 470pF G LOAD_DUMP ADDAG_STD_CNTLR_1 NU 7 ESBEP_TX ESBEP_RX MUX_CTRL_1 BUSY_OUT G ADDAG_CLK_CNTLR_1 RS232_DSR RI_SUSP ANT_EN ADDAG_FS_CNTLR_1 HDI_B(2) C0110 3.3pF NU RS232_DCD ADDAG_TXE G G 470pF RS232_DTR G LOCK_FN_CNTLR_1 5 5 EXPH_ID_INV WAKEUP_UCM_DETECT GP4_IN_ACC9 GP5_IN_ACC10 DIS_EXPH ADC_SARS 3V_DIG 1V8 1V55 X2 NC2 3 Y0101 CC4V 32.768KHz R0101 GP2_OUT_ACC4 MOD LV_DETECT ATTN_EN G G G G X1 R0135 MIC_EN3 GP2_OUT_ACC4 LV_DETECT RS232_CTS AGC_2_IF LOAD_DUMP_CNTLR_1 LT(7) DS1306 REALTIME CLOCK 5VD 3V_DIG SPIB_MOSI OSC_32KHZ NC1 RTS_XRXD G G G G RS232_DTR RS232_DSR RS232_DCD RI_SUSP MUX_CTRL RTC_ALARM BUSY_IN USB_VMOUT USB_TXENB G G G TXD_VPOUT G C0131 USB_INT RTC_ALARM RXD_VMIN 15 470pF ON_OFF_CONTROL G G G G G G G 19 11 47K GP1_IN_ACC3 EXP_REQ ON_OFF_CONTROL USB_INT GP1_IN_ACC3 EXP_REQ NC 13 SDI C0130 SPIB_CLK NC 6 SERMODE OSC_1HZ 470pF SPIB_MOSI NC RXD_VMIN TXD_VPOUT RTS_XRXD RS232_CTS AGC_1_FE G ANT_EN_CNTLR_1 LT(5) SPIB_CS2_RTC C0129 SPIB_MISO CKIH CKIL 4 SDO SPIB_CLK 470pF SPICS9 NC CE G G C0128 SPI_CS_ADC G 9 18 INT1 14 12 C0127 SPIB_CS2_RTC NC GPS_32KHZ AGC_0_FE G ADDAG_TXE_CNTLR_1 LT(4) U0100 SCLK 82pF SPIB_CS1_UART 16 SPIB_MISO INT0 82pF SPIB_CS0_UART 8 C0125 SIM_DATA_GP 7 C0124 SIM_RESET_GP E2POT_INC SIM_CLOCK_GP SIM_SENSE_GP SIM_RESET_GP SIM_DATA_GP SPIB_CS0_UART SPIB_CS1_UART SPIB_CS2_RTC SPI_CS_ADC SPICS9 SPIB_MISO SPIB_MOSI SPIB_CLK REF16_8_FN G TP0120 470pF SIM_SENSE_GP G G G G G G G G G G G G G R0131 10 REF_16_8_FN_CNTLR_1 Q0100 RTC_ON_SW_INV E2POT_INC SIM_CLOCK_GP NU NU R0107 10 RTC_ALARM R0132 560 G LT(2) 0.1uF R0133 33K R2 GP8_OUT_ACC14 SPIA_CS4_ABA AGC_2_IF_CNTLR_1 G 82pF MIC_EN1 R0134 1.5K C0122 E2POT_CS2 RTC_ON_SW NU LT(0) SPIA_CS3_ESC G AGC_1_FE_CNTLR_1 LT(1) C0123 C0143 100uF Q0101 LT(5) D0101 15pF E2POT_UD E2POT_CS1 SIM_PWR_GP GP8_IN_ACC14 E2POT_UD E2POT_CS2 MIC_EN1 LT(0) LT(7) LOAD_DUMP ANT_EN AGC_0_FE AGC_2_IF SPIA_CS2_ODCT G AGC_0_FE_CNTLR_1 NC C0141 0.1uF 5VD R0102 4.7K C0121 G G G G G G E2POT_CS1 SIM_PWR_GP GP8_IN_ACC14 SPIB(8) G LT(1) LT(4) SPIA_CS1_FN_PCIC G SPIA_CS4_ABA_CNTLR_1 C0120 SAP_FSYNC G LI_CELL 3V_DIG TOUT0 AGC_1_FE ADDAG_TXE G SPIA_CS3_ESC_CNTLR_1 SPIB(7) URTC 82pF E2_CS NU 82pF BLUE_T_FSYNC SAP_SRD SAP_STD SAP_CLK BLUE_T_FSYNC E2_CS SAP_FSYNC NU SPIB(6) C0119 SAP_CLK G G G G G G SPIA_CS0_ADDAG SPIA_CS2_ODCT_CNTLR_1 3V_DIG 82pF SAP_STD C0115 15pF C0118 SAP_SRD G G SSI_DATA SSI_CLOCK C0116 15pF C0117 EXPANSION_PTT ENC_RESET EXPANSION_PTT SPIA_CLK G SPIA_CS1_FN_PCIC_CNTLR_1 SPIB(5) HDI_B(2) 20 ENC_RESET SSI_CLK HDI_B(5) 1 SPIB(8) G HDI_B(4) 2 SPIB(7) HDI_B(3) VCC1 SPIB(6) G SPIA_CS0_ADDAG_CNTLR_1 SPIB(4) SSI_CLK_CNTLR_1 17 SPIB(5) SPIA_MISO SPIA_MOSI SPIA_CLK_CNTLR_1 SPIA_CLK_CNTLR_2 SPIB(3) R0111 10 HDI_B(1) LOCK_FN ADDAG_STD SSI_FSYNC ADDAG_CLK ADDAG_FS VBAT SPIB(4) G NU NU NU SPIA_MISO SPIA_MOSI SPIA_CLK SPIA_CS0_ADDAG SPIA_CS1_FN_PCIC SPIA_CS2_JAV SPIA_CS3_ESC SPIA_CS4_ABA VCC2 R0100 4.7K R0108 47K R0129 47K SPIB(3) G SPIA_MOSI_CNTLR_1 SPIB(2) VCCIF SPIB(2) R0127 47K SPIB(1) C0111 15pF GND SPIB(1) C0114 15pF 10 3V_DIG C0138 470pF RESET_ODCT_ADDAG TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 15 5VD 3V_DIG G 3V_DIG 3V_DIG R0156 100K NU D0150 3V_DIG R0155 2.2K R0174 10K G ADC_IN1 R0151 33K HW_ID C0160 R0157 33K NU 0.1uF R0162 EXPH_ID NU ADC_IN4 NU NU 47K NU G C0161 0.1uF 3V_DIG GP4_IN_ACC9 EXPH_ID Q0158 G EMERGENCY Q0160 G IGNITION NU R0152 33K NU G 3V_DIG G G C0162 0.1uF 3V_DIG ADC_IN7 R0173 2.2K NU R0163 R0175 10K 3V_DIG PA_ENABLE GP6_IN_ACC12 47K EXPH_ID_INV Q0150 R0150 G R0182 100K GP5_IN_ACC10 3V_DIG 47K Q0164 3V_DIG GP6_OUT_ACC12 R0176 5VD 47K 3V_DIG G GP2_IN_ACC4 Q0161 R0177 22K NU R0154 2.2K 100K R0179 33K NU G KEYFAIL G R0165 4.7K FLT_A+ NU G G VR0163 5.6V EXT_ALARM R0166 10K G Q0152 R0153 47K HOOK R0167 G D0152 Q0159 GP2_OUT_ACC4 3V_DIG ON_OFF_CONTROL Q0157 NC C0163 0.1uF GP8_IN_ACC14 MOD R0178 G ADC_IN2 G 3V_DIG NU R0161 D0151 47K Q0163 G ON_OFF_CONTROL_SV G RESET_OUT 3V_DIG 47K C0150 470pF C0151 470pF GP8_OUT_ACC14 FECNTL_CNTLR_1 G 32 NC 18 17 V5EXT 19 VLIM 20 23 21 RS VAR1 VAR2 CQ TEMP Q RSET QX ANO F168 RFIN 3V_DIG 1 C0152 470pF G EXT_PTT NC Q0156 NC GP1_IN_ACC3 R0159 BIAS2 16 15 C0158 470pF G 14 NC_U3501_13 13 NC_U3501_13 12 NC_U3501_13 11 NC_U3501_13 10 NC_U3501_13 9 C0157 470pF NC 9V3 NC NC NC C0155 2200pF NC NC GND1 31 V10 CQX CL 30 NC VL TP0150 CEX FECNTL_1 G 8 K9V1 29 NC K9V1_CNTLR_1 DATA 7 G VG U0150 H99S4 BPOS 6 SPIA_CS1_FN_PCIC 28 CJ 27 26 NA 24 G INT NU SPIA_MOSI C0156 1uF V45 CLK G BIAS2_CNTLR_1 GND2 5 NU 25 4 R0181 33K G CI C0164 0.1uF SPIA_CLK T1 G RX VAR3 NU 1 ADC_IN3 R0180 100K NU BIAS3_CNTLR_1 3 D0153 G 2 BIAS3 R0160 4.7K 22 NC 5VD R0168 10K 3V_DIG 47K R0172 10K 470pF C0154 NU DRIVER_SENSE_CNTLR_1 DRIVER_SENSE G R0171 10K R0169 10K NU G NU R0170 10K BIAS1_CNTLR_1 C0170 470pF Main Board 8466575A01_A / Port Controller Section C0159 470pF BIAS1 8.1 - 16 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS TP1101 3V_DIG 3V_DIG_FILT TP1102 TP1103 TP1104 PRIMARY UART E1101 Place all 0.1uF caps close to patriot supply pins K12 G G G RXD_VMIN 3V_DIG_FILT RTS_XRXD RS232_DTR L16 F13 URXD1_PA15_USB_VMIN_IRXD_TDI UTXD1_PA14_USB_VPOUT_ITXD_TDO UCTS1_PA12_USB_FSEN_IOE_MCU_DE URTS1_PA13_USBXRXD_IPWR_RESET_N_IC2A DTRA_PA11_IPMODEIN_TMS_INT7_SRDA DSRA_PA10_IRE_TRST_INT6_STDA DCDA_PA8_IPMODEOTHI_DSP_DE_SC2A C1100 C1104 0.1uF C1103 0.1uF 100pF C1106 0.1uF C1105 0.1uF C1102 0.1uF RIA_PA9_USBSUSP_IPMODEOTLO_TCK_DSCEN_SCKA C1113 1.0uF 1V8_FILT ESBEP_RX MUX_CTRL_1 SSI_DATA 1V8 ADDAG_CLK Clock Amplifier B12 B10 Layer 1 timer, QSPI (3.0V) Ext Interupt/Keypad Patriot Core(1.8V) Layer 1 timer, QSPI (3.0V) ADDAG_FS SAP_SRD 1V55 D10 G G B11 J10 G J15 K16 R1112 0 BBP SRDB SCKB SRDB2_PC4_OC2 SCKB2_PC5_OC3 SAP SRDA STDA SCKA SC1A_PC6 SC2A SC0A_PC7 MOSIA SPICS5_PE11 SPICS6_PE0 GP8_IN_ACC14 SAP_STD C6 G G G G G G G G G SPIA_MOSI C7 F5 E4 B1 F4 E3 D2 E2 E2_CS BLUE_T_FSYNC SPIA_CLK SPIB_MOSI SPIB_CLK SPIA_CS0_ADDAG SPIA_CS1_FN_PCIC SPIA_CS2_JAV SPIA_CS3_ESC SPIA_CS4_ABA SPIB_CS2_RTC SPI_CS_ADC SPICS9 TP1113 TP1217 TP1216 TP1213 SPIB_CS0_UART SPIB_CS1_UART 1 1 1 1 NC NC NC NC NC NC NC NC NC F10 E10 DSP_DE MCU_DE C13 D12 TCK TMS E11 A14 TDI TDO TRST E12 M16 MLB_TSCA MLB_TSCD L14 STROBE P15 M14 L11 TC0 TC1 TC2 N16 N15 L12 TABORT CKO_PA3 M15 M12 SIZ1 SIZ0 RAM_BKUP TEST ANALOG_TEST DSP TRACE C1114 G Main Board 8466575A01_A / PATRIOT Controller Section K3VSS NC L6 K1_2VSS NC L5 K3VDD NC N2 K1_2VDD K7 NC PSTROBE T2 NC PAGE1 PAGE0 T1 R2 NC NC PGAD15_PF15_MD31 NC K2 PGAD14_PF14_MD30 PGAD13_PF13_MD29 L2 NC NC L1 NC L3 PGAD12_PF12_MD28 100pF PGAD11_PF11_MD27 0 PGAD10_PF10_MD26 GPS_RESET MOD PGAD9_PF9_MD25 G GPS_INT A13 L4 E7 G G NC STBY_PD14 CLKSEL_PD15 NU R1108 AGC_2_IF J1 MISCELLANEOUS CKIL MUX_CTL M1 A8 NU GP6_OUT_ACC12 TP1118 G13 CKOH_SCC_CLK NC F8 0 G G CKIH NC E8 ADC_SARS AGC_0_FE R1104 10K MUX_CTRL PWM_N_PE14 OC3_PC13_FRAME_TICK NC G8 R1107 RTC_ON_SW_INV RESET_OUT PWM_PE13 M2 C3 CKIL GP8_OUT_ACC14 J7 PA2_USB_VPIN CCM/WDOG/EGPT/CLK RESET_IN PGAD8_PF8_MD24 D4 A6 ANT_EN PC8_UTXD1_UTXD2 PC9_URXD1_URXD2 WDOG_N M3 A2 CKIH LOAD_DUMP G G J2 NC B2 ATTN_EN F9 PGAD7_PF7_MD23 A3 K4 NC PGAD6_PF6_MD22 G G G G G G G B3 G PGAD5_PF5_MD21 TOUT15_PD11 TP1115 R1103 10K M4 TOUT13_PD9 TOUT14_PD10 B4 MOD ADDAG_TXE TP1124 PWM_ADC_SEL G10 JTAG MISC_BLOCK NC GP5_IN_ACC10 G G G G G J11 G16 H13 H12 K6 G G G LOCK_FN MIC_EN3 USB_VPIN PC11_OC1_USBCLK PGAD4_PF4_MD20 ROW6 TOUT12_PD8 A9 PC12_STO N1 ROW5 TOUT11_PD7 B8 G LV_DETECT TOUT0 AGC_1_FE H14 NC GP4_IN_ACC9 G G G SSI_CLOCK SSI_FSYNC R1109 U1100-3 PC1_USB_TXENB PGAD3_PF3_MD19 TOUT10_PD13 ROW4 NC GP2_IN_ACC4 D5 PC0_USB_VMOUT P1 ROW3 G G G B9 K13 NC TOUT9_PD12 A10 G G PGAD2_PF2_MD18 TP1122 EXPH_ID_INV USB_VMOUT P2 TOUT8_PD4 ROW2 ROW7 DIS_EXPH K14 NC ROW1 COLUMN7 H1 TOUT7_PD3 KEY PAD I/O COLUMN6 H7 TOUT6_PD2 ROW0 G3 G7 TOUT5_PD1 D1 G G G1 TOUT4_PD0 INT5_PA7_OPTSEL2 COLUMN4_PE12_IC2B RESET_ABACUS RESET_JAV_ADDAG G2 INT4_PA6_OPTSEL1 COLUMN5 TP1119 H6 TOUT3 F2 G H4 INT3_PC15 E1 TP1117 PWM_ADC_IN F1 TOUT2 H5 MIC_EN2 C16 G11 INT2_PC14 COLUMN3 E2POT_CS1 G G G J3 TOUT1 G4 GP6_IN_ACC12 J4 TOUT0 INT1_PE9 COLUMN0 BUSY_IN ADDAG_STD GPIO 3V_DIG_FILT INT0_PE8 COLUMN2 RTC_ALARM J5 COLUMN1 USB_INT J6 G LAYER 1 TIMERS F3 ON_OFF_CONTROL G G G G G G G6 REAL TIME TRACE E2POT_CS2 MIC_EN1 SIM_INT_TOUT_BLOCK G5 EXP_REQ D13 3V_DIG_FILT E2POT_UD USB_TXENB INTERRUPTS GP1_IN_ACC3 DSC_TX_PD5 A15 SIM_PWR_GP NC U1100-4 OWIRE_DAT_PC10 DSC_RX_PD6 F11 SIM_CLOCK_GP GPS_TX PGAD1_PF1_MD17 E5 DSC AND ONE_WIRE B15 M5 G G F6 J13 TP1112 PGAD0_PF0_MD16 SIM_RST1_PB12_TIN0 SIM_PD1_PB15_DSP_DBG_PAW SIM_CLK1_PB13_TIN1_DSP_DBG_YDW MUTE G G G SIM_RESET_GP N3 SIM_D1TX_PB10 SIM_SVEN1_PB14_TIN2_DSP_DBG_XDW USB_RS232 ESBEP_TX BUSY_OUT TP1109 TP1111 R1 SIM_SVEN0_PB8 SIM_D1RX_PB11 TP1110 NC SIM_CLK0_PB7 SIM_PD0_PB9 J16 SIM_DATA_GP M6 B14 SIM_RST0_PB6 G G G G G G G G J12 NC C14 SIM_D0RX_PB5 H11 NC J14 TP1108 SIM_D0TX_PB4 G G RI_SUSP 0 SIM H10 1 1 1 R1132 10K GPS_RX A12 RS232_DCD R1111 10K NU SIM_SENSE_GP E9 A11 G G G G G 3V_DIG_FILT G G G G RS232_CTS RS232_DSR B6 C5 F7 E6 SPICS4_PE7 TP1215 DNP SPICS3_PE6 TP1214 0R SPICS2_PE4 TP1211 BRAVO SPICS7_PE1 SDI_D_C_PE5_SPICS1 SPICS8_PE2 MISOB SPICS9_PE3 SPICS0_PE10 TP1212 0R F12 C15 G G G15 MISOA TP1107 DNP D15 SPIB_MISO RAM 2.2 SPIA_MISO R1112 SAP_CLK E1103 SAP_FSYNC Q6VSS Q5VSS C9 H15 Q4VSS T8 J2VSS J1VSS K1 H3 I2VSS I1VSS C1 C2 H2VSS B5 H1VSS EVSS C8 D9 DVSS C1VSS C2VSS K15 B13 E13 B2VSSA G14 B2VSS A5VSS B1VSS F14 H16 A4VSS L15 A3VSS A2VSS P8 P11 M11 A1VSS GNDA A5 N6 3V_DIG_FILT QSCKB C1115 100pF C1101 1.0uF G C1119 0.1uF G C1120 0.1uF E14 TXD_VPOUT SERIAL_PORTS_BLOCK C10 Q6VDD Q5VDD R8 Q4VDD H2 K3 Q3VDD J1VDD_J2VDD A1 I2VDD I1VDD A4 H2VDD B7 D8 A16 C12 EVDD H1VDD DVDD E15 K10 C2VDD C1VDD G9 H9 A5VDD B2VDD D3 G G G G G G12 D16 SC2B_PC3 D6 EIM(1.8V) R16 A4VDD P6 D7 U1100-5 E2POT_INC SC1B MQSPI IC_PWR_GND R1101 47K STDB SC0B_PC2 U1100-2 NU E1103 N10 T9 A2VDD A3VDD C1121 0.1uF P3 A7 C1112 0.1uF C11 UTXD2_PB0 UCTS2_PB2 MOSIB VCCA C1110 0.1uF C1109 0.1uF G G SECONDARY UART URXD2_PB1 URTS2_PB3 QSCKA A1VDD C1111 0.1uF GPP (3.0V) 100pF B1VDD C1107 UART, GPIO (3.0V) C1108 4.7uF SOFT_TURN_OFF UART, SIM (3.0V) E1102 D14 TP1105 Sim, SAP, Bottom Conn. (3.0V) 1V8_FILT B16 G G K11 F16 H8 K5 F15 E16 D11 L13 C4 G G G G G RESET_OUT ENC_RESET PWM_ADC_REF EXPANSION_PTT GP2_OUT_ACC4 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 17 3V_DIG 5 U1104-2 PWR_GND VCC 1V8_FILT GND 3 TP0161 TP1125 TP1126 D1101 VPP 1 C1131 0.1uF 1V8_FILT G NC 2 L10 12 T10 13 R9 14 L9 15 K9 16 J9 17 L8 18 M8 19 N8 20 K8 21 L7 22 T7 23 R7 A7 A8 A9 A10 A11 D0 U1100-1 EIM_BLOCK D1 D2 D3 A12 D4 A13 D5 A14 PATRIOT D7 A15 A16 D6 EIM MODULE D8 A17 D9 A18 D10 A19 D11 A20 D12 A21 D13 A22_PA1_DSP_DBG_XDW D14 A23_PA0_DSP_DBG_YDW D15 P7 0 C4 N7 1 B5 M7 2 T6 3 1 E8 R6 4 2 D8 T5 5 3 C8 R5 6 4 B8 P5 7 5 A8 N5 8 6 B7 T4 9 7 A7 J8 10 8 C7 R4 11 9 A2 P4 12 10 B2 N4 13 11 C2 T3 14 12 A1 R3 15 13 B1 14 C1 15 D2 16 D1 R1131 17 D4 100K 18 B6 19 A6 20 C6 4 21 B3 Y 22 C3 23 D7 1V8_FILT U1104-1 74VHC125 2 RESET_OUT G A 1 FLASH_RESET B2 EN_WE G5 WP A1 B5 ADV WAIT RESET A0 A1 D0 A2 D1 A3 D2 A4 D3 A5 D4 A6 D5 A7 D6 A8 D7 A9 D8 A10 D9 A11 D10 A12 D11 A13 D12 A14 D13 A15 D14 A16 D15 A6 D3 1 A3 F7 0 2 A4 E6 1 3 A5 E5 2 4 B3 G5 3 5 B4 E4 4 6 C3 G3 5 7 C4 E3 6 8 D4 G1 7 9 H2 G7 8 10 H3 F6 9 11 H4 F5 10 12 H5 F4 11 13 G3 D5 12 14 G4 F3 13 15 F3 F2 14 16 F4 E2 15 17 E4 TP5843 18 A17 D3 19 A18 H1 20 A19 G2 21 A20 2M x 16 RAM H6 E3 A21 A22 VCC E1 D6 EN_OE EN_OE C1132 0.1uF VCCQ G6 E1 G4 A5 VPP VCCQ2 VCCQ1 A4 M13 A6 VCC2 VCC1 OE_N EB1_N R13 EB0_N N14 P14 T16 P16 C5 D6 A2 EN_UB EN_WE EN_LB EN_CS1 ZZ A0 IO0 A1 IO1 A2 IO2 A3 IO3 A4 IO4 A5 IO5 A6 IO6 A7 IO7 A8 IO8 A9 IO9 A10 IO10 A11 IO11 A12 IO12 A13 IO13 A14 IO14 A15 IO15 B6 0 C5 1 C6 2 D5 3 E5 4 F5 5 F6 6 G6 7 B1 8 C1 9 C2 10 D2 11 E2 12 F2 13 F1 14 G1 15 A16 A17 A18 A19 A20 A21 VSS2 11 NC 28F128W18BD60 VSS1 P9 F8 U1102 CLK EN_CE E6 10 N11 E7 NC D1 R10 RW_N T11 B4 NC 1 9 CS5 A5 R14 VSSQ2 N9 A4 N12 VSSQ1 P12 8 CS4_N MT45W2MW16PABA G8 7 CS3_N A3 NC VSS2 P10 A2 T14 VSS1 M9 6 CS2_N R11 F1 5 CS1_N A3 P13 CS0_N G2 T12 4 U1103 R15 OE M10 3 A1 SEB_N_PA5 2 A0 SOE_N T13 ECB_N_PA4 T15 R12 LBA_N NC BURSTCLK 1 N13 NC 1 1 1M x 16 RAM Intel 8M x 16 Burst Flash DATA(15:0) ADDR(23:0) Main Board 8466575A01_A / PATRIOT Memory Section 8.1 - 18 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS G 8 SAP_STD SAP_CLK G VCC SAP_FSYNC G 3V_DIG 5 G CS 7 HOLD 3 WP GND 9V3 R0204 200K C0218 0.1uF C0204 4 9 0.1uF 8 U0202 TC4S66F VAG_1 5 10 11 C0201 VDD 1 MC3403 2 VSS C0205 CNTL 0.1uF 9V3 R2 R0223 4.7K 8 R0224 15K Q0202 C0213 7 10 0.1uF 14 9V3 1 5 3 VDD SC 8 9 2 U_D* R0238 27K VDD 2 2 PO_NEG PO_POS PI TI_NEG TG TI_POS DT 4 5 VH 7 CS VW RX_AUDIO G HANDSET_AUDIO G SPKR+ G SPKR- U0206-1 MC3403 TP0200 17 13 HB VAGREF VAG 20 C0219 .01uF VAG_2 R0246 C0236 0.1uF NU 15K NU C0229 82pF R0242 270K 3 6 R0220 R0239 12K 0.1uF 9V3 1K 6 4 5 7 5 VAG_1 4 R0206 VSS Q0201 INT_SWB+ G 11 U0203 X9315 VL INC 3 VAG_1 FST 4 1 FL0200 MC145483 C0225 1 11 9V3 U0206-2 MC3403 47K 3V_DIG R0207 C0222 0.1uF 9V3 R0244 C0227 10K 0.1uF AUDIO_A+ G 47K VL INC CS VH VW 3 6 C0230 3300pF R0245 3.3K R0221 U0205 TDA1519C 100 5 C0232 0.1uF INT_SWB+ 9 R0243 27K 1 R0208 3 9V3 C0233 1000pF 7 VCC 8 U0204 X9315 4 7 U_D* VSS 2 1 R1 8 47K R2 3V_DIG R0241 15K Q0203 C0237 0.1uF INV OUT1 NINV RR C0231 33uF OUT2 M_SS L0231 57R01 4 6 C0235 1000pF L0232 57R01 C0234 1000pF 16V R0237 15K R1 G EXT_MUTE G MUTE Q0200 G G R2 E2POT_CS2 G C0220 0.1uF E2POT_CS1 FLT_A+ Y1C 4 G G ZC PDI C0223 0.1uF 3V_DIG Y0C E2POT_INC FLT_A+ 1 MC3403 G 3V_DIG 16 RO_NEG DR FSR 9V3 C0226 0.1uF MCLK 10 E2POT_UD G SB Y1B 19 VAG_2 U0206-4 15 G 3V_DIG ZB 11 G G Y0B VSS SP_AUDIO INT_SWB+ BCLKT 15 2 SA R0225 1K C0221 1uF 8 0.1uF Y1A 11 VCC 13 12 VAG_1 R0218 10K 14 MIC_EN1 775mV C0203 ZA G 80mV EN YOA 18 14 MIC_EN2 G 0.1uF 6 MIC_EN3 TX_AUDIO G G 12 C0202 3 4 VEE MIC 80mV 13 7 EXT_MIC G 16 U0201 MC14053BD INT_MIC BCLKR 12 11 VSS 3 4 9 R1 G R0240 100K VCC R0205 200K 6 16V GND2 10uF GND1 16V 5 R0203 560 10uF 2 C0200 R0228 10K 16V R0200 560 C0228 180pF 3V_DIG R0222 10K U0206-3 C0224 R0202 100 10uF R0201 100 ATTN_EN SAP_SRD 4 9V3 G U0207 AT25128-10UU-2_7 SCK 1 G 2 SI 6 E2_CS SO Main Board 8466575A01_A / Controller Audio Section TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 19 TP0498 3V_DIG 5VD R0465 0 EXPH_EN R0451 10K 47K U0406-2 06A02 USB_INT R0452 2.2K 6 8 7 G 5 R0454 33K 5VD G 5VD 3V_DIG G 3V_DIG G EXPH_RTS G RS232_RTS 1 Y A 4 2 U0404-1 74VHC125 4 USB_RS232 OE R0450 G R0467 4.7K C0450 1uF R0468 100K NU bei Patriot Bravo 5VD 3V_DIG 3V_DIG C0452 0.1uF C0451 0.1uF R0455 10K C0453 0.1uF C0454 0.1uF 3V_DIG 3V_DIG ENUMERATE DNEG MODE USB_DET TP0499 15 7 14 VCC VBUS DPOS 5 USB_TXENB R0463 10K NU TXD_VPOUT USB_VMOUT 16 6 C0459 0.1uF U0401-1 74VHC125 R0472 0 2 17 4 A Y 1 C0464 4.7uF NU NU R0473 270 G RS232_TX G EXPH_TX G VPU U0402-1 74VHC125 4 A Y U0407 TLV1508 NU VCC 1 5 2 R0459 10K ADC_IN1 ADC_IN2 RS232_RX ADC_IN3 ADC_IN4 TEMP_SENSE BATTERY_VOLTAGE ADC_IN7 U0403-1 74VHC125 OPT_ID A G R0470 100K G 3V_DIG C0455 0.1uF VCC 3V_DIG U0401-2 PWR_GND C0456 0.1uF VCC 3V_DIG U0402-2 PWR_GND C0457 0.1uF VCC 8 9 10 11 12 13 CSTART A2 SDO A3 A4 SDI A5 A6 SCLK A7 CS C0463 0.1uF C0461 0.1uF C0462 0.1uF NU NU NU 19 17 16 14 A1 EXPH_RX 1 EXPH_EN 7 A0 REFM 2 OE 4 Y G G G G G G G G PWDN GND R0469 2.2K 6 18 G REFP FS 15 A7 SUSPND 12 EOC 1 G 2 3 20 SPIB_MOSI G SPIB_CLK G 4 SPIB_MISO G G SPI_CS_ADC ADC_SARS R0466 NU 0 USB_RS232 3V_DIG U0403-2 PWR_GND 5 Y7 13 VPU G G G 11 OE A6 FSE0_VMO R0464 100 NU OE A5 Y6 8 VO_VPO VM 17 Y5 9 11 OE_N VP C0458 0.1uF U0404-2 PWR_GND VCC GND GND GND GND 3 3 10 RI_SUSP 5 5 G RCV NU 1 3 RTS_XRXD 7 A4 15 5 G G Y4 4 VREG 3 RXD_VMIN 9 2 3 5 G 13 USB_RS232 3 EXPH_RI GND G G 10 USB_VPIN 1 EN_OE1 19 EN_OE2 U0408 18 2 MC74LVX244 Y0 A0 16 4 Y1 A1 14 6 Y2 A2 12 8 Y3 A3 R0471 0 GND VCC 20 3V_DIG U0405 ISP1104 ZWG0130877-A Main Board 8466575A01_A / Controller USB/ADC Section 8.1 - 20 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS R14 6 U1 C19 C25 5 C20 C27 R12 VR1 1 R20 C6 C15 L6 A1 5 4 C3 L3 C4 C7 C5 C8 E1 C33 H1 U4 2 3 FL2 R26 R28 L11 FL1 3 2 4 5 C41 C42 C38 L12 C37 C2 C1 U5 L5 L4 C40 R29 C43 C11 U6 C12 D1 A8 H8 R30 1 4 R25 R27 R19 C28 C17 R10 R22 U3 4 5 R23 R21 C21 J1 8 R16 E3 R15 Y1 3 C18 C31 R24 4 R17 U2 8 R18 C22 E2 TP6 C29 5 C24 24 C32 C16 C30 C39 C26 C10 L1 R5 J2 1 GPS Sub Module 8466576A01_O / PCB TOP & BOT side GPS sub modul 8466576A01_O Date: Jan/25/2005 PCB TOP VIEW Drawing: Wolfgang Ka/BER, Date: Jan/25/2005 C14 2 C23 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 21 GPS_3V GPS_2V 3V_DIG L4 R30 27nH 0 LNA_BIAS C1 18pF GPS_3V C2 IDCTR C8 18pF 3V_DIG 18pF C3 A5 E7 VDD_IO_3 VDD_IO_2 VDD_IO_1 D5 D4 D3 C5 D6 VDD_CORE_6 VDD_CORE_5 VDD_CORE_4 VDD_CORE_3 C4 VDD_CORE_1 VDD_CORE_2 G3 H3 VCC_PLL VCC_REF VCC_VCO G6 GND_ISQ2 GND_ISQ1 VGA_INM VTUNE F7 F1 VSS_IO_3 E1 VSS_IO_1 E8 D2 VSS_IO_2 VGA_INP VSS_CORE_6 VSS_CORE_5 F6 VSS_CORE_4 F5 E6 VSS_CORE_3 VSS_CORE_2 E5 5 2 C42 1.5pF C40 C43 0.1uF 18pF J2 OUT IN 4 C10 18pF R5 10K NU R26 100K A6 B8 GPS_INT 47pF A1 J1-21 B2 A3 B3 H8 H6 U6-1 C1 2 B6 A OE 1 B5 SPIB_MISO 4 Y C6 J1-5 74VHC125 SPIB_MOSI B1 D7 J1-7 H4 SPIB_CLK G4 J1-15 G2 SPIB_CS0_UART J1-4 C17 R10 2K ONE_PPS 560pF J1-23 B39162-B7840-C710 OUT1 FL2 IN 1 5 GND2 OUT2 GND1 4 2200pF 2 3 C18 3V_DIG R27 3.32K GPS_RESET J1-17 GPS_32KHZ D1 J1-13 3V_DIG J1-8 3V_DIG C33 100pF U1 2 C20 470pF VIN LM2941 5 VOUT ON_OFF ADJ 4 8 6 1 3 R14 3.32K C25 C27 C26 0.1uF 33uF 10uF INPUT SENSE TAP 12V E2 OUTPUT SHUTDOWN ERROR FEEDBACK 1 GND1 9 GND2 4 MILAN_12V 12V MILAN_12V LP2986ILDX GND2 5 GPS_2V 7 GND IDCTR 2 R15 33K U2 C21 C22 C23 C24 GND 150pF GND J1-14 J1-16 J1-12 J1-6 100pF R16 0 R17 0.1uF 33uF J1-10 NU SIM_CLOCK_GP 0 J1-11 R18 0 R19 51.1K SIM_DATA_GP NU R20 1K J1-9 SIM_PWR_GP J1-1 SIM_RESET_GP LP2986ILDX 4 8 6 3V_DIG 3 5 VCC GND 3 U6-2 PWR_GND C32 10uF INPUT SHUTDOWN SENSE TAP E3 OUTPUT ERROR FEEDBACK 1 GND1 9 GND2 24.5535MHz F2 MOD_BOOT GND1 1 ONEPPS SCK_TXD1 MOD_ARM 3 Y2 H5 TMS 3 OUTPUT VCC_MIX H7 NPSC_RXD1 G8 VCC COMM TEST NU GND 2 MOSI_RXD0 VEE_LNA1 IT5305BE 4 TDI VSS_CORE_1 A4 EXT_NIRQ MISO_TXD0 E4 B7 E2 LNA_OUT NTRST E3 D8 NRESET VEE_VCO A8 TP6 LNA_IN GPS DEGRQ VEE_REF F8 C8 26MHz ADC0 REF_CLK BREAKPT 6 GND 2 Y1 ADC1 F3 A7 A2 MCLK_EXT VEE_PLL H2 1000pF ADC2 H1 3 TDO ADC3 G7 V_CONT OUTPUT 1 3 L1 27nH C39 DBGACK MOD_MCLK VEE_IF C16 R28 100K TCK VEE_MIX B4 G1 C7 VEE_LAN2 VCC C2 F4 TCO-5871 LOW_REF_CLK G5 D1 1 VCC_IF VCC_LAN C15 18pF 4 UPC8211TK L11 8.2nH U4 C14 0.1uF L12 1 47pF PS C12 L6 27nH IN 4.7nH 27nH C11 1000pF OUT GND2 C7 18pF 4 5 L3 C5 10uF GND1 C6 18pF GPS_3V C4 10uF GND2 C3 10uF 0.1uF FL1 C41 GND 18pF B39162-B7829-C710 6 U5 R29 750 GND1 0.1uF L5 22.0nH 2 C38 3 C37 VCC E1 J1-3 GPS_3V 7 OPT_SEL IDCTR 2 R21 75K U3 R22 0 R23 J1-2 SIM_SENSE_GP 5 C28 C29 C30 J1-24 C31 100pF 0.1uF 33uF 150pF SPICS9 R12 NU J1-18 N.C. LNA_BIAS 0 20 R24 0 R25 51.1K GPS_RX VR1 C19 13V 150pF J1-20 N.C. GPS_TX NU J1-19 N.C. GPS_ON_OFF J1-22 N.C. GPS Sub Module 8466576A01_O / Schematic 8.1 - 22 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS PARTS LISTS Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Parts on the Mainboard (0166501N85) C0161 2113945D04 CAP, 0.1uF C0315 2313960F04 CAPP, 33uF C0416 2113944C43 CAP, 82pF C0162 2113945D04 CAP, 0.1uF C0316 2313960D07 CAPP, 10uF C0417 2113945C02 CAP, .01uF C0163 2113945D04 CAP, 0.1uF C0317 2113944C06 CAP, 470pF C0418 2113944C36 CAP, 33pF C0164 2113945D04 CAP, 0.1uF C0318 2113945D04 CAP, 0.1uF C0419 2113944C36 CAP, 33pF C0170 2113944C06 CAP, 470pF C0319 2113945D04 CAP, 0.1uF C0420 2113944C43 CAP, 82pF C0200 2313960D07 CAPP, 10uF C0320 2113944C06 CAP, 470pF C0421 0613952J17 RES, 47k C0201 2313960D07 CAPP, 10uF C0321 2113945D04 CAP, 0.1uF C0450 2313960B01 CAPP, 1uF C0202 2113945D04 CAP, 0.1uF C0322 2313960F30 CAPP, 47uF C0451 2113945D04 CAP, 0.1uF C0203 2113945D04 CAP, 0.1uF C0323 2313960D07 CAPP, 10uF C0452 2113945D04 CAP, 0.1uF C0204 2113945D04 CAP, 0.1uF C0324 2313960D07 CAPP, 10uF C0453 2113945D04 CAP, 0.1uF C0205 2113945D04 CAP, 0.1uF C0325 2313960C78 CAPP, 2.2uF C0454 2113945D04 CAP, 0.1uF C0213 2113945D04 CAP, 0.1uF C0326 2113945C04 CAP, .022uF C0455 2113945D04 CAP, 0.1uF C0218 2113945D04 CAP, 0.1uF C0328 2313960F30 CAPP, 47uF C0456 2113945D04 CAP, 0.1uF C0219 2113945C02 CAP, .01uF C0329 2313960F01 CAPP, 10uF C0457 2113945D04 CAP, 0.1uF C0220 2113945D04 CAP, 0.1uF C0330 2113945D04 CAP, 0.1uF C0458 2113945D04 CAP, 0.1uF C0221 2313960B01 CAPP, 1uF C0331 2313960F30 CAPP, 47uF C0459 2113945D04 CAP, 0.1uF C0222 2113945D04 CAP, 0.1uF C0332 2113945D04 CAP, 0.1uF C0460 2113945D04 CAP, 0.1uF C0223 2113945D04 CAP, 0.1uF C0333 2113945D04 CAP, 0.1uF C0461 2113945D04 CAP, 0.1uF C0224 2313960D07 CAPP, 10uF C0334 2113945C02 CAP, .01uF C0462 2113945D04 CAP, 0.1uF C0225 2113945D04 CAP, 0.1uF C0335 2113944C06 CAP, 470pF C0463 2113945D04 CAP, 0.1uF C0226 2113945D04 CAP, 0.1uF C0336 2113944C06 CAP, 470pF C0464 2313960B30 CAPP, 4.7uF C0227 2113945D04 CAP, 0.1uF C0337 2113944C06 CAP, 470pF C0502 2113944B01 CAP, 180pF C0228 2113944C01 CAP, 180pF C0338 2113944C06 CAP, 470pF C0503 2113944A38 CAP, 82pF C0229 2113944C43 CAP, 82pF C0339 2113944C06 CAP, 470pF C0504 2113944B01 CAP, 180pF C0230 2113945L37 CAP, 3300pF C0340 2113945D04 CAP, 0.1uF C0505 2113944B01 CAP, 180pF C0231 2313960F04 CAPP, 33uF C0341 2113945D04 CAP, 0.1uF C0506 2113944B01 CAP, 180pF C0232 2113945D04 CAP, 0.1uF C0342 2113945D04 CAP, 0.1uF C0507 2113944B01 CAP, 180pF C0233 2113945L25 CAP, 1000pF C0343 2113946F03 CAP, 4.7uF C0508 2113944B01 CAP, 180pF C0234 2113945L25 CAP, 1000pF C0344 2113945D04 CAP, 0.1uF C0509 2113944B01 CAP, 180pF C0235 2113945L25 CAP, 1000pF C0345 2113945C02 CAP, .01uF C0510 2113944B01 CAP, 180pF C0236 2113945D04 CAP, 0.1uF C0346 2113944C38 CAP, 47pF C0511 2113944B01 CAP, 180pF C0237 2113945D04 CAP, 0.1uF C0347 2113946F03 CAP, 4.7uF C0512 2113944B01 CAP, 180pF C0300 2113944C06 CAP, 470pF C0348 2113946F03 CAP, 4.7uF C0513 2113944A38 CAP, 82pF C0301 2113944C06 CAP, 470pF C0401 2113945D04 CAP, 0.1uF C0515 2113944A38 CAP, 82pF C0302 2313960F04 CAPP, 33uF C0402 2113945D04 CAP, 0.1uF C0517 2113944A38 CAP, 82pF C0303 2113945D04 CAP, 0.1uF C0404 2113945C02 CAP, .01uF C0519 2113944B01 CAP, 180pF C0304 2113944C06 CAP, 470pF C0405 2113944C01 CAP, 180pF C0520 2113944B01 CAP, 180pF C0305 2389289U01 CAPP, 10uF C0406 2113944C01 CAP, 180pF C0521 2113944B01 CAP, 180pF C0306 2389289U01 CAPP, 10uF C0407 2113944C01 CAP, 180pF C0522 2113944A38 CAP, 82pF C0307 2113945C02 CAP, .01uF C0408 2113944C01 CAP, 180pF C0523 2113944A38 CAP, 82pF C0308 2313960F04 CAPP, 33uF C0409 2313960C78 CAPP, 2.2uF C0524 2113944A38 CAP, 82pF C0309 2313960F04 CAPP, 33uF C0410 2113944C01 CAP, 180pF C0525 2113944A38 CAP, 82pF C0310 2314030J28 CAPP, 22uF C0411 2113944C01 CAP, 180pF C0526 2113944B01 CAP, 180pF C0311 2113945D04 CAP, 0.1uF C0412 2113944C01 CAP, 180pF C0527 2113944B01 CAP, 180pF C0312 2113945D04 CAP, 0.1uF C0413 2113944C01 CAP, 180pF C0528 2113944B01 CAP, 180pF C0313 2113945D04 CAP, 0.1uF C0414 2113944C01 CAP, 180pF C0529 2113944A38 CAP, 82pF C0314 2113944C06 CAP, 470pF C0415 2113944C01 CAP, 180pF C0530 2113944A38 CAP, 82pF Reference Motorola PN Value C0110 2113944C18 CAP, 3.3pF C0111 2113944A27 CAP, 15pF C0113 2113945C04 CAP, .022uF C0114 2113944A27 CAP, 15pF C0115 2113944A27 CAP, 15pF C0116 2113944A27 CAP, 15pF C0117 2113944C43 CAP, 82pF C0118 2113944C43 CAP, 82pF C0119 2113944C43 CAP, 82pF C0120 2113944A27 CAP, 15pF C0121 2113944C06 CAP, 470pF C0122 2113944C43 CAP, 82pF C0123 2113945D04 CAP, 0.1uF C0124 2113944C43 CAP, 82pF C0125 2113944C43 CAP, 82pF C0127 2113944C06 CAP, 470pF C0128 2113944C06 CAP, 470pF C0129 2113944C06 CAP, 470pF C0130 2113945A05 CAP, 470pF C0131 2113944C06 CAP, 470pF C0132 2113944C06 CAP, 470pF C0133 2113944C06 CAP, 470pF C0134 2113944C06 CAP, 470pF C0135 2113944C06 CAP, 470pF C0136 2113944A27 CAP, 15pF C0137 2113944C36 CAP, 33pF C0138 2113944C06 CAP, 470pF C0139 2113944C36 CAP, 33pF C0140 2113944C43 CAP, 82pF C0141 2113945D04 CAP, 0.1uF C0142 2113944C38 CAP, 47pF C0143 2313960H07 CAPP, 100uF C0146 2113944A27 CAP, 15pF C0147 2113944A27 CAP, 15pF C0148 2113944C32 CAP, 15pF C0150 2113944C06 CAP, 470pF C0151 2113944C06 CAP, 470pF C0152 2113944C06 CAP, 470pF C0154 2113944C06 CAP, 470pF C0155 2113945L33 CAP, 2200pF C0156 2313960B01 CAPP, 1uF C0157 2113944C06 CAP, 470pF C0158 2113944C06 CAP, 470pF C0159 2113944C06 CAP, 470pF C0160 2113945D04 CAP, 0.1uF TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 23 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value C0531 2113944A38 CAP, 82pF C1107 2113944C45 CAP, 100pF C5035 2113944C63 CAP, 1pF C5131 2113945C02 CAP, .01uF C0532 2113944A38 CAP, 82pF C1108 2113946F03 CAP, 4.7uF C5036 2113944C45 CAP, 100pF C5132 2113945D04 CAP, 0.1uF C0533 2113944A38 CAP, 82pF C1109 2113945D04 CAP, 0.1uF C5037 2113944C63 CAP, 1pF C5133 2113945D04 CAP, 0.1uF C0534 2113944A38 CAP, 82pF C1110 2113945D04 CAP, 0.1uF C5041 2113944M06 CAP, 3.3pF C5134 2113945D04 CAP, 0.1uF C0535 2113944A38 CAP, 82pF C1111 2113945D04 CAP, 0.1uF C5042 2113944C63 CAP, 1.0pF C5135 2113945D04 CAP, 0.1uF C0536 2113944A38 CAP, 82pF C1112 2113945D04 CAP, 0.1uF C5043 2113944C63 CAP, 1.0pF C5136 2113945D04 CAP, 0.1uF C0537 2113944B01 CAP, 180pF C1113 2113946M01 CAP, 1.0uF C5044 2113944M06 CAP, 3.3pF C5137 2113945C02 CAP, .01uF C0538 2113944B01 CAP, 180pF C1114 2113944C45 CAP, 100pF C5045 2113944M13 CAP, 6.2pF C5138 2113945D04 CAP, 0.1uF C0539 2113944B01 CAP, 180pF C1115 2113944C45 CAP, 100pF C5046 2113944C65 CAP, 1.2pF C5139 2113945D04 CAP, 0.1uF C0540 2113944B01 CAP, 180pF C1119 2113945D04 CAP, 0.1uF C5047 2113944C30 CAP, 10pF C5140 2113945D04 CAP, 0.1uF C0550 2113944A38 CAP, 82pF C1120 2113945D04 CAP, 0.1uF C5048 2113944C14 CAP, 2.2pF C5141 2113945D04 CAP, 0.1uF C0551 2113944C43 CAP, 82pF C1121 2113945D04 CAP, 0.1uF C5051 2113945L25 CAP, 1000pF C5142 2113945L25 CAP, 1000pF C0552 2113944C01 CAP, 180pF C1131 2113945D04 CAP, 0.1uF C5052 2113944C39 CAP, 56pF C5143 0613952G67 RES, 0 C0553 2113944C01 CAP, 180pF C1132 2113945D04 CAP, 0.1uF C5053 2113944C43 CAP, 82pF C5144 2113944C45 CAP, 100pF C0554 2113944A38 CAP, 82pF C1133 2113945C02 CAP, .01uF C5054 2113944C39 CAP, 56pF C5145 2313960D07 CAPP, 10uF C0555 2113944C43 CAP, 82pF C5001 2113945L37 CAP, 3300pF C5061 2113944C34 CAP, 22pF C5146 2113944C45 CAP, 100pF C0556 2113944C01 CAP, 180pF C5002 2113945D04 CAP, 0.1uF C5062 2113944C14 CAP, 2.2pF C5147 2113945D04 CAP, 0.1uF C0557 2113944C01 CAP, 180pF C5003 2113945C02 CAP, .01uF C5071 2113944C35 CAP, 27pF C5148 2113945D04 CAP, 0.1uF C0558 2113944C43 CAP, 82pF C5004 2113945L37 CAP, 3300pF C5072 2113944C31 CAP, 12pF C5150 2113945C02 CAP, .01uF C0559 2113944C43 CAP, 82pF C5005 2113944C04 CAP, 330pF C5081 2113944C45 CAP, 100pF C5151 2113945C02 CAP, .01uF C0560 2113944C01 CAP, 180pF C5006 2113945C02 CAP, .01uF C5082 2113944C45 CAP, 100pF C5152 2113945D04 CAP, 0.1uF C0561 2113944C01 CAP, 180pF C5007 2113944C36 CAP, 33pF C5083 2113944C45 CAP, 100pF C5153 2113945D04 CAP, 0.1uF C0601 2113944B01 CAP, 180pF C5008 2113945C02 CAP, .01uF C5084 2113945L25 CAP, 1000pF C5154 2113945D04 CAP, 0.1uF C0603 2113944B01 CAP, 180pF C5009 2113945C02 CAP, .01uF C5085 2113944C45 CAP, 100pF C5155 2113945D04 CAP, 0.1uF C0604 2113944A38 CAP, 82pF C5010 2113944C30 CAP, 10pF C5086 2113944C45 CAP, 100pF C5156 2113945C02 CAP, .01uF C0605 2113944A38 CAP, 82pF C5011 2113944C37 CAP, 39pF C5087 2113944C45 CAP, 100pF C5157 2113945C02 CAP, .01uF C0606 2113944B01 CAP, 180pF C5012 2113944C45 CAP, 100pF C5088 2113945L25 CAP, 1000pF C5158 2113945L25 CAP, 1000pF C0607 2113944B01 CAP, 180pF C5013 2113944C36 CAP, 33pF C5089 2113944C14 CAP, 2.2pF C5159 2113945C02 CAP, .01uF C0608 2113944B01 CAP, 180pF C5014 2113944M06 CAP, 3.3pF C5090 2113944C63 CAP, 1pF C5160 2113945L25 CAP, 1000pF C0609 2113944A38 CAP, 82pF C5015 2113944C63 CAP, 1pF C5101 2113944C04 CAP, 330pF C5161 2113944C36 CAP, 33pF C0610 2113944A38 CAP, 82pF C5016 2113944C63 CAP, 1pF C5102 2113944C04 CAP, 330pF C5162 2113944C36 CAP, 33pF C0611 2113944A38 CAP, 82pF C5017 2113944M06 CAP, 3.3pF C5103 2113945C02 CAP, .01uF C5163 2113944C36 CAP, 33pF C0612 2113944A38 CAP, 82pF C5018 2113944C45 CAP, 100pF C5104 2113945D04 CAP, 0.1uF C5164 2113944C36 CAP, 33pF C0613 2113944B01 CAP, 180pF C5019 2113945D04 CAP, 0.1uF C5111 2113945D04 CAP, 0.1uF C5166 2313960B01 CAPP, 1uF C0614 2113944A38 CAP, 82pF C5020 2113945D04 CAP, 0.1uF C5112 2113944C93 CAP, 430pF C5167 2313960B30 CAPP, 4.7uF C0615 2113944A38 CAP, 82pF C5021 2113945C02 CAP, .01uF C5113 2113944C93 CAP, 430pF C5168 2313960B30 CAPP, 4.7uF C0616 2113944B01 CAP, 180pF C5022 2113944C39 CAP, 56pF C5120 2113944C04 CAP, 330pF C5169 2313960B01 CAPP, 1uF C0617 2113944B01 CAP, 180pF C5023 2113944C43 CAP, 82pF C5121 2113945L25 CAP, 1000pF C5171 2113944C32 CAP, 15pF C0618 2113944B01 CAP, 180pF C5024 2113944C39 CAP, 56pF C5122 2113945L25 CAP, 1000pF C5172 2113945D04 CAP, 0.1uF C0619 2113944B01 CAP, 180pF C5025 2113945D04 CAP, 0.1uF C5123 2113945C02 CAP, .01uF C5173 2113944C32 CAP, 15pF C1100 2113944C45 CAP, 100pF C5026 2113944C43 CAP, 82pF C5124 2113945C02 CAP, .01uF C5174 2113944C32 CAP, 15pF C1101 2113946M01 CAP, 1.0uF C5027 2113944C31 CAP, 12pF C5125 2113944C28 CAP, 8.2pF C5175 2113944C32 CAP, 15pF C1102 2113945D04 CAP, 0.1uF C5028 2113944C38 CAP, 47pF C5126 2113944C32 CAP, 15pF C5176 2113944C01 CAP, 180pF C1103 2113945D04 CAP, 0.1uF C5031 2113944C04 CAP, 330pF C5127 2113944C04 CAP, 330pF C5177 2113944C32 CAP, 15pF C1104 2113945D04 CAP, 0.1uF C5032 2113944C29 CAP, 9.1pF C5128 2113945D04 CAP, 0.1uF C5178 2113944C45 CAP, 100pF C1105 2113945D04 CAP, 0.1uF C5033 2113945L25 CAP, 1000pF C5129 2113945C02 CAP, .01uF C5179 2113944C45 CAP, 100pF C1106 2113945D04 CAP, 0.1uF C5034 2113944C45 CAP, 100pF C5130 2113945D04 CAP, 0.1uF C5180 2113944C41 CAP, 68pF 8.1 - 24 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value C5181 2113944C32 CAP, 15pF C5314 2113945C02 CAP, .01uF C5415 2113944M25 CAP, 20pF C5502 2113944C01 CAP, 180pF C5182 2113944C34 CAP, 22pF C5315 2113945C02 CAP, .01uF C5416 2113944C34 CAP, 22pF C5503 2113945G57 CAP, .033uF C5183 2113944C34 CAP, 22pF C5316 2313960D07 CAPP, 10uF C5417 2113945L37 CAP, 3300pF C5504 2313960J01 CAPP, 10uF C5184 2113945C02 CAP, .01uF C5317 2113944C34 CAP, 22pF C5418 2113944C45 CAP, 100pF C5505 2113945G57 CAP, .033uF C5185 2113945D04 CAP, 0.1uF C5318 2313960B30 CAPP, 4.7uF C5419 2113944M25 CAP, 20pF C5506 2113944C01 CAP, 180pF C5186 2113945L25 CAP, 1000pF C5319 2113945D04 CAP, 0.1uF C5420 2113944C31 CAP, 12pF C5521 2113944C01 CAP, 180pF C5187 2113944C30 CAP, 10pF C5321 2313960B30 CAPP, 4.7uF C5421 2313960C26 CAPP, 1uF C5541 2113944C01 CAP, 180pF C5188 2113945G95 CAP, 0.22uF C5322 2113945C02 CAP, .01uF C5422 2113944F01 CAP, 100pF C5551 2113945L25 CAP, 1000pF C5189 2313960C78 CAPP, 2.2uF C5323 2113945D04 CAP, 0.1uF C5423 2113944C82 CAP, 30pF C5552 2113944C04 CAP, 330pF C5190 2113944C45 CAP, 100pF C5324 2313960D07 CAPP, 10uF C5424 2113944C38 CAP, 47pF C5553 2113944M12 CAP, 5.6pF C5191 2113944C45 CAP, 100pF C5331 2113945D04 CAP, 0.1uF C5425 2113944C29 CAP, 9.1pF C5554 2111078B36 CAP, 56pF C5192 2113944C47 CAP, 150pF C5332 2113945D04 CAP, 0.1uF C5426 2113944C37 CAP, 39pF C5555 2113944C61 CAP, 0.5pF C5193 2113944C45 CAP, 100pF C5333 2113944C01 CAP, 180pF C5427 2113944C37 CAP, 39pF C5556 2113944C29 CAP, 9.1pF C5194 2113945C02 CAP, .01uF C5334 2113945D04 CAP, 0.1uF C5428 2113945L37 CAP, 3300pF C5557 2113944C01 CAP, 180pF C5195 2113945D04 CAP, 0.1uF C5335 2113944C39 CAP, 56pF C5429 2113944C01 CAP, 180pF C5558 2113944C01 CAP, 180pF C5197 2113944C32 CAP, 15pF C5336 2113945C02 CAP, .01uF C5430 2113944C80 CAP, 20pF C5601 2113944C45 CAP, 100pF C5198 2113945G95 CAP, 0.22uF C5337 2113944C13 CAP, 2.0pF C5431 2111078B42 CAP, 100pF C5602 2113944C38 CAP, 47pF C5199 2313960C78 CAPP, 2.2uF C5338 2113944C45 CAP, 100pF C5432 2111078B27 CAP, 30pF C5603 2113944M06 CAP, 3.3pF C5202 2113944C32 CAP, 15pF C5339 2313960B30 CAPP, 4.7uF C5433 2111078B27 CAP, 30pF C5604 2113944C63 CAP, 1pF C5203 2113944C22 CAP, 4.7pF C5340 2113944C36 CAP, 33pF C5434 2111078B27 CAP, 30pF C5605 2113944M16 CAP, 8.2pF C5204 2113944C63 CAP, 1pF C5341 2113944C36 CAP, 33pF C5435 2111078B27 CAP, 30pF C5606 2113944M16 CAP, 8.2pF C5205 2113944C35 CAP, 27pF C5342 2113944C36 CAP, 33pF C5436 2111078B21 CAP, 20pF C5607 2113944C34 CAP, 22pF C5206 2113944C04 CAP, 330pF C5343 2313960D07 CAPP, 10uF C5437 2111078B27 CAP, 30pF C5609 2113944C45 CAP, 100pF C5208 2113945D04 CAP, 0.1uF C5344 2113945L25 CAP, 1000pF C5438 2111078B13 CAP, 10pF C5610 2113945C04 CAP, .022uF C5209 2113945D04 CAP, 0.1uF C5345 2113945C02 CAP, .01uF C5439 2111078B01 CAP, 3.3pF C5611 2113944C22 CAP, 4.7pF C5210 2113944C04 CAP, 330pF C5351 2113945D04 CAP, 0.1uF C5440 2111078B42 CAP, 100pF C5621 2113945C04 CAP, .022uF C5211 2113944C04 CAP, 330pF C5352 2113945L25 CAP, 1000pF C5441 2113944C26 CAP, 6.8pF C5622 2113944C45 CAP, 100pF C5212 2113945L25 CAP, 1000pF C5353 2113945C02 CAP, .01uF C5442 2113944C30 CAP, 10pF C5623 2113944M13 CAP, 6.2pF C5213 2113945L25 CAP, 1000pF C5362 2113945C02 CAP, .01uF C5443 2113944C30 CAP, 10pF C5624 2113945C04 CAP, .022uF C5214 2113945C02 CAP, .01uF C5363 2113945D04 CAP, .1uF C5444 2111078B18 CAP, 15pF C5625 2113944M24 CAP, 18pF C5215 2113945C02 CAP, .01uF C5365 2113945D04 CAP, 0.1uF C5445 2111078B12 CAP, 9.1pF C5626 2113944M20 CAP, 12pF C5216 2113945C02 CAP, .01uF C5366 2113945D04 CAP, 0.1uF C5451 2113944C32 CAP, 15pF C5627 2113944M16 CAP, 8.2pF C5217 2113944C14 CAP, 2.2pF C5400 2113944C06 CAP, 470pF C5452 2111078B42 CAP, 100pF C5628 2113944M20 CAP, 12pF C5218 2113944C04 CAP, 330pF C5401 2113944C01 CAP, 180pF C5453 2111078B42 CAP, 100pF C5629 2113945C04 CAP, .022uF C5219 2113945L25 CAP, 1000pF C5402 2113944M13 CAP, 6.2pF C5454 2111078B38 CAP, 68pF C5631 2113944C45 CAP, 100pF C5220 2113944M14 CAP, 6.8pF C5403 2113944C06 CAP, 470pF C5455 2113944C01 CAP, 180pF C5632 2113944C67 CAP, 1.5pF C5221 2113944M25 CAP, 20pF C5404 2113944M25 CAP, 20pF C5461 2111078B59 CAP, 470pF C5633 2113944C45 CAP, 100pF C5301 2113945C02 CAP, .01uF C5405 2113945C04 CAP, .022uF C5462 2460591D23 CAP, 17.24nH C5634 2113944C45 CAP, 100pF C5303 0804533C37 CAP, 0.1uF C5406 2113945C04 CAP, .022uF C5463 2111078B15 CAP, 12pF C5635 2113944C14 CAP, 2.2pF C5305 2113945C02 CAP, .01uF C5407 2113944C01 CAP, 180pF C5464 2111078B42 CAP, 100pF C5651 2313960D07 CAPP, 10uF C5306 2113945D04 CAP, 0.1uF C5408 2113945C04 CAP, .022uF C5465 2111078B13 CAP, 10pF C5652 2113945C04 CAP, .022uF C5307 2313960D07 CAPP, 10uF C5409 2113944C01 CAP, 180pF C5466 2111078B05 CAP, 4.7pF C5653 2113945D04 CAP, 0.1uF C5308 2113945D04 CAP, 0.1uF C5410 2113945C04 CAP, .022uF C5467 2111078B06 CAP, 5.1pF C5654 2113945C02 CAP, .01uF C5309 2113945L37 CAP, 3300pF C5411 2113944C01 CAP, 180pF C5468 2111078B03 CAP, 3.9pF C5671 2313960D07 CAPP, 10uF C5311 2113945C02 CAP, .01uF C5412 2113944C38 CAP, 47pF C5469 2113944C01 CAP, 180pF C5672 2313960D07 CAPP, 10uF C5312 2113945C02 CAP, .01uF C5413 2113944C31 CAP, 12pF C5470 2113944C30 CAP, 10pF C5681 2313960D07 CAPP, 10uF C5313 2113945C02 CAP, .01uF C5414 2113944C37 CAP, 39pF C5501 2113944C45 CAP, 100pF C5682 2113945D04 CAP, 0.1uF TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 25 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value C5683 2113944C04 CAP, 330pF C5824 2113944C01 CAP, 180pF D0102 4813978C02 78C02 E1103 2480067M02 BLM21A121S C5701 2113944M16 CAP, 8.2pF C5825 2113945D04 CAP, 0.1uF D0150 4813974A21 BAS70-04LT1G F0301 6515076H01 FUSE C5702 2113944C28 CAP, 8.2pF C5826 2113945D04 CAP, 0.1uF D0151 4813974A21 BAS70-04LT1G F0302 6515076H01 FUSE C5703 2113944C04 CAP, 330pF C5827 2113945D04 CAP, 0.1uF D0152 4813978C02 78C02 F0303 6515076H01 FUSE C5704 2113944C45 CAP, 100pF C5828 2113944C01 CAP, 180pF D0153 4813974A21 BAS70-04LT1G FL0200 5185941F33 MC145483 C5705 2113944M12 CAP, 5.6pF C5829 2113944C76 CAP, 9,1pF D0300 4813978C02 78C02 FL5451 5804901K04 SI15R0390MP C5706 2113944C45 CAP, 100pF C5830 2113944M03 CAP, 2.4pF D0301 4813978C02 78C02 J0301 0986165B02 CONN_J C5707 2113944C45 CAP, 100pF C5831 2113945L37 CAP, 3300pF D0303 4813978C02 78C02 J0400 0966512A01 CONN_J C5708 2113944C18 CAP, 3.3pF C5832 2113944M18 CAP, 10pF D0304 4813978C02 78C02 J0450 0905505Y04 CONN_J C5711 2113944C04 CAP, 330pF C5833 2113945D04 CAP, 0.1uF D0305 4813974A21 BAS70-04LT1G J0500 0905505Y04 CONN_J C5712 2113945D04 CAP, 0.1uF C5834 2113945D04 CAP, 0.1uF D0325 4813978C02 78C02 J0550 0916162H02 in CONN_J C5713 2113945L25 CAP, 1000pF C5836 2113945D04 CAP, 0.1uF D0404 4866544A01 SR05 J0570 0905505Y03 CONN_J C5714 2113945D04 CAP, 0.1uF C5837 2113944C76 CAP, 9.1pF D1101 4813978C02 78C02 J0600 0980521Z04 pin CONN_J C5715 2113945C04 CAP, .022uF C5838 2113944C28 CAP, 8.2pF D5001 4815011H01 IMN10 J5401 0986166B01 CONN_J C5716 2113944M12 CAP, 5.6pF C5840 2113945D04 CAP, 0.1uF D5011 4805656W90 1SV304 L0231 2415954H01 57R01 C5721 2113944C13 CAP, 2.0pF C5841 2113945D04 CAP, 0.1uF D5012 4805656W90 1SV304 L0232 2415954H01 57R01 C5722 2113945L25 CAP, 1000pF C5842 2113945D04 CAP, 0.1uF D5013 4813974A17 MMBD353LT1G L0301 2414017Q42 IDCTR, 390nH C5724 2113945C04 CAP, .022uF C5843 2113945C04 CAP, .022uF D5018 4813974A06 MMBV3401LT1G L5002 2414015B02 IDCTR, 68nH C5726 2113944C67 CAP, 1.5pF C5844 2113945C04 CAP, .022uF D5025 4813974A06 MMBV3401LT1G L5011 2414015B16 IDCTR, 27nH C5731 2113945C02 CAP, .01uF C5845 2113944C01 CAP, 180pF D5031 4813974A06 MMBV3401LT1G L5031 2414015B08 IDCTR, 220nH C5732 2113944C04 CAP, 330pF C5846 2113944C01 CAP, 180pF D5041 4805656W90 1SV304 L5041 2414015B24 IDCTR, 15nH C5733 2113945D04 CAP, 0.1uF C5847 2113945L25 CAP, 1000pF D5042 4805656W90 1SV304 L5048 2414015B16 IDCTR, 27nH C5734 2113945D04 CAP, 0.1uF C5848 2113945D04 CAP, 0.1uF D5061 4886143B01 SMS3927-99 L5061 2414015B08 IDCTR, 220nH C5735 2113944C67 CAP, 1.5pF C5849 2113945D04 CAP, 0.1uF D5081 4813974A06 MMBV3401LT1G L5062 2414015B08 IDCTR, 220nH C5736 2113944C34 CAP, 22pF C5850 2113945D04 CAP, 0.1uF D5082 4813974A06 MMBV3401LT1G L5071 2414015B24 IDCTR, 15nH C5737 2113944M03 CAP, 2.4pF C5852 2113945L37 CAP, 3300pF D5121 4813974A17 MMBD353LT1G L5081 2414032F66 IDCTR, 10nH C5738 2113944C32 CAP, 15pF C5853 2113945L41 CAP, 4700pF D5180 4885055Y01 1SV229 L5082 2414015B02 IDCTR, 68nH C5739 2113944C04 CAP, 330pF C5854 2113944C01 CAP, 180pF D5190 4813974A01 MMBV609LT1G L5126 2414032D23 IDCTR, 470nH C5740 2113945L41 CAP, 4700pF C5855 2113944C01 CAP, 180pF D5201 4813974A06 MMBV3401LT1G L5174 2466505A01 IDCTR, 10uH C5741 2113944C38 CAP, 47pF C5856 2113944C06 CAP, 470pF D5202 4813974A06 MMBV3401LT1G L5175 2466505A01 IDCTR, 10uH C5742 2113945D04 CAP, 0.1uF C5857 2113944C06 CAP, 470pF D5301 4815011H01 IMN10 L5180 2414032D19 IDCTR, 220nH C5743 2113944C63 CAP, 1pF C5859 2113945L41 CAP, 4700pF D5302 4815011H01 IMN10 L5190 2414032D30 IDCTR, 1uH C5803 2113944C01 CAP, 180pF C5862 2113944C01 CAP, 180pF D5331 4813974A05 MMBD301LT1G L5201 2414015A11 IDCTR, 390nH C5804 2113944C01 CAP, 180pF C5863 2113944C01 CAP, 180pF D5451 4802482J02 MA4P959 L5202 2414015A11 IDCTR, 390nH C5805 2113951A35 CAP, 11pF C5864 2113945D04 CAP, 0.1uF D5454 4802482J02 MA4P959 L5203 2414017Q44 IDCTR, 560nH C5806 2113944M03 CAP, 2.4pF C5865 2113944C06 CAP, 470pF D5551 4802482J02 MA4P959 L5204 2414015A08 IDCTR, 220nH C5807 2113944C35 CAP, 27pF C5867 2113944C01 CAP, 180pF D5601 4885055Y01 1SV229 L5218 2414015B08 IDCTR, 220nH C5808 2113951A35 CAP, 11pF C5868 2113944C01 CAP, 180pF D5602 4885055Y01 1SV229 L5219 2414015B08 IDCTR, 220nH C5809 2113944M03 CAP, 2.4pF C5871 2113944C03 CAP, 270pF D5603 4885055Y01 1SV229 L5301 2414017Q42 IDCTR, 390nH C5810 2113944M03 CAP, 2.4pF C5872 2113944C03 CAP, 270pF D5604 4885055Y01 1SV229 L5309 2414017Q20 IDCTR, 2.2uH C5811 2113944C28 CAP, 8.2pF C5873 2113944C03 CAP, 270pF D5731 4885055Y01 1SV229 L5361 2414017Q20 IDCTR, 2.2uH C5812 2113944C28 CAP, 8.2pF C5874 2113944C03 CAP, 270pF D5732 4885055Y01 1SV229 L5401 2460591B04 IDCTR, 11.03uH C5813 2113944C01 CAP, 180pF C5875 2313960B01 CAPP, 1uF D5733 4885055Y01 1SV229 L5402 2414015B02 IDCTR, 68nH C5819 2113944C01 CAP, 180pF C5876 2113944C01 CAP, 180pF D5734 4885055Y01 1SV229 L5403 2414015B24 IDCTR, 15nH C5820 2113945D04 CAP, 0.1uF C5877 2409377M13 IDCTR, 56nH E0300 2415954H01 57R01 L5421 2460591A01 IDCTR, 4.22nH C5822 2113944C01 CAP, 180pF C5878 2113944M03 CAP, 2.4pF E1101 2480067M02 BLM21A121S L5431 2485873L01 IDCTR, 18nH C5823 2113945D04 CAP, 0.1uF D0101 4813978C02 78C02 E1102 2480067M02 BLM21A121S L5451 2414015A13 IDCTR, 560nH 8.1 - 26 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value L5452 2485873L01 IDCTR, 18nH Q0200 4813973A42 DTC144EKA Q5711 4813973A81 UMD3N R0169 0613952J01 RES, 10K L5454 2414015A13 IDCTR, 560nH Q0201 4815066H01 UMG5 Q5801 4802197J95 PBR941 R0170 0613952J01 RES, 10K L5461 2485873L01 IDCTR, 18nH Q0202 4813973A42 DTC144EKA Q5802 4815066H01 UMG5 R0171 0613952J01 RES, 10K L5462 2485873L01 IDCTR, 18nH Q0203 4813973A42 DTC144EKA Q5804 4813973A13 73A13 R0172 0613952J01 RES, 10K L5501 2415954H01 57R01 Q0301 4813973A81 UMD3N R0100 0613952H89 RES, 4.7K R0173 0613952H81 RES, 2.2K L5502 2415954H01 57R01 Q0302 4813973M07 73M07 R0101 0613952H89 RES, 4.7K R0174 0613952J01 RES, 10K L5503 2415954H01 57R01 Q0303 4813973A42 DTC144EKA R0102 0613952H89 RES, 4.7K R0175 0613952J01 RES, 10K L5551 2414015A13 IDCTR, 560nH Q0305 4813973M07 73M07 R0105 0613952H25 RES, 10 R0176 0613952J17 RES, 47K L5601 2414015A11 IDCTR, 390nH Q0306 4813973M07 73M07 R0106 0613952J17 RES, 47K R0177 0613952J09 RES, 22K L5603 2414015A04 IDCTR, 100nH Q0341 4813973A13 73A13 R0107 0613952H25 RES, 10 R0178 0613952J25 RES, 100K L5604 2414015A01 IDCTR, 56nH Q0342 4813973A42 DTC144EKA R0108 0613952J17 RES, 47K R0179 0613952J13 RES, 33K L5623 2414015B25 IDCTR, 8.2nH Q0343 4813973M07 73M07 R0111 0613952H25 RES, 10 R0180 0613952J25 RES, 100K L5627 2414015B25 IDCTR, 8.2nH Q0344 4813973A13 73A13 R0113 0613952J01 RES, 10K R0181 0613952J13 RES, 33K L5701 2414015B24 IDCTR, 15nH Q0401 4813973A81 UMD3N R0115 0613952J22 RES, 75K R0182 0613952J25 RES, 100K L5702 2414015B16 IDCTR, 27nH Q0600 5166540A01 FDC6330L R0117 0613952J12 RES, 30K R0200 0613952H67 RES, 560 L5711 2414015B16 IDCTR, 27nH Q5001 4813973A13 73A13 R0118 0613952J05 RES, 15K R0201 0613952H49 RES, 100 L5712 2414015B24 IDCTR, 15nH Q5002 4813973M07 73M07 R0119 0613952J01 RES, 10K R0202 0613952H49 RES, 100 L5721 2414015B02 IDCTR, 68nH Q5021 4813973A42 DTC144EKA R0120 0613952H89 RES, 4.7K R0203 0613952H67 RES, 560 L5722 2414032D23 IDCTR, 470nH Q5022 4813973A81 UMD3N R0122 0613952J01 RES, 10K R0204 0613952J32 RES, 200K L5731 2414032D23 IDCTR, 470nH Q5031 4802197J95 PBR941 R0125 0613952H77 RES, 1.5K R0205 0613952J32 RES, 200K L5732 2460593C02 RESONATOR Q5081 4802197J95 PBR941 R0127 0613952J17 RES, 47K R0206 0613952J17 RES, 47K L5733 2414032D19 IDCTR, 220nH Q5101 4802197J95 PBR941 R0128 0613952H77 RES, 1.5K R0207 0613952J17 RES, 47K L5734 2414032D19 IDCTR, 220nH Q5151 4802197J95 PBR941 R0129 0613952J17 RES, 47K R0208 0613952J17 RES, 47K L5803 2414015B16 IDCTR, 27nH Q5180 4802197J95 PBR941 R0130 0613952G67 RES, 0 R0218 0613952J01 RES, 10K L5804 2414015B24 IDCTR, 15nH Q5190 4802197J95 PBR941 R0131 0613952H25 RES, 10 R0220 0613952H73 RES, 1K L5805 2414015B24 IDCTR, 15nH Q5201 4802197J95 PBR941 R0132 0613952H67 RES, 560 R0221 0613952H49 RES, 100 L5809 2414015B02 IDCTR, 68nH Q5202 4813973M07 73M07 R0133 0613952J13 RES, 33K R0222 0613952J01 RES, 10K L5810 2414015B24 IDCTR, 15nH Q5301 4813973A81 UMD3N R0134 0613952H77 RES, 1.5K R0223 0613952H89 RES, 4.7K L5811 2414015B24 IDCTR, 15nH Q5331 4813973A42 DTC144EKA R0135 0613952J17 RES, 47K R0224 0613952J05 RES, 15K L5812 2580443L13 XFMR Q5332 4813973A13 73A13 R0136 0613952J17 RES, 47K R0225 0613952H73 RES, 1K L5813 2414015A13 IDCTR, 560nH Q5351 4802197J95 PBR941 R0150 0613952J17 RES, 47K R0228 0613952J01 RES, 10K L5814 2414017Q20 IDCTR, 2.2uH Q5421 4813976A04 MRF1518 R0151 0613952J13 RES, 33K R0237 0613952J05 RES, 15K M0301 3980502Z01 BATTERY_CONTACT Q5431 4813976A13 MRF1535 R0152 0613952J13 RES, 33K R0238 0613952J11 RES, 27K M0302 3980501Z01 BATTERY_CONTACT Q5501 4813973A13 73A13 R0153 0613952J17 RES, 47K R0239 0613952J03 RES, 12K M5421 2686201B02 HEATSINK Q5521 4813973A13 73A13 R0154 0613952H81 RES, 2.2K R0240 0613952J25 RES, 100K Q0100 4813973M07 73M07 Q5542 4813973A13 73A13 R0155 0613952H81 RES, 2.2K R0241 0613952J05 RES, 15K Q0101 4813973A42 DTC144EKA Q5551 4813973A13 73A13 R0156 0613952J25 RES, 100K R0242 0613952J35 RES, 270K Q0150 4815066H01 UMG5 Q5552 4815066H01 UMG5 R0157 0613952J13 RES, 33K R0243 0613952J11 RES, 27K Q0152 4815066H01 UMG5 Q5553 4813973A13 73A13 R0159 0613952J17 RES, 47K R0244 0613952J01 RES, 10K Q0156 4813973A42 DTC144EKA Q5601 4805218N63 BFQ67W R0160 0613952H89 RES, 4.7K R0245 0613952H85 RES, 3.3K Q0157 4813973A42 DTC144EKA Q5602 4813973A42 DTC144EKA R0161 0613952J17 RES, 47K R0246 0613952J05 RES, 15K Q0158 4813973A42 DTC144EKA Q5621 4802197J95 PBR941 R0162 0613952J17 RES, 47K R0300 0613952H73 RES, 1K Q0159 4816147H01 RXT-A28 Q5631 4802197J95 PBR941 R0163 0613952J17 RES, 47K R0301 0613952J22 RES, 75K Q0160 4813973A42 DTC144EKA Q5651 4815267H01 UMT1 R0165 0613952H89 RES, 4.7K R0302 0613952H95 RES, 8.2K Q0161 4813973A81 UMD3N Q5671 4813973M07 73M07 R0166 0613952J01 RES, 10K R0303 0613952J17 RES, 47K Q0163 4813973A42 DTC144EKA Q5681 4813973M07 73M07 R0167 0613952J17 RES, 47K R0304 0613952H89 RES, 4.7K Q0164 4813973M07 73M07 Q5701 4802197J95 PBR941 R0168 0613952J01 RES, 10K R0305 0613958D85 RES, 7.5K TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 27 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value R0306 0613958D09 RES, 1.21K R0423 0613952G67 RES, 0 R5004 0613952H73 RES, 1K R5104 0613952H71 RES, 820 R0307 0613958D85 RES, 7.5K R0424 0613952G67 RES, 0 R5005 0613952H89 RES, 4.7K R5105 0613952H33 RES, 22 R0308 0613958D09 RES, 1.21K R0427 0613952G67 RES, 0 R5006 0613952H61 RES, 330 R5106 0613952H41 RES, 47 R0309 0613952J01 RES, 10K R0428 0613952J01 RES, 10K R5007 0613952H61 RES, 330 R5121 0613952H81 RES, 2.2K R0310 0613952J17 RES, 47K R0450 0613952J17 RES, 47K R5008 0613952H85 RES, 3.3K R5122 0613952H65 RES, 470 R0311 0613952H77 RES, 1.5K R0451 0613952J01 RES, 10K R5009 0613952H42 RES, 51 R5125 0613952H67 RES, 560 R0312 0613952E66 RES, 47.5K R0452 0613952H81 RES, 2.2K R5011 0613952H59 RES, 270 R5131 0613952H25 RES, 10 R0313 0613952E09 RES, 12.1K R0454 0613952J13 RES, 33K R5012 0613952H77 RES, 1.5K R5132 0613952H25 RES, 10 R0314 0613952H73 RES, 1K R0455 0613952J01 RES, 10K R5013 0613952H63 RES, 390 R5133 0613952H25 RES, 10 R0318 0613952E66 RES, 47.5K R0459 0613952J01 RES, 10K R5014 0613952H63 RES, 390 R5134 0613952H25 RES, 10 R0319 0613952E09 RES, 12.1K R0463 0613952J01 RES, 10K R5015 0613952H33 RES, 22 R5140 0613952H33 RES, 22 R0323 0613952G67 RES, 0 R0464 0613952H49 RES, 100 R5016 0613952H85 RES, 3.3K R5141 0613952G67 RES, 0 R0324 0613952G67 RES, 0 R0465 0613952G67 RES, 0 R5017 0613952H89 RES, 4.7K R5142 0613952G67 RES, 0 R0325 0613952H89 RES, 4.7K R0466 0613952G67 RES, 0 R5018 0613952H37 RES, 33 R5144 0613952H81 RES, 2.2K R0326 0613952G67 RES, 0 R0467 0613952H89 RES, 4.7K R5021 0613952J17 RES, 47K R5145 0613952H51 RES, 120 R0327 0613952G67 RES, 0 R0468 0613952J25 RES, 100K R5022 0613952J25 RES, 100K R5146 0613952H49 RES, 100 R0328 0613952G67 RES, 0 R0469 0613952H81 RES, 2.2K R5023 0613952H89 RES, 4.7K R5147 0613952H45 RES, 68 R0330 0613952Z58 RES, 22K R0470 0613952J25 RES, 100K R5024 0613952J25 RES, 100K R5148 0613952H45 RES, 68 R0331 0613952Z65 RES, 43K R0471 0613952G67 RES, 0 R5025 0613952H73 RES, 1K R5149 0613952J25 RES, 100K R0332 0613952E69 RES, 51.1K R0472 0613952G67 RES, 0 R5026 0613952H73 RES, 1K R5150 0613952G67 RES, 0 R0341 0613952H89 RES, 4.7K R0473 0613952H59 RES, 270 R5027 0613958H11 RES, 2.7 R5151 0613952H25 RES, 10 R0342 0613952J25 RES, 100K R0505 0613952H33 RES, 22 R5028 0613952H83 RES, 2.7K R5152 0613952H25 RES, 10 R0343 0613952J17 RES, 47K R0527 0613952H89 RES, 4.7K R5031 0613952H77 RES, 1.5K R5153 0613952G67 RES, 0 R0344 0613952J17 RES, 47K R0555 0613952H65 RES, 470 R5032 0613952H81 RES, 2.2K R5154 0613952G67 RES, 0 R0345 0613952J01 RES, 10K R0557 0613952H25 RES, 10 R5036 0613952H73 RES, 1K R5155 0613952G67 RES, 0 R0346 0613952J17 RES, 47K R0559 0613952H25 RES, 10 R5041 2113944M13 CAP, 6.2pF R5157 0613952J17 RES, 47K R0347 0613952G67 RES, 0 R0562 0613952G67 RES, 0 R5042 2113944M34 CAP, 47pF R5158 0613952H59 RES, 270 R0348 0613952G67 RES, 0 R0571 0613952J17 RES, 47K R5043 0613952G67 RES, 0 R5159 0613952G67 RES, 0 R0349 0613952H49 RES, 100 R0600 0613952G67 RES, 0 R5044 2113944C18 CAP, 3.3pF R5160 0613952H73 RES, 1K R0400 0613952J17 RES, 47K R0601 0613952G67 RES, 0 R5051 0613952J25 RES, 100K R5161 0613952H33 RES, 22 R0401 0613952J17 RES, 47K R0602 0613952G67 RES, 0 R5061 0613952H73 RES, 1K R5162 0613952H33 RES, 22 R0402 0613952H89 RES, 4.7K R0603 0613952G67 RES, 0 R5062 0613952H73 RES, 1K R5163 0613952H33 RES, 22 R0403 0613952J01 RES, 10K R0604 0613952J17 RES, 47K R5063 0613952H42 RES, 51 R5164 0613952H73 RES, 1K R0404 0613952H89 RES, 4.7K R0605 0613952J01 RES, 10K R5081 0613952H95 RES, 8.2K R5165 0613952J17 RES, 47K R0405 0613952H75 RES, 1.2K R1101 0613952J17 RES, 47K R5082 0613952H83 RES, 2.7K R5166 0613952H25 RES, 10 R0406 0613952J01 RES, 10K R1103 0613952J01 RES, 10K R5083 0613952H73 RES, 1K R5167 0613952J01 RES, 10K R0409 0613952H67 RES, 560 R1104 0613952J01 RES, 10K R5084 0613952J03 RES, 12K R5168 0613952J17 RES, 47K R0410 0613952J25 RES, 100K R1107 0613952G67 RES, 0 R5085 0613952H61 RES, 330 R5169 0613952H33 RES, 22 R0411 0613952H33 RES, 22 R1108 0613952G67 RES, 0 R5086 0613952H65 RES, 470 R5170 0613952H25 RES, 10 R0412 0613952H33 RES, 22 R1109 0613952G67 RES, 0 R5087 0613952H61 RES, 330 R5171 0613952H85 RES, 3.3K R0413 0613952J01 RES, 10K R1111 0613952J01 RES, 10K R5088 0613952H83 RES, 2.7K R5172 0613952H33 RES, 22 R0415 0613952H49 RES, 100 R1112 0613952G67 RES, 0 R5089 0613952H25 RES, 10 R5176 0613952J13 RES, 33K R0416 0613952H77 RES, 1.5K R1131 0613952J25 RES, 100K R5090 0613952H42 RES, 51 R5177 0613952H65 RES, 470 R0417 0613952H49 RES, 100 R1132 0613952J01 RES, 10K R5100 0613952H42 RES, 51 R5178 0613952G67 RES, 0 R0418 0613952H49 RES, 100 R5001 0613952J01 RES, 10K R5101 0613952J03 RES, 12K R5179 0613952H59 RES, 270 R0420 0613952G67 RES, 0 R5002 0613952H81 RES, 2.2K R5102 0613952J11 RES, 27K R5180 0613952H85 RES, 3.3K R0421 0613952G67 RES, 0 R5003 0613952H93 RES, 6.8K R5103 0613952J01 RES, 10K R5181 0613952J19 RES, 56K 8.1 - 28 TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value R5182 0613952G67 RES, 0 R5322 0613952H45 RES, 68 R5542 0613952J17 RES, 47K R5721 0613952H73 RES, 1K R5183 0613952H49 RES, 100 R5323 0613952H45 RES, 68 R5543 0613952H83 RES, 2.7K R5722 0613952H89 RES, 4.7K R5184 0613952H75 RES, 1.2K R5330 0613952J37 RES, 330K R5544 0613952G67 RES, 0 R5723 0613952J01 RES, 10K R5185 0613952H33 RES, 22 R5331 0613952J17 RES, 47K R5545 0613952J01 RES, 10K R5725 0613952H95 RES, 8.2K R5186 0613952J32 RES, 200K R5332 0613952J17 RES, 47K R5546 0613952H89 RES, 4.7K R5727 0613952H95 RES, 8.2K R5187 0613952H59 RES, 270 R5333 0613952J25 RES, 100K R5547 0613952J01 RES, 10K R5728 0613952J25 RES, 100K R5188 0613952G67 RES, 0 R5334 0613952H49 RES, 100 R5548 0613952J01 RES, 10K R5731 0613952H49 RES, 100 R5189 0613952G67 RES, 0 R5335 0613952J15 RES, 39K R5551 0613952J01 RES, 10K R5732 0613952H49 RES, 100 R5190 0613952J08 RES, 20K R5336 0613952J12 RES, 30K R5552 0613952H83 RES, 2.7K R5733 0613952H33 RES, 22 R5191 0613952J13 RES, 33K R5337 0613952J25 RES, 100K R5553 0613959Y51 RES, 120 R5734 0613952H53 RES, 150 R5192 0613952H93 RES, 6.8K R5338 0613952J21 RES, 68K R5556 0613952H73 RES, 1K R5802 0613952G67 RES, 0 R5193 0613952H49 RES, 100 R5339 0613952H95 RES, 8.2K R5601 0613952H87 RES, 3.9K R5803 0613952H39 RES, 39 R5194 0613952H75 RES, 1.2K R5351 0613952H73 RES, 1K R5602 0613952G67 RES, 0 R5804 0613952H47 RES, 82 R5195 0613952H33 RES, 22 R5352 0613952J17 RES, 47K R5603 0613952G67 RES, 0 R5805 0613952H47 RES, 82 R5196 0613952J32 RES, 200K R5353 0613952H49 RES, 100 R5604 0613952H89 RES, 4.7K R5806 0613952H81 RES, 2.2K R5197 0613952H59 RES, 270 R5354 0613952H89 RES, 4.7K R5605 0613952H53 RES, 150 R5807 0613952H53 RES, 150 R5198 0613952G67 RES, 0 R5355 0613952H73 RES, 1K R5606 0613952H37 RES, 33 R5808 0613952H53 RES, 150 R5199 0613952G67 RES, 0 R5364 0613952H42 RES, 51 R5607 0613952H37 RES, 33 R5809 0613952G67 RES, 0 R5204 0613952J03 RES, 12K R5400 0613952H51 RES, 120 R5621 0613952J01 RES, 10K R5810 0613952H61 RES, 330 R5205 0613952J11 RES, 27K R5401 0613952H56 RES, 200 R5622 0613952H83 RES, 2.7K R5814 0613952H61 RES, 330 R5206 0613952H89 RES, 4.7K R5403 0613952H73 RES, 1K R5623 0613952H49 RES, 100 R5816 0613952H73 RES, 1K R5207 0613952H59 RES, 270 R5404 0613952H91 RES, 5.6K R5624 0613952H65 RES, 470 R5819 0613952H47 RES, 82 R5208 0613952H69 RES, 680 R5405 0613952H42 RES, 51 R5631 0613952H67 RES, 560 R5830 0613952H35 RES, 27 R5209 0613952H77 RES, 1.5K R5406 0613952H42 RES, 51 R5632 0613952H85 RES, 3.3K R5831 0613952H56 RES, 200 R5210 0613952H29 RES, 15 R5407 0613952H69 RES, 680 R5634 0613952H25 RES, 10 R5832 0613952H56 RES, 200 R5211 0613952H61 RES, 330 R5408 0613952G67 RES, 0 R5636 0613952H29 RES, 15 R5837 0613952H69 RES, 680 R5212 0613952H79 RES, 1.8K R5419 0613958H49 RES, 100 R5637 0613952H61 RES, 330 R5840 0613952H89 RES, 4.7K R5213 0613952H89 RES, 4.7K R5420 0613958H49 RES, 100 R5651 0613952J03 RES, 12K R5845 0613952H83 RES, 2.7K R5214 0613952H83 RES, 2.7K R5431 0613959Y42 RES, 51 R5652 0613952H42 RES, 51 R5846 0613952H89 RES, 4.7K R5215 0613952H65 RES, 470 R5450 0613959Y42 RES, 51 R5653 0613952G67 RES, 0 R5847 0613952J22 RES, 75K R5216 0613952H59 RES, 270 R5451 0613958H53 RES, 150 R5654 0613952H73 RES, 1K R5849 0613952Q49 RES, 100 R5217 0613952J01 RES, 10K R5452 0613958H53 RES, 150 R5655 0613952H73 RES, 1K R5850 0613952Q49 RES, 100 R5218 0613952H42 RES, 51 R5453 0613952H53 RES, 180 R5668 0613952J25 RES, 100K R5851 0613952Q49 RES, 100 R5219 0613952H83 RES, 2.7K R5454 0613952H51 RES, 100 R5671 0613952H65 RES, 470 R5852 0613952Q49 RES, 100 R5220 0613952H81 RES, 2.2K R5455 0613952H45 RES, 68 R5681 0613952H65 RES, 470 R5853 0613952Q49 RES, 100 R5221 0613952H61 RES, 330 R5461 0613952J01 RES, 10K R5701 0613952H45 RES, 68 R5854 0613952Q49 RES, 100 R5301 0613952H81 RES, 2.2K R5462 0613952H25 RES, 10 R5702 0613952H81 RES, 2.2K R5855 0613952R01 RES, 10K R5302 0613952H71 RES, 820 R5501 0613952H69 RES, 680 R5703 0613952H73 RES, 1K R5856 0613952R01 RES, 10K R5303 0613952H79 RES, 1.8K R5502 0613952G67 RES, 0 R5704 0613952H33 RES, 22 R5857 0613952R01 RES, 10K R5304 0613952H61 RES, 330 R5503 0613952J13 RES, 33K R5706 0613952H42 RES, 51 R5858 0613952R01 RES, 10K R5311 0613952G67 RES, 0 R5504 0613952J15 RES, 39K R5707 0613952H49 RES, 100 RT5551 0605621T02 THERM, 50K R5312 0613952H49 RES, 100 R5521 0613952J13 RES, 33K R5711 0613952H49 RES, 100 SH5602 2666500A03 SHIELD R5313 0613952G67 RES, 0 R5522 0613952J15 RES, 39K R5712 0613952H61 RES, 330 SH5702 2666500A03 SHIELD R5314 0613952J17 RES, 47K R5523 0613952H83 RES, 2.7K R5713 0613952H61 RES, 330 T5061 2566506A01 46 XFMR R5315 0613952H49 RES, 100 R5524 0613952G67 RES, 0 R5714 0613952H55 RES, 180 T5062 2566506A02 46 XFMR R5316 0613952H49 RES, 100 R5533 0613958H17 RES, 4.7 R5715 0613952H25 RES, 10 T5801 2580443L14 XFMR_LDB32C_370MHZ R5321 0613952H49 RES, 100 R5541 0613952J08 RES, 20K R5716 0613952H25 RES, 10 T5802 2580443L14 XFMR_LDB32C_370MHZ TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS 8.1 - 29 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value U0100 5166537A01 DS1306 U5701 5105750U56 50U54 C25 2113945D04 L4 2414015B16 U0102 5114006A02 06A02 U5702 5185368C18 BICMO885 CAP CER CHP 100,000PF 25V 10% IDCTR,CHIP,27NH,2%,500MA,.2 5OHM,CER U0103 5114006A02 06A02 U5808 5114014A76 NCP512 C26 2313960D07 L5 2414017P17 IND CER CHIP 22.0 NH 5% U0104 5188691V01 NC7SB3157 U5809 5186988J77 JAVELIN CAP TANT 10 UF 10% 16V 352821 L6 2414015B16 U0150 5185765B26 H99S4 U5810 5166554A01 35U79 C27 2313960F04 CAP TANT 33 UF 10% 16V 603228 IDCTR,CHIP,27NH,2%,500MA,.2 5OHM,CER U0201 5114002A17 MC14053BD VR0163 4813977M11 77M11 R10 0613952H80 C28 2113944C45 CAP CER CHP 100.0PF 50V 5% CER CHIP RES 2000 OHM 5% 0603 U0202 5166544A01 TC4S66F VR0300 4813979C17 MR2835S C29 2113945D04 0613959Y32 5166542A01 X9315 VR0301 4813977M19 77M19 CAP CER CHP 100,000PF 25V 10% R12 U0203 CER CHIP RES 20.0 OHM 5% 2512 U0204 5166542A01 X9315 VR0302 4813977M11 77M11 C3 2113946F05 R14 0613958D51 U0205 5102463J95 TDA1519C VR0325 4813977M10 77M10 CAP,CHIP,10UF,+10%,-10%,6.3VDC,08 CER CHIP RES 3320 OHM 1% 0805 U0206 5114016A18 MC3403 VR0401 4813979C11 MMQA20VT1 C30 2313960F04 CAP TANT 33 UF 10% 16V 603228 R15 0613952J86 RES,MF,33KOHM,1%,.1W,SM,06 03,200PPM U0207 5189233U89 75 AT25128-10UI-2_7 VR0402 4813979C11 MMQA20VT1 C31 2113944C47 CAP CER CHP 150.0PF 50V 5% R16 NOTPLACED GCAM DUMMY PART NUMBER U0300 5164015H94 LM2941 VR0403 4813979C11 MMQA20VT1 C32 2313960D07 R17 0613952G67 CER CHIP RES 0.0 +/-0.050 OHM U0301 5164015H94 LM2941 VR0405 4813979P10 MMQA5V6T1 CAP TANT 10 UF 10% 16V 352821 R18 NOTPLACED GCAM DUMMY PART NUMBER U0302 5164015H94 LM2941 VR0406 4813977M36 MMBZ5257BLT1G C33 2113944C45 CAP CER CHP 100.0PF 50V 5% R19 0613952E69 C37 2113945D04 CAP CER CHP 100,000PF 25V 10% CER CHIP RES 51.1K OHM 1% 0603 R20 0613958D01 C38 2113944A28 CAP CER CHP 18.0PF 50V 5% CER CHIP RES 1000 OHM 1% 0805 C39 2113944A33 CAP CER CHP 47.0PF 50V 5% R21 0613952E85 C4 2113946F05 CAP,CHIP,10UF,+10%,-10%,6.3VDC,08 CER CHIP RES 75.0K OHM 1% 0603 R22 NOTPLACED GCAM DUMMY PART NUMBER R23 0613952G67 CER CHIP RES 0.0 +/-0.050 OHM R24 NOTPLACED GCAM DUMMY PART NUMBER R25 0613952E69 CER CHIP RES 51.1K OHM 1% 0603 R26 0613952J25 CER CHIP RES 100K OHM 5% 0603 U0303 5114014A07 MC78M05BT VR0407 4813977M36 MMBZ5257BLT1G U0304 5114014A22 LP2951CD Y0101 4809995L05 CC4V U0305 5114014M39 LP2951ACD30R2 U0306 5114014A22 LP2951CD U0307 5166534A01 LP2989ILDX-2.8 NOPB U0308 5114004A35 NCP301 U0401 5114000B39 74VHC125 U0402 5114000B39 74VHC125 C41 2113944A33 CAP CER CHP 47.0PF 50V 5% U0403 5114000B39 74VHC125 C42 2113944A05 U0404 5114000B39 74VHC125 CAP CER CHP 1.5PF 50V 0.25PF U0405 5187970L15 w C43 2113944A28 CAP CER CHP 18.0PF 50V 5% U0406 5114006A02 06A02 C5 2113946F05 R27 0613958D51 U0407 5166533A01 TLV1508 CAP,CHIP,10UF,+10%,-10%,6.3VDC,08 CER CHIP RES 3320 OHM 1% 0805 U0408 5114019M13 MC74LVX244 R28 0613952J25 CER CHIP RES 100K OHM 5% 0603 U0409 5114000B39 74VHC125 R29 0613952Q70 U1100 5166541A01 EIM_BLOCK CER CHIP RES 750 OHM 5% 0402 U1102 5185956E43 _75 28F128W18BD60 R30 0613952G67 CER CHIP RES 0.0 +/-0.050 OHM U1103 5185941F11 75 MT45W2MW16BFB-70IT R5 0613952J01 U1104 5114000B39 74VHC125 C15 CER CHIP RES 10K OHM 5% 0603 U1105 5109512F66 LP2985 U1 5164015H94 IC LM2941 SX NOPB U5101 5185963A85 AD9874 U2 5104187K94 IC LP2986ILDX-3.3 VLTG REG U3 5104187K94 IC LP2986ILDX-3.3 VLTG REG U4 5109841C71 IC,MICROP,SM,FEATURES MEMORY & U5 5164015H55 IC,RF AMPLIFIER,UPC8211TK,SM,18. U6 5114000B39 IC 1 GATE 2-INPUT NOR VR1 4813977C23 DIODE 13V 'H3' MMSZ5243BT1 Y1 4809718L20 OSC,TCXO,26MHZ,SM,MDL 3.2x2.5x1 Y2 NOTPLACED GCAM DUMMY PART NUMBER 3066540B01 CBL ASSY, RF, .53MMDIA, 1COND, DOUBLE S ISP1104 Y5363 5102463J73 KT19 Note: For optimum performance, diodes, transistors and integrated circuits must be ordered by MOTOROLA part numbers. Parts on the GPS Board (0166502N65) C40 2113945D04 CAP CER CHP 100,000PF 25V 10% Reference Motorola PN Value C1 2113944A28 CAP CER CHP 18.0PF 50V 5% C6 2113944A28 CAP CER CHP 18.0PF 50V 5% C10 2113944A28 CAP CER CHP 18.0PF 50V 5% C7 2113944A28 CAP CER CHP 18.0PF 50V 5% C11 2113741F25 CAP CHIP CL2 X7R REEL 1000 C8 2113944A28 CAP CER CHP 18.0PF 50V 5% C12 2113944A28 CAP CER CHP 18.0PF 50V 5% D1 4813978C02 C14 2113945D04 CAP CER CHP 100,000PF 25V 10% PB FREE, NOT COMPLETELY ENRICHED E1 7686949J08 FERRITE BEAD CHIP-0603 SIZE 2113944A28 CAP CER CHP 18.0PF 50V 5% E2 7686949J08 FERRITE BEAD CHIP-0603 SIZE C16 2113741F25 CAP CHIP CL2 X7R REEL 1000 E3 7686949J08 FERRITE BEAD CHIP-0603 SIZE C17 2113944C48 CAP CER CHP 560.OPF 50V 5% FL1 9180310L38 C18 2113944C55 CAP CER CHP 2200.OPF 50V 5% PASSIVE FILTER, SAW, BANDPASS,1.57542 FL2 9180310L39 PASSIVE FILTER, SAW,1.57542GHZNOM,1 U5102 5115019H01 LP2980 U5103 5115019H01 LP2980 U5104 5114000B39 74VHC125 C19 2113944C47 CAP CER CHP 150.0PF 50V 5% C2 2113945D04 CAP CER CHP 100,000PF 25V 10% J1 0986197B01 CONN ZIF HOR 24 PIN BOT CONT C20 2113944C06 CAP CER CHP 470.0PF 50V 5% J2 NOTPLACED GCAM DUMMY PART NUMBER C21 2113944C45 CAP CER CHP 100.0PF 50V 5% L1 2414015B16 C22 2113945D04 CAP CER CHP 100,000PF 25V 10% IDCTR,CHIP,27NH,2%,500MA,.2 5OHM,CER L11 2414017P12 IND CER CHIP 8.2 NH 5% C23 2313960F04 CAP TANT 33 UF 10% 16V 603228 L12 2414017P09 IND CER CHIP 4.7 NH +/-0.3NH U5105 5114000B39 74VHC125 U5201 9166513A01 67C12 U5321 5115019H01 LP2980 U5322 5115026H01 ADP3300 U5331 5185177y01 63A27 U5401 5115678H01 30C65 U5501 5115022H01 LM50 U5601 2460593C01 RESONATOR C24 2113944C47 CAP CER CHP 150.0PF 50V 5% L3 2414015B16 IDCTR,CHIP,27NH,2%,500MA,.2 5OHM,CER 8.1 - 30 Reference TRANSCEIVER 450-470MHz: SCHEMATICS, PCBs and PARTS LISTS Motorola PN Value 8466576A01 PCB,DAUGHTER, GPS SUBMODUL 3066541B01 CBL,FLT,.3MMDIA,24COND,UNS HLD,80MML Note: For optimum performance, diodes, transistors and integrated circuits must be ordered by MOTOROLA part numbers. ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 1 CHAPTER 8.2 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS Enhanced Control Head Data Expansion Head Enhanced Remote Head Enhanced Remote Back Head Enhanced Keypad Board Q404 Q401 C415 C416 J603 C414 TP402 PCB/ Enhanced Control Head Main Board - Bottom and Top Side (PCB: 8466580A01_A) 06 M1 C540 C506 TP521 TP522 M108 R328 Q322 R326 C504 TP523 C502 Q507 L507 R329 TP301 TP107 TP106 VR101 C121 D101 R327 TP104 C108 C545 Q500 U510 R505 D503 R506 D505 C512 C109 C546 Q501 U511 D504 Q506 R335 C328 R503 L502 L501 R314 R289 39 D510 Q502 C547 U512 R348 R346 R334 C226 R285 R284 R283 R258 C293 R296 C228 C229 R260 C230 C509 Q325 U211 R288 R343 R290 R341 U210 R325 M201 40 TP511 D506 R550 R551 D511 TP524 R347 R345 U503 U326 10 2 R228 C241 R531 R532 Q508 C637 1 R287 C534 R541 VR501 R548 Q504 R542 R529 C636 9 C541 R544 C635 C518 C519 C634 12 C633 R404 R401 C631 C407 C629 R403 C627 U513 C632 TP505 C533 C630 R547 C628 SH502 C625 R406 C626 VR401 D502 U321 C610 C544 U328 R332 R354 R265 R282 R444 R442 R441 R443 C233 U352 R269 R268 R266 R267 R281 C402 M115 C234 R355 C514 R101 C110 C105 TP204 Q323 C103 R103 C102 C104 TP403 VR502 C542 U327 TP260 TP525 C623 R414 R549 R234 R543 R540 R340 3 Q505 TP310 R342 Q202 D350 U322 TP513 Q326 C326 TP410 C621 TP261 Q503 TP527 R504 G2 C529 R502 40 C112 Q352 C624 C113 TP311 C619 C116 Q327 C617 TP401 C352 C622 TP504 C350 Q324 R361 C325 C290 C269 R274 R273 R272 R271 R270 R280 R279 R278 R277 R276 R275 R259 C227 R357 C620 Q403 Q351 R350 R344 C618 C410 20 TP102 R336 C405 C406 C324 R333 R360 U324 C616 C535 D513 R435 D304 U422 R339 R426 R424 R337 C615 C115 R338 R427 R430 TP203 U350 R436 R545 Q410 C285 C609 C608 C611 C612 C613 C614 Q350 C203 R352 R351 R423 Q412 C607 C114 R425 Q411 C604 R533 C422 TP411 C606 M109 R359 C605 14 R429 TP234 TP233 TP236 C220 C221 R358 C602 J202 C601 7 U421 R223 Y202 R422 R297 R609 D507 TP250 R602 C517 R232 R214 TP501 R231 U420 R608 11 R219 R603 10 TP202 R428 C273 C274 C287 R421 C421 C268 C270 R607 C202 AA21 R218 C289 R262 R261 C286 R295 U202 R155 C271 C272 M116 C201 C275 C294 A21 R604 M110 R213 C277 C276 U201 Q353 R102 TP406 G1 Q405 U203 R153 R156 R154 R152 C205 C280 C403 C401 C225 M114 C404 U404 R315 24 C279 R215 C288 C255 C256 C281 C257 C258 R166 R165 R164 R163 R168 TP201 R222 R151 R216 R217 R157 C278 Y201 R201 C266 C282 C261 C262 C263 C283 C264 C265 C267 C284 TP235 TP230 TP232 R324 R331 TP241 U402 R614 C531 R202 R236 2 R207 4 R208 AA1 A9 R415 TP506 R204 R220 R203 R237 R221 R209 3 R210 R227 R225 R224 C259 C260 R322 R330 R323 5 U403 R612 TP407 U205 U401 R611 2 R205 R206 R320 R211 R212 R256 C292 C291 C295 TP242 R316 J401 R226 C204 C223 C224 R235 R321 M103 C101 TP101 R230 U206 R167 C409 R162 R233 R248 TP205 C206 U207 R249 R257 R304 M113 C231 A1 R606 TP508 12 20 R160 R161 U209 R241 R240 R286 C242 R303 G8 TP240 R605 1 R255 11 R247 R246 R305 M102 C327 TP1 R254 R242 R250 Q301 J102 TP503 R253 R243 R251 D301 R245 C232 TP302 U208 TP237 R613 Y501 R319 R312 R317 R306 TP307 R244 R252 R318 TP404 R610 C530 4 U304 R313 TP238 R400 R524 TP306 J1 R399 R521 U303 G1 TP239 R412 C520 U302 U204 J9 R413 C521 M112 R311 TP308 R440 R508 R509 R308 TP231 R407 C526 R309 R310 Q305 10 U323 A8 R417 R523 U301 U325 R416 R537 C522 R512 R510 R511 R507 4 R307 TP303 TP305 TP304 U502 R301 C301 D302 TP251 R408 R539 U505 R535 3 R409 TP512 U504 L504 S401 R410 R538 U507 R534 4 R411 TP2 L503 4 C413 C536 C528 R536 R520 8 M111 6 R514 R513 R515 9 U508 7 C527 5 J101 R522 16 8 3 9 U506 2 5 4 3 U515 U509 S501 D402 2 1 2 8 D401 M101 SH501 05 M1 1 8.2 - 2 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS SH201 TP405 M104 C507 C515 C508 C510 U501 C513 C511 7 D501 TP520 C505 R501 C516 C501 C503 TP526 L505 R530 M107 R405 C408 6 R402 J403 C523 C524 TP502 TP509 1 C525 TP510 C118 8 11 TP252 Q201 C243 C244 C245 R264 R291 J201 R263 C532 C120 C107 VR102 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 3 D101 SR05 1 VR101 5.6V 2 K4 3 4 KPD_BL_ON_OFF KPD_BL_ON_OFF J102-2 KPD_BL J102-3 NC LED_EMERG LED_EMERG LED_EMERG J102-6 LED_GREEN LED_GREEN LED_GREEN NC LED_RED LED_RED NC J102-4 FRONT_D+ J102-5 LED_RED J101-2 FRONT_ONE_WIRE 220 R314 J101-4 GPIO_3_PTT C120 HANDSET_AUDIO 33 R101 J102-7 10uF 16V J101-5 SPI_CLK SPI_CLK SPI_CS2 SPI_CS2 SPI_MISO SPI_MISO SPI_MOSI SPI_MOSI User_Input_Block NC J102-10 NC J102-11 J101-6 SCI_TX J102-13 GN D GND 220 GPIO_4_HOOK R3 1 6 220 GPIO_0_PWR BUS+ RSW_1 USB_VBUS C104 470pF C105 470pF C108 470pF C107 33pF C103 33pF C110 82pF C109 470pF C102 470pF RSW_1 C101 470pF C112 470pF SCI_TX KEYPAD_ROW(4:0) KEYPAD_ROW(4:0) ONE_WIRE RSW_1 RSW_2 RSW_2 ONE_WIRE RSW_2 RSW_INT RSW_INT RSW_INT RADIO_COM_RX RADIO_COM_RX REAR_ONE_WIRE RADIO_COM_RX RADIO_COM_TX RADIO_COM_TX RADIO_COM_EN RADIO_COM_EN RADIO_COM_EN BUS_ENABLE BUS_ENABLE RADIO_COM_TX BUS_ENABLE HANDSET_AUDIO MIC LOCK_ON MIC KPD_BL POR KPD_BL PWM_R_G P OR SCI_TX END_ON_OFF PWM_R_G SCI_TX POR KPD_BL PWM_R_G BUS+ LOCK_ON PWM_R_G END_ON_OFF ONE_WIRE REAR_ONE_WIRE GPIO_3_PTT FRONT_ONE_WIRE GPIO_0_PWR GPIO_4_HOOK FRONT_D+ FRONT_D- HANDSET_AUDIO USB_VBUS C118 82pF R315 J101-10 KEYPAD_COL(5:0) C116 470pF J101-9 KEYPAD_COL(5:0) MIC C115 82pF 33 C114 470pF 10 R103 C113 470pF R102 J101-8 BUS+ ON_OFF_CONTROL ON_OFF_CONTROL REAR_ONE_WIRE POR REAR_ONE_WIRE KEYPAD_COL(5:0) LCD_BL USB_D+ USB_D- LCD_BL USB_D+ USB_D- LCD_BL USB_D+ USB_D- KEYPAD_ROW(4:0) POR CTRL_IN ON_RADIO GPIO_0 GPIO_0 GPIO_1 GPIO_1 GPIO_2 GPIO_2 GPIO_3 GPIO_3 GPIO_4 GPIO_4 GPIO_0_DIR GPIO_0_DIR GPIO_1_DIR GPIO_1_DIR GPIO_2_DIR GPIO_2_DIR GPIO_3_DIR GPIO_3_DIR GPIO_4_DIR GPIO_4_DIR USB1_GPIO USB1_GPIO USB1_DET USB1_MODE_SEL USB1_PUEN USB1_DET USB1_MODE_SEL USB1_PUEN GPIO_0 CH_REQUEST GPIO_2 PROG GPIO_3 ON_HOLD VBUS_FET_ENA M116 NU M115 NU M114 NU M113 NU M112 NU M111 M110 NU M109 M108 NU M107 NU M106 M105 M104 M103 NU VBUS_OC_DET ONE_WIRE_SEL VBUS_FET_ENA VBUS_OC_DET USB_FRONT_REAR USB_VBUS_ENA USB_FRONT_REAR GCAI_OPT_5V_EN GCAI_PWR_ON_CLR GCAI_PWR_ON_SENSE GCAI_OPT_5V_EN GCAI_PWR_ON_CLR GCAI_PWR_ON_SENSE GCAI_ON USB_5V RM_ON SPI_CS2 DC_Block SPI_CLK SPI_CS2 SPI_MISO SPI_MOSI SPI_MOSI BUS+ GPIO_1_DIR GCAI_ON SCI_TX Remote_Block GCAI_ON GPIO_2_DIR GPIO_3_DIR GPIO_4_DIR USB1_GPIO USB1_DET USB1_MODE_SEL USB1_PUEN AN_2 AN_3 DASH_REM I2C_SCL AN_2 AN_3 DASH_REM I2C_SCL I2C_SDA AN_2 AN_3 DASH_REM I2C_SCL I2C_SDA ONE_WIRE_SEL VBUS_FET_ENA VBUS_OC_DET RX RX TX TX TX CTS CTS CTS RTS RX RTS RTS GPIO_REQ GPIO_REQ USB_VBUS_ENA USB_FRONT_REAR SSI_CLK GCAI_OPT_5V_SET SSI_TXD SSI_CLK SSI_FS SSI_RXD SSI_TXD SSI_CLK SSI_FS SSI_RXD SSI_TXD GCAI_OPT_5V_EN GCAI_PWR_ON_CLR GCAI_PWR_ON_SENSE USB2_PUEN USB2_RCV USB2_SPEED USB2_TXEN REAR_D- SPI_CLK SPI_MISO ON_HOLD 32KHz USB2_TXD REAR_D+ ON_HOLD 32KHz USB2_SUSP Connectivity_Block PROG 32KHz USB2_SE0 GCAI_ON PROG MCLK SSI_RXD GCAI_OPT_5V_SET ON_OFF_CONTROL CH_REQUEST MCLK SSI_FS GCAI_OPT_5V_SET CH_REQUEST MCLK GPIO_REQ USB_VBUS_ENA LOCK_ON POR ON_RADIO GPIO_4 GPIO_0_DIR END_ON_OFF CTRL_IN ON_RADIO GPIO_1 I2C_SDA ONE_WIRE_SEL POR CTRL_IN USB2_PUEN USB2_RCV USB2_SE0 USB2_SPEED USB2_SUSP USB2_TXD USB2_TXEN USB2_PUEN USB2_RCV USB2_SE0 USB2_SPEED USB2_SUSP USB2_TXD USB2_TXEN USB2_VM USB2_VM USB2_VM USB2_VP USB2_VP USB2_VP USB_5V REAR_D+ REAR_DRM_ON Enhanced Control Head Main Board - Control Head (PCB: 8466580A01_A) USB_5V REAR_D+ REAR_DRM_ON GND J102-12 J102-14 J101-7 GND ON_OFF_CONTROL FLT_A+ INT_MIC BUS+ HANDSET_AUDIO 5VD J102-8 J102-9 J101-3 M102 GPIO_4_HOOK GPIO_0_PWR J101-1 M101 NU FRONT_ONE_WIRE GPIO_3_PTT HANDSET_AUDIO USB_DGND USB_VBUS INT_MIC USB_D+ 12 pol. KPD_BL KPD_BL_ON_OFF 1 FRONT_D- K2 K1 K3 6 4 3 6 J 10 2 TP102 J102-1 2 KPD_BL TP107 TP104 TP101 5 TP106 MIC CONNECTOR J101 FLT_A+ MIC Processor_Memory_Block 3 1 HANDSET_AUDIO C121 470pF G 5 VR102 MMQA20VT1 A2 A1 2 4 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS VCC_2.8 VCC VCC GN D GN D 3 3 R203 100K R205 0 NU R204 100K NU R206 100K NU 5 VC C 3 R202 100K NU VCC_2.8 U207-2 PWR_GND GND VCC_2.8 R201 100K NU U206-2 PWR_GND 5 BOOT RESET BVLZ WAKE MODE VCC_2.8 5 BOOT_USB1 8.2 - 4 NU SH201 SHIELD U210-2 PWR_GND CS3 TEST USB2_SE0 USB2_SPEED R209 100K NU R210 100K R211 100K R212 100K VCC_2.8 VCC_2.8 CS0 RADIO_COM_TX RADIO_COM_RX R236 10K NU R237 10K R 2 31 10K U207-1 74VHC125 R233 VCC_2.8 10K 4 2 Y A Y1 2 TP201 J 20 R12 U20 1 OE USB2_SUSP INI_SEL AA20 TP202 P12 W19 POR VCC_2.8 W13 V1 8 VCC_2.8 RSW_1 RSW_2 C201 0.1uF NU R213 MCLK 4 OUT AA13 GND 3 Y2 32KHz W3 R221 TP204 1 10MEG R 10 3 Y201 NC 3 U206-1 74VHC125 R234 R217 470K NU VCC_2.8 10K Y202 CC4V 32.768KHz NU 2 A SPI_CS2 C203 18pF NU SPI_CLK IN 4 Y1 7 1 W18 Y18 V17 2 C204 18pF AA19 Y19 C205 18pF V16 T20 PROG T19 V8 AN_2 GPIO_0_DIR N15 U19 SPI_CLK LCD_BL M20 LCD_BL VBUS_OC_DET N21 N19 TP203 N18 GPIO_4_DIR ONE_WIRE N20 W8 LCD_SD Y8 GPIO_3_DIR NC GPIO_0 USB_VBUS_ENA USB_FRONT_REAR USB1_MODE_SEL P1 8 M14 R19 R18 USB1_DET CTS1 NRESET_OUT GENERAL RESET_MODE T X2 SI GNAL S BVLZ COM_SHUTDOWN R X2 UART2 RTS2 CTS2 CONF BDCLK2 OSC32K_OUT UART3 TX3 RX3 CLK32K_IN GPIO_17 CLK32K_OUT GPIO_40 OSC1_IN CL OCKS OSC1_OUT MCBSP1_CLKS MCBSP1_BCLK GPIO_53 COM_MCLK_REQ COM_MCLK_OUT GPIO_52 MCBSP1 RTCK_NBSCAN GPIO_51 TCK MCBSP2_CLKR NTRST MCBSP2_CLKX MCBSP2_RSYNC TMS MCBSP2_XSYNC J TAG TDI MCBSP2_DOUT NEMU0 MCBSP2 MCBSP2_DIN NEMU1 MCBSP3 MCBSP3_CLK MPUIO_5 MCSI1_BCLK MPUIO_4 MPUIO_3 AA15 R14 NC NC U210-1 74VHC125 MCSI1_SYNC ARMI O MCSI1_DOUT MPUIO_2 MPUIO_1 MCSI 1 MCSI1_DIN GPIO_15 MCSI2_CLK GPIO_14 MCSI2_SYNC GPIO_13 MCSI2_DOUT GPIO_12 MCSI 2 MCSI2_DIN GPIO_11 WIRE_SCLK GPIO_9 GPIO_8 GPIO_46 GPI O GPIO_7 GPIO_47 GPIO_6 UWI RE GPIO_4 GPIO_45 GPIO_44 GPIO_3 USB_DM GPIO_2 GPIO_1 USB_DP GPIO_0 USB_PUEN USB 10K R9 2 4 W5 A Y Y5 10K L1 4 Y15 W15 LED_EMERG NC LED_RED G20 ONE_WIRE_SEL GPIO_REQ LED_GREEN GPIO_1_DIR GPIO_2_DIR G21 H15 H18 H20 V7 Y6 R224 W7 R225 SSI_TXD SSI_RXD W16 USB2_TXEN P14 USB2_VM USB2_VP USB2_TXD USB2_RCV AA17 W14 V15 Y10 V9 W9 ON_RADIO NC LCD_SWAP AA9 BUS_ENABLE V19 USB1_GPIO SPI_MOSI SPI_MISO AN_3 ON_HOLD W21 U18 N14 P15 R8 USB_DUSB_D+ USB1_PUEN P9 W4 SPI_MOSI R232 10K R218 10K PD TDO J202-10 J202-11 R163 J202-12 R164 J202-13 R165 EMU0 J202-14 R166 R151 100K TRST J202-1 R167 R152 100K GND J202-2 R153 100K VCC_2.8 R154 J202-6 R168 8 x 33 1 2 3 4 5 6 7 JTAG 100K R155 4.7K NU R156 100K R157 4.7K 8 9 TDI NC GND VCC_2.8 EMU1 R214 10K GND R219 10K SPI_MISO GND R230 10K 0 TCK_RET TCK J202-7 SSI_FS P10 TRST- R161 GND EMU1 SSI_CLK VCC_2.8 R162 J202-5 0 0 R227 NU AA5 TMS J202-9 J202-4 R226 NU 0 0 W6 Pin removed R160 J202-8 GND INI_SEL R235 10K TDI GND R228 0 M18 INI_SEL TMS J202-3 KPD_BL Y4 0.1uF PIN removed R223 V6 R220 OSC32K_IN TDO V14 TP205 C206 NU P19 RTS1 GND J202 M 15 P20 VCC_3.3_EN JTAG MPU_NRESET W17 INI_SEL UART1 10 11 12 13 14 VCC_2.8 Enhanced Control Head Main Board - Processor Memory Block: Main CPU (PCB: 8466580A01_A) TDO C202 18pF NU 4 Y OE SPI_CS2 V5 XTAL 12MHz OUT GND1 R222 10MEG NU 1 R216 10MEG NU P13 NRESPWRON Y14 EMU0 NC 0 R 13 NC 1 NC IN V13 RX1 TCK 2 4 10K TX1 ARM_BOOT TCK_RET VCC VCC 2 GND U203 NL17SZ14 NU 5 R215 ON_OFF PD 5 VCC_1.5 GND U202 MC74HC1GU04D NU GPIO_1 GPIO_2 GPIO_3 GPIO_4 U201-2 SERIAL_BLOCK 1 NORM OE R208 100K R207 100K ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 5 U209 MC74LVX373 VCC_1.8 1 4 VCC_1.8 VCC_1.8 U208-1 NC7SZ32 4 3 VCC C231 0.1uF GND C232 0.1uF FLASH_CONTROL(12:0) 5 VCC 20 2 7 EN_LE EN_OE FLASH_DATA(15:0) 8 2 9 5 10 6 11 9 12 12 13 15 14 16 15 19 Q0 D0 Q1 D1 Q2 D2 Q3 D3 Q4 D4 Q5 D5 Q6 D6 GND U208-2 PWR_GND Q7 D7 3 IDC0 4 IDC1 7 IDC2 8 Board ID 0 13 Board ID 1 14 Board ID 2 R241 10K NU R242 10K R243 10K R244 10K R246 10K R245 10K NU R247 10K NU 17 18 DASH/REM DASH_REM 10 GCAI_PWR_ON_CLR GCAI_OPT_5V_SET GCAI_PWR_ON_SENSE GCAI_OPT_5V_EN R240 10K NU 11 1 R249 10K R248 10K R250 10K NU R251 10K NU R254 10K NU R253 10K R252 10K NU R255 10K 12 D9 A10 D10 A11 D11 A12 D12 A13 D13 A14 D14 A15 D15 A16 A17 A18 A19 A20 A21 A22 9 T2 10 T3 E8 1 11 P8 D8 2 12 U1 C8 3 13 U3 B8 4 14 T4 A8 5 15 V3 B7 6 A7 7 1 J8 C7 8 2 D3 A2 9 3 C1 B2 10 4 E4 C2 11 5 D2 A1 12 6 F4 7 E3 B1 13 C1 14 8 J7 D2 15 9 F3 16 10 G4 D4 17 11 G3 B6 18 12 G2 A6 19 13 C6 20 14 H4 B3 21 15 H3 D1 K8 C3 22 16 K7 D7 23 17 J2 24 18 J4 NC 19 J3 20 F2 21 L8 22 K4 23 K3 L7 24 FLASH_DATA(15:0) NC E1 FDATA_8 FDATA_9 FDATA_10 FDATA_11 FDATA_12 FDATA_13 SADD_3 SADD_4 SADD_5 SADD_6 SADD_7 SADD_8 FDATA_14 SADD_9 FDATA_15 SADD_10 SADD_11 SADD_12 FADD_1 SADD_13 FADD_2 FADD_3 FADD_4 SDATA_0 FADD_5 SDATA_1 FADD_6 SDATA_2 FADD_7 SDATA_3 FADD_8 SDATA_4 FADD_9 FADD_10 FADD_11 FADD_12 FADD_13 FADD_14 FADD_15 FADD_16 FADD_17 FADD_18 FADD_19 SDATA_5 SDATA_6 SDATA_7 SDATA_8 SDATA_9 SDATA_10 SDATA_11 SDATA_12 SDATA_13 SDATA_14 SDATA_15 3 G10 4 B9 5 G12 6 G11 7 SDCLK 0 F2 SD_WE F9 G9 6 SD_CS SD_CAS 11 5 SD_RAS F8 12 1 SDCLK_EN F3 G9 8 2 B12 9 7 B8 10 H10 H9 H11 R259 0 NU R260 0 NC F7 0 H7 D6 0 1 H8 C6 1 2 J8 C5 2 3 J7 4 J3 D7 3 D5 4 5 J2 C7 5 6 H3 H2 C4 6 7 D8 7 8 H1 C10 8 9 G3 9 10 H9 D11 10 11 G2 C13 11 D14 C11 12 3 SD_BA0 G7 D13 13 4 SD_BA1 G8 D12 14 C12 15 CLK DQ0 WE DQ1 CS DQ2 CAS D Q3 DQ4 RAS U205 CKE FADD_20 FADD_21 FADD_22 FADD_23 FADD_24 SDRAM_ADDRESS(12:0) FADD_25 SDRAM_CONTROL(9:0) FLASH_ADDRESS(24:1) SDRAM_DATA(15:0) Enhanced Control Head Main Board - Processor Memory Block: Memory (PCB: 8466580A01_A) TP242 8 1 2 A1 TP241 F_RST SADD_2 C7 B5 FDATA_7 A7 R4 0 VDDQ4 8 A2 B2 B6 D3 0 SADD_1 VDDQ3 F_ADV FDATA_6 B3 7 C4 SADD_0 FDATA_5 VDDQ2 P7 VDDQ1 R2 R3 J9 6 NC NC A9 5 10 D4 VDD3 9 F_WP DQS_L FDATA_4 C234 1.0uF C233 0.1uF 6.3V E7 F_EN_WE D6 DQS_H FDATA_3 9 C14 VDD2 C5 FDATA_2 8 C8 C230 0.1uF C229 0.1uF C228 0.1uF C227 0.1uF C226 0.1uF C225 0.1uF VDD1 P4 NSDQML 7 D10 TP240 P2 4 NSDQMU FDATA_1 6 G8 TP238 TP236 3 7 CS_SDRAM 5 B4 DQ5 D Q6 MT48H8M16LF A0 DQ7 A1 DQ8 A2 DQ9 A3 DQ10 A4 DQ11 A5 DQ12 A6 DQ13 A7 DQ14 A8 DQ15 A9 A10 LDQM A11 UDQM BA0 NC1 BA1 NC2 VSSQ4 A9 6 NSCAS D7 E2 A8 F_EN_CE F_EN_OE FDATA_0 NSRAS 3 4 H7 VSSQ3 15 A7 D8 E7 F8 FRDY B3 C3 B7 14 F2 D6 D7 N2 N7 FCLK SBANK_1 VCC_1.8 VSSQ2 F3 A6 1 2 SBANK_0 2 VSSQ1 D5 13 A5 D5 FLASH_DATA(15:0) NFWE NFWP 1 C3 12 D4 11 NSWE A3 11 F4 A4 F_CLK NFRP 0 H12 H8 VSS3 F5 A3 B4 SDCLK_EN R258 33 VSS2 10 N4 NFOE D9 NC C9 VSS1 F6 V2 SDCLK J1 9 11 12 SDCLKX E3 G1 G7 V4 N3 NFCS_3 A1 7 8 D2 D3 VSS1 E3 A2 VSS2 E4 G3 6 A1 D1 F1 4 5 W2 10 A3 G5 D0 G2 3 A0 VSSQ1 E5 RESET VSSQ2 E6 ADV G8 1 2 9 NFCS_2 TP239 WP 28F128W18BD60 F7 8 GPIO_16 GPIO_5 TP237 EN_WE U204 0 TP232 TP230 A4 G4 CLK EN_CE WAIT U4 W1 0 EN_OE D3 7 VCC1 VCC2 E1 G6 A5 VPP VCCQ2 VCCQ1 R257 0 TP235 0.1uF TP231 0.1uF N8 6 TP233 0.1uF 0.1uF C224 P3 CONTROL C223 TP234 C221 C220 M4 NFCS_1 ADDRESS Y1 NC NFBE_1 NFCS_0 ADDRESS M3 EIM_BLOCK DATA M7 U201-1 NFBE_0 CONTROL NC 4 NFADV DATA M8 R256 10K DATA L3 VCC_1.8 ADDRESS L4 0 A8 0 B9 1 B8 2 C9 3 C8 4 D9 5 D8 6 E9 7 E1 8 D2 9 D1 10 C2 11 C1 12 B2 13 B1 14 A2 15 E8 SD_LDQM 9 F1 8 SD_UDQM G1 E2 12 NC VCC_2.8 LCD_BL LCD_BL SPI_CLK ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS SPI_CS2 8.2 - 6 SPI_CS2 KEYPAD_ROW(4:0) 0 VCC_2.8 1 2 3 1 3 2 4 R286 1.5K 5 4 M201 VCC_2.8 CONTACT V11 M19 KPD_BL_ON_OFF CH_REQUEST VBUS_FET_ENA RSW_INT H19 J15 L18 L15 INI_SEL L19 NC RTS CTS RX TX RADIO_COM_EN CTRL_IN USB2_PUEN K14 K15 K19 K18 J14 J19 J18 T18 I2C_SCL I2C_SDA V20 MMC_CLK LCD_PCLK LCD_AC LCD_VSYNC LCD_HSYNC CAM_RSTZ LCD_PIXEL_0 CAM_EXCLK CAM_LCLK MPUIO_14 GPIO_38 MPUIO_12 CAM_D_1 CAM_D_2 CAM_D_3 CAM_D_4 CAM_D_5 CAM_D_6 CAM_D_7 LCD_PIXEL_1 LCD_PIXEL_2 LCD INTERFACE TP250 MMC_DAT1 MMC_DAT0 MMC_CMD MMC/SDIO P11 CAMERA INTERFACE V10 R11 LCD_PIXEL_3 LCD_PIXEL_4 LCD_PIXEL_5 LCD_PIXEL_6 LCD_PIXEL_7 LCD_PIXEL_8 LCD_PIXEL_9 LCD_PIXEL_10 LCD_PIXEL_11 LCD_PIXEL_12 LCD_PIXEL_13 SCL SDA LCD_PIXEL_14 I 2C NU R263 0 40 pol. C244 470pF J201-44 J201-43 J201-42 J201-41 R265 10K MMC_DAT3 MMC_DAT2 C243 10uF 6.3V Q201 MMBT3904 KEYPAD I NTERFACE W10 TMD J201 VCC_2.8 0.1uF W11 R264 10K E19 R287 100 KBR_4 H14 F19 G18 G19 E20 KBR_3 KBR_2 KBR_1 C241 KBR_0 VSS 6 C21 DAT0 4 5 KBC_5 CLK E18 VDD TP252 INTERFACE_BLOCK KBC_4 GND1 DAT1 R291 0 U201-3 3 D19 CMD 6.3V D20 GND2 1 2 KBC_3 7 CD_DAT3 KBC_2 9 8 DAT2 GND3 F18 10 GND4 KBC_1 11 C242 10uF KBC_0 12 VCC_23 0 KEYPAD_COL(5:0) LCD_PIXEL_15 J201-40 C245 J201-39 NC J201-38 C15 R266 B15 R267 B18 R268 C20 R269 D18 R270 B21 R271 TP251 J201-37 470pF J201-36 NC J201-35 J201-34 NC J201-33 C19 R272 G14 R273 H13 R274 A20 R275 B19 R276 C18 R277 D17 R278 D16 R279 C17 R280 B17 R281 G13 R282 A17 R283 C16 R284 D15 R285 J201-32 J201-31 J201-30 SCLK J201-29 J201-28 J201-27 J201-26 J201-25 J201-24 CS J201-23 J201-22 J201-21 J201-20 J201-19 J201-18 J201-17 J201-16 20 x 0R J201-15 J201-14 R262 2.2K R261 2.2K J201-13 J201-12 J201-11 J201-10 J201-9 VCC_2.8 J201-8 J201-7 J201-6 NC J201-5 SPI_MOSI R288 10K J201-4 J201-2 J201-1 NC SPI_MISO 4 2 Y A SCAN_MODE R289 10K NU SPI_CS2 1 VCC_2.8 OE LCD_SD SDI J201-3 U211-1 74VHC125 NU LCD_SWAP R290 10K 5 VCC_2.8 VCC 3 GND Enhanced Control Head Main Board - Processor Memory Block: LCD (PCB: 8466580A01_A) U211-2 PWR_GND NU SOD ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 7 FAC_BOOT VCC_3.3 TP260 VCC_1.8 5 6 C255 C256 C257 C258 C259 C260 C261 C262 C263 C264 C265 C266 C267 0.1uF 0.1uF 0.1uF 33pF 33pF 33pF 0.1uF 0.1uF 0.1uF 33pF 33pF 1.0uF 6.3V 0.1uF 4 Q202 EMD9FT2R VCC_2.8 1 3 2 C268 C269 C270 C271 C272 C273 C274 C275 C276 C277 C278 C279 0.1uF 0.1uF 33pF 0.1uF 33pF 0.1uF 0.1uF 0.1uF 0.1uF 3 3p F 1.0uF 6.3V 0.1uF VCC_3.3_EN TP261 R296 10 VCC_1.5 C291 C292 0.1uF 33pF C293 R297 10 0.1uF C280 C281 C282 C283 C284 C285 C286 C287 C288 C289 C290 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 33pF 1.0uF 6.3V Y21 R20 J21 B20 B13 E2 A3 A9 AA3 J1 LDO_FILTER VDDA VDD3_4 VDD3_3 VDD3_2 VDD3_1 VDD2_2 VDD2_1 VDD2 VDD1_1 Y9 Y20 A15 A11 M2 VDD_4 VDD_3 VDD_2 VDD_1 L1 VPP VDD_DLL V12 U21 L21 Y16 AA11 C2 H2 R1 B14 B10 A7 A5 Y7 AA2 E21 W12 VDD_RTC VDDSHV_RTC VDDSHV9 VDDSHV8 VDDSHV7 VDDSHV6 VDDSHV5_3 VDDSHV5_2 VDDSHV5_1 VDDSHV4_4 VDDSHV4_3 VDDSHV4_2 VDDSHV4_1 VDDSHV3 VDDSHV2 VDDSHV1_2 VDDSHV1_1 A19 NC C295 C294 1.0uF 6.3V 10uF 6.3V U201-4 NC1 E5 VSS_19 VSS_18 B1 G1 VSS_17 K2 VSS_16 N1 VSS_15 U2 VSS_14 AA1 VSS_13 Y3 VSS_12 AA7 VSS_11 Y13 VSS_10 AA21 VSS_9 W20 VSS_8 R21 VSS_7 K20 VSS_6 F20 VSS_5 A21 VSS_4 B16 VSS_3 A13 VSS_2 B7 VSS_1 IC_PWR_GND B5 R295 10K NC Enhanced Control Head Main Board - Processor Memory Block: Supply (PCB: 8466580A01_A) 8.2 - 8 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS VCC_5 VCC_5 Q301 EMD9FT2R USB_VBUS TP303 TP304 USW_5V R301 10K Q350 NU EMD9FT2R 3 4 ONE-WIRE PULLUP TP305 R350 5 NU 6 C350 0.1uF NU 1 5 2 U350 NC7SZ175P6X NU VCC 5 VCC 6 B1 S 1 GND 2 FRONT_ONE_WIRE A 3 1 USW_5V 6 CP D C Q 6 1 3 4 GND D301 MBR120LSFT1 4 B0 REAR_ONE_WIRE USB_VBUS 0 C301 0.1uF R308 2.2K R307 2.2K 3 4 ONE_WIRE_SEL 2 ONE_WIRE 2 R351 100K NU 5 U301 FSA4157L6X_NL TP301 Q305 MMBT3904 TP302 USW_5V 3 4. 7k R309 10K R310 10K 2 DTr2 GCAI_OPT_5V_SET 47k VCC_2.8 R352 100K NU DTr1 4 47k 1 5 GCAI_OPT_5V_EN 4. 7k Q351 FMG8A NU VCC_3.3 D302 BAT54HT1G VCC_2.8 VCC_3.3 R354 4 FLT_A+ G U_A2 3 GCAI_ON 4.7K A1 R313 C1 GPIO_3 B A 1K 5 R304 15K VCCA VCCB A2 C2 GPIO_3_PTT GPIO_3_DIR B2 1 6 3 GND DIR 2 D350 MMBD6100 R303 10K B1 U302 SN74LVC1T45 Q352 EMD9FT2R 1 2 RM_ON VCC_2.8 VCC_3.3 TP306 VCCA VCCB C1 GPIO_4 B A C2 USW_5V B1 R305 10K U303 SN74LVC1T45 USW_5V C352 GPIO_4_HOOK GPIO_4_DIR B2 R355 100K NU GND DIR R359 NU 1 CP D C Q 3 0 6 R318 0 VCC_3.3 VCC_2.8 USW_5V 2 TP307 A1 2 B GPIO_0_PWR GPIO_0_DIR B2 GND DIR C2 B1 U304 SN74LVC1T45 R357 15K R311 10K 4 U352 NU NC7SZ175P6X VCC_1.8 R358 GCAI_PWR_ON_SENSE 1K 4. 7k DTr2 A NU R319 15K DTr1 C1 R312 15K VCCA VCCB A2 GPIO_0 0.1uF NU 5 GND NU R317 0 USW_5V R306 15K VCC A1 A2 3 47k 4 47k 1 5 4. 7k Q353 NU FMG8A Enhanced Control Head Main Board - Connectivity Block: GPIO (PCB: 8466580A01_A) GCAI_PWR_ON_CLR ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 9 VCC_5 VCC_5 USB1_PUEN R329 10K R325 10K POR 2 Q323 FMG8A USB_D- DTr 1 4 47k 4.7k DTr1 3 4 47k 4.7k USB_D+ 5 6 5 4. 7k DTr2 USB1_MODE_SEL Q325 EMD9FT2R 3 USB_FRONT_REAR 47k 4 47k 5 1 USB1_GPIO 4. 7k DTr 2 Q322 FMG8A 2 1 1 3 2 VCC_3.3 R326 1.5K VCC_5 VCC_5 C2 4 B0 B2 2 1 S A 3 3 A GND B1 6 B0 4 FRONT_D+ REAR_D+ 5 B DIR VCC A 1K R330 220 S 1 5 C1 VCCA VCCB R320 GPIO_1 R322 15K GND 6 B1 A1 A2 R341 330K R340 330K 2 VCC_3.3 VCC VCC_2.8 GND R327 1 5K R328 15K U_A2 VCC_3.3 U321 FSA4157L6X_NL U326 FSA4157L6X_NL B1 U323 SN74LVC1T45 VCC_3.3 GPIO_1_DIR VCC_5 VCC_5 VCC_3.3 R342 330K C2 4 B0 B2 2 A 3 3 A GND VCC B D IR 1 S 5 A R331 220 S 1 B1 6 GND VCCA VCCB C1 GPIO_2 R324 15K R343 330K B0 4 FRONT_D- REAR_D- 5 6 B1 A1 A2 VCC TP308 GND 2 VCC_2.8 VCC_3.3 U327 FSA4157L6X_NL U322 FSA4157L6X_NL B1 VCC_5 U325 SN74LVC1T45 GPIO_2_DIR PWM_R_G R344 5.6K 4. 7k 0 NU TP310 1 4 47k 4 USB_VBUS_ENA 3 4. 7k 2 2 3 Q324 FMG8A USB1_DET R332 10K NU R323 10K VCC_3.3 OUT1 IN1 OUT2 IN2 OUT3 5 VBUS_OC_DET 6 7 8 USB_5V NU 3 R321 10K VCC_2.8 OC EN 1 VCC_2.8 Q327 EMD9FT2R R334 10K U324 TPS2041B R333 10K GND2 47k GND1 0 DTr2 R361 KPD_BL DTr1 5 9 R360 LCD_BL VCC_2.8 VCC_5 4 R345 10K C324 C325 0.1uF 22uF 6.3V R347 100K 5 5 TP311 3 4 3 5 2 R335 47K 4 2 Q326 FDC6330L 1 R337 10K 2 1 6 U328 LMV7275 6 1 R348 100K R346 C328 470pF 470K R338 0 NU R339 330 NU USB_VBUS USB_VBUS D304 12M04 NU R336 VBUS_FET_ENA 10K Enhanced Control Head Main Board - Connectivity Block: USB Block (PCB: 8466580A01_A) C327 C326 0.1uF 10uF 6.3V 8.2 - 10 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS TP403 To Keypad J401 KPD_SWD_5V J401-6 KPD_SWD_5V J401-7 bridge to pin1 J401-8 GND J401-9 LED_RD J401-10 LED_GN J401-11 END_ON_OFF J401-12 GND J401-13 COL_4 J401-14 VCC_5 1 VCC_5 3 4 6 NC 2 5 R413 47K C415 C416 10uF 10uF D C Q J401-16 COL_0 J401-18 CP D C Q 3 R441 NU 4 RSW_1 0 U402 NC7SZ175P6X VCC_2.8 VCC_2.8 0.1uF 0.1uF 5 VCC 5 VCC 2 TP405 IN NC 1 3 2 4 OUT GND R443 0 R442 0 C404 C403 R444 NU 4 OUT IN RSW_INT 0 NC GND U403 NL17SZ14 1 U404 NL17SZ14 3 NC NC 1 J401-17 6 RSW_2 2 COL_1 1 4 6 1 3 COL_2 3 U401 NC7SZ175P6X C413 0.1uF 4 J401-15 0.1uF CP TP404 COL_3 0.1uF 5 J401-5 Q401 FDC6330L VCC_3.3 VCC NC C402 GND J401-4 C401 2 5V VCC_2.8 5 J401-3 VCC_2.8 C414 470pF NC VCC 3.3V POR R412 10K GND J401-2 KPD_BL_ON_OFF 2 J401-1 NC KPD_BL T P 40 2 24 pol. GND R399 NU 0 R400 0 0 C405 4 J401-25 R402 3.3K S401 Rotary END_ON_OFF R411 1K 33K R404 33K R405 100 R406 4.7K 1 PULSE_A P1 PULSE_B 4 3 Lock 5 3 NC 6 4 2 COMM 1 C407 470pF K4 K3 K2 K1 C408 470pF GND1 J401-26 R403 g1 R410 1K R409 1K KEYPAD_COL(5:0) R408 1K KEYPAD_ROW(4:0) GND R407 1K NU SWITCH 0 GND2 GND J403 6 pol. R401 3.3K P2 g2 J401-24 J403-8 GND J403-7 J401-23 J403-4 ROW_0 1 0.1uF J403-2 ROW_1 J401-22 2 J403-5 J401-21 J403-6 J401-20 ROW_2 C406 J403-1 ROW_3 VCC_2.8 0.1uF J403-3 3 LOCK_ON J401-19 G FLT_A+ ROW_4 VR401 5.6V VCC_2.8 A2 A1 5 KEYPAD_ROW(4:0) 2 KEYPAD_COL(5:0) VCC_5 VCC_5 D402 D401 HT-S91UD HT-S91UD C409 0.1uF VCC_5 Q404 EMD9FT2R 4 4 3 R417 1K 3 TP406 EMERGENCY TP407 5 5 R414 1.5K Q405 EMD9FT2R R416 1.8K 2 2 Q403 MMBT3904 LED_EMERG 6 1 6 1 LED_RED PWM_R_G C410 10uF 6.3V R415 100 R440 0 NU Enhanced Control Head Main Board - User Input Block: Keypad (PCB: 8466580A01_A) LED_GREEN ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 11 VCC_2.8 VCC_5 C421 R421 10K R423 30K 0.1uF 5 3 R435 4.7K U421 LMV7275 4 BUS+ 1 RADIO_COM_TX 2 R422 15K Q410 MMBT3904 R436 VCC_2.8 BUS_ENABLE VCC_5 VCC_2.8 10K C422 R426 10K R425 10K U420-1 74VHC125 0.1uF 5 2 A R428 3.3K 3 4 1 R429 SCI_TX 2 1 4 Y OE RADIO_COM_RX R427 30K 47K R424 10K R430 15K U422 LMV7275 TP401 RADIO_COM_EN VCC_2.8 VCC_5 Q412 EMD9FT2R Q411 EMD9FT2R 4 4 3 3 TP411 5 5 2 2 TP410 6 1 6 1 5 VCC_2.8 VCC 3 GND Enhanced Control Head Main Board - User Input Block: SBEP (PCB: 8466580A01_A) U420-2 PWR_GND 8.2 - 12 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS TP2 VCC_5 C506 .01uF FLT_VCC G TP1 50V TP508 C502 C503 C504 C505 470pF 50V 10uF 50V 10uF 50V 470pF 50V 0.1uF 5 0V L502 22uH L501 1 SW_OUT C508 22uF C507 22uF D501 MBRS130 6.3V C509 22uF C510 22uF C511 22uF C512 22uF 6.3V 6.3V 6.3V 6.3V 6.3V U503 LT1937 4 5 NC 3 D502 BAT54HT1G SHDN VIN SW FB C513 1 2 10uF 6.3V R505 R504 R502 12.1K 1% 12.1K 1% R503 BUS_ON R533 10 1K D506 NU MMBD6100 C516 0.1uF D507 BAT54HT1G 100 C514 C515 22uF 35V 1uF 25V NU R501 10K GCAI_ON 10uF 6.3V D504 NU MMBD6100 TP503 V1 TP511 U504 TPS62220 1 R507 10K C517 3 SW EN 5 FB L503 R534 4.7uH 0 GND 4 EMERGENCY U502 NCP301 ON G R508 332K 1% 2 VCC_1.5 TP502 C518 22pF VCC_3.3 R535 G C520 D505 MMBD6100 2 R506 RESET_OUT NC2 N C1 NC VCC_5 33K 0 1 INPUT 10uF 6.3V 5 GND 4 TP501 VCC_23 TP509 33uH ON_OFF 4 C501 C_BOOST GND 7 INPUT FB GND 3 NC1 2 6 5 L505 33uH CTGND L507 33uH G1 FLT_A+ G U501 LM2676 Q506 EMD9FT2R R509 165K 1% C535 0.1uF NU 3 C519 VCC_2.8 100pF TP512 C528 R529 0 3 NU R512 4 2 10uF 6.3V V1 C522 3 SW EN 4 1 2 0.1uF T P5 06 NC 1 U508 NL17SZ14 3 R510 681K 1% U505 TPS62220 2 4 OUT GND 4.7uH FB GND 6 IN L504 5 MCLK VCC 1 C521 5 ON_HOLD C523 NC 10pF NU R538 C525 10uF 6.3V FLT_A+ G USW_5V 3 NC R539 C524 0 NC 150pF NC 5 1 R531 165K 1% R513 R514 68.1K 1% 10K 6 TP504 U506 LP2951CD C534 8 VCC_3.3 7 10uF 6.3V 3 R532 52.3K 1% INPUT OUTPUT FEEDBACK ERROR SHUTDOWN SENSE 6 VCC C Q 3 NC NU C 53 6 14 6 4 5 7 Q12 Q10 Q9 Q8 Q7 U515 74HC4060A Q6 Q5 Q4 4 9 10 2 OSC_OUT1 OSC_IN 12 R524 NU 11 32KHz 0 U509 NC7SZ175P6X 0.1uF RESET OSC_OUT2 16 0 R523 0 VCC_2.8 NC NC C526 4 R515 53.6K 1% D 13 Q 13 G 5 GND VTAP 1 2 VCC_2.8 R536 CP NC GND FB_NC N C2 1 TP513 NC 15 Q 14 VCC 0.1uF OUT GND C533 IN 2 4 3 NC 5 TP510 2 1 VCC_2.8 NC U513 TPS71501DCKR NC 18V R511 121K 1% 8 0 G R530 100 VR502 POR 0.1uF 5 1K GND LOCK_ON C529 0.1uF 10uF 6.3V R520 R521 330K 10MEG Y501 MC146 32.768KHz TP505 1 NU 4 VIN VOUT R537 5 VCC_1.8 G 0 BYPASS GND NC ON_OFF* 2 C527 U507 LP2985 10uF 6.3V Enhanced Control Head Main Board - DC Block: Power Supply (PCB: 8466580A01_A) 1 OUT IN 220K C530 100pF NU C531 18pF NC NC1 VCC_3.3 NC 3 2 SH502 SHIELD 3 R522 SH501 SHIELD NC 4 C532 12pF ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 13 VCC_5 C545 TP521 TP520 ON 0.1uF 1 S VCC B1 6 3 A GND 2 EMERGENCY B0 4 0 LOCK_ON LOCK_ON FLT_A+ 3 C540 0.1uF 1 R540 10K KEYPAD_COL(5:0) NC 5 S501 SWITCH U510 FSA4157L6X_NL Q500 EMD9FT2R EMERGENCY R547 4.7K 2 KEYPAD_ROW(4:0) 3 3 1 4 2 4 6 5 VCC_5 VCC_5 A2 B2 C546 TP523 TP522 GCAI_ON 0.1uF 1 S VCC GCAI_ON B1 6 3 A GND 2 B0 4 0 BUS_ON VR501 5.6V TP526 K1 R541 4.7K 2 1 R542 10K NC 5 U511 FSA4157L6X_NL Q501 EMD9FT2R VCC_2.8 Q507 EMD9FT2R 3 4 A1 A2 4 5 ON_RADIO 3 C541 0.1uF 1 3 K2 4 K3 K4 6 6 5 2 VCC_5 VCC_5 4 C547 TP525 TP524 0.1uF 2 2 1 S VCC 5 B1 6 3 A GND R550 10K B0 4 5 6 1 C542 0.1uF 3 2 1 R543 10K R544 0 FLT_A+ U512 FSA4157L6X_NL Q502 EMD9FT2R Q508 EMD9FT2R NC 5 R551 4.7K 4 5 6 4 VCC_5 3 4 D503 MMBD6100 D510 MMBD6100 TP527 D511 MMBD6100 5 BUS+ 2 SCI_TX R545 1 6 1K VCC_2.8 FLT_A+ VCC_5 Q504 EMD9FT2R Q503 EMD9FT2R D513 MMBD6100 3 R548 10K 4 3 4 C544 0.1uF NU 5 5 2 R549 10K END_ON_OFF 2 6 1 1 6 ON_OFF_CONTROL FLT_A+ Q505 EMD9FT2R CH_REQUEST 3 4 5 PROG 2 1 6 Enhanced Control Head Main Board - DC Block: Power On/ Off (PCB: 8466580A01_A) CTRL_IN 8.2 - 14 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS SPI_MISO R602 0 NU SPI_CLK R603 0 NU SPI_CS2 R604 0 NU SPI_MOSI R605 0 NU FLT_A+ J603 40 pol. G J603-1 J603-2 ON_OFF_CONTROL J603-3 J603-4 J603-5 USB_5V J603-6 J603-7 REAR_DREAR_D+ RM_ON VCC_5 MIC J603-8 J603-9 J603-10 J603-11 J603-12 J603-13 HANDSET_AUDIO VCC_3.3 VCC_2.8 USW_5V SCI_TX BUS+ REAR_ONE_WIRE RX TX RTS CTS I2C_SCL I2C_SDA GPIO_REQ USB2_VP USB2_VM USB2_RCV USB2_TXEN USB2_TXD USB2_SE0 USB2_SUSP USB2_PUEN USB2_SPEED SSI_CLK SSI_FS AN_2 AN_3 J603-14 J603-15 J603-16 J603-17 J603-18 J603-19 J603-20 J603-21 R606 0 R607 0 R608 0 R609 0 J603-22 J603-23 J603-24 J603-25 J603-26 J603-27 J603-28 J603-29 J603-30 J603-31 J603-32 J603-33 J603-34 J603-35 J603-36 J603-37 R610 0 NU R611 0 NU J603-38 J603-39 J603-40 J603-G1 Enhanced Control Head Main Board - Remote Block (PCB: 8466580A01_A) C601 470pF C602 470pF C604 470pF C605 33pF C606 33pF C607 470pF C608 470pF C610 10uF C609 470pF C611 470pF C612 470pF C613 470pF C614 470pF C615 82pF C616 82pF C617 82pF C618 82pF C619 82pF C620 82pF C621 82pF C622 82pF C623 82pF C624 470pF C625 33pF C626 33pF C627 33pF C628 82pF C629 33pF 0 C630 33pF R613 C631 82pF SSI_TXD C632 470pF 0 C633 470pF R612 C634 82pF SSI_RXD J603-G2 C635 82pF 0 NU C636 470pF R614 C637 470pF DASH_REM ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 15 0 R520 R519 Q503 4 R518 C506 4 1 U503 5 8 C143 3 TP1093 C607 R509 PCB/ Data Expansion Head Enhanced Main Board - Bottom and Top Side (PCB: 8466586A01_A) C505 R508 R510 R502 3 2 Q501 1 U501 5 8 3 R501 Q504 R105 4 C502 C501 2 C503 TP1092 40 J1005 1 VR102 VR110 VR105 VR108 VR106 VR103 VR104 C138 C145 C121 C120 C133 C123 C118 C135 R108 R106 R107 C132 C122 C136 C134 C119 C140 C124 C114 C112 C113 C139 C107 C125 R109 C109 C111 C137 C108 C142 C110 VR113 C612 VR111 R223 TP1061 1 R306 R307 R308 R305 C305 VR109 C306 R302 R301 C303 R303 C304 R304 R624 R623 VR112 C507 R511 R214R215 R211 R218 R208 R209 R213 R212 R221R220 14 U201 8 14 U301 7 8 C202 7 C616 R620 C308 20 1 C307 C508 R310 R512 R309 F F101 1 R210R219 VR101 15 1 R217 R206 R205 R202 12 U101 C103 C203 R216 R201 J1001 J1003 C106 4 5 C613 D102 3 U302 R627 C608 1 C116 C117 C105 R321 1 14 28 1 TP1062 11 Q104 R104 1 C102 TP1073 TP1074 R614 C309 R318 R319 10 R112 2 J1022 C104 1 245 C 8 R324 o e1 R325 lvl intct R615 3 nd 2 R323 Q101 R222 R114 C615 R617 R312 C130 C126 C127 Q102 C129 R110 R111 C614 R311 R116 R115 R113 R117 C141 Q103 R102 R118 C101 R103 U402 Pb TP1076 TP1071 TP1075 Q604 R120 1 10 R313 R316 R317 R315 R314 TP1031 10 C407 Q603 C610 C128 D101 C131 TP1064 R322 R320 C404 R626 R618 C611 R625 U603 R619 R101 40 TP1037 8 U401 16 9 1 lvl Pb intct R610 11 2 U404 e1 245 C nd R612 C604 R611 0 TP1072 C406 C403 20 Q602 8466586A01_A o R402 7 8 C405 R609 R608 TP1011 TP1013 TP1012 C401 TP1065 U403 11 Q601 TP1032 U601 C605 R613 20 R616 TP1024 C C402 TP1014 06 R602 R603 C601 R601 C603 R604 R605 14 C606 R119 TP1015 1 4 U602 8 5 C602 R607 R606 Q401 R401 TP1033 8.2 - 16 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 5V 5V 5V NET_1 R201 4.7K R202 3.3K 5.6V VR101 NC SCI_TX J1001-12 UART_B SPKR+ J1001-11 SPKR- J1001-10 GND J1001-9 ACC3 J1001-8 5V HANDSET_AUDIO UART_B SPKR+ J1001-7 J1001-6 BUS+ J1001-5 INT_MIC J1001-4 FLT_A+ J1001-3 HANDSET_AUDIO J1005-22 SPKR- BUS+ D102 INT_MIC_AUDIO F101 32V 2A NC 3V SCI_TX AUDIO+ AUDIO- PTT_GND J1005-14 PTT/GND FLT_A+ J1005-12 CAR_RX_AUDIO SPKR1_IN 25PIN_EXP_PTT SPKR2_IN CAR_TX_AUDIO K3 FLT_A+_REG J1005-9 FLT_A+_REG J1005-18 GND VR102 33V car_rx_audio EXPANSION_PTT A1 C117 0.1uF NC A2 C116 470pF J1005-16 J1005-20 C119 C121 C118 C122 C120 C123 C124 470pF 470pF 470pF 82pF 82pF 470pF 470pF K1 SPKR1_OUT K4 GABEL HYBRID J1001-13 K2 SPKR2_OUT J1001-1 R222 0 BUS+ J1005-4 ON_OFF_CONTROL J1001-2 J1001-14 SPKR- J1005-6 J1005-10 ON_OFF_CONTROL FLT_A+ ON_OFF GND SPKR+ J1005-8 J1005-33 Flash Mode J1005-13 INT_MIC VCC VR103 5.6V car_tx_audio R223 EXPANSION_PTT RADIO_EXP_PTT J1022-20 25PIN_INT_MIC AUDIO_IN HANDSET_AUDIO INT_MIC 0 R624 100 AUDIO2 20V VR104 AUDIO_OUT INT_MIC_AUDIO AUDIO1 C612 10uF 1 R110 0 NU IGNITION (via 4K7) J1022-14 HANDSET_AUDIO J1022-1 INT_MIC J1022-22 9V3 3 5 4 R623 560 R108 10 INT_MIC NC IGNITION 6 HANDSET_AUDIO VR113 33V PTT_GND 20V VR108 J1022-3 TP1062 3V3_DIG J1022-32 A+ 2 TP1064 (via 4K7) J1022-36 TP1071 SAP_SRD J1022-18 TP1072 SAP_STD J1022-17 TP1073 DGAN_SAP_FSYNC J1022-16 2 6 5 4 EXPANSION_PTT HANDSET_AUDIO TP1074 SAP_CLK J1022-24 TP1075 SPIB_CS_BT J1022-29 R107 0 NU TP1065 BLUE_T_FSYNC J1022-19 R106 0 1 3 car_rx_data TP1076 car_tx_data RESET_OUT J1022-35 3V SB9600_BUSY_OUT Q401 RS232_TX 3V TP1013 R401 47K 22K TP1015 3V TP1014 NET_2 J1005-35 SB9600_BUSY SB9600_BUS- J1005-2 SB9600_BUS- SB9600_BUS+ J1005-29 RTSA SB9600_BUS+ 3V TP1032 TP1031 22K 22K TP1011 TP1012 J1022-42 22K J1022-41 5V TP1024 SB9600_BUSY SB9600_INTERFACE RS232_TXA C131 82pF J1005-17 SB9600_RESET RESET RS232_RX R402 47K TP1033 5V C136 82pF NU 3V 3V C401 0.1uF C137 82pF NU C138 C139 82pF 82pF NU NU car_rx_audio1 CAR INTERFACE C402 0.1uF car_rx_audio2 SPIB_MISO J1022-28 TX RX IRQ SPIB_CS1_UART J1022-30 CS X2 U401 MAX3100EEE NC1 NC2 9 3 5 1 11 13 NC 15 8 NC 12 14 10 X1 GND 4 17 NU NU NU C130 82pF C126 82pF NU NU U402 4886061B02 CSTCC_MG 3.68MHz 16 14 car_tx_data car_rx_data1 car_tx_audio car_rx_data car_rx_data2 car_tx_data car_rx_audio car_tx_data2 car_rx_data car_tx_audio 12 Y4 car_tx_data1 A5 Y5 A6 Y6 7 3V 5 C405 0.1uF 3 Y7 10 C128 C129 82pF 82pF 18 car_rx_audio 9 A4 A7 C127 82pF car_tx_audio2 EN_OE1 EN_OE2 U403 2 MC74AC244 Y0 A0 4 Y1 A1 6 A2 Y2 8 A3 Y3 15 SHDN 6 J1022-31 19 19 7 1 2 C403 0.1uF 2 2 4 C404 0.1uF VCC DOUT DIN 3V 11 C1POS NC1 C1NEG NC2 NC3 5 6 C2POS 1 10 11 20 NC NC NC NC NC4 C2NEG 15 12 16 R1OUT R1IN R2OUT R2IN 14 13 3 7 C406 0.1uF C407 0.1uF Data Expansion Head Enhanced Main Board - Main PCB (PCB: 8466586A01_A) J1005-7 9 RS232_SCI_TX J1005-15 RS232_RTS 17 T1IN T1OUT T2IN T2OUT J1005-11 RS232_SCI_RX 8 J1005-19 RS232_CTS J1005-27 SIGNAL_GND VPOS GND CTS VNEG 18 SPIB_MOSI J1022-26 RTS VCC 16 SCLK 1 13 GND J1022-38 VCC 3 20 car_tx_audio1 UART EXP_REQ IGNITION SB9600_BUSY_IN BUSY_OUT J1022-34 SPIB_CLK HANDSET_AUDIO VR105 33V C125 470pF SB9600_RESET BUSY_IN J1022-33 EXPANSION_PTT J1005-5 R109 4.7K NC TP1037 MUX_CTRL_1 J1022-37 J1005-39 J1005-31 IGNITION U404 MAX3232E C134 C135 82pF 82pF NU NU C132 82pF NU C133 82pF NU ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 17 U501 LP2951ACD30R2 8 5V 7 INPUT OUTPUT FEEDBACK ERROR SHUTDOWN SENSE 1 3V 5 2 NC 6 GND 3 TP1092 C502 C501 0.1uF 47uF 4 FLT_A+ R501 12.4K 5V_TAP C503 470pF R1 5V R2 Q501 R502 0 NU VCC 1 TP1061 J1005-21 SB9600_SW NET_2 R508 80.6K Q104 3 OUTPUT ERROR SHUTDOWN SENSE 5 6 G NC NC NC C506 10uF R512 3.3K GND VTAP NC VAG_1 C508 0.1uF C141 470pF R115 4.7K VR109 33V R114 47K C140 470pF J1005-37 ON_OFF_GND FLT_A+ NC R520 2.2K 4 R510 12.4K 8.2K 1 2 22K R511 3.3K 22K INPUT FEEDBACK ON_OFF 22K 8 7 NC R113 C507 0.1uF U503 LP2951CD 22K R509 10 C505 .012uF FLT_A+ R518 10K C607 1uF VR110 33V Q503 C142 470pF TP1093 R1 5V J1005-3 R2 3V Q504 NC NET_1 C143 10uF R104 47K NU R101 0 SW_B+ R519 2.2K VR111 33V C145 470pF 3V D101 J1022-39 R103 Q101 C102 0.1uF J1022-10 J1022-7 J1022-5 J1022-6 J1022-8 J1022-9 NC NC J1022-15 NC J1022-21 NC J1022-25 NC J1022-27 J1022-23 J1022-40 NC GND GND C104 1 0.1uF 3 RS232_DCD 24 RS232_TX RS232_TX 23 RS232_DSR 22 RS232_CTS RS232_CTS 19 17 RS232_RI RS232_RI RS232_RX RS232_RX RS232_DTR RS232_DTR 13 RS232_RTS RS232_RTS 8 JTAG_TDI NC J1022-4 25 RS232_DSR JTAG MUX <- 3V J1022-13 28 JTAG_TDO JTAG_TCK NC 3V NC JTAG_RESET_IN J1003-1 19 1 J1003-2 NU J1003-20 J1003-19 20 2 3 J1003-3 J1003-18 4 5 J1003-4 J1003-17 6 7 J1003-5 J1003-16 8 9 J1003-6 J1003-15 10 11 J1003-7 J1003-14 12 13 J1003-8 J1003-13 15 J1003-9 J1003-12 16 17 J1003-10 J1003-11 18 14 R105 0 NU 3V 14 9 11 27 C105 0.1uF C106 0.1uF 4 C1POS MAX3238EEAI C1NEG T1OUT C2POS T2OUT C2NEG T3OUT T1IN T4OUT T2IN T5OUT T3IN 5 RS232_DCD 6 RS232_RX 7 RS232_DSR 10 RS232_CTS 12 INVALID T5IN R1OUTB FORCEOFF J1005-28 RS232_RX J1005-34 RS232_CTS RS232_RI J1005-38 RS232_RI RS232_TX 15 T4IN J1005-24 RS232_DCD J1005-26 RS232_DSR 16 NC NC J1005-32 RS232_TX RS232_DTR J1005-36 RS232_DTR RS232_RTS J1005-30 RS232_RTS J1005-1 21 FORCEON R1OUT R1IN R2OUT R2IN R3OUT GND 20 18 R3IN C107 82pF NU C108 82pF NU C109 82pF NU C110 C111 82pF 82pF NU NU C112 82pF NU C113 82pF NU C114 82pF NU VPOS VNEG4 2 J1022-11 C103 0.1uF GND RS232_DCD J1022-12 J1022-2 C101 0.1uF VCC U101 R102 47K 26 10K JTAG_TMS NC JTAG_MCU_DE JTAG_TRST JTAG_MCU_DE JTAG_DSP_DE FLT_A+ J1005-23 FLT_A+_REG J1005-40 GND VR112 33V J1005-25 GND NC J1005-41 GND J1005-42 GND Data Expansion Head Enhanced Main Board - DC Power (PCB: 8466586A01_A) 8.2 - 18 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS R205 0 SPKR+ SPKR1_IN SPKR+ SPKR1_OUT SPKR2_IN SPKR- R625 10K R620 10K C613 C610 10uF 0.1uF AUDIO_OUT 6 NC 5 G 4 4 0 6 NU 13 14 NO GND 1 IN U201-2 R213 0 NU VCC COM R619 10K 12 C203 1uF 11 3 MC3403 R212 0 NU R627 5 VAG_1 R210 47.5K 0 7 11 25PIN_INT_MIC NU R626 U603 MAX4544EUT VPOS 4 C608 1uF VCC 2 VCC CAR_TX_AUDIO SPKR2_OUT SPKR- R206 0 C616 470pF NU U201-4 MC3403 C611 0.1uF 47.5K R211 3V VAG_1 R111 47K R216 47.5K G R217 47.5K RADIO_EXP_PTT R214 47.5K 5V 5V R112 10K NU C614 R215 470pF NU 47.5K 47.5K R219 R209 47.5K R617 6.2K Q102 47.5K R218 Q103 R1 VCC R2 R116 10K R117 0 NU C202 R618 10uF 12.4K 2 G 4 4 1 VAG_1 U201-3 9 AUDIO_IN R119 10K VCC R208 47.5K 3 VAG_1 G MC3403 8 R220 392 AUDIO1 10 C615 11 11 R221 392 82pF NU AUDIO2 R118 R120 10K 4.7K U201-1 MC3403 CAR_RX_AUDIO 25PIN_EXP_PTT Data Expansion Head Enhanced Main Board - Gabel Hybrid (PCB: 8466586A01_A) ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 19 5V 3V C602 0.1uF R601 4.7K R602 4.7K SB9600_BUS+ U602-1 06A02 3V U601-4 MC74AC08 2 8 1 12 RS232_TXA 3 11 13 RS232_TX 5V 4 R603 4.7K C603 0.1uF U601-1 MC74AC08 C601 470pF R605 2.2K 1 3 R604 2 Q601 10K 3V 5V U602-2 06A02 R607 10K 8 RS232_RX 6 SB9600_BUS- 7 5 4 R606 4.7K 3V 5V R616 10K R609 2.2K U601-2 MC74AC08 4 RTSA 6 R608 5 SB9600_BUSY_OUT Q602 10K 3V SB9600_BUSY R611 10K R610 4.7K SB9600_BUSY_IN 3V Q603 C604 470pF 5V R612 2.2K C605 0.1uF R614 2.2K U601-3 MC74AC08 9 8 R613 10 SB9600_RESET Q604 10K RESET R615 4.7K 14 3V U601-5 PWR_GND VCC GND 7 C606 0.1uF Data Expansion Head Enhanced Main Board - SB9600 Interface (PCB: 8466586A01_A) 8.2 - 20 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS C303 470pF C304 470pF VCC R302 10K R304 10K VCC R301 10K VCC 13 4 R303 4 9 10K VAG_1 MC3403 G R308 100K R305 330 C305 1uF MC3403 8 14 VAG_1 R307 100K U301-3 U301-4 car_rx_audio VCC car_rx_audio1 10 G 11 12 11 R306 330 C306 1uF car_rx_audio2 VCC R309 VCC 10K VCC R310 10K U301-2 MC3403 4 R314 100K R313 100K C307 0.22uF R315 68 car_tx_audio1 6 7 car_tx_audio R311 5 10K 11 C308 0.22uF R317 470 R316 68 car_tx_audio2 5V R312 10K G VAG_1 R323 33 car_rx_data1 R322 33 C309 0.1uF R325 150 33 R324 150 car_tx_data1 R321 4 33 car_rx_data R319 2.2K R318 1.5K Data Expansion Head Enhanced Main Board - Car Interface (PCB: 8466586A01_A) 1 GN D 4 R320 6 U302 2 D SN65LBC179 R 5 8 Y A 3 car_tx_data car_tx_data2 6 2 Z 3 B 5 7 VCC 1 car_rx_data2 VR106 20V ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 21 9 7 5 3 1 8 6 4 2 10 1 13 14 25 J0101 1 5 9 J0103 J0102 TP0152 40 TP0151 1 6 TP0154 TP0153 TP0155 J0104 PCB/ Data Expansion Head Enhanced Connector Board - Bottom and Top Side (PCB: 8464300B06_A) 8.2 - 22 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS SUB-D 25 Pin Part of Flex 40 Pin J0102-1 J0104-1 J0102-2 J0104-34 J0102-3 J0104-30 J0102-4 J0104-26 J0102-5 J0104-22 J0102-6 J0104-18 J0102-7 J0104-14 J0102-8 J0104-6 J0102-9 1 TP0151 J0102-10 1 TP0152 J0102-11 1 TP0153 J0102-12 Part of Flex 40 Pin TELCO 10 Pin J0104-39 J0102-14 J0104-8 J0102-15 J0104-12 J0102-16 J0104-28 J0104-17 J0103-2 J0104-13 J0104-16 J0103-3 J0104-9 J0104-10 J0103-4 J0104-5 J0102-21 J0104-4 J0103-5 J0104-40 J0102-17 J0104-29 J0102-18 J0101-8 J0104-25 J0102-19 J0101-7 J0104-31 J0102-20 J0101-6 J0104-23 FLT_A Part of Flex 40 Pin SUB-D 9 Pin J0103-1 J0104-32 J0101-9 J0104-38 J0102-13 J0104-24 1 TP0154 J0101-5 J0104-33 J0102-22 J0104-2 J0103-6 J0104-15 J0101-4 J0104-21 J0102-23 J0104-20 J0103-7 J0104-11 J0104-36 J0103-8 J0104-7 J0101-3 J0104-35 J0102-24 J0101-2 J0104-19 J0102-25 J0101-1 J0104-37 J0102-26 J0103-10 g1 J0104-41 J0101-10 J0104-27 J0102-27 J0103-11 g2 J0104-42 J0103-9 TP0155 J0102 SUB-D 25 PIN CONNECTOR 1 2 3 4 5 6 7 8 9 10 J0101 TELCO CONNECTOR 1 13 12 11 10 9 8 7 6 J0104-3 J0103 SUB-D 9 PIN CONNECTOR 5 4 3 2 1 5 4 9 25 24 23 22 21 20 19 18 17 16 15 14 Data Expansion Head Enhanced Connector Board - Connector Board (PCB: 8464300B06_A) 3 8 2 7 1 6 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 23 Bottom View VR301 TP301 C303 R304 R321 R313 C301 TP303 R203 R310 R204 R316 C204 R307 R325 R312 R306 R326 12 14 R315 R317 C313 U202 C314 C203 J301 7 R301 8 R302 R314 1 8 R205 R101 R311 C202 U201 R201 C201 2 R102 3 TP306 C206 R309 R322 4 5 R202 R303 J302 R323 R308 1 VR303 C310 C308 R324 C306 VR304 C311 R318 10 C309 C307 Q101 9 VR302 C304 C305 Top View C302 TP302 F300 PCB/ Remote Head Enhanced Main Board - Bottom and Top Side (PCB: 8471016L01_A) 8.2 - 24 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS FLT_A+ 5V 82p F 82p F 470p F 470p F 470p F 470p F 470p F 470p F C311 C310 C309 C308 C307 C306 C305 C304 J302 - 10-pin Telco R303 0 SPKR+ SPKR- R304 0 J302-8 J302-2 J302-5 J302-6 SCI_TX SPKR+ SPKRGND J302-1 J302-3 J302-4 J302-9 J302-7 J302-10 AUDIO+ BUS+ AUDIOFLT_A+_REG ON/OFF CONTROL ANA GND NC BUS+ NC NC FLT_A+ ON/OFF CONTROL ANA GND 1 VR302 33V VR303 20V MMQA20VT1 9V3 C203 0.1uF C313 10uF C301 10uF 4 4 1 2 U202-1 14 5 2 VR304 5V6 MMQA5V6T1 13 U202-4 R325 12.4K 3 6 4 3 1 A2 9V3 VR301 33V A1 R306 47.5K R309 0 NU K4 K3 K2 K1 R308 0 NU 12 11 11 G 47.5K R307 VAG_1 R326 12.4K R310 47.5K VAG_1G R312 47.5K R316 47.5K R317 47.5K C302 470pF NU NU C303 470pF R302 47.5K R322 5 G R301 47.5K 4 VAG_1 7 U202-2 9 10 G 4 R314 8 U202-3 392 11 NU 11 R315 Balanced Audio 392 Gabel Hybrid FLT_A+ 9V3 R205 10 R202 12.4K 4 R102 0 NU R203 3.3K 1 5 2 6 NC NC NC G R204 3.3K C206 Q101 R2 1u F R1 5V U201 LP2951CD 8 INPUT OUTPUT 7 FEEDBACK ERROR 3 SHUTDOWN SENSE VTAP 10u F R101 12.4K TP306 C202 R201 80.6K 1 GND FLT_A+ .012u F VAG_1 6 R313 47.5K C314 82p F R321 12.4K R311 47.5K 9V3 6.2K 9V3 C201 TP301 TX Audio J301-13 J301-14 R324 4.7K Remote Head Enhanced Main Board (PCB: 8471016L01_A) C204 0.1uF VAG_1 R318 0 REMOTE MOUNT CONNECTOR J301-1 J301-2 J301-3 J301-4 J301-5 J301-6 J301-7 J301-8 J301-9 J301-10 J301-11 J301-12 FLT_A+ 5V 1 1 J301 - 12-pin Connector RX Audio RADIO CONNECTOR SCI_TX SPKR+ SPKRGND NC 5VD HANDSET AUDIO BUS+ INTERNAL MIC FLT_A+ ON/OFF CONTROL ANA GND R323 3.3K F300 32V 2A "BOARD-MARKER" 0 5V TP303 TP302 TP201 P101 TP102 TP203 U203 TP207 PCB/ Remote Back Head Enhanced Main Board - Bottom and Top Side (PCB: 8466583A01_A) R239 R237 R216 R214 U204 8 R238 R236 C210 TP304 TP103 TP206 J105 C211 R213 R217 C202 VR201 R207 R218 R205 C103 C104 C105 C107 C106 C101 R210 VR103 R203 R202 C108 R204 R212 R215 C215 R209 R211 C208 R228 R208 C217 R206 7 R231 8 R223 P201 R102 8 C102 R319 R318 R429 R316 R317 R322 R321 R518 C501 R507 Q302 C506 U507 R508 R539 R534 R533 R538 C502 R513 Q501 18 C307 C302 C303 C308 C503 12 6 Q301 VR102 13 TP302 5 R232 R233 R201 G2 4 VR104 G1 R226 C454 R428 Q201 C203 U503 Q401 R243 Q503 R430 U304 R103 U401 R235 C206 C214 R220 TP401 R222 R541 C505 R549 R552 D402 C216 R242 R240 C504 R540 R542 R323 C455 R431 R241 R221 C201 14 R530 R535 R324 R225 C205 R234 R519 R520 R512 R516 R511 R515 6 C317 R227 R548 R550 R551 R554 R521 R522 U502 C212 VR405 C204 C429 C435 R426 C428 C417 R555 C416 R532 R537 R536 R531 25 C213 J104 VR401 C418 12 8 C427 VR402 C453 C452 Q502 R547 C421 C420 C419 U501 18 20 2 C434 VR403 C311 R505R506 R523 R514 R510 R556 R557 C433 C312 R315 G2 C432 D401 R320 C315 C438 C437 C449C448 C451 VR406 C314 Q308 R503R504 C436 R427 Q306 40 20 C431 C316 20 C422 C424 C423 C426 C425 U303 R424 R425 C401 C402 C403 C404 C405 C406 C407 C408 C409 C410 C411 C412 C413 C414 C415 C447 C446 C445 C444 C443 C442 C441 C439 C440 R306 R311 C430 D301 C450 R423 U302 C310 10 14 TP204 Q305 C309 R303 C305 C306 10 9 G1 U301 C301 R304 R302 R301 R312 R305 13 11 R313 C304 9 5 Q307 R501R502 2 C313 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 25 C207 1 VR101 U205 TP202 7 U201 14 C209 TP305 TP303 TP101 TP208 TP209 TP301 TP205 8.2 - 26 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS TP101 TP102 FLT_A+_REG VR102 VR101 FLT_A+_REG C102 C101 P101 470pF 470pF NU 33V 10 33V FLT_A+ 9 SCI_TX 8 ON_OFF_CONTROL 7 6 AUDIO SPKR- 5 SPKR- AUDIO- 4 AUDIO- BUS+ 3 SPKR+ 2 SPKR+ AUDIO+ 1 AUDIO+ AN_2 VR104 MIC_REAR_1 HANDSET_AUDIO MIC HANDSET MIC_REAR_2 1 C107 470pF 3 C106 470pF 4 C105 2 6 470pF 33pF C108 SWD_5 33pF SWD_5 5 2 470pF VR103 20V C104 6 4 3 1 C103 5 REMOTE MOUNT CONNECTOR R103 4.7K MIC_SEL AUDIO_SEL R102 10K 5 6 7 8 9 10 SCI_TX ON_OFF_CONTROL BUS+ P101 USB2_TXEN USB2_TXD USB2_SE0 USB2_SUSP USB2_PUEN USB2_SPEED USB2_VM USB2_VP USB2_RCV USB2_D+ USB2_DVBUS_1B VBUS_2 USB_5V Front View P101 GND 9 FLT_A+ 8 SCI_TX 7 ON/OFF 6 GND 5 SPKR- 4 AUDIO- 3 BUS+ 2 SPKR+ 1 AUDIO+ USB2_TXEN USB2_TXD USB2_SE0 USB2_SUSP USB2_PUEN USB2_SPEED USB2_VM USB2_VP USB2_RCV USB_D+ USB_DVBUS_1B VBUS_2 USB_5V SWD_5 RM_GCAI_PWR_ON_CLR IGN_ON IGN_SENSE RM_GCAI_ON GPIO_0 GPIO_3 GPIO_4 GPIO_5 GPIO_6 GPI_7 GPIO_8 GPIO_9 RM_GCAI_PWR_ON_CLR IGN_ON IGN_SENSE RM_GCAI_ON GPIO_0 GPIO_3 GPIO_4 GPIO_5 GPIO_6 GPI_7 GPIO_8 GPIO_9 I2C_SCL GPIO_REQ I2C_SDA USB-RS232 VBUS2_FET_ENA VBUS1_FET_ENA USB2_REAR_DET USB1_REAR_DET GCAI_OPT_5V_EN GCAI_OPT_5V_SET 10 AN_2 RS232_CTS RS232_RTS RS232_RX RS232_TX RX CTS TX RTS RS232_CTS RS232_RTS RS232_RX RS232_TX RX CTS TX R TS SSI_CLK SSI_FS INTERCONNECT VCC = 5V Remote Back Head Enhanced Main Board - Block Diagram (PCB: 8466583A01_A) I2C_SCL GPIO_REQ I2C_SDA NC NC IO AUDIO_SEL MIC_SEL 4 SWD_5 3 2 GCAI_OPT_5V_SET GCAI_OPT_5V_EN USB1_REAR_DET USB2_REAR_DET VBUS1_FET_ENA VBUS2_FET_ENA CONNECTOR 1 MIC_REAR_1 HANDSET_AUDIO MIC HANDSET MIC_REAR_2 AN_2 REMOTE MOUNT TP103 VCC ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 27 P201 C214 0.1uF NU NU R201 47.5K R235 10K TP206 9V TP201 9V C208 0.1uF 1 R202 0 NU 4 6 SPKR- R232 10K to 25pin SUB-D Connector to 10pol TELCO 5 SPKR+ HANDSET 4 9 7 RX Audio 8 U201 11 MC3403 R233 10K R203 0 VAG_1 10 G 11 U201 MC3403 HANDSET_AUDIO NU 47.5K R204 47.5K R206 47.5K R205 47.5K R207 to Front MMP (GCAI) 47.5K R208 G Gain = 2 VAG_1 R209 47.5K 47.5K R210 47.5K R211 MC3403 NU 4 1 R212 47.5K U201 R215 392 C211 0.1uF TP202 9V 10K R213 2 TP205 1 to 10pol TELCO C215 0.1uF TP203 3 1 G 11 9V VAG_1 Balanced Audio NU TP204 TX Audio R218 392 1 TX Audio R217 10K U201 MC3403 1 AUDIO- 4 13 14 AUDIO+ 12 G 11 VAG_1 R220 10K Gabel Hybrid 9V G 9V 2 9V VPOS 9V VAG_1 C202 0.1uF R237 100 R236 100 9V U203 MAX4544EUT NC R214 100 C203 0.1uF 4 R221 0 NU 5 COM R222 15K 2 VPOS R2 4 2 100K 6 MIC 1 IN AUDIO_SEL C204 1uF from 25 Pin Connector R223 15K TX Audio MIC_REAR_1 C206 1uF MIC_REAR_2 FLT_A+_REG FLT_A+_REG 9V R234 100 R243 100 9V R226 15K C205 .015uF 4 COM C201 1uF from Front MMP from 25 Pin Connector NC 5 R216 560 R225 43.2K U205 LP2951CD 8 7 3 Q201 R228 4.7K OUTPUT INPUT FEEDBACK ERROR SHUTDOWN SENSE 10K 4 VR201 18V 10K 5 2 6 NC G NC NC GND VTAP 1 NU C207 10uF R231 4.7K C209 10uF C210 10uF 10K 10K R227 6.81K C217 10uF VCC Remote Back Head Enhanced Main Board - Audio (PCB: 8466583A01_A) VAG_1 GND R239 560 R241 100K NO 3 R238 560 1 IN MIC_SEL R240 100K TP207 TP208 TP209 U204 MAX4544EUT 6 C212 10uF GND C213 10uF 3 C216 10uF NO 8.2 - 28 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS VCC_2.8 VCC C305 0.1uF C304 0.1uF USB2_TXD 7 4 1 11 2 12 USB2_SE0 5 USB2_SUSP 16 USB2_PUEN OE_N VREG RCV VO_VPO VP FSE0_VMO VM SUSPND VPU ENUMERATE DPOS DNEG MODE SPEED 17 GND 6 14 VCC USB2_TXEN C306 0.1uF VBUS U301 NC7SZ32 1 13 2 3 R305 1.5K 4 15 33 R306 10 USB2_D+ 9 USB2_D- 8 33 R311 R312 15K U302 ISP1105 R313 15K C309 C310 USB2_SPEED 33pF 33pF USB2_VM NU NU USB2_VP Q305 4.7k 47k DTr 2 47k DTr 1 4.7k USB2_RCV VCC_3.3 4-WIRE RS232 C301 0.1uF C316 470pF U303 MAX3232E VCC 19 USB2_MODE_SEL D301 0.1uF C302 0.1uF 3 5 2 C303 6 VBUS_2 R304 1K R317 15K R316 10K VCC_2.8 VCC_2.8 6 15 RX 12 RTS R315 10K 5 C312 0.1uF C311 10uF 14 TX 13 CTS 1 4.7K R303 4.7K R301 4. 7k TP303 1 DTr2 TP304 USB1_REAR_DET C2POS NC4 10 11 20 C2NEG R1OUT R1IN R2OUT R2IN 16 9 RS232_RX RS232_RTS T1IN T1OUT T2IN T2OUT 17 8 RS232_TX RS232_CTS VPOS VNEG C308 0.1uF 47k 4 47k 4. 7k 2 Q307 FDC6330L C307 0.1uF 5 DTr1 USB_5V NC3 1 18 7 R319 10K TP302 USB2_REAR_DET NC1 NC2 R302 1K 3 R318 10K C1POS C1NEG GND 4 TP301 VBUS2_FET_ENA 2 4 Q306 FDC6330L 3 FMG8A Q308 4 3 5 2 VBUS_1B TP305 R320 10K R322 15K R321 10K 6 C315 0.1uF C314 10uF 1 USW_5V 5 2 1 3 VCC 3 4. 7k VCC_2.8 Q302 EMD9FT2R U304 NC7SZ175P6X R323 100K GCAI_OPT_5V_SET OPT_5V USW_5V C317 0.1uF 4 VCC CP D C Q 3 5 R324 100K 2 2 1 6 1 4. 7k Q301 GND 3 4 GND 6 DTr1 47k GCAI_OPT_5V_EN DTr2 5 47k 4 5 VBUS1_FET_ENA FMG8A Remote Back Head Enhanced Main Board - USB/ RS232 (PCB: 8466583A01_A) U301 C313 0.1uF ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 29 AN_3 VR403 K1 VBUS_1B K3 R423 33 C402 C403 C404 C405 C406 C407 C408 C409 C410 C411 C412 C413 C414 470pF 33pF 33pF 470pF 470pF 33pF 33pF 33pF 33pF 33pF 33pF 33pF 470pF NU A2 K4 VBUS_2 REAR_D- REAR_D+ A1 K2 VCC_2.8 D401 5.6V TP401 DASH_REM R424 33 C401 A2 K4 K1 20V K3 20V VR402 K2 VR401 R425 1K NU C417 C418 C416 C419 C420 C421 C422 C423 C424 470pF 470pF 470pF 470pF 470pF 33pF 33pF 470pF 470pF AN_3 A N _2 NU 5.6V A1 VR405 AN_2 25 Pin Conn J105 SSI_FS 3 SSI_CLK 4 USB2_SPEED 5 USB2_PUEN 6 USB2_SUSP 7 USB2_SE0 8 9 USB2_TXD AN_1 40 Pin Conn J104 2 AN_2 470pF 33pF 1 1 C452 470pF C415 1 GPIO_9 10 USB2_TXEN GPIO_6 2 GPIO_8 3 USB2_RCV 11 USB2_VM 12 4 GPIO_3 USB2_VP 13 GPIO_REQ 14 5 VBUS_1B REAR_D- 6 REAR_D+ 7 15 I2C_SDA I2C_SCL 16 CTS 17 RTS 18 8 GPIO_0 9 VBUS_2 10 RS232_TX TX 19 RX 20 11 RS232_RX 12 MIC_REAR_2 21 1_WIRE 13 BUS+ 22 SCI_TX 23 14 GPIO_5 15 GPI_7 R426 47 24 USW_5V 16 1_WIRE C453 10uF VCC_2.8 25 VCC_3.3 26 17 HANDSET 18 27 HANDSET_AUDIO 19 MIC_REAR_1 28 20 GPIO_4 29 MIC 21 USB_D+ VCC = 5V 30 22 USB_D- RM_ON 31 REAR_D+ 32 REAR_D- 33 USB_5V 35 23 RS232_RTS 24 RS232_CTS R427 10K 25 PWR_ON 34 C430 C431 470pF 33pF C451 C 43 2 33pF 33pF C433 33pF C434 C427 C429 470pF 470pF 470pF C435 33pF C436 C428 C450 C426 C425 470pF 470pF 470pF 33pF 33pF 36 VR406 20V 37 USW_5V USW_5V 38 ON_OFF_CONTROL USW_5V 39 C455 R429 4.7K R431 100K VCC 5 Q401 1 10K CP D 10K 10K Q C R430 100K 2 IGN_SENSE 4 IGN_ON GND R428 4.7K 6 C437 C438 C439 C440 C441 C442 C443 C444 C445 C446 C447 470pF 470pF 470pF 33pF 33pF 33pF 33pF 33pF 33pF 33pF 33pF C448 C449 33pF 33pF NU NU 3 10K C454 0.1uF 40 FLT_A+_REG 0.1uF D4 0 2 RM_ON U401 NC7SZ175P6X RM_GCAI_ON RM_GCAI_PWR_ON_CLR Remote Back Head Enhanced Main Board - Interconnect (PCB: 8466583A01_A) 8.2 - 30 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS USW_5V VCC_3.3 USW_5V USW_5V C506 R501 15K R508 100K 6 VCC 1 CP D Q C R521 15K NU R502 270 GPIO_0 3 4 GCAI Pin 10 GPIO_0 PwrOn VCC VCC_3.3 RM_GCAI_ON GND RM_GCAI_PWR_ON_CLR 0.1uF 5 IGN_ON 2 I2C_SCL GPIO_1 is shared with USB from Main PCB GPIO_2 is shared with USB from Main PCB U507 NC7SZ175P6X R503 15K NU R504 270 VCC_2.8 VCC_2.8 R522 4.7K NU GPIO_3 C501 0.1uF 22 GPIO_REQ 20 I2C_SDA 21 U501 PCA9535BS R505 15K VCC R507 15K INT 19 SCL SDA A0 A1 A2 13 14 USB1_REAR_DET 15 USB2_REAR_DET 16 17 VCC_2.8 VCC_2.8 VCC_2.8 VCC_2.8 9V C505 0.1uF R555 15K P02 P13 P03 P14 P04 P15 P05 P16 P06 P17 P07 R540 33.2K GCAI Pin 9 Hook Defaults to IN, but also full IO GPIO_4 18 23 24 FLT_A+_REG VCC V CC VCC FLT_A+_REG 1 2 Remote GCAI Pwr On Sense 3 R510 4.7K 4 R511 4.7K R512 4.7K R513 4.7K 5 6 GPIO_5 7 R514 270 8 GPIO_6 R515 270 VCC_2.8 5.000V R557 15K R556 15K P01 P12 VCC C504 0.1uF R554 15K P00 P11 25 IGN_SENSE P10 GND1 12 GND2 11 R523 4.7K NU R506 270 9 10 GCAI Pin 2 PTT Defaults to IN, but also full IO VCC VCC_3.3 GPIO_8 R516 270 R541 33.2K GPIO_9 C502 0.1uF R518 15K Q501 U503 LM2901 2 3 4 10K 4.375V 10K 5 12 R542 33.2K 9V U503 LM2901 1 10K 10K 6 3 3.125V R519 10K 7 Q502 12 R547 33.2K 9V U503 LM2901 14 3 R520 15K 8 1.875V 9 12 R548 33.2K 9V U503 LM2901 13 10 3 0.625V 11 12 VCC R550 33.2K R551 33.2K 0.000V VCC_2.8 R549 33.2K C503 0.1uF R552 15K GPI_7 VCC_2.8 VCC_2.8 VCC_2.8 22 20 R530 15K NU R531 15K NU R532 15K NU R533 15K NU VCC VCC_2.8 21 U502 PCA9535BS VCC_2.8 INT SCL SDA A0 R534 15K NU A1 A2 19 18 23 VCC_2.8 24 generate SWD_5 for SCI_TX and BUS+ PU R538 15K R539 1 5K 17 P14 P04 P15 P05 P16 P06 P17 P07 VCC = 5V HW ID 4 5 6 7 8 Q503 VBUS1_FET_ENA VBUS2_FET_ENA AUDIO_SEL VCC 3 Remote GCAI Pwr On Clear SWD_5 10K P03 2 MIC_SEL GCAI_OPT_5V_EN GCAI_OPT_5V_SET 10K R537 15K P02 1 10K R536 15K P12 P13 25 R535 15K P01 10K 14 15 16 P11 9 13 P00 GND1 12 P10 GND2 10 11 GPIO_9 OUT Remote Back Head Enhanced Main Board - IO (PCB: 8466583A01_A) ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS 8.2 - 31 Top View D16 S24 D15 S19 D17 S4 S12 D2 S7 D3 S3 S11 D5 S6 D6 S10 D9 S5 D10 S1 S9 D12 S23 D13 S18 D4 S16 S2 D25 DS1 C2 U1 D8 S15 S14 D19 D1 S17 S21 S8 D11 D7 PCB/ Enhanced Control Head Keypad Board - Bottom and Top Side (PCB: 8466581A01_A) R20 R21 R4 R8 R9 R11 R13 R15 R16 R19 R17 R7 R5 R22 R6 R12 R18 R14 R10 J1 S20 D18 R2 R3 D14 S13 C1 R1 S22 Bottom View 8.2 - 32 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs and PARTS LISTS COL_0 J1-7 COL_1 J1-8 COL_2 J1-9 COL_3 J1-10 COL_4 J1-11 COL_0 COL_1 COL_2 COL_3 COL_4 S18 S1 1 GN D J1-1 ROW_0 J1-2 ROW_1 J1-3 ROW_2 J1-4 ROW_3 J1-5 ROW_4 J1 -6 J1-12 END_ON_OFF J1-13 6 3 S23 S5 S6 S7 S8 1 J1-17 KPD_SWD_5V J1-18 KPD_SWD_5V J1-19 2 1 2 1 1 2 1 2 2 F2 0 8 5 2 S9 S10 S11 S12 S13 ROW_4 1 1 2 F1 S14 2 1 2 2 1 2 1 * 7 4 S15 S16 S17 1 2 1 END 1 2 1 2 1 1 2 2 SEND DW RI UP S19 S20 S21 S22 3 1 J1-15 bridge to pin1 2 1 9 ROW_3 J1-14 J1-16 2 1 # 1 GND 2 1 F3 ROW_1 G RN LED_RD 2 S4 ROW_2 ON / OF LED_GN 1 S3 ROW_0 S24 GND 2 S2 2 2 1 SK2 4 2 MENUE 2 1 2 1 SK1 LE RED D25 HSMF-C163 R4 270 VCC_SENSE J1-22 VCC_OP_AMP J1-21 NU J1-20 J1-23 GND_SENSE J1-24 GND J1-25 GND J1-26 NU C2 R6 39 0 R7 270 R8 390 R9 390 D2 D4 D6 12M10 12M10 12M10 R10 220 R1 1 270 R12 390 D8 12M10 D1 D3 D5 D7 D9 12M10 12M10 12M10 12M10 12M10 0.1uF C1 DS1 TPS852 NU VCC 4 R16 390 R1 7 220 R18 220 R19 270 R20 390 R21 390 R22 390 D12 D14 12M10 12M10 D18 D16 12M10 12M10 2 R3 270K NU R15 390 OUT GND3 0 R14 270 GND1 U1 LM7301 NU 6 GND2 2 100 NU 3 R2 3 GND4 5 1 4 R1 5 NU D11 D13 12M10 12M10 Enhanced Control Head Keypad Board - Keypad Board (PCB: 8466581A01_A) D15 12M10 D17 12M10 R13 390 D10 12M10 1 LIGHT_SENSE 0.1uF NC R5 390 D19 12M10 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Parts List Enhanced Control Head (PCB: 8466580A01) Reference Motorola PN Value C101 2113944C06 CAP, 470pF C102 2113944C06 CAP, 470pF C103 2113944C36 CAP, 33pF C104 2113944C06 CAP, 470pF C105 2113944C06 CAP, 470pF C107 2113944C36 CAP, 33pF C108 2113944C06 CAP, 470pF C109 2113944C06 CAP, 470pF C110 2113944C43 CAP, 82pF C112 2113944C06 CAP, 470pF C113 2113944C06 CAP, 470pF C114 2113944C06 CAP, 470pF C115 2113944C43 CAP, 82pF C116 2113944C06 CAP, 470pF C118 2113944C43 CAP, 82pF C120 2113956C37 CAP, 10uF C121 2113944C06 CAP, 470pF C201 NOT PLACED GCAM DUMMY PART NUMBER C202 C203 NOT PLACED NOT PLACED 8.2 - 33 Reference Motorola PN Value C327 2113956B54 CAP, 10uF C525 2113956B54 CAP, 10uF CAP, 0.1uF C328 2113945A05 CAP, 470pF C526 2113956B54 CAP, 10uF C256 2113946B04 CAP, 0.1uF C350 NOT PLACED 2113956B54 CAP, 10uF 2113946B04 CAP, 0.1uF GCAM DUMMY PART NUMBER C527 C257 C528 2113946B04 CAP, 0.1uF C529 2113946B04 CAP, 0.1uF C530 NOT PLACED GCAM DUMMY PART NUMBER C531 2113944A28 CAP, 18pF C532 2113944A26 CAP, 12pF C533 2113946B04 CAP, 0.1uF C534 2113956B54 CAP, 10uF C535 NOT PLACED GCAM DUMMY PART NUMBER C536 NOT PLACED GCAM DUMMY PART NUMBER C540 2113946B04 CAP, 0.1uF C541 2113946B04 CAP, 0.1uF C542 2113946B04 CAP, 0.1uF C544 NOT PLACED GCAM DUMMY PART NUMBER C545 2113946B04 CAP, 0.1uF C546 2113946B04 CAP, 0.1uF C547 2113946B04 CAP, 0.1uF C601 2113944C06 CAP, 470pF C602 2113945A05 CAP, 470pF C604 2113945A05 CAP, 470pF C605 2113944A31 CAP, 33pF C606 2113944A31 CAP, 33pF C607 2113945A05 CAP, 470pF C608 2113945A05 CAP, 470pF C609 2113945A05 CAP, 470pF C610 2113956B54 CAP, 10uF C611 2113945A05 CAP, 470pF C612 2113945A05 CAP, 470pF C613 2113945A05 CAP, 470pF C614 2113945A05 CAP, 470pF C615 2113944A38 CAP, 82pF C616 2113944A38 CAP, 82pF C617 2113944A38 CAP, 82pF C618 2113944A38 CAP, 82pF C619 2113944A38 CAP, 82pF C620 2113944A38 CAP, 82pF C621 2113944A38 CAP, 82pF C622 2113944A38 CAP, 82pF C623 2113944A38 CAP, 82pF C624 2113945A05 CAP, 470pF C625 2113944A31 CAP, 33pF C258 2113944A31 CAP, 33pF C259 2113944A31 CAP, 33pF C260 2113944A31 CAP, 33pF C261 2113946B04 CAP, 0.1uF C262 2113946B04 CAP, 0.1uF C263 2113946B04 CAP, 0.1uF C264 2113944A31 CAP, 33pF C265 2113944A31 CAP, 33pF C266 2113946D02 CAP, 1.0uF C267 2113946B04 CAP, 0.1uF C268 2113946B04 CAP, 0.1uF C269 2113946B04 CAP, 0.1uF C270 2113944A31 CAP, 33pF C271 2113946B04 CAP, 0.1uF C272 2113944A31 CAP, 33pF C273 2113946B04 CAP, 0.1uF 2113946B04 CAP, 0.1uF C276 2113946B04 CAP, 0.1uF GCAM DUMMY PART NUMBER C277 2113944A31 CAP, 33pF CAP, 18pF C206 2113946B04 CAP, 0.1uF C220 2113946B04 CAP, 0.1uF C221 2113946B04 CAP, 0.1uF C223 2113946B04 CAP, 0.1uF C224 2113946B04 CAP, 0.1uF C225 2113946B04 CAP, 0.1uF C226 2113946B04 CAP, 0.1uF C227 2113946B04 CAP, 0.1uF C228 2113946B04 CAP, 0.1uF C229 2113946B04 CAP, 0.1uF C230 2113946B04 CAP, 0.1uF C231 2113946B04 CAP, 0.1uF C232 2113946B04 CAP, 0.1uF C233 2113946B04 CAP, 0.1uF C234 2113946D02 CAP, 1.0uF C241 2113946B04 CAP, 0.1uF C242 2113956B54 CAP, 10uF C243 2113956B54 CAP, 10uF C244 2113945A05 CAP, 470pF Value CAP, 470pF C275 2113944A28 Motorola PN 2113946B04 GCAM DUMMY PART NUMBER C205 Reference 2113945A05 CAP, 0.1uF CAP, 18pF Value C255 2113946B04 2113944A28 Motorola PN C245 C274 C204 Reference C278 2113946D02 CAP, 1.0uF C279 2113946B04 CAP, 0.1uF C280 2113946B04 CAP, 0.1uF C281 2113946B04 CAP, 0.1uF C282 2113946B04 CAP, 0.1uF C283 2113946B04 CAP, 0.1uF C284 2113946B04 CAP, 0.1uF C285 2113946B04 CAP, 0.1uF C286 2113946B04 CAP, 0.1uF C287 2113946B04 CAP, 0.1uF C288 2113946B04 CAP, 0.1uF C289 2113944A31 CAP, 33pF C290 2113946D02 CAP, 1.0uF C291 2113946B04 CAP, 0.1uF C352 NOT PLACED GCAM DUMMY PART NUMBER C401 2113946B04 CAP, 0.1uF C402 2113946B04 CAP, 0.1uF C403 2113946B04 CAP, 0.1uF C404 2113946B04 CAP, 0.1uF C405 2113946B04 CAP, 0.1uF C406 2113946B04 CAP, 0.1uF C407 2113944C06 CAP, 470pF C408 2113944C06 CAP, 470pF C409 2113946B04 CAP, 0.1uF C410 2113956B54 CAP, 10uF C413 2113946B04 CAP, 0.1uF C414 2113945A05 CAP, 470pF C415 2113956B54 CAP, 10uF C416 2113956B54 CAP, 10uF C421 2113946B04 CAP, 0.1uF C422 2113946B04 CAP, 0.1uF C501 2113944C06 CAP, 470pF C502 2313960J01 CAP, 10uF C503 2313960J01 CAP, 10uF C504 2113944C06 CAP, 470pF C505 2113945C31 CAP, 0.1uF C506 2113945C02 CAP, .01uF C507 2113956D58 CAP, 22uF C508 2113956D58 CAP, 22uF C509 2113956D58 CAP, 22uF C510 2113956D58 CAP, 22uF C511 2113956D58 CAP, 22uF C512 2113956D58 CAP, 22uF C513 2113956B54 CAP, 10uF C514 2314030J28 CAP, 22uF C515 NOT PLACED GCAM DUMMY PART NUMBER C516 2113946B04 CAP, 0.1uF C292 2113944A31 CAP, 33pF C517 2113956B54 CAP, 10uF C293 2113946B04 CAP, 0.1uF C518 2113944A29 CAP, 22pF C294 2113956B54 CAP, 10uF C519 2113944A40 CAP, 100pF C295 2113946D02 CAP, 1.0uF C520 2113956B54 CAP, 10uF C301 2113946B04 CAP, 0.1uF C521 2113956B54 CAP, 10uF C324 2113946B04 CAP, 0.1uF C522 2113946B04 CAP, 0.1uF C325 2113956D58 CAP, 22uF C523 2113944A25 CAP, 10pF C326 2113946B04 CAP, 0.1uF C524 2113944A42 CAP, 150pF 8.2 - 34 Reference ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Motorola PN Value C626 2113944A31 CAP, 33pF C627 2113944A31 CAP, 33pF C628 2113944A38 CAP, 82pF Reference M101 Motorola PN NOT PLACED Value GCAM DUMMY PART NUMBER Reference Motorola PN Value Reference Motorola PN Value Q411 4815272H01 EMD9FT2R R212 0613952R25 RES, 100K Q412 4815272H01 EMD9FT2R R213 0613952R66 RES, 0 Q500 4815272H01 EMD9FT2R R214 0613952R01 RES, 10K Q501 4815272H01 EMD9FT2R R215 0613952R01 RES, 10K Q502 4815272H01 EMD9FT2R R216 NOT PLACED Q503 4815272H01 EMD9FT2R GCAM DUMMY PART NUMBER Q504 4815272H01 EMD9FT2R R217 NOT PLACED Q505 4815272H01 EMD9FT2R GCAM DUMMY PART NUMBER Q506 4815272H01 EMD9FT2R R218 0613952R01 RES, 10K 4815272H01 EMD9FT2R 0613952R01 RES, 10K GCAM DUMMY PART NUMBER Q507 R219 Q508 4815272H01 EMD9FT2R R220 0613952R66 RES, 0 R221 0613952R74 RES, 10MEG R222 NOT PLACED GCAM DUMMY PART NUMBER M102 3264646H01 CONTACT M103 NOT PLACED GCAM DUMMY PART NUMBER M104 3264646H01 CONTACT M105 3264646H01 CONTACT M106 3264646H01 CONTACT M107 NOT PLACED GCAM DUMMY PART NUMBER C629 2113944A31 CAP, 33pF C630 2113944A31 CAP, 33pF C631 2113944A38 CAP, 82pF C632 2113945A05 CAP, 470pF C633 2113945A05 CAP, 470pF C634 2113944A38 CAP, 82pF C635 2113944A38 CAP, 82pF C636 2113945A05 CAP, 470pF C637 2113945A05 CAP, 470pF M109 3264646H01 CONTACT R101 0613952H37 RES, 33 D101 4866544A01 SR05 M110 NOT PLACED R102 0613952H25 RES, 10 D301 4813978A19 MBR120LSFT1 GCAM DUMMY PART NUMBER RES, 33 R223 0613952R01 RES, 10K BAT54HT1G CONTACT 0613952H37 4813978A25 3264646H01 R103 D302 M111 R224 0613952R66 RES, 0 GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER RES, 100K NOT PLACED NOT PLACED 0613952R25 D304 M112 R151 R152 0613952R25 RES, 100K R225 0613952R66 RES, 0 GCAM DUMMY PART NUMBER R153 0613952R25 RES, 100K R226 NOT PLACED R154 0613952R25 RES, 100K GCAM DUMMY PART NUMBER R155 0613952Q89 RES, 4.7K R227 NOT PLACED R156 NOT PLACED GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER R228 0613952R01 RES, 10K R157 0613952Q89 RES, 4.7K R230 0613952R01 RES, 10K 0613952R01 RES, 10K D350 4813978C02 MMBD6100 D401 4815814H01 HT-S91UD D402 4815814H01 HT-S91UD D501 4813978N08 MBRS130 D502 4813978A25 BAT54HT1G M108 M113 NOT PLACED NOT PLACED M114 NOT PLACED GCAM DUMMY PART NUMBER M115 NOT PLACED GCAM DUMMY PART NUMBER M116 NOT PLACED GCAM DUMMY PART NUMBER D503 4813978C02 MMBD6100 D504 NOT PLACED GCAM DUMMY PART NUMBER M201 3989655N03 CONTACT Q201 4813973M07 MMBT3904 Q202 4815272H01 EMD9FT2R Q301 4815272H01 EMD9FT2R D505 4813978C02 MMBD6100 D506 NOT PLACED GCAM DUMMY PART NUMBER R160 0613952Q37 RES, 33 R231 R161 0613952Q37 RES, 33 R232 0613952R01 RES, 10K 0613952R01 RES, 10K R162 0613952R66 RES, 0 R233 R163 0613952Q37 RES, 33 R234 0613952R01 RES, 10K 0613952R01 RES, 10K R164 0613952Q37 RES, 33 R235 R165 0613952Q37 RES, 33 R236 NOT PLACED R166 0613952Q37 RES, 33 GCAM DUMMY PART NUMBER R167 0613952Q37 RES, 33 R237 0613952R01 RES, 10K R168 0613952Q37 RES, 33 R240 NOT PLACED GCAM DUMMY PART NUMBER R201 NOT PLACED GCAM DUMMY PART NUMBER R241 NOT PLACED GCAM DUMMY PART NUMBER R242 0613952R01 RES, 10K R243 0613952R01 RES, 10K R244 0613952R01 RES, 10K R245 NOT PLACED GCAM DUMMY PART NUMBER R246 0613952R01 RES, 10K NOT PLACED GCAM DUMMY PART NUMBER D507 4813978A25 BAT54HT1G Q305 4813973M07 MMBT3904 D510 4813978C02 MMBD6100 Q322 4805921T28 FMG8A D511 4813978C02 MMBD6100 Q323 4805921T28 FMG8A D513 4813978C02 MMBD6100 Q324 4805921T28 FMG8A J101 0964501H02 CONN_J Q325 4815272H01 EMD9FT2R J102 0916162H02 pin CONN_J Q326 5166540A01 FDC6330L R202 NOT PLACED J201 0988866N01 pin CONN_J Q327 NOT PLACED GCAM DUMMY PART NUMBER J202 NOT PLACED GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER R203 0613952R25 RES, 100K J401 0916875H01 Q350 NOT PLACED GCAM DUMMY PART NUMBER R204 NOT PLACED GCAM DUMMY PART NUMBER Q351 NOT PLACED GCAM DUMMY PART NUMBER R205 NOT PLACED GCAM DUMMY PART NUMBER Q352 4815272H01 EMD9FT2R Q353 NOT PLACED GCAM DUMMY PART NUMBER pin CONN_J J403 0971315L01 CONN_J J603 0971065L01 pin CONN_J L501 2489932S02 IDCTR, 33uH L502 2487956V01 IDCTR, 22uH L503 2589195N04 IDCTR, 4.7uH Q401 5166540A01 FDC6330L L504 2589195N04 IDCTR, 4.7uH Q403 4813973M07 MMBT3904 L505 2489932S02 IDCTR, 33uH Q404 4815272H01 EMD9FT2R L507 2489932S02 IDCTR, 33uH Q405 4815272H01 Q410 4813973M07 R206 NOT PLACED GCAM DUMMY PART NUMBER R247 R207 0613952R25 RES, 100K R248 0613952R01 RES, 10K R208 0613952R25 RES, 100K R249 0613952R01 RES, 10K NOT PLACED GCAM DUMMY PART NUMBER NOT PLACED GCAM DUMMY PART NUMBER R209 NOT PLACED GCAM DUMMY PART NUMBER R250 EMD9FT2R R210 0613952R25 RES, 100K R251 MMBT3904 R211 0613952R25 RES, 100K ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Reference R252 Motorola PN NOT PLACED Value GCAM DUMMY PART NUMBER 8.2 - 35 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value R297 0613952Q25 RES, 10 R343 0613952R37 RES, 330K R427 0613952R12 RES, 30K R301 0613952R01 RES, 10K R344 0613952Q91 RES, 5.6K R428 0613952Q85 RES, 3.3K R303 0613952R01 RES, 10K R345 0613952R01 RES, 10K R429 0613952R17 RES, 47K R304 0613952R05 RES, 15K R346 0613952R41 RES, 470K R430 0613952R05 RES, 15K R305 0613952R01 RES, 10K R347 0613952R25 RES, 100K R435 0613952Q89 RES, 4.7K R306 0613952R05 RES, 15K R348 0613952R25 RES, 100K R436 0613952R01 RES, 10K R307 0613952Q81 RES, 2.2K R350 NOT PLACED NOT PLACED 0613952Q81 RES, 2.2K GCAM DUMMY PART NUMBER R440 R308 GCAM DUMMY PART NUMBER R309 0613952R01 RES, 10K R351 NOT PLACED R441 NOT PLACED R310 0613952R01 RES, 10K GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER R352 NOT PLACED GCAM DUMMY PART NUMBER R442 0613952R66 RES, 0 R443 0613952R66 RES, 0 R444 NOT PLACED GCAM DUMMY PART NUMBER R501 0613952R01 RES, 10K R502 0613952E09 RES, 12.1K R253 0613952R01 RES, 10K R254 NOT PLACED GCAM DUMMY PART NUMBER R255 0613952R01 RES, 10K R256 0613952R01 RES, 10K R257 0613952R66 RES, 0 R258 0613952Q37 RES, 33 R259 NOT PLACED GCAM DUMMY PART NUMBER R260 0613952R66 RES, 0 R311 0613952R01 RES, 10K R261 0613952Q81 RES, 2.2K R312 0613952R05 RES, 15K R354 0613952Q89 RES, 4.7K R262 0613952Q81 RES, 2.2K R313 0613952Q73 RES, 1K R355 NOT PLACED R263 NOT PLACED GCAM DUMMY PART NUMBER R314 0613952H37 RES, 33 GCAM DUMMY PART NUMBER R315 0613952H37 RES, 33 R357 0613952R05 RES, 15K R316 0613952H37 RES, 33 R358 0613952Q73 RES, 1K R503 0613952Q49 RES, 100 NOT PLACED GCAM DUMMY PART NUMBER R504 0613952E09 RES, 12.1K R505 0613952Q73 RES, 1K R506 0613952R13 RES, 33K R264 0613952R01 RES, 10K R265 0613952R01 RES, 10K R266 0613952R66 RES, 0 R267 0613952R66 R268 R317 NOT PLACED GCAM DUMMY PART NUMBER R359 RES, 0 R318 0613952R66 RES, 0 R360 NOT PLACED 0613952R66 RES, 0 R319 NOT PLACED RES, 0 RES, 10K RES, 0 0613952R66 0613952R01 0613952R66 R361 R507 R269 GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER 0613952P51 RES, 332K R270 0613952R66 RES, 0 R271 0613952R66 RES, 0 R272 0613952R66 RES, 0 R273 0613952R66 RES, 0 R274 0613952R66 RES, 0 R275 0613952R66 RES, 0 R276 0613952R66 RES, 0 R277 0613952R66 RES, 0 R278 0613952R66 RES, 0 R279 0613952R66 RES, 0 R280 0613952R66 RES, 0 R281 0613952R66 RES, 0 R282 0613952R66 RES, 0 R283 0613952R66 RES, 0 R284 0613952R66 RES, 0 R285 0613952R66 RES, 0 R286 0613952Q77 RES, 1.5K R287 0613952H49 RES, 100 R288 0613952R01 RES, 10K R320 0613952Q73 RES, 1K R321 0613952R01 RES, 10K R322 0613952R05 RES, 15K R323 0613952R01 RES, 10K R324 0613952R05 RES, 15K R325 0613952R01 RES, 10K R326 0613952Q77 RES, 1.5K R327 0613952R05 RES, 15K R328 0613952R05 RES, 15K R329 0613952R01 RES, 10K R330 0613952Q57 RES, 220 R331 0613952Q57 RES, 220 R399 NOT PLACED GCAM DUMMY PART NUMBER R508 R509 0613952P22 RES, 165K R400 0613952R66 RES, 0 R510 0613952P81 RES, 681K R401 0613952Q85 RES, 3.3K R511 0613952P09 RES, 121K R402 0613952Q85 RES, 3.3K R512 0613952Q73 RES, 1K R403 0613952R13 RES, 33K R513 0613952N81 RES, 68.1K R404 0613952R13 RES, 33K R514 0613952R01 RES, 10K R405 0613952Q49 RES, 100 R515 0613952N71 RES, 53.6K R406 0613952Q89 RES, 4.7K R520 0613952R37 RES, 330K R407 0613952Q73 RES, 1K R521 0613952R74 RES, 10MEG R408 0613952Q73 RES, 1K R522 0613952R33 RES, 220K R409 0613952Q73 RES, 1K R523 0613952R66 RES, 0 R410 0613952Q73 RES, 1K R524 NOT PLACED R411 0613952Q73 RES, 1K GCAM DUMMY PART NUMBER R529 NOT PLACED GCAM DUMMY PART NUMBER R530 0613952H49 RES, 100 R531 0613952P22 RES, 165K R532 0613952N70 RES, 52.3K R533 0613952Q25 RES, 10 R534 0613952R66 RES, 0 R535 0613952R66 RES, 0 R536 0613952R66 RES, 0 R537 0613952R66 RES, 0 R538 NOT PLACED GCAM DUMMY PART NUMBER R539 0613952R66 RES, 0 R332 NOT PLACED GCAM DUMMY PART NUMBER R333 0613952R01 RES, 10K R412 0613952R01 RES, 10K R334 0613952R01 RES, 10K R413 0613952R17 RES, 47K R335 0613952R17 RES, 47K R414 0613952Q77 RES, 1.5K R336 0613952R01 RES, 10K R415 0613952H49 RES, 100 R337 0613952R01 RES, 10K R416 0613952Q79 RES, 1.8K R338 NOT PLACED GCAM DUMMY PART NUMBER R417 0613952Q73 RES, 1K R421 0613952R01 RES, 10K GCAM DUMMY PART NUMBER R422 0613952R05 RES, 15K R423 0613952R12 RES, 30K R424 0613952R01 RES, 10K R425 0613952R01 RES, 10K R426 0613952R01 RES, 10K R289 NOT PLACED GCAM DUMMY PART NUMBER R290 0613952R01 RES, 10K R291 0613952R66 RES, 0 R340 0613952R37 RES, 330K R295 0613952R01 RES, 10K R341 0613952R37 RES, 330K R296 0613952Q25 RES, 10 R342 0613952R37 RES, 330K R339 NOT PLACED 8.2 - 36 Reference ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value R540 0613952R01 RES, 10K U210 5114000B39 74VHC125 Y202 NOT PLACED NOT PLACED 0613952Q89 RES, 4.7K U211 NOT PLACED GCAM DUMMY PART NUMBER R542 0613952R01 RES, 10K GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER C130 R541 Y501 4809995L20 MC146 C131 2113944C43 CAP, 82pF U301 5102836C11 1 FSA4157L6X_NL C132 NOT PLACED U302 5115007H01 0 SN74LVC1T45 GCAM DUMMY PART NUMBER U303 5115007H01 0 SN74LVC1T45 C133 NOT PLACED U304 5115007H01 0 SN74LVC1T45 GCAM DUMMY PART NUMBER U321 5102836C11 1 FSA4157L6X_NL C134 NOT PLACED GCAM DUMMY PART NUMBER U322 5102836C11 1 FSA4157L6X_NL C135 NOT PLACED U323 5115007H01 0 SN74LVC1T45 GCAM DUMMY PART NUMBER U324 5164015H50 TPS2041B C136 NOT PLACED GCAM DUMMY PART NUMBER C137 NOT PLACED GCAM DUMMY PART NUMBER C138 NOT PLACED GCAM DUMMY PART NUMBER R543 0613952R01 RES, 10K R544 0613952R66 RES, 0 R545 0613952Q73 RES, 1K R547 0613952Q89 RES, 4.7K R548 0613952R01 RES, 10K R549 0613952R01 RES, 10K R550 0613952R01 RES, 10K R551 0613952Q89 RES, 4.7K R602 NOT PLACED GCAM DUMMY PART NUMBER R603 NOT PLACED GCAM DUMMY PART NUMBER U325 5115007H01 0 SN74LVC1T45 U326 5102836C11 1 FSA4157L6X_NL U327 5102836C11 1 FSA4157L6X_NL U328 5109817F77 LMV7275 R604 NOT PLACED GCAM DUMMY PART NUMBER U350 NOT PLACED GCAM DUMMY PART NUMBER R605 NOT PLACED GCAM DUMMY PART NUMBER U401 5186311J07 D-FLIP-FLOP NC7SZ175 R606 0613952R66 RES, 0 U402 5186311J07 D-FLIP-FLOP NC7SZ175 R607 0613952R66 RES, 0 U403 5114007A43 NL17SZ14 R608 0613952R66 RES, 0 U404 5114007A43 NL17SZ14 R609 0613952R66 RES, 0 U420 5114000B39 74VHC125 R610 NOT PLACED GCAM DUMMY PART NUMBER R611 R612 NOT PLACED 0613952R66 U421 5109817F77 LMV7275 U422 5109817F77 LMV7275 GCAM DUMMY PART NUMBER U501 5185941F48 IC, VREG 5V NOPB U502 5114004A35 NCP301 RES, 0 U503 5109920D44 LT1937 R613 0613952R66 RES, 0 U504 5109920D39 TPS62220 R614 NOT PLACED GCAM DUMMY PART NUMBER U505 5109920D39 TPS62220 S501 4015040C01 SWITCH U506 5114014A22 LP2951CD SH201 NOT PLACED GCAM DUMMY PART NUMBER U507 5109512F66 LP2985 U508 5114007A43 NL17SZ14 SH501 SH502 2616535H01 NOT PLACED SHIELD GCAM DUMMY PART NUMBER U201 5171423L01 IC OMAP 1621 GP DUAL CORE PROCESSOR U202 NOT PLACED GCAM DUMMY PART NUMBER U203 U204 NOT PLACED 5185956E43 GCAM DUMMY PART NUMBER IC,FLSH,,128MB, U205 5185941F17 IC,SDRAM,128MB U206 5114000B39 74VHC125 U207 5114000B39 74VHC125 U208 5114007A47 NC7SZ32 U209 5185941F65 IC LATCH, LVC, OCTAL U509 5186311J07 D-FLIP-FLOP NC7SZ175 U510 5102836C11 1 FSA4157L6X_NL U511 5102836C11 1 FSA4157L6X_NL U512 5102836C11 1 FSA4157L6X_NL U513 5189263U10 LINEAR VOLTAGE REGULATOR U515 5185319Y01 RIPPLE COUNTER, 14 STAGE, WITH OSC VR101 4813979P10 MMQA5V6T1 VR102 4813979C11 MMQA20VT1 VR401 4813979P10 MMQA5V6T1 VR501 4813979P10 MMQA5V6T1 VR502 4814026A19 1SMB5931B Y201 4802582S85 XTAL Data Expansion Head Enhanced/ Main Board (PCB 8466586A01) Reference Motorola PN Value C101 2113945C31 C102 2113945C31 CAP 0.1uF C103 2113945G91 CAP, 0.1uF C104 2113945G91 CAP, 0.1uF C105 2113945G91 CAP, 0.1uF C106 2113945G91 CAP, 0.1uF C107 NOT PLACED GCAM DUMMY PART NUMBER C139 NOT PLACED GCAM DUMMY PART NUMBER C108 NOT PLACED GCAM DUMMY PART NUMBER C140 2113945L17 CAP 470pF C109 NOT PLACED GCAM DUMMY PART NUMBER C141 2113945L17 CAP 470pF C142 2113945L17 CAP 470pF C110 NOT PLACED GCAM DUMMY PART NUMBER C143 2313960G04 CAP,3.3UF,+ C145 2113945L17 CAP 470pF GCAM DUMMY PART NUMBER C202 2113955E37 CAP,10UF C203 2113946S35 CAP 1.0UF C303 NOT PLACED GCAM DUMMY PART NUMBER C111 NOT PLACED CAP 0.1uF C112 NOT PLACED GCAM DUMMY PART NUMBER C113 NOT PLACED GCAM DUMMY PART NUMBER C304 NOT PLACED C114 NOT PLACED GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER C305 NOT PLACED C116 2113945L17 CAP 470pF GCAM DUMMY PART NUMBER C117 2113945G91 CAP, 0.1uF C306 NOT PLACED GCAM DUMMY PART NUMBER C118 2113945L17 CAP 470pF C307 NOT PLACED C119 2113945L17 CAP 470pF GCAM DUMMY PART NUMBER C120 2113944C43 CAP, 82pF C308 NOT PLACED C121 2113945L17 CAP 470pF GCAM DUMMY PART NUMBER C122 2113944C43 CAP, 82pF C309 NOT PLACED GCAM DUMMY PART NUMBER C123 2113945L17 CAP 470pF C401 2113945C31 CAP 0.1uF C124 2113945L17 CAP 470pF C402 2113945C31 CAP 0.1uF C125 2113945L17 CAP 470pF C403 2113945G91 CAP, 0.1uF C126 NOT PLACED GCAM DUMMY PART NUMBER C404 2113945G91 CAP, 0.1uF C127 NOT PLACED GCAM DUMMY PART NUMBER C405 2113945C31 CAP 0.1uF C406 2113945G91 CAP, 0.1uF C128 NOT PLACED GCAM DUMMY PART NUMBER C407 2113945G91 CAP, 0.1uF C501 2313960F30 CAP 47UF, GCAM DUMMY PART NUMBER C502 2113945C31 CAP 0.1uF C503 2113945L17 CAP 470pF C129 NOT PLACED ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Reference Motorola PN Value C505 2113945C18 CAP .012uF C506 2113955E37 CAP,10UF C507 2113945C31 CAP 0.1uF C508 2113945C31 CAP 0.1uF C601 2113945L17 CAP 470pF C602 2113945C31 CAP 0.1uF C603 2113945C31 CAP 0.1uF C604 2113945L17 CAP 470pF C605 2113945C31 CAP 0.1uF C606 2113945C31 CAP 0.1uF C607 2313960C26 CAP 1.0 UF 8.2 - 37 Reference Q604 Motorola PN 4813973A13 Value XSTR,BIP GP SS,PNP,TO236,SO R101 NOT PLACED GCAM DUMMY PART NUMBER R102 0613952J17 RES 47K R103 0613952J01 RES 10K R104 0613952J17 RES 47K R105 NOT PLACED GCAM DUMMY PART NUMBER R106 0613952G67 RES 0 R107 NOT PLACED GCAM DUMMY PART NUMBER C608 2113946S35 CAP 1.0UF R108 0613952H25 RES, 10 C610 2113945C31 CAP 0.1uF R109 0613952H89 RES 4.7K C611 2113945C31 CAP 0.1uF C612 2313960G32 CAP, 10uF C613 2113955E37 CAP,10UF C614 NOT PLACED GCAM DUMMY PART NUMBER C615 C616 NOT PLACED NOT PLACED RES 4.7K R116 0613952J01 RES 10K R117 NOT PLACED GCAM DUMMY PART NUMBER MMBD6100 D102 4813978C02 MMBD6100 F101 6503566D15 FUSE,THIN FILM,2A,32V, R118 0613952J01 RES 10K J1001 0916162H02 12 POS, FLEX CONNECTOR, R119 0613952J01 RES 10K J1003 NOT PLACED GCAM DUMMY PART NUMBER R120 0613952H89 RES 4.7K R201 0613952H89 RES 4.7K J1005 0915064H03 CONNECTOR, ZIF (40 PINS) R202 0613952H85 RES 3.3K J1022 0915064H03 CONNECTOR, ZIF (40 PINS) R205 0613952G67 RES 0 Q101 4813973M07 TRANSISTOR R206 0613952G67 RES 0 Q102 4813973A42 XSTR,BIP GP SS,NPN,SM,SC-59, R208 0614033G66 RES, 47.5K XSTR,BIP GP SS,PNP,TO236,SO R209 0614033G66 RES, 47.5K R210 0614033G66 RES, 47.5K 0613952E88 RES 80.6K R509 0613952H25 RES, 10 R303 R304 NOT PLACED NOT PLACED GCAM DUMMY PART NUMBER R510 0613952E10 RES 12.4K GCAM DUMMY PART NUMBER R511 0613952H85 RES 3.3K R512 0613952H85 RES 3.3K 0613952J01 RES 10K R305 NOT PLACED GCAM DUMMY PART NUMBER R518 R519 0613952H81 RES 2.2K R306 NOT PLACED GCAM DUMMY PART NUMBER R520 0613952H81 RES 2.2K R307 NOT PLACED GCAM DUMMY PART NUMBER R601 0613952H89 RES 4.7K R602 0613952H89 RES 4.7K R308 NOT PLACED GCAM DUMMY PART NUMBER R603 0613952H89 RES 4.7K R604 0613952J01 RES 10K R605 0613952H81 RES 2.2K R606 0613952H89 RES 4.7K GCAM DUMMY PART NUMBER R607 0613952J01 RES 10K GCAM DUMMY PART NUMBER R608 0613952J01 RES 10K R609 0613952H81 RES 2.2K 0613952H89 RES 4.7K R311 NOT PLACED NOT PLACED NOT PLACED GCAM DUMMY PART NUMBER R312 NOT PLACED GCAM DUMMY PART NUMBER R610 R611 0613952J01 RES 10K R313 NOT PLACED GCAM DUMMY PART NUMBER R612 0613952H81 RES 2.2K R314 NOT PLACED GCAM DUMMY PART NUMBER R613 0613952J01 RES 10K R614 0613952H81 RES 2.2K R315 NOT PLACED GCAM DUMMY PART NUMBER R615 0613952H89 RES 4.7K R616 0613952J01 RES 10K R617 0613952H92 RES 6.2K R618 0613952E10 RES 12.4K GCAM DUMMY PART NUMBER R619 0613952J01 RES 10K GCAM DUMMY PART NUMBER R620 0613952J01 RES 10K R623 0613952H67 RES 560 0613952H49 RES, 100 R316 R317 R318 NOT PLACED NOT PLACED NOT PLACED GCAM DUMMY PART NUMBER NOT PLACED GCAM DUMMY PART NUMBER R625 0613952J01 RES 10K R320 NOT PLACED R626 NOT PLACED GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER R321 NOT PLACED GCAM DUMMY PART NUMBER R627 NOT PLACED GCAM DUMMY PART NUMBER R322 NOT PLACED GCAM DUMMY PART NUMBER U101 5186988J61 IC,XCVR,5 DRIVER 3 RECEIVER R323 NOT PLACED GCAM DUMMY PART NUMBER U201 5114016A18 IC,OP AMP,4PER PKG,GP,SOIC,PB R324 NOT PLACED GCAM DUMMY PART NUMBER U301 NOT PLACED GCAM DUMMY PART NUMBER R325 NOT PLACED GCAM DUMMY PART NUMBER U302 NOT PLACED GCAM DUMMY PART NUMBER R401 0613952J17 RES 47K U401 5166552A01 UART MAX3100EEE+ XSTR,BIP GP SS,NPN,SM,SC-59, R213 Q503 4813971A08 TSTR PNP 25V 5A MJD210T4 R214 0614033G66 RES, 47.5K R215 0614033G66 RES, 47.5K R216 0614033G66 RES, 47.5K R217 0614033G66 RES, 47.5K R218 0614033G66 RES, 47.5K R219 0614033G66 RES, 47.5K R220 0614033E58 RES, 392 R221 0614033E58 RES, 392 TRANSISTOR R508 R212 4813973A42 4813973M07 GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER Q501 Q603 NOT PLACED NOT PLACED TRANSISTOR XSTR,BIP GP SS,PNP,TO236,SO R302 R319 4813973A87 4813973A13 GCAM DUMMY PART NUMBER RES, 47.5K Q401 Q602 NOT PLACED 0614033G66 TRANSISTOR XSTR,BIP GP SS,PNP,TO236,SO R502 R211 4813973A87 4813973A13 GCAM DUMMY PART NUMBER R624 Q104 Q601 NOT PLACED R310 0613952H89 XSTR,BIP GP SS,NPN,SM,SC-59, R301 R309 R115 4813973A42 RES 12.4K GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER Q504 RES 47K 0613952E10 NOT PLACED 4813978C02 4813973A13 0613952J17 R501 R112 D101 Q103 R402 RES 0 RES 47K RES 47K Value RES 0 0613952J17 0613952J17 Motorola PN 0613952G67 R111 R114 Reference 0613952G67 GCAM DUMMY PART NUMBER RES 8.2K Value R223 NOT PLACED 0613952H95 Motorola PN R222 R110 R113 GCAM DUMMY PART NUMBER Reference NOT PLACED 8.2 - 38 Reference U402 U403 ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Motorola PN 4886061B02 5114009A35 Value RESONATOR,CERAMIC,3.68 MHZ IC,XCVR,8PER PKG,74AC244 Reference Motorola PN Value Reference Motorola PN Value 2113955E37 CAP 1.0 UF R316 0614033G66 RES 47.5K C216 2113956C37 CAP, 10uF NOT PLACED GCAM DUMMY PART NUMBER R317 0614033G66 RES 47.5K C217 2313960G32 R318 0613952G67 RES 0 CAP,FXD,10UF,+10%,10%,35VDC, C303 NOT PLACED GCAM DUMMY PART NUMBER R321 0613952E10 RES 12.4K C301 2113946B04 CAP0.10UF R322 0613952H92 RES 6.2K C302 2113945G91 CAP,1UF C303 2113945G91 CAP,1UF C304 2113946B04 CAP0.10UF C305 2113946B04 CAP0.10UF C306 2113946B04 CAP0.10UF C307 2113945G91 CAP,1UF C308 2113945G91 CAP,1UF C309 NOT PLACED GCAM DUMMY PART NUMBER C310 NOT PLACED GCAM DUMMY PART NUMBER C311 2113956C37 CAP, 10uF C312 2113946B04 CAP0.10UF C313 2113946B04 CAP0.10UF C314 2113956C37 CAP, 10uF C315 2113946B04 CAP0.10UF MAX3232E U501 5114014M39 IC,LINEAR VOLTAGE REGULATOR, C304 2113945L17 CAP 470pF C305 2113945L17 CAP 470pF R323 0613952H85 CER CHIP RES 3300 OHM 5% 0603 R324 0613952H89 CER CHIP RES 4700 OHM 5% 0603 U503 5114014A22 LP2951CD C306 2113945L17 CAP 470pF U601 5114009A07 IC,AND,74AC08,4PER PKG,SOIC14,6 C307 2113945L17 CAP 470pF C308 2113945L17 CAP 470pF R325 0613952E10 RES 12.4K C309 2113945L17 CAP 470pF R326 0613952E10 RES 12.4K C310 2113944C43 CAP 82pF U201 5114014A22 LP2951CD PB-FREE, NOTCOMPLETELYENRICHE D U603 5175771A10 MAX4544EUT C311 2113944C43 CAP 82pF U202 5114016A18 MC3403 VR101 4813977M11 DIODE,ZEN,MBZ5232,SM,S OT-23,5. C313 2113955E37 CAP 1.0 UF VR301 4813977M36 MMBZ5257BLT1G VR102 4813977M36 MMBZ5257BLT1G C314 NOT PLACED GCAM DUMMY PART NUMBER VR302 4813977M36 MMBZ5257BLT1G VR103 4813979P10 MMQA5V6T1 VR303 4813979C11 MMQA20VT1 F300 6503566D15 FUSE,THIN FILM,2A,32V, VR104 4813979C11 MMQA20VT1 VR304 4813979P10 MMQA5V6T1 J301 0916162H02 VR105 4813977M36 MMBZ5257BLT1G CONNECTOR,FEMALE,12C ONT,12 VR106 NOT PLACED GCAM DUMMY PART NUMBER J302 2864287B01 CONN_P Q101 4813973A42 VR108 4813979C11 MMQA20VT1 XSTR,BIP GP SS,NPN,SM,SC-59, VR109 4813977M36 MMBZ5257BLT1G R101 0613952E10 RES 12.4K R102 NOT PLACED GCAM DUMMY PART NUMBER R201 0613952E88 VR110 4813977M36 MMBZ5257BLT1G VR111 4813977M36 MMBZ5257BLT1G VR112 4813977M36 MMBZ5257BLT1G VR113 4813977M36 MMBZ5257BLT1G Data Expansion Head Enhanced/ Connector Board (PCB: 8464300B06_A) Reference J0101 2864287B01 J0102 0909760D04 D SUB JACK RT ANGLE PC MT J0103 0909760D02 D SUB JACK RT ANGLE PC MT J0104 0915064H03 CONNECTOR, ZIF (40 PINS) Remote Head Enhanced (PCB 8471016L02) Reference Motorola PN Value C201 2113945C18 CAP .012uF C202 2113955E37 CAP 1.0 UF C203 2113945C31 CAP 0.1uF C204 2113945C31 CAP 0.1uF C206 2313960C26 CAP 1.0 UF Reference Motorola PN Value C316 2113945A05 CAP 470PF C317 2113946B04 CAP0.10UF C101 2113945A05 CAP 470PF C401 2113945A05 CAP 470PF C102 2113945A05 CAP 470PF C402 2113945A05 CAP 470PF RES 80.6K C103 2113945A05 CAP 470PF C403 2113944A31 CAP 33.0PF 2113945A05 CAP 470PF C404 2113944A31 CAP 33.0PF R202 0613952E10 RES 12.4K R203 0613952H85 CER CHIP RES 3300 OHM 5% 0603 C105 2113944A31 CAP 33.0PF C405 2113945A05 CAP 470PF C106 2113945A05 CAP 470PF C406 2113945A05 CAP 470PF CER CHIP RES 3300 OHM 5% 0603 C107 2113945A05 CAP 470PF C407 2113944A31 CAP 33.0PF CER CHIP RES 10.0 OHM 5% 0603 C108 2113944A31 CAP 33.0PF C408 2113944A31 CAP 33.0PF C201 2113946S35 CAP 1.0UF C409 2113944A31 CAP 33.0PF C202 2113946B04 CAP0.10UF C410 2113944A31 CAP 33.0PF C203 2113946B04 CAP0.10UF C411 2113944A31 CAP 33.0PF C204 2113946S35 CAP 1.0UF C412 2113944A31 CAP 33.0PF C205 2113946A01 CAP0.015UF C413 2113944A31 CAP 33.0PF C206 2113946S35 CAP 1.0UF C414 2113945A05 CAP 470PF R204 0613952H85 0613952H25 Value CONN 10 MODULAR JACK Remote Back Head Enhanced (PCB 84966583A01) C104 R205 Motorola PN Value C302 5188462T01 5114006A02 Motorola PN C301 U404 U602 Reference R301 0614033G66 RES 47.5K R302 0614033G66 RES 47.5K R303 0613952G67 RES 0 R304 0613952G67 RES 0 R306 0614033G66 RES 47.5K R307 0614033G66 RES 47.5K C207 2113956C37 CAP, 10uF C415 2113944A31 CAP 33.0PF C208 2113946B04 CAP0.10UF C416 2113945A05 CAP 470PF C209 2113956C37 CAP, 10uF C417 2113945A05 CAP 470PF C210 2113956C37 CAP, 10uF C418 2113945A05 CAP 470PF C211 NOT PLACED GCAM DUMMY PART NUMBER C419 2113945A05 CAP 470PF C420 2113945A05 CAP 470PF C421 2113944A31 CAP 33.0PF C422 2113944A31 CAP 33.0PF R308 NOT PLACED GCAM DUMMY PART NUMBER R309 NOT PLACED GCAM DUMMY PART NUMBER R310 0614033G66 RES 47.5K R311 0614033G66 RES 47.5K C212 2113956C37 CAP, 10uF R312 0614033G66 RES 47.5K C213 2113956C37 CAP, 10uF R313 0614033G66 RES 47.5K C214 NOT PLACED C423 2113945A05 CAP 470PF R314 0614033E58 RES 392 GCAM DUMMY PART NUMBER 2113945A05 CAP 470PF R315 0614033E58 RES 392 GCAM DUMMY PART NUMBER C424 C425 2113944A31 CAP 33.0PF C215 NOT PLACED ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Reference Motorola PN Value 8.2 - 39 Reference Motorola PN Value Reference Motorola PN Value Reference Motorola PN Value C426 2113944A31 CAP 33.0PF Q301 4805921T28 FMG8A R237 0613952Q49 RES 100 R511 0613952Q89 RES 4.7K C427 2113945A05 CAP 470PF Q302 4815272H01 EMD9FT2R R238 0613952Q67 RES 560 R512 0613952Q89 RES 4.7K C428 2113945A05 CAP 470PF Q305 4805921T28 FMG8A R239 0613952Q67 RES 560 R513 0613952Q89 RES 4.7K C429 2113945A05 CAP 470PF Q306 5166540A01 FDC6330L R240 0613952R25 RES 100K R514 0613952Q59 RES 270 C430 2113945A05 CAP 470PF Q307 5166540A01 FDC6330L R241 0613952R25 RES 100K R515 0613952Q59 RES 270 C431 2113944A31 CAP 33.0PF Q308 4805921T28 FMG8A R242 0613952R25 RES 100K R516 0613952Q59 RES 270 C432 2113944A31 CAP 33.0PF Q401 4813973A81 MUN5311DW1T1 R243 0613952Q49 RES 100 R518 0613952R05 RES 15K C433 2113944A31 CAP 33.0PF Q501 4813973A81 MUN5311DW1T1 R301 0613952Q89 RES 4.7K R519 0613952R01 RES 10K C434 2113945A05 CAP 470PF Q502 4816147H01 BCV49 R302 0613952Q73 RES 1K R520 0613952R05 RES 15K C435 2113944A31 CAP 33.0PF Q503 4813973A81 MUN5311DW1T1 R303 0613952Q89 RES 4.7K R521 NOT PLACED C436 2113945A05 CAP 470PF R102 0613952R01 RES 10K R304 0613952Q73 GCAM DUMMY PART NUMBER C437 2113945A05 CAP 470PF R103 0613952Q89 RES 4.7K R305 0613952Q77 R522 NOT PLACED C438 2113945A05 CAP 470PF R201 0614033G66 RES,47.5K R306 0613952Q37 RES 33.0 GCAM DUMMY PART NUMBER C439 2113945A05 CAP 470PF R202 NOT PLACED R311 0613952Q37 RES 33.0 R523 NOT PLACED GCAM DUMMY PART NUMBER C440 2113944A31 CAP 33.0PF GCAM DUMMY PART NUMBER R312 0613952R05 RES 15K CAP 33.0PF NOT PLACED R313 0613952R05 RES 15K GCAM DUMMY PART NUMBER C442 2113944A31 CAP 33.0PF GCAM DUMMY PART NUMBER NOT PLACED 2113944A31 R203 R530 C441 RES 10K R531 NOT PLACED CAP 33.0PF RES,47.5K 0613952R01 2113944A31 0614033G66 R315 C443 R204 CAP 33.0PF RES,47.5K RES 10K 2113944A31 0614033G66 0613952R01 C444 R205 R316 GCAM DUMMY PART NUMBER RES 15K GCAM DUMMY PART NUMBER C445 2113944A31 CAP 33.0PF RES,47.5K 0613952R05 NOT PLACED 0614033G66 R317 R532 R206 RES 10K R533 NOT PLACED CAP 33.0PF RES,47.5K 0613952R01 2113944A31 0614033G66 R318 C446 R207 GCAM DUMMY PART NUMBER CAP 33.0PF RES,47.5K RES 10K 2113944A31 0614033G66 0613952R01 C447 R208 R319 RES 10K R534 NOT PLACED GCAM DUMMY PART NUMBER RES,47.5K 0613952R01 NOT PLACED 0614033G66 R320 C448 R209 R210 0614033G66 RES,47.5K R321 0613952R01 RES 10K GCAM DUMMY PART NUMBER RES 15K RES,47.5K RES 15K 0613952R05 0614033G66 0613952R05 R535 R211 R322 RES 100K RES 15K RES,47.5K 0613952R25 0613952R05 0614033G66 R323 R536 R212 R537 0613952R05 RES 15K R538 0613952R05 RES 15K R539 0613952R05 RES 15K R540 0613952N51 RES 33.2K R541 0613952N51 RES 33.2K R542 0613952N51 RES 33.2K R547 0613952N51 RES 33.2K R548 0613952N51 RES 33.2K R549 0613952N51 RES 33.2K R550 0613952N51 RES 33.2K R551 0613952N51 RES 33.2K R552 0613952R05 RES 15K R554 0613952R05 RES 15K R555 0613952R05 RES 15K R556 0613952R05 RES 15K R557 0613952R05 RES 15K U201 5114016A18 MC3403 U203 5175771A10 MAX4544EUT U204 5175771A10 MAX4544EUT U205 5114014A22 LP2951CD U301 5114007A47 NC7SZ32 C449 NOT PLACED GCAM DUMMY PART NUMBER C450 2113945A05 CAP 470PF R213 0613952R01 RES 10K C451 2113944A31 CAP 33.0PF R214 0613952Q49 RES 100 C452 2113945A05 CAP 470PF R215 0614033E58 RES, 392 C453 2113956C37 CAP, 10uF R216 0613952Q67 RES 560 C454 2113946B04 CAP0.10UF R217 0613952R01 RES 10K C455 2113946B04 CAP0.10UF R218 0614033E58 RES, 392 C501 2113946B04 CAP0.10UF R220 0613952R01 RES 10K C502 2113945G91 CAP,1UF R221 NOT PLACED C503 2113946B04 CAP0.10UF C504 2113946B04 CAP0.10UF C505 2113946B04 CAP0.10UF C506 2113946B04 CAP0.10UF D301 4866544A01 SR05 D401 4866544A01 SR05 D402 4813978C02 MMBD6100 J104 0971065L01 in CONN_J J105 2871067L01 CONN_P P101 2864287B01 CONN_P P201 NOT PLACED GCAM DUMMY PART NUMBER Q201 4813973A81 MUN5311DW1T1 RES 1.5K R324 0613952R25 RES 100K R423 NOT PLACED GCAM DUMMY PART NUMBER R424 R425 NOT PLACED NOT PLACED GCAM DUMMY PART NUMBER GCAM DUMMY PART NUMBER R426 0613952Q41 RES 47.0 GCAM DUMMY PART NUMBER R427 0613952R01 RES 10K R428 0613952Q89 RES 4.7K R222 0613952R05 RES 15K R429 0613952Q89 RES 4.7K R223 0613952R05 RES 15K R430 0613952R25 RES 100K R225 0613952N62 RES 43.2K R431 0613952R25 RES 100K R226 0613952R05 RES 15K R501 0613952R05 RES 15K R227 0613952M81 RES 6,81K R502 0613952Q59 RES 270 R228 0613952Q89 RES 4.7K R503 0613952R05 RES 15K R231 0613952Q89 RES 4.7K R504 0613952Q59 RES 270 R232 0613952R01 RES 10K R505 0613952R05 RES 15K R233 0613952R01 RES 10K R506 0613952Q59 RES 270 R234 0613952Q49 RES 100 R507 0613952R05 RES 15K R235 0613952R01 RES 10K R508 0613952R25 RES 100K R236 0613952Q49 RES 100 R510 0613952Q89 RES 4.7K 8.2 - 40 Reference ENHANCED CONTROL HEADS: SCHEMATICS, PCBs AND PARTS LISTS Motorola PN Value U302 5187970L07 ISP1105 U303 5188462T01 MAX3232E U304 5186311J07 NC7SZ175P6X U401 5186311J07 NC7SZ175P6X U501 5166555A01 PCA9535BS U502 5166555A01 PCA9535BS U503 5114006A03 LM2901 U507 NOT PLACED GCAM DUMMY PART NUMBER VR101 4813977M36 MMBZ5257BLT1G VR102 NOT PLACED GCAM DUMMY PART NUMBER Reference Motorola PN Value D25 4885102C20 LED, CHIP, BICLR, RED/GRN NOPB J01 0916875H01 CONN, NON-ZIF, 24 CKT, BOTTOM CKT R04 0613952H59 RES, 270 R05 0613952H69 RES, 680 R06 0613952H69 RES, 680 R07 0613952H59 RES, 270 R08 0613952H69 RES, 680 R09 0613952H69 RES, 680 R10 0613952H59 RES, 270 R11 0613952H59 RES, 270 VR103 4813979C11 MMQA20VT1 R12 0613952H69 RES, 680 VR104 4813979C11 MMQA20VT1 R13 0613952H69 RES, 680 VR201 NOT PLACED GCAM DUMMY PART NUMBER R14 0613952H59 RES, 270 R15 0613952H69 RES, 680 R16 0613952H69 RES, 680 R17 0613952H59 RES, 270 R18 0613952H59 RES, 270 R19 0613952H63 RES, 390 R20 0613952H63 RES, 390 R21 0613952H69 RES, 680 R22 0613952H69 RES, 680 VR401 4813979C11 MMQA20VT1 VR402 4813979C11 MMQA20VT1 VR403 4813979P10 MMQA5V6T1 VR405 4813979P10 MMQA5V6T1 VR406 4813979C11 MMQA20VT1 Keypad (PCB 8466581A01) Reference Motorola PN Value D01 4888112M10 DIODE, WHITE LED D02 4888112M10 DIODE, WHITE LED D03 4888112M10 DIODE, WHITE LED D04 4888112M10 DIODE, WHITE LED D05 4888112M10 DIODE, WHITE LED D06 4888112M10 DIODE, WHITE LED D07 4888112M10 DIODE, WHITE LED D08 4888112M10 DIODE, WHITE LED D09 4888112M10 DIODE, WHITE LED D10 4888112M10 DIODE, WHITE LED D11 4888112M10 DIODE, WHITE LED D12 4888112M10 DIODE, WHITE LED D13 4888112M10 DIODE, WHITE LED D14 4888112M10 DIODE, WHITE LED D15 4888112M10 DIODE, WHITE LED D16 4888112M10 DIODE, WHITE LED D17 4888112M10 DIODE, WHITE LED D18 4888112M10 DIODE, WHITE LED D19 4888112M10 DIODE, WHITE LED Note: For optimum performance, diodes, transistors and integrated circuits must be ordered by MOTOROLA part numbers. 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING 9-1 CHAPTER 9 TROUBLESHOOTING Section Introduction General Troubleshooting faults in the terminal require proper understanding of the different circuitry contained in the terminal. Since the terminal contains a highly integrated system, the software and hardware functions can not be separated easily. Thus, it is also necessary to understand the functioning of different ICs and the role of the software in the operation of the terminal. This service manual includes schematic diagrams, circuit board layouts, block diagrams, and troubleshooting procedures, which help a technician to troubleshoot a malfunctioning circuit and detect a defective component. NOTE: The CPS has no capability to tune the terminal. Tuning the terminal can only be performed at the factory or at the appropriate Motorola Repair Centre. Components replacement can affect the terminal tuning and must only be performed by the appropriate Motorola Repair Centre. The terminal is tuned and tested at the factory. The results of the tuning procedures are stored in a special area of the Flash PROM. This information includes tuning and other system parameters. The area of the memory in the terminal where the tuning information is stored is called the “codeplug”. A terminal codeplug can be read using the CPS programme. Test Procedures This section explains the procedures required to troubleshoot an MTM800 ENH terminal. Whenever possible the terminal should be tested and tuned using the automatic test system PATS before troubleshooting. The PATS result file can provide useful hints to determine the failing circuitry section. Alternatively, the Main Function Test Procedure can be performed to determine where to start troubleshooting. After disassembling the board from the chassis you should check the board visually for bad soldering or damaged components. Troubleshooting Setup Some of the troubleshooting procedures require an audio signal input or measurement of the audio at the speaker output. The Test Set RLN4460 provides the correct microphone input and speaker output circuitry. Figure 1 shows the recommended setup for troubleshooting. Figure 2 shows the required connections between the terminal's accessory connector, the Test Set and the Interface Box. The Interface Box GMCN1019_ connects the terminal to the RS232 interface of a PC and is required to control the terminal during troubleshooting. If the terminal is connected to the power supply and the Interface Box the green LED at the Interface Box should light up only. If the red LED lights up as well toggle the switch at the Interface Box and restart the procedure. 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 9-2 TROUBLESHOOTING IFR2968 Power Supply 13.2V 5A N-Type RF Connector DC Cable RF-Cable Testbox RLN4460 BNC-Type RF Connector To PC RS232 Interface GMCN1019A Figure 9-1 Troubleshooting Setup J0400 Mobile Radio Accessory Connector SPEAKER EXT_MIC_AUDIO EXTERNAL_PTT EXTERNAL_ALARM TX_AUDIO FLASH / KEYFALL ANA_GND DIGITAL GROUND EMERGENCY IGNITION RX_AUDIO AUDIO_PA_ENABLE SWB+ HOOK SCI_DTR SPEAKER + SCI_CTS SCI_RTS SCI_RXD SCI_TXD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 + pole / Power Supply 470 Ohm/0,5W 4k7 P1 To Radio Test Set RLN4460 1 2 5 7 10 15 16 18 AUDIO + AUDIO AUDIO + AUDIO MIC AUDIO MIC AUDIO GND TX_AUDIO J1 To Interface Box GMCN1019 10 EXP_PTT 11 DTR 12 SW B + 13 FLASH 14 EMERGENCY 15 RX 16 TX 17 BUSY_OUT 19 BUSY_IN 21 IGNITION 24 DIGITAL_GROUND Figure 9-2 Required Connections (Accessory Connector / Test Set / Interface Box) ! WARNING WARNING: By proceeding the GPIO test (see following pages) the above connections must be set, otherwise the terminal can be damaged. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING 9-3 For RF levels, which should be measured with a 50 Ohm RF probe, you can use the following circuit. To Multimeter 1K 1000pF To 50 Ohm Input RF + DC Signal Figure 9-3 Example for 50 Ohm RF Probe Troubleshooting Flowcharts Use the following flowcharts to troubleshoot the terminal. These flowcharts contain procedures which use the TETRA COM SW application to set the terminal into the appropriate test modes for troubleshooting terminals having digital, receiver, transmitter, or frequency generation failures. The terminal performs most of the used TETRA COM commands only in test mode. If not in test mode, it ignores these commands. To enter test mode you must enter the command "TEST_ENTER" in TETRA COM. After about 18 seconds the TETRA COM screen must show the message "Radio HW is READY" to indicate that the terminal has entered test mode. Once in test mode, you don't have to use this command again until the test mode is terminated or the terminal performed a reset. 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 9-4 TROUBLESHOOTING Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 1 TROUBLESHOOTING CHARTS: 450-470MHz 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM 9.1 - 2 TROUBLESHOOTING CHARTS: 450-470MHz Main Function Test Chart (Sheet 1) >> Start-up Procedure << Start Start Tetra Com software. Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the RF input on the IFR Set the power supply to 13.2V and 1A current limit. Connect the radio's DC connector to the power supply. Measure the DC current. Disassemble the main board from the radio chassis. Check the main board visually. Check the supply voltage path of the main board for a low impedance path to ground. Check the following components for a low impedance path to ground: PA FET devices trans-sorb diode VR0300. After removing any short to ground or replacing any faulty component start the procedure again. No DC current <1A ? Yes Within about 10sec the Tetra Com screen must show "Radio HW is READY" No "Radio HW is READY" shown on Tetra Com Screen ? Tetra Com Script for TX Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE PWRTUNEINTR DIS FREQ TX 469.925 L1TIMER ON TXPOW 6 TX_ATT 6 RFTON FRQ 0 RFTON CHN IQ RFTON ATT 0.65 FEEDBACK CLOSE MODE RFTONE Use MODE IDLE to terminate transmit mode Controller failure! Go to Controller Chart Yes Setup IFR to : No System, TX Test, Spectrum Analyser TX Frequency 469.925MHz Run Tetra Com script for TX test No TX power failure! Go to RF Power Amplifier Chart TX power >10W ? Yes No TX frequency offset stable and within +/1kHz ? Yes A See Sheet 2 FGU failure! Go to TX FGU Chart 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 3 Main Function Test Chart (Sheet 2) From Sheet 1 A Tetra Com Script for RX Test MODE IDLE FREQ RX 405.025 L1TIMER ON AVE 10 MODE RSSI GO Use STOP to terminate RSSI reading Setup IFR to: No System, RX Test, Generator Frequency 460.025MHz Generator Level -85dBm Run Tetra Com script for RX test RSSI reading within -90 and -80dBm ? No Receiver failure! Go to Receiver Chart Yes Tetra Com Script for RX Audio Test MODE IDLE DSP_LOOP OFF GEN_TONE 1000 DSP_VOL -5 VOL_M 27 SPKR INT Connect the speaker output on the radio's accessory connector via testbox RLN4460B to the audio input on the IFR. Setup IFR to: No System, AF Test, AF IN/OUT, Gen 1,2,3 Off, Distortion On Run Tetra Com script for RX Audio Test No Audio level >5V and distortion < 5% ? Receiver audio failure! Go to Receiver Audio Chart Yes Tetra Com Script for TX Audio Test MODE IDLE GEN_TONE OFF DSP_LOOP ON DSP_VOL 0 VOL _M 24 MICGA_M 27 MIC PHF SPKR INT Connect the microphone input on the radio's accessory connector via testbox RLN4460B to the audio output on the IFR. Setup IFR to: No System, AF Test, AF IN/OUT, Gen 1 On, AF 1 Frequency 1kHz AF 1 Level 80mV Distortion On Run Tetra Com script for TX Audio Test No Audio level >5V and distortion < 2% ? Yes Tune and test the Radio using PATS station. Transmitter audio failure! Go to Transmitter Audio Chart 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM 9.1 - 4 TROUBLESHOOTING CHARTS: 450-470MHz Controller Troubleshooting (Sheet 1) Failure: No "Radio HW is READY" message on Tetra Com screen 10 sec after the supply voltage has been applied. Communication with PATS failed. Start Disassemble main board from radio chassis. Check main board visually. Check fuses F0301and F0302 on the main board. Send Tetra Com command "MODE" several times for the followings test and measure the test point signals with a scope. No Data activity on TP0404, TP0405 and TP0401 ? Check components and connections between TP's and accessory connector. Yes Yes Data activity on TP0402 ? Check components and connections between TP and accessory connector. No Measure the DC voltages of the 1.8V, 1,55V and 3V regulators. 1.55V DC at U0306 pin 1 ? Yes No 5V DC at U0303 Pin 3 ? Digital DC supply failure! Go to DC Supply Chart. No Yes Before replacing U0306 check for 5V DC at pin 8 and check associated components. No Before replacing U0305 check for 5V DC at pin 8 and check associated components. 3V DC at U0305 pin 1 ? No 1.8V DC at U1105 pin 5 ? Replace U1105 Yes No 3V DC at U0305 pin 5 ? 5V DC at U0304 pin 1 (TP0301) ? Yes No Go to DC supply chart. Yes No 3V DC at U0308 pin 2 ? A See Sheet 2 Yes Successively replace: Q0342, U0308, U0304, U0305, U0306 Check for cold solder 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 5 Controller Troubleshooting (Sheet 2) From Sheet 1 A Before replacing U5331 check components between collector Q0100 and U5331 pin 19, check components between Y5363 and U5331 pin 23. Measure the 16.8MHz and the 32.768kHz signals with a scope Yes 16.8MHz signal at collector of Q0100 ? No 16.8MHz signal at TP5331 ? Yes 5V DC at U5322 pin 4 ? No Yes No Yes Replace controller U1100 Yes 32.768kHz signal at U0100 pin 18 ? No No Replace Y0101 Yes 16.8MHz signal at Y5363 pin 3 ? 9.3V DC at U5322 pin 5 ? Check transistor stage Q5351 No 9.3V DC supply failure! Go to DC Supply Chart No 32.768kHz signal at U0100 pin 3 ? Yes 2.8V DC at C0324 ? Yes Before replacing U0100 check associated components Before replacing Y5363 check R5364 No 9.3V DC at C0308 ? Yes Replace U0307 No 9.3V DC supply failure! Go to DC Supply Chart Replace U5322 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM 9.1 - 6 TROUBLESHOOTING CHARTS: 450-470MHz DC Supply Troubleshooting Failure: No 9.3V DC supply. No Digital DC supply. Start Short accessory connector pins 10 and 9 to switch on the radio. 0V DC at U0301 pin 2 ? No Yes Yes No Before replacing U0301, check for 13.2V at U0301 pin 4 and check R0307, R0308 9.3V DC at U0301 pin 5 ? 13.2V DC at Base of Q0303 ? No Yes 5V DC at U0303 pin 3 ? Replace Q0303 0V DC at Collector of Q0302 ? Yes Replace Q0301 No No Before replacing U0303, check for 9.3V at U0303 pin 1 0.7V DC at Base of Q0302 ? Yes Replace Q0302 No Before replacing Q0302 check components between Q0302 Base and accessory connector pin 10 Failure: No TX DC supply. 9.3V supply (9V3) ok Start 9.3V DC at U0300 pin 5 ? Start No Before replacing U0300 check for 13.2V at pin 4, 0V at pin 2 and check resistors R0305, R0306 Yes No 2.8V DC at C0324 ? Before replacing U0307 check for 9.3V at C0308 Yes 5V DC at U0304 pin 1 (TP 0301) ? Yes TX DC supply ok Failure: No EXT SW B+ DC supply. 9.3V supply ok No Before replacing U0304 check for 9.3V at pin 8 Before replacing U0302 check for 13.2V at pin 4, 0V at pin 2 and check resistors R0303, R0304 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 7 GPIO Troubleshooting ! WARNING By proceeding the GPIO test, the connections as shown in the Troubleshooting Setup (see previous pages) must be set, otherwise the terminal can be damaged. Failure: PATS parameters HW_CHECK_GPIO failed Start Tetra Com Script for GPIO Test Connect the radio's accessory connector to the Tetra Com interface. On the 20 pin accessory connector connect pin 3, 4, 9, 10, 12 and pin 14 together. After that the radio will be switched on automatically. Run Tetra Com script for GPIO Test. Measure DC levels with a multimeter. The GPIO signals can be monitored with a scope while sending the Tetra Com command "HWCHECK_M GPIO_GO". If the outputs from the processor do not change, replace the controller. Did the GPIO test fail ? No Yes Check the following: For GP 1 IN 0: Check stage Q0156 For GP 2 OUT 0: Check stage Q0159 For GP 2 IN 0: Check stage Q0163 For GP 4 IN 0: Check stage Q0158 For GP 5 IN 0: Check stage Q0160 For GP 6 IN 0: Check stage Q0150 For GP 6 OUT 0: Check stage Q0150 For GP 8 IN 0: Check stage Q0152 For GP 8 OUT 0: Check stage Q0152 If no defective component was found, replace the controller. OK TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE HWCHECK_M GPIO_GO DELAY 0.1 HWCHECK_M GPIO_READ 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM 9.1 - 8 TROUBLESHOOTING CHARTS: 450-470MHz Receiver Audio Troubleshooting Failure: No audio or low audio level at speaker output or handset audio output. High distortion at speaker output or handset audio output. PATS parameters AUD_LBACK_GAIN or AUD_LBACK_DIST failed. Start Connect the speaker output on the radio's accessory connector via testbox RLN4460B to the audio input on the IFR. Setup IFR to: No System, AF Test, AF IN/OUT, Gen 1,2,3 Off, Distortion On Run Tetra Com script for RX audio test Measure the 1kHz audio signal with a scope Tetra Com Script for RX Audio Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE DSP_LOOP OFF GEN_TONE 1000 DSP_VOL -5 VOL_M 27 SPKR INT No 1kHz signal at FL0200 pin 2 ? Yes If no 1kHz signal at accessory connector pin 11, check stage U0206-1 No 1kHz signal at U0201 pin 5 ? No 1kHz signal at U0201 pin 4 ? Before replacing U0204 check resistors R0221, R0228 and 3V DC at pin 8 No 0V DC at U0201 pin 9 ? Check transistor Q0203 Yes If no 1kHz signal at handset audio output, check stage U0206-2 Check collector of transistor Q0200 and connected resistors. Before replacing check mute to low. Before replacing FL0200 check for activity on pin 7,8,11,13 Yes No No > 8.5V DC at U0205 pin 8 ? 9.3V DC at U0201 pin 16 ? Yes Yes If no 1kHz signal at speaker output, check R0244, R0245, C0227, 13.2V at pin 7 before replacing U0205. Replace U0201 9.3V DC supply failure! Go to DC Supply Chart 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 9 Transmitter Audio Troubleshooting Failure: No audio, low audio level or distortion > 2% at speaker output during transmitter audio test. PATS parameters AUD_LBACK_GAIN or AUD_LBACK_DIST failed Start If receiver audio has not been checked, go to Receiver Audio Chart first. Connect the speaker output on the radio's accessory connector via testbox Tetra Com Script for TX Audio Test RLN4460B to the audio input on the IFR. TEST_ENTER Connect the microphone input on the radio's accessory connector via testbox DELAY 18 RLN4460B to the audio output on the IFR. Check for "Radio HW is READY" Setup IFR to: MODE IDLE No System, GEN_TONE OFF AF Test, DSP_LOOP ON AF IN/OUT, DSP_VOL 0 Gen 1 On, VOL_M 24 AF 1 Frequency 1kHz MICGA_M 27 AF 1 Level 80mV MIC PHF Distortion On SPKR INT Run Tetra Com script for TX audio test Measure the 1kHz audio signal with a scope No Check components and connections between U0201 pin 13 and accessory connector pin 2 1kHz signal at U0201 pin 13 ? Yes Yes No 9.3V DC at U0201 pin 11 ? 1kHz signal at U0201 pin 14 ? No Yes Check Yes Check stage U0206-4 0V DC at U0201 pin 10 transistor No U0201 pin 15 ? ? No Check transistor Q0201 Q0201 1kHz signal at Yes No 1kHz signal at U0206-4 pin 14 ? Check stage U0206-4 Yes No 1kHz signal at FL0200 pin 17 ? Yes Replace FL0200 Before replacing U0203 check R0220, R0225, C0221 and 3V DC at pin 8 Replace U0201 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM 9.1 - 10 TROUBLESHOOTING CHARTS: 450-470MHz Warping Failure Troubleshooting Failure: PATS parameters WARP_RANGE, WARP_RES, FREQ_ERR or WARP_SP failed Start Tetra Com Script for TX FGU Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE INTR DIS FREQ TX 469.925 L1TIMER ON TX POW 4 RFTON ATT 0.5 RFTON FRQ 0 RFTON CHN I FEEDBACK OPEN MODE RFTONE Use MODE IDLE to terminate transmit mode Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Connect the 50 ohms RF probe to the low power RF input on the IFR. Setup IFR: Select high power input for measuring power at the antenna connector. Select low power input for measuring with 50ohms RF probe. No System, TX Test, TX Frequency 469.925MHz Spectrum Analyser Set Reference Level to 30dBm. Run Tetra Com script for TX FGU Test. Measure RF levels and frequencies with the 50ohms RF probe. Measure DC levels with a multimeter. If the cover is removed from the chassis, the RF PA is disabled to prevent overheating of the FET devices. To measure the power at the antenna connector, the pressure pad can be used to short the contact area on the main board. This should be done only for a few seconds. Yes No TX Output Power! Go to RF Power Amplifier Chart. RF power at antenna connector > 10dBm ? No RF level at TP5401 about -30 dBm ? Yes No No JAVELIN Output Power! Go to JAVELIN Chart. Is frequency stable at 469.925MHz +/-7kHz ? No FGU failure! Go to Main Synthesizer Chart. Yes Send Tetra Com command "PN 0" Is frequency about 7kHz above 469.925MHz ? No No DC at Y5363 pin 1 about 2.4V ? Yes Replace U5331 Yes Check for 2.7V DC at Y5363 pin 4 before replacing Y5363 Send Tetra Com command "PN 1FF" Is frequency about 7kHz below 469.925MHz ? No No DC at Y5363 pin 1 about 0.4V ? Yes Yes OK Replace Y5363 Replace U5331 6866539D31.book Page 11 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 11 RF Power Amplifier Troubleshooting Failure: No or low RF output power. Too high RF output power. PATS parameters ADJ_PWR1-5, ATT_SP1-5, DC_CUR1-5, TX_PWR_F1-5 failed. Start Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF input on the IFR. Setup IFR: Select high power input No System, TX Test, TX Frequency 429.925MHz Spectrum Analyser Set Reference Level to 40dBm Run Tetra Com script for TX Power Test Measure RF levels with the high impedance RF probe and millivoltmeter. Measure DC levels with a multimeter. Tetra Com Script for TX Power Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE INTR EN FREQ TX 429.925 L1TIMER ON TXPOW 6 MODE TXNDC Use MODE IDLE to terminate transmit mode Check R5453, R5454, R5455, R5451, R5452, C5451 Measure the output power at the antenna connector Replace L5812 No No 34 - 37dBm > 37dBm Tune Radio RF Power at antenna connector ? RF level at TP5451 about 300mV ? Yes < 34 dBm Are both splitter outputs measured at C5862 and C5863 about 300mV ? Yes Replace U5803 Is DC current greater than 850mA ? No PA bias problem! Go to PA Bias Tuning Chart Yes RF level at TP5451 about 300mV ? Yes RF level at TP5401 about 220mV ? No Check D5451, D5551 and their DC path, check components between C5452 and antenna connector. No No JAVELIN output signal Go to JAVELIN Chart Yes RF level at Gate of Q5421 about 160mV ? No DC at TP5402 about 4.4V ? No PA bias problem! Go to PA Bias Tuning Chart Yes Yes Check R5533, L5403, 9.3V DC at R5533. Check components between TP5401 and Q5421 before replacing U5401 RF level at Q5421 Drain about 2.2V ? No DC at TP4409 about 2.2V ? No PA bias problem! Go to PA Bias Tuning Chart Yes Yes Check L5421 and 9.3V DC at L5421 before replacing Q5421 RF level at Q5431 Drain about 7V ? Yes Check components between Q5431 and D5451 No DC at TP5541 about 2.2V ? No Yes Check L5431, components between Q5421 and Q5431, check 13.2V DC at L5431 before replacing Q5431 PA bias problem! Go to PA Bias Tuning Chart 6866539D31.book Page 12 Tuesday, March 20, 2007 6:32 PM 9.1 - 12 TROUBLESHOOTING CHARTS: 450-470MHz PA Bias Failure Troubleshooting Failure: PATS parameters PA_BIAS, BIAS1-3_CUR, BIAS_1-3_SP failed Start Tetra Com Script for PA Bias Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE INTR DIS FREQ RX 380.075 L1TIMER ON TXPOW 1 RFTON ATT 0 RFTON FRQ 10 RFTON CHN IQ PA OFF PA_BIAS_M 1 0 PA_BIAS_M 2 0 PA_BIAS_M 3 0 PA_BIAS_TBL_M 1 PA_BIAS_TBL_M 2 PA_BIAS_TBL_M 3 MODE RFTONE Use MODE IDLE to terminate RFTONE mode Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Run Tetra Com script for PA Bias Test Measure DC levels with a multimeter. Measure the DC current of the radio If the cover is removed from the chassis, the RF PA is disabled to prevent overheating of the FET devices. To measure the power at the antenna connector, the pressure pad can be used to short the contact area on the main board. This should be done only for a few seconds. Measure the DC current of the radio. Use this as reference current. Is the DC current within 420-460mA ? No Check antenna switch diodes D5451, D5551, Q5551, Q5552,Q5804, Q5802, JAVELIN Check for 9.3V at U0150 pin 15 before replacing U0150 Yes Yes DC at U0150 pin 16 about 4.7V ? Send Tetra Com command "PA_BIAS_M 1 xx" to set Bias 1 to xx. Use a value from PA_BIAS_TBL_M 1 for xx. Measure the DC current of the radio. No Check for 9.3V at U0150 pin 15 before replacing U0150 No Can No the current be set to 57-85 mA higher than the reference current by changing Bias 1 ? Does the DC change at TP5402 if the Bias 1 setting is changed ? No Yes Yes Send Tetra Com command "PA_BIAS_M 1 0". Send Tetra Com command "PA_BIAS_M 2 xx" to set Bias 2 to xx. Use a value from PA_BIAS_TBL_M 2 for xx. Measure the DC current of the radio. Can the current be set to 90-110 mA higher than the reference current by changing Bias 2 ? No Yes Send Tetra Com command "PA_BIAS_M 2 0". Send Tetra Com command "PA_BIAS_M 3 xx" to set Bias 3 to xx. Use a value from PA_BIAS_TBL_M 3 for xx. Measure the DC current of the radio. Can No the current be set to 260-310 mA higher than the reference current by changing Bias 3 ? OK Check transistor stage Q5501 No Yes Does the DC change at TP5541 if the Bias 3 setting is changed ? Check R5431, L5431, L5503 before replacing Q5431 Does the DC change at U0150 pin 18 if the Bias 2 setting is changed ? No Replace U0150 Yes Check R5405, R5406, L5421 before replacing Q5421 Yes Yes Yes Check R5533, L5403, L5502, 9V3_TX before replacing U5401 Does the DC change at TP4409 if the Bias 2 setting is changed ? Does the DC change at U0150 pin 4 if the Bias 1 setting is changed ? Check transistor stage Q5521 No Does the DC change at U0150 pin 24 if the Bias 3 setting is changed ? Yes Check transistor stage Q5542 No Replace U0150 6866539D31.book Page 13 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 13 JAVELIN Troubleshooting Failure: No or low JAVELIN output signal level. Start Tetra Com Script for TX Power Test Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Run Tetra Com script for TX Power Test Measure RF levels with the high impedance RF probe and millivoltmeter. Measure DC levels with a multimeter. TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE INTR EN FREQ TX 429.925 L1TIMER ON TXPOW 6 MODE TXNDC Use MODE IDLE to terminate transmit mode. No 2.8V DC at C5875 ? TX DC supply fail ur e Go to DC supply chart Yes No 5V DC at TP5811? Yes No 5V DC at Q5804 p in2 ? Check Q5301 Yes No > 2V DC at Q5802 Pin 4 5V DC at TP5841 ? Check Q5802; Q5804 No Yes 0V DC at R5855 ? Yes Yes Before replacing U5809 check R5850 to R5854 No Is AC about 750m Vp-p measured with a scope at TP5805…..TP5808? And DC 1.9V? No Rep lace U5810 Yes RF level at TP5801 about 200mV ? No No TX VCO signal Go to TX fr equency generation chart No Check components between TP5801 and T5801 Yes RF level at C5803; C5813 about 400..600mV ? Yes RF level at TP5811 about 200mV ? Yes Before replacing U5809 check R5850..R5854 No RF level at both sides of L 5809 about 130...200mV ? No Yes Change T5802 6866539D31.book Page 14 Tuesday, March 20, 2007 6:32 PM 9.1 - 14 TROUBLESHOOTING CHARTS: 450-470MHz Receiver Troubleshooting (Sheet 1) Failure: Bit Error Rate @ -114dBm >3.5% RSSI error >+/- 5dB PATS parameter GAIN_OFF_L, GAIN_OFF_H and AGC_SLOPE failed. Start Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Connect the 50ohms RF probe to the low power RF input on the IFR Tetra Com Script for RX Test Setup IFR: Select high power output and low power input No System, Duplex Test, Generator Frequency 460.025MHz, TX Frequency 386.675MHz Generator Level -30dBm, Duplex Test TX, Spectrum Analyser Set Reference Level to 10dBm TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE FREQ RX 460.025 L1TIMER ON AVE 10 MODE RSSI GO Use STOP to terminate RSSI reading Run Tetra Com script for RX test Measure RF levels and frequencies with the 50ohms RF probe. Measure DC levels with a multimeter. RF level at TP5071 about 10dBm and frequency stable at 331.675MHz ? No Yes RF level at TP5071 about 10dBm but frequency incorrect Yes FGU failure! Go to Main Synthesizer Chart No Set IFR TX Frequency to 405.025MHz Set IFR Reference Level to 0dBm RF level at C5704 about -5dBm ? 0V DC at U5701 pin 19 & 20 ? No Yes Check switch Q5301 and components between Q5301 and U5701 pin 19 & 20 Check transitor stage Q5701, switch Q5711 and switch Q5301 RF level at T5061 pin 4 about -20dBm ? Yes Set IFR TX Frequency to 73.35MHz Yes No RF level at TP5702 about -5dBm ? No No VCO output signal! Go to Main VCO Chart Yes Replace U5701 No 4.4V DC at TP5021 ? No Before replacing U0150 check R5021 and 9.3V DC at U0150 pin 15 Yes Check components between U5201 and T5061 Check D5061, T5062 No RF level at TP5201 about -30dBm ? No Yes Check components between Q5031 and T5061 No Yes Replace U5201 RF level at Q5031 Collector about -22dBm ? RF level at TP5202 about -30dBm ? 5.8V DC at Q5031 Collector ? No Before replacing Q5031 check: 9.3V DC at C5002, 0V DC at C5001. Check Q5001 and associated components. Yes Yes A Check components between Q5031 and antenna connector. ZWG0130968-O Receiver Chart 1 UHF 6866539D31.book Page 15 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 15 Receiver Troubleshooting (Sheet 2) A Check transistor stage Q5201 No RF level at Q5201 Collector about -10dBm and DC about 3.2V ? Yes No Check transistor stage Q5101 RF level at Q5101 Collector about -2dBm and DC about 4.4V ? Yes Check components between Q5101 and C5127 No RF level at C5127 about -30dBm and DC about 1V ? Yes Set IFR TX Frequency to 18MHz Check components of VCO stage Q5190 No 18MHz RF level at C5197 about -13dBm and DC about 3.1V ? Yes Set IFR TX Frequency to 71.1MHz Check components of VCO stage Q5180 No 71.1MHz RF level at C5187 about -13dBm and DC about 1.8V ? Yes Check DC at U5102 fo 9.3V before replacing U5102 No 3.3V DC at U5102 pin 5 ? Yes Check DC at U5103 fo 9.3V before replacing U5103 No 3.3V DC at U5103 pin 5 ? Yes Replace U5101 6866539D31.book Page 16 Tuesday, March 20, 2007 6:32 PM 9.1 - 16 TROUBLESHOOTING CHARTS: 450-470MHz Front-End Tuning Troubleshooting Failure: PATS parameters FE_FILTER, FE_DAC, FE_OFFSET failed. Start Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Setup IFR: Select high power output No System, RX Test, Generator Frequency 460.025MHz, Generator Level -70dBm, Duplex Test TX, Spectrum Analyser Set Reference Level to 10dBm Run Tetra Com script for RX Test Measure RF levels and frequencies with the 50ohms RF probe. Measure DC levels with a multimeter. Note the RSSI reading. Enter "STOP" to terminate RSSI reading Send Tetra Com command "RXFEFLTR_M" Note the replied setting. Send Tetra Com command "RXFEFLTR_M 0" Send Tetra Com command "RSSI" twice Note the RSSI reading. Send Tetra Com command "RXFEFLTR_M 7F" Send Tetra Com command "RSSI" twice Note the RSSI reading. Compare the RSSI readings Yes Did the RSSI readings change at least 5dB ? Receiver failure! Go to Receiver Chart No Send the above Tetra Com commands again and measure the DC at TP5021 Did the DC change ? No Check R5021, 9.3V DC at U0150 pin 14 before replacing U0150 Yes Check R5022, R5051, D5011, D5012, D5041, D5042 Tetra Com Script for RX Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE FREQ RX 460.025 L1TIMER ON AVE 10 MODE RSSI GO Use STOP to terminate RSSI reading 6866539D31.book Page 17 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 17 Tx Frequency Generation Troubleshooting Failure: No or low TX LO signal level. TX frequency error greater than 2 kHz or unstable after frequency tuning. Start Tetra Com Script for TX FGU Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE INTR DIS FREQ TX 469.925 L1TIMER ON TX POW 4 RFTON ATT 0.5 RFTON FRQ 0 RFTON CHN I FEEDBACK OPEN MODE RFTONE Use MODE IDLE to terminate transmit mode Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Connect the 50 ohms RF probe to the low power RF input on the IFR Setup IFR: Select high power output and low power input No System, TX Test, TX Frequency 469.925MHz Spectrum Analyser Set Reference Level to 10dBm Run Tetra Com script for TX FGU Test Measure RF levels and frequencies with the 50ohms RF probe. Measure DC levels with a multimeter. OK Yes Yes RF level at C5804 about 0dBm ? Check transistor stage Q5621 and switch Q5301 No No RF level at Q5621 Collector about 0dBm and DC about 3.9V ? Yes RF level at Q5601 Emitter about 0dBm ? Check components U5601, D5601- D5604 and associated components. No DC at R5653 >7V and frequency >469.925MHz at C5837 ? No No DC at R5653 <1V and frequency < 469.925MHz at C5837 ? Yes Yes Yes No Check components between Q5621 and C5837 Check components U5601, D5601- D5604 and associated components Is frequency stable at 469.925MHz ? RF level at Q5631 Collector about 0dBm ? Yes 1.4V DC at Q5601 Emitter ? No Check transitor stage Q5631 Yes Set IFR TX Frequency to 469.925 * 0.8 MHz No Check transistor stage Q5671 and 5V source U5322 No 4.3V DC at Q5671 Emitter ? RF level at R5707 about 0dBm ? No 2.7V DC at U5701 pin 19 & 20 ? No Check transitor switch Q5301, U5322, U5331 Yes Yes Yes Check transistor switch Q5301 bevor replacing Q5602 No RF level at TP5702 about -5dBm ? 2.1V DC at Q5602 Collector ? No No Main VCO signal Go to Main VCO Chart Yes Yes Before replacing U5701 check R5706, R5707, C5706 Check DC path of stage Q5601 before replacing Q5601 Is frequency correct and stable ? No FGU failure! Go to Main Synthesizer Chart Yes Before replacing U5702 check transistor stage Q5681, Q5651, 3.3V at U5702 pin 15, components between Q5631 collector and U5702 pin 16. ZWG0130967-O 6866539D31.book Page 18 Tuesday, March 20, 2007 6:32 PM 9.1 - 18 TROUBLESHOOTING CHARTS: 450-470MHz Main VCO Troubleshooting Failure: VCO signal level at TP5702 < -5dBm Start Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Connect the 50 ohms RF probe to the low power RF input on the IFR. Setup IFR: Select high power output and low power input. No System, TX Test, TX Frequency 386.675MHz Spectrum Analyser Set Reference Level to 10dBm. Run Tetra Com script for RX test. Measure RF levels and frequencies with the 50ohms RF probe. Measure DC levels with a multimeter. Tetra Com Script for RX Test TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE FREQ RX 460.025 L1TIMER ON AVE 10 MODE RSSI GO Use STOP to terminate RSSI reading Yes 0.6V DC at U5701 pin 6 ? Check components between U5701 pin 5 & 6 and TP5701 No 4.6V DC at C5343 ? No Replace U5331 Yes 3.3V DC at U5701 pin 14 & 18 ? Yes 5V DC at U5331 pin 30 ? No Check for 9.3V at U5322 pin 3 & 6 and L5301 before replacing U5321 No Check for 9.3V at U5321 pin 1 & 3 before replacing U5321 Yes Replace U5701 6866539D31.book Page 19 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 19 Main Synthesizer Troubleshooting Failure: RX injection frequency error greater than 2 kHz or unstable frequency. Main VCO frequency error at TP5702 greater than 2 kHz or unstable frequency after frequency tuning. Start Tetra Com Script for RX Test Connect the radio's accessory connector to the Tetra Com interface. Connect the radio's antenna connector to the high power RF output on the IFR. Connect the 50 ohms RF probe to the low power RF input on the IFR. TEST_ENTER DELAY 18 Check for "Radio HW is READY" MODE IDLE FREQ RX 460.025 L1TIMER ON AVE 10 MODE RSSI GO Use STOP to terminate RSSI reading Setup IFR: Select high power output and low power input No System, TX Test, TX Frequency 386.675MHz Spectrum Analyser Set Reference Level to 10dBm Run Tetra Com script for RX Test Measure RF levels and frequencies with the 50 ohms RF probe. Measure DC levels with a multimeter. Replace U5331 No DC at C5316 about 13.5V ? DC at TP5701 >8V and frequency at U5331 pin 32 >331.675MHz ? No No DC at TP5701 <1V and frequency at U5331 pin 32 <331.675MHz ? No RF level at TP5702 about -5dBm ? Yes Yes Check components between TP5702 and U5331 pin 32 DC at C5343 about 4.6V ? Yes Replace U5331 Yes Check D5301, D5302, R5312 and connected components. No Check components between U5701 pin 5 & 6 and TP5701. Yes Yes RF level at U5331 pin 32 about -5dBm ? 3Vp-p 1.05MHz at R5315 and R5316 measured with scope ? No Replace U5331 No No VCO output signal! Go to Main VCO Chart. 6866539D31.book Page 20 Tuesday, March 20, 2007 6:32 PM 9.1 - 20 TROUBLESHOOTING CHARTS: 450-470MHz GPS Troubleshooting (Sheet 1) Start Failure: No position fix after 15minutes! No Has the GPS antenna a "clear view" to sky?? Move GPS antenna into an area with a "clear view" to sky. Yes Disconnect the GPS cable from the radio and measure the DC voltage applied to the inner conductor of the RF cable. No Does 5.5V DC apply to the inner conductor of the RF cable? Open GPS cover and check visually the voltage regulators U1 and its associated components (including L1, and R12) Yes Are U1 and its associated components fitted properly? No Replace the missing or defect component. Yes Connect radio's accessory connector to TETRACOM interface, run TETRACOM and power on the radio Measure the DC voltage at U1 Pin 4 13V DC at U1 Pin 4 (@nominal battery voltage of 13.2V)? Yes A See Sheet 2 Replace U1 No 24 pin flex cable properly connected to the main board? Yes Go to DC troubleshooting Mainboard No Re-connect the 24 pin flex connector 6866539D31.book Page 21 Tuesday, March 20, 2007 6:32 PM TROUBLESHOOTING CHARTS: 450-470MHz 9.1 - 21 GPS Troubleshooting (Sheet 2) From Sheet 1 A Does TETRACOM receive several GPS monitor responses from radio during boot mode (among others:"GPS ready?") ? No Open the GPS cover and check the 24 pin flex-line cable to the main board Open the GPS cover and check all components No Before replacing U2 check its associated components 2V DC at U2 Pin 5 ? Yes No Yes Re-connect the 24 pin flex connector Yes Yes Are all components fitted properly ? No 24 pin flex cable properly connected to the main board? Yes Replace the missing or defect component No Before replacing U3 check its associated components 3.0V DC at U3 Pin5 ? Replace GPS unit Yes No Replace the reference TCXO Y1 26MHz signal at TP6 ? Yes Tetra Com CommandTest accessory interface connector by requesting serial number. Run TETRACOM command. Yes No Radio serial number displayed ? Yes Replace GPS unit Go to Controller troubleshooting (sheet 1) 6866539D31.book Page 22 Tuesday, March 20, 2007 6:32 PM 9.1 - 22 TROUBLESHOOTING CHARTS: 450-470MHz Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A-1 APPENDIX A CONNECTOR PIN FUNCTIONS ! CAUTION: The connections shown are not compatible to some other models of Motorola terminals. Check the appropriate accessory or technical manual for further information. REAR VIEW Control Head Interface (12 Pin) FRONT VIEW 12 1 GPS Connector SMA female (Option) 1 . . . . . . . . . . . . . . . . . . . . . . . . . 40 Power Connector BNC Antenna Connector Accessory Connector (20 Pin) Expansion Board (40 Pin) Figure A-1 Schematic view of the Connectors / MTM800 ENH Transceiver Transceiver Rear - Pin Function Antenna DC Power Supply GPS (Option) Figure A-2 Rear view of the MTM800 ENH 20 2 4 19 1 3 6 8 10 12 14 16 18 5 7 9 11 13 15 17 Accessory Connector *Note the location of Pin 1 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM A-2 Pin CONNECTOR PIN FUNCTIONS Function Description 1 EXTERNAL SPEAKER - Speaker – and Speaker + (Pin 16) are used to connect an external speaker. The audio PA is a bridge amplifier with a minimum load resistance of 3.2 ohms. 2 EXTERNAL MIC AUDIO External-, Emergency-, or Hot-Microphone; depends on CPS programming. This microphone signal is independent of the microphone signal on the microphone connector. The nominal input level is 80mVRMS. The DC impedance is 660Ohms. The AC impedance is 560Ohms. 3 EXTERNAL PTT This is a digital input to trigger external PTT; active low; non active high 4 EXTERNAL ALARM This is a digital output for External Alarm / Fault Indication; active low; open collector with 4k7 Ohms pull up to B+; 5 TX_AUDIO This input is intended for injecting signals into the transmit path. Input impedance > 10 k Ohms; input level = 775mVRMS 6 KEYFAIL / FLASH This line supports the encryption module. 7 ANALOG GROUND Ground 8 DIGITAL_GROUND Ground 9 EMERGENCY To activate this functionality the pin has to be connected to ground. This will turn on the terminal, Low active. 10 IGNITION Connecting this pin to the ignition line of the vehicle that will automatically turn on the terminal if the ignition of the vehicle is turned on, High active. 11 RX_AUDIO This is the received RX signal. Output impedance approximate 600 Ohms unsymmetrical, output level = 775mVRMS 12 AUDIO_PA_ENABLE This is a digital input. High level or pin open enables the audio PA; Low level disables the audio PA. 13 SWB + This voltage is available when the terminal is switched on. The max. current is 1.0A w/o GPS board and 0.8A with GPS board mounted. 14 HOOK This is a high active digital input. Low = on hook; High = off hook 15 SCI_DTR Reserved for service aid. 16 SPEAKER + Positive output of terminal’s audio PA (see Pin 1) 17 * SCI_CTS Terminal OUTPUT: Clear To Send (reserved for service aids) 18 * SCI_RTS Terminal INPUT: Request To Send (reserved for service aids) 19 * SCI_RXD Terminal OUTPUT: Receive Data (reserved for service aids) 20 * SCI_TXD Terminal INPUT: Transmit Data (reserved for service aids) Table A-1 Transceiver Pin Assignment of the Rear Accessory Connector NOTE * The 4-wire 3 Volts SCI interface on the accessory connector (pins 17 -20) can only be used for flashing of terminal firmware and programming software features. It can NOT be used for communication during normal terminal operation. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A-3 Transceiver Front - Pin Function 12 Pin Connector 12 1 1 40 ......................... 40 Pin Connector J0550 12 Pin Connector (Flex) 12 1 1 .......... 40 J0500 40 Pin Connector (Flex) Figure A-3 Transceiver Front View to the Enhanced Control Head Interface (12pins) and Expansion Head Connector (40pins) Pin Function Description 1 SCI_TX Serial Communication Interface TXD 2 SPEAKER + Analogue Speaker output + 3 SPEAKER - Analogue Speaker output - 4 GND Ground 5 DIG_IN1 (Ext. PTT) This is a digital input to trigger external PTT; active low; non active high 6 5VD + 5V regulated 7 HANDSET_AUDIO Handset audio 8 BUS + Either SBEP or Serial Communication Interface RXD 9 INT_MIC Microphone input 10 FLT_A + Filtered A+ 11 ON_OFF_CONTRO_SV Terminal On/Off Control shared with Enhanced Control Head request 12 GND Ground Table A-2 Transceiver Pin Assignment of the Enhanced Control Head Interface (12 pins) 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM A-4 CONNECTOR PIN FUNCTIONS Pin Function Description 1 GND Ground 2 MUX_CTRL TBA for future applications. 3 SPIB_CLK Part of the QSPIB 4 MUX_CTRL_1 To detect RS232 or SB9600 Mode (3V SB9600 / 0V RS232) * 5 A+ (via 22Ohms) Continuous battery voltage for sense via 22Ohms. 6 RESET_OUT Reset; its a output to Reset a SB9600 device.* 7 BUSY_OUT Busy Out for SB9600 Interface Circuit * 8 BUSY_IN Busy In for SB9600 Interface Circuit * 9 3V3_DIG 3.3V Sense Output (max. 10mA) 10 EXP_REQ Request Line from 4Wire/SB9600 UART * 11 SPIB_CS1_UART Part of the QSPIB (ship select) for 4wire RS232 UART 12 SPIB_CS_BT Part of the QSPIB (ship select) for future applications 13 SPIB_MISO Part of the QSPIB 14 NC Not Connected 15 SPIB_MOSI Part of the QSPIB 16 NC Not Connected 17 SAP_CLK Serial Audio Protocol, Clock. 18 GND Ground 19 INT_MIC Microphone Input 20 MIC Microphone Audio; for future applications 21 EXPANSION_PTT Expansion PTT 22 BlUE_T_FSYNC Serial Audio Protocol, Frame Sync. 23 SAP_SRD Serial Audio Protocol, Receive Data 24 SAP_STD Serial Audio Protocol, Transmit Data 25 DGAN_SAP_FSYNC Serial Audio Protocol, Frame Sync. 26 SP_AUDIO Audio PA Input; for future applications 27 TERMINAL ON/OFF (IGNITION) High active. 28 EXT_MUTE External mute of audio PA; for future applications 29 RS232_DCD Data Carrier Detect 30 RS232_TX TX-Data 31 RS232_DSR Data Set Ready 32 RS232_RTS Request To Send Table A-3 Transceiver Pin Assignment of the Expansion Board Connector (40 pins) *) For Expansion Head Connection only. 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A-5 33 RS232_DTR Data Terminal Ready 34 RS232_CTS Clear To Send 35 RS232_RX RX-Data 36 RS232_RI Ring Indicator 37 OPTION_DET Option Detect; for future applications 38 9V3 Regulated 9V3 39 NC Not Connected 40 HANDSET AUDIO Handset Audio to earpiece Table A-3 Transceiver Pin Assignment of the Expansion Board Connector (40 pins) *) For Expansion Head Connection only. Enhanced Control Head - Pin Function MMP top view Figure A-4 View of the Enhanced Control Head with GCAI MMP Connector Default Function GCAI Pin # Alternative Functions Functions when USB Functions when RS232 1 1-WIRE 1-WIRE 1-WIRE 1-WIRE 1-WIRE 2 GPIO_3 PTT GP Input or Output GP Input or Output RS-232-RTS * 3 SPEAKER SPEAKER SPEAKER SPEAKER SPEAKER 4 GPIO_2 GPIO_2 INPUT GP Input or Output DATA - RS-232-RXD * 5 GND GND GND GND GND * 6 OPT 5V HIGH Impedance OPT 5V VBUS OPT 5V 7 MIC + MIC + MIC + MIC + MIC + 8 GPIO_1 GPIO_1 INPUT GP Input or Output DATA + RS-232-TXD * 9 GPIO_4 HOOK GP Input or Output GP Input or Output RS-232-CTS * 10 GPIO_0 GPIO_0 INPUT GP Input or Output, PWR ON GP Input or Output, PWR ON GP Input or Output, PWR ON Table A-4 Pin assignment GCAI - FRONT – Mobile Microphone Port (MMP) / *): Optional 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM A-6 CONNECTOR PIN FUNCTIONS Remote Head Enhanced - Pin Function Front View CAUTION: NOT a Microphone Connector J302 10 9 8 7 6 5 4 3 2 1 Figure A-5 View of the Remote Head Enhanced Connector Pin Function Description 1 Audio + Balanced Audio + (Bidirectional) 2 Speaker + Positive output of the radio's audio PA. 3 BUS+ This is used for communication between the radio and an Enhanced Control Head. 4 Audio- Balanced Audio - (Bidirectional) 5 Speaker - Negative output of the radio’s audio PA. 6 Ground Ground 7 Radio On/Off Control This is the Enhanced Control Head service request input. A level of 5 volts indicates that the Enhanced Control Head needs to communicate with the radio. In addition it switches on the radio's voltage regulators. The idle state is a level below 0.6V. 8 SCI_TX This if for communication between the radio and the Enhanced Control Head. 9 FLT_A+ This voltage is at battery voltage level and is available as long as the radio is connected to the supply voltage. The maximum current is 300mA. A fuse in the radio prevents further circuit damage in case of shorting this pin to ground. 10 Analog Ground Analog Ground Table A-5 Pin Assignment of the 10 Pin TELCO-Connector of the Remote Head Enhanced 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A-7 Data Expansion Head Enhanced - Pin Function Front View CAUTION: NOT a Microphone Connector 1 2 3 4 5 6 7 8 9 10 1 13 25 J302 10-Pin TELCO Connector 14 25-Pin subD Connector 1 5 9 6 9-Pin subD Connector Figure A-6 View of the Data Expansion Head Enhanced Connectors Pin Function Description 1 Audio + Balanced Audio + (Bidirectional) 2 Speaker + Positive output of the radio's audio PA. 3 BUS+ This is used for communication between the radio and an Enhanced Control Head. 4 Audio- Balanced Audio - (Bidirectional) 5 Speaker - Negative output of the radio’s audio PA. 6 Ground Ground 7 Radio On/Off Control This is the Enhanced Control Head service request input. A level of 5 volts indicates that the Enhanced Control Head needs to communicate with the radio. In addition it switches on the radio's voltage regulators. The idle state is a level below 0.6V. 8 SCI_TX This if for communication between the radio and the Enhanced Control Head. 9 FLT_A+ This voltage is at battery voltage level and is available as long as the radio is connected to the supply voltage. The maximum current is 300mA. A fuse in the radio prevents further circuit damage in case of shorting this pin to ground. 10 Analog Ground Analog Ground Table A-6 Pin Assignment of the 10 Pin TELCO Connector of the Data Expansion Head Enhanced 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM A-8 CONNECTOR PIN FUNCTIONS Pin Function Description PC direction 1 DCD Data Carrier Detect Input 2 RXD Received Data Serial IN 3 TXD Transmitted Data Serial OUT 4 DTR Data Terminal Ready Output 5 Ground Ground 6 DSR Data Set Ready Input 7 RTS Request to Send Output 8 CTS Clear to Send Input 9 RI Ring Indicator Input Table A-7 Pin Assignment of 9 Pin subD Connector of the Data Expansion Head Enhanced Pin Function Description 1 GND Ground 2 RS232_SCI_TX Transmit Data (4-wire RS232 with RS232 level) 3 RS232_SCI_RX Receive Data (4-wire RS232 with RS232 level) 4 RS232_RTS Request to Send (4-wire RS232 with RS232 level) 5 RS232_CTS Clear to Send (4-wire RS232 with RS232 level) 6 FLT_A+ This voltage is at battery voltage level and is available as long as the radio is connected to the supply voltage. A fuse in the radio prevents further circuit damage in case of shorting this pin to ground. This pin is only used together with the pins 14, 20, and 23 to select flashing and programming mode, or to switch the radio on. 7 Ground Ground for RS232 8 SB9600_BUSY SB9600 Busy 9 NC Not Connected 10 NC Not Connected 11 NC Not Connected 12 SW_B+ Switched UB +/100mA 13 SB9600_BUS- SB9600 BUS- 14 FLASH_MODE This input is intended to switch the radio into flashing & programming mode. When the radio is switched off and this pin is connected with pin 6 (FLT A+), the radio switches on and enters flashing & programming mode. 15 SB9600_BUS+ SB9600 BUS+. Table A-8 Pin Assignment of the 25 Pin subD Connector of the Data Expansion Head Enhanced 6866539D31.book Page 9 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A-9 Pin Function Description 16 Internal Mic Audio This input depends on radio programming mode. This microphone signal is independent of the microphone signal on the accessory connector. The nominal input level is 80 mV. The DC impedance is 660 ohms and the AC impedance is 560 ohms. 17 SB9600-Reset This output can be used to reset a SB9600 device. 18 NC Not Connected 19 GROUND Ground 20 IGNITION The radio can be switched on by connecting this pin with pin 6 (FLT A+). As long as both pins are connected, the radio will be switched on. 21 ON/OFF On/Off control. 22 EXPANSIONPTT When this input is used to key up the transmitter, the internal Mic Audio input (pin 16) is selected. 23 SB9600_SW This input is intended to switch the 4 wire RS232 interface into SB9600 mode. The radio must be switched off and then this input must be connected to pin 6 (FLT A+). When the radio is switched on again, the 4 wire RS232 interface will be disabled and the SB9600 mode will be active. 24 HANDSET_AUDIO This is a low power audio output primarily intended for a connected handset. the Dc level is 4.6 V and the AC level depends on the volume setting. 25 NC Not Connected Table A-8 Pin Assignment of the 25 Pin subD Connector of the Data Expansion Head Enhanced Motorcycle & Remote Mount Connection - Pin Functions Figure A-7 Front View of the Motorcycle Enhanced Control Head 6866539D31.book Page 10 Tuesday, March 20, 2007 6:32 PM A - 10 CONNECTOR PIN FUNCTIONS Figure A-8 Rear View of the Motorcycle Enhanced Control Head Pin Function Description Default 1 GPIO_9 GPIO, open collector, 4.7k to FLT_A+ PU Output: 200mA @ low, 0,5mA @ high Input: high > 2V, low < 0.5V Output: Active for duration of call (car radio mute) 2 GPIO_6 GPIO, open collector, 4k7 to 5V PU Output: 1mA @ low, 0,5mA @ high Input: high > 2V, low < 0.5V PTT Input, TX audio from MIC_REAR_2 3 GPIO_8 GPIO, open collector, 4k7 to 5V PU Output: 1mA @ low, 0,5mA @ high Input: high > 2V, low < 0.5V Disabled 4 GPIO_3 GCAI PIN 2: 15k to 3V3 PU, 5V tol. Output: see GCAI spec. 1.20 Input: high > 2V, low < 0.5V PTT Input, TX audio from MIC_REAR_1 5 VBUS_1B GCAI PIN 6: 5V Supply Disabled 6 REAR_D- GCAI PIN 4: USB D-, GPIO_2 shared with front MMP Disabled 7 REAR_D+ GCAI PIN 8: USB D+, GPIO_1 shared with front MMP Disabled 8 GPIO_0 GCAI Pin 10 GPIO, open coll., 15k to 3V3 PU, 5V tol. Output: see GCAI spec. 1.20 Input: high > 2V, low < 0.5V Input, GCAI etection/Select Line 9 VBUS_2 Second USB, 5V Supply Disabled 10 TX 4 wire RS232 TX, EIA/TIA-232 level 11 RX 4 wire RS232 RX, EIA/TIA-232 level 12 MIC_REAR_2 2nd REAR MIC Input 80mVrms Bias 9V= / 600Ohm 13 GND GND 14 GPIO_5 GPIO, open collector, 4k7 to 5V PU Output: 1mA @ low, 0,5mA @ high Input: high > 2V, low < 0.5V Disabled 15 GPI_7 4 Level Analogue Input, 33k to 5,0V PU (refer to graphic below) Enabled 16 1_WIRE GCAI PIN 1, 1-Wire® bi-directional serial bus Disabled Disabled Table A-9 Pin assignment of the 25pin back connector – for RMC and MCC 6866539D31.book Page 11 Tuesday, March 20, 2007 6:32 PM CONNECTOR PIN FUNCTIONS A - 11 Pin Function Description Default 17 HANDSET GCAI PIN 3, Handset audio output, VOL ontrolled, AC coupled, min. RL 150Ohm Parallel to front GCAI 18 GND GCAI PIN 5 GND 19 MIC_REAR_1 GCAI PIN 7 MIC Input 80mVrms Bias 9V= / 600Ohm Disabled 20 GPIO_4 GCAI PIN 9 GPIO open collector, 15k to 3V3 PU, 5V tol. Output: see GCAI spec. 1.20 Input: high > 2V, low < 0.5V Hook Input 21 USB_D+ Second USB, D+ 22 USB_D- Second USB, D- 23 RTS 4 wire RS232 RTS, EIA/TIA-232 level 24 CTS 4 wire RS232 CTS, EIA/TIA-232 level 25 PWR_ON NGCH Power On input, high active, > 2V Table A-9 Pin assignment of the 25pin back connector – for RMC and MCC Figure A-9 4 Level Analogue Input provided by GPI_7 Function Voltage Level (V) Tolerance (V) Default Function 1 0,00 0.000 - 0,625 Volume Up 2 1,25 0,625 - 1,875 Volume Down 3 2,50 1,875 - 3,125 Talk group Up 4 3,75 3,125 - 4,375 Talk group Down Idle 5,00 4,375 - 5,000 Table A-10 Function of the voltage level at GPI_/ 6866539D31.book Page 12 Tuesday, March 20, 2007 6:32 PM A - 12 CONNECTOR PIN FUNCTIONS TELCO top view Pin # Function Description 1 Audio + Balanced Audio + (bidirectional) 2 Spkr + Speaker + 3 BUS+ Serial Bus (115 kBd), Data from NGCH 4 Audio - Balanced Audio - (bidirectional) 5 Spkr - Speaker - 6 GND GND 7 ON_OFF_CONTROL Radio “Turn On” Signal 8 SCI_TX Serial Bus (115 kBd), Data to NGCH 9 FLT_A+ Supply voltage 10 GND GND Table A-11 Pin assignment of the 10pin TELCO back connector for RMC and MCC 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM REPLACEMENT PARTS & KITS B-1 APPENDIX B REPLACEMENT PARTS & KITS Servicing MTM800 With Enhanced Control Head Mobile Units Service for the mobile units is based on the substitution method; a faulty part is replaced by a working one, providing quicker service to the customer. For example, if the controller board is faulty, it is replaced. If the mobile requires more complete testing or servicing than that is available at field level, it is sent to the European Radio Service Centre; where it is serviced, and returned to the Regional Service Centre. Level 1 and Level 2 Maintenance This manual covers Level 1 and Level 2 Maintenance: at Level 1 maintenance you replace the transceiver and/or accessories and send the faulty transceiver and/or accessories to higher level of maintenance; at level 2 maintenance a transceiver board is replaced. The MTM800 With Enhanced Control Head mobiles are programmed at the factory. They cannot be tuned at the field service level. Level 3 Maintenance All Radio Support Depots are level 3 service partners. The depots are capable of performing repairs down to component level where retuning is required. Contact your local CGISS office for information. Replacement Parts Damaged parts should be replaced with identical replacement parts. For complete information on ordering required parts and kits, contact your local customer service representative (see following pages). 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM B-2 REPLACEMENT PARTS & KITS SERVICE INFORMATION Europe, Middle East and Africa Region European Radio Support Centre (ERSC) Motorola European Radio Support Centre is available at: Motorola European Radio Support Centre ERSC Tel.: +49 (0)30 6686 1555 Fax: +49 (0)30 6686 1579 Am Borsigturm 130 13507 Berlin Germany EMEA Systems Support Centre (ESSC) The Systems Support Centre is available at: Telephone: +44 (0) 1256 484448 E-mail: ESSC@motorola.com Piece Parts Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. Note on this digital Tetra Terminal: The CPS has no capability to tune the terminal. Tuning the terminal can only be performed at the factory or at the appropriate Motorola Repair Centre. Components replacement can affect the terminal tuning and must only be performed by the appropriate Motorola Repair Centre. Parts identification and ordering Request for help in identification of non-referenced spare parts should be directed to the Customer Care Organization of Motorola’s local area representation. Orders for replacement parts, kits and assemblies should be placed directly on Motorola’s local distribution organization or via the Extranet site Motorola Online at: https://emeaonline.motorola.com. EMEA Test Equipment Support Information related to support and service of Motorola Test Equipment is available by calling the Motorola Test Equipment Service in Germany at +49 (0) 6128 702179, Telefax +49 (0) 6128 951046, through the Customer Care Organization of Motorola’s local area representation, or via the Internet at: http://www.gd-decisionsystems.com/cte/. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM REPLACEMENT PARTS & KITS B-3 Asia, Pacific Region Piece Parts Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. Note on this digital TETRA Terminal: The CPS has no capability to tune the terminal. Tuning the terminal can only be performed at the factory or at the appropriate Motorola Repair Center. Component replacement can affect the terminal tuning and must only be performed by the appropriate Motorola Repair Center. All orders for parts/information should include the complete Motorola identification number. All part orders should be directed to your local AAD office. Please refer to your latest price pages. Technical Support Technical support is available to assist the dealer/distributor in resolving any malfunction which may be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola Technical Support, be prepared to provide the product model number and the unit’s serial number. Further Assistance From Motorola You can also contact the Customer Help Desk through the following web address: http://www.motorola.com/governmentandenterprise/contactus. Parts identification and ordering Request for help in identification of non-referenced spare parts should be directed to the Customer Care Organization of Motorola’s local area representation. Orders for replacement parts, kits and assemblies should be placed directly on Motorola’s local distribution organization or via Motorola Online (Extranet). 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM B-4 REPLACEMENT PARTS & KITS Latin America Region Latin America Radio Support Centres The Customer Support is available through the following service centres: Warranty and Repairs: MOTOROLA DE COLOMBIA SERVICE CENTRE Torre Banco Ganadero Carrera 7 No. 71-52 Torre B piso 13 Oficina 1301 Bogota- Colombia (571) 376-6990 MOTOROLA DE MEXICO SERVICE CENTRE Bosques de Alisos #125 Col. Bosques de las Lomas CP 05120 Mexico DF 5252576700 Piece Parts: To order parts in Latin America and the Caribbean contact your local Motorola CGISS representative. MOTOROLA, INC. Latin American Countries Region 789 International Parkway Sunrise, FL 33325 USA 954-723-8959 MOTOROLA DE ARGENTINA Ave. del Libertador 1855 B1638BGE, Vicente Lopez Buenos Aires, Argentina 5411-4317-5300 MOTOROLA DE LOS ANDES C.A. Ave. Francisco de Miranda Centro Lido, Torre A Piso 15, El Rosal Caracas, 1060 Venezuela 58212-901-4600 MOTOROLA DO BRASIL LTDA. Av. Chedid Jafet 222 Bloco D Conjuntos 11,12,21,22 E 41 Condominio Millennium Office Park 04551-065- Vila Olimpia, Sao Paulo Brasil 5511-3847-668 6866539D31.book Page 5 Tuesday, March 20, 2007 6:32 PM REPLACEMENT PARTS & KITS B-5 MOTOROLA CHILE Ave. Nueva Tajamar 481 Edif. World Trade Center Of. 1702, Torre Norte Las Condes Santiago, Chile 562-338-9000 MOTOROLA DE COLOMBIA, LTDA. Carrera 7 #71-52 Torre A, Oficina 1301 Bogotá, Colombia 571-376-6990 MOTOROLA DE COSTA RICA Parque Empresarial Plaza Roble Edificio El Portico, 1er Piso Centro de Negocios Internacional Guachepelin, Escazu San Jose, Costa Rica 506-201-1480 MOTOROLA DEL ECUADOR Autopist Gral. Rumiñahui, Puente 2 Conjunto Puerta del Sol Este-Ciudad Jardin Pasa E, Casa 65 Quito, Ecuador 5932-264-1627 MOTOROLA DE MEXICO, S.A. Calle Bosques de Alisos #125 Col. Bosques de Las Lomas 05120 México D.F. México 52-555-257-6700 MOTOROLA DEL PERU, S.A. Ave. República de Panama 3535 Piso 11, San Isidro Lima 27, Peru 511-211-0700 Technical Support: https://businessonline.motorola.com, go to Contact Us to request technical support Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola. If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. 6866539D31.book Page 6 Tuesday, March 20, 2007 6:32 PM B-6 REPLACEMENT PARTS & KITS SERVICE KITS Type No. Sales Model No. Short Description Model MT512M M80RCS6TZ5AN MTM800 ENH 410-470 Dash M1 MT512M M80RCS6TZ4AN MTM800 ENH 410-470 Desk M2 MT512M M80RCS6TZ6AN MTM800 ENH 410-470Remote M3 MT512M M80RCS6TZ2AN MTM800 ENH 410-470 M’cycle M4 MT512M M80RCC6TZ5AN MTM800 ENH 410-470 Exp/ Data M5 Table B-1 Service Kits-To-Model Chart MTM800 Service Kits Description Service Boards MTM800 ENH 410-470 CLEAR Part Number M1 M2 M3 M4 M5 PMUE4480AS X X X X X PMUE4481AS X X X X X * MTM800 ENH 410-470 TEA1 PMUE4482AS X X X X X MTM800 ENH 410-470 TEA2* PMUE4483AS X X X X X MTM800 ENH 410-470 GPS CLEAR PMUE4484AS X X X X X MTM800 ENH 410-470 GPS TEA1* PMUE4485AS X X X X X MTM800 ENH 410-470 GPS TEA2* PMUE4486AS X X X X X MTM800 ENH 410-470 UCM AES128 PMUE4487AS X X X X X MTM800 ENH 410-470 UCM TEA1* AES128 PMUE4488AS X X X X X MTM800 ENH 410-470 UCM TEA2* AES128 PMUE4489AS X X X X X MTM800 ENH 410-470 UCM/GPS AES128 PMUE4490AS X X X X X MTM800 ENH 410-470 UCM/GPS TEA1* AES128 PMUE4491AS X X X X X MTM800 ENH 410-470 UCM/GPS TEA3* AES128 PMUE4480AS X X X X X Enhanced Control Head/Kits Dash/Desk Mount -English Keypad GMWN4298_ X X Chinese Keypad GMWN4299_ X X Korean Keypad GMWN4300_ X X Arabic Keypad GMWN4301_ X X BoPoMoFo Keypad GMWN4302_ X X Cyrillic Keypad GMWN4303_ X X X X English Keypad - Hungarian GMWN4608_ Remote Mount -English Keypad GMWN4304_ X Chinese Keypad GMWN4305_ X Korean Keypad GMWN4306_ X 6866539D31.book Page 7 Tuesday, March 20, 2007 6:32 PM REPLACEMENT PARTS & KITS B-7 Table B-1 Service Kits-To-Model Chart MTM800 Service Kits Arabic Keypad GMWN4307_ X BoPoMoFo Keypad GMWN4308_ X Cyrillic Keypad GMWN4309_ X English Keypad - Hungarian GMWN4606_ X Motorcycle -English Keypad GMWN4600_ X Chinese Keypad GMWN4601_ X Korean Keypad GMWN4602_ X Arabic Keypad GMWN4603_ X BoPoMoFo Keypad GMWN4604_ X Cyrillic Keypad GMWN4605_ X English Keypad - Hungarian Data Expansion Head Enhanced Data Expansion Head Remote Head Enhanced GMWN4607_ PMLN4908_ X X X GMCE4053_ X PMLN4904_ X Remote Mount Cable - 3m RKN4077_ X Remote Mount Cable - 5m RKN4078_ X Remote Mount Cable - 7m RKN4079_ X Remote Mount Cable - 10m PMKN4020_ X Accessories Expansion Cable PMKN4029_ X Motorcycle Mount TELCO Cable - 2.3m PMKN4030_ X Cables/Kits Ferrite Clamp *) TETRA Encryption Algorithm 1, 2 or 3 PMLN5148_ X X X X 6866539D31.book Page 8 Tuesday, March 20, 2007 6:32 PM B-8 REPLACEMENT PARTS & KITS Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM RETROFITTING the GPS and UCM BOARD C-1 APPENDIX C RETROFITTING the GPS and UCM BOARD Retrofitting the UCM and GPS module should only be done by specially authorized and educated Service Personnel. All operating and safety instructions are to be followed carefully. Note: Refer to chapter 7 MAINTENANCE for dis-assembling and re-assembling the terminal properly. Retrofitting the GPS board 1. 2. 3. 4. 5. 6. Remove the metal blind cover from the bottom (5 screws, T10 TORX™). Pull out the protection bushing. Install the GPS board by starting with the connection of the flex to the mainboard. Take care to fit the gasket of the coax cable in the right position for proper IP54 protection. Fix the GPS board with one T10 TORX™ screw (1.13 Nm +/- 10% or 10 lbin +/- 10%). Fix the GPS cover plate with five T10 TORX™ screws (1.13 Nm +/- 10% or 10 lbin +/- 10%). 2 1 Figure C-1 Position of GPS module at the terminal (view from bottom side) Table C-1 GPS Upgrade Kit Parts List Item No. Description Part Number GPS Upgrade Kit GMRG4219_ 1 GPS Board (with flex and coax cable) 0166502N65 2 Screw (M3x8) 0310907A19 3 Label (not shown) 5466571B01 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM C-2 RETROFITTING the GPS and UCM BOARD GPS Software activation After installing the GPS hardware, a software upgrade for the MTM800 ENH will be necessary. Please refer to the CPS documentation in the Product Information Manual (P/N: 6866537D87) for more details or contact your local Customer Support Centre / see Appendix B - Service Information) Retrofitting the UCM board 1. 2. 3. 4. 5. 6. 7. If attached, remove the Enhanced Control Head from the terminal, refer to chapter 7 (page 75, following). Remove the top plastic cover from the terminal. Remove the six screws from the diecast cover using a T20 TORX™ driver and lift the cover from the chassis. Fix the flex to the UCM board and place it at the cover plate. Fix the plastic cover with 3 screws starting with the pull-through of the flex. Place the cover plate (UCM at left side) in front of the transceiver front side and carefully attach the flex to the mainboard at the 40-pin internal option board connector (J0450). Re-assemble the terminal. 4 (3x) 3 2 1 Figure C-2 Location of UCM board inside the cover plate Table C-2 UCM Upgrade Kit parts list Item No. Description Part Number UCM Upgrade Kit: GMLN4218_ 1 UCM Board Module CLN8041_ 2 UCM Board Cover 0786183B01 3 UCM Board Flex 8485615Z02 4 Screw 3x (M5x8) 0310943R55 NOTE: The CLN8041_ UCM board is not repairable. Order a replacement board if necessary. 6866539D31.book Page 3 Tuesday, March 20, 2007 6:32 PM RETROFITTING the GPS and UCM BOARD C-3 UCM board * * UCM flex short bending to main board * contacts on back side UCM connector J0450 Figure C-3 Location of UCM connector J0450 on the main board UCM Software activation After installing the UCM hardware, a software upgrade for the MTM800 ENH will be necessary. Please refer to the CPS documentation in the Product Information Manual (P/N: 6866537D87) for more details. Before use, provision the UCM with E2E Keys and Associations according to your E2E Deployment Plan. This will require a Key Variable Loader (KVL), and may also require configuration changes to your system's Key Management Facility (KMF). Refer to the Dimetra End-to-End Encryption KVL 3000 Plus Key Variable Loader User Guide (P/N: 6802800U14) for more details. For questions refer to your local Customer Support Centre (see Appendix B - Service Information). 6866539D31.book Page 4 Tuesday, March 20, 2007 6:32 PM C-4 RETROFITTING the GPS and UCM BOARD Notes 6866539D31.book Page 1 Tuesday, March 20, 2007 6:32 PM PRODUCT SPECIFIC INFORMATION D-1 APPENDIX D PRODUCT SPECIFIC INFORMATION for Digital Terminals Type MT512M This section gives the Service Personnel an overview about product specific notes. This is necessary to take special precautions to avoid the introduction of hazards when operating, installing, servicing or storing equipment. This terminal meets the applicable safety standards if it is used as described. All operating and safety instructions are to be followed carefully. Equipment Electrical Ratings Rated Voltage: 12 Volt DC Rated Voltage Range: 10.8 to 15.6 V DC Rated Current: 3 Amps @ 3Watts RF power Please be aware when planning the installation that there is a current consumption of approx. 3.5A during PTT and even 30mA when terminal is switched off. Transmitter Frequency Range: TMO: 450 to 470 MHz DMO: 450 to 470 MHz Receiver Frequency Range: 450 to 470 MHz Normal Load Conditions: Rated RF Power: 3Watts Rated Audio Power: 10 Watts @ 4 Ohms; 6 Watts @ 8 Ohms Antenna Impedance: 50 Ohms Operating Temp. Range: -30 to +60°C Operating Time*: Continuous / Intermittent *Note: In general, the terminal transmit and receive time (operating cycle time) is determined by the communication system. On overload, respectively on extensive use beyond the systems specifications at high ambient temperatures, the terminal is protected by its thermal control, which cuts down the RF output power, thus reducing the terminal coverage range. Fuse Identification In case of blown fuses during the installation only replace those with identically value. Never insert different values. Fuse for Power Cable GKN6270/GKN6274: 10A (Motorola Part Number: 65C80283E05) Fuse for Ignition Sense Cable HKN9327: 4A (Motorola Part Number: 65C80283E02) 6866539D31.book Page 2 Tuesday, March 20, 2007 6:32 PM D-2 PRODUCT SPECIFIC INFORMATION SPEZIELLE PRODUKTINFORMATIONEN für Funkgeräte des Typs MT512M Dieses Kapitel gibt dem geschulten Servicepersonal einen Überblick über wichtige produktspezifische Informationen. Diese Informationen sind wichtig, um Risiken beim Bedienen, Installieren und Service zu vermeiden. Dieses Funkgerät erfüllt die allgemeinen Sicherheitsstandards, sofern es so betrieben wird, wie in der Bedienungsanleitung beschrieben. Nennwerte für das Funkgerät Nennspannung: 12 Volt DC Nennspannungsbereich: 10.8 bis 15.6 V DC Nennstrom: 3 A @ 3W HF Leistung Bevor Sie die Installation planen, bedenken Sie, dass das Sprechfunkgerät beim Senden einen Stromverbrauch von ca. 3,5A hat und auch im ausgeschalteten Zustand einen Strom von ca. 30 mA verbraucht. Sender-Nennfrequenzbereich: TMO: 450 bis 470 MHz DMO: 450 bis 470 MHz Empfänger-Nennfrequenzbereich: 450 bis 470 MHz Betriebsbedingungen HF Nennleistung: 3 Watt Lautsprecher Nennleistung:10 Watt an 4 Ohm; 6 Watt an 8 Ohm Antennenimpedanz: 50 Ohm Betriebstemperatur Bereich: -30 to +60°C Betriebszeit*: fortwährend / periodisch *Hinweis: Im allgemeinen wird die Sende- und Empfangsszeit (Betriebszeit) des Funkgerätes durch das Funksystem bestimmt. Bei Überlastung bzw. extensivem Betrieb über die Systemsspezifikationen hinaus bei hohen Umgebungstemperaturen wird das Funkgerät durch eine Temperaturkontrollschaltung geschützt, die die HFLeitung reduziert. Daraus kann sich eine Verringerung der Leistungsmerkmale des Gerätes ergeben. Sicherungen Sollte während der Installation die Sicherung durchbrennen, darf sie nur durch eine gleichwertige Sicherung ersetzt werden. Sicherung für DC Kabel GKN6270/GKN6274: 10A (Motorola Bestellnummer: 65C80283E05) Sicherung für Ignition Sense Kabel HKN9327: 4A (Motorola Bestellnummer: 65C80283E02)
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