Mascot_21__Gang_Reel_manual%202010 !! Mascot Gang Reel Mower
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21” Gang Reel Mower OWNERS MANUAL MODEL 358 Set of 3 Mowers MODEL 5-96 Set of 5 Mowers Also the mower units for: MODEL F-358 MODEL F-592 MODEL F-7-130” Tri-Wheel Deluxe IMPORTANT: Read all instructions carefully before assembling and using this product. For Repair Parts Call: Mascot Sharpening & Sales 434-B Newport Road Ronks, PA 17572 717-656-6486 Rules For Safe Operations Remember, any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS — ATTENTION! BECOME ALERT. YOUR SAFETY IS INVOLVED. 5. Keep children and pets a safe distance away. 1. Read the towing vehicle and gang reel manuals and know how to operate your vehicle, before using with gang reel attachment. 6. Clear the work area of foreign objects. 7. Do not try to make any adjustments to the gang reels while unit if in motion. 2. Do not allow children to operate the towing vehicle. 8. Always begin with transmission in first row (low) gear, and gradually increase speed as required. 3. Do not allow adults to operate the towing vehicle without proper instruction. 4. Do not carry passengers, either on the towing vehicle or on the gang reel assemblies. 21” GANG REEL CARTON CONTENTS Tow Bar Plate Assembly Solid Bar with J-Hook Reel Assembly 2 Hitch Assembly Operation (Tow Bar) Remove gang mower and loose parts from carton. Refer to carton contents figure on page 2 to correctly identify parts. Correct assembly of the two bar hitch is important in operating performance of the gang mowers. Adjustments Do not carry passengers, either on the towing vehicle or on the gang reel assemblies. (Hitch Assembly) TOW BAR PLATE 1. Cutting height of the gang mower is adjustable from 5/8 to 3 inches. See instructions for changing adjustment from high to low cut. 2. The tow bar should be parallel to the ground for operation. The tow bar in this position is approximately 9 inches above the ground level. When tow bar is in inverted position, it is approximately 11 inches above the ground level. TOW BAR BOLTS 9” 2-5/8” Figure 3 3. Regardless of cutting height, tow bar should be parallel to the ground. The hitch for your gang mower has been designed to give dependable operating performance and flexibility under many lawn mowing conditions. It is easily and quickly attached to your towing vehicle. The clevis pin and spring assembly provided with each hitch permits independent floating action so that the mower will follow the contour of the lawn. See figure 3. Always begin with transmission in first (low gear, and gradually increase speed as required. Figure 2 Model #45-0194 Cut Height Roller Wheel in Inches Setting Setting 1..................2 ..............4 11/4 . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . 3 11/2 . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 3 13/4 . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 3 2..................4 ..............2 21/4 . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 2 21/2 . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 2 23/4 . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 1 3..................1 ..............1 3 Adjustments (Hitch Assembly) 1. Loosen axle nut approximately 3 turns. Disengage gear housing dowel from end plate by moving wheel and gear housing outward. Move wheel to desired setting. See figure 6 2. Be sure dimple and shoulder nut seat in side plate holes. 3. Tighten axle nut security. 4. Adjust to level chassis and attain desired height to cut. Figure 6 TO TIGHTEN CUTTER BAR ADJUSTMENT (See figure 6) 1. Loosen top nut (Ref. 5) one quarter turn. 2. Tighten lower nut (Ref. 6) 3. Bolt (Ref. 7 and 8) must be tight after adjustment (both sides) TO LOOSEN CUTTER BAR ADJUSTMENT (See figure 6) 1. Loosen lower nut (Ref. 6)one quarter turn. 2. Tighten top nut (Ref. 5) 3. Bolts (REf. 7 and 8) must be tight after adjustment (both sides) See Chart on Page 3 TO ADJUST ROLLER Lubrication/Maintenance 1. Remove both roller hanger bolts. 2. Raise or lower to desired cut. 3. Set both sides of roller at same height, replace bolts and tighten. 1. Seals on all bearings hold dirt out and grease in. No lubrication is required. 2. Oil roller shaft between the rollers once or twice a year so that rolls will roll freely. 3. If wheels are disassembled for repair, lubricate pinions with an all purpose automotive chassis grease. NOTE When cutter bar is removed for sharpening, left hand pivot bolt (Item 7), must be turned counterclockwise to be removed. Right hand pivot bolt must be turned clockwise. Figure 5 Sharpening PAPER TEST FOR REEL TO CUTTER BAR ADJUSTMENT (See figure 5) 1. Insert strip of .003 thick bond paper approximately 2” wide between cutter bar and reel. 2. Turn reel slowly backward, with wheels off ground. 3. Adjust cutter bar so that reel blades pinch paper without cutting it. Sharpening is required when the mower will not cut satisfactory without the reel blades wiping on the cutter bar. 4 Model 358 INSTRUCTIONS FOR ASSEMBLING THREE UNIT GANG Assemble mowers into gang unit using outrigger bars as shown. Mount bolts MUST be placed in holes indicated and nuts tightened securely. Model 5-96 INSTRUCTIONS FOR ASSEMBLING FIVE UNIT GANG Assemble mowers into gang unit using outrigger bars as shown. Mounting bolts MIST be placed in holes indicated and nuts tightened securely. Outrigger bar “A” is used as a stabilizing bar between mowers 2 and 3. When attaching this bar the mounting bolts MUST be placed in the end holes as shown. Tighten nuts securely then loosen each nut one full turn to permit bar to pivot. 5 Model 45-0194 21” Single Gang Reel 47 50 47 9 47 7 16 120 114 18 25 9 2 131 6 30 31 31 7 155 45 47 30 134 37 39 38 40 36 NOTE When cutter bar is removed for sharpening, left hand pivot bolt (Item 7), must be turned counterclockwise to be removed. Right hand pivot bolt must be turned clockwise. 149 51 66 39 20 39 20 19 35 20 134 38 9 155 21 42 19 20 65 35 110 40 66 65 42 44 16 141 43 43 140 43 43 113 REPAIR PARTS FOR MODEL NO. 45-0194 21” GANG REEL MOWER REF. NO. PART NO. QTY. DESCRIPTION REF. NO. PART NO. QTY. DESCRIPTION 2 6 16 19 21 9 25 29 30 31 32 35 36 37 40 41 42 44 2624-110 44060 1509-086 46324 0455-000 1108-95 1511-029 1112-015 44738 1657-019 1118-013 0323-000 0428-000 1650-001 1650-021 2674-033 43079 1658-012 1 8 1 2 1 2 6 1 2 2 1 1 1 2 2 2 2 3 Spacer End Plate Rivet 3/16 x 3/8 PLTD Screw Front L.H. Thd. Trunnion for Adjusment Screw Cutter Screw R.H. Drive Wheel Assembly Scr. #10-32 x 1-3/8 Thread Cutting Spacer Tube Assembly - for 21” Nut - 5/16-24 Hex Lock 2 Piece Washer Bushing Gear Housing R.H. Pawl Pinion Gear L.H. Retaining Ring Retaining Ring * Hub Cap Carriage Bolt 5/16-18 x 1 * Roller, each section - 3 required 45 47 50 51 53 65 66 110 113 114 120 131 134 140 141 149 155 156 1129-181 1631-51 44232 1548-007 1629-028 0451-000 0453-000 0425-000 1632-084 1129-180 1652-052 1118-014 1629-009 2132-045 2132-044 3134-024 3135-036 1 2 2 1 3 2 2 1 1 1 1 1 3 1 1 1 1 End Plate R.H. - 21” gang only Axle Bearing Roller Shaft Pin Retainer Cutter Bar Adjusting Bolt Screw - rear Pinion Gear R.H. Roller Shaft - gang and 21” push End Plate L.H. - 21” Old Style Bronze Bearing Gear Housing L.H. Bearing Retainer Roller Bracket R.H. Roller Bracket L.H. Cutter Bar Assembly - 21” Reel Assembly - 21” Operators Manual * Purchase Common Hardware Locally. 6 MODEL 45-0194 21” SINGLE GANG REEL 70 4 5 6 Trailer Hitch 8 111 121 118 75 117 119 120 REPAIR PARTS LIST FOR HITCH (TWO BAR) REF. NO. PART NO. 3 4 5 6 8 10 69 70 QTY. DESCRIPTION 43063 1540-058 0041-042 43055 1697-005 43064 2830 3600 6 1 1 1 1 6 75 3000 4 111 2820 1 117 118 119 120 121 156 43081 1513-45 0141-000 1624-135 43013 1 2 2 2 2 1 Bolt 5/16 x 18 x 1” * Washer Clevis Pin Hairpin Cotter Outrigger Bar Hex Lock Nut 5/16-18 Old Style Tube Hitch - no J Hook Bridge and Tow Bar Plate Assembly - new style is welded together 2 Step Bushings - on each side for bracket Tow Bar Assembly - solid shaft with J Hook Washer 11/32 x 7/8 * Shoulder Bolt Washer Spacer Hex L-Nut 1/4-20 * Owners Manual 1 * Purchase Common Hardware Locally. 7 For Repair Parts Call Mascot Sharpening & Sales 434-B Newport Road Ronks, PA 17572 717-656-6486
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