Megger Delta 4100 Data Sheet Brochure

User Manual: Megger-Delta-4100-Data-Sheet-Brochure

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DELTA4000 Series
12 kV Insulation Diagnostic System

DELTA4000 Series
12 kV Insulation Diagnostic System
n

Easy to use with automatic and manual operation

n

Wide frequency test voltage (1-500 Hz)

n

Accurate measurement results under high noise
conditions as tested to 765 kV substations

n

Lightweight, rugged two-piece design

n

Patented built-in individual temperature correction
eliminates the need for temperature correction
tables

DELTA4310 test set shown above with onboard computer

DESCRIPTION
The DELTA4000 Series is a fully automatic 12 kV insulation power
factor/dissipation factor (tan∂) test set designed for condition
assessment of electrical insulation in high voltage apparatus such as
transformers, bushings, circuit breakers, cables, lightning arresters
and rotating machinery. In addition to performing insulation power
factor tests, the DELTA4000 Series can be used to measure the
excitation current of transformer windings as well as to perform
automatic tip-up tests and HV turns-ratio testing (an optional TTR
capacitor is available).

APPLICATIONS
n

Power transformers

n

Bushings

n

Distribution transformers

n

Cables

n

Instrument transformers

n

Capacitors

n

Rotating machines

n

Circuit breakers

n

Oil insulation

n

Surge arrestors

TEST CAPABILITIES

The test set is designed to provide a comprehensive AC insulation
diagnostic test. The high power variable frequency design generates
its own test signal independent of line frequency quality and the
hardware design uses the latest technology available for digital
filtering of the response signal. As a result, the DELTA4000 Series
produces reliable results and stable readings in the shortest time
with the highest accuracy, even in high interference substations.

n

Power factor

n

Capacitance

n

Dissipation factor (tan∂)

n

Voltage

n

Excitation current

n

Current

n

Power factor tip-up

n

Turns ratio*

n

Watts loss

* with optional accessory

The DELTA4000 Series operates with PowerDB software for
automatic testing and reporting or with Delta Control software for
real-time manual testing.

n

Inductance

Measurements include voltage, current, power (loss), tan delta,
inductance, power factor and capacitance. The test results are
automatically stored in the computer and can also be downloaded
directly to USB storage or a printer.
DELTA4110 test set is to be used with an external computer (not
included) while the DELTA4310 test set comes with an onboard
computer.

DELTA manual control

DELTA4000 Series
12 kV Insulation Diagnostic System
FEATURES AND BENEFITS

Designed for the Field

Performance and Accuracy

n

Two-piece design, weighing 14 kg + 22 kg, saves on effort,
space, and shipping costs.

n

Designed for various work environments: in the field; in a
test van; in a manufacturing facility; or in a repair facility.

n

Units have performed successful testing in the world’s
most extreme conditions including: high temperatures,
low temperatures, high elevations, high noise, and high
humidity.

n

Generates its own test signal resulting in accurate and clean
measurements even in the most severe conditions and in
the event power is required from a portable generator.

n

High noise suppression and advanced signal acquisition
circuitry can handle up to 15 mA interference current or
a signal to noise ratio of up to 1:20 resulting in extremely
accurate and clean measurements even in the most severe
conditions.

n

Patented Individual Temperature Correction (ITC) allows the
user to estimate the actual temperature dependence of the
test object by measuring tan delta over a frequency range.
Mathematically calculating accurate individual temperature
correction results in a more accurate measurement of the
insulating material’s condition.

n

n

Automatic voltage dependence detection (patent pending):
various high voltage components may have a voltage
dependence where tip-up testing is recommended (i.e. the
dissipation factor is pending test voltage).

Software Package —
­­ PowerDB LITE
n

Automatic and manual operation – provides fully automatic
operation for tan delta as well as excitation current and tipup testing. The user simply selects the test object and the
unit will automatically run the complete test and report the
results back to the test form.

n

Easy to save and retrieve data – information will be saved in
an XML file with all historical data. This allows the user to
view previous year’s test sheet or trend specific test points.

n

Capability to trend a specific asset over time (with optional
Advanced or Pro version).

n

Easily recall transformer setups from the settings menu.

Dynamic noise suppression minimizes actual test time.

Wide frequency range test output (1-500Hz)
n

Allows testing of large capacitive specimens as well as ITC.

n

Easier to test and lighter weight solution for large
capacitive specimen testing.

n

The following table is a sample specimen size
vs. frequency output:
I Max
Continuous (mA)

Max Volt
(kV)

Frequency
(Hz)

Cap (nF)

300

12

60

67

300

8

60

100

300

6

60

133

300

4

60

200

300

2

60

400

300

12

45

89

300

8

45

133

300

6

45

178

300

4

45

267

300

8

30

200

300

6

30

267

300

4

30

400

300

4

15

800

300

2

15

1600

DELTA4310 OnBoard computer screen

PREMIUM SUPPORT
Region dependent; please contact your Megger Sales Representative
for details. Available in 1-yr, 2-yr, and 3-yr agreements.
n

Extended product warranty protects your unit beyond the
standard manufacturer’s warranty.

n

Loaner units and loaner accessories provide guaranteed
reliability. Loaners are delivered within 1-2 business days.

n

Field application support provided by former utility
engineers who have vast substation and transformer
experience to guide you through your testing procedures
and answer your questions.

n

Software support and guidance through installation,
importing older data, customizing forms, comparing results,
and data trending.

n

Onsite training on the equipment software, theory, field
testing, data analysis, and PowerDB. Training can be
provided on-site or at any of the Megger facilities.

DELTA4000 Series
12 kV Insulation Diagnostic System
SPECIFICATIONS
Input Power
90 - 264 V 45 - 66 Hz
16 A max
No loss in performance when used with portable generator.
Output Voltage
0 to 12 kV, continuously adjustable
Test Frequency Range
45-70 Hz (12 kV)
15-400 Hz (4 kV)
1-505 Hz (250V)
0.0001 Hz maximum resolution
Output Power

PC Requirements
DELTA4110
Operating system: Windows XP, Windows 7 and WIndows 8
Processor: Min Pentium 1 GHz
Memory: Min 1024 Mb RAM
Hard drive: Min 1 Gb available
Interface: USB and Ethernet
DELTA4310
Internal PC (provided)
DELTA4310 Provided Hardware
Touchscreen Display
Size: 8.4”
Resolution: 1024 x 768 (XGA)
Luminance: 1000 nits

3.6 kVA

Colors: 16.7M

Output Current

Coating: anti-glare

300 mA (4 minutes)

Backlight: LED

200 mA (30 minutes)

Technology: 4-wire resistive touchscreen

100 mA (continuous)

Controls & Communication

The power supply capacity can be expanded to 4 A at 12 kV using the

Built-in touchscreen, QWERTY keypad, navigational pushbutton and joystick

optional Resonating Inductor, (Cat. No. 670600-1).

2 only USB 2.0 and 1 only Ethernet interface (10/100 Mbps) provided for data

Measuring Ranges
Voltage
25 V to 12 kV, 1 V resolution
Current
0 to 5 Amps, 0.1 μA maximum resolution. The measurement can be corrected
to either 2.5 kV or 10 kV equivalents.
Capacitance: 0 to 100 μF, 0.01 pF maximum resolution
Inductance: 6 H to 10 MH, 0.1 mH maximum resolution
Power factor: 0-100% (0-1), 0.001% maximum resolution

export, optional printer as well as OnBoard computer remote control of the
Megger TTR3XX, MTO3XX and MLR10.
Environment
Temperature
Operating: -20 to +55° C (-4 to +131° F)
Storage: -50 to +70° C (-58 to +158° F)
Relative humidity
Operating and Storage: 0 to 95% non-condensing
Standards
Safety

Dissipation factor: 0-100 (0-10,000%), 0.001% maximum resolution

IEC/EN 61010-1:2001

Watt Loss

Shock and vibration

0 to 2 kW, actual power, 0 to 100 kW when corrected to 10 kV equivalent.

IEC 68-2-31, first edition, drop and topple (push over)

0.1 mW maximum resolution. The measurement can be corrected to either

IEC 68-2-31, second edition, free fall

2.5 kV or 10 kV equivalents.

ISTA 2A

Temperature Correction

EMC

Individual temperature correction

FCC 47 CFR Part 15 Class A Emissions requirements (USA)

from 5°C to 50°C insulation test temperature to 20°C reference

(FCC Subpart B of Part 15 Class A)

Standard tables
As by international standards and manufacturers’ data
Accuracy

EN 55011:1998/A1:1999/A2:2002 Group 1 Class A ISM Emissions requirements
(EUROPE)
AS/NZS CISPR 11:2004 Class A ISM Emissions requirements (Australia)
EN 61326:1997/A1:1998/A2:2001/A3:2003

Voltage ±(1% of reading + 1 digit)

IEC/EN 61000-4-2/3/4/5/6/8/11

Current ±(1% of reading + 1 digit)

IEC/EN 61000-6-2

Capacitance ±(0.5% of reading + 1 pF)

Test Equipment Specifications Met: IEC/EN 61000-6-4;

Inductance ±(0.5% of reading + 1 mH)

IEC 801-2(1984) Electrostatic Discharge; ANSI/IEEE C37.90.1 Surge Withstand

Power Factor and Dissipation Factor ±(0.5% of reading + 0.02%)

Capability

Watt Loss ±(1% of reading + 1mW)
Frequency ±0.005% of reading
Noise Immunity
Electrostatic
15mA induced noise into any test lead with no loss of measurement accuracy
at maximum interference to specimen current of 20:1
Electromagnetic
500 μT, at 50/60 Hz in any direction
Measurement
UST: Ungrounded Specimen Testing
GST: Grounded Specimen Testing

Dimensions
Control Unit: 290 x 290 x 460 mm (11 x 11 x 18 in.)
High Voltage Unit: 290 x 290 x 460 mm (11 x 11 x 18 in.)
*Does not include handles
Weight
DELTA4100

DELTA4300

14 kg (31 lbs) 15 kg (33 lbs)

DELTA4010

HV Cable

Other Cables

23kg (48 lbs)

11 kg (25 lbs)

10 kg (23 lbs)

DELTA4000 Series
12 kV Insulation Diagnostic System

ORDERING INFORMATION
Item [Qty]

Cat. No.

DELTA4110 Insulation Diagnostic System
(DELTA4100 control unit and DELTA4010 HV unit)

DELTA4110

DELTA4310 Insulation Diagnostic System
with onboard computer
(DELTA4300 control unit and DELTA4010 HV unit)

DELTA4310

Included Accessories
High voltage lead: 21 m (70 ft), double shielded

30012-11

Measurement lead, color-coded red, 18 m (60 ft)

25572-1

Measurement lead, color-coded blue, 18 m (60 ft)

25572-2

Ground lead: 9 m (30 ft)

2002-131

Input power cable 16A EU

17032-19

Input power cable 16A US

17032-23

Input power cable 16A UK

17032-21

Safety hand switch, Interlock #1, 21 m (70 ft)

1001-850

Safety foot interlock, 3m (10 ft)

1001-852

HV unit power cable, 1 m (3 ft)

2002-132

HV unit control cable, 1 m (3 ft)

2002-133

Ground lead interconnect cable, 1 m (3 ft)

2002-134

USB cable, 2 m (7 ft)

CA-USB

Ethernet cable, CAT 5, 2 m (7 ft)

36798

Item [Qty]

Standard accessory kit, includes:
670501
n Mini bushing tap connectors [set of 2] P/N 670506
n Hot collar straps [set of 3] P/N 670505
n Thermometer - hygrometer - clock [1] P/N 670504
n Temperature and humidity probe,
complete with 7 m (20 ft) lead, P/N 2002-138
n 0.75” bushing tap adapter [1] P/N 30918-000
n 1” bushing tap adapter [1] P/N 30918-100
n “J” probe bushing tap adapter [1], P/N 30917
n 1 m (3 ft) non-insulating shorting lead, 3 each of P/N 34726-1
n 2 m (6 ft) non-insulating shorting lead, 3 each of P/N 34726-2
n Bushing tap adapter - ABB (older style bushings) P/N 2006-375
n Bushing tap adapter, female-to-female P/N 90014-353
n Bushing adapter, male to female P/N 90021-216
Safety hand switch, Interlock #2, 2.4 m (8 ft)

1001-851

External HV strobe P/N 90009-210, complete with
18 m (60 ft) detachable lead P/N 1004-532

1004-639

Soft padded carrying case for control
or HV unit [2 required]

2001-766

Transport case [2 required]

2005-115

Transport cart / trolley

2009-071
2002-137
670500-1

Lead Bag for HV cable

2001-507

Calibration kit (CAL4000)

Lead Bag for other cables/accessories

2005-265

High-voltage reference standard

Software DELTA manual control

1001-981

Transit case for 670500-1

670635

HV TTR capacitor, single phase (10 nF, 10 kV)

PowerDB Lite software
Optional Software
PowerDB Pro software, on USB dongle
Advanced PowerDB software, on USB dongle

DB1001S-A
DB1011

Optional Extended Warranty and Annual Support
Priority Access annual support plan

D4K-P-ACCESS

Additional 6-month product warranty

Y6-WARRANTY

Additional 12-month product warranty

Y12-WARRANTY

Additional 24-month product warranty

Y24-WARRANTY

Additional 36-month product warranty

Y36-WARRANTY

UK
Archcliffe Road, Dover
CT17 9EN England
T +44 (0) 1 304 502101
F +44 (0) 1 304 207342
UKsales@megger.com

Cat. No.

Optional Accessories
For more details on DELTA4000 Accessories, please refer to the
DELTA accessories brochure.

UNITED STATES
4271 Bronze Way
Dallas, TX 75237-1019 USA
T 1 800 723 2861 (USA only)
T +1 214 333 3201
F +1 214 331 7399
USsales@megger.com

36610

HV reference capacitor (100 pF, 10 kV)

36610-1

HV reference capacitor (1000 pF, 10 kV)

36610-2

Transit case for capacitor set of 3 above
Capacitor kit (TTR cap, 2 ref caps, transit case)

36610-CC
36610-KIT2

Resonating inductor

670600-1

Adapter kit for DELTA4000 and
competitor’s resonating inductor

1002-455

Oil test cell, field model, complete with transit case
Oil test cell, high-temperature lab model,
complete with transit case

OTHER TECHNICAL SALES OFFICES
Valley Forge USA, College Station USA,
Danderyd SWEDEN, Sydney AUSTRALIA,
Ontario CANADA, Trappes FRANCE,
Oberursel GERMANY, Mumbai INDIA,
Johannesburg SOUTH AFRICA, Aargau
SWITZERLAND, Chonburi THAILAND,
and Dubai UAE

670511
1004-716

ISO STATEMENT
Registered to ISO 9001:2000 Cert. no. 10006.01

DELTA4000_DS_US_V11
www.megger.com
Megger is a registered trademark
All information contained herein is
subject to change without notice



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