Megger Delta 4100 Data Sheet Brochure
User Manual: Megger-Delta-4100-Data-Sheet-Brochure
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DELTA4000 Series 12 kV Insulation Diagnostic System DELTA4000 Series 12 kV Insulation Diagnostic System n Easy to use with automatic and manual operation n Wide frequency test voltage (1-500 Hz) n Accurate measurement results under high noise conditions as tested to 765 kV substations n Lightweight, rugged two-piece design n Patented built-in individual temperature correction eliminates the need for temperature correction tables DELTA4310 test set shown above with onboard computer DESCRIPTION The DELTA4000 Series is a fully automatic 12 kV insulation power factor/dissipation factor (tan∂) test set designed for condition assessment of electrical insulation in high voltage apparatus such as transformers, bushings, circuit breakers, cables, lightning arresters and rotating machinery. In addition to performing insulation power factor tests, the DELTA4000 Series can be used to measure the excitation current of transformer windings as well as to perform automatic tip-up tests and HV turns-ratio testing (an optional TTR capacitor is available). APPLICATIONS n Power transformers n Bushings n Distribution transformers n Cables n Instrument transformers n Capacitors n Rotating machines n Circuit breakers n Oil insulation n Surge arrestors TEST CAPABILITIES The test set is designed to provide a comprehensive AC insulation diagnostic test. The high power variable frequency design generates its own test signal independent of line frequency quality and the hardware design uses the latest technology available for digital filtering of the response signal. As a result, the DELTA4000 Series produces reliable results and stable readings in the shortest time with the highest accuracy, even in high interference substations. n Power factor n Capacitance n Dissipation factor (tan∂) n Voltage n Excitation current n Current n Power factor tip-up n Turns ratio* n Watts loss * with optional accessory The DELTA4000 Series operates with PowerDB software for automatic testing and reporting or with Delta Control software for real-time manual testing. n Inductance Measurements include voltage, current, power (loss), tan delta, inductance, power factor and capacitance. The test results are automatically stored in the computer and can also be downloaded directly to USB storage or a printer. DELTA4110 test set is to be used with an external computer (not included) while the DELTA4310 test set comes with an onboard computer. DELTA manual control DELTA4000 Series 12 kV Insulation Diagnostic System FEATURES AND BENEFITS Designed for the Field Performance and Accuracy n Two-piece design, weighing 14 kg + 22 kg, saves on effort, space, and shipping costs. n Designed for various work environments: in the field; in a test van; in a manufacturing facility; or in a repair facility. n Units have performed successful testing in the world’s most extreme conditions including: high temperatures, low temperatures, high elevations, high noise, and high humidity. n Generates its own test signal resulting in accurate and clean measurements even in the most severe conditions and in the event power is required from a portable generator. n High noise suppression and advanced signal acquisition circuitry can handle up to 15 mA interference current or a signal to noise ratio of up to 1:20 resulting in extremely accurate and clean measurements even in the most severe conditions. n Patented Individual Temperature Correction (ITC) allows the user to estimate the actual temperature dependence of the test object by measuring tan delta over a frequency range. Mathematically calculating accurate individual temperature correction results in a more accurate measurement of the insulating material’s condition. n n Automatic voltage dependence detection (patent pending): various high voltage components may have a voltage dependence where tip-up testing is recommended (i.e. the dissipation factor is pending test voltage). Software Package — PowerDB LITE n Automatic and manual operation – provides fully automatic operation for tan delta as well as excitation current and tipup testing. The user simply selects the test object and the unit will automatically run the complete test and report the results back to the test form. n Easy to save and retrieve data – information will be saved in an XML file with all historical data. This allows the user to view previous year’s test sheet or trend specific test points. n Capability to trend a specific asset over time (with optional Advanced or Pro version). n Easily recall transformer setups from the settings menu. Dynamic noise suppression minimizes actual test time. Wide frequency range test output (1-500Hz) n Allows testing of large capacitive specimens as well as ITC. n Easier to test and lighter weight solution for large capacitive specimen testing. n The following table is a sample specimen size vs. frequency output: I Max Continuous (mA) Max Volt (kV) Frequency (Hz) Cap (nF) 300 12 60 67 300 8 60 100 300 6 60 133 300 4 60 200 300 2 60 400 300 12 45 89 300 8 45 133 300 6 45 178 300 4 45 267 300 8 30 200 300 6 30 267 300 4 30 400 300 4 15 800 300 2 15 1600 DELTA4310 OnBoard computer screen PREMIUM SUPPORT Region dependent; please contact your Megger Sales Representative for details. Available in 1-yr, 2-yr, and 3-yr agreements. n Extended product warranty protects your unit beyond the standard manufacturer’s warranty. n Loaner units and loaner accessories provide guaranteed reliability. Loaners are delivered within 1-2 business days. n Field application support provided by former utility engineers who have vast substation and transformer experience to guide you through your testing procedures and answer your questions. n Software support and guidance through installation, importing older data, customizing forms, comparing results, and data trending. n Onsite training on the equipment software, theory, field testing, data analysis, and PowerDB. Training can be provided on-site or at any of the Megger facilities. DELTA4000 Series 12 kV Insulation Diagnostic System SPECIFICATIONS Input Power 90 - 264 V 45 - 66 Hz 16 A max No loss in performance when used with portable generator. Output Voltage 0 to 12 kV, continuously adjustable Test Frequency Range 45-70 Hz (12 kV) 15-400 Hz (4 kV) 1-505 Hz (250V) 0.0001 Hz maximum resolution Output Power PC Requirements DELTA4110 Operating system: Windows XP, Windows 7 and WIndows 8 Processor: Min Pentium 1 GHz Memory: Min 1024 Mb RAM Hard drive: Min 1 Gb available Interface: USB and Ethernet DELTA4310 Internal PC (provided) DELTA4310 Provided Hardware Touchscreen Display Size: 8.4” Resolution: 1024 x 768 (XGA) Luminance: 1000 nits 3.6 kVA Colors: 16.7M Output Current Coating: anti-glare 300 mA (4 minutes) Backlight: LED 200 mA (30 minutes) Technology: 4-wire resistive touchscreen 100 mA (continuous) Controls & Communication The power supply capacity can be expanded to 4 A at 12 kV using the Built-in touchscreen, QWERTY keypad, navigational pushbutton and joystick optional Resonating Inductor, (Cat. No. 670600-1). 2 only USB 2.0 and 1 only Ethernet interface (10/100 Mbps) provided for data Measuring Ranges Voltage 25 V to 12 kV, 1 V resolution Current 0 to 5 Amps, 0.1 μA maximum resolution. The measurement can be corrected to either 2.5 kV or 10 kV equivalents. Capacitance: 0 to 100 μF, 0.01 pF maximum resolution Inductance: 6 H to 10 MH, 0.1 mH maximum resolution Power factor: 0-100% (0-1), 0.001% maximum resolution export, optional printer as well as OnBoard computer remote control of the Megger TTR3XX, MTO3XX and MLR10. Environment Temperature Operating: -20 to +55° C (-4 to +131° F) Storage: -50 to +70° C (-58 to +158° F) Relative humidity Operating and Storage: 0 to 95% non-condensing Standards Safety Dissipation factor: 0-100 (0-10,000%), 0.001% maximum resolution IEC/EN 61010-1:2001 Watt Loss Shock and vibration 0 to 2 kW, actual power, 0 to 100 kW when corrected to 10 kV equivalent. IEC 68-2-31, first edition, drop and topple (push over) 0.1 mW maximum resolution. The measurement can be corrected to either IEC 68-2-31, second edition, free fall 2.5 kV or 10 kV equivalents. ISTA 2A Temperature Correction EMC Individual temperature correction FCC 47 CFR Part 15 Class A Emissions requirements (USA) from 5°C to 50°C insulation test temperature to 20°C reference (FCC Subpart B of Part 15 Class A) Standard tables As by international standards and manufacturers’ data Accuracy EN 55011:1998/A1:1999/A2:2002 Group 1 Class A ISM Emissions requirements (EUROPE) AS/NZS CISPR 11:2004 Class A ISM Emissions requirements (Australia) EN 61326:1997/A1:1998/A2:2001/A3:2003 Voltage ±(1% of reading + 1 digit) IEC/EN 61000-4-2/3/4/5/6/8/11 Current ±(1% of reading + 1 digit) IEC/EN 61000-6-2 Capacitance ±(0.5% of reading + 1 pF) Test Equipment Specifications Met: IEC/EN 61000-6-4; Inductance ±(0.5% of reading + 1 mH) IEC 801-2(1984) Electrostatic Discharge; ANSI/IEEE C37.90.1 Surge Withstand Power Factor and Dissipation Factor ±(0.5% of reading + 0.02%) Capability Watt Loss ±(1% of reading + 1mW) Frequency ±0.005% of reading Noise Immunity Electrostatic 15mA induced noise into any test lead with no loss of measurement accuracy at maximum interference to specimen current of 20:1 Electromagnetic 500 μT, at 50/60 Hz in any direction Measurement UST: Ungrounded Specimen Testing GST: Grounded Specimen Testing Dimensions Control Unit: 290 x 290 x 460 mm (11 x 11 x 18 in.) High Voltage Unit: 290 x 290 x 460 mm (11 x 11 x 18 in.) *Does not include handles Weight DELTA4100 DELTA4300 14 kg (31 lbs) 15 kg (33 lbs) DELTA4010 HV Cable Other Cables 23kg (48 lbs) 11 kg (25 lbs) 10 kg (23 lbs) DELTA4000 Series 12 kV Insulation Diagnostic System ORDERING INFORMATION Item [Qty] Cat. No. DELTA4110 Insulation Diagnostic System (DELTA4100 control unit and DELTA4010 HV unit) DELTA4110 DELTA4310 Insulation Diagnostic System with onboard computer (DELTA4300 control unit and DELTA4010 HV unit) DELTA4310 Included Accessories High voltage lead: 21 m (70 ft), double shielded 30012-11 Measurement lead, color-coded red, 18 m (60 ft) 25572-1 Measurement lead, color-coded blue, 18 m (60 ft) 25572-2 Ground lead: 9 m (30 ft) 2002-131 Input power cable 16A EU 17032-19 Input power cable 16A US 17032-23 Input power cable 16A UK 17032-21 Safety hand switch, Interlock #1, 21 m (70 ft) 1001-850 Safety foot interlock, 3m (10 ft) 1001-852 HV unit power cable, 1 m (3 ft) 2002-132 HV unit control cable, 1 m (3 ft) 2002-133 Ground lead interconnect cable, 1 m (3 ft) 2002-134 USB cable, 2 m (7 ft) CA-USB Ethernet cable, CAT 5, 2 m (7 ft) 36798 Item [Qty] Standard accessory kit, includes: 670501 n Mini bushing tap connectors [set of 2] P/N 670506 n Hot collar straps [set of 3] P/N 670505 n Thermometer - hygrometer - clock [1] P/N 670504 n Temperature and humidity probe, complete with 7 m (20 ft) lead, P/N 2002-138 n 0.75” bushing tap adapter [1] P/N 30918-000 n 1” bushing tap adapter [1] P/N 30918-100 n “J” probe bushing tap adapter [1], P/N 30917 n 1 m (3 ft) non-insulating shorting lead, 3 each of P/N 34726-1 n 2 m (6 ft) non-insulating shorting lead, 3 each of P/N 34726-2 n Bushing tap adapter - ABB (older style bushings) P/N 2006-375 n Bushing tap adapter, female-to-female P/N 90014-353 n Bushing adapter, male to female P/N 90021-216 Safety hand switch, Interlock #2, 2.4 m (8 ft) 1001-851 External HV strobe P/N 90009-210, complete with 18 m (60 ft) detachable lead P/N 1004-532 1004-639 Soft padded carrying case for control or HV unit [2 required] 2001-766 Transport case [2 required] 2005-115 Transport cart / trolley 2009-071 2002-137 670500-1 Lead Bag for HV cable 2001-507 Calibration kit (CAL4000) Lead Bag for other cables/accessories 2005-265 High-voltage reference standard Software DELTA manual control 1001-981 Transit case for 670500-1 670635 HV TTR capacitor, single phase (10 nF, 10 kV) PowerDB Lite software Optional Software PowerDB Pro software, on USB dongle Advanced PowerDB software, on USB dongle DB1001S-A DB1011 Optional Extended Warranty and Annual Support Priority Access annual support plan D4K-P-ACCESS Additional 6-month product warranty Y6-WARRANTY Additional 12-month product warranty Y12-WARRANTY Additional 24-month product warranty Y24-WARRANTY Additional 36-month product warranty Y36-WARRANTY UK Archcliffe Road, Dover CT17 9EN England T +44 (0) 1 304 502101 F +44 (0) 1 304 207342 UKsales@megger.com Cat. No. Optional Accessories For more details on DELTA4000 Accessories, please refer to the DELTA accessories brochure. UNITED STATES 4271 Bronze Way Dallas, TX 75237-1019 USA T 1 800 723 2861 (USA only) T +1 214 333 3201 F +1 214 331 7399 USsales@megger.com 36610 HV reference capacitor (100 pF, 10 kV) 36610-1 HV reference capacitor (1000 pF, 10 kV) 36610-2 Transit case for capacitor set of 3 above Capacitor kit (TTR cap, 2 ref caps, transit case) 36610-CC 36610-KIT2 Resonating inductor 670600-1 Adapter kit for DELTA4000 and competitor’s resonating inductor 1002-455 Oil test cell, field model, complete with transit case Oil test cell, high-temperature lab model, complete with transit case OTHER TECHNICAL SALES OFFICES Valley Forge USA, College Station USA, Danderyd SWEDEN, Sydney AUSTRALIA, Ontario CANADA, Trappes FRANCE, Oberursel GERMANY, Mumbai INDIA, Johannesburg SOUTH AFRICA, Aargau SWITZERLAND, Chonburi THAILAND, and Dubai UAE 670511 1004-716 ISO STATEMENT Registered to ISO 9001:2000 Cert. no. 10006.01 DELTA4000_DS_US_V11 www.megger.com Megger is a registered trademark All information contained herein is subject to change without notice
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