Meridian 2300L _4600L_SW DW_Fuel Tank OPERATOR_MANUAL_12_11_15 CDN LR 4600L SW DW Fuel OPERATOR MANUAL 12 11 15
User Manual: Meridian-2300L-_4600L_SW-DW_Fuel-Tank-OPERATOR_MANUAL_12_11_15-CDN-LR
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OPERATOR’S MANUAL 2300L & 4600L Fuel Tanks CAN-ULC-S601-07 www.meridianmfg.com This page intentionally left blank. 2300L & 4600L Fuel Tanks Warranty Registration Form ATTENTION DEALERS: You can register your products online through the Dealer Login: http://dealers.meridianmfg.com/login/ “Warranty Registration Form”: It is mandatory to complete this form and return to the manufacturer in order to qualify for future warranties that may arise; knowingly falsifying information on this form will result in the voiding of the product warranty. Dealer Information Customer Information Name:_________________________________ Name:_________________________________ Address:_______________________________ Address:_______________________________ City, State, Code: ________________________ City, State, Code: ________________________ Phone:_________________________________ Phone:_________________________________ Note; registering a product in multiple entry format is only allowed when; the product has the same Model # and the same dealer, however each serial number must be legibly listed for each unit. Delivery dates for a multiple entry must be within a 1 month time frame. Product Information: ________________________________________________________________ Model #: __________________________________________________________________________ Serial #: __________________________________________________________________________ Invoice Date: ______________________________________________________________________ *Warranty Acknowledgement * The “Product Warranty” along with the “Operator’s Manual” for this product purchase has been reviewed and understood by the end user. Date:____________________________ Signature:________________________________ Important: Please send this form to the Meridian Manufacturing Location which built this product being registered; if you require further assistance call your Dealer or the Meridian Manufacturing outlet nearest to your location. We want to thank you for purchasing a Meridian manufactured product. Whether this is your first Meridian purchase or you have been a customer for years; you are now part of the Meridian community of customers and we appreciate your business. It is important that you now complete the product registration information and this form indicating you have received delivery. This registration and information is necessary to ensure you have access to warranty and product updates in the event it be required in the future. Registration can be completed by using this form or visiting your dealer who will complete the form online. You will be given access to the Meridian Community and become eligible for updates, special offers and prizes. Again thank you for choosing Meridian. www.meridianmfg.com 2300L & 4600L Fuel Tanks Warranty Registration Form This page intentionally left blank. www.meridianmfg.com 2300L & 4600L Fuel Tanks Table of Contents Table of Contents Thank You! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Codes, Regulations and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2300L Safety Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 4600L Safety Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Installing The Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installing the Fuel Tank Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Lifting and Transporting Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inspecting Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Installation of Tank Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inspecting the Fuel Tank Containment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Environmental Regulations Protect Fuel Tank Against Vehicle Traffic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Regular Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2300L Vent & Port Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4600L Vent & Port Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Fuel Transfer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Top Fill Fuel Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Measuring Fuel Tank Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pump Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dispensing Fuel (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Locking The Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4600L Fuel Tank Dip Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2300L Fuel Tank Dip Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Warranty Claim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Fuel Tank Warranty Order Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 www.meridianmfg.com Page 1 2300L & 4600L Fuel Tanks Table of Contents Thank You! Thank you for purchasing the Meridian 2300L or 4600L Fuel Tank and putting your trust in our hands. Setting the standard for excellence in the storage and fuel handling industry our double wall fuel tanks meet and exceed all safety and environmental standards. Built with meticulous attention to detail by an enthusiastic and skilled production team our best references are thousands of customers, like you, who have placed their trust in our superior design and technology. Codes, Regulations and Guidelines Built to exacting standards your 2300L and 4600L Fuel Tanks are designed to give years of trouble free use. To ensure it provides that service, it is critical all operators read this entire manual before attempting to install or operate your new tank. If you become familiar with all maintenance and safety procedures, pay close attention to safety labels and diagrams your Meridian Fuel Tank will provide years of environmentally safe trouble free service. Fuel storage tanks fall under a variety of governmental jurisdictions; therefore the following references in this manual are provided only as a general outline. You may be subject to different legislation and governing bodies in your specific location. IT IS THE TANK OWNER’S RESPONSIBILITY TO DETERMINE WHAT CODES AND REGULATIONS MUST BE FOLLOWED IN YOUR LOCAL AREA Meridian Manufacturing assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental, consequential or punitive damages in connection with, or arising from, the use of this manual. Meridian Manufacturing reserves the right to make changes to this manual at any time without obligation or notice. www.meridianmfg.com Page 2 2300L & 4600L Fuel Tanks Personal & Machine Safety Personal Safety Throughout this manual and on fuel tank decals, in accordance with ISO standards, you will find the signal words “DANGER”, “WARNING”, and “CAUTION” followed by specific instructions. These instructions are there to protect your personal safety and the personal safety of those working with you. Take the time to read these statements and follow the instructions. DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious bodily injury. WARNING Indicates a potentially hazardous situation which, if not avoided COULD result in minor or severe bodily injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate bodily injury. SAFETY ALERT SYMBOL Machine Safety In addition to notes on personal safety the following text notes on Machine Safety will appear as related to machine safety. Following these instructions will help the user avoid possible machine damage. IMPORTANT: indicates a situation which, if not followed, WILL involve deterioration or damage to equipment. General Notes The following general notices also appear in the manual. These notices draw attention to correct procedures that will assist the operator. NOTE: Indicates an important installation, operation and/or maintenance procedure which if not followed MAY result in deterioration or damage to the equipment. ATTENTION: Indicates important procedures which should be followed. www.meridianmfg.com Page 3 2300L & 4600L Fuel Tanks Introduction Introduction Standard Features The 2300L & 4600L Single Wall & Double Wall model fuel tanks are designed to meet ULC S601-07 standards for strength and durability. They can accommodate a variety of fuel types and feature containment systems designed to prevent costly leaks. • CAN-ULC-S601-07 APPROVED • SINGLE or DOUBLE WALL OPTIONS • HEAVY GAUGE CONSTRUCTION • LIFTING LUGS These steel lined tanks also feature a long lasting durable powder coat paint finish. With proper care and handling this tank will provide many years of environmentally safe fuel storage. • EMERGENCY VENTS • SPARE FITTINGS PORTS • STURDY CRADLE • PREMIUM POWDER COAT FINISH 2300L Fuel Tank Single Wall Double Wall Metric Imperial Metric Imperial Volume 2,310 liters 508 gallons 2,310 liters 508 gallons Diameter 127.79 cm 50 5/16 in. 128.27 cm 50 1/2 in. Length (without Skid) 185.42 cm 73 in. 185.9 cm 73.2 in. Length (with Skid) 201.77 cm 79 7/16 in. 195.58 cm 77 in. Tank Weight (empty) 263 kg 579.81 lb. 441 kg 972 lb. Skid Weight 157.85 kg 348 lb. 157.85 kg 348 lb. 2300L Single Wall 2300L Double Wall www.meridianmfg.com Page 4 2300L & 4600L Fuel Tanks Introduction 4600L Fuel Tank Single Wall Double Wall Metric Imperial Metric Imperial Volume 4,607 liters 1,217.4 gallons 4,607 liters 1,217.4 gallons Diameter 127.79 cm 50 5/16 in. 128.27 cm 50 5/16 in. Length (without Skid) 368.3 cm 145 in. 376.87 cm 148 3/8 in. Length (with Skid) 384.64 cm 151 7/16 in. 406.4 cm 160 in. Tank Weight (empty) 426 kg 939.16 lb. 728 kg 1604.8 lb. Skid Weight 196.87 kg 434.03 lb 196.87 kg 434.03 lb. 4600L Single Wall 4600L Double Wall www.meridianmfg.com Page 5 2300L & 4600L Fuel Tanks Safety Decals Safety Decals The following warning decals (see table next page) are installed on the tank at the indicated areas. Decals will vary dependent on the options associated with the selected model. They are intended for the safety of you and those working with you. Please become familiar with the location of these warning decals and the information contained on them. WARNING If the safety decals become damaged or cannot be clearly or easily read they must be replaced. 2300L Safety Decal Location 2 1 7 4 6 5 3 8 3 3 3 8 6 4 www.meridianmfg.com 5 7 Page 6 2300L & 4600L Fuel Tanks Safety Decals 4 4600L Safety Decal Location 3 3 5 6 7 1 8 8 2 www.meridianmfg.com Page 7 2300L & 4600L Fuel Tanks Safety Decals Decal Number 1 2 3 Description, Part Number and Location Image ULC Plate (P/N 20027) located on rear of tank. Serial Number Decal (Located below ULC Plate) Emergency Vent Warning (P/N 20105) Located below Emergency Vents Containment Inspection Warning. 4 (P/N 20045) Located below Containment Inspection Port Lifting Lug Warning 5 (P/N 19037) Located Below Lifting Lug. www.meridianmfg.com Page 8 2300L & 4600L Fuel Tanks Safety Decals Decal Number Description, Part Number and Location Image Vent Warning. 6 (P/N 20026) Located below 2 in Port Fill Warning 7 (P/N 20022) Located below Vented Fill Cap. Danger Safety Decal 8 (P/N 20048) Located on both ends of the tank. www.meridianmfg.com Page 9 2300L & 4600L Fuel Tanks Installing the Tank Installing The Tank This document only covers general installation instructions. Consult the correct authority having jurisdiction in your area prior to tank installation. NOTE: This tank must be installed by a qualified tank installer who shall consult with the proper authorities with jurisdiction to ensure all requirements of CAN/ULC-S601-07 and all Federal, Provincial and Local codes are being met prior to installation. Failure to do so, could void your warranty. Installation All timber/crates used in shipping must be completely removed from the tank prior to installation of tank. Choosing a Location The tank shall be placed at a safe distance from buildings, other tanks, roadways, waterways, property lines and all public paths (1). Refer to local authorities for applicable codes. 1 Installing the Fuel Tank Base The tank shall be installed on a level base (2) designed to support the tank weight plus 100% liquid loading. The tank skid, saddle or cradle shall be the only part of the tank in contact with the foundation or base. 2 www.meridianmfg.com Page 10 2300L & 4600L Fuel Tanks Installing the Tank 1 Lifting and Transporting Fuel Tanks Only the lifting lugs (1) provided with the tank shall be used for unloading or transporting the empty fuel tank. Do not lift or transport tanks containing fluid at any time. DANGER DO NOT lift or attempt to transport tanks containing fluid at any time. Inspecting Fuel Tanks The tank installer shall ensure that all fittings, have not loosened during transportation and that they are sealed and tight. Check all painted areas of tank for damage due to shipping and also at final installation. All scratched or scuffed areas must be touched up with paint prior to use. If the damages are deemed to affect the integrity of the tank, contact your distributor or dealer prior to putting any product in the tank. Installation of Tank Venting All primary and secondary normal and emergency vents are to be installed before the tank is placed into service and the design of the normal vent shall not allow flame impingement onto the surface of the tank in the event of vapor ignition. Environmental Regulations The fuel tank installer shall ensure that all environmental requirements are taken and implemented in accordance with the local authority having jurisdiction. Protect Fuel Tank Against Vehicle Traffic The installer is to ensure that the fuel tank is adequately protected against damage from vehicular traffic in compliance with all Federal, Provincial and Local Codes. Regular Inspection and Maintenance The fuel tank is to be inspected annually and any repairs to the exterior coating shall be made at the time of inspection in accordance with the coating manufacturer’s instructions. Inspecting the Fuel Tank Containment System The containment should be checked on a regular basis, to confirm that neither product nor water has accumulated therein. Take immediate remedial action if product or water is found. The disposal of any liquid found in the containment shall be disposed of in accordance with the requirements of the authority having jurisdiction. www.meridianmfg.com Page 11 2300L & 4600L Fuel Tanks Installing the Tank 1 2300L Vent & Port Locations 1 4 in Emergency Vent Primary 2 2 in Port 3 2 1/2 in Vented Fill Cap 4 2 in Port 5 1 in Drain (SW Models Only) 6 2 in Containment Insp. Port. (DW 7 4 in Emergency Vent (DW Models 2 4 7 6 5 ● Models Only) Only) (CONTAINMENT) 1 4600L Vent & Port Locations 1 2 in Port 2 2 in Emergency Vent (Primary) 3 2 in Port 4 2 in Spare Port 5 2 1/2 in Vented Fill Cap 6 1 in Drain (SW Models Only) 7 4 in Emergency Vent (DW Models 8 3 2 3 4 5 7 8 ● 6 Only) (CONTAINMENT) 2 in Containment Inspection Port. (DW Models Only) www.meridianmfg.com Page 12 2300L & 4600L Fuel Tanks Fuel Transfer Fuel Transfer Safety Transfer procedures are to be used when transferring fuel from a delivery vehicle to the tank. Although some transfer procedures are unique to some facilities the following general safety procedures MUST ALWAYS BE FOLLOWED: • Read the Operator Manual before using the fuel tank. • DO NOT smoke when operating or refueling the fuel tank. • Keep sparks, flames & hot material away from the fuel tank. • Turn Vehicle ignition off and remove key from ignition before refueling. • Keep vehicles at least 1.5 m (5’) away from the fuel tank at all times. • Never leave the tank unattended while refueling is in process. • DO NOT overfill. 95% capacity is the maximum legal limit. • Always turn pump off when finished fueling operations. • Always store pump nozzle in drip pot when not in operation. DANGER WARNING ALWAYS determine how much fuel your tank can safely hold. Over filling the tank will cause spills. Check the fuel level by dip checking the tank prior to any fuel transfer. Instructions on the correct procedure for dip checking a tank can be found in this manual. ALWAYS start the fuel transfer at a reduced rate. This reduces the potential for the build up of static electricity . DANGER DANGER ALWAYS maintain good communication with the driver of the delivery vehicle. Poor communication between the tank operator and the delivery driver often leads to spills and accidents. www.meridianmfg.com DO NOT OVERFILL. Determine a Safe Gauge Height (SGH) this is how much fuel a tank can hold allowing for expansion due to temperature variations. A good rule of thumb is in summer months the tank should not be more than 90% full and in winter the tank should not be more than 95% full. Page 13 2300L & 4600L Fuel Tanks Fuel Transfer WARNING DO NOT dispense fuel during transfer procedures. Top Fill Fuel Transfer 1. Have a pre-transfer meeting with the operator of the delivery vehicle to determine the correct product is being transferred into the correct tank. Dip tanks to confirm the amount of fuel to be added. 2. Inspect transfer hose for visible leaks, cracks or damage in the line (1). If leaks are present or later appear do not continue with transfer. Repair as necessary. DO NOT LEAVE THE FUEL TANK UNATTENDED DURING FUEL TRANSFER 3. Wipe area around the vented fuel cap (2) with a clean cloth or rag to remove risk of fuel contamination. 4. Open vented fill cap and place cap in a clean secure location. Insert the delivery nozzle into the fill port (2). NOTE: The 2300L, 4600L and 4595L meter models operate with a fill port. On models over 10,000L this is replaced with a 3 inch male cam and drop tube. 1 5. Start delivery vehicle pump, depress delivery nozzle handle and slowly begin fuel transfer. Only increase the flow of the product from the delivery vehicle when you are sure there are no problems. 7. DO NOT WALK AWAY DURING A TRANSFER. Continuously monitor the transfer of fuel. At all times keep in open communication between the delivery vehicle and tank operator. 8. Regularly check fuel tank levels. Reduce fuel transfer rates when nearing the top of the tank to avoid overfilling the tanks. Notify the delivery vehicle operator when the transfer procedure is almost complete. 2 9. Release the handle on the delivery nozzle. 10. Turn off the delivery vehicle delivery pump. 11. Remove the delivery nozzle from the fill port and secure hose and nozzle on the delivery vehicle 12. Conduct a post-transfer meeting between the delivery operator and tank operator. 13. Dip tanks and record amount of fuel delivered. 14. Replace vented fill cap over the fill port. www.meridianmfg.com Page 14 2300L & 4600L Fuel Tanks Measuring Fuel Tank Levels DANGER Never smoke around the fuel tank or expose the tank to direct flame! Measuring Fuel Tank Levels 1 NOTE: For more accurate results wait 30 - 60 mins after refueling then dip check the tanks. This allows fuel to settle and will give more accurate readings. 1. Remove the dip stick from its position at the side of the tank. 2. Remove the vented fill cap (2) and insert the dip stick into the tank until it reaches the bottom. NOTE: Ensure the dip stick is inserted with the lowest number on the dip stick placed toward the bottom of the tank. 3. Remove the dip stick (1) and take note of the amount of fuel in centimeters (cm) that is showing on the stick. 2 1 4. Replace the vented fill cap. 5. Compare the number of centimeters on the dip stick with the Fuel Tank Depth Chart in this manual to determine the amount of fuel in the tank. 0 cm www.meridianmfg.com 161 cm Page 15 2300L & 4600L Fuel Tanks Pump Operations WARNING OFF Always keep the nozzle in contact with the container being filled during the filling process to minimize the possibility of static electricity build up. Pump Operations ON The 2300L & 4600L DW Fuel Tanks each come with three different pump options. Dependent on the pump option associated with your tank consult the correct Installation and Operator Manual provided at time of purchase for detailed pump installation, operation and maintenance procedures. Dispensing Fuel (General) 1. Reset Meter to “0” (if applicable). (Do not reset meter while dispensing fuel.) 2. Remove dispensing nozzle from the nozzle boot or drip pot. 3. Move the switch lever to the “ON” position to power the pump. 4. Insert the dispensing nozzle into the container to be filled. 5. Operate the nozzle to dispense fluid; release nozzle when the desired amount of fluid has been dispensed. 6. Move switch lever to the “OFF” position to stop the pump. 7. Remove the dispensing nozzle from the container and store it in the nozzle boot or drip pot. 1 Locking The Pump Dependent on the pump options selected, the pump nozzle can be pad locked (1) for added security. With the pump turned off, and the nozzle in the stored position, a pad lock can be inserted through the locking link and the nozzle handle opening. This configuration prevents the nozzle from being removed from the nozzle cover. Optional drip pots (2) and chains (3) are also available. The chain can be wrapped around the nozzle and secured with a padlock. This secures the nozzle when not in use or when the tank is left unattended for long periods of time. www.meridianmfg.com 2 3 Page 16 2300L & 4600L Fuel Tanks Pump Operations Trouble Shooting The following Trouble Shooting guide is provided to offer basic diagnostic assistance in the event you encounter pump problems. For detailed instructions consult the pump installation and operation manuals that were provided with the pump at the time of sale. WARNING WARNING DO NOT open or attempt to repair the motor. Opening the motor will compromise the integrity of the Explosion Proof Construction and will void any existing warranty and certification (UL listing). Make Sure all power to the pump is turned off prior to performing any service or maintenance. NOTE: Consult your local Meridian Dealer for replacement parts. WARNING In “Skid Tank” applications, make sure the tank is properly secured so it cannot shift or move when the tank is empty or full. Troubleshooting Guide Symptom Pump Won't Prime Low Capacity Cause Cure Suction line problem Check for leaks in suction line Bypass valve open. Remove and inspect valve: Must move freely & be free of debris Vanes sticking. Check vanes and slots for nicks, burrs and wear. Excessive rotor or vane wear. Inspect rotor & vanes for excessive wear or damage; replace if necessary. Outlet blocked. Check pump outlet, hose, nozzle & filter for blockage. Vapor Lock Reduce vertical and horizontal distance from pump to liquid; remove automatic nozzle Excessive dirt in screen. Remove and clean screen. Suction line problem. Check suction line for leaks or restrictions; it may be too small, too long or not airtight. Bypass valve sticking. Remove and inspect valve; must move freely & be free of debris Vanes sticking. Check vanes and slots for wear. Excessive rotor or vane wear. Inspect rotor & vanes for excessive wear or damage; replace if necessary. Hose or nozzle damage Replace hose or nozzle. Plugged filter Replace filter. Low fluid level. Fill tank. www.meridianmfg.com Page 17 2300L & 4600L Fuel Tanks Pump Operations Troubleshooting Guide Symptom Pump runs slowly. Motor stalls. Cause Cure Incorrect voltage. Check incoming line voltage while pump is running. Vanes sticking. Inspect vanes and slots for nicks, burrs and wear. Wiring problem. Check for loose connections. Motor problem. Return to place of purchase. Bypass valve sticking. Remove and inspect valve; must move freely & be free of debris. Low voltage Check incoming line voltage while pump is running. Excessive rotor or vane wear. Check rotor & vanes for excessive wear or damage. Debris in pump cavity. Clean debris from pump cavity. Pumping high viscosity fluids. These fluids can only be pumped for short periods of time (less than 30 minutes duty cycle). Motor overheats. Clogged screen. Remove and clean screen. Restricted suction pipe. Remove and clean pipe. Motor failure. Return to place of purchase. Pump rotor lock-up. Clean and check pump rotor and vanes. No power Check incoming power. Switch failure. Return to place of purchase. Motor Inoperative. Motor failure. Fluid Leakage Pump hums but will not operate Return to place of purchase. Thermal protector failure. Return to place of purchase. Incorrect/loose wiring. Check wiring Bad O-Ring casket Check all o-ring gaskets. Dirty Shaft Seal Clean seal & seal cavity bad Shaft Seal Replace seal. Incompatible Fluid Refer wetted parts list to fluid manufacturer. Loose fasteners Tighten fasteners. Dirt in Pump cavity Clean out pump cavity. Motor failure. Return to place of purchase. Broken Key Remove all debris & replace key. www.meridianmfg.com Page 18 2300L & 4600L Fuel Tanks Depth Chart 4600L Fuel Tank Dip Chart Depth cm Volume L 1 5 2 Depth cm Volume L Depth cm Volume L Depth cm Volume L 37 1116 73 2740 109 4207 15 38 1158 74 2786 110 4239 3 28 39 1201 75 2831 111 4270 4 43 40 1243 76 2877 112 4301 5 60 41 1286 77 2922 113 4330 6 79 42 1330 78 2967 114 4358 7 100 43 1373 79 3012 115 4386 8 121 44 1417 80 3057 116 4412 9 144 45 1461 81 3101 117 4438 10 169 46 1505 82 3145 118 4462 11 194 47 1550 83 3189 119 4485 12 221 48 1595 84 3233 120 4507 13 248 49 1639 85 3277 121 4527 14 277 50 1685 86 3320 122 4546 15 306 51 1730 87 3363 123 4563 16 336 52 1775 88 3406 124 4578 17 367 53 1821 89 3448 125 4591 18 399 54 1866 90 3491 126 4601 19 432 55 1912 91 3532 127 4607 20 465 56 1958 92 3574 21 499 57 2004 93 3615 22 534 58 2050 94 3656 23 569 59 2096 95 3696 24 605 60 2142 96 3736 25 641 61 2188 97 3775 26 678 62 2234 98 3814 27 716 63 2280 99 3853 28 754 64 2326 100 3891 29 792 65 2373 101 3928 30 831 66 2419 102 3965 31 871 67 2465 103 4002 32 911 68 2511 104 4038 33 951 69 2557 105 4073 34 992 70 2603 106 4108 35 1033 71 2649 107 4142 36 1074 72 2695 108 4175 www.meridianmfg.com Page 19 2300L & 4600L Fuel Tanks Dip Chart 2300L Fuel Tank Dip Chart Depth Volume Depth Volume Depth Volume Depth Volume cm Liters cm Liters cm Liters cm Liters 1 3 33 477 65 1190 97 1893 2 8 34 497 66 1213 98 1913 3 14 35 518 67 1236 99 1932 4 22 36 539 68 1259 100 1951 5 30 37 560 69 1282 101 1970 6 40 38 581 70 1305 102 1988 7 50 39 602 71 1328 103 2007 8 61 40 623 72 1351 104 2025 9 72 41 645 73 1374 105 2042 10 85 42 667 74 1397 106 2060 11 97 43 689 75 1420 107 2077 12 111 44 711 76 1443 108 2094 13 124 45 733 77 1465 109 2110 14 139 46 755 78 1488 110 2126 15 153 47 777 79 1510 111 2141 16 169 48 800 80 1533 112 2157 17 184 49 822 81 1555 113 2171 18 200 50 845 82 1577 114 2186 19 216 51 867 83 1599 115 2199 20 233 52 890 84 1621 116 2213 21 250 53 913 85 1643 117 2225 22 268 54 936 86 1665 118 2238 23 285 55 959 87 1687 119 2249 24 303 56 982 88 1708 120 2260 25 322 57 1005 89 1729 121 2270 26 340 58 1028 90 1750 122 2280 27 359 59 1051 91 1771 123 2288 28 378 60 1074 92 1792 124 2296 29 397 61 1097 93 1813 125 2302 30 417 62 1120 94 1833 126 2307 31 437 63 1143 95 1853 127 2310 32 457 64 1167 96 1873 www.meridianmfg.com Page 20 2300L & 4600L Fuel Tanks Limited Warranty Limited Warranty Meridian Manufacturing Inc., (hereinafter referred to as the Manufacturer) hereby warrants the tank(s) sold by it to be free from any defect in material or workmanship under normal use and service for a period of two (2) years from the date of shipment. The Manufacturer also warrants the structural integrity of the tanks(s) for a period of ten (10) years from the date of shipment. The Manufacturer’s obligation under this warranty shall be limited to the repair or replacement only, FOB the original point of shipment, of any defective parts or portions of the tank or accessories manufactured by Meridian. Any warranty claim must be reported to the Manufacturer within two (2) years for general and coating claims or ten (10) years for structural claims, from the date of shipment and in the manner as referred to in paragraph 2 herein. THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS, PROVISIONS AND CONDITIONS 1. This warranty does not apply to: a. Any product sold by the Manufacturer where it is used in areas exposed to corrosive or aggressive conditions including salt water, acids, alkaloid, ash, cement dust, animal waste or other corrosive chemicals. b. Failures or defects arising out of damage during shipment or during storage on site. c. Materials replaced or repaired under this warranty except to the extent of the remainder of the applicable warranty. d. Damage resulting from misuse, negligence, accident or improper site preparation by others. e. Products that have been altered or modified by others. f. (in the case of coating failures) failure as the result of damage, lack of proper maintenance or failure to remove road salt or other contaminants that may have come in contact with the tank surface. g. Products that have not been installed strictly in accordance with the Manufacturer’s manuals and instructions. 2. The obligation of the Manufacturer under this warranty shall not arise unless the Manufacturer is notified and this warranty is presented together with a written statement specifying the claim or defect within thirty (30) days after the failure is first detected or made known to the owner and within two (2) years for general and coating claims and ten (10) years for structural claims, from the shipment date. The Manufacturer in its sole discretion shall determine if the claim is valid and whether correction of the defect or failure shall be made by repair or replacement of the materials. 3. The coating warranty is based on the Manufacturer’s performance specification for polyester powder finishes and does not include repair of minor blemishes or rusting that is normally part of the general maintenance of the tank. 4. The obligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold. This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer. 5. The customer shall acknowledge that it has made its own independent decision to approve the use of the supplied materials and also the specific fabrication and construction procedures utilized to complete the tank, and has satisfied itself as to the suitability of these products for this particular application. 6. The foregoing sets forth the only warranties applicable to said materials and said warranties are given expressly and in lieu of all other warranties, expressed or implied, statutory or otherwise, of merchantability or fitness for a particular purpose and all warranties which exceed or differ from said warranties herein are disclaimed by the Manufacturer. 7. The owners sole and exclusive remedy against the Manufacturer shall be limited to the applicable warranty set forth herein and the endorsements, if any, issued together with this document and no other remedy (including but not limited to the recovery of assembly or disassembly costs, shipping costs, direct, incidental, special, indirect or consequential damages for lost profits, lost sales, injury to person or property or any other loss, whether arising from breach of contract, breach of warranty, tort, including negligence, strict liability or otherwise) shall be available to the owner or Meridian Dealer or any other person or entitles whether by direct action or for contribution or indemnity or otherwise. 8. The financial obligation of the Manufacturer under this warranty shall be limited to the repair or replacement of the product as originally supplied and in no event shall exceed the original cost of the product supplied. 9. The Manufacturer shall not have any obligation under any warranty herein until all accounts for materials, installation and erection of the said product thereof and for labor and other work performed by the Manufacturer or its dealers have been paid in full by the owner. Warranty Claim Procedure a. Advise the Dealer or Manufacturer immediately upon discovery of any defects. b. Complete the Fuel Tank Warranty Order Request found in the back of this manual in its entirety then mail or e-mail the form to tankwarrantyca@meridianmfg.com c. When the warranty claim form is received by the Manufacturer you will be contacted by our customer service department. d. Claims will be adjudicated at the sole discretion of the Manufacturer and in accordance with the terms and conditions of the applicable limited warranty. www.meridianmfg.com Page 21 2300L & 4600L Fuel Tanks Limited Warranty This page intentionally left blank. www.meridianmfg.com Page 22 2300L & 4600L Fuel Tanks Fuel Tank Warranty Order Request Fuel Tank Warranty Order Request • • • • IMPORTANT! Advise the dealer or manufacturer immediately upon discovery of any defects. Complete the Fuel Tank Warranty Order Request found in the back of this manual in its entirety and e-mail the form to tankwarrantyca@meridianmfg.com or mail this form to: Meridian Manufacturing Fuel Tank Warranty Request, Lethbridge, AB Office 3125 24th Ave North. Lethbridge, AB T1H 5G2 (1-800-661-1436) When the warranty claim form is received by the manufacturer you will be contacted by our customer service department. Claims will be adjudicated at the sole discretion of the manufacturer and in accordance with the terms and conditions of the applicable limited warranty. Tank Information □ Current Tank Location MMG Yard □ Dealer Yard □ Customer Yard Model Number _____________________________ Date Reported to MMG ______________________ Tank Serial Number _________________________ □ Repair On Site □ Repair Off Site Describe Warranty Issue in Detail Directions to Site _________________________________________________________________________ Customer Information Customer Name _____________________________ Customer Contact __________________________ Address __________________________________ City ________________ Postal Code _________ Cell ________________ Phone ______________ Province ___________ Dealer Information Dealer Name _____________________________ Dealer Contact _____________________________ Address __________________________________ City ________________ Postal Code _________ Cell ________________ Phone ______________ Province ___________ Company Use Only Net Price to Charge on Invoice ______________________________________ Part Numbers Used in Repair _______________________________________________________________ Directions Claim Disposition www.meridianmfg.com □ Claim Approved □ Pending Inspection □ Claim Denied Page 23 2300L & 4600L Fuel Tanks Fuel Tank Warranty Order Request This page intentionally left blank. www.meridianmfg.com Page 24 2300L & 4600L Fuel Tanks Index Index 2 1/2” Vent Fill Port . . . . . . . . . . . . . . . . 12 Pump Options. . . . . . . . . . . . . . . . . 16 CAN/ULC S601-07 Standards . . . . . . . . . . . . . . . . 4, 10 Qualified Installer . . . . . . . . . . . . . . . . 10 Coating Warranty . . . . . . . . . . . . . . . . 21 Regulations . . . . . . . . . . . . . . . . 2 Codes . . . . . . . . . . . . . . . . 2 Safety Alert Symbol . . . . . . . . . . . . . . . . 3 Containment Inspection Port . . . . . . . . . . . . . . . . 12 SAFETY ALERT SYMBOL . . . . . . . . . . . . . . . . 3 Containment Inspection Warning. . . . . . . . . . . . . . . . . 8 Safety Decals . . . . . . . . . . . . . . . . 6 Containment System . . . . . . . . . . . . . . . . 4, 11 Serial Number Decal . . . . . . . . . . . . . . . . 8 Danger Safety Decal . . . . . . . . . . . . . . . . Site Location . . . . . . . . . . . . . . . . 9 10 Decals . . . . . . . . . . . . . . . . 6, 8 Skid Weight . . . . . . . . . . . . . . . . Diameter . . . . . . . . . . . . . . . . 4, 5 Spare Port . . . . . . . . . . . . . . . . 12 Structural Integrity . . . . . . . . . . . . . . . . 21 15 Tanks Specifications . . . . . . . . . . . . . . . . 4 Dispensing Fuel (general) . . . . . . . . . . . . . . . . 16 Tank Weight (empty) . . . . . . . . . . . . . . . . 4 Emergency Vent (Containment) . . . . . . . . . . . . . . . . 12 Transporting Fuel Tanks . . . . . . . . . . . . . . . . 11 Emergency Venting . . . . . . . . . . . . . . . . 11 Trouble Shooting . . . . . . . . . . . . . . . . 17 Emergency Vent Primary . . . . . . . . . . . . . . . . 12 ULC Plate . . . . . . . . . . . . . . . . 8 Emergency Vent Warning . . . . . . . . . . . . . . . . 8 Vehicle Traffic . . . . . . . . . . . . . . . . 11 Environmental Regulations . . . . . . . . . . . . . . . . 11 Vented Fill Cap . . . . . . . . . . . . . . . . 15 Fill Warning . . . . . . . . . . . . . . . . 9 Vent Warning. . . . . . . . . . . . . . . . . 9 Fuel Tank Base . . . . . . . . . . . . . . . . 10 Volume . . . . . . . . . . . . . . . . Fuel Tank Levels . . . . . . . . . . . . . . . . 15 Warranty . . . . . . . . . . . . . . . . Fuel Tank Venting . . . . . . . . . . . . . . . . 11 Warranty Acknowledgement . . . . . . . . . . . . . . . . 3 Fuel Transfer Safety . . . . . . . . . . . . . . . . 13 Warranty Order Request . . . . . . . . . . . . . . . . 21, 23 General Notes . . . . . . . . . . . . . . . . 3 Warranty Registration Form . . . . . . . . . . . . . . . . 3 Guidelines . . . . . . . . . . . . . . . . 2 Weight (empty) . . . . . . . . . . . . . . . . Hose Retractor . . . . . . . . . . . . . . . . 12 Dip Chart . . . . . . . . . . . . . . . . 19, 20 Dip Stick . . . . . . . . . . . . . . . . 4, 5 4, 5 21 5 Inspecting Fuel Tanks . . . . . . . . . . . . . . . . 11 Inspection and Maintenance . . . . . . . . . . . . . . . . 11 Installation . . . . . . . . . . . . . . . . 10 Length (without Skid) . . . . . . . . . . . . . . . . 4, 5 Length (with Skid) . . . . . . . . . . . . . . . . 4, 5 Lifting Fuel Tanks . . . . . . . . . . . . . . . . 11 Lifting Lug Warning . . . . . . . . . . . . . . . . 8 Limited Warranty . . . . . . . . . . . . . . . . 21 Locking The Pump . . . . . . . . . . . . . . . . 16 Machine Safety . . . . . . . . . . . . . . . . 3 Measuring Fuel Tank Levels . . . . . . . . . . . . . . . . 15 OWNER’S RESPONSIBILITY . . . . . . . . . . . . . . . . 2 Personal Safety . . . . . . . . . . . . . . . . www.meridianmfg.com 3 Page 25 2300L & 4600L Fuel Tanks Index This page intentionally left blank. www.meridianmfg.com Page 26 This page intentionally left blank. MERIDIAN MANUFACTURING INC. With over 65 years of experience, Meridian is your storage and handling expert. Cambridge Office 605 Sheldon Drive Cambridge, ON N1T 2K1 PH: 519.620.6004 TF: 855.346.3712 FX: 519.620.6041 Camrose Office 4232 - 38 St. Camrose, AB T4V 4B2 PH: 780.672.4516 TF: 800.830.2467 FX: 780.672.4759 Regina Office PO Box 1996 Regina, SK S4P 3E1 PH: 306.545.4044 TF: 800.667.5904 FX: 306.545.4216 Storm Lake Office 2902 Expansion Blvd. Storm Lake, IA 50588 PH: 712.732.1780 TF: 800.437.2334 FX: 712.732.1028 Lethbridge Office 3125 - 24 Ave. N. Lethbridge, AB T1H 5G2 PH: 403.320.7070 TF: 800.661.1436 FX: 403.320.7579 Winkler Office Box 760, 275 Hespler Ave. Winkler, MB R6W 4A8 PH: 204.325.7883 TF: 800.665.7259 FX: 204.325.5556 © 2014 Meridian Manufacturing, Inc. Registered Trademarks Used Under License. Printed in Canada (4/14)
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Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches, Inches Manifest Reference Instance ID : uuid:6ff408ec-9380-49e3-b4c9-f07697df1f5e, xmp.iid:0880117407206811994CC6A3E5F40A26, xmp.iid:280F89D4F31AE311B68EC68F5A801138, xmp.iid:0880117407206811994CC6A3E5F40A26, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:FF10E6A6759FE511B39C956A5E562EDC, xmp.iid:F98C828AD5C3E311980CFB62EED87A75, xmp.iid:260F1FBBE41AE311B68EC68F5A801138, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:1061EFEBEAB0E2119DBB9B3E20CE8C69, xmp.iid:270F89D4F31AE311B68EC68F5A801138, xmp.iid:AFA8842AF60FE311BB12A0DC39C43D5C, xmp.iid:ACA8842AF60FE311BB12A0DC39C43D5C, 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