F 040411L !! Murray 4
22 Self-Propelled to the manual 049d9f92-989e-485e-836f-c73dc56d3907
User Manual: !! Murray Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection
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Models 22” Self-Propelled This Instruction Book contains information for several models. Read and keep this book for future reference. This book contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT. BUILT IN THE F-04041 1L MURRAY, INC. Two Year Limited Warranty Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts. This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, call or write to the address below. The model number along with the CUSTOMER CARE Center 1-800 number is on the Model Number Nameplate attached to the unit. MURRAY, INC. Outdoor Power Equipment Customer Service Department P.O. Box 268 Brentwood, Tennessee 37027 F-040411L 2 OWNER’S INFORMATION This instruction book is written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit. Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below. 1. Carefully read and follow the rules for safe operation. 2. Follow all the assembly and preparation instructions. 3. Inspect the unit. 4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment. 5. Operate the unit only with guards, shields, and other safety items in place and working correctly. 6. Correctly adjust the unit. 7. Service the unit only with authorized or approved replacement parts. 8. Complete all maintenance on the unit. Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. F-040411L 3 IMPORTANT Safe Operation Practices for Walk-Behind Mowers. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. tion which can cause drowsiness or affect your ability to operate this machine safely. I. General Operation 1. Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the mower before starting. 15. Never operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run. 16. Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor). 2. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. 17. If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble such as a blade that is damaged, a loose blade, or the engine mounting bolts are loose. 3. Only allow responsible individuals, who are familiar with the instructions, to operate the mower. 4. Thoroughly inspect the mower and area where the equipment is to be used. Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade. 18. Always wear safety goggles or safety glasses with side shields when operating mower to protect your eyes from foreign objects which can be thrown from the unit. 5. Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area. 19. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. 6. Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear. 20. After striking a foreign object, stop the engine. Remove the wire from the spark plug. Inspect the blade and mower for damage. If damaged, repair before starting and operating the mower. 7. Do not pull mower backwards unless absolutely necessary. Look down and behind before and while moving backwards. 21. Keep any washout ports and other mower housing service openings closed when mowing. 8. Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place. II. Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it. DO: Mow across the face of slopes; never up and down. Do not mow excessively steep slopes (maximum 15 degrees) or areas where the ground is very rough. See the “Guide” in the back of this manual to check a slope. Exercise extreme caution when changing direction on slopes. 9. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer. 10. Stop the blade(s) when crossing gravel drives, walks, or roads. 11. Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute. 12. Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher. Remove objects such as rocks, tree limbs, etc. 13. Mow only in daylight or good artificial light. Watch for holes, ruts, or bumps. Tall grass can hide obstacles. (Continued Following Page) 14. Do not operate the mower while under the influence of alcohol, drugs or other medicaF-040411L 4 IMPORTANT DO NOT: Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance. Do not mow excessively steep slopes. Do not mow on wet grass. Reduced footing could cause slipping. III. Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them. 1. Keep children out of the mowing area and under the watchful care of a responsible adult. 2. Be alert and turn mower off if children enter the area. 3. Before and while moving backwards, look behind and down for small children. 4. Never allow children to operate the mower. 5. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. Service *1. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. a. Use only an approved container. b. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. c. Never refuel the machine indoors. d. Never store the machine or fuel container inside where there is an open flame, such as a water heater. *2. Never run an engine indoors or inside a closed area. 3. Never make adjustments or repairs to items such as the height adjusters or grass catcher with the engine (motor) running. Discon- F-040411L nect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Always wear eye protection when you make adjustments or repairs. 4. Keep all nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. 5. Never tamper with safety devices. Check their proper operation regularly. 6. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing. 7. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. 8. Never attempt to make wheel height adjustments while the engine (motor) is running. 9. Always disconnect electric mowers (live operated) before cleaning, repairing, or adjusting. 10. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. For storage, always make sure grass catcher is empty. 11. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. 12. Do not change the engine governor setting or over-speed the engine. 13. Frequently check the blade for wear or damages such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with a factory replacement blade. For safety and good cutting performance, replace the blade every two years. Frequently check the blade bolt and the engine mounting bolts. Replace damaged bolts and tighten loose bolts. 14. Use only original equipment or authorized replacement parts. * Asterisked items do not apply to electric mowers. 5 SAFE MOWING GUIDE gency. Learn how to cut and how to keep control of the mower at all times. Many mowers are started manually. When using a pull start or rope start, place your feet firmly and away from the blade. Hold the rope handle securely, but never wrap the rope around your arm or fingers for a “better grip”. The mower is designed for use by one person. Always mow alone. Never carry passengers. Carrying a passenger is dangerous for the passenger and the operator. A mower is not for amusement or for carrying objects. Every person who uses power equipment must learn the difference between proper and improper use, safe and unsafe mowing practices. Read the next few pages carefully. They can help you learn. Too often the mower user is inexperienced, not properly instructed, or has not read the Instruction Book and instructions on the unit before using it for the first time. This can result in unsafe use endangering the operator, bystanders, and the equipment. Another result can be a poor appearance of the area mowed. Read this Instruction Book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide and other safety rules and recommendations in this Instruction Book and on the unit. Make sure anyone who uses the unit has read the instructions and has been told how to operate the mower safely. Is the area you are planning to mow wet? Never cut a wet lawn. Cutting wet grass can cause an accident. It can affect mower performance and also cause problems with future lawn growth and appearance. Wet grass is slippery and might cause the operator to fall or the mower to slip. Someone could be hurt by touching the blade. Wet grass tends to clog the mower, causing poor discharge. Wet clippings bunch up on the lawn retarding the growth of grass. A wet mower can cause parts to rust and reduce the useful life of the unit. Your mower is designed to provide good service and durability in normal residential cutting. If the mower is not properly serviced and maintained or used on unsuitable terrain or in conditions not suitable for mowing, product performance and safety will be reduced. Proper attire is an important part of safe mowing. Safety glasses protect the eyes from thrown objects. Safety shoes with steel toes can protect a foot from being cut by the blade. Shirts and pants that cover the arms and legs can stop or deflect a thrown object. When you look over the lawn, refresh your memory about hard, immovable obstacles such as pipes, stumps, and rocks and avoid them. They can cause damage to the mower or an accident injuring the operator or a bystander. Take a litter bag along and walk over the area to be cut. Pick up any stones, toys, wire, bones, or other loose objects. These items can damage the mower or they can become dangerous flying objects if the mower blade hits them. The blade of a power mower travels very fast. It can throw rocks and other objects with force over long distances. Objects thrown by mowers can break windows, cause Practice using the mower before you actually begin cutting grass. Select a large open level area. Learn the location and function of the controls and how they work. It is important that the blade can be stopped quickly in an emerF-040411L 6 SAFE MOWING GUIDE bruises, or even put out an eye. Often the person hurt by a thrown object is a bystander such as a child, another family member or a neighbor. Keep people and pets completely away from the mowing area. Direct the mower’s discharge away from areas where people can be. Planning your mowing pattern has a double benefit. It can reduce chances of an injury and make the clean up after mowing easier. Are there ditches, walls, or major inclines in the area to be cut? Plan the mowing pattern to avoid such danger areas. Inclines and rough terrain must be mowed carefully and some areas must not be cut with a mower at all. With walk behind equipment, mow across the incline so that if you or the mower slip, you won’t run into each other. Never mow slopes greater than 15 degrees. See the “Guide” in the back of this Instruction Book to check any slopes. Ready to start cutting? Not yet. Be sure the mower has been fully assembled according to directions in the Instruction Book. Even if assembly was done by a lawn and garden shop or the store where the unit was purchased, it must be checked. Are all nuts, bolts and screws tight? Does the engine have oil? These items must be checked periodically throughout the life of the mower. Your mower has a gasoline engine. Gas is dangerous. Store fuel only in a approved gas container. Do not store large amounts of gas. Put out all cigarettes, pipes and cigars before working with gasoline. Store fuel and the mower itself in a well ventilated area away from any possible source of ignition such a pilot light on a furnace. If the mower is to be stored for an extended time, remove the gas from the tank. This minimizes the chance of a fire and keeps the tank clear of deposits and old gasoline, thus improving mower performance. Move the mower outside before adding gasoline. Use a funnel and wipe up any spilled fuel before starting. Remember, gasoline expands when heated so leave some expansion room. Also, most mower gas caps are vented to allow for expansion. Always use the proper cap. People are needlessly burned by fires, hurt in explosions, mowers and other property are damaged because of failure to follow basic safety rules related to gasoline and fueling. Never add gasoline to an engine that is running or that is hot from recent use, this can cause an accident. Remove dry grass and other debris from the mower. Keeping the mower clean will F-040411L improve the performance, help the engine stay cooler, extend the life of moving parts, and minimize the danger of fire. People get burned working with and around their mowers for other reasons than fire and explosions. It takes only a few seconds of operation for the engine and the muffler to become hot. Do not touch these parts when the mower is running. Stop the engine and let it cool down before servicing the mower. Remember, exhaust fumes can be dangerous. Never operate the engine indoors or in an enclosed area. Getting a new mower can be a big event for a family. Let family members satisfy their curiosity about the mower and at the same time, tell them about its dangers. Remember, a mower is not a toy and is not for use by children or anyone lacking in age, strength or experience. As with any power equipment, a mower can be dangerous if not assembled, misused, or not properly maintained. The most important rule is to always use good judgement and common sense. Your mower will cut thick grass and heavy plant stems with ease. Fingers and toes are no more resistant to the mower’s blade. Many people are injured because they “forgot” and reached into the discharge chute. Always treat your lawn mower as if the blade is rotating. Never perform any service or try to make any adjustment,except carburetor, while the engine is running. Use only accessories suited for your mower. Use of improper accessories can reduce the safety designed into both the mower and the accessory, it can even damage the unit. Read and follow the instructions which come with the accessory and the mower. 7 SAFE MOWING GUIDE Use only original equipment or approved substitutions as service parts. If you need professional service, select a shop that is an Authorized Service Center for your brand of mower. If you plan to service the unit yourself, follow directions in the Instruction Book. in the rain is no fun and it is dangerous. Always seek shelter in an electrical storm. In extremely dry mowing conditions, your safety glasses can serve a dual purpose by protecting your eyes from dust and thrown objects, also a dust or pollen mask can be helpful. As you mow, remember children and pets are sometimes attracted to the activity. Be especially careful when trimming around shrubbery or when backing up. If at all possible, don’t mow when moving backwards. It is dangerous because vision is restricted. Also, blades are designed to cut while the unit is moving forward so cutting performance is reduced when mowing in reverse. Never leave the mower running and unattended. Shut off the engine. Put the mower in a position so that it can not roll. If the unit is self-propelled, make sure the drive control is disengaged. Your mower is equipped with a number of safety features which are important to the safety of the operator and bystanders and must never be altered or removed. If a safety feature becomes inoperable, lost, or damaged, it must be repaired or replaced before the mower is used. Engine speed is a key to safe mowing and a nice looking lawn. The maximum speed of the engine on your mower has been set at the factory. Do not change the engine governor in any way. Select the maximum engine and ground speed that is right for the terrain and the height of grass. You get the best cutting and bagging performance when using a grass catcher by operating the engine at maximum speed. Never walk fast or run just to get the job done sooner. On inclines, reduce ground speed and exercise extreme care. It is best to mow only during daylight hours; however, if you must mow in the late afternoon or evening, make sure there is good artificial light. Your mower will require maintenance including service and adjustments before and after use as with any machine. The frequency of the maintenance is generally based on hours of use, however, the frequency can vary because of mowing conditions. Check the Instruction Book for more detailed instructions. Proper maintenance protects your investment in the mower and helps insure that it will function safely and reliably. Never attempt any service (with the possible exception of carburetor adjustment) with the engine running. After turning the engine off, always disconnect the spark plug wire to prevent accidental restarting while the unit is being serviced. When mowing, be aware of your condition and the weather conditions. After mowing a long time, you will be tired. This is the time when reactions slow down, your attention wanders; the time when you are wide open for an accident. Take a short break. If temperatures are high, take precautions to avoid becoming dehydrated. If you are angry, tired, or unable to give your full attention to mowing, if you have been consuming alcohol, medicines, or drugs, do not use your mower or any type of power equipment. If weather conditions become worse while you are cutting, stop and finish later. Cutting grass F-040411L 8 SAFE MOWING GUIDE position when mowing and bagging. When bagging, slower ground speed will provide the best results. Change the mowing pattern slightly each time you cut. If you always cut the same way, the grass will develop a “set” and clippings will accumulate more heavily in some areas more than in others causing grass to get thinner in those areas. Do not service your mower over the grass. Spilled oil and gas can kill the grass. In tall grass or very heavy grass, do not try to cut it all at once. Raise the height of cut on the first cutting and lower it for the next cutting the same day or within a few days. Another way is to cut only part of the width of the mower and adjust your ground speed (not the engine) to move more slowly so the mower can clear itself as it moves forward. While mowing, if you hit a foreign object, stop the engine. Remove the spark plug wire. Carefully and thoroughly inspect the mower for damage. Make necessary repairs before restarting. If the unit starts to vibrate abnormally, stop the engine immediately and check for the cause. Vibration is generally a warning of trouble. Keep all nuts, bolts, and screws tight. The blade is the most dangerous part of the mower and also the most important part in obtaining a nice lawn appearance. Check the blade and the blade mounting hardware frequently. Keep it tight. If the blade hits a solid object, check it thoroughly for deformation or cracks and replace if damaged. For safety,replace the blade every two years. A sharp blade reduces the work load on the engine and cuts grass more cleanly, for a better looking cut with less work. The blade is always close to the outside of the mower housing. For best trimming on side discharge mowers, cut with the left side of the housing toward the area that needs trimming. A useful accessory for your mower is a grass catcher. There are grass catchers available for most models. For best performance and safety, be sure the grass catcher is approved for use with your mower. Assemble as directed and follow operating and safety instructions with the catcher and in the Instruction Book. Before mounting, checking or emptying the grass catcher, always turn the engine off. Remember to check the grass catcher before each use for cracks, wear, or deterioration. Replace any part that is damaged with the manufacturer’s recommended replacement part before using the grass catcher again. When cutting with a walk behind mower, always push the unit. Do not pull it. Pushing the unit keeps the operator behind the mower in the “operator’s zone” for better control. Pushing the unit also gives you a chance to see exactly where and what you are mowing. There will be times while you are mowing that you will have to pull the mower backwards (such as when the front of the mower has come up against a wall or fence). If you must back up, make sure your feet are in the clear. Stand well back from the mower, plant your feet firmly with each step and back up being careful to look behind you. Resume normal mowing as soon as possible. If your unit is self-propelled, remember that the drive mechanism is not designed to do all the work, but the unit can move without your help. Always keep your hands on the handle near the controls when the engine is running. Remember too that the self-propelled mechanism can be dangerous. Keep hands and feet away from belts and chains. Always turn off the engine before attempting to remove anything that becomes entangled in the self-propelled system. Remember, your mower is a useful tool, but it can be dangerous. Follow the instructions in this Instruction Book. Use the mower properly and carefully and it will give you many hours of trouble free, accident free operations. Proper cutting technique is important if you want your lawn to look good. Avoid the temptation to cut grass too short. Cutting grass too short can kill the plant, cause grass to turn yellow, or make the lawn look brown and thatchy. Use the lower cutting heights in cool months when the grass is lush. Use the higher cutting heights in extremely dry periods. Cutting with a dull blade or low engine speed bruises, shreds, and can uproot some grass making the lawn look dull and brown a few days after cutting. Always put the throttle control in FAST F-040411L 9 STEPS TO FOLLOW BEFORE MOWING D D D D D D D D D D D Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. Fill the fuel tank outside. Clean off spilled fuel. Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual instructions are for your safety and the safety of others. Exhaust fumes are dangerous. Start the engine outside. Make sure all safety devices are in place and working correctly. Operation of the mower is only for a person that has experience. Wet grass can be dangerous. Let the grass dry. Instruct children and others to keep away from the work area. Never cut the grass without good light. Pick up loose objects. Remove them from the mowing area. WHILE MOWING D D D D D D D D D D D Watch for fixed objects and avoid them. They can damage the mower or cause injury. A hot engine and muffler will cause a burn. Do not touch. Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope. Lack of daylight or good artificial light is cause to stop mowing. Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively. Do not make adjustments or repairs without stopping the engine (except for carburetor). Disconnect the spark plug wire. On or near roads, watch out for traffic. Direct discharge away from roads. When mowing, avoid areas where traction is unsure. Before and while moving backwards, look behind and down for small children. In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. Never remove any safety related parts. Do not pour gasoline into a engine that is hot or running. AFTER MOWING D D D D D D D D D D D Always let the mower cool before storing in an enclosed area. Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing. Tighten all loose nuts, bolts and screws before you use the unit. Empty and clean any grass catcher or other accessory. Remove the key or disconnect the spark plug wire to prevent unauthorized use. Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion. Only original parts or factory approved substitutes can be used to service the mower. When storing the mower for an extended period, remove the fuel from the fuel tank. Instruct children to leave the mower alone. It is not a toy. Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children. Lubricate according to the Instruction Book. See “Lubrication”. IMPORTANT--Read the Instruction Book. Keep this book for future use and reference. WARNING: Look for this symbol to point out important safety precautions. It means: “Attention! Become Alert! Your Safety Is Involved.” F-040411L 10 PREPARATION UNPACKING INSTRUCTIONS The mower was fully assembled at the factory. When the mower was put in the carton, the handle was put in the storage position. To put the handle in the operating position, follow the steps below. Upper Handle Knob Lower Handle Handle 1. Remove the mower from the carton. Knob 2. Put the lower handle in the operating position. Make sure the lower handle is between the locking tabs (Figure 1). Figure 1 3. Put the upper handle in the operating position. Tighten the knobs. CAUTION: Be careful when you fold or raise the handle. Do not damage the cables. A cable that is bent will not work correctly. Before you use the unit, replace a bent or damaged cable. Recoil-Start Grip 4. To attach the recoil-start grip to the rope guide, twist the rope through the rope guide mounted on the right side of the handle (Figure 2). Rope Guide NOTE: If you cannot attach the recoil-start grip because the rope is too short, hold the engine stop lever against the handle. Slowly pull the recoil-start grip. F-040411L Figure 2 11 PREPARATION HOW TO ADJUST THE HANDLE HEIGHT Upper Handle The handle bracket has two assembly positions. A HIGH and a LOW position (Figure 3). The HIGH position will raise the handle approximately four inches. Knob Lower Handle HIGH Bolt LOW ÇÇ ÇÇ Knob Handle Bracket ÇÇ ÇÇ Figure 3 Figure 4 1. Remove the knobs and bolts from the right and left handle brackets (Figure 4). HIGH Position Handle Bracket 2. To raise the handle, mount the lower handle in the HIGH position shown in Figure 5. 3. To lower the handle, mount the lower handle in the LOW position shown in Figure 6. Figure 5 LOW Position 4. Attach the lower handle to the handle brackets with the bolts and knobs. (Figure 4). Handle Bracket Figure 6 F-040411L 12 PREPARATION MODELS WITH OPTIONAL GRASS BAG HOW TO ASSEMBLE THE GRASS BAG Support Tube 1. Slide the frame assembly into the ends of the support tube (Figure 7). Frame Assembly Figure 7 2. Make sure the handle is on the outside of the grass bag (Figure 8). Handle Frame Assembly Clips 3. Attach the clips to the frame assembly (Figure 8). Figure 8 Top Cover 4. Close the top cover. When operating the mower with the grass bag, the top cover must be in the closed operating position (Figure 9). Figure 9 F-040411L 13 PREPARATION MODELS WITH OPTIONAL GRASS BAG IMPORTANT: Make sure the hooks, on each side of the frame assembly, are mounted on the pivot rod. HOW TO MOUNT THE GRASS BAG 1. To mount the grass bag on the mower, raise the rear door. Hold the handle of the grass bag. Put the grass bag in the operating position (Figure 10). Lower the rear door. WARNING: Do not use the grass bag unless the cover is in the operating postion. Handle Rear Door Mount Frame Hooks To Pivot Rod Handle Bracket Figure 10 HOW TO EMPTY THE GRASS BAG WARNING: Before you remove the grass bag, stop the engine. Before you remove any grass from the mower housing, disconnect the wire from the spark plug. Grass Bag 1. Hold the rear door. Raise the rear door to a vertical position (Figure 10). 2. Lift the frame assembly over the two handle notches. 3. Open the top cover (Figure 11). Empty the grass from the grass bag. 4. To mount the grass bag on the mower, see “How To Mount The Grass Bag”. F-040411L 14 ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ Top Cover Figure 11 PREPARATION HOW TO ATTACH THE SIDE MOUNTED DISCHARGE DEFLECTOR Mulcher Cover WARNING: To prevent the engine from starting, disconnect the wire from the spark plug. 1. Raise the mulcher cover (Figure 12). 2. Slide the two tabs on the side deflector under the pivot pin. 3. Lower the side deflector. Make sure the locking tab goes through the slot in the side deflector (Figure 13). Side Deflector Locking Tab 4. Lower the mulcher cover (Figure 14). Mulcher Cover Figure 13 Mulcher Cover Side Deflector Side Deflector Tabs Figure 12 Figure 14 S MULCHING TIPS Mulching finely cuts the grass so that the grass can be easily recycled. Because the nutrients are returned to the soil, the lawn will need less fertilizer. To correctly mulch the lawn, follow the tips below. S The grass must be dry. If the grass is wet, it will be difficult to cut and cause heavy clumps of grass. S The grass must not be too tall. The maximum height to effectively cut is 4 1/2 inches. Set the height adjusters so that only the top third of the grass is cut. S If the grass is more than 4 1/2 inches high, two mowings will be necessary. For the first mowing, set the height adjusters in the highest position. Then, lower the height adjusters for the second mowing. F-040411L S Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown. Clean the underside of the mower housing. Grass and other debris can keep the mower from working correctly. If the quality of cut is marginal, try the following: S Set the height adjusters at a higher cutting height. S Cut the grass more frequently. S Operate the mower at a slower ground speed. S Overlap the cutting swaths instead of cutting a full swath with each pass. S Mow across the marginal areas a second time. 15 PREPARATION ELECTRIC START MODELS When the mower was shipped from the factory, the battery was not fully charged. Before the first use, the battery must be charged for 16 hours. See “How To Charge The Battery” in the Maintenance section. HOW TO PREPARE THE ENGINE ENGINE TIPPING ENGINE DOES NOT CONTAIN OIL OR GASOLINE When you service the engine, inspect the blade, or clean the underside of the mower housing; make sure to always tip the engine with the spark plug up (see Figure 15). Transporting or tipping the engine with the spark plug down will cause: See the engine manufacturer’s instructions for the type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage. WARNING: Follow the engine manufacturer’s instructions for the type of gasoline and oil to use. Always use a safety gasoline container. Do not smoke when adding gasoline to the engine. When inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine cool for several minutes. IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler. Hard starting. S Engine smoking. S Spark plug fouling. S Oil or gas saturation of the air filter. Figure 15 IMPORTANT: Actual sustained horsepower will likely be lower due to operating limitations and environmental factory. FINAL ASSEMBLY Before you use the mower, check the assembly of the wheels, the handle, and the controls. Make sure all the fasteners are tight. Make sure the throttle control and the engine stop lever work correctly. F-040411L S 16 OPERATION ENGINE STOP LEVER WARNING: For safe operation, the drive system must immediately disengage when the drive lever is released. If the drive system does not disengage correctly, do not operate the mower until the drive system is adjusted or repaired by an authorized service center. Release the engine stop lever and the engine and the blade will automatically stop. To run the engine, hold the engine stop lever in the Operating position (Figure 17). Before you start the engine, operate the engine stop lever several times. Make sure the cable moves easily. Operating Position Drive Lever Engine Stop Lever Hold the engine stop lever in the Operating position. Figure 16 FRONT WHEEL DRIVE SYSTEM The mower has a front wheel drive system. Operate the drive system as follows. 1. Hold the engine stop lever in the Operating Position (Figure 16 and Figure 17). 2. Push the drive lever completely forward. When the drive lever clicks, release the drive lever. The drive system is now engaged. NOTE: To stop the engine, release the engine stop lever. To go forward, move the drive lever forward. Figure 17 HOW TO STOP THE ENGINE To stop the engine, release the engine stop lever. Disconnect the wire from the spark plug to prevent the engine from starting. On models equipped with an electric start engine, remove the key from the key switch. Keep the key away from children. 3. To disengage the drive system and stop the engine, completely release the engine stop lever. 4. To disengage only the drive system, release the engine stop lever approximately two inches. The drive system will disengage but the engine will continue to run. NOTE: When the drive system is disengaged on a new unit, it is possible for the front wheels to rotate if lifted off the ground. This is normal and will stop after one or two hours of operation. F-040411L If the engine will not stop, hold a screwdriver against the spark plug and against the engine cooling fins. The spark will go to ground and the engine will stop. Before you start the engine, check the engine stop cable. Make sure the engine stop cable is assembled correctly. Before you operate the unit, replace a bent or damaged engine stop cable. 17 OPERATION HOW TO START ENGINE WARNING: To prevent an accident, make sure the drive lever is in the DISENGAGED position. When the drive lever is in the ENGAGED position, do not start the engine. WARNING: The blade will rotate when the engine runs. IMPORTANT: Before you start the engine, operate the engine stop lever several times. Make sure the engine stop cable moves freely. 6. Some models have a primer button on the front or side of the engine (Figure 19). Every time you push the primer button, wait two seconds. For the number of times required to push the primer button, see the engine manufacturer’s instructions. NOTE: The engine design does not include a throttle control or an engine speed adjustment. The engine is set at the best speed for cutting grass, bagging grass, and for extended engine life. 1. Check the oil. 2. Fill the fuel tank with regular unleaded gasoline. Make sure the gasoline is clean. Leaded gasoline will increase deposits and shorten the life of the valves. NOTE: Do not use gasohol or methanol. Do not use premium unleaded gasoline. Primer Button WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. When inside an enclosure, do not add gasoline. Before you add gasoline, stop the engine and let the engine cool for several minutes. Figure 19 NOTE: Do not use the primer button to start a warm engine. 7. Stand behind the mower. Hold the engine stop lever in the OPERATING position (Figure 18). 8. Electric Start Models: Turn the ignition key to the START position. Use short starting cycles (15 seconds per minute). When the engine starts, release the ignition key. If the engine will not turn over, charge the battery. See “How To Charge The Battery”. 3. Make sure the spark plug wire is connected to the spark plug. 4. Electric Start Models: Make sure the battery is connected to the wiring harness. 5. Make sure the drive lever is in the DISENGAGED position (Figure 18). 9. Recoil-Start Models: Rapidly pull the recoil-start grip. Slowly return the recoilstart grip. Hold the engine stop lever in the operating position. 10. If the engine does not start in 5 or 6 tries, See the “Problem and Repair” Instructions. HOW TO OPERATE THE MOWER WARNING: Check the condition of the grass bag for wear or deterioration. If worn or damaged, replace the parts only with approved factory replacement parts. For replacement parts, see the parts list in this book. To completely fill the grass bag, operate the engine with the throttle control in the FAST position. Drive Lever Ignition Key Figure 18 F-040411L 18 MAINTENANCE ELECTRIC START MODELS 4. Charge the battery for 16 hours. HOW TO CHARGE THE BATTERY 5. Disconnect the battery charger from the electrical outlet and from the battery. WARNING: The battery contains sulfuric acid which is harmful to the skin, eyes and clothing. If acid gets on the body or clothing, wash with water. Do not attempt to open the battery. If the battery has a crack, replace the battery. Do not burn a damaged or old battery or an explosion can result. WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion. 6. Align the two tabs on the bottom of the battery case with the two holes in the battery bracket. Rotate the battery case until the quick release locks the battery in the OPERATING position. 7. Connect the wiring harness to the battery. If the battery will not be used for a long period of time or during storage, do not connect the wiring harness to the battery. Handle Battery Bracket The battery is in the battery case mounted on the handle. To charge the battery, remove the battery case from the handle. IMPORTANT: Make sure to use the battery charger supplied with the mower. The use of any other battery charger will damage the battery. 1. Disconnect the wiring harness from the battery (Figure 20). 2. Push the quick release on top of the battery case. Remove the battery case and battery from the handle. 3. Attach the battery charger wire to the battery. Connect the battery charger to an electrical outlet. Quick Release Battery Case Wiring Harness Battery Charger Wire Figure 20 HOW TO REMOVE THE BATTERY Screw If the engine will not turn over or turns over slowly when the key is turned on, charge the battery. See “How To Charge The Battery”. If the battery will not charge fully and will not start the engine, replace the battery as follows. 1. Disconnect the wiring harness from the battery (Figure 20). 2. Push the quick release on top of the battery case. Remove the battery case and battery from the handle. 3. To open the battery case, remove the three screws. Remove the battery from the battery case (Figure 21). 4. Replace the battery with an authorized factory replacement battery. 5. Charge the new battery for 16 hours. See “How To Charge The Battery”. 6. To install the battery, reverse the above steps. F-040411L Battery Case Battery Battery Case 19 Figure 21 MAINTENANCE ENGINE MAINTENANCE S S S S Use the following maintenance section to keep your unit in good operating condition. All the maintenance information for the engine is in the “Engine Instruction Book”. Before you start the engine, read this book. Hard starting. Engine smoking. Spark plug fouling. Oil or gas saturation of the air filter. WARNING: Before you make an inspection, adjustment (except carburetor), or repair, stop the engine and disconnect the wire from the spark plug. ENGINE TIPPING When you service the engine, inspect the blade, or clean the underside of the mower housing; make sure to always tip the engine with the spark plug up (see Figure 22). Transporting or tipping the engine with the spark plug down will cause: Figure 22 HOW TO CLEAN THE MOWER HOUSING HOW TO ADJUST THE HEIGHT OF CUT WARNING: The blade will rotate when the engine runs. Before you change the height of cut, stop the engine and disconnect the wire from the spark plug. WARNING: The blade will rotate when the engine runs. Before you clean the mower housing, stop the engine and disconnect the wire from the spark plug. To change the height of cut, move the position of the adjuster arm at each wheel (Figure 23). Make sure each adjuster arm is in the same position so that the mower will cut level. 1. Disengage the adjuster arm. 2. Move the adjuster arm to another position. Grass and other debris can keep the mower from working correctly. After you mow, clean the mower housing as follows. 1. Stop the engine. 2. Disconnect the wire from the spark plug. 3. Clean the top and the bottom of the mower housing. Adjuster Arm LUBRICATION 1. For maximum performance, lubricate the wheels and all pivot points with engine oil every 25 hours. 2. To lubricate the engine, refer to the “Engine Instruction Book”. NOTE: Do not lubricate the engine stop cable. Lubricants will damage the cable and prevent the cable from moving freely. Replace the cable if bent or damaged. F-040411L Figure 23 20 MAINTENANCE HOW TO REMOVE THE DRIVE BELT Transmission Belt Tension Bolt Pulley WARNING: Before you remove the belt, disconnect the wire from the spark plug. 1. Remove the belt cover (Figure 24). 2. Loosen the belt tension bolt (Figure 25). 3. Remove the front of the drive belt from the transmission pulley. 4. To remove the rear of the drive belt, slip the drive belt over the end of the blade (Figure 26). NOTE: Make sure you replace the drive belt only with a replacement belt from the factory. 5. To assemble the drive belt, reverse the above steps. 6. Set the belt tension. a. Tighten the adjuster nut until the nut touches the spacer (Figure 27). Try to turn the spacer. When the adjuster nut touches the spacer, the spacer will not turn. b. Then, loosen the adjuster nut only enough to allow the spacer to turn. The tension on the drive belt is now correct. 7. Install the belt cover (Figure 24). 8. Before you begin to mow, make sure the drive system will correctly disengage and that the mower will stop. If the drive system will not disengage, take the mower to an authorized service center before you operate the mower. Drive Belt Belt Tension Bolt Figure 25 Blade Figure 26 Belt Cover Spacer Adjuster Nut Figure 24 F-040411L Figure 27 21 MAINTENANCE HOW TO ADJUST THE DRIVE CABLE WARNING: Before you adjust the drive cable, release the engine stop lever and wait for the engine to stop. NOTE: The engine design does not include a throttle control or an engine speed adjustment. The engine is set at the best speed for cutting grass, bagging grass, and for extended engine life. If the drive system does not engage and disengage correctly, check the handle for correct assembly. Make sure that all parts are in good condition, not broken or bent, and that all fasteners are tight. 1. If the drive system is slipping, turn the cable adjuster one turn in the direction shown in Figure 28. Test the drive system and check for slippage. 2. If the drive system still slips, turn the cable adjuster one more turn to shorten the cable. Again, test the drive system. Worn parts and cable stretch will change the performance of the drive system. When you mow in high or thick grass or on hills, the drive system can slip. If the drive system is slipping, adjust as follows or take the mower to an authorized service center. 3. Repeat the adjustment and test until the drive system does not slip. 4. Before you begin to mow, make sure the drive system will correctly disengage and that the mower will stop. If the drive system will not disengage, take the mower to an authorized service center before you operate the mower. IMPORTANT: Before you start the engine, operate the engine stop lever several times. Make sure the engine stop cable moves freely. Cable Adjuster F-040411L 22 Figure 28 MAINTENANCE BLADE SERVICE WARNING: Before you inspect the blade or the blade adapter, disconnect the wire to the spark plug. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. Check the unit for damage. Frequently check the blade for wear or damage such as cracks. Frequently check the bolt that holds the blade. Keep the bolt tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. Check the blade adapter for damage. Check for a bent or damaged blade, a badly worn blade, or other damage. Before you operate the unit, damaged parts must be replaced with factory replacement parts. For safety, replace the blade every two years. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown. Remove the blade as follows. HOW TO REMOVE THE BLADE WARNING: Before you remove the blade, disconnect the wire to the spark plug. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands. Blade Adapter Blade Belleville Washer ÌÌÌÌ ÏÏ ÌÌÌÌ ÏÏ ÏÏÏÏÏÏ ÌÌ ÌÌ ÌÌÌÌ ÏÏÌÌ ÌÌÏÏ Ñ Washer Blade Adapter Bolt Mulching Blade Belleville Washer Flat Washer Figure 29 Bolt HOW TO SHARPEN THE BLADE 1. Drain the fuel tank. 2. Lift the side of the mower that has the muffler or spark plug. 3. Use a piece of wood to keep the blade from rotating. 4. Remove the bolt that holds the blade. 5. Check the blade according to the “Blade Service” instructions. Replace a badly worn or damaged blade with a factory replacement blade. 6. Mount the blade with the curved edges toward the housing. If the blade is upside down, the blade will not cut correctly and can cause an accident. 7. Fasten the blade with the original washers and bolt. Make sure the outside rims of the Belleville washers are toward the blade (Figure 29). 8. Tighten the bolt that holds the blade to a torque of 30 foot pounds. 1. 2. 3. 4. 5. 6. WARNING: Always keep the bolt that holds the blade tight. A loose bolt or blade can cause an accident. WARNING: Vibration is the result if the blade is not correctly balanced. A blade that is damaged with cracks can break and cause an accident. Sharpen the blade two times a year or every 25 hours. If the blade is on the unit, do not sharpen. Remove the blade according to the instructions in “How To Remove The Blade”. Clean the blade with a brush, soap, and water. Check the blade. Look for cracks, nicks, or other damage. Replace a blade that is badly worn, bent, or damaged with a factory replacement blade. Sharpen the blade with a file. Make sure you keep the original beveled cutting edge (Figure 30). Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground as shown. A blade that is balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen the heavy end until the blade is balanced. A new blade will cut better than a badly worn blade. Every two years replace the old blade with a factory replacement blade. (Continued following page) F-040411L 23 MAINTENANCE 3. Rotate the handle forward over the engine as shown. Make sure the cables are not damaged. Blade Folding Handle File Screwdriver Blade is balanced when parallel to the ground. Ground Figure 30 Figure 31 CHECK THE LEVEL OF CUT How To Raise The Handle Test the unit in a small area. If the height of cut is not level or if the cut grass is not discharged, the cause can be: (1) the blade is bent or damaged, (2) the blade is not sharp, (3) a worn blade, (4) or a broken blade adapter. Before you use the unit, correct the problem. 1. Pull the handle back until the ends of the lower handle lock into position. Tighten the knobs. 2. Lift the upper part of the handle into the operator’s position. Tighten the fasteners that hold the handle. STORAGE FOR HANDLES THAT FOLD CAUTION: Be careful when you fold or raise the handle. Do not damage the cables. A cable that is bent will not work correctly. Before you use the unit, replace a bent or damaged cable. STORAGE FOR NON-FOLDING UPPER HANDLES For storage, fold the handle forward. How To Fold The Handle How To Fold The Handle 1. Push in on the ends of the lower handle. Move the ends of the lower handle past the locking tabs. 2. Rotate the handle forward over the engine. Make sure the cables are not damaged. 1. Loosen the fasteners that hold the upper part of the handle to the lower part of the handle. As you fold the handle, make sure the cables are not around the loose fasteners and do not become damaged. Rotate the upper part of the handle back (Figure 31). 2. Loosen the knobs on the lower handle. Push in on the ends of the lower handle. How To Raise The Handle 1. Pull the handle back until the ends of the lower handle lock into position. HOW TO PREPARE THE MOWER FOR STORAGE WARNING: Do not remove gasoline while inside a building, near a fire, or while you smoke. Gasoline fumes can cause an explosion or a fire. 5. 6. 7. 1. Drain the fuel tank. 2. Let the engine run until it is out of gasoline. 3. Drain the oil from the warm engine. Fill the engine crankcase with new oil. 4. Remove the spark plug from the cylinder. F-040411L 8. 9. 24 Pour one ounce of oil into the cylinder. Slowly pull the recoil-start grip so that the oil will protect the cylinder. Install a new spark plug in the cylinder. Clean the dirt and debris from the cylinder cooling fins and the engine housing. Clean the bottom of the mower housing. Make sure the grass bag is empty of grass. Grass remaining in the bag during storage will damage the bag. Completely clean the mower to protect the paint. Put the unit in a building that has good ventilation. TROUBLE SHOOTING CHART The Engine will not start. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Move the throttle control lever to the FAST or START position. Make sure the fuel tank is filled with clean gasoline. Do not use old gasoline. On a cold engine, push the primer button (optional on some models) five times. Make sure the wire for the spark plug is connected to the spark plug. Adjust the Carburetor. See the “Engine Instruction Book”. There is too much gasoline in the engine cylinder. Remove and dry the spark plug. Put the throttle control in the SLOW position. Pull the recoil-start grip several times. Install the spark plug. Connect the wire to the spark plug. Start the engine. The engine is difficult to start in heavy or high grass. Move the mower to a clean dry surface. Make sure the engine stop lever is in the operating position. Make sure the fuel valve is in the ON position. See the “Engine Instruction Book”. On electric start models, make sure the wiring harness is connected. Charge the battery. The Engine will not stop. 1. Release the engine stop lever. 2. Check the engine stop cable. Replace the cable if bent or damaged. The Engine performance is bad. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Check the height of cut settings. Raise the height of cut if the grass is high. Check the bottom of the blade housing. Clean the blade housing of grass and other debris. Check the wire to the spark plug. Make sure the wire is connected. Clean the engine cooling fins of grass and other debris. Check the carburetor adjustments. See the “Engine Instruction Book”. Check the spark plug gap. Set the spark plug gap at 0.030”. Check the amount of oil in the engine. Fill with oil if necessary. Check the engine air cleaner. See the “Engine Instruction Book”. The gasoline is bad. Drain and clean the fuel tank. Fill the fuel tank with clean gasoline. Check the throttle control. Make sure the lever is not in the CHOKE position. Excessive Vibration. 1. Remove the blade. Check the blade and balance if necessary. See the blade maintenance instructions. 2. Check for a bent or broken blade. A DAMAGED BLADE IS DANGEROUS AND MUST BE REPLACED. 3. Check the blade adapter. REPLACE A BROKEN BLADE ADAPTER. 4. If the vibration continues, take the mower to an Authorized Service Center. The grass will not discharge correctly. 1. Clean the bottom of the mower housing. 2. Check for a badly worn blade. Remove and sharpen the blade. For safety, replace the blade every two years with a factory replacement blade. 3. Move the throttle control lever to the FAST position. Check the speed of the engine according to the “Engine Instruction Book”. The grass is not cut even. 1. Check the height adjustment at each wheel. The height adjustment must be the same for each wheel. 2. Make sure the blade is sharp. 3. Check for a bent or broken blade. A DAMAGED BLADE IS DANGEROUS AND MUST BE REPLACED. 4. Check for a broken blade adapter. REPLACE A BROKEN BLADE ADAPTER. 25 F-040411L NOTES F-040411L 26 NOTES F-040411L 27 MULCHER MODELS 2 5 6 8 3 29 4 59 28 60 59 58 57 50 31 61 7 52 54 51 53 30 23 62 26 24 14 50 25 55 49 48 44 23 29 1 11 12 10 13 46 24 45 25 37 38 39 40 41 44 F-040411L 30 34 42 34 43 31 28 32 MULCHER MODELS KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 1 1101340E717 Housing 37 043629 Pin, Drive 2 −−−−− Engine * 38 1101120E701 Blade 3 1101653 Pulley, Drive 39 17x137 Washer, Belleville 4 1101331 1101332 Spacer, Engine (Black) Spacer, Engine (Gray) 40 17x124 Washer 5 1101596 1101568 Cover, Belt (Black) Cover, Belt (Gray) 6 26x304 Screw 7 672605 Adjuster, Left Rear Height 8 26x303 Screw 10 1101571 Transmission − Note: There are no internal serviceable parts for the transmission. 11 043844 Spacer 12 164x27 Spring, Compression 13 015x88 Nut 14 01x156 Bolt 23 011x16 E−Ring 24 17x186 Washer 25 071792 Gear, Pinion 26 1101029 Adjuster, Left Front Height 28 37x123 Belt 29 672122 Cap, Hub 30 015x84 Nut, Flange 31 17x169 Washer 32 071133 Wheel & Tire, Front 34 071780 Cover, Dust 41 01x144 Bolt 42 1101336 Adapter, Blade 43 672915E700 Baffle, Front ** 44 015x68 Nut, Flange 45 1101028 Adjuster, Right Front Height 46 001x85 Bolt 48 672916E700 Baffle, Rear ** 49 672604 Adjuster, Right Rear Height 50 028x49 Retainer, Push 51 1101238E701 Bracket, Right Handle 52 015x79 Nut, Flange 53 001x45 Bolt 54 1101239E701 Bracket, Left Handle 55 025x11 Bolt, Engine 57 215x21 Rod, Pivot 58 672611 672713 Door, Rear (Black) Door, Rear (Gray) 59 26x245 Screw 60 166x44 Spring 61 1101105 Guard, Rear 62 071132 Wheel & Tire, Rear −− F−040411L Book, Instruction * Parts are available from an Authorized Engine Service Center. See Engines, Gasoline" or Gasoline Engines" in the yellow pages of the telephone directory. ** Included with Housing, Key No. 1. F-040411L 29 SIDE DISCHARGE MODELS 2 5 6 8 3 29 4 59 28 60 59 58 50 57 31 61 7 52 54 53 30 23 62 26 24 14 50 51 25 55 49 44 67 68 29 1 48 23 11 12 10 13 46 24 45 25 37 69 70 38 66 39 40 43 41 44 F-040411L 30 34 42 34 67 31 30 32 SIDE DISCHARGE MODELS KEY NO. PART NO. DESCRIPTION 1 2 3 4 1101340E717 −−−−− 1101653 1101331 1101332 Housing Engine * Pulley, Drive Spacer, Engine (Black) Spacer, Engine (Gray) 5 1101596 1101568 Cover, Belt (Black) Cover, Belt (Gray) 6 7 26x304 672605 Screw Adjuster, Left Rear Height 8 10 26x303 1101571 11 12 13 14 23 24 25 26 043844 164x27 15x88 01x156 011x16 17x186 071792 1101029 Screw Transmission − Note: There are no internal serviceable parts for the transmission. Spacer Spring, Compression Nut Bolt E−Ring Washer Gear, Pinion Adjuster, Left Front Height 28 29 30 31 32 34 37 38 39 37x123 672122 015x84 17x169 071133 071780 043629 1101120E701 17x137 KEY NO. PART NO. Belt Cap, Hub Nut, Flange Washer Wheel & Tire, Front Cover, Dust Pin, Drive Blade Washer, Belleville DESCRIPTION 40 41 42 43 44 45 17x124 01x144 1101336 672915E700 015x68 1101028 Washer Bolt Adapter, Blade Baffle, Front ** Nut, Flange Adjuster, Right Front Height 46 48 49 001x85 672916E700 672604 Bolt Baffle, Rear ** Adjuster, Right Rear Height 50 51 52 53 54 55 57 58 028x49 1101238E701 015x79 001x45 1101239E701 025x11 215x21 672611 672613 Retainer, Push Bracket, Right Handle Nut, Flange Bolt Bracket, Left Handle Bolt, Engine Rod, Pivot Door, Rear (Black) Door, Rear (Gray) 59 60 61 62 66 26x245 166x44 1101105 071132 1101097 672917 Screw Spring Guard, Rear Wheel & Tire, Rear Deflector, Chute (Black) Deflector, Chute (Gray) 67 68 69 70 028x42 215x19 Z 166x38 1101098 672920 Push On Cap Rod, Pivot Spring, Torsion Cover, Mulch (Black) Cover, Mulch (Gray) −− F−040411L Book, Instruction * Parts are available from an Authorized Engine Service Center. See Engines, Gasoline" or Gasoline Engines" in the yellow pages of the telephone directory. ** Included with Housing, Key No. 1. F-040411L 31 MULCHER MODELS WITH 14” REAR WHEELS 2 6 47 30 3 8 28 4 7 60 56 59 5 57 59 62 58 50 44 61 52 23 53 24 25 14 54 26 50 44 51 49 46 44 48 55 1 29 11 12 10 13 46 24 23 45 25 34 38 34 39 40 41 44 F-040411L 30 37 42 43 31 32 32 MULCHER MODELS WITH 14” REAR WHEELS KEY NO. PART NO. 1 DESCRIPTION KEY NO. PART NO. DESCRIPTION −−−−− Housing 38 1101120E701 Blade 2 −−−−− Engine * 39 17x137 Washer, Belleville 3 1101653 Pulley, Drive 40 17x124 Washer 4 1101331 1101332 Spacer, Engine (Black) Spacer, Engine (Gray) 41 01x144 Bolt 42 1101336 Adapter, Blade 1101596 1101568 Cover, Belt (Black) Cover, Belt (Gray) 43 672915E700 Baffle, Front * * 44 015x68 Nut, Flange 5 6 26x304 Screw 45 1101028 7 672919 Adjuster, Left Rear Height Adjuster, Right Front Height 46 001x85 Bolt 8 26x303 Screw 47 0020x3 Washer 10 1101571 Transmission − Note: There are no internal serviceable parts for the transmission. 48 672916E700 Baffle, Rear * * 49 672918 Adjuster, Right Rear Height Retainer, Push 11 043844 Spacer 50 028x49 12 164x27 Spring, Compression 51 1101244E701 Bracket, Right Handle 015x68 Nut, Flange Bolt 13 015x88 Nut 52 14 01x156 Bolt 53 001x85 1101245E701 Bracket, Left Handle 23 011x16 E−Ring 54 24 17x186 Washer 55 025x11 1101008E701 Brace Bolt, Engine 25 071792 Gear, Pinion 56 26 1101029 Adjuster, Left Front Height 57 215x21 Rod, Pivot + 58 1101070 672613 Door, Rear (Black) Door, Rear (Gray) 26x245 Screw 28 37x123 Belt 29 672122 Cap, Hub 59 30 015x84 Nut, Flange 60 166x44 Spring + 61 672684 Guard, Rear 31 17x169 Washer 32 071133 Wheel & Tire, Front 62 071841 Wheel & Tire, Rear −− F−040411L Book, Instruction 34 071780 Cover, Dust 37 043629 Pin, Drive * Parts are available from an Authorized Engine Service Center. See Engines, Gasoline" or Gasoline Engines" in the yellow pages of the telephone directory. ** Included with Housing, Key No. 1. + Included with Key No. 58. F-040411L 33 SIDE DISCHARGE MODELS WITH 14" REAR WHEELS 2 6 47 30 3 28 8 4 7 60 56 59 5 57 59 62 58 50 44 61 52 23 53 24 25 14 54 26 50 44 51 49 46 44 67 68 48 55 1 29 11 12 10 13 46 24 23 45 25 34 38 34 67 39 70 43 40 41 44 F-040411L 30 37 42 69 31 34 66 32 SIDE DISCHARGE MODELS WITH 14" REAR WHEELS KEY NO. PART NO. DESCRIPTION 1 2 3 1101340E717 Housing −−−−− Engine * 1101653 Pulley, Drive 4 1101331 1101332 Spacer, Engine (Black) Spacer, Engine (Gray) 5 6 7 1101596 1101568 26x304 672919 8 10 26x303 1101571 Cover, Belt (Black) Cover, Belt (Gray) Screw Adjuster, Left Rear Height Screw Transmission − Note: There are no internal serviceable parts for the transmission. 11 12 13 14 23 24 25 26 043844 164x27 015x88 01x156 011x16 17x186 071792 1101029 28 29 30 31 32 34 37 38 39 40 37x123 672122 015x84 17x169 071133 071780 043629 1101120E701 17x137 17x124 * ** + KEY NO. PART NO. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Spacer Spring, Compression Nut Bolt E−Ring Washer Gear, Pinion Adjuster, Left Front Height Belt Cap, Hub Nut, Flange Washer Wheel & Tire, Front Cover, Dust Pin, Drive Blade Washer, Belleville Washer 59 60 61 62 66 67 68 69 70 −− DESCRIPTION 01x144 1101336 672915E700 015x68 1101028 Bolt Adapter, Blade Baffle, Front * * Nut, Flange Adjuster, Right Front Height 001x85 Bolt 0020x3 Washer 672916E700 Baffle, Rear * * 672918 Adjuster, Right Rear Height 028x49 Retainer, Push 1101244E701 Bracket, Right Handle 015x68 Nut, Flange 001x85 Bolt 1101245E701 Bracket, Left Handle 025x11 Bolt, Engine 1101008E701 Brace 215x21 Rod, Pivot + 1101070 Door, Rear (Black) 672613 Door, Rear (Gray) 26x245 Screw 166x44 Spring + 672684 Guard, Rear 071841 Wheel & Tire, Rear 1101097 Deflector, Chute (Black) 672917 Deflector, Chute (Gray) 028x42 Push On Cap 215x19 Z Rod, Pivot 166x38 Spring, Torsion 1101098 Cover, Mulch (Black) 672920 Cover, Mulch (Gray) F−040411L Book, Instruction Parts are available from an Authorized Engine Service Center. See Engines, Gasoline" or Gasoline Engines" in the yellow pages of the telephone directory. Included with Housing, Key No. 1. Included with Key No. 58. F-040411L 35 HANDLE - RECOIL-START MODELS 1 3 4 8 5 5 12 6 16 13 2 7 31 29 KEY NO. PART NO. KEY NO. PART NO. DESCRIPTION 1 1101557E701 Handle, Upper (Black) 1101557E724 Handle, Upper (Gray) 2 672906E701 672906E724 Handle, Lower (Black) Handle, Lower (Gray) 3 025x14 4 DESCRIPTION 7 1101353 8 1101076E701 Lever, Stop 12 002x77 Bolt Bolt 13 071294 Knob 1101670 Control, Drive 16 071530 Guide, Rope 5 15x116 Locknut 29 002x81 Bolt, Carriage 6 1101365 1101366 Cable, Stop (Briggs) Cable, Stop, (Tecumseh) 31 071495 Knob, Plastic F-040411L 36 Fastener, Double Cable HANDLE - ELECTRIC-START MODELS 1 27 17 18 3 4 8 20 22 21 5 23 5 10 6 16 12 24 26 13 11 25 2 7 31 29 KEY NO. PART NO. KEY NO. PART NO. DESCRIPTION DESCRIPTION 1 1101557E701 Handle, Upper (Black) 1101557E724 Handle, Upper (Gray) 16 071530 Guide, Rope 17 091488 Cap 2 672907E701 672907E724 Handle, Lower (Black) Handle, Lower (Gray) 18 091489 Nut 3 025x14 Bolt 4 1101670 Control, Drive 5 15x116 Locknut 6 1101365 1101366 Cable, Stop (Briggs) Cable, Stop (Tecumseh) 7 1101353 Fastener, Double Cable 20 1101602 Cover, Ignition 21 776011 Switch Ignition & Key 22 671992 Charger, Battery 23 250x110 Harness, Wiring 24 776014 Battery 25 776013 Case, Battery 8 1101076E701 Lever, Stop 26 671959E701 Bracket, Battery 10 26x220 Screw 27 672220 Key, Ignition 11 071372 Fastener, Cable 29 002x81 Bolt, Carriage 12 002x77 Bolt 31 071495 Knob, Plastic 13 071294 Knob F-040411L 37 GRASS BAG 1 3 2 KEY NO. F-040411L PART NO. DESCRIPTION 1 1101075 Tube, Bag 2 1101074 Frame Assembly 3 1101005 Bag, Cloth 38 F-040411L 39 HOW TO ORDER REPAIR PARTS Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory. If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order, include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4) Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer’s authorized service center found in the yellow pages of the telephone directory. See the individual engine or transmission warranties. MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS BILLIOU’S, INC. FRANK EDWARDS CO. GULF COAST ENGINE, INC. 1343 South Main St. Porterville, CA. 93257 (559)784−41021−877−245−5468 FAX 1−800−266−7337 Arizona, California, Hawaii, Nevada 3626 Parkway Blvd. West Valley City, UT 84120 1−800−318−0201 FAX (801)736−8067 Colorado, Idaho (counties Bannock Bearlake, Bingham, Blaine, Booneville, Butte, Camas, Caribou, Cassia, Custer, Franklin, Fremont, Gooding, Jefferson, Jerome, Lemhi, Lincoln, Madison, Minidoka, Oneida, Power, Teton, Twin Falls) Montana (all counties except Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, Sanders), Utah, Wyoming 4202 Russell Dr. Corpus Christi, TX. 78408 1−800−825−6999 FAX (888)888−7036 Arkansas (counties Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier) New Mexico, Oklahoma, Texas, Mexico BROWN & WISER, INC. 9991 S.W. Avery Street Tualatin, OR. 97062 (503)692−03301−800−882−4782 FAX (503)691−2041 Alaska, Idaho (counties Ada, Adams, Benewah, Boise, Bonner, Boundry, Canyon, Clearwater, Elmore, Gem, Idaho, Kooten, Latah, Lewis, NEZ Perce, Owyee, Payette, Ravalli, Shoshone, Valley, Washington), Montana (counties Flathead, Lake, Lincoln, Mineral, Missoulo, Ravalli, Sanders), Oregon, Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga, Ontario L4Z−1P2 (905)890−69001−800−861−9559 Edmonton 101−10411−178 Street Edmonton, Alberta T5S 1R5 (780)453−57911−800−861−9559 Ville St−Laurent 234 Migneron Street Ville St−Laurent, Quebec H4T 1Y7 (514)731−35591−800−861−9559 Canada F-040411L GARDNER, INC. 3641 Interchange Road Columbus, OH. 43204−1499 1−800−848−8946 FAX 1−800−626−4735 Alabama, Arkansas, (except these counties: Hempstead, Howard, Lafayette, Little River, Miller, Nevada, Pike, Sevier), Connecticut, Delaware, District of Columbia, Florida, Georgia, Illinois (South of Hwy. 80), Indiana, Iowa, Kansas, Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan (except upper Peninsula), Mississippi, Missouri, Nebraska, New Hampshire, New Jersey, New York, North Carolina, Ohio, Pennsylvania, Rhode Island, South Carolina, Tennessee, Vermont, Virgina, West Virginia Puerto Rico WISCONSIN MAGNETO 4727 N. Teutonia Ave. Milwaukee, WI. 53209 1−800−733−7388 FAX 1−800−733−0127 Illinois (N. of Hwy. 80), Michigan (upper Peninsula), Minnesota, North Dakota, South Dakota, Wisconsin
Source Exif Data:
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