NEW Crane Checklist 12 1 13
User Manual: NEW-Crane-Checklist Grove Rough Terrain Crane
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MOBILE CRANE INSPECTION CHECKLIST 1701 2ND AVE SHELDON, IA 51201 712-324-5001 OSHA / ANSI Initial Inspection Checklist Date: Unit # Unit Serial # Inspector: Crane Model: Crane Serial # Max. Crane Capacity: 1. Crane must be away from power lines and leveled with outriggers fully extended before inspecting and operating. 2. OSHA and ANSI require qualified and competent individuals to inspect/operate cranes. 3. Inspectors must have been through training, have extensive knowledge and demonstrate ability in the subject matter. REFERENCE # ITEM STATUS References: O = OSHA Subpart CC, 1910.180, PCSA#2. A = ANSI/ASME B30.5 (Latest), ASME B30.10 (Latest) Status: P = Satisfactory X = Deficiency R = Recommendation N/A = Not Applicable REFERENCE # ITEM OUTRIGGERS HISTORICAL DATA O - 1926.1412(e)(3) 1 Monthly Inspection Records O - 1926.1412(f)(2)(i)(A) 36 Beams A - B30.5-2.3.1(a) 2 Maintenance Records A - B30.5-1.9.3(a) 37 Outrigger Lock (if manual extend) Modification Records O - 1926.1412(f)(2)(xiii) 38 Cylinders Initial & post-repair Load Test Records O - 1926.1412(f)(2)(xiv) 39 Outrigger Sandpads O - 1926.1434(a) 3 A - B30.5-2.2.2(a)(2) 4 GENERAL O - 1926.1412(f)(2)(x) 40 Hydraulic Hoses / Tubes / Fittings O - 1926.1433(d)(8) 5 Guards / Covers O - 1926.1412(f)(2)(xii) 41 Holding Valves (Vertical O.R. cylinders) O - 1926.601(b)(i)&(ii) 6 External Lights O - 1926.1433(d)(5) 42 Caution / Warning Decals O - 1926.1433(d)(5) 7 Warning Decals 43 Grab Rails / Steps / Platforms OPERATOR CONTROLS A - B30.5-3.4.7 8 Housekeeping O - 1926.1412(f)(2)(xxi) O - 1926.1422 9 Hand Signal Chart O - 1926.1423(c)(3)(ii) 44 Anti-Skid Surface A - B30.5.2.2.1(a) 10 No-Load Operational Test O - 1926.1407(g) 45 Electrocution Warning Decal on Remote A - B30.5-1.6.1(b) 46 Fully Operating Remote 11 Access - Grab Rails / Steps A - B30.5-1.6.1(a) 47 Controls Identified A - B30.5-3.4.9(a) 12 Fire Extinguisher O - 1926.1412(d)(1)(I) 48 Controls - Forces / Movements / Proportional A - B30.5-2.1.3(m) 13 PTO (Power Take Off) O - PCSA#2 8.2.1.3 49 Hydraulic Leaks O - 1926.601(b)(1) 14 Parking Brake O - 1926.1415(a)(7) 50 Horn - Warning Device A - B30.5-2-1.2(a)(4) 15 Air / Hydraulic Lines A - B30.5-1.6.3(a) 51 Remote Start/Stop A - B30.5-2.1.3(a)(6) 16 Instruments / Gauges A - B30.5-1.6.3(b) 52 Speed Control on Remote A - B30.5-2.1.2(3) & (7) 17 Electrical Switches / Functions O - PCSA#2 8.1.4 53 Hydraulic Pressure O - 1926.601(b)(3) 18 Horn A - B30.5-2.1.3(a)(10) 19 Steering O - 1926.1433(d)(1) 54 Per Configuration (correct per crane model) A - B30.5-1.6.4 20 Clutch O - 1910.180(c)(2) 55 Durable O - 1926.601(b)(1) 21 Brake O - 1910.180(c)(2) 56 Legible O - PCSA#2 8.01 22 Operator's manual O - 1926.1417(c)(1) 57 Both Sides of Tower (Visible from Operator's Station) O - 1910.180(c)(2) 58 Securely Attached DRIVER’S CAB A- B30.5-1.8.3(b) POWER GENERATOR (TRUCK OR AUX ENG) LOAD CHART SAFETY DEVICES/OPERATIONAL AIDE O - 1926.1412(f)(2)(vi) 23 Performance O - 1926.1433(d)(9) 24 Exhaust System / Guards & Insulators O - 1926.1416(e)(1) 59 Boom Angle indicator (both sides) O - 1926.1433(d)(8) 25 Belts / Hoses O - 1926.1416(e)(3) 60 Boom length Indicator O - 1926.1433(d)(8) 26 Guards/Covers - Rot & Recip. Parts O - 1926.1416(e)(4) 61 Overload Protection System O - 1926.1426(b)(4) 62 Counterbalance Valve CHASSIS/CARRIER O - 1926.601 (b)(14) 27 Transmission O - 1926.1415(a)(1) 63 Crane level Indicator O - 1926.601 (b)(14) 28 Driveline O - 1926.1416(d)(3)(I) 64 Anti-2-Block Device O - 1926.1412(f)(2)(ix) 29 Tires/Wheels O - PCSA #2 8.3.3.5(3) 30 Tire Air pressure O - 1926.1412(f)(2)(iii) 65 Rotate & Bearing O - 1926.1412(f)(2)(i)(A) 31 Main Frame Members O - 1926.1412(f)(2)(i)(B) 66 Bolts installed & Torqued (top and bottom) O - 1926.1412(f)(2)(x) 32 Hydraulic hoses / Tubes / Fittings O - 1926.1412(f)(2)(x) 67 Hydraulic Hoses / Tubes / Fittings O - 1926.1412(d)(1)(iv) 33 Hydraulic Fluid Level O - 1926.1412(f)(2)(xvi) 68 Electric Wiring O - 1926.1423(c)(3)(ii) 34 Anti-Skid Surface A - B30.5-1.9.11(g) 69 Electrocution Warning Decal O - 1926.601(b)(4)(I) 35 Backup Alarm Mobile Crane Inspection - Revision 12-1-13 TOWER/WINCH STATUS REFERENCE # ITEM STATUS O-B30.5-2.2.2 LOAD TEST - MAIN BOOM: WINCH Extended Length A - B30.5-2.1.3(m) 70 Hydraulic Motors A - B30.5-1.3.2(2)© 71 Winch - Wrapping on Drum (1/2" Freeboard) O - 1926.1413(a)(4)(i)(B) 72 Winch - Minimum (2) Rope Wraps - max ext O - 1926.1433(d)(13) 73 Winch Brake Load Radius Boom Angle MAIN BOOM Parts of Line O - 1926.1412(f)(2)(xiii) 74 Lift cylinder O - 1926.1412(f)(2)(xiii) 75 Extend Cylinder O - 1926.1412(f)(2)(x) 76 Hydraulic Hoses / Tubes / Fittings O - PCSA #2 4.07.1 77 Boom Section Alignment O - 1926.1412(f)(2)(xv) 78 Wear pads O - 1926.1412(f)(2)(ii) 79 Sheave(s) O - 1926.1413(a)(2)(i)(D) 80 Wire Rope End A - B30.5-1.7.4(b) 81 Wire Rope Retainer (Close Fitting Guards) O - 1926.1412(f)(2)(iii) 82 Tower & Lift Cylinder Pins O - 1926.1412(f)(2)(I) 83 Sheave plate head section O - 1926.1412(f)(2)(i)(A) 84 Structure O - 1926.1433(d)(3) 85 Capacity marking O - 1926.1433(d)(3) 86 Weight marking O - 1926.1412(f)(2)(ii) 87 Sheave A - B30.5-1.7.4(b) 88 Wire Rope Retainer (Close Fitting Guard) O - 1926.1433(d)(4) 89 Safety Latching Mechanism A - B30.10-1.10.5(f) 90 0° Hook Bend or Twist A - B30.10-1.10.5(g) 91 5% Hook Opening or 1/4" Max A - B30.10-1.10.5(e) 92 10% Hook Wear Max O - 1926.1412(f)(2)(iii) 93 Hook Swivel/Bearing Rated Capacity Test Weight %of Rated Capacity Results of Load Test: ___Passed ___Failed ___Not Applicable Explanation: LOAD BLOCK & HOOK HOOK THROAT OPENING X = _____________ X WIRE ROPE - O-1926.1413 DIAMETER CLASSIFICATION DEFICIENCY / RECOMMENDATION REPORT GRADE X = Deficiency R = Recommendation The following corrective actions are to be performed by a qualified person in accordance with the manufacturer’s specifications and requirements. OSHA requires that, “any deficiency X shall be repaired or defective parts replaced before continued use.” Recommendations R should be considered for corrective action. The advisability of a particular recommendation depends on each situation. Any corrective action must be performed by a qualified person in accordance with manufacturer’s specifications and requirements. X/R ITEM # Mobile Crane Inspection - Revision 12-1-13 EXPLANATION DATE CORRECTED
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