NTC1401129S Report OFFICIAL
User Manual: NTC1401129S report - OFFICIAL
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Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Copy of marking plate: Summary of testing: Only clause 11, clause 17, clause 19 and clause 22.101 wich requested by the applicant were considered in this test report. From the result of our inspection and tests on the submitted samples, we concluded they comply with requirements of the clause 11, clause 17, clause 19 and clause 22.101. • • Tested for moderate conditions EUT is designed for altitudes not exceeding 2000 m. Page 2 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Test item particulars .................................................. : Classification of installation and use ............................ : Fixed appliance and household indoor use Supply Connection ....................................................... : Permanent connection equipment Possible test case verdicts: - test case does not apply to the test object ................ : N - test object does meet the requirement ...................... : P (Pass) - test object does not meet the requirement ................ : F (Fail) General remarks: "(see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma is used as the decimal separator. General product information: 1) The battery charger for household indoor use only. 1) The maximum ambient temperature is +55 ℃ 2) Models differences: Models PIP 3248MS and PIP 4048MS are identical, except model name, appearance of enclosure (for color and silk-scree only), some components (e.g. PIP 4048MS with Q31, Q19, Q24, Q38 and Q40 but PIP 3248MS without them) and so on (for detail see appended table 24.1 and photos). Unless otherwise specified, all tests performed on model PIP 4048MS. 3) The “Inverter Mode” and “Solar charger mode” requirement of the equipment are not covered by the scope of this standard, so they are not considered in this test report. 4) CAUTION: Both of the 54Vdc DC output voltage in AC charger mode and the 48Vdc system voltage in solar charger mode exceeding 42 V between conductors, the no-load voltage exceeding 50 V that does not meet the requirements for safety extra-low voltage in this standard. The end users, operators and service personany persons neet to take steps to avoid this hazard. Name and address of factory (ies)： Same as manufacturer Page 3 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test Result - Remark Verdict 11 HEATING P 11.1 No excessive temperatures in normal use P 11.2 Battery chargers are placed in the test corner as specified for heating appliances (AS/NZS 60335.2.29) P 11.3 Temperature rises, other than of windings, determined by thermocouples By thermocouples method P Temperature rises of windings determined by resistance method, unless 11.4 11.5 11.6 N the windings are non-uniform or it is difficult to make the necessary connections Winding for transformer and Heating appliances operated under normal operation at 1,15 times rated power input Not a heating appliances N Battery chargers only supplied at 1,06 times rated voltage (AS/NZS 60335.2.29) 230Vac x 1.06 =243.8 Vac (for AC charger mode) P Combined appliances operated under normal operation, supply voltage at most unfavourable voltage between 0,94 and 1,06 times rated voltage Not an combined appliances N P inductors 11.7 Battery chargers are operated until steady conditions are established (AS/NZS 60335.2.29) P 11.8 Temperature rises monitored continuously and not exceeding the values in table 3 P If the temperature rise of a motor winding exceeds the value of table 3, or No such sealing compound N if there is doubt with regard to classification of insulation, (see appended table 11.8) P tests of Annex C are carried out N Sealing compound does not flow out P Protective devices do not operate, except 17 Protective devices do not operate. P components in protective electronic circuits tested for the number of cycles specified in 24.1.4 N OVERLOAD PROTECTION OF TRANSFORMERS AND ASSOCIATED CIRCUITS P No excessive temperatures in transformer or associated circuits in event of short-circuits likely to occur in normal use P Appliance supplied with 1,06 or 0,94 times rated voltage and the most unfavourable short-circuit or overload likely to occur in normal use applied 230Vac x 1.06 =243.8 Vac (for AC charger mode) Overload and short-circuit P Basic insulation is not short-circuited P Temperature rise of insulation of the conductors of safety extra-low voltage circuits not exceeding the relevant value specified in table 3 by more than 15 K P Page 4 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test Result - Remark Temperature of the winding not exceeding the value specified in table 8 however limits do not apply to fail-safe transformers complying with sub-clause 15.5 of IEC 61558-1 Verdict P N Output terminals of battery charger are shortcircuited (AS/NZS 60335.2.29) P 19 ABNORMAL OPERATION P 19.1 The risk of fire, mechanical damage or electric shock under abnormal or careless operation obviated P Electronic circuits so designed and applied that a fault will not render the appliance unsafe P Appliances incorporating heating elements subjected to the tests of 19.2 and 19.3, and N if the appliance also has a control that limit the temperature during clause 11 it is subjected to the test of 19.4, and N if applicable, to the test of 19.5 N Appliances incorporating PTC heating elements are also subjected to the test of 19.6 N Appliances incorporating motors subjected to the tests of 19.7 to 19.10, as applicable N Appliances incorporating electronic circuits subjected to the tests of 19.11 and 19.12, as applicable P Appliances incorporating contactors or relays subjected to the test of 19.14, being carried out before the tests of 19.11 19.2 No relay used. N Appliances incorporating voltage selector switches subjected to the test of 19.15 N Unless otherwise specified, the tests are continued until a non-self-resetting thermal cut-out operates, or N until steady conditions are established P If a heating element or intentionally weak part becomes open-circuited, the relevant test is repeated on a second sample N Modification: Instead of the lists specified, battery chargers are subjected to the tests of 19.11, 19.12 and 19.101 to 19.103, as applicable. (AS/NZS 60335.2.29) P Test of appliance with heating elements with restricted heat dissipation; test voltage (V): power input of 0,85 times rated power input(W) ............ : No such heating elements N Page 5 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause 19.3 19.4 19.5 Requirement + Test Result - Remark Test of 19.2 repeated; test voltage (V): power input of 1,24 times rated power input(W) ..................... : Test conditions as in cl. 11, any control limiting the temperature during tests of cl. 11 short-circuited Test of 19.4 repeated on Class 0I and I appliances with tubular sheathed or embedded heating elements. No short-circuiting, but one end of the element connected to the elements sheath No such heating elements No controls No such heating elements The test repeated with reversed polarity and the other end of the heating element connected to the sheath 19.6 19.7 19.8 The test is not carried out on appliances intended to be permanently connected to fixed wiring and on appliances where an all-pole disconnection occurs during the test of 19.4 Appliances with PTC heating elements tested at rated voltage, establishing steady conditions The working voltage of the PTC heating element is increased by 5% and the appliance is operated until steady conditions are re-established. The voltage is then increased in similar steps until 1,5 times working voltage is reached or until the PTC heating element ruptures Stalling test by locking the rotor if the locked rotor torque is smaller than the full load torque or Verdict N N N N No such heating elements N No PTC heating elements. N N Motors used for approval DC fans only. N locking moving parts of other appliances N Locked rotor, motor capacitors open circuited or short-circuited, if required N Locked rotor, capacitors open-circuited one at a time, unless N capacitor is of class P2 of IEC 60252-1 N The test is repeated with the capacitors shortcircuited one at a time if required N Appliances with timer or controller supplied with rated voltage for each of the tests, for a period equal to the maximum period allowed N Other appliances supplied with rated voltage for a period as specified: N Winding temperatures not exceeding values specified in table 8 N Three-phase motors operated at rated voltage with one phase disconnected No such three-phase motors N Page 6 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test 19.9 Running overload test on appliances incorporating motors intended to be remotely or automatically controlled or liable to be operated continuously N Motor-operated and combined appliances for which 30.2.3 is applicable and that use overload protective devices relying on electronic circuits to protect the motor windings, are also subjected to the test N Winding temperatures not exceeding values as specified N 19.10 19.11 Series motor operated at 1,3 times rated voltage for 1 min Result - Remark No such series motor Verdict N During the test, parts not being ejected from the appliance N Electronic circuits, compliance checked by evaluation of the fault conditions specified in 19.11.2 for all circuits or parts of circuits, unless P they comply with the conditions specified in 19.11.1 N Appliances incorporating an electronic circuit that relies upon a programmable component to function correctly, subjected to the test of 19.11.4.8, unless P restarting does not result in a hazard N Appliances having a device with an off position obtained by electronic disconnection, or a device placing the appliance in a stand-by mode, subjected to the tests of 19.11.4 P If the safety of the appliance under any of the fault conditions depends on the operation of a miniature fuse-link complying with IEC 60127, the test of 19.12 is carried out P During and after each test the following is checked: P - the temperature of the windings do not exceed the values specified in table 8 P - the appliance complies with the conditions specified in 19.13 P - any current flowing through protective impedance not exceeding the limits specified in 8.1.4 N If a conductor of a printed board becomes opencircuited, the appliance is considered to have withstood the particular test, provided both of the following conditions are met: N - the base material of the printed circuit board withstands the test of Annex E N Page 7 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause 19.11.1 19.11.2 Requirement + Test Result - Remark Verdict - any loosened conductor does not reduce clearance or creepage distances between live parts and accessible metal parts below the values specified in clause 29 N Before applying the fault conditions a) to f) in 19.11.2, it is checked if circuits or parts of circuit meet both of the following conditions: N - the electronic circuit is a low-power circuit, that is, the maximum power at low-power points does not exceed 15 W according to the tests specified N - the protection against electric shock, fire hazard, mechanical hazard or dangerous malfunction in other parts of the appliance does not rely on the correct functioning of the electronic circuit N Fault conditions applied one at a time, the appliance operated under conditions specified in Cl. 11, but supplied at rated voltage, the duration of the tests as specified: P a) short-circuit of creepage distances and clearances between live parts of different potential, if these distances are less than the values specified in 29 P b) open circuit at the terminals of any component P c) short-circuit of capacitors, unless they comply with IEC 60384-14 P d) short-circuit of any two terminals of an electronic component, other than integrated circuits. This fault condition is not applied between the circuits of an optocoupler P e) failure of triacs in the diode mode P f) failure of an integrated circuit. In this case the possible hazardous situations of the appliance are assessed to ensure that safety does not rely on the correct functioning of such a component P g) failure of an electronic power switching device N Each low power circuit is short-circuited by connecting the low-power point to the pole of the supply source from which the measurements were made N 19.11.3 If the appliance incorporates a protective electronic circuit which operates to ensure compliance with clause 19, the relevant test is repeated with a single fault simulated, as indicated in a) to f) of 19.11.2 19.11.4 Appliances having a switch with an off position obtained by electronic disconnection, or P a switch that can be placed in the stand-by mode, P subjected to the tests of 19.11.4.1 to 19.11.4.7 P P Page 8 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test Result - Remark Verdict Appliances incorporating a protective electronic circuit subjected to the tests of 19.11.4.1 to 19.11.4.7, except that P Appliances operated for 30 s or 5 min during the test of 19.7 are not subjected to the tests for electromagnetic phenomena. P Surge protective devices disconnected, unless P They incorporate spark gaps P 19.11.4.1 The appliance is subjected to electrostatic discharges in accordance with IEC 61000-4-2, test level 4 P 19.11.4.2 The appliance is subjected to radiated fields in accordance with IEC 61000-4-3, test level 3 P 19.11.4.3 The appliance is subjected to fast transient bursts in accordance with IEC 61000-4-4, test level 3 or 4 as specified P 19.11.4.4 The power supply terminals of the appliance subjected to voltage surges in accordance with IEC 61000-4-5, test level 3 or 4 as specified P Earthed heating elements in class I appliances disconnected No heating elements N 19.11.4.5 The appliance is subjected to injected currents in accordance with IEC 61000-4-6, test level 3 P 19.11.4.6 The appliance is subjected to voltage dips and interruptions in accordance with IEC 61000-4-11 N Appliances having a rated current exceeding 16 A are subjected to the Class 3 voltage dips and interruptions in accordance with IEC 61000-4-34 P 19.11.4.7 The appliance is subjected to mains signals in accordance with IEC 61000-4-13, test level class 2 P 19.11.4.8 The appliance is supplied at rated voltage and operated under normal operation. After 60s the power supply is reduces to a level such that the appliance ceases to respond or a programmable component cease to operate. P The appliance continues to operate normally, or P requires a manual operation to restart P 19.12 If the safety of the appliance for any of the fault conditions specified in 19.11.2 depends on the operation of a miniature fuse-link complying with IEC 127, the test is repeated, measuring the current flowing through the fuse-link; measured current (A); rated current of the fuse-link (A) ............................. : No such fuse provided in AC charger mode. N Page 9 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test Result - Remark Verdict 19.13 During the tests the appliance does not emit flames, molten metal, poisonous or ignitable gas in hazardous amounts Comply with requirements P Temperature rises not exceeding the values shown in table 9 (see appended table 19 ) P Enclosures not deformed to such an extent that compliance with Cl. 8 is impaired P Appliance still operable and complying with 20.2 P Addition: During the tests, the values of Table 8 apply. There shall be no rupture of the battery. (AS/NZS 60335.2.29) P If the appliance can still be operated it complies with 20.2 P Appliance, other than Class III, withstands the electric strength test of 16.3, however, the test voltage being: P - basic insulation: 1250 V P L to N - supplementary insulation: 1750 V - reinforced insulation: 3000 V 19.14 P L/N to output terminal, L/N to enclosure P After operation or interruption of a control, clearances and creepage distances across the functional insulation withstand the electric strength test of 16.3, the test voltage being twice the working voltage P The appliance does not undergo a dangerous malfunction, and P no failure of protective electronic circuits, if the appliance is still operable P Appliances tested with an electronic switch in the off position, or in the stand-by mode: P - do not become operational, or P - if they become operational, do not result in a dangerous malfunction during or after the tests of 19.11.4 P If the appliance contains lids or doors that are controlled by one or more interlocks, one of the interlocks may be released provided that: N - the lid or door does not move automatically to an open position when the interlock is released, and N - the appliance does not start after the cycle in which the interlock was released N Appliances operated under the conditions of clause 11, any contactor or relay contact operating under the conditions of clause 11 being short-circuited N Page 10 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S AS/NZS 60335.2.29 Clause Requirement + Test Result - Remark For a relay or contactor with more than one contact, all contacts are short-circuited at the same time N A relay or contactor operating only to ensure the appliance is energized for normal use is not shortcircuited N If more than one relay or contactor operates in clause 11, they are short-circuited in turn N 19.15 For appliances with a mains voltage selector switch, the switch is set to the lowest rated voltage position and the highest value of rated voltage is applied 19.101 Battery chargers supplied at rated voltage and operated under normal operation (controls operating during tests of Cl. 11 being short-circuited) (AS/NZS 60335.2.29) 19.102 Reverse connection of the battery charger to a fully charged battery as specified (AS/NZS 60335.2.29) No such switch Battery chargers in combination with a d.c. distribution board supplied at rated voltage and operated under normal operation until steady conditions are established (AS/NZS 60335.2.29) N P The appliance did not work when reverse Battery charger operated while supplied at rated voltage (AS/NZS 60335.2.29)` 19.103 Verdict P P No combination with a d.c. distribution board N Load increased as specified until protective device operates (AS/NZS 60335.2.29) N 22 CONSTRUCTION P 22.101 Void -- 24 COMPONENTS P 24.1 Components comply with safety requirements in relevant IEC standards P List of components (see appended table 24.1) P Page 11 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S 11.8 TABLE: Heating test, thermocouple measurements P Test voltage (V)………………. Condition A: 230x1.06=243.8Vac, 50Hz (AC charger mode) -- T1 (°C) Condition A : 24.3 -- T2 (°C) Condition A : 24.6 -- Duration Operated until steady conditions. -- temperature rise dT of part/at: dT (K) Condition A Condition B Input connector near “L” Required dT (K) Condition C 5.9 -- -- Ref. Varistor MOV1 body 8.1 -- -- 30 (T85-55) C87 body 2.7 -- -- 70 (T125-55) L4 coil 39.6 -- -- REF. C46 body 8.1 -- -- 45 (T100-55) Relay RY1 coil 22.8 -- -- 30 (65-30) Relay RY2 coil 21.5 -- -- 30 (65-30) C90 body 7.1 -- -- 70 (T125-55) CT1 coil 20.6 -- -- 55 (85-30) L1 coil 3.4 -- -- Ref. L2 coil 9.7 -- -- Ref. C70 body 5.4 -- -- 30 (T85-55) PCB under Q16 10.2 -- -- For Cl.30 PCB under Q18 11.4 -- -- For Cl.30 PCB under Q20 9.31 -- -- For Cl.30 HCT 6.8 -- -- Ref. C84 body 17.7 -- -- 70 (T125-55) TX5 coil 5.7 -- -- 55 (85-30) TX5 bobbin 3.8 -- -- For Cl.30 TX2 coil 0.4 -- -- 55 (85-30) TX2 bobbin 0.7 -- -- For Cl.30 TX1 coil 21.8 -- -- 55 (85-30) TX1 bobbin 31.1 -- -- For Cl.30 C9 body 6.6 -- -- 70 (T125-55) Optocoupler U8 body 8.1 -- -- Ref. PCB under Q3 12.5 -- -- For Cl.30 PCB under Q9 4.2 -- -- For Cl.30 For main board Page 12 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S PCB under Q12 8.5 -- -- For Cl.30 PCB under F3 8.5 -- -- For Cl.30 RY1 coil 4.6 -- -- Optocoupler U6 body 3.9 -- -- Ref. TX1 coil 5.3 -- -- 55 (85-30) TX1 bobbin 5.3 -- -- For Cl.30 RY2 coil 5.2 -- -- 30 (65-30) TX1 coil 6.3 -- -- 55 (85-30) TX1 bobbin 6.9 -- -- For Cl.30 RY1 coil 0.5 -- -- 30 (65-30) RY2 coil 0.4 -- -- 30 (65-30) Varistor MOV2 0.14 -- -- 30 (T85-55) Optocoupler U3 1.1 -- -- Ref. Y-capacitor C10 0.29 -- -- 70 (T125-55) Y-capacitor C38 0.2 -- -- 70 (T125-55) TX1 coil 0.9 -- -- 55 (85-30) TX1 bobbin 0.9 -- -- For Cl.30 PCB under TX1 0.9 -- -- For Cl.30 PCB under Q8 1.1 -- -- For Cl.30 PCB under Q14 0.9 -- -- For Cl.30 PCB near BAT+ 0.56 -- -- For Cl.30 E-capacitor C8 0.9 -- -- Ref. Battery wire (connected to BAT+) 0.45 -- -- 50 (T105-55) Internal wire bigger inductor 1 1.1 -- -- 50 (T105-55) Bigger inductor 1 coil (fixed to enclosure) 0.6 -- -- Bigger inductor 2 coil (fixed to enclosure) 0.74 -- -- TX1 coil 4.8 -- -- 55 (85-30) TX1 bobbin 4.9 -- -- For Cl.30 AC output wire inside 7.3 -- -- 50 (T105-55) Enclosure top outside near Main board 1.1 -- -- 30 (60-30) For charge board 30 (65-30) 16-500243-00G board Board 16-500271-00G-E 16-600056-00G-F board Ref. Ref. R232 board(16-500245-00G) Page 13 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Enclosure bottom outside near Main board 30 (60-30) Floor of test corner -- -- 3 -- -- R1 (Ω) temperature rise dT of part/at: --- 4.6 --- R2 (Ω) --- dT (K) --- Limit dT (K) --- 35 (65-30) Insulation class --- Supplementary information: 1) appliance is test on horizontal position due to its normal working position. 17 TABLE: overload of transfomer and associated circuit ambient temperature (°C) ...................................... No. location fault test voltage (V) P 25°C or see below test time — result Test on model PIP 4048MS (under AC charger mode condition) 1 Transformer TX2 (on main board) output pin o-l 243.8Vac 30min Due to the design of equipment, it was difficult to make overload for secondary of transformer. the unit was abnormal when overload, no hazard. 2 Transformer TX5 (on main board) output pin o-l 243.8Vac 30min Due to the design of equipment, it was difficult to make overload for secondary of transformer. the unit was abnormal when overload, no hazard. 3 Transformer TX6 (on main board) output pin o-l 243.8Vac 30min Due to the design of equipment, it was difficult to make overload for secondary of transformer. the unit was abnormal when overload, no hazard. 4 Transformer TX8 (on main board) output pin o-l 243.8Vac 30min Due to the design of equipment, it was difficult to make overload for secondary of transformer. the unit was abnormal when overload, no hazard. 5 Transformer TX9 (on main board) output pin o-l 243.8Vac 30min Due to the design of equipment, it was difficult to make overload for secondary of transformer. the unit was abnormal when overload, no hazard. Page 14 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S 6 Transformer TX1 (on main board) output pin o-l 243.8Vac 3hours 50min 7 DC output o-l 243.8Vac 5hours 8 DC output S-C 243.8Vac 10min Unit temperature sable load to 30A Max, no damaged, no hazards. The Max. Temperature rise were: For main board: PCB under Q18: 15.3K; PCB under Q20: 12.4K; PCB under Q12: 10.5K; PCB under F3: 9.7K; TX1 coil: 28.9K, TX2 coil: 4.5K, TX5 coil: 7.1K; For board 16-500243-00G: TX1 coil: 4.3K; For board 16-500271-00G-E: TX1 coil: 4.7K; For board 16-600056-00G-F: TX1 coil: 4.8K; For board16-500245-00G: TX1 coil: 8.4K, Ambient: 24.7°C. Unit temperature sable load to 30A Max, no damaged, no hazards. The Max. Temperature rise were: For main board: TX1 coil: 74.7K, TX2 coil: 21.4K, TX5 coil: 21.3K; For board 16-500243-00G: TX1 coil: 18.8K; For board 16-500271-00G-E: TX1 coil: 22.0K; For board 16-600056-00G-F: TX1 coil: 15.0K; For board16-500245-00G: TX1 coil: 18.3K, Ambient: 24.8°C. The DC fuse opened, the unit is working in fault mode, no any output, no hazards. Test on model PIP 4048MS (under solar charger mode condition) Remark: “s-c”= short circuit, “o-l”=overload 19 TABLE: abnormal operation tests P ambient temperature (°C) ............................... No. component No. fault test voltage (V) — 25°C test time result Test on model PIP 4048MS (under AC charger mode condition) 1 Battery Reverse d 230Vac 10min Unit is working in fault mode immediately, no any output, no damaged, no hazards. Page 15 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S 2 Ventilation Block 230Vac 3 Fan 1 Lock 230Vac 4 Fan 2 Lock 230Vac 1h36 min Unit temperature sable, no hazards, no damaged. The Max. Temperature rise were: For main board: TX1 coil: 59.0K, TX2 coil: 21.0K, TX5 coil: 23.0K; For board 16-500243-00G: TX1 coil: 13.3K; For board 16-500271-00G-E: TX1 coil: 24.6K; For board 16-600056-00G-F: TX1 coil: 19.3K; For board16-500245-00G: TX1 coil: 8.8K, Ambient: 24.8°C. 30min Unit temperature sable, no hazards, no damaged. The Max. Temperature rise were: For main board: TX1 coil: 74.4K, TX2 coil: 16.5K, TX5 coil: 24.2K; For board 16-500243-00G: TX1 coil: 21.2K; For board 16-500271-00G-E: TX1 coil: 23.7K; For board 16-600056-00G-F: TX1 coil: 14.0K; For board16-500245-00G: TX1 coil: 20.1K, Ambient: 24.6°C. 30min Unit temperature sable, no hazards, no damaged. The Max. Temperature rise were: For main board: TX1 coil: 74.7K, TX2 coil: 21.4K, TX5 coil: 21.3K; For board 16-500243-00G: TX1 coil: 18.8K; For board 16-500271-00G-E: TX1 coil: 22.0K; For board 16-600056-00G-F: TX1 coil: 15.0K; For board16-500245-00G: TX1 coil: 18.3K, Ambient: 24.8°C. Test on model PIP 4048MS for main board (under AC charger mode condition) 5 Q36 Pin 2-3 S-C 230Vac 10min Unit shutdown immediately, no damaged, no hazards 6 Q37 Pin 2-3 S-C 230Vac 10min R242 damaged, no hazards. 7 C37 S-C 230Vac 10min Normal operation, no damaged, no hazards. 8 Transformer TX1 output pin S-C 230Vac 10min Unit shutdown immediately, unrecoverable, no hazards 9 Transformer TX2 output pin S-C 230Vac 10min Unit shutdown immediately, unrecoverable, no hazards 10 Transformer TX5 output pin S-C 230Vac 10min Unit shutdown immediately, unrecoverable, no hazards Page 16 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S 11 Transformer TX6 output pin S-C 230Vac 10min Q37 damaged, no hazards. 12 Transformer TX8 output pin S-C 230Vac 10min Unit shutdown immediately, unrecoverable, no hazards 13 Transformer TX9 output pin S-C 230Vac 10min Unit shutdown immediately, no damaged, no hazards 14 U8 Pin 1-2 S-C 230Vac 10min Unit normal operation, no damaged, no hazards 15 U8 Pin 3-4 S-C 230Vac 10min Unit shutdown immediately, no damaged, no hazards 16 U8 Pin 1 O-C 230Vac 10min Unit normal operation, no damaged, no hazards 17 U18 Pin 1-2 S-C 230Vac 10min Unit normal operation, no damaged, no hazards 18 U18 Pin 3-4 S-C 230Vac 10min Unit normal operation, no damaged, no hazards 19 U18 Pin 1 O-C 230Vac 10min Unit normal operation, no damaged, no hazards Test on model PIP 4048MS for board 16-600056-00G-F (under AC charger mode condition) 20 C8 S-C 230Vac 10min Normal operation, no damaged, no hazards. 21 Q8 Pin 2-3 S-C 230Vac 10min Unit will word in fault mode, no damaged, no hazards 22 Q14 Pin 2-3 S-C 230Vac 10min Unit will word in fault mode, no damaged, no hazards Remark: “S-C”= short circui, “O-C”= open circui 24.1 TABLE: Components object/part No. Metal enclsure AC terminal blocks DC terminal blocks Switch Circuit breaker manufacturer/ trademark -- SHENZHEN SUCCEED ELECTRONICS TECHNOLOGY CO., LTD. SHENZHEN SUCCEED ELECTRONICS TECHNOLOGY CO., LTD. Rong Feng Industrial Co., Ltd TOPSTONE P type/model technical data -- Min. AS/NZS thickness: 1.5m 60335.1, m AS/NZS 60335.2.29 600V, 50A UL 1059 UL E332956 TR-6N-01-2PBK 600V, 50A UL 1059 UL E332956 RF-1033 250Vac, 6A EN 61058-1 VDE 40021707, UL E94138 L1 125/250Vac, EN 60934:2001 TUV RH(R TR-6N-01-3PBK standard mark(s) of conformity1) Test with appliance Page 17 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S DC Fans Bigger choke 1 and 2 (fixed to enclosure) Mylar sheet (above main board) Insulation sheet (under display board) Internal wiring Alternate Alternate Heat shrink tube CORP (E244552) ADDA CORPORATION DINGMEI AD0812XBA7BGP SHIN-ETSU CHEMICAL CO LTD TEIJIN LIMITED RESIN AND PLASTIC VEGA TECHNOLOGIE S INDUSTRIAL (AUSTRIA) CO YONG HAO ELECTRICAL INDUSTRY CO LTD Various CHANGYUAN ELECTRONICS (SHENZHEN) CO LTD Various 130°C AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 Test with appliance PC(c1)(b2)(c2)(#) UL E50075 1015 115℃, Min. UL 94 1.5mm thickness 10AWG, 105°C UL758 1015 10AWG, 105°C UL758 UL E240426 Various Min. 10AWG, 105°C 600V, 125°C UL758 UL UL224 UL E180908 561KN20 300Vac, 385Vdc EN 61051-1, IEC610512/A1, UL 1449 VDE UL E327997 471KN20 300Vac, 385Vdc EN 61051-1, IEC610512/A1, UL 1449 VDE UL E327997 JA 1000pF, min. 250Vac, min. 85°C 1000pF, min. 250Vac, min. 85°C Max. 10000pF, min. 250Vac, min. 85°C IEC 6038414 VDE UL E253194 IEC 6038414 VDE UL IEC 6038414 VDE UL E253194 Max. 10000pF, min. 250Vac, min. 85°C Max. 0.22uF, Rated: 275Vac, min. 100°C Max. 20uF, Rated: 275Vac, min. 100°C Max. 0.47uF, Rated: 275Vac, IEC 6038414 VDE UL IEC 6038414 VDE UL E247953 IEC 6038414 VDE, UL E247953 IEC 6038414 VDE, UL E247953 CB-HFT Various X-Cap(C72) PXK X2-Cap (C17) UL E132139 V-0, 0.2mm, 150°C Various X2-Cap (C33) UL 507 TC-(xxxx)TCI Y-Cap (C119, JUHONG ELE C120, C121, CO C122, C52, C53, C70, C71) Alternate Various FARAD ELECTRONICS CO., LTD FARAD ELECTRONICS CO LTD FARAD ELECTRONICS 50046704) DC12V, 0.55A 41-110135-00G For Main board(16-500242-00G) Varistor BRIGHTKING (MOV1) (SHENZHEN) (for model PIP CO., LTD 4048MS), Varistor BRIGHTKING (MOV1) (SHENZHEN) (for model PIP CO., LTD 3248MS) Y-Cap (C59, JUHONG ELE C60) CO Alternate 40A JA PXK PXK UL E48923 UL E189529 Page 18 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Relay ( RY1, RY2, RY3, RY4) CO LTD SONG CHUAN PRECISION CO., LTD min. 100°C 277Vac, 40A -- -- -- -- EN 60255-23, EN 61810-1, EN 61810-5, UL508. 470uF, 500Vac, -105°C 45A, 600V -- -- -- 120A, 75V -- -- -- -- 120A, 75V -- -- Lattron Co., Ltd LNTA153@W* 15Kohm at 25°C UL 1434 UL E306546 CLICK 41-110111-00G 1mH, 130°C Test with appliance Chock(L4) DINGMEI SP36123B00SS Chock (L1) DINGMEI 41-110103-00G 120uH, 130°C Current transformer (CT1) DINGMEI 41-020027-00G Class B (130°C) E-Cap (C40, C41) IGBT(QB2, QD2, QA1, QC1, Q28, Q27, Q29, Q30, Q31, Q32, ) Mosfet (Q19, Q13, Q18, Q23, Q24, Q11, Q17, Q20, Q38, Q21, Q22, Q12, Q40, Q26, Q25, Q14) (for model PIP 4048MS) Mosfet (Q13, Q18, Q23, Q11, Q17, Q20, Q21, Q22, Q12, Q26, Q25, Q14) (for model PIP 3248MS) Thermistor (NTCCN4-HS3, NTCCN8-HS1) Chock(L2) 832HA-1A-F-C --Bobbin of CT1 SUMITOMO BAKELITE CO LTD Current DINGMEI transformer (HCT1) PM-9820 AS/NZS 60335.1, AS/NZS 60335.2.29 AS/NZS 60335.1, AS/NZS 60335.2.29 AS/NZS 60335.1, AS/NZS 60335.2.29 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 --Bobbin of HCT1 PM-9820 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 SUMITOMO BAKELITE CO LTD Opto COSMO coupler (U8, ELECTRONICS U13, U11, U17, CORP 400uH, 130°C V-0, 150°C, Min. 0.51mm thickness 41-025003-00G Class B (130°C) K1010 V-0, 150°C, Min. 0.51mm thickness Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 IEC 60747-5-2: 1997 + A1: 2002 UL E88991 --- Test with appliance Test with appliance Test with appliance UL E41429 Test with appliance UL E41429 VDE 101347 UL E169586 Page 19 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S U18) Transformer (TX1) CLICK --Bobbin E I DUPONT DE NEMOURS & CO INC --Insulation tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Margin tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Magnet wire PACIFIC ELECTRIC WIRE & CABLE (SHENZHEN) CO LTD Alternate TAI-I ELECTRIC WIRE & CABLE CO LTD --Tubing GREAT HOLDING INDUSTRIAL CO LTD --Varnish JOHN C DOLPH CO Alternate ELANTAS ELECTRICAL INSULATION ELANTAS PDG INC Transformer CLICK (TX10, TX11) --Bobbin of TX10, TX11 Transformer (TX5, TX8) -Triple insulated wire of TX5, TX8 --Bobbin of TX5, TX8 Transformer (TX7) mm / >0,4 mm, 55/115/21 41-070237-00G Class F(155°C) AS/NZS 60335.1, AS/NZS 60335.2.29 410 V-0, 200°C, UL 94 Min. 0.51mm thickness PF 180°C UL 510 Test with appliance UL E34739 UL E165111 PF 180°C UL 510 UL E165111 PEWF/U, UEWN/U 155°C UL 1446 UL E201757 UEWF 155°C UL 1446 UL E85640 TFL 200°C UL 224 UL E156256 BC-346A Min. 200°C UL 1446 UL E317427 V1630FS Min. 155°C UL 1446 UL E75225 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 Test with appliance 41-070183-00G Class B SUMITOMO BAKELITE CO LTD Rong Chyuan Technology Corporation PM-9820 EE16 V-0, 150°C, Min. 0.51mm thickness Class B FURUKAWA ELECTRIC CO., LTD TEX-E 130°C SUMITOMO BAKELITE CO LTD CLICK PM-9820 V-0, 150°C, Min. 0.51mm thickness 41-070184-00G Class B UL E41429 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 2353 Test with appliance UL E206440 UL 94 UL E41429 AS/NZS 60335.1, AS/NZS Test with appliance Page 20 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S --Bobbin of TX7 SUMITOMO BAKELITE CO LTD Transformer CLICK (TX6) PM-9820 V-0, 150°C, Min. 0.51mm thickness 41-070185-00G Class B 60335.2.29 UL 94 --Bobbin of TX6 CHANG CHUN PLASTICS CO LTD T375J AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 T375J AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 --Bobbin of TX9 CHANG CHUN PLASTICS CO LTD T375J DC fuse (F3) LITTELFUSE AUTOMOTIVE GMBH PCB KINGBOARD LAMINATES HOLDINGS LTD Charge board(16-500244-00C) Opto COSMO coupler (U6, ELECTRONICS U8) CORP BTF1 Phenolic, V-0, 150°C, Min. 0.75mm thickness 200A, 58Vdc AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 KB6160 K1010 Relay (RY1) SONG CHUAN PRECISION CO., LTD X-Cap(C5) FARAD ELECTRONICS CO., LTD PCB KINGBOARD LAMINATES HOLDINGS LTD Mini board(16-500237-00G) Transformer Rong Chyuan (TX1) Technology Corporation 897P1-1AH-C --Bobbin of TX1 SUMITOMO BAKELITE CO LTD -Triple insulated FURUKAWA wire ELECTRIC CO., PM-9820 Transformer (TX2) CLICK --Bobbin of TX2 CHANG CHUN PLASTICS CO LTD Transformer (TX9) CLICK Phenolic, V-0, 150°C, Min. 0.75mm thickness 41-070186-00G Class B Phenolic, V-0, 150°C, Min. 0.75mm thickness 41-070194-00G Class B PXK KB6160 Test with appliance UL E59481 Test with appliance UL E59481 Test with appliance UL E59481 UL 248-1 UL 248-14 UL E211637 V-0, 130°C UL94 UL E123995 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, 55/115/21 14Vac,70A IEC 60747-5-2: 1997 + A1: 2002 VDE 101347 UL E169586 IEC/EN 609501 Test in appliance Max. 0.1uF, min. 250Vac, min. 100°C V-0, 130°C IEC 6038414 VDE UL E247953 UL94 UL E123995 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 Test with appliance UL E41429 UL 2353 UL E206440 41-070193-00G Class B TEX-E UL E41429 V-0, 150°C, Min. 0.51mm thickness 130°C Page 21 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Opto coupler (U1, U2) LTD COSMO ELECTRONICS CORP PCB K1010 KINGBOARD LAMINATES HOLDINGS LTD Board 16-600056-00G Transformer Rong Chyuan (TX1) Technology Corporation KB5150 --Bobbin SUMITOMO BAKELITE CO LTD --Insulation tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Margin tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Magnet wire SHENZHEN DAYANG INDUSTRY CO LTD --Tubing ZEUS INDUSTRIAL PRODUCTS INC Opto COSMO coupler (U3, ELECTRONICS U5, U6) CORP PM-9820 Alternate KPC 357 NT COSMO Electronics Corporation 41-070209-00G Class B IEC 60747-5-2: 1997 + A1: 2002 VDE(101347) UL(E169586) UL94 UL E123995 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 Test with appliance UL E41429 UL 510 UL E165111 PZ V-0, 150°C, Min. 0.51mm thickness 130°C WF 130°C UL 510 UL E165111 xUEW-NY 130°C UL 1446 UL E176101 TFE-TW-300 300V, 200°C UL 224 UL E64007 K1010 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, 55/115/21 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, Min. 100°C Max. 10000pF, min. 250Vac, min. 85°C Max. 10000pF, min. 250Vac, min. 85°C 300Vac, 385Vdc IEC 60747-5-2: 1997 + A1: 2002 VDE(101347) UL(E169586) DIN EN 607475-2: 2001-01 VDE 40014684 IEC 6038414 VDE UL E253194 IEC 6038414 VDE UL EN 61051-1, IEC610512/A1, UL 1449 EN 60255-23, EN 61810-1, EN 61810-5, UL508. UL94 VDE UL E325508 Y-Cap (C37, JUHONG ELE C10, C11, C38) CO JA Alternate Various Various Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, 55/115/21 V-0, 130°C, Min. thickness 1.6mm Varistor (MOV1, JOYIN CO LTD MOV2) 14N471K Relay (RY1, RY2) NEC TOKIN CORP 897P1-1AH-C 12Vdc, 133mA PCB KINGBOARD LAMINATES KB5150 V-0, 130°C, Min. thickness UL E73266 TUV UL E123995 Page 22 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S HOLDINGS LTD Board 16-500243-00G Opto COSMO coupler (U1,U3, ELECTRONICS U7,U8,U9,U10) CORP K1010 Alternate KPC 357 NT COSMO Electronics Corporation PCB 1.6mm KINGBOARD LAMINATES HOLDINGS LTD Board 16-500271-00G Transformer Rong Chyuan (TX1, TX2) Technology Corporation KB5150 --Bobbin PM-9820 SUMITOMO BAKELITE CO LTD --Insulation tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Margin tape JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD --Magnet wire SHENZHEN DAYANG INDUSTRY CO LTD 41-070209-00G Class B IEC 60747-5-2: 1997 + A1: 2002 VDE(101347) UL(E169586) DIN EN 607475-2: 2001-01 VDE 40014684 UL94 UL E123995 AS/NZS 60335.1, AS/NZS 60335.2.29 UL 94 Test with appliance UL E41429 UL 510 UL E165111 PZ V-0, 150°C, Min. 0.51mm thickness 130°C WF 130°C UL 510 UL E165111 xUEW-NY 130°C UL 1446 UL E176101 300V, 200°C UL 224 UL E64007 V-0, 130°C, Min. thickness 1.6mm UL94 UL E123995 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, 55/115/21 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, Min. 100°C V-0, 130°C, Min. thickness 1.6mm V-0, 130°C, IEC 60747-5-2: 1997 + A1: 2002 VDE(101347) UL(E169586) DIN EN 607475-2: 2001-01 VDE 40014684 UL94 UL E123995 UL94 UL E123995 --Tubing ZEUS TFE-TW-300 INDUSTRIAL PRODUCTS INC PCB KINGBOARD KB5150 LAMINATES HOLDINGS LTD Board 16-000285-00G Opto COSMO K1010 coupler (U2) ELECTRONICS CORP Alternate COSMO Electronics Corporation KPC 357 NT PCB KINGBOARD LAMINATES HOLDINGS LTD KINGBOARD KB5150 PCB (for Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, 55/115/21 Int. CR / Ext. CR / Dti. ≥6,5 mm / ≥6,5 mm / >0,4 mm, Min. 100°C V-0, 130°C KB5150 Page 23 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S board16000225-00G-A, 16-00029000G-A) LAMINATES HOLDINGS LTD Min. thickness 1.6mm Supplementary information: 1) An asterisk indicates a mark which assures the agreed level of surveillance Page 24 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo documentation Photo 1 (for all models) Photo 2 (for all models) Page 25 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 3 (for all models) Photo 4 (for model PIP 4048MS) Page 26 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 5 (for model PIP 4048MS) Photo 6 (for model PIP 3248MS) Page 27 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 7 (for all models) Photo 8 (for all models) Page 28 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 9 (for all models) Photo 10 (for model PIP 4048MS) Page 29 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 11 (for model PIP 4048MS) Photo 12 (for all models) Page 30 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 13 (for all models) Photo 14 (for all models) Page 31 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 15 (for all models) Photo 16 (for all models) Page 32 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 17 (for all models) Photo 18 (for all models) Page 33 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 19 (for all models) Photo 20 (for all models) Page 34 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 21 (for all models) Photo 22 (for all models) Page 35 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 23 (for all models) Photo 24 (for model PIP 3248MS) Page 36 of 37 Dongguan Nore Testing Center Co., Ltd. Report No.: NTC1401129S Photo 25 (for model PIP 3248MS) --- END OF THIS REPORT--- Page 37 of 37
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