200MD OC 12 Production Cutting Tool Catalog
User Manual: 200MD
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comprehensive training Increased productivity equals lower cost, improved profitability, and ultimately, survival of your business in today’s competitive environment. The LMT Onsrud Performance Team will work with all levels of your operation to increase your productivity. All levels of training, general to production-specific on the shop floor, are only a call away! factory technical support LMT Onsrud provides your business with access to our staff of highly trained professional factory technicians. We can assist you wtih those difficult production machining problems while increasing your performance and productivity. on-site trouble shooting Correct tool selection, proper hold-down techniques, faster feed rates, fewer and quicker set ups are all pieces to the producivity puzzle. The LMT Onsrud Performance Team offers tailored solutions for problem solving and productivity gains. custom tool design Not only does LMT Onsrud offer the largest selection of cutting tools for day to day operations, but we will also design a tool for your specific application or material. We will take your tool requirements from the drawing board, to sophisticated computer-aided design, to in-house testing on our CNC router and CNC Mill. Custom tooling made to meet your productivity goals. Table of Contents Table of Contents Cutting Tool Selection Guide & Technical Data Chiploads 2 - 13 67-70 71-85 Resharpening Modifications Quote Request Form Custom Tool Design 86 87 88 Table of Contents by Material SW SOFT WOOD Cedar, Cottonwood, Pine, Redwood PAGE SW SOFT WOOD Cedar, Cottonwood, Pine, Redwood PAGE 10-00 HSS 1F O Flute Straight 14 60-090* SC 3F Upcut Lock Mortise 38 28-50 CT 2F Flush Trim 17 60-100MC NEW SC Marathon Compression 38 29-50 CT 2F Straight Chamfer 17 60-100 SC Compression Spiral 40 37-50/60 Carbide 2F V Bottom 18 60-100C SC 2F Chipbreaker/Finisher 39 37-80 CT 2F Lettering Bits 19 60-200 SC 3F Low Helix Finisher 41 42-00 CT 2F Straight Corner Round 20 60-600 SC 4F High Velocity Compression Spiral 42 40-000 HSS 1F Upcut Spiral 26 60-700 SC 4F High Velocity Upcut Spiral 42 40-000 HSS 1F Downcut Spiral 26 60-700 SC 4F High Velocity Downcut Spiral 42 40-100 HSS 2F Upcut Spiral 27 60-800 SC 2F Roughers 43 40-100 HSS 2F Downcut Spiral 27 60-900 SC 3F Heavy Duty Hogger 43 40-50 CT 2F Round & Rout 19 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 43 52-200 SC 2F Spiral Upcut Wood Rout 29 61-000 SC 1F "O" Flute Straight 44 52-200B SC 2F Spiral Upcut Ball Nose 30 61-200 SC 1F Straight Wood Rout 45 52-400* SC 2F Spiral Upcut Wood Rout 30 63-200 SC 1F Upcut Spiral Wood Rout 47 52-900 SC 2F Upcut Heavy Duty 32 64-000* SC 1F Downcut Super O 50 56-200 SC 2F Straight Wood Rout 33 65-000* SC 1F Upcut Super O 51 57-200 SC 2F Downcut Spiral Wood Rout 35 72-000* SC Boring Bits 63 57-200MD NEW SC Marathon Wood Rout Downcut 35 77-100 SC 2F & 3F Taper Tools 64 57-400* SC 2F Downcut Spiral Wood Rout 36 57-900 SC 2F Downcut Heavy Duty 36 60-000 SC 3F High Helix Chipbreaker 37 60-000 SC 3F Low Helix Chipbreaker 37 * Available In Metric * Available In Metric www.onsrud.com 2 Table of Contents by Material HW HARD WOOD Ash, Beech, Birch, Cherry, Mahogany, Maple, Oak, Poplar, Teak, Walnut HW PAGE HARD WOOD Ash, Beech, Birch, Cherry, Mahogany, Maple, Oak, Poplar, Teak, Walnut PAGE 12-00 HSS 2F V Flute Straight 14 60-090* SC 3F Upcut Lock Mortise 38 28-50 CT 2F Flush Trim 17 60-100 SC Compression Spiral 40 29-50 CT 2F Straight Chamfer 17 60-100MC NEW SC Marathon Compression 38 37-50/60 Carbide 2F V Bottom 18 60-100C SC 2F Chipbreaker/Finisher 39 37-80 CT 2F Lettering Bits 19 60-200 SC 3F Low Helix Finisher 41 42-00 CT 2F Straight Corner Round 20 60-300 SC 2F Chipbreaker Finisher 41 40-000 HSS 1F Upcut Spiral 26 60-350 SC 3F Chipbreaker Finisher 42 40-000 HSS 1F Downcut Spiral 26 60-600 SC 4F High Velocity Compression Spiral 42 40-100 HSS 2F Upcut Spiral 27 60-700 SC 4F High Velocity Upcut Spiral 42 40-100 HSS 2F Downcut Spiral 27 60-700 SC 4F High Velocity Downcut Spiral 42 40-50 CT 2F Round & Rout 19 60-800 SC 2F Roughers 43 48-000 CT 1F & 2F Straight 28 60-900 SC 3F Heavy Duty Hogger 43 52-200 SC 2F Spiral Upcut Wood Rout 29 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 43 52-200B SC 2F Spiral Upcut Ball Nose 30 61-200 SC 1F Straight Wood Rout 45 52-400* SC 2F Spiral Upcut Wood Rout 30 63-200 SC 1F Upcut Spiral Wood Rout 47 52-900 SC 2F Upcut Heavy Duty 32 64-000* SC 1F Downcut Super O 50 56-200 SC 2F Straight Wood Rout 33 65-000* SC 1F Upcut Super O 51 57-200 SC 2F Downcut Spiral Wood Rout 35 72-000* SC Boring Bits 63 57-200MD NEW SC Marathon Wood Rout Downcut 35 77-100 SC 2F & 3F Taper Tools 64 57-400* SC 2F Downcut Spiral Wood Rout 36 57-900 SC 2F Downcut Heavy Duty 36 60-000 SC 3F High Helix Chipbreaker 37 60-000 SC 3F Low Helix Chipbreaker 37 * Available In Metric * Available In Metric 3 www.onsrud.com Table of Contents by Material CW MDF PAGE CW MDF PAGE 28-50 CT 2F Flush Trim 17 60-100MC NEW SC Marathon Compression 38 29-50 CT 2F Straight Chamfer 17 60-100MW SC Max Life Compression Spiral 39 37-50/60 Carbide 2F V Bottom 18 60-100C SC 2F Chipbreaker/Finisher 39 37-80 CT 2F Lettering Bits 19 60-100DC SC Tuff Core Compression 39 40-50 CT 2F Round & Rout 19 60-200 SC 3F Low Helix Finisher 41 42-00 CT 2F Straight Corner Round 20 60-300 SC 2F Chipbreaker Finisher 41 47-00 CT 2F MDF Panel Tools 20 60-350 SC 3F Chipbreaker Finisher 42 48-000 CT 1F & 2F Straight 28 60-600 SC 4F High Velocity Compression Spiral 42 52-200 SC 2F Spiral Upcut Wood Rout 29 60-700 SC 4F High Velocity Upcut Spiral 42 52-200B SC 2F Spiral Upcut Ball Nose 30 60-700 SC 4F High Velocity Downcut Spiral 42 52-400* SC 2F Spiral Upcut Wood Rout 30 60-800 SC 2F Roughers 43 52-900 SC 2F Upcut Heavy Duty 32 60-900 SC 3F Heavy Duty Hogger 43 56-200 SC 2F Straight Wood Rout 33 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 43 57-200 SC 2F Downcut Spiral Wood Rout 35 61-200 SC 1F Straight Wood Rout 45 57-200MD NEW SC Marathon Wood Rout Downcut 35 64-000* SC 1F Downcut Super O 50 57-400* SC 2F Downcut Spiral Wood Rout 36 65-000* SC 1F Upcut Super O 51 57-900 SC 2F Downcut Heavy Duty 36 68-100 PCD 1F Compression 58 60-000 SC 3F High Helix Chipbreaker 37 72-000* SC Boring Bits 63 60-000 SC 3F Low Helix Chipbreaker 37 77-100 SC 2F & 3F Taper Tools 64 60-090* SC 3F Upcut Lock Mortise 38 60-100 SC Compression Spiral 40 * Available In Metric * Available In Metric www.onsrud.com 4 Table of Contents by Material LW LAMINATED CHIPBOARD PAGE LW LAMINATED PLYWOOD PAGE 27-00 SC 1F Laminate Trim 16 27-00 SC 1F Laminate Trim 16 27-50 SC 2F Straight Laminate Trim 16 27-50 SC 2F Straight Laminate Trim 16 28-50 CT 2F Flush Trim 17 28-50 CT 2F Flush Trim 17 37-80 CT 2F Lettering Bits 19 37-80 CT 2F Lettering Bits 19 48-000 CT 1F Straight 28 48-000 CT 1F Straight 28 57-200MD NEW SC Marathon Wood Rout Downcut 35 57-200MD SC Marathon Wood Rout Downcut 35 60-100 SC Compression Spiral 40 60-100 SC Compression Spiral 40 60-100MW SC Max Life Compression Spiral 39 60-100MC NEW SC Marathon Compression 38 60-100C SC 1F Chipbreaker/Finisher 39 60-100C SC 2F Chipbreaker/Finisher 39 60-100DC SC Tuff Core Compression 39 60-600 SC 4F High Velocity Compression Spiral 42 60-100MC NEW SC Marathon Compression 38 68-100 PCD 1F Compression 58 60-600 SC 4F High Velocity Compression Spiral 42 72-000* SC Boring Bits 63 68-100 PCD 1F Compression 58 77-100 SC 2F & 3F Taper Tools 64 72-000* SC Boring Bits 63 77-100 SC 1F & 2F Taper Tools 64 * Available In Metric * Available In Metric 5 www.onsrud.com Table of Contents by Material CW SOFT PLYWOOD PAGE CW SOFT PLYWOOD PAGE 37-50/60 SC 2F V Bottom 18 60-350 SC 3F Chipbreaker Finisher 42 37-80 CT 2F Lettering Bits 19 60-600 SC 4F High Velocity Compression Spiral 42 40-50 CT 2F Round & Rout 19 60-700 SC 4F High Velocity Upcut Spiral 42 48-000 CT 1F & 2F Straight 28 60-700 SC 4F High Velocity Downcut Spiral 42 56-200 SC 2F Straight Wood Rout 33 60-800 SC 2F Roughers 43 57-200MD NEW SC Marathon Wood Rout Downcut 35 60-900 SC 3F Heavy Duty Hogger 43 60-000 SC 3F High Helix Chipbreaker 37 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 43 60-000 SC 3F Low Helix Chipbreaker 37 61-200 SC 1F Straight Wood Rout 45 60-090* SC 3F Upcut Lock Mortise 38 64-000* SC 1F Downcut Super O 50 60-100MC NEW SC Marathon Compression 38 65-000* SC 1F Upcut Super O 51 60-100 SC Compression Spiral 40 68-100 PCD 1F Compression 58 60-100C SC 2F Chipbreaker/Finisher 39 72-000* SC Boring Bits 63 60-100DC SC Tuff Core Compression 39 77-100 SC 2F & 3F Taper Tools 64 60-300 SC 2F Chipbreaker Finisher 41 * Available In Metric * Available In Metric www.onsrud.com 6 Table of Contents by Material CW HARD PLYWOOD PAGE CW HARD PLYWOOD PAGE 37-50/60 Carbide 2F V Bottom 18 60-350 SC 3F Chipbreaker Finisher 42 37-80 CT 2F Lettering Bits 19 60-600 SC 4F High Velocity Compression Spiral 42 40-50 CT 2F Round & Rout 19 60-700 SC 4F High Velocity Upcut Spiral 42 48-000 CT 1F & 2F Straight 28 60-700 SC 4F High Velocity Downcut Spiral 42 56-200 SC 2F Straight Wood Rout 33 60-800 SC 2F Roughers 43 57-200MD NEW SC Marathon Wood Rout Downcut 35 60-900 SC 3F Heavy Duty Hogger 43 60-000 SC 3F High Helix Chipbreaker 37 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 43 60-000 SC 3F Low Helix Chipbreaker 37 61-200 SC 1F Straight Wood Rout 45 60-090* SC 3F Upcut Lock Mortise 38 64-000* SC 1F Downcut Super O 50 60-100 SC Compression Spiral 40 65-000* SC 1F Upcut Super O 51 60-100MC NEW SC Marathon Compression 38 68-100 PCD 1F Compression 58 60-100C SC 2F Chipbreaker/Finisher 39 72-000* SC Boring Bits 63 60-100DC SC Tuff Core Compression 39 77-100 SC 2F & 3F Taper Tools 64 60-300 SC 2F Chipbreaker Finisher 41 * Available In Metric * Available In Metric 7 www.onsrud.com Table of Contents by Material SP SOFT PLASTIC ABS, Polycarbonate, Polyethylene, PVC, Polypropylene, HDPE, Polystyrene, UHMW, Extruded Acrylic SP PAGE SOFT PLASTIC ABS, Polycarbonate, Polyethylene, PVC, Polypropylene, HDPE, Polystyrene, UHMW, Extruded Acrylic PAGE 10-00 HSS 1F O Flute Straight 14 61-400* SC 1F Straight 45 11-00 HSS 1F or 2F O Flute Straight 14 62-750 SC 1F Downcut "O" Flute 46 28-20 SC Double Bearing Plastic Trim 17 62-850* SC 1F Downcut "O" Flute 46 28-50 CT 2F Flush Trim 17 63-500 SC 1F Upcut “O” Flute 48 37-50/60 Carbide 2F V Bottom 18 63-750 SC 1F Upcut "O" Flute 49 40-50 CT 2F Round & Rout 19 63-850* SC 1F Upcut "O" Flute 49 52-200 SC 2F Spiral Upcut Wood Rout 29 64-000* SC 1F Downcut Super O 50 52-200B/BL SC 2F Ball Nose 30 65-000* SC 1F Upcut Super O 51 52-400* SC 2F Spiral Upcut Wood Rout 30 65-200B* NEW SC 2F High Finish Ballnose for Plastics 51 52-600 SC 2F Upcut "O" Flute 31 65-300B NEW SC 4F High Finish Ballnose for Plastics 51 52-700* SC 2F Upcut "O" Flute 31 66-000 SC Edge Rounding Bits 52 56-430* SC 2F Straight O Flute 34 66-200 SC 2F Rout and Chamfer 53 56-600 SC 2F Straight "O" Flute 34 66-300 SC 2F Upcut Bottom Surfacing 53 57-600* SC 2F Downcut "O" Flute 36 67-200 SC 3F Phenolic/Composite Cutter 55 60-000 SC 3F High Helix Chipbreaker 37 67-800* SC 8 Facet Drill 57 60-000 SC 3F Low Helix Chipbreaker 37 70-500* HSS Plastic Drills 62 60-900 SC 3F Heavy Duty Hogger 43 77-100 SC 2F & 3F Taper Tools 64 61-000P SC 1F "O" Flute Straight 44 * Available In Metric * Available In Metric www.onsrud.com 8 Table of Contents by Material HP HARD PLASTIC Cast Acrylic, Melamine, Nylon, PVC, Vinyl PAGE HP HARD PLASTIC Cast Acrylic, Melamine, Nylon, PVC, Vinyl PAGE 11-00 HSS 1F or 2F O Flute Straight 14 62-700 SC 1F Downcut "O" Flute 46 28-20 SC Double Bearing Plastic Trim 17 62-750 SC 1F Downcut "O" Flute 46 37-50/60 Carbide 2F V Bottom 18 62-800* SC 1F Downcut "O" Flute 46 40-50 CT 2F Round & Rout 19 62-850* SC 1F Downcut "O" Flute 46 52-200B/BL SC 2F Ball Nose 30 63-500 SC 1F Upcut "O" Flute 48 52-600 SC 2F Upcut "O" Flute 31 63-700 SC 1F Upcut "O" Flute 49 56-000 SC 2F Straight 33 63-750 SC 1F Upcut "O" Flute 49 56-000P SC 2F Straight 33 63-800* SC 1F Upcut "O" Flute 49 56-430* SC 2F Straight O Flute 34 63-850* SC 1F Upcut "O" Flute 49 56-450* SC 2F Straight 34 64-000* SC 1F Downcut Super O 50 56-600 SC 2F Straight "O" Flute 34 65-000* SC 1F Upcut Super O 51 57-600* SC 2F Downcut "O" Flute 36 66-000 SC Edge Rounding Bits 52 60-000 SC 3F High Helix Chipbreaker 37 66-200 SC 2F Rout and Chamfer 53 60-000 SC 3F Low Helix Chipbreaker 37 66-300 SC 2F Upcut Bottom Surfacing 53 60-200 SC 3F Low Helix Finisher 41 70-500* HSS Plastic Drills 62 60-900 SC 3F Heavy Duty Hogger 43 77-100 SC 2F & 3F Taper Tools 64 61-000P SC 1F "O" Flute Straight 44 61-400* SC 1F Straight 45 * Available In Metric * Available In Metric 9 www.onsrud.com Table of Contents by Material CP COMPOSITE Fiberglass, Phenolic, Reinforced Acetal HONEYCOMB PAGE 48-000 CT 1F & 2F Straight 28 52-000 SC 2F Spiral Upcut 29 53-000 SC 3F Straight 32 54-200* NEW SC 3F & 4F Spiral for Glass Reinforced Plastic 32 PAGE 29-000 HSS Hollow Core Cutters 21 29-050 Diamond Grit Hogger 21 29-100/29-100B* SC Honeycomb Hogger 22 30-000 Replaceable Ring Type Honeycomb Cutter 22 30-300 HSS Integral Shank Honeycomb Hogger Cutter 23 30-700 Reduced Weight Honeycomb Cutter 23 31-000 HSS Cutter 24 31-100 HSS Honeycomb Cutter with Teeth 24 32-000 HSS Hogger 25 32-200 NEW HSS 3 Piece Honeycomb Hogger 25 34-000 Aircraft Panel Tools 26 56-000 SC 2F Straight 33 56-000P SC 2F Straight 33 56-450* SC 2F Straight 34 57-000 SC 2F Downcut Spiral 35 63-000 SC 1F Upcut Spiral 46 66-800* NEW DFC Compression for Composites 53 66-900* NEW SC High Performance Composite Router 54 67-000 SC Fiberglass Burr Bits 55 67-200 SC 3F Phenolic/Composite Cutter 55 67-220 NEW PCD 3F Progressive Chipbreaker 56 37-00* SC 1F 60° Engraving Tools 18 67-250 3F Diamond Grit Tools 55 37-20* SC 1F 30° Engraving Tools 18 67-300 SC 2F Compression Spiral 56 37-70 CT 2F Dibond/Alucobond Folding Tool 19 67-400* SC Un-Ruffer 56 70-100 CT Blade and Arbor 60 67-500 SC Carbon Graphite Tool 56 70-200 SC Flush Mount Blade 61 67-800* SC 8 Facet Drill 57 70-300 CT Flush Mount Blade 61 68-000 2F PCD Tipped Tools 58 83-300 SC 2F Upcut 65 68-200* PCD 2F SERF 59 91-000 CT Spoilboard Cutter 67 68-300* NEW PCD 3F SERF™ Cutter 59 91-100 Insert Spoilboard Cutter 67 68-400* NEW PCD Ballnose 59 68-900 PCD 8 Facet Drills 60 85-800* NEW SC CFRP Drills 66 86-100 SC DFC Parabolic Drill 67 * Available In Metric SPECIAL PURPOSE PAGE * Available In Metric * Available In Metric www.onsrud.com 10 Table of Contents by Material SSP SOLID SURFACE PAGE SOLID SURFACE PAGE 37-50/60 Carbide 2F V Bottom 18 60-200 SC 3F Low Helix Finisher 41 40-50 CT 2F Round & Rout 19 62-700 SC 1F Downcut "O" Flute 46 42-00 CT 2F Straight Corner Round 20 62-750 SC 1F Downcut "O" Flute 46 52-000 SC 2F Spiral Upcut 29 62-800* SC 1F Downcut "O" Flute 46 52-200 SC 2F Spiral Upcut Wood Rout 29 62-850* SC 1F Downcut "O" Flute 46 52-200B/BL SC 2F Ball Nose 30 63-700 SC 1F Upcut "O" Flute 49 52-400* SC 2F Spiral Upcut Wood Rout 30 63-750 SC 1F Upcut "O" Flute 49 52-600 SC 2F Upcut "O" Flute 31 63-800* SC 1F Upcut "O" Flute 49 52-700* SC 2F Upcut "O" Flute 31 63-850* SC 1F Upcut "O" Flute 49 56-000P SC 2F Straight 33 64-000* SC 1F Downcut Super O 50 56-450* SC 2F Straight 34 65-000* SC 1F Upcut Super O 51 57-600 SC 2F Downcut "O" Flute 36 66-000 SC Edge Rounding Bits 52 * Available In Metric * Available In Metric A SSP ALUMINUM PAGE A ALUMINUM PAGE 40-000 HSS 1F Upcut & Downcut Spiral 26 63-600 SC 1F "O" Flute Upcut Spiral 48 40-100 HSS 2F Upcut & Downcut Spiral 27 63-900* SC 1F "O" Flute Upcut Spiral 50 49-000 HSS 2F Steel Downcut 29 64-000* SC 1F Downcut Super O 50 52-000 SC 2F Spiral Upcut 29 65-000* SC 1F Upcut Super O 51 52-000B/BL SC 2F Ball Nose 30 66-300 SC 2F Upcut Bottom Surfacing 53 57-000 SC 2F Downcut Spiral 35 77-100 SC 2F & 3F Taper Tools 64 61-000 SC 1F "O" Flute Straight 44 80-000 HSS 3F Taper Pin Router 64 62-600 SC 1F "O" Flute Downcut Spiral 45 81-000 HSS 2F Lo Helix 65 63-000 SC 1F Upcut Spiral 46 81-100 SC 2F Extrusion Cutter 65 63-400* NEW SC 1F Upcut for Soft Aluminum 47 * Available In Metric * Available In Metric 11 www.onsrud.com Table of Contents by Material CM CONSTRUCTION MATERIAL DW Drywall, RV/Mobile and Modular Housing PAGE 18-00 HSS 1F Straight Pilot Bit 15 20-00 HSS 1F Downcut Spiral Pilot Bit 16 CM CONSTRUCTION MATERIAL DW Drywall, RV/Mobile and Modular Housing 20-10 HSS 1F Drywall Bit PAGE 16 * Available In Metric * Available In Metric FP FOAM PAGE FP FOAM PAGE 12-00 HSS 2F V Flute Straight 14 40-550 HSS 4F Foam Cutters 27 52-700* SC 2F Upcut "O" Flute 31 52-550 SC 2F Foam Cutters 30 56-000P SC 2F Straight 33 77-100 SC 2F & 3F Taper Tools 64 48-000 CT 1F & 2F Straight 28 * Available In Metric * Available In Metric MT MORTISING 60-100 SC Mortise Compression Spiral PAGE MORTISING 60-090 SC 3F Upcut Lock Mortise 40 PAGE 38 * Available In Metric * Available In Metric D MT METAL DOORS PAGE 15-50 HSS 1F Dor Bit 15 15-75 HSS 3F Dor Bit 15 M METAL PAGE 83-300 SC 2F Stainless Steel Cutter 65 * Available In Metric * Available In Metric www.onsrud.com 12 TABLE OF CONTENTS 10-00 11-00 12-00 15-50 15-75 18-00 20-00 20-10 27-00 27-50 28-20 28-50 29-50 37-00* 37-20* 37-50/60 37-70 HSS 1F O Flute Straight HSS O Flute Straight HSS 2F V Flute Straight HSS 1F Steel Dor Bit HSS 3F CNC Dor Bit HSS 1F Straight Pilot HSS 1F Downcut Spiral Pilot HSS 1F Drywall Bit SC 1F Laminate Trim SC 2F Laminate Trim SC Double-Bearing Plastic Trim CT Flush Trim CT Chamfer SC 1F 60° Engraving Tools SC 1F 30° Engraving Tools Carbide 2F V Bottom CT 2F Dibond/Alucobond Folding Tool CT 2F Lettering Bits CT 2F Round & Rout CT 2F Corner Round CT 2F MDF Panel Bits T Slot HSS Hollow Core Cutters Diamond Grit Hogger SC Honeycomb Hogger 37-80 40-50 42-00 47-00 90-00 29-000 29-050 29-100/ 29-100B 30-000 Replaceable Ring Type Honeycomb Cutter 30-300 HSS Integral Shank Honeycomb Hogger Cutter 30-700 Reduced Weight Honeycomb Cutter 31-000 HSS Cutter 31-100 HSS Honeycomb Cutter with Teeth 32-000 HSS Hogger 32-200 HSS 3 Piece Honeycomb Hogger 34-000 Aircraft Panel Tools 40-000 HSS 1F Upcut Spiral 40-000 HSS 1F Downcut Spiral 40-100 HSS 2F Upcut Spiral 40-100 HSS 2F Downcut Spiral 40-550 HSS 4F Foam Cutters 48-000 CT 1F Straight 48-000 CT 2F Straight 49-000 HSS 2F Steel Downcut 52-000 SC 2F Spiral Upcut 52-200 SC 2F Spiral Upcut Wood Rout 52-200B/BL* SC 2F Ball Nose 52-400* SC 2F Spiral Upcut Wood Rout 52-550 SC 2F Foam Cutters 13 14 14 14 15 15 15 16 16 16 16 17 17 17 18 18 18 19 19 19 20 20 20 21 21 22 22 23 23 24 24 25 25 26 26 26 27 27 27 28 28 29 29 29 30 30 30 52-600 52-700* 52-900 53-000 54-200 SC 2F Upcut "O" Flute SC 2F Upcut "O" Flute SC 2F Upcut Heavy Duty SC 3F Straight SC 3F & 4F Spiral for Glass Reinforced Plastic 56-000 SC 2F Straight 56-000P SC 2F Straight 56-200 SC 2F Straight Wood Rout 56-430* SC 2F Straight O Flute 56-450* SC 2F Straight 56-600 SC 2F Straight "O" Flute 57-000 SC 2F Downcut Spiral 57-200 SC 2F Downcut Spiral Wood Rout 57-200MD SC Marathon Wood Rout Downcut 57-400* SC 2F Downcut Spiral Wood Rout 57-600* SC 2F Downcut "O" Flute 57-900 SC 2F Downcut Heavy Duty 60-000 SC 3F High Helix Chipbreaker 60-000 SC 3F Low Helix Chipbreaker 60-090* SC 3F Upcut Lock Mortise 60-100 SC Compression Spiral 60-100C SC 2F Chipbreaker/Finisher 60-100MC SC Marathon Compression 60-100MW SC Max Life Compression Spiral 60-100DC SC Tuff Core Compression 60-200 SC 3F Low Helix Finisher 60-300 SC 2F Chipbreaker Finisher 60-350 SC 3F Chipbreaker Finisher 60-600 SC 4F High Velocity Compression Spiral 60-700 SC 4F High Velocity Upcut Spiral 60-700 SC 4F High Velocity Dwncut Spiral 60-800 SC 2F Roughers 60-900 SC 3F Heavy Duty Hogger 60-950 SC 2F Heavy Duty Chipbreaker/Finisher 61-000 SC 1F "O" Flute Straight 61-000P SC 1F "O" Flute Straight 61-200 SC 1F Straight Wood Rout 61-400* SC 1F Straight 62-600 SC 1F "O" Flute Downcut Spiral 62-700 SC 1F Downcut "O" Flute 62-750 SC 1F Downcut "O" Flute 62-800* SC 1F Downcut "O" Flute 62-850* SC 1F Downcut "O" Flute 63-000 SC 1F Upcut Spiral 63-200 SC 1F Upcut Spiral Wood Rout 63-400* SC 1F Upcut for Soft Aluminum 31 31 32 32 32 33 33 33 34 34 34 35 35 35 36 36 36 37 37 38 40 39 38 39 39 41 41 42 42 42 42 43 43 43 44 44 45 45 45 46 46 46 46 46 47 47 63-500 63-600 63-700 63-750 63-800* 63-850* 63-900* 64-000* 65-000* 65-200B* 65-300B* 66-000 66-200 66-300 66-800* 66-900* 67-000 67-250 67-200* 67-220 67-300 67-400* 67-500 67-800* 68-000 68-100 68-200* 68-300* 68-400* 68-900 70-100 70-200 70-300 70-500* 72-000* 77-100* 80-000 81-000 81-100 83-300 85-800* 86-100 91-000 91-100 SC 1F Acrylic Tools 48 SC 1F "O" Flute Upcut Spiral 48 SC 1F Upcut "O" Flute 49 SC 1F Upcut "O" Flute 49 SC 1F Upcut "O" Flute 49 SC 1F Upcut "O" Flute 49 SC 1F "O" Flute Upcut Spiral 50 SC 1F Downcut Super O 50 SC 1F Upcut Super O 51 SC 2F High Finish Ballnose 51 SC 4F High Finish Ballnose 51 SC Edge Rounding Bits 52 SC 2F Rout and Chamfer 53 SC 2F Upcut Bottom Surfacing 53 DFC Compression for Composites 53 SC High Performance Composite Router 54 SC Fiberglass Burr Bits 55 3F Diamond Grit Tools 55 SC 3F Phenolic/Composite Cutter 55 PCD 3F Phenolic/ Composite Cutter 56 SC 2F Compression Spiral 56 SC Un-Ruffer 56 SC Carbon Graphite Tool 56 SC 8 Facet Drills 57 2F PCD Tipped Tools 58 PCD 1F Compression 58 PCD 2F SERF 59 PCD 3F SERF™ Cutter 59 PCD Ballnose 59 PCD 8 Facet Drills 60 CT Blade and Arbor 60 SC Flush Mount Blade 61 CT Flush Mount Blade 61 HSS Plastic Drill 62 SC Boring Bits 63 SC 2F & 3F Taper Tools 64 HSS 3F Taper Pin Router 64 HSS 2F Lo Helix 65 SC 2F Extrusion Cutter 65 Stainless Steeel Tools 65 SC CFRP Drills 66 SC DFC Parabolic Drills 67 CT Spoilboard Cutter 67 Insert Spoilboard Cutter 67 * Available in Metric www.onsrud.com 10-00 Single Flute - High Speed Steel O Flute Straight Combines an open flute design with single flute geometry to provide optimum chip removal at fast feed rates. Excellent for hand-fed operations. Usage Material ABS, polycarbonate, polyethylene, PVC, polypropylene, polystyrene, extruded acrylic, HDPE, UHMW, and natural wood SW SP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 10-00 1/16 3/16 1/4 2 10-01 3/32 3/8 1/4 2 10-02 1/8 3/8 1/4 2 10-20 1/8 1/2 1/4 2 10-22 3/16 3/4 1/4 2 10-06 1/4 3/4 1/4 2-1/8 10-07 1/4 1 1/4 2-3/8 10-78 1/4 1-1/4 1/4 2-5/8 11-00 Single & Double Flute - High Speed Steel O Flute Straight Designed for cutting softer more flexible plastics. Single flute for faster feed rates. Double flute for smoother finish. Excellent for hand-fed operations. Usage Material ABS, polycarbonate, polyethylene, polystyrene, PVC, polypropylene extruded acrylic, HDPE, UHMW SP HP SINGLE FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL 11-01 1/8 1/2 1/4 2 11-75* 1/8 5/8 1/4 3-1/4 11-03 3/16 5/8 1/4 3-1/4 11-77* 3/16 3/4 1/4 3-1/4 11-05 1/4 3/4 1/4 2-1/8 11-71* 1/4 3/4 1/4 3-1/4 11-07 1/4 1 1/4 2-3/8 11-09 3/8 1 3/8 2-1/2 See Selection Guide - pg. 2 - 12 Single Flute Double Flute DOUBLE FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL 11-00 3/16 5/8 1/4 2 11-02 1/4 3/4 1/4 2-1/8 11-72* 1/4 3/4 1/4 3-1/4 11-76* 1/4 3/4 1/4 3-3/4 11-04 1/4 1 1/4 2-3/8 11-78* 1/4 2 1/4 3-1/4 11-06 3/8 1 3/8 2-1/2 11-74* 3/8 1 3/8 3-1/2 *These tools are designed and toleranced for Air Routers with guide bushing. 12-00 Double Flute - High Speed Steel V Flute Straight These V flutes are often selected when a balanced tool is critical for smooth finish. A universal tool used in many environments. Excellent for hand-fed applications. Part Number Cutting DIA Flute LGTH SHK DIA OAL 12-00 1/4 3/4 1/4 2-1/8 12-79* 1/4 1 1/4 3-1/4 Usage Foam and natural wood 12-35 1/4 1 1/2 2-1/2 Material HW FP 12-05 3/8 1 3/8 2-1/2 12-10 1/2 1-1/4 1/2 2-3/4 See Selection Guide - pg. 2 - 12 * These tools are designed and toleranced for Air Routers with guide bushing. www.onsrud.com 14 15-50 Single Flute - High Speed Steel Dor-Bits Designed to rout steel doors. Usage Material Metal clad doors (15-50 and TIN15-50) Fiberglass doors (TIN15-50) D See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Door Machine 15-52 1/2 2-1/4 1/2 5-1/4 RUVO 15-53 1/2 2-1/2 1/2 5-1/2 RUVO 15-54 1/2 2-1/2 1/2 5 ACE 15-55* 1/2 2-1/2 1/2 5-1/2 FALCON 15-57* 1/2 2-1/2 1/2 5-1/2 NORFIELD 15-60 1/2 2-1/2 1/2 5-1/2 RUVO 15-61* 1/2 2-1/2 1/2 5-1/2 HELIX ANGLE ≈ 18° - 32° *Have Flats TiN COATED Part Number Cutting DIA Flute LGTH SHK DIA OAL Door Machine TIN15-52 1/2 2-1/4 1/2 5-1/4 RUVO TIN15-53 1/2 2-1/2 1/2 5-1/2 RUVO TIN15-54 1/2 2-1/2 1/2 5 ACE TIN15-55* 1/2 2-1/2 1/2 5-1/2 FALCON TIN15-57* 1/2 2-1/2 1/2 5-1/2 NORFIELD TIN15-60 1/2 2-1/2 1/2 5-1/2 RUVO TIN15-61* 1/2 2-1/2 1/2 5-1/2 *HAVE FLATS 15-75 Three Flute - High Speed Steel TIN Coated CNC Dor-Bits Downcut tools designed specifically for machining metal clad doors in a CNC environment. The tool geometry facilitates piercing steel and produces a superior cut for door lites and hardware openings. Usage Material 18-00 TiN COATED Part Number Cutting DIA Flute LGTH SHK DIA OAL Door Machine TIN15-75 1/2 3 1/2 6 KVAL HELIX ANGLE ≈ 18° Metal clad or fiberglass doors D See Selection Guide - pg. 2 - 12 Single Flute - High Speed Steel Straight Pilot Straight flute tools with boring points and pilots are the workhorse of the mobile home, modular home and RV industries. 15 Usage Wood panels, vinyl coated panels, wall board and aluminum layered materials Material CM See Selection Guide - pg. 2 - 12 DW Part Number Cutting DIA Flute LGTH SHK DIA OAL 18-00 1/4 3/4 1/4 2-3/4 18-02 3/8 7⁄8 3/8 2-7⁄8 18-03 1/2 1 1/2 3-1/2 www.onsrud.com 20-00 Single Flute - High Speed Steel Downcut Spiral Pilot Spiral tools designed to push chips away from the operator in mobile home and RV manufacturing plants. Usage Material Aluminum and plywood sandwich panels, vinyl coated panels, wall board, drywall and layered material Part Number Cutting DIA Flute LGTH SHK DIA 20-00 1/4 3/4 1/4 3 20-02 3/8 1 3/8 3-7⁄16 20-03 1/2 1-1/4 1/2 4 OAL HELIX ANGLE ≈ 21° - 38° CM See Selection Guide - pg. 2 - 12 DW 20-10 Single Flute - High Speed Steel Drywall Bit Spiral flute tools designed to make cut outs in drywall. Used in manufactured housing and on site construction. Usage Drywall cut outs Material CM See Selection Guide - pg. 2 - 12 DW Part Number Cutting DIA Flute LGTH SHK DIA OAL 20-10 3/16 1 1/4 3-1/4 20-11 1/8 3/4 1/8 2-1/2 20-15 1/8 1 1/8 2-1/2 HELIX ANGLE ≈ 30° - 41° 27-00 Single Flute - Solid Carbide Laminate Trim Designed to trim counter tops. The pilot bears on the finished surface and acts as a guide to trim flush or with a bevel. Available with boring point if necessary to plunge and rout. Part Number Cutting DIA Flute LGTH SHK DIA OAL 27-00 1/4 1/4 1/4 1-1/2 Flush 27-01 1/4 1/4 1/4 1-1/2 7° Bevel 27-03 1/4 3/8 1/4 2 Flush Usage Trimming laminate counter tops and trimming plastic parts Material LW Style See Selection Guide - pg. 2 - 12 27-50 Double Flute - Solid Carbide Laminate Trim Tools with a pilot designed to give a satin smooth finish when trimming laminate counter tops. Usage Trimming laminate counter tops and trimming plastic parts Material LW Part Number Cutting DIA Flute LGTH SHK DIA OAL Style 27-50 1/4 7⁄16 1/4 1-5/8 Flush See Selection Guide - pg. 2 - 12 www.onsrud.com 16 28-20 Solid Carbide Double-Bearing Plastic Trim Spirals designed to trim stacked sheets of plastic in hand-fed applications. They use a double bearing guide to ensure smooth cutting action around a template. Usage Material Part Number Cutting DIA Flute LGTH SHK DIA OAL Flute 28-20 1/4 3/4 1/4 3 2 28-25 1/2 1-1/8 1/2 4 2 HELIX ANGLE ≈ 11° - 30° Trimming stacked sheets plastic & laminates SP HP See Selection Guide - pg. 2 - 12 REPLACEMENT BEARING KITS FOR SERIES 28-20 Solid Carbide Double Bearing Plastic Trim Tool Kits 28-89 KIT for 28-20 Tool 28-88 KIT for 28-25 Tool Double Flute Three Flute 28-50 Carbide Tipped Flush Trim Designed to provide a smooth finished edge on dense, abrasive and laminated materials. A ball bearing guide assists free cutting action. Excellent for hand-fed applications. Usage Material Part Number Cutting DIA 28-55 1/4 1 1/4 2-1/2 2 28-51 3/8 1/2 1/4 2-1/4 2 28-50 3/8 1 1/4 2-3/4 2 28-53 1/2 1/2 1/4 2 2 28-57 1/2 1 1/4 2-3/4 3 28-54 1/2 1 1/2 3-1/4 2 28-63 1/2 1-1/2 1/2 4-1/4 2 28-64 1/2 2 1/2 4-1/4 2 Natural wood, wood composites, laminated and veneered Flute LGTH SHK DIA OAL Flute SW HW CW LW SP See Selection Guide - pg. 2 - 12 Double Flute Three Flute 29-50 Double Flute - Carbide Tipped Chamfer Provides a beveled or decorative edge on finished parts. Usage Material Natural wood and wood composites SW HW CW Part Number Bevel Flute LGTH SHK DIA OAL 29-51 45° 1/2 1/4 2 29-52 45° 1/2 1/2 2-1/2 29-53 25° 3/8 1/4 1-7⁄ 8 See Selection Guide - pg. 2 - 12 17 www.onsrud.com 37-00 37-20 Single Flute - Solid Carbide Engraving Tools The half round engraving tools are offered with a wide range of tip sizes and angles to accommodate many engraving styles. Usage Material Wood, plastic, aluminum and solid surface SW HW SP HP A SSP See Selection Guide - pg. 2 - 12 Part Number TIP Angle SHK DIA OAL Part Number TIP Angle SHK DIA OAL 37-21 0.005 30 1/4 2 37-01 0.005 60 1/4 2 37-23 0.010 30 1/4 2 37-03 0.010 60 1/4 2 37-25 0.020 30 1/4 2 37-05 0.020 60 1/4 2 37-27 0.030 30 1/4 2 37-07 0.030 60 1/4 2 37-29 0.040 30 1/4 2 37-09 0.040 60 1/4 2 37-31 0.060 30 1/4 2 37-11 0.060 60 1/4 2 37-35 0.090 30 1/4 2 37-15 0.090 60 1/4 2 37-39 30 Degree Kit 37-19 METRIC 60 Degree Kit METRIC Part Number TIP Angle SHK DIA OAL Part Number TIP Angle SHK DIA OAL 37-25M 0.5mm 30 6mm 50mm 37-05M 0.5mm 60 6mm 50mm 37-27M 0.76mm 30 6mm 50mm 37-07M 0.76mm 60 6mm 50mm 37-29M 1mm 30 6mm 50mm 37-09M 1mm 60 6mm 50mm 37-50 37-60 Double Flute - V Bottom Designed for V grooving or beveling 90°. Usage Material Plastic and solid surface, composites, laminated and veneer SW HW CW SP HP SSP LW See Selection Guide - pg. 2 - 12 SOLID CARBIDE Part Number Cutting DIA Flute LGTH SHK DIA OAL 37-50 3/16 5/8 1/4 2 37-51 1/4 3/4 1/4 2 37-52 3/8 3/4 3/8 2-1/2 HELIX ANGLE ≈ 3° - 5° Shear CARBIDE TIPPED www.onsrud.com Part Number Cutting DIA Flute LGTH SHK DIA OAL 37-61 1/2 13⁄ 32 1/4 1-25 ⁄ 32 37-62 3/4 1/2 1/2 2-1/8 37-63 1 27⁄ 32 1/2 2-27⁄ 32 18 37-70 Double Flute - Carbide Tipped Folding Tool for Dibond/Alucobond Designed for cutting aluminum/plastic sandwich materials with 90° angle and flat bottom. Usage Material 37-80 Aluminum/plastic sandwich materials A See Selection Guide - pg. 2 - 12 Cutting DIA Flute LGTH SHK DIA OAL 37-71 1/2 3/8 1/4 2 37-72 1/2 3/8 1/2 2 90° angle and .090 flat for folding material Double Flute - Carbide Tipped Lettering Bits Designed for V grooving or beveling edges of parts. The tools are designed to cut a wide variety of wood products and produce a clean edge. 40-50 Part Number Usage Wood Material SW HW CW See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL ANGLE 37-82 1 0.856 1/2 3-1/2 60º 37-87 1-1/2 0.750 1/2 3 90º 37-92 2 0.577 1/2 3 120º 37-97 2 0.363 1/2 2-5/8 140º Double Flute - Carbide Tipped Round & Rout Designed to put a radius on the edge and dress the stock. They will provide a smooth finish. Usage Material Natural wood, wood composites, plastic and solid surface SW HW CW Part Number Cutting DIA Sm Cutting Flute DIA LGTH SHK DIA OAL RAD Material Thickness 40-50 1 1/2 .938 1/2 3-3/16 3/16 3/4 40-52 1-1/8 1/2 .937 1/2 3-3/16 1/4 3/4 40-54 1-3/8 1/2 .938 1/2 3-3/16 3/8 3/4 40-55 1-3/8 1/2 1.437 1/2 3-11/16 3/8 1-3/8 Cutting DIA Radius SHK DIA SP HP SSP See Selection Guide - pg. 2 - 12 Sm Cutting DIA Flute LGTH OAL 19 www.onsrud.com 42-00 Double Flute - Carbide Tipped Corner Round Quarter round profile tools feature up shear geometry for better finishes. Usage Material Natural wood, wood composites and solid surface Part Number Radius Cutting DIA Flute LGTH SHK DIA OAL 42-10 1/8 3/4 3/8 1/4 2-1/8 42-03 5/32 13/16 15/32 1/4 2-3/32 42-01 3/16 7/8 1/2 1/4 2 42-02 1/4 1 7/16 1/4 1-29/32 SW HW CW SSP 42-04 5/16 1-1/8 9/16 1/4 2-1/4 See Selection Guide - pg. 2 - 12 42-05 3/8 1-1/4 5/8 1/4 2-1/32 42-06 1/2 1-1/2 3/4 1/4 2-5/32 42-07 1/2 1-1/2 3/4 1/2 2-11/16 42-08 3/4 2 1-1/32 1/2 3 47-00 Double Flute - Carbide Tipped MDF Panel Tools These cutters can create 12 cabinet combinations by combining different stile and panel cutters to get the desired shape in MDF material. Usage MDF Material CW STILE BITS PANEL BITS See Selection Guide - pg. 2 - 12 Part Cutting SHK Number DIA DIA OAL Description 47-02 7/8 1/2 2-1/2 Bead Profile - Stile Bits 47-04 1-1/4 1/2 2-1/2 Traditional Profile - Stile Bits 47-06 1-1/4 1/2 2-1/2 Ogee Profile - Stile Bits 47-08 1-1/4 1/2 2-1/2 Straight Profile - Stile Bits 47-10 1-1/2 1/2 2-1/2 Cove Profile - Panel Bits 47-12 1-1/2 1/2 2-1/2 Straight Profile - Panel Bits 47-14 1-1/2 1/2 2-1/2 Ogee Profile - Panel Bits TOOL COMBINATIONS 47-02 & 47-10 47-02 & 47-12 47-02 & 47-14 47-06 & 47-10 47-06 & 47-12 47-06 & 47-14 47-04 & 47-10 47-04 & 47-12 47-04 & 47-14 47-08 & 47-10 47-08 & 47-12 47-08 & 47-14 90-00 T Slot Designed to bore a hole and rout a T shape slot for plaques and frames to provide for built in wall mounting capabilities. Usage Material SOLID CARBIDE Part Number Cutting DIA Flute LGTH Neck SHK DIA OAL Flutes 90-06 3/8 3/8 3/16 1/4 1-5/8 2 Natural wood, wood composites SW HW CW See Selection Guide - pg. 2 - 12 www.onsrud.com 20 29-000 HSS Hollow Core Cutters This specialized cutter is designed to vertically cut the honeycomb cells producing a clean, flag free edge. The core material will remain attached at the bottom and can be removed using one of our valve style honeycomb cutters. This product along with our 31-100 or 30-000 series tools is an effective combination to create pockets in honeycomb core and get a perfectly clean edge. Usage 29-050 Flute LGTH SHK DIA OAL 29-003 1/4 1-1/2 1/4 3-3/4 29-006 3/8 1-7/8 3/8 3-3/4 29-009 1/2 2-7/8 1/2 5 29-012 5/8 2-7/8 5/8 5 29-015 3/4 2-7/8 3/4 5 Diamond Grit Hogger Usage BALL NOSE Cutting Diameter Part Number Cutting DIA Flute LGTH SHK DIA OAL 29-053 1/4 (6.35mm) 1 1/4 1/4 4 29-058 3/8 (9.52mm) 2 1/2 1/2 4 29-063 1/2 (12.7mm) 3 1/2 5 29-068 3/4 (19.05mm) 3 1/2 5 29-074 1 (25.4mm) 2 3/4 4 Honeycomb HONEYCOMB HOGGER 29-052 Cutting DIA Honeycomb Diamond grit hoggers are used on abrasive cores (graphite, phenolic, or fiberglass) in order to achieve long tool life. The tools are available in a ball nose version and as a traditional hogger capable of holding existing honeycomb blades. A 35% weight reduction has been designed into the larger diameter tools resulting in better performance on 3 or 5 axis machines. Part # Part Number CUTTING BLADE OPTIONS Hogger Shank OAL Depth DIA HSS w/Teeth Solid Carbide - - - - - - HSS Saw Adapter Ring Screw - - - 1 1/4 29-057 .345 (8.76mm) 2 1/2 1/2 4 3/8 (9.52mm) 30-016 30-316 - - - - - HRD51646 29-062 .470 (11.94mm) 3 1/2 5 1/2 (12.7mm) 30-017 30-317 - - - - - HRD51646 29-067 .720 (18.28mm) 3 1/2 5 3/4 (19.05mm) - - 30-015 30-318 - 29-072 .970 (24.63mm) 1 1/2 3 1 (25.4mm) - - 30-012 30-313 30-113 29-073 .970 (24.63mm) 2 3/4 5 1 (25.4mm) - - 30-012 29-078 1.470 (37.33mm) 1 1/2 3 1 1/2 (38.10mm) - - 30-014 1 4 HSS 1/4 (6.35mm) 1 1/4 Blade Diameter SPARE PARTS Solid Carbide Diamond w/Teeth Plated - - 30-011-2 30-213 - 30-011-2 30-313 30-113 30-213 - 30-011-2 30-314 30-114 30-214 30-020-3 30-020-4 29-079 1.470 (37.33mm) 2 3/4 5 1 1/2 (38.10mm) - - 30-014 30-314 30-114 30-214 30-020-3 30-020-4 29-083 1.742 (44.24mm) 1 1/2 3 1.772 (45mm) - - 30-026 30-326 30-1262 30-2262 30-020-3 30-020-4 1 2 2 29-084 1.742 (44.24mm) 2 3/4 5 1.772 (45mm) - - 30-026 30-326 30-126 30-226 30-020-3 30-020-4 29-088 1.970 (50.03mm) 1 5/8 3 2 (50.8mm) - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 29-0891 1.970 (50.03mm) 2 3/4 5 2 (50.8mm) - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 29-093 2.450 (62.23mm) 1 5/8 3 2.480 (63mm) - - 30-036 30-336 30-136 30-236 30-030-3 30-030-4 29-095 2.970 (75.43mm) 1 3/4 3 3 (76.20mm) - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 29-0961 2.970 (75.43mm) 1 3/4 4 3 (76.20mm) - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 29-098 3.970 (100.83mm) 1 3/4 3 4 (101.6mm) - - 30-042 30-342 30-142 30-242 30-040-3 30-040-4 29-0991 3.970 (100.83mm) 1 3/4 4 4 (101.6mm) - - 30-042 30-342 30-142 30-242 30-040-3 30-040-4 1 = non-stock standard. 4 week lead time 2 = 50mm diameter honecomb blade 21 See page 22 or 24 for Images of Cutting Blades See Page 72 for Wrench and Torque Spec www.onsrud.com 29-100/ 29-100B Solid Carbide Honeycomb Hogger (Coated) Designed to be a versatile tool and cut most honeycomb core materials. The solid carbide body offers long tool life while the proven hogger geometry shreds the core and evacuates chips. The long flute length allows for deep pocket applications and can also be used to surface large areas. Hoggers are coated with ZRN. Honeycomb Usage METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 29-110 1/4 (6.35mm) 1-1/4 1/4 4 29-115 3/8 (9.52mm) 2 3/8 4 29-125 1/2 (12.7mm) 3 1/2 6 29-130 1/2 (12.7mm) 4-1/2 1/2 6-1/2 29-140 3/4 (19.05mm) 3 3/4 6 29-145 3/4 (19.05mm) 4-1/2 3/4 6-1/2 BALLNOSE Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH 29-120 12 (.472”) 60 12 150 29-130B 4-1/2 1/2 6-1/2 29-135 16 (.629”) 80 16 150 29-140B 3/4 (19.05mm) 3 3/4 6 29-145B 3/4 (19.05mm) 4-1/2 3/4 6-1/2 1/2 (12.7mm) SHK DIA OAL 30-000 Replaceable Ring Type Honeycomb Cutter These tools are for contouring, carving and chamfering cuts of .25" or less. The unique patented holding system prevents the solid carbide blades from coming out of the holder if it is fractured. Usage For contouring, carving and chamfering cuts The HSS saw blades and the diamond plated blades dish on the bottom so they clear the cut core finish like the hollow ground solid carbide style rings. The solid carbide rings may be reground several times at the factory making them very economical to use. The HSS saw and diamond plated blades are disposable, offering the convenience of a constant diameter. SHANK ASSEMBLY CUTTING BLADE OPTIONS SPARE PARTS Part # Blade Diameter Shank DIA 30-011 1” (25.4mm) 1/2 30-021 2” (50.8mm) 1/2 30-022 30-322 30-122 30-222 30-020-3 30-020-4 30-031 3” (76.2mm) 1/2 30-032 30-332 30-132 30-232 30-030-3 30-030-4 30-041 4” (101.6mm) 1/2 30-042 30-342 30-142 30-242 30-040-3 30-040-4 Solid Carbide Solid Carbide with Teeth Diamond Plated HSS Saw Adapter Ring Screw 30-012 30-313 30-112 30-213 - 30-011-2 See page 22 or 24 for Images of Cutting Blades See Page 72 for Wrench and Torque Spec Cutting Blades for Cutters and Hoggers HSS HSS with Teeth www.onsrud.com Solid Carbide Solid Carbide with Teeth Diamond Plated HSS Saw PM-HSS Wavy Ring 22 30-300 Shank Diameter HSS Integral Shank Honeycomb Hogger Cutter OAL High Speed Steel Hoggers • High Speed Replaceable Saw Blade Solid Carbide Replaceable Blade • Diamond Plated Replaceable Blade The spiral hogger geometry ground integral to the shank allows for faster feed rates and deeper cuts than any previous cutter. The availability of several different blades makes this cutter suitable for most core types. The hogger design also imparts less force as it evacuates and shreds scrap. CNC machining of honeycomb core Hogger Depth Usage Cutting Diameter HONEYCOMB HOGGER Part # Cutting Diameter CUTTING BLADE OPTIONS Hogger Shank Depth DIA OAL Solid Carbide Blade Diameter Solid Carbide w/Teeth SPARE PARTS Diamond Plated HSS Saw Adapter Ring Screw 30-310 7/8 (22.22mm) 1 1/2 1/2 3 1/2 1 (25.4mm) 30-012 30-313 30-113 30-213 - 30-011-2 30-315 1 1/4 (31.75mm) 1 1/2 1/2 3 1/2 1 1/2 (38.1mm) 30-014 30-314 30-114 30-214 30-020-3 30-020-4 30-321 1 3/4 (44.45mm) 1 1/2 1/2 3 1/2 2 (50.8mm) 30-022 30-322 30-122 30-222 30-020-3 30-020-4 30-331 2 3/4 (69.85mm) 1 1/2 3 1/2 3 (76.2mm) 30-032 30-332 30-132 30-232 30-030-3 30-030-4 30-341 3 3/4 (95.25mm) 1 3/4 3 1/2 4 (101.6mm) 30-042 30-342 30-142 30-242 30-040-3 30-040-4 See page 22 or 24 for Images of Cutting Blades See Page 72 for Wrench and Torque Spec 30-700 Reduced Weight Honeycomb Cutter 35% weight reduction has been designed into the larger diameter tools resulting in better performance on 3 or 5 axis machines. Part lifting and flagging have also been reduced due to the new tooth and flute design. Existing honeycomb blades will mount on these hoggers. HONEYCOMB HOGGER Usage CNC Machining of Honeycomb Core CUTTING BLADE OPTIONS Hogger Shank OAL Depth DIA Part # Cutting Diameter 30-703 .345 (8.76mm) 1 1/2 3 30-705 .470 (11.93mm) 1 1/2 30-707 .720 (18.28mm) 1 1/2 Blade Diameter HSS HSS w/Teeth 3/8 (9.52mm) 30-016 30-316 3 1/2 (12.7mm) 30-017 30-317 3 3/4 (19.05mm) - - Solid Carbide - SPARE PARTS Solid Carbide Diamond w/Teeth Plated HSS Saw Adapter Ring Screw - - - - HRD51646 - - - - - HRD51646 30-015 30-318 - - - 30-011-2 - 30-710 .970 (24.63mm) 1 1/2 3 1 (25.4mm) - - 30-012 30-313 30-113 30-213 30-715 1.470 (37.33mm) 1 1/2 3 1 1/2 (38.10mm) - - 30-014 30-314 30-114 30-214 30-020-3 30-720 1.742 (44.24mm) 1 1/2 3 1.772 (45mm) - - 30-026 30-326 30-1261 30-2261 30-020-3 30-020-4 30-725 1.970 (50.03mm) 1 5/8 3 2 (50.8mm) - - 30-022 30-322 30-122 30-222 30-020-3 30-020-4 30-730 2.450 (62.23mm) 1 5/8 3 2.480 (63mm) - - 30-036 30-336 30-136 30-236 30-030-3 30-030-4 30-735 2.970 (75.43mm) 1 3/4 3 3 (76.20mm) - - 30-032 30-332 30-132 30-232 30-030-3 30-030-4 30-740 3.970 (100.83mm) 1 3/4 3 4 (101.6mm) - - 30-042 30-342 30-142 30-242 30-040-3 30-040-4 1 = 50mm diameter honecomb blade 23 See page 22 or 24 for Images of Cutting Blades See Page 72 for Wrench and Torque Spec 30-011-2 30-020-4 www.onsrud.com 31-000 High Speed Steel Cutter Designed primarily for use on aluminum core, offering the versatility of smaller sizes for use on hand-held machines in field or maintenance type repairs. This cutter offers the strength of an integral shank and blade that has an edge sharpness unattainable with any other material. This sharpness and the relieved bottom yield part surfaces that require a minimum of preparation before bonding operation. Usage Part Number Cutting DIA SHK DIA 31-010 1/2 1/4 2-1⁄16 31-015 3/4 1/4 2-3/32 31-020 1 1/4 2-1/8 31-025 1-1/2 1/2 2-1/4 31-030 2 1/2 2-3/4 31-040 3 1/2 2-15/16 OAL Aluminum Core Core Type Rating Aluminum, Lo Density (Less than 5#/cuft) 1 Aluminum, Hi Density (More than 5#/cuft) 2 Paper 2 Paper, Reinforced N Fiberglass N Phenolic N Polycarbonate N Aramid N 1 - Excellent, 2 - Good, N - Not Recommended 31-100 High Speed Steel Honeycomb Cutter With Teeth Small diameter honeycomb cutters were designed to offer the flexibility of cutting small slots or pockets in honeycomb core. The tools are versatile and can be used on CNC machines or hand held machines for field or maintenance type repairs. Usage Part Number Cutting DIA SHK DIA OAL 31-102TCN 3/8 1/4 3 31-104TCN 1/2 1/4 3 31-106TCN 5/8 1/4 3 31-108TCN 3/4 1/4 3 For contouring, carving, pocketing, and chamfer cuts Cutting Blades for Cutters and Hoggers HSS HSS with Teeth www.onsrud.com Solid Carbide Solid Carbide with Teeth Diamond Plated HSS Saw PM-HSS Wavy Ring 24 32-000 High Speed Steel Hogger 1/2” Shank These cutters are specifically designed for fast (low force) removal of excess core followed by a final finish pass to obtain excellent finishes with one tool. These cutters enable cuts of up to .60” depths in a single pass. The availability of several different blades makes this cutter suitable for most core types. All assemblies require a shank, hogger and blade. Usage Fast removal of excess core Hogger HONEYCOMB HOGGER Part # Cutting Diameter 32-022 1.732 (44mm) 32-032 SHANK Hogger Depth Part # Shank DIA .629 (16mm) 32-021 1/2 2.421 (61.5mm) .629 (16mm) 32-031 1/2 CUTTING BLADE OPTIONS SPARE PARTS Blade Diameter Solid Carbide Diamond Plated HSS Wavy Ring HSS Saw Adapter Ring Screw 1.771 (45mm) 32-026 - 32-023 - - - 1.968 (50mm) - 32-029* - 32-027* 32-028 - 2.480 (63mm) 32-036 - 32-033 - - - 2.952 (75mm) - 32-039* - 32-037* 32-038 - See page 13 or 15 for Images of Cutting Blades 32-100 - Wrench for 32-000 Tools * Requires Adapter Ring 32-200 HSS Three Piece Honeycomb Hogger (Coated) Designed with more aggressive hogger geometry than the 32-000 series. Both the hogger and blade with teeth have a fine tooth grind pattern resulting in increased feed rates and improved part finish. All hoggers and blades are coated with a ZRN coating for increase in tool life. All hogger assemblies require a shank, a hogger and a blade. This design also allows the tool to be use without the hogger by replacing the hogger with a spacer. Torque Spec = 18 in-lb. Usage Spacer Arbor Blade Screw Hogger Blade Screw Arbor Fast removal of excess core HONEYCOMB HOGGER CUTTING BLADE OPTIONS SPARE PARTS Shank DIA OAL Blade Diameter Solid Carbide Solid Carbide w/Teeth Spacer Retaining Screw 32-210 0.94" (23.88mm) 1" (25.4mm) 32-221 3/8" 4" 1" (25.4mm) 32-412 32-512 32-221-3 32-221-4 32-231 1/2" 4" 2" (50.8mm) 32-422 32-522 32-231-3 32-231-4 32-241 5/8" 4" 32-231 1/2" 4" 3" (76.2mm) 32-432 32-532 32-231-3 32-231-4 32-241 5/8" 4" 32-231 1/2" 4" 1.77" (45mm) 32-426 32-526 32-231-3 32-231-4 32-241 5/8" 4" 32-231 1/2" 4" 2.48" (63mm) 32-436 32-536 32-231-3 32-231-4 32-241 5/8" 4" Part # Cutting Diameter Hogger Depth SHANK 32-225 1.94" (49.28mm) 1" (25.4mm) 32-235 2.94" (74.68mm) 1" (25.4mm) 32-220 1.72" (43.69mm) 1" (25.4mm) 32-230 2.42" (61.47mm) 1" (25.4mm) Part # 32-201 - Wrench for 32-200 Tools (for Shank Diameters 1/2” & 5/8”) 32-202 - Wrench for 32-200 Tools (for Shank Diameters 3/8”) 25 See page 13 or 15 for Images of Cutting Blades www.onsrud.com 34-000 Aircraft Panel Tools This modular tool is designed to produce slots in composite panels so potting compound can be applied to strengthen the edge. This tool consists of a PCD arbor which accepts a diamond grit or HSS under cutting tool to be screwed into it. Usage HCC Panels Part Number Cutting DIA Flute LGTH SHK DIA 34-008 1/2 - 1/2 34-010 1/2 1/4 1/2 PCD Arbor 34-022 7/8 0.130 n/a Diamond Grit Cutter 34-024 7/8 0.250 n/a Diamond Grit Cutter 34-026 7/8 0.380 n/a Diamond Grit Cutter 34-028 7/8 0.500 n/a Diamond Grit Cutter 34-030 7/8 0.630 n/a Diamond Grit Cutter 34-042 7/8 0.130 n/a HSS Cutter 34-044 7/8 0.250 n/a HSS Cutter 34-046 7/8 0.380 n/a HSS Cutter 34-048 7/8 0.500 n/a HSS Cutter 34-050 7/8 0.630 n/a HSS Cutter Arbor Arbor (non-cutting) Diamond Grit 40-000 Single Flute - High Speed Steel Upcut Spiral Designed for routing applications where speed and chip removal are primary considerations. They are also recommended when grooving, slotting or blind routing. Usage Material HSS Part Number Cutting DIA Flute LGTH SHK DIA OAL 40-001 1/8 3/8 1/4 2-5/8 40-003 3/16 5/8 1/4 2-7/8 Natural wood, sheet and stacked aluminum 40-005 1/4 5/8 1/4 2-3/4 40-009 1/4 3/4 1/2 3-1/4 SW HW A 40-021 5/16 3/4 1/2 3-1/4 See Selection Guide - pg. 2 - 12 40-023 5/16 1 1/2 3-1/2 40-025 21⁄ 64 3/4 1/2 3-1/4 40-033 3/8 1 1/2 3-1/2 HELIX ANGLE ≈19° - 32° Shear 40-000 Single Flute - High Speed Steel Downcut Spiral Designed for through cut routing operations where speed is the primary concern and fixturing is such that both chips and material are better off forced down. Usage Sheet aluminum Material A Part Number Cutting DIA Flute LGTH SHK DIA OAL 40-008 1/4 3/4 1/4 2 3/4 40-012 1/4 1 1/4 3 HELIX ANGLE ≈ 19° - 32° Shear See Selection Guide - pg. 2 - 12 www.onsrud.com 26 40-100 Double Flute - High Speed Steel Upcut Spiral Provides a smoother finish when grooving, slotting or blind routing than do single flute tools. Recommended when fixturing requires upward chip removal. Usage Material Part Number Cutting DIA Flute LGTH SHK DIA OAL 40-107 1/4 3/4 1/4 2-3/4 40-109 1/4 3/4 1/2 3-1/4 Natural wood sheet, block & plate aluminum 40-111* 1/4 1 1/4 3 40-121 5/16 3/4 1/2 3-1/4 SW HW A 40-117 5/16 3/4 3/8 3 See Selection Guide - pg. 2 - 12 40-115 5/16 1 5/16 3 40-123 5/16 1 1/2 3-1/2 Part Number Cutting DIA Flute LGTH SHK DIA OAL 40-131* 3/8 1 3/8 3 40-101 1/8 3/8 1/4 2-5/8 40-133 3/8 1 1/2 3-1/2 40-103 3/16 5/8 1/4 2-7/8 40-135 3/8 1-1/4 1/2 3-3/4 40-153 7/32 7/8 1/4 3 40-137 1/2 1-1/4 1/2 3-1/4 40-105 1/4 5/8 1/4 2-3/4 40-139 1/2 1-1/2 1/2 3-1/2 40-107 1/4 3/4 1/4 2-3/4 40-141 3/4 1-1/4 1/2 3-1/4 HELIX ANGLE ≈ 19° - 32° Shear * These tools are designed and toleranced for air routers with guide bushings. 40-100 Double Flute - High Speed Steel Downcut Spiral Provides a smoother finish than single flute in trimming and sizing. Recommended when chip flow should be directed down to protect the finish on the top of the material being cut. Usage Material Part Number Cutting DIA Flute LGTH SHK DIA OAL 40-102 1/8 5/16 1/4 2-5/8 40-104 3/16 5/8 1/4 2-7/8 Natural wood sheet & aluminum extrusions 40-106 1/4 5/8 1/4 2-3/4 40-108 1/4 3/4 1/4 2-3/4 SW HW A 40-110 1/4 3/4 1/2 3-1/4 See Selection Guide - pg. 2 - 12 40-112* 1/4 1 1/4 3 40-158* 1/4 1 1/4 3-1/4 40-122 5/16 3/4 1/2 3-1/4 40-116 5/16 1 5/16 3 40-124 5/16 1 1/2 3-1/2 40-134 3/8 1 1/2 3-1/2 40-138 1/2 1-1/4 1/2 3-1/4 40-140 1/2 1-1/2 1/2 3-1/2 40-142 3/4 1-1/4 1/2 3-1/4 HELIX ANGLE ≈ 19° - 32° Shear * These tools are designed and toleranced for air routers with guide bushings. 40-550 Four Flute - High Speed Steel Upcut Spiral Foam Cutters Designed to cut thick foam with upward chipflow. Part Number Cutting DIA Flute LGTH SHK DIA OAL Usage Foam 40-562 1/2 3-5/8 1/2 6 Material FP 40-564 1/2 4-1/8 1/2 6-1/2 See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 25° 27 www.onsrud.com 48-000 Single Flute - Carbide Tipped Straight Designed for general usage where faster feed rates, free cutting action and long tool life are essential. Part Number Cutting DIA Flute LGTH SHK DIA OAL 48-005 1/4 7/8 1/4 2-3/8 Usage Natural wood, wood composites, composite plastic and foam 48-007 1/4 1 1/4 2-3/8 48-079* 1/4 1 1/4 3-1/4 Material HW CW CP FP 48-056 3/8 1-1/4 1/2 2-3/4 48-069 1/2 1-1/2 1/2 3 See Selection Guide - pg. 2 - 12 * These tools are designed and toleranced for Air Routers with guide bushings. 48-000 Double Flute - Carbide Tipped Straight Designed for general usage where superior balance and vibration free cutting provides a smoother finish along with long tool life. Usage Material Natural wood, wood composites, composite plastic and foam HW CW CP FP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA 48-008+ 1/8 5/16 1/4 2 48-004 1/4 5/8 1/4 2-1/8 48-006 1/4 7/8 1/4 2-3/8 48-018 1/4 7/8 1/2 2-1/2 OAL 48-106 1/4 1 1/4 2-3/8 48-179* 1/4 1 1/4 3-1/4 48-017 5/16 3/4 1/2 2-1/4 48-010 5/16 1 1/4 2-1/2 48-012 3/8 3/4 1/4 2-1/4 48-036* 3/8 1 3/8 2-1/2 48-057 3/8 1 1/2 2-1/2 48-058* 3/8 1-1/4 3/8 3 48-158 3/8 1-1/4 1/2 2-3/4 48-014 1/2 3/4 1/4 2-1/8 48-072 1/2 1 1/2 2-1/2 48-076 1/2 1-1/4 1/2 2-3/4 48-080 1/2 1-1/2 1/2 3 48-081 1/2 2 1/2 4 48-183 1/2 2-1/2 1/2 4-1/2 48-015 5/8 1 1/4 2-1/4 48-086 5/8 1-1/4 1/2 2-3/4 48-016 3/4 1 1/4 2-1/4 48-088 3/4 1-1/4 1/2 3 48-215 3/4 2 3/4 4 48-096 7/8 1-1/4 1/2 2-3/4 48-100 1 1-1/4 1/2 2-3/4 + Solid Carbide *These tools are designed and toleranced for Air Routers with guide bushings. www.onsrud.com 28 49-000 Double Flute - High Speed Steel Downcut These double flute downcuts with a drill type point were developed initially as “Aircraft Throwaway” tools. They have many uses in trimming and routing primarily with hand held routers. Usage Aluminum Material A Part Number Cutting DIA Flute LGTH SHK DIA OAL 49-005 1/4 9/16 1/4 2 1/2 49-001 1/4 9/16 1/4 2 3/4 49-007 1/4 9/16 1/4 3 1/4 49-003 3/8 3/4 3/8 2 1/2 THESE TOOLS ARE DESIGNED AND TOLERANCED FOR AIR ROUTERS WITH GUIDE BUSHINGS, + .000 - .006 See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 24° 52-000 Double Flute - Solid Carbide Upcut Spiral Designed as a general purpose spiral with several times the life of their high speed steel counterparts. They are used when upward chip flow is preferred. Usage Material Fiberglass, phenolic, acetal, solid surface and aluminum slab CP A SSP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-040 1/8 1/2 1/4 2 52-050 5/32 9/16 1/4 2 52-060 3/16 5/8 1/4 2 52-080 1/4 3/4 1/4 2-1/2 52-100 5/16 13/16 3/8 2-1/2 52-120 3/8 7/8 3/8 2-1/2 52-160 1/2 1 1/2 3 HELIX ANGLE ≈ 30° 52-200 Double Flute - Solid Carbide Upcut Spiral Wood Rout Usage Designed for routing where upward chip removal, tool rigidity, long life and high quality finish is desired. Material Natural wood, wood composites solid surface, and some plastic SW HW CW SP See Selection Guide - pg. 2 - 12 29 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-244 1/8 1/2 1/8 2 52-320 3/8 1-1/8 3/8 3 52-240 1/8 1/2 1/4 2 52-325 3/8 1-1/4 3/8 3 52-250 5/32 5/8 1/4 2 52-330 3/8 1-1/4 1/2 3 52-260 3/16 3/4 1/4 2 52-340 7/16 1 1/2 3 52-261 3/16 3/4 1/4 2-1/2 52-360 1/2 1-1/8 1/2 3 52-280 1/4 7/8 1/4 2-1/2 52-362 1/2 1-1/4 1/2 3-1/2 52-285 1/4 1 1/4 2-1/2 52-365 1/2 1-5/8 1/2 3-1/2 52-287 1/4 1-1/8 1/4 3 52-365L 1/2 1-5/8 1/2 3-1/2 52-300 5/16 1-1/8 5/16 3 52-367 1/2 2-1/8 1/2 4 52-310 5/16 1-1/8 1/2 3 52-385 5/8 2-1/8 5/8 4 52-310L 5/16 1-1/8 1/2 3 52-395 3/4 2-1/8 3/4 4 52-318* 3/8 1 3/8 3 HELIX ANGLE ≈ 30° * Special Point (Improved Bottom Finish) L = Left Hand Rotation www.onsrud.com 52-200B/BL Double Flute - Solid Carbide Upcut Spiral Ball Nose Designed for carving and modeling operations. Their improved tip geometry gives a superior cut compared to most ballnose endmills. Usage Material Plastic, solid surface, block & plate aluminum natural wood and wood composite SW HW CW SP HP A SSP See Selection Guide - pg. 2 - 12 METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-240BM 3mm 12mm 6mm 50mm 52-280BM 6mm 22mm 6mm 64mm 52-320BM 10mm 29mm 10mm 76mm 52-360BM 12mm 29mm 12mm 76mm Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-235B 1/16 1/4 1/8 2 52-244B 1/8 1/2 1/8 2 52-240B 1/8 1/2 1/4 2 52-260B 3/16 3/4 1/4 2 52-280B 1/4 7/8 1/4 2-1/2 52-320B 3/8 1-1/8 3/8 3 52-360B 1/2 1-1/8 1/2 3 52-386B 5/8 2-1/4 5/8 4 52-397B 3/4 2-1/2 3/4 5 EXTENDED LENGTH Part Number Cutting DIA Flute LGTH ERL SHK DIA OAL 52-235BL 1/16 1/4 - 1/8 3 52-244BL 1/8 1/2 1-5/8 1/8 3 52-240BL 1/8 1/2 1-5/8 1/4 3 52-260BL 3/16 3/4 1-5/8 1/4 3 52-280BL 1/4 1 2-5/8 1/4 4 52-320BL 3/8 1-1/4 2-5/8 3/8 4 52-360BL 1/2 1-1/2 3-5/8 1/2 5 52-386BL 5/8 2-1/2 3-5/8 5/8 5 52-397BL 3/4 3 4-5/8 3/4 6 52-400 Double Flute - Solid Carbide Upcut Spiral Wood Rout Designed for routing where upward chip removal, tool rigidity, long life and high quality finish is desired. Usage Material METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-410 4mm 16mm 6mm 64mm Natural wood, wood composites, plastic and solid surface 52-411 5mm 20mm 6mm 64mm 52-412 6mm 25mm 6mm 64mm SW HW CW SP 52-414 8mm 25mm 8mm 64mm 52-416 10mm 35mm 10mm 76mm 52-418 12mm 35mm 12mm 76mm See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 30° 52-550 Double Flute - Solid Carbide Upcut Foam Cutters Foam cutters for thick material with upward chip flow. Usage Foam Material FP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-554 1/8 1-1/8 1/4 2-1/2 52-558 3/16 1-1/8 3/16 3 52-560 3/16 1-5/8 3/16 4 52-564 1/4 2-1/4 1/4 4 52-570 5/16 3-1/8 5/16 6 52-574 3/8 3-1/2 3/8 6 HELIX ANGLE ≈ 25° www.onsrud.com 30 52-600 Double Flute - Solid Carbide Upcut Spiral O Flute Low helix geometry designed to cut soft and hard plastic with a smooth finish and upward chip flow. Usage Material Soft and hard plastic, acrylic, nylon, ABS, PE, acetal, PET, HDPE, UHMW, polycarbonate and solid surface SP HP SSP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-622 1/4 3/8 1/4 2-1/2 52-624 1/4 3/4 1/4 2-1/2 52-638 3/8 1 3/8 3 52-650 1/2 1-1/8 1/2 3-1/2 52-652 1/2 1-5/8 1/2 3-1/2 52-655 1/2 2-1/8 1/2 4-1/2 52-660 5/8 2-1/8 5/8 5 52-664 3/4 3-1/8 3/4 6 HELIX ANGLE ≈ 11° 52-700 Double Flute - Solid Carbide Upcut Spiral O Flute High helix geometry designed to cut soft plastic with a smooth finish and upward chip flow. Special point geometry for improved bottom finish. Usage Material Soft plastic, extruded acrylic, nylon, ABS, PE, acetal, PET, HDPE, UHMW, polycarbonate, solid surface and foam. SP SSP FP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-703 1/8 1/2 1/4 2 52-707 1/4 7/8 1/4 3 52-708 3/16 3/8 3/16 2-1/2 52-700 1/4 1-1/4 1/4 3 52-709 3/8 1 3/8 3 52-710 3/16 5/8 1/4 2-1/2 52-701 3/8 1-1/2 3/8 4 52-702 1/2 1-1/4 1/2 4 52-704 1/2 1-3/4 1/2 4 52-706 1/2 2-1/8 1/2 4 52-712 5/8 1-3/4 5/8 5 52-714 5/8 2-1/4 5/8 5 52-726 3/4 1-3/4 3/4 5 52-724 3/4 2-1/2 3/4 5 52-728 3/4 4 3/4 6-1/2 52-734 1 4 1 6-1/2 Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-742 12mm 35mm 12mm 100mm 52-744 12mm 45mm 12mm 100mm 52-746 12mm 55mm 12mm 100mm 52-752 16mm 45mm 16 mm 120mm 52-754 16mm 55mm 16mm 120mm 52-764 20mm 65mm 20mm 125mm HELIX ANGLE ≈ 22° METRIC 31 www.onsrud.com Double Flute - Solid Carbide Upcut Extreme Heavy Duty Standard Developed for demanding applications where upward chip removal, tool rigidity and long life are essential to success. Usage Natural wood and wood composites Material SW HW CW Part Number Cutting DIA Flute LGTH SHK DIA OAL 52-910 52-914 1/4 7/8 1/4 2-1/2 1/4 1-1/4 1/4 3 52-923 3/8 1-1/8 3/8 3 52-936 1/2 1-1/4 1/2 3 52-900 See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 30° 53-000 Three Flute - Solid Carbide Straight Designed for routing extremely hard materials or when spindle RPM is lower than normal for routing. Usage Composites Material CP Part Number Cutting DIA Flute LGTH SHK DIA OAL 53-080 1/4 3/4 1/4 2-1/2 See Selection Guide - pg. 2 - 12 54-200 Three & Four Flute - Solid Carbide Spiral for Glass-Reinforced Plastic (Coated) Updated line of three and four flute tools for machining glass-reinforced plastic. Geometry has been optimized to shear the glass fibers while creating a chip which removes heat from the cut to avoid melting of the material. Tools are coated to withstand the abrasive characteristics inherent to glassreinforced plastic (GRP). Usage Fiberglass and Composites Material CP See Selection Guide - pg. 2 - 12 UPCUT Part Number METRIC UPCUT Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-205 1/8 1/2 1/4 2-1/2 3 54-210 3/16 5/8 1/4 2-1/2 3 54-220 1/4 3/4 1/4 2-1/2 54-230 3/8 1-1/8 3/8 3 54-240 1/2 1-1/8 1/2 3-1/2 4 Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-206 1/8 1/2 1/4 2-1/2 3 54-211 3/16 5/8 1/4 2-1/2 3 54-221 1/4 3/4 1/4 2-1/2 54-231 3/8 1-1/8 3/8 3 54-241 1/2 1-1/8 1/2 3-1/2 4 Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-260 6mm 19mm 6mm 76mm 4 54-266 8mm 22mm 8mm 76mm 4 4 54-270 10mm 25mm 10mm 76mm 4 4 54-276 12mm 25mm 12mm 76mm 4 DOWNCUT Part Number Part Number NEW METRIC DOWNCUT www.onsrud.com Part Number Cutting DIA Flute LGTH SHK DIA OAL FLUTES 54-261 6mm 19mm 6mm 76mm 4 54-267 8mm 22mm 8mm 76mm 4 4 54-271 10mm 25mm 10mm 76mm 4 4 54-277 12mm 25mm 12mm 76mm 4 32 56-000 Double Flute - Solid Carbide Straight Designed to rout composite plastic. SHK DIA OAL 56-040 1/8 1/2 1/4 2 Material HP CP SSP FP 56-060 3/16 5/8 1/4 2 56-080 1/4 3/4 1/4 2-1/2 56-084* 1/4 3/4 1/4 3-1/4 56-100 5/16 13/16 3/8 2-1/2 56-160 1/2 1 1/2 3 Part Number Cutting DIA Flute LGTH SHK DIA OAL 56-041 1/8 1/4 1/4 2 56-061 3/16 3/8 1/4 2 56-062 3/16 5/8 1/4 2 Double Flute - Solid Carbide Straight Designed specifically to rout harder, more rigid plastics. Usage Material Foam, fiberglass, phenolic, acrylic, nylon, PVC, ABS, acetal and solid surface HP CP SSP FP See Selection Guide - pg. 2 - 12 * These tools are designed and toleranced for air routers with guide bushings. L = Left Hand Rotation 56-062L 3/16 5/8 1/4 2 56-063* 3/16 5/8 1/4 4 56-081 1/4 3/8 1/4 2-1/2 56-082 1/4 3/4 1/4 2-1/2 56-082L 1/4 3/4 1/4 2-1/2 56-086* 1/4 1-1/4 1/4 4 56-121 3/8 5/8 3/8 2-1/2 56-122 3/8 7/8 3/8 2-1/2 56-122L 3/8 7/8 3/8 2-1/2 56-124* 3/8 1-5/8 3/8 6 56-162 1/2 1 1/2 3 56-162L 1/2 1 1/2 3 56-164* 1/2 2-1/8 1/2 6 Double Flute - Solid Carbide Straight Wood Rout Provides a superior finish in a variety of wood materials and optimum cutter life. Usage Material Natural wood and wood composites SW HW CW See Selection Guide - pg. 2 - 12 33 Flute LGTH Composite plastic * These tools are designed and toleranced for air routers with guide bushings. 56-200 Cutting DIA Usage See Selection Guide - pg. 2 - 12 56-000P Part Number Part Number Cutting DIA Flute LGTH SHK DIA OAL 56-240 1/8 1/2 1/4 2 56-250 5/32 5/8 1/4 2 56-260 3/16 3/4 1/4 2 56-270 7/32 3/4 1/4 2-1/2 56-280 1/4 7/8 1/4 2-1/2 56-285 1/4 1 1/4 2-1/2 56-287 1/4 1-1/8 1/4 3 56-300 5/16 1-1/8 5/16 3 56-310 5/16 1-1/8 1/2 3 56-320 3/8 1-1/8 3/8 3 56-330 3/8 1-1/4 1/2 3 56-360 1/2 1-1/8 1/2 3 56-365 1/2 1-5/8 1/2 3-1/2 56-390 3/4 1-5/8 3/4 4 www.onsrud.com 56-430 Double Flute - Solid Carbide Straight O Flute Designed with free cutting O flute geometry along with a double flute design for smooth finish. METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL Polycarbonate, ABS, HIPS, HDPE, PET, acrylic, polystyrene, polypropylene, PE, PVC, acetal, UHMW 56-430 4 mm 16 mm 6 mm 64 mm 56-431 5 mm 20 mm 6 mm 64 mm 56-432 6 mm 25 mm 6 mm 64 mm 56-434 8 mm 25 mm 8 mm 76 mm 56-436 10 mm 35 mm 10 mm 88 mm 56-438 12 mm 35 mm 12 mm 88 mm Usage Material SP HP See Selection Guide - pg. 2 - 12 56-450 Double Flute - Solid Carbide Straight Designed specifically to rout harder, more rigid plastics Usage Material Phenolic, acrylic, nylon, PVC, ABS, acetal and solid surface HP CP SSP See Selection Guide - pg. 2 - 12 METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 56-450 4 mm 16 mm 6 mm 64 mm 56-451 5 mm 20 mm 6 mm 64 mm 56-452 6 mm 25 mm 6 mm 64 mm 56-454 8 mm 25 mm 8 mm 76 mm 56-456 10 mm 35 mm 10 mm 88 mm 56-458 12 mm 35 mm 12 mm 88 mm 56-600 Double Flute - Solid Carbide O Flute Straight Designed with free cutting O flute geometry along with a double flute design for smooth finish. Usage Material Polycarbonate, ABS, HIPS, HDPE, PET, acrylic, polystyrene, polypropylene, PE, PVC, acetal, UHMW SP HP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 56-610 1/8 5/16 1/4 2 56-612 1/8 1/2 1/4 2 56-614 1/8 5/8 1/4 4 56-616 3/16 3/8 1/4 2 56-618 3/16 5/8 1/4 2 56-620 3/16 1 1/4 4 56-624 1/4 3/8 1/4 2-1/2 56-625 1/4 1 1/4 2-1/2 56-625L 1/4 1 1/4 2-1/2 56-626 1/4 1 1/4 3-1/4 56-628 1/4 1-1/4 1/4 4 56-638 3/8 7/8 3/8 2-1/2 56-639 3/8 1 3/8 4 56-650 1/2 1 1/2 3 56-652 1/2 1 1/2 4 56-654 1/2 1-3/4 1/2 4 56-655 1/2 2-1/8 1/2 6 L = Left Hand Rotation www.onsrud.com 34 57-000 Double Flute - Solid Carbide Downcut Spiral Designed as a general purpose spiral with several times the life of their high speed counterparts. They are used when a downward chipflow action is preferred. Usage Material Part Number Aluminum and composite plastic CP A See Selection Guide - pg. 2 - 12 57-200 Flute LGTH SHK DIA OAL 57-040 1/8 1/2 1/4 2 57-060 3/16 5/8 1/4 2 57-080 1/4 3/4 1/4 2-1/2 57-120 3/8 7/8 3/8 2-1/2 57-160 1/2 1 1/2 3 HELIX ANGLE ≈ 30° Double Flute - Solid Carbide Downcut Spiral Wood Rout Designed for routing where downward chip removal, tool rigidity, long life, and high quality finish is desired. 57-200MD Cutting DIA Usage Material Natural wood and wood composites SW HW CW See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 57-244 1/8 1/2 1/8 2 57-320 3/8 1-1/8 3/8 3 57-240 1/8 1/2 1/4 2 57-325 3/8 1-1/4 3/8 3 57-240L 1/8 1/2 1/4 2 57-330 3/8 1-1/4 1/2 3 57-251 5/32 1/2 1/4 2-1/2 57-340 7/16 1 1/2 3 57-250 5/32 5/8 1/4 2 57-360 1/2 1-1/8 1/2 3 57-260 3/16 3/4 1/4 2 57-362 1/2 1-1/4 1/2 3-1/2 57-261 3/16 3/4 1/4 2-1/2 57-365 1/2 1-5/8 1/2 3-1/2 57-270 7/32 3/4 1/4 2-1/2 57-365L 1/2 1-5/8 1/2 3-1/2 57-280 1/4 7/8 1/4 2-1/2 57-367 1/2 2-1/8 1/2 4 57-285 1/4 1 1/4 2-1/2 57-370 17/32 1-1/8 1/2 3 57-285L 1/4 1 1/4 2-1/2 57-380 5/8 1-5/8 5/8 3-1/2 57-287 1/4 1-1/8 1/4 3 57-385 5/8 2-1/8 5/8 4 57-290 9/32 1 5/16 2-1/2 57-390 3/4 1-5/8 3/4 4 57-300 5/16 1-1/8 5/16 3 57-395 3/4 2-1/8 3/4 4 57-395L 3/4 2-1/8 3/4 4 57-310 5/16 1-1/8 1/2 3 57-310L 5/16 1-1/8 1/2 3 57-318* 3/8 1 3/8 3 HELIX ANGLE ≈ 30° * Special Point (Improved Bottom Finish) L = Left Hand Rotation Double Flute - Marathon Wood Rout Downcut (Coated) The longest running downcut in the industry due to advancements in geometry and the addition of a unique Onsrud coating. Usage Material Wood composites CW Part Number Cutting DIA Flute LGTH SHK DIA OAL 57-278MD 1/4 3/8 1/4 2-1/2 57-279MD 1/4 5/8 1/4 2-1/2 57-317MD 3/8 7/8 3/8 3 57-359MD 1/2 7/8 1/2 3 See Selection Guide - pg. 2 - 12 NEW 35 www.onsrud.com 57-400 Double Flute - Solid Carbide Downcut Spiral Wood Rout Designed for routing where downward chip removal, tool rigidity, long life, and high quality finish is desired. Usage Material METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 57-410 4 mm 16 mm 6 mm 64 mm Natural wood and wood composites 57-411 5 mm 20 mm 6 mm 64 mm SW HW CW 57-412 6 mm 25 mm 6 mm 64 mm See Selection Guide - pg. 2 - 12 57-414 8 mm 25 mm 8 mm 64 mm 57-416 10 mm 35 mm 10 mm 76 mm HELIX ANGLE ≈ 30° 57-600 Double Flute - Solid Carbide Downcut Spiral O Flute Designed to cut plastic with a smooth finish and downward chip flow. Usage Material Acrylic, nylon, ABS, PE, acetal, PET, HDPE, UHMW, polycarbonate and solid surface SP HP SSP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 57-623 1/4 3/8 1/4 2-1/2 57-625 1/4 3/4 1/4 2-1/2 57-637 3/8 1 3/8 3 57-651 1/2 1-1/8 1/2 3-1/2 Flute LGTH SHK DIA OAL HELIX ANGLE ≈ 10-11° METRIC Part Number Cutting DIA 57-627 6mm 25mm 6mm 64mm 57-639 8mm 25mm 8mm 76mm Double Flute - Solid Carbide Downcut Extreme Heavy Duty Standard Designed for routing where extreme loads are placed upon the cutting tools and when extra part hold down is required. Usage Material Natural wood and wood composites SW HW CW See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 57-910 1/4 7/8 1/4 2-1/2 57-921 3/8 7/8 3/8 3 57-923 3/8 1-1/8 3/8 3 57-924 3/8 1-1/4 3/8 3 57-936 1/2 1-1/4 1/2 3 57-940 1/2 1-5/8 1/2 3-1/2 57-900 HELIX ANGLE ≈ 30° www.onsrud.com 36 60-000 Three Flute - Solid Carbide High Helix Hogger Designed with unique scalloped cutting edge design for extremely fast machining and roughing. Faster chip removal with upcuts. Better hold down with downcuts. Usage Material Natural wood & wood composites, hard & soft plastic and plastic composites SW HW CW See Selection Guide - pg. 2 - 12 UPCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-001 3/8 1-1/8 3/8 3-1/2 60-005 1/2 1-1/8 1/2 3-1/2 60-007 1/2 1-5/8 1/2 4 60-009 5/8 1-5/8 5/8 4 60-011 5/8 2-1/8 5/8 5 60-017 3/4 1-5/8 3/4 4 60-019 3/4 2-1/8 3/4 5 Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-002 3/8 1-1/8 3/8 3-1/2 60-006 1/2 1-1/8 1/2 3-1/2 60-008 1/2 1-5/8 1/2 4 60-012 5/8 2-1/8 5/8 5 60-018 3/4 1-5/8 3/4 4 60-020 3/4 2-1/8 3/4 5 HELIX ANGLE ≈ 30° DOWNCUT 60-000 Three Flute - Solid Carbide Low Helix Hogger Designed with unique scalloped cutting geometry which provides extremely fast roughing, lower horsepower requirements, longer tool life, and reduced chipping in solid wood materials. Usage Material Natural wood & wood composites, hard & soft plastic and plastic composites SW HW CW See Selection Guide - pg. 2 - 12 UPCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-037 3/8 1-1/8 3/8 3-1/2 60-053 1/2 1-1/8 1/2 3-1/2 60-051 1/2 1-5/8 1/2 4 60-061 5/8 2-1/8 5/8 5 60-073 3/4 1-5/8 3/4 4 60-071 3/4 2-1/8 3/4 5 Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-038 3/8 1-1/8 3/8 3-1/2 60-054 1/2 1-1/8 1/2 3-1/2 60-052 1/2 1-5/8 1/2 4 60-074 3/4 1-5/8 3/4 5 60-072 3/4 2-1/8 3/4 5 HELIX ANGLE ≈ 10° DOWNCUT 37 www.onsrud.com 60-090 Three Flute - Solid Carbide Upcut Lock Mortise The scalloped upcut cutting edge design and extra spinback provide fast material removal in deep cuts for horizontal and vertical lock mortise routing. Usage Natural wood and wood composites Material SW HW CW MT See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH Max DOC SHK DIA OAL 60-090 5/8 2 4-1/2 5/8 6-1/2 Part Number Cutting DIA Flute LGTH Max DOC SHK DIA OAL 60-091 16 mm 50 mm 114 mm 16 mm 170 mm HELIX ANGLE ≈ 30° METRIC HELIX ANGLE ≈ 30° 60-100MC Double & Three Flute - Marathon Compression Spiral (Coated) The LMT Onsrud Marathon is the longest running compression tool due to advancements in cutting geometry and the addition of a unique Onsrud coating. The coating is formulated to protect the cutting edge from the high temperatures generated when routing laminated and composite wood products. Usage Material TWO FLUTE Part Number Cutting Flute DIA LGTH 60-123MC* 3/8 60-124MC 3/8 60-163MC* 1/2 Upcut SHK Flute LGTH DIA OAL 7/8 .200 3/8 3 1-1/8 .406 3/8 3 7/8 .200 1/2 3 3 Double-sided laminated and Veneerd Wood Composites 60-169MC 1/2 1-1/8 .562 1/2 60-171MC 1/2 1-3/8 .625 1/2 3-1/2 CW 60-173MC* 1/2 1-3/8 .200 1/2 3-1/2 60-172MC 1-5/8 .750 1/2 See Selection Guide - pg. 2 - 12 1/2 4 * MORTISE COMPRESSION NEW THREE FLUTE Part Number Cutting Flute DIA LGTH Upcut SHK Flute LGTH DIA OAL 60-126MC* 3/8 7/8 .200 3/8 60-177MC* 1/2 1-3/8 .200 1/2 3-1/2 3 * MORTISE COMPRESSION www.onsrud.com 38 60-100MW Single, Double & Three Flute - Solid Carbide Max Life Compression Spiral Designed for maximum life when cutting in highwear applications. Unique geometries and carbides improve the wear characteristics of the tool under abrasive applications with superior part finish. Mortise compressions are designed with short upcut to allow mortise cut with downcut action. Usage Double sided laminated and vaneered materials Material LW DOUBLE FLUTE SINGLE FLUTE Part Number Cutting DIA 60-113MW* 1/4 Single Flute Double Flute Three Flute Flute LGTH Upcut Flute SHK LGTH DIA Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA OAL 7/8 .188 1/4 2-1/2 60-102MW 1/8 3/8 .205 1/4 2-1/2 60-123MW* 3/8 7/8 .188 3/8 3 60-106MW 3/16 5/8 .300 1/4 2-1/2 60-124MW 3/8 1-1/8 .406 3/8 3 60-111MW* 1/4 7/8 .175 1/4 2-1/2 60-127MW* 3/8 1-1/8 .188 3/8 3 60-120MW* 3/8 1-1/8 .200 3/8 3 60-163MW* 1/2 7/8 .200 1/2 3 60-167MW* 1/2 1-1/8 .200 1/2 3 60-169MW 1/2 1-1/8 .562 1/2 3 HELIX ANGLE ≈ 30° 60-171MW 1/2 1-3/8 .625 1/2 3-1/2 60-172MW 1/2 1-5/8 .750 1/2 4 60-173MW* 1/2 1-3/8 .200 1/2 3-1/2 60-181MW 1/2 2-1/8 1 1/2 5 60-125MW 3/8 1-1/8 .500 3/8 3 60-186MW 5/8 2-1/4 1 5/8 5 60-126MW* 3/8 7/8 .200 3/8 3 60-196MW 3/4 1-7/8 .750 3/4 4 60-176MW* 1/2 7/8 .200 1/2 3 60-194MW 3/4 2-1/4 1 3/4 5 60-177MW* 1/2 1-3/8 .200 1/2 3-1/2 HELIX ANGLE ≈ 30° 60-100DC OAL See Selection Guide - pg. 2 - 12 *MORTISE COMPRESSION *MORTISE COMPRESSION THREE FLUTE Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA OAL *MORTISE COMPRESSION Double Flute - Solid Carbide Compression Spiral The Tuff Core is an innovative line of solid carbide compression spirals that utilize unique dual grade carbide. The harder outer shell is reinforced by a tough inner core which makes the tool stronger and reduces tool breakage. Usage Material Double sided laminated, and veneered materials CW See Selection Guide - pg. 2 - 12 DOUBLE FLUTE Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA OAL 60-123DC* 3/8 7/8 .188 3/8 3 60-124DC 3/8 1-1/8 .406 3/8 3 THREE FLUTE Double Flute Part Number Cutting DIA 60-126DC* 3/8 Flute LGTH 7/8 Upcut Flute SHK LGTH DIA .200 3/8 OAL 3 * MORTISE COMPRESSION Three Flute 60-100C Double Flute - Solid Carbide Chipbreaker/Finisher Compression Spiral Designed to give the optimum edge finish of the compression spiral bits along with the increased feed rates of the chipbreaker/finisher design. Usage Material Part Number Cutting DIA 60-123C 3/8 7/8 .188 3/8 3 Double sided laminated, veneered, natural wood and wood composites 60-124C 3/8 1-1/8 .406 3/8 3 60-163C* 1/2 7/8 .200 1/2 3 60-169C 1/2 1-1/8 .562 1/2 3 HW CW LW 60-171C 1/2 1-3/8 .625 1/2 3-1/2 See Selection Guide - pg. 2 - 12 60-172C 1/2 1-5/8 .750 1/2 4 HELIX ANGLE ≈ 30° 39 Flute LGTH Upcut Flute SHK LGTH DIA OAL *MORTISE COMPRESSION www.onsrud.com Single, Double, Three & Four Flute - Solid Carbide Compression Spiral Compression design for optimum edge finish on both sides of laminated materials. Designed for low speed applications. Usage Double sided laminated, veneered, natural wood and wood composites Material LW HW CW SW MT 60-100 SINGLE FLUTE - SE Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA OAL 60-110 1/4 7/8 .531 1/4 2-1/2 60-111* 1/4 7/8 .175 1/4 2-1/2 60-120 3/8 1-1/8 .500 3/8 3 60-160 1/2 1 .406 1/2 3 60-165 1/2 1-5/8 .781 1/2 3-1/2 See Selection Guide - pg. 2 - 12 Single Flute HELIX ANGLE ≈ 30° *MORTISE COMPRESSION DOUBLE FLUTE - DE Double Flute Three Flute Four Flute Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA 60-112 1/4 7/8 .531 1/4 2-1/2 60-113* 1/4 7/8 .188 1/4 2-1/2 60-123* 3/8 7/8 .188 3/8 3 60-124 3/8 1-1/8 .406 3/8 3 60-169 1/2 1-1/8 .562 1/2 3 OAL 60-172 1/2 1-5/8 .750 1/2 4 60-173* 1/2 1-3/8 .200 1/2 3-1/2 60-186 5/8 2-1/4 1 5/8 5 HELIX ANGLE ≈ 30° * MORTISE COMPRESSION THREE FLUTE - TE Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA 60-125 3/8 1-1/8 .500 3/8 3 60-126* 3/8 7/8 .200 3/8 3 60-174 1/2 1-1/8 .500 1/2 3 OAL 60-175 1/2 1-5/8 .750 1/2 3-1/2 60-176* 1/2 7/8 .200 1/2 3 60-177* 1/2 1-3/8 .200 1/2 3-1/2 HELIX ANGLE ≈ 30° * MORTISE COMPRESSION FOUR FLUTE - FE Part Number Cutting DIA 60-563* 1/2 7/8 .200 1/2 3 60-569 1/2 1-1/8 .500 1/2 3 60-573* 1/2 1-3/8 .200 1/2 3-1/2 60-572 1/2 1-5/8 .750 1/2 4 HELIX ANGLE ≈ 30° www.onsrud.com Flute LGTH Upcut Flute SHK LGTH DIA OAL * MORTISE COMPRESSION 40 60-200 Three Flute - Solid Carbide Low Helix Finisher Designed for perfect balance and ultra smooth finish over a wide speed range. Usage Material Natural wood, plastic, composite plastic and solid surface SW HW CW HP SSP See Selection Guide - pg. 2 - 12 UPCUT DOWNCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-239 1/4 3/8 1/4 3 60-240 1/4 3/8 1/4 3 60-241 1/4 7/8 1/4 3 60-242 1/4 7/8 1/4 3 60-243 3/8 5/8 3/8 3 60-244 3/8 5/8 3/8 3 60-245 3/8 1-1/8 3/8 3 60-246 3/8 1-1/8 3/8 3 60-249 1/2 1-1/8 1/2 3-1/2 60-250 1/2 1-1/8 1/2 3-1/2 60-253 1/2 1-5/8 1/2 4 60-254 1/2 1-5/8 1/2 4 60-251 1/2 2-1/8 1/2 4-1/2 60-252 1/2 2-1/8 1/2 4-1/2 60-269 3/4 1-5/8 3/4 4 60-270 3/4 1-5/8 3/4 5 60-271 3/4 2-1/8 3/4 5 60-272 3/4 2-1/8 3/4 5 60-277 3/4 3-1/8 3/4 6 60-278 3/4 3-1/8 3/4 6 HELIX ANGLE ≈ 10° 60-300 HELIX ANGLE ≈ 10° Double Flute - Solid Carbide Chipbreaker Finisher For faster feed rates than a conventional two flute with a smooth finish. Usage Natural wood and wood composites Material HW CW UPCUT DOWNCUT See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-307 3/8 1-1/8 3/8 3 60-308 3/8 1-1/8 3/8 3 60-311 1/2 1-1/8 1/2 3 60-312 1/2 1-1/8 1/2 3 60-313 1/2 1-5/8 1/2 3-1/2 60-314 1/2 1-5/8 1/2 3-1/2 60-317 1/2 1-7/8 1/2 3-1/2 60-318 1/2 1-7/8 1/2 3-1/2 60-315 1/2 2-1/8 1/2 4 60-316 1/2 2-1/8 1/2 4 60-321 5/8 2-1/8 5/8 4 60-322 5/8 2-1/8 5/8 4 60-325 3/4 2-1/8 3/4 4 60-326 3/4 2-1/8 3/4 4 HELIX ANGLE ≈ 30° 41 www.onsrud.com 60-350 Three Flute - Solid Carbide Chipbreaker Finisher For additional balance at fast feed rates with a smooth finish. Natural wood and wood composites Usage Material SW HW CW See Selection Guide - pg. 2 - 12 DOWNCUT UPCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-337 3/8 1-1/8 3/8 3 60-338 3/8 1-1/8 3/8 3 60-351 1/2 1-1/8 1/2 3 60-350 1/2 1-1/8 1/2 3 60-353 1/2 1-5/8 1/2 3-1/2 60-354 1/2 1-3/8 1/2 3-1/2 60-361 5/8 1-5/8 5/8 4 60-352 1/2 1-5/8 1/2 3-1/2 60-371 3/4 1-5/8 3/4 4 60-360 5/8 1-5/8 5/8 4 60-375 3/4 3-1/8 3/4 6 60-370 3/4 1-5/8 3/4 4 60-372 3/4 2-1/4 3/4 5 60-374 3/4 3-1/8 3/4 6 HELIX ANGLE ≈ 30° 60-600 Four Flute - Solid Carbide High Velocity Compression Spiral Combine a roughing and finishing cut in one tool for rapid feed rates with a good finish. Usage Material High velocity routing of double sided laminated and veneered, natural wood and wood composites Part Number Cutting DIA Flute LGTH Upcut Flute SHK LGTH DIA 60-669 1/2 1-1/8 .500 1/2 3 60-671 1/2 1-3/8 .500 1/2 3-1/2 OAL HELIX ANGLE ≈ 30° SW HW CW LW See Selection Guide - pg. 2 - 12 60-700 Four Flute - Solid Carbide High Velocity Upcut Spiral Combine a roughing and finishing cut with upcut cutting action in one tool for rapid feed rates with a good finish. Usage Material High velocity routing of double sided laminated and veneered, natural wood and wood composites SW HW CW See Selection Guide - pg. 2 - 12 UPCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-711 1/2 1-1/8 1/2 3-1/2 60-715 1/2 1-5/8 1/2 4 60-719 1/2 2-1/8 1/2 4-1/2 60-731 3/4 2-1/8 3/4 5 Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-710 1/2 1-1/8 1/2 3-1/2 60-714 1/2 1-5/8 1/2 4 60-718 1/2 2-1/8 1/2 4-1/2 60-720 5/8 2-1/8 5/8 5 HELIX ANGLE ≈ 30° DOWNCUT HELIX ANGLE ≈ 30° www.onsrud.com 42 60-800 Double Flute - Solid Carbide Rougher Designed for use when faster feed rates cannot be achieved, or on low horsepower machines. Natural wood and wood composites Usage Material SW HW CW See Selection Guide - pg. 2 - 12 UPCUT DOWNCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-815 3/8 1-3/8 3/8 3-1/2 60-816 3/8 1-3/8 3/8 3-1/2 60-825 1/2 1-3/8 1/2 3-1/2 60-826 1/2 1-3/8 1/2 3-1/2 60-829 1/2 1-7/8 1/2 4 60-830 1/2 1-7/8 1/2 4 60-841 5/8 2-5/8 5/8 5 60-842 5/8 2-5/8 5/8 5 60-847 3/4 2-7/8 3/4 6 60-848 3/4 2-7/8 3/4 6 HELIX ANGLE ≈ 20° 60-900 Three Flute - Solid Carbide Extreme Heavy Duty Hogger Designed for heavy material removal operations where the cutter is subject to excessive cutting forces and finish is not a primary concern. Usage Natural wood and wood composites, plastic composites Material SW HW CW See Selection Guide - pg. 2 - 12 UPCUT DOWNCUT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-901 3/8 1-1/8 3/8 3 60-902 3/8 1-1/8 3/8 3 60-905 1/2 1-1/8 1/2 3 60-906 1/2 1-1/8 1/2 3 60-907 1/2 1-5/8 1/2 3-1/2 60-908 1/2 1-5/8 1/2 3-1/2 60-909 1/2 2-1/8 1/2 4 60-910 1/2 2-1/8 1/2 4 60-915 3/4 2-1/8 3/4 5 60-916 3/4 2-1/8 3/4 5 HELIX ANGLE ≈ 30° 60-950 Double Flute - Solid Carbide Extreme Heavy Duty Chipbreaker/Finisher Natural wood and wood composites Designed to be fed very fast while withstanding excessive cutting forces and at the same time leaving a smooth finish. Usage UPCUT DOWNCUT Material SW HW CW See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 60-951 3/8 1-1/8 3/8 3 60-950 3/8 1-1/8 3/8 3 60-955 1/2 1-1/8 1/2 3 60-954 1/2 1-1/8 1/2 3 60-957 1/2 1-5/8 1/2 3-1/2 60-956 1/2 1-5/8 1/2 3-1/2 60-959 1/2 2-1/8 1/2 4 60-958 1/2 2-1/8 1/2 4 60-965 3/4 2-1/8 3/4 5 HELIX ANGLE ≈ 30° 43 www.onsrud.com 61-000 Single Flute - Solid Carbide Straight Designed to combine the fast free cutting of O flute geometry with the tool life available from solid carbide particularly in small diameters. Usage Material Natural wood and aluminum SW A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 61-040 1/8 1/2 1/4 2 61-050 5/32 9/16 1/4 2 61-060 3/16 5/8 1/4 2 61-070 7/32 5/8 1/4 2-1/2 61-080 1/4 3/4 1/4 2-1/2 61-090 9/32 3/4 3/8 2-1/2 61-100 5/16 13/16 3/8 2-1/2 61-120 3/8 7/8 3/8 2-1/2 61-140 7⁄16 1 1/2 3 61-160 1/2 1 1/2 3 61-000P Single Flute - Solid Carbide Straight Designed to combine the fast free cutting of O flute geometry with the tool life available from solid carbide particularly in small diameters. Usage Material Polycarbonate, polyethylene, polypropylene, polystyrene, PVC, extruded acrylic, HDPE, UHMW and hard plastic SP HP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 61-041 1/8 5⁄16 1/4 2 61-044 1/8 1/2 1/8 2 61-042 1/8 1/2 1/4 2 61-042L 1/8 1/2 1/4 2 61-045 1/8 5/8 1/8 3 61-043 1/8 5/8 1/4 4 61-052 5/32 9/16 1/4 2 61-061 3/16 3/8 1/4 2 61-064 3/16 5/8 3/16 2-1/2 61-062 3/16 5/8 1/4 2 61-062L 3/16 5/8 1/4 2 61-063* 3/16 1 1/4 4 61-072 7/32 5/8 1/4 2-1/2 61-081 1/4 3/8 1/4 2-1/2 61-082 1/4 3/4 1/4 2-1/2 61-082L 1/4 3/4 1/4 2-1/2 61-083* 1/4 3/4 1/4 3-1/4 61-083L* 1/4 3/4 1/4 3-1/4 61-085* 1/4 1 1/4 3-1/4 61-084* 1/4 1-1/4 1/4 4 61-121 3/8 5/8 3/8 2-1/2 61-122 3/8 7/8 3/8 2-1/2 61-123* 3/8 1-5/8 3/8 6 61-162 1/2 1 1/2 3 61-164 1/2 1-5/8 1/2 4 61-166 1/2 2-1/8 1/2 6 *These tools are designed and toleranced for air routers with guide bushings. L= left hand rotation www.onsrud.com 44 61-200 Single Flute - Solid Carbide Straight Wood Rout Designed to enhance operations where the benefits of spiral action are not needed. The single flute provides fast, free cutting with optimum cutter life. Usage Natural wood and wood composites Material SW HW CW Part Number Cutting DIA Flute LGTH SHK DIA OAL 61-240 1/8 1/2 1/4 2 61-280 1/4 7/8 1/4 2-1/2 61-285 1/4 1 1/4 2-1/2 61-320 3/8 1-1/8 3/8 3 Part Number Cutting DIA Flute LGTH SHK DIA OAL 61-410 4 mm 16 mm 6 mm 64 mm 61-411 5 mm 20 mm 6 mm 64 mm 61-412 6 mm 25 mm 6 mm 64 mm 61-414 8 mm 25 mm 8 mm 64 mm 61-418 12 mm 35 mm 12 mm 88 mm See Selection Guide - pg. 2 - 12 61-400 Single Flute - Solid Carbide Straight Designed to combine the fast free cutting of O flute geometry with the tool life available from solid carbide particularly in small diameters. Usage Material Polycarbonate, polyethylene, polypropylene, polystyrene, PVC, extruded acrylic, HDPE, UHMW and hard plastic SP HP METRIC See Selection Guide - pg. 2 - 12 62-600 Single Flute - Solid Carbide Downcut Spiral O Flute High speed cutters for machining aluminum sheet material. These tools are optimized for use on high-speed CNC mills, high speed machining centers and CNC routers. Usage Material Aluminum, plate, single & multi sheet A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 62-602 1/16 1/4 1/8 1-1/2 62-604 1/8 1/4 1/8 1-1/2 62-606 1/8 1/4 1/4 2 62-610 1/8 1/2 1/4 2 62-614 3/16 3/8 1/4 2 62-620 1/4 3/8 1/4 2 62-622 1/4 3/4 1/4 2-1/2 62-624 1/4 1-1/4 1/4 3 62-630 5/16 3/4 1/2 3 62-625 3/8 3/4 3/8 3 62-631 1/2 1-1/8 1/2 3-1/2 HELIX ANGLE ≈ 22° 45 www.onsrud.com 62-700 62-750 62-800 62-850 Single Flute - Solid Carbide Downcut Spiral O Flute (HP) Designed to provide a smooth finish in hard plastics with downward chip removal. Part Number Part Number Cutting DIA Flute LGTH SHK DIA OAL 62-713* 62-763* 1/8 1/2 1/8 2 (HP): Acrylic, nylon, PVC, polycarbonate and solid surface (SP): HDPE, HIPS, UHMW, ABS, polycarbonate, PE, polystyrene, polypropylene, acetal, acrylic, PET and solid surface 62-712* 62-762* 62-700 HP SSP 62-750 SP HP SSP (SP) Designed to provide provide a smooth finish in soft plastic with downward chip removal. Usage Material HARD SOFT PLASTIC PLASTIC 62-800 HP SSP 62-850 SP HP SSP 62-715* 1/8 1/2 1/4 2 5/32 9/16 1/4 2 62-719* 62-769* 3/16 5/8 3/16 2 62-718 62-768 3/16 5/8 1/4 2 62-725 62-775 1/4 3/4 1/4 2-1/2 62-726 62-776 1/4 1-1/4 1/4 3 1/4 1-1/2 1/4 3 62-733 62-783 3/8 1-1/8 3/8 3 62-740 62-790 1/2 1-5/8 1/2 3-1/2 62-727* * Tool balanced by design to run at spindle speeds up to 60,000 RPM HARD SOFT PLASTIC PLASTIC METRIC Part Number Part Number Cutting DIA 62-816* 62-866* 3mm 12mm 6mm 64mm 62-824* 62-874* 4mm 20mm 6mm 64mm 62-830 62-880 5mm 16mm 6mm 64mm 6mm 30mm 6mm 76mm 62-840 Flute LGTH SHK DIA OAL 62-842* 6mm 38mm 6mm 76mm 62-844 8mm 25mm 8mm 64mm 8mm 38mm 8mm 76mm 62-846 62-896 HELIX ANGLE ≈ 21° * Tool balanced by design to run at spindle speeds up to 60,000 RPM 63-000 Single Flute - Solid Carbide Upcut Spiral Designed for routing where upward chip removal, tool rigidity, long life, and high quality finish is desired. Usage Material Fiberglass, phenolic and aluminum CP HW A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-040 1/8 1/2 1/4 2 63-050 5/32 9/16 1/4 2 63-060 3/16 5/8 1/4 2 63-080 1/4 3/4 1/4 2-1/2 63-100 5/16 13/16 3/8 2-1/2 63-160 1/2 1 1/2 3 HELIX ANGLE ≈ 30° www.onsrud.com 46 63-200 Single Flute - Solid Carbide Upcut Spiral Wood Rout Designed for routing where aggressive upward chip removal is necessary in hand-fed or CNC applications. Tool rigidity, long life, and high quality finish are characteristic of these tools. Natural wood and wood composites Usage Material Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-240 1/8 1/2 1/4 2 63-280 1/4 7/8 1/4 2-1/2 HELIX ANGLE ≈ 30° SW HW CW See Selection Guide - pg. 2 - 12 63-400 Single Flute - Solid Carbide Upcut for Soft Aluminum (Coated) These tools are specially designed to cut soft grades of aluminum and create a good edge finish. The improved cutting geometry properly forms and evacuates the chips preventing chip rewelding. Usage NEW 47 Soft aluminum sheet, 3003 grade aluminum Part Number Cutting DIA Flute LGTH SHK DIA OAL COATING 63-420 3/16 1/4 1/4 2 ZRN 63-430 1/4 1/4 1/4 2 ZRN Part Number Cutting DIA Flute LGTH SHK DIA OAL COATING 63-450 5mm 6mm 6mm 64mm ZRN 63-460 6mm 6mm 6mm 64mm ZRN METRIC CUTTING PARAMETERS Part Number RPM Feed Rate 63-420 10,000 80 IPM 63-430 13,250 100 IPM 63-450 10,000 80 IPM 63-460 13,250 100 IPM www.onsrud.com 63-500 Single Flute - Solid Carbide Upcut Spiral O Flute for Acrylic These tools are designed to cut acrylics and achieve long tool life. Our unique cutting geometry produces a smooth edge finish regardless if it is cast or extruded acrylic. Usage Material Acrylic SP HP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-505* 1/16 1/4 1/4 2 63-510 1/8 1/4 1/4 2 63-515* 1/8 1/2 1/4 2 63-520* 3/16 5/8 1/4 2 63-525 1/4 3/8 1/4 2-1/2 63-530 1/4 3/4 1/4 2-1/2 63-535 3/8 1-1/8 3/8 3 * Tool balanced by design to run at spindle speeds up to 60,000 RPM 63-600 Single Flute - Solid Carbide Upcut Spiral O Flute High speed cutters for machining aluminum sheet and block material. These tools are optimized for use on high-speed CNC mills, high speed machining centers and CNC routers. Usage Material Aluminum plate and single/multi sheet aluminum A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-602 1/16 1/4 1/8 1-1/2 63-622 63-603 3⁄32 1/4 1/8 2 63-624 1/4 3/4 1/4 2-1/2 1/4 11/4 1/4 3 63-604 1/8 1/4 1/8 1-1/2 63-606 1/8 1/4 1/4 2 63-629 5/16 9/16 5/16 2-1/2 63-630 5/16 3/4 1/2 3 63-610 1/8 1/2 1/4 2 63-634 21/64 3/4 1/2 3 63-611 5/32 5/16 3/16 2 63-625 3/8 3/4 3/8 3 63-612 3/16 3/8 3/16 1-1/2 63-626 3/8 1-1/8 3/8 3 63-614 3/16 3/8 1/4 2 63-627 3/8 1-3/8 3/8 3-1/2 63-618 3/16 5/8 1/4 2 63-631 1/2 1-1/8 1/2 3-1/2 63-620 1/4 3/8 1/4 2 63-632 1/2 1-3/8 1/2 3-1/2 HELIX ANGLE ≈ 22° www.onsrud.com 48 63-700 63-750 63-800 63-850 Single Flute - Solid Carbide Upcut Spiral O Flute (HP) Designed to provide a smooth finish in hard plastics with upward chip removal. Usage (HP): Acrylic, nylon, PVC, polycarbonate and solid surface (SP): HDPE, HIPS, UHMW, ABS, polycarbonate, PE, polystyrene, polypropylene, acetal, acrylic, PET and solid surface Material 63-700 HP SSP 63-750 SP HP SSP (SP) Designed to provide a smooth finish in soft plastic with upward chip removal. 63-800 HP SSP 63-850 SP HP SSP HARD SOFT PLASTIC PLASTIC HARD SOFT PLASTIC PLASTIC Part Number Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number 63-701* 63-751* 1/16 1/4 1/8 2 63-802 63-700* 63-750* 1/16 1/4 1/4 2 63-804* 63-706* 1/8 5/8 1/4 2-1/2 63-707* 1/8 3/4 1/4 2-1/2 Cutting DIA Flute LGTH SHK DIA OAL 2mm 8mm 2mm 50mm 2mm 8mm 6mm 64mm 63-806 2.5 mm 8mm 2.5mm 50mm 63-808* 2.5 mm 8mm 6mm 64mm 63-854 63-711* 63-761* 1/8 1/4 1/8 2 63-810* 63-860* 3mm 8mm 3mm 50mm 63-710* 63-760* 1/8 1/4 1/4 2 63-812* 63-862* 3mm 8mm 6mm 64mm 63-713* 63-763* 1/8 1/2 1/8 2 63-814* 63-864* 3mm 12mm 3mm 64mm 63-712* 63-762* 1/8 1/2 1/4 2 63-816* 63-866* 3mm 12mm 6mm 64mm 63-743** 63-793** 1/8 1/2 1/4 2 63-818* 63-715* 5/32 9/16 1/4 2 63-820* 63-870* 4mm 8mm 4mm 64mm 4mm 12mm 4mm 64mm 4mm 20mm 4mm 64mm 4mm 20mm 6mm 64mm 63-716* 63-766* 3/16 3/8 3/16 2 63-822* 63-717* 63-767* 3/16 3/8 1/4 2 63-824* 63-719* 63-769* 3/16 5/8 3/16 2 63-826* 4mm 30mm 4mm 64mm 63-718* 63-768* 3/16 5/8 1/4 2 63-828 63-878* 5mm 16mm 5mm 64mm 7/32 3/4 1/4 2-1/2 63-830 63-880 5mm 16mm 6mm 64mm 1/4 3/8 1/4 2 63-832 5mm 30mm 5mm 64mm 63-744** 63-794** 1/4 3/4 1/4 2-1/2 63-834 6mm 8mm 6mm 64mm 63-725 63-775 1/4 3/4 1/4 2-1/2 63-836 63-886 6mm 12mm 6mm 64mm 63-726 63-776 1/4 1-1/4 1/4 3 63-838 63-888 6mm 20mm 6mm 64mm 63-727* 63-777 1/4 1-1/2 1/4 3 63-840 6mm 30mm 6mm 76mm 63-730 63-780 3/8 5/8 3/8 2-1/2 63-842* 63-892* 6mm 38mm 6mm 76mm 63-731 63-781 3/8 3/4 3/8 3 63-844 63-894* 8mm 25mm 8mm 64mm 63-733 63-783 3/8 1-1/8 3/8 3 63-846 63-896 8mm 38mm 8mm 76mm 63-735 63-785 3/8 1-5/8 3/8 3-1/2 63-848 63-898 10mm 30mm 10mm 76mm 63-745** 63-795** 3/8 1-5/8 3/8 3-1/2 63-849 10mm 35mm 10mm 76mm 63-740 1/2 1-5/8 1/2 3-1/2 63-847 12mm 38mm 12mm 76mm 1/2 1-5/8 1/2 3-1/2 63-720 63-724 63-774 63-790 63-746** 63-796** HELIX ANGLE ≈ 21° 49 Part Number METRIC **Special Point for Improved Bottom Finish 63-874* 63-897 HELIX ANGLE ≈ 21° * Tool balanced by design to run at spindle speeds up to 60,000 RPM www.onsrud.com 63-900 Single Flute - Solid Carbide Upcut Spiral O Flute High speed cutters for machining aluminum sheet and block material. These tools are optimized for use on high-speed CNC mills, high speed machining centers and CNC routers. Usage Material Aluminum plate and single/multi sheet aluminum A See Selection Guide - pg. 2 - 12 METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL 63-904 2mm 6mm 6mm 64mm 63-908 2.5mm 6mm 6mm 64mm 63-912 3mm 8mm 6mm 64mm 63-916 3mm 12mm 6mm 64mm 63-918 4mm 8mm 4mm 64mm 63-924 4mm 20mm 6mm 64mm 63-930 5mm 16mm 6mm 64mm 63-934 6mm 8mm 6mm 64mm 63-938 6mm 20mm 6mm 64mm 63-944 8mm 25mm 8mm 64mm 63-946 8mm 38mm 8mm 76mm 63-948 10mm 30mm 10mm 76mm HELIX ANGLE ≈ 22° 64-000 Single Flute - Solid Carbide Downcut Spiral O Flute The polished flute allows for razor sharp cutting edge and easy chip evacuation. The tool is available in a down cut spiral for improved part holding. Usage Material Part Number Cutting DIA Flute LGTH SHK DIA OAL 64-000* 1/16 1/4 1/8 2 Plastic, wood, aluminum and solid surface 64-012* 1/8 1/2 1/4 2 64-016* 3/16 3/8 3/16 2 SW HW CW SP HP SSP A 64-018 3/16 5/8 1/4 2 See Selection Guide - pg. 2 - 12 64-024 1/4 3/8 1/4 2 METRIC Part Number Cutting DIA Flute LGTH SHK DIA 64-025 1/4 3/4 1/4 2 OAL 64-026 1/4 1-1/4 1/4 3 64-012M 3mm 12mm 6mm 50mm 64-031 3/8 3/4 3/8 3 64-026M 6mm 32mm 6mm 76mm 64-033 3/8 1-1/8 3/8 3 HELIX ANGLE ≈ 21° HELIX ANGLE ≈ 21° * Tool balanced by design to run at spindle speeds up to 60,000 RPM www.onsrud.com 50 65-000 Single Flute - Solid Carbide Upcut Spiral O Flute The polished flute allows for razor sharp cutting edge and easy chip evacuation. The tool is available in a upcut spiral for improved chip evacuation. Usage Material Plastic, wood, aluminum and solid surface SW HW CW SP HP SSP A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA 65-000* 65-010* 1/16 1/4 1/8 2 65-025 1/8 1/4 1/4 2 65-026 65-013* 1/8 1/2 1/8 2 65-012* 1/8 1/2 1/4 2 65-019* 3/16 5/8 3/16 2 * Tool balanced by design to run at spindle speeds up to 60,000 RPM 65-018* 3/16 5/8 1/4 2 METRIC 65-020* 3/16 1-1/4 1/4 3 3/16 7/8 1/4 2-1/2 Cutting DIA Flute LGTH SHK DIA OAL 65-021* Part Number 65-023 1/4 5/8 1/4 2 65-000M 2mm 6mm 3mm 50mm 65-018M 5mm 16mm 6mm 64mm 65-023M 6mm 16mm 6mm 64mm 65-033M 10mm 29mm 10mm 76mm HELIX ANGLE ≈ 21° * Tool balanced by design to run at spindle speeds up to 60,000 RPM Flute LGTH SHK DIA OAL 1/4 7/8 1/4 2-1/2 1/4 1-1/4 1/4 3 65-027* 1/4 1-1/2 1/4 3 65-033 3/8 1-1/8 3/8 3 HELIX ANGLE ≈ 22° 65-200B/ 65-300B Two & Four Flute - High Finish Ballnose for Plastics The tool’s unique geometry, specially designed point, and highly polished primary clearance and flute give the tool the ability to attain a surface finish of 28 Ra in mechanical plastic. Usage Material NEW Plastic SP See Selection Guide - pg. 2 - 12 TWO FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL Flutes 65-205B 1/16 1/4 1/8 2 2 65-210B 1/8 1/2 1/8 2-1/2 2 65-215B 3/16 1/2 1/4 2-1/2 2 65-220B 1/4 1/2 1/4 2-1/2 2 65-225B 1/4 1-1/8 1/4 3 2 65-235B 5/16 1/2 5/16 3 2 65-240B 5/16 1-1/8 5/16 3 2 65-250B 3/8 1-1/8 3/8 3 2 65-260B 1/2 1-1/8 1/2 3 2 TWO FLUTE METRIC Part Number Cutting DIA Flute LGTH SHK DIA OAL Flutes 65-280B 3mm 12mm 3mm 64mm 2 65-285B 6mm 20mm 6mm 76mm 2 65-290B 8mm 25mm 8mm 76mm 2 65-295B 10mm 30mm 10mm 76mm 2 Cutting DIA Flute LGTH SHK DIA OAL Flutes 65-310B 1/4 1/2 1/4 3 4 65-315B 5/16 1/2 5/16 3 4 65-320B 3/8 5/8 3/8 3 4 65-325B 1/2 3/4 1/2 3 4 FOUR FLUTE Part Number 51 www.onsrud.com 66-000 Solid Carbide Edge Rounding Designed for rounding the edge of sheets or parts. They come in both single flute and double flute. Usage Edge rounding of parts Material SP HP SSP See Selection Guide - pg. 2 - 12 SINGLE FLUTE STRAIGHT O-FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL Opening Radius Small Flute LGTH Tip To RAD 66-082 1/4 3/8 1/4 2-1/2 66-083 1/4 3/8 1/4 2-1/2 66-084 1/4 3/8 1/4 Plastic Size 5/32 1/8 .195 1/16 1/8 7/32 3/16 .180 1/16 3/16 2-1/2 9/32 1/4 .163 1/16 1/4 Radius Small Flute LGTH Tip To RAD Plastic Size SINGLE FLUTE SPIRAL O-FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL Opening 66-085 1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 1/8 66-086 1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 3/16 66-087 1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 1/4 Flute Length Opening HELIX ANGLE ≈ 22° Tip to Radius CED DOUBLE FLUTE STRAIGHT O-FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL Opening Radius Small Flute LGTH Tip To RAD Plastic Size 66-092 1/4 3/8 1/4 2-1/2 5/32 1/8 .195 1/16 1/8 66-093 1/4 3/8 1/4 2-1/2 7/32 3/16 .180 1/16 3/16 66-094 1/4 3/8 1/4 2-1/2 9/32 1/4 .163 1/16 1/4 Radius Small Flute LGTH Tip To RAD Plastic Size DOUBLE FLUTE STRAIGHT V-FLUTE Part Number Cutting DIA Flute LGTH SHK DIA OAL Opening 66-120 3/8 3/8 3/8 2-1/2 5/32 1/8 .320 1/16 1/8 66-121 3/8 3/8 3/8 2-1/2 7/32 3/16 .305 1/16 3/16 66-122 3/8 3/8 3/8 2-1/2 9/32 1/4 .288 1/16 1/4 66-123 3/8 1/2 3/8 2-1/2 13/32 3/8 .255 1/16 3/8 66-160 1/2 3/8 1/2 3 5/32 1/8 .445 1/16 1/8 66-161 1/2 3/8 1/2 3 7/32 3/16 .430 1/16 3/16 66-162 1/2 3/8 1/2 3 9/32 1/4 .413 1/16 1/4 66-163 1/2 5/8 1/2 3 17/32 1/2 .347 1/16 1/2 www.onsrud.com 52 66-200 Double Flute - Solid Carbide Rout and Chamfer Designed to provide up to a 1/16” top face chamfer and a finished side edge on plastic sheets or parts. 66-300 Usage Rout and chamfer in plastic Material SP HP Part Number Cutting DIA Flute LGTH SHK DIA OAL Material Thickness 66-200 1/4 3/16 3/8 2-1/4 1/8 66-204 1/4 1/4 3/8 2-1/4 3/16 66-210 3/8 5/16 1/2 3 1/4 See Selection Guide - pg. 2 - 12 HELIX ANGLE ≈ 0° Double Flute - Solid Carbide Upcut Bottom Surfacing Designed for pocketing applications where the bottom of the pocket must be smooth. Usage Bottom surfacing for plastic and aluminum Material SP HP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Corner Radius Flute LGTH SHK DIA OAL 66-308 1/8 .020 1/4 1/4 2 66-309 1/8 .002 1/4 1/4 2 66-314 1/4 .030 3/8 1/4 2 66-315 1/4 .002 3/8 1/4 2 66-320 3/8 .030 5/8 3/8 2-1/2 66-321 3/8 .002 5/8 3/8 2-1/2 66-326 1/2 .030 7/8 1/2 3 66-327 1/2 .002 7/8 1/2 3 66-328 3/4 .040 1-1/8 3/4 4 SHK DIA OAL Flutes HELIX ANGLE ≈ 30° 66-800 DFC Compression for Composites (Coated) The diamond film coated (CVD) solid carbide compression routers unique geometry prevents delamination on top and the bottom edges of the composites. The open flute geometry dissipates heat to prevent resin flow. Usage Material Composite CP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH Upcut LGTH 66-802DFC 1/4 3/4 .325 1/4 3-1/2 4 66-811DFC* 3/8 1 .100 3/8 4 4 66-814DFC 3/8 1 .340 3/8 4 6 66-817DFC* 1/2 1-1/8 .100 1/2 4 6 66-823DFC 1/2 1-1/8 .350 1/2 4 6 Upcut LGTH SHK DIA OAL Flutes 6mm 90mm 4 8mm *DOWNCUT EDGE TO WITHIN .050” OF TOOL END METRIC NEW 53 Part Number Cutting DIA Flute LGTH 66-852DFC 6mm 20mm 7.75mm 66-858DFC 8mm 25mm 8mm 100mm 4 66-864DFC 10mm 25mm 8.5mm 10mm 100mm 6 66-870DFC 12mm 25mm 9mm 12mm 100mm 6 www.onsrud.com 66-900 High Performance Composite Router (Coated) The new High Performance Composite Router is designed for more efficient routing of composite materials, in both hand-fed and in CNC applications. Coated with AlTiN for increased tool life. Part Number Point Style Cutting Flute SHK DIA LGTH DIA Usage Composites and fiberglass Material CP See Selection Guide - pg. 2 - 12 OAL Part Number Point Style Cutting Flute SHK DIA LGTH DIA OAL 66-901ALTIN No 1/8 1/2 1/8 1-1/2 66-939ALTIN Endmill 1/2 1-5/8 1/2 4 66-902ALTIN BURR 1/8 1/2 1/8 1-1/2 66-940ALTIN Drill 1/2 1-5/8 1/2 4 66-903ALTIN Endmill 1/8 1/2 1/8 1-1/2 66-941ALTIN No 1/2 2-1/8 1/2 4 66-904ALTIN Drill 1/8 1/2 1/8 1-1/2 66-942ALTIN BURR 1/2 2-1/8 1/2 4 66-905ALTIN No 3/16 5/8 1/4 2 66-943ALTIN Endmill 1/2 2-1/8 1/2 4 66-906ALTIN BURR 3/16 5/8 1/4 2 66-944ALTIN Drill 1/2 2-1/8 1/2 4 66-907ALTIN Endmill 3/16 5/8 1/4 2 66-945ALTIN No 1/2 3-1/8 1/2 5 66-908ALTIN Drill 3/16 5/8 1/4 2 66-946ALTIN BURR 1/2 3-1/8 1/2 5 66-909ALTIN No 1/4 1 1/4 3 66-947ALTIN Endmill 1/2 3-1/8 1/2 5 66-910ALTIN BURR 1/4 1 1/4 3 66-948ALTIN Drill 1/2 3-1/8 1/2 5 66-911ALTIN Endmill 1/4 1 1/4 3 66-949ALTIN No 1/2 4-1/8 1/2 6 66-912ALTIN Drill 1/4 1 1/4 3 66-950ALTIN BURR 1/2 4-1/8 1/2 6 66-913ALTIN No 1/4 1-1/2 1/4 3-1/2 66-951ALTIN Endmill 1/2 4-1/8 1/2 6 66-914ALTIN BURR 1/4 1-1/2 1/4 3-1/2 66-952ALTIN Drill 1/2 4-1/8 1/2 6 66-915ALTIN Endmill 1/4 1-1/2 1/4 3-1/2 66-971ALTIN No 4mm 16mm 6mm 50mm 66-916ALTIN Drill 1/4 1-1/2 1/4 3-1/2 66-972ALTIN BURR 4mm 16mm 6mm 50mm 66-917ALTIN No 1/4 2-1/8 1/4 4 66-973ALTIN Endmill 4mm 16mm 6mm 50mm 66-918ALTIN BURR 1/4 2-1/8 1/4 4 66-974ALTIN 66-919ALTIN Endmill 1/4 2-1/8 1/4 4 66-920ALTIN Drill 1/4 2-1/8 1/4 4 66-921ALTIN No 3/8 1 3/8 66-922ALTIN BURR 3/8 1 3/8 66-923ALTIN Endmill 3/8 1 66-924ALTIN Drill 3/8 1 66-925ALTIN No 3/8 1-5/8 66-926ALTIN BURR 3/8 1-5/8 66-927ALTIN Endmill 3/8 66-928ALTIN Drill 66-929ALTIN 66-930ALTIN 66-931ALTIN Endmill 3/8 2-1/8 66-932ALTIN Drill 3/8 2-1/8 66-933ALTIN No 1/2 1-1/8 66-934ALTIN BURR 1/2 1-1/8 66-935ALTIN Endmill 1/2 1-1/8 66-936ALTIN Drill 1/2 1-1/8 66-937ALTIN No 1/2 1-5/8 66-938ALTIN BURR 1/2 1-5/8 Drill 4mm 16mm 6mm 50mm 66-975ALTIN No 6mm 19mm 6mm 75mm 66-976ALTIN BURR 6mm 19mm 6mm 75mm 3 66-977ALTIN Endmill 6mm 19mm 6mm 75mm 3 66-978ALTIN 3/8 3 3/8 3 3/8 3/8 1-5/8 3/8 No BURR www.onsrud.com Drill 6mm 19mm 6mm 75mm 66-979ALTIN No 6mm 25mm 6mm 75mm 66-980ALTIN BURR 6mm 25mm 6mm 75mm 3-1/2 66-981ALTIN Endmill 6mm 25mm 6mm 75mm 3-1/2 66-982ALTIN Drill 6mm 25mm 6mm 75mm 3/8 3-1/2 66-983ALTIN No 8mm 25mm 8mm 63mm 1-5/8 3/8 3-1/2 66-984ALTIN BURR 8mm 25mm 8mm 63mm 3/8 2-1/8 3/8 4 66-985ALTIN Endmill 8mm 25mm 8mm 63mm 3/8 2-1/8 3/8 4 66-986ALTIN 3/8 4 66-987ALTIN 3/8 4 66-988ALTIN BURR 10mm 25mm 10mm 75mm 1/2 3 66-989ALTIN Endmill 10mm 25mm 10mm 75mm 1/2 3 66-990ALTIN 1/2 3 66-991ALTIN 1/2 3 66-992ALTIN BURR 12mm 25mm 12mm 75mm 1/2 4 66-993ALTIN Endmill 12mm 25mm 12mm 75mm 1/2 4 66-994ALTIN Drill 8mm 25mm 8mm 63mm No 10mm 25mm 10mm 75mm Drill 10mm 25mm 10mm 75mm No 12mm 25mm 12mm 75mm Drill NEW Burr Point Drill Point End Mill Point No Point 12mm 25mm 12mm 75mm 54 67-000 67-250 Solid Carbide Fiberglass Router Designed as fiberglass routers. Their upcut/downcut Usage Fiberglass and composites diamond design effectively shears fibrous materials. Material CP See Selection Guide - pg. 2 - 12 Certain tools in the line have been further developed to cut aramid fiber composites. MEDIUM BURR W/END MILL POINT MEDIUM BURR W/END MILL POINT Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-003 1/8 1 1/8 2 67-023 3/8 1-5/8 3/8 3 67-010 1/4 3/4 1/4 2-1/2 67-027 3/8 2-1/8 3/8 4 67-011 1/4 1-1/8 1/4 3 67-031 1/2 1-1/8 1/2 3 67-012 1/4 1-1/4 1/4 3 67-033 1/2 1-5/8 1/2 4 67-014 1/4 1-1/2 1/4 3 67-037 1/2 2-1/8 1/2 4 67-017 1/4 2-1/8 1/4 4 67-039 1/2 3-1/8 1/2 5 67-030 3/8 7/8 3/8 2-1/2 67-065 3/4 4-1/8 3/4 6 MEDIUM BURR W/DRILL POINT Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-080 1/4 3/4 1/4 2-1/2 67-120 3/8 7/8 3/8 2-1/2 67-160 1/2 1 1/2 3 3 FLUTE DOWNCUT DIAMOND GRIT TOOL 67-200 Part Number Cutting DIA Flute LGTH 67-254 1/4 1-1/8 SHK DIA 1/4 3 FLUTE DOWNCUT DIAMOND GRIT TOOL OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 3 67-256 1/4 1-3/8 1/4 3 67-258 3/8 1-3/8 3/8 3 Three Flute - Solid Carbide Phenolic Cutter Equally adaptable to low or high spindle speed applications in any CNC machining environment. The free cutting action of the tools provides for better finishes and significantly lower noise levels. Usage Material Phenolic CP See Selection Guide - pg. 2 - 12 UPCUT DOWNCUT Part Number Cutting DIA 67-205 3/8 67-211 1/2 67-215 1/2 Part Number Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA 7/8 3/8 3 67-206 1-1/8 1/2 3 67-212 3/8 7/8 3/8 3 1/2 1-1/8 1/2 3-1/2 2-1/8 1/2 4 67-216 1/2 2-1/8 1/2 4-1/2 Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-207 10mm 22mm 10mm 67-209 12mm 28mm 12mm 75mm 67-208 10mm 22mm 10mm 75mm 75mm 67-210 12mm 28mm 12mm 75mm OAL HELIX ANGLE ≈ 10° METRIC 55 METRIC www.onsrud.com 67-220 Three Flute - PCD Progressive Chipbreaker for Composites Usage Composites and phenolic Provides superior chip control and increased tool life when cutting dense and abrasive materials. The new Material CP See Selection Guide - pg. 2 - 12 chipbreaker incorporates a unique geometry with a PCD cutting edge to support a wide range of feed rates Part Cutting Flute SHK and depth of cut combinations while extending the life Number DIA LGTH DIA of the tool. This is accomplished by utilizing a distinct 67-221 3/8 3/8 3/8 Hi-Low asymmetrical chipbreaker profile which reduces 67-225 1/2 5/8 1/2 vibration and chatter, caused by harmonic imbalance, 67-227 1/2 1-1/8 1/2 resulting in improved surface finishes, while reducing noise levels and wear on the tool. METRIC OAL 3 3 3 Part Number Cutting DIA Flute LGTH SHK DIA 67-230 10mm 12mm 10mm 76mm 67-233 12mm 20mm 12mm 100mm OAL 67-300 Double Flute - Solid Carbide Compression Spiral Compression design for fast feed and excellent finish on both sides of the material. Usage Material Composite panels and honeycomb core CP See Selection Guide - pg. 2 - 12 Part Cutting Flute Number DIA LGTH NEW SHK DIA OAL Diamond Coated Part Number 67-305 1/4 7/8 1/4 2-1/2 - 67-314 3/8 1-1/8 3/8 3 67-314DFC 67-320* 1/2 7/8 1/2 3 - 67-322 1/2 1-1/8 1/2 3 67-322DFC * = Mortise Compression HELIX ANGLE ≈ 30° 67-400 Solid Carbide Un-Ruffer™PATENTED The unique design allows for the cutting performance of a burr while achieving a good surface finish. Usage Material Composite panels CP See Selection Guide - pg. 2 - 12 METRIC Part Number Cutting DIA Flute LGTH Part Number Cutting DIA Flute LGTH SHK DIA OAL SHK DIA 67-423 1/4 3/4 1/4 2 OAL 67-426 1/4 1 1/4 2-1/2 67-426M 6mm 25mm 6mm 64mm 67-428 1/4 1 1/4 3 67-435M 10mm 25mm 10mm 76mm 67-435 3/8 1 3/8 3 67-445M 12mm 25mm 12mm 76mm 67-445 1/2 1 1/2 3 67-500 Solid Carbide CG Tool (Carbon Graphite) The geometry of these tools increases the amount of effective cutting flutes resulting in superior performance over a standard burr. Usage Material Carbon graphite and carbon fiber panels CP See Selection Guide - pg. 2 - 12 www.onsrud.com Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-505 1/8 67-508 3/16 1/2 1/8 2 5/8 3/16 2 67-511 67-514 1/4 3/4 1/4 3 1/4 1-1/2 1/4 3 67-520 3/8 1-1/8 3/8 3-1/2 67-523 1/2 1-1/8 1/2 3-1/2 67-526 1/2 2-1/8 1/2 4 56 67-800 Solid Carbide 8 Facet Drill Designed to reduce cutting forces and eliminating delamination when exiting the material. Usage Composites, Carbon fiber, mechanical plastics, and fiber reinforced plastics FRACTIONAL DRILLS Part Number Cutting DIA What is an 8 Facet Drill? An 8 facet drill consists of 4 cutting edges with 2 facets per cutting edge. These facets consist of the lip relief and the lip clearance angle. SHK DIA OAL X∞ NUMBER DRILLS (CONT.) LETTER DRILLS (CONT.) Flute LGTH X∞ Part Number Cutting DIA Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-807 1/8 (0.1250) 1-1/4 0.125 2-1/4 67-859 J (0.2770) 2-1/8 0.277 3-1/2 67-893 18 (0.1695) 1-5/8 0.170 2-3/4 67-808 9/64 (0.1406) 1-3/8 0.140 2-1/2 67-860 K (0.2810) 2-1/8 0.281 3-1/2 67-894 19 (0.1660) 1-5/8 0.166 2-3/4 67-809 5/32 (0.1563) 1-3/8 0.156 2-1/2 67-861 L (0.2910) 2-1/8 0.291 3-1/2 67-895 20 (0.1610) 1-3/8 0.161 2-1/2 67-810 11/64 (0.1719) 1-5/8 0.172 2-3/4 67-862 M (0.2950) 2-3/8 0.295 3-3/4 67-896 21 (0.1590) 1-3/8 0.159 2-1/2 67-811 3/16 (0.1875) 67-863 N (0.3020) 2-3/8 0.302 3-3/4 67-897 22 (0.1570) 1-3/8 0.157 2-1/2 67-812 13/64 (0.2013) 1-3/4 0.203 1-5/8 0.188 2-3/4 3 67-864 O (0.3160) 2-3/8 0.316 3-3/4 67-898 23 (0.1540) 1-3/8 0.154 2-1/2 67-813 7/32 (0.2188) 3 67-865 P (0.3230) 2-3/8 0.323 3-3/4 67-899 24 (0.1520) 1-3/8 0.152 2-1/2 67-814 15/64 (0.2344) 1-3/4 0.219 2 0.234 3-1/4 67-866 Q (0.3320) 2-1/2 0.332 4 67-900 25 (0.1495) 1-3/8 0.150 2-1/2 67-815 1/4 (0.2500) 2 0.250 3-1/4 67-867 R (0.3390) 2-1/2 0.339 4 67-901 26 (0.1470) 1-3/8 0.147 2-1/2 67-816 17/64 (0.2656) 2-1/8 0.266 3-1/2 67-868 S (0.3480) 2-1/2 0.348 4 67-902 27 (0.1440) 1-3/8 0.144 2-1/2 67-817 9/32 (0.2813) 2-1/8 0.281 3-1/2 67-869 T (0.3580) 2-1/2 0.358 4 67-903 28 (0.1405) 1-3/8 0.141 2-1/2 67-818 19/64 (0.2969) 2-3/8 0.297 3-3/4 67-870 U (0.3680) 2-3/4 0.368 4-1/4 67-904 29 (0.1360) 1-3/8 0.136 2-1/2 67-819 5/16 (0.3125) 67-871 V (0.3770) 2-3/4 0.377 4-1/4 67-905 30 (0.1285) 1-1/4 0.129 2-1/4 67-820 21/64 (0.3281) 2-1/2 0.328 4 67-872 W (0.3860) 2-7/8 0.386 4-1/2 67-906 31 (0.1200) 1-1/4 0.120 2-1/4 67-821 11/32 (0.3438) 2-1/2 0.344 4 67-873 X (0.3970) 2-7/8 0.397 4-1/2 67-822 23/64 (0.3594) 2-1/2 0.359 4 67-874 Y (0.4040) 2-7/8 0.404 4-1/2 67-875 Z (0.4130) 2-7/8 0.413 4-1/2 67-823 3/8 (0.3750) 2-3/8 0.313 3-3/4 2-3/4 0.375 4-1/4 67-824 25/64 (0.3906) 2-7/8 0.391 4-1/2 67-825 13/32 (0.4063) 2-7/8 0.406 4-1/2 67-826 27/64 (0.4219) 2-7/8 0.422 4-1/2 67-827 7/16 (0.4375) 67-828 29/64 (0.4531) 2-7/8 0.438 4-1/2 3 0.453 4-3/4 NUMBER DRILLS Part Number Cutting DIA Flute LGTH SHK DIA METRIC DRILLS Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-961 3.00 (0.1181) 32 3.00 57 OAL 67-962 3.50 (0.1378) 35 3.50 64 4.00 (0.1575) 35 4.00 64 67-876 1 (0.2280) 1-3/4 0.228 3 67-963 67-877 2 (0.2210) 1-3/4 0.221 3 67-964 4.50 (0.1772) 41 4.50 70 5.00 (0.1969) 44 5.00 76 67-829 15/32 (0.4688) 3 0.469 4-3/4 67-878 3 (0.2130) 1-3/4 0.213 3 67-965 67-830 31/64 (0.4844) 3 0.484 4-3/4 67-879 4 (0.2090) 1-3/4 0.209 3 67-966 5.50 (0.2165) 44 5.50 76 6.00 (0.2362) 51 6.00 83 67-831 1/2 (0.5000) 3 0.500 4-3/4 LETTER DRILLS (CONT.) Part Number Cutting DIA Flute LGTH SHK DIA OAL 67-880 5 (0.2055) 1-3/4 0.206 3 67-967 67-881 6 (0.2040) 1-3/4 0.204 3 67-968 6.50 (0.2559) 51 6.50 83 7.00 (0.2756) 57 7.00 89 67-882 7 (0.2010) 1-3/4 0.201 3 67-969 67-883 8 (0.1990) 1-3/4 0.199 3 67-970 7.50 (0.2953) 60 7.50 95 8.00 (0.3150) 60 8.00 95 67-850 A (0.2340) 2 0.234 3-1/4 67-884 9 (0.1960) 1-3/4 0.196 3 67-971 67-851 B (0.2380) 2 0.238 3-1/4 67-885 10 (0.1935) 1-5/8 0.194 2-3/4 67-972 8.50 (0.3346) 64 8.50 102 9.00 (0.3543) 64 9.00 102 108 67-852 C (0.2420) 2 0.242 3-1/4 67-886 11 (0.1910) 1-5/8 0.191 2-3/4 67-973 67-853 D (0.2460) 2 0.246 3-1/4 67-887 12 (0.1890) 1-5/8 0.189 2-3/4 67-974 9.50 (0.3740) 70 9.50 10.00 (0.3937) 73 10.00 114 67-854 E (0.2500) 2 0.250 3-1/4 67-888 13 (0.1850) 1-5/8 0.185 2-3/4 67-975 67-855 F (0.2570) 2 0.257 3-1/4 67-889 14 (0.1820) 1-5/8 0.182 2-3/4 67-976 10.50 (0.4134) 73 10.50 114 11.00 (0.4331) 73 11.00 114 67-856 G (0.2610) 2-1/8 0.261 3-1/2 67-890 15 (0.1800) 1-5/8 0.180 2-3/4 67-977 67-857 H (0.2660) 2-1/8 0.266 3-1/2 67-891 16 (0.1770) 1-5/8 0.177 2-3/4 67-978 11.50 (0.4528) 76 11.50 121 2-3/4 67-979 12.00 (0.4724) 76 12.00 121 67-858 I (0.2720) 57 2-1/8 0.272 3-1/2 67-892 17 (0.1730) 1-5/8 0.173 www.onsrud.com 68-000 Double Flute - PCD Tipped Tooling PCD FULL FACE Designed for use in abrasive materials where cut quality and tool life are important. Usage Material Composite panels and fiberglass CP See Selection Guide - pg. 2 - 12 PCD Tipped Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-005 1/4 3/4 1/4 3 68-010 3/8 3/4 3/8 3 68-020 1/2 3/4 1/2 4 68-030 3/4 1 3/4 4 HELIX ANGLE ≈ 0-3° PCD FULL FACE with PLUNGE POINT PCD Full Face with Plunge Point Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-050 1/4 3/4 1/4 3 68-055 3/8 7/8 3/8 3 68-062 1/2 1-1/4 1/2 4 68-070 3/4 1-1/4 3/4 4 3/4 1-1/4 3/4 4 68-072 Down Shear 68-100 Single Flute - PCD Compression Tool This economical PCD compression tool will provide long tool life in abrasive wood products. Mortise tip allowing for through cuts and dado’s to be produced using one tool. The compression design ensures chip free edges on the top and bottom. Part Cutting Flute Upcut SHK Number DIA LGTH Flute LGTH DIA 68-101 OAL Flutes Usage Composite wood Material CW See Selection Guide - pg. 2 - 12 Part Cutting Flute Upcut SHK Number DIA LGTH Flute LGTH DIA OAL Flutes 3/8 1 0.188 3/8 3 1 68-104L* 5/8 1 0.200 5/8 3-1/2 1 68-101L 3/8 1 0.188 3/8 3 1 68-110 5/8 1-5/8 0.200 5/8 4 1 68-100 1-5/8 0.200 5/8 4 1 1 0.200 3/4 4 1 3/8 1 0.188 1/2 3 1 68-110L* 5/8 68-100L 3/8 1 0.188 1/2 3 1 68-106 68-102 1/2 1 0.200 1/2 3 1 68-106L* 3/4 68-102L 1/2 1 0.200 1/2 3 1 68-112 3 1 68-103 1/2 1-1/4 0.200 1/2 68-104 5/8 1 0.200 5/8 3-1/2 www.onsrud.com 1 3/4 1 0.200 3/4 4 1 3/4 1-5/8 0.200 3/4 4 1 68-112L* 3/4 1-5/8 0.200 3/4 4 1 L = Left Hand Rotation * = Tools are not stocked and must be special ordered. Approx. 4 week lead time. 58 68-200 Double Flute - PCD SERF™ Cutter This tool is designed to act like a rougher and finishing tool in one. The unique geometry reduces the cutting forces resulting in longer tool life, higher feed rates and reduced noise. Usage Material Composites CP Cutting DIA Flute LGTH SHK DIA OAL 68-210 1/4 3/8 1/4 3 68-213 1/4 3/4 1/4 3 68-216 1/4 1 1/4 3-1/2 68-220 3/8 3/8 3/8 3 68-223 3/8 3/4 3/8 3 68-226 3/8 1 3/8 3-1/2 68-230 1/2 3/4 1/2 4 68-233 1/2 1 1/2 4 68-236 1/2 1-1/4 1/2 4 Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-315 3/8 1/2 3/8 4 68-320 3/8 7/8 3/8 4 68-340 1/2 5/8 1/2 4 68-345 1/2 1 1/2 4 68-350 1/2 1-1/4 1/2 4 68-360 3/4 1-3/8 3/4 5 Cutting DIA Flute LGTH SHK DIA OAL 68-310 8mm 10mm 8mm 76mm 68-325 10mm 14mm 10mm 100mm 68-330 12mm 14mm 12mm 100mm 68-335 12mm 26mm 12mm 100mm 68-355 16mm 26mm 16mm 100mm Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-405 1/4 3/8 1/4 2-1/2 68-410 3/8 1/2 3/8 3 68-420 1/2 5/8 1/2 4 68-425 5/8 7/8 5/8 4 68-430 3/4 1 3/4 4 Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-440 6mm 10mm 6mm 76mm 68-445 8mm 10mm 8mm 76mm 68-450 10mm 12mm 10mm 76mm 68-455 12mm 20mm 12mm 100mm See Selection Guide - pg. 2 - 12 METRIC 68-300 Part Number Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-213M 6mm 20mm 6mm 76mm 68-226M 10mm 25mm 10mm 88mm 68-236M 12mm 32mm 12mm 100mm Three Flute - PCD SERFIN™ Cutter Three-Flute tool with two roughing edges that have geometry to reduce cutting forces and shear fibers in high-strength composite and other fiber reinforced plastic materials. The finishing edge cleans up after roughing cuts to create a smooth edge on material. Usage Material Composites CP See Selection Guide - pg. 2 - 12 METRIC Part Number NEW 68-400 Double Flute - PCD Ballnose Designed for use in abrasive materials where cut quality and tool life are important. Usage Composites METRIC NEW 59 www.onsrud.com 68-900 PCD 8 Facet Drills The PCD 8 facet drill works well in composite material where long tool life and a delamination free hole is required. The drill diameters are oversize allowing for aircraft fasteners to extend through the holes. Usage Material Composites CP See Selection Guide - pg. 2 - 12 What is an 8 Facet Drill? An 8 facet drill consists of 4 cutting edges with 2 facets per cutting edge. These facets consist of the lip relief and the lip clearance angle. X∞ Part Number Cutting DIA Flute LGTH SHK DIA OAL 68-902 0.100 1 1/4 3 68-904 0.129 1 1/4 3 68-908 0.147 1 1/4 3 68-910 0.192 1 1/4 3 68-914 0.251 1 1/4 3 68-918 0.313 1 5/16 3 68-922 0.376 1 3/8 3 68-926 0.502 1 1/2 3 X∞ 70-100 Carbide Tipped Trim Blade and Arbor Hard and soft plastic Designed to trim and groove both hard and soft plastics. These blades run in conjunction with the blade arbors. Blades are reversible for right or left hand rotation cutting. Usage SOFT PLASTIC - SLOW FEED HARD PLASTIC - FAST FEED Part Number Material SP HP See Selection Guide - pg. 2 - 12 Cutting DIA Teeth Rake Kerf Grind Part Number 70-100 2 10 0° .095 TCG 70-160 2 16 -5° .095 TCG 70-102 2-1/2 10 0° .095 TCG 70-162 2-1/2 20 -5° .095 TCG 70-104 3 10 0° .095 TCG 70-164 3 20 -5° .095 TCG 70-108 4 10 0° .095 TCG 70-166 3-1/2 20 -5° .095 TCG 70-168 4 20 -5° .095 TCG SOFT PLASTIC - FAST FEED Cutting DIA Teeth Rake Kerf Grind TCG = Triple Chip Grind Part Number Cutting DIA Teeth Rake Kerf Grind 70-120 2 16 0° .095 TCG 70-122 2-1/2 20 0° .095 TCG Part Number Cutting DIA OAL 70-124 3 20 0° .095 TCG 70-180 1/2 3-1/4 70-126 3-1/2 20 0° .095 TCG 70-181 1/2 4-1/2 70-128 4 20 0° .095 TCG www.onsrud.com SAW ARBOR - These saw arbors are designed to hold the carbide tipped saws. *SEE FEED & SPEED CHART ON PAGE 59. 60 70-200 Solid Carbide Trim Blade Flush Mount These small diameter solid carbide arbor mounted blades are designed for trimming and slotting plastics. Blades are permanently attached to arbors and are not reversible. Usage Material Part Cutting Number DIA Collar SHK DIA Kerf 70-204 1 9/16 1/2 .062 4 Right 70-224 1-1/4 5/8 1/2 .062 4 Right OAL Rotation *SEE FEED & SPEED CHART ON PAGE 59. Hard and soft plastic SP HP See Selection Guide - pg. 2 - 12 70-300 Carbide Tipped Trim Blade Flush Mount Designed for flush trimming and slotting of both hard and soft plastics. Blades are permanently attached to arbors and are not reversible. Usage Hard and soft plastic Material SP HP See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Teeth Rake SHK DIA Kerf OAL Grind Rotation Plastic Feed 70-300 2 10 0° 1/2 .095 4 TCG RH Soft Slow 70-302 2 10 0° 1/2 .095 4 TCG LH Soft Slow 70-320 2 16 0° 1/2 .095 4 TCG RH Soft Fast 70-322 2 16 0° 1/2 .095 4 TCG LH Soft Fast 70-340 2 10 -5° 1/2 .095 4 TCG RH Hard Slow 70-342 2 10 -5° 1/2 .095 4 TCG LH Hard Slow 70-360 2 16 -5° 1/2 .095 4 TCG RH Hard Fast 70-362 2 16 -5° 1/2 .095 4 TCG LH Hard Fast *SEE FEED & SPEED CHART BELOW TCG = Triple Chip Grind Feeds & Speeds for Blades INCHES PER MINUTE Tool Series Cutting DIA Max RPM 70-100 2” 18,000 70-100 2-1/2” 16,000 150 150 150 70-100 3” 14,000 150 150 150 70-100 3-1/2” 12,000 150 150 150 70-100 4” 10,000 150 150 150 1-1/2” 14,000 & Smaller 150 150 150 150 150 150 70-200 70-300 61 2” 16,000 Soft Hard Fibrous Plastic Plastic Reinfrc 150 150 150 www.onsrud.com 70-500 HSS Plastic Drill Designed to produce holes in hard and soft plastic while eliminating edge chipping and chip wrapping. NO Wrapping NO Cleaning NO Melting NO Surface Marring Hard and soft plastic Usage Material SP HP FRACTIONAL DRILLS Part Number 70-502 70-503 70-506 70-509 70-510 70-511 70-512 70-513 70-514 70-515 70-516 70-517 70-520 70-521 70-522 70-523 70-524 70-525 70-526 70-527 70-528 70-529 70-530 70-531 70-532 70-533 70-534 70-535 70-536 70-537 70-538 70-539 70-540 70-541 70-542 70-543 70-544 70-545 70-546 70-547 70-548 70-549 70-550 70-551 70-552 70-553 70-554 70-555 70-556 70-557 70-558 70-559 70-560 NO Interrupted Operation See Selection Guide - pg. 2 - 12 Cutting DIA 1/8 (0.125) 9/64 (0.141) 5/32 (0.156) 11/64 (0.172) 3/16 (0.188) 13/64 (0.203) 7/32 (0.219) 15/64 (0.234) 1/4 (0.250) 17/64 (0.266) 9/32 (0.281) 19/64 (0.297) 5/16 (0.313) 21/64 (0.328) 11/32 (0.344) 23/64 (0.359) 3/8 (0.375) 25/64 (0.391) 13/32 (0.406) 27/64 (0.422) 7/16 (0.438) 29/64 (0.453) 15/32 (0.469) 31/64 (0.484) 1/2 (0.500) 33/64 (0.516) 17/32 (0.531) 35/64 (0.547) 9/16 (0.563) 37/64 (0.578) 19/32 (0.594) 39/64 (0.609) 5/8 (0.625) 41/64 (0.641) 21/32 (0.656) 43/64 (0.672) 11/16 (0.688) 45/64 (0.703) 23/32 (0.719) 47/64 (0.734) 3/4 (0.750) 49/64 (0.766) 25/32 (0.781) 51/64 (0.797) 13/16 (0.813) 53/64 (0.828) 27/32 (0.844) 55/64 (0.859) 7/8 (0.875) 57/64 (0.891) 29/32 (0.906) 59/64 (0.922) 15/16 (0.938) FRACTIONAL DRILLS (CONT.) Flute LGTH SHK DIA OAL 1-1/2 1-3/4 1-15/16 1-3/4 2-1/8 2-7/16 2-1/2 2-5/8 2-7/16 2-7/8 2-15/16 3-1/16 1-3/4 3-5/16 3-7/16 3-1/2 2-1/4 3-3/4 3-7/8 3-15/16 2-1/2 4-3/16 4-5/16 4-3/8 2-5/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 3-1/8 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 1/4 21/64 11/32 23/64 1/4 25/64 13/32 27/64 1/4 29/64 15/32 31/64 1/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 2-3/4 2-7/8 3-1/8 3-1/4 3-1/2 3-5/8 3-3/4 3-7/8 4 4-1/8 4-1/4 4-3/8 3-1/8 4-5/8 4-3/4 4-7/8 4-3/8 5-1/8 5-1/8 5-3/8 4-3/4 5-5/8 5-3/4 5-7/8 5-1/8 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 www.onsrud.com Part Number 70-561 70-562 70-563 Cutting DIA Flute LGTH 61⁄64 (0.953) 3-1/8 31⁄32 (0.969) 3-1/8 63⁄64 (0.984) 3-1/8 WIRE DRILLS SHK DIA OAL 1/2 1/2 1/2 6 6 6 SHK DIA OAL LETTER DRILLS Part Number 70-600 70-601 70-602 70-603 70-604 70-605 70-606 70-607 70-608 70-609 70-610 70-611 70-612 70-613 70-614 70-615 70-616 70-617 70-618 70-619 70-620 70-621 70-622 70-623 70-624 70-625 Cutting DIA Flute LGTH A (0.234) 2-5/8 0.234 3-7/8 B (0.238) 2-3/4 0.238 4 C (0.242) 2-3/4 0.242 4 D (0.246) 2-3/4 0.246 4 E (0.250) 2-3/4 0.250 4 F (0.257) 2-7/8 0.257 4-1/8 G (0.261) 2-7/8 0.261 4-1/8 H (0.266) 2-7/8 0.266 4-1/8 I (0.272) 2-7/8 0.272 4-1/8 J (0.277) 2-7/8 0.277 4-1/8 K (0.281) 2-15/16 0.281 4-1/4 L (0.291) 2-15/16 0.291 4-1/4 M (0.295) 3-1/16 0.295 4-3/8 N (0.302) 3-1/16 0.302 4-3/8 O (0.316) 3-3/16 0.316 4-1/2 P (0.323) 3-5/16 0.323 4-5/8 Q (0.332) 3-7/16 0.332 4-3/4 R (0.339) 3-7/16 0.339 4-3/4 S (0.348) 3-1/2 0.348 4-7/8 T (0.358) 3-1/2 0.358 4-7/8 U (0.368) 3-5/8 0.368 5 V (0.377) 3-5/8 0.377 5 W (0.386) 3-3/4 0.386 5-1/8 X (0.397) 3-3/4 0.397 5-1/8 Y (0.404) 3-7/8 0.404 5-1/4 Z (0.413) 3-15/16 0.413 5-1/4 WIRE DRILLS Part Number 70-630 70-631 70-632 70-633 70-634 70-635 70-636 70-637 70-638 70-639 70-640 70-641 70-642 Cutting DIA Flute LGTH SHK DIA OAL 1 (0.228) 2 (0.221) 3 (0.213) 4 (0.209) 5 (0.206) 6 (0.204) 7 (0.201) 8 (0.199) 9 (0.196) 10 (0.194) 11 (0.191) 12 (0.189) 13 (0.185) 2-5/8 2-5/8 2-1/2 2-1/2 2-1/2 2-1/2 2-7/16 2-7/16 2-7/16 2-7/16 2-5/16 2-5/16 2-5/16 0.228 0.221 0.213 0.209 0.206 0.204 0.201 0.199 0.196 0.194 0.191 0.189 0.185 3-7/8 3-7/8 3-3/4 3-3/4 3-3/4 3-3/4 3-5/8 3-5/8 3-5/8 3-5/8 3-1/2 3-1/2 3-1/2 Part Number 70-643 70-644 70-645 70-646 70-647 70-648 70-649 70-650 70-651 70-652 70-653 70-654 70-655 70-656 70-657 70-658 70-659 70-660 Cutting DIA Flute LGTH SHK DIA OAL 14 (0.182) 15 (0.180) 16 (0.177) 17 (0.173) 18 (0.170) 19 (0.166) 20 (0.161) 21 (0.159) 22 (0.157) 23 (0.154) 24 (0.152) 25 (0.150) 26 (0.147) 27 (0.144) 28 (0.141) 29 (0.136) 30 (0.129) 31 (0.120) 2-3/16 2-3/16 2-3/16 2-3/16 2-1/8 2-1/8 2-1/8 2-1/8 2 2 2 1-7/8 1-7/8 1-7/8 1-3/4 1-3/4 1-5/8 1-5/8 0.182 0.180 0.177 0.173 0.170 0.166 0.161 0.159 0.157 0.154 0.152 0.150 0.147 0.144 0.141 0.136 0.129 0.120 3-3/8 3-3/8 3-3/8 3-3/8 3-1/4 3-1/4 3-1/4 3-1/4 3-1/8 3-1/8 3-1/8 3 3 3 2-7/8 2-7/8 2-3/4 2-3/4 Cutting DIA Flute LGTH SHK DIA OAL 3.00 (0.118) 3.50 (0.138) 4.00 (0.157) 4.50 (0.177) 5.00 (0.197) 5.50 (0.217) 6.00 (0.236) 6.50 (0.256) 7.00 (0.276) 7.50 (0.295) 8.00 (0.315) 8.50 (0.335) 9.00 (0.354) 9.50 (0.374) 10.00 (0.394) 10.50 (0.413) 11.00 (0.433) 11.50 (0.453) 12.00 (0.472) 12.50 (0.492) 13.00 (0.512) 13.50 (0.531) 14.00 (0.551) 14.50 (0.571) 15.00 (0.591) 15.50 (0.610) 16.00 (0.630) 16.50 (0.650) 17.00 (0.669) 17.50 (0.689) 41 44 54 56 62 64 70 73 73 78 81 87 89 92 95 98 103 106 111 114 114 122 122 122 132 132 132 132 143 143 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.50 15.00 15.50 16.00 16.50 17.00 17.50 70 73 83 86 92 95 102 105 105 111 114 121 124 127 130 133 140 143 149 152 152 168 168 168 181 181 181 181 194 194 METRIC DRILLS Part Number 70-714 70-715 70-716 70-717 70-718 70-719 70-720 70-721 70-722 70-723 70-724 70-725 70-726 70-727 70-728 70-729 70-730 70-731 70-732 70-733 70-734 70-735 70-736 70-737 70-738 70-739 70-740 70-741 70-742 70-743 62 72-000 Through Brad Point Hole Solid Carbide Boring Bits Wood Two style of tools are available in this series. The brad point drill is designed to cut blind holes and produce a clean edge on the top surface. The 60° through drill is designed to produce through holes while providing clean edges on both sides. Usage BRAD POINT - designed to produce a blind hole while preventing fraying on the top edge. THROUGH HOLE (60° POINT) - produces a through hole and reduces fraying on the entry and exit edges. RIGHT HAND ROTATION RIGHT HAND ROTATION Material SW HW CW See Selection Guide - pg. 2 - 12 Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL 72-001 3 10 57 72-021 3 10 70 72-053 3 10 57 72-075 3 10 70 72-005 5 10 57 72-025 5 10 70 72-057 5 10 57 72-079 5 10 70 72-009 6 10 57 72-029 6 10 70 72-061 6 10 57 72-083 6 10 70 72-013 8 10 57 72-033 8 10 70 72-065 8 10 57 72-087 8 10 70 LEFT HAND ROTATION LEFT HAND ROTATION Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL Part Cutting SHK Number DIA DIA OAL 72-002 3 10 57 72-022 3 10 70 72-054 3 10 57 72-076 3 10 70 72-006 5 10 57 72-026 5 10 70 72-058 5 10 57 72-080 5 10 70 72-010 6 10 57 72-030 6 10 70 72-062 6 10 57 72-084 6 10 70 72-014 8 10 57 72-034 8 10 70 72-066 8 10 57 72-088 8 10 70 Hinge HINGE BIT - This 35mm carbide tipped bit is designed to produce a flat bottom hole with clean edges for hinge mounting. 63 Part Number Cutting DIA SHK DIA OAL 72-097 35 10 70 www.onsrud.com 77-100 Double or Three Flute Solid Carbide Taper Tools The taper tools are available with a variety of taper angles and come standard with a ball nose point. The tools are designed to produce a good edge finish in a wide variety of materials. Usage Wood, plastic and aluminum Material SW HW SP HP Part Number Cutting DIA Flute LGTH SHK DIA OAL Angle Per Side Radius Flutes 77-102 1/8 1-1/2 1/4 3 1° 1/16 3 77-104 1/8 1 1/4 3 3° 1/16 3 77-106 1/8 3/4 1/4 3 5° 1/16 3 77-108 1/8 1/2 1/4 3 7° 1/16 3 77-112 1/4 2 1/2 4 3° 1/8 2 77-114 1/4 1-3/8 1/2 4 5° 1/8 2 77-116 1/4 1 1/2 4 7° 1/8 2 Part Number Cutting DIA Flute LGTH SHK DIA OAL Angle Per Side Radius Flutes 77-102M 3mm 39mm 6mm 76mm 1° 1.5mm 3 77-104M 3mm 25mm 6mm 76mm 3° 1.5mm 3 77-106M 3mm 19mm 6mm 76mm 5° 1.5mm 3 77-108M 3mm 12mm 6mm 76mm 7° 1.5mm 3 77-112M 6mm 50mm 12mm 100mm 3° 3mm 2 77-114M 6mm 35mm 12mm 100mm 5° 3mm 2 77-116M 6mm 25mm 12mm 100mm 7° 3mm 2 METRIC A See Selection Guide - pg. 2 - 12 80-000 Three Flute - High Speed Steel Taper Pin Router These three flute upcuts with a tapered flute are used for profiling and trimming primarily in aircraft assembly operations. Usage Aluminum Material A See Selection Guide - pg. 2 - 12 www.onsrud.com Part Number Cutting DIA Flute LGTH SHK DIA 80-001 .098 3/4 .098 2 80-002 .110 7/8 .128 2 1/4 80-003 .165 1 1/16 .1875 2 1/2 OAL HELIX ANGLE ≈ 24° 64 81-000 Double Flute - High Speed Steel Lo Helix These lo helix upcut spirals were developed for CNC routers used primarily in the aircraft industry. They are designed with maximum strength of configuration to cut T, O or combined stacks of aluminum-using coolant. Usage Aluminum Material A See Selection Guide - pg. 2 - 12 Part Number 81-100 Cutting DIA Flute LGTH SHK DIA OAL Helix ALUM Condition 81-001 1/4 3/4 1/2 3 1/16 5° T 81-003 5/16 3/4 1/2 3 1/16 10° C 81-004 5/16 3/4 1/2 3 1/16 10° O Double Flute - Solid Carbide Spiral Extrusion Cutters Designed for reduced vibration producing smoother finish cuts. Extended reach during side thinning and gage reduction. Longer tool life to reduce tool changes. Usage Material 83-300 Extrusion and sheet aluminum. Optimized for use on multi-head extrusion mills CNC mills and routers A See Selection Guide - pg. 2 - 12 Part Number Cutting DIA Flute LGTH Tolerance +.002 ±.03 81-103 5/16 13/16 81-104 3/8 13/16 ERL SHK DIA OAL Helix & DIR Flutes CNR RAD Chamfer Aluminum Condition Machining Environment +.0000 -.0005 ±.03 - 1/2 3 10°RH 2 .02 x 45° C Wet - 1/2 3 10°RH 2 .02 x 45° O Wet Double Flute - Solid Carbide AlTiN Coated Upcut Spiral for Stainless Steel Special cutting geometry is required to cut stainless steel and achieve decent tool life. Onsrud has developed a line of cutters which are capable of cutting stainless steel. Usage Material Stainless Steel M Part Number Cutting DIA Flute LGTH SHK DIA OAL 83-305AlTiN 1/8 1/4 1/8 2 83-310AlTiN 3/16 3/8 3/16 2-1/2 83-315AlTiN 1/4 3/8 1/4 2-1/2 83-320AlTiN 3/8 1/2 3/8 3 See Selection Guide - pg. 2 - 12 CUTTING PARAMETERS 65 Part Number RPM Feedrate Depth of Cut 83-305AlTiN 18,000 18 IPM .012 83-310AlTiN 12,000 20 IPM .020 83-315AlTiN 9,000 25 IPM .030 83-320AlTiN 6,010 27 IPM .045 www.onsrud.com 85-800 Solid Carbide CFRP Drill (Coated) The CFRP drill is designed to ensure hole quality and diameter. The “W” point of the drill centers the drill to let the peripheral cutting edges shear the material producing a clean, tight tolerance hole without fraying or delamination. The drills are coated with a Diamond Like Carbon (DLC). Usage Carbon Fiber Reinforced Plastics, Kevlar® and Composites Material CP See Selection Guide - pg. 2 - 12 NEW FRACTIONAL DRILLS Part Number Cutting DIA NUMBER DRILLS Flute LGTH SHK DIA OAL Part Number Cutting DIA NUMBER DRILLS (CONT.) Flute LGTH SHK DIA OAL Part Number Cutting DIA Flute LGTH SHK DIA OAL 85-807 1/8 (0.1250) 0.500 1/8 3 85-876 1 (0.2280) 0.500 1/4 3 85-897 22 (0.1570) 0.500 3/16 3 85-808 9/64 (0.1406) 0.500 3/16 3 85-877 2 (0.2210) 0.500 1/4 3 85-898 23 (0.1540) 0.500 5/32 3 85-809 5/32 (0.1563) 0.500 3/16 3 85-878 3 (0.2130) 0.500 1/4 3 85-899 24 (0.1520) 0.500 5/32 3 85-810 11/64 (0.1719) 0.500 3/16 3 85-879 4 (0.2090) 0.500 1/4 3 85-900 25 (0.1495) 0.500 5/32 3 85-811 3/16 (0.1875) 0.500 3/16 3 85-880 5 (0.2055) 0.500 1/4 3 85-901 26 (0.1470) 0.500 5/32 3 85-812 13/64 (0.2031) 0.500 1/4 3 85-881 6 (0.2040) 0.500 1/4 3 85-902 27 (0.1440) 0.500 5/32 3 85-813 7/32 (0.2188) 0.500 1/4 3 85-882 7 (0.2010) 0.500 1/4 3 85-903 28 (0.1405) 0.500 5/32 3 85-814 15/64 (0.2344) 0.500 1/4 3 85-883 8 (0.1990) 0.500 1/4 3 85-904 29 (0.1360) 0.500 5/32 3 85-815 1/4 (0.2500) 0.500 1/4 3 85-884 9 (0.1960) 0.500 1/4 3 85-905 30 (0.1285) 0.500 5/32 3 85-816 17/64 (0.2656) 0.500 5/16 3 85-885 10 (0.1935) 0.500 1/4 3 85-906 31 (0.1200) 0.500 1/8 2-1/2 85-817 9/32 (0.2813) 0.500 5/16 3 85-886 11 (0.1910) 0.500 1/4 3 85-907 32 (0.1160) 0.500 1/8 2-1/2 85-818 19/64 (0.2969) 0.500 5/16 3 85-887 12 (0.1890) 0.500 1/4 3 85-908 33 (0.1130) 0.500 1/8 2-1/2 85-819 5/16 (0.3125) 0.500 5/16 3 85-888 13 (0.1850) 0.500 3/16 3 85-909 34 (0.1110) 0.500 1/8 2-1/2 85-820 21/64 (0.3281) 0.500 3/8 3 85-889 14 (0.1820) 0.500 3/16 3 85-910 35 (0.1100) 0.500 1/8 2-1/2 85-821 11/32 (0.3438) 0.500 3/8 3 85-890 15 (0.1800) 0.500 3/16 3 85-911 36 (0.1065) 0.500 1/8 2-1/2 85-822 23/64 (0.3594) 0.500 3/8 3 85-891 16 (0.1770) 0.500 3/16 3 85-912 37 (0.1040) 0.500 1/8 2-1/2 85-823 3/8 (0.3750) 0.500 3/8 3 85-892 17 (0.1730) 0.500 3/16 3 85-913 38 (0.1015) 0.500 1/8 2-1/2 85-827 7/16 (0.4375) 0.500 7/16 3 85-893 18 (0.1695) 0.500 3/16 3 85-914 39 (0.0995) 0.500 1/8 2-1/2 85-831 1/2 (0.5000) 0.500 1/2 3 85-894 19 (0.1660) 0.500 3/16 3 85-915 40 (0.0980) 0.500 1/8 2-1/2 85-916 41 (0.0960) 0.500 1/8 2-1/2 METRIC DRILLS Part Number Cutting DIA Flute LGTH SHK DIA 0.500 3/16 3 85-896 21 (0.1590) 0.500 3/16 3 OAL 85-961 3.00 (0.1181) 12.000 3 76 85-963 4.00 (0.1575) 12.000 4 76 85-965 5.00 (0.1969) 12.000 5 76 85-967 6.00 ( 0.2362) 12.000 6 76 85-971 8.00 (0.3150) 12.000 8 76 85-975 10.00 (0.3937) 12.000 10 76 85-979 12.00 (0.4724) 12.000 12 76 www.onsrud.com 85-895 20 (0.1610) 66 86-100 Diamond Film Coated Solid Carbide Parabolic Drill Designed to produce a clean, delamination free hole in composite materials. The diamond film coated (CVD) parabolic drill is an economical solution to PCD composite drills. Usage Material 91-000 91-100 Insert Style Part Number Cutting DIA Flute LGTH SHK DIA OAL 86-102 0.100 1 1/4 3 86-106 0.129 1 1/4 3 Carbon fiber and other composite materials 86-110 0.147 1 1/4 3 86-114 0.192 1 1/4 3 CP 86-118 0.251 1 1/4 3 86-122 0.313 1 5/16 3 86-126 0.376 1 3/8 3 86-130 0.502 1 1/2 3 See Selection Guide - pg. 2 - 12 Spoilboard Surfacing Cutters Designed for surfacing MDF, particleboard and balsa core where “flow through” or “high flow” fixturing is employed using large capacity vacuum pumps. This method of surfacing spoilboards allows for much faster table planing. Usage STRAIGHT UP-SHEAR Part Number Cutting DIA SHK DIA SHK LGTH 91-000* 1-1/4 1/2 91-102 2-1/2 1/2 91-106 4 3/4 Material See Selection Guide - pg. 2 - 12 # of Wings Part Number Cutting DIA SHK DIA 1-1/2 2 91-104 2-1/2 2 2 91-108 4 2-1/4 3 91-112* 2-1/2 91-114* 4 * = Carbide Tipped Note: 90-002, 90-004, 90-006 & 90-008 use 91-125 insert and 91-130 screw 90-014 use 91-127 insert and 91-130 screw SHK LGTH # of Wings 1/2 2 2 3/4 2-1/4 3 1/2 2 3 3/4 2-1/4 3 * Radius edges excellent for plastic and aluminum surfacing. These tools are dynamically balanced and approved for use on CNC routers. Max RPM 18,000 1/8” Depth of cut MAX. * DOC = Maximum Depth of Cut Proper running speed for Carbide Tipped Aluminum, plastics and composite wood SP HP A CW Spoilboard Surfaces: 2-1/2” diameter tools should be fed at 200-600 IPM at 12,000-16,000 RPM. 4” diameter tools should be fed at 200-600 IPM at 12,000-14,000 RPM. * Do Not Exceed 1/8” Depth Per Pass Part Number Description 91-125 Insert 10/pk 91-127 Radius Insert 10/pk 91-130 Screw M4 (Old Version) 91-133 Screw M5 91-136 Wrench ROUTER SELECTION GUIDE The selection guide on pages 2 - 12 is a place to start making a bit selection or a place to check your current bit selection. You should try several tools and more than one tool geometry before you settle on the best tool for you specific router, set-up, fixturing and other environmental conditions. How To Order – LMT Onsrud products are sold solely through industrial distribution. You may place an order through the authorized distributor in you market area. Should you wish the name of that distributor, please call LMT Onsrud Guarantee – LMT Onsrud products are guaranteed against defects in material and quality of manufacture when used in the proper manner. LMT Onsrud will repair or replace tools, which have been authorized for return, if upon inspection such tools are found to be defective due to material or manufacture. Router Laboratory – Customers, as a routine, send us panels (2’ x 2’) with router and feed specifications several weeks prior to the start of a new run. (We are able to duplicate most production environments in the Router Laboratory.) Armed with material, router type, spindle speed, feed rate, set up and type of cut to be made, LMT Onsrud can make a specific tool recommendation for test and evaluation in your operational environment. Should you have difficult-to-cut material or should you wish to verify your current tool selection, call the LMT Onsrud Engineering Department and arrange for a Router Laboratory test. 67 www.onsrud.com Technical Data TOOL SELECTION TOOL MATERIAL • Solid Carbide: • Carbide Tipped: • HSS: FLUTE GEOMETRY • Straight flute: • Upcut flute: • Downcut flute: • Compression: NUMBER OF FLUTES • Single Flute: • Double Flute: • Multiple Flutes: Primarily used in CNC operations. Material provides best rigidity and long tool life. Incorporates the wear resistance of carbide and the toughness of a HSS body-mainly hand held. Primarily used in hand routing. Material provides a tough body and sharper cutting edge. Good in CNC. Offers a neutral cutting action - highest force Provides the best surface finish and allows for good chip extraction. May cause part lifting if vacuum or fixturing is not sufficient. Provides a downward force which helps eliminate part lifting. Chip rewelding MAY occur if there is no space below the part for chip expansion. Used for laminated materials, produces a good top and bottom finish on the part. Allows for larger chiploads in softer materials Allows for better part finish in harder materials. Allows for an even better part finish in harder materials. Note: As the number of cutting edges increase, your feed rate should increase to prevent burning and premature tool dulling. Basic Terms OAL= overall length DIA = Diameter OPTIMIZING SPEED AND FEEDS 1. Start off using the recommended chipload and RPM for the material you are cutting. 2. Increase the feedrate until the part finish starts to decrease or you risk moving the part off the vacuum. Decrease the feed by 10%. 3. Next decrease your RPM by a set increment until your surface finish deteriorates again. Once this happens increase your RPM until the finish is acceptable. 4. You have now optimized your speed and feed by taking the largest chip possible. Note: This should be done in the first sheet of material to prevent tool dulling due to excessive heat. TOOL HEAT If a feed rate is too low, heat will be generated causing the cutting edge to break down and dull quickly. To check this, run a nest of parts and stop the spindle. When the spindle has stopped rotating, carefully feel the tool’s temperature. It should be at or near room temperature. If the tool is hot, review “Optimizing Speed and Feeds”. www.onsrud.com 68 Technical Data FIXTURING METHODS FLOW THROUGH VACUUM This style uses LDF (Low Density Fiberboard) or MDF (Medium Density Fiberboard) as a sacrificial surface for sheet material to be cut on. The porous nature of LDF or MDF allows vacuum to pass through allowing the material to be held in place for machining. As parts are cut out of the sheet material, vacuum loss starts to occur from the slot produced by the cutting tool. This can lead to part lifting or movement especially in small parts. Cutter diameter will also influence part movement. A 1/2 diameter tool will exert 25% more lateral pressure than a 3/8 diameter tool. When cutting small parts in sheet material, one may want to consider tab or skin cutting to prevent part movement. DEDICATED SPOILBOARD Dedicated spoilboards are used for reoccurring production runs where optimal cycle times are needed. This work holding method creates vacuum chambers in the sacrificial board specifically to the shape of the parts being cut. This elimination of vacuum loss relates to improved cycle times and part finish. Proper Spoilboard Techniques STEPS TO CREATE A DEDICATED SPOILBOARD: 1. Surface both sides of your MDF board 2. Lay out the part pattern on the MDF and determine quantity that will fit. 3. Cut the part profile into the MDF board using a larger diameter tool than would normally cut the part. Make your slot depth 1 to 1.5 times the cutter diameter. 4. A gasket groove must be cut next inside the part profile to create a vacuum seal. The groove should be 1/2 the gasket material thickness to allow for proper compression. 5. A grid pattern must then be cut inside the gasket groove to distribute the vacuum evenly through out the vacuum area. 6. Drill holes through out the pattern in the intersections of the vacuum grid until there is no resistance on your vacuum gage on the machine table. 7. Seal the board using rubberized coatings, polyurethane sealers or a sanding sealer to prevent vacuum from passing through the board in unwanted areas. 8. Apply the gasket tape. This operations sounds time consuming. It will be for your first board. Once you become familiar making these fixtures, you will make up for it in your cycle time reductions and part finish. A lot of headaches and problems can be resolved by using the proper work holding. RAISED SPOILBOARD This is generally used where secondary operations are needed and the spoilboard will interfere with the secondary tool. Raised spoilboards are another type of fixturing that works well for routing parts such as circles from squares where the scrap or off-fall is of such a size to be potentially harmful to the tool and or operator when it is cut free. A raised spoilboard should make sure the off-fall would not interfere with the first and second tool and that the off-fall would be free and clear of the tool path. SURFACING SPOILBOARDS When creating new fixtures or using a new MDF sheet, the spoilboard must be surfaced to level the board to the machine table. This consists using a large diameter cutter (OC 91-100 series) to quickly level the entire surface. The following benefits will be achieved by surfacing your spoilboard: • Leveling material to get consistent cuts. • Remove grooves caused by routing. • Reduce vacuum loss due to clogged pores at the material surface due to dust and chips. • Preventing material warpage caused by humidity in summer time. 69 www.onsrud.com Technical Data COLLETING COLLET LIFE SPAN Collets have a life span of 3 months if used 8 hours a day. Replacing the collets will ensure your operation runs consistently and prevents tool breakage. When inserting a tool into the collet make sure the flute fadeout does not enter the collet. This will cause run out and potentially lead to tool breakage. To ensure proper clamping the tool shank should fill, at the minimum, 80% of the depth of the collet. If this can not be achieved, use a collet life plug to ensure a proper clamping effect. COLLET MAINTENANCE Cleaning is an essential part of collet maintenance. As material is cut it causes the collet, tool holder, collet nut and spindle to become dirty. This causes your tool to cut in an elliptical fashion which will decrease tool life and cause inconsistency in your operation. Collets, tool holder, and collet nut should be cleaned daily using the Rust Free solvent and a brass brush (OC series 33-21 and 33-10). Refer to the critical areas diagram to see which surfaces must be clean. CLEANING INSTRUCTIONS 1. Spray the cleaner on the surface and allow it to soak for a minute 2. Use a brass brush to clean the surface thoroughly. 3. Rinse off using distilled alcohol. Feel the surface using your fingers to make sure the surface is clean 4. Apply a small amount of Lubricant T-9 to prevent rusting. QUICK CHANGE BT30 TOOL HOLDER STANDARD SPINDLE INSIDE TAPER CRITICAL CLEAN AREAS INSIDE TAPER CRITICAL CLEAN AREAS BEARING STYLE NUT BEARING STYLE NUT TOOL BREAKAGE If a condition arises where multiple tools should break, follow these steps to solve your problem: 1. Are you using the proper tool for the job? 2. Make sure your collets and tool holders are clean and the tool is colleted properly. 3. Check your speed and feed (is your tool hot?) 4. Is your depth of cut too excessive for the material you’re cutting? 5. Do you have any part movement? 6. Do you have ample part hold down? 7. Stop running parts and check with your distributor or Onsrud’s Technical Support. If you have to contact your distributor or Technical Support, have the following information: 1. Machine being used. 2. Material being cut. 3. Part number of tool along with the batch number which is below the part number. 4. Speed / Feed / Depth of cut. 5. Where did the tool break (flute, shank, or in the collet)? 6. How long did the tool work before it broke? 7. Have you done this operation in the past using this tool? www.onsrud.com 70 Honeycomb Technical Data Sheets 29-000 HONEYCOMB CORE ALUMINUM Part # 29-050 30-000/ 30-300 30-700 32-200 NOMEX PAPER RPM Feed Rate RPM Feed Rate RPM Feed Rate 29-003 (1/4”) 500-10,000 100 IPM 500-10,000 120 IPM 500-10,000 120 IPM 29-006 (3/8”) 500-10,000 100 IPM 500-10,000 120 IPM 500-10,000 120 IPM 29-009 (1/2”) 500-10,000 100 IPM 500-10,000 120 IPM 500-10,000 120 IPM 29-012 (5/8”) 500-10,000 100 IPM 500-10,000 120 IPM 500-10,000 120 IPM 29-015 (3/4”) 500-10,000 100 IPM 500-10,000 120 IPM 500-10,000 120 IPM SPINDLE SPEED CORE TYPE DIA Max RPM Feed Rate 1/4 25,000 NR 3/8 25,000 NR 1/2 25,000 800 3/4 25,000 29-100 SPINDLE SPEED Feed Rate Max RPM DIA Aluminum, less than 5#/cuft 100 25,000 1/4 Aluminum, More than 5#/cuft 100 25,000 3/8 Paper based 400 25,000 1/2 800 Paper, based w/Fiber Reinforcement 800 25,000 3/4 1 25,000 800 Fiberglass 600 1-1/2 18,000 800 Phenolic 600 1-3/4 18,000 NR Carbon Fiber 800 2 16,500 100 Aramid, less than 5#/cuft 800 2-1/2 15,000 100 Aramid, More than 5#/cuft 800 3 14,000 4 12,000 FEEDS & SPEEDS FEED RATES SPINDLE SPEED Solid Carbide Solid Carbide w/Teeth Diamond Saw HSS DIA MAX RPM Aluminum, Less than 5#/cuft 100 100 NR 150 1/4 25,000 Aluminum, More than 5#/cuft 100 100 NR 100 3/8 25,000 Paper based 400 400 NR 250 1/2 25,000 Paper, based with Fiber Reinforcement 800 800 400 150 3/4 25,000 Fiberglass 600 600 600 NR 1 25,000 Phenolic 200 200 400 NR 1-1/2 18,000 Carbon Fiber NR NR 800 NR 1-3/4 18,000 Aramid, Less than 5#/cuft 800 800 400 150 2 16,500 Aramid, More than 5#/cuft 800 800 400 NR 2-1/2 15,000 3 14,000 4 12,000 Core Type Note: 30-300 assembly requires one (1) hogger and one (1) blade 31-000/ 32-000 34-000 FEEDS & SPEEDS FEED RATES Diamond Plated HSS Saw HSS Wavy HSS (31-000) HSS (31-100) Aluminum, Less than 5#/cuft 100 NR 150 100 100-140 90-140 3/8 25,000 Aluminum, More than 5#/cuft 100 NR 100 100 70 70 1/2 25,000 Paper based 300 NR 200 300 50 50 3/4 25,000 Paper, based w/Fiber Reinforcement 400 300 600 300 100-150 100-150 1 25,000 Fiberglass NR 600 NR NR NR NR 1-1/2 25,000 Phenolic NR 600 NR NR NR NR 1-3/4 25,000 Carbon Fiber NR 800 NR NR NR NR 2 18,000 Aramid, Less than 5#/cuft 200 NR 150 200 100-150 100-150 2-1/2 18,000 Aramid, More than 5#/cuft 200 400 NR NR NR NR 3 18,000 Core Type Core Type Fiberglass panels with paper core (Nomex) Aluminum panels with aluminum core 71 SPINDLE SPEED Solid Carbide Cutter RPM Feed Rate DIA MAX RPM Cut Direction Diamond Grit 18,000 220 lpm Conventional HSS Saw 16,000 120 lpm Conventional www.onsrud.com Honeycomb Tool Wrench and Torque Spec Screw Wrench Torque Spec HRD51646 HRD52642 15 - 18 in-lb 30-011-2 HRD51905 15 - 18 in-lb 30-020-4 HRD51903 15 - 18 in-lb 30-030-4 HRD51904 15 - 18 in-lb 30-040-4 HRD52608 15 - 18 in-lb 32-000 Series 32-100 15 - 18 in-lb 32-221-4 32-202 18 in-lb 32-231-4 32-201 18 in-lb www.onsrud.com 72 SW Soft Wood Cutting Data APPLICATION GOOD Single Pass 52-700 Roughing Finishing BETTER BEST 60-100 52-200/57-200 60-000 60-850 52-200/57-200 60-200 DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 10-00 1xD 37-50/60 1/2 CED 37-80 1xD 40-50 1 1/2 40-000 1xD 40-100 1xD 52-200/ 1xD 57-200 52-400/ 1xD 57-400 1xD 52-900 1xD 56-200 1xD 57-900 60-000 (LH) 1 x D 60-000 (HH) 1 x D 1xD 60-090 1xD 60-100 1xD 60-100DE 1xD 60-1003E 1xD 60-100C 1xD 60-100MC 1xD 60-200 1xD 60-300 1xD 60-350 60-500/ 500M 60-600 60-700 60-800 60-900 60-950 61-000 61-200 64-000/ 65-000 77-100 (DE) 77-100 (3E) 1/16 3/32 1/8 .004-.006 .004-.006 .005-.007 5/32 3/16 7/32 1/4 5/16 .007-.009 .002-.004 .001-.003 3/8 7/16 .008-.010 .003-.005 1/2 3/4 .005-.007 7/8 1 .007-.009 .004-.006 1 1/8 1 1/4 1 1/2 .004-.006* 1 3/4 2 .004-.006** .003-.005 .002-.004 .005-.007 .002-.004 .006-.008 .004-.006 .003-.005 .005-.007 .005-.007 .004-.006 .006-.008 .004-.006 .006-.008 .005-.007 .007-.009 .006-.008 .006-.008 .006-.008 .007-.009 .007-.009 .008-.010 .006-.008 .006-.008 .007-.009 .007-.009 .008-.010 .009-.011 .004-.006 .005-.007 .007-.009 .006-.008 .007-.009 .006-.008 .008-.010 .007-.009 .008-.010 .013-.015 .016-.018 .009-.011 .008-.010 .009-.011 .015-.017 .018-.020 .017-.019 .020-.022 .017-.019 .024-.026 .019-.021 .006-.008 .024-.026 .017-.019 .019-.021 .022-.024 .019-.021 .026-.028 .021-.023 .007-.009 .026-.028 .019-.021 .011-.013 .005-.007 .013-.015 .015-.017 .018-.020 .005-.007 .008-.010 .008-.010 .009-.011 .015-.017 1xD 1xD 1xD 1xD 1xD 1xD 1xD .019-.021 .019-.021 .019-.021 .018-.020 .026-.028 .012-.014 .012-.014 1xD 1xD 5/8 .003-.005 1xD 1xD 9/16 .008-.010 .008-.010 .001-.003 .002-.004 .008-.010 .009-.011 .009-.011 .003-.006 .010-.012 .010-.012 .004-.006 .010-.012 .010-.012 .017-.019 .017-.019 .024-.026 .011-.013 .011-.013 .011-.013 .010-.012 .009-.011 .010-.012 .011-.013 .010-.012 .017-.019 .020-.022 .005-.007 .021-.023 .024-.026 .019-.021 .022-.024 .028-.030 .030-.032 .028-.030 .008-.010 .030-.032 .021-.023 .017-.019 .019-.021 .021-.023 .021-.023 .023-.025 .023-.025 .023-.025 .026-.028 .005-.007 .003-.005 .005-.007 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 73 www.onsrud.com HW Hard Wood Cutting Data APPLICATION GOOD Single Pass 52-700 Roughing 52-700 Finishing BETTER DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% BEST 52-200/57-200 60-300/60-350 60-000 60-800/66-900 60-300/60-350 60-200 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 12-00 37-50/60 37-80 40-50 40-000 40-100 48-000 52-200/ 57-200 52-400/ 57-400 52-900 56-200 57-900 60-000 (LH) 60-000 (HH) 60-090 60-100 60-100DE 60-1003E 60-100C 60-100MC 60-500/ 500M 60-600 60-700 60-800 60-900 60-950 61-200 64-000/ 65-000 77-100 (DE) 77-100 (3E) 1/16 3/32 1/8 5/32 1xD 1/2 CED 1xD 1 1/2 1xD 1xD 1xD .002-.004 .002-.004 1xD .003-.005 3/16 7/32 1/4 .003-.005 .003-.005 .002-.004 .002-.004 .006-.008 .004-.006 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD .003-.005 .010-.012 .006-.008 .007-.009 .005-.007 .004-.006 .005-.007 .003-.005 .004-.006 .004-.006 .003-.005 5/16 3/8 7/16 1/2 .004-.006 .002-.004 .005-.007 .005-.007 .003-.005 .008-.010 .005-.007 .005-.007 .008-.010 .006-.008 .005-.007 .009-.007 .006-.008 .005-.007 .004-.006 .005-.007 .005-.007 .006-.008 .004-.006 .005-.007 .005-.007 .004-.006 .004-.006 .006-.008 .005-.007 .005-.007 .012-.014 .005-.007 .014-.016 .014-.016 .006-.008 .007-.009 .006-.008 .007-.009 .007-.009 .007-.009 .007-.009 .014-.016 .017-.019 .016-.018 .016-.018 .016-.018 .019-.021 .019-.021 .018-.020 .018-.020 .018-.020 .021-.023 .021-.023 1xD .013-.015 1xD 1xD 1xD 1xD 1xD 1xD .018-.020 .018-.020 .019-.021 .017-.019 .021-.023 1xD 1xD 1xD .007-.009 .001-.003 .002-.004 .009-.011 .003-.005 .004-.006 .009-.011 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 .010-.012 .005-.007 .003-.005 .010-.012 .007-.009 .006-.008 .007-.009 .006-.008 .006-.008 .013-.015 .015-.017 .017-.019 .015-.017 .019-.021 .010-.012 9/16 .007-.008 .007-.009 .009-.011 .008-.010 .008-.010 .009-.011 .007-.009 .004-.006 .009-.011 .010-.012 .004-.006* .011-.013 .012-.014 .013-.015 .004-.006** .014-.016 .015-.017 .009-.011 .016-.018 .019-.021 .005-.007 .020-.022 .020-.022 .017-.019 .021-.023 .022-.024 .022-.024 .023-.025 .025-.027 .015-.017 .016-.018 .020-.022 .021-.023 .022-.024 .022-.024 .023-.025 .019-.021 .005-.007 .003-.005 .005-.007 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com 74 CW MDF Cutting Data APPLICATION Single Pass GOOD BETTER DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% BEST 52-200/57-200 60-300/60-350 60-100 Roughing 60-000 60-850 Finishing 60-300/60-350 60-200 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 1/16 37-50/60 1/2 CED 37-80 1xD 40-50 1 1/2 47-00 1xD 48-000 1xD 52-200/ 1xD 57-200 52-400/ 1xD 57-400 1xD 52-900 1xD 56-200 1xD 57-900 60-000 (LH) 1 x D 60-000 (HH) 1 x D 1xD 60-090 1xD 60-100 1xD 60-100DE 1xD 60-1003E 1xD 60-100C 1xD 60-100MC 1xD 60-200 1xD 60-300 1xD 60-350 60-500/ 500M 60-600 60-700 60-800 60-900 60-950 61-200 62-200 64-000/ 65-000 68-100 77-100 (DE) 77-100 (3E) 3/32 1/8 5/32 3/16 7/32 .001-.003 1/4 5/16 .001-.003 3/8 7/16 .002-.004 1/2 9/16 5/8 .003-.005 3/4 .004-.006 .005-.007 .003-.005 .010-.012 .005-.007 .005-.007 .005-.007 .006-.008 .006-.008 .006-.008 .007-.009 .005-.007 .004-.006 .005-.007 .006-.008 .003-.005 .004-.006 .005-.007 .004-.006 .006-.008 .005-.007 .006-.008 .003-.005 .010-.012 .005-.007 .013-.015 .013-.015 .004-.006 .006-.008 .007-.009 .006-.008 .007-.009 .008-.010 .008-.010 .009-.011 .009-.011 .006-.008 .008-.010 .009-.011 .010-.012 .011-.013 .007-.009 .006-.008 .007-.009 .012-.014 .017-.019 .008-.010 .007-.009 .008-.010 .013-.015 .018-.020 1 1/8 1 1/4 1 1/2 .004-.006* 1 3/4 2 .004-.006** .014-.016 .014-.016 .014-.016 .017-.019 .019-.021 .005-.007 .017-.019 .014-.016 .016-.018 .016-.018 .016-.018 .018-.020 .021-.023 .005-.007 .018-.020 .016-.018 .014-.016 .020-.022 .004-.006 .017-.019 .018-.020 .020-.022 .019-.021 .019-.021 .018-.020 .023-.025 .020-.022 .017-.019 .006-.008 .023-.025 .019-.021 .016-.018 .018-.020 .020-.022 .020-.022 .019-.021 .019-.021 .018-.020 .011-.013 .014-.016 .022-.024 .022-.024 .021-.023 .024-.026 .024-.026 .023-.025 .012-.014 .015-.017 .018-.020 .001-.003 .007-.009 .010-.012 .008-.010 .011-.013 .009-.011 .012-.014 .002-.004 .003-.005 .004-.006 .009-.011 .012-.014 .004-.006 .004-.006 .009-.011 .012-.014 .016-.018 .023-.025 .014-.016 .017-.019 .017-.019 .017-.019 .010-.012 .013-.015 .004-.006 .008-.010 .009-.011 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1 .007-.009 .004-.006 .003-.005 1xD 1xD 7/8 .005-.007 .005-.007 .008-.010 .003-.005 .005-.007 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 75 www.onsrud.com CW Soft Plywood Cutting Data APPLICATION Single Pass GOOD BETTER BEST 60-300/60-350 60-100 60-100C Roughing 60-800 60-000 Finishing 60-300/60-350 60-200 DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 37-50/60 1/2 CED 37-80 1xD 40-50 1 1/2 48-000 1xD 56-200 1xD 60-000 (LH) 60-000 (HH) 60-090 1xD 60-100 1xD 60-100DE 1xD 1/16 1/8 5/32 3/16 7/32 .001-.003 1/4 5/16 .002-.004 3/8 7/16 .002-.004 1/2 9/16 5/8 .003-.005 3/4 7/8 .004-.006 1 1-1/8 1-1/4 1-1/2 2 .004-.006* .004-.006** .006-.008 .004-.006 .003-.005 .005-.007 .005-.007 .006-.008 .006-.008 .007-.009 .005-.007 .005-.007 .006-.008 .007-.009 1xD .014-.016 .016-.018 .018-.020 .020-.022 1xD .017-.019 .019-.021 .021-.023 .023-.025 .003-.005 .003-.005 .004-.006 .004-.006 .008-.010 .009-.011 .010-.012 .011-.013 .012-.014 .013 - .015 .009-.011 .003-.005 .013-.015 .014-.016 .015-.017 .016-.018 .018-.020 .020-.022 .022-.024 .017-.019 .019-.021 .021-.023 .023-.025 .025-.027 60-1003E 1xD .020-.022 .022-.024 60-100C 60-100MC 1xD 1xD .022-.024 .019-.021 .024-.026 .021-.023 .026-.028 .028-.030 60-300 1xD .022-.024 .024-.026 .026-.028 .028-.030 60-350 1xD .020-.022 .022-.024 .024-.026 .026-.028 60-500/ 500M 1xD .021-.023 .023-.025 .025-.027 60-600 1xD .028-.030 .030-.032 .032-.034 60-700 1xD .028-.030 .030-.032 .032-.034 60-800 1xD .017-.019 .019-.021 .021-.023 .023-.025 60-900 1xD .017-.019 .019-.021 60-950 1xD .022-.024 .024-.026 61-200 1xD .009-.011 .010-.012 64-000/ 65-000 1xD .017-.019 .018-.020 .001-.003 .006-.008 .007-.009 .008-.010 .002-.004 .003-.005 .004-.006 68-100 .008-.010 .024-026 .005-.007 .010-.012 .012-.014 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com 76 CW Hard Plywood Cutting Data APPLICATION Single Pass GOOD BETTER BEST 60-300/60-350 60-100 60-100C Roughing 60-800 60-000 Finishing 60-300/60-350 60-200 DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 1/16 37-50/60 1/2 CED 37-80 1xD 40-50 1 1/2 48-000 1xD 56-200 1xD 60-000 (LH) 1 x D 60-000 (HH) 1 x D 60-090 1xD 60-100 1xD 60-100DE 1xD 60-1003E 60-100C 60-100MC 60-300 60-350 60-500/ 500M 60-600 60-700 60-800 60-900 60-950 61-200 64-000/ 65-000 68-100 3/32 1/8 5/32 3/16 7/32 .001-.003 .003-.005 .012-.018 .003-.005 .004-.006 .004-.006 1/4 5/16 .001-.003 .004-.006 .012-.018 .005-.007 .005-.007 .005-.007 .005-.007 .014-.016 .014-.016 1xD 1xD 1xD 1xD 1xD 3/8 7/16 1/2 .002-.004 .003-.005 .006-.008 .006-.008 .014-.016 .017-.019 .003-.005 .007-.009 .007-.009 .016-.018 .019-.021 .016-.018 .016-.018 .018-.020 .018-.020 .020-.022 .019-.021 .019-.021 .019-.021 .018-.020 .022-.024 .021-.023 .021-.023 .021-.023 .020-.022 9/16 5/8 3/4 .008-.010 .009-.011 .009-.011 .020-.022 .023-.025 .018-.020 .021-.023 .003-.005 .020-.022 .020-.022 .022-.024 .022-.024 .023-.025 .026-.028 .025-.027 .023-.025 .022-.025 .025-.027 .024-.026 1xD .039-.041 .043-.045 .047-.049 1xD 1xD 1xD 1xD 1xD 1xD .027-.029 .027-.029 .019-.021 .019-.021 .021-.023 .009-.011 .030-.032 .029-.031 .021-.023 .032-.034 .032-.034 .023-.025 .012-.014 .017-.019 .018-.020 1xD .005-.007 .001-.003 .002-.004 .007-.009 .003-.005 1xD .004-.006 .007-.009 .017-.019 .017-.019 .019-.021 .008-.010 7/8 .005-.007 1 1 1/8 1 1/4 .007-.009 .004-.006 .010-.012 .011-.013 1 1/2 .004-.006* .012-.014 1 3/4 2 .004-.006** .013-.015 .005-.007 .010-.012 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 77 www.onsrud.com LW Laminated Chipboard Cutting Data APPLICATION GOOD BETTER BEST Single Pass 60-100 60-100MW 60-100MC Roughing DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% 60-850 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 37-80 1xD 48-000 1xD 60-100 1xD 1/8 3/16 7/32 1/4 5/16 3/8 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 .004-.006 .005-.007 .013-.015 .014-.016 .005-.007 .006-.008 .007-.009 .008-.010 .009-.011 .010-.012 .015-.017 .006-.008 .016-.018 .018-.020 .019-.021 .021-.023 .017-.019 .025-.027 .027-.029 .026-.028 .028-.030 60-100 (DE) 1xD .019-.021 .021-.023 60-100 (3E) 1xD .020-.022 .022-.024 60-100C 60-100MC 1xD 1xD .022-.024 .019-.021 .024-.026 .021-.023 .012-.014 .013-.015 2 .004 -.006** .014-.016 .024-.026 60-500/500M 1xD .021-.023 .023-.025 .025-.027 60-600 1xD .028-.030 .030-.032 .032-.034 68-100 1xD .012-.014 .016-.018 .019-.021 .008-.010 .011-.013 1-1/2 .004 -.006* * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com 78 LW Laminated Plywood Cutting Data APPLICATION GOOD BETTER BEST Single Pass 60-100 60-100MW 60-100MC Roughing DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% 60-850 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 37-80 48-000 60-100 60-100DE 60-1003E 1xD 1xD 1xD 1xD 1xD 60-100C 60-100MC 60-500/ 500M 60-600 68-100 77-100 (DE) 77-100 (3E) 1xD 1xD 1/16 3/32 1/8 5/32 3/16 .005-.007 1/4 .005-.007 .015-.017 .015-.017 5/16 .006-.008 3/8 7/16 1/2 9/16 5/8 3/4 .006-.008 .016-.018 .016-.018 .018-.020 .007-.009 .018-.020 .018-.020 .020-.022 .009-.011 .019-.021 .019-.021 .010-.012 .021-.023 .021-.023 .022-.024 .019-.021 .019-.021 .021-.023 .021-.023 .023-.025 .025-.027 1xD .019-.021 .021-.023 .023-.025 1xD 1xD 1xD 1xD .027-.029 .012-.014 .030-.032 .016-.018 .032-.034 .019-.021 .013-.015 .004-.006 .014-.016 7/32 .008-.010 7/8 1 .011-.013 .004-.006 .012-.014 1 1/8 1 1/4 1 1/2 .004-.006* .013-.015 1 3/4 2 .004-.006** .014-.016 .003-.005 .005-.007 * = 16,000 RPM ** = 15,000 RPM FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 79 www.onsrud.com SP Soft Plastic Cutting Data < 1/2” DIAMETER TOOL APPLICATION Single Pass GOOD BETTER BEST 61-000P 65-000 63-750 Roughing DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% 60-000 > 1/2” DIAMETER TOOL APPLICATION GOOD BETTER BEST Single Pass 56-600 52-700 52-600 Roughing 60-000 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 1/16 10-00 1xD .002 - .004 38-50/ 38-60 52-200B/BL 52-400 52-600 52-700 56-430 56-600 57-600 60-000 60-200 60-900 61-000P 61-400 62-750 62-850 63-500 63-750 63-850 64-000/ 65-000 65-200B/ 65-300B 77-100 (DE) 77-100 (3E) 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD .002 - .004 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 1/2 9/16 5/8 3/4 .006 - .008 .006 - .008 .007 - .009 .008 - .010 .001 - .003 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .006 - .008 .007 - .009 .002 - .004 .002 - .004 .004 - .006 .003 - .005 .004 - .006 .004 - .008 .008 - .010 .004 - .006 .005 - .007 .010 - .012 .010 - .012 .012 - .014 .007 - .009 .014 - .016 .016 - .018 .014 - .016 .016 - .018 .006 - .008 .004 - .006 .006 - .008 .006 - .008 .007 - .009 .008 - .010 .008 - .010 .006 - .008 .006 - .008 .012 - .014 .012 - .014 .009 - .011 .012 - .014 .012 - .014 .006 - .008 .006 - .010 .006 - .008 .018 - .022 .020 - .021 .010 - .014 .010 - .014 .002 - .004 .002 - .004 .002 - .004 .004 - .006 .017 - .019 .004 - .006 .004 - .006 .004 - .006 .004 - .006 .004 - .006 .006 - .008 .017 - .019 .006 - .008 .006 - .008 .005 - .007 .006 - .008 .006 - .008 .008 - .012 .018 - .020 .008 - .012 .008 - .012 .006 - .008 .008 - .012 .008 - .012 .008 - .010 .010 - .012 .010 - .012 .004 - .006 .004 - .006 .004 - .006 .014 - .018 .019 - .021 .008 - .012 .008 - .012 .007 - .009 .008 - .012 .008 - .012 1xD .002 - .004 .004 - .006 .006 - .008 .008 - .012 .008 - .012 1xD .002-.003 .002-.003 .003-.004 .003-.005 1xD 1xD 7/16 .004 - .006 .004 - .006 .003-.005 .004-.006 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 .014 - .016 .016 - .018 .008 - .012 .012 - .016 .012 - .016 .010 - .014 .010 - .014 .006-.008 .005 - .007 .008 - .010 * = 12,500 RPM NOTE: To eliminate rewelding increase the feedrate or change to a single edge tool If using a downcut spiral and chip rewelding occurs, cut a slot in your spoilboard to allow the chips a place to expand Incorrect chiploads can lead to knife marks occurring FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) www.onsrud.com 80 HP Hard Plastic Cutting Data < 1/2” DIAMETER TOOL APPLICATION GOOD BETTER BEST Single Pass 65-000 63-700 56-000P Roughing DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% 60-000 Finishing 60-200 75-000 > 1/2” DIAMETER TOOL APPLICATION GOOD BETTER BEST Single Pass 52-700 52-600 56-000P Roughing 60-000 Finishing 60-200 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 1/16 3/32 1/8 52-200B/BL 52-600 56-000P 1xD 1xD 1xD .002 - .004 56-430 1xD 56-450 56-600 57-600 60-000 60-200 60-900 61-000P 1xD 1xD 1xD 1xD 1xD 1xD 1xD .003 - .005 .005 - .007 61-400 62-700 62-750 62-800 62-850 63-500 63-700 63-750 63-800 63-850 64-000/ 65-000 77-000 77-100 (DE) 77-100 (3E) 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD .002 - .004 .002 - .004 .002 - .004 .002 - .004 .002 - .004 .014 - .016 .006 - .008 .004 - .006 .006 - .008 .004 - .006 .003 - .005 .006 - .008 .004 - .006 .006 - .008 .004 - .006 .014 - .016 .008 - .010 .006 - .008 .008 - .010 .006 - .008 .003 - .005 .008 - .010 .006 - .008 .008 - .010 .006 - .008 1xD .002 - .004 .006 - .008 1xD 1xD 1xD .002 - .004 .002 - .004 .005 - .007 .002 - .004 5/32 3/16 7/32 .004 - .006 1/4 .004 - .006 .006 - .008 .004 - .006 5/16 3/8 .004 - .006 .008 - .010 .006 - .008 7/16 1/2 .006 - .008 .010 - .012 .008 - .010 .002 - .004 .004 - 006 .005 - .007 .005 - .007 .006 - .008 .007 - .009 .008 - .010 .003 - .005 .005 - .007 .005 - .007 .006 - .008 .007 - .009 .006 - .008 .007 - .011 .007 - .009 .009- .011 .008 - .010 .004 - .006 .004 - .006 .004 - .006 .013 - .017 .008 - .010 .011 - .013 .010 - .012 .006 - .008 .006 - .010 .006 - .008 .017 - .021 .015 - .017 .010 - .012 .008 - .012 .010 - .012 .008 - .012 .004 - .006 .010 - .012 .008 - .012 .010 - .012 .008 - .012 .016 - .018 .010 - .012 .008 - .012 .010 - .012 .008 - .012 .005 - .007 .010 - .012 .008 - .012 .010 - .012 .008 - .012 .017 - .019 .012 - .016 .010 - .014 .012 - .016 .010 - .014 .008 - .010 .010 - .012 .010 - .012 .006 - .008 .008 - .012 .004 - .006 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 .008 - .010 .010 - .012 .012 - .014 .014 - .016 .012 - .014 .014 - .016 .008 - .012 .012 - .016 .012 - .016 .012 - .016 .010 - .014 .012 - .016 .010 - .014 .008 - .010 NOTE: When chip rewelding occurs while cutting soft plastic, increase feedrate or go to a single edge tool. Incorrect chiploads can result in cratering FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 81 www.onsrud.com CP Composite Cutting Data APPLICATION GOOD BETTER BEST Honeycomb 67-300 32-000 30-300 CFRP 66-900 66-800 68-300 56-000P 67-000 54-200 67-200 Finishing DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% 54-200 G10/G11 Fiberglass Fiberglass 67-000 67-400 Phenolic 53-000P 67-200 67-220 Single Pass 56-000P 67-250 68-000 CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 48-000 48-000DE 52-000 1xD 1xD 1xD .006 - .008 .002 - .004 .003 - .005 .006 - .008 .002 - .004 .003 - .005 .007 - .009 .007 - .009 .008 - .010 .003 - .005 .003 - .005 .004 - .006 .004 - .006 .006 - .008 .009 - .011 .005 - .007 .010 - .012 54-000 / 59-000 54-200 54-300 55-000 / 58-000 55-300 56-000P 56-450 57-000 63-000 66-800 66-900 67-000 67-200 67-220 67-250 67-300 67-400 67-500 67-600 68-000 68-200 1xD .002 - .004 .002 - .004 .002 - .004 .003 - .006 .005 - .010 1xD 1xD .002-.004 .002-.004 .002-.004 .003-.006 .007 - .009 .005-.010 .008 - .010 1xD .002 - .004 .002 - .004 .002 - .004 .003 - .006 .007 - .009 .004 - .006 .003 - .005 .004 - .006 .003 - .005 .001-.002 .004-.006 .004 - .006 .007 - .009 .004 - .006 .003 - .006 .004 - .006 .006 - .008 .004 - .006 .002-.003 .004-.006 .004 - .006 .002 - .010 .008 - .010 .004 - .006 .005 - .007 .010 - .012 .005 - .007 .003-.004 .006-.008 .004 - .006 .002 - .010 .001-.002 .004 - .006 .006 - .008 .004 - .006 .003 - .005 .004 - .006 .004 - .006 .001 - .002 .001-.002 .010 - .012 .004 - .006 .004 - .006 .005 - .007 .004 - .006 .001 - .002 68-300 1xD .001-.002 .001-.002 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1xD 1/16 3/32 1/8 .002 - .004 5/32 3/16 .003 - .005 .003 - .005 .002 - .004 .002 - .005 .003 - .005 .003 - .005 .002-.004 .002-.004 7/32 .002 - .004 .002 - .004 .001 - .003 .002 - .004 .001 - .003 .002 - .004 1/4 5/16 .004 - .006 .004 - .006 .004 - .006 .002 - .004 .002 - .004 .003 - .005 .003 - .005 .004 - .006 .0005 - .001 3/8 7/16 1/2 9/16 5/8 3/4 .010 - .012 .011 - .013 .006 - .008 .007 - .009 7/8 1 .012 - .014 .008 - .010 1 1/8 1 1/4 1 1/2 1 3/4 2 .013 - .015 .014 - .016 .015 - .017 .016 - .018 .009 - .011 .010 - .012 .011 - .013 .012 - .014 .008 - .010 .004-.006 * = 10,000 RPM NOTE: Spindle RPM’s generally range from 9,000 - 12,000 when cutting composite materials FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com 82 Aluminum Cutting Data A APPLICATION GOOD BETTER DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% BEST BLOCK Single Pass 63-600 52-000 AMC Roughing 40-000 52-000 AMC 66-300 AMC Finishing Slotting 63-600 52-000 AMC 52-200B AMC 40-000 65-000 63-600 63-600 81-000 81-100 Profile/Shape SHEET Single Pass To view our complete line of AMC Tools, reference our Milling Tools Catalog which is available at www.onsrud.com EXTRUSION Single Pass CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 1/16 3/32 1/4 5/16 3/8 40-000* 1xD .005 - .007 .005 - .007 .006 - .008 .006 - .008 .007 - .009 .008 - .010 40-100 1xD .001 - .003 .001 - .003 .002 - .004 .002 - .004 .003 - .005 .004 - .008 52-000 1xD .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012 52-200B/BL 1xD 57-000* 1xD 61-000 1xD 62-600 1xD 63-000 1xD 63-600 1xD 63-900 1xD 64-000/ 65-000 1xD .002 - .004 1/8 5/32 3/16 7/32 7/16 1/2 .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012 .003 - .005 .003 - .005 .004 - .006 .006 - .008 .010 - .012 .001 - .003 .002 - .005 .002 - .005 .003 - .007 .007 - .009 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010 .006 - .008 .006 - .008 .007 - .009 .007 - .009 .008 - .010 .009 - .011 .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010 .002 - .004 .002 - .004 .003 - .006 .003 - .006 .003 - .006 .004 - .008 .008 - .010 .002 - .004 .002 - .004 .003 - .006 .003 - .006 .002 - .004 77-100(DE) 9/16 5/8 3/4 7/8 1 .006 - .008 .012 - .014 .014 - .016 .004 - .008 .002 -.004 77-100(3E) .003 -.005 81-000 1xD .004-.006 .004-.006 81-100 1xD .002 - .005 .003 - .008 .003 - .008 * 16,000 RPM ** Aluminum Extrusion or Aluminum UAD Doors/Windows NOTE: When cutting soft aluminum a squirt of cutting fluid every now and then will help to eliminate chip rewelding and improve surface finish FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution 83 www.onsrud.com Specialty Tool Chiploads DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% CHIP LOAD PER TOOTH Material: Foam Cutting Edge Diameter Series Cut 12-00 1xD 40-550 1xD 48-000 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 .0005 - .002 .0005 - .002 .001 - .003 .001 - .003 .002 - .004 .003 - .005 1xD .002 - .004 .002 - .004 .003 - .005 .003 - .005 .004 - .006 52-550 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006 52-700 1xD .002 - .004 .002 - .004 .004 - .006 .004 - .006 .004 - .006 9/16 5/8 3/4 7/8 1 .004 - .006 .005 - .007 .006 - .008 .005 - .007 .006 - .008 .007 - .009 .010 .005 - .007 .006 - .008 .007 - .009 .010 1 1/8 1 1/4 1 1/2 1 3/4 2 .007 - .009 .004 - .006 .010 - .012 Material: Wood Cutting Edge Diameter Series Cut 37-00/ 37-20 37-50 37-60 37-80 Varies 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 .004-.006 1/2 CED 1/2 CED Varies .003 - .006 .003 - .006 .003 - .006 .004 - .006 .004 - .006 .006 - .008 .008 - .010 .001 - .003 .001 - .003 .001 - .003 Material: Plastic Cutting Edge Diameter Series Cut 37-00/ 37-20 37-50* 37-60* 37-80 66-000 66-200 66-300 66-350 Varies 1/16 3/32 1/8 5/32 3/16 7/32 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 .004-.006 1xD 1xD Varies 1xD 1xD 1xD 1xD .003 - .006 .003 - .006 .003 - .006 .004 - .006 .004 - .008 .004 - .006 .004 - .006 .004 - .006 .002 - .004 .002 - .004 .004 - .006 .004 - .008 .006 - .008 .006 - .008 .006 - .008 .006 - .008 .008 - .010 .001 - .003 .001 - .003 .001 - .003 .004 - .008 .006 - .008 .006 - .008 Material: Aluminum Cutting Edge Diameter Series Cut 1/16 3/32 1/8 5/32 3/16 7/32 1/4 37-00/ 37-20 37-80 66-200 66-300 66-350 77-025 Varies .004-.006 Varies 1xD 1xD 1xD 1xD .004 - .006 .004 - .006 .004 - .006 .003 - .006 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 .001 - .003 .002 - .004 .002 - .004 .002 - .004 .002 - .004 .003 - .006 .006 - .008 .006 - .008 .006 - .008 1 1/8 1 1/4 .001 - .003 1 1/2 1 3/4 2 .001 - .003 .006 - .008 .006 - .008 FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com 84 SSP Solid Surface Cutting Data DEPTH OF CUT: 1 x D Use recommended chip load 2 x D Reduce chip load by 25% 3 x D Reduce chip load by 50% CHIP LOAD PER TOOTH Cutting Edge Diameter Series Cut 37-50 1xD 37-60 1xD 52-000 1xD 52-200B/BL 1xD 52-400 1xD 52-600 1xD 56-000P 1/16 3/32 1/8 5/32 .003 - .006 .002 - .004 3/16 7/32 1/4 .003 - .006 .003 - .006 .003 - .006 .004 - .006 5/16 3/8 7/16 1/2 9/16 5/8 3/4 .004 - .006 .004 - .006 .008 - .010 .012 - .014 .002 - .004 .002 - .004 .004 - .006 .004 - .006 .006 - .008 .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007 .004 - .006 .006 - .008 .008 - .010 1xD .002 - .004 .002 - .004 .004 - .006 .006 - .008 .008 - .010 56-450 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007 57-000 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 .005 - .007 57-200 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 57-400 1xD .002 - .004 .002 - .004 .003 - .005 .004 - .006 57-600 1xD .004 - .006 60-200 1xD 62-700 1xD .002 - .004 .004 - .006 62-750 1xD .002 - .004 62-800 1xD .002 - .004 62-850 1xD 63-700 1xD 63-750 .006 - .008 .008 - .010 .010 - .012 .008 - .010 .010 - .012 .005 - .007 .006 - .008 .007 - .009 .005 - .007 .006 - .008 .007 - .009 .006 - .008 .008 - .010 .008 - .010 .010 - .012 .002 - .004 .002 - .006 .002 - .006 .004 - .008 .006 - .010 .006 - .010 .010 - .012 .004 - .006 .006 - .010 .006 - .010 .010 - .012 .004 - .006 .006 - .010 .006 - .010 .010 - .012 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012 .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012 63-800 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012 63-850 1xD .002 - .003 .002 - .004 .004 - .006 .006 - .010 .006 - .010 .010 - .012 64-000/ 65-000 1xD .002 - .004 .006 - .008 .008 - .010 .010 - .012 .010 - .012 66-000 1xD .002 - .004 .003 - .005 .010 - .012 7/8 1 .003 - .006 .008 -.010 .004 - .006 FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges) Feed Rate (IPM) = RPM x # of cutting edges x chip load Speed (RPM) = Feed Rate / (# of cutting edges x chip load) DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution Drilling Cutting Data Drill Diameter Series SFM 3 1/8 3/16 .001 - .003 .001 - .003 5 6 1/4 5/16 .002 - .004 .002 - .004 8 3/8 7/16 1/2 .003 - .005 .003 - .005 .003 - .005 67-800 Composites 230 68-900 Composites 230 0.001 0.0015 0.0015 0.0015 70-500 Plastic 200 .019 - .021 .021 - .023 .023 - .025 .025 - .027 72-000* Wood .009 - .011 .011 - .013 85-800 Composites 230 0.0005 86-100 Composites 165 0.001 0.0005 .013 - .015 5/8 3/4 7/8 1 .027 - .029 .029 - .031 .031 - .033 .033 - .035 .015 - .017 0.001 0.0015 0.001 0.001 0.0015 0.001 0.001 0.0015 * Gang drills run at 4,500 RPM and 150 IPM FORMULAS: RPM = (3.82 x SFM) / tool dia. Feedrate (IPM) = RPM x IPR 85 DEFINITIONS: IPM = Inches Per Minute IPR = Inches Per Revolution www.onsrud.com MODIFICATIONS MODIFICATION FORM DISTRIBUTOR ______________________ DATE _________________ DISTRIBUTOR NUMBER ______________________ TOOL TO BE MODIFIED (PART NUMBER) _________________ DISTRIBUTOR PO NUMBER ______________________ QUANTITY _________________ SALES ORDER NUMBER _________________ FORM COMPLETED BY _________________ NOTES: __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ Tool Modification Instructions • Complete form • Fax to Onsrud with purchase order number. • Orders must be received before 2:30 PM (Central time) in order to ship the following day. • You will receive a confirmation fax • Any modifications over 5 pieces will be treated as a special tool. www.onsrud.com TOOL MODIFICATION Part Number Description BALLNOSE RADIUS: _____________ RADIUS DIAMETER: ___________ CHAMFER CUT OFF AND CHAMFER CUT-REPOINT CUT OFF TIP AND REPOINT CUT-TIP CUT OFF TIP UNDER 1/8 *ERL/SPNBCK CEL RQD: _____ DIA: _____ FLAT FLATS ON SHANK REPOINT-1/8 REPOINT LESS THAN 1/8" 86 CUTTING TOOL QUOTE REQUEST FORM 1081 S. Northpoint Blvd. • Waukegan, Illinois 60085 • Phone (847) 362-1560 • Fax (800) 557-6720 • www.onsrud.com *Starred Items = Required information *Distributor Name ____________________________________________ *Distributor's Reference Number ___________________ *Distributor Address ___________________________________________________________________________________________ *Contact ____________________________________________________ *Email Address __________________________________ *Telephone __________________________________________________ *Fax ___________________________________________ End User Name _______________________________________________ Customer Reference Number ________________________ End User Address _____________________________________________________________________________________________ Contact _____________________________________________________ Email Address ____________________________________ Telephone __________________________________________________________ Fax _________________________________________________ *Material being machined ______________________________________ Hardness _______________________________________ Machine type (Check all that apply): CNC Router CNC Mill Inverted Air Router Hand Other If other, describe _______________________________________________________________________________________________ H.P.= _________________________________________________ Max. Spindle Speed ____________________________________________ Coolant Type _____________________________________ *Tool Material: HSS Solid Carbide Carbide Tip Powder Metal PCD Full Face PCD Tip Other If other, describe _______________________________________________________________________________________________ *Flute Style: Spiral Up Spiral Down Spiral “O” Up Spiral “O” Down Straight “V” Flute Straight “O” Flute Compression Morise Compression *Flute Form: Rougher Chipbrk/Finisher Finisher Other *Point Geometry: Square Center Cutting Ball Nose Drill Point Non-Center Cutting Other *If other, describe _____________________________________________________________________________________________ *Tool Similar To: ______________________________________________________________________________________________ Cutting Diameter (CED) _________________________________ Cutting Length (CEL) ___________________________________ OL Shank Diameter (SHK) __________________________________ NL Overall Length (OAL) ___________________________________ Neck Diameter (ND) ____________________________________ SD ND CD Neck Radius (NL) ______________________________________ Corner Radius (CR) ____________________________________ Coolant Through Yes Transition Grind No LoC CR Transition Grind Needed ________________________________ Flat Y / N What Type? ________________________________ Coating Types: TiN TiCN AlTiN Diamond Grit ZrN TiAlN DFC Diamond “Like” Other If other, describe _______________________________________________________________________________________________ *Quantities Needed: __________________________________________________________________________________________ Minimum is 6 pieces Any Target Pricing? ____________________________________________________________________________________________ Distributor / End User? Additional Notes: ______________________________________________________________________________________________ ____________________________________________________________________________________________________________ 87 www.onsrud.com Cutting Tool Design SHANK DIA FLUTE LENGTH ERL DIA °HELIX RH/LH CED CORNER RADIUS ERL OAL www.onsrud.com 88 NOTES 89 www.onsrud.com LMT Onsrud Terms & Conditions Shipping - F.O.B. Waukegan, IL. All shipments ground unless otherwise specified. Claims – Any claims for shortage, damage or loss must be made within 30 days of invoice date. United Parcel Service is a preferred method of shipment because of reliability and ease of tracing problem shipments. Guarantee - Our products are guaranteed against defects in material and quality of manufacture when used in the proper manner. If tools are returned and found to be defective, we will repair or replace the tools. Continued tool breakage caused by improper tool usage without the knowledge of LMT Onsrud’s technical staff is not a condition for return and replacement of such tools. Errors - LMT Onsrud, LP cannot be held responsible for incorrect parts made with our products due to mislabeling or defect. Return Goods Policy – No merchandise can be returned without prior authorization. Credit will not be issued for merchandise returned without a return authorization number. Product must be a current revision catalog item in new and saleable condition. All returns subject to a 15% restocking fee or offsetting order of equal value. Specials - LMT Onsrud, LP has the right to over or under ship by 10% all specials. Special orders less than 10 pieces are subject to +/- 1 piece. Specials and modified tools are not returnable for credit. Specials cancelled will be assessed an in-process charge based on the status of the order and expenses incurred at the time of cancellation. If a special tool has been completed, the tool will be shipped and the price quoted will be billed. Safety Precautions – Cutting tools should only be used to perform operations that are compatible with the original tool design. Safety glasses and other appropriate safety equipment should be worn by all people in the vicinity of tool use. Prices & Terms - All prices and terms are subject to change without notice. All orders are subject to acceptance at LMT Onsrud. LMT Onsrud LP 1081 S. Northpoint Blvd. Waukegan, IL 60085 TOLL FREE +1 800 234 1560 www.onsrud.com ISO 9001 Certified Distributed By: Printed in USA/Catalog OC-12
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