MD.050 Application Extensions Functional Design PARX Min Max Replenishment User Guide V2.6
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PARX MINMAX REPLENISHMENT FUNCTIONAL DESIGN & USER GUIDE LANDMARK GROUP PLANNING ALLOCATION, REPLENISHMENT & EXECUTION Author: Pooja Sharma Creation Date: Oct 04, 2017 Last Updated: Apr 24, 2018 Document Template Version: 2.6 SCP MinMax Replenishment System i 1.1. Document Control Change Record Date Author Version Change Reference 4-Oct-17 8-Nov-17 10-Jan-18 24-Jan-18 03-Mar-18 23-Apr-18 LMIT LMIT LMIT LMIT LMIT LMIT V1.0 V2.1 V2.2 V2.3/2.4 V2.5 V2.6 Initial Draft Included recent changes. Included Jan Release Changes Included Feb Release Changes Included March Release Changes Included Functional Design Reviewers Name (In order of review) Position Distribution Copy No. Name Location 1 2 3 Note to Holders: If you receive an electronic copy of this document and print it out, please write your name on the equivalent of the cover page, for document control purposes. If you receive a hard copy of this document, please write your name on the front cover, for document control purposes. Contents 1.1. Document Control .......................................................................................................ii 1.2. Introduction ................................................................................................................. 4 1.3. Scope ........................................................................................................................... 4 1.4 High Level Process ....................................................................................................... 4 1.5 Master Data Setup ....................................................................................................... 6 1.5.1 MDQ and Shelf Capacity ............................................................................................ 6 1.5.2 MDQ Status Filter ...................................................................................................... 7 1.5.3 MDQ for MinMax Recommendation ......................................................................... 7 1.5.4 Eligibility Exceptions Review ...................................................................................... 7 1.5.5 Workbook Details: Master Data Setup Workbook .................................................... 8 1.6 Replenishment Variables SetUp & Approval ............................................................. 13 1.6.1 Min Max Calculations .............................................................................................. 13 1.6.1 ROS Cut Off Criteria and SetUp ................................................................................ 14 1.6.2 Workbook Details: Replenishment Variables SetUp................................................ 15 1.6.3 Workbook Name : Replenishment Variables Approval ........................................... 18 1.7 Replenishment Min/Max Approval ........................................................................... 21 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 1.7.7 1.7.8 1.7.9 1.7.10 1.8 Recommended Min Max .................................................................................... 21 Eligibility Criteria ................................................................................................ 21 Eligibility Exceptions ........................................................................................... 22 Min Max Category .............................................................................................. 22 Eligible for Auto Cut Off ..................................................................................... 23 Min Max Exceptions ........................................................................................... 25 ROS Multiplier & Impact on Min Max ................................................................ 25 RMS Min Max (For Review) ................................................................................ 25 Approved Variables and Performance ............................................................... 26 Workbook Name: Replenishment MinMax Approval ........................................ 27 Appendix.................................................................................................................... 29 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.8.6 1.8.7 MDQ -Option to SKU level .................................................................................. 29 Safety Stock ........................................................................................................ 30 Auto Approvals in PARX...................................................................................... 31 MDQ Status Email Reports ................................................................................. 31 PARX – RMS Integration ..................................................................................... 32 Substitute Items and Eligibility ........................................................................... 32 Interface Data ..................................................................................................... 33 iii 1.2. Introduction This document describes the functional process of LMG MinMax Store Replenishment system (PARX) which is an integrated system for Planning, Allocation, Replenishment and eXecute the user approved replenishment definition and min-max parameters. The application is integrated with Planning applications(AP), analytical system(Netezza) and merchandising system(RMS) to provide end to end solution for driving Store Min-Max Replenishment for Fashion and Basic Items. The application can be used for, 1) Define /Review/Approve Master Data for Supply chain processes. 2) Define/review/Approve Replenishment Definition Parameters. 3) Define/Review/Approve Replenishment/Logistics Parameters. 4) Review actual Item/Option performance at Trading Stores. 5) Review Planned attributes and RMS Min/Max Setup. 6) Review/Plan item performance for specific time and approve Min/Max. 7) Auto- approve Min-Max parameters post launch based on sytem calculated Exit strategy. 8) Review Aut-Cut Off eligible items-stores and extend MinMax if required. 9) Auto Cut Off MinMax based on Scarcity rules and thesholds defined. 10) Review Review Time and Lead Time for MinMax calculations and Warehouse deliveries. 11) Handle Exceptions and review the currently active RMS MinMax on the system 1.3. Scope This document describes the process flow and functional design of the system with end to end user processes supported by relevant screenshots and explanations wherever required. 1.4 High Level Process Replenishment parameters set up process using LMGSCP application has been broadly divided into 3 step processes Master Data SetUp, Replenishment Definition and Approve Min-Max. As part of Pre-season process, Concept Planners can define Master Data like MDQ (Presentation Stock), Shelf Capacity, at Option or SKU level for planned launch stores and approve Min Max definition to calculate the min/max. During Launch on In-season, inventory controllers can review the Min/Max, item-performance and manage paremeters on need basis. 4 Master Data Set Up/Review/Approval: Pre-Season review starts with defining MDQ/Shelf-Capacity/EligibilityExceptions at Option/Store level and reviewing the SKU level parameters at ranged stores. MDQ/Shelf-Capacity can be defined in the following ways. 1) Upload MDQ/Shelf-Capacity at Option/Store level thorugh Excel and review/change SKU level distribution based on pre-calculated size profiles in application. 2) Plan MDQ/Shelf-Capacity at Option/Store level in the system and review/change SKU level distribution based on pre-calculated size profiles in application. 3) Plan MDQ/Shelf-Capacity at SKU/Store level and Approve MDQ for Min/Max calculations. Planned/Calculated MDQ will be approved by Users to be used in next processes. In addition to this, users will be also defining the “Eligibility Exceptions” at Option/Store level to set exceptions for eligible Stores. This will ensure that system recommendations are not executed for defined exceptions even if they are “Eligible as per Rules”. Min/Max Variables SetUp/Review/Approval: This process will define the Min/Max formula, Review/Manage LeadTime/ReviewTime and setup to include Safety Stock in calculations at higher level. 1) Store Replenishment Variables (Min/Max definition Setup) will be at available for setup at Season/Class/StoreCluster/ProductCluster Level and will be managed through Manager approval process. 2) Store Review Time/Lead Time will be available for setup at Store level and will be managed thorugh Manager approval process. 3) Threshold variables setup will be required for driving auto cut off on MinMax Replenishment which are active in RMS. DC Scarcity Threshold and Tolerance Level will drive the ROS Cut Off algorithm defined in Netezza to identify stores/items to be cutoff followed by deactivation from PARX. Min/Max Approval: This will be semi-automated process in which system will suggest recommended Min/Max based on Launch and Exit Dates provided there is no User approved Min/Max for the same period/overlapped period. In this workflow users will be able to review end to end item/store performance, replenishment related attributes and MinMax Category. 5 1.5 Master Data Setup 1.5.1 MDQ and Shelf Capacity Pre-season master data setup is a key step to start replenishment process as output of this step will be used in replenishment calculations. Users will be able to plan MDQ (presentation stock) and Shelf Capacity at store level which are key variables in calculations of Min Max. MDQ – Minimum Display Quantity is the planner defined minimum quantity to be available in Store at Option/Store elevel. Shelf Capacity – Maximum Capacity of an Option/Item defined by Planners for a store that can be displayed at Shelves. MDQ and Shelf Capacity can be managed by Users in the following ways, 1) Upload MDQ/Shelf-Capacity at Option/Store level through Excel and review/change SKU level distribution based on pre-calculated size profiles in application. 2) Plan MDQ/Shelf-Capacity at Option/Store level in the system and review/change SKU level distribution based on pre-calculated size profiles in application. 3) Plan MDQ/Shelf-Capacity at SKU/Store level and Approve MDQ for Min/Max calculations. In April 18 release for PARX, approved MDQ of 0 or higher values will be mandatory to calculate Min and Max for eligible item-stores. This implies that MDQ approval will be a “MANDATORY” step to enable MinMax calculations from PARX. If approved MDQ at SKU/Store level is >= 0, recommended Min Max will be calculated as per definitions. Note: Users are expected to share MDQ and Shelf Capacity at Store/Option level in PARX uploadable format with the support team with name as MDQ__ _ .xls and ShelfCapacity_ _ _ .xls A sample file format for MDQ and Shelf Capacity Upload are as follows, 1.5.2 MDQ Status Filter Users are expected to make use of MDQ Status Filters and select data as per requirement. Available MDQ Status are, 1. 2. 3. 4. MDQ Approved MDQ Not Approved MDQ Partially Approved MDQ Not Available The above filters are derived based on the following definitions and data availability. The filter selected in the 2nd step, filters the Option and Store in the next step. ✓ MDQ Approved – If Option_MDQ was uploaded and all SKU_MDQ under the Option was approved by the Users at the store level. ✓ MDQ Not Approved – If Option_MDQ was uploaded and all SKU_MDQ under the Option are not yet approved by the Users at the store level. ✓ MDQ Partially Approved – If Option_MDQ was uploaded and few SKU_MDQ under the Option are not yet approved by the Users at the store level. ✓ MDQ Not Available – If Option_MDQ was not uploaded by the Users at the store level. 1.5.3 MDQ for MinMax Recommendation From Apr 18 release for PARX, approved MDQ of ‘0’ or ‘greater value’ will be mandatory to calculate recommended Min Max. This means that if users have not approved SKU MDQ for a store there will not be any recommended MinMax available for approval. Note : ✓ To distinguish ‘0’ and non availability,non available MDQ(SKU & Option) will be formatted to show blank values. ✓ Users can also opt to receive the MDQ Status Report published twice a week at Concept/Season/group level which lists all the option/stores for the season. 1.5.4 Eligibility Exceptions Review The option/store which are not eligible for Min Max calculations as defined by Users in Excel Uploads. The features will help planners to exclude item/locations from MinMax approval as this will override the calculated “Eligibility” based on pre-allocation, sales, receipts, consolidation. Users can defined “N” in uploads at Option/Store level as shown in the sample upload below. 7 1.5.5 Workbook Details: Master Data Setup Workbook User Roles: Concept Admin, Concept Supply Planner Master data setup workbook will be used for managing MDQ and Shelf Capacity at SKU/Store level. The key inputs to this workbook will be the Planned Option/Store MDQ uploaded via Excel Sheet.The uploaded Option/Store level MDQ will be distributed to SKU level based on pre-calculated subclass/store/season level size profiles applied to the option. Alternatively, users can also plan Option/Store level MDQ in the workbook and request for SKU distribution online. As anotheroption. Users will be also able to enter the SKU level MDQ at required stores and approve the same. Post review, users will be expected to approve the SKU/Store level MDQ which can be done at a higher level. KEY MEASURES IN THE WORKBOOK TAB: SCP OPTION PARAMETERS Planned MDQ: Excel Upload/AP interfaced MDQ at Option/Store level. Refer to sample upload file in “Appendix” section. This is a read only measure. Override MDQ: Users can override Option Level MDQ. This data will be defaulted to Planned MDQ if available. Planned Shelf Capacity: Excel Upload/AP interfaced Shelf Capacity at Option/Store level. Refer to sample upload file in “Appendix” section. This is a read only measure. Override Shelf Capacity: Users can override Option Level Shelf Capacity. This data will be defaulted to Planned Shelf Capacity if available. TAB: SCP OPTION PARAMETERS WORKSHEET: ELIGIBILITY EXCEPTIONS Eligibility Exceptions: The option/store which are not eligible for Min Max calculations as defined by Users in Excel Uploads. The features will help planners to exclude item/locations from MinMax approval as this will override the calculated “Eligibility” based on pre-allocation, sales, receipts, consolidation. TAB: SCP SKU PARAMETERS SKU MDQ: System calculated MDQ based on subclass/store/size_range profiles which are pre-calculated in “Analytics”. Refer to the “Appendix” section for more details. Override SKU MDQ: Users can override SKU level MDQ distribution after entering Option level MDQ and requesting for MDQ at SKU level. SKU Shelf Capacity: System calculated MDQ based on subclass/store/size_range profiles which are pre-calculated in “Analytics”. Refer to the “Appendix” section for more details. Override SKU Shelf Capacity: Users can override SKU level MDQ distribution after entering Option level MDQ and requesting for MDQ at SKU level. Approve: “Check Box” to approve final MDQ. Users have to invoke “Planning Actions Approve” to approve the final MDQ values. Approved By: user name who has last approved the MDQ Approved Date: Last captured date when SKU MDQ was approved. Step 1: Login to the respective local domain/Group, Click “New” and under the tab 1. Master Data SetUp, Open 1.SCP Master data SetUp Workbook. Step 2: Select data as per Wizard , Season(One) MDQ Status(es) Territories->Classes/Packgroups. Options/SKU will be included in the workbook as per Season/Class selected. Similary stores will be included based on selected Store selected. 9 Step 3: In Master Data setup workbook, there are two tabs available to Plan Option level and approve SKU level data respectively. Navigate to “SCP Option Parameters” Tab and review the uploaded(via Excel) “Planned MDQ” at Option/Store level. The batch calculated SKU level MDQ (based on subclass/store size profiles) will be available under the “SCP SKU Parameters” tab. Users can navigate to this tab and review “SKU MDQ” and make changes in “Override SKU MDQ” if required. Excel Upload If any changes are required at Option level MDQ, users can change “Override MDQ” or “Override Shelf Capacity” at Option level, execute Planning Actions -> “Request Size MDQ/Shelf Capacity” and review “SKU MDQ” and “SKU Shelf Capacity in SCP SKU Parameters tab. (Refer to Next Page) Alternatively, users can also override SKU MDQ at SKU level Step 4: In this step, once SKU MDQ/Shelf Capacity are finalised, users should approve the MDQ/Shelf Capacity ( Lower/Higher) level. The system will maintain the history of Approved MDQ/Approved Shelf Capacity as shown below. Click “Approve” Boolean Planning Actions (Approve Parameters). Users will be able to see approved MDQ, Approved By and Approved date in respective Measures. Approved MDQ and Shelf Capacity will be fed to MinMax calculation Engine for computing Recommended Min Max values. 11 Step 5 (Optional): Navigate to the Option Parameters tab and select Window Review Eligibility Exceptions. In this step users can setup Option/Store as “Uneligible for Replenishment” if required. The setup is available as excel upload and Boolean setup in the workbook. “Eligibility exceptions” are defined by users to override the “System Eligibility” for calculating MinMax during approval process. This setting can be proactively used by the planners to avoid calculating system recommended MinMax and approving the same during masss approval. This feature is available at Option/Store level and will be available in MinMax approval workbook for user review. 1.6 Replenishment Variables SetUp & Approval Replenishment Variables SetUp/Approval workbook will be used to setup Min/Max definition, Review and change Lead Time/Review Time thorugh an Approval process. These workbooks will be loaded with default Min/Max formula and calculated Lead Times for user review. 1.6.1 Min Max Calculations High level Min/Max calculation can be described as follows Min = MDQ+ Demand Over Lead Time Max = Min + Demand Over Review Time For system calculations, the below MinMax formula has been configured. Min =MinDQ+ ROUND(DoLT)+ Max = Min+Max(DoRT,1) Where, MDQ = Approved MDQ Demand Over Lead Time (DoLT) = Planned Daily ROS * Approved RDC to Store Lead Time Demand Over Review Time(DoRT) = Planned Daily ROS * Approved Review Time for the Store Safety Stock = Additional but Optional Stock calculated based on Store service level to cover the variability in demand and Lead Time. If Shelf Capacity(SC) is defined , both Min and Max will be capped by Shelf Capacity as follows, Min=MIN (MDQ+ROUND(DoLT)+ ,SC-1) Max= MIN (Min+MAX(DoRT,1),SC) ✓ Safety stock will be present as optional variable which can be included in Min/Max calculations at Class/Season/Store Cluster level in this workbook. Though Safety stock service levels will be recommended via Analytics at SKU/Store level, Concept Planners will be able to set Service level at Class/Seas/Store Cluster Levels in this workbook. ✓ If Safety stock is included in calculations with no pre-defined service levels, safety stock will be calculated based on analytics interfaced recommended service levels (will be available in Min/Max Approval workbook, Refer section 1.7). ✓ All changes made to Min/Max definition, suggested Lead Times will go through approval process with last approval details. 13 1.6.1 ROS Cut Off Criteria and SetUp This Change has been included in Jan 18 release to stop Min Max in RMS for an Option which “Qualify” for Cut Off based on RDC Stock Availability (Shortage). Based on potential to sell and expected Lifespan, stores be categorized for final cut Off. PARX will auto-stop replenishment if an Option/Store is eligible for “Auto Cut Off”. This indicator will be interfaced daily from Netezza to PARX at Option/Store level with expected Planned Exit Date. If an Option/Store is eligible for “Auto Cut Off”, system will generate files to stop RMS Min-Max replenishment for the Planned Exit date. Currently the planned exit date is defaulted to “Today”. Below parameters are required for setup to calculate the “auto cut off indicator” DC Scarcity Threshold: what % of stock left in DC should trigger the Option level ROS Cut Off. This is compared to WH Stock or Wh Receipt. Defined at Terr/Class/ Product Cluster level, the % will trigger the MinMax Cut Off calculations for Options in the territory. Tolerance Threshold: To what %, the actual remaining warehouse stock should be inflated to cover the need of territory stores. ✓ Users will be responsible to setup first MinMax for any Product Type. In case, an Item is eligible for replenishment, but Users have not approved MinMax, system will not auto approve any MinMax parameters. ✓ Auto Cut Off will happen only once for any Option/Store. If User decides to extend/reapprove MinMax after auto cutoff is generated and uploaded in RMS, system will not cutoff the replenishment again.Warehouse shortage and tolerance parameter should be defaulted to 0%. 1.6.2 Workbook Details: Replenishment Variables SetUp User Roles: Concept Admin, Concept Supply Planner KEY MEASURES IN THE WORKBOOK TAB: SCP REPLENISHMNT VARIABLES Min-MinDQ – Boolean Measure to include MinDQ in Min Calculations. Min- Safety Stock – Boolean Measure to include Safety Stock in Min Calculations. Min- Demand Over Lead Time – Boolean Measure to include Demand over Lead Time in Min Calculations. Max- Demand Over Review Time – Boolean Measure to include Demand Over Review Time in Max Calculations. Submit for Approval – Boolean Measure to be selected if users want to submit definition for approval. Submitted Min Definition – Submitted Min Definition by user Submitted Max Definition – Submitted Max Definition by User TAB: STORE LEAD TIME & REVIEW TIME Avg Lead Time – Calculated Lead Time from Analytics based on last 6 months shipments from RDC to Store. Override Lead Time – User Override option if there are any changes required form calculated Lead Time. Review Time – Default review Time of 1 day Override Review Time – User Override option if there are any changes required in review Time. Submit for Approval – Boolean Measure to be selected if users want to submit definition for approval. TAB: THRESHOLD VARIABLES DC Scarcity Threshold : what % of stock left in DC should trigger the Option level ROS Cut Off. This is compared to WH Stock/Wh Receipt. Defined at Terr/Class/ Product Cluster level, the % will trigger the MinMax Cut Off calculations for Options in the territory. Tolerance Threshold : To what %, the actual remaining warehouse stock should be inflated to cover the need of territory stores. Step 1: Login to the respective local domain/Group, Click “New” and under the tab 2. Store Replenishment, Open 2.SCP Replenishment Variables SetUp Step 2: Select data as per Wizard , Season(One) Select Territory(s) Select Class(es) and click “Finish”. 15 Step 3: Navigate to SCP Replenishment Variables workbook and review the default definition of Min/Max available at Class/Store Cluster/Product Cluster/Season level. Include Safety Stock (if required) or else submit the default definition for approval. This would be one time preseason activity however it can be changed any time during the in-season. Review the definition and submit for approval. Note- Min/Max Definition to be approved prior the Season Lauch. No Approved Definition yet, requires manager approval Note – As per the current process, “submit for Approval” will commit the data and will be available to Manager immediately for approval. Step 4: Navigate to Store Lead Time and Review Time and and review calculated lead time/ Review time. Make any changes if required in Override Lead Time and submit for approval(Boolean). Execute Planning Actions Submit for Approval. 17 SCP Replenishment Variables Approval workbook will be accessed by Concept Supply Manager to approve the submitted definitions by Concept Supply Planner in SCP Replenishment Variables SetUp workbook. 1.6.3 Workbook Name : Replenishment Variables Approval User Roles: Concept Admin, Concept Supply Manager KEY MEASURES IN THE WORKBOOK TAB: SCP REPLENISHMNT VARIABLES Submitted Min Definition – Submitted Min Formula by SCP Planner from SCP replenishment Variables SetUp wb. Submitted Max Definition – Submitted Max Formula by SCP Planner SCP replenishment Variables SetUp wb. Approve/Reject – Boolean measure to approve/reject the submitted values . To be selected before Planning action. Approved Min Definition – Approved measures after Manager approval Approved Max definition – Approved measures after Manager Approval TAB: STORE LEAD TIME & REVIEW TIME Submitted Avg Lead Time- Submitted Lead Time by SCP Planner from SCP replenishment variables SetUp wb Submitted Review Time - Submitted Lead Time by SCP Planner from SCP replenishment variables SetUp wb Approve/Reject – Boolean measure to approve/reject the submitted values . To be selected before Planning action. Approved Lead Time – Approved measures after Manager approval Approved Review Time – Approved measures after Manager Approval Step 1: Login to the respective local domain/Group, Click “New” and under the tab 2. Store Replenishment, Open 2.SCP Replenishment Variables Approval. Step 2: Select data as per Wizard , Season(One) Select Territory(s) Select Class(es) and click “Finish” Step 3: Navigate to tab “ SCP Replenishment Parameters Approval” and review the submiited Min/Max definition for Approval. To approve the submitted values, select Planning Actions Approve Submiited Replen Variables Post 19 Post completion, approved Min/Max definition will be shown for reference. Step 4: Navigate to Store Lead Time and Review Time and and review submitted Lead Time and Review Time if any, Execution Planning Actions “Approve Submitted Repln Variables” and submiited lead time and review time will appear in the approved measures. Manager can also reject the submitted Lead Time using the Planning Actions-> Reject Submitted Repln Variables. Post Planning action completion, note the approved values. Step 1 Step 2 1.7 Replenishment Min/Max Approval PARX Replenishment Min/Max approval workbook will be the main workbook accessed by Inventory Controller to review system calculated ”Recommended Min/Max”, item’s performance at a store, change service levels and review calculated safety stock (optional), approve Min/Max for a specific date range on requirement basis. Users will be also able to change ROS using “ROS Multiplier” and approve New Min/Max as and when required. They will be also able to directly define Min/Max and approve a date range. All changes to Item/Location (system approved/userapproved) will be maintained and refreshed on daly basis. 1.7.1 Recommended Min Max Based on pre-requisite data (MDQ and Shelf Capacity) and approved Min Max definition in previous steps, PARX will recommend Min and Max values for user review and approvals. The recommended MinMax will be based on the approved formula as discussed in section 1.5.1 Min =MinDQ+ ROUND(DoLT)+ Max = Min+Max(DoRT,1) Where, MDQ = Approved MDQ Demand Over Lead Time (DoLT) = Planned Daily ROS * Approved RDC to Store Lead Time Demand Over Review Time(DoRT) = Planned Daily ROS * Approved Review Time for the Store Safety Stock = Additional but Optional Stock calculated based on Store service level to cover the variability in demand and Lead Time. If Shelf Capacity(SC) is defined, both Min and Max will be capped by Shelf Capacity as follows, Min=MIN (MDQ+ROUND(DoLT)+ ,SC-1) Max= MIN (Min+MAX(DoRT,1),SC) In addition to the above definition, the system recommendation will be driven by the “Eligibility Criteria” and “Eligibility Exceptions”. System will recommend Min Max Max only if, Eligibility Criteria =’ True” and Eligibility Exceptions ≠ ‘N’ 1.7.2 Eligibility Criteria Eligibility Criteria is a pre-calculated indicator for each item-location based on several factors like pre-allocation, store receipts or store sales along with ROS cutoff and consolidation. In summary the eligibility criteria can be defined as follows, • Item to be eligible ✓ Item should be ranged to any of the configured season for Min Max interface ✓ Item should be part of an Order raised for a RDC with ordered_qty > 0 ✓ and estimated_in_stock_Date / latest shipment date should fall after previous trading year start date ( 2016-07-03 ) 21 • Item, Location - Store Eligibility For an item / Location ( stores ) to be eligible there should be ✓ ( ✓ An ASN / BOL based allocation to store with allocated units > 0 ✓ Or A transfer to a store from warehouse with transfer units > 0 ✓ Or a receipt at store from warehouse or a sale transaction after previous trading year start date ( 2016-07-03 ) ✓ ) ✓ And the item should not be part of substitute item(child item) configuration ✓ And the item, location (store) should not be part of consolidation. ✓ And the item should be ranged to the default_wh of the store in consideration. The above pre-checks ensure that no ineligible stores-items are setup on MinMax during User approvals. 1.7.3 Eligibility Exceptions The option/store which are not eligible for Min Max calculations as defined by Users in Excel Uploads. The features will help planners to exclude item/locations from MinMax approval as this will override the calculated “Eligibility” based on pre-allocation, sales, receipts, consolidation. In simple words, even if an item-store “Eligibility Criteria” is true as per rules in the section 2, if users define “Eligibility Exception as “N”, system will not recommend Min Max. 1.7.4 Min Max Category Min Max category are available in the workbook wizard to help users to select the right combinations of Item/Stores as per requirement. The categories are as follows, 1. 2. 3. 4. 5. 6. Min Max Active Min Max Not Set Min Max Expiring Min Max Stopped Min Max Ready for Auto Cut Off Min Max Auto Cut Off Executed. The Business rules for Min Max Categories are as per the below description. 1. Min Max Active: If Item/store is currently active on RMS Min Max, which means that as today’s date falls between Active and Deactivate date in RMS. This is applicable to all uploads i.e Mass Upload or PARX approvals. 2. Min Max Not Set: If Item/store is currently not on RMS MinMax setup and or was present but with deactivate date earlier than 2 months. 3. Min Max Expiring: If the item/store is currently active on RMS Min Max but the Decative date is within the the next 10 days. Such combinations will be categorized as as Min Max Expiring. 4. Min Max Stopped: If the MinMax was ever active on RMS but the deactivate date falls within the last 2 months. 5. Min Max Ready for Auto Cut Off: If the current running Min Max is identified as “Eligible for Auto Cut Off” based on scarcity rules defined in section. 6. Min Max Auto Cut Off Executed: These item/store combinations are either deactivated due to ROS Cut Off or Consolidation (In RMS). 1.7.5 Eligible for Auto Cut Off This Change has been included in Jan 18 release to stop Min Max in RMS for an Option which “Qualify” for Cut Off based on RDC Stock Availability (Shortage). Based on potential to sell and expected Lifespan, stores be categorized for final cut Off. PARX will auto-stop replenishment if an Option/Store is eligible for “Auto Cut Off”. This indicator will be interfaced daily from Netezza to PARX at Option/Store level with expected Planned Exit Date. If an Option/Store is eligible for “Auto Cut Off”, system will generate files to stop RMS Min-Max replenishment for the Planned Exit date. Currently the planned exit date is defaulted to “Today”. This cutoff is executed every week on Sunday and Thursday at 4:30 pm. Please refer to section 1.5.1 for more details. For activating this feature, users are expected to request for the below setup at Group/Territory level. 23 Below is the high level process flow for the Auto cut off replenishment process. Auto Cut Off Replenishment Netezza • PARX(Batch) • Export Data to Netezza SetUp Tables • • Replen Variables SetUp WB DC Shortage Threshold DC Tolerance Threshold (SEAS/CLASS/TERR) Generate MinMax Upload files as per User Approval For User Notification (MinMax Approval Workbook) Category – Min Max-Eligible for Auto Cut Off • Planned Exit Date • Notes RMS PARX(User) Auto CutOff Indicator Planned Exit Date (OPTION/STORE) Export Data to Netezza SetUp Tables User Extends Min-Max Generate Auto Cut Off File for Planned Exit Date Yes No RMS Upload Files Auto Cut Off(Planned Exit Date) should be Business Day+1 (As per RMS Upload Constaints) RMS Upload Format is still under testing by support team. 1.7.6 Min Max Exceptions These item-store combinations are on RMS Min Max even when they are not eligible for replenishment as per section 1.7.2. These are simple for user review and take appropriate actions , if required. 1.7.7 ROS Multiplier & Impact on Min Max One of the key functionalities in PARX, ROS multiplier helps to plan Min Max based on expected ROS during events such Ramadan or Back to School. Users can edit the multiplier upto 5 times to derive “Calculated ROS” based on “Actual ROS” and hence Min Max to be approved in the next step.The Min Max in such cases are calculated as , Min =MinDQ+ ROUND(Actual ROS * Multiplier *Approved Lead Time)+ Max = Min+Max(Actual ROS * Multiplier *Approved Review Time,1) If Shelf Capacity(SC) is defined, both Min and Max will be capped by Shelf Capacity as follows, Min=MIN (MDQ+ROUND(Actual ROS * Multiplier *Approved Lead Time)+ ,SC-1) Max= MIN (Min+MAX(Actual ROS * Multiplier *Approved Review Time,1),SC) 1.7.8 RMS Min Max (For Review) This workbook also shows the current running RMS Min Max with active and deactive dates so that users can review the current min max and take decisions accordingly. 25 1.7.9 Approved Variables and Performance There are number of measures included in the workbook to allow users to track the item-store performance and review the approved replenishment variables. Option Store Rcv Dt – Date of Receipt for the Option at the store Option Sls Start Dt – Date of sales trigger at Option level Actual ROS – Actual ROS is calculated based on the last 8 weeks average daily sales. MDQ Days of Cover – This measure will show the project days of cover based on the approved MDQs. Approved MDQ – SKU level MDQ approved by the Users Approved Shelf Capacity – SKU level Shelf Capacity approved by the Users Approved Lead Time – Approved Lead Time by the Users at store level. Approved Review Time – Approved Review Time by the Users at store level. 1.7.10 Workbook Name: Replenishment MinMax Approval User Roles: Concept Inventory Controller TAB: SCP REPLENISHMNT VARIABLES Step 1: Login to the respective local domain/Group, Click “New” and under the tab 2. Store Replenishment, Open 3.SCP Replenishment MinMax Approval. Step 2: Select data as per Wizard , Season(One) Select Territory(s) Select Category(s)Select Option(s) and click “Finish”. Step 3 in wizard represents the high level category which helps user to select Items in the next step based on category. This category can be seen in the MinMax approval workbok under hidden measures. Step 3: Navigate to the tab SCP Replenishment Min-Max. The workbook measures can be broadly classied into“review measures” and “ Min-Max approvals. Review the Item/store launch attributes (Planned Launch Date, Ranged, Store receive date, Sales Start Date, Planned Exit date, Eligible for Replenishment, Approved MDQ, Actual ROS, Planned ROS, Avg Lead Time and Review Time”. 27 Approved MDQ, Avg Lead Time and Review Time will be based on the process followed in 1.6 and 1.7. Recommended Min/Max will be pre-calculated based on Min/Max definitions and approved values. Navigate to the right to see additional measures , Service level, Safety Stock, Recommended Min and Recommended Max, RMS Min-Max values. Navigation to right again and review ROS Multiplier, Override ROS, Min, Max Effective Date from and Effective date To, Approved Min, Max with effective dates. Step 4: (Optional) Review the Actual ROS and Planned ROS and edit “ROS Modifier” to recalculate Min/Max based on new ROS. Execute Planning Actions -> Calculate Safety Stock and Min/Max.Review the new ROS and Calcualted Min and Max. Note the new ROS and Min/Max Step 5: Review calculated Min/Max. At this point, user can again override absolute values in re-calculated Min/Max and select Effective Start Date From and Effective End Date To. Select Boolean “Approval” and execute Planning Action Approve Min/Max. Review the Approved Min/Max and Effective Date. At the end of the day, system will auto-generate all the user approvals in RMS Upload Format and the Min/Max values will be integrated in RMS system for execution as per the RMS Min/Max Process. Refer to Appendix for more details. 1.8 Appendix Below are some key calculations with appropriate examples to under the Min-Max generation and approval process. 1.8.1 MDQ -Option to SKU level Below are some key calculations with appropriate examples to under the Min-Max generation and approval process. Planned MDQ or Override MDQ will be distributed at SKU level based on pre-calculated “Size- Profiles” interfaced to the application at Subclass/territory/Size_Range level.Currently “Size-Profiles” are based on Purchase Order quantity. For e.g, Size Range SPSZ-0090a with sizes (szap-30, szap-32, szap-34, szap-36, szap-38, szap-40, szap-42) at store 21060 has the below size profile. Size Size_Range szap-30 spsz-0090a 0.0826 szap-32 spsz-0090a 0.1757 szap-34 spsz-0090a 0.1704 szap-36 spsz-0090a 0.2339 szap-38 spsz-0090a 0.1774 szap-40 spsz-0090a 0.08 szap-42 spsz-0090a 0.08 29 Profile Please refer to the below cases, Case of Overallocation – Reduce qty post spreading from the SKU with maximum overallocation Step1Step2Step3Planned Round balance Adjust Final 21 23 Comments 21 szap-30 0.0826 1.7346 2 0.2654 2 szap-32 0.1757 3.6897 4 0.3103 4 szap-34 0.1704 3.5784 4 0.4216 szap-36 0.2339 4.9119 5 0.0881 5 szap-38 0.1774 3.7254 4 0.2746 4 szap-40 0.08 1.68 2 0.32 2 szap-42 0.08 1.68 2 0.32 -1 (Largest) 3 -1(Largest) 1 Case of Underallocation – Add qty, post spreading from the SKU with maximum overallocation Step1Planned Round Step2-balance Step3-Adjust Final 18 16 Reduce 1 Reduce 1 Comments 18 szap-30 0.0826 1.4868 1 0.4868 +1 szap-32 0.1757 3.1626 3 0.1626 3 szap-34 0.1704 3.0672 3 0.0672 3 szap-36 0.2339 4.2102 4 0.2102 4 szap-38 0.1774 3.1932 3 0.1932 3 szap-40 0.08 1.44 1 0.44 szap-42 0.08 1.44 1 0.44 +1 2 2 Add 1 Add 1 1 1.8.2 Safety Stock Safety Stock is maintained for high priority products to cover for unexpected incidents at stores. As per standard definition, safety stock is calculated as, Safety Stock = Service Level* (Stock to Cover for Variability in Demand +Stock to Cover for Variability in Supply) Based on simulation results, Poisson distribution is used to describe discrete data with variance as large as mean and the following formula is used for calculating the saftey stock. 𝐒𝐚𝐟𝐞𝐭𝐲𝐒𝐭𝐨𝐜𝐤=𝐏𝐨𝐢𝐬𝐬𝐨𝐧𝐢𝐧𝐯(𝐒𝐞𝐫𝐯𝐢𝐜𝐞𝐋𝐞𝐯𝐞𝐥, 𝛔d^2∗𝐀𝐯𝐠𝐋𝐞𝐚𝐝𝐓𝐢𝐦𝐞+𝐀𝐯𝐠𝐑𝐞𝐯𝐢𝐞𝐰𝐓𝐢𝐦𝐞+𝛔lt^2∗𝐃𝐚𝐢𝐥𝐲𝐀𝐯𝐠𝐃𝐞𝐦𝐚𝐧𝐝^2) Where, Service Level = Recommended Service Level approved by Manager at Class Level/ Overridden by Planner 𝛔d^2 = Variance in actual daily demand Avg Lead Time = Approved lead Time by Manager Avg Review Time = Approved Review Time by Manager 𝛔lt^2 = Variance in Actual Lead Time derived from last 6 months data Daily Avg Demand = Actual ROS dervived from item-store performance 1.8.3 Auto Approvals in PARX Based on automation requirements, auto approvals were introduced as part of March Release to consider weekly change in ROS and auto approve “ Existing Min Max” if the variation if within +-2 units. Below are the Business rules for auto approvals. ✓ ROS will be updated on Weekly Basis in PARX during Saturday night Load. ✓ Trigger Point – If This week’s ROS is different from Last Week’s ROS Check ✓ If approved MDQ >0 and If PARX Recommended Min is within +- 2 units different from current RMS Min value and item/loc is “eligible for replenishment” then auto approve. ✓ This will be a weekly approval on Sunday morning at 8:00 am with effective date as of Sunday. ✓ Users will be able to see the approved by as “System” with respective approval dates. Key Points to Note: Auto approvals requires setup at Group/territory level and is not auto enabled for all Concepts. Business have to raise request to enable or disable the same. 1.8.4 MDQ Status Email Reports To track status of MDQ as per section 1.5.2, auto emailer reports are provided twice a week for users to validate and take necessary actions. The concept admin can do the setup in Master domain for the seasons/groups as per requirement. Sample MDQ Status Report 31 1.8.5 PARX – RMS Integration Currently PARX files are interfaced to RMS 4 times a day i.e 10:30 am, 1:30 pm, 4:30 pm and 7:30 pm. Since system is available till 6:00 pm Saturday to Thursday, users can approve Min Max during the Business hours starting 8:00 am GST. Based on the integration timings, the approved Min Max will be interfaced to RMS. Sample Outbound attached. 4_15_minmax_upload_lmgscp_01_1012_01_2199001_160991_LMGSCP_20180330003903_aa.csv.zip 1.8.6 Substitute Items and Eligibility New attribute measures, Substitute Item are present in PARX which will be populated as “Parent”/ “Child” or null based on the Substitute items mapping in RMS. While Child items are “Uneligible for replenishment”, parent items inherit the properties of mapped Child Items as child are replenished as substitute items based on priority. 1) Planned Exit date for Parent item will be calculated as Maximum Planned Exit Date of (Parent Item, Child 1, Child 2 and so on). Hence Planned Exit Date will always refer the biggest lifespan of the substitute items mapping. 2) Average ROS and Demand variability will be calculated by considering the last 8 weeks total sales of trading Parent/Child items and calculating the required values. 3) PARX will show the calculated Planned Exit Date and ROS Variability/Average ROS as per point 1 and 2. Key Points to Note (Business Rules) ✓ Substitute items mapping in RMS is a pre-requisite for the above process. If Child items are not mapped as substitute items, PARX will consider them as regular items. ✓ Substitute items are expected to be in the same season. PARX filters are available at season level hence Business should ensure that substitute items mapping is done for items with same Season. However, if an item is mapped as Substitute item, it will remain ineligible for replenishment as long as the RMS mapping is available. ✓ Substitute items are considered at Concept level though the RMS mapping is currently done at Territory level, which means that, items marked in RMS substitute settings for one territory are considered as ParentChild mapping for all. Users can display the attribute using “Sort and Display Attributes” when displaying the Product Hierarchy ( in Wizard or Workbook ) 1.8.7 Interface Data Data Hierarchy Hierarchy Hierarchy Hierarchy Hierarchy Hierarchy Interface name Prod Hierarchy Loc Hierarchy DC Hierarchy Season Hierarchy WH Hierarchy Size Hierarchy Intersection sku loc wh phase cdc size repl_status Hierarchy Store-Size Profile Service level Lead Time store-size Profile Service level Average Lead Time sku/store season/subclass /store /size_range/size sku/store store 33 Description 1.MinMax Active 2.Min Max not Set (Item-Loc Ranged/Trading but no Min/Max set by Users) 3.MinMax need review ( Current week ROS is higher/Less than last week ROS) 4.MinMax Stopped (Item-loc replenishment stopped due to expired Planned Exit Date/Consolidation) Store-size profile calculated in Netezza based on PO Ratio Recommended service Level based on Sellthorugh Index for each SKU/Store Average Lead Time for store based on last 6 months transactions interfaced from Netezza Lead Time Launch Attributes Launch Attributes Launch Attributes Launch Attributes MinMax Input Lead Time Variance Ranged( T/F) Value Store Receive Date Value First Sold date Value Planned Exit Date Value Daily Average ROS Value Data Interface name MinMax Input MinMax Input RMS Min Max RMS Min Max RMS Min Max RMS Min Max RMS Min Max SKU Attributes SKU Attributes SKU Attributes SKU Attributes SKU Attributes SKU Attributes ROS Variability Value Planned ROS Value store Variability in Lead Time for each store based on last 6 months transactions. option/store sku/store ranging information option/store Store receive date in RMS option/store First Sale date in RMS option/store Planned Exit Date -To be calculated in Netezza daily average demand based on actuals - (Last 2 Months for Basics) sku/store Intersection Description sku/store demand variability based on Actual sales data sku/store Forecasted daily average demand. On RMS T/F RMS Effective Date From RMS Effective Date To sku/store On RMS Min/Max Indicator sku/store RMS Min/Max details sku/store RMS Min/Max details RMS Min (100) sku/store RMS Min/Max details RMS Max (100) sku/store RMS Min/Max details Season sku RMS Min/Max details Hit-Phasing sku Hit Information Product-Type All- Product Lifespan sku Product Type UDA Value sku Lifespan UDA Value Size_Range sku Size Range lined to the sku Size sku Size Information
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