Kuhn Rikon Corp. Automobile Parts 8124 PERKINS ENGINE Identification Serial Number
User Manual: Kuhn Rikon Corp. Automobile Parts 8124
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PERKINS Diesel Engines Identification and Serial Numbers Use the bookmarks for navigation http://engine.od.ua/Perkins http://engine.od.ua/perkins http://engine.od.ua/perkins http://engine.od.ua/perkins 1 100 Series Engine I.D. location The engine identification plate (A1) is located on the front right side of the engine, just above the fuel injection pump. It consists of the following: Abbreviations and codes Engine build list (parts list) numbering system The standard engine parts list numbering code system is defined as follows: Code Example I II III IV V KE 30260 U 000001 D Code I Engine Build Code Engine Build code Engine Build code 102 - 05 KN 103 - 15 KE 103 - 07 KL 104 - 19 KF 103 - 10 KD 104 - 22 KR 103 - 13 KH Code II Engine parts list Parts list increases numerically for both OEMS and distributors. Code III Country of manufacture Code Country of manufacture J Made in Japan U Made in U.K. Code IV Engine serial number Individual engine serial number commencing with 000001 increasing numerically. Code V Year of Manufacture Code Year Code Year Code Year Code Year Code Year J 2002 M 1985 T 1989 Y 1994 E 01/01/99 31/03/99 N 1986 U 1990 A 1995 F 01/04/99 31/12/99 K 2003 O not used V 1991 B 1996 G 2000 L 2004 P 1987 W 1992 C 1997 H 2001 Q/S 1988 X 1993 D 1998 I not used‘ 1 Workshop Manual, TPD 1377E, issue 4 http://engine.od.ua/perkins 7 20 Product Information Section Product Identification Information SEBU7992-01 400 series Product Identification Information The following information is stamped on the Serial Number Plate: Engine serial number, Model, and Arrangement number. i02164876 i02216958 Engine Identification Reference Numbers Perkins engines are identified by a serial number. This number is shown on a serial number plate that is mounted above the fuel injection pump on the right hand side of the engine block. Information for the following items may be needed to order parts. Locate the information for your engine. Record the information in the appropriate space. Make a copy of this list for a record. Keep the information for future reference. An example of an engine number is HHU000001J. HH _________________________________________Type of engine U ____________________________Built in the United Kingdom Record for Reference Engine Model _______________________________________________ Engine Serial number _____________________________________ Engines that are built in Japan will have a (J). Engines that are built in North America will have a (N). Engine Low Idle rpm ______________________________________ Engine Full Load rpm _____________________________________ 000001 ___________________________Engine Serial Number Primary Fuel Filter _________________________________________ J _____________________________________Year of Manufacture Water Separator Element ________________________________ Perkins dealers or Perkins distributors need all of these numbers in order to determine the components that were included with the engine. This permits accurate identification of replacement part numbers. Secondary Fuel Filter Element __________________________ Lubrication Oil Filter Element ___________________________ Auxiliary Oil Filter Element _______________________________ i02157258 Serial Number Plate Total Lubrication System Capacity _____________________ Total Cooling System Capacity _________________________ Air Cleaner Element _______________________________________ Fan Drive Belt ______________________________________________ Alternator Belt ______________________________________________ i02166528 Emissions Certification Film A typical example is shown. Illustration 18 g01094203 Typical serial number plate The Serial Number Plate is located above the fuel injection pump on the right side of the cylinder block. http://engine.od.ua/perkins SEBU7992-01 Illustration 19 21 Product Information Section Product Identification Information g01098670 http://engine.od.ua/perkins 1 700 Series Engine I.D. location The engine number is stamped on a label (A1) that is located on the right rear side of the engine. It consists of the following: Abbreviations and codes Engine build list numbering system. The engine parts list numbering system is defined as follows: Code I II III IV V Example UA 80862 U 000001 A Code I Engine type code Engine Code 704 - 26 UA 704 - 30 UB 704 - 30T UC Code II Engine build list number Build list number is dependent upon specification. Code III Country of manufacture Code Country of manufacture U Made in U.K. Code IV Engine serial number The engine serial number is sequential. Code V Year of Manufacture Code Year Code Year A B 1995 F 1/4/1999 - 31/12/1999 1996 G 2000 C 1997 H 2001 D 1998 J 2002 E 1/1/1999 - 31/3/1999 1 Workshop Manual, TPD 1392E, issue 3 http://engine.od.ua/perkins 5 19 Product Information Section Product Identification Information 800 series Product Identification Information The Serial Number Plate is located on the left side of the cylinder block. i01933733 Engine Identification The following information is stamped on the Serial Number Plate: Engine serial number, Model, and Arrangement number. i01892045 Perkins engines are identified by a serial number. This number is shown on a serial number plate that is mounted on the left hand side of the engine block. An example of an engine number is UEU090001H. UE __________________________________________Type of engine Reference Numbers Information for the following items may be needed to order parts. Locate the information for your engine. Record the information on the appropriate space. Make a copy of this list for a record. Keep the information for future reference. U ____________________________Built in the United Kingdom 0900001 _________________________Engine Serial Number H _____________________________________Year of Manufacture Perkins dealers need all of these numbers in order to determine the components that were included with the engine. This permits accurate identification of replacement part numbers. i01933737 Serial Number Plate Record for Reference Engine Model _______________________________________________ Engine Serial No. __________________________________________ Engine Low Idle rpm ______________________________________ Engine Full Load rpm _____________________________________ Primary Fuel Filter No. ____________________________________ Water Separator Element No. ___________________________ Secondary Fuel Filter Element No. ____________________ Lubrication Oil Filter Element No. ______________________ Auxiliary Oil Filter Element No. _________________________ Total Lubrication System Capacity _____________________ Total Cooling System Capacity _________________________ Air Cleaner Element No. _________________________________ Fan Drive Belt No. _________________________________________ Alternator Belt No. _________________________________________ i01933748 Emissions Certification Film Illustration 12 g00994966 A typical example is shown. Typical serial number plate (1) (2) (3) (4) Temporary Parts List number Type Serial number List number http://engine.od.ua/perkins 20 Product Information Section Product Identification Information g01002325 Illustration 13 http://engine.od.ua/perkins Eagle TX and Eagle 800 http://engine.od.ua/perkins 1 6.3544 Series Engine identification The 6.3544 Series consists of a range of six cylinder engines. The range has four basic engine types, naturally aspirated, compensated, turbocharged and turbocharged/intercooled. In this handbook, the different engine types are indicated by their code letters, which are the first two letters of the engine number as indicated below: Code Engine type letters TW Naturally aspirated TU Turbocharged and turbocharged/ intercooled TX Compensated The engine number is stamped on a label which is fastened to the auxiliary drive housing (A1). Some engines also have the number stamped on the rear face of the cylinder block (A2). An example of an engine number is TU30122*U814627T*. If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. 8 User’s Handbook, TPD 1289E, Issue 2 http://engine.od.ua/perkins 1 900 Series Model CT Engine identification Perkins 900 Series spark ignition engines have the code letters CT. The engine number is stamped on the left side of the cylinder block (A). The engine number is also on two labels fitted to the engine, one is on the timing case cover and the other is on the front of the cylinder block. An example of an engine number is: CT81007 U30001D. If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. If there is a number in the area of the label, marked TPL No, then this number must also be given to your Perkins distributor. A User’s Handbook, TPD 1386E, issue 1 http://engine.od.ua/perkins 9 1 New 1000 Series Models AJ to AS and YG to YK Engine identification The New 1000 Series consists of a range of both four and six cylinder engines. Each range has three basic engine types, naturally aspirated, turbocharged and turbocharged with an intercooler. There are different model variations within each range. Identification of the various models is by a system of numbers and letters, for example: 1006-60TW 1006 = 6 cylinder engine 60 = 6 litre engine T = Turbocharged TW = Turbocharged, but with an air to water intercooler to cool the induction air between the turbocharger and the cylinders. In this handbook, the different engine types are indicated by their code letters, which are the first two letters of the engine number as indicated below: Code Letters Engine type AJ Four cylinder, naturally aspirated AK Four cylinder, turbocharged AM Four cylinder, turbocharged and intercooled AP Four cylinder, naturally aspirated, belt driven coolant pump AQ Four cylinder, turbocharged, belt driven coolant pump AR Four cylinder, naturally aspirated, 103 mm cylinder bores AS Four cylinder, naturally aspirated, belt driven coolant pump, 103 mm cylinder bores YG Six cylinder, naturally aspirated YH Six cylinder, turbocharged YJ Six cylinder, turbocharged and air-to-air intercooled YK Six cylinder, turbocharged and air-to-water intercooled Continued 8 User’s Handbook, TPD 1349E, issue 5 http://engine.od.ua/perkins 18 Product Information Section Product Identification Information SEBU7833-01 1103 and 1104E engines Product Identification Information The Serial Number Plate is located on the left side of the cylinder block behind the high pressure pipes of the Fuel injection pump. i01940475 Engine Identification The following information is stamped on the Serial Number Plate: Engine serial number, Model, and Arrangement number. i02164876 Perkins engines are identified by a serial number. This number is shown on a serial number plate that is mounted on the left hand side of the engine block. Reference Numbers U ____________________________Built in the United Kingdom Information for the following items may be needed to order parts. Locate the information for your engine. Record the information in the appropriate space. Make a copy of this list for a record. Keep the information for future reference. 0900001 _________________________Engine Serial Number Record for Reference H _____________________________________Year of Manufacture Engine Model _______________________________________________ Perkins dealers need these numbers in order to determine the components that were included with the engine. This permits accurate identification of replacement part numbers. Engine Serial number _____________________________________ An example of an engine number is REU090001H. RE __________________________________________Type of engine Engine Low Idle rpm ______________________________________ Engine Full Load rpm _____________________________________ i01940474 Serial Number Plate Primary Fuel Filter _________________________________________ Water Separator Element ________________________________ Secondary Fuel Filter Element __________________________ Lubrication Oil Filter Element ___________________________ Auxiliary Oil Filter Element _______________________________ Total Lubrication System Capacity _____________________ Total Cooling System Capacity _________________________ Air Cleaner Element _______________________________________ Fan Drive Belt ______________________________________________ Alternator Belt ______________________________________________ i02197956 Emissions Certification Film Illustration 12 Typical serial number plate (1) (2) (3) (4) Temporary Parts List number Type Serial number List number g00994966 Label for compliant engines Examples of emissions labels http://engine.od.ua/perkins SEBU7833-01 19 Product Information Section Product Identification Information g01127835 Illustration 13 This label is installed on engines that comply with emissions. Label for engines that are not compliant g01119323 Illustration 14 This label is installed on engines that have a variable speed. These engines do not comply with emissions. http://engine.od.ua/perkins 20 Product Information Section Product Identification Information SEBU7833-01 g01119325 Illustration 15 This label is installed on engines that have a fixed speed. These engines do not comply with emissions. http://engine.od.ua/perkins 1 1300 Series EDi Models WK to WS Engine identification The 1300 Series EDi engines consist of a range of six cylinder in-line engines which are turbocharged or turbocharged/intercooled. The engines have an electronic management system. In this handbook, the different engine types are indicated by their code letters, which are the first two letters of the engine number as indicated below: Code letters WK Capacity Aspiration system Litre in3 7,6 466 Turbocharged WL 7,6 466 Turbocharged / intercooled WM 8,6 531 Turbocharged WN 8,6 531 Turbocharged / intercooled WP 7,6 466 Turbocharged WQ 7,6 466 Turbocharged / intercooled WR 8,6 531 Turbocharged WS 8,6 531 Turbocharged / intercooled The engine number is stamped on the left side of the cylinder block (A1), behind the high pressure pump. An example of an engine number is WP1296N123456. The components of the engine number are as follows: WP = Type code letters 1296 = Build list number N = Built in the USA 123456 = Engine serial number If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. A 8 W002 User’s Handbook, TPD 1352E, issue 3 http://engine.od.ua/perkins Eagle Tx2000 http://engine.od.ua/perkins 1 2000 Series Engine identification The engine number is stamped on the data plate which is fastened to the right side of the crankcase (A1). For early engines a typical engine number is 8D26113U 71813P, which consists of these codes: 8D Engine family 26113 Engine number U Country of origin 71813 Build line number P Year of manufacture Engines made after August 1994, have a new engine number system. For these engines, a typical number is: SGH 06 0002 U 0059 C, which consists of these codes: SG Engine application H Engine type 06 Number of engine cylinders 0002 Engine specification number U Country of manufacture 0059 Build line number C Year of manufacture Units such as the fuel injection pump and turbochargers have their own data plates. If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. 1 A 8 05 User’s Handbook, TSD 3215E, Issue 12 http://engine.od.ua/perkins 1 2300 Series Engine identification If you need parts, service or information for your engine, you must give the complete engine number. The engine number is stamped on a data plate which is fastened to the right side of the engine. A typical engine number is: FGB060125U 2905J, which consists of these codes: F Code for engine capacity G Engine application B Engine type 06 Number of engine cylinders 0125 Engine specification number U The country of manufacture 2905 Build line number J Year of manufacture User’s Handbook, TSD3454E, Issue 1 http://engine.od.ua/perkins 5 1 2800 Series Engine identification If you need parts, service or information for your engine, you must give the complete engine number. The engine number is stamped on a data plate which is fastened to the right side of the engine. A typical engine number is: HGA060125U 1103H, which consists of these codes: G Code for engine capacity G Engine application A Engine type 06 Number of engine cylinders 0125 Engine specification number U The country of manufacture 1103 Build line number H Year of manufacture Engine lift equipment The total dry weighs is approximately 2050 kg (4516.4 lb). Ensure that the lift equipment used is suitable. An adjustable lifting beam should be used and the chains or cables must be parallel to each other during use. Before the engine is lifted: Always use lift equipment of the approved type and of the correct capacity to lift the engine. Never use a single lift bracket to raise an engine. Check the engine lift brackets for damage and security before the engine is lifted. Use suitable lift equipment or obtain assistance to lift heavy engine components such as the cylinder block, cylinder head, damper unit, flywheel housing, crankshaft and flywheel. Warning! The lifting eyes which are fitted to the engine must be used for lifting only the engine. Do NOT use them to lift the engine if it is still attached to its driven unit. 6 Workshop Manual, TPD 1517E, Issue 1 http://engine.od.ua/perkins Perkins 3000 Series 1 Engine identification If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. The engine number is stamped on the data plate which is fastened to the left side of the crankcase. For early engines, a typical engine number is: 6A27487U 59426U, which consists of these codes: 6A 27487 U 59426 U = = = = = Engine family Engine number Country of manufacture Build line number Year of manufacture Engines made after August 1994, have a new engine number system. For these engines, a typical number is: SGJ 12 0029 U 3254 C, which consists of these codes: SG J 12 0029 U 3254 C = = = = = = = Engine application Engine type Number of engine cylinders Engine specification number Country of manufacture Build line number Year of manufacture Units such as the fuel injection pump and turbochargers have their own data plates. 6 http://engine.od.ua/perkins 1 3012 Gas Engine identification The 3012 Series engine is a Vee 12 normally aspirated unit. It is supplied in various power ratings, depending on the application and the calorific value of the gas supply. The engine number is stamped on the data plate which is fastened to the right side of the crankcase. For early engines, a typical engine number is 6E27883U 59426W, which consists of these codes: 6E Engine family 27883 Engine number U Country of manufacture 59426 Build line number W Year of manufacture Engines produced after August 1994, have a new engine number system. For these engines, a typical engine number is SIA120249U93852B which consists of these codes: SI Engine application A Engine type 12 Number of engine cylinders 0249 Engine specification number U Country of manufacture 93852 Build line number B Year of manufacture If you need parts, service or information for your engine, you must give the complete engine number to the Perkins Distributor. 4 User’s Handbook, TSD 3411E, Issue 2 http://engine.od.ua/perkins 1 4000 Series Engine identification The 4006-23 engine consists of a range of six cylinder engines. This range has three basic engine types, TAG1A, TAG2A and TAG3A. In this User’s Handbook, the different engines are identified by their engine number and their type as shown below: A typical example of an engine number: DGB 060081 U0017 B Engine number identification D Made in Stafford G Application code B Engine type 06 Number of cylinders 0081 Fixed build number U United Kingdom 0017 Number of engines built B Year that the engine was built Engine type A 4006-23TAG1A B 4006-23TAG2A D 4006-23TAG3A The position of the plate for the engine number (A1). 1 A D1104 User’s Handbook, TPD 1508E, issue 1 http://engine.od.ua/perkins 9 1 4006/8 In-line Gas Engine identification The engine number and its build specification details are given on its data plate (A1) which is fitted to the right side of the crankcase by the oil filters. A reference code and engine description is given in the table below. Reference Code Description 4006TESI 200 LC 6 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of 200g/GJ or less. 4006TESI 140 LC 6 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 140g/GJ. 4006TESI 140 HC 6 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 140g/GJ, and higher thermal efficiency than the 4006TESI 140 LC. 4006TESI 90 HC 6 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 90g/GJ. 4008TESI 200 LC 8 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of 200g/GJ or less. 4008TESI 140 LC 8 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 140g/GJ. 4008TESI 140 HC 8 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 140g/GJ, and higher thermal efficiency than the 4006TESI 140 LC. 4008TESI 90 HC 8 cylinder, in-line, 4 stroke, turbocharged, spark ignition gas engine, with water based engine coolant and oil cooler, raw water pump and separate cooling system for charge air intercooler. With NOx emission of less than 90g/GJ. Workshop Manual, TSL 4078E, April 2002 http://engine.od.ua/perkins 3 20 Product Information Section Product Identification Information SEBU8190 4006 TRS Gas and 4008 TRS Gas Product Identification Information Perkins dealers and Perkins distributors require all of these numbers in order to determine the components that were included in the engine. This permits accurate identification of replacement part numbers. i02531889 Plate Locations and Film Locations Serial Number Plate Engine Identification Perkins engines are identified by an engine serial number. A typical example of an engine serial number is DGE F**** U00001M. D _________________________________________Made in Stafford G ____________________________________Application (Table 5) E ________________________________Type of engine (Table 6) F _________________________Number of cylinders (Table 7) ***** __________________________________Fixed build number U ____________________________Built in the United Kingdom 00001 ____________________________________Engine Number M ____________________________________Year of Manufacture Illustration 16 Serial number plate The engine serial number plate contains the following information: • Place of manufacture • Telephone number of manufacturer Table 5 Application G Genset I Gas • Fax number of manufacturer • Type of engine • Engine serial number Table 6 Type of engine (Gas) • Rated speed F TESI Gas Unit • Power output E TESI Combined Heat and Power Unit G 4016-E61 TRS H TRS Combined Heat and Power Unit J TRS Gas Unit • Engine timing • Rating Table 7 Number of Cylinders F 6 H 8 g01266904 http://engine.od.ua/perkins SEBU8190 21 Product Information Section Product Identification Information g01212991 Illustration 17 Location of the serial number plate for in-line engines The serial number plate (1) on an in-line engine is located on the right side of the cylinder block. See Illustration 17. http://engine.od.ua/perkins 1 4012/16 Diesel Description of 4012 series engine models Reference Code Description 4012TWG 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), jacket water cooled charge air coolers. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TWG2 Uprated version of the 4012TWG. 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), jacket water cooled charge air coolers. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TAG 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TAG1 Uprated version of the 4012TAG. 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers) air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TAG2 Uprated version of the 4012TAG1. 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TEG 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), raw water cooled charge air coolers with separate water pump and cooling circuit. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4012TEG2 Uprated version of the 4012TEG. 12 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), raw water cooled charge air coolers with separate water pump and cooling circuit. Oil coolers in engine cooling circuit. Horizontal air cleaners. Description of 4016 series engine models Reference Code 10 Description 4016TWG 16 cylinder "V" form diesel engine, water cooled, turbocharged (four turbochargers), jacket water cooled air charge coolers. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TWG2 Uprated version of the 4016TWG. 16 cylinder "V" form diesel engine, water cooled, turbocharged (four turbochargers), jacket water cooled charge air coolers. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TAG 16 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TAG1 Uprated version of the 4016TAG. 16 cylinder "V" form diesel engine, water cooled, turbocharged (four turbochargers) air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TAG2 Uprated version of the 4016TAG1. 16 cylinder "V" form diesel engine, water cooled, turbocharged (four turbochargers) air cooled charge air intercooler in radiator. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TEG 16 cylinder "V" form diesel engine, water cooled, turbocharged (twin turbochargers), raw water cooled charge air coolers with separate water pump and cooling circuit. Oil coolers in engine cooling circuit. Horizontal air cleaners. 4016TEG1 and 4016TEG2 Uprated versions of the 4016TEG. 16 cylinder "V" form diesel engine, water cooled, turbocharged (four turbochargers), raw water cooled charge air coolers with separate pump and cooling circuit. Oil cooler in engine cooling circuit. Horizontal air cleaners. User’s Handbook, TSL 4186E, Issue 2 http://engine.od.ua/perkins 1 4012/16 Diesel Engine identification The engine number and its build specification details are given on the date plate, fixed to the crankcase above the flywheel housing on ‘A’ bank (A1). Notes: z On engines built before January 2000, the engine number is stamped on the face of the crankcase ‘A’ bank, above the flywheel housing (A2). z On engines built from February 2000, the engine number is stamped on the face of the crankcase ‘B’ bank, above the gearcase (A3). For reference codes and engine description refer to "Description of 4012 series engine models" on page 10 and "Description of 4016 series engine models" on page 10. 3 2 1 A CGL0801 User’s Handbook, TSL 4186E, Issue 2 http://engine.od.ua/perkins 11 SEBU8191 21 Product Information Section Product Identification Information 4012-46A and 4016-61A Product Identification Information Table 4 Type of engine (Diesel) i02414720 Plate Locations and Film Locations Engine Identification Perkins engines are identified by an engine serial number. A typical example of an engine serial number is DGB L**** U00001M. F TG L TAG A TAG1 B TAG2 D TAG3 M TWG K TWG2 N TWG3 P TEG R TEG2 S TEG3 Type of engine (Gas) D _________________________________________Made in Stafford F TESI Gas unit G ____________________________________Application (Table 3) E TESI Combined Heat and Power unit B ________________________________Type of engine (Table 4) G 4016-E61-TRS H TRS Combined Heat and Power Unit J TRS Gas Unit L _________________________Number of cylinders (Table 5) ***** __________________________________Fixed build number Table 5 U ____________________________Built in the United Kingdom 00001 ____________________________________Engine Number M ____________________________________Year of Manufacture Table 3 Application G Genset I Gas Number of Cylinders F 6 H 8 L 12 P 16 Perkins dealers and Perkins distributors require all of these numbers in order to determine the components that were included in the engine. This permits accurate identification of replacement part numbers. http://engine.od.ua/perkins 22 Product Information Section Product Identification Information SEBU8191 Serial Number Plate Illustration 17 g01266904 Serial number plate The engine serial number plate contains the following information: Illustration 18 g01229580 The location of the serial number plate for vee-form engines The serial number plate (1) on a vee-form engine is located on the rear face of the cylinder block (bank A). See Illustration 18. • Place of manufacture • Telephone number of manufacturer • Fax number of manufacturer • Type of engine • Engine serial number • Rated speed • Power output • Engine timing • Rating http://engine.od.ua/perkins 1 Peregrine EDi, Models WL, WN, WQ and WS Engine identification The Peregrine EDi engines consist of a range of six cylinder in-line engines that are turbocharged /intercooled. The engines have an electronic management system. In this handbook, the different engine types are indicated by their code letters, which are the first two letters of the engine number as indicated below: Code letters WL Capacity Litre in3 7,6 466 Aspiration system Turbocharged / intercooled WN 8,6 531 Turbocharged / intercooled WQ 7,6 466 Turbocharged / intercooled WS 8,6 531 Turbocharged / intercooled The engine number is stamped on the left side of the cylinder block (A1), behind the high pressure pump. An example of an engine number is WP1296N123456. The components of the engine number are as follows: WP1296N123456 WP = Type code letters 1296 = Build list number N= Built in the USA 123456 = Engine serial number Note: If parts, service or information are necessary for your engine, the complete engine number must be given to a Perkins distributor. 1 A W002 User’s Handbook, TPD 1360E, issue 2 http://engine.od.ua/perkins 9 1 Phaser Model AL (Euro 2) Engine identification The Phaser 135Ti engine is rated at 135 bhp. The letters Ti indicate that the engine is turbocharged and intercooled. The latest Phaser 135Ti can be identified by the letters AL at the beginning of the engine number. The correct identification of the engine is by the full engine number. The engine number is stamped on a label (A2) which is fastened to the left side of the cylinder block. An example of the engine number is: A L30126*U510256B* If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. If there is a number in the area of the label marked TPL No, then this number must also be given to your Perkins distributor. Other identification labels fitted to the engine include: An emissions legislation label (A3) fitted to the side of the cylinder block. A label (A1) with the fuel injection pump part numbers. 1 2 3 A User’s Handbook, TPD 1355E, issue 2 http://engine.od.ua/perkins 9 Engine Number Guide Engines < 2 litre/cylinder (produced post 1974) Engine number guide PJ 12345 U 123456P Example: Engine family and type code PJ Parts list number of SOS order reference number 12345 Country of manufacture code U Engine serial number 123456 Year of manufacture code P 1106D-E66TA UK 2007 Year of manufacture code This code indicates the calendar year of manufacture. The letters I, O, Q, R and Z will not be used. A 1974 L 1984 Y 1994 K 2003 X 2013 B 1975 M 1985 A 1995 L 2004 Y 2014 C 1976 N 1986 B 1996 M 2005 D 1977 P 1987 C 1997 N 2006 E 1978 S 1988 D 1998 P 2007 F 1979 T 1989 E 1/1/99-31/3/99 R¹/S 2008 G 1980 U 1990 F 1/4/99-31/12/99 T 2009 H 1981 V 1991 G 2000 U 2010 J 1982 W 1992 H 2001 V 2011 K 1983 X 1993 J 2002 W 2012 Country of manufacture code This code indicates the country in which the basic engine was manufactured. A Argentina H Group L Italy SA South Africa B Brazil² HC China² M Mexico T Turkey C Australia HM Indonesia MX Mexico U UK² D Germany HK Iraq N USA² V Pakistan E Spain HU Uruguay P Poland W Iran F France J Japan R China² X Peru G Greece K Korea S India Y Yugoslavia Where to find your engine number A B C D E F M J N O Q G H T L I P K U R (Left side view) S Engine type (Rear view) Position (Right side view) Engine type (V8 top view) Position (1300 top view) Engine type 3.152 M 4.318 F Perama/100/400 Series 4.108 A 4.41 H Phaser/1000/1100(A/B/C) Series 4.154/200 Series Position O H or J B 6.247 C or F 4.165 B or G 6.354 D 850 Series 4.203 J or N Q 1204E S I or O 1206E R 4.212/4.248/900 Series 1106D including PK 4.236 C R C or L V8.540 Peregrine/1300 Series 1104D S D or R V8.640 P 1300 Series T 700/800 Series K 1600 Series U Notes ¹ A number of engines were built with the letter ‘R’ as the year of manufacture code. In the middle of January 2008, the year of manufacture code was changed to the letter ‘S’. If your full engine serial number ends with the letter ‘R’, Perkins Engines Company Limited will recognise the full engine serial number. ² Represents current manufacturing facilities. If the letter ‘R’ appears after the country code this represents a remanufactured engine (ie UR = UK remanufactured engine). All information in this document is substantially correct at time of printing and may be altered subsequently Publication No. PP3000/09/13 produced in England ©Perkins Engines Company Limited 2013 Engine family and type code - small/medium engines 900 Series GN 404D-22 KL 103.07 AA 1004-4 CR 903-27 GP 404D-22T KN 102.05 RE 1104C-44 UK 804D-33 AB 1004-4T CP 903-27 GR 404D-22TA KR 104.22 RF 1104C-E44 UL 804D-33T AC 1004-4T CS 903-25 GS 403D-17 KS 103.11 RG 1104C-44T UM 804D-33TA AD 1004e-4TW CT 903-27S GT 403A-11 L 4.236 Series RH 1104C-E44T V 1106C Range AE Fed. CC D 1103C Range GU 403A-15 LA 4.212 RJ 1104C-44TA VK 1106C-E60TA AF 1004-40S DC 1103C-33 GV 404A-22 LD 4.236 RK 1104C-E44TA X V8.540 Series AG 1004-4 DD 1103C-33T H 4.165 Series LE G4.236 1104A Range XA V8.510 AH 1004-4T DE 1103C-33TA HA 4.165 LF 4.248 RR 1104A-44 XB TV8.510 400C Range LG 4.2482 RS 1104A-44T XC V8.540 XE TV8.540 A Phaser/1004 Series New 1000 Series 1103B Range 1104C Range 800D Range AJ 1004-40 DF 1103B-33 HB 402C-05 LH C4.236 RT 1104A-44TA AK 1004-40T DG 1103B-33T HD 403C-07 LJ T4.236 SD Sabre CC6.68 AL 1004-40TA 1103A Range HH 403C-11 LM 4.41 T 6.354 Series XG 1103D-E33 AM 1004-40T DJ 1103A-33 HL 403C-15 1204E Range TC 6.354 XH 1103D-E33T AP 1004-40 DK 1103A-33T HM 403C-17 TD H6.354 XJ 1103D-E33TA AQ 1004-40T E 4.108 Series HN 404C-15 1204E-E44TA wall flow T6.354 XK 1103D-33 AR 1004-42 ED 4.108 HP 404C-22 TF HT6.354 XL 1103D-33T AS 1004-42 E 400F Range HR 404C-22T 1204E-E44TA wall flow TE TG 6.3541 XM 1103D-33TA AT 1004-40TA EG 402F-05 J 4.203 Series TH T6.3541 Y Phaser/1006 Series B Prima/500 Series EH 403F-07 JD 4.203 TJ 6.3542 YA 1006-6 BA 504-2 EJ 403F-11 JE D4.203 TK C6.3542 YB 1006-6T BB 504-2T EK 403F-15 JF G4.203 TP T6.3543 YC 1006-6T 1206 Range EL 403F-15T JG 4.2032 TR 6.372 YD 1006e-6T 1206E-E66TA wall flow EN 404F-22 TT TC6.3541 YE Fed. CC 1206E-E70TTA wall flow EP 404F-22T TU T6.3544 YF 1006-60S G 4.154/200 Series TV 6.3724 GA 4.154 TW 6.3544 YG 1006-60 GB 4.135 TX C6.3544 YH 1006-60T GC 4.182 TY H6.3544 YJ 1006-60TA GD 4.25 K Perama/100 Series TZ HT6.3544 YK 1006-60TW GE 4.3 KA 102.04 U 700 Series Z V8.640 Series 400D/A Range KB 103.06 UA 704.30 ZA V8.640 GG 402D-05 KC 103.09 UB 704.26 ZB TV8.640 GH 403D-07 KD 103.10 UC 704.30 GJ 403D-11 KE 103.15 GK 403D-15 KF 104.19 GL 403D-15T KH 103.13 GM 404D-15 BK BL C 3.152 Series CA P3 CB 3.144 CC P3.144 CD 3.152 CE D3.152 CF G3.152 CG P3.152 CJ 3.1522 CM 3.1524 CN T3.1524 A C CC D Air to air charge cooling Compensated Charged cooled Direct Injection 850 Series JR JS JT E F FF G MK ML N 4.318 Series NC 4.318 ND 4.3182 1104D Range NH2/NP 1104D-E44T NJ2/NR 1104D-E44TA NK 1104D-44 NL 1104D-44T 854F-E34T wall flow NM 1104-44TA P 1106D Range 854F-E34T through flow PJ 1106D-E66TA PK 1106C-E66TA 854E-E34TA wall flow Electronic Federal emissions Federal Gasoline/gas 1 1106A Range PR 1106A-70TA 1106C Range PT 1106C-70TA PU 1106D-70TA PW 1106D-E70TA R 6.247 Series RA 6.247 H N P S 1103D Range New 1000 Series 800C Range UE 804C-33 UF 804C-33T Horizontal Narrow front end Timing chain Spark ignition T U V W Turbocharged Unit injection V form Water to air charge cooling Engine family and type code - large engines 4012 Range DGL 4016TAG DIE 4006TESI DIE 4012TESI DGA 4016TAG1 (A) DIF 4006TESI DIF 4012TESI DGB 4016TAG2 (A) DIH 4006TRS DGA 4012-46TAG1 (A) DGK 4016TWG2 DGB 4012-46TAG2 (A) DGR 4016TEG1/2 (A) DGA 4006TAG1 DGD 4012-46TAG3 (A) DGP 4016-61TRG1 (A) DGB 4006-23TAG2 (A) DGL 4012-46TAG0A DGW 4016-61TRG2 (A) DGD 4006-23TAG3 (A) DGM 4012TWG DGX 4016-61TRG3 (A) DGM 4006TWG DGK 4012-46TWG2 (A) DGP 4006TEG DGN 4012-46TWG3 (A) FGA 2306TAG1 4008 Range DGV 4012-46TWG4 (A) FGB 2306TAG2 DIE 4008TESI DGP 4012TEG FGD 2306TAG3 DIF 4008TESI DGR 4012TEG2 DIH 4008TRS DIJ 4008TRS DIE 4016TESI DGL 4008TAG DIF 4016TESI DGA 4008TAG (A) DIG 4016E61-TRS DGB 4008TAG (A) DIH 4016TRS DGK 4008TWG2 DIJ 4016TRS 4006 Range DIJ 4006TRS 61 A CHP 4016 Range Capacity in litres Air to air Combined heat and power E E G 2300 Range 2800 Range HGA 2806TAG1 (16 litre) JGB 2806TAG2 (A) (18 litre) WD JGD 2806TAG3 (18 litre) WE 1306-E87T/TA post June 2010 1306-7TA WF 1306-8T NGD WG 1306-8TA NGD pre Jan 2010 WG 1306C-E87TA post Jan 2010 WGE 1306A-E87TAG4 WH 1306-9T NGD 1600 Series WJ 1306-9TA NGD XGA 1606D-E93TAG1 2500 Range MGA 2506TAG1 MGB 2506TAG2 MGD 2506TAG3 MGE 2506TAG4 2206 Range TGB 2206TAG2 TGD 2206TAG3 TGF 2206TAG5 TGH 2206TAG6 W 1300 Series Peregrine HGB 2806TAG2 (16 litre) WB 1306-8T WC 1306-8TA JGA 2806TAG1 (A) (18 litre) WD 1306-7T pre June 2010 External water circuit Electronic Genset I M R WS 1306-E87TA EP pre Jan 2010 IOPU pre June 2010 1306A Range WGD 1306A-E87TAG3 WGH 1306A-E87TAG6 1300 Series EDi XGB 1606D-E93TAG2 WK 1306-E76T XGD 1606D-E93TAG3 WL 1306-E76TA XGE 1606A/D-E93TAG4 WM 1306-E87T XGF 1606A/D-E93TAG5 WN 1306-E87TA WP 1306-E76T WQ 1306-E76TA WR 1306-E87T Intercooled Marine Remote cooled S (SI) Spark ignition T Turbocharged W Water Notes ¹ PK Series engines are derived from the 1106D Range platform but are only Stage II EU 2007 generator sets emissions compliant. ² Not available from 2014. Peterborough products may show a finishing list on the engine plate, eg F1895. It is very important to quote this when spare parts are required. 1300 Series (Stafford) From January 2010 ElectropaK (EP) and June 2010 Industrial Open Power Unit (IOPU) the engine numbering format for 1300 Series engine range changed to bring it into line with 2000 and 4000 Series engines. Engine number guide W G H F 7004 N 12345 U Example: 1300 Series engine W Differentiator for customer specific options Generator set application (D for IOPU) G USA country of origin base engine Rating (eg TAG6) H Unique serial number 6 cylinders F Year of manufacture 7004 N 12345 U Engine family and type code Build list ID pre January 2010 Build list ID from January 2010 Product type Speed WS5360 WS5361 WS5358 WS5362 WS5359 WS5357 WS5363 WS5364 WGDF7002 WGEF7003 WGFF7007 WGHF7004 WGDF7008 WGEF7009 WGDF7005 WGEF7006 1306C-E87TAG3 1306C-E87TAG4 1306C-E87TAG5 1306C-E87TAG6 1306C-E87TAG3 1306C-E87TAG4 1306C-E87TAG3 1306C-E87TAG4 1500 rpm 1500 rpm 1500 rpm 1500 rpm 1800 rpm 1800 rpm 1500/1800 rpm 1500/1800 rpm Build list ID pre June 2010 Build list ID from June 2010 Product type Gross rating kWm @ rpm WDMF7100 WDNF7101 WDPF7102 WDQF7103 WDRF7104 WDSF7105 WDTF7106 WDUF7107 WDVF7108 WDWF7109 WDXF7110 1306-E87T 1306-E76T 1306-E87T 1306-E87TA 1306-E87TA 1306-E87TA 1306-E87TA 1306-E87TA 1306-E87TA 1306-E87TA 1306-E87TA 153.0 @ 2200 156.5 @ 2400 168.0 @ 2200 186.5 @ 2000 186.5 @ 2200 197.5 @ 2100 197.5 @ 2100 197.5 @ 2200 197.5 @ 2200 223.5 @ 2200 246.0 @ 2000 1300 Series EP 1300 Series IOPU WR4424 WP4423 WR4425 WS4426 WS4427 WS4580 WS4428 WS5093 WS5095 WS5405 WS5404 Engine family and type code Build list ID Product type 1306A Range WGDF 1306A-E87TAG3 WGEF 1306A-E87TAG4 WGHF 1306A-E87TAG6 1600 Series (Stafford) Engine number guide X G D F 7147 N 12345 W Example: 1600 Series engine X Differentiator for customer specific options Generator set application G USA country of origin base engine Rating (eg TAG3) D Unique serial number 6 cylinders F Year of manufacture Engine family and type code Build list ID Product type 1600 Series EP XGAF 1606D-E93TAG1 XGBF 1606D-E93TAG2 XGDF 1606D-E93TAG3 XGEF 1606A/D-E93TAG4 XGFF 1606A/D-E93TAG5 7147 N 12345 W From the 1 January 2008 the engine numbering format for large engines changed. The two numbers used previously to determine the number of cylinders per engine, have been replaced by one letter. The following letters will define the number of cylinders: l 6 cylinder engine F will replace 06 l 12 cylinder engine M will replace 12 l 8 cylinder engine H will replace 08 l 16 cylinder engine R will replace 16 2000 Series Electronic (Stafford) Engine number guide T G A F 0019 U 0178 P Example: 2000 Series engine T Engine specification number Generator set application G Country of manufacture Rating (eg TAG1) A Buiild line number 6 cylinders F Year of manufacture Engine family and type code 0019 U 0178 P Engine family and type code Build list ID pre January 2009 Build list ID from January 2009 Product type 2206 range N/A N/A N/A N/A TGBF TGDF TGFF TGHF 2206TAG2 (13 litre) 2206TAG3 (13 litre) 2206TAG4 (13 litre) 2206TAG5 (13 litre) Build list ID pre January 2008 Build list ID from January 2008 Product type 2300 range FGA06 FGB06 FGD06 FGAF FGBF FGDF 2306TAG1 (14 litre) 2306TAG2 (14 litre) 2306TAG3 (14 litre) Build list ID pre January 2008 2500 range MGA06 MGB06 MGD06 MGE06 2800 range HGA06 HGB06 JGA06 JGB06 JGD06 Build list ID from January 2008 Product type MGAF MGBF MGDF MGEF 2506TAG1 (15 litre) 2506TAG2 (15 litre) 2506TAG3 (15 litre) 2506TAG4 (15 litre) N/A N/A JGAF JGBF JGDF 2806TAG1 (16 litre) 2806TAG2 (16 litre) 2806TAG1 (A) (18 litre) 2806TAG2 (18 litre) 2806TAG3 (18 litre) 4000 Series (Stafford) Engine number guide DGB F 0081 U 0017 B Example: 4000 Series engine D Fixed build number (0000 means configured product) Generator set application G Country of manufacture Rating (eg TAG2) B Build line number 6 cylinders F Year of manufacture Engine family and type code - Diesel Build list ID pre January 2008 4006 range DGA06 DGB06 DGD06 DGM06 DGP06 4008 range DGL08 DGA08 DGB08 DGK08 4012 range DGL12 DGA12 DGB12 DGD12 N/A DGM12 DGK12 DGN12 N/A DGP12 DGR12 4016 range DGL16 DGA16 DGB16 DGK16 DGR16 N/A N/A N/A 0081 U 0017 B Engine family and type code - Gas Build list ID from January 2008 Product type N/A DGBF DGDF N/A N/A 4006TAG1 4006 / 4006-23TAG2 (A) 4006 / 4006-23TAG3 (A) 4006TWG 4006TEG DGLH DGAH DGBH N/A 4008TAG 4008TAG1 (A) 4008TAG2 (A) 4008TWG2 N/A DGAM DGBM DGDM DGLM N/A DGKM DGNM DGVM N/A N/A 4012TAG 4012 / 4012-46TAG1 (A) 4012 / 4012-46TAG2 (A) 4012-46TAG3 (A) 4012-46TAG0A 4012 TWG 4012 / 4012-46TWG2 (A) 4012-46TWG3 (A) 4012-46TWG4 (A) 4012TEG 4012TEG2 DGLR DGAR DGBR DGKR DGRR DGPR (Introduced July 2010) DGWR (Introduced July 2010) DGXR (Introduced July 2010) 4016TAG 4016TAG1 (A) 4016TAG2 (A) 4016TWG2 4016TEG1/2 (A) 4016-61TRG1 (A) 4016-61TRG2 (A) 4016-61TRG3 (A) Build list ID pre January 2008 4006 range DIE06 DIF06 DIH06 DIJ06 4008 range DIE08 DIF08 DIH08 DIJ08 4012 range DIE12 DIF12 4016 range DIE16 DIF16 DIG16 N/A N/A Build list ID from January 2008 Product type DIEF DIFF DIHF DIJF 4006TESI 4006TESI 4006TRS 4006TRS DIEH DIFH DIHH DIJH 4008TESI 4008TESI 4008TRS 4008TRS DIEM DIFM 4012TESI 4012TESI DIER DIFR DIGR DIHR (Build List ID from Jan 2009) DIJR (Build List ID from Jan 2009) 4016TESI 4016TESI 4016E61-TRS 4016TRS 4016TRS Note A letter ‘A’ after the engine type equals the first evolution of that product, eg TAG1A 2000/3000 Series Mechanical (Shrewsbury) Engine number guide SG A 06 0010 U 0001 Y Example: Engine application SG Engine family and type code A 06 = 2000 Series, 08/12 = 3000 Series Number of cylinders Engine specification number Country of manufacture U 0001 Build line number Year of manufacture Y 0010 Engine family and type code Family: SA Automotive SAA SAB SAC SAE SAG SAJ SAK SAL Family: SB Short Block SBA SBB SBC SBD Family: SL Long Engine SLA SLB SLC SLD SLE SLG Family: SI Gas SIA SIB SIC SID SIE SIF Family: SM Marine SMA SMB SMC Family: SF Forklift SFA SFB SFC SFD Family: SG Generator set SGA SGB SGC SGD SGE 300TX 320MX 335TX 350E 375TX 340TX2 380TX2 410TX2 TX 2000 Series 3008 Series 3012 Series TX / Euro 2 2000 Series 3008 Series 3012 Series 3008 Marine 3008 / 3012SI Family: SG Generator set (cont/d) SGE TAG4 TG SGF SGG TG1A SGH TG2A SFJ TTAG SGK TWG2 SGL TAG SGM TAG5 Family: SH Horizontal SHA TWH Family: SP Plant T SPA SPB T1 SPC T2 SPD TA SPE TAP SPJ TP SPK TTA SPL TTAP SPM TW TW1 SPP SI SI Gas Unit TSI CHP TSI Gas Unit TWSI CHP TWSI Gas Unit M600T1 M700T1 M800T1 T1 T2 TA TW TAG1A TAG2 TAG2A TAG3A TAG4 Shrewsbury Product (produced pre 1994) Engine number guide 8C 27655 U 88900 W Example: Engine family and type code 8C Engine specification number 27655 Country of manufacture Build line number 88900 Year of manufacture W U Engine family and type code Engine type Position 8BT, 8CTA, 8DTW Eagle Eagle/2000 Series 8CTA Eagle TX 3008 Series T 8BT, 8CTA/TTA, 8DTW, 8ESI, 8GTW-H 2000 Series 3012 Series S 4AT, 4BTA, 4ESI 3008/CV8 2300/2500/2800 Series W 4CTi Condor Marine 4006/4008 Series U 6ATA, 6CTW, 6DT, 6ESI 3012/CV12 4012/4016 Series V or X S R R T V U X W (Right side view) (Left side view) (Right side view) (Left side view) (Right side view) Perkins diesel Parts Catalog and Manuals http://engine.od.ua/perkins
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