Piranha_Tooling Attachments Piranha Tooling
User Manual: Piranha_ToolingAttachments
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Piranha Standard Punches & Dies Dimensions & Specifications Heavy Duty Punches Standard for P-70, P-90, P-110, P-120, P-140 & PII-65/88/110/140 Standard for P2, P-36, P-40, P-50, P65 59 STYLE OVER 50 TONS A A A 1-1/8 1 3/4 1-13/16 1-1/2 1 No. HC No. HH “A” 9/64 toExisting 3/4 Dia.P-36 and P-50 “A” 9/64 to 1-1/8 Dia. machines will No. JB “A” 9/64 to 1-3/16 Dia. require a larger coupling nut to accept 1-1/16" to 1-1/8" diameter tooling. 64 STYLE OVER 50 TONS A A A 1 2 1-13/16 2-3/8 No. JC No. JB “A”to9/64 toDia. 1-3/16 Dia. “A” 9/64 1-3/8 a. 1-1/4 1-1/8 1 No. JF “A” 7/32 to 1-5/8 Dia. Genuine Piranha Tooling A Get the most from your Piranha ironworker by using genuine Piranha ironworker tooling and replacement A A parts. All tooling available in inch and metric. 1-1/4 Place your order today. Call 1-800-338-5471. 1-1/4 For fastest order processing, have your Piranha model 2-3/8 number, material thicknesses and hole size(s) ready. 2-7/8 No. 2-1/2 JF Convenient payment via Visa, MasterCard, American “A” 7/32 to 1-5/8 Dia. Express. No. JG “A” 3/4 to 1-5/8 Dia. No. JK “A” 3/4 to 1-11/16 Dia. A 2 1-1/4 Piranha Tool School Tip Attachments are available for optional punch sizes (see page 14). Policies and Terms Terms—All prices are net, f.o.b. factory. Minimum order is $50. Net 30 days. Returns—Prior to returning goods, approval must be received from the Tooling Service Department, 1-1/4 1-800-338-5471. Tools authorized for return are to be shipped pre-paid. Credit will not be allowed on damaged or used tooling. Specials—Non-standard punches and dies are non-cancellable and non-returnable. All punches in this catalog can be made in any shape. Shown below are a few of the most commonly used shapes. Please call or fax your inquiries to us. 3 Piranha Round Tooling STOCK ROUND PUNCHES Size DH 1/8 • 5/32 • 3/16 • 7/32 • 1/4 • 9/32 • 5/16 • 11/32 • 3/8 • 13/32 • 7/16 • 15/32 • 1/2 • 17/32 • 9/16 • 19/32 • 5/8 • 21/32 • 11/16 • 23/32 • 3/4 • 25/32 • 13/16 • 27/32 • 7/8 • 29/32 • 15/16 • 31/32 • 1 • 1-1/32 • 1-1/16 • 1-3/32 1-1/8 • 1-5/32 1-3/16 1-7/32 1-1/4 1-9/32 1-5/16 1-11/32 1-3/8 1-13/32 1-7/16 1-15/32 1-1/2 1-17/32 1-9/16 EF • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • STOCK ROUND DIES Size JB 5/32 • 3/16 • 7/32 • 1/4 • 9/32 • 5/16 • 11/32 • 3/8 • 13/32 • 7/16 • 15/32 • 1/2 • 17/32 • 9/16 • 19/32 • 5/8 • 21/32 • 11/16 • 23/32 • 3/4 • 25/32 • 13/16 • 27/32 • 7/8 • 29/32 • 15/16 • 31/32 • 1 • 1-1/32 • 1-1/16 • 1-3/32 • 1-1/8 • 1-5/32 • 1-3/16 • 1-7/32 1-1/4 1-9/32 1-5/16 1-11/32 1-3/8 1-13/32 1-7/16 1-15/32 1-1/2 1-17/32 1-9/16 1-19/32 1-5/8 • Same-Day Shipment Sizes 4 JF • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Clearance Chart For A-36 and Mild Steel Plate: Material Thickness Clearance 16 ga. thru 5/32" 1/64" 3/16" thru 5/16" 1/32" 11/32" thru 1/2" 1/16" 17/32" thru 3/4" 3/32" WARNING The user is responsible for set-up and use of the machinery and tooling in accordance with all OSHA laws and ANSI B11.5 standards. Extreme pressures can be generated in metal punching. Approved guards and safety glasses should be used at all times. Operators should be trained on set-up and machine operation and safety procedures should be enforced. Piranha Square & Hexagon Tooling Note: Hexagon punch and die sizes are measured from flat to flat. STOCK SQUARE PUNCHES DIES Size DH EF JB JF 7/32 • 1/4 • • 9/32 • • 5/16 • • • 11/32 • • • • 3/8 • • • • 13/32 • • • • 7/16 • • • • 15/32 • • • • 1/2 • • • • 17/32 • • • • 9/16 • • • • 19/32 • • • • 5/8 • • • • 21/32 • • • • 11/16 • • • • 23/32 • • • • 3/4 • • • • 25/32 • • • • 13/16 • • • • 27/32 • • • 7/8 • • • 29/32 • • 15/16 • • 31/32 • • 1 • • 1-1/32 • • 1-1/16 • • 1-3/32 • 1-1/8 • • Same-Day Shipment Sizes STOCK HEXAGON PUNCHES DIES Size DH EF JB JF 11/32 • • 3/8 • • • • 13/32 • • • • 7/16 • • • • 15/32 • • • • 1/2 • • • • 17/32 • • • • 9/16 • • • • 19/32 • • • • 5/8 • • • • 21/32 • • • • 11/16 • • • • 23/32 • • • • 3/4 • • • • 25/32 • • • • 13/16 • • • • 27/32 • • • 7/8 • • • 29/32 • • 15/16 • • 31/32 • • 1 • • 1-1/32 • • 1-1/16 • • 1-3/32 • • 1-1/8 • • 1-5/32 • • 1-3/16 • • 1-7/32 • • 1-1/4 • • 1-9/32 • 1-5/16 • • Same-Day Shipment Sizes 5 Piranha Obround Tooling Please note: Obround punches are stocked without v-groove in the head. V-groove is available upon request. Obround dies are stocked without locators, but are available upon request. STOCK OBROUND PUNCHES Size DH 3/16 x 3/4 • 3/16 x 1 • 7/32 x 7/16 • 7/32 x 1 • 1/4 x 1/2 • 1/4 x 3/4 • 1/4 x 1 • 9/32 x 9/16 • 9/32 x 3/4 • 9/32 x 1 • 5/16 x 1/2 • 5/16 x 5/8 • 5/16 x 3/4 • 5/16 x 1 • 5/16 x 1-1/16 • 5/16 x 1-1/4 5/16 x 1-1/2 11/32 x 11/16 • 11/32 x 1 • 3/8 x 1/2 • 3/8 x 3/4 • 3/8 x 1 • 3/8 x 1-1/4 3/8 x 1-1/2 13/32 x 13/16 • 13/32 x 1 • 13/32 x 1-1/4 EF • • • • • • • • • • • • • • • • • • • • • • • • • • Size DH 7/16 x 9/16 • 7/16 x 3/4 • 7/16 x 7/8 • 7/16 x 1 • 7/16 x 1-1/16 • 7/16 x 1-1/4 7/16 x 1-1/2 15/32 x 1 • 1/2 x 3/4 • 1/2 x 1 • 1/2 x 1-1/16 • 1/2 x 1-1/4 1/2 x 1-1/2 17/32 x 1 • 17/32 x 1-1/4 17/32 x 1-1/2 9/16 x 3/4 • 9/16 x 1 • 9/16 x 1-1/16 • 9/16 x 1-1/8 • 9/16 x 1-1/4 9/16 x 1-1/2 5/8 x 1 • 5/8 x 1-1/4 5/8 x 1-1/2 11/16 x 1 • 11/16 x 1-1/16 • EF • • • • • • • • • • • • • • • • • • • • • • • • • • • Same-Day Shipment Sizes 6 Size DH 11/16 x 1-1/8 • 11/16 x 1-1/4 11/16 x 1-1/2 3/4 x 1 • 3/4 x 1-1/4 3/4 x 1-1/2 13/16 x 1 • 13/16 x 1-1/16 • 13/16 x 1-1/8 • 13/16 x 1-1/4 13/16 x 1-1/2 7/8 x 1-1/4 7/8 x 1-1/2 15/16 x 1-1/16 • 15/16 x 1-1/8 • 15/16 x 1-1/4 15/16 x 1-1/2 15/16 x 1-9/16 1 x 1-1/4 1 x 1-1/2 1 x 1-9/16 1-1/16 x 1-1/4 1-1/16 x 1-5/16 1-1/16 x 1-1/2 1-1/16 x 1-9/16 1-1/8 x 1-1/2 EF • • • • • • • • • • • • • • • • • • • • • • • • • STOCK OBROUND DIES Size JB 7/32 x 25/32 • 7/32 x 1-1/32 • 15/64 x 29/64 • 1/4 x 15/32 • 1/4 x 1-1/32 • 9/32 x 17/32 • 9/32 x 25/32 • 9/32 x 1-1/32 • 5/16 x 19/32 • 5/16 x 25/32 • 5/16 x 1-1/32 • 11/32 x 17/32 • 11/32 x 21/32 • 11/32 x 25/32 • 11/32 x 1-1/32 • 11/32 x 1-3/32 • 11/32 x 1-9/32 11/32 x 1-17/32 3/8 x 23/32 • 3/8 x 1-1/32 • 3/8 x 1-5/16 13/32 x 17/32 • 13/32 x 25/32 • 13/32 x 1-1/32 • 13/32 x 1-9/32 13/32 x 1-17/32 7/16 x 27/32 • 7/16 x 1-1/32 • 7/16 x 1-9/32 7/16 x 1-5/16 15/32 x 19/32 • 15/32 x 25/32 • 15/32 x 29/32 • 15/32 x 1-1/32 • 15/32 x 1-3/32 • 15/32 x 1-9/32 15/32 x 1-17/32 1/2 x 1-1/32 • 1/2 x 1-1/16 • 1/2 x 1-5/16 17/32 x 25/32 • 17/32 x 1-1/32 • 17/32 x 1-3/32 • JF • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Size JB 17/32 x 1-9/32 17/32 x 1-17/32 9/16 x 13/16 • 9/16 x 1-1/32 • 9/16 x 1-1/16 • 9/16 x 1-1/8 • 9/16 x 1-3/16 • 9/16 x 1-9/32 9/16 x 1-5/16 9/16 x 1-17/32 9/16 x 1-9/16 19/32 x 25/32 • 19/32 x 1-1/32 • 19/32 x 1-3/32 • 19/32 x 1-5/32 • 19/32 x 1-9/32 19/32 x 1-17/32 5/8 x 13/16 • 5/8 x 1-1/16 • 5/8 x 1-1/8 • 5/8 x 1-3/16 • 5/8 x 1-5/16 5/8 x 1-9/16 21/32 x 1-1/32 • 21/32 x 1-9/32 21/32 x 1-17/32 11/16 x 1-1/16 • 11/16 x 1-5/16 11/16 x 1-9/16 23/32 x 1-1/32 • 23/32 x 1-3/32 • 23/32 x 1-5/32 • 23/32 x 1-9/32 23/32 x 1-17/32 3/4 x 1-1/16 • 3/4 x 1-1/8 • 3/4 x 1-3/16 • 3/4 x 1-5/16 3/4 x 1-9/16 25/32 x 1-1/32 • 25/32 x 1-9/32 25/32 x 1-17/32 13/16 x 1-1/16 • JF • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Size JB 13/16 x 1-5/16 13/16 x 1-9/16 27/32 x 1-1/32 • 27/32 x 1-3/32 • 27/32 x 1-5/32 • 27/32 x 1-9/32 27/32 x 1-17/32 7/8 x 1-1/16 • 7/8 x 1-1/8 • 7/8 x 1-3/16 • 7/8 x 1-5/16 7/8 x 1-9/16 29/32 x 1-9/32 29/32 x 1-17/32 15/16 x 1-5/16 15/16 x 1-9/16 31/32 x 1-3/32 • 31/32 x 1-5/32 • 31/32 x 1-9/32 31/32 x 1-17/32 1 x 1-1/8 • 1 x 1-3/16 • 1 x 1-5/16 1 x 1-9/16 1 x 1-5/8 1-1/32 x 1-9/32 1-1/32 x 1-17/32 1-1/32 x 1-19/32 1-1/16 x 1-5/16 1-1/16 x 1-9/16 1-1/16 x 1-5/8 1-3/32 x 1-9/32 1-3/32 x 1-11/32 1-3/32 x 1-17/32 1-1/8 x 1-5/16 1-1/8 x 1-3/8 1-1/8 x 1-9/16 1-1/8 x 1-5/8 1-5/32 x 1-17/32 1-3/16 x 1-9/16 JF • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Same-Day Shipment Sizes 7 Piranha Eccentric Dies STOCK ROUND OFFSET DIES Size JB 9/32 • 5/16 • 11/32 • 3/8 • 13/32 • 7/16 • 15/32 • 1/2 • 17/32 • 9/16 • 19/32 • 5/8 • 21/32 • 11/16 • 23/32 • 3/4 • 25/32 • 13/16 • 27/32 • 7/8 • 29/32 • 15/16 • 31/32 • 1 • 1-1/32 • 1-1/16 1-3/32 1-1/8 JF • • • • • • • • • • • • • • • • • • • • • • • • • • • • STOCK OBROUND OFFSET DIES Size 13/32 x 25/32 13/32 x 1-1/32 15/32 x 25/32 15/32 x 1-1/32 17/32 x 1-1/32 19/32 x 25/32 19/32 x 1-1/32 23/32 x 1-1/32 27/32 x 1-1/32 JB • • • • • • • • • JF • • • • • • • • • Eccentric Dies Offset dies are made with at least a 1/4" wall thickness. Please specify location of whistle notch if required. Stock dies do not have whistle notch. • Same-Day Shipment Sizes Bevel Serrated Dies Bevel serrated dies are available on request. Please specify die style, shape, orientation of shape to bevel and size. 8 Parallel to Bevel Perpendicular to Bevel Piranha 28XX Tooling Dimensions & Specifications 28XX round and shaped punches and dies for Piranha Ironworker oversize attachments. 28XX Punches are available up to 5.000" in diameter. All round punches through 1.453" diameter (or equivalent size shape) are flat-faced, with a center point on the punch face. Larger punches are standard with 1/8" housetop shear and center point. Other shear types are available at customer request. Please specify the size of the oversize attachment when ordering. 9 28XX Punches & Dies—Standard Shapes 10 Orientations and Pin Locations All shaped 28XX punches and dies are pinned for 0° and 90° positioning. Pin locations are shown for standard shapes. Other pin locations may be specified, at additional cost, when ordering. Use the three step procedure shown here to determine the proper degree of location for a custom pin location. Pin Locations for Standard Shapes View from top of die. Standard Shaped Dies—Orientations in Machine View from top of die. Determining Custom Pin Location View from top of die. 11 Calculating Punching Force Requirements To determine the punching force needed to punch a single hole with a flat faced punch: • Calculate the Hole Perimeter using the formulas on page 13. • Find the Material Shear Strength on the table on page 13. • Then use the following equation: Flat Face Punching Force (lbs) = Punch Perimeter (inches) x Material Thickness (inches) x Material Shear Strength (lbs/in2) To change from pounds of punching force to tons of punching force use the following equation: tons = lbs/2000 Note: The required force to punch a hole Thickness 1/8" Shear is reduced when the punch has shear. Factor To find actual punching force needed .135" (3.4 mm) .55 (for round holes only) find the shear .187" (5.0 mm) .64 factor and use the following formula: Actual Punching Force with Shear (lbs or tons) = Flat Face Punching Force (lbs or tons) x Shear Factor 28XX™ punches up thru 1.453" diameter have no shear; 1.454" thru 5.000" diameter have 1/8" housetop shear.* Example: To punch a 1/4" square hole in 3/16" stainless steel: 4(1/4") x 3/16" x 70,000 lbs/in2 = 13,125 lbs (6.56 tons) of punching force. .250" (6.0 mm) .74 .313" (8.0 mm) .84 .375" (10.0 mm) .95 .500" (12.0 mm) 1.00 .625" (16.0 mm) 1.00 .750" (18.0 mm) 1.00 .875" (22 0 mm) 1.00 1.00" (25.0 mm) 1.00 *Other shear sizes and types are available. Punching Force Requirements for Round Holes in Mild Steel HOLE DIA 20 GA 18 GA 16 GA 14 GA 12 GA 11 GA 10 GA 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 (INCHES) .0359 0.0478 0.0598 0.0747 0.1046 0.1196 0.1345 0.1875 0.2500 0.3125 0.3750 0.5000 0.6250 0.7500 0.8750 1.0000 1/8 0.35 0.47 0.59 0.73 1.0 1.2 3/16 0.53 0.70 0.88 1.1 1.5 1.8 2.0 2.8 1/4 0.70 0.94 1.2 1.5 2.1 2.3 2.6 3.7 4.9 5/16 0.88 1.2 1.5 1.8 2.6 2.9 3.3 4.6 6.1 3/8 1.06 1.4 1.8 2.2 3.1 3.5 4.0 5.5 7.4 9.2 11.0 7/16 1.23 1.6 2.1 2.6 3.6 4.1 4.6 6.4 8.6 10.7 12.9 17.2 1/2 1.41 1.9 2.3 2.9 4.1 4.7 5.3 7.4 9.8 12.3 14.7 19.6 9/16 1.59 2.1 2.6 3.3 4.6 5.3 5.9 8.3 11.0 13.8 16.6 22.1 27.6 5/8 1.76 2.3 2.9 3.7 5.1 5.9 6.6 9.2 12.3 15.3 18.4 24.5 30.7 11/16 1.94 2.6 3.2 4.0 5.6 6.5 7.3 10.1 13.5 16.9 20.2 27.0 33.7 40.5 3/4 2.11 2.8 3.5 4.4 6.2 7.0 7.9 11.0 14.7 18.4 22.1 29.5 36.8 44.2 13/16 2.29 3.1 3.8 4.8 6.7 7.6 8.6 12.0 16.0 19.9 23.9 31.9 39.9 47.9 55.8 7/8 2.47 3.3 4.1 5.1 7.2 8.2 9.2 12.9 17.2 21.5 25.8 34.4 43.0 51.5 60.1 68.7 15/16 2.64 3.5 4.4 5.5 7.7 8.8 9.9 13.8 18.4 23.0 27.6 36.8 46.0 55.2 64.4 73.6 1.00 2.82 3.8 4.7 5.9 8.2 9.4 10.6 14.7 19.6 24.5 29.5 39.3 49.1 58.9 68.7 78.5 1.50 4.23 5.6 7.0 8.8 12.3 14.1 15.8 22.1 29.5 36.8 44.2 58.9 73.6 88.4 103 118 2.00 5.64 7.5 9.4 11.7 16.4 18.8 21.1 29.5 39.3 49.1 58.9 78.5 98.2 118 137 157 2.50 7.05 9.4 11.7 14.7 20.5 23.5 26.4 36.8 49.1 61.4 73.6 98.2 123 147 172 196 3.00 8.46 11.3 14.1 17.6 24.6 28.2 31.7 44.2 58.9 73.6 88.4 118 147 177 206 236 3.50 9.87 13.1 16.4 20.5 28.8 32.9 37.0 51.5 68.7 85.9 103 137 172 206 241 275 4.00 11.28 15.0 18.8 23.5 32.9 37.6 42.3 58.9 78.5 98.2 118 157 196 236 275 314 7.7 4.50 12.69 16.9 21.1 26.4 37.0 42.3 47.5 66.3 88.4 110 133 177 221 265 309 353 5.00 14.10 18.8 23.5 29.3 41.1 47.0 52.8 73.6 98.2 123 147 196 245 295 344 393 Single Hole Punching—When using a press for single round hole punching, refer to the chart above to determine the amount of force required to punch a given hole. This chart is based on punching mild steel—50,000 PSI shear strength using flat face punches only. Example: To punch a 15/16" diameter hole through 10 gauge mild steel, the required punching force is 9.9 tons. 12 Formulas for Calculating the Perimeter of Standard Shapes Calculate your own tonnage requirements or call a Piranha Service Representative. Average Shear Strength of Materials (pounds per square inch) Material Shear Strength (PSI) Chart Multiplier Aluminum 1100-0 1100-H14 3003-H14 2024-T4 5005-H18 6063-T5 6061-T4 6061-T6 7075-T6 9,500 11,000 14,000 44,000 19,000 18,000 24,000 29,000 54,000 .19 .22 .28 .88 .38 .36 .48 .58 1.08 Brass Rolled Sheet (Soft) 1/2 Hard Hard 42,000 56,000 68,000 .84 1.12 1.36 Copper 1/4 Hard Hard 29,000 43,000 .58 .86 Chart Multiplier For piercing materials with a different shear strength than 50,000 psi it is necessary to use a multiplier for calculating the proper amount of force required to punch the hole. Example: To pierce a 15/16" diameter hole through 10 gage stainless steel (70,000 psi shear strength) the force required (from the table on page 22) is 9.9 tons. The multiplier is 1.4—therefore, 9.9 tons x 1.4 = 13.9 tons actual force. Material Shear Strength (PSI) Chart Multiplier Steel Mild Steel Boiler Plate Cold Drawn 40-50 Carbon Structural A-36 50,000 55,000 60,000 74,000 60,000 1.00 1.10 1.20 1.48 1.20 Structural EX-TEN (ASTM-A572) – Grade 42 Grade 45 Grade 50 Grade 55 Grade 60 Grade 65 50,000 50,000 55,000 60,000 65,000 70,000 1.00 1.00 1.10 1.20 1.30 1.40 Structural COR-TEN (ASTM-A242) 60,000 1.20 Cold Rolled C-1018 Hot Rolled C-1050 Hot Rolled C-1095 Hot Rolled C-1095 Annealed Stainless 302 Annealed Stainless 304 Cold Rolled Stainless 316 Cold Rolled Steel, Abrasion Resisting ASTM A656 – Grade 80 60,000 125,000 125,000 90,000 70,000 70,000 70,000 110,000 85,000 1.20 2.50 2.50 1.80 1.40 1.40 1.40 2.20 1.70 These are average values only. Actual shear strength can be higher depending on actual tensile and yield strengths of material batch. Consult Piranha engineers with any punching problems. 13 Piranha Oversize Attachments Please Note: Standard 28XX punch holders have a 50 ton maximum punching capacity. Heavy duty punches must be used when punching applications exceed 50 tons. 28XX punch attachments are furnished without strippers. Contact Piranha’s engineering department for heavy duty part numbers. PII-65/88 28XX PII-110/140 28XX Punch Holder Punch Holder P-50/65/70/90/110/120/140 28XX Oversized Heavy Duty Stripping Attachment Max. punch diameter on P-50 is 3". Max. punch diameter on P-70/90/120 is 5". P2/40/50/65 1-1/2" Oversize Attachment Note: Spanner wrench required. Max. punch diameter is 1-1/2". 14 28XX 28XX Punch Holder Punch Holder 28XX 3-3/4" Die Holder 28XX 5-3/4" Die Holder Piranha Parts Piranha Punch Stems, Coupling Nuts and Miscellaneous Parts The table below lists our stock Piranha punch stems, coupling nuts, die holders, urethane strippers and filter elements. Please provide the model and serial number when ordering replacement parts. If the part required is not listed, please provide a part number, sketch or drawing. Punch Stems Die Holder Die Holder Filter Element Urethane Strippers Coupling Nut Coupling Nut Coupling Nut SEPP-140 SEP-120 • • • • • SEPP-88 • • • • • SEPP-65 • • • • • SEPP-35 • • • • • PII-140 • • • • • PII-110 • • • • • PII-88 P-140 • • • • • PII-65 P-120 • • • • • PII-35 P-110 P-40 P-90 Filter Element P-70 Coupling Nut P-65 Die Holder RP-50 Punch Stem • • • • • • • • • • • • • • P-50 (P-3) Urethane Stripper P-36 Model No. P2 Oversize Attachment N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Same-Day Shipment Items 15 Piranha Blades Lower Angle Blade (2 Required) The table below lists our stock Piranha shear blades, angle blades and copers. Please provide the model and serial number when ordering replacement blades. If the blade required is not listed, please provide a part number, sketch or drawing. Upper Angle Blade Upper Coper Lower Coper—Side Shear Blade (2 Required) (2 Required) Upper Coper Lower Coper—Front Lower Coper—Side (2 Required) • Same-Day Shipment Items 16 * Prior to serial # 3000 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • PII-140 • • • • • • • PII-110 PII-88 Lower Angle (2 Required) PII-65 Upper Angle PII-35 Long Shear Blade (2 Required) • • • • •* • • • • • • • • • • • • • • • • • • • • N/A N/A N/A P-140 • • • • • • • P-120 • • • • • • • P-110 P-50 (P-3) • • • • • • • P-90 P-40 Short Shear Blade (2 Required) P-70 P-36 • • • • • • • Model No. P-65 P2 Lower Coper—Front RP-50 Long and short available • • • • • • • • • • • • • N/A Piranha Special Tooling Expand Your Metal Fabricating Capabilities Get greater productivity from your Piranha through the use of special tooling. Our design engineering department has a thorough understanding of your machine’s capabilities for special parts fabrication. We can assist you with tooling to precisely fit your Piranha machine and maximize its capabilities. Ripping and Heel Punches When ordering, please provide shape, material thickness and the dimensions shown. Guide should be 1/8" to 1/4" greater than material thickness. Corner Rounding Punch & Die When ordering, please provide corner radius and material thickness. Minimum radius is 1/8". Maximum material thickness is 3/8". Trim & Part (Lattice Bar) Punch & Die Trim and Part tooling produces end radii on flat bar stock. When ordering please provide radius, material thickness and width. Maximum material thickness is 3/8". 17 Piranha Special Tooling Explore Your Metal Fabricating Possibilities 18 Strap bending Adjustable bending attachment for solid round bar. Used for non-scuff bending of anchor bolts. Channel punch Bending attachment for acute angle bending of flat bar. Tube crimper Convertible “U” bracket bending attachment. Capable of bending different “U” widths using the same base. Piranha Special Tooling Extend Your Metal Fabricating Potential Aluminum extrusion channel flange punch Custom shear knives Tube punch One-hit tread plate tooling punch & form Multiple hole punch Multiple hole punch. Equal force applied though each punch. 19 Optional Tooling to Enhance Your Piranha’s Versatility Quickset Gauging Tables • Unit includes both plate- and angle-gauging guide bars. • Chrome-plated guide bar rods are made from 3/4" 1050 round bar, induction hardened to RC 63-65. • Gauging table mounts on machine platen table without removing punch attachment or die block. • Table and both guide bars have measuring rules. • Table has recessed scale. • All models include two left-hand stops on the table and six stops (three left hand and three right hand) on the angle guide bar. • Table extensions are available in 5’ and 10’ lengths for the left and right sides. * See specifications for number of plate guide bar stops. Additional stops can be ordered. Plate Guide Bar Model A B C D # Flip Stops PII-35 P2/36/40/50* P-50/65 P-70/90** P-90/110 P-120/140 PII-65/88 PII-110/140 SEPP-35 SEPP-65/88 SEPP-140 SEP-120 24" 24" 24" 36" 36" 36" 36" 48" 24" 36" 48" 48" 5" 3" 6" 8" 10" 10" 7" 18" 5" 7" 18" 18" 12" 12" 12" 18" 18" 18" 18" 18" 12" 18" 18" 18" 4-1/2" 6" 6" 5-3/4" 6" 9" 5-1/2" 9" 4-1/2" 5-1/2" 9" 9" 3 3 3 4 4 4 4 6 3 4 6 6 A - Minimum 1-1/2" B - Minimum 1/2" From either end of the material * Above serial number 13,001 on P-50 20 Plate Bar Angle Bar ** Above serial number 3001 on P-90 Mechanical Backgauge • Bolts on with no machine modifications. • Easy access of sheared material. • Backgauge material stop allows for infinite length adjustment. • Backgauge carriage utilizes a compression sleeve for positive locking and no marring of the gauge bar. • Chromed, 2" diameter, solid gauge bar allows easy gauge adjustment, provides rigidity and resists corrosion. • Accommodates angle, plate and round bar shear sections. Electrical Backgauge • Incorporates all features of the mechanical backgauge. • May be purchased with new machine or as an option for field installation on existing machines.* • Utilizes existing limit switches for stroke control. • Dedicated power switch and run light standard. * Field installation requires minor modifications to electrical components. Specifications • Mechanical backgauges are avaiable for all Piranha ironworker models. • Electrical backgauges are available for models P2, P-40, P-50, P-65, P-70, P-90, P-110, P-120, P-140, PII-65, PII-88, PII-110 and PII-140. • Backgauge lengths are available in 3-, 6-, 9- and 12-foot lengths. • 9- and 12-foot lengths include leg support. 28XX Punch Attachment • Mounts in place of the standard punch holder and die block. • Punch holder can accommodate all standard 28XX punches. The size is limited to the capacity of the machine. Four die blocks are available: Maximum Punch Diameter 2-3/4" 3-3/4" 4-3/4" 5-3/4" 2" 3"* 4"* 5"* • Each model uses standard punch holder and material stripper. • Channel die block mounts in place of the standard die block. Specifications • Channel die block uses figure JB dies. • Die is flush with front of channel die block. • Standard channel die block is designed to punch a hole in the leg of a 3" through 6" standard weight channel. • 50-ton punching capacity for all models. • Standard channel die block is designed to punch a hole in the web of 4" through 6" standard weight channel. Specifications Die Outside Diameter Channel Punch Die Block * Adapter rings are available to utilize smaller O.D. dies. Note: The machine stroke control must be used with this option. Notes: A material stripper is NOT furnished with these attachments. Standard 28XX tooling is for 50-ton and lighter applications. For applications greater than 50 tons, a heavy-duty punch is required. Contact factory for information. 21 Optional Tooling to Enhance Your Piranha’s Versatility 1-1/2" Oversize Punch Attachment • Mounts in place of standard punch holder and die block. • Use same stripper action as standard punch attachment. Specifications • Use figure EF punches and figure JF dies. • Allows punching up to a 1-9/16" hole within the capacity limits of the machine. • Available in P2, P-36, P-40, P-50, P-65, PII-35 and SEPP-35 models Note: This punch holder with automatic urethane stripper action is available as an option on models PII-65, PII-88, SEPP-65 and SEPP-88. 22 Pipe/Tube Notching Attachment • • • • Mounts easily to platen. Spring-loaded return. Standard base die accommodates several die sizes. Perfect for hand-rail fabrication. Specifications • Pipe: 3/4" through 2" diameter for schedule 40 wall thickness. • For larger sizes, tubing and other schedules of pipe, please contact the factory for information. Notes: A striker (mounted in the standard punch attachment) will be required to actuate this attachment. Contact the factory for any special notching applications. Channel Shear • Channel shear bolts to worktable and attaches to dovetail slide or punch ram in place of standard punch holder. • This channel shear is a sectional shear for standard weight channel, and removes a 1/2" slug during cut. Slug must be removed after each cut on all models. • Adjustment for channel size is accomplished by using a pinned block and adjustment knob. Material is secured by quick release locking handle. Press Brake Tooling Holders • Available for models P-50*, P-65, P-70, P-90, P-110, P-120, P-140, PII-65, PII-88, PII-110, PII-140, SEPP-65, SEPP-88, SEPP-140 up to 24" length. • Punch holder will accept a 1/2" wide by 5/8" tall tang. Note: Tooling sold separately. * Prior to serial number 13,001 on P-50 Roller Feed Tables • Roller feed tables accommodate the bar, plate and angle shearing sections of the machine, making material feeding fast and easy. • Roller feed table assemblies are available in 5’ increments and are adjustable to allow for variances in floor height and machine type. • Can be bolted together to make up longer lengths. Please note that the roller feed table can be positioned away from the machine for better work space accessibilty. Note: The machine stroke control must be used with this option. 23 Piranha Punch Lube Piranha Punch Lube is an extreme pressure, heavy-duty lubricant for metal bending, shaping, and punching. It effectively prevents scoring and galling problems by reducing the heat produced from the punching and stripping process. © 2013 MegaFab All Rights Reserved
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