T0701 New Pindar Sites All Locations Plant List _March 2009_ Not To Be Put In CRM C 9600n
User Manual: C 9600n
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PINDAR Plant list and production capabilities Table of contents Pindar House, Eastfield Pre-press, Web offset presses, Finishing equipment 2 Ventress House, Eastfield Pre-press, Digital presses, Finishing equipment, Mailing 8 Pindar, Preston Origination, Pre-press, Sheet fed presses, Finishing equipment 12 Pindar, Aylesbury 16 Pindar, Kineton Photographic studio 17 1 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities Pre-press Scanning capability • CREO Renaissance copy dot film scanner Proofing capability • • • • • EPSON 4800/7800 GMG colour management OKI c9600HDN colour laser proofer 2x HP3500 24pp x A4 improof Prinergy Insite remote proofing system, includes inspection, approval, upload and download of files via internet Workflow • • • • • Prinergy Connect 3.1, PDF native workflow system Apple Macintosh PC One Vision Speedflow Flightchecking Print Link CIP3 connectivity Media • • • CD-ROM DVD disk Most data formats Data storage • • 1.5TB work in progress distributed RAID storage (on-line) 3200 GB DLT Jukebox (final archive data) Output • • Staccato stochastic screening capability 2 x Creo Quantum Squarespot Trend Setter VLF 5067 (CTP) Software • All major software in both Mac and PC formats are supported 2 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities Web offset presses Man Roland Lithoman III • • • • • • • • • • • • • • • • Short grain, 40pp A4 press 5 unit colour press. Fragrance, spot-colour & varnish applications. PECOM 11 press control system CONTIWEB Ecocool hot air dryers with integrated afterburner pollution control WEKO silicone applicators Quad Tech (RGS V) register controls with anti-ghosting software Stork re-moisturisers Quad Tech cut off controls Inline clinch-stitch and trimming systems MEGTEC DLC reelstand Arcade dampening systems Oxy Dry blanket washers Central ink distributor QTI Closed loop colour systems with grey balance control and integrated ribbon compensation Cut off 890mm Max. web width 1540mm Man Roland Lithoman IV 5 unit colour* 48pp web press • • • • • • • • • • • • • • • • *5 unit colour press. Includes specially configured unit for the addition of multiple microencapsulation fragrances, plus normal spot colour and varnishes PECOM 11 press control system MEGTEC TNV hot air dryers with integrated afterburner pollution control WEKO silicone applicators Quad Tech (RGS V) register controls with anti-ghosting software Eltex re-moisturisers Quad Tech cut off controls Planatol combiject ‘7’ spine gluer and softener and inline rotary trimming systems MEGTEC DLC reelstands Technotrans dampening systems Oxy Dry blanket washers Silo fed automatic pumping systems Civiemme ST320/220 TS automatic stackers with palletisers Integrated Rima-Schneider rotary trimming/delivery systems Cut off 1240mm Max. web width 1460mm Man Roland Lithoman IV 4 unit colour 48pp web press • • • • • • • • • • PECOM 11 press control system MEGTEC TNV hot air dryers with integrated afterburner pollution control WEKO silicone applicators Quad Tech (RGS V) register controls with anti-ghosting software Eltex re-moisturisers Quad Tech cut off controls Planatol combiject ‘7’ spine gluer and softener and inline rotary trimming systems MEGTEC DLC reelstands Technotrans dampening systems Oxy Dry blanket washers 3 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities Man Roland Lithoman IV 4 unit colour 48pp web press (ctd.) • • • • • Silo fed automatic pumping systems Civiemme ST320/220 TS automatic stackers with palletisers Integrated Rima-Schneider rotary trimming and delivery systems Cut off 1240mm Max. web width 1460mm Folding options • PWF 51 folder with auto change and twin stream delivery • 24pp A4 (210 x 297mm trimmed size) portrait and landscape • 48pp A4 (210 x 297mm trimmed size) portrait and landscape • 2up x 24pp (double parallel fold) (210 x 147mm trimmed size) • 2up x 48pp (double parallel fold) (210 x 147mm trimmed size) • 12pp tabloid (472 x 305mm trimmed size) • 24pp tabloid (472 x 305mm trimmed size) • Special folds including delta products, in-line finishing of single section products up to 64pp Man Roland Polyman 5 unit colour 16pp web press • • • • • • • • • • • • • PECOM 11 press control system Stork Contiweb hot air dryers with integrated afterburner pollution control WEKO silicone applicators Quad Tech (RGS V) register controls with anti-ghosting software Quad Tech cut off controls Planatol combiject ‘7’ spine gluer and softener Stork Contiweb reelstands Technotrans dampening systems Oxy Dry blanket washers Silo fed automatic pumping systems 3 x Civiemme ST120 TS automatic stacker with palletiser Cut off 630mm Max. web width 965mm In-line sheeter • Paper range 65 to 200gm2 • Variation – maximum tolerance is +/- 0.75mm front to back maximum tolerance is +/ - 0.5mm laterally In-line perforating • Capable of running up to four perforations in variable (lateral) positions on the web in the direction of the web. Gluing facility • The facility exists to glue in the direction of the web through the press. In-line rotary trimming is also available. 4 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities Folding options • 8 page A3 tabloid • 12 page square tabloid (300 x 300mm) • 16 page A4 landscape/portrait • 24 page ‘Slim Jim’ (300 x 150mm) • 2x 16 page A5 DP • 24 page Delta (max. 196 x 231mm) Paper range • Quarter fold - 30 to 135gm2 • DP – 30 to 115gm2 • Delta – 30 to 90gm2 (Note: All presses have pollution control equipment and meet EU regulations) Finishing equipment Muller Martini Corona Perfect Binder • • • • • • • • • • • • • 10 x stations/hoppers each with stream feeders plus stream feed cover feeder 3691 gatherers with reject conveyor Full automation of job formats allowing fast repeat make readies ASIR 3 automatic signature recognition 2x gluing tank units, 1x side gluing unit. Hot melt and PUR spray application option 2x milling units, 1x fibre roughing unit, 1x notching unit, 2x nipping units Central saw for 2up binding 24" pitch for double parallel A5 and tabloid requirements Book block feeder to enable high pagination binding 3672 in-line three knife trimmer, plus stacker and turner, in-line shrinkwrapper Film wrapping and automated handling via Fanuc/Rima Spine thicknesses from 2mm to 60mm Various sizes from 100mm x 140mm upwards Muller Martini Norm Perfect Binder • • • • • • • • • • 20 x stations/hoppers each with stream feeders, plus stream feed cover feeder 3681 gatherer with reject conveyor 38 clamp station norm binder 2x gluing tank units, 1x side gluing unit 2x milling units, 1x fibre roughing unit, 1x notching unit, 2x nipping units 3670 in-line three knife trimmer, plus stacker and turner, in-line shrinkwrapper Film wrapping and automated handling via Fanuc/Rima Spine thicknesses from 3mm to 60mm Various under and over standard A4 sizes available ASIR 2: Optical recognition system (scans sections to ensure they cannot be mixed up) Muller Martini Tempo Saddle-Binder • • • • • • Four feeders, plus stream feed cover feeder with compensating stacker Three knife trimmer Log feeders: latest design to facilitate high speed section feeding ASIR 2 optical recognition system (scans sections to ensure they cannot be mixed up) Base size is A4 products but min/max widths are 150mm / 230mm Electrostatic ‘nailing’ and polybanding in-line 5 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities Muller Martini Tempo Saddle-Binder (ctd.) • • 20,000 copies per hour maximum running speed Barcode signature recognition Muller Martini Prima Saddle-Binder • • • • • • Six feeders, plus in-line cover feeder with compensating stacker Three and five knife trimmer Stream feeders: latest design to facilitate high speed section feeding ASIR 2 optical recognition system (scans sections to ensure they cannot be mixed up) Maximum trimmed size 480 x 320mm; Minimum trimmed size 148 x 105mm Barcode signature recognition Harris SP705 Saddle-Binder • • • Two automatic log-fed stations & cover feed Three and five knife trimmer Max section size 318 x 527mm; Min section size 89 x 146mm Muller Martini PrimaPlus Saddle-Stitcher • • • • • • 10 feeders, each with stream feed, cover feeder and compensating stacker Three and five knife trimmer Log feeders: latest design to facilitate high speed section feeding ASIR optical signature recognition, copy control, automatic lateral thickness control 14,000 copies per hour maximum running speed Product size range – width max 300mm, min 75mm; length max 479mm, min 122mm Muller Martini PrimaPlus Saddle-Stitcher • • • • • • • • Eight feeders, each with stream feed, cover feeder and compensating stacker Three and five knife trimmer Log feeders: latest design to facilitate high speed section feeding ASIR 2: Optical recognition system (scans sections to ensure they cannot be mixed up) Electrostatic ‘nailing’ and polybanding in-line, automated final product handling Barcode signature recognition, copy control, automatic lateral thickness control 14,000 copies per hour maximum running speed Product size range – width max 300mm, min 75mm; length max 479mm, min 122mm Sitma 905 mailing line • • • In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Bit Jet 256 ink jet head- can print parallel or horizontal to spine One shuttle feeder & five rotary hoppers Sitma 87/950 mailing line • • • In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array Eight ink jet head - can print parallel to spine One shuttle feeder & four rotary hoppers 2x MBO B30 folders • • • • Three folding units of a possible 4 x4 x4 combinations of folds, mobile knife Max sheet size parallel fold 750mm x 1250mm cross fold 750mm x 1250mm Min sheet size 140mm x 180mm Perforating and edge trimming also available 6 03/2009 0701 - Plant List PINDAR HOUSE Eastfield - plant list and production capabilities T700 folder Polar 115EMC guillotine • • • Full material handling system Computer precision facility, programmable positioning – auto-cut facility Cutting width 1150mm Pallamedies bander/stacker • Counter, bander and stacker that can be attached to folders or stitching lines Automatic carton erecting machine Mallis automatic pallet wrapping line 7 03/2009 0701 - Plant List VENTRESS HOUSE Eastfield - plant list and production capabilities Pre-press Creo Prinergy Version 3.0.3 Scanning capability • • Fujitsu page scanner - B/W A4, 600dpi, 60ppm Epson 4990 - A4 colour scanner, 2400dpi, 10ppm Origination • • Comprehensive typesetting service Qualified Proof Readers Proofing capability • • • OKI 9600n - colour postscript level 3 laser printer SRA3, 1200dpi, 27c/40bw Océ 3165 B&W postscript level 3 laser printer SRA3, 1200dpi, 27c/40bw Samsung ML3050 A4 Mono Printer Storage • • • • • • • 1x X-Serve (PowerPC) – Raid 1x X-Serve (Intel Processor) - Raid 1x Overland Storage Rack mounted LTO 16 Tape Backup Device. 1x Dell Server – Kodak Prinergy 1x Dell Raid5 – Kodak Prinergy 1x Dell Server – Kodak InSite Prepress Portal 1x Formac Firewire External Hard drive Hardware • • • • • • • • • 4x production G4 Macs running OSX Tiger 2x production G5 Macs running OSX Tiger 1x production MacPro running OSX Tiger 1x development MacPro 7x Dell 22” Monitors 2x Xerox 19’ Monitors 1x CTX Monitor 2x production PC’s All major software in both Mac and PC formats are supported Media • • • FTP DVD/CD Re-Writer Kodak InSite Software • • • XMPie Software Suite (U-Image, U-Produce, U-Create Interactive U-Plan) All major software packages in both Mac and PC are supported. Pindar will acquire any software necessary in order to meet our client’s requirements where appropriate. 8 03/2009 0701 - Plant List VENTRESS HOUSE Eastfield - plant list and production capabilities Digital presses 2 x Xerox iGen3 110 • (connected via DocuSP and CMI Colour/Management) 3 x Xerox DC242 • (connected via DocuSP) 2 x Xerox DC2101 • (connected via Fiery EX2101) 1 x Xerox 3535 • (connected via EX3535) Xerox 2045 – colour • • • • • Colour output 45ppm maximum Cut sheet stacking Three input trays One unit A4-SRA3 sheet fed 8 x Canon CLC3220 Colour Laser copiers Océ Variostream 7450 Mono with IBIS booklet maker • • • • Static or full variable data printing Change pagination on the fly so every concurrent book can be a different pagination Rima counter stacking in-line 300-457mm reel width Océ Variostream 7400 Mono with Hunkeler sheeting facility and Duplo booklet maker • • • • Static or full variable data printing A3 sheet delivery /2up slit A4 /3up A5 Rima counter stacking in-line 300-457mm reel width IBM Infoprint 2000 Line 1 – mono • • • • • Booklet-making (with cover feeder) Folding, cut sheet stacking Six input trays Variable data printing A4-SRA3 sheet fed IBM Infoprint 2000 Line 2 – mono • • • • • Booklet-making (with cover feeder) Folding, cut sheet stacking Three input trays Variable data printing A4-SRA3 sheet fed 9 03/2009 0701 - Plant List VENTRESS HOUSE Eastfield - plant list and production capabilities 2 x Xerox 4625 (Manhattans) • • • • • Speed: 135ppm Resolution: 600 x 600 dpi Paper handling: 80 to 200 gsm Paper size: 203 by 254 mm and 356 by 432 mm depending on feed tray Output: Each output bin has a capacity of 2500 sheets of 80gsm with offset stack capability Sample Tray: 100 sheets of 80 gsm 2 x Xerox Docutech with Interposer and HCS • (connected viaSunSpark workstation) 1 x Xerox Docutech • (connected via SunBlade workstation) Finishing equipment • • • • • • • • • • • 2x in line counter/compensator/stackers 1x Foldmaster 1x Polar 78 guillotine 1x Dextor Lawson multi punch system 1x Sickinger electric punch (for use with wire-o and spire-o bound products) 1x GBC wire-o-closer 1x Horizon SPF10 off-line booklet-maker 4x Vacumatic counting machine 1x Rollem 60 perfing machine 2x hand stitching machines 1x shrink wrapping machine Braille production equipment • • • 1x Everest embosser with acoustic hood 1x Minolta hotbox for use with heat expanded paper 2x Thermoform Braille model reproduction machines 10 03/2009 0701 - Plant List VENTRESS HOUSE Eastfield - plant list and production capabilities Fulfilment Custom built area Management of complex pick / pack projects Driven by custom built software 1 x Mailmaster 465HS Flexible Inserting System 1 x Mailcrafter 1 x Phillipsburg 6 Station Expiditer 1 x Phillipsburg 4 Station 1 x Pitney Bowes Di950 (with OMR) 1 x Pitney Bowes Di600 (with OMR) 1 x Pitney Bowes Di420 Bell & Howell BH900 (now Pitney Bowes) • • • • • • • 10,000 per hour Insert Stations 8 Maximum Insert = 224mm x 156mm Minimum Insert = 89mm x 114mm Maximum Single insert thickness = 9,5mm Maximum overall thickness = 12mm. Envelopes: Max. = 244mm x 175mm, Min. = 152mm x 89mm, Flap Depth = 25-53mm Sitma 905 mailing line • • • In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Bit Jet 256 ink jet head- can print parallel or horizontal to spine One shuttle feeder & five rotary hoppers Sitma 87/950 mailing line • • • In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array Eight ink jet head - can print parallel to spine One shuttle feeder & four rotary hoppers Norpak mailing line • • • In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array Eight ink jet head - can print parallel to spine One shuttle feeder & seven rotary hoppers 11 03/2009 0701 - Plant List PINDAR Preston - plant list and production capabilities Origination Low resolution proofing • 2 x HP8550N laser jet printers Input capability • Canon Apple Mac A4 low resolution scanner Data storage • Snap server Workstations • Apple Macs and PCs Pre-press Proofing capability High resolution • Epson 9800 GMG high resolution • Epson 4800 GMG high resolution Mid/low resolution • Mono/Phaser Xerox 3500 • Colour HP Laserjet 9500n • Epson 9600 Integris low resolution system Media • • • • AIT III FTP DVD/CD Re-Writer INSITE Data transfer • • INSITE FTP Data storage • • • AIT (100-260 GB - origination) 1TB ataboy 2 RAID (prinergy) 8mm AIT 1 (96.9 GB – prinergy) Output interface • 1X Creo Quantum Trend Setter 800 Software • • • PREPS (Scitex) Imposition Software All industry-standard DTP Software Applications supported on Apple Mac & PC PRINERGY 12 03/2009 0701 - Plant List PINDAR Preston - plant list and production capabilities Sheet fed presses Heidelberg Speedmaster XL105 6 Colour LYYL • • • • • • • • 6 colour with temperature controlled rollers, Technotrans peripheral water cooling CPC2000 press controls for colour, register & memory of job settings Sheet size max. 750mm x 1050mm and min 340mm x 480mm Semi automatic plate changing U.V. drying and coating Auto cylinder and blanket wash Auto roller wash Pre-set feeder and delivery Heidelberg 102 Speedmaster 12 unit press • • • • • • • • Twelve colour with temperature controlled rollers, powder extraction. Convertible to 6/6 perfecting Sheet size max. 720mm x1020mm and min. 400mm x 480mm CPC2000 press controls for colour, register and memory storage of job settings Semi automatic plate changing Technotrans automatic ink supply Auto cylinder and blanket wash Auto roller wash Reel sheeter Heidelberg 102 Speedmaster 10 unit press • • • • • • • • • Ten colour with temperature controlled rollers, powder extraction. Convertible to 5/5 perfecting Sheet size max. 720mm x1020mm and min. 400mm x 480mm CPC2000 press controls for colour, register and memory storage of job settings Semi automatic plate changing Technotrans automatic ink supply Auto cylinder and blanket wash Auto roller wash Reel sheeter Image control for closed loop Spectrophotometric colour control and CIP3 link (available on both Heidelberg 102 Speedmaster 10 unit press and 12 unit press). Heidelberg 102 Speedmaster 5 unit press • • • • • • Five colour with infra red drying. Convertible to 3 colour x 2 colour perfecting Sheet size max. 720mm x 1020mm, min. 280mm x 420mm Full Heidelberg CPC/CPTronic digitised register, colour and press controls Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet transport through machine Autoplate Automatic blanket washing/roller washing 13 03/2009 0701 - Plant List PINDAR Preston - plant list and production capabilities Heidelberg 102 Speedmaster 5 unit press • • • • • • • Five colour with infra red drying. Convertible to 3 colour x 2 colour perfecting Dedicated coating unit Sheet size max. 720mm x 1020mm, min. 280mm x 420mm Full Heidelberg CPC/CPTronic digitised register, colour and press controls Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet transport through machine Autoplate Automatic blanket washing/roller washing Heidelberg 102 Speedmaster 5 unit press • • • • • • Five colour with infra red drying. Convertible to 4 colour x 1 colour perfecting, or 3 colour x 2 colour perfecting Sheet size max. 720mm x 1020mm, min. 280mm x 420mm Full Heidelberg CPC2000 digitised register, colour and press controls Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet transport through machine Autoplate Automatic blanket washing/roller washing Heidelberg 102 Speedmaster 2 unit press • • • • • • Two colour. Convertible to 1 colour x 1 colour perfecting Sheet size max. 720mm x 1020mm, min. 280mm x 420mm Heidelberg CPC/CPTronic digitised register, colour and press controls Pre set dial a sheet size Autoplate Automatic blanket washing/roller washing Heidelberg GTOZP52 • • • Two colour. Convertible to 1 colour x 1 colour perfecting Sheet size max. 360 x 520mm, min. 105 x 180mm Included option for perforating Finishing equipment COMPACT 102CT laminator • • • Thermal film or water based adhesive and standard film Max sheet size 1020 x 760mm Max speed 4800 sheets per hour (640 x 900mm) Muller Martini 321 Saddle-stitcher • • • • Seven feeders plus in-line cover feeder Three and five knife trimmer Auto-stacker/counter and shingle delivery Carton taper 14 03/2009 0701 - Plant List PINDAR Preston - plant list and production capabilities Muller Bravo with AMRYS • • • 7 Hoppers plus in-line cover feeder 3 and 5 knife trimmer Auto Stacker & Carton Taper MBO K69 combination folder • • • Max. sheet size:- 690 x 1040mm Min. sheet size:- 140 x 120mm Four parallel cross folds 2x Stahl TDP78 folders • • • • Max. sheet size:- 780 x 1160mm; Min. sheet size:- 150 x 200mm 3x4-plate folding units with additional knife unit (up to 460mm x 340mm) Gate-folding facility Perforate, slit, gully cut and edge trim & Micro perf 1x Stahl KDP66 • • • Max. sheet size:- 660 x 1040mm; Min. sheet size:- 140 x 180mm 1x4 plate folding unit plus 1 knife plus side pocket fold plus second knife Perforate, slit, gully cut and edge trim & Micro perf 1x Stahl KH66 • • • Max. sheet size:- 660 x 1040mm; Min. sheet size:- 140 x 180mm 1x4 plate folding unit plus 1 knife plus side pocket fold plus second knife Perforate, slit, gully cut and edge trim & Micro perf 1 x Stahl TH82 • • • • • Max sheet size 820 x 1200 Min sheet size 140 x 180 6 plate Main Unit 4 plate 2nd Unit 2 plate 3rd Unit + SBP 66 delivery perforate/slit/gully cut + edge trim & micro perf Polar 115 EMC guillotine • • • Jogger and air tables Computer precision facility, programmable positioning – auto cut facility (width 1150mm) Pallet lift IRAM - 16 - multidrill • Four drilling heads Pallet turner 3 forklift trucks (1x Reach truck, 1x Counter balance, 1x Reel Truck) 15 03/2009 0701 - Plant List PINDAR Aylesbury - plant list and production capabilities Scanning • Apple Mac low resolution scanner Low resolution proofing • • • • • HP 4000 mono laser (A4) HP 4200 mono laser (A4) HP 5100 mono laser (A3) 2xHP 9500 colour laser (A3) 2xHP 2500 colour inkjet (B1) Workstations • 40xApple Macs and PCs 16 03/2009 0701 - Plant List PINDAR Kineton - plant list and production capabilities Mid/low resolution proofing • • Mono/Colour laser Epson colour 1280 High resolution proofing • Epson 4800 GMG High Resolution Workstations • Apple Macs and PCs Server • Quantum 4400 Snap server Photographic studio • • • 2 x Phase One Digital Camera back – 50mb and 17mb version Full Bowens lighting rig Wide selection of cameras and lenses 17 03/2009 0701 - Plant List
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