T0701 New Pindar Sites All Locations Plant List _March 2009_ Not To Be Put In CRM C 9600n

User Manual: C 9600n

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PINDAR

Plant list and production capabilities

03/2009 0701 - Plant List

1

Table of contents

Pindar House, Eastfield 2

Pre-press, Web offset presses, Finishing equipment

Ventress House, Eastfield 8

Pre-press, Digital presses, Finishing equipment, Mailing

Pindar, Preston 12

Origination, Pre-press, Sheet fed presses, Finishing equipment

Pindar, Aylesbury 16

Pindar, Kineton 17

Photographic studio

PINDAR HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

2

Pre-press

Scanning capability

• CREO Renaissance copy dot film scanner

Proofing capability

• EPSON 4800/7800

• GMG colour management

• OKI c9600HDN colour laser proofer

• 2x HP3500 24pp x A4 improof

• Prinergy Insite remote proofing system, includes inspection, approval, upload and

download of files via internet

Workflow

• Prinergy Connect 3.1, PDF native workflow system

• Apple Macintosh

• PC

• One Vision Speedflow Flightchecking

• Print Link CIP3 connectivity

Media

• CD-ROM

• DVD disk

• Most data formats

Data storage

• 1.5TB work in progress distributed RAID storage (on-line)

• 3200 GB DLT Jukebox (final archive data)

Output

• Staccato stochastic screening capability

• 2 x Creo Quantum Squarespot Trend Setter VLF 5067 (CTP)

Software

• All major software in both Mac and PC formats are supported

PINDAR HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Web offset presses

Man Roland Lithoman III

• Short grain, 40pp A4 press

• 5 unit colour press. Fragrance, spot-colour & varnish applications.

• PECOM 11 press control system

• CONTIWEB Ecocool hot air dryers with integrated afterburner pollution control

• WEKO silicone applicators

• Quad Tech (RGS V) register controls with anti-ghosting software

• Stork re-moisturisers

• Quad Tech cut off controls

• Inline clinch-stitch and trimming systems

• MEGTEC DLC reelstand

• Arcade dampening systems

• Oxy Dry blanket washers

• Central ink distributor

• QTI Closed loop colour systems with grey balance control and integrated ribbon

compensation

• Cut off 890mm

• Max. web width 1540mm

Man Roland Lithoman IV 5 unit colour* 48pp web press

• *5 unit colour press. Includes specially configured unit for the addition of multiple micro-

encapsulation fragrances, plus normal spot colour and varnishes

• PECOM 11 press control system

• MEGTEC TNV hot air dryers with integrated afterburner pollution control

• WEKO silicone applicators

• Quad Tech (RGS V) register controls with anti-ghosting software

• Eltex re-moisturisers

• Quad Tech cut off controls

• Planatol combiject ‘7’ spine gluer and softener and inline rotary trimming systems

• MEGTEC DLC reelstands

• Technotrans dampening systems

• Oxy Dry blanket washers

• Silo fed automatic pumping systems

• Civiemme ST320/220 TS automatic stackers with palletisers

• Integrated Rima-Schneider rotary trimming/delivery systems

• Cut off 1240mm

• Max. web width 1460mm

Man Roland Lithoman IV 4 unit colour 48pp web press

• PECOM 11 press control system

• MEGTEC TNV hot air dryers with integrated afterburner pollution control

• WEKO silicone applicators

• Quad Tech (RGS V) register controls with anti-ghosting software

• Eltex re-moisturisers

• Quad Tech cut off controls

• Planatol combiject ‘7’ spine gluer and softener and inline rotary trimming systems

• MEGTEC DLC reelstands

• Technotrans dampening systems

• Oxy Dry blanket washers

PINDAR HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Man Roland Lithoman IV 4 unit colour 48pp web press

(ctd.)

• Silo fed automatic pumping systems

• Civiemme ST320/220 TS automatic stackers with palletisers

• Integrated Rima-Schneider rotary trimming and delivery systems

• Cut off 1240mm

• Max. web width 1460mm

Folding options

• PWF 51 folder with auto change and twin stream delivery

• 24pp A4 (210 x 297mm trimmed size) portrait and landscape

• 48pp A4 (210 x 297mm trimmed size) portrait and landscape

• 2up x 24pp (double parallel fold) (210 x 147mm trimmed size)

• 2up x 48pp (double parallel fold) (210 x 147mm trimmed size)

• 12pp tabloid (472 x 305mm trimmed size)

• 24pp tabloid (472 x 305mm trimmed size)

• Special folds including delta products, in-line finishing of single section products up to

64pp

Man Roland Polyman 5 unit colour 16pp web press

• PECOM 11 press control system

• Stork Contiweb hot air dryers with integrated afterburner pollution control

• WEKO silicone applicators

• Quad Tech (RGS V) register controls with anti-ghosting software

• Quad Tech cut off controls

• Planatol combiject ‘7’ spine gluer and softener

• Stork Contiweb reelstands

• Technotrans dampening systems

• Oxy Dry blanket washers

• Silo fed automatic pumping systems

• 3 x Civiemme ST120 TS automatic stacker with palletiser

• Cut off 630mm

• Max. web width 965mm

In-line sheeter

• Paper range 65 to 200gm

2

• Variation – maximum tolerance is +/- 0.75mm front to back

maximum tolerance is +/ - 0.5mm laterally

In-line perforating

• Capable of running up to four perforations in variable (lateral) positions on the web in

the direction of the web.

Gluing facility

• The facility exists to glue in the direction of the web through the press. In-line rotary

trimming is also available.

PINDAR HOUSE

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Folding options

• 8 page A3 tabloid

• 12 page square tabloid (300 x 300mm)

• 16 page A4 landscape/portrait

• 24 page ‘Slim Jim’ (300 x 150mm)

• 2x 16 page A5 DP

• 24 page Delta (max. 196 x 231mm)

Paper range

• Quarter fold - 30 to 135gm

2

• DP – 30 to 115gm

2

• Delta – 30 to 90gm

2

(Note: All presses have pollution control equipment and meet EU regulations)

Finishing equipment

Muller Martini Corona Perfect Binder

• 10 x stations/hoppers each with stream feeders plus stream feed cover feeder

• 3691 gatherers with reject conveyor

• Full automation of job formats allowing fast repeat make readies

• ASIR 3 automatic signature recognition

• 2x gluing tank units, 1x side gluing unit. Hot melt and PUR spray application option

• 2x milling units, 1x fibre roughing unit, 1x notching unit, 2x nipping units

• Central saw for 2up binding

• 24" pitch for double parallel A5 and tabloid requirements

• Book block feeder to enable high pagination binding

• 3672 in-line three knife trimmer, plus stacker and turner, in-line shrinkwrapper

• Film wrapping and automated handling via Fanuc/Rima

• Spine thicknesses from 2mm to 60mm

• Various sizes from 100mm x 140mm upwards

Muller Martini Norm Perfect Binder

• 20 x stations/hoppers each with stream feeders, plus stream feed cover feeder

• 3681 gatherer with reject conveyor

• 38 clamp station norm binder

• 2x gluing tank units, 1x side gluing unit

• 2x milling units, 1x fibre roughing unit, 1x notching unit, 2x nipping units

• 3670 in-line three knife trimmer, plus stacker and turner, in-line shrinkwrapper

• Film wrapping and automated handling via Fanuc/Rima

• Spine thicknesses from 3mm to 60mm

• Various under and over standard A4 sizes available

• ASIR 2: Optical recognition system (scans sections to ensure they cannot be mixed up)

Muller Martini Tempo Saddle-Binder

• Four feeders, plus stream feed cover feeder with compensating stacker

• Three knife trimmer

• Log feeders: latest design to facilitate high speed section feeding

• ASIR 2 optical recognition system (scans sections to ensure they cannot be mixed up)

• Base size is A4 products but min/max widths are 150mm / 230mm

• Electrostatic ‘nailing’ and polybanding in-line

PINDAR HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Muller Martini Tempo Saddle-Binder (ctd.)

• 20,000 copies per hour maximum running speed

• Barcode signature recognition

Muller Martini Prima Saddle-Binder

• Six feeders, plus in-line cover feeder with compensating stacker

• Three and five knife trimmer

• Stream feeders: latest design to facilitate high speed section feeding

• ASIR 2 optical recognition system (scans sections to ensure they cannot be mixed up)

• Maximum trimmed size 480 x 320mm; Minimum trimmed size 148 x 105mm

• Barcode signature recognition

Harris SP705 Saddle-Binder

• Two automatic log-fed stations & cover feed

• Three and five knife trimmer

• Max section size 318 x 527mm; Min section size 89 x 146mm

Muller Martini PrimaPlus Saddle-Stitcher

• 10 feeders, each with stream feed, cover feeder and compensating stacker

• Three and five knife trimmer

• Log feeders: latest design to facilitate high speed section feeding

• ASIR optical signature recognition, copy control, automatic lateral thickness control

• 14,000 copies per hour maximum running speed

• Product size range – width max 300mm, min 75mm; length max 479mm, min 122mm

Muller Martini PrimaPlus Saddle-Stitcher

• Eight feeders, each with stream feed, cover feeder and compensating stacker

• Three and five knife trimmer

• Log feeders: latest design to facilitate high speed section feeding

• ASIR 2: Optical recognition system (scans sections to ensure they cannot be mixed up)

• Electrostatic ‘nailing’ and polybanding in-line, automated final product handling

• Barcode signature recognition, copy control, automatic lateral thickness control

• 14,000 copies per hour maximum running speed

• Product size range – width max 300mm, min 75mm; length max 479mm, min 122mm

Sitma 905 mailing line

• In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Bit Jet

• 256 ink jet head- can print parallel or horizontal to spine

• One shuttle feeder & five rotary hoppers

Sitma 87/950 mailing line

• In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array

• Eight ink jet head - can print parallel to spine

• One shuttle feeder & four rotary hoppers

2x MBO B30 folders

• Three folding units of a possible 4 x4 x4 combinations of folds, mobile knife

• Max sheet size parallel fold 750mm x 1250mm

cross fold 750mm x 1250mm

• Min sheet size 140mm x 180mm

• Perforating and edge trimming also available

PINDAR HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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T700 folder

Polar 115EMC guillotine

• Full material handling system

• Computer precision facility, programmable positioning – auto-cut facility

• Cutting width 1150mm

Pallamedies bander/stacker

• Counter, bander and stacker that can be attached to folders or stitching lines

Automatic carton erecting machine

Mallis automatic pallet wrapping line

VENTRESS HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Pre-press

Creo Prinergy Version 3.0.3

Scanning capability

• Fujitsu page scanner - B/W A4, 600dpi, 60ppm

• Epson 4990 - A4 colour scanner, 2400dpi, 10ppm

Origination

• Comprehensive typesetting service

• Qualified Proof Readers

Proofing capability

• OKI 9600n - colour postscript level 3 laser printer SRA3, 1200dpi, 27c/40bw

• Océ 3165 B&W postscript level 3 laser printer SRA3, 1200dpi, 27c/40bw

• Samsung ML3050 A4 Mono Printer

Storage

• 1x X-Serve (PowerPC) – Raid

• 1x X-Serve (Intel Processor) - Raid

• 1x Overland Storage Rack mounted LTO 16 Tape Backup Device.

• 1x Dell Server – Kodak Prinergy

• 1x Dell Raid5 – Kodak Prinergy

• 1x Dell Server – Kodak InSite Prepress Portal

• 1x Formac Firewire External Hard drive

Hardware

• 4x production G4 Macs running OSX Tiger

• 2x production G5 Macs running OSX Tiger

• 1x production MacPro running OSX Tiger

• 1x development MacPro

• 7x Dell 22” Monitors

• 2x Xerox 19’ Monitors

• 1x CTX Monitor

• 2x production PC’s

• All major software in both Mac and PC formats are supported

Media

• FTP

• DVD/CD Re-Writer

• Kodak InSite

Software

• XMPie Software Suite

• (U-Image, U-Produce, U-Create Interactive U-Plan)

• All major software packages in both Mac and PC are supported. Pindar will acquire any

software necessary in order to meet our client’s requirements where appropriate.

VENTRESS HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Digital presses

2 x Xerox iGen3 110

• (connected via DocuSP and CMI Colour/Management)

3 x Xerox DC242

• (connected via DocuSP)

2 x Xerox DC2101

• (connected via Fiery EX2101)

1 x Xerox 3535

• (connected via EX3535)

Xerox 2045 – colour

• Colour output 45ppm maximum

• Cut sheet stacking

• Three input trays

• One unit

• A4-SRA3 sheet fed

8 x Canon CLC3220 Colour Laser copiers

Océ Variostream 7450 Mono with IBIS booklet maker

• Static or full variable data printing

• Change pagination on the fly so every concurrent book can be a different pagination

• Rima counter stacking in-line

• 300-457mm reel width

Océ Variostream 7400 Mono with Hunkeler sheeting facility and Duplo booklet

maker

• Static or full variable data printing

• A3 sheet delivery /2up slit A4 /3up A5

• Rima counter stacking in-line

• 300-457mm reel width

IBM Infoprint 2000 Line 1 – mono

• Booklet-making (with cover feeder)

• Folding, cut sheet stacking

• Six input trays

• Variable data printing

• A4-SRA3 sheet fed

IBM Infoprint 2000 Line 2 – mono

• Booklet-making (with cover feeder)

• Folding, cut sheet stacking

• Three input trays

• Variable data printing

• A4-SRA3 sheet fed

VENTRESS HOUSE

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2 x Xerox 4625 (Manhattans)

• Speed: 135ppm

• Resolution: 600 x 600 dpi

• Paper handling: 80 to 200 gsm

• Paper size: 203 by 254 mm and 356 by 432 mm depending on feed tray

• Output: Each output bin has a capacity of 2500 sheets of 80gsm with offset stack

capability Sample Tray: 100 sheets of 80 gsm

2 x Xerox Docutech with Interposer and HCS

• (connected viaSunSpark workstation)

1 x Xerox Docutech

• (connected via SunBlade workstation)

Finishing equipment

• 2x in line counter/compensator/stackers

• 1x Foldmaster

• 1x Polar 78 guillotine

• 1x Dextor Lawson multi punch system

• 1x Sickinger electric punch (for use with wire-o and spire-o bound products)

• 1x GBC wire-o-closer

• 1x Horizon SPF10 off-line booklet-maker

• 4x Vacumatic counting machine

• 1x Rollem 60 perfing machine

• 2x hand stitching machines

• 1x shrink wrapping machine

Braille production equipment

• 1x Everest embosser with acoustic hood

• 1x Minolta hotbox for use with heat expanded paper

• 2x Thermoform Braille model reproduction machines

VENTRESS HOUSE

Eastfield - plant list and production capabilities

03/2009 0701 - Plant List

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Fulfilment

Custom built area

Management of complex pick / pack projects

Driven by custom built software

1 x Mailmaster 465HS Flexible Inserting System

1 x Mailcrafter

1 x Phillipsburg 6 Station Expiditer

1 x Phillipsburg 4 Station

1 x Pitney Bowes Di950 (with OMR)

1 x Pitney Bowes Di600 (with OMR)

1 x Pitney Bowes Di420

Bell & Howell BH900 (now Pitney Bowes)

• 10,000 per hour

• Insert Stations 8

• Maximum Insert = 224mm x 156mm

• Minimum Insert = 89mm x 114mm

• Maximum Single insert thickness = 9,5mm

• Maximum overall thickness = 12mm.

• Envelopes: Max. = 244mm x 175mm, Min. = 152mm x 89mm, Flap Depth = 25-53mm

Sitma 905 mailing line

• In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Bit Jet

• 256 ink jet head- can print parallel or horizontal to spine

• One shuttle feeder & five rotary hoppers

Sitma 87/950 mailing line

• In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array

• Eight ink jet head - can print parallel to spine

• One shuttle feeder & four rotary hoppers

Norpak mailing line

• In-line poly bagging and ink jet personalisation (post & pre-wrap), with Domino Jet Array

• Eight ink jet head - can print parallel to spine

• One shuttle feeder & seven rotary hoppers

PINDAR

Preston - plant list and production capabilities

03/2009 0701 - Plant List

12

Origination

Low resolution proofing

• 2 x HP8550N laser jet printers

Input capability

• Canon Apple Mac A4 low resolution scanner

Data storage

• Snap server

Workstations

• Apple Macs and PCs

Pre-press

Proofing capability

High resolution

• Epson 9800 GMG high resolution

• Epson 4800 GMG high resolution

Mid/low resolution

• Mono/Phaser Xerox 3500

• Colour HP Laserjet 9500n

• Epson 9600 Integris low resolution system

Media

• AIT III

• FTP

• DVD/CD Re-Writer

• INSITE

Data transfer

• INSITE

• FTP

Data storage

• AIT (100-260 GB - origination)

• 1TB ataboy 2 RAID (prinergy)

• 8mm AIT 1 (96.9 GB – prinergy)

Output interface

• 1X Creo Quantum Trend Setter 800

Software

• PREPS (Scitex) Imposition Software

• All industry-standard DTP Software Applications supported on Apple Mac & PC

• PRINERGY

PINDAR

Preston - plant list and production capabilities

03/2009 0701 - Plant List

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Sheet fed presses

Heidelberg Speedmaster XL105 6 Colour LYYL

• 6 colour with temperature controlled rollers, Technotrans peripheral water cooling

• CPC2000 press controls for colour, register & memory of job settings

• Sheet size max. 750mm x 1050mm and min 340mm x 480mm

• Semi automatic plate changing

• U.V. drying and coating

• Auto cylinder and blanket wash

• Auto roller wash

• Pre-set feeder and delivery

Heidelberg 102 Speedmaster 12 unit press

• Twelve colour with temperature controlled rollers, powder extraction. Convertible to 6/6

perfecting

• Sheet size max. 720mm x1020mm and min. 400mm x 480mm

• CPC2000 press controls for colour, register and memory storage of job settings

• Semi automatic plate changing

• Technotrans automatic ink supply

• Auto cylinder and blanket wash

• Auto roller wash

• Reel sheeter

Heidelberg 102 Speedmaster 10 unit press

• Ten colour with temperature controlled rollers, powder extraction. Convertible to 5/5

perfecting

• Sheet size max. 720mm x1020mm and min. 400mm x 480mm

• CPC2000 press controls for colour, register and memory storage of job settings

• Semi automatic plate changing

• Technotrans automatic ink supply

• Auto cylinder and blanket wash

• Auto roller wash

• Reel sheeter

• Image control for closed loop Spectrophotometric colour control and CIP3 link (available on

both Heidelberg 102 Speedmaster 10 unit press and 12 unit press).

Heidelberg 102 Speedmaster 5 unit press

• Five colour with infra red drying. Convertible to 3 colour x 2 colour perfecting

• Sheet size max. 720mm x 1020mm, min. 280mm x 420mm

• Full Heidelberg CPC/CPTronic digitised register, colour and press controls

• Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet

transport through machine

• Autoplate

• Automatic blanket washing/roller washing

PINDAR

Preston - plant list and production capabilities

03/2009 0701 - Plant List

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Heidelberg 102 Speedmaster 5 unit press

• Five colour with infra red drying. Convertible to 3 colour x 2 colour perfecting

• Dedicated coating unit

• Sheet size max. 720mm x 1020mm, min. 280mm x 420mm

• Full Heidelberg CPC/CPTronic digitised register, colour and press controls

• Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet

transport through machine

• Autoplate

• Automatic blanket washing/roller washing

Heidelberg 102 Speedmaster 5 unit press

• Five colour with infra red drying. Convertible to 4 colour x 1 colour perfecting, or 3 colour

x 2 colour perfecting

• Sheet size max. 720mm x 1020mm, min. 280mm x 420mm

• Full Heidelberg CPC2000 digitised register, colour and press controls

• Heidelberg pre-set dial-a-sheet size, automatically adjusts feeder, calliper, impression, sheet

transport through machine

• Autoplate

• Automatic blanket washing/roller washing

Heidelberg 102 Speedmaster 2 unit press

• Two colour. Convertible to 1 colour x 1 colour perfecting

• Sheet size max. 720mm x 1020mm, min. 280mm x 420mm

• Heidelberg CPC/CPTronic digitised register, colour and press controls

• Pre set dial a sheet size

• Autoplate

• Automatic blanket washing/roller washing

Heidelberg GTOZP52

• Two colour. Convertible to 1 colour x 1 colour perfecting

• Sheet size max. 360 x 520mm, min. 105 x 180mm

• Included option for perforating

Finishing equipment

COMPACT 102CT laminator

• Thermal film or water based adhesive and standard film

• Max sheet size 1020 x 760mm

• Max speed 4800 sheets per hour (640 x 900mm)

Muller Martini 321 Saddle-stitcher

• Seven feeders plus in-line cover feeder

• Three and five knife trimmer

• Auto-stacker/counter and shingle delivery

• Carton taper

PINDAR

Preston - plant list and production capabilities

03/2009 0701 - Plant List

15

Muller Bravo with AMRYS

• 7 Hoppers plus in-line cover feeder

• 3 and 5 knife trimmer

• Auto Stacker & Carton Taper

MBO K69 combination folder

• Max. sheet size:- 690 x 1040mm

• Min. sheet size:- 140 x 120mm

• Four parallel cross folds

2x Stahl TDP78 folders

• Max. sheet size:- 780 x 1160mm; Min. sheet size:- 150 x 200mm

• 3x4-plate folding units with additional knife unit (up to 460mm x 340mm)

• Gate-folding facility

• Perforate, slit, gully cut and edge trim & Micro perf

1x Stahl KDP66

• Max. sheet size:- 660 x 1040mm; Min. sheet size:- 140 x 180mm

• 1x4 plate folding unit plus 1 knife plus side pocket fold plus second knife

• Perforate, slit, gully cut and edge trim & Micro perf

1x Stahl KH66

• Max. sheet size:- 660 x 1040mm; Min. sheet size:- 140 x 180mm

• 1x4 plate folding unit plus 1 knife plus side pocket fold plus second knife

• Perforate, slit, gully cut and edge trim & Micro perf

1 x Stahl TH82

• Max sheet size 820 x 1200

• Min sheet size 140 x 180

• 6 plate Main Unit

• 4 plate 2

nd

Unit

• 2 plate 3

rd

Unit

+ SBP 66 delivery perforate/slit/gully cut

+ edge trim & micro perf

Polar 115 EMC guillotine

• Jogger and air tables

• Computer precision facility, programmable positioning – auto cut facility (width 1150mm)

• Pallet lift

IRAM - 16 - multidrill

• Four drilling heads

Pallet turner

3 forklift trucks (1x Reach truck, 1x Counter balance, 1x Reel Truck)

PINDAR

Aylesbury - plant list and production capabilities

03/2009 0701 - Plant List

16

Scanning

• Apple Mac low resolution scanner

Low resolution proofing

• HP 4000 mono laser (A4)

• HP 4200 mono laser (A4)

• HP 5100 mono laser (A3)

• 2xHP 9500 colour laser (A3)

• 2xHP 2500 colour inkjet (B1)

Workstations

• 40xApple Macs and PCs

PINDAR

Kineton - plant list and production capabilities

03/2009 0701 - Plant List

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Mid/low resolution proofing

• Mono/Colour laser

• Epson colour 1280

High resolution proofing

• Epson 4800 GMG High Resolution

Workstations

• Apple Macs and PCs

Server

• Quantum 4400 Snap server

Photographic studio

• 2 x Phase One Digital Camera back – 50mb and 17mb version

• Full Bowens lighting rig

• Wide selection of cameras and lenses