Power Supply Schematics, Layout, Cables, And BOM
User Manual: Power Supply schematics, layout, cables, and BOM
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TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Power Supply Assembly Schematics PAGE 1 TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Power Supply Assembly Schematics PAGE 2 5 4 3 2 1 +8V/11A T1 UF1007 C1 0.1uf C2 1000pf/500v 3 +8V/11A R1 +8V/11A R2 510K,1/2w D3 10,1w 511 R7 5.49K CNY17-2 U2 C22 100pf/1000v R9 D COM 3.92K R10 1k COM COM C23 0.1uf R12 150,2w 2 1uf/100V COM 1000pf/500v R8 GND + SS D5 1N4002 T3 COM 5 1 OUT C21 5 C12 0.1uf COM VFB GND +8V/11A + R11 100,2w D6 TL431ACD C51 R13 2.49K + A - C25 0.1uf 1 C19 0.1uf 4 C20 2200pf, Y1 U1 FS7M0880YDTU + + A - 2 33uf/35V R6 + C11 2200uf/16V MG2 12V DC Fan C17 C9 2200uf/16V MBR20100CT 9 C18 510k,1/2w 5A C10 2200uf/16V VCC F1 UF1003 82 +8V/11A 10 1 6 3 + 3 AC + R5 + 4 C16 470uf/400V 2 - 510k,1/2w R4 RV1 320V C15 470uf/400V C14 1000pf,Y2 R3 L2 10,1w 4 2 0.1uf + D D2 C3 1 1 C5 1000pf,Y2 C6 0.47uf, X2 C13 470pf,Y2 +8V/11A D4 GBU806 T2 0.47uf, X2 C4 470pf,Y2 T7 C8 t 2 C7 0.47uf, X2 1 2 RT1 AC MG1 12V DC Fan D1 +16V/0.6A +16V/0.6A 2200pf, Y1 +16V/0.6A C27 0.01uf/500v C26 1000pf/500v R15 22k,2w +16V/0.6A R14 10,1w +16V/0.6A UF1003 UF1003 7 5 + D12 MBR1535CT + C29 0.1uf U3 3 VIN LM1085 VOUT D9 1N4002 2 R17 249 + C31 33uf/35v +5V/6.5A +5V/6.5A 1 11 9 C28 470uf/25V 1.5KE200A 12 + GND D11 T5 C47 + 511 SS 2 R33 1uf/100V 5 GND R25 1 R21 10,1w + + + C40 2200uf/16V C35 1000pf/500v + T5 R20 2.10k + Q1 C41 0.1uf MMBT2222A +5V/6.5A R23 1k +5V/6.5A +5V/6.5A 6 R26 U7 MAX6510 51.1 R27 R28 3.92K 91k CNY17-2 R29 U8 R31 1k R30 100,2w C50 C49 1uf/100v 8.45K R32 5.49K GND2 R24 2.94k 5 GND2 OUTSET OUT 3 SET HYST GND2 4 GND2 1 1 GND2 GND2 2 R34 59k GND D15 TL431ACD GND2 JP1 0.1uf 681 GND2 2 OUT 10 6 VFB MMBD4148 4 7 C +5V/6.5A VCC C44 0.1uf 4 U6 FS6S1565RBYDTU C39 2200uf/16V C42 0.1uf 33uf/35V C38 2200uf/16V C34 C37 2200uf/16V T5 C36 2200uf/16V C33 33uf/35V D10 UF1007 D14 C46 2200pf,NPO 2 GNDVCC 8.45K R22 1 C43 0.1uf OUT DIS R19 10 + CON TRIG THRES RST 3 7 0.1uf EGP30D C30 1000uf/25v C32 C 5 2 6 4 8 3 D13 8 R18 1.33k VIN C48 390pf/1000V VOUT GND 1 R16 510K,1/2w LM78L12 3 U4 VCC U5 TS555CN D8 +16V/0.6A D7 T4 D16 1N4002 C52 1000pf/500v C53 0.1uf R35 10,1w T6 VIN 1 En VOUT 4 Adj 5 R41 2k R43 169 C56 47uf/100V C58 47uf/100v C57 1uf/100v 1 C61 1uf/100v +48V/0.5A +16V/2.25A C65 470uf/25V + + 2 VIN VOUT + T6 3 T6 B +16V/2.25A C66 0.1uf 33uf/35v 2 MIC29302BT +48V/0.5A C62 0.1uf + +16V/2.25A +16V/2.25A + C67 0.1uf GND1 GND1 C72 0.1uf GND1 U11 LM7912CT C76 470uf/25V 10,1w + + C70 470uf/25V R42 D18 1N4002 C69 EGP30D + C55 0.1uf T6 R39 9.31k EGP30D U12 + + 1 R40 169 + C60 33uf/35v GND 5 + 3 1000pf/500v Adj R37 2k R36 249 GND C73 En 4 +48V/0.5A 2 VOUT 33uf/35v D22 1 VOUT C68 16 D21 + VIN C74 33uf/35v 1 EGP30D 2 3 13 D20 EGP30D MIC29302BT GND D19 R38 10,1w C64 1000uf/25v 14 U10 C71 1000uf/25v B + C63 1000uf/25v C59 151000pf/500v C54 47uf/100v D17 EGP30F +48V/0.5A LM317HVT VIN GND U9 3 GND2 + C75 0.1uf GND1 GND1 GND1 GND1 T6 GND1 GND1 GND1 GND1 GND1 -12V/0.8A C45 0.1uf -12V/0.8A A A -12V/0.8A -12V/0.8A -16V/1.2A C24 0.1uf -16V/1.2A -16V/1.2A -16V/1.2A 5 4 TT24 Digital Live Console 3 ©2006 LOUD Technologies Inc. All rights reserved 2 Power Supply Assembly Schematics 1 PAGE 3 cable no:-1 mic card A 0.156 7pin connector pin 6 keyed pin number pin1 pin2 pin3 pin4 pin5 pin6 pin7 Voltage 48v Agnd P16V Agnd N16V keyed Ledgnd wire color purple green orange green blue cable no:- 2 mic card B 0.156 7pin connector pin 6 keyed pin number pin1 pin2 pin3 pin4 pin5 pin6 pin7 Voltage 48v Agnd P16V Agnd N16V keyed Ledgnd wire color purple green orange green blue cable no:- 3 mic card C 0.156 7pin connector pin 6 keyed pin number pin1 pin2 pin3 pin4 pin5 pin6 pin7 Voltage 48v Agnd P16V Agnd N16V keyed Ledgnd wire color purple green orange green blue cable no:- 4 Codac 0.156 6 pin connector pin 5 keyed pin number Voltage wire color pin1 pin2 pin3 pin4 pin5 pin6 Agnd P16V Agnd N16V keyed Ledgnd green orange green blue cable no:- 5 DSP 0.156 9 pin connector pin 8 keyed pin number pin1 pin2 pin3 pin4 pin5 pin6 pin7 pin8 pin9 Voltage P5V P5V P5V Dgnd Dgnd Dgnd P16V keyed Dgnd wire color red red red black black black Orange cable no:- 6 Front panel 1 0.156 5 pin connector pin 4 keyed pin number pin1 pin2 pin3 pin4 pin5 Voltage P16V dgnd Mgnd keyed 8V wire color orange black black/yellow cable no:- 7 Front panel 2 0.156 5 pin connector pin 4 keyed pin number pin1 pin2 pin3 pin4 pin5 Voltage P16V dgnd Mgnd keyed 8V cable no:- 8 Front panel 3 0.156 5 pin connector pin 4 keyed pin number pin1 pin2 pin3 pin4 pin5 Voltage P16V dgnd Mgnd keyed 8V Mas-con idc connector CE156F18-7 (pin 6 blocked) wire length 14 inches 18g green Mas-con idc connector CE156F18-7 (pin 6 blocked) wire length 19 inches 18g green Mas-con idc connector CE156F18-7 (pin 6 blocked) wire length 27.5 inches 18g green Mas-con idc connector CE156F18-6 (pin 5 blocked) wire length 15.5 inches 18g green Mas-con idc connector CE156F18-9 (pin 8 blocked) wire length 14 inches 18g black Mas-con idc connector CE156F18-5 (pin4 blocked) wire length 17 inches 18g yellow Mas-con idc connector CE156F18-5 (pin4 blocked) wire color orange black black/yellow wire length 15.5 inches 18g yellow Mas-con idc connector CE156F18-5 (pin4 blocked) wire color black dgnd black/yellow wire length 23 inches 18g yellow cable no:- 9 Front panel 4 TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Power Supply Assembly Schematics PAGE 4 Mas-con idc connector CE156F18-5 (pin4 blocked) 0.156 5 pin connector pin 4 keyed pin number pin1 pin2 pin3 pin4 pin5 Voltage P16V dgnd Mgnd keyed 8V yellow cable no:- 10 Little light bullet connector N12V blue 15 inches 18g Hollingsworth FP5332F cable no:- 11 Little light bullet connector Gnd green 15 inches 18g Hollingsworth FP5332F cable no:- 12 Little light bullet connector N12V blue 11 inches 18g Hollingsworth FP5332F cable no:- 13 Little light bullet connector Gnd green 11 inches 18g Hollingsworth FP5332F cable no:- 14 GND Ring wire color wire length black 32 inches dgnd 18g black/yellow Chassis gnd green/yellow 18 inches 18g Keystone cat no:-915 cable no:-15 AC in hot 0.187 Qdisc live Brown 15.5 inches 18g Hollingsworth XS09775T PDF 400-091-00 cable no:-16 AC in neutral 0.187 Qdisc neutral Blue 15.5 inches 18g Hollingsworth XS09775T cable no:-17 headphone gnd 0.25 Qdisc HP Gnd green 29 inches 18g TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Panduit DPF18-250FIB-3K Power Supply Assembly Schematics PAGE 5 TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Power Supply Assembly Schematics PAGE 6 TT24 Power Supply Bill Of Materials 5-10-04 Item QTY Reference Part Description ______________________________________________ 1 22 C1,C3,C12,C19,C23,C25, Manufacture Manufacture's P/N Cost Cost Total Cap,Cer,0.1uf,100V, Z5U, 0805 C29,C32,C41,C42,C43,C44, C45,C50,C53,C55,C62,C66, C67,C72,C75,C24 2 7 C2,C18,C26,C35,C52,C59, Cap, Cer, 1000pf, 500v, Y5P, Disc XICON passive CDR500P5102KS C73 3 2 C4,C13 Cap, Cer, 470pf, Y2, 300Vac, Safety VISHAY 30LVT47 4 3 C6,C7,C8 Cap, Film, 0.47uf, X2, 250Vac, Safety Panasonic ECQU2A474ML 5 8 C9,C10,C11,C36,C37,C38, Cap, AL, 2200uf, 16V, Low ESR Nichicon UPL1C222MHH C39,C40 6 2 C16,C15 Cap, AL, 470uf, 400V Panasonic ECE-S2GP471EX 7 8 C17,C31,C33,C34,C60,C68, Cap, AL, 33uf, 35V, Low ESR Nichicon UPL1V330MEH C69,C74 8 2 C20,C51 Cap, Cer, 2200pf, Y1, 250Vac, Safety VISHAY 440LD22 9 5 C21,C47,C49,C57,C61 Cap, AL, 1uf, 100v, Low ESR XICON passive ESRL100V1.0 10 1 C22 Cap,Cer,100pf,1000v, SL, Disc XICON passive CDR102S9391KS 11 1 C27 Cap, film, polyester, 0.01uf, 500V Cornell Dubilier DME6S1K 12 4 C28,C65,C70,C76 Cap,AL,470uf,25V,Low ESR Nichicon UPL1E471MPH 13 4 C30,C63,C64,C71 Cap,AL,1000uf,25v,Low ESR Nichicon UPL1E102MHH 14 1 C46 Cap, Cer, 2200pf, 50V, NPO, 0805 15 1 C48 Cap, Cer, 390pf, 1000V, SL, Disc XICON passive CDR102S9101KS 16 3 C54,C56,C58 Cap, AL, 47uf, 100V, Low ESR XICON passive ESRL100V47 17 2 D1,D13 Diode, UFROVY, 1A, 1000V, DO-41 Diodes Inc UF1007 18 3 D2,D10,D11 Diode, UFROVY, 1A, 200V, DO-41 Diodes Inc UF1003 19 1 D3 Diode, Schottky, 20A, 100V, TO-220 On Semi MBR20100CT 20 1 D4 Diode, Rect, Bridge, 8A, 600V, GBU Diodes Inc GBU806 21 4 D5,D9,D16,D18 Diode, Rect, 1A, 100V, DO-41 Diodes Inc 1N4002 22 2 D15,D6 IC, Volt Ref, 2.5V, 2%, SO8 ST Micro TL431ACD 23 5 D7,D19,D20,D21,D22 Diode, FROVY, 3A, 200V, DO-201AD Fairchild Semi EGP30D 24 1 D8 Diode, Tran Sup, 1500W, 200V, DO-201AD Diodes Inc 1.5KE200A 25 1 D12 Diode, Schottky, 15A, 35V, TO-220 International Rectifier MBR1535CT 26 1 D14 Diode, Switching, 200mA, 75V, SOT-23 ©2006 LOUD Technologies Inc. All rights reserved Diodes Inc TT24 Digital Live Console MMBD4148 Power Supply Assembly Schematics PAGE 7 TT24 Power Supply 27 1 D17 Diode, FROVY, 3A, 300V, DO-201AD Fairchild Semi EGP30F 28 1 F1 Fuse, 5A, 250Vac, fast, 5mm X 20mm Littelfuse H217005 29 1 JP1 JUMPER Custom 30 2 C5, C14 Cap, Cer, 1000pf, Y2, 250Vac, Safety Panasonic 31 1 L2 Inductor, output, 88W Custom 32 2 MG2,MG1 DC Fan, 12V, 16CFM, 60 X 60 X 15 mm DELTA Electronics AFB0612HB 33 1 Q1 Transistor, NPN, 400mA, 40V, SOT-23 Diodes Inc MMBT2222A 34 1 RT1 Inrush Current Limiter, 8A, 1 ohm Ametherm SL12 1R008 35 1 RV1 MOV, 320Vac, 13.5mm BC components 2322 594 53216 36 7 R1,R6,R14,R21,R35,R38, Resistor, Carbon, 10, 1w, 5% XICON passive 294-10 XICON passive 293-510K ECK-NVS102ME R42 37 4 R2,R4,R5,R16 Resistor, Carbon, 510K, 1/2w, 5% 38 1 R19 Resistor, SMT, 10, 1/8W, 1%, 1206 39 2 R32,R7 Resistor, SMT, 5.49K, 1/10W, 1%, 0805 40 2 R25,R8 Resistor, SMT, 511, 1/10W, 1%, 0805 41 2 R28,R9 Resistor, SMT, 3.92K, 1/10W, 1%, 0805 42 3 R10,R23,R31 Resistor, SMT, 1K, 1/10W, 1%, 0805 43 2 R30,R11 Resistor, Metal Oxide, 100, 2w, 5% XICON passive 262-100 44 1 R12 Resistor, Metal Oxide, 150, 2w, 5% XICON passive 262-150 45 1 R13 Resistor, SMT, 2.49K, 1/10W, 1%, 0805 46 1 R15 Resistor, Metal Oxide, 22K, 2w, 5% XICON passive 262-22K 47 2 R17,R36 Resistor, SMT, 249, 1/10W, 1%, 0805 48 1 R18 Resistor, SMT, 1.33K, 1/10W, 1%, 0805 49 1 R20 Resistor, SMT, 2.10K, 1/10W, 1%, 0805 50 2 R29,R22 Resistor, SMT, 8.45K, 1/10W, 1%, 0805 51 1 R24 Resistor, SMT, 2.94K, 1/10W, 1%, 0805 52 1 R26 Resistor, SMT, 51.1, 1/10W, 1%, 0805 53 1 R27 Resistor, SMT, 91K, 1/10W, 1%, 0805 54 1 R33 Resistor, SMT, 681, 1/10W, 1%, 0805 55 1 R34 Resistor, SMT, 59K, 1/10W, 1%, 0805 56 2 R37,R41 Resistor, SMT, 2K, 1/10W, 1%, 0805 57 1 R39 Resistor, SMT, 9.31K, 1/10W, 1%, 0805 58 2 R43,R40 Resistor, SMT, 169, 1/10W, 1%, 0805 59 1 T1 Switching Transformer, 88W Custom 60 1 T4 Switching Transformer,134W Custom 61 2 T2,T7 Input CM Filter, 3.85A Coiltronics 62 3 T3,T5,T6 Output CM filter Custom TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved CMT1-8 Power Supply Assembly Schematics PAGE 8 TT24 Power Supply 63 1 PCB, double side, 254 x 178 mm 64 1 U1 IC, PWM Controller, 8A, 800V, TO-3P-5L Fairchild Semi FS7M0880YDTU 65 2 U8,U2 IC, Opto coupler Fairchild Semi CNY17-2 66 1 U3 IC, Volt Reg, Low Drop, Adj, 3A, TO-220 National Semi LM1085IT-ADJ 67 1 U4 IC, Volt Reg, 12V, 150mA, TO-92 National Semi LM78L12 68 1 U5 IC, Timer, CMOS, DP-8 ST Micro TS555CN 69 1 U6 IC, PWM Controller, 15A, 650V, TO-3P-5L Fairchild Semi FS6S1565RBYDTU 70 1 U7 IC, Temp Switch, SOT23-6 Maxim Semi MAX6510CAUT-T 71 1 U9 IC, Volt Reg, HV, Adj, 1.5A, TO-220 National Semi LM317HVT 72 2 U12,U10 IC, Volt Reg, Low Drop, Adj, 3A, TO-220-5 Micrel Inc. MIC29302BT 73 1 U11 IC, Volt Reg, -12V, 1.5A, TO-220 National Semi LM7912CT 74 2 Fuse Clip Keystone 3517 75 2 Heatsink, 4.7" AAVID 78220 76 1 Metal Enclosure Custom 77 6 Thermal Pad TO-220 78 2 Thermal Pad TO-3P 79 16 80 8 Screw, M3.5 X 20 81 6 Washer, Splt, M3.5 82 4 Screw, M2.5 X 16 83 4 Screw, M2.5 X 20 84 8 Washer, Splt, M2.5 85 8 Washer, Flat, M2.5 86 6 Washer, Shoulder, Nylon, TO-220 87 8 Nut, Hex, M2.5 88 10 89 Screw, M3.5 X 8 Keystone 3049 Output cable assembly Custom See drawings 4 Input Cable Custom See drawings 90 1 R3 Resistor, SMT, 82, 1/8W, 1%, 1206 91 4 Screw, M4 X 8 Estimated Components Cost: TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights reserved Power Supply Assembly Schematics PAGE 9
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