Power Supply Schematics, Layout, Cables, And BOM

User Manual: Power Supply schematics, layout, cables, and BOM

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TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 1

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 2

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 3

5

5

4

4

3

3

2

2

1

1

D D

C C

B B

A A

14

15

13

1

16

+16V/0.6A

AC

AC

GND

+8V/11A

COM

-16V/1.2A

-12V/0.8A

+16V/2.25A

+8V/11A

+8V/11A

+8V/11A

+8V/11A

+8V/11A

COM

COM

COM

COM

COM

+16V/0.6A

+16V/0.6A

+16V/0.6A

+16V/0.6A

+16V/0.6A

GND2

GND2

GND2

GND2

GND2

GND2

GND2

+48V/0.5A

+48V/0.5A

+48V/0.5A

+48V/0.5A

+16V/2.25A

+16V/2.25A

+16V/2.25A

-12V/0.8A

-12V/0.8A

-12V/0.8A

-16V/1.2A

-16V/1.2A

-16V/1.2A

+5V/6.5A

+5V/6.5A

+5V/6.5A

+5V/6.5A

+5V/6.5A

+5V/6.5A

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND1

GND2

GND2

R12

150,2w

C23

0.1uf

+

C64

1000uf/25v

D2

UF1003

R26 51.1

R35 10,1w

R9 3.92K

R43

169

D9 1N4002

+

C17 33uf/35V

R31

1k

R38

10,1w

T5

R41

2k

+

C31

33uf/35v

R27

91k

T3

D1 UF1007

+

C15

470uf/400V

T5

+

C16

470uf/400V

T5

C3 0.1uf

C53

0.1uf

D6

TL431ACD

U7

MAX6510

5

1

2

3

6

4

OUTSET

SET

GND

OUT

VCC

HYST

C45

0.1uf

C42

0.1uf

R13

2.49K

C43

0.1uf

Q1 MMBT2222A

C50

0.1uf

U5

TS555CN

5

2

6

4

3

7

1 8

CON

TRIG

THRES

RST

OUT

DIS

GNDVCC

R18

1.33k

+

C56

47uf/100V

+

C21

1uf/100V

R7

5.49K

+

C74

33uf/35v

C27

0.01uf/500v

T4

5

6

7

7

8

11

9

104

12

R15

22k,2w

t

RT1

1 2

D7 EGP30D

+

C58

47uf/100v

U1

FS7M0880YDTU

4

5

2

1

3

VFB

SS

GND

OUT

VCC

+

C69

33uf/35v

U12 MIC29302BT

2

3

4

51

VIN

GND

VOUT

AdjEn

C25

0.1uf

+

C11

2200uf/16V

D12

MBR1535CT

C35

1000pf/500v

+

C28

470uf/25V

C4

470pf,Y2

R10

1k

R39

9.31k

R21

10,1w

R25

511

C13

470pf,Y2

R36

249

F1 5A

D14

MMBD4148

R8 511

C32 0.1uf

+

C36

2200uf/16V

C12

0.1uf

C6

0.47uf, X2

R14 10,1w

C5

1000pf,Y2

D3

MBR20100CT

+

C60

33uf/35v

C14

1000pf,Y2

R16

510K,1/2w

C26

1000pf/500v

+

C37

2200uf/16V

C7

0.47uf, X2

D22 EGP30D

R19

10

C18

1000pf/500v

+

C10

2200uf/16V

C8

0.47uf, X2

C44 0.1uf

R5

510k,1/2w

+

C38

2200uf/16V

R6 10,1w

U11 LM7912CT

2

1

3

VIN

GND

VOUT

R4

510k,1/2w

D21 EGP30D

C51

2200pf, Y1

D8

1.5KE200A

U3 LM1085

3

1

2

VIN

GND

VOUT

T7

+

C39

2200uf/16V

C2

1000pf/500v

RV1

320V

R20

2.10k

D17 EGP30F

C73

1000pf/500v

R17

249

R1

10,1w

D19 EGP30D

+

C63

1000uf/25v

+

C76

470uf/25V

L2

C55

0.1uf

R33

681

+

C54

47uf/100v

R42

10,1w

D16 1N4002

C66

0.1uf

+

C71

1000uf/25v

+

C9

2200uf/16V

U6

FS6S1565RBYDTU

4

5

2

1

3

VFB

SS

GND

OUT

VCC

JP1

1 2

C72

0.1uf

R40

169

D18

1N4002

+

C65

470uf/25V

C75

0.1uf

C46

2200pf,NPO

+

C57

1uf/100v

T6

T6

R22

8.45K

D20 EGP30D

D5

1N4002

R28 3.92K

R34

59k

T6

R23

1k

D11

UF1003

R24

2.94k

D15

TL431ACD

C49

1uf/100v

C67

0.1uf

U4 LM78L12

3

2

1VIN

GND

VOUT

C24

0.1uf

T6

U8CNY17-2

+

C34 33uf/35V

R11

100,2w

+

C70

470uf/25V

R30

100,2w

+

C68

33uf/35v

+

C33

33uf/35V

C48

390pf/1000V

R29

8.45K

T6

T1

9

10

3

4

2

1

6

5

U9 LM317HVT

3

1

2

VIN

GND

VOUT

T2

R32

5.49K

C29

0.1uf

+

C40

2200uf/16V

C20 2200pf, Y1

R37

2k

+

C61

1uf/100v

R2

510K,1/2w

-+

D4

GBU806

1

4

3

2

C41

0.1uf

+

C47

1uf/100V

U2

CNY17-2

C1

0.1uf

D13

UF1007

R3 82

+

C30

1000uf/25v

C52

1000pf/500v

U10 MIC29302BT

2

3

4

51

VIN

GND

VOUT

AdjEn

A

-

+

MG1

12V DC Fan

12

D10

UF1003

C59

1000pf/500v

A

-

+

MG2

12V DC Fan

12

C22

100pf/1000v

C19 0.1uf

C62

0.1uf

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 4

cable no:-1 mic card

A

0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 48v purple 14 inches

pin2 Agnd green 18g

pin3 P16V orange

pin4 Agnd green

pin5 N16V blue

pin6 keyed

pin7 Ledgnd green

cable no:- 2 mic card B

0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 48v purple 19 inches

pin2 Agnd green 18g

pin3 P16V orange

pin4 Agnd green

pin5 N16V blue

pin6 keyed

pin7 Ledgnd green

cable no:- 3 mic card C

0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 48v purple 27.5 inches

pin2 Agnd green 18g

pin3 P16V orange

pin4 Agnd green

pin5 N16V blue

pin6 keyed

pin7 Ledgnd green

cable no:- 4 Codac

0.156 6 pin connector pin 5 keyed Mas-con idc connector CE156F18-6 (pin 5 blocked)

pin number

V

oltage wire colo

r

wire length

15.5 inches

pin1 Agnd green 18g

pin2 P16V orange

pin3 Agnd green

pin4 N16V blue

pin5 keyed

pin6 Ledgnd green

cable no:- 5 DSP

0.156 9 pin connector pin 8 keyed Mas-con idc connector CE156F18-9 (pin 8 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 P5V red 14 inches

pin2 P5V red 18g

pin3 P5V red

pin4 Dgnd black

pin5 Dgnd black

pin6 Dgnd black

pin7 P16V Orange

pin8 keyed

pin9 Dgnd black

cable no:- 6 Front panel 1

0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 P16V orange 17 inches

pin2 dgnd black 18g

pin3 Mgnd black/yellow

pin4 keyed

pin5 8V yellow

cable no:- 7 Front panel 2

0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 P16V orange 15.5 inches

pin2 dgnd black 18g

pin3 Mgnd black/yellow

pin4 keyed

pin5 8V yellow

cable no:- 8 Front panel 3

0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 P16V black 23 inches

pin2 dgnd dgnd 18g

pin3 Mgnd black/yellow

pin4 keyed

pin5 8V yellow

cable no:- 9 Front panel 4

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 5

0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)

pin number

V

oltage wire colo

r

wire length

pin1 P16V black 32 inches

pin2 dgnd dgnd 18g

pin3 Mgnd black/yellow

pin4 keyed

pin5 8V yellow

cable no:- 10 Little light

bullet connector N12V blue 15 inches Hollingsworth FP5332F

18g

cable no:- 11 Little light

bullet connector Gnd green 15 inches Hollingsworth FP5332F

18g

cable no:- 12 Little light

bullet connector N12V blue 11 inches Hollingsworth FP5332F

18g

cable no:- 13 Little light

bullet connector Gnd green 11 inches Hollingsworth FP5332F

18g

cable no:- 14 GND

Ring Chassis gnd green/yellow 18 inches Keystone cat no:-915

18g

cable no:-15 AC in hot

0.187 Qdisc live Brown 15.5 inches Hollingsworth XS09775T

18g PDF 400-091-00

cable no:-16 AC in neutral

0.187 Qdisc neutral Blue 15.5 inches Hollingsworth XS09775T

18g

cable no:-17 headphone gnd

0.25 Qdisc HP Gnd green 29 inches Panduit DPF18-250FIB-3K

18g

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 6

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 7

TT24 Power Supply

Bill Of Materials 5-10-04

Item QTY Reference Part Description Manufacture Manufacture's P/N Cost Cost Total

______________________________________________

1 22 C1,C3,C12,C19,C23,C25, Cap,Cer,0.1uf,100V, Z5U, 0805

C29,C32,C41,C42,C43,C44,

C45,C50,C53,C55,C62,C66,

C67,C72,C75,C24

2 7 C2,C18,C26,C35,C52,C59, Cap, Cer, 1000pf, 500v, Y5P, Disc XICON passive CDR500P5102KS

C73

3 2 C4,C13 Cap, Cer, 470pf, Y2, 300Vac, Safety VISHAY 30LVT47

4 3 C6,C7,C8 Cap, Film, 0.47uf, X2, 250Vac, Safety Panasonic ECQU2A474ML

5 8 C9,C10,C11,C36,C37,C38, Cap, AL, 2200uf, 16V, Low ESR Nichicon UPL1C222MHH

C39,C40

6 2 C16,C15 Cap, AL, 470uf, 400V Panasonic ECE-S2GP471EX

7 8 C17,C31,C33,C34,C60,C68, Cap, AL, 33uf, 35V, Low ESR Nichicon UPL1V330MEH

C69,C74

8 2 C20,C51 Cap, Cer, 2200pf, Y1, 250Vac, Safety VISHAY 440LD22

9 5 C21,C47,C49,C57,C61 Cap, AL, 1uf, 100v, Low ESR XICON passive ESRL100V1.0

10 1 C22 Cap,Cer,100pf,1000v, SL, Disc XICON passive CDR102S9391KS

11 1 C27 Cap, film, polyester, 0.01uf, 500V Cornell Dubilier DME6S1K

12 4 C28,C65,C70,C76 Cap,AL,470uf,25V,Low ESR Nichicon UPL1E471MPH

13 4 C30,C63,C64,C71 Cap,AL,1000uf,25v,Low ESR Nichicon UPL1E102MHH

14 1 C46 Cap, Cer, 2200pf, 50V, NPO, 0805

15 1 C48 Cap, Cer, 390pf, 1000V, SL, Disc XICON passive CDR102S9101KS

16 3 C54,C56,C58 Cap, AL, 47uf, 100V, Low ESR XICON passive ESRL100V47

17 2 D1,D13 Diode, UFROVY, 1A, 1000V, DO-41 Diodes Inc UF1007

18 3 D2,D10,D11 Diode, UFROVY, 1A, 200V, DO-41 Diodes Inc UF1003

19 1 D3 Diode, Schottky, 20A, 100V, TO-220 On Semi MBR20100CT

20 1 D4 Diode, Rect, Bridge, 8A, 600V, GBU Diodes Inc GBU806

21 4 D5,D9,D16,D18 Diode, Rect, 1A, 100V, DO-41 Diodes Inc 1N4002

22 2 D15,D6 IC, Volt Ref, 2.5V, 2%, SO8 ST Micro TL431ACD

23 5 D7,D19,D20,D21,D22 Diode, FROVY, 3A, 200V, DO-201AD Fairchild Semi EGP30D

24 1 D8 Diode, Tran Sup, 1500W, 200V, DO-201AD Diodes Inc 1.5KE200A

25 1 D12 Diode, Schottky, 15A, 35V, TO-220 International Rectifier MBR1535CT

26 1 D14 Diode, Switchin

g

, 200mA, 75V, SOT-23 Diodes Inc MMBD4148

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 8

TT24 Power Supply

27 1 D17 Diode, FROVY, 3A, 300V, DO-201AD Fairchild Semi EGP30F

28 1 F1 Fuse, 5A, 250Vac, fast, 5mm X 20mm Littelfuse H217005

29 1 JP1 JUMPER Custom

30 2 C5, C14 Cap, Cer, 1000pf, Y2, 250Vac, Safety Panasonic ECK-NVS102ME

31 1 L2 Inductor, output, 88W Custom

32 2 MG2,MG1 DC Fan, 12V, 16CFM, 60 X 60 X 15 mm DELTA Electronics AFB0612HB

33 1 Q1 Transistor, NPN, 400mA, 40V, SOT-23 Diodes Inc MMBT2222A

34 1 RT1 Inrush Current Limiter, 8A, 1 ohm Ametherm SL12 1R008

35 1 RV1 MOV, 320Vac, 13.5mm BC components 2322 594 53216

36 7 R1,R6,R14,R21,R35,R38, Resistor, Carbon, 10, 1w, 5% XICON passive 294-10

R42

37 4 R2,R4,R5,R16 Resistor, Carbon, 510K, 1/2w, 5% XICON passive 293-510K

38 1 R19 Resistor, SMT, 10, 1/8W, 1%, 1206

39 2 R32,R7 Resistor, SMT, 5.49K, 1/10W, 1%, 0805

40 2 R25,R8 Resistor, SMT, 511, 1/10W, 1%, 0805

41 2 R28,R9 Resistor, SMT, 3.92K, 1/10W, 1%, 0805

42 3 R10,R23,R31 Resistor, SMT, 1K, 1/10W, 1%, 0805

43 2 R30,R11 Resistor, Metal Oxide, 100, 2w, 5% XICON passive 262-100

44 1 R12 Resistor, Metal Oxide, 150, 2w, 5% XICON passive 262-150

45 1 R13 Resistor, SMT, 2.49K, 1/10W, 1%, 0805

46 1 R15 Resistor, Metal Oxide, 22K, 2w, 5% XICON passive 262-22K

47 2 R17,R36 Resistor, SMT, 249, 1/10W, 1%, 0805

48 1 R18 Resistor, SMT, 1.33K, 1/10W, 1%, 0805

49 1 R20 Resistor, SMT, 2.10K, 1/10W, 1%, 0805

50 2 R29,R22 Resistor, SMT, 8.45K, 1/10W, 1%, 0805

51 1 R24 Resistor, SMT, 2.94K, 1/10W, 1%, 0805

52 1 R26 Resistor, SMT, 51.1, 1/10W, 1%, 0805

53 1 R27 Resistor, SMT, 91K, 1/10W, 1%, 0805

54 1 R33 Resistor, SMT, 681, 1/10W, 1%, 0805

55 1 R34 Resistor, SMT, 59K, 1/10W, 1%, 0805

56 2 R37,R41 Resistor, SMT, 2K, 1/10W, 1%, 0805

57 1 R39 Resistor, SMT, 9.31K, 1/10W, 1%, 0805

58 2 R43,R40 Resistor, SMT, 169, 1/10W, 1%, 0805

59 1 T1 Switching Transformer, 88W Custom

60 1 T4 Switching Transformer,134W Custom

61 2 T2,T7 Input CM Filter, 3.85A Coiltronics CMT1-8

62 3 T3,T5,T6 Output CM filter Custom

TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 9

TT24 Power Supply

63 1 PCB, double side, 254 x 178 mm

64 1 U1 IC, PWM Controller, 8A, 800V, TO-3P-5L Fairchild Semi FS7M0880YDTU

65 2 U8,U2 IC, Opto coupler Fairchild Semi CNY17-2

66 1 U3 IC, Volt Reg, Low Drop, Adj, 3A, TO-220 National Semi LM1085IT-ADJ

67 1 U4 IC, Volt Reg, 12V, 150mA, TO-92 National Semi LM78L12

68 1 U5 IC, Timer, CMOS, DP-8 ST Micro TS555CN

69 1 U6 IC, PWM Controller, 15A, 650V, TO-3P-5L Fairchild Semi FS6S1565RBYDTU

70 1 U7 IC, Temp Switch, SOT23-6 Maxim Semi MAX6510CAUT-T

71 1 U9 IC, Volt Reg, HV, Adj, 1.5A, TO-220 National Semi LM317HVT

72 2 U12,U10 IC, Volt Reg, Low Drop, Adj, 3A, TO-220-5 Micrel Inc. MIC29302BT

73 1 U11 IC, Volt Reg, -12V, 1.5A, TO-220 National Semi LM7912CT

74 2 Fuse Clip Keystone 3517

75 2 Heatsink, 4.7" AAVID 78220

76 1 Metal Enclosure Custom

77 6 Thermal Pad TO-220

78 2 Thermal Pad TO-3P

79 16 Screw, M3.5 X 8

80 8 Screw, M3.5 X 20

81 6 Washer, Splt, M3.5

82 4 Screw, M2.5 X 16

83 4 Screw, M2.5 X 20

84 8 Washer, Splt, M2.5

85 8 Washer, Flat, M2.5

86 6 Washer, Shoulder, Nylon, TO-220 Keystone 3049

87 8 Nut, Hex, M2.5

88 10 Output cable assembly Custom See drawings

89 4 Input Cable Custom See drawings

90 1 R3 Resistor, SMT, 82, 1/8W, 1%, 1206

91 4 Screw, M4 X 8

Estimated Components Cost: