Power Supply Schematics, Layout, Cables, And BOM

User Manual: Power Supply schematics, layout, cables, and BOM

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TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 1
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 2
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 3
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
14
15
13
1
16
+16V/0.6A
AC
AC
GND
+8V/11A
COM
-16V/1.2A
-12V/0.8A
+16V/2.25A
+8V/11A
+8V/11A
+8V/11A
+8V/11A
+8V/11A
COM
COM
COM
COM
COM
+16V/0.6A
+16V/0.6A
+16V/0.6A
+16V/0.6A
+16V/0.6A
GND2
GND2
GND2
GND2
GND2
GND2
GND2
+48V/0.5A
+48V/0.5A
+48V/0.5A
+48V/0.5A
+16V/2.25A
+16V/2.25A
+16V/2.25A
-12V/0.8A
-12V/0.8A
-12V/0.8A
-16V/1.2A
-16V/1.2A
-16V/1.2A
+5V/6.5A
+5V/6.5A
+5V/6.5A
+5V/6.5A
+5V/6.5A
+5V/6.5A
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND1
GND2
GND2
R12
150,2w
C23
0.1uf
+
C64
1000uf/25v
D2
UF1003
R26 51.1
R35 10,1w
R9 3.92K
R43
169
D9 1N4002
+
C17 33uf/35V
R31
1k
R38
10,1w
T5
R41
2k
+
C31
33uf/35v
R27
91k
T3
D1 UF1007
+
C15
470uf/400V
T5
+
C16
470uf/400V
T5
C3 0.1uf
C53
0.1uf
D6
TL431ACD
U7
MAX6510
5
1
2
3
6
4
OUTSET
SET
GND
OUT
VCC
HYST
C45
0.1uf
C42
0.1uf
R13
2.49K
C43
0.1uf
Q1 MMBT2222A
C50
0.1uf
U5
TS555CN
5
2
6
4
3
7
1 8
CON
TRIG
THRES
RST
OUT
DIS
GNDVCC
R18
1.33k
+
C56
47uf/100V
+
C21
1uf/100V
R7
5.49K
+
C74
33uf/35v
C27
0.01uf/500v
T4
5
6
7
7
8
11
9
104
12
R15
22k,2w
t
RT1
1 2
D7 EGP30D
+
C58
47uf/100v
U1
FS7M0880YDTU
4
5
2
1
3
VFB
SS
GND
OUT
VCC
+
C69
33uf/35v
U12 MIC29302BT
2
3
4
51
VIN
GND
VOUT
AdjEn
C25
0.1uf
+
C11
2200uf/16V
D12
MBR1535CT
C35
1000pf/500v
+
C28
470uf/25V
C4
470pf,Y2
R10
1k
R39
9.31k
R21
10,1w
R25
511
C13
470pf,Y2
R36
249
F1 5A
D14
MMBD4148
R8 511
C32 0.1uf
+
C36
2200uf/16V
C12
0.1uf
C6
0.47uf, X2
R14 10,1w
C5
1000pf,Y2
D3
MBR20100CT
+
C60
33uf/35v
C14
1000pf,Y2
R16
510K,1/2w
C26
1000pf/500v
+
C37
2200uf/16V
C7
0.47uf, X2
D22 EGP30D
R19
10
C18
1000pf/500v
+
C10
2200uf/16V
C8
0.47uf, X2
C44 0.1uf
R5
510k,1/2w
+
C38
2200uf/16V
R6 10,1w
U11 LM7912CT
2
1
3
VIN
GND
VOUT
R4
510k,1/2w
D21 EGP30D
C51
2200pf, Y1
D8
1.5KE200A
U3 LM1085
3
1
2
VIN
GND
VOUT
T7
+
C39
2200uf/16V
C2
1000pf/500v
RV1
320V
R20
2.10k
D17 EGP30F
C73
1000pf/500v
R17
249
R1
10,1w
D19 EGP30D
+
C63
1000uf/25v
+
C76
470uf/25V
L2
C55
0.1uf
R33
681
+
C54
47uf/100v
R42
10,1w
D16 1N4002
C66
0.1uf
+
C71
1000uf/25v
+
C9
2200uf/16V
U6
FS6S1565RBYDTU
4
5
2
1
3
VFB
SS
GND
OUT
VCC
JP1
1 2
C72
0.1uf
R40
169
D18
1N4002
+
C65
470uf/25V
C75
0.1uf
C46
2200pf,NPO
+
C57
1uf/100v
T6
T6
R22
8.45K
D20 EGP30D
D5
1N4002
R28 3.92K
R34
59k
T6
R23
1k
D11
UF1003
R24
2.94k
D15
TL431ACD
C49
1uf/100v
C67
0.1uf
U4 LM78L12
3
2
1VIN
GND
VOUT
C24
0.1uf
T6
U8CNY17-2
+
C34 33uf/35V
R11
100,2w
+
C70
470uf/25V
R30
100,2w
+
C68
33uf/35v
+
C33
33uf/35V
C48
390pf/1000V
R29
8.45K
T6
T1
9
10
3
4
2
1
6
5
U9 LM317HVT
3
1
2
VIN
GND
VOUT
T2
R32
5.49K
C29
0.1uf
+
C40
2200uf/16V
C20 2200pf, Y1
R37
2k
+
C61
1uf/100v
R2
510K,1/2w
-+
D4
GBU806
1
4
3
2
C41
0.1uf
+
C47
1uf/100V
U2
CNY17-2
C1
0.1uf
D13
UF1007
R3 82
+
C30
1000uf/25v
C52
1000pf/500v
U10 MIC29302BT
2
3
4
51
VIN
GND
VOUT
AdjEn
A
-
+
MG1
12V DC Fan
12
D10
UF1003
C59
1000pf/500v
A
-
+
MG2
12V DC Fan
12
C22
100pf/1000v
C19 0.1uf
C62
0.1uf
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 4
cable no:-1 mic card
A
0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 48v purple 14 inches
pin2 Agnd green 18g
pin3 P16V orange
pin4 Agnd green
pin5 N16V blue
pin6 keyed
pin7 Ledgnd green
cable no:- 2 mic card B
0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 48v purple 19 inches
pin2 Agnd green 18g
pin3 P16V orange
pin4 Agnd green
pin5 N16V blue
pin6 keyed
pin7 Ledgnd green
cable no:- 3 mic card C
0.156 7pin connector pin 6 keyed Mas-con idc connector CE156F18-7 (pin 6 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 48v purple 27.5 inches
pin2 Agnd green 18g
pin3 P16V orange
pin4 Agnd green
pin5 N16V blue
pin6 keyed
pin7 Ledgnd green
cable no:- 4 Codac
0.156 6 pin connector pin 5 keyed Mas-con idc connector CE156F18-6 (pin 5 blocked)
pin number
V
oltage wire colo
r
wire length
15.5 inches
pin1 Agnd green 18g
pin2 P16V orange
pin3 Agnd green
pin4 N16V blue
pin5 keyed
pin6 Ledgnd green
cable no:- 5 DSP
0.156 9 pin connector pin 8 keyed Mas-con idc connector CE156F18-9 (pin 8 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 P5V red 14 inches
pin2 P5V red 18g
pin3 P5V red
pin4 Dgnd black
pin5 Dgnd black
pin6 Dgnd black
pin7 P16V Orange
pin8 keyed
pin9 Dgnd black
cable no:- 6 Front panel 1
0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 P16V orange 17 inches
pin2 dgnd black 18g
pin3 Mgnd black/yellow
pin4 keyed
pin5 8V yellow
cable no:- 7 Front panel 2
0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 P16V orange 15.5 inches
pin2 dgnd black 18g
pin3 Mgnd black/yellow
pin4 keyed
pin5 8V yellow
cable no:- 8 Front panel 3
0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 P16V black 23 inches
pin2 dgnd dgnd 18g
pin3 Mgnd black/yellow
pin4 keyed
pin5 8V yellow
cable no:- 9 Front panel 4
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 5
0.156 5 pin connector pin 4 keyed Mas-con idc connector CE156F18-5 (pin4 blocked)
pin number
V
oltage wire colo
r
wire length
pin1 P16V black 32 inches
pin2 dgnd dgnd 18g
pin3 Mgnd black/yellow
pin4 keyed
pin5 8V yellow
cable no:- 10 Little light
bullet connector N12V blue 15 inches Hollingsworth FP5332F
18g
cable no:- 11 Little light
bullet connector Gnd green 15 inches Hollingsworth FP5332F
18g
cable no:- 12 Little light
bullet connector N12V blue 11 inches Hollingsworth FP5332F
18g
cable no:- 13 Little light
bullet connector Gnd green 11 inches Hollingsworth FP5332F
18g
cable no:- 14 GND
Ring Chassis gnd green/yellow 18 inches Keystone cat no:-915
18g
cable no:-15 AC in hot
0.187 Qdisc live Brown 15.5 inches Hollingsworth XS09775T
18g PDF 400-091-00
cable no:-16 AC in neutral
0.187 Qdisc neutral Blue 15.5 inches Hollingsworth XS09775T
18g
cable no:-17 headphone gnd
0.25 Qdisc HP Gnd green 29 inches Panduit DPF18-250FIB-3K
18g
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 6
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 7
TT24 Power Supply
Bill Of Materials 5-10-04
Item QTY Reference Part Description Manufacture Manufacture's P/N Cost Cost Total
______________________________________________
1 22 C1,C3,C12,C19,C23,C25, Cap,Cer,0.1uf,100V, Z5U, 0805
C29,C32,C41,C42,C43,C44,
C45,C50,C53,C55,C62,C66,
C67,C72,C75,C24
2 7 C2,C18,C26,C35,C52,C59, Cap, Cer, 1000pf, 500v, Y5P, Disc XICON passive CDR500P5102KS
C73
3 2 C4,C13 Cap, Cer, 470pf, Y2, 300Vac, Safety VISHAY 30LVT47
4 3 C6,C7,C8 Cap, Film, 0.47uf, X2, 250Vac, Safety Panasonic ECQU2A474ML
5 8 C9,C10,C11,C36,C37,C38, Cap, AL, 2200uf, 16V, Low ESR Nichicon UPL1C222MHH
C39,C40
6 2 C16,C15 Cap, AL, 470uf, 400V Panasonic ECE-S2GP471EX
7 8 C17,C31,C33,C34,C60,C68, Cap, AL, 33uf, 35V, Low ESR Nichicon UPL1V330MEH
C69,C74
8 2 C20,C51 Cap, Cer, 2200pf, Y1, 250Vac, Safety VISHAY 440LD22
9 5 C21,C47,C49,C57,C61 Cap, AL, 1uf, 100v, Low ESR XICON passive ESRL100V1.0
10 1 C22 Cap,Cer,100pf,1000v, SL, Disc XICON passive CDR102S9391KS
11 1 C27 Cap, film, polyester, 0.01uf, 500V Cornell Dubilier DME6S1K
12 4 C28,C65,C70,C76 Cap,AL,470uf,25V,Low ESR Nichicon UPL1E471MPH
13 4 C30,C63,C64,C71 Cap,AL,1000uf,25v,Low ESR Nichicon UPL1E102MHH
14 1 C46 Cap, Cer, 2200pf, 50V, NPO, 0805
15 1 C48 Cap, Cer, 390pf, 1000V, SL, Disc XICON passive CDR102S9101KS
16 3 C54,C56,C58 Cap, AL, 47uf, 100V, Low ESR XICON passive ESRL100V47
17 2 D1,D13 Diode, UFROVY, 1A, 1000V, DO-41 Diodes Inc UF1007
18 3 D2,D10,D11 Diode, UFROVY, 1A, 200V, DO-41 Diodes Inc UF1003
19 1 D3 Diode, Schottky, 20A, 100V, TO-220 On Semi MBR20100CT
20 1 D4 Diode, Rect, Bridge, 8A, 600V, GBU Diodes Inc GBU806
21 4 D5,D9,D16,D18 Diode, Rect, 1A, 100V, DO-41 Diodes Inc 1N4002
22 2 D15,D6 IC, Volt Ref, 2.5V, 2%, SO8 ST Micro TL431ACD
23 5 D7,D19,D20,D21,D22 Diode, FROVY, 3A, 200V, DO-201AD Fairchild Semi EGP30D
24 1 D8 Diode, Tran Sup, 1500W, 200V, DO-201AD Diodes Inc 1.5KE200A
25 1 D12 Diode, Schottky, 15A, 35V, TO-220 International Rectifier MBR1535CT
26 1 D14 Diode, Switchin
g
, 200mA, 75V, SOT-23 Diodes Inc MMBD4148
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 8
TT24 Power Supply
27 1 D17 Diode, FROVY, 3A, 300V, DO-201AD Fairchild Semi EGP30F
28 1 F1 Fuse, 5A, 250Vac, fast, 5mm X 20mm Littelfuse H217005
29 1 JP1 JUMPER Custom
30 2 C5, C14 Cap, Cer, 1000pf, Y2, 250Vac, Safety Panasonic ECK-NVS102ME
31 1 L2 Inductor, output, 88W Custom
32 2 MG2,MG1 DC Fan, 12V, 16CFM, 60 X 60 X 15 mm DELTA Electronics AFB0612HB
33 1 Q1 Transistor, NPN, 400mA, 40V, SOT-23 Diodes Inc MMBT2222A
34 1 RT1 Inrush Current Limiter, 8A, 1 ohm Ametherm SL12 1R008
35 1 RV1 MOV, 320Vac, 13.5mm BC components 2322 594 53216
36 7 R1,R6,R14,R21,R35,R38, Resistor, Carbon, 10, 1w, 5% XICON passive 294-10
R42
37 4 R2,R4,R5,R16 Resistor, Carbon, 510K, 1/2w, 5% XICON passive 293-510K
38 1 R19 Resistor, SMT, 10, 1/8W, 1%, 1206
39 2 R32,R7 Resistor, SMT, 5.49K, 1/10W, 1%, 0805
40 2 R25,R8 Resistor, SMT, 511, 1/10W, 1%, 0805
41 2 R28,R9 Resistor, SMT, 3.92K, 1/10W, 1%, 0805
42 3 R10,R23,R31 Resistor, SMT, 1K, 1/10W, 1%, 0805
43 2 R30,R11 Resistor, Metal Oxide, 100, 2w, 5% XICON passive 262-100
44 1 R12 Resistor, Metal Oxide, 150, 2w, 5% XICON passive 262-150
45 1 R13 Resistor, SMT, 2.49K, 1/10W, 1%, 0805
46 1 R15 Resistor, Metal Oxide, 22K, 2w, 5% XICON passive 262-22K
47 2 R17,R36 Resistor, SMT, 249, 1/10W, 1%, 0805
48 1 R18 Resistor, SMT, 1.33K, 1/10W, 1%, 0805
49 1 R20 Resistor, SMT, 2.10K, 1/10W, 1%, 0805
50 2 R29,R22 Resistor, SMT, 8.45K, 1/10W, 1%, 0805
51 1 R24 Resistor, SMT, 2.94K, 1/10W, 1%, 0805
52 1 R26 Resistor, SMT, 51.1, 1/10W, 1%, 0805
53 1 R27 Resistor, SMT, 91K, 1/10W, 1%, 0805
54 1 R33 Resistor, SMT, 681, 1/10W, 1%, 0805
55 1 R34 Resistor, SMT, 59K, 1/10W, 1%, 0805
56 2 R37,R41 Resistor, SMT, 2K, 1/10W, 1%, 0805
57 1 R39 Resistor, SMT, 9.31K, 1/10W, 1%, 0805
58 2 R43,R40 Resistor, SMT, 169, 1/10W, 1%, 0805
59 1 T1 Switching Transformer, 88W Custom
60 1 T4 Switching Transformer,134W Custom
61 2 T2,T7 Input CM Filter, 3.85A Coiltronics CMT1-8
62 3 T3,T5,T6 Output CM filter Custom
TT24 Digital Live Console ©2006 LOUD Technologies Inc. All rights re served Power Supply Assembly Schematics PAGE 9
TT24 Power Supply
63 1 PCB, double side, 254 x 178 mm
64 1 U1 IC, PWM Controller, 8A, 800V, TO-3P-5L Fairchild Semi FS7M0880YDTU
65 2 U8,U2 IC, Opto coupler Fairchild Semi CNY17-2
66 1 U3 IC, Volt Reg, Low Drop, Adj, 3A, TO-220 National Semi LM1085IT-ADJ
67 1 U4 IC, Volt Reg, 12V, 150mA, TO-92 National Semi LM78L12
68 1 U5 IC, Timer, CMOS, DP-8 ST Micro TS555CN
69 1 U6 IC, PWM Controller, 15A, 650V, TO-3P-5L Fairchild Semi FS6S1565RBYDTU
70 1 U7 IC, Temp Switch, SOT23-6 Maxim Semi MAX6510CAUT-T
71 1 U9 IC, Volt Reg, HV, Adj, 1.5A, TO-220 National Semi LM317HVT
72 2 U12,U10 IC, Volt Reg, Low Drop, Adj, 3A, TO-220-5 Micrel Inc. MIC29302BT
73 1 U11 IC, Volt Reg, -12V, 1.5A, TO-220 National Semi LM7912CT
74 2 Fuse Clip Keystone 3517
75 2 Heatsink, 4.7" AAVID 78220
76 1 Metal Enclosure Custom
77 6 Thermal Pad TO-220
78 2 Thermal Pad TO-3P
79 16 Screw, M3.5 X 8
80 8 Screw, M3.5 X 20
81 6 Washer, Splt, M3.5
82 4 Screw, M2.5 X 16
83 4 Screw, M2.5 X 20
84 8 Washer, Splt, M2.5
85 8 Washer, Flat, M2.5
86 6 Washer, Shoulder, Nylon, TO-220 Keystone 3049
87 8 Nut, Hex, M2.5
88 10 Output cable assembly Custom See drawings
89 4 Input Cable Custom See drawings
90 1 R3 Resistor, SMT, 82, 1/8W, 1%, 1206
91 4 Screw, M4 X 8
Estimated Components Cost:

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