2 VL 128RS QM M 7.1 Ver.1.2 List Of Items Indicating Upgradation Quantity, Ing Charges
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ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO Date Effective: 23.08.2013 RESEARCH DESIGNS & STANDARDS ORGANIZATION Manaknagar, Lucknow – 226011 QM-M-7.1-2 List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 1.0 Amendment History: S. No. Amendment Date Version 1 2. 26.04.2013 16.08.2013 1.0 1.1 3. 23.08.2013 1.2 ARO/ QA(Mech) Prepared By: Reasons for Amendment Fresh issue Upgradation quantity for item at SN 51 i.e. Medium Phosphorous Brake Blocks is changed from 5,000 nos. to 22,500 nos. Upgradation quantity for item at SN 51 i.e. Medium Phosphorous Brake Blocks is retained as 5,000 nos. as mentioned in Ver 1.0. Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 1 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 2.0 Date Effective: 23.08.2013 Purpose: This document contains the consolidated list of items controlled by QA(Mech) Directorate indicating Renewal month, Upgradation quantity, Testing charges for testing in RDSO lab. The relevant specifications, drawings & STR pertaining to the items are also mentioned. The reference directives for vendor registration process at RDSO are listed under para 5.0. 3.0 Scope of Application: It is applicable for QA (Mech.) Directorate. 4.0 Procedure / Details: Following table lists the items controlled by QA(Mech) Directorate indicating Renewal month, Upgradation quantity, Testing charges for testing in RDSO lab. (Wherever testing charges are indicated, these items are to be tested at RDSO lab during Fresh Registration, unless specified separately) SN Item Specification Drg no. STR Upgradation Qty & approval policy **Testing Charges Renewal (Applicable for Month testing in RDSO) (to be revised) 1. Graduated release compressed air brake 02-ABR-2002 equipment for freight stock including components Distributor Valve 02-ABR-02 Appendix –A1 Brake Cylinder (Wagon 02-ABR-02 355 mm) Appendix –B Brake Cylinder (Brake 02-ABR-02 Van 300mm) Appendix –B Auxiliary Reservoir 02-ABR-02 100 lit. Appendix-C Auxiliary Reservoir 02-ABR-02 75 lit. Appendix-C Cut off Angle Cock 02-ABR-02 Appendix-D Dirt Collector 02-ABR-02 Appendix-E Hose coupling 02-ABR-02 Assembly for Brake Appendix-F Pipe Guard Emergency 02-ABR-02 Brake Valve Appendix-G Common pipe bracket 02-ABR-02 with control reservoir Appendix-A1 Load Sensing Device 02-ABR-02 Appendix-P Isolating Cock for 02-ABR-02 Brake Van Appendix-I Pipes for air brake 04-ABR-2002 system 2. Graduated release compressed air brake equipment for coaching Stock including components Distributor Valve Brake cylinder 355mm ARO/ QA(Mech) Prepared By: QMS-14-2009 Proprietary item WD-92051-S-06 Alt.5 WD-92051-S-11 Alt.3 WD-92051-S-01 Alt.3 WD-92051-S-02 Alt.2 WD-88123-S-01 WD-92051-S-03 Alt.4 SK-73547 Alt.11 JAN N/A JAN N/A QMS-30-2009 QMS-31-2009 QMS-32-2009 QMS-27-2009 SK-73549 Alt.12 QMS-32-2009 WD-97951-S-10 WD-01065-S-01or QMS-14-2009 Alternative design approved by RDSO WD-83062-S-04 QMS-32-2009 Alt.02 WD-83062-S-6 & 7,Alt.05 , WD- QMS-21-2009 94056-S/1 02-ABR-02 02-ABR-02 02-ABR-02 Appendix-B QMS-14-2009 1000 wagon sets of any type of wagon (supply of individual components cannot be accounted for Wagon Set) QMS-14-2009 Proprietary Item QMS-14-2009 SK-97015 QMS-30-2009 Director/ QA(Mech) Issued By: 500 sets coaches of all types of Printed: 23.08.2013 Page 2 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO Auxiliary Reservoir 200 lit Cut off angle cock Two way Dirt Collector Hose Coupling Assembly for B.P. Hose Coupling Assembly for F.P. Pressure gauge for brake pipe & feed pipe Check Assembly Valve Passenger emergency Alarm Valve Passenger Emergency Alarm Signal Device with fixed key arrangement Guard’s Emergency Brake Valve Isolating Cock 3. (a) 3. (b) 3. (c) Auxiliary Reservoirs for freight & Coaching stock Auxiliary Reservoir 100 Lt Auxiliary Reservoir 75 Lt Auxiliary Reservoir 200 lit Cut off Angle Cock for freight & coaching stock Dirt Collector Dirt Collector Two way Dirt Collector 3. (d) 3. (e) Hose Assembly for freight & Coaching stock Guard’s Emergency Brake Valve 02-ABR-02 Appendix-C 02-ABR-02 Appendix-D 02-ABR-02 Appendix-E 02-ABR-02 Appendix-F 02-ABR-02 Appendix-F 02-ABR-02 Appendix-H 02-ABR-02 Appendix-I 3. (f) WD-88123-S-01 QMS-32-2009 SK-97005 SK-73547 SK- 73553 & WD– 83062- S/05 QMS-33-2009 SK-98112, WD- 83062-S-03 QMS-32-2009 02-ABR-02 Appendix-J SK-97017 02-ABR-02 Appendix-G 02-ABR-02 Appendix-I 02-ABR-02 Appendix-C 02-ABR-02 Appendix-C 02-ABR-02 Appendix-C 02-ABR-02 Appendix-D 02-ABR-02 Appendix-E 02-ABR-02 Appendix-E 02-ABR-02 Appendix-F 02-ABR-02 Appendix-G Check Assembly Valve 02-ABR-02 Appendix-I 3. (h) Passenger emergency Alarm Valve 02-ABR-02 Appendix-J QMS-27-2009 WD-81027-S-01 SK-97029 3. (g) ARO/ QA(Mech) Prepared By: QMS-31-2009 02-ABR-02 Appendix-J 02-ABR-02 Appendix-I Isolating Cock SK-96081 Date Effective: 23.08.2013 JAN N/A QMS -31-2009 3000 nos. (Combined quantity of all three types of AR’s) JAN N/A QMS -32-2009 JAN N/A JAN N/A SK-73549 SK-97002, SK-89021, SK-98013 WD-92051-S-01 WD-92051-S-02 SK-96081 WD-88123-S-01 1000 Nos. QMS -32-2009 2000 nos. combined quantity of all types. SK-73547 & WD QMS-27-2009 81027-S-01 BP & FP hoses combined quantity of 20,000 nos. WD-92051-S-03 SK-97005 300 nos. SK-73549 SK-97002, SK-89021, SK-98013 SK-98112, WD- 83062-S-03 36,425/JAN 3,000 nos. combined. New vendors will be approved for all three drawings at a time. No approval would be given for individual components. 2,000 nos. combined quantity. New vendors will be approved for all QMS-32-2009 drawings at a time. No approval would be given for individual items. SK-97029 JAN N/A 300 Nos. Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 3 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 3. (i) 3. (j) 3. (k) 4. Passenger Emergency Alarm Signal Device with fixed key arrangement Pipes for air brake system for freight & coaching stock Pressure gauges for air brake system – Coaching & freight stock Brake Cylinder Assembly Brake Cylinder (Wagon 355 mm) Brake Cylinder (Brake Van 300mm) Brake cylinder 355mm 5. 6. 7. 8. 9. 10. 11. 12. *13. 14. 15. Bogie Mounted Brake Cylinder Slack Adjuster and Spares – for coaching stock Slack Adjuster and Spares - for freight stock Empty load device 300 Nos. 02-ABR-02 Appendix-J 04-ABR-2002 02-ABR-02 Appendix ‘O’ & Appendix H 02-ABR-02 Appendix –B 02-ABR-02 Appendix –B 02-ABR-02 Appendix-B C-K013 07-ABR-1992 07-ABR-1992 IR –ELD –10 Spring Steel Rounds WD-01-HLS-1994 & Gr.60Si7 and Gr. IS: 3195 55Si7) Spring Steel Rounds (Gr. 52Cr4Mo2V and WD-01-HLS-1994 Gr.AISI 8650H) Suspension Coil spring to material Gr.60Si7 WD-01-HLS-1994 and Gr. 52Cr4Mo2V for freight stock Suspension coil springs for coaching WD-01-HLS-1994 stock Suspension Coil Springs for MP.0.4900.12 Locomotives Rubber Buffer Pads R-36 for freight stock Side Bearer Pads for 03 Misc 86 Rev.3 freight stock ARO/ QA(Mech) Prepared By: Date Effective: 23.08.2013 SK-97017 WD-83062-S-6 & 7, QMS-21-2009 WD-94056-S/1 2000 sets of air brake pipe system (combined quantity of pipe system of any type of freight stock or any type of coaching stock). JAN 600 nos. combined quantity of all the 3 types of gauges. WD-92047-S-01Alt Quick coupler arrange-ment 03 , supply need not be counted JAN SK-73553 Alt 03, QMS -33-2009 for up-gradation. WD-83062-S-05, Once the firm is upgraded WD-91101-S-05 Alt for pressure gauge it 05 deemed to be upgraded for quick coupler also. 2000 nos. of combined quantity of all the three types of brake cylinders. JAN WD-92051-S-06 Vendor approval shall be Alt.5 taken up for the new WD-92051-S-11 QMS-30-2009 vendors for all the 3 types of Alt.3 brake cylinders at a time. No individual approval shall SK-97015 be given for brake cylinders drawing-wise. SK-81200, SK-81057, 1,000 nos. JAN SK-81202 SK-83063 & SK-85062 SK-83063 & SK85062 QMS-07-2009 QMS-07-2009 WD-84074-S-01 Alt-03, 2 Alt-02, 3- QMS-39-2009 RC Alt-03 QMS-16-2009 QMS-16-2009 QMS-17-2009 400 nos. Combined quantity of 600 nos. of different types of slack adjusters for freight stock. (Spares shall not be counted against the complete assembly.) 1000 Nos. of empty load device assembly. 300MT N/A N/A N/A N/A JAN N/A JAN N/A JAN N/A MAR N/A MAR N/A MAR N/A 300 MT 30,000 nos. combined quantity of both springs for any type of freight bogie QMS-17-2009 8,000 nos. MAR N/A QMS-17-2009 5,000 nos. MAR N/A 10,000 pads MAY N/A 23,500/- 50,000 pads MAY W/BD-2267 QMS-06-2009 _ QMS-06-2009 Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 4 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 16. High Capacity Buffer Spring for Side Buffers of BG Coaches SK- K 2048 CK-210 Rev. 03 Included in spec. Date Effective: 23.08.2013 10,000 MAY 17. Draw Gear Pads for coaching stock 18. C-9501 Rev.3 RF-8 Rubber Springs (High capacity draft gear pad) SK-K-3004 Included in spec. 5,000 packs WD-90076.S.01 QMS-06-2009 5,000 nos. MAY MAY 55 –BD –90 19. Elastomeric Pads 20. 21. 22. 23. 24. 25. Side (secondary spring for locomotives Centre Pivot Bush for WDG2 20-Misc-95 Rev 3, Amendment of May’06 WD-95005-S-01 VL-03, VL-02 SKVL-127, SKVL-133 QMS-42-2009 Total = 400 nos. combined. SK.VL-028A, SK.VL-128, SKVL-266 QMS-42-2009 Total = 100 nos. combined. Bearer rubber diesel Rubber WDP1, Upper & Lower rubber washer Acetal Guide Bush & Guide Ring Nylon-66 brake gear bushes High tensile CBC coupler & its components for freight stock Coupler Body Knuckle Lock Knuckle Thrower Knuckle Pivot Pin Toggle Universal Lock Lift Lever Connector Lock Lift Hook Coupler Yoke Yoke Pin Yoke Pin Support Striker Casting(N.T.) Striker Casting Wear Plate Shank Wear Plate ARO/ QA(Mech) Prepared By: MAY QMS-06-2009 _ QMS-04-2009 10,000 nos. Combined quantity of Upper and Lower washers New vendors will be approved for Upper & Lower rubber washer at a time. No approval would be given for individual components. SK-84102, SK-84092 Included in spec. 15,000 nos. Acetal Guide Bush. Guide ring shall not be counted. R–64/ 98 Rev.2 C – 8215 Rev.2 100,000 nos. SK-81039 48-BD-2008 SK-62724 48-BD-2008 48-BD-2008 48-BD-2008 48-BD-2008 48-BD-2008 48-BD-2008 SK-62724, Item-1 SK-62724, Item-2 SK-62724, Item-8 SK-62724, Item-9 SK-62724, Item-4 SK-62724, Item-5 48-BD-2008 SK-62724, Item-6 48-BD-2008 48-BD-2008 48-BD-2008 48-BD-2008 48-BD-2008 SK-62724, Item-7 SK-62724, Item-3 SK-62724,Item-12 WA/BD-4462 WA/BD-4460 48-BD-2008 WD-87056-S-01 48-BD-2008 QMS-15-2009 N/A MAY N/A MAY 32,900/- SEP 100,000 Nos. 2,000 Nos. 23,500/(for M&C lab) + 16,30,900/(for Fatique testing lab) MAY SEP WD –04 – Nylon Bush –02 28,200/-(without static characteristic test), 39,950/(with characteristic test) 28,200/-(without static characteristic test), Rs 39,950/(with characteristic test 27,25/- NOV 12,925/(Type test charge), Rs 8,225/(Product test charge) 16,450/(Type test charge), 8225/( Product test charge) each N/A 2,000 Nos. 4,000 Nos. 4,000 Nos. 2,000 Nos. 2,000 Nos. QMS-10-2009 2,000 Nos. 2,000 Nos. 2,000 Nos. 2,000 Nos. 2,000 Nos. 2,000 Nos SK-62724 Item-10 2000 Nos. Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 5 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 26. 27. 28. 29. 30. 31. 32. 33. Alliance II Coupler & its components SK-79555 Coupler body SK-79556 Item 1 Knuckle Lock Knuckle thrower/kicker Lock lift lever hook/ Rotary lever Toggle/Bottom lifter Striker casting Yoke pin support with wear plate Lock Lift Connector High Tensile CBC Coupler & its components for locomotives High Capacity Draft Gear Knuckle pin with washer SK-79556 Item 4 SK-79556 Item 2 SK-79556 Item-3 Yoke Pin 24–BD–79 NOV N/A NOV N/A NOV N/A NOV N/A 400 Nos. 400 Nos. 400 Nos. 400 Nos. 400 Nos. 400 Nos. 400 Nos. SK-79557 Item 3 400 Nos. SK-79556 QMS-10-2009 500 nos. 49-BD-07 WD-81010-S-03 QMS-10-2009 48-BD-2008 SK-62724 Item-4 QMS-36-2009 2000 nos. Draft Gear Assembly 2,000 Nos. 48-BD-2008 SK-62724 Item-12 QMS-36-2009 2,000 Nos. NOV N/A 2,000 Nos. NOV N/A _ JUL N/A DEC N/A DEC N/A DEC N/A MAY 15,275/- Side Bearer Housing 34. 400 Nos. QMS-10-2009 SK-79556 Item 5 SK-79557 Item 1 Knuckle Thrower 48-BD-2008 Locomotive side buffer assembly and MP.0.41.00.02 its spares Casnub bogie and its components WD-21-CasnubCast steel side frame 22NLB Bogie-93 Rev.2 July 02 Cast steel bolster Amnd.2 of Oct’04, Centre pivot assembly (top & bottom) WD-17-Casnub22HS-Bogie-92 Rev.3, WD-34Casnub-22-HS (Mod-I)-2004 Amnd.1 Wedge End piece & Sturt Casting for Brake Beam Brake Beam for Casnub 22W(M) Cast Steel bogies for CONCOR flat wagons Cast steel side frame Cast steel bolster Centre pivot assembly (top & bottom) 400 Nos. SK-79556 Item 6 56-BD-2007 Date Effective: 23.08.2013 CONTR.9404-S/2 for BLCA/BLCB & BLLAB/BLLB SK-62724 Item-9 QMS-44-2009 WD-89067-S/3 WD-89067-S/4 WD-92058-S/3 WD-85079-S/2 & UIC/IRS bogie stock Total 1,500 nos. Casnub bogies. (All types of casnub bogies combined, excluding QMS-09-2009 CONCOR bogie) 4,000 nos. combined quantity of Centre pivot top & Centre pivot bottom (WD97049-S/3, Alt. 3 & WD85079-S/2 &UIC/IRS bogie stock) 2,000 Nos. 3,000 Nos. SK-77579 SK-69594 Item 4, WD-92093-S/1 WD-89033-S/1 3,000 Nos. WD-85084-S-1 3,000 Nos. CONTR.LCCF QMS-09-2009 20(C)-96 (Rev.2) 500 nos. CONCOR bogie Wedge Brake Beam 35. 36. Spring Plank Centre Pivot Washer ARO/ QA(Mech) Prepared By: WD-21-Casnub22NLB Bogie-93 Rev 2 SK-69594 Item 1 2,000 nos. (combined quantity of all types shall be QMS-23-2009 counted as upgradation quantity) WD-85079-S-2 QMS-06-2009 Director/ QA(Mech) Issued By: 4,000 nos. Printed: 23.08.2013 Page 6 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 37. Brake Beam for freight (Fabricated) 38. Narrow & Wide Jaw Adapters 39 Side Frame Key 40. Cartridge Taper Roller Bearing for BG Freight stock Locking Plate 41. 42. 43. 44. 45. 46. Axle end steel high tensile cap screws Three axle cast steel trimount and Flexi-coil Bogie frame & Bolster for BG Locomotives Bogie Bolster Suspension Hanger Brake Block Hanger Screw Couplings WD-21-Casnub22NLB Bogie-93 Rev 2, WD-17Casnub-22 HSBogie-92 Rev.3 AB/RB-39-2002, Rev.3, 3,000 nos. (combined WD-89033-S/1 WD- QMS-25-2009 quantity of all types shall be 07052-S/1 counted as upgradation quantity) WD–89067–S/9, SKQMS-26-2009 7852 SK-69594 Item 6 48. 49. *50. 51. 52. Draw Gear Arrangement Lubricated taper plug valves Silico-Manganses Steel Liners & Wear Plates for wagons Snubber Assembly for Locomotives Medium Phosphorous Brake Blocks Class ‘A’ foundry 3,000 nos. combined quantity of wide jaw, narrow jaw and modified adopters. New vendors will be approved for all the 3 items at a time. No approval would be given for individual type of adopters. 5,000 Nos. DEC N/A JUL N/A DEC N/A JUL N/A JUL N/A JUL DEC N/A APR APR N/A N/A NOV N/A NOV N/A FEB N/A JUL N/A APR N/A 20,000 nos. _ AB/RB-39-2002 Rev.3 WD-86002/S-4, WD-87019/S-I, T-0-2-637 QMS-19-2009 30,000 nos. AB/RB-39-2002 Rev.3 _ QMS-43-2009 20,000 Nos. Drg. No., SKDL3812 & 3813 QMS-45:2009 SK –92057 & SK –83033 C – K105 C- 9808 SK-93286 Included in spec. Included in spec. 3,000 nos. 3,000 nos. 1,000 nos. (All types shall Included in be counted for upgradation specification quantity). New vendors will be For coaching approved for Screw stock C-9505 Rev Couplings for coaching, Aug 2001 freight & loco at a time. No For locomotives approval would be given for SKDL-2494 individual components. Included in C-9509 Rev 2 SK-99003 Alt -04 500 nos. spec. For Freight stock R-9-66, 47. QMS-24-2009 AB/RB-39-2002 Rev.3 MP.0.4900.04 Rev.1 Oct’04,) Date Effective: 23.08.2013 - WD-06-TPV-93 WD-93066-S-01 WD-21-Casnub22 NLB-93 Rev 2 QMS-38-2009 QMS-22-2009 _ SKDL 2089A M&C/MDT/ 101/94 _ IS: 12117 - 500 Nos. 5,000 nos. combined quantity of all types of liners. New vendors will be approved for SilicoManganses Steel Liners & Wear Plates for wagons at a time. No approval would be given for individual liners. QMS-34-2009 2,000 nos. QMS-1072009 5,000 nos. IS: 12117 - JUL N/A OCT N/A Note: (*) Items require field trials. (**) Testing Charges is under revision. ARO/ QA(Mech) Prepared By: Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 7 of 8 ISO9001:2008 Document No: QM-M-7.1-2 Version No: 1.2 Document Title: List of items controlled by QA(Mech) Dte. indicating upgradation quantity, testing charges for testing in RDSO 5.0 Date Effective: 23.08.2013 Referenced Documents The list of related documents to be referred is given below. Ref. S. No. Document Number Document Name 1. QO-D-7.1-10 Vendor sample type testing 2. QO-D-7.1.11 Vendor changes in approved status 3. QO-D-7.1-14 Vendor registration schedule of charges 6.0 Referenced Documents of External Origin None 7.0 Associated Records None 8.0 9.0 Responsibility and Authority Activity Responsible Approver Supporting Creation, maintenance of this document Director/I&L/ LKO ED/QA(Mech) Staff of (Mech) Dte. Requirement of deviation from this form template. Director/I&L/ LKO ED/QA(Mech) Respective AIE/I&L Consulted QA Informed All Zonal office of QA (Mech) Dte. MR/ISO Cell All Zonal office of QA (Mech) Dte. Abbreviations: QA ED/QA (Mech) RDSO M&C ARO STR ARO/ QA(Mech) Prepared By: Quality Assurance Executive Director/ Quality Assurance (Mechanical) Research Designs & Standards Organisation Metallurgical & Chemical Assistant Research Officer Schedule of Technical Requirements Director/ QA(Mech) Issued By: Printed: 23.08.2013 Page 8 of 8
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