RJ 45_Manual 45 Manual

User Manual: RJ-45_Manual

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PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
REV E 04/26/2012

p/n 5900034

INSTALLATION AND OPERATION MANUAL
COMMERCIAL GRADE
ROLLING BRIDGE JACKS
MODELS:
RJ-45; RJ-45S; RJ-6;
RJ-7: RJ-9; RJ-12;
RJ-15; RJ-18; RJ-25.

Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser
upon
receipt
from
the
carrier.
Consequently, claims for the material damaged in
shipment must be made by the purchaser against the
transportation company at the time shipment is received.

RJ-6 shown

BE SAFE
Your new lift was designed and built with safety in
mind. However, your overall safety can be increased by
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this
equipment without reading this manual and
the
important safety instructions shown inside.

1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

This page intentionally left blank.

4,500; 6,000; 7,000; 9,000; 12,000; 15,000; 18,000; 25,000 POUND CAPACITY,
COMMERCIAL GRADE ROLLING BRIDGE JACKS
This instruction manual has been prepared especially for you.
Your new jack is the product of over 35 years of continuous research, testing and development;
it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.
RECORD HERE THE JACK AND
POWER UNIT INFORMATION WHICH IS
LOCATED ON THE SERIAL NUMBER
DATA PLATES ON THE LIFT AND
ON THE POWER UNIT
Power Unit Model #
Power Unit Date Of Mfg.
Power Unit Serial #

_____________
_____________
_____________

This information is required when calling for parts or warranty issues.

PRODUCT WARRANTY

BendPak’s Rolling Jack Lifts are covered under warranty for one year on equipment structure, to be free of defects in
material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates,
slip plates, cables, chains, valves, switches etc. are covered under warranty for one year against defects in material or
workmanship under normal use. BendPak Inc. shall repair or replace at their option for the warranty period those parts
returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for
the first 12 months only on parts returned as previously described.
The warranty does not extend to...
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defects caused by ordinary wear, abuse, misuse, shipping damage, improper
installation, voltage or lack of required maintenance;
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damages resulting from purchaser’s neglect or failure to operate products in accordance with
instructions provided in the owner’s manuals) and/or other accompanying instructions supplied;
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normal wear items or service normally required to maintain the product in a safe operating condition;
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any component damaged in shipment;
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other items not listed but may be considered general wear parts;
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damage caused by rain, excessive humidity, corrosive environments or other contaminants.
THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT
FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE
BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS
WARRANTY CARD IS RETURNED.
3

IMPORTANT NOTICE !

OWNER’S RESPONSIBILITY

To maintain the jack and user safety, the responsibility of
the owner is to read and follow these instructions:

Do not attempt to install this jack if you have never been
trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting
tools such as forklift or cranes. Stay clear of any moving
parts that can fall and cause injury. These instructions
must be followed to ensure proper installation and
operation of your lift. Failure to comply with these
instructions can result in serious bodily harm and void
product warranty. Manufacturer will assume no liability for
loss or damage of any kind, expressed or implied
resulting from improper installation or use of this product.

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PLEASE READ ENTIRE MANUAL
PRIOR TO INSTALLATION.

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DEFINITIONS OF
HAZARD LEVELS

Identify the hazard levels used in this manual with the
following definitions and signal words:

Follow all installation and operation instructions.
Make sure installation conforms to all applicable Local,
State, and Federal Codes, Rules, and Regulations;
such as State and Federal OSHA Regulations and
Electrical Codes.
Carefully check the lift for correct initial function.
Read and follow the safety instructions. Keep them
readily available for machine operators.
Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
properly supervised.
Allow unit operation only with all parts in place and
operating safely.
Carefully inspect the unit on a regular basis and

perform all maintenance as required.
Service and maintain the unit only with authorized or
approved replacement parts.
Keep all instructions permanently with the unit and
all decals on the unit clean and visible.

BEFORE YOU BEGIN
Receiving:
The shipment should be thoroughly inspected as soon as it
is received. The signed bill of lading is acknowledgement by
the carrier of receipt in good condition of shipment covered
by your invoice. If any of the goods called for on this bill of
lading are shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.

DANGER !

Watch for this symbol: It Means: Immediate hazards
which will result in severe personal injury or death.

NOTIFY THE CARRIER AT ONCE if any hidden loss or
damage is discovered after receipt and request the carrier
to make an inspection. If the carrier will not do so, prepare
a signed statement to the effect that you have notified the
carrier (on a specific date) and that the carrier has failed to
comply with your request.

WARNING !

Watch for this symbol: It Means: Hazards or unsafe
practices which could result in severe personal
injury or death.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE
AFTER YOU HAVE GIVEN THE CARRIER A CLEAR
RECEIPT. File your claim with the carrier promptly. Support
your claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available. Our willingness to
assist in helping you process your claim does not make
BendPak responsible for collection of claims or
replacement of lost or damaged materials.

CAUTION !

Watch for this symbol: It Means: Hazards or unsafe
practices which may result in minor personal injury,
product or property damage.

TABLE OF CONTENTS
Contents

Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installer /Operator/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 1 / Verifying Lift Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 2 / Rolling Jack Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 3 / Adjusting Lift / Jack Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Step 4 / Installing Jack on Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Step 5 / Connecting Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Step 6 / Test Jack / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Step 7 / Operation / Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
Optional Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-30

DANGER !

Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or death
to operator or bystander or damage to property.

INSTALLER / OPERATOR
PLEASE READ AND FULLY
UNDERSTAND.
BY PROCEEDING YOU AGREE TO /
CERTIFY THE FOLLOWING.

Please read entire manual prior to installation.
Do not operate this machine until you read and
understand all the dangers, warnings and cautions
in this manual. For additional copies
or further information, contact:

IT IS THE RESPONSIBILITY OF THE OWNER /
INSTALLER OF THIS ROLLING BRIDGE JACK TO
ENSURE THAT THE LIFT UPON WHICH THE ROLLING
BRIDGE JACK IS INSTALLED HAS BEEN PROPERLY
INSTALLED ACCORDING TO THE MANUFACTURER’S
SPECIFICATIONS.

BendPak Inc. / Ranger Products

t I have visually inspected the lift on which the Rolling
Bridge Jack is to be installed and verified the lift to be
in good condition and free of defects. I understand that
installing a rolling jack on a lift in poor condition could
cause lift failure resulting in personal injury or death.

1645 Lemonwood Dr.
Santa Paula, CA. 93060
1-805-933-9970
www.bendpak.com

t I understand that this Rolling Bridge Jack is to be
installed ONLY on a lift manufactured by BendPak
Incorporated and that the capacity of the Rolling Bridge
Jack(s) is consistent with the maximum capacity of the lift
that it being installed on.

INSTALLER / OPERATOR
PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
clothing during any installation and/or service activity.
Shop aprons or shop coats may also be worn, however
loose fitting clothing should be avoided. Tight fitting leather gloves are recommended to protect technician hands
when handling parts. Sturdy leather work shoes with steel
toes and oil resistant soles should be used by all service
personnel to help prevent injury during typical installation
and operation activities.
Eye protection is essential during installation and operation activities. Safety glasses
with side shields, goggles, or face shields
are acceptable. Everyday eyeglasses only
have impact resistant lenses, they are not
safety glasses. Back belts provide support
during lifting activities and are also helpful in providing
worker protection. Consideration should also be given
to the use of hearing protection if service activity is performed in an enclosed area, or if noise levels are high.

t I understand that a level floor is required for proper
installation and level lifting.
t I understand that I am responsible if my floor is of
questionable slope and that I will be responsible for all
charges related to pouring a new level concrete slab if
required and any charges.
t I will assume full responsibility for the concrete floor
and condition thereof, now or later, where the above
equipment model(s) are to be installed. Failure to follow
danger, warning, and caution instructions may lead to
serious personal injury or death to operator or bystander
or damage to property.
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I understand that BendPak lifts are designed to be
installed in indoor locations only. Failure to follow
installation instructions may lead to serious personal
injury or death to operator or bystander or damage to
property or lift.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS
AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN
THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

INTRODUCTION
1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as
items may become loose and fall causing personal harm or injury.

IMPORTANT SAFETY INSTRUCTIONS !
Read these safety instructions entirely!

IMPORTANT NOTICE !

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting tools such as forklift or cranes.
Stay clear of any moving parts that can fall and cause injury.
1. READ AND UNDERSTAND all safety warning procedures before operating jack.

12. DANGER! Shut off and disconnect the air
supply when installing the Rolling jack pump
and when the Pump is not in use or before
breaking any connections in the system.

2. KEEP HANDS AND FEET CLEAR. Remove hands and
feet from any moving parts. Keep feet clear of lift when lowering. Avoid pinch points.

13. MAINTAIN WITH CARE. Keep lift clean for better and
safer performance. Follow manual for proper lubrication and
maintenance instructions. Keep control handles and/or buttons dry, clean and free from grease and oil.

3. KEEP WORK AREA CLEAN. Cluttered work areas
invite injuries.
4. Consider work area environment. Do not expose equipment to rain. DO NOT use in damp or wet locations. Keep
area well lit.

14. STAY ALERT. Watch what you are doing. Use common
sense. Be aware.

5. ONLY TRAINED OPERATORS should operate this lift.
All non-trained personnel should be kept away from work
area. Never let non-trained personnel come in contact with,
or operate lift.

15. CHECK FOR DAMAGED PARTS. Check for alignment
of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken
or damaged.

6. USE LIFT CORRECTLY. Use lift in the proper manner.
Never use lifting adapters other than what is approved by the
manufacturer.

16. NEVER remove safety related components from the lift.
Do not use lift if safety related components are damaged
or missing.

7. DO NOT override self-closing lift controls.

17. Keep hair, loose clothing, fingers, and all parts of body
away from moving parts

8. REMAIN CLEAR of lift when raising or lowering vehicle.

18. Use only as described in this manual. Use only manufacturer’s recommended attachments

9. CLEAR AREA if vehicle is in danger of falling.
10. ALWAYS ENSURE that the safeties are engaged
before any attempt is made to work on or near vehicle.

19. ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasses only have impact resistant lenses, they are
not safety glasses

11. DRESS PROPERLY. Non-skid steel-toe footwear is
recommended when operating lift.

20. SAVE THESE INSTRUCTIONS.

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Hex-Key
/ Allen Wrench Set
Medium Crescent Wrench
Shop Crane or other heavy lifting device

TOOLS REQUIRED
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Medium Flat Screwdriver
Tape Measure: @ 25 Foot
Air Fitting (to connect air supply)

NOTE: An air supply (20 CFM (.57 M³/MIN.) AND 100 PSI / 7 BAR MINIMUM) will be required for operation.

IMPORTANT NOTE!

These instructions must be followed to ensure proper installation and operation of your Rolling
Bridge Jack. Failure to comply with these instructions can result in serious bodily harm and void
product warranty. Manufacturer will assume no liability for loss or damage of any kind, expressed or
implied resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION !
STEP 1

(Verifying Lift Installation)

OPERATING TEMPERATURE.
Operate Rolling Bridge Jack only between
temperatures of 41° -104° F.

DANGER !

STEP 2

(Rolling Jack Capacities)

Before installing your new Rolling Bridge Jack, verify the
following aspects of the installation of the lift where Rolling
Bridge Jacks are being installed. The aspects of the lift
installation that need to be verified should include, but are
not limited to;
1. LIFT LOCATION / PROPER ALIGNMENT
2. OVERHEAD OBSTRUCTIONS.
3. CORRECT FLOOR COMPOSITION/
REQUIREMENTS.
4. OPERATING TEMPERATURE.
5. INDOOR INSTALLATION ONLY.
6. OPERATION MANUALS ON HAND .
7. OPERATORS PROPERLY TRAINED.

MODEL

MAX JACK
CAPACITY

DANGER !

The AXLE WEIGHT of the vehicle being raised should
not exceed the maximum capacity of the Rolling Bridge
Jack. Consult the vehicle manufacturer for
specifications.

THE MAXIMUM LIFTING CAPACITY OF
THESE JACKS ARE DESCRIBED BELOW

MAX VEHICLE WEIGHT
FRONT AXLE

MAX VEHICLE WEIGHT
REAR AXLE

RJ-45/S

4,500 Lbs/ 2,041 Kgs

RJ-6

6,000 Lbs / 2,721 Kgs

RJ-7

7,000 Lbs / 3,175 Kgs

RJ-9

9,000 Lbs / 4,082 Kgs

RJ-12

12,000 Lbs / 5,443 Kgs

RJ-15

15,000 Lbs / 6,804 Kgs

RJ-18

18,000 Lbs / 8,165 Kgs

RJ-25

25,000 Lbs / 11,340 Kgs

STEP 3

(Adjusting Lift / Jack Orientation)
2. If adjustable, adjust the Runway of the lift to the desired
width. Be sure to check the specifications of the lift and the
Rolling Bridge Jacks to be sure that the Rolling Bridge Jack
can be adjusted to the desired Runway width.
(See Fig. 3.1 & 3.2)

1. Following the manufacturer’s instructions in the lift
manual, lower the lift to the ground. (If using a shop crane,
you may need to lock the lift on the first Safety Lock to
make room for the legs of the Shop Crane.)
Fig. 3.1

Fig. 3.2

STEP 4

(Installing Jack on Rails)

WARNING!

Read and understand all instructions before using
this jack. Adjust rolling jack telescoping ends until
rollers rest securely on runway tracks as shown.
NEVER use rolling jack unless safety bracket is
installed. REMAIN CLEAR of elevated rolling jack
unless visual confirmation is made that jack rollers
are secure on runway tracks. BE CAREFUL WHEN
ADJUSTING ROLLING JACK OR LIFT RUNWAYS to
prevent rolling jack from becoming separated from
runway tracks. Failure to read, understand and follow these instructions may cause death or serious
injury.
5. When the desired width is reached, lower the
Rolling Bridge Jack into the Utility Rails. Double check
that all 4 Rollers are seated properly in or on the Utility
Rails. (See Fig. 4.3 & 4.4)

WARNING!

When removing or moving the Rolling Bridge Jack
from shipping pallet pay close attention as the Jack
may move and can cause injury.
Prior to removing the strapping or bolts make sure
the Jack is held securely by a fork lift or some other
heavy lifting device.
1. Lower the Rolling Bridge Jack all the way down.
2. Using a shop crane, forklift or other lifting device raise
the Rolling Bridge Jack and place it in between the
Runways. (See Fig. 4.1)

Fig. 4.3

Fig. 4.1

Fig. 4.4

3. Lower the Rolling Bridge Jack to just above the Utility
Rails on the inside of the Runways.
4. Adjust the Rolling Bridge Jack Ends to the correct
width. (See Fig. 4.2)
NOTE: 18-25K models do not have adjustable arms.
Fig. 4.2

6. Ensure that the Utility Rail Channel is clean of debris,
tools etc.
7. Locate the Safety Brackets. Install brackets on the
Rolling Bridge Jack Ends using the provided M6 hardware. (See Fig 4.5)
NOTE: Only 4.5, 6K, & 7K models include Safety
Brackets.

1. Remove the thread protector from the air inlet of the
Pump. Select and install the threaded fittings (not supplied) which are compatible with your air supply. The air
supply should be 20 CFM (.57 M³/MIN) and 100 PSI (7
BAR) to obtain the rated hydraulic pressure. Air Supply
should be regulated to a maximum of 125 PSI (8.6 BAR)
(See Fig. 5.1)
Fig. 5.1

Fig. 4.5

Safety Bracket

M6 nuts, bolts
and washers

8. Repeat the process for the other Rolling Bridge Jack
if installing in pairs.
9. Raise the lift up off the ground so that the Rolling
Bridge Jack is off the ground and lower the lift onto the
first safety stop if not already done in Step 3.

2. An appropriate air line regulator, water separator and
lubricator should be installed on the Air Supply line. The
absence of these items will void the warranty on pneumatic
components. (See Fig. 5.2)
Fig. 5.2

ENSURE THAT THE LIFT IS RESTING ON THE
SAFETIES BEFORE PROCEEDING.
10. Check the clearance and movement of the Rolling
Bridge Jack by sliding the Rolling Bridge Jack forward
and rearward on the rails. Check that the Rollers are
centered on the Rails at all points along the rail’s length.
Adjustment of the Rolling Bridge Jack Arms or the
Runway width may be necessary to assure proper operation.

STEP 5

(Connecting Air Supply)

STEP 6

(Start Up / Final Adjustments)

DANGER!

CAUTION!

DISCONNECT AND / OR RELEASE THE PRESSURE
FROM THE AIR SUPPLY SYSTEM / HOSES BEFORE
PERFORMING ANY INSTALLATION OR MAINTENANCE
OF THE AIR SUPPLY SYSTEM.

DURING THE START-UP PROCEDURE, OBSERVE
ALL OPERATING COMPONENTS AND CHECK
FOR PROPER INSTALLATION AND ADJUSTMENT.
DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A
THOROUGH OPERATIONAL CHECK HAS BEEN
COMPLETED.

DANGER!

THE AIR SUPPLY SHOULD BE TO 20 CFM (.57 M³/
MIN.) AND 100 PSI (7 BAR). AIR SUPPLY SHOULD BE
REGULATED TO A MAXIMUM OF 125 PSI (8.6 BAR)

1. Make sure the Pump reservoir is full using 10-WT hydraulic oil. (See page 15 for fluid level/refilling instructions)

Refer to page 20 if installing with the Optional Rolling
Bridge Jack Airline Kit.

2. Raise the Jack WITHOUT a vehicle to check for proper
operation of the Rolling Bridge Jack.

3. Depress the Pedal on the lifting end to raise the Jack
through the full range of the Jack. (See Fig. 6.1)

1. Raise the lift up so that the Safety is off the Safety
Stop Pin.

Fig. 6.1

2. Flip the Safety Handle up Off the Safety Stop Pin.
(See Fig. 6.3)
Fig. 6.3

Under certain circumstances it may be necessary to prime
the Air Hydraulic Pump Unit. Refer to the manual that came
with the pump for these instructions.
3. Press the Pedal on the lowering end. Note: the Pedal
can lock in the lowering position to facilitate lowering of
the Jack. (See Fig. 6.4)
Fig. 6.4

DANGER!

VISUALLY CONFIRM THAT ALL PRIMARY
SAFETY LOCKS ARE ENGAGED BEFORE
ENTERING WORK AREA.
Suspension components used on this Jack are
intended to raise and lower the Jack only and are
not meant to be load holding devices. Remain clear
of elevated Jack unless visual confirmation is made
that all primary Safety Locks are fully engaged and
the lift is LOWERED onto the Safety Locks. Refer to
installation /operation manual for proper Safety Lock
procedures and /or further instruction.
4. Lower the Jack onto the nearest Safety Stop Pin. When
the Jack is loaded with a vehicle make sure the Jack is resting on the Safety Stop Pin prior to performing any work on
the vehicle. (See Fig. 6.2)

POST-INSTALLATION CHECK-OFF
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Fig. 6.2
To lower the Rolling Bridge Jack:
When lowering the Jack PAY CAREFUL ATTENTION
that all personnel and objects are kept clear. ALWAYS
keep a visual line of sight on the Jack AT ALL TIMES.

Check For Hydraulic Leaks
Check Fluid Level
Lubrication of Critical Components
Check For Overhead Obstructions
Runways Level
All Screws, Bolts, and Pins Secured
Surrounding Area Clean
Operation, Maintenance and Safety Manuals on Site
Perform an Operational Test With a Typical Vehicle

STEP 7

(Operation)
1. Load the vehicle on the lift following the manufacturer’s instructions.

DANGER!

To raise vehicle on Rolling Bridge Jack:
2. Position vehicle tires in the center of each runway.

VISUALLY CONFIRM THAT ALL PRIMARY
SAFETY LOCKS ARE ENGAGED BEFORE
ENTERING WORK AREA.
Suspension components used on this Jack are
intended to raise and lower Jack only and are not
meant to be load holding devices. Remain clear of
elevated Jack unless visual confirmation is made
that all primary Safety Locks are fully engaged and
the lift is LOWERED onto the Safety Locks, Refer
to installation /operation manual for proper Safety
Lock procedures and /or further instruction.

3. Set parking brake or use wheel chock to hold vehicle
in position.
4. Before raising vehicle, be sure all personnel are clear
of the lift and surrounding area. Pay careful attention to
overhead clearances. Determine the proper lift points on
the vehicle by referring to the manufacturer’s specification or
an approved lifting guide.
5. Check and keep clean the Utility Rail channels clean
of debris, tools, or other objects that may hinder the
movement of the Rolling Jacks.

9. After vehicle is raised to the desired height, lower the
jack onto the nearest safety lock. ALWAYS ENSURE
ALL SAFETY LOCKS ON LIFT AND JACKS ARE
ENGAGED before entering work area. (See Fig. 7.2)

6. Adjust the Rolling Jack Arms so that the lift pads will
make contact with the appropriate lifting points on the
vehicle as specified by the manufacturer of the vehicle.
(See Fig. 7.1)

Fig. 7.2

Fig. 7.1

To lower vehicle on Rolling Bridge Jack:
1. Before lowering vehicle, be sure all personnel are
clear of the lift and surrounding area. Pay careful attention to overhead clearances. Ensure all tools and equipment have been cleared from under the Jack.

7. Raise the Rolling Bridge Jack by pushing on the
Raise end of the pedal of the Air Hydraulic Pump. Keep
an eye on the jack as the lift pads make contact with the
vehicle to ensure that proper contact is maintained as the
weight of the vehicle is supported by the Jack.

2. Raise the Jack off of the Safety Locks by pressing
the Raise end of the pedal of the Air Hydraulic Pump.
Make sure you raise the Jack to allow adequate clearance for the Locks to clear.

8. Stop raising the jack just as the vehicle is raised off
the lift runways. Confirm the vehicle is stable and properly
seated before lifting the vehicle to the final desired height.

3. Flip the Safety Handle up to raise the Safety off the
Safety Lock Pin. (See Fig. 7.3)

Fig. 7.3
4. Push the Lowering side of the Pedal on the Air
Hydraulic Pump until the lift has descended completely.

When lowering the lift PAY CAREFUL ATTENTION that
all personnel and objects are kept clear. ALWAYS keep
a visual line of site on the lift AT ALL TIMES.

WEEKLY MAINTENANCE

Fig. 7.6

1. Check oil level in Pump and fill if necessary. To
check oil level remove vented fill cap. Technician should
visibly be able to see the oil level inside the hole. Insert
a dip-stick or piece of plastic into the tank until it hits the
bottom. Remove the stick and measure the amount. The
oil level should be 3 3/8” to 3 ½” inches deep.
(See Fig 7.4)
Fig. 7.4

Vented Fill Cap
Fig. 7.7

2. Lubricate all rollers with general purpose oil or
WD-40.

2. Check Safety Locks to ensure they are in good
operating condition.

3. Check all Hose connections, bolts and pins to ensure
proper mounting.

3. Make a visual inspection of ALL MOVING PARTS
and check for excessive signs of wear.

4. Lubricate Safety lock pivot points with general
purpose oil or WD-40.

4. Replace ALL FAULTY PARTS before lift is put back
into operation.
t NEVER EXCEED THE RATED CAPACITY of lift.

5. Check and tighten Cylinder Bolt. (See Fig. 7.5)
Fig. 7.5

t DO NOT USE LIFT if any component is found to be
defective or worn.
t NEVER OPERATE LIFT with any person or
equipment below.
t ALWAYS STAND CLEAR of lift when lowering or
raising.

MONTHLY MAINTENANCE

t ALWAYS INSURE SAFETY LOCKS ARE
ENGAGED before entering work area.

1. Lubricate the Cylinder Pin and Main Hinge Pin with
all purpose grease using a needle point lube coupler.
(See Fig. 7.6 & 7.7)

t NEVER LEAVE LIFT IN ELEVATED CONDITION
unless all four safety locks are engaged.

ROLLING BRIDGE JACK
SAFETY LABEL PLACEMENT GUIDELINES

WARNING!

THESE SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR
AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER
THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY
INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH
TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY. BE SURE EVERYONE WHO OPERATES THIS
EQUIPMENT UNDERSTANDS ALL THE INFORMATION, CAUTION, WARNING, AND DANGER LABELS. KEEP ALL
LABELS CLEAN SO THEY ARE LEGIBLE. THIS APPLIES TO ALL CAUTION, WARNING, AND DANGER LABELS. IT
IS THE OWNER’S RESPONSIBILITY TO PROVIDE INFORMATION TO ALL OPERATORS FOR SAFE OPERATION
OF THIS LIFT. REPLACE ANY DAMAGED OR WORN LABELS. ONCE ANY PART OF A LABEL BECOMES
ILLEGIBLE, IT SHOULD BE REPLACED. THE PART NUMBERS FOR THE LABELS ARE LOCATED IN THE LOWER
RIGHT CORNER OF THE LABEL. REPLACEMENT LABELS MAY BE ORDERED THROUGH YOUR DEALER OR
THE ADDRESS BELOW. WHEN INSTALLING AND/OR REPLACING LABELS, BE SURE THE SURFACE IS CLEAN
AND DRY, PEEL THE BACKING OFF THE LABEL, AND APPLY TO THE SURFACES AS SHOWN BELOW. BE SURE
TO WIPE WITH A CLEAN CLOTH TO RUB OUT ALL AIR BUBBLES.
Note: RJ-7 shown

Warning

SERVICE REQUIREMENT
EVERY 30-DAYS

Keep entire jack and pump unit clean and free
of debris. Lubricate both sides of all moving
parts and pivot points on jack unit with multi–

purpose lithium based grease, penetrating oil or
90-wt gear oil. Use enough lubrication to properly maintain all moving parts, but avoid over
application. Apply silicone lubricant to smaller
items such as handles and lock hinges. Always
promptly remove excess grease and debris from

jack unit and pump unit. If you choose to have
this equipment serviced by a service technician,
always perform a personal inspection of all points
to be sure nothing was overlooked. Warranty will
be void on this equipment if service maintenance
is not performed on a regular basis.
P/N # 5905552

Service Warning
(On Rear)
Locking Bracket
Warning Decal

Yellow Hands
Clear

Yellow Rail

Yellow
Pump

Air Label
Small

Safe Lift Operation

Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other
lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely
you can ensure that your shop is profitable, productive and safe.
Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.
TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:
t Proper positioning of the vehicle on the runway. (See manufacturers minimize wheel base loading requirements.)
t

Use of the operating controls.

Understanding the lift capacity.

Proper use of jack stands or other load supporting devices.

Proper use, understanding and visual identification of safety lock devices and their operation.

Reviewing the safety rules.

Proper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris).

A daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and
other critical parts should be inspected prior to using the lift.

All maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair
parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

The vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION SAFETY
t

It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the
load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

The center of gravity should be followed closely to what the manufacturer recommends.

Always make sure you have proper overhead clearance. Additionally, check that attachments, (vehicle signs,
campers, antennas, etc.) are not in the way.

Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely.

Prior to being raised, make sure there is no one standing closer than six feet from the lift.

After positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is off, the doors are
closed, overhead obstructions are cleared, and the transmission is in neutral.

Double check that the automatic chock devices are in position and then when the lift is raised, observe the chocks

Put pads or adapters in the right position under the contact points that have been recommended.

The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is
uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

Pay attention when walking under a vehicle that is up on the hydraulic lift.

DO NOT leave the controls while the lift is still in motion.

DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered.

REMAIN CLEAR of lift when raising or lowering vehicle.

DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive
weight shift.

DO NOT lower the vehicle until people, materials, and tools are clear.

t ALWAYS ENSURE that the safeties are engaged and lowered on to the safety ladders before any attempt is made to
work on or near vehicle.
t

Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines
when performing these operations. The use of jack stands or alternate lift points may be required when completing
some repairs.

READ AND UNDERSTAND all safety warning procedures before operating lift.

KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.

ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.
Never let non-trained personnel come in contact with, or operate lift.

USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the
manufacturer.

DO NOT override self-closing lift controls.

CLEAR AREA if vehicle is on danger of falling.

STAY ALERT. Watch what you are doing. Use common sense. Be aware.

CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken or damaged.

NEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or
missing.

When the lift is being lowered, make sure everyone is standing at least six feet away.

Be sure there are no jacks, tools, equipment, left under the lift before lowering.

Always lower the vehicle down slowly and smoothly.

OPTIONAL INTEGRATED AIR LINE KIT FOR ROLLING BRIDGE JACKS
(HD-9-12X-14 Kit shown. Contact Your BendPak Dealer for kits for other lift models.)

HD-9-12X-14 Rolling Jack Air Line Kit Installation
Part # 5174009
REV 01-06-09

NOTE:
Holes in the runways for the integrated air line kit may have been an optional modification on some lift models.
Contact BendPak technical support for assistance if adding Rolling Jacks /Air Line Kit after purchase.

OPTIONAL SLIDE ON LIFT PAD ADAPTERS
FOR RJ-45 ONLY

SHORT ROUND LIFT
PAD ASSEMBLY

LIFT PAD WELDMENT BASE

Slide the channels of the Slide on Lift Pad Adapters onto the rails located on the Top Arm Tube. Adjust the position of the
Slide on Lift Pad Adapters so that the lift pads will make contact with the appropriate lifting points on the vehicle as specified by the manufacturer of the vehicle.

Optional Equipment available through your Authorized BendPak Dealer.

REV
K
L
M

REVISION
DESCRIPTION
DATE
EDITED BY ECO#
UPDATED BOM REVISION
09/16/2011
TM
00482
UPDATED BOM REVISION
02/16/2012
TM
00490
ADDED 5701314, 5545026, 5545005,
04/17/2012
TM
00511
5530093, 5535357, UPDATED BOM REVISIONS

ITEM PART NUMBER
NO.
1
5600124
2
5502200
3
5215111
4
5746031
5
5215112
6
5746035
7
5746034
8
5746044
9
5746033
10
5731122
11
5701072
12
5215331
13
5570806
14
5585120
15
5530132
16
5545130
17
5530738
18
5530054
19
5530055
20
5535013
21
5540109
22
5550493
23
5550086
24
5701314
25
5545026
26
5545005
27
5530093
28
5535357

DESCRIPTION
RJ-45/6/7 MAIN BODY BASE WELDMENT
CYLINDER ASSEMBLY Ø2.0 x 4.375
RJ-45 SCISSOR ASSEMBLY
RJ-45/6/7/9 CYLINDER HINGE ROD
RJ-45 EXTENSION ARM TUBE ASSEMBLY
RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE
RJ-45/6/7/9 SCISSOR PIN
RJ-45 SCISSOR CHANNEL SPACER
RJ-45/6/7/9 SHORT SCISSOR PIN
RJ-45 SAFETY
RJ-45/6/7 SAFETY HANDLE
RJ-45/7 BASE EXTENSION ARM ASSEMBLY
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
AIR HYDRAULIC PUMP
HHB 3/8"-16 x 2-1/4" GR8/CL 10.9
WASHER 3/8" SL
HHB M10 x 1.5 x 25
SSS M10x1.5x12
SSS M6x1x10
NUT M10 x 1.5 NL
E RING Ø16mm OD DIN 6799 0160
FTG RST -04 JIC x -06 NPT x .062 ID
FTG ELB-04 NPT x -04 JIC
RJ-45/6/7/9 HEIGHT ADAPTER BRACKET
WASHER M6 x Ø12 SL
M6 FLAT WASHER
HHB M6 x 1 x 20
NUT M6 x 1.0 NL

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS.
SHIP 5701314, 5545026, 5545005, 5530093, 5535357 IN
PARTS BOX

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260056

-----

DRAWN

NAME

DATE

12/09/2009

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

QTY REV
1
D
1
B
1
E
1
B
1
D
1
B
1
B
2
B
1
B
1
B
1
B
2
E
1
B
1
1
1
4
1
2
4
4
1
1
2
B
4
4
4
4
-

TITLE:

RJ-45 LIFT
SUPERSTRUCTURE
REV

SIZE DWG. NO.
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

5205286
SCALE: 1:12

M
SHEET 1 OF 2

25
21

27
DETAIL A
SCALE 1 : 4

9
11
15
16
2
23

3
19

13
1
20

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

17
TITLE:

RJ-45 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205286

SCALE: 1:12

REV

M
SHEET 2 OF 2

REVISION
DESCRIPTION
UPDATED TITLE TO REFLECT MARKETING,
UPDATED BOM REVISIONS
UPDATED BOM REVISION
ADDED 5701410, 5545026, 5545005, 5530093,
5535357, UPDATED BOM REVISIONS

REV
J
K
L

ITEM NO PART NUMBER
1
5600124
2
5215110
3
5746031
4
5701072
5
5731616
6
5215057
7
5746036
8
5746035
9
5746034
10
5746033
11
5215354
12
5502200
13
5570806
14
5530738
15
5530055
16
5530054
17
5540109
18
5545130
19
5550493
20
5550086
21
5530132
22
5535013
23
5585120
24
5701410
25
5545005
26
5545026
27
5530093
28
5535357

☺

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS
SHIP 5701410, 5545026, 5545005, 5530093, 5535357 IN
PARTS BOX

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260057

-----

EDITED BY ECO#
TM

00461

02/16/2012
04/17/2012

TM
TM

00490
00511

DESCRIPTION
RJ-45/6/7 MAIN BODY BASE WELDMENT
RJ-6/7/9 SCISSOR ASSEMBLY
RJ-45/6/7/9 CYLINDER HINGE ROD
RJ-45/6/7 SAFETY HANDLE
RJ-6/7/9 SAFETY
RJ-6/7 EXTENSION ARM TUBE ASSEMBLY
RJ-6/7/9 SCISSOR CHANNEL SPACER
RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE
RJ-45/6/7/9 SCISSOR PIN
RJ-45/6/7/9 SHORT SCISSOR PIN
RJ-6 BASE EXTENSION ARM ASSEMBLY
CYLINDER ASSEMBLY Ø2.0 x 4.375
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
HHB M10 x 1.5 x 25
SSS M6x1x10
SSS M10x1.5x12
E RING Ø16mm OD DIN 6799 0160
WASHER 3/8" SL
FTG RST -04 JIC x -06 NPT x .062 ID
FTG ELB-04 NPT x -04 JIC
HHB 3/8"-16 x 2-1/4" GR8/CL 10.9
NUT M10 x 1.5 NL
AIR HYDRAULIC PUMP
RJ-6 ROLLER RAIL LOCKING BRACKET
M6 FLAT WASHER
WASHER M6 x Ø12 SL
HHB M6 x 1 x 20
NUT M6 x 1.0 NL

DO NOT SCALE DRAWING
DIMENSIONS ARE IN MM

DATE
05/18/2011

DRAWN

NAME

DATE

02/17/2010

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

QTY REV
1
D
1
E
1
B
1
B
1
B
1
B
2
B
1
B
1
B
1
B
2
D
1
B
1
B
4
2
1
4
1
1
1
1
4
1
2
A
4
4
4
4
-

TITLE:

RJ-6 LIFT
SUPERSTRUCTURE
REV

5205287
SCALE: 1:12

L
SHEET 1 OF 2

28
26

6
7

DETAIL A
SCALE 1 : 4

16
5
10

4
21
18
23

12
20

19
13
11

1
22

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-6 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205287

SCALE: 1:12

REV

L
SHEET 2 OF 2

REVISION
DESCRIPTION
DATE
EDITED BY ECO#
UPDATED BOM REVISIONS, UPDATED TITLE TO
06/09/2011
TM
00461
REFLECT MARKETING
UPDATED BOM REVISION
02/16/2012
TM
00490
ADDED 5701314, 5545026, 5545005, 5530093,
TM
5535357, REPLACED 5502200 WITH 5502205, 04/23/2012
00511
UPDATED BOM REVISIONS

REV
J
K
L

ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART
NUMBER
5600124
5215110
5746031
5701072
5731616
5215057
5746036
5746035
5746034
5746033
5215331
5502205
5570806
5530738
5530055
5530054
5540109
5545130
5550493
5550086
5530132
5535013
5585120
5701314
5545026
5545005
5530093
5535357

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS
SHIP 5701314, 5545026, 5545005, 5530093, 5535357 IN
PARTS BOX

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260055

-----

DESCRIPTION
RJ-45/6/7 MAIN BODY BASE WELDMENT
RJ-6/7/9 SCISSOR ASSEMBLY
RJ-45/6/7/9 CYLINDER HINGE ROD
RJ-45/6/7 SAFETY HANDLE
RJ-6/7/9 SAFETY
RJ-6/7 EXTENSION ARM TUBE ASSEMBLY
RJ-6/7/9 SCISSOR CHANNEL SPACER
RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE
RJ-45/6/7/9 SCISSOR PIN
RJ-45/6/7/9 SHORT SCISSOR PIN
RJ-45/7 BASE EXTENSION ARM ASSEMBLY
CYLINDER ASSEMBLY Ø2.25 x 4.375
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
HHB M10 x 1.5 x 25
SSS M6x1x10
SSS M10x1.5x12
E RING Ø16mm OD DIN 6799 0160
WASHER 3/8" SL
FTG RST -04 JIC x -06 NPT x .062 ID
FTG ELB-04 NPT x -04 JIC
HHB 3/8"-16 x 2-1/4" GR8/CL 10.9
NUT M10 x 1.5 NL
AIR HYDRAULIC PUMP
RJ-45/6/7/9 HEIGHT ADAPTER BRACKET
WASHER M6 x Ø12 SL
M6 FLAT WASHER
HHB M6 x 1 x 20
NUT M6 x 1.0 NL
DRAWN

NAME

DATE

12/02/2009

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

QTY REV
1
D
1
E
1
B
1
B
1
B
1
B
2
B
1
B
1
B
1
B
2
E
1
B
1
B
4
2
1
4
1
1
1
1
4
1
2
4
4
4
4
-

TITLE:

RJ-7 LIFT
SUPERSTRUCTURE
REV

5205285
SCALE: 1:12

L
SHEET 1 OF 2

9
8

6
7

2
16

DETAIL A
SCALE 1 : 4

5
10

4
21
11
18
12

20
3

19
13
14

1
22

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-7 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205285

SCALE: 1:12

REV

L
SHEET 2 OF 2

REVISION
REV
DESCRIPTION
DATE
EDITED BY ECO#
G
REPLACED 5550100 WITH 5550493
03/14/2011
TM
00446
UPDATED BOM REVISION, UPDATED TITLE TO
H
05/18/2011
TM
00461
REFLECT MARKETING
J

UPDATED BOM REVISIONS

ITEM NO PART NUMBER
1
5600360
2
5215110
3
5502205
4
5210942
5
5210151
6
5570806
7
5746031
8
5746033
9
5746034
10
5746035
11
5746036
12
5731616
13
5701206
14
5530132
15
5545130
16
5530738
17
5535998
18
5550086
19
5585120
20
5550493
21
5540109
22
5530055
23
5530054

☺

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260037

DESCRIPTION
RJ-9 BASE WELDMENT
RJ-6/7/9 SCISSOR ASSEMBLY
CYLINDER ASSEMBLY Ø2.25 x 4.375
RJ-9000 ARM EXTENSION ASSEMBLY
RJ-9000 EXTENSION ARM TUBE ASSEMBLY
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
RJ-45/6/7/9 CYLINDER HINGE ROD
RJ-45/6/7/9 SHORT SCISSOR PIN
RJ-45/6/7/9 SCISSOR PIN
RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE
RJ-6/7/9 SCISSOR CHANNEL SPACER
RJ-6/7/9 SAFETY
RJ-9000 SAFETY HANDLE
HHB 3/8"-16 x 2-1/4" GR8/CL 10.9
WASHER 3/8" SL
HHB M10 x 1.5 x 25
NUT M10 x 1.5
FTG ELB-04 NPT x -04 JIC
AIR HYDRAULIC PUMP
FTG RST -04 JIC x -06 NPT x .062 ID
E RING Ø16mm OD DIN 6799 0160
SSS M6x1x10
SSS M10x1.5x12

DO NOT SCALE DRAWING
DIMENSIONS ARE IN MM

04/17/2012

DRAWN

NAME

DATE

12/02/2009

QTY REV
1
C
1
E
1
B
2
A
1
A
1
B
1
B
1
B
1
B
1
B
2
B
1
B
1
A
1
1
4
4
1
1
1
4
2
1
-

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

00511

TITLE:

RJ-9 LIFT
SUPERSTRUCTURE
REV

SIZE DWG. NO.

-----

PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.

5205194
SCALE: 1:12

J
SHEET 1 OF 2

14
15

3
17
18
16
7

6
1

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

20
TITLE:

RJ-9 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205194

SCALE: 1:12

REV

J
SHEET 2 OF 2

REV
H
J
K

REVISION
DESCRIPTION
REPLACED 5550100 WITH 5550493
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISION
UPDATED BOM REVISION

ITEM NO PART NUMBER
1
5600363
2
5215181
3
5210409
4
5502210
5
5746105
6
5300913
7
5300871
8
5746155
9
5716102
10
5505102
11
5716101
12
5210294
13
5210941
14
5570806
15
5746154
16
5505136
17
5530738
18
5535998
19
5530191
20
5545130
21
5530054
22
5585120
23
5550086
24
5550493

☺

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260033

-----

02/16/2012

00490

04/18/2012

00511

DESCRIPTION
QTY REV
RJ-12000/15000 BASE WELDMENT
1
B
RJ-12000/15000 SCISSOR ASSEMBLY
1
E
RJ-12000/15000 CYLINDER PIVOT PIN
1
A
CYLINDER ASSEMBLY Ø2.5 x 4.375
1
C
RJ-12000/15000 UPPER ROLLER SHAFT
1
A
RJ-12000/15000 SAFETY
2
A
RJ-12000/15000/18000/25000 SAFETY HANDLE
1
B
RJ-12000/15000/18000/25000 SAFETY PIN
1
A
RJ-12000/15000 LONG UPPER TUBE SPACER
1
A
RJ-12000/15000 UPPER ARM PIVOT PIN
1
A
RJ-12000/15000 SPACER
2
A
RJ-12000/15000 TOP EXTENSION ASSEMBLY
1
C
RJ-12000/15000 ARM EXTENSION ASSEMBLY
2
A
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
1
B
RJ-12000/15000 BEARING WASHER
4
A
SPRING PIN M5 x 40
4
HHB M10 x 1.5 x 25
4
NUT M10 x 1.5
4
HHB 3/8"-16 x 2-3/4" GR8/CL 10.9
1
WASHER 3/8" SL
1
SSS M10x1.5x12
5
A
AIR HYDRAULIC PUMP
1
FTG ELB-04 NPT x -04 JIC
1
FTG RST -04 JIC x -06 NPT x .062 ID
1
-

DO NOT SCALE DRAWING
DIMENSIONS ARE IN MM

DATE
EDITED BY ECO#
03/14/2011
TM
00446

NAME

DATE

12/09/2009

DRAWN

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

RJ-12/15 LIFT
SUPERSTRUCTURE

TITLE:

REV

5205195
SCALE: 1:12

K
SHEET 1 OF 2

11
9

6
21
7

5
16
19

20
4
23

24
14
1

17
18

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-12/15 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205195

SCALE: 1:12

REV

K
SHEET 2 OF 2

REV
J
K
L

ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

REVISION
DESCRIPTION
DATE
EDITED BY ECO#
REPLACED 5550100 WITH 5550493
03/14/2011
TM
00446
REPLACED 5505138 WITH 5505106, UPDATED
05/19/2011
TM
00461
TITLE TO REFLECT MARKETING
UPDATED BOM REVISION
04/18/2012
TM
00511

PART
NUMBER
5600355
5215180
5215334
5502167
5745057
5746628
5746094
5755118
5746629
5746155
5300913
5300871
5210150
5570806
5736508
5505106
5545130
5530133
5530054
5585120
5550086
5550493
5545347
5540125
5505006

DESCRIPTION
RJ-18000/25000 BASE WELDMENT
RJ-18000/25000 SCISSOR ASSEMBLY
RJ-18000/25000 UPPER EXTENSION ARM ASSEMBLY
CYLINDER ASSEMBLY Ø3.0 x 4.5
RJ-18000/25000 CYLINDER PIVOT PIN
RJ-18000/25000 SMALL UPPER PIVOT SHAFT
RJ-18000/25000 LONG UPPER PIVOT SHAFT
RJ-18000/25000 LONG UPPER TUBE SPACER
RJ-18000/25000 SPACER
RJ-12000/15000/18000/25000 SAFETY PIN
RJ-12000/15000 SAFETY
RJ-12000/15000/18000/25000 SAFETY HANDLE
RJ-9000/12000/15000/ 18000/25000 RAIL ROLLER
ASSEMBLY
RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS
RJ-18000/25000 RETAINING WASHER
SPRING PIN M6 x 50
WASHER 3/8" SL
HHB 3/8"-16 x 3" GR8/CL 10.9
SSS M10x1.5x12
AIR HYDRAULIC PUMP
FTG ELB-04 NPT x -04 JIC
FTG RST -04 JIC x -06 NPT x .062 ID
WASHER, M12 FLAT WASHER
SPRING 22 x 50mm
COTTER PIN Ø3.2 x 20mm

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NOTE: UNLESS OTHERWISE SPECIFIED.
1.
2.
3.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
ASSEMBLE ITEMS AS SHOWN
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE
INCLUDED BOLTS

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260034

-----

DRAWN

NAME

DATE

12/07/2009

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

CHECKED
THIRD ANGLE PROJECTION

QTY REV
1
C
1
E
1
B
1
B
1
A
1
A
1
A
1
B
2
A
1
A
2
A
1
B
4
A
1
B
4
A
4
1
1
5
A
1
1
1
4
4
4
-

TITLE:

RJ-18/25 LIFT
SUPERSTRUCTURE
REV

5205196
SCALE: 1:12

L
SHEET 1 OF 2

7
9

3
8

11
25

6
18

17
10
4

DETAIL A
SCALE 1 : 4
5

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060

TITLE:

RJ-18/25 LIFT
SUPERSTRUCTURE

SIZE DWG. NO.

5205196

SCALE: 1:12

REV

L
SHEET 2 OF 2

REVISION
DESCRIPTION
ADDED 5900034 AND 5900151
REPLACED 5210420 WITH 5215507, UPDATED
TITLE TO REFLECT MARKETING
ADDED 5746395, UPDATED BOM REVISION

REV
C
D
E

DATE
EDITED BY ECO#
12/21/2010
TM
00431
05/11/2011

00461

02/16/2012

00490

5
3

ITEM
NO.
1
2
3
4
5

PART
DESCRIPTION
QTY REV
NUMBER
5215507
ROUND LIFT PAD ADAPTER ASSEMBLY
2
D
GP/XPR/RJ/MD-6XP SHORT LIFT PAD EXTENSION (113mm
5746390
2
B
LG.)
5746395
GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)
2
B
5900034
RJ SERIES INSTALLATION MANUAL
1
5900151
BENDPAK #90 WARRANTY CARD
1
NAME

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NEXT ASSEMBLY
5260037
5260055
5260056
5260057

NOTE: UNLESS OTHERWISE SPECIFIED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

MATERIAL:
SIZE:

-----

DATE

DRAWN

01/05/2010

CHECKED

03/08/2012

THIRD ANGLE PROJECTION

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-45/6/7/9 PARTS BOX

5250115
SCALE: 1:4

REVISION
DESCRIPTION
PRODUCTION RELEASE
ADDED 5900034 AND 5900151
UPDATED TITLE TO REFLECT WHERE USED

REV
A
B
C

REV

SIZE DWG. NO.

E
SHEET 1 OF 1

DATE
EDITED BY ECO#
01/05/2010
AC
00167
12/21/2010
TM
00431
02/17/2012
TM
00490

1
ITEM PART
NO. NUMBER
1 5210421
2 5210422

3
4
5

DESCRIPTION

NAME

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NOTE: UNLESS OTHERWISE SPECIFIED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260033

QTY REV

RJ-12000/15000 SHORT LIFT PAD ADAPTER WELDMENT
RJ-12000/15000 LONG LIFT PAD ADAPTER WELDMENT
RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER
5745054
PIN
5900034
RJ SERIES INSTALLATION MANUAL
5900151
BENDPAK #90 WARRANTY CARD

-----

DATE

DRAWN

01/05/2010

CHECKED

03/08/2012

THIRD ANGLE PROJECTION

A
A

1
1

A
A

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-12/15 PARTS BOX

2
2

5250116
SCALE: 1:4

REV

C
SHEET 1 OF 1

REVISION
DESCRIPTION
PRODUCTION RELEASE
ADDED 5900034 AND 5900151

REV
A
B

DATE
EDITED BY ECO#
01/05/2010
AC
00167
12/21/2010
TM
00431

1
4

ITEM PART
NO. NUMBER
1 5210423
2 5210424
3
4
5

DESCRIPTION

NAME

DO NOT SCALE DRAWING

☺

DIMENSIONS ARE IN MM

NOTE: UNLESS OTHERWISE SPECIFIED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

MATERIAL:
SIZE:

NEXT ASSEMBLY
5260034

QTY REV

RJ-18000/25000 SHORT HEIGHT ADAPTER WELDMENT
RJ-18000/25000 LONG HEIGHT ADAPTER WELDMENT
RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER
5745054
PIN
5900034
RJ SERIES INSTALLATION MANUAL
5900151
BENDPAK #90 WARRANTY CARD

-----

DATE

DRAWN

01/05/2010

CHECKED

02/03/2011

THIRD ANGLE PROJECTION

A
A

1
1

1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
TITLE:

RJ-18000/25000 PARTS
BOX

2
2

5250117
SCALE: 1:4

REV

B
SHEET 1 OF 1

For Parts Or Service
Contact:
BendPak Inc. / Ranger Products
1645 Lemonwood Dr.
Santa Paula, CA. 93060

Tel: 1-805-933-9970
Toll Free: 1-800-253-2363
Fax: 1-805-933-9160

www.bendpak.com
www.rangerproducts.com
p/n 5900034

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RJ 45_Manual 45 Manual

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