RJ 45_Manual 45 Manual

User Manual: RJ-45_Manual

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INSTALLATION AND OPERATION MANUAL

SHIPPING DAMAGE CLAIMS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier.

Consequently, claims for the material damaged in

shipment must be made by the purchaser against the

transportation company at the time shipment is received.

BE SAFE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased by

proper training and thoughtful operation on the part of the

operator. DO NOT operate or repair this

equipment without reading this manual and

the important safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

www.bendpak.com

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

COMMERCIAL GRADE

ROLLING BRIDGE JACKS

MODELS:

RJ-45; RJ-45S; RJ-6;

RJ-7: RJ-9; RJ-12;

RJ-15; RJ-18; RJ-25.

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF

THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

REV E 04/26/2012

p/n 5900034

RJ-6 shown

This page intentionally left blank.

4,500; 6,000; 7,000; 9,000; 12,000; 15,000; 18,000; 25,000 POUND CAPACITY,

COMMERCIAL GRADE ROLLING BRIDGE JACKS

This instruction manual has been prepared especially for you.

Your new jack is the product of over 35 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE JACK AND

POWER UNIT INFORMATION WHICH IS

LOCATED ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when calling for parts or warranty issues.

PRODUCT WARRANTY

BendPak’s Rolling Jack Lifts are covered under warranty for one year on equipment structure, to be free of defects in

material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates,

slip plates, cables, chains, valves, switches etc. are covered under warranty for one year against defects in material or

workmanship under normal use. BendPak Inc. shall repair or replace at their option for the warranty period those parts

returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for

the first 12 months only on parts returned as previously described.

The warranty does not extend to...

t defects caused by ordinary wear, abuse, misuse, shipping damage, improper

installation, voltage or lack of required maintenance;

t  damages resulting from purchaser’s neglect or failure to operate products in accordance with

instructions provided in the owner’s manuals) and/or other accompanying instructions supplied;

t normal wear items or service normally required to maintain the product in a safe operating condition;

t any component damaged in shipment;

t other items not listed but may be considered general wear parts;

t damage caused by rain, excessive humidity, corrosive environments or other contaminants.

THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT

FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT

MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE

BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED.

IMPORTANT NOTICE !

Do not attempt to install this jack if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to ensure proper installation and

operation of your lift. Failure to comply with these

instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability for

loss or damage of any kind, expressed or implied

resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION.

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER !

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

WARNING !

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

CAUTION !

Watch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the jack and user safety, the responsibility of

the owner is to read and follow these instructions:

tFollow all installation and operation instructions.

tMake sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

tCarefully check the lift for correct initial function.

t Read and follow the safety instructions. Keep them

readily available for machine operators.

tMake certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

tAllow unit operation only with all parts in place and

operating safely.

t Carefully inspect the unit on a regular basis and

perform all maintenance as required.

tService and maintain the unit only with authorized or

approved replacement parts.

tKeep all instructions permanently with the unit and

all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or

replacement of lost or damaged materials.

TABLE OF CONTENTS

Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Denitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installer /Operator/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 1 / Verifying Lift Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 2 / Rolling Jack Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 3 / Adjusting Lift / Jack Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Step 4 / Installing Jack on Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

Step 5 / Connecting Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Step 6 / Test Jack / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13

Step 7 / Operation / Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19

Optional Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21

Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-30

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING YOU AGREE TO /

CERTIFY THE FOLLOWING.

t I have visually inspected the lift on which the Rolling

Bridge Jack is to be installed and verified the lift to be

in good condition and free of defects. I understand that

installing a rolling jack on a lift in poor condition could

cause lift failure resulting in personal injury or death.

tI understand that this Rolling Bridge Jack is to be

installed ONLY on a lift manufactured by BendPak

Incorporated and that the capacity of the Rolling Bridge

Jack(s) is consistent with the maximum capacity of the lift

that it being installed on.



t I understand that a level floor is required for proper

installation and level lifting.

t I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

t I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed. Failure to follow

danger, warning, and caution instructions may lead to

serious personal injury or death to operator or bystander

or damage to property.

t I understand that BendPak lifts are designed to be

installed in indoor locations only. Failure to follow

installation instructions may lead to serious personal

injury or death to operator or bystander or damage to

property or lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual. For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place

of safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose fitting clothing should be avoided. Tight fitting leath-

er gloves are recommended to protect technician hands

when handling parts. Sturdy leather work shoes with steel

toes and oil resistant soles should be used by all service

personnel to help prevent injury during typical installation

and operation activities.

Eye protection is essential during installa-

tion and operation activities. Safety glasses

with side shields, goggles, or face shields

are acceptable. Everyday eyeglasses only

have impact resistant lenses, they are not

safety glasses. Back belts provide support

during lifting activities and are also helpful in providing

worker protection. Consideration should also be given

to the use of hearing protection if service activity is per-

formed in an enclosed area, or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

DANGER !

IT IS THE RESPONSIBILITY OF THE OWNER /

INSTALLER OF THIS ROLLING BRIDGE JACK TO

ENSURE THAT THE LIFT UPON WHICH THE ROLLING

BRIDGE JACK IS INSTALLED HAS BEEN PROPERLY

INSTALLED ACCORDING TO THE MANUFACTURER’S

SPECIFICATIONS.

1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as

items may become loose and fall causing personal harm or injury.

IMPORTANT SAFETY INSTRUCTIONS !

Read these safety instructions entirely!

IMPORTANT NOTICE !

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

INTRODUCTION

1. READ AND UNDERSTAND all safety warning proce-

dures before operating jack.

2. KEEP HANDS AND FEET CLEAR. Remove hands and

feet from any moving parts. Keep feet clear of lift when lower-

ing. Avoid pinch points.

3. KEEP WORK AREA CLEAN. Cluttered work areas

invite injuries.

4. Consider work area environment. Do not expose equip-

ment to rain. DO NOT use in damp or wet locations. Keep

area well lit.

5. ONLY TRAINED OPERATORS should operate this lift.

All non-trained personnel should be kept away from work

area. Never let non-trained personnel come in contact with,

or operate lift.

6. USE LIFT CORRECTLY. Use lift in the proper manner.

Never use lifting adapters other than what is approved by the

manufacturer.

7. DO NOT override self-closing lift controls.

8. REMAIN CLEAR of lift when raising or lowering vehicle.

9. CLEAR AREA if vehicle is in danger of falling.

10. ALWAYS ENSURE that the safeties are engaged

before any attempt is made to work on or near vehicle.

11. DRESS PROPERLY. Non-skid steel-toe footwear is

recommended when operating lift.

12. DANGER! Shut off and disconnect the air

supply when installing the Rolling jack pump

and when the Pump is not in use or before

breaking any connections in the system.

13. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication and

maintenance instructions. Keep control handles and/or but-

tons dry, clean and free from grease and oil.

14. STAY ALERT. Watch what you are doing. Use common

sense. Be aware.

15. CHECK FOR DAMAGED PARTS. Check for alignment

of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken

or damaged.

16. NEVER remove safety related components from the lift.

Do not use lift if safety related components are damaged

or missing.

17. Keep hair, loose clothing, fingers, and all parts of body

away from moving parts

18. Use only as described in this manual. Use only manu-

facturer’s recommended attachments

19. ALWAYS WEAR SAFETY GLASSES. Everyday

eyeglasses only have impact resistant lenses, they are

not safety glasses

20. SAVE THESE INSTRUCTIONS.

STEP 1

(Verifying Lift Installation)

Before installing your new Rolling Bridge Jack, verify the

following aspects of the installation of the lift where Rolling

Bridge Jacks are being installed. The aspects of the lift

installation that need to be verified should include, but are

not limited to;

1. LIFT LOCATION / PROPER ALIGNMENT

2. OVERHEAD OBSTRUCTIONS.

3. CORRECT FLOOR COMPOSITION/

REQUIREMENTS.

4. OPERATING TEMPERATURE.

5. INDOOR INSTALLATION ONLY.

6. OPERATION MANUALS ON HAND .

7. OPERATORS PROPERLY TRAINED.

OPERATING TEMPERATURE.

Operate Rolling Bridge Jack only between

temperatures of 41° -104° F.

STEP 2

(Rolling Jack Capacities)

THE MAXIMUM LIFTING CAPACITY OF

THESE JACKS ARE DESCRIBED BELOW

DANGER !

IT IS THE RESPONSIBILITY OF THE OWNER /

INSTALLER OF THIS ROLLING BRIDGE JACK TO

ENSURE THAT THE LIFT UPON WHICH THE ROLLING

BRIDGE JACK IS INSTALLED HAS BEEN PROPERLY

INSTALLED ACCORDING TO THE MANUFACTURER’S

SPECIFICATIONS.

IMPORTANT NOTE!

These instructions must be followed to ensure proper installation and operation of your Rolling

Bridge Jack. Failure to comply with these instructions can result in serious bodily harm and void

product warranty. Manufacturer will assume no liability for loss or damage of any kind, expressed or

implied resulting from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION !

t Hex-Key / Allen Wrench Set

tMedium Crescent Wrench

tShop Crane or other heavy lifting device

t Medium Flat Screwdriver

tTape Measure: @ 25 Foot

tAir Fitting (to connect air supply)

TOOLS REQUIRED

MODEL MAX JACK

CAPACITY

MAX VEHICLE WEIGHT

FRONT AXLE

MAX VEHICLE WEIGHT

REAR AXLE

RJ-45/S 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs

RJ-6 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs

RJ-7 7,000 Lbs / 3,175 Kgs 7,000 Lbs / 3,175 Kgs 7,000 Lbs / 3,175 Kgs

RJ-9 9,000 Lbs / 4,082 Kgs 9,000 Lbs / 4,082 Kgs 9,000 Lbs / 4,082 Kgs

RJ-12 12,000 Lbs / 5,443 Kgs 12,000 Lbs / 5,443 Kgs 12,000 Lbs / 5,443 Kgs

RJ-15 15,000 Lbs / 6,804 Kgs 15,000 Lbs / 6,804 Kgs 15,000 Lbs / 6,804 Kgs

RJ-18 18,000 Lbs / 8,165 Kgs 18,000 Lbs / 8,165 Kgs 18,000 Lbs / 8,165 Kgs

RJ-25 25,000 Lbs / 11,340 Kgs 25,000 Lbs / 11,340 Kgs 25,000 Lbs / 11,340 Kgs

DANGER !

The AXLE WEIGHT of the vehicle being raised should

not exceed the maximum capacity of the Rolling Bridge

Jack. Consult the vehicle manufacturer for

specifications.

NOTE: An air supply (

20 CFM (.57 M³/MIN.) AND 100 PSI / 7 BAR MINIMUM

) will be required for operation.

Fig. 3.1

STEP 3

(Adjusting Lift / Jack Orientation)

1. Following the manufacturer’s instructions in the lift

manual, lower the lift to the ground. (If using a shop crane,

you may need to lock the lift on the rst Safety Lock to

make room for the legs of the Shop Crane.)

2. If adjustable, adjust the Runway of the lift to the desired

width. Be sure to check the specications of the lift and the

Rolling Bridge Jacks to be sure that the Rolling Bridge Jack

can be adjusted to the desired Runway width.

(See Fig. 3.1 & 3.2)

Fig. 3.2

STEP 4

(Installing Jack on Rails)

1. Lower the Rolling Bridge Jack all the way down.

2. Using a shop crane, forklift or other lifting device raise

the Rolling Bridge Jack and place it in between the

Runways. (See Fig. 4.1)

3. Lower the Rolling Bridge Jack to just above the Utility

Rails on the inside of the Runways.

4. Adjust the Rolling Bridge Jack Ends to the correct

width. (See Fig. 4.2)

NOTE: 18-25K models do not have adjustable arms.

5. When the desired width is reached, lower the

Rolling Bridge Jack into the Utility Rails. Double check

that all 4 Rollers are seated properly in or on the Utility

Rails. (See Fig. 4.3 & 4.4)

6. Ensure that the Utility Rail Channel is clean of debris,

tools etc.

7. Locate the Safety Brackets. Install brackets on the

Rolling Bridge Jack Ends using the provided M6 hard-

ware. (See Fig 4.5)

NOTE: Only 4.5, 6K, & 7K models include Safety

Brackets.

WARNING!

When removing or moving the Rolling Bridge Jack

from shipping pallet pay close attention as the Jack

may move and can cause injury.

Prior to removing the strapping or bolts make sure

the Jack is held securely by a fork lift or some other

heavy lifting device.

Fig. 4.1

Fig. 4.2

Fig. 4.3

Fig. 4.4

WARNING!

Read and understand all instructions before using

this jack. Adjust rolling jack telescoping ends until

rollers rest securely on runway tracks as shown.

NEVER use rolling jack unless safety bracket is

installed. REMAIN CLEAR of elevated rolling jack

unless visual confirmation is made that jack rollers

are secure on runway tracks. BE CAREFUL WHEN

ADJUSTING ROLLING JACK OR LIFT RUNWAYS to

prevent rolling jack from becoming separated from

runway tracks. Failure to read, understand and fol-

low these instructions may cause death or serious

injury.

8. Repeat the process for the other Rolling Bridge Jack

if installing in pairs.

9. Raise the lift up off the ground so that the Rolling

Bridge Jack is off the ground and lower the lift onto the

rst safety stop if not already done in Step 3.

ENSURE THAT THE LIFT IS RESTING ON THE

SAFETIES BEFORE PROCEEDING.

10. Check the clearance and movement of the Rolling

Bridge Jack by sliding the Rolling Bridge Jack forward

and rearward on the rails. Check that the Rollers are

centered on the Rails at all points along the rail’s length.

Adjustment of the Rolling Bridge Jack Arms or the

Runway width may be necessary to assure proper opera-

tion.

STEP 5

(Connecting Air Supply)

Refer to page 20 if installing with the Optional Rolling

Bridge Jack Airline Kit.

1. Remove the thread protector from the air inlet of the

Pump. Select and install the threaded ttings (not sup-

plied) which are compatible with your air supply. The air

supply should be 20 CFM (.57 M³/MIN) and 100 PSI (7

BAR) to obtain the rated hydraulic pressure. Air Supply

should be regulated to a maximum of 125 PSI (8.6 BAR)

(See Fig. 5.1)

2. An appropriate air line regulator, water separator and

lubricator should be installed on the Air Supply line. The

absence of these items will void the warranty on pneumatic

components. (See Fig. 5.2)

STEP 6

(Start Up / Final Adjustments)

1. Make sure the Pump reservoir is full using 10-WT hy-

draulic oil. (See page 15 for uid level/relling instructions)

2. Raise the Jack WITHOUT a vehicle to check for proper

operation of the Rolling Bridge Jack.

DANGER!

THE AIR SUPPLY SHOULD BE TO 20 CFM (.57 M³/

MIN.) AND 100 PSI (7 BAR). AIR SUPPLY SHOULD BE

REGULATED TO A MAXIMUM OF 125 PSI (8.6 BAR)

DANGER!

DISCONNECT AND / OR RELEASE THE PRESSURE

FROM THE AIR SUPPLY SYSTEM / HOSES BEFORE

PERFORMING ANY INSTALLATION OR MAINTENANCE

OF THE AIR SUPPLY SYSTEM.

Fig. 5.1

Fig. 5.2

Fig. 4.5

Safety Bracket

M6 nuts, bolts

and washers

CAUTION!

DURING THE START-UP PROCEDURE, OBSERVE

ALL OPERATING COMPONENTS AND CHECK

FOR PROPER INSTALLATION AND ADJUSTMENT.

DO NOT ATTEMPT TO RAISE VEHICLE UNTIL A

THOROUGH OPERATIONAL CHECK HAS BEEN

COMPLETED.

3. Depress the Pedal on the lifting end to raise the Jack

through the full range of the Jack. (See Fig. 6.1)

Under certain circumstances it may be necessary to prime

the Air Hydraulic Pump Unit. Refer to the manual that came

with the pump for these instructions.

4. Lower the Jack onto the nearest Safety Stop Pin. When

the Jack is loaded with a vehicle make sure the Jack is rest-

ing on the Safety Stop Pin prior to performing any work on

the vehicle. (See Fig. 6.2)

To lower the Rolling Bridge Jack:

When lowering the Jack PAY CAREFUL ATTENTION

that all personnel and objects are kept clear. ALWAYS

keep a visual line of sight on the Jack AT ALL TIMES.

1. Raise the lift up so that the Safety is off the Safety

Stop Pin.

2. Flip the Safety Handle up Off the Safety Stop Pin.

(See Fig. 6.3)

3. Press the Pedal on the lowering end. Note: the Pedal

can lock in the lowering position to facilitate lowering of

the Jack. (See Fig. 6.4)

POST-INSTALLATION CHECK-OFF

t Check For Hydraulic Leaks

t Check Fluid Level

t Lubrication of Critical Components

t Check For Overhead Obstructions

t Runways Level

t All Screws, Bolts, and Pins Secured

t Surrounding Area Clean

t Operation, Maintenance and Safety Manuals on Site

t Perform an Operational Test With a Typical Vehicle

Fig. 6.3

Fig. 6.4

Fig. 6.2

DANGER!

VISUALLY CONFIRM THAT ALL PRIMARY

SAFETY LOCKS ARE ENGAGED BEFORE

ENTERING WORK AREA.

Suspension components used on this Jack are

intended to raise and lower the Jack only and are

not meant to be load holding devices. Remain clear

of elevated Jack unless visual confirmation is made

that all primary Safety Locks are fully engaged and

the lift is LOWERED onto the Safety Locks. Refer to

installation /operation manual for proper Safety Lock

procedures and /or further instruction.

Fig. 6.1

STEP 7

(Operation)

1. Load the vehicle on the lift following the manufac-

turer’s instructions.

To raise vehicle on Rolling Bridge Jack:

2. Position vehicle tires in the center of each runway.

3. Set parking brake or use wheel chock to hold vehicle

in position.

4. Before raising vehicle, be sure all personnel are clear

of the lift and surrounding area. Pay careful attention to

overhead clearances. Determine the proper lift points on

the vehicle by referring to the manufacturer’s specification or

an approved lifting guide.

5. Check and keep clean the Utility Rail channels clean

of debris, tools, or other objects that may hinder the

movement of the Rolling Jacks.

6. Adjust the Rolling Jack Arms so that the lift pads will

make contact with the appropriate lifting points on the

vehicle as specied by the manufacturer of the vehicle.

(See Fig. 7.1)

7. Raise the Rolling Bridge Jack by pushing on the

Raise end of the pedal of the Air Hydraulic Pump. Keep

an eye on the jack as the lift pads make contact with the

vehicle to ensure that proper contact is maintained as the

weight of the vehicle is supported by the Jack.

8. Stop raising the jack just as the vehicle is raised off

the lift runways. Conrm the vehicle is stable and properly

seated before lifting the vehicle to the nal desired height.

9. After vehicle is raised to the desired height, lower the

jack onto the nearest safety lock. ALWAYS ENSURE

ALL SAFETY LOCKS ON LIFT AND JACKS ARE

ENGAGED before entering work area. (See Fig. 7.2)

To lower vehicle on Rolling Bridge Jack:

1. Before lowering vehicle, be sure all personnel are

clear of the lift and surrounding area. Pay careful atten-

tion to overhead clearances. Ensure all tools and equip-

ment have been cleared from under the Jack.

2. Raise the Jack off of the Safety Locks by pressing

the Raise end of the pedal of the Air Hydraulic Pump.

Make sure you raise the Jack to allow adequate clear-

ance for the Locks to clear.

3. Flip the Safety Handle up to raise the Safety off the

Safety Lock Pin. (See Fig. 7.3)

DANGER!

VISUALLY CONFIRM THAT ALL PRIMARY

SAFETY LOCKS ARE ENGAGED BEFORE

ENTERING WORK AREA.

Suspension components used on this Jack are

intended to raise and lower Jack only and are not

meant to be load holding devices. Remain clear of

elevated Jack unless visual confirmation is made

that all primary Safety Locks are fully engaged and

the lift is LOWERED onto the Safety Locks, Refer

to installation /operation manual for proper Safety

Lock procedures and /or further instruction.

Fig. 7.2

Fig. 7.1

4. Push the Lowering side of the Pedal on the Air

Hydraulic Pump until the lift has descended completely.

When lowering the lift PAY CAREFUL ATTENTION that

all personnel and objects are kept clear. ALWAYS keep

a visual line of site on the lift AT ALL TIMES.

Fig. 7.3

WEEKLY MAINTENANCE

1. Check oil level in Pump and fill if necessary. To

check oil level remove vented fill cap. Technician should

visibly be able to see the oil level inside the hole. Insert

a dip-stick or piece of plastic into the tank until it hits the

bottom. Remove the stick and measure the amount. The

oil level should be 3 3/8” to 3 ½” inches deep.

(See Fig 7.4)

2. Lubricate all rollers with general purpose oil or

WD-40.

3. Check all Hose connections, bolts and pins to ensure

proper mounting.

4. Lubricate Safety lock pivot points with general

purpose oil or WD-40.

5. Check and tighten Cylinder Bolt. (See Fig. 7.5)

MONTHLY MAINTENANCE

1. Lubricate the Cylinder Pin and Main Hinge Pin with

all purpose grease using a needle point lube coupler.

(See Fig. 7.6 & 7.7)

2. Check Safety Locks to ensure they are in good

operating condition.

3. Make a visual inspection of ALL MOVING PARTS

and check for excessive signs of wear.

4. Replace ALL FAULTY PARTS before lift is put back

into operation.

t NEVER EXCEED THE RATED CAPACITY of lift.

t DO NOT USE LIFT if any component is found to be

defective or worn.

t NEVER OPERATE LIFT with any person or

equipment below.

t ALWAYS STAND CLEAR of lift when lowering or

raising.

t ALWAYS INSURE SAFETY LOCKS ARE

ENGAGED before entering work area.

t NEVER LEAVE LIFT IN ELEVATED CONDITION

unless all four safety locks are engaged.

Fig. 7.5

Fig. 7.4

Fig. 7.6

Fig. 7.7

Vented Fill Cap

Yellow Hands

Clear

Yellow

Pump

Yellow Rail

Air Label

Small

WARNING!

THESE SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR

AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER

THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY

INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH

TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY. BE SURE EVERYONE WHO OPERATES THIS

EQUIPMENT UNDERSTANDS ALL THE INFORMATION, CAUTION, WARNING, AND DANGER LABELS. KEEP ALL

LABELS CLEAN SO THEY ARE LEGIBLE. THIS APPLIES TO ALL CAUTION, WARNING, AND DANGER LABELS. IT

IS THE OWNER’S RESPONSIBILITY TO PROVIDE INFORMATION TO ALL OPERATORS FOR SAFE OPERATION

OF THIS LIFT. REPLACE ANY DAMAGED OR WORN LABELS. ONCE ANY PART OF A LABEL BECOMES

ILLEGIBLE, IT SHOULD BE REPLACED. THE PART NUMBERS FOR THE LABELS ARE LOCATED IN THE LOWER

RIGHT CORNER OF THE LABEL. REPLACEMENT LABELS MAY BE ORDERED THROUGH YOUR DEALER OR

THE ADDRESS BELOW. WHEN INSTALLING AND/OR REPLACING LABELS, BE SURE THE SURFACE IS CLEAN

AND DRY, PEEL THE BACKING OFF THE LABEL, AND APPLY TO THE SURFACES AS SHOWN BELOW. BE SURE

TO WIPE WITH A CLEAN CLOTH TO RUB OUT ALL AIR BUBBLES.

ROLLING BRIDGE JACK

SAFETY LABEL PLACEMENT GUIDELINES

Locking Bracket

Warning Decal

Note: RJ-7 shown

P/N # 5905552

SERVICE REQUIREMENT

EVERY 30-DAYS

Keep entire jack and pump unit clean and free

of debris. Lubricate both sides of all moving

parts and pivot points on jack unit with multi–

purpose lithium based grease, penetrating oil or

90-wt gear oil. Use enough lubrication to prop-

erly maintain all moving parts, but avoid over

application. Apply silicone lubricant to smaller

items such as handles and lock hinges. Always

promptly remove excess grease and debris from

jack unit and pump unit. If you choose to have

this equipment serviced by a service technician,

always perform a personal inspection of all points

to be sure nothing was overlooked. Warranty will

be void on this equipment if service maintenance

is not performed on a regular basis.

Warning

Service Warning

(On Rear)

Safe Lift Operation

Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other

lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely

you can ensure that your shop is profitable, productive and safe.

Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.

TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:

tProper positioning of the vehicle on the runway. (See manufacturers minimize wheel base loading requirements.)

tUse of the operating controls.

tUnderstanding the lift capacity.

tProper use of jack stands or other load supporting devices.

tProper use, understanding and visual identification of safety lock devices and their operation.

tReviewing the safety rules.

tProper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris).

tA daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and

other critical parts should be inspected prior to using the lift.

tAll maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair

parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

tThe vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION SAFETY

tIt is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the

load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

tThe center of gravity should be followed closely to what the manufacturer recommends.

tAlways make sure you have proper overhead clearance. Additionally, check that attachments, (vehicle signs,

campers, antennas, etc.) are not in the way.

tBe sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely.

tPrior to being raised, make sure there is no one standing closer than six feet from the lift.

tAfter positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is off, the doors are

closed, overhead obstructions are cleared, and the transmission is in neutral.

tDouble check that the automatic chock devices are in position and then when the lift is raised, observe the chocks

tPut pads or adapters in the right position under the contact points that have been recommended.

tThe lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is

uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

tAlways consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

tPay attention when walking under a vehicle that is up on the hydraulic lift.

tDO NOT leave the controls while the lift is still in motion.

tDO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

tDO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered.

t REMAIN CLEAR of lift when raising or lowering vehicle.

tDO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive

weight shift.

tDO NOT lower the vehicle until people, materials, and tools are clear.

t ALWAYS ENSURE that the safeties are engaged and lowered on to the safety ladders before any attempt is made to

work on or near vehicle.

tSome vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines

when performing these operations. The use of jack stands or alternate lift points may be required when completing

some repairs.

tREAD AND UNDERSTAND all safety warning procedures before operating lift.

tKEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.

Avoid pinch points.

tONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.

Never let non-trained personnel come in contact with, or operate lift.

tUSE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the

manufacturer.

tDO NOT override self-closing lift controls.

tCLEAR AREA if vehicle is on danger of falling.

tSTAY ALERT. Watch what you are doing. Use common sense. Be aware.

tCHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken or damaged.

tNEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or

missing.

tWhen the lift is being lowered, make sure everyone is standing at least six feet away.

tBe sure there are no jacks, tools, equipment, left under the lift before lowering.

tAlways lower the vehicle down slowly and smoothly.

NOTE:

Holes in the runways for the integrated air line kit may have been an optional modication on some lift models.

Contact BendPak technical support for assistance if adding Rolling Jacks /Air Line Kit after purchase.

OPTIONAL INTEGRATED AIR LINE KIT FOR ROLLING BRIDGE JACKS

(HD-9-12X-14 Kit shown. Contact Your BendPak Dealer for kits for other lift models.)

HD-9-12X-14 Rolling Jack Air Line Kit Installation

Part # 5174009 REV 01-06-09

OPTIONAL SLIDE ON LIFT PAD ADAPTERS

FOR RJ-45 ONLY

SHORT ROUND LIFT

PAD ASSEMBLY LIFT PAD WELDMENT BASE

Optional Equipment available through your Authorized BendPak Dealer.

Slide the channels of the Slide on Lift Pad Adapters onto the rails located on the Top Arm Tube. Adjust the position of the

Slide on Lift Pad Adapters so that the lift pads will make contact with the appropriate lifting points on the vehicle as speci-

ed by the manufacturer of the vehicle.

DIMENSIONS ARE IN MM

☺

THE SOLE PROPERT Y OF

SHIP 5701314, 5545026, 5545005, 5530093, 5535357 IN

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

THE INFORMATION CONTAINED IN THIS DRAWING IS

4. M

PROPRIETARY AND CONFIDENTIAL

BENDPAK INC.

1645 LEMONWOOD DR.

PARTS BOX

INCLUDED BOLTS.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

NOTE: UNLESS OTHERWISE SPECIFIED

SANTA PAULA, CA 93060

RJ-45 LIFT

BENDPAK INC.

SUPERSTRUCTURE

---

12/09/2009

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

5205286

PROHIBITED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN2.

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE 3.

TM 00511

DESCRIPTION DATE EDITED BY ECO#

K UPDATED BOM REVISION 09/16/2011 TM 00482

L UPDATED BOM REVISION 02/16/2012 TM 00490

MADDED 5701314, 5545026, 5545005,

5530093, 5535357, UPDATED BOM REVISIONS 04/17/2012

NEXT ASSEMBLY

5260056

REVISION

REV

ITEM

NO. PART NUMBER DESCRIPTION QTY REV

1 5600124 RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D

2 5502200 CYLINDER ASSEMBLY Ø2.0 x 4.375 1 B

3 5215111 RJ-45 SCISSOR ASSEMBLY 1 E

4 5746031 RJ-45/6/7/9 CYLINDER HINGE ROD 1 B

5 5215112 RJ-45 EXTENSION ARM TUBE ASSEMBLY 1 D

6 5746035 RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B

7 5746034 RJ-45/6/7/9 SCISSOR PIN 1 B

8 5746044 RJ-45 SCISSOR CHANNEL SPACER 2 B

9 5746033 RJ-45/6/7/9 SHORT SCISSOR PIN 1 B

10 5731122 RJ-45 SAFETY 1 B

11 5701072 RJ-45/6/7 SAFETY HANDLE 1 B

12 5215331 RJ-45/7 BASE EXTENSION ARM ASSEMBLY 2 E

13 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

14 5585120 AIR HYDRAULIC PUMP 1 -

15 5530132 HHB 3/8"-16 x 2-1/4" GR8/CL 10.9 1 -

16 5545130 WASHER 3/8" SL 1 -

17 5530738 HHB M10 x 1.5 x 25 4 -

18 5530054 SSS M10x1.5x12 1 -

19 5530055 SSS M6x1x10 2 -

20 5535013 NUT M10 x 1.5 NL 4 -

21 5540109 E RING Ø16mm OD DIN 6799 0160 4 -

22 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

23 5550086 FTG ELB-04 NPT x -04 JIC 1 -

24 5701314 RJ-45/6/7/9 HEIGHT ADAPTER BRACKET 2 B

25 5545026 WASHER M6 x Ø12 SL 4 -

26 5545005 M6 FLAT WASHER 4 -

27 5530093 HHB M6 x 1 x 20 4 -

28 5535357 NUT M6 x 1.0 NL 4 -

12 13

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5205286

RJ-45 LIFT

SUPERSTRUCTURE

1:12

SCALE:

SCALE 1 : 4

DETAIL A

DIMENSIONS ARE IN MM

☺

THE SOLE PROPERT Y OF

SHIP 5701410, 5545026, 5545005, 5530093, 5535357 IN

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

THE INFORMATION CONTAINED IN THIS DRAWING IS

4. L

PROPRIETARY AND CONFIDENTIAL

BENDPAK INC.

1645 LEMONWOOD DR.

PARTS BOX

INCLUDED BOLTS

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

NOTE: UNLESS OTHERWISE SPECIFIED

SANTA PAULA, CA 93060

RJ-6 LIFT

BENDPAK INC.

SUPERSTRUCTURE

---

02/17/2010

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

5205287

PROHIBITED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN2.

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE 3.

TM 00511

DESCRIPTION DATE EDITED BY ECO#

JUPDATED TITLE TO REFLECT MARKETING,

UPDATED BOM REVISIONS 05/18/2011 TM 00461

K UPDATED BOM REVISION 02/16/2012 TM 00490

LADDED 5701410, 5545026, 5545005, 5530093,

5535357, UPDATED BOM REVISIONS 04/17/2012

NEXT ASSEMBLY

5260057

REVISION

REV

ITEM NO PART NUMBER DESCRIPTION QTY REV

1 5600124 RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D

2 5215110 RJ-6/7/9 SCISSOR ASSEMBLY 1 E

3 5746031 RJ-45/6/7/9 CYLINDER HINGE ROD 1 B

4 5701072 RJ-45/6/7 SAFETY HANDLE 1 B

5 5731616 RJ-6/7/9 SAFETY 1 B

6 5215057 RJ-6/7 EXTENSION ARM TUBE ASSEMBLY 1 B

7 5746036 RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B

8 5746035 RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B

9 5746034 RJ-45/6/7/9 SCISSOR PIN 1 B

10 5746033 RJ-45/6/7/9 SHORT SCISSOR PIN 1 B

11 5215354 RJ-6 BASE EXTENSION ARM ASSEMBLY 2 D

12 5502200 CYLINDER ASSEMBLY Ø2.0 x 4.375 1 B

13 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

14 5530738 HHB M10 x 1.5 x 25 4 -

15 5530055 SSS M6x1x10 2 -

16 5530054 SSS M10x1.5x12 1 -

17 5540109 E RING Ø16mm OD DIN 6799 0160 4 -

18 5545130 WASHER 3/8" SL 1 -

19 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

20 5550086 FTG ELB-04 NPT x -04 JIC 1 -

21 5530132 HHB 3/8"-16 x 2-1/4" GR8/CL 10.9 1 -

22 5535013 NUT M10 x 1.5 NL 4 -

23 5585120 AIR HYDRAULIC PUMP 1 -

24 5701410 RJ-6 ROLLER RAIL LOCKING BRACKET 2 A

25 5545005 M6 FLAT WASHER 4 -

26 5545026 WASHER M6 x Ø12 SL 4 -

27 5530093 HHB M6 x 1 x 20 4 -

28 5535357 NUT M6 x 1.0 NL 4 -

SCALE 1 : 4

DETAIL A

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5205287

RJ-6 LIFT

SUPERSTRUCTURE

1:12

SCALE:

DIMENSIONS ARE IN MM

☺

THE SOLE PROPERT Y OF

SHIP 5701314, 5545026, 5545005, 5530093, 5535357 IN

SHEET 1 OF 2

REV

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

DWG. NO.

THE INFORMATION CONTAINED IN THIS DRAWING IS

5205285 L

PROPRIETARY AND CONFIDENTIAL

BENDPAK INC.

1645 LEMONWOOD DR.

PARTS BOX

INCLUDED BOLTS

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

NOTE: UNLESS OTHERWISE SPECIFIED

SANTA PAULA, CA 93060

RJ-7 LIFT

MATERIAL:

BENDPAK INC.

SUPERSTRUCTURE

---

12/02/2009

---

1:12

SCALE:

DO NOT SCALE DRAWING

THIRD ANGLE PROJECTION

PROHIBITED.

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN2.

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE 3.

00511

REV

02/16/2012UPDATED BOM REVISIONK

00461TM06/09/2011

00490

ECO#EDITED BYDATEDESCRIPTION

5260055

NEXT ASSEMBLY

04/23/2012

UPDATED BOM REVISIONS

5535357, REPLACED 5502200 WITH 5502205,

ADDED 5701314, 5545026, 5545005, 5530093,

REFLECT MARKETING

UPDATED BOM REVISIONS, UPDATED TITLE TO

REVISION

ITEM

NO.

PART

NUMBER DESCRIPTION QTY REV

1 5600124 RJ-45/6/7 MAIN BODY BASE WELDMENT 1 D

2 5215110 RJ-6/7/9 SCISSOR ASSEMBLY 1 E

3 5746031 RJ-45/6/7/9 CYLINDER HINGE ROD 1 B

4 5701072 RJ-45/6/7 SAFETY HANDLE 1 B

5 5731616 RJ-6/7/9 SAFETY 1 B

6 5215057 RJ-6/7 EXTENSION ARM TUBE ASSEMBLY 1 B

7 5746036 RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B

8 5746035 RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B

9 5746034 RJ-45/6/7/9 SCISSOR PIN 1 B

10 5746033 RJ-45/6/7/9 SHORT SCISSOR PIN 1 B

11 5215331 RJ-45/7 BASE EXTENSION ARM ASSEMBLY 2 E

12 5502205 CYLINDER ASSEMBLY Ø2.25 x 4.375 1 B

13 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

14 5530738 HHB M10 x 1.5 x 25 4 -

15 5530055 SSS M6x1x10 2 -

16 5530054 SSS M10x1.5x12 1 -

17 5540109 E RING Ø16mm OD DIN 6799 0160 4 -

18 5545130 WASHER 3/8" SL 1 -

19 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

20 5550086 FTG ELB-04 NPT x -04 JIC 1 -

21 5530132 HHB 3/8"-16 x 2-1/4" GR8/CL 10.9 1 -

22 5535013 NUT M10 x 1.5 NL 4 -

23 5585120 AIR HYDRAULIC PUMP 1 -

24 5701314 RJ-45/6/7/9 HEIGHT ADAPTER BRACKET 2 -

25 5545026 WASHER M6 x Ø12 SL 4 -

26 5545005 M6 FLAT WASHER 4 -

27 5530093 HHB M6 x 1 x 20 4 -

28 5535357 NUT M6 x 1.0 NL 4 -

1:12

SHEET 2 OF 2

REV

SUPERSTRUCTURE

SIZE DWG. NO.

L5205285

TITLE:

SANTA PAULA, CA 93060

1645 LEMONWOOD DR.

RJ-7 LIFT

SCALE:

DETAIL A

SCALE 1 : 4

DIMENSIONS ARE IN MM

☺

5260037

NEXT ASSEMBLY

04/17/2012UPDATED BOM REVISIONSJ

00461TM05/18/2011

REFLECT MARKETING

UPDATED BOM REVISION, UPDATED TITLE TO

00446TM03/14/2011REPLACED 5550100 WITH 5550493G

ECO#EDITED BYDATEDESCRIPTIONREV

REVISION

00511TM

ITEM NO PART NUMBER DESCRIPTION QTY REV

1 5600360 RJ-9 BASE WELDMENT 1 C

2 5215110 RJ-6/7/9 SCISSOR ASSEMBLY 1 E

3 5502205 CYLINDER ASSEMBLY Ø2.25 x 4.375 1 B

4 5210942 RJ-9000 ARM EXTENSION ASSEMBLY 2 A

5 5210151 RJ-9000 EXTENSION ARM TUBE ASSEMBLY 1 A

6 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

7 5746031 RJ-45/6/7/9 CYLINDER HINGE ROD 1 B

8 5746033 RJ-45/6/7/9 SHORT SCISSOR PIN 1 B

9 5746034 RJ-45/6/7/9 SCISSOR PIN 1 B

10 5746035 RJ-45/6/7/9 SCISSOR PIN ROLLER TUBE 1 B

11 5746036 RJ-6/7/9 SCISSOR CHANNEL SPACER 2 B

12 5731616 RJ-6/7/9 SAFETY 1 B

13 5701206 RJ-9000 SAFETY HANDLE 1 A

14 5530132 HHB 3/8"-16 x 2-1/4" GR8/CL 10.9 1 -

15 5545130 WASHER 3/8" SL 1 -

16 5530738 HHB M10 x 1.5 x 25 4 -

17 5535998 NUT M10 x 1.5 4 -

18 5550086 FTG ELB-04 NPT x -04 JIC 1 -

19 5585120 AIR HYDRAULIC PUMP 1 -

20 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

21 5540109 E RING Ø16mm OD DIN 6799 0160 4 -

22 5530055 SSS M6x1x10 2 -

23 5530054 SSS M10x1.5x12 1 -

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

RJ-9 LIFT

ANY

MATERIAL:

NOTE: UNLESS OTHERWISE SPECIFIED

PROHIBITED.

5205194

THE WRITTEN PERMISSION OF

SANTA PAULA, CA 93060

THIRD ANGLE PROJECTION

BENDPAK INC.

1645 LEMONWOOD DR.

INCLUDED BOLTS

BENDPAK INC.

SUPERSTRUCTURE

---

12/02/2009

DO NOT SCALE DRAWING

1:12

SCALE:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERT Y OF

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5205194

RJ-9 LIFT

SUPERSTRUCTURE

1:12

SCALE:

620

12 13

227

DIMENSIONS ARE IN MM

☺

TM 00511

DESCRIPTION DATE EDITED BY ECO#

H REPLACED 5550100 WITH 5550493 03/14/2011 TM 00446

JUPDATED TITLE TO REFLECT WHERE USED,

UPDATED BOM REVISION 02/16/2012 TM 00490

K UPDATED BOM REVISION 04/18/2012

NEXT ASSEMBLY

5260033

REVISION

REV

ITEM NO PART NUMBER DESCRIPTION QTY REV

1 5600363 RJ-12000/15000 BASE WELDMENT 1 B

2 5215181 RJ-12000/15000 SCISSOR ASSEMBLY 1 E

3 5210409 RJ-12000/15000 CYLINDER PIVOT PIN 1 A

4 5502210 CYLINDER ASSEMBLY Ø2.5 x 4.375 1 C

5 5746105 RJ-12000/15000 UPPER ROLLER SHAFT 1 A

6 5300913 RJ-12000/15000 SAFETY 2 A

7 5300871 RJ-12000/15000/18000/25000 SAFETY HANDLE 1 B

8 5746155 RJ-12000/15000/18000/25000 SAFETY PIN 1 A

9 5716102 RJ-12000/15000 LONG UPPER TUBE SPACER 1 A

10 5505102 RJ-12000/15000 UPPER ARM PIVOT PIN 1 A

11 5716101 RJ-12000/15000 SPACER 2 A

12 5210294 RJ-12000/15000 TOP EXTENSION ASSEMBLY 1 C

13 5210941 RJ-12000/15000 ARM EXTENSION ASSEMBLY 2 A

14 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

15 5746154 RJ-12000/15000 BEARING WASHER 4 A

16 5505136 SPRING PIN M5 x 40 4 -

17 5530738 HHB M10 x 1.5 x 25 4 -

18 5535998 NUT M10 x 1.5 4 -

19 5530191 HHB 3/8"-16 x 2-3/4" GR8/CL 10.9 1 -

20 5545130 WASHER 3/8" SL 1 -

21 5530054 SSS M10x1.5x12 5 A

22 5585120 AIR HYDRAULIC PUMP 1 -

23 5550086 FTG ELB-04 NPT x -04 JIC 1 -

24 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

ANY

3. K

BENDPAK INC.

THE WRITTEN PERMISSION OF

NOTE: UNLESS OTHERWISE SPECIFIED

RJ-12/15 LIFT

PROHIBITED.

5205195

SANTA PAULA, CA 93060

INCLUDED BOLTS

1645 LEMONWOOD DR.

BENDPAK INC.

SUPERSTRUCTURE

---

12/09/2009

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERT Y OF

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5205195

RJ-12/15 LIFT

SUPERSTRUCTURE

1:12

SCALE:

DIMENSIONS ARE IN MM

☺

TM 00511

DESCRIPTION DATE EDITED BY ECO#

J REPLACED 5550100 WITH 5550493 03/14/2011 TM 00446

KREPLACED 5505138 WITH 5505106, UPDATED

TITLE TO REFLECT MARKETING 05/19/2011 TM 00461

L UPDATED BOM REVISION 04/18/2012

NEXT ASSEMBLY

5260034

REVISION

REV

ITEM

NO.

PART

NUMBER DESCRIPTION QTY REV

1 5600355 RJ-18000/25000 BASE WELDMENT 1 C

2 5215180 RJ-18000/25000 SCISSOR ASSEMBLY 1 E

3 5215334 RJ-18000/25000 UPPER EXTENSION ARM ASSEMBLY 1 B

4 5502167 CYLINDER ASSEMBLY Ø3.0 x 4.5 1 B

5 5745057 RJ-18000/25000 CYLINDER PIVOT PIN 1 A

6 5746628 RJ-18000/25000 SMALL UPPER PIVOT SHAFT 1 A

7 5746094 RJ-18000/25000 LONG UPPER PIVOT SHAFT 1 A

8 5755118 RJ-18000/25000 LONG UPPER TUBE SPACER 1 B

9 5746629 RJ-18000/25000 SPACER 2 A

10 5746155 RJ-12000/15000/18000/25000 SAFETY PIN 1 A

11 5300913 RJ-12000/15000 SAFETY 2 A

12 5300871 RJ-12000/15000/18000/25000 SAFETY HANDLE 1 B

13 5210150 RJ-9000/12000/15000/ 18000/25000 RAIL ROLLER

ASSEMBLY 4A

14 5570806 RJ-SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 B

15 5736508 RJ-18000/25000 RETAINING WASHER 4 A

16 5505106 SPRING PIN M6 x 50 4 -

17 5545130 WASHER 3/8" SL 1 -

18 5530133 HHB 3/8"-16 x 3" GR8/CL 10.9 1 -

19 5530054 SSS M10x1.5x12 5 A

20 5585120 AIR HYDRAULIC PUMP 1 -

21 5550086 FTG ELB-04 NPT x -04 JIC 1 -

22 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -

23 5545347 WASHER, M12 FLAT WASHER 4 -

24 5540125 SPRING 22 x 50mm 4 -

25 5505006 COTTER PIN Ø3.2 x 20mm 4 -

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

ANY

3. L

BENDPAK INC.

THE WRITTEN PERMISSION OF

NOTE: UNLESS OTHERWISE SPECIFIED RJ-18/25 LIFT

PROHIBITED.

5205196

SANTA PAULA, CA 93060

INCLUDED BOLTS

1645 LEMONWOOD DR.

BENDPAK INC.

SUPERSTRUCTURE

---

12/07/2009

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERT Y OF

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING1.

ASSEMBLE ITEMS AS SHOWN

SHEET 2 OF 2

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5205196

RJ-18/25 LIFT

SUPERSTRUCTURE

1:12

SCALE:

SCALE 1 : 4

DETAIL A

16 15

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

ADDED 5900034 AND 5900151

12/21/2010

00431

REPLACED 5210420 WITH 5215507, UPDATED

TITLE TO REFLECT MARKETING

05/11/2011

00461

ADDED 5746395, UPDATED BOM REVISION

02/16/2012

00490

NEXT ASSEMBLY

5260037

5260055

5260056

5260057

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5215507

ROUND LIFT PAD ADAPTER ASSEMBLY

2 5746390

GP/XPR/RJ/MD-6XP SHORT LIFT PAD EXTENSION (113mm

LG.)

3 5746395

GP/XPR/RJ LONG LIFT PAD EXTENSION (182mm LG.)

4 5900034

RJ SERIES INSTALLATION MANUAL

5 5900151

BENDPAK #90 WARRANTY CARD

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250115

RJ-45/6/7/9 PARTS BOX

---

01/05/2010

DO NOT SCALE DRAWING

1:4

SCALE:

THIRD ANGLE PROJECTION

03/08/2012

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE

01/05/2010

00167

ADDED 5900034 AND 5900151

12/21/2010

00431

UPDATED TITLE TO REFLECT WHERE USED

02/17/2012

00490

NEXT ASSEMBLY

5260033

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5210421

RJ-12000/15000 SHORT LIFT PAD ADAPTER WELDMENT

2 5210422

RJ-12000/15000 LONG LIFT PAD ADAPTER WELDMENT

3 5745054

RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER

4 5900034

RJ SERIES INSTALLATION MANUAL

5 5900151

BENDPAK #90 WARRANTY CARD

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250116

RJ-12/15 PARTS BOX

---

01/05/2010

DO NOT SCALE DRAWING

1:4

SCALE:

THIRD ANGLE PROJECTION

03/08/2012

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

PRODUCTION RELEASE

01/05/2010

00167

ADDED 5900034 AND 5900151

12/21/2010

00431

NEXT ASSEMBLY

5260034

ITEM

NO.

PART

NUMBER

DESCRIPTION

QTY

REV

1 5210423

RJ-18000/25000 SHORT HEIGHT ADAPTER WELDMENT

2 5210424

RJ-18000/25000 LONG HEIGHT ADAPTER WELDMENT

3 5745054

RJ-12000/15000/18000/25000 HEIGHT ADAPTER RETAINER

4 5900034

RJ SERIES INSTALLATION MANUAL

5 5900151

BENDPAK #90 WARRANTY CARD

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

SIZE:

MATERIAL:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5250117

RJ-18000/25000 PARTS

BOX

---

01/05/2010

DO NOT SCALE DRAWING

1:4

SCALE:

THIRD ANGLE PROJECTION

02/03/2011

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

For Parts Or Service

Contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

Tel: 1-805-933-9970

Toll Free: 1-800-253-2363

Fax: 1-805-933-9160

www.bendpak.com

www.rangerproducts.com

p/n 5900034

RJ 45_Manual 45 Manual

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