TFPC 9 TFPC2000 Replacement Parts
User Manual: TFPC2000
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CATALOG NO.: TFPC-9 SUPERCEDES: TFPC-4 MODEL “TF”, “RF” & “SF” GAS-FIRED TUBULAR UNIT HEATERS REPLACEMENT PARTS CATALOG INDEX WARRANTY INFORMATION – RETURN GOODS ........................................................................ 2 CONVERSION KITS ...................................................................................................................... 3 SF-30/75 SEPARATED COMBUSTION REPLACEMENT PARTS ............................................. 4, 5 RF/TF-30/90 LOW PROFILE REPLACEMENT PARTS ............................................................ 6, 7 TF-100/400 REPLACEMENT PARTS ............................................................................ 8, 9, 10, 11 OPTIONAL PARTS ....................................................................................................................... 12 UNITS WITH HOT SURFACE IGNITION ..................................................................................... 13 TERMS ......................................................................................................................................... 15 IMPORTANT WHEN ORDERING PARTS, PLEASE SPECIFY UNIT MODEL NO. AND SERIAL NO. HVAC PRODUCTS 260 NORTH ELM ST. WESTFIELD, MA 01085 (413) 564-5540 • FAX: (413) 562-5311 www.sterlinghvac.com 3/10 IMPORTANT WARRANTY INFORMATION If you are ordering a replacement part for a unit which you believe to be under warranty, the process is as follows: • Provide Sterling with a description of the part or assembly needed and the model and serial number of the unit which experienced failure. If there is a question on the warranty, we can answer it at this point. • We will enter your order and issue you a R.G.A. (Return Goods Authorization), if applicable, with instructions on how and where to send the defective parts. • Your invoice will indicate “no charge” pending the return of the applicable defective parts. The invoice may list the R.G.A number and state: “a R.G.A has been issued. Reinvoicing will occur if no receipt in 30 days.” However, some parts are to be field scrapped, which the invoice will state accordingly. If parts are received by us within the 30 days, and confirmed as “defective in-warranty”, the transaction will be closed. If we do not receive the parts within 30 days or our inspection reveals a nonwarranty condition, then a subsequent invoice will be generated indicating the appropriate cost and we will no longer accept returns on that R.G.A. In order to insure the orderly processing of your warranty claim it is MANDATORY that certain paper work accompany any and all goods returned to Sterling. It is also mandatory that goods be sent to the proper location. In order to assure proper handling of these goods we insist that under all circumstances we must formally authorize the return of material to our various facilities. Any material returned without authorization will not be accepted. In order to insure that your properly authorized returns are accepted at our plant, we ask that you clearly mark any and all shipping papers with an R.G.A. number; we will not accept shipments that do not clearly show R.G.A. number on the outside of the box or crate! All returns to be shipped Freight Prepaid. Collect Shipments will not be accepted. CONSULT OUR CUSTOMER SERVICE DEPT. FOR ANY REPLACEMENT PARTS NOT LISTED IN THIS PUBLICATION. LIMITED AVAILABILITY ON CERTAIN OBSOLETE EQUIPMENT. TEL. 413-564-5540 FAX# 413-562-5311 2 CONVERSION KITS “RF/TF/SF” SERIES UNITS WITH DIRECT SPARK IGNITION SYSTEMS (For units Manufactured January 1, 2006 and After) CONVERTING FROM NAT. GAS TO LP GAS MODEL NO. RF/TF/SF-30/75 RF/TF-90 TF-100/400 CONVERTING FROM LP GAS TO NAT. GAS MODEL NO. RF/TF/SF-30/75 RF/TF-90 TF-100/400 CONVERSION KIT NO. 261R08263† 261R08264† 261R06951 CONVERSION KIT NO. 261R06957 261R06961 261R06952 †Universal Kit - converts both hot surface and direct spark ignition systems. Refer to Installation Manual for high altitude conversions (above 2,000 feet). CONVERSION KITS “RF/TF/SF” SERIES UNITS WITH HOT SURFACE IGNITION CONTROLS (For Units Manufactured Prior to January 1, 2006) CONVERTING FROM NAT. GAS TO LP GAS MODEL NO. RF/TF/SF-30/75 RF/TF-90 TF-100/400 TF-350/400* CONVERTING FROM LP GAS TO NAT. GAS MODEL NO. RF/TF/SF-30/75 RF/TF-90 TF-100/400 TF-175/300** CONVERSION KIT NO. 261R08263† 261R08264† 261R04867 261R04869 CONVERSION KIT NO. 261R04866 261R05412 261R04868 261R04952 *For units manufactured prior to June 13, 2001, equippped with White Rodgers gas valve. **For units manufactured prior to June 13, 2001, equipped with 1/2" inlet and 3/4" outlet Honeywell smart valve. †Universal Kit - converts both hot surface and direct spark ignition systems. Refer to Installation Manual for high altitude conversions (above 2,000 feet). UNIT SIZE 90 ONLY (“RF” & “TF”) - FAN MOTOR/FAN GUARD/FAN Unit Size Fan Motor Standard (ODP) Fan Guard Optional (TE) Standard OSHA Fan (Propeller) For Units Manufactured Prior to November, 2006 90 90 Only* J31R04091** 253R01873-001** J32R04840**‡ NLA - see below * Fan Kits with ODP Motor J31R01872** 253R08358-001† 253R08358-002†‡ New Fan Kits*** Fan Kits with TE Motor 253R08358-003† 253R08358-004†‡ J32R08278 253R08290‡ For Units Manufactured After November, 2006 90 J31R04092 J31R01694 J34R06999-102 * Fan (propeller) replacements on units manufactured prior to November 2006 require a new Fan Kit. ** If fan is also to be replaced, use new fan kit for complete replacement. *** New Fan Kit contains: larger motor with 1/2" diameter shaft, fan and guard. FLA will increase to 6.7 amp. † New kits required to replace old 3/8" bore fan blade with new 1/2" bore fan blade, motor and guard. ‡ OSHA guard required on all RF models; optional on TF models. 3 MODEL “SF” 30-75 MBH “SEPARATED COMBUSTION” REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION 4 MODEL “SF” 30-75 MBH “SEPARATED COMBUSTION” REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION “SF” MODEL SIZE (MBH) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 N/S N/S N/S N/S 30 75 PART NO. ITEM DESCRIPTION NO. OF TUBES, BURNERS ORIFICES REQ'D PER MODEL VESTIBULE PANEL/TUBE ASS'Y (HEAT EXCHANGER) BURNER BOX SUB-ASS'Y MANIFOLD INSHOT BURNER NATURAL GAS (#49) STANDARD ORIFICE PROPANE (LP) GAS (#57) SPARK IGNITOR* SPARK IGNITOR BRACKET* FLAME SENSOR* FLAME SENSOR BRACKET* BURNER BRACKET CONTROL BOARD* TRANSFORMER, 50 VA, 115/24V AIR PRESSURE SWITCH – STD ALT (0-4,999 FT) AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+) TERMINAL BLOCK PLATE HIGH LIMIT SWITCH W/ MOUNTING PLATE FAN MOTOR (ODP) INLET AIR COLLAR ASS'Y OSHA FAN GUARD (SIZES 60 & UP, INCL. A MOTOR MTG. PLATE) STANDARD FAN FAN / GUARD / MOTOR MOUNT HARDWARE KIT **FLUE COLLECTOR POWER VENTER (DRAFTER) ASS'Y FLUE COLLAR ASS'Y VINYL TUBING (PRESSURE SWITCH) POWER VENTER MOUNTING PLATE LOUVER (QTY. REQ'D PER MODEL) LOUVER SPRINGS (QTY. REQ'D PER MODEL) BURNER BOX FRONT PANEL SERVICE PANEL HOSE CLAMP (2 PER UNIT) TOP / BOTTOM PANEL W / INSULATION FRONT JACKET PANEL REAR / SIDE JACKET PANEL HANGER (FRONT AND REAR) INLET AIR HOSE TUBE SUPPORT BRACKET KIT METAL HOLE PLUG LARGE GROMMET DIRECT SPARK NATURAL GAS GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS PIPE UNION PIPE NIPPLE SPRING PRESSURE TAP FITTING PRESSURE TAP FITTING NUT GREEN GROUND SCREW BURNER BOX VIEW PORT PANEL BURNER BOX INLET AIR PANEL (INCLUDES WIRE SEAL BRACKETS) IGNITION CABLE – 36 INCHES LONG* MOLEX CONNECTOR ASSEMBLY* MANIFOLD MOUNTING ANGLE (2 PER UNIT) FLAME SENSOR WIRE – 21 INCHES LONG* 60 45 3 5 4 2 507R06686-001 507R06688-001 507R06687-001 507R06685-001 502R06419 502R06420 J37R04684-045 J37R04684-075 J37R04684-060 J37R04684-030 J37R04693 J36R04694-001 512R08532-002 J38R06891-001 252R06949 J38R06890-001 252R06950 252R06533 252R06535 252R06534 252R06532 J28R06881 J14R03245-012 J11R06778-002 J11R06778-002 J09R04609 J11R04768 J31R04766 J31R04091 257R06621 J32R04884 J32R04840 J34R06999-002 J34R06999-001 J34R06999-101 261R04963-001 261R04963-002 507R04697-045 507R04699-075 507R04698-060 507R04696-030 J35R04700 507R04725 261R04964-001 507R04876 257R04587-011 (3) 257R04587-011 (5) J26R01960 (3) J26R01960 (5) 251R06609 251R06610 251R04718 251R04719 J40R01745-014 251R04702 251R04713 251R04714 251R06629 251R06630 252R04730 H07R06627 261R06577-045 261R06577-075 261R06577-060 261R06577-030 J07R06593 J07R02872-001 J28R06892-001 J28R06892-002 J40R00605-003 J40R00601-001 J26R06480 J40R02876-001 J23R01130-017 J21R01287 251R06614 251R06615 251R06616 251R06617 J28R06971-002 J09R06887 252R06423 260R08248-001 Notes: *** See page 13 for units manufactured prior to 1/1/06. *** When replacing a flue collector, make sure that the flue collector box is sealed completely to the vestibule panel using RTV Sealant. N/S - Part not shown or numbered. 5 MODELS “TF” & “RF” 30-90 MBH “LOW PROFILE” REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION Figure 1 Figure 2 6 MODELS “TF/RF” 30-90 MBH “LOW PROFILE” REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION “TF”/“RF” MODEL SIZE (MBH) ITEM NO. 30 60 45 PART NO. ITEM DESCRIPTION NO. OF TUBES, BURNERS ORIFICES REQ’D PER MODEL 90 75 2 3 4 5 507R04672 507R04673 507R04674 507R04675 1 VESTIBULE PANEL/TUBE ASS'Y (HEAT EXCHANGER) 2 MANIFOLD BRACKET SUB-ASS'Y 261R04961-030 261R04961-045 261R04961-060 261R04961-075 3 MANIFOLD J37R04684-030 J37R04684-045 J37R04684-060 J37R04684-075 4 INSHOT BURNER J37R04693 5 STANDARD ORIFICE 6 SPARK IGNITOR* 7 FLAME SENSOR* (#49) (#47) 512R08532-002 512R08532-003 (#57) (#1.20MM) DRILL SIZE PROPANE (LP) GAS DRILL SIZE 8 J36R04694-006 J36R04694-001 NATURAL GAS J38R06891-002 J38R06890-002 DIRECT SPARK NATURAL GAS J28R06892-001 GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS J28R06892-002 J11R04849 9 MANUAL ROLLOUT SAFETY SWITCH [RF UNIT TYPE ONLY] 10 TRANSFORMER, 50 VA, 115/24 11 AIR PRESSURE SWITCH – STD ALT (0-4,999 FT) J11R06779-001 J11R06779-002 J11R06780-001 J11R06780-002 J14R03245-012 11 AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+) 12 TERMINAL BLOCK PLATE 13 HIGH LIMIT SWITCH W/ MOUNTING PLATE 14 FAN MOTOR (ODP) J31R04766 15 STANDARD FAN GUARD [TF MODELS] J32R04723 253R01873-001 See Page 3 15 OSHA FAN GUARD*** J32R04884 J32R04840 See Page 3 16 STANDARD FAN J34R06999-101 See Page 3 17 FAN/GUARD/MOTOR MOUNT HARDWARE KIT J34R06999-001 J34R06999-002 261R04963-001 18 **FLUE COLLECTOR 507R04696-030 507R04697-045 507R04698-060 507R04699-075 507R04942-090 19 POWER VENTER (DRAFTER) ASS'Y J35R04700 J35R04581 20 FLUE COLLAR ASSEMBLY VINYL TUBING (PRESSURE SWITCH) 507R04725 261R04964-001 507R04946 21 21 SPRING (FOR VINYL TUBING) 22 POWER VENTER MOUNTING PLATE 23 LOUVER [QTY. REQ'D PER MODEL] 24 LOUVER SPRING [QTY. REQ'D PER MODEL] 25 CONTROL BOARD* 26 SERVICE PANEL 27 TOP/BOTTOM PANEL W/ INSULATION 29 FRONT JACKET 251R04713 30 REAR/SIDE JACKET PANEL 251R06467 31 HANGER (FRONT AND REAR) 32 TUBE SUPPORT BRACKET KIT 33 GREEN GROUND SCREW N/S IGNITION CABLE – 14 INCHES LONG* N/S MOLEX CONNECTOR ASSEMBLY* N/S BURNER BRACKET N/S FLAME SENSOR WIRE – 21 INCHES LONG* J09R04609 J11R04768 J31R04091 See Page 3 261R04963-002 J26R06480 N/A 507R04876 257R04587-011 [5] 257R04587-011 [3] J26R01960 [5] J26R01960 [3] J28R06881 251R04719 251R04718 251R04702 251R04714 251R06468-001 251R06468-002 252R04730 261R06577-030 261R06577-045 261R06577-060 J21R01287 261R06577-075 J28R06971-001 J11R06887-001 252R04689 252R04690 252R04691 252R04692 260R08248-001 Notes: *** See page 13 for units manufactured prior to 1/1/06. *** When replacing a flue collector, make sure that the flue collector box is sealed completely to the vestibule panel using RTV Sealant. *** All OSHA guards size 60 & up, include a motor mtg. plate. Required on RF models; optional on TF models. N/S - Part not shown or numbered. 7 MODEL “TF” 100-400 MBH REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION Figure 4 Figure 3 * D4860 D4954 * 3/8-16 Threaded Rod recommended Figure 5 D4858 D4858 8 MODEL “TF” 100-400 MBH REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION Figure 6 Vestible Panel/Tube Assembly (Heat Exchanger) Figure 7 Electrical Control Panel D4955 Figure 8 Manifold Burner Assembly 9 MODEL “TF” 100-400 MBH REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION AND STANDARD OPEN DRIP-PROOF MOTORS† “TF” MODEL SIZE (MBH) ITEM NO. 1 2 3 4 5 7 8 9 10 12 13 13 14 15 16 17 18 19‡ 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 N/S ITEM DESCRIPTION NO. OF TUBES, TURBULATORS, BURNERS, ORIFICES REQ’D PER MODEL ALUMINUM VESTIBULE PANEL/TUBE ASS’Y (HEAT EXCHANGER) 409 STAINLESS STEEL MANIFOLD BRACKET SUB-ASS’Y MANIFOLD INSHOT BURNER NATURAL GAS, (#42) STANDARD ORIFICE PROPANE (LP) GAS, (#53) FLAME SENSOR* CONTROL BOARD* DIRECT SPARK NATURAL GAS GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS DIRECT SPARK NATURAL GAS GAS VALVE, TWO STAGE* PROPANE (LP) GAS SPARK IGNITOR* TRANSFORMER, 50 VA, 115/24 AIR PRESSURE SWITCH – STD ALT (0-4,999 FT) AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+) TERMINAL BLOCK PLATE HIGH LIMIT SWITCH [QTY. REQ’D PER MODEL] HIGH LIMIT BRACKET [QTY. REQ’D PER MODEL] FAN MOTOR (ODP) [QTY. REQ’D PER MODEL] STANDARD FAN GUARD [QTY. REQ’D PER MODEL] OSHA FAN GUARD [QTY. REQ’D PER MODEL] OSHA GUARD SIZES 60 & UP INCL. A MOTOR MTG. PLATE STANDARD FAN BLADE [QTY. REQ’D PER MODEL] - FOR UNITS MFD. PRIOR TO 4/30/07 STANDARD FAN BLADE [QTY. REQ’D PER MODEL] - FOR UNITS MFD. AFTER 4/30/07 FAN/GUARD/MOTOR MOUNT HARDWARE KIT [QTY. REQ’D PER MODEL] **FLUE COLLECTOR ***POWER VENTER (DRAFTER) ASS’Y FLUE COLLAR ASSEMBLY VINYL TUBING (PRESSURE SWITCH) TURBULATOR LOUVER [8 REQ’D PER MODEL] LOUVER SPRING [8 REQ’D PER MODEL] RIGHT SIDE JACKET PANEL W/ INSULATION LEFT SIDE JACKET PANEL W/ INSULATION TOP JACKET PANEL W/ INSULATION BOTTOM JACKET PANEL W/ INSULATION ELECTRICAL CONTROL BOX COVER ELECTRICAL CONTROL BOX BASE (WRAPPER) PEEP HOLE BURNER COVER ASSEMBLY GREEN GROUND SCREW WASHER (4 PER UNIT) MOLEX CONNECTOR ASSEMBLY* IGNITION CABLE – 36 INCHES LONG* 100 125 PART NO. 4 5 507R04567-004 507R04568-004 507R04567-104 507R04568-104 261R04965-004 J37R04277 J37R04278 J37R03935 J37R03935 J36R04694-028 512R08532-013 J38R06890-003 J28R06881 J28R06892-001 J28R06892-002 J28R06894-001 J28R06894-002 J38R06891-001 J14R03245-012 J11R06779-001 J11R06780-001 J09R04609 J11R00306-002 [1] 252R04469 [1] J31R04092 [1] J31R04093-002 [1] 253R01873-001 [1] J32R04840 [1] J34R06999-104 [1] 253R08414-001 [1]† J34R06999-104 [1] 261R04963-002 [1] 507R03918-004 507R03918-005 J35R04700 257R05062 261R04964-002 501R03893 257R04587-008 J26R01960 261R04966 261R04967 261R04968-004 261R04969-004 257R03888 257R03889 261R05411-004 J21R01287 J24R00326-005 J09R06887 J28R06971-002 Notes: *** See page 13 for units manufactured prior to 1/1/06. *** When replacing a flue collector, make sure that the flue collector box is sealed completely to the vestibule panel using RTV Sealant. *** Unit sizes 100, 125, 150 require power vent mounting plate 507R04876. † For fan blade replacements on units with optional Totally Enclosed (TE) motors, see page 12. ‡ Standard fan blade part numbers begining with “253” are “kits” and include a standard ODP fan motor and fan blade supplied in (2) boxes. N/S - Part not shown. 10 MODEL “TF” 100-400 MBH REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION AND STANDARD OPEN DRIP-PROOF MOTORS† 150 175 200 250 300 350 400 ITEM NO. PART NO. 6 507R04569-004 507R04569-104 261R04965-004 J37R04278 J37R03935 7 507R04570-004 507R04570-104 J37R04279 J37R03935 8 507R04571-004 507R04571-104 261R04965-007 J37R04279 J37R03935 10 507R04572-004 507R04572-104 12 507R04573-004 507R04573-104 J37R04280 J37R03935 J36R04694-028 512R08532-013 J38R06890-003 J28R06881 J37R04281 J37R03935 J28R06892-001 J28R06892-002 J28R06894-001 J28R06894-002 14 507R04574-004 507R04574-104 261R04965-012 J37R04282 J37R03935 16 507R04575-004 507R04575-104 J37R04283 J37R03935 2 3 4 5 7 8 J28R06893-001 J28R06893-002 J28R06895-001 J28R06895-002 J38R06891-001 J14R03245-012 J11R06779-001 J11R06780-001 1 J11R06779-002 J11R06780-002 J09R04609 J11R00306-002 [1] 252R04469 [1] J31R04094-002 [1] J31R04093-002 [1] J31R04093-002 [2] 253R01874-001 [1] 253R01873-001 [1] 253R01873-001[2] J32R04843 [1] J32R04840 [2] J32R04840 [1] 253R08414-001 [1]† J34R06999-105 [1] J34R06999-112 [1] 253R08414-001 [2]† J34R06999-104 [1] J34R06999-105 [1] J34R06999-112 [1] J34R06999-104 [2] 261R04963-002 [1] 507R03920-007 507R03922-012 507R03918-006 507R03920-010 507R03920-008 J35R04700 J35R04581 257R05062 507R04532 261R04964-002 261R04964-003 501R03893 257R04587-008 257R04587-009 J26R01960 261R04966 261R04967 261R04968-004 261R04968-007 261R04969-004 261R04969-007 257R03888 257R03889 261R05411-004 261R05411-007 J21R01287 J24R00326-005 J09R06887 J28R06971-002 J28R06971-002 J11R06779-001 J11R06780-001 J11R00306-002 [2] 252R04469 [2] J31R04094-002 [2] 253R01874-001 [2] J32R04843 [2] J34R06999-105 [2] J34R06999-112 [2] J34R06999-105 [2] J34R06999-112 [2] 261R04963-002 [2] 507R03922-014 507R03922-016 507R04595 507R04600 261R04964-004 257R04587-010 261R04968-012 261R04969-012 261R05411-012 9 10 12 13 13 14 15 16 17 18 19‡ 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 N/S 11 MODEL “TF/RF” REPLACEMENT PARTS “TF”/“RF” FIELD INSTALLED OPTIONS AND THERMOSTATS DESCRIPTION PART NO. PRESSURE REGULATOR (125 PSI TO 7") NATURAL GAS J28R05121 T87K 1-STAGE MERCURY-FREE THERMOSTAT (INCLUDES SUBBASE) J13R08300 T834N 1-STAGE W/FAN SWITCH (STERLING LOGO) MERCURY-FREE THERMOSTAT TH5220D 2-STAGE MERCURY-FREE THERMOSTAT (INCLUDES SUBBASE) J13R08301 T6169C 1-STAGE LINE VOLTAGE (115V) THERMOSTAT W/SUBBASE J13R03362 T822D 1-STAGE THERMOSTAT J13R00811 TG511A UNIVERSAL THERMOSTAT GUARD J13R00954 24V SPST RELAY J10R00818-003 VENT CAP 4" J37R02222-001 VENT CAP 5" J37R02222-002 VENT CAP 6" J37R02222-003 30 DEGREE NOZZLE KIT (100-150) ASRX2-001 30 DEGREE NOZZLE KIT (175-250) ASRX2-002 30 DEGREE NOZZLE KIT (300-400) ASRX2-003 60 DEGREE NOZZLE KIT (100-150) ASRX3-001 60 DEGREE NOZZLE KIT (175-250) ASRX3-002 60 DEGREE NOZZLE KIT (300-400) ASRX3-003 90 DEGREE NOZZLE KIT (100-150) ASRX4-001 90 DEGREE NOZZLE KIT (175-250) ASRX4-002 90 DEGREE NOZZLE KIT (300-400) ASRX4-003 VERTICAL LOUVER KIT (TF100-150) ASRX5-004 VERTICAL LOUVER KIT (TF175-250) ASRX5-007 VERTICAL LOUVER KIT (TF300-400) ASRX5-012 HIGH ALTITUDE* PRESSURE SWITCH (30, 45, 60, 75, 100, 125, 150, 300, 350, 400) J11R06780-001 HIGH ALTITUDE* PRESSURE SWITCH (90, 175, 200, 250) J11R06780-002 CONCENTRIC VENT KIT (SF UNITS ONLY) ASRX6 TOTALLY ENCLOSED MOTOR (UNIT SIZES 60, 75 AND ON SIZE 90 UNITS MFD. PRIOR TO 11/06) J31R01872 TOTALLY ENCLOSED MOTOR (UNIT SIZE 100) J31R03086 TOTALLY ENCLOSED MOTOR (UNIT SIZES 125-400 AND ON UNIT SIZE 90 MFD. AFTER 11/06) J31R01694 **TOTALLY ENCLOSED MOTOR/FAN KIT - TF125, 150, 300 [2] - FOR UNITS MFD. PRIOR TO 3/2/07 253R08414-002 **TOTALLY ENCLOSED MOTOR/FAN KIT - TF175, 350 [2] - FOR UNITS MFD. PRIOR TO 3/2/07 253R08415-002 **TOTALLY ENCLOSED MOTOR/FAN KIT - TF200, 250, 400 [2] - FOR UNITS MFD. PRIOR TO 3/2/07 253R08416-002 *For units operating at elevations of 5,000-11,999 ft. ** Fan blade replacement kit and includes a (TE) motor, supplied in (2) boxes. For units manufactured AFTER 3/2/07, use fan blade part numbers from pages 10 and 11 (Item No “19”). 12 ASRG3 MODELS WITH HOT SURFACE IGNITION For Units Manufactured Prior to January 1, 2006 MODEL “SF” 30-75 MBH – SEPARATED COMBUSTION ITEM DESCRIPTION SIZE/RANGE PART NO. J38R03421-001 30-75 PILOT BURNER ASSEMBLY J38R03421-002 30-75 PILOT MOUNTING BRACKET 252R06603 30-75 257R06605 30 & 60 PILOT TUBING 257R06604 45 & 75 HONEYWELL SV9540 NATURAL GAS J28R04979-001 30-75 GAS VALVE, SINGLE STAGE PROPANE (LP) GAS J28R04979-002 30-75 FAN TIME DELAY SWITCH J11R00366 30-75 DRAFTOR RELAY* J10R03410 30-75 SMALL GROMMET J07R02872-004 30-75 WIRE HARNESS FOR SV9540 VALVE 260R05001 30-75 *A draftor relay is not required when unit is equipped with a Honeywell SV9540 Gas Valve (the relay function is built into the control). NATURAL GAS PROPANE (LP) GAS MODELS “TF/RF” 30-90 MBH – LOW PROFILE ITEM DESCRIPTION NATURAL GAS PROPANE (LP) GAS PILOT BURNER ASSEMBLY PILOT MOUNTING BRACKET PILOT TUBING HONEYWELL SV9500M† NATURAL GAS GAS VALVE, SINGLE STAGE PROPANE (LP) GAS HONEYWELL SV9540M NATURAL GAS GAS VALVE, SINGLE STAGE PROPANE (LP) GAS FAN TIME DELAY SWITCH DRAFTOR RELAY* WIRE HARNESS FOR SV9540 VALVE (RF UNITS) WIRE HARNESS FOR SV9540 VALVE (TF UNITS) WIRE HARNESS FOR SV9500 VALVE “CONTROL” (TF UNITS) SIZE/RANGE 30-90 30-90 30-90 30 & 60 45, 75, 90 30-90 30-90 30-90 30-90 30-90 30-90 30-90 30-90 30-90 PART NO. J38R03421-001 J38R03421-002 252R04737 261R04962-001 261R04962-002 J28R05042-001 J28R05042-002 J28R04979-001 J28R04979-002 J11R00366 J10R03410 260R05001 260R05052 260R04794-001 *A draftor relay is not required when unit is equipped with a Honeywell SV9540 or SV9640 Gas Valve (the relay function is built into the control). †Replacement Valve is a Honeywell SV9501 Series. MODEL “TF” 100-400 MBH ITEM DESCRIPTION PILOT BURNER ASSEMBLY “C2” NATURAL GAS PROPANE (LP) GAS NATURAL GAS (WHITE-RODGERS VALVE)* PILOT MOUNTING BRACKET PILOT TUBING LENGTH = 24" LENGTH = 28" NATURAL GAS HONEYWELL SV(9500/9600) GAS VALVE, SINGLE STAGE PROPANE (LP) GAS NATURAL GAS HONEYWELL SV(9540/9640) GAS VALVE, SINGLE STAGE PROPANE (LP) GAS WHITE-RODGERS GAS VALVE, SINGLE STAGE* NATURAL GAS IGNITOR, NATURAL GAS FAN TIME DELAY SWITCH DRAFTOR RELAY† WIRE HARNESS FOR SV9540 OR SV9640 VALVE “C1” WIRE HARNESS FOR SV9540 OR SV9460 VALVE “C3” WIRE HARNESS FOR SV9500 OR SV9600 VALVE “CONTROL” 1/2" x 3/4" 3/4" x 3/4" SIZE/RANGE 100-400 100-400 PART NO. J38R03421-001 J38R03421-002 350, 400 J38R04578-001 100-400 100-250 300-400 100-150 175-300 100-150 175-300 350, 400 100-150 175-400 100-150 175-300 175-400 350, 400 350, 400 100-400 100-400 100-400 100-400 100-300 252R03892 261R04962-003 261R04962-004 J28R05042-001 J28R05043-003** J28R05042-002*** J28R05043-002** J28R05043-004 J28R04979-001 J28RO4980-003 J28R04979-002 J28R04980-002 J28R04980-004 J28R00742 J28R02722 J11R00366 J10R03410 260R05002 260R05361 260R04629-001 *For units manufactured prior to June 13, 2001 (sizes 350 and 400 only). **Replacement Valve is SV9601 Series. ***Replacement Valve is SV9501 Series. †A draftor relay is not required when unit is equipped with a Honeywell SV9540 or SV9640 Gas Valve (the relay function is built into the control). 13 NOTES 14 TERMS ALL SHIPMENTS ARE F.O.B. FARMVILLE, N.C. FREIGHT ROUTING SHALL BE AT THE DISCRETION OF THE SHIPPER PRICES: Published trade prices in effect at time of receipt of order at our office are firm provided the complete order is released for fabrication and shipment within 6 months from date of receipt of written order at the factory. Releases for shipment after 6 months will be billed on the basis of trade prices in effect at time of release. No obligation is assumed by this Corporation to sell, to anyone holding this book, any of the items listed herein at the prices stated. TERMS: Net 30 Days. Prepaid freight or cartage charges paid by us and added to invoice are not subject to cash discount. TAXES: The prices listed herein exclude Federal, State, or Municipal Tax applicable to the transaction. Such taxes, where applicable to the transaction should be paid directly to the governing authority by the Purchaser. CLAIMS: As all goods are shipped at buyer's risk they should be examined carefully before signing transportation delivery receipts. If transportation company tenders delivery of goods in bad order, buyer should insist on transportation agent making notation of conditions on delivery receipt and request an inspection within 48 hours, thus enabling buyer to secure prompt payment of transportation claims filed by him for value of damaged material. The responsibility of this company ceases upon delivery of goods in order to transportation companies. All orders are accepted subject to delays on account of government requirements, strikes, accidents or other causes beyond our control. RETURNED GOODS: Goods must not be returned except by written permission from the factory, and when so returned will be accepted only as stated in the following conditions: 1. Special material is not subject to return. 2. All transportation charges for returned goods must be prepaid by shipper. 3. Standard catalogued products may be returned upon written permission. After inspection at the factory, if they are found to be in good condition they will be accepted for credit, subject to a 25% handling charge. 4. No goods will be accepted for return more than 90 days after shipment. CHANGES TO A RELEASED ORDER – Work commences on release of an order, therefore, an order that is changed will be subject to additional charges for any extra time and material expended. LIMITED WARRANTY The product described in this catalog are warranted by Sterling, A Mestek Co. to be free from defects in material and workmanship for a period of one (1) year from the date of shipment from Sterling's plant. Sterling will repair or replace, at its option, any components which, upon inspection, it finds to be defective, provided that the unit has been operated within its listed capacity, has been installed in accordance with the furnished instructions, has not been misused or subject to negligence and has received reasonable and necessary maintenance. This warranty does not cover labor costs or other cost incurred in repairing, removing, installing, servicing or handling of parts or complete products. Sterling will in no event be liable for incidental or consequential damages of any kind whatsoever. The buyer must request written permission from Sterling to return defective components and then must send them with all transportation charges prepaid to the plant designated in the written permission. This warranty is extended only to the original purchaser from Sterling. 15 HVAC PRODUCTS 260 NORTH ELM ST. WESTFIELD, MA 01085 (413) 564-5540 • FAX: (413) 562-5311 www.sterlinghvac.com
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