TFPC 9 TFPC2000 Replacement Parts
User Manual: TFPC2000
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CATALOG NO.: TFPC-9
SUPERCEDES: TFPC-4
260 NORTH ELM ST. WESTFIELD, MA 01085
(413) 564-5540 • FAX: (413) 562-5311
www.sterlinghvac.com
HVAC PRODUCTS
MODEL “TF”, “RF” & “SF”
GAS-FIRED TUBULAR
UNIT HEATERS
REPLACEMENT PARTS
CATALOG
INDEX
WARRANTY INFORMATION – RETURN GOODS ........................................................................2
CONVERSION KITS ...................................................................................................................... 3
SF-30/75 SEPARATED COMBUSTION REPLACEMENT PARTS .............................................4, 5
RF/TF-30/90 LOW PROFILE REPLACEMENT PARTS ............................................................6, 7
TF-100/400 REPLACEMENT PARTS ............................................................................ 8, 9, 10, 11
OPTIONAL PARTS ....................................................................................................................... 12
UNITS WITH HOT SURFACE IGNITION ..................................................................................... 13
TERMS .........................................................................................................................................15
IMPORTANT
WHEN ORDERING PARTS, PLEASE
SPECIFY UNIT MODEL NO. AND SERIAL NO.
3/10
2
IMPORTANT
WARRANTY INFORMATION
If you are ordering a replacement part for a unit which you believe to be under
warranty, the process is as follows:
• Provide Sterling with a description of the part or assembly needed and the
model and serial number of the unit which experienced failure. If there is a
question on the warranty, we can answer it at this point.
•
We will enter your order and issue you a R.G.A. (Return Goods Authorization),
if applicable, with instructions on how and where to send the defective parts.
• Your invoice will indicate “no charge” pending the return of the applicable
defective parts. The invoice may list the R.G.A number and state: “a R.G.A
has been issued. Reinvoicing will occur if no receipt in 30 days.” However,
some parts are to be fi eld scrapped, which the invoice will state accordingly.
If parts are received by us within the 30 days, and confi rmed as “defective
in-warranty”, the transaction will be closed.
If we do not receive the parts within 30 days or our inspection reveals a non-
warranty condition, then a subsequent invoice will be generated indicating the
appropriate cost and we will no longer accept returns on that R.G.A.
In order to insure the orderly processing of your warranty claim it is
MANDATORY that certain paper work accompany any and all goods returned to
Sterling. It is also mandatory that goods be sent to the proper location.
In order to assure proper handling of these goods we insist that under all
circumstances we must formally authorize the return of material to our various
facilities. Any material returned without authorization will not be accepted.
In order to insure that your properly authorized returns are accepted at our
plant, we ask that you clearly mark any and all shipping papers with an R.G.A.
number; we will not accept shipments that do not clearly show R.G.A. number on the
outside of the box or crate!
All returns to be shipped Freight Prepaid. Collect Shipments
will not be accepted.
CONSULT OUR CUSTOMER SERVICE DEPT. FOR ANY REPLACEMENT
PARTS NOT LISTED IN THIS PUBLICATION. LIMITED AVAILABILITY ON
CERTAIN OBSOLETE EQUIPMENT.
TEL. 413-564-5540 FAX# 413-562-5311
3
For Units Manufactured Prior to November, 2006
90 J31R04091** J31R01872** 253R01873-001** J32R04840**‡ NLA - see below *
90 Fan Kits with ODP Motor 253R08358-001† 253R08358-002†‡ New Fan Kits***
Only* Fan Kits with TE Motor 253R08358-003† 253R08358-004†‡
For Units Manufactured After November, 2006
90 J31R04092 J31R01694 J32R08278 253R08290‡ J34R06999-102
CONVERSION KITS “RF/TF/SF” SERIES UNITS
WITH DIRECT SPARK IGNITION SYSTEMS
(For units Manufactured January 1, 2006 and After)
CONVERTING FROM NAT. GAS TO LP GAS CONVERTING FROM LP GAS TO NAT. GAS
MODEL
NO.
RF/TF/SF-30/75
RF/TF-90
TF-100/400
MODEL
NO.
RF/TF/SF-30/75
RF/TF-90
TF-100/400
CONVERSION
KIT NO.
261R08263†
261R08264†
261R06951
CONVERSION
KIT NO.
261R06957
261R06961
261R06952
†Universal Kit - converts both hot surface and direct spark ignition systems.
Refer to Installation Manual for high altitude conversions (above 2,000 feet).
Fan Motor Fan Guard
Standard (ODP)
Fan
(Propeller)
* Fan (propeller) replacements on units manufactured prior to November 2006 require a new Fan Kit.
** If fan is also to be replaced, use new fan kit for complete replacement.
*** New Fan Kit contains: larger motor with 1/2" diameter shaft, fan and guard. FLA will increase to 6.7 amp.
† New kits required to replace old 3/8" bore fan blade with new 1/2" bore fan blade, motor and guard.
‡ OSHA guard required on all RF models; optional on TF models.
Optional (TE) Standard OSHA
Unit
Size
CONVERSION KITS “RF/TF/SF” SERIES UNITS
WITH HOT SURFACE IGNITION CONTROLS
(For Units Manufactured Prior to January 1, 2006)
CONVERTING FROM NAT. GAS TO LP GAS CONVERTING FROM LP GAS TO NAT. GAS
MODEL
NO.
RF/TF/SF-30/75
RF/TF-90
TF-100/400
TF-175/300**
MODEL
NO.
RF/TF/SF-30/75
RF/TF-90
TF-100/400
TF-350/400*
CONVERSION
KIT NO.
261R08263†
261R08264†
261R04867
261R04869
CONVERSION
KIT NO.
261R04866
261R05412
261R04868
261R04952
UNIT SIZE 90 ONLY (“RF” & “TF”) - FAN MOTOR/FAN GUARD/FAN
*For units manufactured prior to June 13, 2001, equippped with White Rodgers gas valve.
**For units manufactured prior to June 13, 2001, equipped with 1/2" inlet and 3/4" outlet Honeywell smart valve.
†Universal Kit - converts both hot surface and direct spark ignition systems.
Refer to Installation Manual for high altitude conversions (above 2,000 feet).
4
MODEL “SF” 30-75 MBH “SEPARATED COMBUSTION”
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
5
4
507R06687-001
J37R04684-060
252R06534
507R04698-060
261R06577-060
502R06420
J31R04091
J32R04840
J34R06999-101
261R04963-002
257R04587-011 (5)
J26R01960 (5)
251R06610
251R04719
251R04714
251R06630
251R06615
251R06617
5
507R06688-001
J37R04684-075
252R06535
507R04699-075
261R06577-075
502R06419
J31R04766
J32R04884
261R04963-001
257R04587-011 (3)
J26R01960 (3)
251R06609
251R04718
251R04713
251R06629
251R06614
251R06616
J37R04693
J36R04694-001
512R08532-002
J38R06891-001
252R06949
J38R06890-001
252R06950
J28R06881
J14R03245-012
J11R06778-002
J11R06778-002
J09R04609
J11R04768
257R06621
J35R04700
507R04725
261R04964-001
507R04876
J40R01745-014
251R04702
252R04730
H07R06627
J07R06593
J07R02872-001
J28R06892-001
J28R06892-002
J40R00605-003
J40R00601-001
J26R06480
J40R02876-001
J23R01130-017
J21R01287
J28R06971-002
J09R06887
252R06423
260R08248-001
3
507R06686-001
J37R04684-045
252R06533
J34R06999-002
507R04697-045
261R06577-045
2
507R06685-001
J37R04684-030
252R06532
J34R06999-001
507R04696-030
261R06577-030
NO. OF TUBES, BURNERS ORIFICES REQ'D PER MODEL
VESTIBULE PANEL/TUBE ASS'Y (HEAT EXCHANGER)
BURNER BOX SUB-ASS'Y
MANIFOLD
INSHOT BURNER
STANDARD ORIFICE NATURAL GAS (#49)
PROPANE (LP) GAS (#57)
SPARK IGNITOR*
SPARK IGNITOR BRACKET*
FLAME SENSOR*
FLAME SENSOR BRACKET*
BURNER BRACKET
CONTROL BOARD*
TRANSFORMER, 50 VA, 115/24V
AIR PRESSURE SWITCH – STD ALT (0-4,999 FT)
AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+)
TERMINAL BLOCK PLATE
HIGH LIMIT SWITCH W/ MOUNTING PLATE
FAN MOTOR (ODP)
INLET AIR COLLAR ASS'Y
OSHA FAN GUARD (SIZES 60 & UP, INCL. A MOTOR MTG. PLATE)
STANDARD FAN
FAN / GUARD / MOTOR MOUNT HARDWARE KIT
**FLUE COLLECTOR
POWER VENTER (DRAFTER) ASS'Y
FLUE COLLAR ASS'Y
VINYL TUBING (PRESSURE SWITCH)
POWER VENTER MOUNTING PLATE
LOUVER (QTY. REQ'D PER MODEL)
LOUVER SPRINGS (QTY. REQ'D PER MODEL)
BURNER BOX FRONT PANEL
SERVICE PANEL
HOSE CLAMP (2 PER UNIT)
TOP / BOTTOM PANEL W / INSULATION
FRONT JACKET PANEL
REAR / SIDE JACKET PANEL
HANGER (FRONT AND REAR)
INLET AIR HOSE
TUBE SUPPORT BRACKET KIT
METAL HOLE PLUG
LARGE GROMMET
DIRECT SPARK NATURAL GAS
GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS
PIPE UNION
PIPE NIPPLE
SPRING
PRESSURE TAP FITTING
PRESSURE TAP FITTING NUT
GREEN GROUND SCREW
BURNER BOX VIEW PORT PANEL
BURNER BOX INLET AIR PANEL
(INCLUDES WIRE SEAL BRACKETS)
IGNITION CABLE – 36 INCHES LONG*
MOLEX CONNECTOR ASSEMBLY*
MANIFOLD MOUNTING ANGLE (2 PER UNIT)
FLAME SENSOR WIRE – 21 INCHES LONG*
MODEL “SF” 30-75 MBH “SEPARATED COMBUSTION”
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
N/S
N/S
N/S
N/S
“SF” MODEL SIZE (MBH)
ITEM
NO. PART NO.
ITEM DESCRIPTION
60 75
30 45
Notes:
*** See page 13 for units manufactured prior to 1/1/06.
*** When replacing a fl ue collector, make sure that the fl ue collector box is sealed completely to the vestibule panel using RTV Sealant.
N/S - Part not shown or numbered.
6
MODELS “TF” & “RF” 30-90 MBH “LOW PROFILE”
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
Figure 2
Figure 1
7
257R04587-011 [5]
J26R01960 [5]
251R04719
251R04714
252R04730
J21R01287
J28R06971-001
J11R06887-001
260R08248-001
5
507R04675
261R04961-075
J37R04684-075
NO. OF TUBES, BURNERS ORIFICES REQ’D PER MODEL
VESTIBULE PANEL/TUBE ASS'Y (HEAT EXCHANGER)
MANIFOLD BRACKET SUB-ASS'Y
MANIFOLD
INSHOT BURNER
NATURAL GAS
STANDARD ORIFICE DRILL SIZE
PROPANE (LP) GAS
DRILL SIZE
SPARK IGNITOR*
FLAME SENSOR*
DIRECT SPARK NATURAL GAS
GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS
MANUAL ROLLOUT SAFETY SWITCH [RF UNIT TYPE ONLY]
TRANSFORMER, 50 VA, 115/24
AIR PRESSURE SWITCH – STD ALT (0-4,999 FT)
AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+)
TERMINAL BLOCK PLATE
HIGH LIMIT SWITCH W/ MOUNTING PLATE
FAN MOTOR (ODP)
STANDARD FAN GUARD [TF MODELS]
OSHA FAN GUARD***
STANDARD FAN
FAN/GUARD/MOTOR MOUNT HARDWARE KIT
**FLUE COLLECTOR
POWER VENTER (DRAFTER) ASS'Y
FLUE COLLAR ASSEMBLY
VINYL TUBING (PRESSURE SWITCH)
SPRING (FOR VINYL TUBING)
POWER VENTER MOUNTING PLATE
LOUVER [QTY. REQ'D PER MODEL]
LOUVER SPRING [QTY. REQ'D PER MODEL]
CONTROL BOARD*
SERVICE PANEL
TOP/BOTTOM PANEL W/ INSULATION
FRONT JACKET
REAR/SIDE JACKET PANEL
HANGER (FRONT AND REAR)
TUBE SUPPORT BRACKET KIT
GREEN GROUND SCREW
IGNITION CABLE – 14 INCHES LONG*
MOLEX CONNECTOR ASSEMBLY*
BURNER BRACKET
FLAME SENSOR WIRE – 21 INCHES LONG*
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
15
16
17
18
19
20
21
21
22
23
24
25
26
27
29
30
31
32
33
N/S
N/S
N/S
N/S
4
507R04674
261R04961-060
J37R04684-060
J36R04694-006
(#47)
512R08532-003
(#1.20MM)
J11R06779-002
J11R06780-002
See Page 3
See Page 3
See Page 3
See Page 3
507R04942-090
J35R04581
507R04946
N/A
90
“TF”/“RF” MODEL SIZE (MBH)
ITEM
NO. PART NO.
ITEM DESCRIPTION
60 75
30 45
MODELS “TF/RF” 30-90 MBH “LOW PROFILE”
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
Notes:
*** See page 13 for units manufactured prior to 1/1/06.
*** When replacing a fl ue collector, make sure that the fl ue collector box is sealed completely to the vestibule panel using RTV Sealant.
*** All OSHA guards size 60 & up, include a motor mtg. plate. Required on RF models; optional on TF models.
N/S - Part not shown or numbered.
3
507R04673
261R04961-045
J37R04684-045
J34R06999-002
507R04697-045
J37R04693
J36R04694-001
(#49)
512R08532-002
(#57)
251R06467 251R06468-001 251R06468-002
261R06577-030 261R06577-045 261R06577-060 261R06577-075
251R04713
257R04587-011 [3]
J26R01960 [3]
251R04718
J11R06779-001
J11R06780-001
J31R04766
J32R04723
J32R04884
261R04963-001
J34R06999-101
J35R04700
507R04725
507R04876
2
507R04672
261R04961-030
J37R04684-030
J34R06999-001
J28R06892-001
J28R06892-002
J11R04849
J14R03245-012
J09R04609
J11R04768
J38R06891-002
J38R06890-002
J31R04091
253R01873-001
J32R04840
261R04963-002
507R04699-075507R04698-060507R04696-030
251R04702
261R04964-001
J26R06480
J28R06881
252R04689 252R04690 252R04691 252R04692
8
MODEL “TF” 100-400 MBH
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
Figure 3 Figure 4
Figure 5
D4858
D4858
D4860
*
* 3/8-16 Threaded Rod recommended
D4954
9
MODEL “TF” 100-400 MBH
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
Figure 6
Vestible Panel/Tube Assembly
(Heat Exchanger)
Figure 7
Electrical Control Panel
Figure 8
Manifold Burner Assembly
D4955
10
5
507R04568-004
507R04568-104
J37R04278
J37R03935
J31R04093-002 [1]
253R08414-001 [1]†
507R03918-005
4
507R04567-004
507R04567-104
J37R04277
J37R03935
J31R04092 [1]
J34R06999-104 [1]
507R03918-004
261R04965-004
J36R04694-028
512R08532-013
J38R06890-003
J28R06881
J28R06892-001
J28R06892-002
J28R06894-001
J28R06894-002
J38R06891-001
J14R03245-012
J11R06779-001
J11R06780-001
J09R04609
J11R00306-002 [1]
252R04469 [1]
253R01873-001 [1]
J32R04840 [1]
J34R06999-104 [1]
261R04963-002 [1]
J35R04700
257R05062
261R04964-002
501R03893
257R04587-008
J26R01960
261R04966
261R04967
261R04968-004
261R04969-004
257R03888
257R03889
261R05411-004
J21R01287
J24R00326-005
J09R06887
J28R06971-002
NO. OF TUBES, TURBULATORS, BURNERS, ORIFICES REQ’D PER MODEL
VESTIBULE PANEL/TUBE ASS’Y (HEAT EXCHANGER) ALUMINUM
409 STAINLESS STEEL
MANIFOLD BRACKET SUB-ASS’Y
MANIFOLD
INSHOT BURNER
STANDARD ORIFICE NATURAL GAS, (#42)
PROPANE (LP) GAS, (#53)
FLAME SENSOR*
CONTROL BOARD*
DIRECT SPARK NATURAL GAS
GAS VALVE, SINGLE STAGE* PROPANE (LP) GAS
DIRECT SPARK NATURAL GAS
GAS VALVE, TWO STAGE* PROPANE (LP) GAS
SPARK IGNITOR*
TRANSFORMER, 50 VA, 115/24
AIR PRESSURE SWITCH – STD ALT (0-4,999 FT)
AIR PRESSURE SWITCH – HIGH ALT (5,000 FT+)
TERMINAL BLOCK PLATE
HIGH LIMIT SWITCH [QTY. REQ’D PER MODEL]
HIGH LIMIT BRACKET [QTY. REQ’D PER MODEL]
FAN MOTOR (ODP) [QTY. REQ’D PER MODEL]
STANDARD FAN GUARD [QTY. REQ’D PER MODEL]
OSHA FAN GUARD [QTY. REQ’D PER MODEL] OSHA GUARD SIZES 60 & UP INCL. A MOTOR MTG. PLATE
STANDARD FAN BLADE [QTY. REQ’D PER MODEL] - FOR UNITS MFD. PRIOR TO 4/30/07
STANDARD FAN BLADE [QTY. REQ’D PER MODEL] - FOR UNITS MFD. AFTER 4/30/07
FAN/GUARD/MOTOR MOUNT HARDWARE KIT [QTY. REQ’D PER MODEL]
**FLUE COLLECTOR
***POWER VENTER (DRAFTER) ASS’Y
FLUE COLLAR ASSEMBLY
VINYL TUBING (PRESSURE SWITCH)
TURBULATOR
LOUVER [8 REQ’D PER MODEL]
LOUVER SPRING [8 REQ’D PER MODEL]
RIGHT SIDE JACKET PANEL W/ INSULATION
LEFT SIDE JACKET PANEL W/ INSULATION
TOP JACKET PANEL W/ INSULATION
BOTTOM JACKET PANEL W/ INSULATION
ELECTRICAL CONTROL BOX COVER
ELECTRICAL CONTROL BOX BASE (WRAPPER)
PEEP HOLE BURNER COVER ASSEMBLY
GREEN GROUND SCREW
WASHER (4 PER UNIT)
MOLEX CONNECTOR ASSEMBLY*
IGNITION CABLE – 36 INCHES LONG*
1
2
3
4
5
7
8
9
10
12
13
13
14
15
16
17
18
19‡
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
N/S
MODEL “TF” 100-400 MBH
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
AND STANDARD OPEN DRIP-PROOF MOTORS†
Notes:
*** See page 13 for units manufactured prior to 1/1/06.
*** When replacing a fl ue collector, make sure that the fl ue collector box is sealed completely to the vestibule panel using RTV Sealant.
*** Unit sizes 100, 125, 150 require power vent mounting plate 507R04876.
† For fan blade replacements on units with optional Totally Enclosed (TE) motors, see page 12.
‡ Standard fan blade part numbers begining with “253” are “kits” and include a standard ODP fan motor and fan blade supplied in (2) boxes.
N/S - Part not shown.
125
“TF” MODEL SIZE (MBH)
ITEM
NO. PART NO.
ITEM DESCRIPTION
100
11
8
507R04571-004
507R04571-104
J37R04279
J37R03935
507R03920-008
J11R06779-002
J11R06780-002
J31R04094-002 [1]
253R01874-001 [1]
J32R04843 [1]
J35R04581
507R04532
261R04964-003
257R04587-009
261R04968-007
261R04969-007
261R05411-007
16
507R04575-004
507R04575-104
J37R04283
J37R03935
J34R06999-112 [2]
J34R06999-112 [2]
507R03922-016
1
2
3
4
5
7
8
9
10
12
13
13
14
15
16
17
18
19‡
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
N/S
507R03922-014
J31R04094-002 [2]
253R01874-001 [2]
J32R04843 [2]
261R04968-004
261R04969-004
261R05411-004
257R03888
257R03889
J35R04700
257R05062
261R04964-002
10
507R04572-004
507R04572-104
J37R04280
J37R03935
J36R04694-028
512R08532-013
J38R06890-003
507R03920-010
261R04963-002 [1]
J14R03245-012
J11R00306-002 [2]
252R04469 [2]
J21R01287
J24R00326-005
J09R06887
J09R04609
501R03893
14
507R04574-004
507R04574-104
J37R04282
J37R03935
6
507R04569-004
507R04569-104
261R04965-004
J37R04278
J37R03935
507R03918-006
261R04965-012
J37R04279
J37R03935
MODEL “TF” 100-400 MBH
REPLACEMENT PARTS FOR UNITS WITH DIRECT SPARK IGNITION
AND STANDARD OPEN DRIP-PROOF MOTORS†
J31R04093-002 [1]
253R08414-001 [1]†
J34R06999-104 [1]
J26R01960
J28R06881
261R04966
261R04967
400
PART NO.
150 250175 200 300 350
J28R06892-001
J28R06892-002
J28R06894-001
J28R06894-002
J11R06779-001
J11R06780-001
253R01873-001 [1]
J32R04840 [1]
257R04587-008
J11R00306-002 [1]
252R04469 [1]
J38R06891-001
261R04965-007
ITEM
NO.
7
507R04570-004
507R04570-104
12
507R04573-004
507R04573-104
J37R04281
J37R03935
507R03920-007 507R03922-012
507R04595
507R04600
261R04964-004
257R04587-010
261R04968-012
261R04969-012
261R05411-012
261R04963-002 [2]
J31R04093-002 [2]
253R01873-001[2]
J32R04840 [2]
253R08414-001 [2]†
J34R06999-104 [2]
J28R06893-001
J28R06893-002
J28R06895-001
J28R06895-002
J11R06779-001
J11R06780-001
J28R06971-002 J28R06971-002
J34R06999-105 [1]
J34R06999-105 [1]
J34R06999-112 [1]
J34R06999-112 [1]
J34R06999-105 [2]
J34R06999-105 [2]
12
J28R05121
J13R08300
ASRG3
J13R08301
J13R03362
J13R00811
J13R00954
J10R00818-003
J37R02222-001
J37R02222-002
J37R02222-003
ASRX2-001
ASRX2-002
ASRX2-003
ASRX3-001
ASRX3-002
ASRX3-003
ASRX4-001
ASRX4-002
ASRX4-003
ASRX5-004
ASRX5-007
ASRX5-012
J11R06780-001
J11R06780-002
ASRX6
J31R01872
J31R03086
J31R01694
253R08414-002
253R08415-002
253R08416-002
PRESSURE REGULATOR (125 PSI TO 7") NATURAL GAS
T87K 1-STAGE MERCURY-FREE THERMOSTAT (INCLUDES SUBBASE)
T834N 1-STAGE W/FAN SWITCH (STERLING LOGO) MERCURY-FREE THERMOSTAT
TH5220D 2-STAGE MERCURY-FREE THERMOSTAT (INCLUDES SUBBASE)
T6169C 1-STAGE LINE VOLTAGE (115V) THERMOSTAT W/SUBBASE
T822D 1-STAGE THERMOSTAT
TG511A UNIVERSAL THERMOSTAT GUARD
24V SPST RELAY
VENT CAP 4"
VENT CAP 5"
VENT CAP 6"
30 DEGREE NOZZLE KIT (100-150)
30 DEGREE NOZZLE KIT (175-250)
30 DEGREE NOZZLE KIT (300-400)
60 DEGREE NOZZLE KIT (100-150)
60 DEGREE NOZZLE KIT (175-250)
60 DEGREE NOZZLE KIT (300-400)
90 DEGREE NOZZLE KIT (100-150)
90 DEGREE NOZZLE KIT (175-250)
90 DEGREE NOZZLE KIT (300-400)
VERTICAL LOUVER KIT (TF100-150)
VERTICAL LOUVER KIT (TF175-250)
VERTICAL LOUVER KIT (TF300-400)
HIGH ALTITUDE* PRESSURE SWITCH (30, 45, 60, 75, 100, 125, 150, 300, 350, 400)
HIGH ALTITUDE* PRESSURE SWITCH (90, 175, 200, 250)
CONCENTRIC VENT KIT (SF UNITS ONLY)
TOTALLY ENCLOSED MOTOR (UNIT SIZES 60, 75 AND ON SIZE 90 UNITS MFD. PRIOR TO 11/06)
TOTALLY ENCLOSED MOTOR (UNIT SIZE 100)
TOTALLY ENCLOSED MOTOR (UNIT SIZES 125-400 AND ON UNIT SIZE 90 MFD. AFTER 11/06)
**TOTALLY ENCLOSED MOTOR/FAN KIT - TF125, 150, 300 [2] - FOR UNITS MFD. PRIOR TO 3/2/07
**TOTALLY ENCLOSED MOTOR/FAN KIT - TF175, 350 [2] - FOR UNITS MFD. PRIOR TO 3/2/07
**TOTALLY ENCLOSED MOTOR/FAN KIT - TF200, 250, 400 [2] - FOR UNITS MFD. PRIOR TO 3/2/07
“TF”/“RF” FIELD INSTALLED OPTIONS AND THERMOSTATS
PART NO.
DESCRIPTION
MODEL “TF/RF”
REPLACEMENT PARTS
*For units operating at elevations of 5,000-11,999 ft.
** Fan blade replacement kit and includes a (TE) motor, supplied in (2) boxes.
For units manufactured AFTER 3/2/07, use fan blade part numbers from pages 10 and 11 (Item No “19”).
13
100-400
100-400
350, 400
100-400
100-250
300-400
100-150
175-300
100-150
175-300
350, 400
100-150
175-400
100-150
175-300
175-400
350, 400
350, 400
100-400
100-400
100-400
100-400
100-300
J38R03421-001
J38R03421-002
252R04737
261R04962-001
261R04962-002
J28R05042-001
J28R05042-002
J28R04979-001
J28R04979-002
J11R00366
J10R03410
260R05001
260R05052
260R04794-001
30-75
30-75
30-75
30 & 60
45 & 75
30-75
30-75
30-75
30-75
30-75
30-75
PILOT BURNER ASSEMBLY NATURAL GAS
PROPANE (LP) GAS
PILOT MOUNTING BRACKET
PILOT TUBING
HONEYWELL SV9540 NATURAL GAS
GAS VALVE, SINGLE STAGE PROPANE (LP) GAS
FAN TIME DELAY SWITCH
DRAFTOR RELAY*
SMALL GROMMET
WIRE HARNESS FOR SV9540 VALVE
MODELS WITH HOT SURFACE IGNITION
For Units Manufactured Prior to January 1, 2006
J38R03421-001
J38R03421-002
252R06603
257R06605
257R06604
J28R04979-001
J28R04979-002
J11R00366
J10R03410
J07R02872-004
260R05001
MODEL “SF” 30-75 MBH – SEPARATED COMBUSTION
PART NO.ITEM DESCRIPTION
*A draftor relay is not required when unit is equipped with a Honeywell SV9540 Gas Valve (the relay function is built into the control).
SIZE/RANGE
30-90
30-90
30-90
30 & 60
45, 75, 90
30-90
30-90
30-90
30-90
30-90
30-90
30-90
30-90
30-90
PILOT BURNER ASSEMBLY NATURAL GAS
PROPANE (LP) GAS
PILOT MOUNTING BRACKET
PILOT TUBING
HONEYWELL SV9500M† NATURAL GAS
GAS VALVE, SINGLE STAGE PROPANE (LP) GAS
HONEYWELL SV9540M NATURAL GAS
GAS VALVE, SINGLE STAGE PROPANE (LP) GAS
FAN TIME DELAY SWITCH
DRAFTOR RELAY*
WIRE HARNESS FOR SV9540 VALVE (RF UNITS)
WIRE HARNESS FOR SV9540 VALVE (TF UNITS)
WIRE HARNESS FOR SV9500 VALVE “CONTROL” (TF UNITS)
MODELS “TF/RF” 30-90 MBH – LOW PROFILE
PART NO.ITEM DESCRIPTION
*A draftor relay is not required when unit is equipped with a Honeywell SV9540 or SV9640 Gas Valve (the relay function is built into the control).
†Replacement Valve is a Honeywell SV9501 Series.
SIZE/RANGE
NATURAL GAS
PILOT BURNER ASSEMBLY “C2” PROPANE (LP) GAS
NATURAL GAS
(WHITE-RODGERS VALVE)*
PILOT MOUNTING BRACKET
PILOT TUBING LENGTH = 24"
LENGTH = 28"
HONEYWELL SV(9500/9600)
NATURAL GAS
GAS VALVE, SINGLE STAGE
PROPANE (LP) GAS
HONEYWELL SV(9540/9640)
NATURAL GAS
GAS VALVE, SINGLE STAGE
PROPANE
(LP) GAS 1/2" x 3/4"
3/4" x 3/4"
WHITE-RODGERS GAS VALVE, SINGLE STAGE* NATURAL GAS
IGNITOR, NATURAL GAS
FAN TIME DELAY SWITCH
DRAFTOR RELAY†
WIRE HARNESS FOR SV9540 OR SV9640 VALVE “C1”
WIRE HARNESS FOR SV9540 OR SV9460 VALVE “C3”
WIRE HARNESS FOR SV9500 OR SV9600 VALVE “CONTROL”
J38R03421-001
J38R03421-002
J38R04578-001
252R03892
261R04962-003
261R04962-004
J28R05042-001
J28R05043-003**
J28R05042-002***
J28R05043-002**
J28R05043-004
J28R04979-001
J28RO4980-003
J28R04979-002
J28R04980-002
J28R04980-004
J28R00742
J28R02722
J11R00366
J10R03410
260R05002
260R05361
260R04629-001
MODEL “TF” 100-400 MBH
PART NO.ITEM DESCRIPTION SIZE/RANGE
*For units manufactured prior to June 13, 2001 (sizes 350 and 400 only).
**Replacement Valve is SV9601 Series.
***Replacement Valve is SV9501 Series.
†A draftor relay is not required when unit is equipped with a Honeywell SV9540 or SV9640 Gas Valve (the relay function is built into the control).
14
NOTES
15
TERMS
LIMITED WARRANTY
The product described in this catalog are warranted by Sterling, A Mestek Co. to be free from defects in material and
workmanship for a period of one (1) year from the date of shipment from Sterling's plant.
Sterling will repair or replace, at its option, any components which, upon inspection, it fi nds to be defective, provided
that the unit has been operated within its listed capacity, has been installed in accordance with the furnished instructions,
has not been misused or subject to negligence and has received reasonable and necessary maintenance. This warranty
does not cover labor costs or other cost incurred in repairing, removing, installing, servicing or handling of parts or
complete products.
Sterling will in no event be liable for incidental or consequential damages of any kind whatsoever.
The buyer must request written permission from Sterling to return defective components and then must send them
with all transportation charges prepaid to the plant designated in the written permission.
This warranty is extended only to the original purchaser from Sterling.
ALL SHIPMENTS ARE F.O.B. FARMVILLE, N.C.
FREIGHT ROUTING SHALL BE AT THE DISCRETION OF THE SHIPPER
PRICES: Published trade prices in effect at time of receipt of order at our offi ce are fi rm provided the complete order
is released for fabrication and shipment within 6 months from date of receipt of written order at the factory. Releases for
shipment after 6 months will be billed on the basis of trade prices in effect at time of release.
No obligation is assumed by this Corporation to sell, to anyone holding this book, any of the items listed herein at
the prices stated.
TERMS: Net 30 Days.
Prepaid freight or cartage charges paid by us and added to invoice are not subject to cash discount.
TAXES: The prices listed herein exclude Federal, State, or Municipal Tax applicable to the transaction. Such taxes,
where applicable to the transaction should be paid directly to the governing authority by the Purchaser.
CLAIMS: As all goods are shipped at buyer's risk they should be examined carefully before signing transportation
delivery receipts. If transportation company tenders delivery of goods in bad order, buyer should insist on transportation
agent making notation of conditions on delivery receipt and request an inspection within 48 hours, thus enabling buyer to
secure prompt payment of transportation claims fi led by him for value of damaged material.
The responsibility of this company ceases upon delivery of goods in order to transportation companies. All orders
are accepted subject to delays on account of government requirements, strikes, accidents or other causes beyond our
control.
RETURNED GOODS: Goods must not be returned except by written permission from the factory, and when so
returned will be accepted only as stated in the following conditions:
1. Special material is not subject to return.
2. All transportation charges for returned goods must be prepaid by shipper.
3. Standard catalogued products may be returned upon written permission. After inspection at the factory, if they are
found to be in good condition they will be accepted for credit, subject to a 25% handling charge.
4. No goods will be accepted for return more than 90 days after shipment.
CHANGES TO A RELEASED ORDER – Work commences on release of an order, therefore, an order that is
changed will be subject to additional charges for any extra time and material expended.
260 NORTH ELM ST. WESTFIELD, MA 01085
(413) 564-5540 • FAX: (413) 562-5311
www.sterlinghvac.com
HVAC PRODUCTS
