1622766en Sears Free Spirit C 249 30236 0

User Manual: Sears Free Spirit C 249 30236 0

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C 249 30236 0

OWNER’S MANUAL
ASSEMBLY‧OPERATION‧MAINTENANCE
WARRANTY‧PART ORDERING
CAUTION: Exercise of a strenuous nature, as is customarily done on this equipment, should not be
undertaken without first consulting a physician. No specific health claims are made or implied as they
relate to the equipment.
IMPORTANT: Read all instructions carefully before using this product. Retain this owner’s
manual for future reference.

SEARS CANADA INC.‧TORONTO , ONTARIO M5B 2B8

TABLE OF CONTENTS
Warranty………………………………

2

Safety Precautions…………………….

3

Assembly Check List………………….

4

Assembly………………………………

5-6

Folding…………………………………

7

Treadmill & Monitor Operation……..

8-14

Parts list………………………………..

15-18

Overview Drawing…………………….

19-20

Trouble Shooting………………………

21

Adjustment…………………………….

22

Maintenance…………………………...

23-25

Training guidelines……………………

26-28

Stretching……..……………………….

29-30

Ordering Replacement parts ………..

31

Service and Parts …………………….

32

1

©2007

WARRANTY
MANUFACTURER LIMITED WARRANTY, REPAIR AND SERVICE
WHAT DOES THIS WARRANTY COVER? This warranty covers your Free Spirit Treadmill against
defects in material and workmanship when used for the purpose intended, under normal conditions and
provided it receives proper care.
HOW LONG DOES THE COVERAGE LAST? This warranty lasts for one year on all parts and
labour, 3 years on motor only and 10 years on the frame from date of purchase. This warranty is not
transferable and is extended only to the original owner.
WHAT WILL SEARS DO? Sears will provide a replacement part at no charge for any part found
defective in workmanship or materials during the warranty period.
WHAT DOES THIS WARRANTY NOT COVER? This warranty does not cover fitness products
which are (1) used for commercial or other income producing purposes, or (2) subject to misuse, neglect,
accident or unauthorized repairs and alterations. Some provinces do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW DO YOU GET SERVICE? In order to obtain service as provided by this warranty, contact your
nearest Sears Canada Inc. service center.

SEARS THREE-YEAR MOTOR WARRANTY
WHAT DOES THIS WARRANTY COVER? This warranty covers your treadmill motor against
defects in material and workmanship when used for the purpose intended, under normal conditions and
provided it receives proper care.
HOW LONG DOES THE COVERAGE LAST? This warranty lasts for three years from date of
purchase. This warranty is not transferable and is extended only to the original owner.
WHAT YOU NEED TO DO? You need to record the date of purchase in the area provided below.
You must keep your receipt which shows the date of purchase of your treadmill. We suggest you staple
it to this page.
WHAT WILL SEARS DO? Sears provide a replacement part at no charge for any part found defective
in workmanship or materials during the warranty period.
WHAT DOES THIS WARRANTY NOT COVER? This warranty does not cover fitness products which
are (1) used for commercial or other income producing purposes, or (2) subject to misuse, neglect,
accident or unauthorized repairs and alterations. Some provinces do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW DO YOU GET SERVICE? In order to obtain replacement parts as provided by this
warranty, contact your nearest Sears Canada Inc. store or service center.

2

©2007

IMPORTANT SAFETY INFORMATION
THIS UNIT IS INTENDED FOR HOUSEHOLD USE ONLY
READ ALL INSTRUCTIONS BEFORE USING THIS TREADMILL
CAUTION: Before starting any exercise program, it is recommended that you consult your physician.
WARNING: Connect this unit to a properly grounded outlet only.
DANGER: To reduce the risk of electric shock, always unplug the treadmill from the electrical outlet immediately after
using and before cleaning.

WARNING
To reduce the risk of burns, fire, electric shock, or injury to persons:
1. Use 120 volt a.c. household current on a dedicated circuit.

Grounding Instructions
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be
plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. See diagram below for
grounding methods.

2.The use of an extension cord with this product is not recommended. If an extension cord is needed, use a short (less than 10 feet) heavy gauge
(14 gauge or better) extension cord with a three prong (grounded) plug and receptacle.
3. Never leave the treadmill unattended when plugged in. Unplug from the outlet when not in use and before removing or replacing parts.
4. Never operate the treadmill if it has a damaged cord or plug, if it is not working properly, if it has been dropped, damaged, or exposed to water.
5. Do not pull the treadmill by the power supply cord or use cord as a handle. Keep cord away from heated surfaces and open flames.
6. Fitness equipment must always be installed and used on a flat surface. Do not use outdoors or near water.
7. Do not insert any objects into any openings.
8. Keep children and pets away from this equipment at all times while exercising.
9. Handicapped individuals should have medical approval and close supervision when using this treadmill.
10.Do not place hands or feet under the treadmill. Always keep hands and legs off of the treadmill when others are using it.
11.Never turn on treadmill while standing on treadbelt. Always return the treadmill to slow speed to provide for safe dismount and low speed
restart.
12.To disconnect, turn all controls to the off position, then remove plug from outlet.
13.Use the treadmill only for it’s intended use as described in this manual. Do not use any attachments that are not recommended by the
manufacturer.
14.Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes afterward. This allows your heart rate to gradually increase and
decrease and will help prevent straining muscles.
15. Never hold your breath while exercising. Breathing should remain at a normal rate in conjunction with the level of exercise being performed.
16. Start your program slowly and very gradually increase your speed and distance.
17. Always wear suitable clothing and footwear while exercising. Do not wear loose fitting clothing that could become entangled with the moving
parts of your treadmill.
18. Do not walk or jog barefoot, in stocking feet or loose fitting shoes or slippers.
19. Care must be taken when lifting or moving the equipment, so as not to injure your back. Always use proper lifting techniques.

WARNING: Before beginning any exercise program consult your physician. This is especially important for
individuals over the age of 35 or persons with pre-existing health problems. Read all instructions before using any
fitness equipment. We assume no responsibility for personal injury or property damage sustained by or through the use
of this product.
3

©2007

ASSEMBLY CHECK LIST

#135. M3 x 18mm
Button Head Bolt (3pc)

#130. 5/16” x ½”
Button Head Bolt (12 pcs)

#30. Lubricant (1pc)

#75. Safety Key (1pc)

#132. M6 Allen Wrench (1pc)

#131. Combo M5 Allen Wrench
and Screwdriver (1pc)

4

©2007

ASSEMBLY

5

©2007

ASSEMBLY INSTRUCTIONS
STEP 1
It will take two people to assemble your unit. Remove all the components from the carton.

STEP 2
Connect the computer extension cable (50) to the lower computer cable (49).
NOTE: Ensure that the wire is safely inserted in the upright to avoid pinching the computer wire.

STEP 3
Fasten the right upright (4) into the frame base (2) securing with four button head bolts 5/16” x 1/2”
(130) using the combination wrench / screwdriver (131).
Repeat for left upright (5).
HAND TIGHTEN ONLY FOR NOW

STEP4
Connect the computer extension cable (50) to the upper computer extension cable (48) from the
console support (6).
Connect the speed switch w/cable (54) to the upper speed cable (37) from the console support (6).
Connect the incline switch w/cable (55) to the upper incline cable (38) from the console support (6).
STEP 5
Install the console support assembly (6) into the right and left uprights (4,5) securing with four button
head bolts 5/16” x ½” (130) using the combination wrench / screwdriver (131).
HAND TIGHTEN ONLY FOR NOW
NOTE: Carefully insert the cables inside the console assembly, so that you do not pinch and cut the
cables when fastening the console assembly.
STEP 6
Connect the cable from the cooling fan assembly (137) to the back of the console (52).
Attach the cooling fan assembly (137) to the top of the console assembly (52) securing with three
button head bolts M3 x 18mm (135) using the combination wrench / screwdriver (131).
ENSURE THAT ALL NUTS AND BOLTS ARE NOW FIRMLY TIGHTEN

6

©2007

MOVING YOUR TREADMILL
Before moving the treadmill turn the power switch off located on front of the motor cover and unplug the power
cord.
Caution: You must be able to safely lift 20 kg (45lbs) in order to raise\lower and move the treadmill.
To protect the floor or carpet from damage, place a mat under the treadmill. Keep the treadmill out of direct
sunlight. Do not leave the treadmill in the storage position in temperatures above 85 degrees Fahrenheit.
Folding
Ensure the incline angle of the treadmill is at it lowest position.
Lift the treadmill running deck until it is locked by the locking pedal as shown in FIGURE 2-3.
Unfolding
Apply slight forward pressure at the rear roller area to relieve pressure on the locking system. Hold the treadmill
running deck with your left hand. Pull the clenching pedal with your right hand and slowly lower the treadmill
running deck as shown in FIGURE 1. The treadmill running deck will lower unassisted when it reaches about waist
high.
Moving
Before moving the treadmill, fold the treadmill to the stored position as described above. Hold the handgrip tubes
and carefully move the treadmill to your desired location as shown in FIGURE 4.
To reduce the risk of injury, use extreme caution while moving the treadmill, do not attempt to move the treadmill
over an uneven surface.
Do not attempt to move the treadmill over uneven surface.

7

©2007

Operation of Your Treadmill
Getting familiar with the control panel

INITIAL DISPLAY
HRS:

ODO:
VER:

Displays the total working time accumulated in the TIME window from 0 to 99:99.
If time exceeds 99:99 minutes the time accumulated will be displayed in hours up to 9999 in the
TIME window.
Displays the total distance accumulated in the DISTANCE window up to 999 miles.
Displays current software version in the SPEED window.

To Operate treadmill
Note: Before operating your treadmill, become familiar with all operating parts and controls - their location
and function see figure 4 on page 14.
Before operating the console make sure that the power cord (44) is properly plugged in and the on / off button
(43) is on.
CAUTION: To avoid injury, hold onto Handrail while mounting and dismounting treadmill. Hold onto
handrail and place feet on side rails before starting. Step onto treadbelt only at slowest speed.

8

©2007

Monitor Operation
Dot Matrix Center Display (Manual Operation):
Twenty rows of Red “dots” (8 high) indicate each segment of a workout. The dots are only to show an
approximate level (speed/incline) of effort. They do not necessarily indicate a specific value - only an
approximate percent to compare levels of intensity. In Manual Operation the Speed / Incline dot matrix
window will build a profile “picture” as values are changed during a workout.
Next to the Dot Matrix window are three LEDs labeled: Track, Speed and Incline, along with a Display button.
When the Track LED is lit the Dot matrix displays the Track profile, when the Speed LED is lit the Dot matrix
displays the Speed profile and when the Incline LED is lit the Dot Matrix displays the Incline profile. You may
change the Dot Matrix profile view by pressing the Select button. After scrolling through the three profiles, by
pressing the Select button, the Dot matrix will automatically scroll through the three displays showing each
one for four seconds. The LED associated with each profile will blink while that view is displayed. One more
press of the Display button will return you to the Track profile.

Functions
Time:

Displays your elapsed workout time in minutes up to 99:59
Counts down from your preset target time to 00:00 during your workout

Speed:

Display the current speed in miles per hour

Distance:

Displays the distance traveled in miles per hour

Calories:

Displays the cumulative calories burned at any given time during your workout.
Note: This is a rough guide used for comparison of different exercise sessions, which
cannot be used for medical purposes. No exercise machine can give you an exact
calorie count because there are too many factors which determine exact calorie burn
for a particular person. Even if someone is the exact same bodyweight, age and
height, their calorie burn may be very different than yours. The Calorie display is to
be used as a reference only to monitor improvement from workout to workout.

Pulse:

Displays the user’s current heart rate in beats per minutes during the workout.
To display your heart rate, you must hold both handrails.
Note: This is a rough guide used for comparison of different exercise sessions, which
cannot be used for medical purposes.

Incline:

Displays the incline position from 0 to 15

Program:

Displays your current program.

¼ Track:

The ¼ mile track will be displayed around the dot matrix window. The flashing dot indicates
your progress. Once the ¼ mile is complete this feature will begin again.

Speaker:

The console is equipped with built-in speakers. Plug in the audio cable to an audio source (CD
9

©2007

player, MP3, etc) and into the jack on the side of the console. There is no volume control on
the console, the volume must be controlled by the audio source.

Function Buttons on monitor:
Program:

There are a total of 8 programs select from. Manual, P1 to P5 which are speed and incline
programs and 2 user.

Fast:

Press the “fast” button to increase your speed from .6 to 10mph

Slow:

Press the “slow” button to decrease your speed from 10mph to .6.

Start:

Press the “start” button to start your treadmill.

Stop:

Press the “stop” button to stop your treadmill.
Press and hold for 3 seconds to reset value to zero.

Up:

Press the “up” button to raise the incline position. The maximum incline position is 15.

Down:

Press the “down” button to lower the incline position. The minimum incline position is 0.

Enter:

Press the “enter” button to select function.

Select:

Press the “select” button to display the type of profile; either speed or incline or the two profiles
at the same time in the program model (P1-P5)

Fan:

Press the “fan” button to turn the fan on or off.

5 preset speed:

2mph 4mph 6mph 8mph 10mph
Press your desired speed and the treadmill will automatically adjust to your preset speed.

5 preset incline:

2%, 4%, 6%, 8%, 10% incline.
Press your desired incline position and the treadmill will automatically adjust to your
preset incline.

Function Buttons on handrail tubes:
Fast:
Slow:

Press the “fast” button to increase your speed from .6mph to 10mph.
Press the “slow” button to decrease your speed from 10mph to .6mph

10

©2007

Up:
Down:

Press the “up” button to raise the incline position. The maximum incline position is 15.
Press the “down” button to lower the incline position. The minimum incline position is 0.

HOW TO USE THE MONITOR:
With the on / off button on the console display will automatically turn on.
1. Hold onto handrail and place feet on siderails before starting treadmill.
2. Attach the safety key (75) to your clothing (ie: waistband). If you should slip or fall while exercising, the
safety key will pull out of the console, shutting off the treadmill.
3. Choose which program you want to select, manual, pre-set or user. The pre-set programs are programmed
for 20 minutes.
PRESET PROGRAM (P0)
STEP 1: Press the desired Program Up / Down key. Press enter to set the program. The display will prompt
you through the programming or you can just press Start to begin the program with default values.
STEP 2: If Enter is pressed, the Time window will blink with the default value of 0 minutes. You may use
any of the up/down keys to adjust the time. Range is from 0:00 to 99:00. After adjusting, or to
accept the default, press enter.
STEP 3: The Time window will now be blinking a value, which is your Bodyweight. Entering the correct
bodyweight will affect the calorie count. Use the Up/Down keys to adjust, then press enter.
STEP 4: The Time window will now be blinking an Age value. Adjust the age and press enter.
Press the START or ENTER key to Reset.
PRESET PROGRAM (P-1 ~ P-5)
Step 1. Press the desired Program Up / Down key. Press enter to set the program. The display will prompt
you through the programming or you can just press Start to begin the program with default values.
STEP 2: If Enter is pressed, the Time window will blink with the default value of 20 minutes. You may use
any of the up/down keys to adjust the time. Range is from 0:00 to 99:00. After adjusting, or to
accept the default, press enter. (Note: You may press start at any time during the programming to
start the program.)
STEP 3. The Weight window will now be blinking a bodyweight value. Enter your bodyweight and press
Enter.
STEP 4. The Age window will now be blinking an Age value. Adjust the age and press enter.
STEP 5. Press “SELECT” to choose Speed and Incline profile or Speed profile or Incline profile then press
ENTER. (In this condition is Speed and Incline profile, press ENTER to the next segment or press
SELECT to choose Speed profile or Incline profile.)
STEP 6. Press “ENTER” key to set the Max Speed.
Press the START or ENTER key to Reset.

11

©2007

User Programs:
Press the “program” button to select the user programs (U1-U2). You can set your own profile
program up to a maximum of two users.
STEP 1: Select User 1 or User 2 via the Program UP/Down key then press Enter key to set.
STEP 2: Note the clock (Time) window is flashing. Use the Up / Down keys to adjust up from 10 minutes
(if desired). Press Enter key. This is a must to continue even if time is not adjusted.
STEP 3: The Time window will now be blinking a bodyweight value. Press Program Up/Down Key to
enter your bodyweight and press Enter.
STEP 4: The Time window will now be blinking an Age value. Adjust the age and press enter.
STEP 5: Press the “enter” button to set your speed and incline value for each of the 20 segments. Each
segment includes a speed and incline value, use the “fast” and “slow” button to set the speed and the
“up” and “down” button to set the incline. You will need to press the “enter” button after each value
is set.
STEP 6: After setting, press “START” button to start training. Press Fast / Slow button to adjust speed or
press up / down button to adjust incline. You can press “STOP” button to stop training during
operation.
Pause/Stop/Reset Feature:
STEP 1: When the treadmill is running the pause feature may be utilized by pressing the Stop key once.
This will slowly decelerate the tread-belt to stop. The Time, Distance and Calorie readings will
hold while the unit is in the pause mode. After 5 minutes the display will reset and return to the
start up screen.
STEP 2: To resume your exercise, when in Pause mode, press the Start key. The speed and incline will
return to their previous settings.
Pause is executed when the Stop button is pressed once. If the Stop key is pressed a second time,
the program will end and a workout summary will be displayed. If the Stop button is pressed a
third time, the console will return to the idle mode (start up) screen. If the Stop button is held
down for more than 3 seconds the console will reset.

Remarks
1.

2.
3.

You can stop your program at any time by pressing “stop” button. The speed will show zero and all
original data will be saved. Simply press “start” button to resume your program. To clear your data,
press and hold the start button for three seconds and all values will be set to 0.
The monitor will shut off automatically if not signal is detected for five minutes. All values will be
reset to zero.
The monitor will only shut off when the safety key is removed.

12

©2007

*SPEED PROFILE

*INCLINE PROFILE

P1 INCLINE PROFILE

P1 SPEED PROFILE

P2 SPEED PROFILE

P2 INCLINE PROFILE

P3 SPEED PROFILE

P3 INCLINE PROFILE

P4 SPEED PROFILE

P4 INCLINE PROFILE

P5 SPEED PROFILE

P5 INCLINE PROFILE

13

©2007

FIGURE 4.
Fan Assembly
Console
Safety Key
Handpulse
Speed Adjustment Switch
Handgrip Tube

Incline Adjustment Switch
Upright
Running Belt

Wheel
Main Frame

MAX. USER WEIGHT 150 KGS
14

©2007

Parts List – 30236-1622766
KEY NO.

PART NO.

DESCRIPTION

Q'TY

1

276601

Main Frame

1

2

276602

Frame Base

1

3

276603

Incline Bracket

1

4

276604

Right Upright

1

5

276605

Left Upright

1

6

276606

Console Support

1

7

276607

Deck Cross Brace

1

8

276608

Outer Slide

1

9

276609

Inner Slide

1

10

276610

2T Link

1

11

276611

Link Shaft

1

12

276612

Shaft Bushing

2

13

276613

Fastening Bracket

2

14

276614

Clevis Pin

1

15

276615

Fastening Bushing

1

16

276616

Dual Rota-Spring

1

17

276617

Release Lever

1

18

276618

Clenching Rota-Spring

1

19

276619

Cylinder

1

20

276620

Drive Belt

1

21

276621

Front Roller W/Pulley

1

22

276622

Rear Roller

1

23

276623

Running Deck

1

24

276624

1

25

276625

Running Belt
ψ38 x 240m/m x 3T_Foam (A)

26

276626

ψ38 x 330 m/m x 3T_Foam (B)

2

27

276627

Steel Rope Rota-spring

1

28

276628

Wire Clamp

1

29

276629

Wire Tie Mount

6

30

276630

Lubricant

1

31

276631

Steel Rope

1

32

276632

Bottom Motor Cover

1

34

276634

Motor

1

35

276635

Incline Motor

1

36

276636

Controller

1

37

276637

Upper Speed Cable 800 mm

1

38

2766538

Upper Incline Cable 800 mm

1

39~2

276639-2

Handpulse Cable 650 m/m

1

39~3

276639-3

Top Handpulse Assembly

2

15

2

©2007

KEY NO.

PART NO.

DESCRIPTION

Q'TY

39~4

276639-4

Bottom Handpulse Assembly

2

39~5

276639-5

Handpulse End Cap

2

40

276640

Sensor W/Cable

1

41

276641

Breaker

1

42

276642

Power Socket

1

43

276643

On/Off Switch

1

44

276644

Power Cord

1

45

276645

100mm x 764 x 764_Connecting Wire (Black)

1

46

276646

300mm x 764 x 764_Connecting Wire (White)

1

47

276647

300mm x 764 x 764_Connecting Wire (Black)

1

48

276648

Upper Computer Cable 800m/m

1

49

276649

Lower Computer Cable 1150 m/m

1

50

276650

Extension Computer Cable 1350 m/m

1

51

276651

Sensor Rack

1

52~1

276652-1

Top Console w/Cover

1

52~2

276652-2

Bottom Console Cover

1

52~3

276652-3

Console Stopper

1

52~7

276652-7

Book Rack

1

53

276653

Top Motor Cover

1

54

276654

Speed Adjustment Switch W/Cable

1

55

276655

Incline Adjustment Switch W/Cable

1

56

276656

6

57

276657

Cushion
ψ60 x35_Wheel (A)

2

58

276658

ψ62 x ψ32 x 30T_Wheel (B)

2

59

276659

30 x 60_Square End Cap

2

60

276660

2

61

276661

Foot Rail
Button Head End Cap ψ38

2

62

276662

Frame Base Cap (L)

1

63

276663

Frame Base Cap (R)

1

64

276664

Non-Slip Rubber (L)

1

65

276665

Non-Slip Rubber (R)

1

66

276666

Handgrip Side Cap (R)

2

67

276667

Handgrip Side Cap (L)

2

68

276668

Rear Adjustment Base (L)

1

69

276669

Rear Adjustment Base (R)

1

70

276670

5

71

276671

Motor Cover Anchor
ψ10 x ψ24 x 3T_Nylon Washer

2

72

276672

ψ50 x ψ13 x 3T_Nylon Washer

4

73

276673

Foot Pad ψ30

2

74

276674

Motor Bracket

1

16

©2007

KEY NO.

PART NO.

DESCRIPTION

Q'TY

75

276675

Safety Key

1

76

276676

2

77

276677

Belt Guide
Wheel Sleeve ψ14 xψ10 x 35

78

276678

Magnet

2

79

276679

Computer Cable Drawstring 0.8T

2

80

276680

1/2" x 1-1/4"_Carriage Bolt

2

81

276681

1/2" x 1"_Hex Head Bolt

2

82

276682

3/8" x 4-1/2"_Socket Head Cap Bolt

1

83

276683

3/8" x 3-3/4"_Hex Head Bolt

1

84

276684

3/8" x 1-1/2"_Hex Head Bolt

1

85

276685

3/8" x 3/4"_Hex Head Bolt

4

86

276686

3/8" x 2"_Flat Head Bolt

2

87

276687

5/16" x 1"_Button Head Bolt

2

88

276688

5/16" x 2-3/4"_Button Head Bolt

2

89

276689

M8 x 60m/m_Hex Head Bolt

1

90

276690

M8 x 80m/m_Socket Head Cap Bolt

2

91

276691

M8 x 50m/m_Flat Head Countersink Screw

2

92

276692

M8 x 25m/m_Flat Head Countersink Screw

6

93

276693

M3 x 10m/m_Round Head Bolt

1

94

276694

M5 x 20m/m_Round Head Bolt

1

95

276695

M8 x 12m/m_Hex Head Bolt

2

96

276696

5/16" x 42 m/m_Button Head Bolt

1

97

276697

M5_Nyloc Nut

1

98

276698

1/2" _Nyloc Nut

4

99

276699

3/8" _Nyloc Nut

2

100

2766100

5/16" _Nyloc Nut

3

101

2766101

M8_Nyloc Nut

1

102

2766102

3/8" _Nut

3

103

2766103

1

104

2766104

M3_Nut
ψ35 x ψ5/16" x 1.5T_Flat Washer

105

2766105

ψ25 x ψ10 x 2.0T_Flat Washer

4

106

2766106

ψ19 x ψ10 x 1.5T_Flat Washer

2

107

2766107

ψ5 x ψ10 x 1.0T_Flat Washer

2

108

2766108

ψ5/16" x ψ18 x 1.5T_Flat Washer

1

109

2766109

ψ5 x ψ12 x 1.0T_Flat Washer

1

110

2766110

ψ5 x ψ13 x 1.0T_Flat Washer

2

111

2766111

ψ6.5 x ψ25 x 1.5T_Concave Washer

8

112

2766112

2

113

2766113

M8×1.5T_Spring Washer
ψ10 ×2.0T_Spring Washer

114

2766114

M3×1.0T_Spring Washer

1

17

2

2

6

©2007

KEY NO.

PART NO.

DESCRIPTION

Q'TY

115

2766115

M5_Raised Washer

4

116

2766116

4x12m/m_Self Tapping Screw

12

117

2766117

5x16m/m_Tapping Screw

30

118

2766118

5x19m/m_Tapping Screw

1

119

2766119

3.5x12mm_Self Tapping Screw

16

120

2766120

5 x 16m/m_Tapping Screw

11

123

2766123

4 x 19 m/m_ Self Tapping Screw

4

124

2766124

3x10 m/m_ Tapping Screw

19

125

2766125

4x38m/m_Self Tapping Screw

2

126

2766126

3.5 x 16 m/m_ Tapping Screw

6

127

2766127

3 x 10 m/m_ Self Tapping Screw

2

128

2766128

M5_Iron Plate Nut

4

130

2766130

5/16" x 1/2"_Button Head Bolt

12

131

2766131

Combination M5 Allen Wrench & Phillips Head Screw Driver

1

132

2766132

Allen Wrench

1

135

2766135

M3 x 18m/m_Button Head Screw

3

136

2766136

3.5 x 32m/m_Self Tapping Screw

8

137~1

2766137-1

Bottom Fan Cover

1

137~2

2766137-2

Top Fan Cover

1

137~4

2766137-4

Deflector Fan Grill

2

137~5

2766137-5

Fan Grill Anchor

4

137~6

2766137-6

Fan

2

137~7

2766137-7

Plug

1

139

2766139

3×8m/m_Self Tapping Screw

6

140

2766140

Plastic Washer

6

141

2766141

Amplifier

1

143

2766143

Power Cord Of Amplifier

1

144

2766144

750mm_Speaker w/ cable

1

145

2766145

300mm_Speaker w/ cable

1

146

2766146

Audio Cable

1

150

2766150

Console Ground Wire

1

18

©2007

137-5

137-3

124

124 135

136

143

124

124
135

137-1

137-6
136

135
124
124

136 136

137-4

137-5

137-5
137-4

137-2

130

119

125

66

119
119

124

119

119

120

119

38

110

39-5

52-7

124

39-2
39-3
39-4

119

120
110

119

119

52-2

6

124

39-4

39-3

39-5
37 48

50

52-1

130
125

66
124

75

EXPLODED VIEW

19

©2007

20

©2007

70

117

40
117

51

70

117

126

29

29

44

59

126

112

20

34

113
105

81

74
112

113
105

41

95 43

85

117
70

102

99
84
56

106
126

117 115
42
59
127

70
115

117

117

117

56

36

29

117
70

118

56

56

115

117

118

82

1

71

35

45

78

29

56

126

81

78

7

46

47

21

101

73

56

73

111

90

92 116
111 116

89

120

111

91

120

68

22

116

90

94

116

97

116
111

111

91

53

69

117

96
18
108 17
100

109

92

116

123

116

117

92

76

116

111

92 116
111

120

120

92
92

131

60

120

24

23

64

65

30

123

960330PM1830

132

111

116

123

60

123

TROUBLE SHOOTING
Problem
Treadmill will not start

Treadmill stop or shuts
off by itself

Treadbelt does not run in
center
Treadbelt slips
Treadbelt hesitates while
being stepped on
Black particles
collecting under
treadmill
No display on monitor
Monitor does not display
speed or distance

No pulse displayed on
monitor

Cause
Treadmill not plugged in
On / off switch not on
House circuit breaker tripped
Treadmill reset switch tripped
Treadmill motor controller fuse
or incline controller fuse blown
Unit plugged into insufficient
extension cord
House circuit breaker tripped

Correction
Plug into three prong (grounded) outlet
Push the on/off button to on
Reset or replace
Reset treadmill reset switch see reset
switch resetting
Replace fuse - see fuse replacement
Plug directly into wall outlet
Reset or replace

Treadmill reset switch tripped
Treadmill motor controller fuse
blown
Treadbelt tension not even
across treadbelt
Treadbelt tension too loose

Reset treadmill reset switch
Replace fuse

Insufficient lubricant on
treadbelt
Drive belt is breaking in

See treadbelt lubrication

See treadbelt adjustment
See treadbelt adjustment

Vacuum under treadmill periodically

On / off switch not on
Reed switch not aligned
properly
Magnet damaged or missing
from front roller pulley
Monitor not working properly
Hands not on hand pulse

Push on / off button to on
See reed switch adjustment

Hands on hand pulse

Replace hand pulse

Replace magnet
Replace monitor
Place two hands on hand pulse

NOTE: It is not necessary to return treadmill for a monitor repair. The monitor or console is removable from
the treadmill for repair or replacement - see parts section

21

©2007

MAINTENANCE INSTRUCTIONS
TREADBELT ADJUSTMENT
The treadbelt has been factory pre-adjusted, however
if during the operation:

Treadbelt slips during use.
IfIfTREADMILL
slips during use.

Treadbelt slips during use if the treadbelt is too loose:
a) Tighten both rear roller adjusting bolts 1/4 turn
clockwise using allen wrench.

1/4 TURN

Treadbelt isshifts too far to the right
IfIf
TREADMILL
too far to RIGHT.

Treadbelt shifts too far to the right
a) Set the treadmill speed to 3.5 M.P.H.
b) Tighten the right adjusting bolt a 1/4 turn clockwise
using allen wrench.
c) Wait 15 seconds: if no change; turn the left adjusting
bolt a 1/4 turn counter-clockwise using allen
wrench.
d) Repeat steps b and c until belt is centered.

1/4 TURN

Treadbelt shifts too far to the left
a) Set the treadmill speed to 3.5 M.P.H.
b) Tighten the left adjusting bolt a 1/4 turn clockwise
using allen wrench.
c) Wait 15 seconds: if no change; turn the right adjusting
bolt a 1/4 turn counter-clockwise using allen
wrench.
d) Repeat steps b and c until belt is centered.
IMPORTANT
DO NOT OVERTIGHTEN TREADBELT
If treadbelt is over-tightened, edges of treadbelt will
begin to curl.
CAUTION!! DO NOT ALLOW ANYONE TO WALK
ON THE TREADBELT WHILE YOU
ARE ADJUSTINGS.

22

IfIfTREADMILL
Treadbelt is
shifts too far to the left
too far to LFFT.

1/4 TURN

©2007

MAINTENANCE INSTRUCTIONS
CLEANING
WARNING: Always unplug your treadmill prior to cleaning or servicing your unit, in order to avoid
electrical hazard or shock.

Care has been taken to assure that your treadmill has been properly adjusted and lubricated at the factory. It is
not recommended that the user attempt service on the internal components instead seek service from an
authorized service center. However, from time-to-time the outer surfaces may appear dull or dirty, following
the instructions listed below will restore and preserve the original finish.
Cleaning metal surfaces may be accomplished by using a soft cotton or terry cloth rag with a light application
of car wax. Do not use aerosol sprays or pump bottles as they may deposit wax upon the walking or computer
surface.
Under no circumstances are you to use ammonia, oils, silicones or any other compounds on the rubberized
walking surface. The use of such materials may cause serious injury to the body and/or deteriorate the
performance of the walking surface. Only clean the rubberized walking surface with a damp cloth (water
only).
From time-to-time the computer surface may collect dust or fingers prints. The use of harsh chemicals will
destroy the protective coating and cause a static build up that will damage the components. This surface may
be cleaned with specially prepared chemicals found in most computer supply stores especially made for antistatic surfaces. It is strongly recommended that you purchase such a cleaning compound.
At least once a year remove the motor cover and vacuum under the motor cover. Warning: Always unplug
the treadmill from the electrical outlet before removing the motor cover.

23

©2007

MAINTENANCE INSTRUCTIONS
TREADMILL LUBRICATION
Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating
under the treadbelt will ensure superior performance and extend its life expectancy.

HOW TO CHECK TREADBELT FOR PROPER LUBRICATION
Lift one side of the treadbelt and feel the top surface of the treadboard
If the surface is slick to the touch, then no further lubrication is required
If the surface is dry to the touch, apply one packet of lubricant or half of the bottle of lubricant.

HOW TO APPLY LUBRICANT
1. Lift one side of treadbelt.

2. Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard
3. Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant.
NOTE: DO NOT over lubricate treadboard. Any excess lubricant that comes out should be wiped off.
IMPORTANT: ONLY USE HALF THE BOTTLE OF LUBRICANT PER APPLICATION
LUBRICATION SCHEDULE
1. After the first 25 hours of use (2-3 months) apply one half bottle of lubricant
2. Every 50 hours of use (5-8 months) apply one half bottle of lubricant
We recommend that you use:
LUBE-N-Walk™ Treadmill Lubrication Kit, available from Sears parts and service.

24

©2007

WARNING: Always unplug your treadmill prior to cleaning or servicing your unit, in order to avoid
electrical hazard or shock.
RESET SWITCH RESETTING
If your treadmill looses power or will not start, check the reset switch located on the front of the motor cover.
If the white tab of the reset switch is not showing then the reset switch has not been tripped.
If the white tab of the reset switch is showing, the reset switch has tripped.
To reset the reset switch:
Remove the safety clip on console.
Press white tab of the reset switch in until it snaps back into place.
If the reset switch continues to trip - see treadbelt adjustment and treadbelt lubrication

SPEED SENSOR ADJUSTMENT
If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these step to check and
realign.

Remove the motor cover
Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor
on the frame. The spacing must be 1/8”.
Loosened screw and slide speed sensor in or out of clamp.
Retighten screw
Replace the motor cover

mm

25

©2007

TRAINING GUIDELINES
Exercise is one of the most important factors in the overall health of an individual. Listed among its benefits
are:
x
x
x
x
x
x

Increased capacity for physical work (strength endurance)
Increased cardiovascular (heart and arteries/veins) and respiratory efficiency
Decreased risk of coronary heart disease
Changes in body metabolism, e.g. losing weight
Delaying the physiological effects of age
Physiological effects, e.g. reduction in stress, increase in self-confidence, etc.

Basic Components of Physical Fitness
There are four all encompassing components of physical fitness and we need to briefly define each and
clarify its role.
Strength is the capacity of a muscle to exert a force against resistance. Strength contributes to power and
speed and is of great importance to a majority of sports people.
Muscular Endurance is the capacity to exert a force repeatedly over a period of time, e.g. it is the capacity
of your legs to carry you 10 Km without stopping.
Flexibility is the range of motion about a joint. Improving flexibility involves the stretching of muscles and
tendons to maintain or increase suppleness, and provides increased resistance to muscle injury or soreness.
Cardio-Respiratory Endurance is the most essential component of physical fitness. It is the efficient
functioning of the heart and lungs.
Aerobic Fitness
The largest amount of oxygen that you can use per minute during exercise is called your maximum oxygen
uptake (MVo2). This is often referred to as your aerobic capacity.
The effort that you can exert over a prolonged period of time is limited by your ability to deliver oxygen to
the working muscles. Regular vigorous exercise produces a training effect that can increase your aerobic
capacity by as much as 20 to 30%. An increased MVO2 indicates an increased ability of the heart to pump
blood, of the lungs to ventilate oxygen and of the muscles to take up oxygen.
Anaerobic Training
This means “without oxygen” and is the output of energy when the oxygen supply is insufficient to meet the
body’s long term energy demands. (For example, 100 meter sprint).
The Training Threshold
This is the minimum level of exercise which is required to produce significant improvements in any
physical fitness parameter.
Progression
As your become fitter, a higher intensity of exercise is required to create an overload and therefore provide
continued improvement
Overload
This is where you exercise at a level above that which can be carried out comfortably. The intensity,
duration and frequency of exercise should be above the training threshold and should be gradually increased
as the body adapts to the increasing demands. As your fitness level improves, the training threshold should
be raised. Working through your program and gradually increasing the overload factor is important.

26

©2007

Specificity
Different forms of exercise produce different results. The type of exercise that is carried out is specific both
to the muscle groups being used and to the energy source involved.
There is little transfer of the effects of exercise, i.e. from strength training to cardiovascular fitness. That is
why it is important to have an exercise program tailored to your specific needs.
Reversibility
If you stop exercising or do not do your program often enough, you will lose the benefits you have gained.
Regular workouts are the key to success.

Warm Up
Every exercise program should start with a warm up where the body is prepared for the effort to come. It
should be gentle and preferably use the muscles to be involved later.
Stretching should be included in both your warm up and cool down, and should be performed after 3-5
minutes of low intensity aerobic activity or callisthenic type exercise.
Warm Down or Cool Down
This involves a gradual decrease in the intensity of the exercise session. Following exercise, a large supply
of blood remains in the working muscles. If it is not returned promptly to the central circulation, pooling of
blood may occur in the muscles.
Heart Rate
As you exercise, the rate at which your heart beat increases. This is often used as a measure of the required
intensity of exercise. You need to exercise hard enough to condition your circulatory system, and increase
your pulse rate, but not enough to strain your heart.
Your initial level of fitness is important in developing an exercise program for you. If you are starting off,
you can get a good training effect with a heart rate of 110-120 beats per minute(BPM). If you are fitter, you
will need a higher threshold of stimulation.
To begin with, you should exercise at a level that elevates your heart rate to about 65 to 70% of your
maximum. If you find this is too easy, you may want to increase it, but it is better to lean on the
conservative side.
As a rule of thumb, the maximum heart rate is 220 minus your age. As you increase in age, your heart, like
other muscles, loses some of its efficiency. Some of its natural loss is won back as fitness improves.
The following table is a guide to those who are “starting fitness”.
Age
25
30
35
40
45
50
Target heart Rate

55

60

65

10Second Count

23

22

22

21

20

19

19

18

18

Beats per Minute

138

132

132

126

120

114

114

108

108

Pulse Count
The pulse count(on your wrist or carotid artery in the neck, taken with two index fingers)is done for ten
seconds, taken a few seconds after you stop exercising. This is for two reasons: (a) 10 seconds is long
enough for accuracy, (b) the pulse count is to approximate your BPM rate at the time you are exercising.
Since heart rate slows as you recover, a longer count isn’t as accurate.

27

©2007

The target is not a magic number, but a general guide. If you’re above average fitness, you may work quite
comfortably a little above that suggested for your age group.
The following table is a guide to those who are keeping fit. Here we are working at about 80% of
maximum.
Age
25
30
35
40
45
50
55
60
65
Target heart Rate
10 Second Count

26

26

25

24

23

22

22

21

20

Beats per Minute

156

156

150

144

138

132

132

126

120

Don’t push yourself too hard to reach the figures on this table. It can be very uncomfortable if you overdo it.
Let it happen naturally as you work through your program. Remember, the target is a guide, not a rule, a
little above or below is just fine.
Two final comments:(1) don’t be concerned with day to day variations in your pulse rate, being under
pressure or not enough sleep can affect it;(2) your pulse rate is a guide, don’t become a slave to it.
Muscle Soreness
For the first week or so, this may be the only indication you have that you are on an exercise program. This,
of course, does depend on your overall fitness level. A confirmation that you are on the correct program is a
very slight soreness in most major muscle groups. This is quite normal and will disappear in a matter of
days.
If you experience major discomfort, you may be on a program that is too advanced or you have increased
your program too rapidly.
If you experience PAIN during or after exercise, your body is telling your something.
Stop exercising and consult your doctor.
What to Wear
Wear clothing that will not restrict your movement in any way while exercising. Clothes should be light
enough to allow the body to cool. Excessive clothing that causes you to perspire more than you normally
would while exercising, gives you no advantage. The extra weight you lose is body fluid and will be
replaced with the next glass of water you drink. It is advisable to wear a pair of gym or running shoes or
“sneakers”.
Breathing during Exercise
Do not hold your breath while exercising. Breathe normally as much as possible. Remember, breathing
involves the intake and distribution of oxygen, which feeds the working muscles.
Rest periods
Once you start your exercise program, you should continue through to the end. Do not break off halfway
through and then restart at the same place later on without going through the warm-up stage again.
The rest period required between strength training exercises may vary from person to person. This will
depend mostly on your level of fitness and the program you have chosen. Rest between exercises by all
means, but do not allow this to exceed two minutes. Most people manage with half minute to one minute
rest periods

28

©2007

STRETCHING
Stretching should be included in both your warm up and cool down, and should be performed after 3-5
minutes of low intensity aerobic activity or callisthenic type exercise. Movements should be performed
slowly and smoothly, with no bouncing or jerking. Move into the stretch until slight tension, not pain, is
felt in the muscle and hold for 20-30 seconds. Breathing should be slow, rhythmical and under control,
making sure never to hold your breath.

29

©2007

30

©2007

HOW TO ORDER REPLACEMENT PARTS
The MODEL NUMBER for the TREADMILL will be found on the frame
Always mention this MODEL NUMBER when requesting service or
replacement parts for your TREADMILL.

OWNER`S
MANUAL
Model No.
C249 30236 0

FREE SPIRIT
TREADMILL

All parts listed herein may be ordered through SEARS CANADA INC.RETAIL OR
CATALOG STORES AND SERVICE CENTERS. If the parts you need are not stocked
locally your order will be electronically transmitted to a SEARS Parts Distribution Center
for expedited handling.

When ordering parts by mail, selling prices will be furnished on request or
parts will be shipped at prevailing prices and you will be billed accordingly.
WHEN ORDERING REPLACEMENT PARTS, ALWAYS GIVE THE
FOLLOWING
INFORMATION.
1. PART NUMBER

SERVICE
Is at
YOUR
SERVICE

2. PART DESCRIPTION
3. MODEL NUMBER
4. NAME OF ITEM

Serial No.
Model and serial
number may be found
on the serial number
label on the front of
the treadmill.
You should record
both model number
and serial number and
keep in a safe place for
future reference.

Your sears merchandise takes on added value when you discover that Sears
has Service Units throughout the Country. Each is staffed by Sears, Trained
Technicians Sears approved methods.

For assembly helps or missing parts call the factory at 1-888-707-1880

31

©2007

Get it fixed, at your home or ours!
Just Call:

1-800-4-MY-HOME

®

(1-800-469-4663)
24 hours a day, 7 days a week
For the repair of major brand appliances in your own home …
no matter who made it, no matter who sold it!
For your nearest Sears Parts & Service location,
to bring in products like vacuums, lawn equipment and electronics.
For Sears Parts & Service, to order the replacement parts,
accessories and owner’s manuals that you need to do-it-yourself.
www.sears.ca
_______________________________________________________________________________________________

To purchase or inquire about a Sears Maintenance Agreement, call:

1-800-361-6665
9 a.m. – 11 p.m. Mon. – Fri. EST, 9 a.m. – 4 p.m. Sat.
_______________________________________________________________________________________________

Pour service en francais:

1-800-LE-FOYERMC
(1-800-533-6937)
www.sears.ca

®/TM
®

Trademarks of Sears, Roebuck and Co. used under license by Sears Canada
MC
Marque deposée/ Marque de commerce de Sears, Roebuck and Co. utilisée en vertu d’une licence de Sears Canada

32

©2007



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