HL40XP1 SM(090914) Service Manual
User Manual: Service manual HL40XP1
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SERVICE MANUAL LCD TV Model No. HL40XP1 Service No. HL40XP1a Chassis ZORAN785 WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death. ©2009 Qingdao Haier Electronics Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. Haier Group CONTENTS Chapter 1: General Information 1-1. Document Information ........................................................................... 3 1-2. General Guidelines ................................................................................ 3 1-3. Important Notice ..................................................................................... 3 1-3-1. Follow the regulations and warnings ..................................................... 3 1-3-2. Be careful to the electrical shock ........................................................... 3 1-3-3. Electro static discharge (ESD) ............................................................... 3 1-3-4. About lead free solder (PbF) .................................................................. 4 8VHWKHJHQHZLQJSDUWV VSHFL¿HGSDUWV .............................................. 4 1-3-6 Safety check after repairment ................................................................. 4 1-3-7. Ordering Spare Parts ............................................................................. 6 1-3-8. Photo used in this manual ..................................................................... 6 1-4. How to Read this Service Manual ...................................................... 6 1-4-1. Using icons: ........................................................................................... 6 &KDSWHU 6SHFL¿FDWLRn 6SHFL¿FDWLRQOLVW ...................................................................................... 8 2-2 External pictures (four faces) .............................................................. 9 Chapter 3. Disassemble and Assemble 3-1 Remove the Stand................................................................................. 11 3-2. Remove the Back Cover..................................................................... 11 3-3. Remove the Adhesive Tape .............................................................. 11 3-4 Remove the Terminal Bracket ............................................................ 11 3-5. Remove the Power Supply Module ................................................. 12 3-6. Remove the Mainboard ...................................................................... 12 3-7. Remove the Keypad Board ................................................................ 12 3-8. Remove the Speaker ........................................................................... 12 3-9. Remove the Remote Control Board................................................. 12 Chapter 4. Location of Controls and Components 4-1. Board Location ...................................................................................... 13 4-2. Main Board & AV Board ...................................................................... 13 4-2-1 Function Description: ............................................................................ 14 &RQQHFWRUGH¿QLWLRQ .............................................................................. 14 4-3. Power Supply Board ............................................................................ 16 4-3-1. Function description:............................................................................ 16 &RQQHFWRUGH¿QLWLRQ ............................................................................ 16 4-4. LCD Panel .............................................................................................. 16 Chapter 5. Installation Instructions 5-1 External Equipment Connections.......................................................19 Chapter 6. Operation Instructions 6-1. Front Panel Controls............................................................................ 25 6-2 Back Panel Controls ............................................................................. 26 6-3 Setting Up Your Remote Control........................................................ 27 Chapter 7. Electrical Parts 7-1. Block Diagram ....................................................................................... 20 7-2. Circuit Diagram ..................................................................................... 29 7-3 .Wiring Connection Diagram ............................................................... 46 Chapter 8. Measurements and Adjustments 8-1. Service Mode ....................................................................................... 47 8-1-1.How to enter into Service Mode............................................................ 47 8-1-2.How to exit ............................................................................................ 47 8-2. Measurements and Adjustments ...................................................... 47 8-2-1. Software Update ................... ............................................................ 47 8-2-2. Auto Color ............................................................................................48 8-2-3. White Balance/Color Temp .................................................................. 49 8-2-4. Picture Mode ....................................................................................... 49 8-2-5. Audio Mode ......................................................................................... 50 8-2-6. SSPLL Setting ..................................................................................... 50 8-2-7. Aging Mode ......................................................................................... 51 8-2-8. Power On Mode ..................................................................................51 8-2-9. Camma Table ..................................................................................... 52 8-2-10. Reset to default ..................................................................................52 8-2-11. Reset all setting to default ................................................................. 53 Chapter 9. Trouble shooting 9-1. Simple check ......................................................................................... 54 9-2. Power Supply Board Failure Check................................................. 55 9-3. Mainboard Failure Check .................................................................. 56 9-4. Pannel Failure ....................................................................................... 57 Service Manual Model No.: HL40XP1 Chapter 1: General Information 1-1. Document Information Document format: Adobe PDF Author: Zhou Peng Compiler: Bao Qinghong 1-2. General Guidelines When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards. 1) Leakage Current Cold Check 2) Leakage Current Hot Check 3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive 1-3. Important Notice 1-3-1. Follow the regulations and warnings Most important thing is to list up the potential hazard or risk for the service personnel to open the units and disassemble the units. For example, we need to describe properly how to avoid the possibility to get electrical shock from the live power supply or charged electrical parts (even the power is off). This symbol indicates that high voltage is present inside.It is dangerous to make any king of contact with any inside part of this product. This symbol indicates that there are important operating and maintenance instructions in the literture accompanying the appliance. 1-3-2. Be careful to the electrical shock 7RSUHYHQWGDPDJHZKLFKPLJKWUHVXOWLQHOHFWULFVKRFNRU¿UHGRQRWH[SRVHWKLV79VHWWRUDLQ or excessive moisture. This TV must not be exposed to dripping or splashing water, and objects ¿OOHGZLWKOLTXLGVXFKDVYDVHVPXVWQRWEHSODFHGRQWRSRIRUDERYHWKH79 1-3-3. Electro static discharge (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such 3 Service Manual Model No.: HL40XP1 components commonly are called Electrostatically Sensitive (ES) Devices. The following WHFKQLTXHVVKRXOGEHXVHGWRKHOSUHGXFHWKHLQFLGHQFHRIFRPSRQHQWGDPDJHFDXVHGE\ electros static discharge (ESD). Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" FRPSRQHQWV7KHIROORZLQJWHFKQLTXHVVKRXOGEHXVHGWRKHOSUHGXFHWKHQFLGHQFHRIFRPSRQHQW damage caused by static by static electricity. ,PPHGLDWHO\EHIRUHKDQGOLQJDQ\VHPLFRQGXFWRUFRPSRQHQWRUVHPLFRQGXFWRUHTXLSSHG assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test. $IWHUUHPRYLQJDQHOHFWULFDODVVHPEO\HTXLSSHGZLWK(6GHYLFHVSODFHWKHDVVHPEO\RQD conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 1-3-4. About lead free solder (PbF) This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repairing of this product. 8VHWKHJHQHZLQJSDUWV VSHFL¿HGSDUWV 6SHFLDOSDUWVZKLFKKDYHSXUSRVHVRI¿UHUHWDUGDQW UHVLVWRUV KLJKTXDOLW\VRXQG FDSDFLWRUV low noise (resistors), etc. are used. :KHQUHSODFLQJDQ\RIFRPSRQHQWVEHVXUHWRXVHRQO\PDQXIDFWXUH VVSHFL¿HGSDUWVVKRZQLQ the parts list. Safety Component Ɣ&RPSRQHQWVLGHQWL¿HGE\PDUNKDYHVSHFLDOFKDUDFWHULVWLFVLPSRUWDQWIRUVDIHW\ 1-3-6 Safety check after repairment &RQ¿UPWKDWWKHVFUHZVSDUWVDQGZLULQJZKLFKZHUHUHPRYHGLQRUGHUWRVHUYLFHDUHSXWLQWKH original positions, or whether there are the positions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that. General Servicing Precautions 4 Service Manual Model No.: HL40XP1 1. Always unplug the receiver AC power cord from the AC power source before: a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage PHDVXULQJGHYLFH '90)(7920HWF HTXLSSHGZLWKDVXLWDEOHKLJKYROWDJHSUREH Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable nonabrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength). CAUTION:7KLVLVDÀDPPDEOHPL[WXUH 8QOHVVVSHFL¿HGRWKHUZLVHLQWKLVVHUYLFHPDQXDOOXEULFDWLRQRIFRQWDFWVLVQRWUHTXLUHG Capacitors may result in an explosion hazard. 5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this VHUYLFHPDQXDOPLJKWEHHTXLSSHG 6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last. Capacitors may result in an explosion hazard. 8VHZLWKWKLVUHFHLYHURQO\WKHWHVW¿[WXUHVVSHFL¿HGLQWKLVVHUYLFHPDQXDO CAUTION: 'RQRWFRQQHFWWKHWHVW¿[WXUHJURXQGVWUDSWRDQ\KHDWVLQNLQWKLVUHFHLYHU 9. Remove the antenna terminal on TV and turn on the TV. 10. Insulation resistance between the cord plug terminals and the eternal exposure metal should be more than Mohm by using the 500V insulation resistance meter. ,IWKHLQVXODWLRQUHVLVWDQFHLVOHVVWKDQ0RKPWKHLQVSHFWLRQUHSDLUVKRXOGEHUHTXLUHG If you have not the 500V insulation resistance meter, use a Tester. External exposure metal: Antenna terminal Headphone jack. 5 Service Manual Model No.: HL40XP1 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not FODVVL¿HGDVDQWLVWDWLFFDQJHQHUDWHHOHFWULFDOFKDUJHVVXI¿FLHQWWRGDPDJH(6GHYLFHV 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot IURPDFDUSHWHGÀRRUFDQJHQHUDWHVWDWLFHOHFWULFLW\VXI¿FLHQWWRGDPDJHDQ(6GHYLFH 1-3-7. Ordering Spare Parts Please include the following informations when you order parts. (Particularly the Version letter) 1. Model number, serial number and software version The model number and serial number can be found on the back cover of each product. Software version can be found in the Spare Parts List. 2. Spare part No. and description Spare part No. and description can be found in the Spare Parts List. 1-3-8. Photo used in this manual The illustration and photos used in this Service Manual may not base on the final design of products, which may differ from your products in some way. 1-4. How to Read this Service Manual 1-4-1. Using icons: ,FRQVDUHXVHGWRDWWUDFWWKHDWWHQWLRQRIWKHUHDGHUWRVSHFL¿FLQIRUPDWLRQ7KHPHDQLQJRIHDFK icon is described in the table below: Note: A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks. 6 Service Manual Model No.: HL40XP1 Caution: A “caution” is used when there is danger that the reader, through incorrect PDQLSXODWLRQPD\GDPDJHHTXLSPHQWORRVHGDWDJHWDQXQH[SHFWHGUHVXOWRUKDVWR restart(part of) a procedure. Warning: A “warning” is used when there is danger of personal injury. Reference: A “reference” guides the reader to other places in this binder or in this manual, where KHVKHZLOO¿QGDGGLWLRQDOLQIRUPDWLRQRQDVSHFL¿FWRSLF 7 Service Manual Model No.: HL40XP1 &KDSWHU 6SHFL¿FDWLRQ 6SHFL¿FDWLRQOLVW Model HL40XP1 Screen Size 40 inch Aspect Ratio 16:9 Resolution 1920x1080 Response Time (ms) 6.5 (GRAY TO GRAY) Angel of View 176o Color Display 16777216 No. of Preset Channels 181 OSD Language English/French/Spanish Color System NTSC Audio System M, BG, I, L, L' Audio Output Power (Built-in) (W) 10W×2 Audio Output Power (outer) (W) No Total Power Input (W) 210W Voltage Range (V) AC100V~240V 3RZHU)UHTXHQF\ +] 50~60Hz Time of Sleep Timer (MINS) 8 240Min Net Weight (KG) 21.5 Gross Weight (KG) 26 Net Dimension (MM) 972x290x696 Packaged Dimension (MM) 1058x330x780 Service Manual Model No.: HL40XP1 2-2 External pictures (four faces) Front Side Left Side 9 Service Manual Model No.: HL40XP1 Right Side Back Side 10 Service Manual Model No.: HL40XP1 Chapter 3. Disassemble and 3-1 Remove the Stand 1. Lay down the unit so that back cover faces upward 2. Then remove the back cover from the unit. 2. Remove the six screws from the back cover which are indicated with the circles in the picture above. 3. Remove the stand 3-2. Remove the Back Cover 1. Remove the ten screws indicated (See picture right.) 3-3. Remove the Adhesive Tape The location of the adhesive tape is shown below. Remove the adhesive tape. 3-4 Remove the Terminal Bracket Remove the four screws indicated by the red circles in the picture. (See next page.) 11 Service Manual Model No.: HL40XP1 Disconnected the coupler CN1 CN2 CN3 CN4 CN5 CN7 J25. Remove the Mainboard. 3-7. Remove the Keypad Board Then put the terminal bracket to the side. 3-5. Remove the Power Supply Module Remove the four screws indicated by the red circles in below picture. 3-8. Remove the Speaker Then remove the power supply module. 3-6. Remove the Mainboard Remove the eight screws indicated by the rred circles in below picture. 12 3-9. Remove the Remote Control Service Manual Model No.: HL40XP1 Chapter 4. Location of Controls and Components 4-1. No. Parts number A Board Main Board B Board Power Board Description 4-2. Main Board & AV Board 13 Service Manual Model No.: HL40XP1 4-2-1 Function Description: Main Board 3URFHVVVLJQDOZKLFKLQFHSWIURPH[WHULRUHTXLSPHQWWKHQWUDQVODWHLQWRVLJQDOWKDWSDQHOFDQGLVSOD\ &RQQHFWRUGH¿QLWLRQ Main board connector Power connectors (CN3, CN5) CNA2 Pin number 1 2 3 4 5 6 7 Signal name CNE5 Pin number SW GND +5VSB GND GND +12V +12V 1 2 3 4 Signal name DIMMING ON/OFF GND SELECT Notes: CNE5-Pin 2: Backlight on/off: The system can turn on or turn off the backlight of TFT LCD Panel through the power supply unit path. CNA2-Pin 1: System power on / standby System board will use this pin to control system power. CNE5-Pin 1: Control the luminance of backlight The system can generate the PWN signal to control the strength of TFT LCD Panel’s backlight through this connector Keypad and remote connector (CNE1,CNE2) CNE2 Pin number Signal name SB5V 1 IR 2 LED_R 3 LED_G 4 GND 5 14 CNE3 Pin number 1 2 3 Signal name GND AD1 AD2 Service Manual Model No.: HL40XP1 Speaker power connector (CNA3) Pin number 1 2 3 4 Signal name 24V 24V GND GND Speaker Connector (CNC2) Pin number 1 2 3 4 Signal name L+ LRR+ Other connectors: CNB2 to Upgrade the program of ZORAN785 (U1) AND FLASH (U7) 15 Service Manual Model No.: HL40XP1 4-3. Power Supply Board 4-3-1. Function description: To supply power for Mainboard, Panel. &RQQHFWRUGH¿QLWLRQ INPUT CONNECTOR (CN2) CN2 1 2 3 4 5 6 Signal name 24V 24V SGND1 SGND1 5VSB SGND1 4-4. LCD Panel 16 CN6 7 8 9 10 11 Signal name ON/OFF NC I-PWM BL-ON/OFF E-PWM CN4 1 2 3 4 Signal name +24V +24V GND GND Service Manual Model No.: HL40XP1 4-4-1. Function Description: Display the signal. 17 Service Manual Model No.: HL40XP1 18 Service Manual Model No.: HL40XP1 Chapter 5. Installation Instructions 5-1 External Equipment Connections 19 Service Manual Model No.: HL40XP1 Installation Choose Your Connection There are several ways to connect your television, depending on the components you want to connect and the quality of the signal you want to achieve. The following are examples of some different ways to connect your TV with different input sources. Connecting a VCR To avoid picture noise (interference), leave an adequate distance between the VCR and TV. C Select the input source with using the INPUT button on the remote control, and then press / button to select the source, press ENTER button to confirm. External A/V Source Setup How to connect q Connect the audio and video cables from the external equipment’s output jacks to the TV input jacks, as shown in the figure. q When connecting the TV to external equipment, match the jack colors (Video = yellow, Audio Left = white, and Audio Right = red). Camcorder Connection Option 1 Set VCR output switch to channel 3 or 4 and then tune the TV to the same channel number. Video Game Set Connection Option 2 How to use A Connect the audio and video cables from the VCR’s output jacks to the TV input jacks, as shown in the figure. When connecting the TV to VCR, match the jack colors (Video = yellow, Audio Left = white, and Audio Right = red). If you connect a S-VIDEO output from VCR to the S-VIDEO input, the picture quality is improved; compared to connecting a regular VCR to the Video input. A Insert a video tape into the VCR and press PLAY on the VCR. (Refer to the VCR owner’s manual.) Connecting a DVD player B 20 B C D Select the input source with using the INPUT button on the remote control. Press CH+/- button to select the desired source. Press ENTER button to confirm. Operate the corresponding external equipment. Service Manual Model No.: HL40XP1 Installation the component input ports as shown below. How to connect A B Connect the DVD video outputs (COMPONENT) to the Y Pb Pr jacks on the TV and connect the DVD audio outputs to the YPbPr Audio IN jacks on the TV, as shown in the figure. If your DVD only has an S-VIDEO output jack, connect this to the S-VIDEO input on the TV, as shown in the figure. Component ports on the TV Y Pb Pr Video output ports on DVD player Y Y Y Y Pb B-Y Cb PB Pr R-Y Cr PR Connecting a DTV (digital TV) This TV can receive Digital Over-the-air/Cable signals without an external digital set-top box. However, if you do receive Digital signals from a digital set-top box or other digital external device, refer to the figure as shown below. This TV supports HDCP (High-bandwidth Digital Contents Protection) protocol for Digital Contents (480p,720p,1080i). How to connect q Use the TV’s COMPONENT, VGA or HDMI jack for video connections, depending on your set-top box connector. Then, make the corresponding audio connections. or DVD Note R If your DVD player does not have component video output, use S-Video. How to use A B Turn on the digital set-top box. (Refer to the owner’s manual for the digital set-top box.) Use INPUT on the remote control to select COMPONENT, VGA or HDMI source. Signal COMPONENT HDMI How to use 480i Yes Yes A B 480p Yes Yes 720p Yes Yes 1080i Yes Yes 1080p Yes Yes C D Turn on the DVD player, insert a DVD disc. Use INPUT button on the remote control to select component mode. Press PLAY button on external equipment for program play. Refer to the DVD player’s manual for operating instructions. Q Component Input ports To get better picture quality, connect a DVD player to Connecting a digital audio output Send the TV’s audio to external audio equipment (stereo system) via the Digital Audio Output (Optical) port. How to connect A Connect one end of an optical cable to the TV Digital 21 Service Manual Model No.: HL40XP1 Installation q If the graphic card on the computer does output analog and digital RGB simultaneously, set the TV to either VGA or HDMI; (the other mode is set to Plug and Play automatically by the TV.) Audio (Optical) Output port. B Connect the other end of the optical cable to the digital audio (optical) input on the audio equipment. See the external audio equipment instruction manual for operation. C Then, make the corresponding audio connection. If using a sound card, adjust the VGA sound as required. +'0 , Dig it al Set-to p Box Note R When connecting with external audio equipments, such as amplifers or speakers, please turn the TV speakers off. ! Caution: q Do not look into the optical output port. Looking at the laser beam may damage your vision. Connecting a computer How to connect A B To get the best picture quality, adjust the VGA graphics card to 1024s768. Use the TV’s VGA or DVI (Digital Visual Interface) Audio IN port for audio connections, depending on your computer connector. q If the graphic card on the computer does not output analog and digital RGB simultaneously, connect only one of either VGA IN or HDMI IN to display the VGA on the TV. 22 How to use A B C Turn on the computer and the TV. Use INPUT on the remote control to select VGA or HDMI source. Check the image on your TV. There may be noise associated with the resolution, vertical pattern, contrast or brightness in VGA mode. If noise is present, change the VGA mode to another resolution, change the refresh rate to another rate or adjust the brightness and contrast on the menu until the picture is clear. If the refresh rate of the VGA graphic card can not be changed, change the VGA graphic card or consult the manufacturer of the VGA graphic card. Note R Use a DVI cable. Service Manual Model No.: HL40XP1 Installation R Avoid keeping a fixed image on the TV’s screen for a long period of time. The fixed image may become permanently imprinted on the screen. R The synchronization input form for Horizontal and Vertical frequencies is separate. Y Resolution Mode Resolution Frame frequency (Hz) VGA 640s480 60Hz SVGA 800s600 XGA 1024s768 60Hz 75Hz 60Hz 75Hz HDMI and DVI input When the source device (DVD player or Set Top Box) supports HDMI How To Connect A B with a HDMI-to-DVI cable (not supplied with this product). B C A separated audio connection is necessary. If the source device has an analog audio output connector, connect the source device audio output to DVI Audio In port located on the left side of HDMI port. How To Use q If the source device supports Auto DVI function, the output resolution of the source device will be automatically set to 1280s720p. q If the source device does not support Auto DVI, you need to set the output resolution appropriately. To get the best picture quality, adjust the output resolution of the source device to 1280s720p. q Press the INPUT button to select HDMI input source in input source option of Select Main source menu. Connecting Headphones You can connect a set of headphones to your set if you wish to watch a TV programme without disturbing the other people in the room. Connect the source device to HDMI port of this TV with an HDMI cable (not supplied with this product). HDMI3 IN HDMI4 IN No separated audio connection is necessary. How To Use q If the source device supports Auto HDMI function, the output resolution of the source device will be automatically set to 1280s720p. q If the source device does not support Auto HDMI, you need to set the output resolution appropriately. To get the best picture quality, adjust the output resolution of the source device to 1280s720p. q Select HDMI input source in input source option of Select Main source menu. Plug a set of headphones into the 3.5mm mini-jack socket on the side panel of the set. Note When the source device (DVD player or Set Top Box) supports DVI R Prolonged use of headphones at a high volume may damage your hearing. How To Connect R You will not receive sound from the speakers when you connect headphones to the system. A Connect the source device to HDMI port of this TV 23 Service Manual Model No.: HL40XP1 Installation Power source Removing the table stand and installing a wall mount bracket TO USE AC POWER SOURCE q Use the AC polarized line cord provided for operation on AC. Insert the AC cord plug into a standard polarized AC outlet. HLC26R1 Remove 4 s M4 screws securing the stand to the TV, then remove the stand. Note R Never connect the AC line cord plug to other than the specified voltage. Use the attached power cord only. R If the polarized AC cord does not fit into a nonpolarized AC outlet, do not attempt to file or cut the blade. It is the user’s responsibility to have an electrician replace the obsolete outlet. Use 4 s M6 screws to secure the wall bracket (not supplied) to the back of your TV. R If you cause a static discharge when touching the unit and the unit fails to function, simply unplug the unit from the AC outlet and plug it back in. The unit should return to normal operation. Wider Hole and Blade AC Outlet HLC32R1 Polarized AC Cord Plug 24 Service Manual Model No.: HL40XP1 Chapter 6. Operation Instructions 6-1. Front Panel Controls Contents Introduction Controls This is a simplified representation of the TV front panel, side panel control buttons and side inputs. CH+ CH- L-AUDIO-R VIDEO VIDEO 2 MENU INPUT VOL+ VOL- SERVICE TV Side panel controls and connections POWER 6 HDMI IN 7 Headphone jack 8 AV2 VIDEO IN 9 AV2 AUDIO IN 0 USB 1 MENU 2 INPUT 3 VOL +/4 CH +/5 POWER Menu display. Press to access the on-screen menu display. Press to access the input source mode. Press repeatedly to change the source to the one you want to watch. In the MENU screen, the INPUT button serves as the ENTER button. Press to adjust the volume. In the MENU screen, these buttons serve as left/right buttons. Press to scan through channels. To scan quickly through channels, press and hold down either +/- . In the MENU screen, these buttons serve as up/down buttons. Press to turn on and off the TV. A Remote Sensor Connect a HDMI device to receive digital audio and uncompressed digital video signals. Headphone audio output terminal. Connect the composite video cable from an external signal source to this jack. Connect the audio L/R cables from the video signal source to these jacks. Service only. Receivers IR signals from the remote control. Do not put anything near the sensor, which may block the remote control signal. 25 Service Manual Model No.: HL40XP1 6-2. Back Panel Controls Introduction Connection Options Back panel connections Connect various types of digital audio equipment. 1 26 Digital Audio Output Note R In standby mode, these ports will not work. 7 AUDIO In Connect the audio L/R cables from the video signal source to these jacks. 8 S-VIDEO In Connect the S-Video cable from an external signal source to this jacks. 2 Antenna Input Connect cable or antenna signals to the TV, either directly or through your cable box. 9 3 HDMI In Connect a HDMI device to receive digital audio and uncompressed digital video. 0 AUDIO In 4 VGA Video In Connect a video cable from a computer to this jack. A 5 VIDEO In Connect the video signal from a video device to this jack. B AUDIO Out 6 Component Video In Connect a component video device to these jacks. COMPONENT AUDIO In VGA Audio In Connect the audio L/R cables from the component video signal source to these jacks. Connect the audio L/R cables from the S-Video signal source to these jacks. Connect the audio L/R cables from a computer to this jack. Connect the audio L/R cables to your audio equipment. Service Manual Model No.: HL40XP1 6-3 Setting Up Your Remote Control After being setting up properly, your remote control can operate in six different modes: TV, VCR, CABLE, DVD, SETBOX or AUDIO. Pressing the corresponding button on the remote control allows you to switch between these modes, DQGFRQWUROZKLFKHYHUSLHFHRIHTXLSPHQW\RXFKRRVH Note: The remote control might not be compatible with all DVD Players, VCRs and Cable boxes. The remote control cannot be operated unless the batteries are properly loaded. When using the remote control, aim it at the remote sensor on the TV. 1 2 3 4 5 6 1 2 3 4 PICTURE 12 POWER PICTURE ARC CCD (closed caption) INPUT MENU Thumbstick (Up/Down/ 7 Left/Right) 13 14 8 EXIT AUDIO ARC CCD MTS/SAP SLEEP 15 5 INPUT 16 MENU MUTE 17 6 7 ENTER VOL+ 21 CHEXIT RECALL 18 8 USB PLAY/PAUSE STOP REPEAT 9 REV DISPLAY 10 11 PREV GUIDE No available DISPLAY GUIDE AUDIO SLEEP button MTS/SAP Number buttons F tCVUUPO CH+ VOL- 9 0 A B C D E NEXT G H I J K MUTE RECALL CH.LIST FAVORITE ENTER Press to turn on and off the TV Press repeatedly to cycle through the available picture modes Select the aspect ratio Select a closed caption option Show the input source Press to open the on-screen menu Allows you to navigate the on-screen menus and adjust the system settings to your preference Clears all on-screen displays and returns to TV viewing from any menu Press to display the TV status information on the top of the TV screen Display the guide when you are watching analog or digital channels Press to cycle through different sound settings Press to display the sleep timer option Select MONO, STEREO, SAP in NTSC system Press to change a channel Press to select digital channels. For example, to enter “54-3”, QSFTTiw itwBOEiw Switches the sound on or off Press to jump back and forth between two channels Open the channel list in TV Open the favourite channel list in TV Accesses the highlighted item in the on-screen menu FAVORITE CH.LIST 19 20 27 Service Manual Model No.: HL40XP1 Chapter 7. Electrical Parts 7-1. Block Diagram H5PS5162FFR-25C DVT-8ADC1/GW41F2 TUNER DDR U2 H5PS5162FFR-25C U48 NCP1579 U32 NTMD4840 DDR U3 12V T1 EN25B32 FLASH U7 S AV L R FLAT PANEL DISPLAY Y PB PR L R VGA RGB L R 5V 3.3VSB 1.8VSB 3.3V ZORAN 785 1.8V U1 1.8V HDMI SPDIF HP AUDIO OUT U31 AP1117E18 5VSB 3.3VSB U25 AP1117E33 5V U28 AZ1084-ADJ 5V U22 AP1534 5V To driver the backlight LM4558 5VSB LM4558 24V AUDIO AMP TAS5708 U17 28 U30 AP1117E33 12V SPEAKER 24V To AMP Power Board 220V~ A B C D 100_1% R46 C7 0.1uF C8 0.1uF VCC1_8 100_1% R5 100_1% R3 C3 0.1uF C1 0.1uF VCC1_8 100_1% R4 R26 L26 K26 150 S1_UDM S1_LDM 5 R9 F25 M26 E26 N25 L25 H25 M25 F26 E25 N26 D25 P26 K25 J26 P25 D26 62 62 ZR39775 RTERM RDRIVER50 RDRIVER S0_VREF S0_UDM S0_LDM S0_DQ15 S0_DQ14 S0_DQ13 S0_DQ12 S0_DQ11 S0_DQ10 S0_DQ9 S0_DQ8 S0_DQ7 S0_DQ6 S0_DQ5 S0_DQ4 S0_DQ3 S0_DQ2 S0_DQ1 S0_DQ0 S1_VREF S1_UDM S1_LDM S1_DQ15 S1_DQ14 S1_DQ13 S1_DQ12 S1_DQ11 S1_DQ10 S1_DQ9 S1_DQ8 S1_DQ7 S1_DQ6 S1_DQ5 S1_DQ4 S1_DQ3 S1_DQ2 S1_DQ1 S1_DQ0 S1_ODT S1_CK_N S1_CK_P S1_CKE S1_RAS_N S1_CAS_N S1_WE_N S1_UDQS_N S1_UDQS_P S1_LDQS_N S1_LDQS_P S1_A13 S1_A12 S1_A11 S1_A10 S1_A9 S1_A8 S1_A7 S1_A6 S1_A5 S1_A4 S1_A3 S1_A2 S1_A1 S1_A0 S1_BA2 S1_BA1 S1_BA0 U1B S0_ODT S0_CK_N S0_CK_P S0_CKE S0_RAS_N S0_CAS_N S0_WE_N S0_UDQS_N S0_UDQS_P S0_LDQS_N S0_LDQS_P S0_A13 S0_A12 S0_A11 S0_A10 S0_A9 S0_A8 S0_A7 S0_A6 S0_A5 S0_A4 S0_A3 S0_A2 S0_A1 S0_A0 S0_BA2 S0_BA1 S0_BA0 S1 Memory I/F ZR39775 A25 A26 B26 S1_DQ15 S1_DQ14 S1_DQ13 S1_DQ12 S1_DQ11 S1_DQ10 S1_DQ9 S1_DQ8 S1_DQ7 S1_DQ6 S1_DQ5 S1_DQ4 S1_DQ3 S1_DQ2 S1_DQ1 S1_DQ0 R8 R7 A20 A19 S0_UDM S0_LDM A24 B15 A21 A14 B22 B20 B17 B21 A15 B14 A22 B13 A23 B19 A18 B23 A13 D24 C25 C26 M24 G23 G24 L23 G26 G25 J25 H26 E24 R24 J24 N23 J23 E23 P23 H23 K24 F24 P24 H24 K23 F23 N24 L24 M23 C13 B12 A12 C21 D16 C16 D20 A16 B16 B18 A17 C14 C24 C18 D22 D18 D14 D23 D17 C19 C15 C23 C17 D19 D15 C22 C20 D21 4 Close to 775 S1_ODT S0_ODT Close to DDR2 R40 100 S1_CKN S1_CK S1_CKE S1_RASN S1_CASN S1_WEN S1_UDQSN S1_UDQS S1_LDQSN S1_LDQS S1_A12 S1_A11 S1_A10 S1_A9 S1_A8 S1_A7 S1_A6 S1_A5 S1_A4 S1_A3 S1_A2 S1_A1 S1_A0 S1_BA2 S1_BA1 S1_BA0 S0_DQ[15..0] R32 100 S0_CKN S0_CK S0_CKE S0_RASN S0_CASN S0_WEN S0_UDQSN S0_UDQS S0_LDQSN S0_LDQS S0_A12 S0_A11 S0_A10 S0_A9 S0_A8 S0_A7 S0_A6 S0_A5 S0_A4 S0_A3 S0_A2 S0_A1 S0_A0 S0_BA2 S0_BA1 S0_BA0 K8 J8 K2 L8 K7 L7 K3 A8 B7 E8 F7 R8 R2 P7 M2 P3 P8 P2 N7 N3 N8 N2 M7 M3 M8 L1 L3 L2 DDR II U2A ODT VREF UDM LDM DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 CK CK CKE CS RAS CAS WE U3A UDM LDM DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 ODT VREF DDR II UDQS UDQS LDQS LDQS A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 BA2 BA1 BA0 K9 J2 B3 F3 B9 B1 D9 D1 D3 D7 C2 C8 F9 F1 H9 H1 H3 H7 G2 G8 K9 J2 B3 F3 B9 B1 D9 D1 D3 D7 C2 C8 F9 F1 H9 H1 H3 H7 G2 G8 K4T51163QC-2CE7_1 CK CK CKE CS RAS CAS WE UDQS UDQS LDQS LDQS A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 BA2 BA1 BA0 K4T51163QC-2CE7_1 K8 J8 K2 L8 K7 L7 K3 A8 B7 E8 F7 R8 R2 P7 M2 P3 P8 P2 N7 N3 N8 N2 M7 M3 M8 L1 L3 L2 3 0.1uF C5 0.1uF S1_VREF C6 S1_UDM S1_LDM S1_DQ15 S1_DQ14 S1_DQ13 S1_DQ12 S1_DQ11 S1_DQ10 S1_DQ9 S1_DQ8 S1_DQ7 S1_DQ6 S1_DQ5 S1_DQ4 S1_DQ3 S1_DQ2 S1_DQ1 S1_DQ0 0.1uF C4 0.1uF S0_VREF C2 S0_UDM S0_LDM S0_DQ15 S0_DQ14 S0_DQ13 S0_DQ12 S0_DQ11 S0_DQ10 S0_DQ9 S0_DQ8 S0_DQ7 S0_DQ6 S0_DQ5 S0_DQ4 S0_DQ3 S0_DQ2 S0_DQ1 S0_DQ0 VCC1_8 VCC1_8 VCC1_8 100_1% R6 100_1% R42 VCC1_8 ࡴⒸ⊶⬉ᆍˈ䴴䖥DDRᬒ㕂 100_1% R2 100_1% R1 ࡴⒸ⊶⬉ᆍˈ䴴䖥DDRᬒ㕂 10UFC722 10UFC722 U1A 3 10UFC723 10UFC723 S0_DQ[15..0] A2 E2 A9 C1 C3 C7 C9 E9 G1 G3 G7 G9 A1 E1 J9 M9 R1 J1 NC4 NC5 VSSQ0 VSSQ1 VSSQ2 VSSQ3 VSSQ4 VSSQ5 VSSQ6 VSSQ7 VSSQ8 VSSQ9 VSS0 VSS1 VSS2 VSS3 VSS4 A2 E2 A9 C1 C3 C7 C9 E9 G1 G3 G7 G9 A1 E1 J9 M9 R1 J1 U3B R3 R7 A7 B2 B8 D2 D8 E7 F2 F8 H2 H8 NC4 NC5 VSSQ0 VSSQ1 VSSQ2 VSSQ3 VSSQ4 VSSQ5 VSSQ6 VSSQ7 VSSQ8 VSSQ9 VSS0 VSS1 VSS2 VSS3 VSS4 K4T51163QC-2CE7_1 NC1 NC2 J7 A3 E3 J3 N1 P9 VSSDL DDR II VDDQ0 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VDDQ5 VDDQ6 VDDQ7 VDDQ8 VDDQ9 VDD0 VDD1 VDD2 VDD3 VDD4 VDDL K4T51163QC-2CE7_1 NC1 NC2 U2B VSSDL DDR II VDDQ0 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VDDQ5 VDDQ6 VDDQ7 VDDQ8 VDDQ9 VDD0 VDD1 VDD2 VDD3 VDD4 VDDL 2 R3 R7 A7 B2 B8 D2 D8 E7 F2 F8 H2 H8 A3 E3 J3 N1 P9 J7 2 BP2 Date: Size Title BP8 C403 0.1uF VCC1_8 BP2 C399 0.1uF VCC1_8 BP7 BP9 C392 0.1uF BP3 2 G BP11 C407 0.1uF G U? 5 6 BP12 C406 0.1uF C408 0.1uF Document Number Friday, March 13, 2009 1 Sheet 2 APOLLO - DDR II SDRAM I/F of ZORAN Confidential ሣ㬑㔽ᇕ㺙䳔㽕ᬍ G CON19 1 G BP10 C404 0.1uF C397 0.1uF C396 0.1uF C390 0.1uF Zoran/HD775 Ref. Platform BP9 C405 0.1uF BP6 C402 0.1uF BP12 C395 0.1uF BP6 C389 0.1uF BP5 C401 0.1uF BP11 C394 0.1uF BP5 C388 0.1uF BP4 C400 0.1uF BP10 C393 0.1uF BP4 C385 0.1uF BP3 C398 0.1uF Bypass Caps BP8 C391 0.1uF BP1 U4 BP7 VCC1_8 C386 0.1uF C387 0.1uF Bypass Caps VCC1_8 BP1 U3 1 G 3 S0 Memory I/F 4 G 4 S0_DQ15 S0_DQ14 S0_DQ13 S0_DQ12 S0_DQ11 S0_DQ10 S0_DQ9 S0_DQ8 S0_DQ7 S0_DQ6 S0_DQ5 S0_DQ4 S0_DQ3 S0_DQ2 S0_DQ1 S0_DQ0 5 19 Rev 10 A B C D Service Manual Model No.: HL40XP1 7-2. Circuit Diagram 29 A B C D CLK 24M CLK 25M ZR39775 USB2.0 SPI_DO SPI_DI SPI_CLK SPI_SEL0 SPI_SEL1 SPI_HOLD I2C_MORPH__ENA I2C0_C I2C0_D I2C1_C I2C1_D TV_I2C_C TV_I2C_D IRR UART1_TX UART1_RX UART0_TX UART0_RX 5 CLKIN_SEL USB2_DN USB2_DP USB2_REXT USB2_ATEST CLKIN_24M CLKOUT_24M CLKOUT_25M CLKIN_25M USB_PADN USB_PADP RESET_N TRIN_RESET_N MOR_RESET_N MOR_RESET_N_OUT USB1.1 SPI I2C UART TRST JTAG/EJTAG TDI_T TDO_T TMS TCK TDI_M TDO_M TAPSEL TAPSEL_CAS SIO I/F U1C AF3 R83 R82 4.7K 4.7K_NS 6.04K_1% Crystal Y1 35ppm 20C 50ppm 0-70C AF26 USB2_DN AE26 USB2_DP AD26 USB2_REXT R81 AD25 U26 U25 N2 N1 AB12 AC12 R44 VCC3_3 I2C_1_SCL I2C_1_SDA I2C_2_SCL I2C_2_SDA IRR UART0TX UART0RX VCC3_3 4.7K TVM_RSTN_OUT 47 47 47 R30 R29 R31 AB24 AC25 AB25 AC24 AC26 AB26 W26 AD7 AB22 AB21 4.7K R66 I2C_2_SCL I2C_2_SDA I2C_0_SCL I2C_0_SDA UART1TX UART1RX AC22 AC16 AC17 AC18 AC19 AC20 AC21 R22 P22 N22 L22 M22 E16 E14 E18 E15 E17 E19 B25 E13 D13 TRSTN EJTDI R38 EJTDO EJTMS EJTCK TDI_M TDO_M R19 4.7K R21 4.7K R88 R27 4.7K 0R 0R 27pF 13 13 RESETN MORF_RSTN 47 R28 4.7K VCC3_3 4 12 1 3 5 7 9 11 13 3 2 4 6 8 10 12 14 VCC3_3 SPI_HOLD 1 2 3 4 3 ऻᓣUSBッষ CNC11 USB2.0 SPI_WEN SPI_WR SPI_RD SPI_CLK SPI_CS_n R43 4.7K Place R72, R115, R117, R17, R91, and R47 at TOP layer TSW-107-07-D CON29 EJTAG I/F VCC5_0_USB2 VCC3_3_STB Note: Control differential impedance at 90 ohms +/- 15% C15 R36 300 27pF 10K SPI_HOLD SPI_WR SPI_RD SPI_CLK SPI_CS_n VCC3_3 RESETN R47 C14 R34 1M Y1 25MHz 5 5 5 5 13 6,13 6,13 R48 R49 0R 4.7K R13 D129 4.7K R16 VCC3_3 1K R14 ESD-0603 1K R11 ESD-0603 1K R15 D130 4 5 30 6 5 USB2_DP USB2_DN U7 GND Vcc MX25L1605D DIO DO CLK CS WP HOLD SPI FLASH 16M bit VCC5_0_USB2 5 2 6 1 3 7 M6 M2 M7 M3 TP4 TP3 TP2 M10 M8 M4 C472 100uF 2 + VCC5_0_USB2 C12 0.1uF VCC3_3 TP65 4 8 SPI FLASH M5 M1 M9 2 C115 0.1uF Date: Size Title R553 4.7K Thursday, April 23, 2009 APOLLO- SIO I/F Document Number 1 Sheet 3 of 19 Rev 10 ZORAN Confidential UART1RX VCC3_3 10K 10K VCC3_3_STB VCC5_0_TUNER VCC3_3 R552 4.7K_DNS R24 I2C_2_SDA UART1TX R23 R20 4.7K R18 4.7K R12 4.7K R10 4.7K I2C_2_SCL I2C_1_SDA I2C_1_SCL I2C_0_SDA I2C_0_SCL Zoran/HD775 Ref. Platform F1 nanoSMDC110F VCC5_USB_IN 1 I2C HEADER A B C D Service Manual Model No.: HL40XP1 A HDMI_con CH1_HDMI_D1P 23 21 D2+ D2 Shield D2D1+ D1 Shield D1D0+ D0 Shield D0CK+ CK Shield CKCEC NC DDC CLK DDC DATA GND +5V SHELL4 HP DET SHELL2 ESD-0402_0.15PF B CH1_HDMI_D2N SHELL1 SHELL3 5 CH1_HDMI_D1N ESD-0402_0.15PF CN3 D79 20 22 D78 HDMI_con ESD-0402_0.15PF CN4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 CH1_HDMI_D0P CH2_HDMI_5V CH2_CBL_HPD CH2_DDC_SCL CH2_DDC_SDA CH2_HDMI_CLKN HDMI_CEC2 CH2_HDMI_D0N CH2_HDMI_CLKP D134 2 CH3_HDMI_5V CH3_CBL_HPD CH3_DDC_SCL CH3_DDC_SDA CH3_HDMI_CLKN HDMI_CEC3 CH3_HDMI_D0N CH3_HDMI_CLKP CH3_HDMI_D1N CH3_HDMI_D0P CH3_HDMI_D2N CH3_HDMI_D1P CH3_HDMI_D2P 1 23 21 D80 BZV55-C5V1 C ESD-0402_0.15PF 2 CH2_HDMI_D1N CH2_HDMI_D0P ESD-0402_0.15PF D139 2 D132 D138 R53 R54 0.1uF C22 0 0.1uF C21 0 47K 4.7K R414 4.7K 47K R386 HDMI_CEC R383 R382 HDMI_CEC R395 4.7K R385 R390 R384 R387 R389 4.7K R388 4.7K 100 100 CH3_HPD 100 100 CH2_HPD VCC3_3_STB E6 B3 A3 D4 A1 A2 B1 B2 C1 C2 D1 D2 C7 B7 A7 D6 B6 A6 A5 B5 C4 C5 B4 A4 4 GPIO_P18 GPIO_P19 ZR39775 U1D ZR39775 GPIO_P14 GPIO_P12 HDMI2_5VSENSEGPIO_P20 HDMI2_SCL HDMI2_SDA HDMI2_HPD HDMI2_CLKP HDMI2_CLKN HDMI2_D0P HDMI2_D0N HDMI2_D1P HDMI2_D1N HDMI2_D2P HDMI2_D2N HDMI2 I/F HDMI1_5VSENSE HDMI1_SCL HDMI1_SDA HDMI1_HPD HDMI1_CLKP HDMI1_CLKN GPIO_P13 HDMI1_D0P HDMI1_D0N HDMI1_D1P HDMI1_D1N HDMI1_D2P HDMI1_D2N U1O ZR39775 GPIO_P17 GPIO_P15 GPIO_P16 HDMI1 I/F HDMI0_ATEST HDMI0_REXT HDMI0_5VSENSE VCC3_3_HDMI R45 390_1% D3 C3 HDMI0_CEC HDMI0_SCL HDMI0_SDA HDMI0_HPD 䳔㽕ḍ䍄㒓⹂ᅮાϾッᄤخゟᓣDŽ HDMI_CEC1 CH2_HDMI_D2N CH2_HDMI_D1P ESD-0402 CH2_HDMI_D2P CH1_DDC_SCL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ESD-0402 D2+ D2 Shield D2D1+ D1 Shield D1D0+ D0 Shield D0CK+ CK Shield CKCEC NC DDC CLK DDC DATA GND +5V SHELL4 HP DET SHELL2 D85 SHELL1 SHELL3 CH1_DDC_SDA 2 1 47K ESD-0402 20 22 CH1_HDMI_D0N R364 D86 BZV55-C5V1 CH1_HDMI_CLKP 0.1uF D87 1 D82 R397 4.7K_DNS CH2_HDMI_D2P HDMI_CONN_vert D83 4.7K ESD-0402_0.15PF BZV55-C5V1 ESD-0402_0.15PF R365 CH2_HDMI_D2N 1 C19 D88 D131 D89 D133 ESD-0402_0.15PF 27 20 21 22 23 24 28 ESD-0402_0.15PF D7 ESD-0402_0.15PF 2 1N4148_DNS CH1_HPD CH2_HDMI_D1N 1 BZV55-C5V1 BZV55-C5V1 BZV55-C5V1 D168 100 100 CH2_HDMI_D1P GND SHLD0 SHLD1 SHLD2 SHLD3 SHLD4 GND CH1_HDMI_CLKN R368 R370 D90 CH1_HDMI_5V CH1_CBL_HPD CH2_HDMI_D0P CH1_DDC_SCL CH1_DDC_SDA D91 D8 B11 A11 D9 ESD-0402_0.15PF HDMI_CEC CH2_HDMI_D0N 0 D92 R50 ESD-0402_0.15PF HDMI_CEC1 ESD-0402_0.15PF 2 1 D84 HDMI0_CLKP HDMI0_CLKN D93 HDMI0_D0P HDMI0_D0N ESD-0402 3 CH3_CBL_HPD CH2_CBL_HPD CH1_CBL_HPD CH3_HDMI_D2P B10 A10 CH3_HDMI_D2N CH1_HDMI_CLKN D105 CH1_HDMI_CLKP ESD-0402_0.15PF D77 ESD-0402_0.15PF CH1_HDMI_D2P HDMI0_D1P HDMI0_D1N D99 A9 B9 R560 R558 R557 HDMI_CEC 27K R60 VCC3_3_STB 10K R563 R562 1.2K_DNS 10K R561 R559 1.2K_DNS 10K R556 CH3_HDMI_D1N D ESD-0402_0.15PF C8 C9 CH3_HDMI_D0P CH1_HDMI_D0N D101 CH1_HDMI_D1N ESD-0402_0.15PF CH1_HDMI_D0P D103 CH1_HDMI_D1P CH3_HDMI_D0N R554 1.2K_DNS ESD-0402_0.15PF HDMI0 I/F D102 HDMI0_D2P HDMI0_D2N 1K ESD-0402_0.15PF B8 A8 CH2_HPD 1K CH3_HPD CH3_HDMI_5V 1K CH2_HDMI_5V CH1_HPD CH1_HDMI_5V 2 CH3_HDMI_CLKN CH1_HDMI_D2N D104 CH1_HDMI_D2P ESD-0402_0.15PF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ESD-0402 TMDSD2+ DSHLD0 TMDSD2TMDSD1+ DSHLD1 TMDSD1TMDSD0+ DSHLD2 TMDSD0TMDSC+ CSHLD0 TMDSCCEC NC SCL SDA DDC_GND VCC5 HPD D106 U1G HDMI_CEC3 RUN AS 100 OHM DIFFERENTIAL PAIRS 3.3V催⬉ᑇ CH3_DDC_SCL 2 ESD-0402 CN5 3 D108 4 D107 5 Date: Size Title Document Number Monday, May 04, 2009 1 APOLLO - HDMI I/F Sheet 4 CH3_CBL_HPD CH3_HDMI_5V CH3_DDC_SDA CH3_DDC_SCL CH2_CBL_HPD CH2_HDMI_5V CH2_DDC_SDA CH2_DDC_SCL CH1_CBL_HPD CH1_HDMI_5V CH1_DDC_SDA CH1_DDC_SCL Zoran/HD775 Ref. Platform ZORAN Confidential TP48 TP47 TP45 TP46 TP12 TP11 TP10 TP9 TP8 TP7 TP6 TP5 1 of 19 Rev 10 A B C D Service Manual Model No.: HL40XP1 31 D109 ESD-0402 CH3_DDC_SDA CH3_HDMI_CLKP D100 ESD-0402_0.15PF CH3_HDMI_D1P ESD-0402_0.15PF D98 D97 CH2_DDC_SCL CH2_DDC_SDA D96 ESD-0402 D95 ESD-0402 HDMI_CEC2 ESD-0402_0.15PF D94 CH2_HDMI_CLKN ESD-0402_0.15PF CH2_HDMI_CLKP D81 A B C D 5 7 12 13 14 15 2 1 7 12 13 14 15 2 1 R760 0_DNS VCC5_0_TUNER 0.1uF C625 VCC5_0_TUNER NC SCL SDA NC AS_IF IF AGC DIF DIF T2 DVT-8ADC-T41F0HS GND GND GND GND NC NC +5V IF T1 TD1636EF-MK2_DNS GND GND GND GND VT AS_IF IF AGC DIF DIF RF_AGC AS SCL ANT POWER SDA +5V IF 8 9 10 11 3 4 5 6 8 9 10 11 3 4 5 6 IF_AGC VCC12V_IN 4 1nF C41 1 2 R772 1nF 1 C624 1 OUT 3 3 1nF C655 3 3 100 R59 R750 39PF 470uF/16V VCC3_3 VCC5_0_TUNER 0.1uF_DNS C42 10uF + C656 + C657 VCC5V_IN 2 C26 0.01uF IF_AGC 2 C436 0.1uF Date: Size Title close to ZR39775 0.1uF AD8 AC7 AC8 AC6 AE7 AF8 AF7 AA5 AF1 AE1 ZR39775 DEMOD_CLKO MPEG_FAIL DMOD_RST_N SA_DATA PARAM0 RF_AGC IF_AGC IF_DVAL_GPIO IF_VREFN IF_VREFP IF_RBIAS IF_VINBIAS IF_VCM IF_AINN IF_AINP SIF_AINN SIF_AINP U1P Tuesday, May 26, 2009 1 Sheet 5 of APOLLO - Tuner & Demodulator Document Number 19 Rev 10 ZORAN Confidential Demodulator 1 Zoran/HD775 Ref. Platform 2K IF_VREFN IF_VREFP 4.7K PARAM0 C40 AF2 AE2 AF4 AE4 IF_RBIAS AD3 IFE_VBIAS AD2 IF_VCM AD1 R64 22pF C33 C28 0.01uF SIF_IN_N SIF_IN_P R63 C437 0.1uF C443 0.1uF 22pF C34 R546 3.9K 27pF_DNS C32 C445 0.1uF 220nH L2 Place parts very close to U1. 12 DEMOD_RSTN 100 R56 7805_DNS 560pF C654 ᇚU33Ң1117-5.0VᬍЎ7805ˈࠡ䴶ࡴϔ乫0ྚ⬉䰏 0.1uF_DNS 10uF_DNS IN 1 IF_P IF_N I2C_1_SCL I2C_1_SDA TO-263-3/SMD L6-3-5 + C677 U33 100uF 2 2 L6-3-5 1 L52 33uH/300mA L55 33uH/300mA + C626 100 100 10R/2W_50mm_DNS 10R/2W_50mm_DNS C43 2 R771 R747 R748 VCC5_0_TUNER 47pF C676 47pF_DNS I2C_1_SCL I2C_1_SDA 47pF_DNS C652 close to tuner 100_DNS R209 0R_DNS C686 IF_N IF_P 47pF close to tuner pin9 IF_AGC 100_DNS R743 C653 3 R742 1 2 1 2 4 GND 1 2 32 2 5 A B C D Service Manual Model No.: HL40XP1 A B C VGA_SDA L45 1uH L44 1uH R128 1K VGA_SCL VGA_VSYNC VGA_HSYNC R127 1K 7 6 5 4 3 2 1 CNC3 TP1 3RCA_SA 7 6 5 4 3 2 1 ESD-0603 ESD-0603 5 Y_IN1 ESD-0603 Y_IN2 Pb_IN2 Pr_IN2 15 14 13 12 11 R569 6.8K_DNS 1 2 TP15 TP14 TP13 0.1uF_DNS C11 DVD_Y DVD_AUTO_SW 0.1uF_DNS 1 6 2 7 3 8 4 9 5 10 VCC5_0_VGA CON11 DB15ds 0 13 DVD_Pr R159 75 R160 75 R119 75R VGA_B_IN UART0TX 0 0 0 R580 R572 R573 PC_UART0TX PC_UART0RX R125 R123 R120 75R_DNS 75R_DNS 75R_DNS VGA_G_IN VGA_R_IN R577 12 Pr_IN1 Pb_IN1 Y_IN1 IR_DVD C10 FB7 150_Ohm_600mA_DNS 100_DNS TP24 R570 DVD_Pb 8 7 5 3 2 TJC3-7A (7pin/2.0mm)_DNS 6 4 1 CON40 ESD-0603 ESD-0603 D136 D140 3RCA_SA D142 ESD-0603 D144 ESD-0603 D135 D164 ESD-0603 ESD-0603 D 8 7 D143 D145 ESD-0603 D141 6 ESD-0603 ESD-0603 17 16 D137 D163 Pb_IN1 ESD-0603 5 D146 4 ESD-0603 Pr_IN1 D147 3 2 D148 1 4 R142 75R 3,13 1uF_DNS C131 1uF_DNS C132 R135 75R Pr_IN2 R571 75R Pb_IN2 Y_IN2 R118 75R 1uF_DNS C130 R161 75 TP39 TP17 TP16 R116 75R Close to U1 C129 C127 0 0 R271 0 C523 C522 C521 C128 0 0.01uF SOY_IN0 20K_DNS 20K_DNS R185 R184 C124 0.01uF 0.22uF 0.22uF 20K_DNS VCC5V_IN 10K_DNS PC_UART0TX R713 FB6 1 3 2 11.8 COM_PR2_IN S1d S2d S1c S2c S1b S2b S1a S2a U14 Q48 2 R164 R163 R162 R714 2N7002LT1 3 0_DNS COM_PR2_IN COM_PB2_IN COM_Y2_IN 100 R190 PI5V330_DNS COMP_VIDEO_SW1 1 IN 15 #EN R712 C9 4.7K R711 3 PR2_OUT 9 3,13 VGA_UART_ON/OFF UART0RX PR2_OUT PB2_OUT Y2_OUT R187 4.7K VCC3_3 PB2_OUT 7 12 Y2_OUT 4 COMP_SW1 Dd Dc Db Da VCC3_3 0 0 0 100 Analog Video Inputs 100 5 6 11 10 COM_PB2_IN 14 13 2 3 COM_Y2_IN VIN_B1 VIN_G1 VIN_R1 VCC5_COMP 10uF_DNS0.1uF 150_Ohm_600mA_DNS+ C627 VCC5V_IN close to ZR39775 SOG_IN0 VGA_B VGA_G VGA_R 10K_DNS 20K_DNS R421 10K_DNS VCC5V_IN R180 R179 20K_DNS VCC5V_IN 10K_DNS 20K_DNS R176 R158 R157 R156 10K_DNS VCC5_COMP R155 R154 10K_DNS_DNS VCC5_COMP R153 VCC5_COMP C104 0.22uF 0.22uF C106 0 0.22uF C107 R269 0.22uF C108 ESD-0603 D149 16 VCC GND 8 15 2 VGA_VSYNC VGA_HSYNC COMP_SW1 11 0.22uF C113 0 0.22uF C114 R270 0.22uF C112 2 C123 VGA_VSYNC VGA_HSYNC 12 12 0.01uF SOY_IN1 VIN_B2 VIN_G2 VIN_R2 7 7 7 7 Date: Size Title C169 R5 T5 T2 T1 T3 T4 W2 W1 Y1 Y2 U2 U1 V1 V2 AA3 AB3 AB4 AA4 U5 V5 U4 V4 U3 V3 TP22 TP23 TP21 TP20 4.7K 4.7K DVD_Pb DVD_Y DVD_Pr IR_DVD Monday, April 27, 2009 1 Sheet APOLLO - HD Video Input Document Number of VGA_SCL VGA_SDA 6 U1F 19 ZR39775 REFNODE_GND_CVBS REFNODE_GND_G REFNODE_GND_R REFNODE_GND_B REFNODE_GND_Ch VCOM RSET VREFP VREFN VGA_SCL_GPIO_P28 VGA_SDA_GPIO_P29 AFE_HS_IN AFE_VS_IN VGA_R0 VGA_G0 VGA_B0 SOG_IN0 VIN_R2 VIN_G2 VIN_B2 SOY_IN1 VIN_R1 VIN_G1 VIN_B1 SOY_IN0 CVBS0 CVBS1 CVBS2 CVBS3 SVIDEO2Y SVIDEO2C SVIDEO1Y SVIDEO1C SVIDEO0Y SVIDEO0C Video In I/F ZORAN Confidential VGA_B_IN VGA_G_IN VGA_R_IN VGA_VSYNC VGA_HSYNC VGA_SCL VGA_SDA R134 R122 D74 BAV70 VCC5V_STB W3 K5 L5 M5 N5 AB1 L4 AA1 AA2 AB11 AE9 1 Zoran/HD775 Ref. Platform TP30 TP31 TP25 TP28 TP29 TP26 TP27 VCC5_0_VGA 62K R216 4.7uF/16V 100 100 100 100 VGA_R VGA_G VGA_B SOG_IN0 C170 0.47uF VGA_SCL R121 VGA_SDA R130 VGA_HSYNC R124 VGA_VSYNC R126 CVBS_0 CVBS_1 SVIDEO_Y0 SVIDEO_C0 + 4 1 5 1 2 1 2 3 CON41 Rev 10 A B C D Service Manual Model No.: HL40XP1 33 A B C 6 4 1 6 1 AV1 3RCA_SA 5 AV2(side) 9 6 3RCA_H 8 5 AV_R_IN 8 7 7 3 AV_L_IN 5 3 5 3 2 S-Video 7 4 CON47 CON35 4 8 1 DIN4 2 CON10 L S_C_IN CVBS_IN AV_R_IN2 AV_L_IN2 CVBS_IN2 D165 C ESD-0603 2 ESD-0603 S_Y_IN ESD-0603 D170 ESD-0603 D D166 D169 8 8 AV_L_IN2 AV_R_IN2 8 AV_R_IN D150 ESD-0603 8 D151 AV_L_IN C82 220pF C83 220pF L14 1.8uH 4 C88 220pF C90 18pF ESD-0603 C86 18pF 4 D152 34 C89 220pF L15 1.8uH C91 220pF C94 18pF D167 5 3 C93 220pF L16 1.8uH 3 TP35 TP49 TP36 TP34 TP33 TP32 TP19 TP18 AV_R_IN2 AV_L_IN2 CVBS_IN2 AV_R_IN AV_L_IN CVBS_IN S_C_IN S_Y_IN C92 220pF C96 18pF C95 220pF L17 1.8uH 090421 R96 75 2 R95 75 2 75 75 Date: Size Title R101 R103 C74 47pF_NS 47pF_NS 47pF_NS C84 Tuesday, April 21, 2009 1 Sheet APOLLO - SD Video Input Document Number CVBS_1 CVBS_0 SVIDEO_C0 SVIDEO_Y0 6 6 6 6 7 of 19 Rev 10 ZORAN Confidential close to 775 C78 C73 Zoran/HD775 Ref. Platform 0.22uF 0.22uF 0.22uF C71 C72 0.22uF C70 1 A B C D Service Manual Model No.: HL40XP1 ESD-0603 ESD-0603 A B C D TP58 TP55 COMP_R COMP_L 3 6 7 1 AV_L_IN2 7 SVIDEO_L SVIDEO_R SW L R DVD_L_IN DVD_R_IN 4 5 2 3 6 7 1 3 6 7 1 4 5 2 SW L R 5 4 5 2 DVI AUDIO IN RCA_LR_DNS GND NC NC GND CON48 L R SW RCA_LR GND NC NC GND CON45 R238 COMP_L L R DVI_L DVI_R COMP_L2 COMP_R2 L R R230 R237 COMP_R YPrPb1 AUDIO IN DVD AUDIO IN_DNS 1 2 3 L R SVIDEO AUDIO IN 4 5 2 RCA_LR GND NC NC GND CON44 CNC4 3 6 7 1 L R SW RCA_LR GND NC NC GND CON46 YPBPR2 AUDIO IN AV_R_IN2 AV2 AUDIO IN 7 L ESD-0603 AV_L_IN D171 ESD-0603 R229 D154 R D172 7 ESD-0603 D153 ESD-0603 ESD-0603 AV_R_IN L R L R R233 R234 22k 22k L R C59 22k R242 R244 R243 R253 22K C67 22k_DNS R263 22K_DNS C80 R262 22K_DNS C81 R261 22K C77 R260 22K C79 1uF_DNS 1uF_DNS 22k_DNS 22k R241 R254 22K_DNS C68 R255 22K_DNS C69 22k R232 C66 1uF 1uF R252 22K R259 22K C76 R258 22K C75 1uF 22k 22k_DNS 1uF 1uF 1uF R231 22k 22k R257 22K C62 R256 22K C61 R251 22K C60 R250 22K 22k_DNS R240 R239 22k 22k D174 D155 ESD-0603 7 1uF_DNS 1uF_DNS 1uF 1uF 1uF 1uF 6 4 PHONEJACK STEREO CON5 4 8 3 5 4 2 1 7 VGA AUDIO IN (A4) VGAL_IN VGAR_IN ESD-0603 5 22k R236 R298 22K 1uF 1uF VCC2.5V R297 22K C122 C121 3 3 47k_DNS 47k_DNS 47k_DNS R265R267R249R264R248R247 47k_DNS 47k_DNS 47k_DNS 22k R235 D157 D173 ESD-0603 ESD-0603 ESD-0603 ESD-0603_DNS D156 D176 D178 D175 ESD-0603 D177 ESD-0603_DNS 12 14 15 11 13 16 10 9 6 8 7 3 74LV4052D_DNS 2Y0 2-COM 2Y1 2Y2 VCC 2Y3 A B INH 1Y0 GND 1Y1 GND 1Y2 1Y3 1-COM 0 R282 1 5 2 4 0 R281 U12 AUDIO_MUX_R AUDIO_MUX_L 10k_DNS + C680 AUD_SEL1 L L H H AUD_SEL0 L H L H 0 0 R268 47k_DNS AUD_OUT C87 C85 0.1uF_DNS 10uF_DNS C13 150_Ohm_600mA_DNS FB5 VCC5V_IN ZR39775 ADATAIN_2 ADATAIN_1 ADATAIN_0 LINE_IN6_R LINE_IN6_L LINE_IN5_R LINE_IN5_L LINE_IN4_R LINE_IN4_L LINE_IN3_R LINE_IN3_L LINE_IN2_R LINE_IN2_L LINE_IN1_R LINE_IN1_L Audio Source Selection Audio_SEL0 Audio_SEL1 R246 10k_DNS R245 AF14 AD13 AC9 J3 K3 H2 H1 J2 J1 K2 K1 L2 L1 M2 M1 Audio IN U1E 2 1 AV 1 AUDIO IN 2 2 AUD_SEL1 15 AUDIO_MUX_L AUDIO_MUX_R R272 47k_DNS VCC2.5V AUD_SEL0 11 10K R474 Audio_SEL0 Document Number Monday, April 27, 2009 1 APOLLO - Audio IN Sheet 8 ZORAN Confidential Q19 MMBT3904_DNS Audio_SEL1 Q18 MMBT3904_DNS VCC5V_IN 10K R470 DVI_L DVI_R COMP_L2 COMP_R2 SVIDEO_L SVIDEO_R VGAL_IN VGAR_IN DVD_R_IN DVD_L_IN Zoran/HD775 Ref. Platform 1K R473 1K R471 Date: Size Title R472 4.7K VCC3_3 R469 4.7K VCC3_3 VCC5V_IN TP57 TP56 TP51 TP50 TP53 TP52 TP38 TP37 TP41 TP40 1 of 19 Rev 10 A B C D Service Manual Model No.: HL40XP1 35 D158 ESD-0603 36 5 VCM VREF_AADC VREF_ADAC AGNDREF VCM VREF_AADC VREF_ADAC AE8 AE12 AE13 AF13 4 + LINE_OUT2_L LINE_OUT2_R AF10 AF9 10uF/16V C487 10 C311 + 0.1uF SPDIF_OUT LINE_OUT1_L LINE_OUT1_R AF12 AF11 15 C377 + 0.1uF 10uF/16V C525 Close to ZR39775 10uF/16V C524 C378 0.1uF 3 C163 C162 C126 C125 4.7uF/16V 4.7uF/16V 4.7uF/16V 0801 4.7uF/16V + AD11 I2S_SDIN AC10 AD14 AE14 15 15 15 + IEC958_0UT LINE_OUT2_L LINE_OUT2_R LINE_OUT1_L LINE_OUT1_R ADATAOUT_0 ADATAOUT_1 ADATAOUT_2 I2S_MCLK I2S_SCLK I2S_LRCLK AD10 AD9 AD12 3 + A ZR39775 U1I ACLK0 BCLK0 LRCLK0 Audio OUT 4 + B C D 5 PCBЁᵕᗻ䳔㽕䇗ᭈ 2 2 10 10 10 10 Date: Size Title LINEOUT2_R LINEOUT2_L LINEOUT1_R LINEOUT1_L Monday, April 27, 2009 1 Sheet APOLLO - Audio OUT Document Number Zoran/HD775 Ref. Platform 9 of 19 Rev 10 ZORAN Confidential 1 A B C D Service Manual Model No.: HL40XP1 A B C D LINEOUT1_L 9 LINEOUT2_R LINEOUT2_L 9 9 C534 22uF/16V 0_DNS R999 9 SPDIF_OUT 0 R1002 VCC12V_IN R587 10K 39K 10uF/16V C539 10uF/16V 10K LM4558 47uF/16V C226+ 390R 1K 10K R286 R1004 1N4148 D124 10K_DNS 10K_DNS 4.7K R1001 R994 R998 8 7 6 5 8 7 6 5 Q41 1 C225+ R741 1K GND VCC 1 AMP_L_IN R997 Q55 MMBT3904 2 1 GND VCC IN 0.1uF/50V 3 C171 J2 SPDIF_V GQ-13_Haier_B 3 2 1 Top View 4 5 J3 SPDIF_V GQ-13_Haier_shell 15 AUD_AMP_MUTE 22K Q75 MMBT3904 I2S_MCLK AV_L_OUT AUD_AMP_MUTE I2C_2_SDA I2C_2_SCL I2S_SDIN 15 5 5 I2S_SCLK I2S_LRCLK 1 15 15 POWER_UP/DOWN R1006 1 Q74 MMBT3904 22uF/16V 15 C537 090421 VCC12V_IN L35 LI0603G121R 10K PHONE_OUT_L 470uF/16V R740 + AUD_AMP_STB SPDIF OUT(Vertical) 3 2 IN 47K 1 C593 D120 1N4148 1 39K 12V_AUDIO 0.1uF/50V 22K R1005 47uF/16V VCC5V_IN MMBT3906 10K R99610K VCC12V_IN R995 10K R588 10K 39K AUD_AMP_STB R586 15 R579 10K C528 R575ǃR576ǃR585ǃ586䰏ؐᬍЎ39K,Փ䖤ᬒ䕧ߎVp-p=1V R576 R746 12V_AUDIO AUD_AMP_STB OUTA VDD INA- OUTB INA+ INBVSS INB+ R589 + 10K R584 U19 C531 AMP_PWR VCC5V_STB 4.7K 5 OUTA VDD INA- OUTB INA+ INBVSS INB+ LM4558 10K 1 2 3 4 1 2 3 4 R583 + VCC12V_IN SPDIF R289 R1000 0_DNS R1003 R585 AMP_PWR VCC5V_STB AV_R_OUT LINEOUT1_R 9 R578 10K 12V_AUDIO PHONE_OUT_R R778 0 R761 3 6 7 1 SW L R 4 AUDIO OUT RCA_LR GND NC NC GND CON34 Q54 MMBT3904 5.6K 2 TP54 TP42 4 5 SCL SDA SDIN SCLK LRCLK PDN VR_DIG DVSSO OSC_RES MCLK AV_R_OUT AV_L_OUT L36 LI0603G121R C678 0.047uF/25V C679 4700pF/50V R775 470 FAULT AVDD 090421 47pF VCC3_3 24 C685 47pF 22 21 20 19 23 C591 0.1uF/50V P_GND C39 4.7uF/16V P_GND 18 17 16 100 C684 10k R781 P_GND R779 10K R780 18K 15 14 13 0.047uF/25V 100 1 33 33 33 AVSS AMP_AV33 P_GND 33 0.1uF/50V C590 AMP_AV33 C649 C672 R783 10K R735 4.7K R774 C533+ 0 10uF/16V R777 Q73 MMBT3904 R782 R786 R785 R787 R744 0 R784 VCC3_3 1 Q72 MMBT3904 3 2 R575 AMP_R_IN 39K ESD-0603 1 2 470uF/16V 1 2 3 2 + 3AV_L_OUT 3PHONE_OUT_L 2 PHONE_OUT_R D179 3 2 AV_R_OUT 3 2 12 VR_ANA + 0 0 R731 R732 P_GND 0.1uF/50V C588 P_GND AVSS 4700pF/50V R776 470 10uF/16V C532 P_GND P_GND P_GND RESET 25 2 11 PLL_FLTP STEST 26 U18 4 4 5 5 3 2 10 PLL_FLTM DVDD 27 9 28 10K ESD-0603 P_GND 0.1uF/50V C589 TJC3-4A 1 2 3 4 CNA3 8 PVCC_A PVCC_D 29 AVSS DVSS D112 6 7 PVCC_A P_GND P_GND C683 100uF/35V AMP_PWR P_GND + R581 620 470pF C529 C671 100uF/35V P_GND + + R208 0R P_GND PVCC_C BST_C VCLAMP_CD PVCC_B PGND PGND BST_B PGND PGND VCLAMP_AB PGND PGND BST_A PGND PGND HIZ PGND PGND AVCC PGND PGND AGND PGND PGND BYPASS PGND PGND BST_D PGND AV_R_OUT R582 620 AV_L_OUT 37 38 39 48 49 50 47 51 52 46 53 54 45 55 56 44 57 58 43 59 60 42 61 62 41 63 64 40 65 HTQFP48 C565 C530 470pF + C651 100uF/35V 3 P_GND P_GND 0.1uF/50V C563 P_GND C670 10uF/35V AMP_PWR C200P_GND 0.22uF/25V C586 1uF/25V C192 P_GND 0.22uF/25V + AMP_PWR 1 1 C559 P_GND 8 7 6 R759 0_DNS 1 2 3 4 TP44 TP43 TP59 1 P_GND PHONE_OUT_L PHONE_OUT_R HEADPHONE_PLUG P_GND 1uF/50V C585 P_GND 1uF/50V C584 HEADPHONE OUT 1 C561 0.1uF/50V PHONE_OUT_L PHONE_OUT_R HEADPHONE_PLUG 5 HEADPHONE_OUT CON49 L5-92 L25 33uH/2A L5-92 L24 33uH/2A POWER_UP/DOWN P_GND 1uF/50V P_GND C560 C187 0.47uF/50V CBB 0.1uF/50V P_GND C558 1uF/50V R749 47K R745 0_DNS VCC5V_IN L5-92 L23 33uH/2A L5-92 L21 33uH/2A C197 1uF/25V 0.22uF/25V P_GND C191 0.22uF/25V C564 C650 100uF/35V P_GND + AMP_PWR AMP_PWR 0.1uF/50V P_GND P_GND C566 1uF/25V U17 TAS5708 P_GND 0.1uF/50V C562 C160 + C167 C168 4.7uF/50V 0.1uF/50V 0.01uF/50V P_GND 24V_IN C592 1000uF/35V AMP_PWR P_GND 0.1uF/50V C587 30 2 R574 ESD-0603 PGND_A PGND_D 31 5 2 1 PVCC_D D113 3 4 PGND_D 32 PGND_A 33 OUT_A OUT_D 1 PGND_C 35 PGND_B PGND_C 34 OUT_B PGND_B OUT_C 36 C527 1 2 VCC12V_IN 1 2 4 4 5 5 2 1 3 ESD-0603 24V_IN ESD-0603 TP64 R290 100K VCC3_3_STB C583 HEADPHONE_PLUG 15 P_GND 0.1uF/50V P_GND 0.1uF/50V C582 C188 0.47uF/50V CBB ESD-0603 4 D127 + D126 + + D125 5 2 2 Speaker-R+ Speaker-RSpeaker-LSpeaker-L+ TP62 TP63 TP61 TP60 Speaker-L- Speaker-L+ Speaker-R- Speaker-R+ TJC3-4A 4 3 2 1 CNC2 Date: Size Title 1 Monday, April 27, 2009 Sheet APOLLO - Audio AMP Document Number Zoran/HD775 Ref. Platform ZORAN Confidential 1 10 of 19 Rev 10 A B C D Service Manual Model No.: HL40XP1 37 A B C D ZR39775 5 LVDS_TXATST LVDS_REXT PWM1 PWM2 LVDS_D5O_P LVDS_D5O_N LVDS_D4O_P LVDS_D4O_N LVDS_D3O_P LVDS_D3O_N LVDS_D2O_P LVDS_D2O_N LVDS_D1O_P LVDS_D1O_N LVDS_D0O_P LVDS_D0O_N LVDS_D5E_P LVDS_D5E_N LVDS_D4E_P LVDS_D4E_N LVDS_D3E_P LVDS_D3E_N LVDS_D2E_P LVDS_D2E_N LVDS_D1E_P LVDS_D1E_N LVDS_D0E_P LVDS_D0E_N LVDS_CO_P LVDS_CO_N LVDS_CE_P LVDS_CE_N U1J LVDS_CO_P LVDS_CO_N LVDS_D0E_P LVDS_D0E_N LVDS_D1E_P LVDS_D1E_N LVDS_D2E_P LVDS_D2E_N LVDS_D3E_P LVDS_D3E_N LVDS_D4E_p LVDS_D4E_N AE19 AF19 AD23 AD24 AE23 AF23 AF22 AE22 AD21 AD22 AE21 AF21 LVDS_D2O_P LVDS_D2O_N LVDS_D3O_P LVDS_D3O_N LVDS_D4O_P LVDS_D4O_N AE17 AF17 AF16 AE16 AD15 AD16 AD19 AD20 AB23 AC23 BL_BR_CNTRL LVDS_REXT PWM1 LVDS_D1O_P LVDS_D1O_N AD17 AD18 AE15 AF15 LVDS_D0O_P LVDS_D0O_N AF18 AE18 AF20 AE20 LVDS_CE_P LVDS_CE_N AF24 AE24 close to ZR39775 C161 0.01uF_DNS R193 0 820_1% R192 5 4.7K 4 33 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 2 34 Q4 MMBT3904_DNS BRI_OUT 1 R273 1 3 VCC3_3 4.7K_dns 4.7K_DNS R279 2 R275 2 0R 1 5 DISPLAY/HV-ON 12 BL_BR_CNTRL LCD_ON 4.7K_DNS R274 12 DCR_EN/DISPEN LVDS_D4E_P 3V_SCL Panel_power I2C_2_SCL LVDS_D3E_P LVDS_D2E_P LVDS_CE_P LVDS_D0E_P LVDS_D1E_P 17 LVDS_D1O_P LVDS_D2O_P LVDS_CO_P LVDS_D3O_P LVDS_D4O_P LVDS_D0O_P 4 6 8 10 12 14 16 3 2 18 R280 4.7K_DNS CON32-LVDS VCC5V_IN LVDS_D0E_N3 LVDS_D1E_N5 7 LVDS_D2E_N9 LVDS_CE_N11 13 LVDS_D3E_N 15 17 FORMAT 19 LVDS_D4E_N 21 3V_SDA 23 25 27 29 BRI_CTL_IN 31 1 CND2 CON16-LVDS LVDS_D1O_N 3 LVDS_D2O_N 5 7 LVDS_CO_N 9 LVDS_D3O_N 11 LVDS_D4O_N 13 15 LVDS_D0O_N 1 LVDS Video I/F I2C_2_SDA R277 Panel_power 4.7K_dns R276 VCC3_3 2 1 LVDS I/F 2 3 1 2 2 1 CND3 2 1 4 1 2 10k R634 R632 4.7K 1 4.7K R734 1 2 2 470R 10K Date: Size Title R633 10K C166 0.01uF BRI_OUT2 1 TP67 TP66 C165 0.1uF_DNS 0_DNS R596 Monday, April 27, 2009 APOLLO - LVDS I/F Document Number 1 11 BL_ON/OFF BRI_CTL_IN Sheet 1 2 3 4 CNE5 of 19 Rev 10 EJTAG5 (4pin/2.0mm) BRI_CTL_IN 1 BL_ON/OFF 2 3 4 VCC5V_IN 1 Zoran/HD775 Ref. Platform Q32 MMBT3904 R631 1K VCC5V_IN 10uF + C681 R287 1K_DNS VCC5V_IN R672 MMBT3904 Q71 R288 1K VCC3_3 R708 MMBT3904 Q69 VCC3_3 10k R651 R993 4.7K VCC3_3 3 2 3 38 2 5 A B C D Service Manual Model No.: HL40XP1 A B C D GOE_N GWE_N V23 V22 U22 V24 W24 W25 W23 W22 Y26 Y25 Y24 Y23 Y22 TVM_BOOT 5 10K 4 4 R266: I2C EEPROM BOOT R355: SPI BOOT R355 10K_DNS R266 VCC3_3_STB TVMicro Bootstrap Configuration ZR39775 U1H GPO/GADR1_CLE STV2/GCS_N0 CPV2GDAT6 TP/GDAT5 RVS/GDAT7 OE2/GADR0_ALE STH1/GDAT4 STH2/GDAT3 CPV/GDAT2 OE1/GDAT1 STV1/GDAT0 Guest Bus 5 ZR39775 Res_AA6 GPIO_P21 GPIO_P13 GPIO_P19 GPIO_P22 GPIO_P23 GPIO_P24 GPIO_P25 GPIO_P26 GPIO_P27 GPIO_P4 GPIO_P5 GPIO_P6 GPIO_P7 GPIO_P8 GPIO_P9 GPIO_P10 GPIO_P11 GPIO_P0 GPIO_P1 GPIO_P2 GPIO_P3 U1K AA6 U24 C6 D5 U23 R23 AB13 AB14 AB16 AC14 D11 D12 E12 E11 AB20 AB19 AB18 AB17 C10 C11 C12 D10 BOOT_2 3 R636 0_DNS R206 10K VCC3_3_STB BOOT_0 BOOT_1 BOOT_2 BOOT_3 R207 4.7K GPIO_11 BOOT_0 BOOT_1 BOOT_3 11 13 11 VGA_HSYNC 6 VGA_VSYNC 6 4.7K R41 2 Thursday, April 23, 2009 Sheet 12 APOLLO - GPIO & Guest Bus Document Number 1 1 R635 Zoran/HD775 Ref. Platform VCC3_3_STB FP_LED2 COMP_SW1 33 AUD_AMP_STB 10 AUD_SEL0 11 TVM_PWR_ON1 17 FP_LED1 13 PWR_SW_DVD 18 DISPLAY/HV-ON 11 LCD_ON R424 33 R205 10K R211 4.7K R212 4.7K Date: Size Title DEMOD_RSTN 5 BOOT_1 14 2 HEADPHONE_PLUG 15 DVD_STB 18 DVD_AUTO_SW 6 SPI_WEN 3 R417 33 TVM_BOOT R420 GPIO_P8 TEST_MODE Bootstrap Configuration V-Con 8051_BOOT BOOT_STRAP0 BOOT_STRAP1 BOOT_STRAP2 BOOT_STRAP3 GPIO 3 of 0 19 Rev 10 VCC3_3 A B C D Service Manual Model No.: HL40XP1 39 A B C D VCC5V_IN 1 2 3 4 1 2 3 5 4 3 2 1 5 EJTAG6 (6pin/2.0mm) 5 4 3 2 1 CNE2 CNE3 1 2 3 PH-3A 3pin/2.0mm TJC3-4A 1 2 3 4 CNB2 R314 10 R313 10 TP76 LED_G LED_R R316 100 10K_DNS R300 VCC5V_STB KEY_IN2 KEY_IN R312 R315 3.3K 3.3K VCC3_3_STB TP75 10K R639 100 100 47pF C682 VCC5V_STB IRR_IN C570 0.1uF R641 R642 VCC3_3_STB C581 0.1uF 4 FP_KEY_IN2 FP_KEY_IN UART0TX UART0RX 10K R640 4 15 15 3,6 3,6 IRR_IN IRR_IN 1 1 12 FP_LED2 MMBT3906 Q34 0.1uF 10K 1K R655 4.7K R657 3 3 6 FP_LED1 VCC3_3_STB 12 IRR C569 R645 VCC3_3_STB MMBT3906 3 IR_DVD 0.1uF 4.7K Q33 C567 R638 VCC5V_IN 2 3 2 NC68 330 R653 Q35 MMBT3904 K22 3 VCC U21 LED_G Q36 MMBT3904 2 ᬍЎ330,⬉⌕Ў6mA VCC5V_STB ZR39775 R647 1K LED_R 10K R667 ᬍᕙᴎࡳ㗫 Q40 MMBT3904 R668 4.7K VCC5V_STB RESETN No Connect Pins U1L ᬍЎ1K,⬉⌕Ў2mA R650 1K 4.7K R648 VCC3_3_STB 4 3 button_4pin 2 SW1 1 VCC3_3_STB 2 1 Date: Size Title AP1701 RESET GND 40 3 5 R643 H3 G4 G3 F5 F4 F3 F2 F1 E5 E4 E3 E2 E1 RESETN ZR39775 TEST_G12 TEST_G11 VLCKx2 Hsync_in Vsync_in VID7 VID6 VID5 VID4 VID3 VID2 VID1 Monday, April 27, 2009 APOLLO - MISC Document Number 3 3 U1M 1 Sheet 13 of 19 Rev 10 ZORAN Confidential TVMM I/F MORF_RSTN NEED PULL DOWN? VID0 R&D ONLY 10K_DNS R644 VCC3_3_STB C568 0.01uF 1 Zoran/HD775 Ref. Platform 0_DNS 2 R637 1K_DNS VCC3_3_STB A B C D Service Manual Model No.: HL40XP1 A B C R715 0.1uF C231 12 BOOT_1 VCC3_3 5 4.7K 1 R707 10K Q49 C438 1uF C319 0.1uF VCC1_1V 0.1uF C237 C299 0.47uF 4 1.0uF C230 E9 E10 F9 F10 E7 E8 F7 F8 VCC3_3_HDMI F11 F12 F13 F14 F15 G12 G13 G14 G15 G16 L20 L21 M20 M21 N20 N21 P20 P21 R20 R21 T20 T21 T22 T23 T24 U20 U21 V20 V21 W20 W21 V7 W7 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14 Y15 AA8 AA9 AA10 AA11 AA12 AA13 AA14 AA15 T25 T26 AA7 VCC1_1_HDMI 0.1uF C229 VCC3_3_LDIVDD L20 LI0603G121R C242 0.1uF VCC3_3_USB2 1.0uF L41 LI0603G121R VCC1_1_HDMI VCC3_3_HDMI 0.1uF 090421 1 C238 L18 LI0603G121R 2 3 C241 1.0uF C239 MMBT3904 Q50 C240 0.1uF 0.47uF C474 0.01uF C417 4 VCC1_1_USB VCC3_3_PLLVDD AO3401 C475 1000pF C418 1uF L19 LI0603G121R L22 LI0603G121R VCC1_1V L29 LI0603G121R 3 2 D 5 STBY IOVDD_STBY0 IOVDD_STBY1 IOVDD_STBY2 IOVDD_STBY3 IOVDD_STBY4 USB_VDD1 USB_VDD33 USB2_VDD33 LDI_VDD33_0 LDI_VDD33_1 PLL_VDD33 M_VDD0 M_VDD1 M_VDD2 M_VDD3 M_VDD4 M_VDD5 M_VDD6 M_VDD7 M_VDD8 M_VDD9 M_VDD10 M_VDD11 M_VDD12 M_VDD13 M_VDD14 M_VDD15 M_VDD16 M_VDD17 M_VDD18 M_VDD19 M_VDD20 M_VDD21 M_VDD22 M_VDD23 IO_VDD0 IO_VDD1 IO_VDD2 IO_VDD3 IO_VDD4 IO_VDD5 IO_VDD6 IO_VDD7 IO_VDD8 IO_VDD9 IO_VDD10 IO_VDD11 IO_VDD12 IO_VDD13 IO_VDD14 IO_VDD15 IO_VDD16 IO_VDD17 IO_VDD18 IO_VDD19 IO_VDD20 IO_VDD21 IO_VDD22 IO_VDD23 IO_VDD24 U1R 3 ZR39775 CORE_VDD18_STBY0 CORE_VDD18_STBY1 CORE_VDD18_STBY2 CORE_VDD18_STBY3 CORE_VDD18_STBY4 CORE_VDD18_STBY5 HDMI_VDD3P3_0 HDMI_VDD3P3_1 HDMI_VDD3P3_2 HDMI_VDD3P3_3 HDMI_VDD1V_0 HDMI_VDD1V_1 HDMI_VDD1V_2 HDMI_VDD1V_3 CORE_VDD0 CORE_VDD1 CORE_VDD2 CORE_VDD3 CORE_VDD4 CORE_VDD5 CORE_VDD6 CORE_VDD7 CORE_VDD8 CORE_VDD9 CORE_VDD10 CORE_VDD11 CORE_VDD12 CORE_VDD13 CORE_VDD14 CORE_VDD15 CORE_VDD16 CORE_VDD17 CORE_VDD18 CORE_VDD19 CORE_VDD20 CORE_VDD21 CORE_VDD22 CORE_VDD23 CORE_VDD24 CORE_VDD25 CORE_VDD26 CORE_VDD27 CORE_VDD28 CORE_VDD29 CORE_VDD30 CORE_VDD31 CORE_VDD32 CORE_VDD33 CORE_VDD34 CORE_VDD35 CORE_VDD36 CORE_VDD37 CORE_VDD38 CORE_VDD39 CORE_VDD40 CORE_VDD41 CORE_VDD42 CORE_VDD43 CORE_VDD44 CORE_VDD45 CORE_VDD46 CORE_VDD47 CORE_VDD48 CORE_VDD49 CORE_VDD50 CORE_VDD51 CORE_VDD55 Power 3 P5 P6 R6 T6 T7 R7 H4 J4 H5 J5 K7 AC11 AC13 AF25 AC15 AB15 V26 E20 E21 E22 F16 F17 F18 F19 F20 F21 F22 G17 G18 G19 G20 G21 G22 H20 H21 H22 J20 J21 J22 K20 K21 G7 G8 G9 G10 G11 H7 H8 J7 Y16 Y17 Y18 Y19 Y20 Y21 AA16 AA17 AA18 AA19 AA20 AA21 AA22 AA23 AA24 AA25 AA26 VCCA1_8_STB VCC3_3_STB VCC3_3_USB2 VCC1_1_USB VCC3_3_LDIVDD VCC3_3_PLLVDD VCC1_8 VCC3_3 2 2 C277 /0.1uF C179 0.1uF C195 0.1uF C180 0.1uF VCC1_8 C189 0.1uF C250 0.1uF C251 0.1uF VCCA1_8_STB Tuesday, May 26, 2009 APOLLO - POWER 1 Document Number 1.0uF C253 C199 0.1uF C198 0.1uF 1 Sheet 14 of 19 Rev 10 ZORAN Confidential C252 0.1uF C194 0.1uF 1.0uF C247 Zoran/HD775 Ref. Platform 1.0uF C249 C182 0.1uF C193 0.1uF C268 C256 C273 C289 /10uF /33uF /33uF /10uF C267 10uF Date: Size Title 1.0uF C248 VCC3_3_STB C272 /0.1uF VCC3_3 C178 0.1uF C190 0.1uF Bypass Caps VCC3_3 3.3V C270 C271 /10uF /10uF C264 C265 10uF 10uF_DNS C186 0.1uF C257 0.1uF Bypass Caps VCC1_8 1.8V 1 A B C D Service Manual Model No.: HL40XP1 41 42 A B 5 ZR39775 AFE_XCLK_TEST AFE_TEST0 AFE_TEST1 AFE_TEST2 AFE_TCLK_IN AFE_TCLK_OUT AFE_CLK AFE_XCLK AFE_ATCLK0 AFE_ATCLK1 AB7 AB10 AB9 AB8 U6 V6 K4 AE3 M6 N6 R178 10K VCC3_3_STB 13 13 VGA_UART_ON/OFF 6 AUD_AMP_MUTE 10 LCD_PWR_SW 10,18 AUD_SEL1 8 PWR_SW_USB 18 R26 140 C511 10uF 4 R25 8.87K C321 22pF VCC3_3_ADC8 R551 51K FP_KEY_IN FP_KEY_IN2 P4 AF5 AF6 AC3 AC4 AC5 AD6 AD5 AD4 AE5 AE6 AB6 AB5 0801 PCBЁᵕᗻ䳔㽕䇗ᭈ Y3 R67 0R 4.7uF/16V G5 G6 VCC3_3_LVDSVCTX C164 H6 J6 G2 L6 G1 K6 VCC3_3_LVDSVCRX R213 845R 1% R278 845R 1% 4 + C D AFE I/F_ GPO U1S 5 3.3V VDDADC8 RC_OSC_REXT ADC8_RBIAS ADC8_VREF ADC8_INA ADC8_INB ADC8_INC ADC8_IND ADC8_INE ADC8_INF ADC8_ING VDD33_BOD AFE_AVSS PGA_LDO0 LVDSVCTX_VDD33_0 LVDSVCTX_VDD33_1 LVDSVCRX_VDD33_0 LVDSVCRX_VDD33_1 LVDSVCRX_REXT LVDSVCRX_ATST LVDSVCTX_REXT LVDSVCTX_ATST 3 ZR39775 AFE_AVSS0 AFE_AVSS1 AFE_AVSS2 AFE_AVSS3 AFE_AVSS4 AFE_AVSS5 AFE_AVSS6 AFE_AVSS7 AFE_AVSS8 AFE_AVSS9 AFE_AVSS10 ACOD3_AVDD ACOD3_AVSS DM_PLL_VDD IF_VDD3P3_0 IF_VDD3P3_1 DVDD18 AVDD18_R AVDD18_G AVDD18_B AVDD18_SVIDEO AVDD18_CVBS AVDD3_SYNC AVDD3_AFE AVDD3_HPLL AVDD18_HPLL AVSS_HPLL AVDD3_SYNC1 U1Q 3 W4 W5 W6 Y4 Y5 Y6 L7 M7 N7 P7 U7 AE10 AE11 VCC3_3_ACOD 1.0uF 0.1uF 0.01uF C38 L5 LI0603G121R L34 LI0603G121R L33 LI0603G121R 2 4.7uF/16V C37 1.0uF 0.1uF VCC3_3_IF C430 C428 VCC3_3_LVDSVCTX C427 1.0uF C447 C425 VCC3_3_LVDSVCRX 0.1uF C446 L37 LI0603G121R 1.0uF VCC3_3_DM_PLL C484 0.1uF Date: Size Title C453 /1nF C513/0.1uF Thursday, April 23, 2009 1 Sheet 15 APOLLO - Power & Ground 2 Document Number of 19 Rev 10 ZORAN Confidential C517/0.1uF VCC1_8_AVDD C514 C515 C516 0.1uF 0.1uF 0.1uF VCCA1_8_STB VCCA1_8_STB L32 LI0603G121R C519/0.1uF C518/0.1uF C520/0.1uF VCC3_3_VSYNC C423 10uF VCC1_8_AVDD 0.01uF C422 L31 LI0603G121R 1 Zoran/HD775 Ref. Platform VCC3_3_STB VCC3_3_STB VCC3_3 VCC3_3 VCC3_3_STB 1000pF C421 VCCA1_8_HPLL VCC3_3_STB VCC3_3_STB L42 LI0603G121R L43 LI0603G121R C482 VCC3_3_ADC8 1.0uF 0.1uF VCC3_3_DM_PLL VCC3_3_IF VCCA1_8_STB R4 AB2 AC1 AC2 C481 + 1.0uF C420 C479 VCC3_3_ACOD C413 0.1uF L30 LI0603G121R P2 P1 R1 R2 P3 VCC1_8_AVDD VCCA1_8_HPLL M4 L3 M3 N3 N4 VCC3_3_VSYNC R3 VCC3_3_VSYNC 2 A B C D Service Manual Model No.: HL40XP1 A B C C575 + 470uF/16V 47uF/16V C574+ VCC5V_IN 090421 5 C571 0.1uF 0.1uF C577 4 3 2 1 VCC C274 /1uF VCC1_1V C219 1.0uF VCC1_1V C209 1.0uF C275 /1uF C220 1.0uF C210 1.0uF VSS C276 /1uF C221 1.0uF C211 1.0uF C278 /1uF Output Output AP1534 VSS OCSET EN FB U22 Bypass Caps VCC1_1V 1.0V Option C576 100k_DNS 2 1 C573 Option R666 3.9k 2 1 R663 100k 2 1 R662 2 1 VCC5V_IN C279 /1uF C223 C222 /1uF 1.0uF C212 1.0uF 5 6 7 8 4 C213 1.0uF D119 B240 C283 /1uF C224 /1uF C214 1.0uF C216 1.0uF C292 /0.1uF C226 /1uF C572 Option C215 1.0uF C280 /33uF C225 /1uF L4.5-9 L50 27uH/3A 2 1 D 4 C278 /1nF C2267/1uF C217 1.0uF R665 2.49K_1% 909R_1% R664 C288 C228 /10uF 1.0uF 3 C263 C269 /10uF /10uF C262 10uF C578 + C579 C310 /10uF C287 /10uF 220uF/16V 1000uF/16V C286 C218 /10uF 1.0uF + C580 0.1uF VCC1_1V Vout=0.8*(1+R347/R350); R350=0.7K~5K 3 2 1 5 2 2 Date: Size Title ZR39775 USB2_GND PLL_VSS GND48 GND47 GND46 GND45 GND44 GND43 GND42 GND41 GND40 GND39 GND38 GND37 GND36 GND35 GND34 GND33 GND32 GND31 GND30 GND29 GND28 GND27 GND26 GND25 GND24 GND23 GND22 GND21 GND20 GND19 GND18 GND17 GND16 GND15 GND14 GND13 GND12 GND11 GND10 GND9 GND8 GND7 GND6 GND5 GND4 GND3 GND2 GND1 GND0 GND49 GND50 GND51 GND52 GND53 GND54 GND55 GND56 GND57 GND58 GND59 GND60 GND61 GND62 GND63 GND64 GND65 GND66 GND67 GND68 GND69 GND70 GND71 GND72 GND73 GND74 GND75 GND76 GND77 GND78 GND79 GND80 GND81 GND82 GND83 GND84 GND85 GND86 GND87 GND88 GND89 GND90 GND91 GND92 GND93 GND94 GND95 GND96 GND97 GND98 GND99 GND100 S1_GND U1N Tuesday, May 26, 2009 1 Sheet 16 APOLLO - Power & Ground 3 Document Number of 19 Rev 10 ZORAN Confidential P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 U9 U10 U11 U12 U13 U14 U15 U16 U17 U18 V9 V10 V11 V12 V13 V14 V15 V16 V17 V18 B24 F6 R25 Zoran/HD775 Ref. Platform AE25 V25 N18 N17 N16 N15 N14 N13 N12 N11 N10 N9 M18 M17 M16 M15 M14 M13 M12 M11 M10 M9 L18 L17 L16 L15 L14 L13 L12 L11 L10 L9 K18 K17 K16 K15 K14 K13 K12 K11 K10 K9 J18 J17 J16 J15 J14 J13 J12 J11 J10 Ground 1 A B C D Service Manual Model No.: HL40XP1 43 A B C D 470uF/16V 2 R753 LED_DNS 5 330_DNS 330_DNS 1K R758 R&D ONLY 1 R671 D122 1 R670 2 LED_DNS 6 7 U48 FB COMP U48 C659 0.1uF VCC5V_STB VCC5V_IN ᬍЎ0402ᇕ㺙 0.01uF C669 C661 1uF ࡴC661 2 D121 R757 2.55K_1% 470_1% R756 100pF 1 POWER LED 2 0.022uF 1K C664 C662 1 47uF/16V + C658 2 1 C660+ 5 VCC GND 3 4 8 2 1 NCP1579 BG PHASE TG BST D162 1N4148W-7-F 1 2 2 1 2 1 ? R755 2 4 R751 4.7 R752 2.2 4 C721 0.1uF ࡴC721 8 7 3 2 1 2 1 C663 0.1uF 4 10R_DNS R754 NTMD4840 U32 1 6 5 C668 3.3nF_DNS 2 1 Ⓒ䰸100K䇤⊶ L7.5-13 L53 15uH/6A 3 3 + 1000uF/16V 220uF/16V C665+ C666 2 1 C667 0.1uF VCC5V_IN VCC5V_IN 2 AO3401 3 0.1uF C605 3 + + 3 IN 2 IN 220uF/16V C606 3 U28 IN Date: Size Title AZ1084-ADJ OUT 2 P1 + + R736 C607 P2 + 0 P3 + P4 P6 P7 Monday, April 27, 2009 1 Sheet 17 APOLLO - Power & Ground 4 Document Number P9 VCC1_8 P8 of 19 Rev 10 ZORAN Confidential 470uF/16V C608 P5 10K R739 VCCA1_8_STB VCC3_3 0 0 10K R737 VCC3_3_STB Zoran/HD775 Ref. Platform 100R_1% R484 1 100uF/16V C600 R669 100uF/16V C648 R738 100uF/16V C644 0.1uF_DNS 220R_1% R483 0.1uF_DNS C599 AP1117E33 OUT 2 0.1uF_DNS C647 AP1117E18 OUT 2 0.1uF_DNS C643 AP1117E33 OUT 2 U25 10uF/16V C598 100uF/16V + C646 U31 10uF/16V IN U30 এᥝR773,ࡴQ42,U28ᬍЎ263ᇕ㺙 1 Q42 0.1uF 3 C642 VCC5V_IN C597 0.1uF C645 VCC3_3_STB 0.1uF + VCC5V_STB C641 2 4 GND TAB 1 4 GND TAB 1 5 4 1 GND TAB 4 GND TAB 44 1 VCC12V_IN A B C D Service Manual Model No.: HL40XP1 A B C D 5 4 3 2 1 5 2 9 3 2 9 3 PH05A(5pin/2.0mm)_DNS CNA4 TP69 TJC3-7A(7pin/2.5mm) H3 TP78 7 10 6 GEN315R140-8 7 10 6 C616+ TP81 R988 P_GND 2 9 3 2 9 3 VCC5_DVD_IN R699 6.8K_DNS MMBT3904 Q14 H2 H4 7 10 6 GEN315R140-8 7 10 6 GEN315R140-8 4 + 090421 R354 100_DNS 4.7K C628 47uF/16V TP68 R768 1 R353 1K VCC5V_STB VCC12V_IN 4 + C618 C619 0.1uF_DNS 220uF/16V_DNS TP79 C620 47uF/16V_DNS VCC12V 0.1uF C615 VCC3_3 100R/0.25W_15mm_DNS 220uF/16V + C617 0.1uF GEN315R140-8 TP80 H1 1 1 2 1 1 2 2 3 2 7 6 5 4 3 2 1 4 4 8 5 8 5 8 1 1 1 Q15 DVD_STB 12 1 R351 10K VCC3_3_STB MMBT3904 0.1uF C623 VCC5V_STB R352 4.7K R350 4.7K VCC3_3_STB 3 TVM_PWR_ON1 3 12 R703 10K 10K 1 R683 MMBT3904 Q39 12 PWR_SW_DVD 2 4.7K + 100uF/16V C614 1 R706 10K_DNS 1 R766 10K_DNS 1 R765 10K_DNS R763 VCC3_3_STB 1 1 Q57 MMBT3904_DNS Q68 R770 MMBT3904_DNS 2K_DNS 2 1 1 1 R767 Date: Size Title R709 4.7K 3 C673 VCC5V_IN 0.1/1W_5mm_DNS 1 0.1uF_DNS Monday, April 27, 2009 1 Sheet 18 APOLLO - Power & Ground 5 Document Number of 19 Rev 10 ZORAN Confidential Zoran/HD775 Ref. Platform C675 AO3401_DNS VCC12V 0.1uF_DNS 3 ⫼ѢUSBᬒ⬉ VCC5_DVD_IN 0.1uF_DNS C621 1 ࡴR704,ҙ⫼ѢUSBछ㑻 AO3401_DNS Q56 Q59 VCC_5V_DVD 2 2 3 VCC5_USB_IN VCC5V_IN 0.1uF C613 Panel_power AO3401_DNS VCC12V_IN 2 VCC_5V_DVD VCC12V_IN R769 10K_DNS R762 10K_DNS VCC_5V_DVD Q45 3 VCC12V_IN R704 0 0_DNS VCC5V_IN 0 R692 2 AO3401 220uF/16V R691 VCC5V_IN MMBT3904_DNS 100uF/16V_DNS C674+ MMBT3904_DNS 100uF/16V_DNS Q58 1 C622 4.7K_DNS + Q46 C611 1 Q37 0.1uF_DNS C612+ 2 LVDS_VD Inner DVD and AMP Power Control R764 10K 4.7K MMBT3904_DNS Q47 R705 10K_DNS R702 VCC3_3_STB R675 10K LVDS_VD LVDS_VD 0 R701 10K_DNS MMBT3904 Q38 R685 ᔧLVDS_VD=12V,߭R685=2K ᔧLVDS_VD=5V,߭R685=0 Panel Power Control R684 10K USB Power Control 15 PWR_SW_USB 10,15 LCD_PWR_SW 10K R681 R677 VCC3_3_STB 3 2 CNA2 4 4 5 8 5 3 2 3 2 3 2 3 2 3 2 3 2 3 2 5 A B C D Service Manual Model No.: HL40XP1 45 Service Manual Model No.: HL40XP1 7-3 .Wiring Connection Diagram Customer Model HL40XP1 Service Model HL40XP1a Factory Model L40K1 Serial No. DC0XU0E0700 Job Order No. 9.WIRRING CONNECTION DIAGRAM AT08SR0804US12 LVDS Connector Country CANADA HAC Brand Haier $&9+] USB Customer Backlight wire Y U V L R Y U V L R L ďĐ 46 R AUDIO OUT Service Manual Model No.: HL40XP1 Chapter 8. Measurements and Adjustments 8-1. Service Mode 8-1-1.How to enter into Service Mode The way to the factory mode menu: Step 1: Press Menu, Step 2: Input 8893, Step 3: Press “OK” System will be into the factory mode menu when 3 steps above are done. 8-1-2.How to exit If you want to exit this factory menu, please press the button ”Exit” on the remote. 8-2. Measurements and Adjustments 8-2-1. Software Update 47 Service Manual Model No.: HL40XP1 8-2-2. Auto Color 48 Service Manual Model No.: HL40XP1 8-2-3. Whinte Balance/Color Temp 8-2-4. Picture Mode 49 Service Manual Model No.: HL40XP1 8-2-5. Audio Mode 8-2-6. SSPLL Setting Tuner Diagnostic: Project debugging setting, used to inspect the audio function. 50 Service Manual Model No.: HL40XP1 8-2-7. Aging Mode 8-2-8. Power On Mode 51 Service Manual Model No.: HL40XP1 8-2-9. Camma Table 8-2-10. Reste to default 52 Service Manual Model No.: HL40XP1 8-2-11. Reset all setting to default 53 Service Manual Model No.: HL40XP1 Chapter 9. Trouble shooting 9-1. Simple check No picture/ No sound Blank screen No sound Verify if the television is properly plugged Verify if the television is properly supplied power Verify if electricity is available. Verify if correct signals are input Press INPUT button to change signal input to TV input Restart the television of power supply is interrupted Press Mute button and verify if Mute mode is set. Switch to otger channel and verify if the same problem happens. Press VOL+ button to see of he problem can be solved. Poor sound Verufy if sound system is correct .Refer to some chapter for adjust. No picture in some channel Verify if correct channel is selected. Adjust the antenna. Make adjustments by Fine Tune and MANUAL Scan. No color for some channel program (black and white) Verify if the same problem exists in other channels. check out of picture and sound system. Refer to relative instructions in the Manual for color adjust. Spots with some or all pictures Verify if the antennal is correctly connected. Verify if the antennal is in good condition. 0DNH¿QHDGMXVWPHQWRIFKDQQHO Horizontal/ vertical bars or picture Check for local interference such as an electrical shaking appliance or power tool. Television out of control 54 Disconnect the television from power supply and 10 seconds later, connect the television to the power supply. If the problem still exists, contact authorized after-sales service for technical assistance. Service Manual Model No.: HL40XP1 9-2. Power Supply Board Failure Check. 55 Service Manual Model No.: HL40XP1 9-3. Mainboard Failure Check Symptom: No Sound No Sound (All Mode) Check the input Fail Change Source input Source Pass Check the Fail input/output Re-soldering or change IC U13 Pass Check the Fail input/output Re-soldering or change IC U55 Pass Check the Fail input/output Re-soldering or change IC U2 Pass Fail Check the Speaker Pass Check Sperker wire 56 the Change the Speaker TCP Part Horizontal gary line Horizontal line(light or dark forever) H L/D V L/D H Dim Vertical color line(light or dark forever) Horizontal bar Vertal gray line V Dim H B/D Vertical bar Description V B/D Name Phenomena :TCP failure :Panel failure Panel :Mis-align between TCP and into LCD something electric enter :Awful environment and :ACF bonding short :TCP lead cracking Dim or L/D :TCP Sunken Block Defect :TCP cracking or cracking Failure cause Service Manual Model No.: HL40XP1 9-4. Pannel Failure Failure Mode 57 58 Circuit Panel or Polarlzer Part Bright and dark display alternately Abnormal Display Abnormal Display Flashing Eyewinker inside Polarizer F/inside Polarizer Bladder in Polarizer Polarizer Bubble Polarizer Scratch Bright dot dark dot in pannel Dot Defect Polarizer Scratch Description Name Phenomena 1.Chip lose action 2.IC ahort or jointiog bad 3.Pannel and vsc connect bad Eyewinker inside Polarizer Tine or rigidity arose Bladder between Polarizer and top glass Incoming Inspection Standard Failure Cause Service Manual Model No.: HL40XP1 Circuit Part Only color abormal Only color abnormal Abnormal Color Abnormal Color B/L normal, only Black screen display Black Screen Crosstalk B/L normal, only white screen display White Screen FIIcker Description Name Phenomena 1.Chip lose action 2.IC short or jointion bad 3.Pannel and vsc connect bad Capacitance improper bring crosstalk inside LCD pannel LCD Vcom imbalance Maybe caused by surge current and EDS Failure Cause Service Manual Model No.: HL40XP1 59 Part 60 Short bitween lamp housing and wire, Because consume power too much F/M in B/L unit Connectric circle B/L lose action B/L brightness darker than normal B/L wire damaged Without backlight B/L shutdown in sometime F/M inB/L ,white,balck Rotundity or wirelike Ripple B/L off B/L dark B/L wire damaged B/L wire open B/L shut down F/M Operation abnormal or systemic noise Operation abnormal or systemic noise *Connect badnessShort between wire and electrode *Connect badness between wire and electrode Causeed by between mechanism and pannel Caused by Mechanica noise of backlight unit When turn panel,appear cacophony Failure cause Mechanlcal Nolse Phenomena Description Name Service Manual Model No.: HL40XP1 Mechanlcal or B/L Part B/L brightness asymmetric Lack screw or screw damage Mount hole Brightness at bottom of LCM brighter than normal Light leakage Uniformity Description Name Phenomena *Lack screw Screw damage Sheet in B/L unit is uneven B/L unit badness Failure Cause Service Manual Model No.: HL40XP1 61 Sincere Forever Printed in China
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