Trends In Gas Turbine Exhaust And Noise Emissions Siemens Portable Generator 580 Session2Part2

User Manual: Siemens Portable Generator 580

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GASTURBINESYSTEMSAPPLICATIONS

ACanadianPerspective

Session2:PartII

•SomeHistoricalPerspectivesonVariousEnergySectors

•Examplesof‘First’andUniqueInstallations

•Simple&CombinedCyclePower

•NaturalGasProduction&Pipelines

•Cogeneration,WHRandGasification

ManfredKlein

ProgramCoordinator,Energy&Environment

GasTurbineLabs, NationalResearchCouncil

613‐949‐9686 manfred.klein@nrc‐cnrc.gc.ca

CooperRollsCoberra 6456 OPTINexen Gasification

IAGTFall2010Course– Hamilton,Ontario

GELM1500(S&S)

GasTurbineSystemsinCanadianIndustrial

Sectors,2010estimate(M.Klein)

Simple

Cycle

Combined

Cycles

Comb. Cycle

Cogen

Simple

Cogen

Sector

total

ElectricPower 4240 6650 10890

GasPipelines 4950 120 5070

UpstreamGas 80 120 340 540

Oilsands &Refineries 115 575 1400 2075

Chemicals,

Forestry,Metals

3175 400 3575

Manufacturing 40 1150 170 1360

Institutional 210 55 265

Est.Total 9425 6770 5230 2365 23790

•Notincl.retiredunits

•20290MWGTs,and3440MWofsteamturbines

InstalledMW

BrownBoveri,1939,Switzerland

Pinetree Line,OldHRSGBoilers

1.5MWOrenda OT5(1962,HerbS.)

Canada’s1st GTcogen plants

Canadiantribalclassdestroyers,1972.

‐World’s1st allgasturbinepoweredships,

poweredby;

•twoPratt&WhitneyFT12of7,400shp

•twoP&WFT4gasturbinesof50,000shp

•3SolarSaturn0.7MWgensets

TRUMPrefit,1992;13000shp Allison570

MarineGasTurbines

12HalifaxClassPatrolFrigates

1992‐96 (CODAG)

2GELM2500units,48000Hp

PielstickCruiseDiesel,12000Hp

COGOG

GELM2500naval‐technology.com

PWFT4&ST‐6,

BrasD’Or,1968

(DND)

ElectricPower

PeakingPowerStations

•Manyinstalledafter1965

Easternpowerfailures

•Remoteservice

•NuclearStandby,Emergency

TwoJT3units,Success,Sask.

ABB11Landis,Sask GEFr6,MeadowLakeSK

ABB11,ATCOSturgeonAB

RROlympusPOD‐50units

CadillacStn,HydroQuebec

4Olympus,2MarsOPGDarlington

RROlympus,from

Concorde593Engine

2Alstom 11N,260MW

Brandon,ManHydro

EPCOR’sCloverBar243MW

‐GELM6000

‐two100MWGELMS100units

RecentPeakingFacilities

•ReplacingOldSteamBoilers

•SynchronousCondensers

LM6000,oil,MaritimeElec.PEI

4GEFr7,HydroQuebec

Becancour ,Gentilly Standby

OPGSolarUnits,Toronto2003

(Toromont)

LM6000,ATCOValleyview,AB

TypicalFacts OT2100s

Power: 10MW

PressRatio: 7.6

HeatRate: 14GJ/MWhr

Exh.Temp: 500oC

MassFlow: 64kg/s

Orenda OT3andOT2100 Portableunit,TCPLStn 95,1986(NEB)

EarlyAeroderivative Units,Pipelines

Orenda 14,F86jet CF100

Orenda PortableUnit,Kapuskasing ON

•1955‐60recip enginesinstalledacrosssystems

1960’s

•FirstIndustrialgasturbines,TCPL(Clark,W62,W92)

•1st aeros onWEI,NOVA,TCPL;GELM1500,Orenda OT2

•1964‐73 40RollsRoyceAvons,onTCPLandUnionGas

FirstGenerationGasturbineUnitsonCanadianGasPipelines

Spectra

TransCanadaPipeLines

NOVA/TCPL

Alliance

UnionGas

TransGas

PNG

BCGas

TypicalFacts RRAvon76G

Power: 10MW

PressRatio: 9

HeatRate: 12.8GJ/MWh

Exh.Temp: 550oC

MassFlow: 77kg/s

First Rolls Royce Aeroderivative unit in Pipeline service,

at TransCanada Stn 13, Caron, Sask.

Two10MWAvons,TCPLStn 17,ReginaSK.

wikipedia.org

RollsRoyceAvon(AP1,RT121,RT248,RT160)

MK

RRAvon,3RB211s2GELM2500(Total143MW)

A

RB211dle,TCPL

2nd Generation Aeroderivative Units

•First Rolls Royce RB211 on Pipeline (1974)

•Coberra 264 at TCPL Stn 2, Burstall, Sask.

RB211drivencompressors,

UnionGasStorage,DawnON

33MWRR6761,TCPLNordegg,AB

Coberra

6256

LM2500

GTCC,CochraneOnt,Algonquin

4LM2500units,1994

HiberniaPlatform,Nfld

NorthlandPeaker,KirklandL.ON

(Gryphon)

FromCF6‐50,TF39

Galaxy

PGT25+,SpectraGas,BC

VersatileApplications‐ GELM2500

•FirstUnitInstalledonNOVAPrincess,1972

•thenatWestcoast P/LinBC,1973

LM2500+G4DLE

GTOperationsandMaintenanceSymposium

Oct21‐23,1974EdmontonAB

(NRCCAssociateCommitteeonPropulsion)

Chair:RayStauffer,AGTL

SessionTopics

•InletIcingProblems

•PerformanceTesting

•TrendMonitoring

•CompressorCleaning

•PanelSession‐LubeOil

‐Ledtoformationof‘CanadianGTUsersAssoc’–thenIAGT

‐1st organizers‐ HerbSaravanamuttoo andBernieMacIsaac,CarletonUniversity

‐HostedbyNat’lResearchCouncil,thenbyCdn GasAssoc.in1990(nowboth)

Papersby;

RollsRoyce,Cooper,FARR

Westinghouse,Orenda,

UnitedAircraft

TCPL,Westcoast,AGTL,

DND,DOW

NRCC,CarletonU,

TexasA&M,IPEL

McMahonBC,ATCO/Spectra

2xW251B12(SGT‐900)

Interpipe Cochrane AB (ANG)

Two RB211 GTCHP units

Siemens Cyclone

Unocal Aitken Ck, BC

FirstlargeCanadianCHPwith

Aeroderivative GT,(RB211) 1978

Shell Waterton Gas Plant

2A501K,Spectra,PineR.BC

NaturalGasProcessing

NGLExtraction

SableGas Goldboro,NS

4SolarMars&Centaurunits

LeanOilAbsorption

•Olderprocessforheavy

NGLs‐ needsHeat

CryogenicProcess

•ForremovalofC2,C3

•Turboexpander cooling

New8MWSolarMarsGTInstallationat

ANGCrowsnest BC,1981

Replacement of Recip Engines on Canadian Pipelines

SolarMars

•FirstpipelineMarsunitinstalledatNOVA,1977

•~200SolarSaturn,Centaur,TaurusandMarsunits

installedonpipelines

(MK)

ThirdGenerationGasTurbines

GeneralElectricLM1600

•1stinstalledatNOVAKnightAB,1988

•OnlyDLEatElko,ANG(+4waterInjectedunits)

TypicalFacts

Power: 14MW

PressRatio: 20

HeatRate: 10GJ/MWhr

Exh.Temp: 490oC

MassFlow: 47kg/s PGT16,TCPLStittsville ON

F404

TCPLStn 55,DrydenON

(geps)

FirstRollsRoyceSpey

installedatTCPLStn 41,

Winnipeg,1976

turbine‐support.co.uk

Boralex/Cascades

Cogen ‐1st &onlyin

Quebec,(2LM1600)

Kingsey Falls

TransAlta OHSC,68MWe Cogen Plant

2‐SpeedAlstom 26MWSteamTurbine

GELM6000

FirstGELM6000Installation,1991

OttawaHealthSciencesCenter

•AbsorptionChillerforInlet

•ActiveCondenserNoisecancellation

•SteamInjectionforNOx control

RRAtwaterTestCell,Montreal

AtlanticPackaging,Whitby,ON50MWe

RollsRoyceTrent–FirstunitatWhitbyCogeneration,1997

80MWCHP,TCPL/Weyerhauser,BearCk,AB

Trent3‐spoolgasturbine(50‐60MW)

WasteHeatRecoveryandCHP

Useofhightempexhaustenergy‐ waste

heatforelectricity

WHR=‘Renewable’=ZeroEmissions

Steam

•FiveOntarioPlants,oneinAlberta

OrganicRankine Cycles

•8plantsinBC,Sask,AB

Turboexpanders forpressurerecovery

Nipigon,Ontario(TCPL/EPCOR)

RB211WHR,LM25001991,NorthBayON

Calstock,ON

Gas/Biomass

ORMATPentaneTurbineSet

TCPL,EPCOR

Condenser&

coolingwater

GasCooler

GastoGasHeat

Exchange

Inlet

Separator

40106m3/d

38106m3/d

ToStrippingPlant

Brake

Compressor

3TurboExpanders

16MW

16MW

2Recompressors

1000psi

950psi

600psi

500psi

800psi

1050

psi

1000psi

NOVA

Foothills

40 55

40

25

30

35

10

EmpressFoothillsDecompression– Recompression(1990)

40106m3/d

38106m3/d

Use16MWturboexpander topartiallyrecompress

returnedpipelinegasforFoothillsPipeline

E

mafitrench.com MK

“pressurerecovery”

4

4

4

1

4

9

1

1

2

3

4

4

2

GasTurbineUnits

PeakPower26

CombinedCycle3

Cogeneration2

Oil&Gas 14

45

1

2

GasTurbinesinAtlanticCanada(1500MW)_

Rolls;RB211,Olympus,Avon

P&W;FT4,FT8

Solar;Mars,Taurus

GE;LM2500,LM5000,LM6000,Fr6B

Alstom;11N,GT24

2

1

TerraNovaFPSO,TwoGEFrame6B

WhiteRosePower,3RB211,Husky,Nfld

OffshoreApplications

•Hibernia

•SableGas

•PetroCan TerraNovaFPSO

•HuskyWhiteRoseFPSO

HuskySeaRose

SableGas Thebaud (RB211)

QueenElizabethRepowering,SaskatoonSK

SixHitachiH25units,ISTHRSGs

(courtesy;GasTurbineWorld)

UtilityBoilerRepowering

Replacingboilersupplyforsteam

turbineswithHRSGsteam,plusgas

turbineprimarypower

•1st UtilityPlant,MedicineHatAB,1980‐2003

•Sixprojectsoverlastdecade(1600MWe)

Replace

oldboiler

CombinedCycleRepoweringofSteamBoilerSystems

ATCOBrightonBeach,580MWWindsorON

(replacedOnt HydroKeithStn,2004)

Bayside 285MW,SaintJohnNB

(Alstom GT24repowersCourtneyBayoil‐fired

steamturbinein2001,NBPower)

TuftsCoveEmera NSP,Dartmouth,NS

TwoGELM6000,withISTOTSGsaddedin2009

TCPLPortlands ,Toronto550MW,2008

(2GEFrame7FreplaceRL.HearnStn.)

MK

(Emera)OPA

(OPA)

2 LM6000 GTCC, Nexen Balzac, AB (MK)

2GEFr7FA,Invenergy St.Clair(OPA) GEFr7FB,Sithe Goreway (OPA)

NewCombinedCycles

•Largestsourceofmerchantpower

generationoverlastdecade

•Mostlyforintermittentduty

•14newplants,5100MWe

Alberta;750MWe

Ontario;3800MWe

SiemensSGT6‐5000,CalpineCalgary

52MWGEFrame7B(BTECTurbines)

•FirstTwobaseload Frame7Bunits

•Repoweringofindustrialcoalunit

Canada’s1stlargeIndustrialCogen

Facility,DOWSarnia,1972

TransAlta Sarnia 650 MWe

ThreeAlstom GT11N2units

(JPZanyk)

GT11N2,110MW

(JPZanyk)

Sithe/CASCOCardinal,ON(Macquarie)

1st6FAunit,AESKingston,ON

Kingston(GEFr6FA)

Canada’s3rd largeindustrialCHP,1994

‐FirstlargegasturbinewithDLN

combustioninCanada

FirstGEFrame6FAunit

‐InstalledatAESKingstonCogen

plant1997(Celanese/KOSA)

110MWWestinghouseW501D(SGT6‐2000)

HerbS.

TCPLGrandview,IrvingRefinery,SaintJohnNB

ATCOPower,RainbowLakeAB

90MWpeaking&CHPfacility,Huskygasplant 2LM6000,GTAAPearsonAirportCHP(OPA)

GELM6000dle

OtherIndustrialCHPfacilitieswith

Aeroderivative GTunits

(courtesy

B.Mintern,

IrvingOil)

CogenerationintheAlbertaOilsands ‘Mining’Sector

(withonsiteUpgrading)

80MWe Cogen Plants,Aurora1&2(GE7EA)

TwoGEFr5units,Syncrude,MildredLake

WHRwithISTOTSGsin1998 2‐115MWAlstom GT11N2

2SteamTurbines,130MW

TransAlta,SUNCORPoplarR.2001

TransAlta

(MK)

ShellMuskegOilsandsProject

Two GE 7EA turbines use heat recovery to

produce steam for Muskeg Mine (ATCO Power)

(Shell) 150 MW ATCO cogen plant at the Scotford Upgrader.

One GE 7EA with DLN, output 80 MW

Bitumento

Upgrader

Air Intake

Mixed Fuel

Steam

PETRO-CANADA

Boiler Feed Water

Deltak Once Through Heat Recovery Steam

Generator (OTHRSG)

Gas turbine

Exhaust gases

Fuel Gas Electrical

Power

GE 7FA

(7241)

Hot Oil

System

EOR Steam

Generators

MacKayRiverCogeneration ,TCPLPetroCan

(courtesy;J.Szyszkowski,TCPL,IAGT2005)

•170MWGE7FAgasturbine

•Deltak OnceThroughHeat

RecoverySteamGenerator

Oilsands

SteamAssistedGravity

Drainage(SAGD)

•ATCOCNRLPrimrose

•Esso ColdLake

•EnCanaFosterCk

•OPTINexen LongLake

•CNRLHorizon

•SUNCORFirebag

Gasification&Syngas

inPowerandOilsands

OPTINexen

LongLake

FutureCCS?

•Minimize natural gas use

• Polygeneration with H2

• Onsite Upgrading

• Reliable H2/CO combustion

• Future CO2 Capture and Storage

1st Cdn GasificationProject,LongLakeAB

CountrysideDES,LondonON(OPA)

LondonHealthSciences(OPA)

QueensKingston

Hospital(2SolarTaurus)

YorkU.,TwoSolarTaurus(JPZanyk)

GasTurbineCHPinMunicipaland

InstitutionalApplications

•SmallGTsystems,sizedtothermalloads

•Canuseabsorptionchillinginsummer

•Districtenergy

•MostplantsinOntario

Microturbine CHP, Minto Hotel, Ottawa

CONDENSER

BOILER

No.3

BOILER

No.2

BOILER

No.1

SIEMENSSGT100

GTGENSET

4.5MW

HEATRECOVERY

BOILER

(onmezzanine)

BOILER

No.4

ABSORPTIONCHILLER– 200Tons

CONTROLROOM

NRCCHeating/PowerPlant

‐Canada’sonlyFederalGTCHP(1993)

NRCBldgM6

(courtesy,S.Vohra,NRC)

Heating,lbs/hr:

Summer12,000

Winter55,000

Power:4of12MWtotalload

• Many varied Gas Turbine unit types and ‘industrial’ systems

•Several “World’s First’ applications in Canadian sectors

• Fuel flexibility, Reliability, Gasification are important GT challenges

•GTs in various systems represent key solutions, to contribute to

about ¼ of world’s total energy/GHG solutions (GTCC, CHP, IGCC ...)

• Clean Energy success depends on balanced ‘System Integration’

plus New Cycles, Alternative Fuels, and a better Business Case

GTAAPearsonAirport(IST)GTAAPlantTour,IAGT2006

SomeLessonsLearned

TCPLStittsville