XM ZR604 Sony
User Manual: XM-ZR604
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XM-ZR604 SERVICE MANUAL AEP Model UK Model E Model Ver. 1.1 2007. 08 Photo: Red Logo SPECIFICATIONS Circuit system OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Input level adjustment range 0.3 – 6 V (RCA pin jacks), 2.8 – 12 V (High level input) Outputs Speaker terminals Speaker impedance 2 – 8 Ω (stereo) 4 – 8 Ω (when used as a bridging amplifier) Maximum output 4 speakers: 110 W × 4 (at 4 Ω) 3 speakers: 150 W × 2 (at 2 Ω) + 300 W × 1 (BTL, at 4 Ω) Rated output (supply voltage at 14.4 V) 4 speakers: 60 W × 4 (20 Hz – 20 kHz, 1% THD, at 4 Ω) 65 W × 4 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω) Frequency response 5 Hz – 50 kHz ( +0 –3 dB) Harmonic distortion 0.005% or less (at 1 kHz, 4 Ω) Low-pass filter 80 Hz, –18 dB/oct High-pass filter 80 Hz, –12 dB/oct Power requirements 12 V DC marine battery (negative ground) Power supply voltage 10.5 – 16 V Current drain at rated output : 33 A (4 Ω, 60 W × 4) Remote input : 1 mA Dimensions Approx. 396 × 55 × 256 mm (w/h/d) not incl. projecting parts and controls Mass Approx. 3.1 kg not incl. accessories Supplied accessories Mounting screws (4) High level input cord (1) Protection cap (1) Design and specifications are subject to change without notice. STEREO POWER AMPLIFIER 9-887-768-02 Sony Corporation 2007H04-1 © 2007. 08 eVehicle Division Published by Sony Techno Create Corporation 1 XM-ZR604 Ver. 1.1 PROTECTOR OPERATION CHECK Thermal Protect 1. Short across TH901 with the power on. 2. Verify that the protector is operated and D918 illuminates green. When input the signal and verify that there is no output on the SP-OUT even when the volume is increased. 3. Verify that the protector is released and there is an output on the SP-OUT when the short is removed. 4. Likewise, perform items 1 to 3 for TH902 and TH903. Over Current Protect 1. Short between the positive and negative sides of the speaker output terminals CN903 and CN904 (1/2) with the power on. (Perform this shorting for each channel on FRONT and REAR.) 2. Verify that the protector is operated and D918 illuminates red. 3. Verify that the protector is not released and D918 remains red even when the short is removed. 4. Verify that the protector is released and D918 illuminates green when the power is turned off and then on again. Offset Protect 1. Short between the +12V terminal of CN904 (2/2) and the (L+R) + or (L+R) – of the speaker output terminal CN904 (1/2). (Short between +12V terminal and (L+R) + and between +12V terminal and (L+R) –.) 2. Verify that the protector is operated and D918 illuminates red. 3. Verify that the protector is not released and D918 remains red even when the short is removed. 4. Verify that the protector is released and D918 illuminates green when the power is turned off and then on again. TABLE OF CONTENTS 1. GENERAL Location and Function of Controls .......................................... 3 Connections ............................................................................. 4 2. DISASSEMBLY 2-1. Bottom Plate ........................................................................ 7 2-2. MAIN Board Section .......................................................... 8 2-3. MAIN Board ....................................................................... 8 3. DIAGRAMS 3-1. 3-2. 3-3. 3-4. Block Diagram .................................................................... 9 Printed Wiring Board ........................................................ 11 Schematic Diagram –Main Section (1/2)– ........................ 12 Schematic Diagram –Main Section (2/2)– ........................ 13 4. EXPLODED VIEWS 4-1. Main Heat Sink Section .................................................... 15 4-2. MAIN Board Section ........................................................ 16 5. ELECTRICAL PARTS LIST ........................................ 17 UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK Unleaded solder has the following characteristics. • Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! • Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. • Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. Notes on Chip Component Replacement • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. 2 SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. XM-ZR604 SECTION 1 GENERAL Location and Function of Controls Precauciones 1 POWER/PROTECTOR indicator Lights up in green during operation. When the PROTECTOR is activated the indicator will change from green to red. When the PROTECTOR is activated refer to the Troubleshooting Guide. 2 LEVEL adjustment control The input level can be adjusted with this control. Turn it in the clockwise direction when the output level of the car audio unit seems low. • Esta unidad está diseñada para utilizarse sólo con cc de 12 V negativo a masa. • Emplee altavoces con impedancia de 2 a 8 Ω (de 4 a 8 Ω cuando se utilice como amplificador en puente). • No conecte altavoces activos (con amplificadores incorporados) a los terminales de altavoz de la unidad, ya que puede dañar dichos altavoces. • Evite instalar la unidad en lugares expuestos a: — altas temperaturas, como a la luz solar directa o al aire caliente de la calefacción — la lluvia o la humedad — suciedad o polvo • Si aparca el automóvil bajo la luz solar directa y se produce un considerable aumento de temperatura en el interior, deje que la unidad se enfríe antes de utilizarla. • Si instala la unidad horizontalmente, asegúrese de no cubrir las aletas con la moqueta del suelo, etc. • Si coloca la unidad demasiado cerca del sistema de audio para automóvil o de la antena, pueden producirse interferencias. En este caso, instale el amplificador alejado de dichos dispositivos. • Si el sistema de audio para automóvil no recibe alimentación, compruebe las conexiones. • Este amplificador de potencia emplea un circuito de protección* para proteger los transistores y los altavoces en caso de que dicho amplificador presente fallos de funcionamiento. No intente someter a prueba los circuitos de protección cubriendo el disipador de calor o conectando cargas inadecuadas. • No utilice la unidad si la batería se está agotando, ya que el rendimiento óptimo de dicha unidad depende de un buen suministro de alimentación. • Por razones de seguridad, mantenga el volumen del sistema de audio para automóvil en un nivel moderado de forma que sea posible oír los sonidos del exterior del automóvil. 3 HPF switch When the HPF switch is set to ON, the Highpass filter (80 Hz) is effective. 4 LPF switch When the LPF switch is set to ON, the Lowpass filter (80 Hz) is effective. Ubicación y función de los controles 1 Indicador POWER/PROTECTOR Se ilumina en verde durante el uso. Si se activa PROTECTOR, el indicador cambiará de verde a rojo. Si se activa PROTECTOR, consulte la Guía de solución de problemas. 3 Interruptor HPF Cuando el interruptor HPF está ajustado en ON, se activa el filtro de paso alto (80 Hz). 4 Interruptor LPF Cuando el interruptor LPF está ajustado en ON, se activa el filtro de paso bajo (80 Hz). 2 Control de ajuste LEVEL Mediante este control se puede ajustar el nivel de entrada. Gírelo en el sentido de las agujas del reloj si el nivel de salida del sistema de audio para automóvil parece bajo. Local e função dos controles 1 Indicador POWER/PROTECTOR A luz fica verde durante a operação. Quando PROTECTOR for ativado, o indicador mudará de verde para vermelho. Quando PROTECTOR for ativado, consulte a Solução de problemas. 3 Interruptor HPF Quando o interruptor HPF for ajustado para ON, o filtro de passagem alta (80 Hz) estará ativo. 4 Interruptor LPF Quando o interruptor LPF for ajustado para ON, o filtro de passagem baixa (80 Hz) estará ativo. 2 Controle de ajuste LEVEL O nível de entrada pode ser ajustado com esse controle. Gire-o no sentido horário quando o nível de saída do rádio automotivo estiver baixo. Advertencia Al sustituir el fusible, asegúrese de utilizar uno cuyo amperaje coincida con el especificado en el portafusible. No utilice nunca un fusible con un amperaje superior al del suministrado con la unidad, ya que podría dañar la unidad. * Circuito de protección Este amplificador dispone de un circuito de protección que se activa en los siguientes casos: — Si la unidad se calienta excesivamente — Si se genera corriente cc — Si se produce un cortocircuito en los terminales de altavoz El color del indicador POWER/PROTECTOR cambiará de verde a rojo y la unidad se desactivará. Si esto ocurre, desactive el equipo conectado, extraiga la cinta de casete o el disco y determine la causa del fallo de funcionamiento. Si el amplificador se ha sobrecalentado, espere hasta que la unidad se enfríe antes de volver a utilizarla. Si desea realizar alguna consulta o solucionar algún problema relativos a la unidad que no aparezcan en este manual, póngase en contacto con el distribuidor Sony más próximo. Sustitución del fusible HPF (80Hz) POWER/ PROTECTOR This section is extracted from instruction manual. OFF 1 ON 2 0.5 4 Si el fusible se funde, compruebe la conexión de alimentación y sustituya ambos fusibles. Si el fusible se funde de nuevo después de sustituirlo, es posible que exista un fallo de funcionamiento interno. En este caso, póngase en contacto con el distribuidor Sony más próximo. LPF(80Hz) OFF 1 ON 2 0.5 4 6 0.3V 6 0.3V LEVEL LEVEL FRONT REAR Precautions • This unit is designed for negative ground 12 V DC operation only. • Use speakers with an impedance of 2 to 8 Ω (4 to 8 Ω when used as a bridging amplifier). • Do not connect any active speakers (with builtin amplifiers) to the speaker terminals of the unit. Doing so may damage the active speakers. • Avoid installing the unit in areas subject to: — high temperatures such as from direct sunlight or hot air from the heater — rain or moisture — dust or dirt. • If your car is parked in direct sunlight and there is a considerable rise in temperature inside the car, allow the unit to cool down before use. • When installing the unit horizontally, be sure not to cover the fins with the floor carpet etc. • If this unit is placed too close to the car audio unit or antenna, interference may occur. In this case, relocate the amplifier away from the car audio unit or antenna. • If no power is being supplied to the car audio unit, check the connections. • This power amplifier employs a protection circuit* to protect the transistors and speakers if the amplifier malfunctions. Do not attempt to test the protection circuits by covering the heat sink or connecting improper loads. • Do not use the unit on a weak battery as its optimum performance depends on a good power supply. • For safety reasons, keep your car audio unit volume moderate so that you can still hear sounds outside your car. El fabricante de este producto es Sony Corporation, 1-71 Konan, Minato-ku, Tokio, 108-0075 Japón. El representante autorizado para la aplicación de la directiva EMC y la seguridad de los productos es Sony Deutschland GmbH, Hedelfinger Strasse 61, 70327 Stuttgart, Alemania. Para cualquier cuestión relacionada con el servicio técnico o la garantía, consulte las direcciones facilitadas en los documentos de garantía o servicio técnico. Tratamiento de los equipos eléctricos y electrónicos al final de su vida útil (aplicable en la Unión Europea y en países europeos con sistemas de recogida selectiva de residuos) Este símbolo en el equipo o el embalaje indica que el presente producto no puede ser tratado como residuos domésticos normales, sino que debe entregarse en el correspondiente punto de recogida de equipos eléctricos y electrónicos. Al asegurarse de que este producto se desecha correctamente, Ud. ayuda a prevenir las consecuencias negativas para el medio ambiente y la salud humana que podrían derivarse de la incorrecta manipulación en el momento de deshacerse de este producto. El reciclaje de materiales ayuda a conservar los recursos naturales. Para recibir información detallada sobre el reciclaje de este producto, póngase en contacto con el ayuntamiento, el punto de recogida más cercano o el establecimiento donde ha adquirido el producto. Precauções Warning When replacing the fuse, be sure to use one matching the amperage stated above the fuse holder. Never use a fuse with an amperage rating exceeding the one supplied with the unit as this could damage the unit. * Protection circuit This amplifier is provided with a protection circuit that operates in the following cases: — when the unit is overheated — when a DC current is generated — when the speaker terminals are short-circuited. The color of the POWER/PROTECTOR indicator will change from green to red, and the unit will shut down. If this happens, turn off the connected equipment, take out the cassette tape or disc, and determine the cause of the malfunction. If the amplifier has overheated, wait until the unit cools down before use. If you have any questions or problems concerning your unit that are not covered in this manual, please consult your nearest Sony dealer. Fuse Replacement If the fuse blows, check the power connection and replace both the fuses. If the fuse blows again after replacement, there may be an internal malfunction. In such a case, consult your nearest Sony dealer. • Este aparelho foi concebido para operar apenas com CC de 12 V fio terra. • Utilize alto-falantes com uma impedância de 2 a 8 Ω (4 a 8 Ω quando utilizado como amplificador em ponte). • Não ligue alto-falantes ativos (com amplificação) aos terminais dos alto-falantes do aparelho. Se o fizer, pode provocar avarias nos alto-falantes ativos. • Evite instalar o aparelho em zonas: — em que esteja exposto a altas temperaturas como, por exemplo, à luz direta dos raios solares ou ao ar quente proveniente do aquecedor — em que esteja exposto à chuva ou umidade — em que esteja exposto ao pó ou sujeira. • Se o automóvel estiver estacionado ao sol e a temperatura no seu interior subir consideravelmente, deixe o aparelho arrefecer antes utilizá-lo. • Quando instalar o aparelho horizontalmente, não tape a grelha de ventilação com o tapete etc. • Se colocar o aparelho muito perto do rádio automotivo ou da antena, podem ocorrer interferências. Se isso acontecer, afaste o amplificador do rádio automotivo ou da antena do automóvel. • Se o aparelho não estiver recebendo corrente, verifique as conexões. • Este amplificador de potência possui um circuito de proteção* que protege os transistores e as colunas, se o amplificador funcionar mal. Não teste os circuitos de proteção tapando as aberturas de arrefecimento ou ligando-os a cargas inadequadas. • Não utilize o aparelho com a bateria fraca, pois para que funcione em condições adequadas, deve haver uma boa fonte de alimentação. • Por razões de segurança, mantenha o volume do rádio automotivo a um nível moderado para poder ouvir os sons do exterior. Aviso Quando substituir o fusível, verifique se está utilizando um fusível com a amperagem idêntica à indicada no fusível que retirou. Nunca utilize um fusível com uma amperagem superior à do aparelho porque pode provocar uma avaria. * Circuito de proteção Este amplificador está equipado com um circuito de proteção que funciona nas seguintes situações: — se houver sobreaquecimento do aparelho — se for gerada corrente CC — se ocorrer um curto-circuito nos terminais dos alto-falantes. A cor do indicador POWER/PROTECTOR muda de verde para vermelho e o aparelho é desligado. Se isso acontecer, desligue o equipamento, retire a fita cassete ou o disco e verifique a causa da avaria. Se houver sobreaquecimento do aparelho, aguarde até que este arrefeça antes de voltar a utilizá-lo. Se tiver dúvidas ou problemas referentes ao aparelho que não se encontrem neste manual, consulte o distribuidor Sony mais próximo. Substituir o fusível Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems) The manufacturer of this product is Sony Corporation, 1-7-1 Konan Minato-ku Tokyo, 108-0075 Japan. The Authorized Representative for EMC and product safety is Sony Deutschland GmbH, Hedelfinger Strasse 61, 70327 Stuttgart, Germany. For any service or guarantee matters please refer to the addresses given in separate service or guarantee documents. Se o fusível queimar, verifique as conexões de alimentação e substitua os dois fusíveis. Se, depois de o ter substituído, o fusível voltar a queimar, pode existir uma avaria interna. Nesse caso, consulte o distribuidor da Sony mais próximo. This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local Civic Office, your household waste disposal service or the shop where you purchased the product. 3 XM-ZR604 Connections/Conexiones/Conexões Installation Before Installation • Mount the unit either inside the trunk or under a seat. • Choose the mounting location carefully so the unit will not interfere with the normal movements of the driver and it will not be exposed to direct sunlight or hot air from the heater. • Do not install the unit under the floor carpet, where the heat dissipation from the unit will be considerably impaired. First, place the unit where you plan to install it, and mark the positions of the 4 screw holes on the mounting board (not supplied). Then drill a 3 mm ( 1/ 8 in) pilot hole at each mark and mount the unit onto the board with the supplied mounting screws. The mounting screws are all 15 mm ( 19/ 32 in) long, so make sure that the mounting board is thicker than 15 mm ( 19/ 32 in). Instalación Antes de realizar la instalación • Monte la unidad en el interior del maletero o debajo de un asiento. • Elija cuidadosamente el lugar de instalación de forma que la unidad no dificulte las maniobras normales del conductor y no quede expuesta a la luz solar directa ni al aire caliente de la calefacción. • No instale la unidad debajo de la moqueta del suelo, en cuyo caso la disipación de calor de la misma disminuirá considerablemente. Make the terminal connections as illustrated below. Realice las conexiones de terminal como se ilustra a continuación. Ligue os terminais conforme exibido na figura abaixo. REM +12V GND 3 3 REM +12V GND c Pass the wires through the cap, connect the wires, then cover the terminals with the cap. En primer lugar, coloque la unidad donde tenga previsto instalarla y marque sobre la superficie del tablero de montaje (no suministrado) las posiciones de los 4 orificios para los tornillos. A continuación, perfore los orificios con un diámetro de aproximadamente 3 mm y monte la unidad sobre el tablero con los tornillos de montaje suministrados. Ya que la longitud de estos tornillos es de 15 mm, compruebe que el grosor del tablero de montaje sea superior a 15 mm. Note When you tighten the screw, be careful not to apply too much torque * as doing so may damage the screw. * The torque value should be less than 1 N•m. Pase los cables a través de la cubierta, conéctelos y cubra los terminales con dicha cubierta. Nota Al apretar el tornillo, tenga cuidado de no aplicar demasiada fuerza de torsión *, ya que puede dañarlo. * El valor de fuerza de torsión debe ser inferior a 1 N•m. Passe o fio pela capa de proteção, ligue-o e depois tape os terminais com a capa de proteção. Nota Aperte bem o parafuso, mas não com demasiada força * para evitar danificá-lo. * O torque aplicado deve ser inferior a 1 N•m. Instalação Antes de fazer a instalação • Monte o aparelho dentro do porta-mala ou por baixo do banco. • Escolha cuidadosamente o local de montagem de modo que o aparelho não interfira nos movimentos normais do motorista e não fique exposto à luz dos raios solares nem ao ar quente proveniente do sistema de aquecimento. • Não instale o aparelho por baixo do tapete do carro porque impedirá a dissipação de calor do aparelho. Mount the unit as illustrated. Monte la unidad tal como se muestra en la ilustración. Monte o aparelho conforme exibido na figura. Em primeiro lugar, coloque o aparelho no local onde pretende instalá-lo e marque as posições dos 4 furos para os parafusos na placa de montagem (não fornecida). Depois, faça um furo de 3 mm em cada marca e monte o aparelho na placa, utilizando os parafusos de montagem fornecidos. Como os parafusos de montagem têm 15 mm de comprimento, deve verificar se a placa de montagem tem uma espessura superior a 15 mm. 1 • This unit is a high powered amplifier. Therefore, it may not perform to its full potential if used with the speaker cords supplied with the car. • If your car is equipped with a computer system for navigation or some other purpose, do not remove the ground wire from the car battery. If you disconnect the wire, the computer memory may be erased. To avoid short circuits when making connections, disconnect the +12 V power supply wire until all the other wires have been connected. Remote output *1 Salida remota *1 Saída remota *1 (REM) less than 450 mm (18 in) menos de 450 mm menos de 450 mm *2 Fuse (50 A) Fusible (50 A) Fusível (50 A) +12 V car battery Batería de automóvil de +12 V Bateria do automóvel de +12 V *1 If you have the factory original or some other car audio unit without a remote output for the amplifier, connect the remote input terminal (REMOTE) to the accessory power supply. In High level input connection, car audio unit can also be activated without need for REMOTE connection. However, this function is not guaranteed for all car audio units. *1 Si dispone del sistema de audio para automóvil original de fábrica o de otro sistema sin una salida remota para el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente de alimentación auxiliar. En la conexión de entrada de alto nivel, el sistema de audio para automóvil también puede activarse sin necesidad de conexión REMOTE. No obstante, esta función no se garantiza en todos los sistemas de audio para automóvil. *1 Se tiver o rádio automotivo original fornecido de fábrica ou outro sistema de som para automóvel sem uma saída remota no amplificador, ligue o terminal de entrada remota (REMOTE) à fonte de alimentação para acessórios. Na conexão de entrada de nível alto, o rádio automotivo também pode ser ligado sem necessidade de conexão REMOTE. No entanto, essa função não é garantida em todos os rádios automotivos. Notes on the power supply Precaución • Antes de realizar las conexiones, desconecte el terminal de toma a tierra de la batería del automóvil para evitar cortocircuitos. • Asegúrese de utilizar altavoces con una potencia nominal adecuada. Si emplea altavoces de capacidad reducida, pueden dañarse. • Este amplificador es de fase invertida. • No conecte el terminal # del sistema de altavoces al chasis del automóvil, ni el terminal # del altavoz derecho al del altavoz izquierdo. • Instale los cables de entrada y salida alejados del cable de la fuente de alimentación, ya que en caso contrario puede generarse ruido por interferencias. to a metal point of the car a un punto metálico del automóvil a um ponto metálico do automóvel Car audio unit Sistema de audio para automóvil Rádio automotivo Cautions • Before making any connections, disconnect the ground terminal of the car battery to avoid short circuits. • Be sure to use speakers with an adequate power rating. If you use small capacity speakers, they may be damaged. • This is a Phase-Inverted Amplifier. • Do not connect the # terminal of the speaker system to the car chassis, and do not connect the # terminal of the right speaker with that of the left speaker. • Install the input and output cords away from the power supply wire as running them close together can generate some interference noise. Power Connection Wires (not supplied) Cables de conexión de alimentación (no suministrados) Cabos de conexão à corrente (não fornecidos) • Esta unidad es un amplificador de alta potencia. Por tanto, puede no funcionar a pleno rendimiento si se utiliza con los cables de altavoz suministrados con el automóvil. • Si el automóvil está equipado con un sistema de ordenador para la navegación o para otra finalidad, no desconecte el conductor de toma a tierra de la batería del automóvil. Si lo desconecta, la memoria del ordenador puede borrarse. Para evitar cortocircuitos al realizar las conexiones, desconecte el cable de la fuente de alimentación de +12 V hasta conectar todos los cables. • Connect the +12 V power supply wire only after all the other wires have been connected. • Be sure to connect the ground wire of the unit securely to a metal point of the car. A loose connection may cause a malfunction of the amplifier. • Be sure to connect the remote control wire of the car audio unit to the remote terminal. • When using a car audio unit without a remote output on the amplifier, connect the remote input terminal (REMOTE) to the accessory power supply. • Use a power supply wire with a fuse attached (50 A). • All power wires connected to the positive battery post should be fused within 450 mm (18 in) of the battery post, and before they pass through any metal. • Make sure that the vehicle’s battery wires connected to the vehicle (ground to chassis) *2 are of a wire gauge at least equal to that of the main power wire connected from the battery to the amplifier. • During full-power operation, a current of more than 50 A will run through the system. Therefore, make sure that the wires to be connected to the +12 V and GND terminals of this unit are at least 10-Gauge (AWG-10) or have a sectional area of more than 5 mm 2 ( 7/32 in 2). Notas sobre la fuente de alimentación Cuidado • Antes de executar qualquer conexão, desligue o terminal terra da bateria do automóvel para evitar curto-circuitos. • Verifique se as colunas utilizadas têm uma potência nominal adequada. Se utilizar colunas de baixa capacidade, pode danificá-las. • Este amplificador é um amplificador de fase invertida. • Não ligue o terminal # do sistema de colunas ao chassis do automóvel nem o terminal # da coluna direita ao terminal da coluna esquerda. • Instale os cabos de entrada e de saída longe do cabo de alimentação de corrente porque se estiverem muito perto podem gerar interferências. • Este aparelho é um amplificador de grande potência. Como tal, é possível que não consiga utilizá-lo com a potência máxima se usar os cabos para colunas fornecidos com o automóvel. • Se o automóvel estiver equipado com um computador de bordo para navegação, não retire o fio de conexão terra da bateria do automóvel. Se desligar o fio, a memória do computador é apagada. Para evitar curtos-circuitos quando fizer as conexões, ligue o cabo de conexão à corrente de +12 V somente depois de ligar todos os outros cabos. • Conecte el cable de la fuente de alimentación de +12 V sólo después de haber conectado los otros cables. • Asegúrese de conectar firmemente el cable de toma a tierra de la unidad a un punto metálico del automóvil. Una conexión floja puede causar fallos de funcionamiento del amplificador. • Compruebe que conecta el cable de control remoto del sistema de audio para automóvil al terminal remoto. • Si utiliza un sistema de audio para automóvil sin salida remota en el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente de alimentación auxiliar. • Emplee el cable de la fuente de alimentación con un fusible fijado (50 A). Notas sobre o fornecimento de corrente • Ligue o cabo de conexão à corrente de +12 V somente depois de ter conectado todos os outros cabos. • Conecte o fio terra do aparelho a um ponto metálico do automóvel. Uma conexão mal feita pode avariar o amplificador. • Verifique se conectou o cabo do controle remoto do rádio automotivo ao terminal remoto. • Quando utilizar um rádio automotivo sem saída para telecomando no amplificador, conecte o terminal de entrada remota (REMOTE) à fonte de alimentação para acessórios. • Utilize um cabo de alimentação com um fusível incorporado (50 A). 4 • Todos los cables de alimentación conectados al polo positivo de la batería deben conectarse a un fusible situado a menos de 450 mm del polo de la batería, y antes de pasar por ninguna pieza metálica. • Asegúrese de que los cables de la batería del vehículo conectados al mismo (a la masa del chasis) *2 tienen una anchura igual o superior a la del cable de alimentación principal que conecta la batería con el amplificador. • Durante el funcionamiento a pleno rendimiento, fluye por el sistema una corriente superior a 50 A. Por tanto, compruebe que los cables que va a conectar a los terminales de +12 V y GND de esta unidad son del calibre 10 (AWG 10) como mínimo o presentan un área de sección superior a 5 mm 2. • Todos os fios de alimentação conectados ao polo positivo da bateria devem ser ligados a 450 mm do polo da bateria antes de passar por qualquer metal. • Verifique se os fios da bateria conectados ao veículo (do terra ao chassis) *2 são, pelo menos, da mesma espessura que o fio de alimentação principal que conecta a bateria ao amplificador. • Durante o funcionamento com potência total, o sistema é percorrido por uma corrente superior a 50 A. Assim, verifique se os cabos que vai ligar aos terminais +12 V e GND deste aparelho têm uma capacidade superior a 10-Gauge (AWG-10) ou uma seção superior a 5 mm 2. XM-ZR604 Speaker Connections Turn on or off the LPF and HPF switch at the unit rear as illustrated below. Conexiones de los altavoces Encienda o apague los interruptores LPF y HPF situados en la parte posterior de la unidad, como se muestra a continuación. Conexões dos alto-falantes Ligue ou desligue os interruptores LPF e HPF da parte de trás do rádio automotivo, conforme mostrado nas ilustrações. 1 4-Speaker System Sistema de 4 altavoces Sistema de 4 alto-falantes Left Izquierdo Esquerdo 2 Front speaker (min. 2 Ω) Altavoces delanteros (mín. 2 Ω) Alto-falantes frontais (min. 2 Ω) HPF (80Hz) OFF Right Derecho Direito OFF Left Izquierdo Esquerdo Full range speakers (min. 2 Ω) Altavoces de gama completa (mín. 2 Ω) Alto-falantes de gama total (min. 2 Ω) HPF (80Hz) LPF(80Hz) ON 3-Speaker System Sistema de 3 altavoces Sistema de 3 alto-falantes OFF ON ON LPF(80Hz) OFF L Left Izquierdo Esquerdo Right Derecho Direito ON R Right Derecho Direito Rear speaker (min. 2 Ω) Altavoces traseros (mín. 2 Ω) Alto-falantes traseiros (min. 2 Ω) Subwoofer (min. 4 Ω) Altavoz potenciador de graves (mín. 4 Ω) Subwoofer (mín. 4 Ω) Notes • In this system, the volume of the subwoofer will be controlled by the car audio unit fader control. • In this system, the output signals to the subwoofer will be the combination of both the REAR L and R INPUT jacks or the REAR high level input connector signals. Notas • Neste sistema, o volume do subwoofer é comandado pelo controle de fader do som do automóvel. • Neste sistema, os sinais de saída para o subwoofer serão uma combinação das tomadas REAR L e R INPUT ou dos sinais do conector de entrada de nível alto REAR. Notas • En este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrio entre altavoces del sistema de audio para automóvil. • En este sistema, las señales de salida que recibe el altavoz potenciador de graves serán la combinación de las tomas REAR L y R INPUT o de las señales del conector de entrada de alto nivel REAR. 3 2-Way System Sistema de 2 vías Sistema de 2 vias Left Izquierdo Esquerdo Full range speakers (min. 2 Ω) Altavoces de gama completa (mín. 2 Ω) Alto-falantes de gama total (min. 2 Ω) HPF (80Hz) OFF Right Derecho Direito LPF(80Hz) ON OFF ON Note In this system, the volume of the subwoofer will be controlled by the car audio unit fader control. Left Izquierdo Esquerdo Right Derecho Direito Subwoofer (min. 2 Ω) Altavoz potenciador de graves (mín. 2 Ω) Subwoofer (mín. 2 Ω) Nota En este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrio entre altavoces del sistema de audio para automóvil. Nota Neste sistema, o volume dos subwoofers será comandado pelo controle de fader do som do automóvel. 5 XM-ZR604 Dimensions/Dimensiones/Dimensões 396 (15 5/ 8) 237 (9 3/ 8) A Car audio unit Sistema de audio para automóvil Rádio automotivo LINE OUT LINE OUT Rear Traseros Traseira Front Delanteros Frontal B 339 (13 3/ 8 ) High Level Input Connection Conexión de entrada de alto nivel Conexão de entrada de nível elevado Front right speaker output Salida del altavoz delantero derecho Saída do alto-falante dianteiro direito Rear right speaker output Salida del altavoz trasero derecho Saída do alto-falante traseiro direito Grey Gris Cinza Purple Violeta Violeta Car audio unit Sistema de audio para automóvil Rádio automotivo Striped Con rayas Com Listra Striped Con rayas Com Listra White Blanco Branco Striped Con rayas Com Listra Green Verde Verde Front left speaker output Salida del altavoz delantero izquierdo Saída do alto-falante frontal esquerdo Rear left speaker output Salida del altavoz trasero izquierdo Saída do alto-falante traseiro esquerdo Striped Con rayas Com Listra 2 High Level Input Connector Conector de entrada de alto nivel Conector de entrada de nível alto Grey Gris Cinza White Blanco Branca Striped/White Con rayas/Blanco Com Listra/Branca Striped/Grey Con rayas/Gris Com Listra/Cinza 6 Green Verde Verde FRONT L R REAR L R Purple Violeta Violeta Striped/Purple Con rayas/Violeta Com Listra/Violeta Striped/Green Con rayas/Verde Com Listra/Verde Unit: mm (in) Unidad: mm Unidade: mm 55 (2 1/ 4) 339 (13 3/ 8 ) Line Input Connection Conexión de entrada de línea Conexão de entrada de linha ø 6 (1/ 4) 256 (10 1/ 8) Input Connections/Conexiones de entrada/Conexões de entrada XM-ZR604 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. SET 2-1. BOTTOM PLATE (Page 7) 2-2. MAIN BOARD SECTION (Page 8) 2-3. MAIN BOARD (Page 8) Note : Follow the disassembly procedure in the numerical order given. 2-1. BOTTOM PLATE 2 three screws (+BTP 3 × 6) 3 screw (+BVST 3 × 6) 1 three screws (+BTP 3 × 6) 4 bottom plate 7 XM-ZR604 2-2. MAIN BOARD SECTION 1 screw (+BTP 3 × 6) 2 three screws (+P 3 × 8) 3 three screws (+P 3 × 8) 4 three screws (+P 3 × 8) 5 MAIN board section main heat sink 2-3. MAIN BOARD 5 MAIN board 4 front panel 3 screw (+P 3 × 8) 2 screw (+P 3 × 8) 8 1 three screws (+P 3 × 8) XM-ZR604 SECTION 3 DIAGRAMS 3-1. BLOCK DIAGRAM (FRONT) PRE AMP IC801 (1/2) CNJ101 (1/2) L -1 GAIN CONTROL AMP IC805 (1/2) 3 2 HPF IC803 (1/2) 1 VR801-1 2 2 3 HPF MUTE SWITCH Q101 1 D906 6 5 S801 HPF (80Hz) (FRONT) CN901 HIGH LEVEL INPUT SENSING POWER ON VR801 LEVEL (FRONT) ON 6 5 HPF GAIN CONTROL AMP IC805 (2/2) OFF MUTE SWITCH Q201 VR801-2 7 7 -3 3 2 DIFFERENTIAL AMP Q203 DRIVE AMP Q204 LPF 1 GAIN CONTROL AMP IC806 (1/2) LPF IC804 (1/2) MUTE SWITCH Q301 DRIVE AMP Q205 REAR VR802-1 2 1 1 DIFFERENTIAL AMP Q303 DRIVE AMP Q304 POWER AMP Q211 PRE AMP IC802 (2/2) LPF IC804 (2/2) LPF 7 36 5 DIFFERENTIAL AMP Q302 GAIN CONTROL AMP IC806 (2/2) MUTE SWITCH Q401 VR802-2 6 7 7 DIFFERENTIAL AMP Q403 DRIVE AMP Q305 DRIVE AMP Q309 POWER AMP Q311 (L+R) OVERLOAD DET Q412 DRIVE AMP Q404 DRIVE AMP Q408 POWER AMP Q410 R MUTE CONTROL Q812 S802-2 POWER AMP Q310 L VR802 LEVEL (REAR) S802 LPF (80Hz) (REAR) OFF ON DRIVE AMP Q308 BIAS Q406,407 DIFFERENTIAL AMP Q402 DRIVE AMP Q405 DRIVE AMP Q409 POWER AMP Q411 MUTE CONTROL Q802 OVERLOAD PROTECT (REAR) Q805,806 PROTECTOR DETECT Q901,902 CN904 (2/2) DC-DC CONVERTER IC903 F901 25A B+ SWITCH Q905 +12V F902 25A 12 DC DET IC902 REF. REG OVER VOLTAGE DETECT Q907 TEMP.DET TH901-903 GND 14 D905 D902 POWER ON/OFF Q906 SWITCHING DRIVER Q910,911 9 REF 1 2 R (PROTECTOR) D918 POWER/ PROTECTOR DC-DC CONVERTER TRANSFORMER T901 D803 RECT +30V +15V REG Q807 DRIVER Q908,909 +15V D804 RECT 11 LED DRIVER Q903 G (POWER) 8 D901 THERMAL DET Q914,915 REM VCC SWITCHING DRIVER Q912,913 10 –30V –15V REG Q808 15 16 3 XM-ZR604 9 9 CN904 (1/2) REAR SPEAKER OUT BIAS Q306,307 S802-1 6 5 DRIVE AMP Q209 OVERLOAD DET Q312 MUTE CONTROL Q811 -4 POWER AMP Q210 (REAR) 2 3 R (L+R) DRIVE AMP Q208 R RL CNJ101 (2/2) L (L+R) OVERLOAD DET Q212 DIFFERENTIAL AMP Q202 PRE AMP IC802 (1/2) POWER AMP Q111 BIAS Q206,207 S801-2 D907 DRIVE AMP Q109 DRIVE AMP Q105 MUTE CONTROL Q809 FR RR POWER AMP Q110 BIAS Q106,107 DIFFERENTIAL AMP Q102 6 FL INPUT DRIVE AMP Q108 CN903 FRONT SPEAKER OUT L HPF IC803 (2/2) 7 DRIVE AMP Q104 MUTE CONTROL Q810 S801-1 PRE AMP IC801 (2/2) R DIFFERENTIAL AMP Q103 1 FRONT -2 OVERLOAD DET Q112 –15V • Signal path : AUDIO OVERLOAD PROTECT (FRONT) Q803,804 XM-ZR604 THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: • All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. • A : B+ Line. • B : B– Line. • Power voltage is dc 14.4V and fed with regulated dc power supply from +12V and REM terminals. • Voltage is dc with respect to ground under no-signal condition. • Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances. • Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. • Circled numbers refer to waveforms. • Signal path. F : AUDIO • Note for Replacement of the Transistors The transistors Q110, 111, 210, 211, 310, 311, 410 and 411 have two different ranks: P rank and Y rank. The rank of these transistors need to be selected properly according to each channel. When replacing any one of these transistors, check its rank and replace with the appropriate transistor of the same rank. • Waveform 1 IC903 5 3.3 Vp-p Rank P Y Q110, 210, 310, 410 2SC5100-P Q111, 211, 311, 411 2SA1908-P (8-729-024-79) 2SC5100-Y (8-872-024-76) 2SA1908-Y (8-729-024-80) (8-872-024-77) 18 µsec 1 V/DIV, 10 µsec/DIV DISCRIMINATION: A1908: 2SA1908 C5100: 2SC5100 P: RANK P Y: RANK Y for printed wiring boards: • X : parts extracted from the component side. • : Pattern from the side which enables seeing. BCE These are omitted XM-ZR604 10 10 XM-ZR604 3-2. PRINTED WIRING BOARD 1 : Uses unleaded solder. 2 3 4 5 6 7 8 9 10 11 12 13 A MAIN BOARD -1 L -2 R R CNJ101 INPUT C805 JW18 C819 C821 R G (POWER) G -2 S802 D803 C817 JW15 JW14 JW13 JW16 L801 R928 D804 Q910 Q911 C911 R934 JW6 JW7 JW30 L901 JW5 R914 JW1 JW2 JW4 TP3 JW3 JW34 R917 R918 Q906 C919 R916 JC705 R935 D904 JW8 JW28 JW29 R940 Q915 JW35 C913 C914 JW26 C912 R915 JW31 C910 JW32 C455 JW33 TP5 R919 C909 R904 TP1 TP4 C918 -7 -8 OFF ON S802 LPF(80Hz) 1-871-258- 12 D918 POWER/ PROTECTOR VR802 LEVEL RR F901 F902 25A 25A CN901 L HIGH LEVEL INPUT SENSING POWER ON R REM (L+R) REAR SPEAKER OUT REAR CN904 XM-ZR604 11 11 Ref. No. D101 D102 D201 D202 D301 D302 D401 D402 D801 D802 D803 D804 D805 D806 D807 D901 D902 D904 D905 D906 D907 D918 Location E-4 E-4 E-5 E-5 F-6 F-6 F-7 F-7 G-5 G-5 B-13 C-13 D-9 D-10 B-12 B-4 F-9 G-10 G-9 I-6 I-7 I-8 IC801 IC802 IC803 IC804 IC805 IC806 IC902 IC903 H-5 H-6 G-4 G-7 G-3 G-8 F-8 E-10 Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 F-4 F-4 F-4 E-4 E-4 E-2 E-2 E-4 E-4 E-1 F-1 D-2 F-4 F-5 F-5 E-5 E-5 C-2 C-2 E-5 E-5 TP2 R472 TP7 C355 Q912 Q908 JC701 Q909 R923 R925 R922 R924 TH901 JW25 JW24 JW27 C920 G TP901 C908 Q914 R937 C903 R931 JW21 C917 D806 Q902 JC703 JC706 R909 R912 R911 R910 C904 JC704 C907 JC711 R932 D R905 -1 R933 C824 D805 C826 C901 JW47 C827 JW48 R (PROTECTOR) G JW9 Q905 TP8 Q903 R930 JW22 JW49 JW50 JW39 JC709 JW40 JC712 JC713 JC710 JW41 R938 R939 JC708 JW36 C311 D918 Q913 JW52 JW51 JW46 JW45 JW44 R371 R471 C812 R813 C814 JW42 D902 JW82 R372 VR802 JW90 JW89 TP30 Q907 TP9 -2 R921 S TP6 JC715 S D R929 JW10 C915 JC707 JW37 R308 C906 G C905 JW83 JW84 JW11 R920 D905 JW81 C412 C409 R401 RL IC903 R941 R312 R313 R943 D906 R945R946 -4 R JW43 JW77 C312 IC806 R927 D JW23 IC804 R944C202 C302 D907 CN903 FRONT IC902 R410 -8 -6 FR 2 -1 -7 -5 -3 C201 C301 C402 FL 3 JW38 R309 -2 (L+R) 1 S R926 R815 R936 C309 -1 -3 L 4 R817 R805 C102 R804 C803 R811 Q805 Q806 JW75 R461 JW91 -4 -1 Q901 G JC702 R942 -2 Q408 C453 R301 C417 TP10 JW74 JW85 JC722 Q808 R901 R902 JC714 R903 C916 T901 R814 C825 R413 C317 JC721 Q807 C902 D401 Q403 JC719 C308 JC718 R408 R451 C310 C451 C408 JC717 R409 R310 R452 JW79 C410 R311 R818 R462 JW78 R412 R411 R454 R453 JW76 C411 JC716 JW86 JW80 R353 R354 JW108 Q401 R405JW100 JW93 R101 R201 C216 JW94 C804 R455 R356 D301 D402 Q402 JW12 TP29 R361 JW107 R351 JC720 JW109 C815 R304 R303 R305 R307 C351 R404 R403 R205 JW92 C454 Q308 Q409 JW68 JW115 C354 Q309 R355 D302 Q812 R253 R107 R475 JW73 CN901 VR801 LEVEL FRONT SPEAKER OUT R476 • Semiconductor Location S JW20 R457 R458 C353 Q301 JC724 R803 C801 OFF ON S801 HPF(80Hz) L R466 JC730 C254 R366 D201 C810 Q302 R362 JC723 -2 J JW70 JW72 R375 C316 R207 R203 R204 R802 R801 -1 JW71 R376 JC727 S801 I R359 R460 R358 C401 R211 R111 R212 R210 R110 R112 C255 Q404 JW69 R459 JW104 IC802 JW99 JW103 C406 C205 C207 R407 JW102 C416 C405 C407 JW101 C802 JW96 R357 R105 R302 C107 C305 C307 JW106 IC801 R306 C306 JW105 JW95 TP14 R256 R255 C106 C206 R206 JW98 R202 JW160 R809 C251 C116 TP11 VR801 -1 C155 Q208 Q209 D202 R262 R251 R252 R816 C809 R102 JC725 C117 JC728 C452 Q405 Q303 C101 R272 C253 R261 Q811 Q802 D801 JW97 C217 -2 C352 Q304 R360 R402 R406 TP12 JC729 JW112 D802 R352 C108 JW110 R208 JW155 C211 C111 JW159 JC732 R213 R807 C105 C208 R106 C109 JW156 JW157 C110 R209 Q809 Q810 C209 R113 R810 Q803 TP13 C212 C210 JW158 JW161 Q804 R271 C813 C811 R812 JW164 JW163 R171 JW162 JW154 R254 R104 R103 R808 R154 R806 R109 R108 JW153 C112 IC805 JC726 IC803 C808 JW150 TP16 R161 Q201 Q101 JW151 JW152 JW149 JW148 R152 R172 Q108 C153 R151 C151 JW147 E D101 R159 R156 R158 R155 D102 JW142 Q202 Q203 R169 JW143 JW144 JW145 Q106 Q111 R276 R275 Q102 Q103 JW111 R162 JW67 Q305 JW113 R176 R175 R153 C C252 TP28 JW64 JW65 Q204 R257 R258 R259 JW114 R260 K D JW66 R456 R166 JW120 Q109 JW141 C154 Q104 R164 R168 JW117 Q205 R160 R163 JW62 JW88 JW87 JW140 JW139 R177 B JW118 C152 A TP26 JW63 JW122 Q105 E JW61 JW116 R157 R165 Q110 JW138 R178 K TP27 JW60 R266 JW123 JW119 A TP25 JW59 JW124 JW121 C TP15 R470 K JW56 JW127 R269 JW137 Q211 R167 JW146 R170 Q112 TP24 JW129 JW125 E TP23 JW19 JW57 A Q412 JW55 JW126 C Q107 H R469 JW58 JC731 B G R478 R467 R463 Q312 JW53 JW130 R268 F B JW54 JW131 R263 Q206 R264 JW128 E C Q406 R370 JW133 JW132 B D E B C820 C818 R369 R265 C R468 R377 R363 E C E R378 R365 R364 R368 C B Q307 R367 D901 Q207 Q210 C Q306 TP21 C822 E B R477 C R464 E R908 R907 TP902 R465 Q407 JW134 JW135 R270 Q212 R277 R278 B TH902 JW136 TP903 R267 JW17 TP19 TH903 B TP22 D807 TP20 TP18 C823 Q410 Q411 Q310 Q311 TP17 +12V GND Ref. No. Q210 Q211 Q212 Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q308 Q309 Q310 Q311 Q312 Q401 Q402 Q403 Q404 Q405 Q406 Q407 Q408 Q409 Q410 Q411 Q412 Q802 Q803 Q804 Q805 Q806 Q807 Q808 Q809 Q810 Q811 Q812 Q901 Q902 Q903 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Location C-1 D-1 B-2 F-6 F-6 F-6 E-6 E-6 B-6 B-7 E-6 E-6 A-7 A-5 C-7 G-6 F-7 F-7 E-7 E-7 B-8 B-9 E-7 E-7 A-9 A-8 B-9 G-5 H-3 H-3 F-8 F-9 D-10 D-10 F-5 F-5 F-6 F-6 E-9 E-10 I-8 G-10 G-10 H-10 E-12 E-11 E-13 F-13 E-13 D-13 G-10 G-10 XM-ZR604 3-3. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — R155 R158 R175 R159 D101 C152 Q110 R165 R167 R112 CNJ101 IC801(1/2) C105 R103 C108 R802 C802 R801 C112 R151 Q107 R156 R111 R110 R209 R211 R210 R178 R166 R157 R176 C155 R168 R154 R172 Q111 Q105 S801 R109 TP15 R169 Q106 R164 R162 R152 Q102 C110 R107 R106 R161 R806 R105 C106 R153 C154 IC803(1/2) C801 C116 Q101 JC726 C109 C107 R104 VR801 R113 Q112 R177 R163 C153 C111 R108 R102 C151 R170 Q108 Q104 Q103 Q109 D102 R160 IC805(1/2) TP14 R171 CN903 R207 C117 IC805(2/2) C210 C206 R203 C209 C202 C201 C102 C101 C216 C254 Q202 C217 R257 R276 Q209 D202 R260 TP10 R201 TP12 R271 R944 D907 R945 JC731 R301 R401 R355 R946 C401 C402 C302 R803 C301 JC722 CNJ101 R272 Q211 Q205 R101 C255 R268 R816 D906 R278 R266 R254 R256 TP13 R269 Q206 R264 R262 R251 VR801 R213 R212 R277 Q207 JC732 JC727 Q212 R263 R261 C211 R204 R943 Q210 R267 C253 R253 R270 Q208 R265 C252 C251 Q201 C212 IC801(2/2) R205 R259 D201 R252 R208 CN901 R275 Q203 IC803(2/2) C208 C205 R258 Q204 C207 R202 CNJ101 R255 R206 C317 C803 R305 C309 IC802(1/2) R304 R308 R309 R310 VR802 R313 C351 Q301 JC719 C310 JC716 JC724 R405 R366 R376 C355 R354 R372 Q311 Q309 D302 R360 TP08 R371 CN904 JC715 IC806(2/2) JC717 R406 R455 C407 C406 R364 R378 Q305 R357 TP09 R369 Q306 JC720 R403 R402 R356 Q302 IC806(1/2) R407 R404 Q307 JC730 R368 R817 R307 C416 R361 R352 IC804(1/2) R306 Q312 R377 R363 R362 R351 S802 C804 Q310 R365 C354 C312 C815 R804 R353 C353 R370 Q308 JC729 R311 C307 C306 C352 R367 C311 R312 C305 C417 R359 D301 C808 C308 R303 R375 Q303 C316 R302 R358 Q304 JC721 R475 R459 D401 C410 Q403 IC804(2/2) R409 R410 Q410 R467 C451 Q401 JC718 R411 R465 JC728 R452 C412 R408 C452 R453 C453 VR802 C411 R412 JC723 R456 Q402 R818 (Page 13) XM-ZR604 12 Q406 R478 R466 12 R476 D402 C455 R468 R454 R472 Q411 Q405 R457 TP07 R469 R464 R462 R451 R477 Q407 R413 C809 Q412 R463 R461 C454 C409 R470 Q408 Q404 C408 C405 IC802(2/2) R458 Q409 R460 R471 TP06 XM-ZR604 3-4. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 10 for Waveform and page 14 for IC Block Diagram. (Page 12) R805 C805 Q807 TP22 Q812 Q809 Q811 Q810 Q911 R926 T901 R922 Q908 R928 TP23 C915 R923 JC725 D802 R807 R808 R929 R920 R921 Q910 R932 Q912 R933 R930 R925 Q802 R924 Q909 L801 JW C913 C826 C817 C821 D805 C824 C818 C822 D806 C825 C823 C827 R815 R931 JC701 R814 C912 C916 R809 D801 TP28 C819 D803 TP26 TP24 C914 C810 D804 TP27 C820 Q913 R927 TP25 JC714 TP29 Q808 CN904 IC B/D IC902 F902 D807 Q905 L901 Q803 R916 R914 TP04 R919 R942 Q915 Q906 R918 JC710 D901 R940 D904 TH901 C918 TP05 R810 TP19 C919 TH903 R915 TH902 R935 F901 TP902 D905 R901 TP901 R939 TP01 R934 C911 R811 R905 R912 R937 R813 C814 Q806 C904 JC711 C903 C908 R903 C907 R911 Q914 R907 D902 R938 R908 Q907 C813 Q805 Q903 R902 R909 C910 C909 R917 R941 R812 D918 Q902 IC903 C906 TP30 JC705 C811 R904 JC712 TP903 R936 C920 C901 Q804 JC706 JC708 JC709 JC707 JC704 R910 C905 JC713 XM-ZR604 13 13 C902 Q901 JC703 JC702 C917 C812 XM-ZR604 • IC Block Diagram NON INV VREF OUT VCC C2 E2 E1 IC903 TL594INSR (MAIN BOARD (2/2)) 16 15 14 13 12 11 10 9 REF 5V ERROR Q2 ERROR Q1 OSC 1 2 3 4 5 6 7 8 +IN -IN COMPEN TIME CT RT GND C1 0.1V XM-ZR604 14 14 XM-ZR604 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) R R Parts Color Cabinet’s Color • Accessories are given in the last of this parts list. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. 4-1. MAIN HEAT SINK SECTION not supplied 1 #1 #2 3 3 3 F901 #2 F902 not supplied #2 #2 2 Ref. No. 1 1 2 3 Part No. Description 3-213-269-01 3-213-515-01 2-580-628-01 2-894-279-11 PLATE, TOP (RED LOGO) PLATE, TOP (CONCAVE LOGO) SCREW +BVST 3X6 SCREW (+P 3X8) Remark Ref. No. Part No. Description Remark 0 F901 0 F902 #1 #2 1-576-256-11 1-576-256-11 7-685-549-19 7-685-545-19 FUSE (BLADE TYPE) (AUTO FUSE) (25A) FUSE (BLADE TYPE) (AUTO FUSE) (25A) SCREW +BTP 3X14 TYPE2 N-S SCREW +BTP 3X6 TYPE2 N-S 15 XM-ZR604 4-2. MAIN BOARD SECTION 51 52 not supplied not supplied 52 #3 Q111,Q110, Q211,Q210 54 Q310,Q311,Q411,Q410 52 52 52 54 not supplied 54 D804,D803 Q911,Q910,Q912,Q913 52 55 52 53 55 55 Ref. No. Part No. Description Remark 51 52 53 54 55 A-1219-711-B 3-225-184-12 2-693-613-21 3-912-431-01 2-894-279-11 MAIN BOARD, COMPLETE SCREW (+PS.TT.3XL) PANEL, FRONT SCREW (+–P) SCREW (+P 3X8) D803 D804 Q110 Q110 Q111 8-719-079-00 8-719-079-01 8-729-024-79 8-729-024-80 8-729-024-76 Q111 Q210 Q210 Q211 8-729-024-77 8-729-024-79 8-729-024-80 8-729-024-76 Part No. Description Q211 Q310 Q310 Q311 Q311 8-729-024-77 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DIODE FCH10A15 DIODE FRH10A15 TRANSISTOR 2SC5100-P TRANSISTOR 2SC5100-Y TRANSISTOR 2SA1908-P Q410 Q410 Q411 Q411 Q910 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 6-550-341-01 TRANSISTOR 2SC5100-P TRANSISTOR 2SC5100-Y TRANSISTOR 2SA1908-P TRANSISTOR 2SA1908-Y FET FKV550N TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Q911 Q912 Q913 #3 6-550-341-01 6-550-341-01 6-550-341-01 7-685-646-19 FET FKV550N FET FKV550N FET FKV550N SCREW +P 3X8 TYPE2 NON-SLIT 2SA1908-Y 2SC5100-P 2SC5100-Y 2SA1908-P Refer to page 10 for Note for Replacement of the Transistors. 16 Ref. No. Remark 2SA1908-Y 2SC5100-P 2SC5100-Y 2SA1908-P 2SA1908-Y XM-ZR604 SECTION 5 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Ref. No. Part No. • SEMICONDUCTORS In each case, u : µ, for example: uA.. : µA.. uPA.. : µPA.. uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD.. • CAPACITORS uF : µF • COILS uH : µH MAIN The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. When indicating parts by reference number, please include the board. Description Remark A-1219-711-B MAIN BOARD, COMPLETE ********************* 3-225-184-12 SCREW (+PS.TT.3XL) 3-912-431-01 SCREW (+–P) 7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT < CAPACITOR > C101 C102 C105 C106 C107 1-162-927-11 1-162-927-11 1-162-923-11 1-162-927-11 1-162-927-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100PF 100PF 47PF 100PF 100PF 5% 5% 5% 5% 5% 50V 50V 50V 50V 50V C108 C109 C110 C111 C112 1-107-826-11 1-107-826-11 1-126-933-11 1-126-963-11 1-162-927-11 CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP 0.1uF 0.1uF 100uF 4.7uF 100PF 10% 10% 20% 20% 5% 16V 16V 16V 50V 50V C116 C117 C151 C152 C153 1-107-826-11 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 0.1uF 0.1uF 47uF 47PF 22PF 10% 10% 20% 5% 5% 16V 16V 35V 50V 50V C154 C155 C201 C202 C205 1-126-960-11 1-136-161-00 1-162-927-11 1-162-927-11 1-162-923-11 ELECT FILM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 1uF 0.047uF 100PF 100PF 47PF 20% 5% 5% 5% 5% 50V 50V 50V 50V 50V C206 C207 C208 C209 C210 1-162-927-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-933-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT 100PF 100PF 0.1uF 0.1uF 100uF 5% 5% 10% 10% 20% 50V 50V 16V 16V 16V C211 C212 C216 C217 C251 1-126-963-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT 4.7uF 100PF 0.1uF 0.1uF 47uF 20% 5% 10% 10% 20% 50V 50V 16V 16V 35V C252 C253 C254 C255 C301 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-162-927-11 CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP 47PF 22PF 1uF 0.047uF 100PF 5% 5% 20% 5% 5% 50V 50V 50V 50V 50V C302 C305 1-162-927-11 CERAMIC CHIP 1-162-923-11 CERAMIC CHIP 100PF 47PF 5% 5% 50V 50V Ref. No. Part No. Description C306 C307 C308 C309 C310 1-162-927-11 1-162-927-11 1-126-960-11 1-107-823-11 1-107-826-11 CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 100PF 100PF 1uF 0.47uF 0.1uF 5% 5% 20% 10% 10% Remark 50V 50V 50V 16V 16V C311 C312 C316 C317 C351 1-126-933-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT 100uF 100PF 0.1uF 0.1uF 47uF 20% 5% 10% 10% 20% 16V 50V 16V 16V 35V C352 C353 C354 C355 C401 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-162-927-11 CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP 47PF 22PF 1uF 0.047uF 100PF 5% 5% 20% 5% 5% 50V 50V 50V 50V 50V C402 C405 C406 C407 C408 1-162-927-11 1-162-923-11 1-162-927-11 1-162-927-11 1-126-960-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT 100PF 47PF 100PF 100PF 1uF 5% 5% 5% 5% 20% 50V 50V 50V 50V 50V C409 C410 C411 C412 C416 1-107-823-11 1-107-826-11 1-126-933-11 1-162-927-11 1-107-826-11 CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 0.47uF 0.1uF 100uF 100PF 0.1uF 10% 10% 20% 5% 10% 16V 16V 16V 50V 16V C417 C451 C452 C453 C454 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 1-126-960-11 CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT 0.1uF 47uF 47PF 22PF 1uF 10% 20% 5% 5% 20% 16V 35V 50V 50V 50V C455 C801 C802 C803 C804 1-136-161-00 1-127-715-11 1-126-934-11 1-127-715-11 1-127-715-11 FILM CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 0.047uF 0.22uF 220uF 0.22uF 0.22uF 5% 10% 20% 10% 10% 50V 16V 16V 16V 16V C805 C808 C809 C810 C811 1-107-826-11 1-107-826-11 1-107-826-11 1-126-965-11 1-115-416-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP 0.1uF 0.1uF 0.1uF 22uF 0.001uF 10% 10% 10% 20% 5% 16V 16V 16V 50V 25V C812 C813 C814 C815 C817 1-115-416-11 1-104-655-11 1-104-655-11 1-126-933-11 1-162-974-11 CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP 0.001uF 470uF 470uF 100uF 0.01uF 5% 20% 20% 20% 25V 6.3V 6.3V 16V 50V 17 XM-ZR604 MAIN Ref. No. Part No. Description C818 C819 C820 C821 C822 1-162-974-11 1-165-949-41 1-165-949-41 1-165-949-41 1-165-949-41 CERAMIC CHIP ELECT ELECT ELECT ELECT 0.01uF 1500uF 1500uF 1500uF 1500uF Remark Part No. Description 20% 20% 20% 20% 50V 35V 35V 35V 35V C823 C824 C825 C826 C827 1-115-416-11 1-107-826-11 1-107-826-11 1-126-933-11 1-126-933-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT C901 C902 C903 C904 C905 1-100-352-11 1-107-826-11 1-162-974-11 1-162-974-11 1-130-471-00 C906 C907 C908 C909 C910 D807 D901 D902 D904 D905 8-719-914-43 8-719-914-43 8-719-914-43 8-719-083-52 8-719-914-43 DIODE DIODE DIODE DIODE DIODE 0.001uF 0.1uF 0.1uF 100uF 100uF 5% 10% 10% 20% 20% 25V 16V 16V 16V 16V D906 D907 D918 8-719-914-43 DIODE DAN202K 8-719-914-43 DIODE DAN202K 8-719-025-62 DIODE SML1216W CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP MYLAR 1uF 0.1uF 0.01uF 0.01uF 0.001uF 20% 10% 0 F901 0 F902 5% 16V 16V 50V 50V 50V 1-126-933-11 1-107-826-11 1-126-933-11 1-115-416-11 1-137-194-81 ELECT CERAMIC CHIP ELECT CERAMIC CHIP FILM 100uF 0.1uF 100uF 0.001uF 0.47uF 20% 10% 20% 5% 5% 16V 16V 16V 25V 50V C911 C912 C913 C914 C915 1-107-826-11 1-136-161-00 1-131-731-12 1-131-731-12 1-162-974-11 CERAMIC CHIP FILM ELECT ELECT CERAMIC CHIP 0.1uF 0.047uF 2200uF 2200uF 0.01uF 10% 5% 20% 20% 16V 50V 16V 16V 50V C916 C917 C918 C919 C920 1-162-974-11 1-162-974-11 1-100-352-11 1-162-974-11 1-126-965-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT 0.01uF 0.01uF 1uF 0.01uF 22uF < FUSE > 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A) 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A) < IC > IC801 IC802 IC803 IC804 IC805 8-759-710-97 8-759-710-97 8-759-710-97 8-759-710-97 8-759-710-97 IC IC IC IC IC NJM4565M-D NJM4565M-D NJM4565M-D NJM4565M-D NJM4565M-D IC806 IC902 IC903 8-759-710-97 IC NJM4565M-D 6-600-354-01 IC PC-17K1 6-703-643-01 IC TL594INSR < JUMPER RESISTOR > 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 JC706 JC707 JC708 JC709 JC710 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 JC711 JC712 JC713 JC714 JC715 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 < DIODE > JC716 JC717 JC718 JC719 JC720 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 20% 20% 1-580-283-11 PIN, CONNECTOR (PC BOARD) 8P (HIGH LEVEL INPUT (SENSING POWER ON)) < TERMINAL BOARD > CN903 CN904 Remark DAN202K DAN202K DAN202K UDZSTE-1716B DAN202K JC701 JC702 JC703 JC704 JC705 50V 50V 16V 50V 50V < CONNECTOR > CN901 Ref. No. 1-780-132-11 TERMINAL BOARD (4P) (FRONT SPEAKER OUT) 1-780-134-12 TERMINAL BOARD (4P+3P+2FUSE) (REAR SPEAKER OUT,REM,+12V,GND,25A,25A) < JACK > CNJ101 1-779-078-21 JACK, PIN 4P (INPUT) D101 D102 D201 D202 D301 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 DIODE DIODE DIODE DIODE DIODE 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 JC721 JC722 JC723 JC724 JC725 1-216-296-11 1-216-296-11 1-216-864-11 1-216-864-11 1-216-864-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 D302 D401 D402 D801 D802 8-719-988-61 8-719-988-61 8-719-988-61 8-719-978-33 8-719-914-43 DIODE DIODE DIODE DIODE DIODE 1SS355TE-17 1SS355TE-17 1SS355TE-17 DTZ-TT11-6.8B DAN202K JC726 JC727 JC728 JC729 JC730 1-216-296-11 1-216-296-11 1-216-864-11 1-216-864-11 1-216-296-11 SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP 0 0 0 0 0 D803 D804 D805 D806 8-719-079-00 8-719-079-01 8-719-083-63 8-719-083-83 DIODE DIODE DIODE DIODE FCH10A15 FRH10A15 UDZSTE-1713B UDZS-TE17-15B JC731 JC732 1-216-296-11 SHORT CHIP 1-216-864-11 SHORT CHIP 0 0 18 XM-ZR604 MAIN Ref. No. Part No. Description Remark Part No. Description < TRANSISTOR > Q411 Q411 Q412 Q802 Q803 8-729-024-76 8-729-024-77 8-729-120-28 8-729-120-28 8-729-120-28 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-P 2SA1908-Y 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 < COIL > L901 1-411-756-21 COIL, CHOKE 50uH Ref. No. Remark Q101 Q102 Q103 Q104 Q105 6-550-686-01 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA Q804 Q805 Q806 Q807 Q808 8-729-120-28 8-729-120-28 8-729-120-28 8-729-209-15 8-729-209-60 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 2SD2012 2SB1375 Q106 Q107 Q108 Q109 Q110 8-729-041-66 8-729-026-49 8-729-020-80 8-729-232-32 8-729-024-79 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P Q809 Q810 Q811 Q812 Q901 8-729-027-23 8-729-027-23 8-729-027-23 8-729-027-23 8-729-027-43 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTA114EKA-T146 DTA114EKA-T146 DTA114EKA-T146 DTA114EKA-T146 DTC114EKA-T146 Q110 Q111 Q111 Q112 Q201 8-729-024-80 8-729-024-76 8-729-024-77 8-729-120-28 6-550-686-01 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC5100-Y 2SA1908-P 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK Q902 Q903 Q905 Q906 Q907 8-729-027-38 8-729-027-43 8-729-052-82 8-729-120-28 8-729-027-43 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTA144EKA-T146 DTC114EKA-T146 KTA1281Y-AT 2SC1623-L5L6 DTC114EKA-T146 Q202 Q203 Q204 Q205 Q206 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 Q908 Q909 Q910 Q911 Q912 6-550-686-01 6-550-686-01 6-550-341-01 6-550-341-01 6-550-341-01 TRANSISTOR KTC2875-B-RTK TRANSISTOR KTC2875-B-RTK FET FKV550N FET FKV550N FET FKV550N Q207 Q208 Q209 Q210 Q210 8-729-026-49 8-729-020-80 8-729-232-32 8-729-024-79 8-729-024-80 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P 2SC5100-Y Q913 Q914 Q915 6-550-341-01 FET FKV550N 8-729-120-28 TRANSISTOR 2SC1623-L5L6 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R Q211 Q211 Q212 Q301 Q302 8-729-024-76 8-729-024-77 8-729-120-28 6-550-686-01 8-729-014-85 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-P 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK 2SA1618-YGRTE85R R101 R102 R103 R104 R105 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 2.2K 22K 22K 220K 220K 5% 5% 5% 5% 5% 1/8W 1/10W 1/10W 1/10W 1/10W Q303 Q304 Q305 Q306 Q307 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R R106 R107 R108 R109 R110 1-218-875-11 1-218-875-11 1-218-875-11 1-218-882-11 1-218-871-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 15K 15K 15K 30K 10K 0.5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W Q308 Q309 Q310 Q310 Q311 8-729-020-80 8-729-232-32 8-729-024-79 8-729-024-80 8-729-024-76 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P 2SC5100-Y 2SA1908-P R111 R112 R113 R151 R152 1-218-871-11 1-218-843-11 1-218-867-11 1-216-222-00 1-216-829-11 METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP 10K 680 6.8K 10K 4.7K 0.5% 0.5% 0.5% 5% 5% 1/10W 1/10W 1/10W 1/8W 1/10W Q311 Q312 Q401 Q402 Q403 8-729-024-77 8-729-120-28 6-550-686-01 8-729-014-85 8-729-014-87 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) R153 R154 R155 R156 R157 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 1-216-823-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 2.2K 10K 33K 33K 1.5K 5% 5% 5% 5% 5% 1/10W 1/8W 1/10W 1/10W 1/10W Q404 Q405 Q406 Q407 Q408 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 8-729-020-80 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) R158 R159 R160 R161 R162 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 1-216-845-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1.5K 100 100 100K 100K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W Q409 Q410 Q410 8-729-232-32 TRANSISTOR 2SA965 8-729-024-79 TRANSISTOR 2SC5100-P 8-729-024-80 TRANSISTOR 2SC5100-Y R163 R164 R165 1-218-843-11 METAL CHIP 1-218-831-11 METAL CHIP 1-216-837-11 METAL CHIP 680 220 22K 0.5% 0.5% 5% 1/10W 1/10W 1/10W < RESISTOR > Refer to page 10 for Note for Replacement of the Transistors. 19 XM-ZR604 MAIN Ref. No. Part No. Description Part No. Description R166 R167 R168 R169 R170 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W R309 R310 R311 R312 R313 1-218-871-11 1-218-871-11 1-218-853-11 1-218-843-11 1-218-867-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 10K 1.8K 680 6.8K 0.5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R171 R172 R175 R176 R177 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 82K 2.2 1.5K 1.5K 15K 5% 5% 5% 5% 0.5% 1/10W 1/8W 1/10W 1/10W 1/10W R351 R352 R353 R354 R355 1-216-222-00 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP 10K 4.7K 2.2K 10K 33K 5% 5% 5% 5% 5% 1/8W 1/10W 1/10W 1/8W 1/10W R178 R201 R202 R203 R204 1-218-871-11 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 10K 2.2K 22K 22K 220K 0.5% 5% 5% 5% 5% 1/10W 1/8W 1/10W 1/10W 1/10W R356 R357 R358 R359 R360 1-216-839-11 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 33K 1.5K 1.5K 100 100 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R205 R206 R207 R208 R209 1-216-849-11 1-218-875-11 1-218-875-11 1-218-875-11 1-218-882-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 220K 15K 15K 15K 30K 5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R361 R362 R363 R364 R365 1-216-845-11 1-216-845-11 1-218-843-11 1-218-831-11 1-216-837-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 100K 100K 680 220 22K 5% 5% 0.5% 0.5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R210 R211 R212 R213 R251 1-218-871-11 1-218-871-11 1-218-843-11 1-218-867-11 1-216-222-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP 10K 10K 680 6.8K 10K 0.5% 0.5% 0.5% 0.5% 5% 1/10W 1/10W 1/10W 1/10W 1/8W R366 R367 R368 R369 R370 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W R252 R253 R254 R255 R256 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP 4.7K 2.2K 10K 33K 33K 5% 5% 5% 5% 5% 1/10W 1/10W 1/8W 1/10W 1/10W R371 R372 R375 R376 R377 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 82K 2.2 1.5K 1.5K 15K 5% 5% 5% 5% 0.5% 1/10W 1/8W 1/10W 1/10W 1/10W R257 R258 R259 R260 R261 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1.5K 1.5K 100 100 100K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R378 R401 R402 R403 R404 1-218-871-11 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 10K 2.2K 22K 22K 220K 0.5% 5% 5% 5% 5% 1/10W 1/8W 1/10W 1/10W 1/10W R262 R263 R264 R265 R266 1-216-845-11 1-218-843-11 1-218-831-11 1-216-837-11 1-216-182-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP 100K 680 220 22K 220 5% 0.5% 0.5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/8W R405 R406 R407 R408 R409 1-216-849-11 1-218-875-11 1-218-875-11 1-218-853-11 1-218-871-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 220K 15K 15K 1.8K 10K 5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R267 R268 R269 R270 R271 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 1-216-844-11 RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W METAL CHIP 82K 5% 1/10W R410 R411 R412 R413 R451 1-218-871-11 1-218-853-11 1-218-843-11 1-218-867-11 1-216-222-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP 10K 1.8K 680 6.8K 10K 0.5% 0.5% 0.5% 0.5% 5% 1/10W 1/10W 1/10W 1/10W 1/8W R272 R275 R276 R277 R278 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 1-218-871-11 RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 2.2 1.5K 1.5K 15K 10K 5% 5% 5% 0.5% 0.5% 1/8W 1/10W 1/10W 1/10W 1/10W R452 R453 R454 R455 R456 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP 4.7K 2.2K 10K 33K 33K 5% 5% 5% 5% 5% 1/10W 1/10W 1/8W 1/10W 1/10W R301 R302 R303 R304 R305 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 2.2K 22K 22K 220K 220K 5% 5% 5% 5% 5% 1/8W 1/10W 1/10W 1/10W 1/10W R457 R458 R459 R460 R461 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1.5K 1.5K 100 100 100K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R306 R307 R308 1-218-875-11 METAL CHIP 1-218-875-11 METAL CHIP 1-218-853-11 METAL CHIP 15K 15K 1.8K 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W R462 R463 R464 1-216-845-11 METAL CHIP 1-218-843-11 METAL CHIP 1-218-831-11 METAL CHIP 100K 680 220 5% 0.5% 0.5% 1/10W 1/10W 1/10W 20 Remark Ref. No. Remark XM-ZR604 MAIN Ref. No. Part No. Description Part No. Description R465 R466 R467 R468 R469 1-216-837-11 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 METAL CHIP 22K 5% 1/10W RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W Remark Ref. No. R931 R932 R933 R934 R935 1-216-789-11 1-216-150-11 1-216-150-11 1-216-825-11 1-218-871-11 METAL CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP 2.2 10 10 2.2K 10K 5% 5% 5% 5% 0.5% Remark 1/10W 1/8W 1/8W 1/10W 1/10W R470 R471 R472 R475 R476 1-218-871-11 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP 10K 82K 2.2 1.5K 1.5K 0.5% 5% 5% 5% 5% 1/10W 1/10W 1/8W 1/10W 1/10W R936 R937 R938 R939 R940 1-218-871-11 1-218-847-11 1-218-871-11 1-216-839-11 1-216-206-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP 10K 1K 10K 33K 2.2K 0.5% 0.5% 0.5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/8W R477 R478 R801 R802 R803 1-218-875-11 1-218-871-11 1-216-198-11 1-216-206-00 1-216-198-11 METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP 15K 10K 1K 2.2K 1K 0.5% 0.5% 5% 5% 5% 1/10W 1/10W 1/8W 1/8W 1/8W R941 R942 R943 R944 R945 1-216-829-11 1-218-871-11 1-218-871-11 1-218-871-11 1-218-871-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 4.7K 10K 10K 10K 10K 5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R804 R805 R806 R807 R808 1-216-198-11 1-216-825-11 1-220-397-11 1-216-841-11 1-216-844-11 RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1K 2.2K 4.7M 47K 82K 5% 5% 5% 5% 5% 1/8W 1/10W 1/10W 1/10W 1/10W R946 1-218-871-11 METAL CHIP 10K 0.5% 1/10W R809 R810 R811 R812 R813 1-216-222-00 1-218-847-11 1-218-847-11 1-216-837-11 1-216-837-11 RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 1K 1K 22K 22K 5% 0.5% 0.5% 5% 5% 1/8W 1/10W 1/10W 1/10W 1/10W R814 R815 R816 R817 R818 1-216-210-00 1-216-210-00 1-220-397-11 1-220-397-11 1-220-397-11 RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 3.3K 3.3K 4.7M 4.7M 4.7M 5% 5% 5% 5% 5% 1/8W 1/8W 1/10W 1/10W 1/10W R901 R902 R903 R904 R905 1-216-829-11 1-216-829-11 1-216-841-11 1-218-839-11 1-218-847-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 4.7K 4.7K 47K 470 1K 5% 5% 5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R907 R908 R909 R910 R911 1-218-853-11 1-218-853-11 1-218-843-11 1-218-867-11 1-218-880-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1.8K 1.8K 680 6.8K 24K 0.5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R912 R914 R915 R916 R917 1-216-845-11 1-216-206-00 1-216-814-11 1-218-847-11 1-218-871-11 METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP 100K 2.2K 270 1K 10K 5% 5% 5% 0.5% 0.5% 1/10W 1/8W 1/10W 1/10W 1/10W R918 R919 R920 R921 R922 1-218-871-11 1-216-222-00 1-216-190-00 1-216-190-00 1-218-847-11 METAL CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP 10K 10K 470 470 1K 0.5% 5% 5% 5% 0.5% 1/10W 1/8W 1/8W 1/8W 1/10W R923 R924 R925 R926 R927 1-218-847-11 1-218-847-11 1-218-847-11 1-216-158-00 1-216-158-00 METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP 1K 1K 1K 22 22 0.5% 0.5% 0.5% 5% 5% 1/10W 1/10W 1/10W 1/8W 1/8W R928 R929 R930 1-216-789-11 METAL CHIP 1-216-789-11 METAL CHIP 1-216-789-11 METAL CHIP 2.2 2.2 2.2 5% 5% 5% 1/10W 1/10W 1/10W < SWITCH > S801 S802 1-554-222-00 SWITCH, SLIDE (HPF(80Hz) (FRONT)) 1-554-222-00 SWITCH, SLIDE (LPF(80Hz) (REAR)) < TRANSFORMER > T901 1-443-277-21 TRANSFORMER, DC-DC CONVERTER < THERMISTOR > TH901 TH902 TH903 1-801-597-11 THERMISTOR 1-801-597-11 THERMISTOR 1-801-597-11 THERMISTOR < VARIABLE RESISTOR > VR801 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (FRONT)) VR802 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (REAR)) ************************************************************* ACCESSORIES ************ 3-214-760-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH, PORTUGUESE) 3-214-760-21 MANUAL, INSTRUCTION (FRENCH,GERMAN, ITALIAN) (AEP,UK) 3-214-760-31 MANUAL, INSTRUCTION (DUTCH,SWEDISH, POLISH) (AEP,UK) 3-214-760-41 MANUAL, INSTRUCTION (GREEK,RUSSIAN, UKRAINIAN) (AEP,UK) 3-214-760-51 MANUAL, INSTRUCTION (SIMPLIFIED CHINESE, TRADITIONAL CHINESE,ARABIC) (AEP,UK,E) ************************************************************* 21 XM-ZR604 Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** 101 102 103 X-2108-372-1 SCREW SUB ASSY (MOUNTING SCREW) 1-823-952-11 CORD (WITH CONNECTOR) (HIGH LEVEL INPUT) (0.2m) 2-695-957-01 COVER (POWER) 101 102 φ 5 × 15 mm (× 4) 22 103 0.2 m XM-ZR604 MEMO 23 XM-ZR604 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. 1.0 1.1 24 Date 2007. 07 2007. 08 Description of Revision New Correction of PROTECTOR OPERATION CHECK. (ENG-07006)
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