Stain Blocking Paints & Lacquers 2086
User Manual: 2086
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Creative Polymer Solutions SYNTRAN® Cationic Acrylic Copolymers For Waterborne Stain-Blocking Paints and Lacquers • Exceptional Stain Blocking Performance: Nicotine Stains, Wood Extractives, Graffiti, etc. • Environmentally Friendly • • Excellent Adhesion High Solid Content Creative Polymer Solutions Stain Blocking Application Fields Nicotine Stains Wood Graffitis Water Stains Cork 2 Creative Polymer Solutions SYNTRAN® Cationic Acrylic Copolymers For Waterborne Stain-Blocking Paints and Lacquers INTERPOLYMER is an industry leading manufacturer of water-based polymers for a wide variety of markets. A new product line is now available for use as functional binders in specialty paints. INTERPOLYMER has designed aqueous SYNTRAN acrylic, cationic polymer dispersions that can be used in high quality primers, which block difficult stains from bleeding through to the surface. SYNTRAN polymer dispersions provide environmentally friendly, cost-effective, quick and permanent solutions to a variety of severe staining problems. Fields of Application • Waterborne Primers with Universal Stain-Blocking Performance • Waterborne Primers and Topcoats for Graffiti Blocking • Waterborne Tannin Blocking Wood Coatings Typical Physical Properties SYNTRAN Solids [wt.-%] Viscosity [mPas] pH MFT 6301 35 300 6.0 <10oC FX30-20 * 35 300 6.0 22oC Remarks • Increased hardness • Improved soiling and scratch resistance * Development product Disclaimer: Due to its cationic nature, formulations based on SYNTRAN cationic polymers should not be mixed with paints based on anionic binders. SYNTRAN cationic polymers are not stable at alkaline pH. SYNTRAN 6301 and FX30-20 both contain formic acid. Formulated coatings should not be used on metal or other surfaces subject to acid corrosion as the coating is drying. After curing, the coating is safe for all surfaces. 3 Creative Polymer Solutions Features & Benefits √ Excellent, permanent blocking of tannin and other colored wood extractives. √ Highly efficient, permanent blocking of difficult stains, such as: • • • Nicotine Marking pens Water colors • • • Ball-point pens Various food stains Fat and cooking oil √ Good performance under critical conditions of high humidity and high temperature. √ Suitable for paints for the renovation of heavily used, stained locations like restaurants, kitchens, bath rooms or public rooms. √ Easily formulated into highly opaque coatings; repair difficult stain damage with one coat. √ Reactive pigments (such as zinc oxide) are not required. √ Good adhesion to a wide variety of substrates, such as: • • • Wood Gypsum board • • Mineral surfaces Wall paper Cork √ Coatings can be formulated with high solids content. √ Low minimum film forming temperature allowing low VOC formulations. √ Suitable for pigmented and clear coatings. √ Water based, environmentally friendly, low odor coatings. √ SYNTRAN FX30-20 coatings are readily sandable and offer excellent dirt pickup resistance. √ Excellent cost performance and user convenience versus solvent based coatings. 4 Creative Polymer Solutions TECHNICAL INFORMATION SYNTRAN® 6301 SYNTRAN 6301 is a water-based, cationic acrylic copolymer dispersion. SYNTRAN 6301 is recommended for stain blocking paints and primers. It has excellent performance in blocking nicotine and water stains. It is also suitable for stain blocking primers for wood and cork. Formulations based on SYNTRAN 6301 have the following properties: • • • • • • Excellent, universal stain blocking properties Excellent adhesion to a wide variety of substrates Very good blocking of wood extractives Very good nicotine barrier properties Reactive pigments are not required APE and co-solvent free Typical Physical Properties Appearance Solids pH at 22oC MFT Viscosity Brookfield Density at 20oC Heat stability at 52oC Freeze thaw stability turbid, yellowish 35% 6 < 10oC 300 cps 1.05 g/cm3 unchanged after 30 days unchanged after 3 cycles 5 Creative Polymer Solutions Storage SYNTRAN 6301 is adequately protected against microbial attack as supplied, but not when it is diluted with water and other additives. Formulations containing SYNTRAN 6301 require preservatives. SYNTRAN 6301 can be stored in original sealed containers and properly monitored storage tanks at ambient temperature for at least 6 months. Safety Please refer to the Material Safety Data Sheet. Handling All contact with the eyes and prolonged contact with the skin should be avoided. Safety glasses must be worn when handling this product in its concentrated form. 6 Creative Polymer Solutions TECHNICAL INFORMATION SYNTRAN® FX30-20 Developmental Product SYNTRAN FX30-20 is a cationic, aqueous acrylic copolymer dispersion. SYNTRAN FX30-20 is suitable for stain blocking wood primers. It also performs very well in nicotine barrier coatings. Formulations based on SYNTRAN FX30-20 have the following properties: • • • • • • • • Excellent, universal stain blocking properties Excellent dirt pickup resistance Excellent adhesion to a wide variety of substrates Very good blocking of wood extractives Very good nicotine barrier properties Reduces blistering and adhesion problems on certain types of wood Coatings are readily sandable APE free Typical Physical Properties Appearance Solids pH at 22oC MFT Viscosity Brookfield Density at 20oC Heat stability at 52oC Freeze thaw stability milky, yellowish-white 35% 6.0 20 + 3oC 300 cps 1.06 g/cm3 unchanged after 30 days unchanged after 3 cycles 7 Creative Polymer Solutions Storage SYNTRAN FX30-20 is adequately protected against microbial attack as supplied, but not when it is diluted with water and other additives. Formulations containing SYNTRAN FX30-20 require preservatives. SYNTRAN FX30-20 can be stored in original sealed containers and properly monitored storage tanks at ambient temperature for at least 6 months. Safety Please refer to the Material Safety Data Sheet. Handling All contact with the eyes and prolonged contact with the skin should be avoided. Safety glasses must be worn when handling this product in its concentrated form. 8 Creative Polymer Solutions Starting Point Formulations SYNTRAN® 6301 F-31-002-03 Clear Primer Formulation Total 28 wt.% F-31-001-01 Total 44 wt.% Pigmented Primer Formulation based on BaS04 as filler PVC = 25% F-31-003-02 Total 60 wt.% Pigmented Primer/Topcoat Formulation based on BaS04 as filler PVC = 40% F-31-004-01 Total 60 wt.% Excellent Coverage Pigmented Primer/Topcoat Formulation based on Kaolin and Talc as filler PVC = 54% Excellent Coverage SYNTRAN® FX30-20 F-43-048-01 Total 27 wt.% Clear Tannin Blocking or Graffiti Blocking Coating Formulation Formulations do not require reactive pigments 9 Creative Polymer Solutions CLEAR PRIMER FORMULATION BASED ON SYNTRAN® 6301 Formulation F-31-002-03 28% N.V. Prevents bleeding of water-soluble stains: nicotine stains, wood extractives. Excellent adhesion to a variety of substrates. Mix in Order Listed: Amount (g) Water 19.6 SYNTRAN 6301 @ 35%1 75.0 Cationic, acrylic, stain-blocking binder Byk-3332 0.2 Substrate wetting agent AGITAN 2993 0.7 Defoamer 4.5 _____ 100.0 Thickener Borchigel PW254 Total: Preparation: Add all ingredients in listed order and mix in a dissolver for ca. 20 minutes. pH: ca. 5.5 1 2 3 4 INTERPOLYMER BYK-Chemie USA, Wallingford, Tel: 203-265-2086 Ultra Additives, Bloomfield, Tel: 973-279-1306. Lanxess Corp., Pittsburg, Tel: 800-526-9377, e-mail:borchers-info@lanxess.com 10 Creative Polymer Solutions PIGMENTED PRIMER FORMULATION BASED ON SYNTRAN® 6301 Formulation F-31-001-01 44% N.V. Universal Stain Blocking Primer: Nicotine stains, wood extractives. Specially recommended to block nicotine stains. Mix in Order Listed: Amount (g) Grind: Water 20.0 1 Surfynol 104 E 1 Surfynol GA Kronos 2190 2 3 Sachtleben Micro 4 Aerosil 200 0.7 Wetting agent 0.4 Wetting agent 10.0 Pigment 12.5 Filler 0.9 Thickener Let down: SYNTRAN 6301 @ 35%5 52.0 6 Rheolate 255 7 Byk 025 7 Byk 346 8 Wet KL 245 Water Borchigel PW25 Cationic, acrylic binder 0.8 Thickener 0.4 Defoamer 0.8 Wetting agent 0.9 Wetting agent 0.8 9 Total 3.2 ____ 103.4 Thickener Preparation: Grind: Add all ingredients in listed order and grind at ca. 8 m/s for 20 minutes, until a fineness of grind < 10 µm. Let down: Add under stirring and mix for ca. 20 minutes. Then mix grind and let down for 10 minutes at ca. 8m/s. 1 2 3 4 5 6 7 8 9 Surfynol: Air Products. Kronos Inc., Cranbury, Tel: 609-860-6200. Sachtleben Corp., White Plains, Tel: 914-539-4068. Aerosil: Degussa. INTERPOLYMER. Elementis Specialties, Highstown, Tel: 609-443-2000. Byk: Chemie USA, Wallingford, Tel: 203-265-2086. Tego-Degussa Goldschmidt, Hopewell, Tel: 800-446-1809. Lanxess Corp., Pittsburg, Tel: 800-526-9377, e-mail:borchers-info@lanxess.com . 11 Creative Polymer Solutions PIGMENTED PRIMER/TOPCOAT FORMULATION BASED ON SYNTRAN® 6301 Formulation F-31-003-02 60% N.V. Excellent universal stain blocking performance. Specially recommended to block wood extractives, nicotine stains, graffiti, etc. High solids, excellent coverage. “2 in 1”: Primer + Topcoat. Mix in Order Listed: Amount (g) Grind: Water 6.4 EFKA-45801 5.3 Kronos 21902 20.0 Pigment Sachtleben Micro3 20.0 Filler EFKA-25261 0.3 Wetting agent Defoamer Let down: SYNTRAN 6301 @ 35%4 43.6 Cationic, acrylic binder Rheolate 2555 3.8 Thickener EFKA-25261 0.6 Defoamer Total ____ 100.0 Preparation: Grind: Add all ingredients in listed order and grind for ca. 12-14 m/s for 30-60 minutes, until a fineness of grind < 10 µm. Let down: Add all ingredients in listed order under stirring and mix for 5 minutes at ca. 10 m/s. Then mix grind and let down for 5 minutes at ca. 8 m/s. 1 2 3 4 5 EFKA-Ciba Specialty Chemicals, Newport, Tel: 800-355-2422. Kronos Inc., Cranbury, Tel: 609-860-6200. Sachtleben Corp., White Plains, Tel: 914-539-4068. INTERPOLYMER. Elementis Specialties, Hightstown, Tel: 609-443-2000. 12 Creative Polymer Solutions PIGMENTED PRIMER/TOPCOAT FORMULATION BASED ON SYNTRAN® 6301 Formulation F-31-004-01 60% N.V. Universal Stain Blocking Paint. Wood Extractives, Nicotine Stains, etc. High solids. Excellent Coverage. “2 in 1”: Primer + Topcoat. Mix in Order Listed: Amount (g) Grind: Water 14.9 EFKA-45801 5.1 Kronos 21902 21.5 Pigment Huber 70 C3 13.8 Kaolin filler Steabright4 6.5 Talc filler EFKA-25261 0.2 Defoamer EFKA-25261 0.3 Defoamer (add after grinding) Wetting agent Let down: SYNTRAN 6301 @ 35%5 35.0 Cationic, acrylic binder EFKA-25261 0.5 Defoamer Rheolate 2556 2.2 Thickener Water Total ____ 100.0 Preparation: Grind: Add all ingredients in listed order and grind for ca. 60 minutes, until a fineness of grind < 15 µm. Let down: Add all ingredients in listed order under stirring and mix for 10 minutes at ca. 10 m/s. Then mix grind and let down for 10 minutes at ca. 10 m/s. 1 2 3 4 5 6 EFKA-Ciba Specialty Chemicals, Newport, Tel: 800-355-2422. Kronos Inc., Cranbury, Tel: 609-860-6200. Huber Engineered Materials, Atlanta, Tel: 678-247-7300. Luzenac America, Centennial, Tel: 303-643-0400. INTERPOLYMER. Elementis Specialties, Hightstown, Tel: 609-443-2000. 13 Creative Polymer Solutions NEW FROM INTERPOLYMER TANNIN BLOCKING COATING BASED ON SYNTRAN® FX30-20 Formulation F-43-048-01 25% N.V. The SYNTRAN FX30-20 tannin blocking coating formulation is designed to fill and seal wood pores completely and to prevent tannin stains in new wood before applying a topcoat. This quick-drying sealer formulation sands easily to a smooth surface for even topcoating. SYNTRAN FX30-20 contains formic acid. The sealer, tannin blocking coating should not be used on metal surfaces and should be allowed to completely dry before anionic topcoats are applied. Mix in Order Listed: Amount (g) Water 27.1 Citric acid 0.5 Dipropylene Glycol Methyl Ether ® SYNTRAN FX30-20 @ 35% N.V. 1.0 71.4 Bactericide Q.S. Defoamer Q.S. _____ Total: 100.0 Procedure Using good agitation add ingredients in the order listed. Mix until a homogenous solution results (20-30 minutes). • • 14 Creative Polymer Solutions NEW FROM INTERPOLYMER SYNTRAN® FX30-20 TANNIN BLOCKING COATING LABORATORY REPORT Test Results on Maple and White Oak Syntran FX30-20 Formulation F-43-048-01 Base Coat Leading National Brand Polyurethane Base Coat 58 50 48 minutes > 2 hours Excellent Excellent CRAZING ON GLASS None None SANDING PROPERTIES (100 grit sanding disk) MFMA Test Methods Excellent N/A Pass 3 cycles Pass 3 cycles 25% 32% 5.2 4.2 None None TEST SAMPLES 60° SPECULAR GLOSS ASTM D523 DRY TIME ASTM D1640 ADHESION ASTM D3359 FREEZE-THAW RESISTANCE SOLIDS ASTM D1644 pH ASTM E70-77 TANNIN REACTION (discoloration) 15 Creative Polymer Solutions NEW FROM INTERPOLYMER SYNTRAN® FX30-20 TANNIN BLOCKING COATING COMPATIBILITY TEST TOP COAT TEST SAMPLES SYNTRAN FX30-20 Formulation F-43-048-01 Base Coat Leading National Brand Polyurethane Base Coat F-43-045-01 SYNTRAN 6110 and 6120 Excellent Excellent Minwax Polyurethane for Floors Excellent Excellent Minwax Polycrylic Excellent Excellent Olympic Polyurethane Excellent Excellent 16 Creative Polymer Solutions SYNTRAN® CATIONIC TECHNOLOGY Formulation and Compatibility Guide Instability at pH > 7 Recommended pH of formulation: 5-6 Incompatibility with: • Negatively charged polymer binders • Negatively charged wetting agents and dispersants • Alkaline thickeners • CaCO3 fillers 17 Creative Polymer Solutions Selected Application Test Results (1) Nicotine Stain Blocking Top: Stained substrate covered with a conventional water-based paint. Bottom: As above, but with an additional applied, non-pigmented primer based on SYNTRAN 6301. For accelerated staining, samples were exposed to 40oC and 100% rel. humidity for two days. (2) Blocking of a Water-Based Wood Stain Left: Stained wood substrate covered with a non-specialized, white, water-based primer and topcoat system. Severe bleeding is observed. Right: Same as on left side, but using a white stain-blocking primer based on SYNTRAN 6301. Here, even the primer shows no discoloration. (Note: In the lower parts of the photo, the substrate was covered with the primers only, whereas in the upper parts the primer/topcoat systems were applied). 18 Creative Polymer Solutions (3) Tannin Stain Blocking on Framire Wood Left: Application of a white, non-specialized, water-based primer. The yellow discoloration indicates severe tannin bleeding. Right: Application of a white stain-blocking primer based on SYNTRAN 6301. Even when applied in a single coat, discoloration due to wood extractives can be prevented. (4) Tannin Stain Blocking on White Oak Left: Application of a white, non-specialized, water-based primer. The yellow-brownish discoloration indicates severe tannin bleeding. Right: Application of a white stain-blocking primer based on SYNTRAN 6301. Even when applied in a single coat, discoloration due to wood extractives can be prevented. 19 Creative Polymer Solutions (5) Stain Blocking on Cork Left: Application of a white, non-specialized, water-based primer. The spotted, brownish discoloration indicates severe bleeding of extractives. Right: Application of a white stain-blocking primer based on SYNTRAN 6301. Even when applied in a single coat, discoloration due to extractives can be prevented. (6) Graffiti Stain Blocking Left: Substrate stained with (from top to bottom) graffiti from red text marker, yellow text marker, black ballpoint pen and blue OHP-pen. Middle: Graffiti stained substrate after application of a conventional, waterbased, white paint. Severe bleeding is observed. Right: Same as in the middle, but with an additionally applied, non-pigmented stain blocking primer layer based on SYNTRAN 6301. 20 Creative Polymer Solutions AMERICA Interpolymer Corporation 200 Dan Road Canton, MA 02021 TEL: 800.262.1281 FAX: 781.821.2485 info@interpolymer.com Inte rpoly mer Corpora t ion 7501 Distribution Drive Louisville, KY 40258 TEL: 800.451-8177 FAX: 502.933.3394 On The Web www.interpolymer.com EUROPE France Inte rpoly mer Sàr l 6, Rue Marie Curie BP10060—Zl Intercommunale F-67162 Wissembourg, France TEL: [33] 3/88 54 96 96 FAX: [33] 3/88 54 96 99 Germ any Inte rpoly mer GmbH Dr.-Wirth-Strasse 9a 67454 Hassloch, Germany TEL: +49 6324 593106 FAX: +49 6324 593107 info@interpolymer.de 21
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