Stain Blocking Paints & Lacquers 2086

User Manual: 2086

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Creative Polymer Solutions
SYNTRAN® Cationic Acrylic Copolymers
Exceptional Stain Blocking Performance:
Nicotine Stains, Wood Extractives, Graffiti, etc.
Environmentally Friendly
Excellent Adhesion
High Solid Content
For Waterborne Stain-Blocking Paints and Lacquers
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Stain Blocking Application Fields
Nicotine Stains
Cork
Wood
Water Stains
Graffitis
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SYNTRAN® Cationic Acrylic Copolymers
For Waterborne Stain-Blocking Paints and Lacquers
Fields of Application
INTERPOLYMER is an industry leading manufacturer of water-based polymers for a wide variety of
markets. A new product line is now available for use as functional binders in specialty paints.
INTERPOLYMER has designed aqueous SYNTRAN acrylic, cationic polymer dispersions that can be
used in high quality primers, which block difficult stains from bleeding through to the surface.
SYNTRAN polymer dispersions provide environmentally friendly, cost-effective, quick and permanent
solutions to a variety of severe staining problems.
Waterborne Primers with Universal Stain-Blocking Performance
Waterborne Primers and Topcoats for Graffiti Blocking
Waterborne Tannin Blocking Wood Coatings
Typical Physical Properties
SYNTRAN Solids
[wt.-%] Viscosity
[mPas]
pH
MFT
Remarks
6301 35 300 6.0 <10oC
FX30-20 * 35 300 6.0 22oC Increased hardness
Improved soiling and
scratch resistance
* Development product
Disclaimer:
Due to its cationic nature, formulations based on SYNTRAN cationic polymers should not be mixed with paints based on ani-
onic binders. SYNTRAN cationic polymers are not stable at alkaline pH.
SYNTRAN 6301 and FX30-20 both contain formic acid. Formulated coatings should not be used on metal or other surfaces
subject to acid corrosion as the coating is drying. After curing, the coating is safe for all surfaces.
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Excellent, permanent blocking of tannin and other colored wood extractives.
Highly efficient, permanent blocking of difficult stains, such as:
Features & Benefits
Nicotine Ball-point pens
Marking pens Various food stains
Water colors Fat and cooking oil
Good performance under critical conditions of high humidity and high temperature.
Suitable for paints for the renovation of heavily used, stained locations like restaurants, kitchens,
bath rooms or public rooms.
Easily formulated into highly opaque coatings; repair difficult stain damage with one coat.
Reactive pigments (such as zinc oxide) are not required.
Good adhesion to a wide variety of substrates, such as:
Coatings can be formulated with high solids content.
Low minimum film forming temperature allowing low VOC formulations.
Suitable for pigmented and clear coatings.
Water based, environmentally friendly, low odor coatings.
SYNTRAN FX30-20 coatings are readily sandable and offer excellent dirt pickup resistance.
Excellent cost performance and user convenience versus solvent based coatings.
Wood Mineral surfaces
Gypsum board Wall paper
Cork
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TECHNICAL INFORMATION
SYNTRAN® 6301
SYNTRAN 6301 is a water-based, cationic acrylic copolymer dispersion.
SYNTRAN 6301 is recommended for stain blocking paints and primers. It has excellent performance
in blocking nicotine and water stains. It is also suitable for stain blocking primers for wood and cork.
Formulations based on SYNTRAN 6301 have the following properties:
Excellent, universal stain blocking properties
Excellent adhesion to a wide variety of substrates
Very good blocking of wood extractives
Very good nicotine barrier properties
Reactive pigments are not required
APE and co-solvent free
Typical Physical Properties
Appearance turbid, yellowish
Solids 35%
pH at 22oC 6
MFT < 10oC
Viscosity Brookfield 300 cps
Density at 20oC 1.05 g/cm3
Heat stability at 52oC unchanged after 30 days
Freeze thaw stability unchanged after 3 cycles
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Storage
SYNTRAN 6301 is adequately protected against microbial attack as supplied, but not when it is
diluted with water and other additives. Formulations containing SYNTRAN 6301 require preserva-
tives.
SYNTRAN 6301 can be stored in original sealed containers and properly monitored storage tanks
at ambient temperature for at least 6 months.
Safety
Please refer to the Material Safety Data Sheet.
Handling
All contact with the eyes and prolonged contact with the skin should be avoided.
Safety glasses must be worn when handling this product in its concentrated form.
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TECHNICAL INFORMATION
SYNTRAN® FX30-20
Developmental Product
SYNTRAN FX30-20 is a cationic, aqueous acrylic copolymer dispersion.
SYNTRAN FX30-20 is suitable for stain blocking wood primers. It also performs
very well in nicotine barrier coatings.
Formulations based on SYNTRAN FX30-20 have the following properties:
Excellent, universal stain blocking properties
Excellent dirt pickup resistance
Excellent adhesion to a wide variety of substrates
Very good blocking of wood extractives
Very good nicotine barrier properties
Reduces blistering and adhesion problems on certain types of wood
Coatings are readily sandable
APE free
Typical Physical Properties
Appearance milky, yellowish-white
Solids 35%
pH at 22oC 6.0
MFT 20 + 3oC
Viscosity Brookfield 300 cps
Density at 20oC 1.06 g/cm3
Heat stability at 52oC unchanged after 30 days
Freeze thaw stability unchanged after 3 cycles
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Storage
SYNTRAN FX30-20 is adequately protected against microbial attack as supplied, but not when it is
diluted with water and other additives. Formulations containing SYNTRAN FX30-20 require preserva-
tives.
SYNTRAN FX30-20 can be stored in original sealed containers and properly monitored storage tanks
at ambient temperature for at least 6 months.
Safety
Please refer to the Material Safety Data Sheet.
Handling
All contact with the eyes and prolonged contact with the skin should be avoided.
Safety glasses must be worn when handling this product in its concentrated form.
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Starting Point Formulations
SYNTRAN® 6301
F-31-002-03 Clear Primer Formulation
Total 28 wt.%
F-31-001-01 Pigmented Primer Formulation based on
Total 44 wt.% BaS04 as filler
PVC = 25%
F-31-003-02 Pigmented Primer/Topcoat Formulation
Total 60 wt.% based on BaS04 as filler
PVC = 40% Excellent Coverage
F-31-004-01 Pigmented Primer/Topcoat Formulation
Total 60 wt.% based on Kaolin and Talc as filler
PVC = 54% Excellent Coverage
SYNTRAN® FX30-20
F-43-048-01 Clear Tannin Blocking or Graffiti Blocking
Total 27 wt.% Coating Formulation
Formulations do not require reactive pigments
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CLEAR PRIMER FORMULATION BASED ON SYNTRAN® 6301
Formulation F-31-002-03 28% N.V.
Prevents bleeding of water-soluble stains: nicotine stains, wood extractives. Ex-
cellent adhesion to a variety of substrates.
Mix in Order Listed:
Amount (g)
Water 19.6
SYNTRAN 6301 @ 35%1 75.0 Cationic, acrylic, stain-blocking binder
Byk-3332 0.2 Substrate wetting agent
AGITAN 2993 0.7 Defoamer
Borchigel PW254 4.5 Thickener
_____
Total: 100.0
Preparation:
Add all ingredients in listed order and mix in a dissolver for ca. 20 minutes.
pH: ca. 5.5
1 INTERPOLYMER
2 BYK-Chemie USA, Wallingford, Tel: 203-265-2086
3 Ultra Additives, Bloomfield, Tel: 973-279-1306.
4 Lanxess Corp., Pittsburg, Tel: 800-526-9377, e-mail:borchers-info@lanxess.com
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PIGMENTED PRIMER FORMULATION BASED ON SYNTRAN® 6301
Formulation F-31-001-01 44% N.V.
Universal Stain Blocking Primer: Nicotine stains, wood extractives. Specially
recommended to block nicotine stains.
Mix in Order Listed:
Amount (g)
Grind:
Water 20.0
Surfynol 104 E1 0.7 Wetting agent
Surfynol GA1 0.4 Wetting agent
Kronos 21902 10.0 Pigment
Sachtleben Micro3 12.5 Filler
Aerosil 2004 0.9 Thickener
Let down:
SYNTRAN 6301 @ 35%5 52.0 Cationic, acrylic binder
Rheolate 2556 0.8 Thickener
Byk 0257 0.4 Defoamer
Byk 3467 0.8 Wetting agent
Wet KL 2458 0.9 Wetting agent
Water 0.8
Borchigel PW259 3.2 Thickener
____
Total 103.4
Preparation:
Grind: Add all ingredients in listed order and grind at ca. 8 m/s for 20 minutes, until a fineness
of grind < 10 µm. Let down: Add under stirring and mix for ca. 20 minutes. Then mix grind and
let down for 10 minutes at ca. 8m/s.
1 Surfynol: Air Products.
2 Kronos Inc., Cranbury, Tel: 609-860-6200.
3 Sachtleben Corp., White Plains, Tel: 914-539-4068.
4 Aerosil: Degussa.
5 INTERPOLYMER.
6 Elementis Specialties, Highstown, Tel: 609-443-2000.
7 Byk: Chemie USA, Wallingford, Tel: 203-265-2086.
8 Tego-Degussa Goldschmidt, Hopewell, Tel: 800-446-1809.
9 Lanxess Corp., Pittsburg, Tel: 800-526-9377, e-mail:borchers-info@lanxess.com .
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PIGMENTED PRIMER/TOPCOAT FORMULATION BASED ON SYNTRAN® 6301
Formulation F-31-003-02 60% N.V.
Excellent universal stain blocking performance. Specially recommended to block
wood extractives, nicotine stains, graffiti, etc. High solids, excellent coverage.
“2 in 1”: Primer + Topcoat.
Mix in Order Listed:
Amount (g)
Grind:
Water 6.4
EFKA-45801 5.3 Wetting agent
Kronos 21902 20.0 Pigment
Sachtleben Micro3 20.0 Filler
EFKA-25261 0.3 Defoamer
Let down:
SYNTRAN 6301 @ 35%4 43.6 Cationic, acrylic binder
Rheolate 2555 3.8 Thickener
EFKA-25261 0.6 Defoamer
____
Total 100.0
Preparation:
Grind: Add all ingredients in listed order and grind for ca. 12-14 m/s for 30-60 minutes, until a
fineness of grind < 10 µm. Let down: Add all ingredients in listed order under stirring and mix
for 5 minutes at ca. 10 m/s. Then mix grind and let down for 5 minutes at ca. 8 m/s.
1 EFKA-Ciba Specialty Chemicals, Newport, Tel: 800-355-2422.
2 Kronos Inc., Cranbury, Tel: 609-860-6200.
3 Sachtleben Corp., White Plains, Tel: 914-539-4068.
4 INTERPOLYMER.
5 Elementis Specialties, Hightstown, Tel: 609-443-2000.
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PIGMENTED PRIMER/TOPCOAT FORMULATION BASED ON SYNTRAN® 6301
Formulation F-31-004-01 60% N.V.
Universal Stain Blocking Paint. Wood Extractives, Nicotine Stains, etc. High solids.
Excellent Coverage. “2 in 1”: Primer + Topcoat.
Mix in Order Listed:
Amount (g)
Grind:
Water 14.9
EFKA-45801 5.1 Wetting agent
Kronos 21902 21.5 Pigment
Huber 70 C3 13.8 Kaolin filler
Steabright4 6.5 Talc filler
EFKA-25261 0.2 Defoamer
EFKA-25261 0.3 Defoamer (add after grinding)
Let down:
SYNTRAN 6301 @ 35%5 35.0 Cationic, acrylic binder
EFKA-25261 0.5 Defoamer
Rheolate 2556 2.2 Thickener
Water
____
Total 100.0
Preparation:
Grind: Add all ingredients in listed order and grind for ca. 60 minutes, until a fineness of grind
< 15 µm. Let down: Add all ingredients in listed order under stirring and mix for 10 minutes at
ca. 10 m/s. Then mix grind and let down for 10 minutes at ca. 10 m/s.
1 EFKA-Ciba Specialty Chemicals, Newport, Tel: 800-355-2422.
2 Kronos Inc., Cranbury, Tel: 609-860-6200.
3 Huber Engineered Materials, Atlanta, Tel: 678-247-7300.
4 Luzenac America, Centennial, Tel: 303-643-0400.
5 INTERPOLYMER.
6 Elementis Specialties, Hightstown, Tel: 609-443-2000.
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Mix in Order Listed:
Amount (g)
Water 27.1
Citric acid 0.5
Dipropylene Glycol Methyl Ether 1.0
SYNTRAN® FX30-20 @ 35% N.V. 71.4
Bactericide Q.S.
Defoamer Q.S.
_____
Total: 100.0
Procedure
Using good agitation add ingredients in the order listed.
Mix until a homogenous solution results (20-30 minutes).
TANNIN BLOCKING COATING BASED ON SYNTRAN® FX30-20
Formulation F-43-048-01 25% N.V.
The SYNTRAN FX30-20 tannin blocking coating formulation is designed to fill and seal
wood pores completely and to prevent tannin stains in new wood before applying a
topcoat. This quick-drying sealer formulation sands easily to a smooth surface for
even topcoating.
SYNTRAN FX30-20 contains formic acid. The sealer, tannin blocking coating should
not be used on metal surfaces and should be allowed to completely dry before anionic
topcoats are applied.
NEW FROM INTERPOLYMER
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SYNTRAN® FX30-20
TANNIN BLOCKING COATING
LABORATORY REPORT
Test Results on Maple and White Oak
TEST SAMPLES Syntran FX30-20
Formulation F-43-048-01
Base Coat
Leading National Brand
Polyurethane
Base Coat
60° SPECULAR GLOSS
ASTM D523 58 50
DRY TIME
ASTM D1640 48 minutes > 2 hours
ADHESION
ASTM D3359 Excellent Excellent
CRAZING ON GLASS None None
SANDING PROPERTIES
(100 grit sanding disk)
MFMA Test Methods
Excellent N/A
FREEZE-THAW RESISTANCE Pass 3 cycles Pass 3 cycles
SOLIDS
ASTM D1644 25% 32%
pH
ASTM E70-77 5.2 4.2
TANNIN REACTION
(discoloration) None None
NEW FROM INTERPOLYMER
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SYNTRAN® FX30-20
TANNIN BLOCKING COATING
COMPATIBILITY TEST
TOP COAT TEST SAMPLES SYNTRAN FX30-20
Formulation F-43-048-01
Base Coat
Leading National Brand
Polyurethane
Base Coat
F-43-045-01
SYNTRAN 6110 and 6120
Excellent Excellent
Minwax Polyurethane for Floors
Excellent Excellent
Minwax Polycrylic
Excellent Excellent
Olympic Polyurethane
Excellent Excellent
NEW FROM INTERPOLYMER
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SYNTRAN®
CATIONIC TECHNOLOGY
Instability at pH > 7
Recommended pH of formulation: 5-6
Incompatibility with:
Negatively charged polymer binders
Negatively charged wetting agents and dispers-
ants
Alkaline thickeners
CaCO3 fillers
Formulation and Compatibility Guide
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Selected Application Test Results
(1) Nicotine Stain Blocking
Top: Stained substrate covered with a conventional water-based paint. Bottom: As above, but with an addi-
tional applied, non-pigmented primer based on SYNTRAN 6301. For accelerated staining, samples were
exposed to 40oC and 100% rel. humidity for two days.
(2) Blocking of a Water-Based Wood Stain
Left: Stained wood substrate covered with a non-specialized, white, water-based primer and topcoat system.
Severe bleeding is observed. Right: Same as on left side, but using a white stain-blocking primer based on
SYNTRAN 6301. Here, even the primer shows no discoloration. (Note: In the lower parts of the photo, the
substrate was covered with the primers only, whereas in the upper parts the primer/topcoat systems were
applied).
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(3) Tannin Stain Blocking on Framire Wood
Left: Application of a white, non-specialized, water-based primer. The yellow discoloration indicates severe
tannin bleeding. Right: Application of a white stain-blocking primer based on SYNTRAN 6301. Even when
applied in a single coat, discoloration due to wood extractives can be prevented.
(4) Tannin Stain Blocking on White Oak
Left: Application of a white, non-specialized, water-based primer. The yellow-brownish discoloration indi-
cates severe tannin bleeding. Right: Application of a white stain-blocking primer based on SYNTRAN 6301.
Even when applied in a single coat, discoloration due to wood extractives can be prevented.
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(5) Stain Blocking on Cork
Left: Application of a white, non-specialized, water-based primer. The spotted, brownish discoloration indi-
cates severe bleeding of extractives. Right: Application of a white stain-blocking primer based on SYNTRAN
6301. Even when applied in a single coat, discoloration due to extractives can be prevented.
(6) Graffiti Stain Blocking
Left: Substrate stained with (from top to bottom) graffiti from red text marker, yellow text marker, black ball-
point pen and blue OHP-pen. Middle: Graffiti stained substrate after application of a conventional, water-
based, white paint. Severe bleeding is observed. Right: Same as in the middle, but with an additionally
applied, non-pigmented stain blocking primer layer based on SYNTRAN 6301.
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Interpolymer Corporation
200 Dan Road
Canton, MA 02021
TEL: 800.262.1281
FAX: 781.821.2485
info@interpolymer.com
Interpolymer Corporation
7501 Distribution Drive
Louisville, KY 40258
TEL: 800.451-8177
FAX: 502.933.3394
On The Web
www.interpolymer.com
France
Interpolymer Sàrl
6, Rue Marie Curie
BP10060—Zl Intercommunale
F-67162 Wissembourg, France
TEL: [33] 3/88 54 96 96
FAX: [33] 3/88 54 96 99
Germany
Interpolymer GmbH
Dr.-Wirth-Strasse 9a
67454 Hassloch, Germany
TEL: +49 6324 593106
FAX: +49 6324 593107
info@interpolymer.de
AMERICA EUROPE

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