SNM1501RAW Sunbeam Microwave Service Manual 20060808
User Manual: SNM1501RAW
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Service Manual Microwaves 20060808 BEFORE SERVICING Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact us immediately at 1-866-866-6283. If the unit operates with the door open, service person should: 1) tell the user not to operate the oven and 2) contact us and Food and Drug Administration's Center for Devices and Radiological Health immediately. Service personnel should inform us of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance. WARNING TO SERVICE PERSONNEL Range units contain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (Example) High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness, Heating Elements, etc.. Read the Service Manual carefully and follow all instructions. PRECAUTIONS FOR USING LEAD-FREE SOLDER 1. Employing lead-free solder The "Main PWB" of this model employs lead-free solder. This is indicated by the "LF" symbol printed on the PWB and in the service manual. The suffix letter indicates the alloy type of the solder. Example: Indicates lead-free solder of tin, silver and copper. 2. Using lead-free wire solder When repairing a PWB with the "LF" symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder may result in cold soldered joints and damage to printed patterns.) As the melting point of lead-free solder is approximately 40oC higher than tin/lead alloy solder, it is recommend that a dedicated bit is used, and that the iron temperature is adjusted accordingly. 3. Soldering As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer wettability, (flow), to prevent damage to the land of the PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended period of time. Remove the bit as soon as a good flow is achieved. The high content of tin in lead free solder will cause premature corrosion of the bit. To reduce wear on the bit, reduce the temperature or turn off the iron when it is not required. Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their characteristics, making good soldering more difficult. It will be necessary to clean and replace bits more often when using lead-free solder. To reduce bit wear, care should be taken to clean the bit thoroughly after each use. 2-b MICROWAVE OVEN/HOOD SYSTEM Model: SNM1501RAW SNM1501RAQ SNM1501RAB SNM1502RAS INSTALLATION INSTRUCTIONS Please read all instructions thoroughly before installing the Microwave Oven/Hood System. Two people are recommended to install this product. If a new electrical outlet is required, its installation should be finished by a qualified electrician before the Microwave Oven/Hood is installed. See 3 ELECTRICAL GROUNDING INSTRUCTIONS on page 2. 1. MOUNTING SPACE This Microwave Oven/Hood requires a mounting space on a wall as shown in Figure 1. It is designed to be used with standard 12- inch wall cabinets. 至少 At 40cm least 40cm 30cm If the space between the wall cabinets is 36 or 42 inches, a Filler Panel Kit can be used to fill the gap. The metal filler panels come in pairs, each either 3 or 6 inches wide. The Filler Panel Kit should be installed before the Microwave Oven/Hood is installed. 76cm 39cm 距炉灶至 At least 少 90cm 90cm At least 距地面至 180cm 少 180cm from ground 图1 1 Fig. 1 2. WALL CONSTRUCTION This Microwave Oven/Hood should be mounted against and supported by a flat vertical wall. The wall must be flat for proper installation. If the wall is not flat, use spacers to fill in the gaps. Wall construction should be a minimum of 2” × 4” wood studding and 3/8” or thicker dry wall or plaster/lath. The mounting surfaces must be capable of supporting weight of 110 pounds---the oven and contents---and the weight of all items which would normally be stored in the top cabinet above the unit. The unit should be attached to a minimum of one 2” × 4” wall stud. To find the location of the studs, one of the following methods may be used: A. Use a stud finder, a magnetic device which locates the nails in the stud. B. Use a hammer to tap lightly across the mounting surface to find a solid sound. This will indicate stud location. The center of the stud can be located by probing the wall with a small nail to find the edge of the stud and then placing a mark halfway between the edges. The center of any adjacent studs will normally be 16 or 24 inches to either side of this mark. 3. ELECTRICAL GROUNDING INSTRUCTIONS This appliance must be grounded. This oven is equipped with a cord having a grounding wire with a grounding plug. It must be plugged into a wall receptacle that is properly installed and grounded. In the event of an electrical short circuit, grounding reduces risk of electric shock by providing an escape wire for the electric current. WARNING – Improper use of the grounding plug can result in a risk of electric shock. The oven is equipped with a 3-prong grounding plug. DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE GROUNDING PIN FROM THE PLUG. The power supply cord and plug must be connected to a separate 230Volt AC, 50Hz, 15 Amp, or more branch circuit, single grounded receptacle. The receptacle should plug 插头 be located inside the cabinet directly above the Microwave Oven/Hood mounting location. NOTE: 1. If you have any questions about the grounding or 电Cord 源线开 hole 孔 electrical instructions, consult a qualified electrician or service personnel. 2. Neither the manufacturer nor the dealer can accept 22 图Fig. any liability for damage to the oven or personal injury resulting from failure to observe the correct electrical connection procedures. 2 4. HOOD EXHAUST DUCT When the hood is vented to the outside, a hood exhaust duct is required. All ductwork must be a metal; absolutely do not use plastic duct. Check that all connections are made securely. Please read the following carefully: Exhaust connection - The hood exhaust has been designed to connect to a standard 3-1/4”×10” rectangular duct. If round duct is required, a rectangular-to-round adapter must be used. Rear exhaust: If a rear or horizontal exhaust is to be used, care should be taken to align the exhaust with the space between the studs, or wall should be prepared at the time it is constructed by leaving enough space between wall studs to accommodate exhaust. Maximum duct length: for satisfactory air movement, the total duct length of 3-1/4”×10” rectangular or 6” diameter round duct should not exceed 140 feet. Elbows, adapters, wall, roof caps, etc. present additional resistance to air flow and are equivalent to a section of straight duct which is longer than their actual physical size. When calculating the total length, add the equivalent lengths of all transitions and adapters plus the length of all straight duct sections. Figure 4 shows the approximate feet of equivalent length of some typical ductwork parts. Use the values in parentheses for calculating air flow resistance Fig. 3 equivalent, which should total less than 140 feet. 5. TOOLS RECOMMENDED FOR INSTALLATION ·Phillips screwdriver ·Electric drill ·1/2”, 5/8” and 3/32” Drill bits ·1-1/2” Wood bit or metal hole cutter (if metal cabinet is used) ·Saw to cut exhaust opening (if needed) ·Protective drop cloth for product and range – you may also use carton for protection ·Scissors ·Pencil ·Tape Measure ·Tape 6. INSTALLATION HARDWARE The INSTALLATION HARDWARE items are in a small carton packed below the oven. ITEM 1 2 3 4 5 6 7 8 9 10 11 NAME Inflating stopper Tapping screws 4×25mm Top Cabinet Screw 5×60 mm Flat Washer 30 mm diameter Power Cord Hanger Grommet Tapping Screw 4×12 mm Exhaust Damper Assembly Metal Exhaust Hood Filter assembly Air filter 3 QUANTITY 8 8 2 2 1 1 1 1 1 2 1 图 Fig. 4 7 PREPARATION OF THE OVEN Open the bottom of the carton, remove oven, all packing materials, Installation Instructions, Wall Template, Top Template and Charcoal Filter; however, DO NOT REMOVE THE WAVEGUIDE COVER, which is located on the ceiling in the oven cavity. CHECK THE OVEN. Check the oven for any damage, such as misaligned or bent door, damaged door seals and sealing surfaces, bent or loose door hinges and latches and dents inside the cavity or on the door. If there is any damage, do not operate the oven and contact your dealer. Remove and save Screw (A) as shown in Figure 5. Push down carefully on the tabs (B) and (C) at the ends of the Louver to disengage it. Pull the Louver away from the unit and set aside. Loosen the two Mounting Screws (D) which lock the Mounting Plate to the rear side of the oven. Remove the Mounting Plate. See Figure 6. Back installation plate 后安装板 Back installation (A) plate 后安装板 (B) (C) (D) (D) Control 控制面板 边 edge board Fig. 图5 Fig. 6 6 图 4 ⑦ ⑧ (A) (D) Fig. 图 8 Fig. 7 8 8 VENTILATION SYSTEM This Microwave Oven/Hood is designed for adaptation to three types of hood ventilation systems. Select the type required for your installation. A. Recirculating ─ non-vented, ductless. Follow installation procedure A. Recirculating requires the use of the Charcoal Filter 11, which is packed under the oven in the carton. B. Horizontal Exhaust ─ outside ventilation. Follow installation procedure B. C. Vertical Exhaust ─ outside ventilation. Follow installation procedure C. Fig. 9 (A) RECIRCULATING: Non-vented, Ductless Operation The unit is shipped assembled for recirculating. Attach the Charcoal Filter to the upper side of the oven by sliding into the tabs. See Figure 9. NOTE: 1. The Exhaust Damper Assembly 11 is not required for recirculating operation. 2. The Charcoal Filter should be replaced every 6 to 12 months, depending on use. 3. The Charcoal Filter is also sold as an accessory. f i g. 7 Fig. f i g. 810 (B) HORIZONTAL EXHAUST: Outside Ventilation 1. Remove and save 2 screws from back edge and 1 screw from the top center of Fan Cover Bracket. Remove Fan Cover Bracket by sliding it in the opposite direction of the arrow on the Fan Cover Bracket, as shown in Figure 10. 5 e r i w d a e l 2. Withdraw Hood Fan Unit carefully along with the lead wire out of the outer case. 3. Rotate the Hood Fan Unit and turn end-over-end so that the fan blade openings are facing the back of the oven. Replace Hood Fan Unit into the oven. Be carefully not to pinch the lead wire between the inner bracket and the Hood Fan Unit. See Figure 11. 4. Put the lead wire into the outer case. 5. Replace the Fan Cover Bracket by sliding it into the slits in the same direction as the arrow on the Fan Cover Bracket. Make sure the fan blades are visible through the rear openings in the oven before proceeding. See Figure 12. Attach Fan Cover Bracket to unit with 3 screws, which were removed in Step 1 above. See Figure 13. The Hood Fan Unit is now rotated for horizontal exhaust operation. 6. Attach the Exhaust Damper Assembly to the back of the Mounting Plate by sliding it into the slits in the same direction as the arrow. See Figure 12. Using Tapping screw 4 × 12 from the INSTALLATION HARDWARE, tighten into place. f i g. Fig. 119 (C) VERTICAL EXHAUST: Outside Ventilation 1. Remove and save 2 screws from back edge and 1 screw from the top center of the Fan Cover Bracket. Remove Fan Cover Bracket by sliding it in the opposite direction of the arrow on the Fan Cover Bracket as shown in Figure 10 on page 5. 2. Withdraw Hood Fan Unit carefully and slip wires out of Wire Box. CAUTION: Do not pull or stretch hood fan wiring. 3. Turn the Hood Fan Unit end-over-end. Rotate the Hood Fan Unit 90 degrees so that the fan blade openings are facing upward. Figure 12 4. Replace the Fan Cover Bracket by sliding it into the slits in the same direction as the arrow on the Fan Cover Bracket. Make sure the fan blades are visible through the top openings in the oven before proceeding. Attach the Fan Cover Bracket to unit with 3 screws, which were removed in Step 1 above. See Figure 13. The Hood Fan Unit is now rotated for vertical exhaust operation. 5. Attach the Exhaust Damper Assembly to the fan cover on the top of the outer case cabinet after mounting the oven. 6 f i g. 10 Fig. 12 f i g. 11 Fig. 13 f i g. 12 Fig. 14 8 MOUNTING OVEN TO WALL A B 1. past e on t he cabi net wal l , t he t op shoul d be as appr oachi ng t he base of t he cabi net as possi bl e and t o be kept i n t he mi ddl e t he t op shoul d be 1. 8m f r om gr ound, 0. 9m f r om cooki ng ar ea. not e: i f t he f r ont l ower t han t he back edge, make t he t op edge par al l el wi t h f r ont edge of t he cabi net . 2. bor e hol es at A, B, C, D di amet er 8mm ( i f not conveni ent , sel ect some ot her pl ace of t he at t ached f i gur e) . 3. i nst al l t he oven accor di ng t o t he st eps i n t he i nst al l at i on book. at t ached f i gur e 1 ( f ast en on t he ver t i cal f ace of t he cabi net ) B 1. 8m at l east f r om gr ound A 0. 9m at l east f r om cook ar ea 165. 00 00 D D C C 762. 000 0 f i g.Fig.15 15 1. Tape Wall Template on the wall. The top should be as close to the base of the cabinet as possible and should be kept in the middle. The top should be 1.8m from ground, 0.9m from cooking area. Note: if the front is lower than the back edge, make the top edge parallel with front edge of the cabinet. 2. Bore holes at A, B, C, D diameter 8mm (if not convenient, select different locations according to the mounting template). 762. 000 342. 0000 27 5. 00 00 at t ached f i gur e 2 φ 13mm hol e f i gur e 1 D B A F l ef t F B 1: past e t he at t ached f i gur e 2 on t op of t he cabi net as i ndi cat ed i n f i gur e1( t ape i t r i ght f ul l ocat i on, cl ose on edge A, t ake car e t o be i n mi ddl e of i t . 2: i n D, and E of t he at t ached f i gur e, bor e a hol e 13mm 3: i n F of t he at t ached f i gur e2, bor e a hol e 38mm 4: bor e a hol e al ong t he br oken l i ne of t he shadi ng par t of t he f i gur e 2. 5: cont i nue wi t h t he i nst al l at i on t o t he i nst al l at i on book. φ 38mm hol e power cor d hol e C hole 219 . 00 00 18 0. 000 0 13. 0000 A wall Fig. 16 1. 2. 3. 4. 5. E r i ght φ 13mm hol e ( scr ew hol e) C Tape the Top Template to the underside of the cabinet as indicated in figure1 In D and E of the attached figure, bore a hole 13mm In F of the attached figure 2, bore a hole 38mm Bore a hole along the broken line of the shading part of figure 2 Install the oven according to the steps in Figures 7 & 8 on Page 5. 7 CHECK LIST FOR INSTALLATION 1. Make sure the unit has been installed according to all of the Installation Instructions, the Top Template and Wall Template. 2. Remove all packing material from the oven. 3. Plug in the power cord. 4. Read the Operation Manual. 5. Keep the Installation Instructions for local electrical inspector’s use. 8 Catalogo de Partes Spare Parts Catalog Sunbeam OTR Microwave Part List - Models SNM1501RAB, SNM1501RAQ, SNM1501RAW P/N Description Available Qty. SBP01 Door Not Available 1 SBP02 Door Window Not Available 1 SBP04 Capacitor Holder Not Available 1 SBP05 Fan Shroud Not Available 1 SBP06 Fan Blade Y 1 SBP07 Door Frame Not Available 1 SBP08 Choke Cover Not Available 1 SBP10 Shaft Y 1 SBP12 Glass Tray Y 1 SBP16 Cavity Not Available 1 SBP18 Outer Enclosure Not Available 1 SBP21 Lamp Socket Y 1 SBP23 Micro Switch Mounting Not Available 1 SBP25 Transformer Bracket Not Available 1 SBP27 Base Plate Not Available 1 SBP29 Control Panel Not Available 1 SBC14W POWER CORD WHT Y 1 SBC14B POWER CORD BLK Y 1 SBP34 Handle SBP34B Handle - Black Y 1 SBP34W Handle - White Y 1 SBP34Q Handle - Bisque Y 1 SBP81 Control Panel Board Holder Not Available 1 SBP82 Panel Window Y 1 SBP83 Glass Plate Y 1 SBP84 Window Frame SBP84W Window Frame - WHITE Y 1 SBP84Q Window Frame - BISQUE Y 1 SBP84B Window Frame - BLK Y 1 SBP85 Charcoal Filter Y 2 Not Available Not Available SBP86 Capacitor Holder Not Available 1 SBP87 Wind Shield Not Available 1 SBP88 Right Fan Shroud Y 1 SBP89 Right Exhaust Fan Y 1 SBP90 Right Fan Holder Y 1 SBP91 Left Fan Holder Y 1 SBP92 Left Exhaust Fan Y 1 SBP93 Flexible Washer Y 1 SBP94 Left Fan Shroud Y 1 SBP95 Back Mounting Plate Not Available 1 SBP96 Mounting Plate Not Available 1 SBP97 Pad Not Available 1 SBP98 Left & Right Joining Bar Not Available 2 SBP99 Exhaust Air Filter Y 1 SBC02 H.V. Diode Y 1 SBC03 H.V. Capacitor Y 1 SBC04 Noise Filter Board Y 1 SBC05 Fan Motor Y 1 SBC06 Lamp Y 1 SBC07 Thermostat Magnetron 180 Y 1 SBC08 Magnetron Y 1 SBC09 Micro Switch A Y 1 SBC10 Micro Switch A Y 1 SBC11 Micro Switch A Y 1 SBC26 Micro Switch B Y 1 SBC12 Transformer Y 1 SBC13 Wiring Harness Y 1 SBC14 Power Cord SBC15 Turntable Motor Y 1 SBC17 Control Panel Circuit Board Y 1 SBC18Q Thin Film Panel Cover Black Y 1 SBC18B Thin Film Panel Cover Black Y 1 SBC18W Thin Film Panel Cover White Y 1 SBC18 Thin Film Panel Cover Not Available SBC19 Thermostat Cavity 140 Y SBC25 Exhaust Fan Motor Y 1 SBC27 Fuse Noise Filter Board Y 1 SBC30 Thermostat 60 Y 1 SBP100 Mounting Screw Not Available 1 SBP101 Deflector Turn Plate Y 1 SBP102 Linker Y 1 SBP103 Spatter Guard SBP104 Deflector Turn Plate Holder SBP105 Not Available 1 Not Available 1 Y 1 Louver Not Available 1 SBP106 Left Bottom Enclosure Not Available 1 SBP107 Light Shield Y 1 SBP108 Door Latch Y 1 SBP109 Door Spring Y 1 SBP110 Spring Y 1 SBP112 Inflating stopper Not Available 4 SBP113 Flat Washer Not Available 2 SBP114 Power Cord Hanger SBP115 Exhaust Damper Assembly Not Available 1 Y 1 SBP116 Metal Exhaust Hood US$1.00 1 SBP117 screws 4×25 Not Available 8 SBP118 Screw 5×60 Not Available 2 SBP119 Screw 4×12 Not Available 1 SBB01 Upper Foam Cushion Not Available 1 SBB02 Turntable Cushion Not Available 1 SBB03 Plastic Bag Not Available 1 SBB04 Manual Not Available 1 SBB05 Protection Film Not Available 1 SBB06 Plastic Bag Not Available 1 SBB07 Lower Cushion Not Available 1 SBB08 Carton Not Available 1 SBB09 Wall mount. Template Y 1 SBB10 Cabinet mount. Temp. Y 1 SNM1501RAQ/B/W Microwave Oven Explode Drawing (UL) Sunbeam OTR Microwave Part List - Stainless model - SNM1502RAS P/N SBP01 SBP02 SBP04 SBP05 SBP06 SBP07 SBP08 SBP10 SBP12 SBP16 SBP18 SBP21 SBP23 SBP25 SBP27 SBP29 SBC14W SBC14B SBP34 SBP34B SBP34S SBP34Q SBP81 SBP82 SBP83 SBP84 SBP84W SBP84Q SBP84B SBP85 SBP86 SBP87 SBP88 SBP89 SBP90 SBP91 SBP92 SBP93 SBP94 SBP95 SBP96 SBP97 SBP98 SBP99 SBC02 SBC03 SBC04 SBC05 Description Door Door Window Capacitor Holder Fan Shroud Fan Blade Door Frame Choke Cover Shaft Glass Tray Cavity Outer Enclosure Lamp Socket Micro Switch Mounting Transformer Bracket Base Plate Control Panel POWER CORD WHT POWER CORD BLK Handle Handle - Black Handle - Stainless Handle - Bisque Control Panel Board Holder Panel Window Glass Plate Window Frame Window Frame - WHITE Window Frame - BISQUE Window Frame - BLK Charcoal Filter Capacitor Holder Wind Shield Right Fan Shroud Right Exhaust Fan Right Fan Holder Left Fan Holder Left Exhaust Fan Flexible Washer Left Fan Shroud Back Mounting Plate Mounting Plate Pad Left & Right Joining Bar Exhaust Air Filter H.V. Diode H.V. Capacitor Noise Filter Board Fan Motor Available Not Available Not Available Not Available Not Available Y Not Available Not Available Y Y Not Available Not Available Y Not Available Not Available Not Available Not Available N/A Y Not Available N/A Y N/A Not Available Y Y Not Available N/A N/A Y Y Not Available Not Available Y Y Y Y Y Y Y Not Available Not Available Not Available Not Available Y Y Y Y Y Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 SBC06 SBC07 SBC08 SBC09 SBC10 SBC11 SBC26 SBC12 SBC13 SBC14 SBC15 SBC28 SBC18Q SBC18B SBC18W SBC18 SBC19 SBC25 SBC27 SBC30 SBP100 SBP101 SBP102 SBP103 SBP104 SBP105 SBP106 SBP107 SBP108 SBP109 SBP110 SBP112 SBP113 SBP114 SBP115 SBP116 SBP117 SBP118 SBP119 SBB01 SBB02 SBB03 SBB04 SBB05 SBB06 SBB07 SBB08 SBB09 SBB10 Lamp Thermostat Magnetron 180 Magnetron Micro Switch A Micro Switch A Micro Switch A Micro Switch B Transformer Wiring Harness Power Cord Turntable Motor Control Panel Circuit Board Thin Film Panel Cover Bisque Thin Film Panel Cover Black Thin Film Panel Cover White Thin Film Panel Cover Thermostat Cavity 140 Exhaust Fan Motor Fuse Noise Filter Board Thermostat 60 Mounting Screw Deflector Turn Plate Linker Spatter Guard Deflector Turn Plate Holder Louver Left Bottom Enclosure Light Shield Door Latch Door Spring Spring Inflating stopper Flat Washer Power Cord Hanger Exhaust Damper Assembly Metal Exhaust Hood screws 4×25 Screw 5×60 Screw 4×12 Upper Foam Cushion Turntable Cushion Plastic Bag Manual Protection Film Plastic Bag Lower Cushion Carton Wall mount. Template Cabinet mount. Temp. Y Y Y Y Y Y Y Y Y Not Available Y Y N/A Y N/A Not Available Y Y Y Y Not Available Y Y Not Available Y Not Available Not Available Y Y Y Y Not Available Not Available Not Available Y Y Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Y Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 8 2 1 1 1 1 1 1 1 1 1 1 1 P112 P113 P114 P115 P116 P117 P118 P119 SNM1502RAS Microwave Oven Explode Drawing (UL) © 2006 Sunbeam Products, Inc. doing business as Jarden Consumer Solutions. All rights reserved. Sunbeam is a registered trademark of Sunbeam Products, Inc. used under license. Distributed by Petters Consumer Brands, LLC. 4400 Baker Road, Minnetonka, MN 55343. ® For service, support and warranty information, visit www.sunbeammajorappliances.com or in the US call 1-866-866-6283.
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