Air Hogs Pressure T CLOCS Inspection Checklist

User Manual: Air Hogs Air Pressure

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T-CLOCS ITEM WHAT TO CHECK WHAT TO LOOK FOR CHECK-OFF

T-TIRES & WHEELS

Tires Condition Tread depth, wear, weathering, evenly seated, bulges, embedded objects. Front Rear

Air Pressure Check when cold, adjust to load. Front Rear

Wheels Spokes Bent, broken, missing, tension, check at top of wheel: “ring” = OK — “thud” = loose spoke Front Rear

Cast Cracks, dents. Front Rear

Rims Out of round/true = 5mm. Spin wheel, index against stationary pointer. Front Rear

Bearings Grab top and bottom of tire and ex: No freeplay (click) between hub and axle,

no growl when spinning. Front Rear

Seals Cracked, cut or torn, excessive grease on outside, reddish-brown around outside. Front Rear

C-CONTROLS

Levers and Pedal Condition Broken, bent, cracked, mounts tight, ball ends on handlebar levers, proper adjustment.

Pivots Lubricated.

Cables Condition Fraying, kinks, lubrication: ends and interior.

Routing No interference or pulling at steering head, suspension, no sharp angles, wire supports in place.

Hoses Condition Cuts, cracks, leaks, bulges, chang, deterioration.

Routing No interference or pulling at steering head, suspension, no sharp angles, hose supports in place.

Throttle Operation Moves freely, snaps closed, no revving when handlebars are turned.

L-LIGHTS

Battery Condition Terminals; clean and tight, electrolyte level, held down securely.

Vent Tube Not kinked, routed properly, not plugged.

Lenses Condition Cracked, broken, securely mounted, excessive condensation.

Reectors Condition Cracked, broken, securely mounted.

Wiring Condition Fraying, chang, insulation.

Routing Pinched, no interference or pulling at steering head or suspension, wire looms and ties in place,

connectors tight, clean.

Headlamp Condition Cracks, reector, mounting and adjustment system.

Aim Height and right/left.

Operation Hi beam/low beam operation.

Tail lamp/brake

lamp

Condition Cracks, clean and tight.

Operation Activates upon front brake/rear brake application.

Turn signals Operation Flashes correctly. Front left Front right

Rear left Rear right

O-OIL

Levels Engine Oil Check warm on center stand on level ground, dipstick, sight glass.

Hypoid Gear Oil, Shaft

Drive

Transmission, rear drive, shaft.

Hydraulic Fluid Brakes, clutch, reservoir or sight glass.

Coolant Reservoir and/or coolant recovery tank — check only when cool.

Fuel Tank or gauge.

Leaks Engine Oil Gaskets, housings, seals.

Hypoid Gear Oil, Shaft

Drive

Gaskets, seals, breathers.

Hydraulic Fluid Hoses, master cylinders, calipers.

Coolant Radiator, hoses, tanks, ttings, pipes.

Fuel Lines, fuel valve, carbs.

C-CHASSIS

Frame Condition Cracks at gussets, accessory mounts, look for paint lifting.

Steering-Head Bear-

ings

No detent or tight spots through full travel, raise front wheel, check for play

by pulling/pushing forks.

Swingarm Bushings/

Bearings

Raise rear wheel, check for play by pushing/pulling swingarm.

Suspension Front Forks Smooth travel, equal air pressure/damping, anti-dive settings. Left Right

Rear Shock(s) Smooth travel, equal pre-load/air pressure/damping settings, linkage moves

freely and is lubricated. Left Right

Chain or Belt Tension Check at tightest point.

Lubrication Side plates when hot. Note: do not lubricate belts.

Sprockets Teeth not hooked, securely mounted

Fasteners Threaded Tight, missing bolts, nuts.

Clips Broken, missing.

Cotter Pins Broken, missing.

S-STANDS

Center Stand Condition Cracks, bent.

Retention Springs in place, tension to hold position.

Side stand Condition Cracks, bent (safety cut-out switch or pad equipped).

Retention Springs in place, tension to hold position.

T-CLOCS Inspection Checklist