X Op Inst 9 03 Tapmatic 50X Manual
User Manual: Tapmatic-50X-Manual Igor's of metalworking and electrical manuals
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30X, 50X, 70X, 90X Safety And Operation Instructions To Avoid Serious Injury And Ensure Best Results For Your Tapping Operation, Please ! ▲ Read Carefully All Operator And Safety Instructions Provided For This Tapping Unit as well as all other safety intstructions that are applicable, especially those for your machine tool. ! ▲ 1. Proper Clothing: The rotating spindle of a machine tool can snag loose fitting clothing, jewelry or long hair. Never wear jewelry, long sleeves, neckties, gloves or anything else that could become caught when operating a machine tool. Long hair must be restrained or netted to prevent it from becoming entangled in rotating spindle. ! 2. Proper Eye Protection: Always wear safety glasses with ▲ side shields to protect your eyes from flying particles. ! 3. Proper Work Piece Fixturing: Never hold the work piece or the vise it is held in, by hand. ▲ The work piece must be clamped firmly to the table of the machine so that it cannot move, rotate or lift. ! ▲ 4. Proper Stop Arm / Torque Bar Installation For Self-Reversing Attachments On Conventional Machines: Never extend the length of the standard stop arm supplied with your tapping attachment. A lengthened stop arm could break free, hitting the operator and causing serious injury. ! Never hold the stop arm by hand. On reversal, full power of the machine is transmitted through the stop arm ▲ and the operator could be seriously injured. ! Always mount a ▲ torque bar to hold the tapping attachment’s stop arm from rotating. The torque bar must be mounted securely to the table or quill of your machine. The torque bar installation must be stronger than the largest tap in the capacity range of your tapping attachment. Order Tapmatic Torque Bars shown. 1.) Torque Bar Attached To Table Quill Clamp Capacity Order No. Max Tap Size Torque Bar Assembly Order No. Max Tap Size 1 1/2”-2 3/8” 29099 1/2” Table Mount 29097 3/4” 2 3/8” - 4 1/2” 290991 3/4” Heavy Duty Table Mount 29096 1 3/4” 2 .) Quill Clamp Installation 5. To Install Collets In Rubber-Flex Collet Chucks: Some collets vary slightly in outside diameter. This does not affect capacity or performance. To install, put collet into the end of the drive spindle and push the tap chuck nut over it until thethreads are engaged. Screw nut down completely. This will seat collet properly. Then back off nut to install tap. Collets must be ordered separately. 6. Inserting Tap In Rubber-Flex Collet Chucks: Follow instructions to avoid excessive wear on back jaws when using tapping heads with collet chucks. Insert the tap into the tap chuck of the attachment so that the back jaws will engage the square of the tap. Hand tighten the chuck nut first, then tighten the back jaw on those units with adjustable back jaws. Then using the wrenches provided tighten the chuck nut firmly. When tightened correctly, the rubber flex collet should absorb most torque pressure, preventing the back jaws from being damaged by excessive torque. If the tap you are using has a male center at the square end, you must remove the point to assure maximum engagement in the back jaws. Rubber-Flex Collet For Use With Tapping Attachments With Rubber-Flex Collet Spindles. Collet Series #21000 Series For 30X attachments with capacities (#0-1/4") #22000 Series For 50X attachments with capacities (#6-1/2") #24000 Series For 70X attachments with capacities (#10-5/8") #26000 Series For 90X attachments with capacities (1/2"-1-1/8") Catalog No. 21600 ★ 21700 ★ 21500 21200 22100 ★ 22200 ★ 22300 22000 24100 ★ 24000 ★ 24300 26100 26200 Collet Range Tap Size Shank Size #0-#8 Standard .098-.177 #10-1/4" Standard .177-.256 .040-.098 .094-.146 #0-1/4" Standard .139-.257 1/4"-1/2" Standard .253-.383 .090-.180 .194-.318 #10-1/2" Standard .176-.383 5/16"-5/8" .280-.500 .110-.280 1/2"-3/4" .360-.630 7/8"-1-1/8" .630-.900 ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com 1. 30X, 50X, 70X, 90X Safety And Operation Instructions To Avoid Serious Injury And Ensure Best Results For Your Tapping Operation, Please ! ▲ Read Carefully All operator and safety instructions provided for this tapping attachment as well as all other safety intstructions that are applicable, especially those for your machine tool. ! 7. Continuous High Production Manual Tapping: Models for use on conventional drill press or milling machines. Speed is a critical ▲ factor in tapping. Please always refer to recommended tapping speed chart. Tapmatic Torque Control Reversing Tapping Attachments employ a planetary gear reversing mechanism that increases speed by a 1.75 x 1 ratio. This means that a machine speed of 2,000 RPM results in a reversing speed of 3,500 RPM. It is strongly recommended that you consider the AVERAGE TAPPING SPEED rather than machine speed when calculating your cycle time. For example, if machine speed is 1,500 RPM, reverse speed is 2,625 RPM, making your AVERAGE TAPPING ! SPEED 2,062 RPM. You must not exceed the maximum allowable speed marked on your tapping attachment. ! 8. Always Be Aware Of The Potential Hazards Of A Machining Operation: Sometimes working with your machine can seem ▲ routine. You may find that you are no longer concentrating on the operation. A feeling of false security can lead to serious injury. Always be alert to the dangers of the machines with which you work. Always keep hands, body parts, clothing, jewelry and hair out of the areas of operation, when the machine spindle is rotating. Areas of operation include the immediate point of machining and all transmission components including the tapping attachment. Never bring your hand, other body parts or anything attached to your body into any of these areas until the machine spindle is completely stopped. ! ▲ 9. Be aware of any other applicable safety instructions / requirements. ! 10. The tapping attachment housing, drive spindle and tap itself can become hot to the touch after operation. Use caution when ▲ removing the attachment from the machine or handling. ! ▲ ! Check List For Good Tapping ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ 1. 2. 3. 4. 5. 5. 6. 7. 8. 9. ❑ ❑ ❑ ❑ ❑ 10. 11. 12. 13. 14. ❑ 15. Never use this unit before reading all safety instructions for this attachment as well as the machine it is to be used on. Is tap sharp and of correct design for current job? Is tap in proper alignment with drilled hole? Is machine speed correct? Is machine feed correct? Is machine stop set properly so tap releases in neutral rather than bottoming in work piece or fixture? Is work piece held rigidly against rotation and upward movement? Is drilled hole the correct size? Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? Is the stop arm of the tapping attachment held rigidly against rotation by the torque bar extending from the machine quill or table? Machine torque bar must be stronger than the largest tap to be used. Is the proper cutting fluid or coolant being used for lubricating the tap? If a bottom hole is being tapped is there sufficient chip clearance? Is the correct Tapmatic model for the specific job requirement being used? (Capacity should be reduced 25% for roll form taps.) If a torque control attachment is being used, is the torque set correctly so tap will not break if accidentally bottomed? If depth control feature is employed, is it set correctly to cooperate with the machine stop, provide the total thread depth required and prevent engagement with bottom? Is machine retraction correct for tapping attachment being used? References for this Safety Information include but are not limited to: American National Standards Instutitute ANSI B11.8-1983 (Adopted May 31, 1983 by Department of Defense) Coastal Video Communications Corporation Machine Guarding Copy Right 1994 Society Of Manufacturing Engineers Tool and Manufacturing Engineers Handbook Volume 1 Machining (Library of Congress Catalog No. 82-060312 ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com 2. 30X, 50X, 70X, 90X Safety And Operation Instructions This tapping attachment can be used on all types of manually operated machines with rotating non-reversing spindles. It can also be used in many applications that are automated or semi-automated, such as air feed drill units. It should not be used on machines which reverse the spindle on the back stroke or on machines which are automated and have no controlled back stroke. MOUNTING THE STOP ARM: This attachment incorporates in its design a planetary gear reverse which has a 1.75 to 1 reverse ratio. To assure the best performance of this reversing mechanism, it is extremely important that a short stop arm (as furnished with the unit) be employed. A truarc ring (#40X) is provided to hold the stop arm (#32X) in place. Extend strong torque bar from machine quill or machine table to engage short stop arm. DO NOT LENGTHEN STOP ARM. Also, clamp part to be tapped securely as full power of the machine is transmitted in reverse. DO NOT HOLD PART BY HAND. DO NOT HOLD STOP ARM BY HAND. INSTALLING THE ARBOR IN TAPER MOUNT UNITS: Make sure that the taper mount of the unit and the arbor itself are clean and free of oil or grease. Then with a twisting motion, insert the arbor into the tapping attachment. The twisting motion allows the air entrapped in the taper to be released. When the arbor is inserted completely, several sharp blows should be made on the tang with a lead hammer to make sure the arbor is seated firmly. It is important that this procedure be followed, as the taper may be damaged if slippage occurs. Occasionally, for large units, it may be necessary for the attachment to be pinned to the arbor. This may be done with a #4 Taper Pin. INSERTING THE TAP: Rubber flex Collet Spindle: If the tap you are using has a male center as in Figure 1, the point should be ground off so that the tap square will be engaged by the back jaws as shown in Figure 2. After removing the point, insert the tap into the tap chuck of the attachment so that the back jaws will engage the square of the tap. Hand tighten the chuck nut first. Then tighten back jaws with hex key. FIG. 1 Then using wrenches provided, tighten chuck nut. This procedure will assure true running of the tap. Note: Reduce capacity 25% for roll form taps. BACK JAW MALE CENTER drive a sharp tap to the desired depth. When the desired torque has been determined, the knurled cap may be friction locked in place by a set screw (#5). If later during the operation the clutch slips, it is evident that the tap is dull and should be immediately exchanged for a sharp tap, but the clutch should not be tightened further. The graduations on the housing are simply reference points, they do not refer to specific tap sizes. When the proper torque is determined for a specific job, this reference point may be noted to save set up time in the future. THROUGH HOLE TAPPING: Tapping with this attachment does not require that the operator apply any lead pressure on the tap during the tapping operation. The free axial float in the attachment will automatically permit the tap to follow its own lead. The operator merely moves the machine's spindle behind the lead of the tap until the desired depth is reached. To reduce wear within the tapper it is recommended that a short, quick, upward movement of the machine spindle be made during transition from drive to reverse. The tap will return to a forward rotation as soon as it rotates out of the hole. BOTTOM HOLE TAPPING: For accurate and efficient bottom hole tapping, a machine feed stop should be used to allow the attachment's spindle to disengage in neutral before the tap bottoms in the hole. To achieve this, set the machine stop so that the machine feed plus the attachment's self-feed will equal the desired thread depth. This greatly simplifies the tapping operation, and affords maximum tap protection. The amount of self-feed built into each of the tappers is as follows: M6 or 1/4" capacity is .140, M12 or 1/2" capacity is .250, M16 or 5/8" capacity is 3/8", M28 or 1 1/8" capacity is 1/2". If the clutch should slip before the tap reaches the thread depth, check to see that the hole is the correct size, not packed with chips, and that the tap is sharp and undamaged. The torque control is designed as a safety device to prevent tap breakage in case the tap accidently engages bottom. We do not recommend using the clutch for repetitive bottom hole tapping unless absolutely necessary. LUBRICATION: This unit is pre-packed at the factory and only needs periodic additions of grease to maintain proper lubrication. Approximately every 600 hours, partially disassemble the unit, per disassembly instructions #1 through #11, and clean removed parts in solvent. Add a small amount (from 1/4 to 3/4 ounce) of #2 multipurpose lithium grease to reversing gears and reassemble. Do not over-lubricate- excess grease will create internal friction and overheating. CHUCK NUT TAP FIG. 2 TAPPING SPEEDS: The Tapping Attachment has been designed to operate properly at recommended tapping speeds. Please refer to chart for the recommendations for specific tap sizes. Do not exceed the maximum speed shown on the tapping attachment. SETTING THE PRE-SELECTED TORQUE CONTROL: The attachment has a spring loaded friction clutch. Driving adjustments are made by tightening or loosening the knurled torque cap (#2) at the upper end of the attachment. To begin the tapping operations, set the clutch adjustment cap (#2) at a setting less than the final setting, then progressively tighten until the unit will LUBRICATION: To insure maximum tap life, the proper lubricant should be used. We recommend Dry-Cut from MQL Systems A Division of Tapmatic. Call For FREE Sample. REMOVAL OF TAPERED ARBORS: Removal of the arbor from the Jacobs taper in a tapping attachment will generally require striking the arbor with a soft metal rod. Hold the tapping attachment, with the arbor pointed away, in one hand and strike the arbor sideways on tang or in relief area, with a brass rod grasped in the other hand. Numerous blows may be required. DO NOT STRIKE THE TAPPING ATTACHMENT. Stuborn arbors and arbors installed with Loctite will require the application of heat. Using a soft flame propane torch, evenly heat the interface area where the arbor enters the attachment. (300% F will be required to break down the Loctite.) After applying heat, resume striking the arbor with the soft metal rod until the arbor loosens. Always use caution when handling heated parts. MAXIMUM TAPMATIC TAPPING SPEEDS** Cast Iron and Plastics and Stainless Bronze Aluminum Steel Steel Brass Copper 1/4 -20 1000 1200 750 400 1200 1200 1/4 -28 1200 1200 850 400 1300 1200 5/16 -18 850 1100 650 300 1200 1100 5/16 -24 900 1200 700 350 1300 1200 3/8 -16 700 900 550 250 1200 900 3/8 -24 750 1000 600 300 1200 1000 7/16 -14 600 800 450 200 950 800 7/16 -20 650 850 475 225 1000 850 1/2 -13 500 650 400 200 850 650 1/2- -20 575 750 425 200 1000 750 9/16 -12 450 600 350 175 800 600 9/16 -18 500 675 375 175 900 675 5/8 -11 375 500 300 150 700 500 5/8 -18 450 600 325 150 800 600 3/4 -10 325 400 250 125 575 400 3/4 -16 375 475 275 125 650 450 7/8 -9 275 350 200 90 500 350 7/8 -14 300 400 250 100 550 400 1 -8 250 300 175 75 425 300 1 -14 275 350 200 100 475 350 **These maximum tapping speeds are for optimum tapping conditions for the tap size, tap pitch and material involved. Optimum conditions are (1) a through hole or blind hole with generous chip clearance; (2) thread depth is one times a tap diameter or less; (3) free machining material; (4) tap drill diameter for 60% thread; (5) use of LPS Tapmatic Cutting Fluid or Coolant; and (6) proper designed tap. Reduce speed accordingly for each non-optimum condition. Size 0 1 1 2 2 3 3 4 4 5 5 6 6 8 8 10 10 12 12 -80 -64 -72 -56 -64 -48 -56 -40 -48 -40 -44 -32 -40 -32 -36 -24 -32 -24 -28 Cast Iron and Plastics and Bronze Aluminum 2000 2000 2000 2000 2000 2000 1900 2000 2000 2000 1800 1900 1900 2000 1700 1800 1800 1900 1650 1700 1750 1800 1500 1600 1650 1700 1400 1400 1500 1500 1300 1400 1400 1500 1300 1400 1400 1500 Steel 2000 2000 2000 1800 1900 1700 1800 1500 1600 1600 1700 1500 1600 1200 1300 1100 1200 900 1000 Stainless Steel 1900 1600 1600 1300 1300 1000 1100 900 1000 800 900 700 800 600 700 500 600 400 500 Size Brass 2000 2000 2000 2000 2000 1900 2000 1900 2000 1800 1900 1700 1800 1400 1500 1500 1500 1500 1500 Copper 2000 2000 2000 2000 2000 1900 2000 1800 1900 1700 1800 1600 1700 1400 1500 1400 1400 1400 1400 ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com 3. 30X, 50X, 70X, 90X Parts Listing 30X Wrench Set Qty. Order Description No. 50X Wrench Set Qty. Order Description No. 70X Wrench Set Qty. Order Description No. 90X Wrench Set Qty. Order Description No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 50332 50340 27078 28050 28062 29030 332X Stop Arm 340X Stop Arm Ring 5/64" Hex Key 1/2" Wrench 5/8" Wrench 30 Series Spanner Wrench (Thread Mounts Only) 56532 56540 28075 28097 27125 27078 29050 5032XB Stop Arm 5040XB Stop Arm Ring 3/4" Wrench 31/32" Wrench 1/8" Hex Key 5/64" Hex Key 50 Series Spanner Wrench (Thread Mounts Only) 50732 50740 27078 27156 28097 28131 29085 29090 29070 732X Stop Arm 740X Stop Arm Ring 5/64" Hex Key 5/32" Hex Key 31/32" Wrench 1 5/16" Wrench #5 Hook Spring Puller 70 Series Spanner Wrench (Thread Mounts 50932 50940 27078 27093 27218 28156 28200 29081 29090 932X Stop Arm 940X Stop Arm Ring 5/64" Hex Key 3/32" Hex Key 7/32" Hex Key 1 9/16" Wrench 2" Wrench #1 Hook Spring Puller Only) ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com 4. 30X, 50X, 70X, 90X Parts Listing IDENT PART NAME 1X (#6JT) Housing 1X (DINB16) Housing 1X (#33JT) Housing 1X (DINB12) Housing 1X (5/16"-24) Housing 1X (3/8"-24) Housing 1X (1/2"-20) Housing 1X (5/8"-16) Housing 1X (3/4"-16) Housing 1X (7/8"-20) Housing 1X (#3JT) Housing 1X (#4JT) Housing 1X(1 1/2"-18) Housing 2X Clutch Adjustment Cap 3X Spring Plate 4X Driver Pins 5X Lock Set Screw 5XX Lock Set Screw Plug 6X Guide Spindle 6XX Upper Spring Hanger 7X Clutch Sleeve 8X Clutch Bearing 9X Gear Carrier Bearing (Ball) 9XA Gear Carrier Bearing (Nylon) 9XX Truarc Ring 11X Retaining Ring 11XX Gear Washer 12XA Reversing Sleeve 12XA1 *Reversing Driver Spring 13X Gear Carier 14X Drive Spindle 15X Back Jaw Retainer Screw 16X *Back Jaws or Tap Jaws 17X Rubber Flex Collet (Small) 17XX Rubber Flex Collet (Large) 18X Tap Chuck Nut 19X Key 20X Stop Ring 21X Adjustment Thrust Bearing 22X Clutch Spring (Large) 23X Clutch Spring (Small) 26X *Cushion Spring 27X *Spring Cup Driver 27XA *Reversing Driver 28X Drive Pins 29X Guide Spindle Bearing 30X *Return Spring 31X Drive Spindle Bearing 32X *Stop Arm 33X Guie Spindle Washer 34X Guide Spindle Nut 34XA Spring Bearing 34XX Spring Bearing Hanger 35X Ring Gear 36X Gear Pins 37X Planet Gears 38X Spacer 39X Thrust Washer 40X Truarc Ring 41X Clutch Driver 42X Primary Internal Clutch Plate 42XX Internal Clutch Plate 43X External Clutch Plate 44X *Clutch Discs 46XA Reversing Sleeve Bushing *These items are considered normal wear replacement parts and are not covered under warranty. (1) Housing only available as an assembly with Ident. #4X and #6X. (2) Clutch Adjustment Cap only available as an assembly with Ident #5X and #5XX. (3) Lock Set Screw comes with Ident. #5XX. INSTRUCTIONS FOR DISASSEMBLY 1. Remove stop ring (#20X) and unscrew clutch adjustment cap (#2X). 2. Hold unit in vertical position and remove adjustment thrust bearing (#21X). (50X, 70X & 90X only). 3. Lift off spring plate (#3X). 4. Carefully invert unit over a clean receptacle. Clutch springs (#22X & 23X) will drop out. 5. Remove tap chuck nut (#18X) and collet (#17X). 6. Remove back jaw retainer screw (#15X). 7. Remove back jaw (#16X). 8a. Remove return spring (#30X) by threading spring puller (supplied with unit) into tapped hole in part (#34XX), and pulling out to expose spring for removal with spring hook (also supplied with unit). (Models 70X and 90X only). 8b. Unscrew guide spindle nut (#34X) and remove return spring (#30X). (Models 30X & 50X). 9. Remove truarc ring (#40X) and stop arm (#32X). 10. Remove truarc ring (#11X) and gear washer (#11XX). 11. Lift out drive spindle (#14X) and reversing sleeve (#12XA) sub assembly from unit. 12. Lift out spacers (#46XA) and (#38X). 13. Lift out clutch sleeve (#7X), clutch driver (#41X), clutch plates (#42X, 42XX, 43X) and clutch discs (#44X). 14. Lift out cushion spring (#26X) and spring cup driver (#27X). 15. Remove driver pins (#28X) from drive spindle (#14X). 16. Press drive spindle (#14X) out of reversing sleeve (#12XA) subassembly. 17. Do not disassemble planetary gear reversing subassembly (#13X). INSTRUCTIONS FOR ASSEMBLY 1. Clean and lubricate all parts requiring lubrication thoroughly. Do not get clutch parts wet or oily. 2. Place internal clutch plate (#42X) on clutch sleeve (#7X), then clutch disc (#44X), then external clutch plate (#42X), then another clutch disc (#44X), then internal clutch 30X 50X 70X 90X 50301B (1) 50301G (1) 50301E (1) 50301F (1) 50301H (1) 50301I (1) 50301J (1) 50301K (1) 50301L (1) 50302A (2) 50303 50304 (3 set) 50305A (3) 503051 503061 50307 50308 503091 50311 503111 503121 (4) 51312 503131 503141A (5) 50315 (2 req'd) 503161 21600 21700 50318 50319 50320 50322 (3 set) 50323 (3set) 50326 503271 503272 50328 (3set) 50329 51328 503311 (4) 50332 50333 503341 50335 50336 (3 set) 50337 (3 set) 50338 50339 50340 50341 50342 503421 50343 50344 (3 set) 503461 50501B (1) 50501G (1) 50501E (1) 50501I (1) 50501J (1) 50501K (1) 50501L (1) 56502A (2) 56503 50704 (3 set) 50305A (3) 503051 56506 50507 56508 50509 505091 50511 505111 505121 (4) 505122 50513 56514A (5) 50315 56516 22100 22200 56518 50319 56520 56521 50522 (9 set) 50723 (9set) 565261 505271 505272 56528 (3 set) 56529 51528 - (4) 56532 56534 50535 50536 (3 set) 50537 (3 set) 50538 50539 56540 56541 56542 565421 (2 set) 56543 (2 set) 56544 (5 set) 505461 50701J (1) 50701K (1) 50701L (1) 50701M (1) 50701C (1) 50702A (2) 50703 50704 (3 set) 50305A (3) 503051 51720 60334 50707 50708 50709 50901D (1) 50901N (1) 50902A (2) 50903 50904 (3 set) 50905A (3) 509051 51920 50706 50907 50908 50909 509091 50911 509111 509121 (4) 509122 50913 50914A (5) 50915 50916 26100 26200 50918 50919 50920 50921 50922 (9 set) 50923 (9 set) 50926 50927 509271 50928 (3 set) 51908 50930 509311 (4) 50932 50934 50706 50935 50936 (3 set) 50937 (3 set) 50938 50939 50940 50941 50942 509421 (3set) 50943 (3 set) 50944 (7 set) 509461 (4) (5) 507091 50711 507111 507121 (4) 507122 50713 50714A (5) 50715 50716 24100 24000 50718 50719 50720 50721 50722 (9 set) 50723 (9set) 50726 507271 507272 50728 (3 set0 50729 507301 - (4) 50732 50734 50706 50735 50736 (3 set) 50737 (3 set) 50738 50739 50740 50741 50742 507421 (2 set) 50743 (2 set) 50744 (5 set) 507461 Reversing Sleeve and Drive Spindle Bearing available only as an assembly. Drive Spindle only available as an assembly with Ident. #29X. plate (#42XX), and so forth, until you have all plates and discs on clutch sleeve, then line up external dogs so that you can slip clutch driver (#41X) over complete subassembly. 3. Place cushion spring (#26X) and spring cup driver (#27X) in clutch sleeve (#7X). 4. Insert clutch sleeve (#7X) and clutch driver (#41X) subassembly into housing (#1X), making sure that 3 holes in clutch driver mate with 3 pins in housing (#1X). 5. Insert spacers (#46XA) and (#38X) into housing (#1X). 6. Press drive spindle (#14X) into reversing sleeve (#12XA) subassembly and insert drive pins (#28X). 7. Insert complete subassembly into housing (#1X) utilizing key (#19X). 8. Insert gear washer (#11XX) and snap in truarc ring (#11X). 9. Hook return spring (#30X) to spring hanger (#6X) and insert this subassembly into neck end of housing (#1X) making certain spring hanger is seated properly. (Models 70X and 90X only). 10. Use spring hook (supplied with unit) to expose return spring (#30X) and attach spring bearing hanger (#34XX) with bearing (#34XA) mounted. (Models 70X and 90X). 11a. Thread spring puller (supplied with unit) into tapped hole in spring hanger (#34XX) and carefully lower assembly into drive spindle (#14X) until bearing (#34XA) seats itself, then unscrew spring puller. (Models 70X and 90X). 11b Insert return spring (#30X) into drive spindle (#14X) and screw guide spindle nut on to guide spindle (#6X). (Models 30X and 50X). 12. Place back jaws (#16X) in drive spindle (#14X) and install back jaw retainer screw (#15X). 13. Insert collet (#17X) into tap chuck nut (#18X) and screw tap chuck nut (#18X) on to drive spindle (#14X). 14. Insert clutch springs (#22X & 23X) into unit. 15. Place spring plate (#3X) on springs. 16. Place adjustment thrust bearing (#21X) on spring plate (#3X). Models 50X, 70X and 90X). 17. Screw on clutch adjustment cap (#2X). 18. Install stop ring (#20X). 19. Install stop arm (#32X) and snap on truarc ring (#40X). ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com 5. 30X, 50X, 70X, 90X Repair Service Repair Service is available at... Attention: Repair Department Tapmatic Corporation 802 Clearwater Loop Post Falls, ID 83854 To Expedite Repair: Return tool direct to Tapmatic Corporation, by United Parcel Service and enclose the following statement with your purchase order: "Authorization given to repair and return tool without notification if total repair cost does not exceed 40% of the cost of a new tool." Tapmatic will repair the tool and call to request your credit card # for invoicing. IMPORTANT: Be sure to return the tool complete with the tap chuck nut, back jaw and if the tool is a reversing unit, include stop arm. Otherwise, we will add these missing parts to every non-warranty repair. Cost Notification: Tapmatic will FAX a cost notification to you, soliciting your approval before repairs are completed. If it is determined that a tapping attachment cannot be repaired, at the customer's request, Tapmatic will return the disassembled parts. We are not able to reassemble tapping attachments using damaged or worn out parts. Optional Return Procedure: Tools may also be returned for repair through your local Tapmatic Distributor. They will ship the tool to us and include instructions for the repair and return. You may already have an open account with them which facilitates the handling of invoicing. Priority Service: Tapmatic services tapping attachments returned for repair in the order in which they are received. All tools will be evaluated and repaired within three weeks from the date they arrive subject to receiving the customer's approval to proceed with the repair. Priority is given to the tools shipped to us by overnight or second day. If a repair is sent to us by UPS ground or similar service it can also be given priority. Just call and let us know you need priority service and advise if you would like the tool returned to you by overnight or second day. In the interest of fairness, to all our customers, we ask that you approve return shipment by overnight or second day before we agree to upgrade your repair order to priority service. Typical turnaround, not including shipping time, for priority repairs is 3 days subject to receiving the customer's approval to proceed with the repair. If we can answer any questions, please call our toll free number: 800 395-8231. Distributed By: R The Tapping Specialists TAPMATIC CORPORATION: ISO 9001 CERTIFIED 802 Clearwater Loop, Post Falls, Idaho 83854 Phone: (208) 773-8048, (800) 854-6019, FAX: (208) 773-3021 TAPMATIC INTERNATIONAL CORPORATION Alte Rheinstrasse, CH-9451 Kriessern, Switzerland Phone: 011 41 71 757 5900, FAX: 011 41 71 757 5901 1003/X/NCG/2500 6. ISO 9001 CERTIFIED- 802 Clearwater Loop, Post Falls, ID 83854, Phone: 800 854-6019, 208 773-8048, FAX: 208 773-3021, www.tapmatic.com
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