TP2030 TP30 Tillerpilot2030

User Manual: TP30

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Manual
Navico TP20 & TP30
Tillerpilots

E03547 Issue 1.0

CONTENTS
1.

General

For service and advice please contact the main Simrad dealer in your country of residence.
1.1
1.2
1.3

2.

Operation
2.1
2.2
2.3
2.4
2.5
2.6
2.7

3.

Fitting Tillerpilot
Electrical Installation
Interfacing Via NMEA
NMEA Sentences Received

Appendix
6.1
6.2
6.3
6.4
6.5

© 1998 Simrad Navico Ltd

Porthand Mounting
Calibration Mode
Adjusting Gain
Adjusting Seastate

Installation
5.1
5.2
5.3
5.4

6.

Navlock™
Sail To Wind
Using External Compass

Configuration
4.1
4.2
4.3
4.4

5.

General
Autopilot Mode
Adjusting Course
Autotack
Tiller Movement (Gain)
Seastate
Autotrim

Advanced Features
3.1
3.2
3.3

4.

Introduction
Technical Summary
The Complete Navigation System

Advice On Operation
Fault Finding
Auto Compass Calibration
Spares & Accessories
Service & Warranty

The technical data, information and illustrations contained in this publication were to the best of our knowledge correct at the time of going to print. We reserve the right
to change specifications, equipment, installation and maintenance instructions without notice as part of our policy of continuous development and improvement.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form, electronic or otherwise without prior permission from Simrad
Navico Ltd.
No liability can be accepted for any inaccuracies or omissions in the publication, although every care has been taken to make it as complete and accurate as possible.
MDL 2/12/98
Page 2

Page 3

1 General
1.2 Technical Summary
1.1 Introduction
TILLERPILOT SPECIFICATIONS

The TP20 & TP30 Tillerpilots from Simrad are suitable
for a wide variety of tiller steered sailing yachts up to
12.8M (42 Ft) in length.
Combining highly sophisticated electronics with
advanced software and a powerful mechanical drive,
it is capable of providing reliable and accurate steering performance under a variety of different conditions with minimal current consumption.
The Tillerpilots have been designed so that, while they
represent the state of the art in marine autopilots with
many advanced features, they remain very simple to
operate, using only five keys to access all functions.
Sophisticated functions available include Sail To Wind
Mode and Navlock Mode (Steer To GPS) using external equipment linked directly to the Tillerpilot
through the inbuilt NMEA0183 interface.
There is also the option to operate the Tillerpilot
remotely, either using the simple HR20 Hand
Remotee. For more details, refer to the separate
instruction card supplied with this unit.

TACK

TP20

TP30

Drive System

Screw
Thread

Recirculating
Ballscrew

Hardover time 0kg
20kg
40kg
50kg

6.9 secs
8.0 secs
12.0 secs

4.0 secs
4.7 secs
6.0 secs
8.0 secs

Peak Thrust

65kg (143lbs) 85kg (187lbs)

Operating Stroke

250mm (10in)

STBY
STBY
AUTO

TACK

Supply Voltage

12v DC (10v-16v)

NAV

STBY
STBY
AUTO

Power Consumption
(Typical)

0.06A (Stby)
0.5A (Auto)

Mounting

Starboard as default
(Can be reversed)

NAV

TACK

STBY
STBY
AUTO

NAV

610mm (24in)
MID STROKE

SIMRAD TP30

SIMRAD TP20

60mm
(2.3in)

To ensure the best results from your Tillerpilot it is
essential that the unit is installed correctly. Please
read this manual thoroughly before installation.

105mm
(4.0in)

Fig 1.1 - Tillerpilot dimensions

1.3 The Complete Navigation System

Thank you for choosing Simrad

The TP20 and TP30 are fully compatible with the Navico Corus instrument system, so not only do
they operate as a stand alone autopilot, but by connecting it to a Corus instrument network, they
can form part of a complete navigation system, offering additonal functions such as connection to
an external compass, wind sensor or navigational receiver, as well as additional remote control
options. For more details, contact Simrad Navico at the address on page 2.

If you are pleased with your Tillerpilot we hope you
will be interested in our range of marine electronic
equipment, which is manufactured to the same high
standards as the Tillerpilot. Please contact your nearest Simrad Agent for a catalogue showing our increasing range of high tech navigational instruments, GPS,
CHart Plotters, autopilots, Radar, Fishfinders and
VHF radio sets.

The new range of IS15 instruments from Simrad will interface with the T20 & TP30 to provide wind
information and (when connected to a GPS) crosstrack error and bearing to waypoint information.
Please refer to the relevant IS15 manual for further information

Simrad operate a policy of continual development
and reserve the right to alter and improve the
specification of their products without notice.
Tillerpilot¨ is a Registered Trade Mark of
Simrad Navico Ltd
Tillerpilots TP20 & TP30
Page 4

Page 5

2 Operation
2.4 Autotack

2.1 General
The keypad of the Tillerpilot has been designed to be as
simple and intuitive to operate as possible. Using only five
keys (Fig 2.1) it is possible to perform precise course
adjustments and navigational functions.
The unit powers up in Standby Mode, indicated by a flashing LED next to the STBY AUTO key (Fig 2.2). The two
direction LEDs above the Port and Starboard keys are
always dimly lit, which provides night illumination for the
keypad. All functions are confirmed audibly by a ÒbeepÓ
and visually by the LEDs, so the status of the unit can
always be confirmed at a glance.

TACK

STBY
STBY
AUTO

NAV

Fig 2.1 - Tillerpilot keypad

The Tillerpilot has a built-in autotack facility, allowing
easy tacking of the vessel when single or short handed.
An autotack is only possible when in Autopilot Mode
To initiate autotack, press and hold the Tack key, followed by either the Port or Starboard key, depending
on which direction you wish to tack (Fig 2.5).
The operation of the Tillerpilot will differ during an
autotack depending on whether the pilot is in Sail To
Compass or Sail To Wind Mode:
TACK

2.5.1 Autotacking In Compass Mode
2.2 Autopilot Mode
While in Standby Mode, the pushrod can be manually driven in and out by pressing the arrowed Port and
Starboard keys, which allows Òpower steeringÓ of the vessel.
To engage Autopilot Mode, simply press the STBY AUTO
key, and the Tillerpilot will lock onto the current course.
The LED next to this key will stop flashing and remain permanently lit as long as the pilot is in Autopilot Mode (Fig
2.3). To lock the pilot onto the desired course, either steer
the correct course and then engage the autopilot, or engage
the autopilot and then adjust the heading until the correct
course is being sailed (see section 2.3). If the STBY AUTO
key is pressed and held, the pilot will beep a second time
and lock onto the previously used heading (this feature
will not be available if the unit has just been switched on).

TACK

STBY
STBY
AUTO

Fig 2.2 - Standby Mode

TACK

STBY
STBY
AUTO

2.3 Adjusting Course

N.B - When in NavLock Mode (see section 3.1), the
Tillerpilot will gradually return to the original track.

STBY
STBY
AUTO

2.5.2 Autotacking In Wind Mode (Section 3.2)

Fig 2.3 - Engaging Autopilot Mode

While in Autopilot Mode, precise course adjustments can
be easily made. By pressing either the Port or Starboard
key once, a 1¼ course adjustment will be made in the specified direction. This is confirmed by a single beep, and the
relevant Port or Starboard LED will flash once. By pressing and holding the key, 10¼ course adjustments will be
made, confirmed by a double beep and a double flash of
the Port or Starboard LED (Fig 2.4).

If in Sail To Compass Mode (default), the Tillerpilot
will then tack the vessel in the selected direction. The
WP30 has a factory preset autotack angle of 100¼, how
ever this can be adjusted to any value between 40 and
140¼ using either a C600AD Active Display (configured
to PILOT) or a CP600 Corus Programmer. Please refer
to the relevant unitÕs instruction manual for more
details.

TACK

STBY
STBY
AUTO

The Tillerpilot will only allow an autotack if the
apparent wind is less than 90¼ i.e autotack is disabled
if sailing downwind. The Tillerpilot will tack the
vessel through to the same apparent wind angle, but
on the opposite tack.
NB - In this mode, the Tillerpilot automatically pre
vents tacking in the wrong direction eg, If on Port
tack, only an autotack onto Starboard tack will be
possible.

TACK

STBY
STBY
AUTO

Fig 2.5 - Initiating Starboard autotack

In all cases, the autotack is confirmed by a long
beep, with the relevant Port or Starboard LED flashing during the course change.

2.5.3 NavLock (Section 3.1)
The autotack facility is disabled while in NavLock
mode.

NAV

Fig 2.4 - Course adjustment to Port
Page 6

Page 7

2.5 Tiller Movement (Gain)

3

The Tillerpilot will apply adjustments to the tiller in
order to compensate for heading variations, the amount
of movement being proportional to the heading error
detected by the compass unit. The amount of movement is set by the Gain (sometimes referred to as the
rudder ratio).

The TP20 and TP30 Tillerpilots contain many
advanced features, one of which is the ability to
accept course data from a variety of sources apart
from the internal fluxgate compass, including
NMEA compatible navigational receivers (GPS etc)
and windvanes. An external compass option is also
available via the inbuilt Corus network connection,
which can also accept wind and navigational data
from the relevant Corus active transducers.
Section 3 describes in detail the advanced facilities
available with the Tillerpilots when interfaced with
other equipment.

Fig 2.6A shows the effect of setting the Gain too low: the
vessel takes a long time to return to the correct heading.
Fig 2.6B shows the ideal setting, where errors are quickly corrected. Fig 2.6C illustrates the effects of setting the
Gain too high, which causes the vessel to oscillate
around the correct heading. Excessive Gain (Fig 2.6D)
creates a tendency to instability of course, leading to
increasing error.

ST
AU BY
TO

NA
V

3.1 NavLock™
The TP20 and TP30 has a built in NMEA interface
which allows direct connection with NMEA0183
compatible equipment such as GPS and Plotters.

A

B

C

D

Fig 2.6 - Effects of Gain setting

2.6 Seastate
In rough weather, more variations in heading will be detected by the Tillerpilot due to the heavy
seas yawing the vessel. If no account of this was taken, then the Tillerpilot would be overworked,
causing unnecessary strain on the unit and excessive drain on the batteries. The Tillerpilot will
continuously monitor corrections applied to the tiller over the course of a voyage, and allow a
Òdead bandÓ within which the boat can go off course without corrections being made. The dead
band is automatically set and updated by the Tillerpilot to give the best compromise between
course holding and battery consumption. However, this can be manually set if so desired. To manually adjust the Seastate, please refer to section 4.4.
2.7 Autotrim
Under differing conditions a tiller bias (sometimes known as standing helm or rudder trim) is
applied in order to steer a straight course. An example is when sailing close hauled where the vessel will normally pull into the wind, and the helmsman applies a standing helm to leeward in order
to maintain course. The amount of this standing helm varies according to factors such as strength
of wind, boat speed, sail trim and amount of sail set. If no account of these were taken, then the
vessel would tend to veer off course, or pull round head to wind if sailing close hauled.
The Tillerpilot continuously monitors the average course error and applies a bias to the tiller to
compensate until the optimum condition is reached. This bias or standing helm is applied gradually, so as not to upset the normal performance of the Tillerpilot. Thus, it may take up to a minute
or so to fully compensate after changing tack. Once optimum trim is reached, the pilot will still
monitor for changes in the prevailing conditions and update the trim accordingly.
Page 8

TA
CK

TP20/TP30

NMEA

The Gain setting can be likened to driving a car - at high
speeds, very little wheel movement is necessary to steer
the car (LOW gain). When driving at slow speeds, more
wheel movement is necessary (HIGH gain).

The Gain setting can be adjusted manually - see section
4.2. Additionally, if Speed data is available (through
Corus or NMEA), the Tillerpilot will automatically optimise the Gain within the manually set value.

Advanced Features

Once interfaced with navigation equipment via
NMEA, the Tillerpilot can steer using data from this
source in addition to the internal compass, allowing
a highly accurate course to waypoint.
To access NavLock the unit must be in Autopilot
Mode. Simply activate a waypoint or route programmed into the navigational receiver, and press
the NAV key. The LED next to the NAV key will
light and the Tillerpilot will steer to the first waypoint, using Cross Track Error and Bearing To
Waypoint information from the navigational receiver to maintain an accurate course.
On arrival at the target waypoint an intermittent
alarm will sound. As a safety feature to avoid an
unexpected course change, the next waypoint will
not be automatically loaded until the NAV key is
pressed. When the vessel reaches the final waypoint, the Tillerpilot will continue its current course
under Compass Mode.
Note that some of the standard key stroke functions
may have a different effect in NavLock than when
in Compass Mode. Please refer to sections 2.5.2 and
2.5.3

NMEA Compatible
Equipment
Fig 3.1 - Interfacing via NMEA

TACK

STBY
STBY
AUTO

NAV
NAV

Fig 3.2 - Initiating NavLock

Page 9

3.2 Sail To Wind

3.3 Using External Compass

The TP20 and TP30 are able to sail to the apparent
wind angle rather than a compass course, using
wind data via the NMEA interface. The use of a
Simrad IS15 wind instrument is recommended.

Normally, the accurate operation of a self-contained autopilot is very difficult on a ferrous
hulled boat (steel, ferro cement etc) as the hull
will affect the bearing read by the internal fluxgate compass.

If no wind information is present, the Tillerpilot
will not enter Sail To Wind Mode.

TACK

STBY
STBY
AUTO

To select Sail To Wind Mode, the unit must be in
Autopilot Mode. To enter Sail To Wind Mode, press
and hold both the Port and Starboard keys together until a double beep is heard (Fig 3.3). Both the
Port and Starboard LEDs will flash simultaneously
while the pilot is in Sail To Wind Mode.

Fig 3.3 - Selecting Sail To Wind Mode

To switch back to Compass Mode, simply press and
hold the Port and Starboard key together again
until a double beep is heard.

TACK

While in Sail To Wind Mode, engaging the autopilot
will lock the Tillerpilot onto the current apparent
wind angle being sailed. Any course adjustments
made will be relative to the apparent wind angle,
rather than the compass heading as when in
Compass Mode. Please note that some of the standard key stroke functions may have a different
effect in Sail To Wind Mode than when in Compass
or NavLock Mode. Refer to section 2.5.3 for more
details.
Note that NavLock cannot be selected while in Sail
To Wind Mode - to initiate, first return to Compass
Mode.

NAV

STBY
STBY
AUTO

NAV

Although the TP20 and TP30 Tillerpilots operates using a built-in fluxgate compass, they have
the facility to accept data from an external source
- the Navico Corus ATC600 active compass.
On a steel or ferro hulled boat, the correct location for the ATC600 would be on the mast,
between 1 and 2 metres above the deck (Fig 3.5).
On a non-ferrous hulled boat, the ATC600
should be situated low down ,as near the centre
point of the boat as possible, but away from any
sources of magnetic interference such as speakers etc.
The ATC600 is connected to the Tillerpilot via
the Navico Corus Network connection. Note
that in order to operate, the ATC600 will require
a separate 12v power supply through a CPC02
or CPC05 power cable.

ATC60
CPC05

TP20/30

12v

CMC-TP

Fig 3.5 - Using TP20 / TP30 with external compass

Once connected, the Tillerpilot will automatically accept bearing data from the ATC600
active compass transducer in preference to the
internal fluxgate compass.
TACK

STBY
STBY
AUTO

NAV

Fig 3.4 - Initiating Port Autotack in Sail To Wind
Mode

Page 10

Page 11

4

4.2 Calibration Mode

Configuration

To adjust the Gain and Seastate settings of the Tillerpilot
(refer to sections 2.5 & 2.6), it is necessary to enter
Calibration Mode, which can be done whilst the Tillerpilot
is in either Standby or Autopilot Mode.

4.1 Porthand Mounting
Although the Tillerpilot is factory preset for
Starboard side mounting, it is possible to reconfigure it for mounting on the Port side of the cockpit,
to facilitate easy installation on most types of
yacht.
With the power off, hold down the NAV and
TACK keys and switch on the power. Either the
Port or Starboard LED will illuminate, depending
on the current mounting configuration. Press the
PORT key to select Port side mounting. The Port
LED only will remain illuminated to indicate selection. Confirm selection and exit to Standby Mode
by pressing NAV. (Fig 4.2)
To select Starboard mounting, repeat the above
procedure, but press the Starboard key instead of
Port.

TACK
TACK

Press and hold the TACK key, followed by the NAV key
(Fig 4.3). The Starboard green LED will illuminate to indicate that the pilot is in Gain Mode. To toggle between Gain
and Seastate Mode, press the TACK key (Fig 4.4). The Port
red LED will illuminate to indicate Seastate Mode.

STBY
STBY
AUTO

4.3 Adjusting Gain
POWER

ON

TACK

When Gain Mode is selected (indicated by the Starboard
green LED illuminated), the Nav LED will flash and a
repeated sequence of beeps will be heard. The number of
flashes and beeps in the sequence indicates the level of the
Gain setting.

STBY
STBY
AUTO

NAV

Fig 4.3 - Entering Calibration Mode
STBY
STBY
AUTO

To increase the Gain press the Starboard key the required
number of times, to a maximum level of 9 (Fig 4.5). To
decrease the Gain press the Port key the required number
of times, to a minimum level of 1.
For example, if the Gain was set at 4 (indicated by a
sequence of four flashes of the Nav LED and four beeps),
and the Gain needed to be increased to 7, pressing the
Starboard key three times would adjust the Gain accordingly. The Nav LED would then flash seven times and
seven beeps would be heard.

TACK

4.4 Adjusting Seastate
STBY
STBY
AUTO
NAV

TACK

STBY
STBY
AUTO

NAV

Fig 4.2 - Configuring for Port mounting

Page 12

TACK
TACK

NAV

NAV

Fig 4.1 - Starboard and Port mounting options

TACK
TACK

When adjusting Seastate (indicated by the Port red LED
illuminated), the Seastate level is indicated by the number
of audible beeps and flashes of the Nav LED. No beeps or
flashes of the Nav LED indicates that the Tillerpilot is set
to automatic seastate (see section 2.6).
To switch from Manual to Auto Seastate and increase the
Seastate level, press the Starboard key the required number of times to a maximum level of 9. To decrease the
Seastate press the Port key the required number of times,
to a minimum level of 0 - which will switch the Tillerpilot
back to Auto Seastate.
To confirm Gain/Seastate settings and return to Standby
Mode, press the NAV key.

TACK
TACK

STBY
STBY
AUTO

Fig 4.4 - Toggling between Adjust Gain and
Seastate

TACK

STBY
STBY
AUTO

NAV

Fig 4.5 - Increasing Gain level
Page 13

5

Installation

595mm (23 1/2 in) Pushrod at mid-stroke

5.1 Fitting Tillerpilot

Horizontal

38mm

The Tillerpilot is a very sophisticated piece of equipment, and therefore in order for it to function
to its full capabilities, it is essential that it is installed correctly. Please read this section thoroughly before attempting installation and use.
The Tillerpilot should be installed so that it is level (horizontal - Fig 5.2), and 90¼ to the tiller when
it is amidships and the pushrod is in the midstroke position (Fig 5.3). The pilot is factory preset to
be mounted on the Starboard side as shown, but this can be reconfigured for Port side mounting
(see section 4.1).
The dimensions given in Figs 5.2 & 5.3 should be adhered to as far as possible, especially Fig 5.2.
Some tolerance on the distance from tiller stock (Fig 5.3 dimension) is permissible, but the
Tillerpilot may require a Gain adjustment to compensate (see section 4.3). If the dimension given
in Fig 5.2 is not practical for the vessel to which it is to be fitted, a range of fitting accessories are
available to facilitate correct installation. Please refer to section 6.4.
The Tillerpilot houses an internal fluxgate compass, and should therefore be mounted away from
sources of magnetic interference, such as the vesselÕs steering compass. The minimum safe distance is 1M (3Ft).

PB30 8mm
PB60 105mm
PB90 135mm

Pedestal Bracket (PB)
Fig 5.2 - Installation, cross section

The Tillerpilot is mounted using a supplied tiller
pin and mounting cup, which allows the unit to
be fitted and stowed easily.

Tillerpin
18.0mm
(0.75in)

Tiller

To fit the tillerpin, drill a 6.3mm (1/4 in) hole in
the tiller (ensure that this is on the centreline of
the tiller and is vertical). Drill to a depth that
allows only the top 18.0mm (3/4 in) to protrude.
460mm (18in)

Fix in place using an epoxy adhesive.
To fit the mounting cup, drill a 12.7mm (1/2 in)
hole into the cockpit seat and mount so that only
the flange protrudes. Ensure that the cup is a
tight fit (use an epoxy adhesive), and is supported over its entire depth. If necessary, reinforce
the underside of the cockpit seat with hardwood
or marine plywood.

90º
TACK

NAV

STBY
STBY
AUTO

Mounting Cup
NOTE - Due to the high loads exerted, do not
fit the Tillerpilot to the mounting cup and pin
until the adhesive has completely set.

Hardwood
Reinforcing
Fig 5.1 - Tillerpin & mounting cup
Fig 5.3 - Installation , plan view

Page 14

Page 15

5.2 Electrical Installation
Wired To

1

+12v DC

2

0v

(3

Corus Green)

(4

Corus White)

5

NMEA0183 Com

6

NMEA0183 Data

Important - If the vessel has more than one separate battery bank, when connecting the Tillerpilot
to the power supply always ensure that the pilot
and all interfaced equipment - whether Corus or
NMEA - are connected to the same battery bank,
even though they each have independent connections to the switch panel. This is to avoid a
possible voltage drop between the interfaced
equipment which would render the equipment
inoperative.

NMEA Data

12V Red

NMEA Com

0V Black

6

1

5

2
4

3

(Green)

(White)

CMC-TP
External
Compass
Cable

Fig 5.4 - Six pin socket connections - rear view

* Use a suitable gauge cable for the run from the
socket to the supply (see Fig 5.5).

Cable Run

* Ensure all wire ends are tinned, and any connections are well made. Poor contact will result in loss
of thrust from the Tillerpilot and slower speed of
response.
* If in any doubt, employ a qualified engineer to
install the equipment.

Page 16

Due to the vast number of different manufacturers and
models of navigational equipment, Simrad cannot
guarantee correct operation and installation of this
equipment. Therefore, before connecting any equipment to the Tillerpilot it is important that the unitÕs
manual is referred to with regard to interfacing via
NMEA.

NMEA
12v DC

When connecting to the TillerpilotÕs NMEA interface,
two wires are used - a DATA wire and a COMMON
(Com) wire. These should be connected to the six-pin
bulkhead socket as follows:
Pin No.

* Connect to the vesselÕs switch panel via a 10 Amp
Length of
fuse or breaker.
* Do not fit other electronic or electrical equipment
to this cable, or Òtap intoÓ the supply from a nearby cable - always wire each piece of equipment to
its own breaker in the switch panel.

The TillerpilotÕs state-of-the-art electronics include a
built-in NMEA processor, which means that
NMEA0183 compatible equipment can be connected
directly to the Wheelpilot, without any need for a separate interface unit (Fig 5.6).

TACK

* Mount the bulkhead socket on a vertical surface
to prevent standing water gathering around or in
the socket. Always fit the protective cap when the
pilot is not plugged in.

5.3 Interfacing Via NMEA

Cross Section Conductor AWG
Area
Type

Under 4M
(13Ft)

1.5mm2

30/0.25

16

4-8M
(27Ft)

2.5mm2

50/0.25

14

Fig 5.5 - Cable selection table

NAV

The six pin bulkhead socket should be mounted in
a convenient position close to where the Tillerpilot
is to be fitted, and wired in accordance with Fig 5.4.

The CMC-TP is used purely to supply Corus data to
the Tillerpilot, and does not carry any power supply.
The ATC600 must always have itÕs own 12v power
supplied via a CPC02 or CPC05 Corus Power Cable.

STBY
STBY
AUTO

The Tillerpilot operates from a 12v DC supply. It is
supplied with a high quality six pin waterproof
connector ready fitted, which is used to supply the
power, NMEA and (where appropriate) Corus
data. The mating 6-pin bulkhead socket is also
supplied with the unit.

The Tillerpilot is linked to the ATC600 external compass via a connecting lead CMC-TP (not supplied),
which is wired to the Tillerpilot bulkhead socketÕs
Corus input (terminals 3 & 4), and then plugged into
the Compass.

Pin No.

Wired To

5

NMEA-Com (-)

6

NMEA-Data (+)

Fig 5.6 - Interfacing to Tillerpilot via NMEA

It should be noted that some manufacturerÕs equipment does not have a dedicated Common connection.
In this case, the DATA connection will usually be
labelled NMEA OUT, and the NMEA Common connection on the Tillerpilot (terminal 5) should be connected directly to 0v (terminal 2). If in any doubt,
refer to the manufacturer, or SimradÕs Product
Support department for advice.
If a navigational receiver (GPS etc) is connected to the
Tillerpilot, it can extract the NMEA sentences necessary for the NavLock function to operate. Other functions such as Sail To Wind may also be available if
NMEA0183 compatible equipment transmitting the
correct NMEA sentences is interfaced.
Page 17

5.4 NMEA Sentences Received

6 Appendix

The NMEA0183 information required for full functionality whilst in NavLock is as follows Cross track error
Bearing to destination waypoint
Arrival at waypoint indication

6.1 Advice On Operation
The Simrad Tillerpilot when used correctly can maintain as good a course, on most points of sail as
a skilled helmsman, with the advantage that they never lose concentration where a human may
begin to show lapses of concentration after as little as ten minutes.

Magnetic Variation

This information is extracted from the following NMEA0183 sentences XTE

Cross Track Error and Arrival At Waypoint

BWC

Bearing To Destination Waypoint and Arrival At Waypoint (Great Circle)

BWR

Bearing To Destination Waypoint and Arrival At Waypoint (Rhumb Line)

APA

Cross Track Error, Bearing To Destination Waypoint and Arrival At Waypoint

APB

Cross Track Error, Bearing To Destination Waypoint and Arrival At Waypoint

RMA

Speed Over Ground (SOG) & Magnetic Variation

RMB

Cross Track Error, Bearing To Destination Waypoint and Arrival At Waypoint

RMC

Speed Over Ground (SOG) & Magnetic Variation

NOTE - The Cross Track Error (XTE) information has a maximum value of 1.21 Nautical Miles. If
the XTE exceeds this while using NavLock, the Wheelpilot will sound an alarm, exit NavLock
Mode and return to Compass Auto Mode.
The TP20 & TP30 also extracts the apparent wind angle from the following NMEA0183 sentences VWR

Apparent Wind Speed & Angle

MWV

Wind Speed & Angle

There are certain circumstances however, where a human pilot has the advantage in being able to
anticipate events which no autopilot can sense, typically in a heavy following sea. The
following advice should improve efficiency when sailing using Tillerpilot:
1. When sailing close to the wind, it is easy to forget to trim the mainsail, allowing excessive weather helm to build up. Where a human helmsman would quickly complain, the autopilot will struggle on, and the boat will be sailed less efficiently. Whereas a human normally likes to feel some
weather helm, this is not necessary for the functioning of the Tillerpilot. Power consumption, wear
and drag will be greatly reduced if the mainsail is freed or reefed a little sooner than normal when
sailing manually.
2. It is also advisable when sailing close hauled to set a course a few degrees free of that normally
sailed under manual control, to avoid luffing into the wind.
3. When running dead downwind, a human pilot can see visual signs warning him if the boat is
about to gybe, which the Tillerpilot cannot sense. Therefore, when under autopilot it is advisable
not to sail as close to the gybe as you may do when sailing manually.
4. When broad reaching or running fast, particularly with quartering waves, a helmsman will naturally apply periodic larger angles of helm than when beating or sailing slowly. This is the equivalent of increasing rudder Gain, and it may be a good idea to adjust the Gain on the Tillerpilot.
Many people prefer to find a compromise setting which is used for all sailing, but with practice it
can be optimised for different conditions e.g. low for motoring in a calm sea or high for running
fast. If the Gain is set too low, the boat will yaw because insufficient rudder is applied in time; if
the gain is too high, the boat will continually overcorrect on each deviation, increasing power consumption.
5. The Tillerpilot is a highly advanced piece of equipment - as such, it is a valuable aid to enjoyable sailing. However, it would be a mistake to become complacent. As with all electronic navigational equipment, it is an aid to navigation and should not be used as a substitute for conventional navigational practice. Remember - Maritime Law* requires that you keep a good look out
at all times.

*IMO International Regulations for Preventing Collisions at Sea, Part B Rule 5 (1972)
Page 18

Page 19

6.2 Fault Finding

Symptom

6.3 Auto Compass Calibration

Probable Cause

Remedy

When engaged, the pilot Tillerpilot is configured for Porthand * Refer to section 4.1.
immediately applies a large setting but installed on Starboard side
helm angle and increases (or vice versa).
course error.

After functioning normally
course is suddenly lost and the
Tillerpilot goes into Standby
Mode.

* Power interrupted briefly, or low * Increase size of cable.
* Check all connections.
voltage.
* Charge batteries.
* Cable used to socket too small.
* Uprate batteries.
* Intermittent connection.

Helm is hard over and alarm is * Steerage way insufficient to control * Reset the vessel on course
continuously on.
course, or sails are aback. Pulsing is a and re-engage pilot
correct safety feature when tiller is at
full travel.
Power socket is live, but pilot * Socket is wired incorrectly.
is
not on.

* Check wiring of socket
(see section 5.2).

* Apparent wind has become too light * Change to Compass
Mode.
Loss of course under Sail To to give a consistent direction.
Wind Mode.
* Fit ATM601 Masthead
Unit.
* Check Corus Monocable
connections.
* See section 5.5.
* Navigational receiver not connected. * Check NMEA interface
connections.
* No waypoints have been
* Check NMEA0183 format
programmed.
* Wrong NMEA format is being used. is being transmitted by
navigational receiver.

* Masthead unit is not connected.
Cannot select Sail To Wind * Corus system is not switched on.
Mode.
* Required NMEA sentence not being
transmitted.

Cannot select NavLock Mode.

* Pilot is in NavLock Mode.
not * Pilot is in Steer To Wind Mode and
a) apparent wind is >90¼
b) autotack being attempted is in
the wrong direction.
* Cross Track Error has exceeded 1.21
Nm.
Pilot exits NavLock before
waypoint is reached.
Autotack
working.

Page 20

function

* Exit NavLock.
* Luff up until apparent
wind is less than 90¼.

Although the Tillerpilot internal compass is extremely
accurate, for long distance sailing it may be necessary to
calibrate the compass, to compensate for any deviations
caused by objects surrounding it on board the vessel.
With the vessel motoring along slowly (2-3 knots) in
calm conditions and the Tillerpilot in Standby Mode,
press the Starboard key a number of times to induce a
slow clockwise rotation of the vessel. Press and hold the
TACK key, followed by the Port and Starboard keys
simultaneously to enter Auto Compass Calibration
Mode (Fig 6.1). The Port and Starboard LEDs will both
light. Allow the vessel to turn through a minimum of
1
1 Ú4 turns (450¼) in approximately two minutes, during
which time the fluxgate compass will automatically calibrate itself.

TACK
TACK

TACK

Fig 6.1 - Auto Compass Calibration

TACK

If the rate of turn or the boat speed is too high, the Port
LED will flash (FIg 6.2) indicating that it is necessary to
Fig 6.2 - Rate of turn too fast
either slow the boat or decrease the angle of turn. If the
rate or turn or boat speed is too slow the Starboard LED
will flash, indicating that it is necessary to either increase the boat speed or increase the angle of
turn. A short beep will indicate that the calibration has been successful, and the Tillerpilot will
return to Standby Mode. If the calibration has been unsuccessful after a period of four minutes, a
long beep will sound. Try again carefully following the above directions.
Note that this function is only available for auto calibrating the internal fluxgate compass. If an
ATC600 external compass is being used, this is calibrated using a separate display head. Please
contact Simrad Product Support for more information.
6.4 Spares and Accessories
The following spare parts can be ordered from your local authorised Simrad Technical Dealer.
Please quote the relevant part number when ordering.

E02648

E00111

Tiller Pin

Push Rod End

170090

E00099

170153

Protective Cover
for Bulkhead
Socket

Mounting Cup

Bulkhead Socket

* Reset the vessel on course
and re-engage NavLock.

Page 21

Accessories

Tiller Brackets

Part No.

Height

TB30

30mm (1.18")

ATC600

TB60

60mm (2.36")

TB90

90mm (3.54")

External
Compass

TB120

120mm (4.72")

Height

HR20
TACK

Hand Remote Unit.
STBY
STBY
AUTO

CMC-TP

Pedestal & Cantilever Brackets

Part No

Cantilever Bracket CB1

Corus interface cable
(5M)

Height / Length

PB30

30mm (1.18")

PB60

60mm (2.36")

PB90

90mm (3.54")

CB1

135-240mm
(5.31-9.44")

Height

Length

Push Rod Extensions

Page 22

Your Tillerpilot should seldom need servicing, but will benefit from an application of silicone or
Teflon grease to the pushrod and connectors each season, and by keeping the connectorÕs protective cover in place when not in use.

PRE30:GY

30mm (1.18")

PRE60:GY

60mm (2.36")

The unit is guaranteed for 12 months from date of retail sale. If it is necessary to have the unit
repaired, return it carriage prepaid to the agent in the country of purchase with a copy of the
receipted invoice showing the date of purchase. Where possible, return all the components unless
you are certain that you have located the source of the fault. If the original packing is not available, ensure that it is well cushioned in packing; the rigours of freight handling can be very different from the loads encountered in the marine environment for which the unit is designed.

PRE90:GY

90mm (3.54")

For Worldwide Warranty details, please refer to the Warranty Card supplied with this unit.

PRE120:GY

120mm (4.72")

A list of official worldwide Simrad dealers is included in the Warranty Card.

PRE150:GY

150mm (5.90")

PRE300:GY

300mm (11.81")

Part No.

Length

6.5 Service & Warranty

Length

Page 23

Manufacturer:
Simrad Navico
Star Lane, Margate
Kent CT9 4NP
United Kingdom
Telephone: +44 (0) 1843 290290
Telefax:
+44 (0) 1843 290471
E-Mail:
simrad-navico.co.uk
WORLDWIDE

MANUFACTURER

OF

MARINE

ELECTRONICS



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