Fc 9EFOZ/10EOZ Tp5587

User Manual: 9EFOZ/10EOZ

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Service Parts
Marine Generator Sets

Models:

8CCFOZ/9CCOZ
8EFOZ/9EOZ
9EFOZ/10EOZ

TP-5587 2/08d

Table of Contents
Description

Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . 1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Group 1: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group 2: Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 3: Flywheel Housing & Oil Sump . . . . . . . . . . . . . . . . . 8
Group 4: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 5: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 6: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Group 7: Crankshaft, Flywheel, & Pistons . . . . . . . . . . . . . . . 14
Group 8: Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 9: Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . 17
Group 10: Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 11: Fuel Injection Lines . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 12: Fuel Line & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 13: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Table of Contents

Description

Page

Group 14: Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 15: Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . .
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . .
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . .
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . .
Group 501: Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Paint and Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B. Common Hardware Application Guidelines . .
Appendix C. General Torque Specifications . . . . . . . . . . . . .
Appendix D. Common Hardware Identification . . . . . . . . . . .
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . .

30
32
34
35
36
40
42
43
44
46
48
48
48
49
58
60
61
62
63

Introduction
This manual lists service replacement parts for 8--10 kW
generator sets.
At the time of print this manual applied to the generator
set specification (spec) numbers listed in the
Specification Number Index. On occasion this manual
may apply to specs not listed in the Specification
Number Index.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Index. Lists the generator set specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Kit Sections. List modules and accessories and their
parts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.

Numbering System Significance
This manual uses the following numbering systems:
Specification Number. A six-digit number with a PAprefix. The Specification Number Index does not show
the prefix. Spec numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and 60 Hz generator alternator
both perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.

Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly instructions.

TP-5587 2/08

How to Find Part Numbers
Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the
service part number.
5. Find the group variation number at the
intersection of the spec number row and the group
column. Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.

Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.

3

Specification Number Index

Group Title

Group No..

1

2

3

4

5

Spec No.

6

7

8

9

10

11

12

13

VARIATION NUMBER

8CCFOZ/
9CCOZ
126117
126123
126135
126140
126142
126144
126146

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
1
1
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2
2
1
1

1
1
1
2/3
2/3
1
1

1
1
1
2/3
2/3
1
1

1
1
1
2
2
1
1

2
2
2
2

2
2
2
2

2
2
2
2

2
2
2
2

2
2
2
2

1
1
1
1

2
2
2
2

2
2
2
2

2
2
3
2

2
2
2
2

2/3
2/3
2/3
2/3

2/3
2/3
4
2/3

2
2
3
2

3
3
3

3
3
3

2
2
2

3
3
3

2
2
2

1
1
1

3
3
3

2
2
2

2
3
2

3
3
3

4
4
4

5
6
5

2
3
2

8EFOZ/9EOZ
126168
126169
126171
126179

9EFOZ/10EOZ
126195
126196
GM28314-GA1

4

TP-5587 2/08

Specification Number Index

Group Title

Group No.

14

15

101

103

104

105

107

109

201

301

501

701

VARIATION NUMBER

Spec No.
8CCFOZ/
9CCOZ
126117
126123
126135
126140
126142
126144
126146

1
1
1
1
1
1
1

1
1
1
2
2
1
1

2
2
2
3
3
2
2

2
2
2
6
6
6
6

6
9
9
13
14
6
9

19
24
24
29
30
19
24

7
7
7
11
11
7
7

8
8
8
8
8
8
8

19
19
19
19
19
19
19

23
23
28
34
35
23
28

—
—
3
—
7
—
3

8
8
8
12
12
8
8

1
1
2
1

2
2
2
2

3
3
3
3

6
6
9
6

13
14
16
14

29
30
34
30

11
11
11
11

8
8
8
8

27
27
27
27

34
35
41
35

—
13
—
10

19
19
19
12

3
4
3

3
3
3

3
3
3

6
9
6

13
16
13

38
39
GR1

11
11
11

8
8
8

27
27
27

34
41
34

—
—
—

19
19
19

8EFOZ/9EOZ
126168
126169
126171
126179

9EFOZ/10EOZ
126195
126196
GM28314-GA1

TP-5587 2/08

5

Group 1: Cylinder Block

22

23

9
7
4
3
5

2

1
19

6
8
5
20
18
16
17

See Group 6

14

21
13

15
18

16

17
10

12

13

11

12

558701

6

TP-5587 2/08

Group 1: Cylinder Block
Item
1
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
13
13
14
15
16
16
16
17
18
19
20
20
21
21
22
23
23
23
X

TP-5587 2/08

Part
Number
229806
225441
GM13811
X
X
252566
252771
256515
GM13812
225827
252728
252731
X
X
225703
229801
225832
225709
X
X
229802
225833
225710
X
X
252933
256518
252771
252696
225818
225705
GM33837
225399
GM33836

Description
Block assembly, cylinder (includes items 2-20)
Block assembly, cylinder (includes items 2-20)
Block assembly, cylinder (includes items 2-20)
Block assembly, cylinder
Block, cylinder
Plug
Plug, PT 1/4
Plug, PT 1/8, screw
Plug, PT 1/8, screw
Plug 50
Plug 12
Plug 30
Bearing cap
Bearing cap
Bolt, bearing cap
Main bearing
Main bearing
Main bearing, undersize 0.25
Main bearing
Main bearing
Bearing, thrust
Bearing, thrust
Bearing, thrust, oversize 0.25
Bearing, thrust
Bearing, thrust
Bush, camshaft
Plug 12, hex
Plug, PT 1/4
Bolt, M8 x 16 plated
Bolt, M8 x 14 plated
Bolt, cylinder head
Gasket, cylinder head
Gasket, cylinder head
Gasket, cylinder head

Quantity
Variation Number
1
2
3
1
1
1
1
1
1
2
1

1
1
1
2
1

1
2
6
1
3
8
4

1
2
6
1
3
8

4
4
4
2
2
2
2
1
2

1
2
1
1
2
6
8

4
4
4
4

4
4

2
2
2
2
1
2

2
2
1
1

2
14
1

2
14

2
14

1
1

Item not sold separately

7

Group 2: Gear Housing
24
19

9
5
17

13

3

4
10

11

26

13

27

8

22
15
24

20

21

23

13

25

1A

16

14

2
7

1

6
18

12

558701

8

TP-5587 2/08

Group 2: Gear Housing
Item
1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
26
27
X

TP-5587 2/08

Part
Number
229799
X
252931
252409
250837
252861
256531
252085
252932
252764
250981
252684
252695
252696
252703
256798
256799
252723
252734
252697
252734
252750
256796
225816
252693
252998
252808
252756
GM13815
229772

Description
Housing assembly, gear
Housing, gear
Seal, oil
Stud, M8 x 22
Cap, lub. oil supply
Flange, gear housing
Cover
Gasket
Pipe, knock
O-ring, fuel injection pump
O-ring
O-ring
Bolt, M8 x 12 plated
Bolt, M8 x 16 plated
Bolt, M8 x 45 plated
Bolt, M8 x 55 plated
Bolt, M8 x 85 plated
Nut, M8
Seal, washer 8
Bolt, M8 x 20 plated
Seal, washer 8
Cover, blind
O-ring
Bolt, M6 x 12 plated
Bolt, M6 x 16 plated
Liquid gasket
Retainer
Stud
Stud
Nut, M10

Quantity
Variation Number
1
2
3
1
1
1
3
1
1
1
1
2
1
2
1
4
4
6
3
4
3
4
2
1
1
1
2

1
1
1
3
1
1
1
1
2
1
2
1
4
4
6
3
4
3
4
2
1
1
1
2

AR

AR
1
1
1

1
1
1
3
1
1
1
1
2
1
2
1
4
4
6
3
4
3
4
2
1
1
1
2
AR
1
1
1
1

Item not sold separately

9

Group 3: Flywheel Housing & Oil Sump
3

1

18

2
4

13
15
18
14

12

16
17

18

5

18

10
8

6

11

10

9
7
558703

10

TP-5587 2/08

Group 3: Flywheel Housing & Oil Sump
Item
1
2
2
3
4
5
6
7
7
8
9
9
10
11
12
13
14
15
16
17
18
X

TP-5587 2/08

Part
Number
229114
229489
256750
229505
252714
225706
229694
252943
225386
X
256796
225425
252696
252703
256750
225755
229702
225707
363430
252701
252998

Description
Back plate
Parallel pin, 8 x 20
Parallel pin, 8 x 16
Bolt, M10 x 20
Bolt, M10 x 25
Spacer, oil sump
Sump assembly, lub. oil (includes items 7-9)
Plug 22
Plug 22
Refer to item 6
O-ring
Seal, washer 22S
Bolt, M8 x 16 plated
Bolt, M8 x 45 plated
Parallel pin, 8 x 16
Case assembly, oil seal (includes items 14 and 15)
Case, oil seal
Seal, oil
Bolt, M8 x 30 plated
Bolt, M8 x 35 plated
Liquid gasket

Quantity
Variation Number
1
2
1
2
6
4
1
1
1

1
2
6
4
1
1
1

1
6
22
2
1
1
1
6
3
AR

1
6
22
2
1
1
1
6
3
AR

Item not sold separately

11

Group 4: Cylinder Head
42
44
46
41
45

37

47

49

48

50
38
43

39
40

22

34

35

20
19

21
22

24
35

26
29
25

28

26

27
29

28

30
27

17
14
13
12
16
15

5
6
36
2

3

33
31
32

23

4

7

51
52

51
1
8
52
11

9

18

10
558704

12

TP-5587 2/08

Group 4: Cylinder Head
Item

Part
Number

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47
48
49
49
50
51
52

229804
225392
X
X
250835
256825
250975
225822
252729
252732
225711
229695
225713
250882
225700
250806
225766
250844
250999
250963
229703
225714
X
229511
252843
252844
252815
229803
229844
X
252817
252722
252743
252744
252745
252699
252704
250989
225715
225439
250837
229696
225758
225812
252696
252684
225773
252805
252806
252470
250801
See group 105
229414
229425
256532
225818

X

TP-5587 2/08

Description
Head assembly, cylinder (includes items 2-18)
Head assembly, cylinder (includes items 2-18)
Head assembly, cylinder (includes items 3-9)
Head, cylinder
Guide, valve
Plug, Pt 1/4
Plug, Pt 3/8, screw
Stud, M6 x 30 plated
Plug 22
Plug 40
Valve, intake
Valve, exhaust
Spring, valve
Retainer, spring
Cotter
Cotter 7
Seal, valve stem
Seal, valve stem
Cap, valve
Spring pin, 6 x 12
Support assembly, rocker (includes items 20-30)
Shaft, rocker arm (includes items 21 and 22)
Shaft
Plug 10
Support, rocker arm
Support, rocker arm
Spring
Arm assembly, rocker (includes items 27-29)
Screw, valve
Arm, rocker
Nut, M8
Stud, M8 x 18 plated
Protector, nozzle
Seat, nozzle
Retainer
Bolt, M8 x 25 plated
Bolt, M8 x 50 plated
Nut, M6
Bonnet assembly (includes items 38-46)
Bonnet assembly (includes items 38-46)
Cap, lub. oil supply
Bonnet
Gasket, bonnet
O-ring
Bolt, M8 x 16 plated
O-ring
Cover, breather
Baffle, breather
Plate, shelter
Knob
O-ring
Pipe, breather
Pipe, breather
Clamp
Lifter, engine
Bolt, M8 x 14 plated

Quantity
Variation Number
1
2
3
1
1
1
6
2
3
6
3
2
3
3
6
6
6
3
3
6
2
1
1
1
2
2
2
3
6
6
6
6
3
3
3
3
2
6
6
1
1
1
1
1
2
1
1
1
1
3
3
1
1
4

1
1
1
6
2
3
6
3
2
3
3
6
6
6
3
3
6
2
1
1
1
2
2
2
3
6
6
6
6
3
3
3
3
2
6
6
1
1
1
1
1
2
1
1
1
1
3
3
1
1
4

1
1
1
6
2
3
6
3
2
3
3
6
6
6
3
3
6
2
1
1
1
2
2
2
3
6
6
6
6
3
3
3
3
2
6
6
1
1
1
1
1
2
1
1
1
1
3
3
1
1
1
4

Item not sold separately

13

Group 5: Intake Manifold

4

7
6
5

3
1
2

558705

Item
1
1
2
2
3
4
5
6
7

14

Part
Number
225716
GM33685
225763
225393
252699
225717
229719
256760
252701

Description
Gasket
Gasket
Manifold intake
Manifold intake
Bolt, M8 x 25 plated
Gasket, exhaust manifold
Gasket, air heater
Air heater
Bolt, M8 x 35 plated

Quantity
Variation Number
1
2
1
1
1
3
1
1
1

1
3
1
1
1
1

TP-5587 2/08

Group 6: Camshaft

6

7

1

2

10

4

5

3

11
9

12

8

558706

Item
1
2
3
4
5
6
7
8
9
10
11
12
X

TP-5587 2/08

Description

Quantity
Variation
Number
1

Camshaft assembly (includes item 2-5)
Camshaft
Gear, camshaft
Key
Bearing, thrust
Rod, push
Tappet
Shaft, idle gear
Gear, idle (includes items 10 and 11)
Gear, idle
Bush, idle gear
Bolt, M8 x 45 plated

1
1
1
1
1
6
6
1
1
1
1
2

Part
Number
229697
X
256587
252669
252804
225718
252819
252782
256590
X
252825
252703

Item not sold separately

15

Group 7: Crankshaft, Flywheel, & Pistons
18

19

17

22
15
20
16
21
22
24
25

23

27

24
26

2
11

3

1
5
6
4

7

13

14
12

8

16

9

558707
10

TP-5587 2/08

Group 7: Crankshaft, Flywheel, & Pistons
Item
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
15
16
17
17
17
17
17
17
17
18
19
20
21
21
22
23
24
25
26
27
27
X

TP-5587 2/08

Part
Number
229807
225394
256750
X
252821
X
252669
252668
252918
252937
252763
252401
229115
X
252774
229700
225400
GM13816
229808
225402
GM13818
229701
X
229810
225401
GM13817
229815
225403
GM13819
229701
X
X
X
250879
225395
229738
225838
X
225726
225723
225724
225725

Description
Crankshaft assembly (includes items 2-6)
Crankshaft assembly (includes items 2-6)
Parallel pin, 8 x 16
Crankshaft
Gear, crankshaft
Ball, steel
Key
Spring pin
V-pulley
Washer
Bolt, V-pulley
Bolt, flywheel
Flywheel assembly (includes items 13 and 14)
Flywheel
Gear, ring
Piston w/rings (includes items 16 and 17)
Piston w/rings (includes items 16 and 17)
Piston w/rings (includes items 16 and 17)
Piston w/rings, oversized 0.25 (includes items 16 and 17)
Piston w/rings, oversized 0.25 (includes items 16 and 17)
Piston w/rings, oversized 0.25 (includes items 16 and 17)
Piston w/rings, oversized 0.50 (includes items 16 and 17)
Piston
Ring set (includes items 18-20)
Ring set (includes items 18-20)
Ring set (includes items 18-20)
Ring set, oversized 0.25 (includes items 18-20)
Ring set, oversized 0.25 (includes items 18-20)
Ring set, oversized 0.25 (includes items 18-20)
Ring set, oversized 0.50 (includes items 18-20)
Ring, top
Ring, second
Ring, oil
Pin, piston
Pin, piston
Circlip
Rod assembly, connecting (includes items 24-27)
Rod, connecting
Bush, piston pin
Bolt, connecting rod
Bearing, crankpin
Bearing, pin, undersized 0.25

Quantity
Variation Number
1
2
3
1
1
1
1
3
1
1
1
1
1
6
1
1
1
3

1
1
1
1
3
1
1
1
1
1
6
1
1
1

1
1
1
1
3
1
1
1
1
1
6
1
1
1

3
3
3
3
3
3
3
3

3

3

3
3
3
3
3
3
3
3
3
3
6
3
3
3
6
3
3

3
3
3

3
3
3

3
6
3
3
3
6
3
3

3
6
3
3
3
6
3
3

Item not sold separately

17

Group 8: Lube Oil System
21
17

16

17

17

17
18
4
19
5

20

12
2

11

1

9
6

7
13

10
8

14

15

3
558708

Item
1
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21

18

Part
Number
225727
225412
252829
252724
225701
252759
256591
225776
229841
252747
225413
252835
250981
252697
225775
229698
252701
252084
225729
256530
252090
252734
250968

Description
Pump assembly, oil
Pump assembly, oil
Gasket, oil pump
Bolt, M6 x 25
Dipstick
Guide, dipstick
Bracket, filter
Gasket
Oil filter
Valve assembly, oil pressure
Valve assembly, oil pressure
Nut
O-ring
Bolt, M8 x 20 plated
Gasket
Pipe, oil inlet
Bolt, M8 x 35 plated
Joint bolt 10
Pipe assembly, lub. oil
Switch, low oil pressure
Bolt
Seal washer
Gasket, 10 round

Quantity
Variation
Number
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2

1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2

TP-5587 2/08

Group 9: Cooling Water System
12
11
3

19 16

9
10
1
2
2

13
1
15

17

18

14

7
8

5

6
20

4

558709

Item
1
1
1
2
3
4
5
6
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X

TP-5587 2/08

Part
Number
225003
252839
250876
250975
252838
252701
256798
225022
225428
226929
252845
225919
229706
249865
252699
252706
225704
X
X
252757
229782
252773
252773
252692

Description
Pump assembly, cooling pump (includes item 2)
O-ring
Impeller (not shown)
Plug, Pt 3/8, screw
Gasket, water pump
Bolt, M8 x 35 plated
Bolt, M8 x 55 plated
V-belt (alternator)
V-belt (alternator)
V-belt, 40 in. (alternator)
V-pulley
Bolt, M6 x 14
Cover, thermostat
Gasket
Bolt, M8 x 25 plated
Bolt, M8 x 65 plated
Drain cock assembly
Body
Valve
Plug, M16
Sender
Gasket
Gasket
Bolt, M8 x 25

Quantity
Variation Number
1
2
3
1
1
1
2
1
1
3
1

1
1
1
2
1
1
3

1
1
1
2
1
1
3

1
1
4
1
1
1
1
1
1
1
1
1
1
1
1

1
4
1
1
1
1
1
1
1
1
1
1
1
1

1
1
4
1
1
1
1
1
1
1
1
1
1
1
1

Item not sold separately

19

Group 10: Fuel Injection Pump
23
34

24

34
56

50

19

33

21

32

22

8

18

10

26

33
32
8
10
9

17

6
38

9

25
13
11
31

38

14

6

12
30

37

14
29

1
28

12

48

16

7

43
58

36

41

42

16

11

15

13

57
35

3
45
2

44

55

53

47
60

59

51

5
46
40
39

49

52

27
4

61

54
62

63
64

558710

20

TP-5587 2/08

Group 10: Fuel Injection Pump
Item
1
1
1
2
3
4
5
6
6
7
8
9
10
11
12
12
12
12
13
14
15
16
17
17
17
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

TP-5587 2/08

Part
Number
229809
225442
GM13820
256735
256543
256535
256528
252864
225416
256721
252589
256536
252490
252848
252593
X
X
X
256722
229739
256537
252849
250849
256583
X
X
256777
256724
250839
250840
256725
256726
256727
229741
256728
256778
256729
256730
256780
256694
256695
256696
256697
256698
256781
252850
256699
256700
256782
252926
225893
252927
256701
225791
256702
256703
225804
225808
256794
252686
256776
225814
225814
225815
252725
225821
256779
256663
252851
256755
X
252827
252666
252725

Description
Pump assembly, fuel inject. w/gov.(includes items 2-61)
Pump assembly, fuel inject. w/gov.(includes items 2-61)
Pump assembly, fuel inject. w/gov.(includes items 2-61)
Camshaft
Ball bearing, thrust
Retainer, bearing
Key
Plunger w/barrel
Plunger w/barrel
Pin, barrel locking
Retainer
Spring shoe, plunger
Spring, plunger
Tappet assembly (includes item 12-14)
Roller assembly
Roller, inner
Roller, outer
Guide, roller
Bolt, adjusting
Pin, roller
Locking, tappet
O-ring
Valve w/seat, delivery
Valve w/seat, delivery
Seat
Valve, delivery
Spring, valve
Valve guard, delivery
Gasket, delivery
O-ring
Stopper, valve
Locking
Locking
Spring washer 5
Deflecter
Check bolt, deflecter
Shim set, adjusting
Rack, control
Bush, rack
Spacer, aux. spring
Circlip
Pinion, control
Screw, pinion
Pinion
Plug
O-ring
Spring, rack
Shim pack
Cover
Gasket
Cover, side
Gasket
Locking, rack
Label, caution
Spacer, 3.25 mm
Spacer, 1.5 mm
Spring washer
Spring pin
Ball bearing
O-ring
Stud, feed pump
Screw, M5 x 10
Screw, M5 x 10
Screw, M6 x 16
Nut, M6
Bolt, M5 x 30 plated
Plug
Seal washer
Gasket
Cover, blind
Governor assembly (see Group 13)
Gear
Washer 12, spring
Nut, M12

Quantity
Variation Number
1
2
3
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
2
1
1
1
1
1
1
1
3
3
3
1
1
1
3
1
1
1
1
1
1
1
1
2
2
1
1
2
4
4
4
2
2
1
1
1
1
1
1
1
1

1
1
1
1

1
1
1
1
1

3
3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
3
3
3
3
3

3
3
3
3
3
3
3
3
3
2
2
1
1
1
1
1
1
1
3
3
3
1
1
1
3
1
1
1
1
1
1
1
1
2
2
1
1
2
4
4
4
2
2
1
1
1
1
1
1
1
1

3
3
3
3
3
3
3
3
3
2
2
1
1
1
1
1
1
1
3
3
3
1
1
1
3
1
1
1
1
1
1
1
1
2
2
1
1
2
4
4
4
2
2
1
1
1
1
1
1
1
1

21

Group 11: Fuel Injection Lines
12

Var. 1 and 3

13

Var. 2

14
4
4
1
9

11

5
6
8
7

10
2

3

9

5
6
8
7
2

3

558711

22

TP-5587 2/08

Group 11: Fuel Injection Lines
Item
1
1
2
2
2
2
3
4
4
5
6
7
8
9
10
10
10
10
10
11
11
12
12
13
13
14
14

TP-5587 2/08

Part
Number
256800
252975
252746
225404
X
X
256520
256706
252790
256521
256522
256523
256707
256524
252453
225374
256774
X
X
225777
225418
225731
225396
225732
225397
225733
225398

Description
Valve assembly, fuel injection* (includes items 2-9)
Valve assembly, fuel injection* (includes items 2-9)
Nozzle assembly, fuel injection*
Nozzle assembly, fuel injection*
Valve
Body
Nut, nozzle case
Holder*
Holder*
Spring, nozzle
Seat, nozzle spring
Plate, stop
Pin*
Shim pack
Retainer*
Retainer*
Retainer*
Clamp, upper
Clamp, lower
Bolt, M4 x 12*
Bolt, M4 x 12*
Pipe, fuel injection*
Pipe, fuel injection*
Pipe, fuel injection*
Pipe, fuel injection*
Pipe, fuel injection*
Pipe, fuel injection*

Quantity
Variation Number
1
2
3
4
3

3

3

3
3
3
3
3
3
3
3
3
6
3
1

3
3
3
3
3
3
3
3
3
6
3

3
3
3
3
3

3
3
3
3

3
3
3
6
3

3
3
3
6
3

1
1
1
1
2

1
1

1
1
1
1

2
2

2

1
1

1

1

1

1

1

1

1

1

1
1

*

Variation 2 only: fuel return changed from rubber to steel return line. Use variation 3 (steel line)
after Yanmar engine 3TNE78AC serial number 00326.

X

Item not sold separately

23

Group 12: Fuel Line & Filter
Variation 1
4

8
2
15

29

3
5
7
5
7

26
15

6

24

A

28
25
28

30

30

23

23

27

27

36

31
21

34

A
20
22

37

18
32
34
35
17
19

33
34
38
1

14

10 12

13
9

24

11 16
558712A

TP-5587 2/08

Group 12: Fuel Line & Filter
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
X

TP-5587 2/08

Part
Number
256567
256713
225799
X
X
X
X
X
252792
X
X
X
X
X
252355
250969
229552
256567
252739
256609
X
225021
X-6288-1
225796
X-6288-2
252356
250969
252675
225810
250972
225820
X-203-10
X-380-1
X-426-9
X-75-1
X-386-74
X-386-6
X-386-99

Description
Joint 12, pipe
Bolt, pipe joint
Pipe, fuel return (includes items 4-8)
Joint
Joint, pipe
Joint, pipe
Pipe
Pipe
Valve assembly, check
Shim set
Body
Spring
Ball, 1/4 steel
Plug 10
Gasket 6, round
Gasket 12, round
Bolt, pipe joint
Joint 12, pipe
Gasket
Filter assembly, fuel (includes items 23 and 24)
Body, fuel filter
Filter, fuel
Union, banjo
Bolt, pipe joint
Union, banjo
Gasket
Gasket, round
Gasket, round
Bolt, M3 joint
Bolt, M6 joint
Bolt, M10 x 30 plated
Tee, pipe
Connector, hose 1/8 x 1/4
Clamp, hose
Plug, pipe 1/8
Line, fuel
Line, fuel
Line, fuel

Quantity
Variation
Number
1
1
3
1
1
2
1
1
1
1
1
1
1
1
1
6
2
1
1
2
1
1
1
2
1
1
2
4
2
1
2
2
1
2
8
1
1
1
1

Item not sold separately

25

Group 12: Fuel Line & Filter, continued
12

Variations 2-- 6

7
11
13
14

6
4
8

7
4

10

B

16

6

4

15
8

5

17

9

4

A
C
from pump
2

34
35
23
35

1

3
See Group 11

A
36
21

22
21

21

22
21

21
21
37
21
19 20

18
Variation 3

19
25

28
Early return line on 3TNE78A engine
(variation 2)

29
33
30

4

C

B

27
4
28
29
30
24
25

31
4

26

26

32
4

26

558712Ba

TP-5587 2/08

Group 12: Fuel Line & Filter, continued
Item
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
25
26
26
27
27
27
28
29
30
30
31
32
33
34
35
35
36
37

TP-5587 2/08

Part
Number
256609
225422
225021
X-426-9
X-386-62
X-386-14
X-6288-1
250972
250969
225820
X-386-14
X-6288-3
225810
252356
225796
252675
X-6288-2
X-386-74
X-386-99
229552
225424
256569
225411
252753
GM28396
252792
225406
256567
250969
225424
X-386-99
X-386-74
X-386-48
25 326 03
X-203-10
X-75-2
X-509-1
X-380-6
X-6078-1
D-244
256713
252355
363451
225419
225405

Description
Filter assembly, fuel
Body, fuel filter
Filter, fuel
Clamp, hose
Line, flexible fuel
Line, flexible fuel
Union, banjo
Joint bolt 6
Gasket 12, round
Bolt, M10 x 30 plated
Line, flexible fuel 1/4 x 9 in.
Union, banjo
Joint bolt 3
Gasket 8
Bolt, pipe joint
Gasket 14, round
Union, banjo
Line, flexible fuel
Line, flexible fuel
Bolt, pipe joint
Seal washer
Joint 12, pipe
Clamp 8
Pipe, fuel*
Pipe, steel fuel return
Valve assembly, check
Joint
Joint
Gasket 12, round
Seal washer
Line, flexible fuel
Line, flexible fuel
Line, flexible fuel
Connector, hose 1/8
Tee, pipe
Plug, pipe
Adapter, pipe 1/4 x 1/8 (not shown)
Connector, hose
Line, flexible fuel
Connector, compression
Bolt, pipe joint
Gasket 6, round
Seal washer
Cap
Pipe, fuel inject

2

Quantity
Variation Number
3
4
5
1
1
1
1
1

2
1
4
2
1
1
1
2
2
2
1
1

2
1
4
2
1
1
1
2
2
2
1

1
2
1
4
2
1
1
1
2
2
2
1

2
1
4
2
1
1
1
2
2
2
1

1
2
1
4
2
1
1
1
2
2
2
1

1
1
2
1

1
1
2
1

1
1
2
1

1
1
2
1

1
1

1
1

1
1

1
1

1
2

1
2

1

1

2

2

1
2
1
6
2
1
1
2

1
1
1
1

1
1
1
1
1

6

1
1
1
1
1

1
1
1
1

1
1
1
1
1
1
1
1

1

1
1
1
1

1
1
1
1
1

1
3
6

3
6

1
1
1
1

1
1
1
1
1

1
3

1
3

6

6

1
1

*

Fuel return changed from rubber to steel return line. Use Variation 3 after Yanmar 3TNE78A engine serial
number 00326.

X

Item not sold separately

27

Group 13: Governor
75

Variation 1

77

55

72

77

76 67
53

66

73

65
71

20

66
22

74

3
56
67
58

4

2

70

61

31
61

2

8

6
9

7

18

68
69
54

52

5

13
17 57

62 14

15

16

19

48

21

47
49
63

64

64
59
46

33

10
11
12

51
44
33

46

60
23

23

45
50
32

28

558713A

TP-5587 2/08

Group 13: Governor
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
31
32
33
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
X

TP-5587 2/08

Part
Number
X
252849
225767
X
225782
229486
252853
252854
252855
256787
256558
256559
252974
X
X
X
225781
252794
225800
225783
225784
225785
225786
225787
252795
252592
X
X
X
X
X
X
225788
256732
225795
225789
252856
225702
225790
225826
225829
225803
225805
225806
256704
225807
225809
250994
252367
256517
225817
252723
225814
225826
225825
225801
225811
225770
225783
228828

Description
Governor assembly (includes items 2-63)
O-ring
Nut, lock
Label
Spacer, shaft
Case, governor
Gasket, governor case
Cover, governor case
Gasket, case cover
Link, 30 mm
Link, 31 mm
Link, 30.5 mm
Weight assembly, governor (includes items 14-16)
Weight
Pin, governor weight
Support
Sleeve
Shaft assembly, control
Lever, control
Bolt, limit
Bolt, idle limit
Bolt, fuel control
Spacer assembly
Shaft, governor lever
Lever assembly, governor (includes items 33-49)
Shim set
Lever, tension
Lever, governor
Bush
Hook
Pin
Screw, M6 x 12
Shifter
Spring, fuel control
Spring governor
Pin, stop lever
O-ring
Nut, cap
Bolt, washer based
Nut, lock M12 plated
Seal washer
Washer
Circlip
Circlip
Washer
Spring pin
Snap pin
Seal washer 6
Seal washer 12
Plug
Bolt, M6 x 20 plated
Nut, M8
Screw, M5 x 10
Nut, lock M12 plated
Nut, lock M6 plated
Lever assembly, stop
O-ring
Nut, cap
Bolt, revol. limit
Seal washer 6

Quantity
Variation
Number
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
2
1
2
1
6
1
4
1
2
1
1
1
1
2

Item not sold separately

29

Group 13: Governor, continued
Variations 2 and 3
57
59

52
42

48

58
60
17
37

38
40

5
6

15

45
41
47
35

49

56
16

53

3

54
50
18
30
31
34

22

4

36

46

25

26

28

33

21

29
23

7
8
9

19

28

44

55

22

39
44
10

32

12

11

13

19

14

20

51 43

2
24

27

558713B

30

TP-5587 2/08

Group 13: Governor, continued
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
57
58
59
60
X

TP-5587 2/08

Part
Number
X
252849
X
225417
225414
225408
256787
256558
256559
252974
X
X
X
225781
225409
225782
225410
GM13294
225784
225786
225415
225421
252592
X
X
X
225407
X
X
X
X
X
X
X
X
252856
229692
225790
225391
225803
250994
225829
225424
256704
225809
256517
229498
229498
225818
225817
225825
225826
225390
252723
225800
GM13320
225795
225461
344746
225785
225381
225382

Description
Governor assembly (includes items 2-52)
O-ring
Case, governor
Gasket, spacer
Cover
Packing
Link 30 mm
Link 31 mm
Link 30.5 mm
Weight assembly, governor (includes items 11-13)
Weight
Pin, governor weight
Support
Sleeve
Shaft assembly, control
Spacer, shaft
Bolt, limit
Bolt, limit
Bolt, idle limit
Spacer assembly
Shaft, governor lever
Lever assembly, governor (includes items 22-34)
Shim set
Lever
Lever, governor
Lever, governor
Spring
Shifter
Bush
Fitting
Hook, tension lever
Pin
Circlip
Screw, M6 x 12
Screw, M5 x 10
O-ring
Retainer, shaft
Bolt, washer based
Carb nut, high idle
Washer 4
Seal washer 6
Seal washer 10
Seal washer 12
Washer 12
Snap pin 4
Plug
Bolt, M6 x 10 plated
Bolt, M6 x 10 plated
Bolt, M6 x 14 plated
Bolt, M6 x 20 plated
Nut, lock M6 plated
Nut, lock M12 plated
Carb nut, flow limit
Nut, M8
Lever, control
Spring, fuel control
Spring governor
Kit, fuel solenoid (O-ring 225427)
Fuel solenoid, 24 V (order O-ring 225427)
Bolt, fuel control
Plug 22
Plug 14

Quantity
Variation
Number
2
3
1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
2
2
1
2
1
1
4
2
6
1
1
1
1
1
1
1
1
1
1
1

1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
2
2
1
2
1
1
4
2
6
1
1
1
1
1
1
1
1
1
1
1

Item not sold separately

31

Group 14: Starting Motor
34

33

1

19
13

19

31

14

19

15

30

16
17 18

20

32
32
24
28

27

22

26

29 25

23

21

10 11
9

3

4
2

7

8
6

12

5
558714

32

TP-5587 2/08

Group 14: Starting Motor
Item
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34

TP-5587 2/08

Part
Number
225013
344743
GM39020
225895
225896
225897
229477
225898
225899
225900
225901
225902
225903
225904
225905
225906
225907
225908
229478
229479
225909
225910
225911
225912
225913
229480
229481
229482
225914
225915
225916
225917
225920
225921
252481
252713
252712

Description
Starter (includes items 2-32)
Starter, 24V
Starter, 24V
Armature assembly (includes items 3 and 4)
Bearing
Bearing
Yoke assembly (includes items 6-8)
Coil assembly, field
Screw, pole core set
Brush (+)
Holder assembly, brush (includes items 10 and 11)
Brush (--)
Spring, brush
Cover, rear
Housing assembly, gear
Housing, center
Switch, magnetic
Lever set, shift (includes items 17 and 18)
Lever
Spring
Dust cover
Bolt, through
Pinion assembly (includes items 22-29)
Shaft, pinion
Stopper set, pinion (includes items 24-26)
Stopper, pinion
Spring
Clip, pinion stopper
Clutch assembly (includes items 28 and 29)
Ball bearing
Ball bearing
Cover, terminal
Bolt, M6 x 32 plated
Bolt, M6 x 40 plated
Cover, terminal
Bolt, M12 x 30 plated
Bolt, M12 x 25 plated

Quantity
Variation Number
1
2
3
4
1

1
1
1

1
1
1
1
1
4
2
1
2
4
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
3
1
2

1
2

1
1
1
1
1
4
2
1
2
4
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
3
1

1

2

2

33

Group 15: Gasket Set
Variation 1

1

Item not shown: 8

3

2

4

6

5

7
558715A

Item
1
2
3
4
5
6
7
8

34

Part
Number
229805
229699
225758
250801
225716
225717
252838
252998

Description
Gasket set
Gasket, cylinder head
Gasket, bonnet
O-ring
Gasket, intake manifold
Gasket, exhaust manifold
Gasket, cooling water pump
Gasket, liquid (not shown)

Quantity
Variation
Number
1
1
1
1
1
1
1
1
1

TP-5587 2/08

Group 15: Gasket Set
Variations 2 & 3
Item not shown: 25

2

7

3

14

5, 12

9

8

13

4

10

15

23, 24

16

6
1

11

17

18--22

558715B

Item
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25

TP-5587 2/08

Part
Number
225440
GM13821
225399
GM13813
252085
252764
225766
225385
252744
225758
229719
GM33685
225717
250844
252829
225775
225776
252838
249865
250801
250981
252684
256796
256796
250968
252773
250969
252998

Description
Gasket set, 3TNE78A engine
Gasket set, 3TNE82A engine
Gasket, cylinder head
Gasket, cylinder head
Gasket
O-ring, fuel injection pump
Seal, valve stem
Protector, nozzle
Seat, nozzle
Gasket, valve cover
Gasket, air heater
Gasket, intake manifold
Gasket, exhaust manifold
Seal, valve stem
Gasket, oil pump
Gasket
Gasket
Gasket, water pump
Gasket
O-ring, 1A P 12.0
O-ring, 1A P 16.0
O-ring, 1A P 32.0
O-ring, 1A P 50.0
O-ring, 1A P 24.0
Gasket 10, round
Gasket 16
Gasket 12, round
Gasket, liquid (not shown)

Quantity
Variation Number
2
3
1
1
1
1
1
3
3
3
1
1
1
1
3
1
1
1
1
1
3
3
1
1
1
2
2
1

1
1
1
3
3
3
1
1
1
1
3
1
1
1
1
1
3
3
1
1
1
2
4
1

35

Group 101: Air Intake
7

10

8

11
9

1

12

2
6
3
5

4

Item
1
2
3
4
4
5
5
6
7
8
9
10
11
12
12
#

36

Part
Number
227463
278805
278862
X-426-4
X-426-19
229383
344224
X-426-6
278855
278858
278857
X-6050-8
X-400-28
229387
#

Description
Cover, plastic
Adapter, nylon hose
Clip, air cleaner
Clamp, hose, 1.31/2.25
Clamp, hose 1/2 in.
Hose, air intake
Hose, air intake
Clamp, hose 1-9/16 x 2-1/2
Base, air cleaner
Element, filter
Filter
Screw, HC
Spacer
Bracket, air cleaner
Hardware,1/4-20

101-125-2

Quantity
Variation
Number
2
3
1
1
4
1

1
1
4
1

1
1
1
1
1
2
1
1
3

1
1
1
1
1
2
1
1
3

Common hardware. Procure locally.

TP-5587 2/08

Group 103: Fuel System
See Group 12, Fuel Line for additional Fuel
System components
8
5

9

6

7
10
5

11

12
11
4

1

3

2
103-125-2

Item
1
1
2
3
4
5
6
6
6
7
8
9
10
11
12
#

TP-5587 2/08

Part
Number
229051
344740
229168
X-555-1
X-391-20
X-426-9
X-386-74
X-386-62
X-386-14
229065
#
X-6052-1
X-101-25
#
X-284-39

Description
Pump, fuel
Pump, fuel
Lead assembly
Elbow, street 1/4 x 1/4
Connector, hose elbow
Clamp, hose
Line, fuel
Line, fuel
Line, fuel
Bracket, fuel pump
Washer,1/2
Screw, HC M12 -1.75 x 2
Nut, hex elastic stop
Washer,1/4
Grommet

Quantity
Variation Number
2
6
9
1

1

1
1
1
2
1

1
1
1
2

1
1
1
1
2

1
1
2
2
3
3
3

1
2
2
3
3
3

1
1
2
2
3
3
3

Common hardware. Procure locally.

37

Group 104: Cooling System
14
15

52

13
25
16

20

17
8

7

26

24
23

19
18

31

10
11
9

6

30

12
29
41

28
27

5

32

21

1
40

2

33

22

4

34

3
35
50
37

35
46
51
45
44

54

36

45

38

39

56

55

43

55
42

53

45

45

47

48

49

38

104-125-6

TP-5587 2/08

Group 104: Cooling System
Item
1
1
1
2
3
4
5
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
36
37
38
39
40
41
42
43
43
44
45
46
46
47
48
49
50
51
52
52
52
53
53
54
54
54
54
54
55
56
#

TP-5587 2/08

Part
Number
229062
344319
344815
X-284-39
#
229330
229069
344816
229067
344817
229068
344818
X-672-25
229125
229054
#
X-6051-3
See Table on page 38
344844
X-6068-4
X-400-199
X-6050-6
260115
241311
276954
229980
226734
#
X-6050-14
249905
229063
#
X-125-5
254920
229963
229064
#
X-125-31
229232
X-426-8
229272
344825
X-426-8
229064
229963
#
X-125-31
229057
X-426-8
229058
260085
229972
X-312-16
X-426-3
X-391-26
X-391-2
X-312-46
X-672-3
#
229232
X-426-8
X-391-26
X-391-31
X-391-2
X-582-19
X-582-2
249396
359037
359038
X-400-74
X-6050-8
X-426-9
X-386-34

Description
Guard, belt
Guard, belt
Guard, alternator fan (not shown)
Grommet
Washer, 1/4
Screw, wing
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Clamp, insulated
V-Belt
Pulley, seawater pump
Washer, 7/16
Screw, H.C
Pump, seawater
Bracket, seawater pump
Screw, HC
Spacer
Screw, hex head cap
Manifold, exhaust
Neck (50 440 01)
Cap, 7 psi
Cap, 14 psi
Cap, 14 psi
Washer, 5/16
Screw, hex head cap
Gasket, exhaust
Tube, mixing
Washer, 5/16
Screw, 5/16-18 x 1, ref.
Thermostat
Gasket, water outlet
Cover, thermostat
Washer, 5/16
Screw, 5/16-8 x .875, ref.
Hose, coolant
Clamp, hose 15/16 x 1-3/4
Hose, molded
Hose, molded
Clamp, hose 15/16 x 1-3/4
Cover, thermostat
Gasket, water outlet
Washer, 5/16
Screw, 5/16-8 x .875, ref.
Hose, molded
Clamp, hose 15/16 x 1-3/4
Exchanger, heat (includes item 43)
Zinc anode 0.375 in., 9.52 mm
Zinc anode 0.5 in., 12.70 mm
Hose
Clamp, hose 1/2 x 1-13/32
Connector, hose
Connector, hose
Hose
Clamp, insulating
Washer, 5/16
Hose, coolant
Clamp, hose 15/16 x 1-3/4
Elbow, 90 deg. hose connector
Elbow, 90 deg. hose connector
Elbow, 90 deg. hose connector
Hose connector
Hose connector
Bottle, overflow (cap 229980)
Bottle, overflow
Bracket, water bottle (not shown)
Spacer (not shown)
Screw, hex head cap (not shown)
Clamp, hose
Line, flex fuel 5/16 x 28

Quantity
Variation Number
6
9
13 14 16
1

1
1

1

1
1
3
3
3

3
3
3
1

3
3
3
1

3
3
3
1

3
3
3
1

1

1

1

1

1

1

1

1

1
1
1
2
2
1
1
2
1
1
1
1
1
1

1
1
1
2
2
1
1
2
1
1
1
1
1
1

1
1
1
2
2
1
1
2
1
1
1
1
1
1

1
1
1
2
2
1
1
2
1
1
1
1
1
1

6
6
1
1
4
4
1
1
1
2
2
1
2
1

6
6
1
1
4
4
1
1
1
2
2
1
2
1

6
6
1
1
4
4
1
1
1
2
2
1
2
1

6
6
1
1
4
4
1
1
1
2
2
1
2
1

2
1
1
2
2
1
2
1
1
1
1
4
1

2
1
1
2
2
1
2
1
1
1
1
4
1

2
1
1
2
2
1
2
1
1
1
1
4

2
1
1
2
2
1
2
1
1
1
1
4

1
2
1
1
2
2
1
2
1
1
1
1
4

1
1
1
1
2
1

1
1
1
1
2

1
1
1
1
1
2

1
1
1
1
1
2

1
1
1
1
1
2

1
1

1
1

1

1

1

1

1
6
6
1
1
4
1
1
1
2
2
1

1
1

1

1
1
1
1
2
2
1
1
2
1
1
1
1

1

1

1

1

1
1
1
1
2
1

1
1
1
1
2
1

1
1
1
1
2
1

Common hardware. Procure locally.

39

Group 104: Cooling System, continued
82 81
88

13

13 74

70

83

69

71
73
88 77

68
61
62

72

75 84 78 76

63
64

878075 79
86 87

65

67
66

85

Pump 267373 Components
S/N 296898 and before

Pump 344089 and GM46936 Components
S/N 296899 and later

Seawater Pump Component Parts

Item
13
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88

Description
Seawater Pump (includes the following)
Service Kit, Seawater Pump
Cover Plate
Gasket
Impeller Kit (includes gasket)
Ball Bearing
Housing
Pulley
Drive Shaft
Seal
Seat, ceramic
Key
Impeller
Shaft, pump
Cam
Screw, M4 x 10
Bearing
Seal, oil
Key, feather
Drip, water
Circlip, 15-S
Circlip, 35-H
Cover
Gasket
Screw, M4 x 8
Cover, bearing
V-pulley
U-nut, M8
Washer
Joint, 3/8 NPT
Seawater pump repair kit
(includes items 71, 72, 75--82, 84, 87)

Serial Numbers
296898 and before
267373
N/A
N/A
252475
229955
N/A
N/A
N/A
N/A
N/A
N/A
N/A
250872
252437
252476
#
252364
250871
252473
252474
252346
252348
252439
252475
#
252438
252464
252336
252466
252443
GM28669

Part Number
Serial Numbers
296899 through
2104902
344089
GM46959*
344306
344584
229826
344043
344585
344606
344587
GM16865
GM22995
GM17702
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Serial Numbers
2104903 and above
GM46936
N/A
344306
344584
229826
344043
order item 13
order item 13
order item 13
GM16865
GM22995
GM17702
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

* Effective with serial number 2104903, seawater pump GM46936 replaced seawater pump 344089. New seawater pump GM46936 incorporates a
pressed-on pulley.
When service stock of 344089 seawater pumps is depleted, replace the 344089 pump with seawater pump service kit GM46959.
Seawater pump service kit includes pump GM46936, item 14 bracket, and hardware. After installing the kit, refer to seawater pump GM46936 column
in the table above for seawater pump component parts.

40

TP-5587 2/08

Group 104: Cooling System, continued
Multiple seawater pump pulley failures on seawater pump number 344089
indicate shaft wear. On the next pulley failure, replace both the pulley and
shaft using kit GM29437 to prevent future pulley failure.
Pulley Replacement Kit Components

Top View

1

2

End View

5
4
3

1. Pulley (344606)
2. Shaft (GM29438)
3. Whiz nut (GM29441) torqued to 28/30 ft. lbs.
4. Star washer (GM29440)
5. Flat washer (GM29439)

TP-5587 2/08

41

Group 105: Engine
8

7
6

13

12

10

5
16
17

4

15
11
3

21
9

10
14

20

2
To oil pan

19
27

22

26

23

24
29

19
See Group 9, Cooling Water System
for mounting hardware

25
18

35

To stator assembly

34
28
30
See Group 101, Air Intake

31
33

37

36

32

To mixing tube,
Group 104

42

105-125-19

TP-5587 2/08

Group 105: Engine
Item
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
21
22
23
23
23
23
24
25
26
27
28
28
29
29
30
30
31
32
33
34
35
36
36
36
37
#

Part
Number
A-229187
A-344047
A-359553-BLK
258628
229302
#
X-6050-8
#
X-22-16
X-283-15
273731
X-81-9
X-352-82
273730
X-22-11
229170
344225
X-6050-8
#
#
X-651-34
X-426-9
X-652-1
X-268-3
X-75-10
X-25-145
229179
344828
359653
249959
X-6084-1
#
#
#
256924
344742
229212
254784
X-400-184
X-400-152
#
249872
X-6238-10
229113
X-67-113
X-577-35
X-577-41
—
X-426-10

Description
Engine assembly (groups 1--15) (model 3TNC78E)
Engine assembly (groups 1--15) (model 3TNE78A)
Engine assembly (groups 1--15) (model 3TNE82A)
Solenoid, fuel
Bracket, solenoid
Hardware, 1/4-20
Screw, HC
Washer, 5/16
Washer, lock 5/16
Terminal
Ball joint
Nut, hex
Stud
Ball joint
Washer, lock 1/4
Bracket, fuel filter
Bracket, fuel filter
Screw, HC
Hardware, 3/8-16
Washer, 3/8
Hose
Clamp, hose
Fitting, hose
Cap, pipe
Plug, drain
Washer, plain
Valve, drain
Valve, drain
Valve, drain
Adapter
Clip, hose
Screw, 1/4-20
Washer, #8
Nut, 1/4-20
Alternator
Alternator, 24V
Bracket, alt. adjusting
Bracket, alt. adjusting
Spacer
Spacer
Hardware, 5/16-18
Switch, high temp. cutout
Screw, HC, ref.
Guard, generator fan
Screw, self-tapping
Hose, oil proof
Hose, oil proof
Use hose supplied with engine (group 4)
Clamp, hose

19

24

1

1

Quantity
Variation Number
29 30 34 38 39
1

1
1
2
2
2
1
1
1
4
1
1
1
1

1
1
2
2
2
1
1
1
4
1
1
1
1

4
2
2
1
2
2
1

4
2
2

1
1

1
1

1

2

2

2
1

2
1

1
4
2
2
1
2
2
1

1
4
2
2
1

1
1

1

1

2
2
2
1

2

2
2
2
1

2

1
4
2
2

1
4
2
2
1
2
2
1

1
4
2
2

1
4
2
2
1
2
2
1

1

1

2

1

1
1

1

1

1

1

1
1
1
1
1
1

1
1
1
1

1
1
1
1
1

1
1
1
1

1

1

1

1

1
1
1
1

2
1

1
1
1
1
2
1

1
1
1
1
2
1

1

1

2

1
1
1
1
1
1
1

1
1
1
1

1
1
1

1
1
1
1
2

1
1
1
1
2

1

1

1

2

2

2

1
2

1
1
1
1
2
1

2

1
1
1
1

1
1

1

2

2
1

1
1
1
1
1
1
1
1

1
1

GR1

1
1
1
1
2

1
1
1
2

1

1

Common hardware. Procure locally.

TP-5587 2/08

43

Group 107: Nameplate and Decals
Item
1
2
2
3
3
4
4
5
5
6
7
7
8
9
10
11
12
13
14
15
16

44

Part
Number
249810
246274
344282
241655
226917
290435
344295
280561
GM14167
249808
280562
GM14167
224233
267468
249809
229177
X-793-3
229831
X-6348-6
344486
294520

Description
Decal, warning “hot coolant”
Decal, “notice zinc anode”
Decal, “notice zinc anode”
Decal, neg. battery connection
Decal, neg. battery connection
Decal, equipment ground
Decal, equipment ground
Decal, water drain
Decal, drain
Decal, warning “rotating parts”
Decal, oil drain
Decal, drain
Decal, 1-800 number
Decal, Coast Guard
Decal, warning “hot engine”
Nameplate
Rivet, pop
Decal, reconnection
Decal, Kohler Power System
Decal, CE
Decal, danger, high voltage

Quantity
Variation
Number
7
11
1
1

1
1

1
1
1
1
2
1
1
1
1
1
1
4
1
1
1

2
1
1
1
1
1
4
1
1
1
1

TP-5587 2/08

Group 109: Skid and Plant Mounting
3
4
5

12

9
10

2

10
11
12

13

10

7

10

11
14

1

8

7

8

6

6
109-125-8

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
#

TP-5587 2/08

Part
Number
229081
229079
#
X-6052-1
X-22-4
#
278322
X-25-96
245297
X-22-12
#
#
X-377-12
X-22-11

Description
Tray
Bracket, engine mounting
Washer,1/2
Screw, hex head cap
Washer, lock
Hardware, 5/16-18
Vibromount
Washer, plain
Strap, ground
Washer, shakeproof
Hardware, 1/4-20
Hardware, 1/4-20
Connector, cable
Washer, lock 1/4

Quantity
Variation
Number
8
1
2
7
8
1
12
4
4
1
4
2
2
1
1

Common hardware. Procure locally.

45

Group 201: Generator and Mounting
31

32
34
23

34
41
40

38

22
37
36

32
33

21

32
35

20

19
28
39

24
25

27

30
29
To
end
bracket

18

Item 38 Field Exciter Measurements
17

26

25.40 mm (1.0 in.)
To end bracket

16
12

Old Design with 1.0 in. Pad
(Part Number A-229276)
8

12.70 mm (0.5 in.)

13

1

14

9
15

11

New Design with 0.5 in. Pad
(Part Number 344569)

To flywheel
10

To flywheel

6

2
3
To engine bell
housing

46

5

7

4

201-125-19

TP-5587 2/08

Group 201: Generator and Mounting
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
29
29
30
31
32
33
34
35
36
37
38
38
39
40
41
#

Part
Number
229385
229109
257442
X-67-125
229097
229356
X-6051-13
257017
X-6238-3
X-6050-8
#
225215
X-6284-1
X-6284-2
X-400-189
A-229147
X-758-15
229110
See note below
344566
229350
X-363-1
#
X-51-46
X-364-4
#
X-801-3
X-6051-16
344567
X-25-129
X-67-135
X-6238-3
A-229152
X-283-3
X-51-8
X-6020-3
X-22-7
X-712-17
X-67-135
See note below
344569
X-97-15
225545
X-67-113

Description
Stator assembly
Guard, generator fan
Clip, speed
Screw, self-tapping
Plate, locator
Pin, knurled
Screw, HC
Disc, armature drive
Screw, 3/8-16 x .875
Screw, HC
Washer, 5/16
Fan, generator
Screw, M5 x .8 x 10mm
Screw, M5 x .8 x 45mm
Spacer
Rotor assembly (includes item 17)
Bearing, ball
O-ring
Bracket, end
Bracket, end
Resistor assembly
Bracket, resistor mounting
Screw, 1/4-20
Screw, RHM 8-32 x 5
Washer, resistor
Nut, 8/32
Washer, hardened
Screw, HC M10 x 1.5
Exciter, armature
Washer, plain
Washer, plain
Screw, 3/8-16 x .875
Circuit board, diode board
Terminal
Screw, 8-32 x .75
Sleeve
Washers, #8
Spacer
Screw, self-tapping
Exciter assembly, field
Exciter assembly, field
Screw, hex. head machine
Panel, end bracket
Screw, self-tapping

Quantity
Variation
Number
19
27
1
1
1
1
1
2
6
2
8
8
8
1
4
4
4
1
1
1
1
1
2
2
1
2
1
4
4
1
1
1
1
3
5
2
5
3
3
1
4
1
6

1
1
1
1
1
2
6
2
8
8
8
1
4
4
4
1
1
1
1
1
2
2
1
2
1
4
4
1
1
1
1
3
5
5
3
3
1
4
1
6

Common hardware. Procure locally.

Note
The replacement part numbers of the end bracket and field exciter
assembly in variation 19 depend on the length of the field exciter’s (item
38) mounting pad.
Measure the pad after referring to the measurement points on the
drawing insert on the opposite page. Use the adjacent table to determine
the end bracket and exciter part numbers.

Service Part Numbers
Approximate Length
of Field Exciter
Mounting Pad

Replacement Part Number
Item 19,
Item 38,
End Bracket
Field Exciter

12.70 mm (0.5 in.)
344566
344569
25.40 mm (1.0 in.)
Order kit 354241*
* Kit includes both the end bracket and field exciter.

Use the following table to determine replacement service part numbers.

TP-5587 2/08

47

Group 301: Controller and Mounting
Items 42--45 not shown.

37

33

38

40

31
32
39
41

36
17

34

21

35

22
20

18
To generator
18
case

11

19

30
26

9
7

3

8

29

5
25

6

24
23

13

27

28

2

4
10

12

14

15
16
301-125-20
A-229301

48

TP-5587 2/08

Group 301: Controller and Mounting
Item
1
1
1
1
1
2
2
3
3
4
5
6
7
8
9
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
29
30
31
31
32
33
34
34
35
36
37
38
39
40
41
42
42
42
43
44
45
#

TP-5587 2/08

Part
Number
A-229301
A-344002
A-344321
A-344322
A-344744
229332
334004
249406
229997
250719
238736
X-49-26
X-22-6
X-71-2
245264-BLK
X-506-43
249956
X-49-25
#
229353
#
229305
X-67-52
#
LK-0616-1515
X-22-12
#
X-22-11
X-81-8
#
X-22-12
#
X-22-11
X-634-18
229333
344011
X-71-2
X-49-26
X-6266-1
H-239563
A-344753
X-71-2
X-712-11
259391
272684
#
X-50-13
228605
X-51-5
249986
#
#
229384
344020
344222
248362
233442
229233

Description
Controller assembly
Controller assembly
Controller assembly
Controller assembly
Controller assembly
Box, controller
Box, controller
Switch, rocker
Switch, rocker
Breaker, circuit, 10 amp
Meter, hour
Screw, 6-32 x .625
Washer, lock #6
Nut, hex 6-32
Plate, cover
Breaker, circuit
Terminal (not shown)
Screw, 6-32 x .25
Nut, #6 32
Mount, controller
Nut, 1/4-20
Cover, controller
Screw, hex head 10-24
Washers, #10
Lead
Washer, shakeproof
Hardware, 1/4-20
Washer, lock 1/4
Nut, hex
Bolt, 1/4-20
Washer, shakeproof
Hardware, 1/4-20
Washer, lock 1/4
Bushing
Harness, controller
Harness, controller
Nut, hex 6 32
Screw, 6 32 x .50
Connector, cable
Circuit board assembly
Circuit board assembly
Nut, hex 6 32
Spacer, fiber
Relay
Relay
Nut, #10-24
Screw, #10 24 x .375
Voltage regulator (PBIIIE)
Screw, #8 32 x .438
Spacer
Washer, #8
Nut, #8 32
Harness, engine (not shown)
Harness, engine (not shown)
Harness, engine (not shown)
Relay (not shown)
Relay, status (not shown)
Harness, air heater relay (not shown)

Quantity
Variation Number
23 28 34 35 41
1
1
1
1
1
1
1
1
1
6
6
2
1
4
4
4
4
1
4
4
1
2
1
3
1
1
2
2
1
1
1

1
1

1
1
1
1
1
1
6
6
2
1
1
1
4
4
4
4
1
4
4
1
2
1
3
1
1
2
2
1
1

1
1
6
6
2
1
4
4
4
4
1
4
4
1
2
1
3
1
1
2
2
1
1
1

1
1
1
1
6
6
2
1
1
1
4
4
4
4
1
4
4
1
2
1
3
1
1
2
2
1
1

4
4
1
1

1
4
4
1
1

4
4
1
1

1
4
4
1
1

4
5
2

4
5
2

4
5
2

4
5
2

2
2
1
4
4
4
4
1

2
2
1
4
4
4
4

2
2
1
4
4
4
4

2
2
1
4
4
4
4

1

1
1
6
6
2
1
4
4
4
4
1
4
4
1
1
3
1
1
2
2
1
1
1
4
4
1
1
4
5
2
2
2
1
4
4
4
4
1

1
1

1
1
1

1
1
1

Common hardware. Procure locally.

49

Group 501: Housing
Variation 3: See parts list of sound shield kit 229925 in accessories section for parts listing.
Variation 7: See parts list of sound shield kit 334333 in accessories section for parts listing.
Variation 10, 13: See parts list of sound shield kit 334832 in accessories section for parts listing.

Group 701: Literature
Item

Part
Number

1
1
2
2
2
3
4
5
5
6

TP-5365
TP-5876
TP-5586
TP-5766
TP-5856
TP-5857
TP-5587
TP-5588
TP-6053
TP-5620

Description
Service manual, Yanmar engine
Service manual, Yanmar engine
Operation manual, 5/9CCOZ
Operation manual, 5/9EOZ, 4/8EFOZ
Operation manual, 5-32 kW
Installation manual, Yanmar engine
Parts catalog, 9CCOZ/9EOZ
Service manual, 5/9CCOZ, 4/8CCFOZ
Service manual, 5/8/9/10EOZ, 4/6.5/8/9EFOZ
Safety precautions

Quantity
Variation Number
8
12
19
1

1
1

1
1
1
1

1
1

1

1

1
1
1
1
1

Paint and Miscellaneous Parts
Item

Part
Number

1
1

221334
221335

50

Description
Gallon can of white paint (Chris Craft white)
Spray can of white paint (Chris Craft white)

Quantity
Variation
Number
all
1
1

TP-5587 2/08

Parts List: Accessories
Qty.

Description

Part No.

1
1

Cable, battery, positive
Cable, battery, negative

PA-250761
X-545-47
X-545-48

Circuit Breaker Kits
Circuit Breaker Kit
1
1
1
1

Breaker, circuit, 35 amp
Plate, cover
Decal, notice
Installation Instructions

Circuit Breaker Kit
1
1
1

Breaker, circuit, 70 amp
Plate, cover
Installation Instructions

Circuit Breaker Kit
1
1

Breaker, circuit, 35 amp
Installation Instructions

Circuit Breaker Kit
1
1
1

Breaker, circuit, 42 amp
Terminal, jumper
Installation Instructions

Circuit Breaker Kit
1
1
1
1

Breaker, circuit, 42 amp
Decal, notice
Terminal, jumper
Installation Instructions

Circuit Breaker Kit
1
1
1

Breaker, circuit 50 amp
Terminal, jumper
Installation Instructions

Circuit Breaker Kit
1
1
1

Breaker, circuit, 30 amp
Decal, notice
Installation Instructions

Circuit Breaker Kit
1
1
1

Breaker, circuit, 50 amp
Decal, notice
Installation Instructions

Circuit Breaker Kit
1
1

Breaker, circuit, 42 amp
Installation Instructions

Circuit Breaker Kit
1
1
1
1

Breaker, circuit, 42 amp
Plate, cover
Decal, notice
Installation Instructions

TP-5587 2/08

Description

Circuit Breaker Kit

Battery Cables Kits
Battery Cable Kit

Qty.

1
1
1

Breaker, circuit
Plate, cover
Installation Instructions

X-506-46
229183
246242
TT-875

PA-229186
X-506-48
229183
TT-875

PA-229392
X-506-42
TT-875

PA-229393
X-506-43
249956
TT-875

PA-229394
X-506-36
246242
249956
TT-875

PA-229542
X-506-38
249956
TT-875

PA-344052
X-506-36
246242
TT-875

PA-344053
X-506-38
246242
TT-875

PA-344054
X-506-43
TT-875

PA-359286

PA-359555
X-506-69
229183
TT-875

Conversion Kits
24-Volt Conversion Kit

PA-229184

Part No.

1
1
1
1
2
1
1
1
1
1
1
1
1

Screw
Spacer
Terminal
Arm, alternator
Relay
Pump, fuel
Alternator
Motor, starting
Solenoid, fuel
Guard, alternator fan
Belt, V
PCB assembly 24 volts DC
TT 12 to 24-Volt Conv, 8.5-10EOZ/EFOZ

Keel Cooling Kit
1
1
1

Installation Instructions
Gasket, exhaust
Flange, exhaust

PA-344901
X-125-122
X-400-152
X-431-37
254784
272684
344740
344742
GM39020
344746
344815
226929
A-344753
TT-1348

PA-359015
TT-1182
249905
254692

Flexible Fuel Line Kits
Flexible Fuel Line
2

Hose, fuel overflow

PA-250798
258344

Fuel Attachment Block
Fuel Block
1
2
1
1
2
2
4
3
1

Installation Instructions
Bolt, hex cap
Fuel line, 1/4 in.
Fuel line, 1/2 in.
Elbow, hose connector
Spacer, 0.344 x 0.625 x 0.656
Clamp, hose
Fitting, hose
Block, fuel

PA-229834
TT-1010
230578
X-386-19
X-386-57
X-391-20
X-400-100
X-426-9
X-652-3
229835

Harnesses
Extension Harness Kit, 15 Ft.
1
1

Strap, wire, 5/8
Harness, extension

PA-249334
X-526-3
249334

X-506-60
229183
246242
TT-875

51

Parts List: Accessories, continued
Qty.

Description

Part No.

Extension Harness Kit, 25 Ft.
1
1

PA-249336

Strap, wire 5/8
Harness, extension

X-526-3
249336

Remote Harness, Pigtail 12 In.
1

PA-249941

Harness, extension

249935

Fire System Interface
1
1

PA-229833

Harness, wiring
Installation Instructions

229832
TT-930

2
1

Clamp, hose
Hose, 10.8 ft.

PA-229931
X-426-10
X-651-30

Panel and Meter Kits
Remote Start Panel Kit (12 volt)
1
1
1
1
1
1

Decal, warning
Installation Instructions
Panel assembly, remote
(includes the following)
Connector, plug
Panel, remote
Switch, rocker

Remote Start & 4-Meter Panel
1
1
1
1
1
1
1
1
1
1
1

Screw, RHM 8-32 x 3/4
Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Switch, rocker
Harness, wiring
Panel
Gauge, oil pressure
Gauge, water temperature
Hourmeter
Voltmeter, battery

Remote Start & 2-Meter Panel
1
1
1
1
1
1
1
1
1

Screw, RHM 8-32 x 3/4
Decal, warning
Installation Instructions
Panel assembly, control
(includes the following)
Switch, rocker
Harness, wiring
Panel
Gauge, oil pressure
Gauge, water temperature

Remote Start & 2-Meter Panel (12 volt)
1
1
1
1
1
1
1
1

PA-250797
249494
TT-642
A-250795

1
1
1
1
1
1
1
1
1
1

Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Switch, rocker
Harness, wiring
Panel
Gauge, oil pressure
Gauge, water temperature
Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Switch, rocker
Harness, wiring
Panel
Gauge, oil pressure
Gauge, water temperature
Voltmeter
Hourmeter

Remote Start & 2-Meter Panel (24 volt)
241617
250796
269296

1
1
1

PAA-267414

1
1
1
1
1
2
2

X-51-11
TT-688
249494
A-267414
249330
249467
249419
249438
249440
249461
249462

PAA-267415
X-51-11
249494
TT-687
A-267415
249330
249331
249332
249438
249440

Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Panel, control
Harness, wiring
Gauge, temperature
Gauge, oil pressure
Switch, rocker
Bulb, light
Resistor, gauge

Remote Start & 4-Meter Panel (24 volt)
1
1
1
1
1
1
1
1
1
1

Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Panel control
Harness, wiring
Gauge, temperature
Gauge, oil pressure
Gauge, volt
Gauge, hourmeter
Switch, rocker

Remote Start Panel Kit
1
1
1
1
1
1
1

52

Description

Remote Start & 4-Meter Panel (12 volt)

Coolant Overflow Extension Hose
Coolant Overflow Extension Hose

Qty.

Decal, warning
Panel assembly, remote
(includes the following)
Panel, control
Harness, wiring
Meter, run time, 10,000 hour
Switch, rocker, 1pole
Installation Instructions

Part No.
PA-344040
TT-1072
249494
A-344033
344039
344031
344029
344036
344035

PA-344041
TT-1073
249494
A-344034
344039
344032
344030
344036
344035
344037
GM28814

PA-344842
TT-1072
249494
A-344840
344029
344031
344035
344036
344839
GM28614
GM28615

PA-344843
TT-1073
249494
A-344841
344030
344032
344035
344036
GM33131
GM28814
344839

PA-359581
249494
A-226965
226964
226979
238736
344039
TT-1245

TP-5587 2/08

Parts List: Accessories, continued
Qty.

Description

Remote Start Panel (24 volt)
1
1
1
1
1
1
1

Installation Instructions
Decal, warning
Panel assembly, control
(includes the following)
Panel control
Harness, wiring
Meter, runtime
Switch, rocker

Part No.
GM23015-KP1
TT-1245
249494
GM23014
226964
226979
238736
344839

Qty.

Description

Ship-To-Shore Switches
Transfer Switch Kit
1
1

Switch, transfer
Installation Instructions

Air Intake Heater Kit (12 volt)
1
1
2
1
1
2
1
1
1

Installation Instructions
Washer, shakeproof
Washer, plain
Screw, HC 1/4-20 x 0.75
Screw, HC 1/4-20 x 0.50
Nut, whiz lock 1/4-20
Harness, air heater
Relay
Boot

Air Intake Heater Kit (24 volt)
1
1
2
1
1
2
1
1
1
2
1

Installation Instructions
Washer, shakeproof
Washer, plain
Screw, HC 1/4-20 x 0.75
Screw, HC 1/4-20 x 0.50
Nut, whiz lock 1/4-20
Harness, air heater
Solenoid
Heater, air
Heater, air
Boot

PA-229240
TT-897
X-22-12
X-25-40
X-465-16
X-465-6
X-6210-2
229233
233442
238915

PA-344748
TT-897
X-22-12
X-25-40
X-465-16
X-465-6
X-6210-2
229233
344741
344903
344904
238915

PAA-246617
A-246617
TT-535

Siphon Break
Siphon Break Kit

Preheat Kit

Part No.

1
1
1
1
1
1
1

Installation Instructions
Tubing, clear flexible plastic
Clamp, hose, 0.25/0.70 in.
Valve, siphon break
(includes the following)
Valve, duct
Cap, siphon valve
Loop, siphon valve vent

Siphon Break Kit
1
1

Valve, anti-siphon
Installation Instructions

Siphon Break Kit
1
2
1
1
2
1
2

Installation Instructions
Grommet
Hose
Hose
Clamp, hose 1/2-1-13
Valve, siphon
Connector, hose

PA-229928
TT-1268
GM34883
X-426-9
GM32985
328666
GM32984
GM32988

PA-267965
267935
TT-715

PA-359115
TT-1184
X-284-42
X-312-4
X-312-43
X-426-3
229928
344934

Seawater Strainers
1
1

Filter, water 1/2 in.
Filter, water 1 in.

X-661-1
X-661-2

Sender Kits
Sender Kit
(Oil Pressure and Water Temp.)
1
1
1
1

Bushing, reducer 1/8 x 1/4
Installation Instructions
Sender, oil pressure
Sender, water temperature

Sender Kit
1
1
1
1

Installation Instructions
Adapter, sender
Sender, oil pressure
Sender, water temperature

TP-5587 2/08

PA-229390
X-202-27
TT-896
344305
249348

PA-344288
TT-896
225307
344305
249348

53

Parts List: Accessories, continued
Qty.

Description

Part No.

5
4
4
6
4
1
3
6
1
4
4
2
2
6
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
4
1

54

Grommet
Screw, H.C. #10-32 x .625
Washer, 0.406 x 0.812 x 0.065, plain
Washer, 0.281 x 0.625 x 0.065, plain
Washer, 0.208 x 0.75 x 0.060, plain
Hose, radiator
Plug, button
Plug, button
Connector, hose elbow
Spacer
Clamp, hose
Clamp, hose 1/2
Clamp, hose 1-15/16
Screw, hex
Connector, hose
Washer, nylon
Duct, carburetor
Rail, sound shield
Rail, sound shield
Rail, end
Base
Seal, dampening
Hose, molded
Insulation, acoustic
Insulation, acoustic
Insulation, acoustic
Coupling, bulkhead
Seal, dampening
Insulation, acoustic
Mount, controller
Enclosure, sound shield
(includes the following)
Logo, Kohler
Logo, Kohler
Panel, front
Panel, left rear
Panel, right rear
Panel, top
Panel, left door
Panel, right door
Panel, rear
Bracket, door catch
Decal, caution

Description

Sound Shield Kit

Sound Shields
Sound Shield Kit

Qty.

PA-229231
D-1128
X-117-3
X-25-37
X-25-40
X-25-45
X-281-30
X-301-36
X-301-37
X-391-19
X-400-192
X-426-16
X-426-3
X-426-8
X-465-18
X-582-1
X-6278-1
227549
229213
229214
229222
229238
229235
229259
229256
229257
229258
229270
229327
229538
246267
A-229225
X-6267-1
X-6267-2
229215
229216
229217
229218
229219
229220
229221
229341
267957

5
4
4
6
4
3
6
1
4
6
8
2
2
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
4
2
2
1
1
1

Grommet
Screw, HC #10-32 x .625
Washer, 0.406 x 0.812 x 0.065, plain
Washer, 0.281 x 0.625 x 0.065, plain
Washer, 0.208 x 0.75 x 0.060, plain
Plug, button
Plug, button
Connector, hose elbow
Spacer
Spacer
Clamp, hose
Clamp, hose 1/2
Clamp, hose 1-15/16
Connector, hose
Washer, nylon
Hose, radiator
Duct, carburetor
Rail, sound shield
Rail, sound shield
Rail, end
Base
Seal, dampening
Hose, molded
Insulation, acoustic
Insulation, acoustic
Insulation, acoustic
Coupling, bulkhead
Plate, controller mounting
Seal, dampening
Insulation, acoustic
Tube, exhaust
Tube, exhaust
Rail, end
Mount, controller
Enclosure, sound shield
(includes the following)
Logo, Kohler
Logo, Kohler
Panel, front
Panel, left rear
Panel, right rear
Panel, top
Panel, left door
Panel, right door
Bracket, door catch
Support, rear mounting
Support, rear mounting
Panel, rear
Latch, door
Decal, caution

Part No.
PA-229925
D-1128
X-117-3
X-25-37
X-25-40
X-25-45
X-301-36
X-301-37
X-391-19
X-400-192
X-400-194
X-426-16
X-426-3
X-426-8
X-582-1
X-6278-1
153417
227549
229213
229214
229222
229238
229235
229259
229256
229257
229258
229270
229321
229327
229538
229889
229890
229903
246267
A-229921
X-6267-1
X-6267-2
229215
229216
229217
229218
229219
229220
229341
229902
229907
229911
229951
267957

TP-5587 2/08

Parts List: Accessories, continued
Qty.

Description

Sound Shield Kit
5
1
4
4
6
4
3
6
1
4
6
8
2
2
6
1
6
4
4
4
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1

Grommet, round
Installation Instructions
Screw, hex head machine
Washer, plain, 0.406 ID x 0.812 in. OD
Washer, plain, 0.281 ID x 0.625 in. OD
Washer, plain, 0.203 ID x 0.75 in. OD
Plug, button
Plug, button
Fitting, hose connector 90°
Spacer, 0.209 ID x 0.375 OD x 0.219 in.
Spacer, 0.257 ID x 0.312 OD x 0.281 in.
Clamp, hose, 1.81/2.75 in.
Clamp, hose, 0.56/1.06 in.
Clamp, hose, 0.81/1.75 in.
Screw, hex head machine
Coupling, hose
Nut, flange spiralock, 1/4-20
Screw, Phillips hex crimptite
Screw, hex head machine
Washer, nylon, 0.201 ID x 0.46 in. OD
Hose, radiator, straight, 2 in. ID
Duct, carburetor preheat
Rail, sound shield
Rail, sound shield
Seal, dampening
Base
Insulator
Insulator
Insulator
Hose, molded, 0.62 in. ID
Coupling, bulkhead pipe
Plate, controller mounting
Seal, dampening
Insulator
Tube, exhaust, fiberglass, 2 in. OD
Tube, exhaust, stainless steel, 2 in. O
Rail, end
Mount, controller
Enclosure, sound
(includes the following)
Decal
Panel, front
Panel, rear left
Panel, rear right
Panel, top
Panel, left door
Panel, right door
Support, rear mounting
Support, rear mounting
Panel, rear
Latch, grabber
Decal, caution-not a step
Decal, CE

TP-5587 2/08

Part No.
PA-344332
D-1128
TT-907
X-117-3
X-25-37
X-25-40
X-25-45
X-301-36
X-301-37
X-391-19
X-400-192
X-400-194
X-426-16
X-426-3
X-426-8
X-465-18
X-582-1
X-6210-2
X-6216-1
X-6238-3
X-6278-1
153417
227549
229213
229214
229235
229238
229256
229257
229258
229259
229270
229321
229327
229538
229889
229890
229903
246267
A-344327
X-6348-3
229215
229216
229217
229218
229219
229220
229902
229907
229911
229951
343165
344486

Qty.

Description

Sound Shield Kit
5
4
1
3
6
4
6
8
2
4
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1
5

Grommet
Washer, 0.208 x 0.75 x 0.060 plain
Grommet
Plug, button
Plug, button
Spacer
Spacer
Clamp, hose
Clamp, hose 1-15/16
Washer, nylon
Hose, radiator
Duct, carburetor
Rail, sound shield
Rail, sound shield
Seal, dampening
Base
Hose, molded
Insulation, acoustic
Insulation, acoustic
Insulation, acoustic
Plate, controller mounting
Seal, dampening
Insulation, acoustic
Tube, exhaust
Tube, exhaust
Rail, end
Mount, controller
Enclosure, sound shield
(includes the following)
Decal
Panel, front
Panel, rear left
Panel, rear right
Panel, top
Panel, left door
Panel, right door
Support, rear mounting
Support, rear mounting
Panel, rear
Latch, grabber
Decal, caution-not a step
Decal, CE
Grommet, round

Part No.
PA-344333
D-1128
X-25-45
X-284-23
X-301-36
X-301-37
X-400-192
X-400-194
X-426-16
X-426-8
X-6278-1
153417
227549
229213
229214
229235
229238
229259
229256
229257
229258
229321
229327
229538
229889
229890
229897
246267
A-344327
X-6348-3
229215
229216
229217
229218
229219
229220
229902
229907
229911
229951
343165
344486
D-1128

55

Parts List: Accessories, continued
Qty.

Description

Sound Shield Kit
4
30
1
1
1
1
8
2
2
4
30
1
1
1
10
4
4
1
1
6
1
40
2
1
6
1
1
1
4
10
6
2
18
2
1

56

Washer, plain (0.39 x 1 x 0.065)
Washer (0.281 x 0.625 x 0.065)
Grommet
Line, flex fuel inlet (18.5 in.)
Line, flex fuel return (28 in.)
Connector, hose elbow
Clamp, hose (2.75 x 1.81)
Clamp, hose (1.06 x 0.56)
Clamp, hose (1.75 x 0.81)
Clamp, hose (0.70 x 0.25)
Screw, hex cap 1/4-20
Connector, hose
Channel, U (30.00 in.) grommet
Channel, U (38.12 in.) grommet
Clip, speed
Nut, hex
Screw, hardened (3/8 -16)
Connector, hose
Clamp
Screw, PHM 1/4-20 x 2
Plug, pipe 3/8
Rivet, pop
Hose
Foam, PVC Seal (1.54 ft.)
Washer, fiber
Duct
Hose, molded
Tube, exhaust
Mount, controller
Clip, speed
Connector, outside
Connector, inside
Bracket, corner rail
Bracket, corner rail
Base, sound shield

Part No.
PA-344832
X-25-138
X-25-142
X-284-42
X-386-108
X-386-111
X-391-16
X-426-16
X-426-3
X-426-8
X-426-9
X-465-24
X-582-9
X-6047-22
X-6047-25
X-6220-1
X-6234-7
X-6238-29
X-652-1
X-672-21
X-73-33
X-75-10
X-781-14
153417
19010 08112
222889
227549
229259
229889
246267
297596
344137
344138
344635
344636
344664

Qty.

Description

Sound Shield Kit, continued
1
1
1
1
1
1
2
2
2
2
2
3
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1

Rail, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Support, sound shield
Support, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Elbow, hose
Bushing, reducer
Tube, exhaust
Seal, dampening
Seal, dampening
Seal, dampening
Insulation, acoustic (15.3 in.)
Insulation, acoustic (7 in.)
Insulation, acoustic (18 in.)
Insulation, acoustic (18 in.)
Insulation, acoustic (7 in.)
Connector, hose
Roof
Roof
Door
Door
Door
Door
Panel
Door
Panel
Panel
Duct, end bracket
Silencer, air intake

Part No.
PA-344832
344665
344666
344667
344668
344679
344680
344681
344682
344683
344684
344685
344686
344934
344947
344694
344696
344697
344698
344702
344706
344719
344720
344750
344754
344855
344857
344860
344863
344866
344869
344872
344875
344877
344886
344889
359125

TP-5587 2/08

Parts List: Accessories, continued
Qty.

Description

Sound Shield Kit, continued
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
4
4
4
4
1
2
1
1
1
1
1
1
4
2
2
1
1
1
1
4
2
2
1
1
1
1
12
2
2
1
1
1
1
2
2
1
1

Insulation, acoustic, 13.38 x 1.20 in.
Insulation, acoustic, 10.44 x 1.20 in.
Insulation, acoustic, 13.38 x 8.88 in.
Insulation, acoustic, 16.75 x 6.15 in.
Insulation, acoustic, 17.56 x 16.75 in.
Insulation, acoustic, 17.06 x 16.35 in.
Insulation, acoustic, 17 x 16.35 in.
Insulation, acoustic, 17 x 8.81 in.
Insulation, acoustic, 15 x 4.25 in.
Insulation, acoustic, 18 x 4.25 in.
Insulation, acoustic, 18 x 4.25 in.
Insulation, acoustic, 16.12 x 7.78 in.
Insulation, acoustic, foam, 7 x 4.25 in
Insulation, acoustic, foam, 5.38 x 5 in
Roof subassembly
Grommet, round
Insert, threaded, 1/4-20 in.
Roof, sound shield (alternator)
Insulation, acoustic, 16.75 x 6.15 in.
Roof subassembly
Decal, caution-not a step
Roof, sound shield (engine)
Insulation, acoustic, 17.56 x 16.75 in.
Door, sound shield subassembly
Washer, plain, 0.172 ID x 0.375 in. OD
Screw, slotted flat machine
Nut, hex machine screw, 8-32
Rivet, pop, 0.187 in.
Door, fire extinguisher
Bracket, door locating
Decal, warning
Decal, warning
Door, sound shield
Latch, sound shield
Insulation, acoustic, 17.06 x 16.35 in.
Door, sound shield subassembly
Rivet, pop, 0.187 in.
Bracket, door locating
Stud, self-clinching, 0.223 x 0.75 in.
Door, sound shield (front)
Latch, sound shield
Insulation, acoustic, 17 x 16.35 in.
Door, sound shield subassembly
Rivet, pop, 0.187 in.
Bracket, door locating
Stud, self-clinching, 0.223 x 0.75 in.
Door, sound shield alternator
Latch, sound shield
Insulation, acoustic, 17 x 8.81 in.
Door, sound shield subassembly
Rivet, pop, .187 in.
Bracket, door locating
Stud, self-clinching, 0.223 x 0.75 in.
Door, sound shield
Duct, air outlet
Latch, sound shield
Insulation, acoustic, 16.12 x 7.78 in.
Insulation, acoustic, 13.38 x 1.20 in.
Insulation, acoustic, 10.44 x 1.20 in.
Insulation, acoustic, 13.38 x 8.88 in.
Insulation, acoustic, 16.12 x 7.78 in.

TP-5587 2/08

Part No.
PA-344333
344708
344709
344711
344712
344713
344714
344715
344716
344718
344719
344720
344749
344750
344778
344855
X-284-10
344484
344669
344712
344857
343165
344670
344713
344860
X-25-6
X-31-9
X-6234-8
X-781-14
344147
344366
344435
344436
344671
344692
344714
344863
X-781-14
344366
X-6205-29
344673
344692
344715
344866
X-781-14
344366
X-6205-29
344675
344692
344716
344869
X-781-14
344366
X-6205-29
344672
344678
344692
344705
344708
344709
344711
344749

Qty.

Description

Sound Shield Kit, continued
1
4
2
2
1
1
1
1
2
1
2
2
12
6
2
6
2
1
1
4
2
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1

Panel, subassembly sound shield
Rivet, pop, 0.187 in.
Bracket, door locating
Stud, self-clinching, 0.223 x 0.75 in.
Panel, sound shield
Insulation, acoustic, foam, 8.75 x 7 in
Insulation, acoustic, 8.75 x 2.5 in.
Door, sound shield subassembly
Clip, speed
Door, sound shield (rear)
Insulation, acoustic, 15 x 4.25 in.
Panel, subassembly access
Washer, plain, 0.203 ID x 0.438 in. OD
Rivet, pop, 0.187 in.
Panel, access
Clip, spring
Insulation, acoustic, foam, 5.38 x 5 in.
Panel, subassembly sound shield
Decal
Rivet, pop, 0.187 in.
Bracket, door locating
Stud, self-clinching, 0.223 x 0.75 in.
Panel, sound shield
Insulation, acoustic, foam, 8.75 x 7 in
Insulation, acoustic, 8.75 x 2.5 in.
Duct, sound shield subassembly
Grommet, round
Channel, U
Seal, push-on trim
Seal, push-on trim
Grommet, round
Duct, air intake (alternator)
Coupling, hose
Silencer, air intake
Decal, fuel inlet
Decal, fuel return

Part No.
PA-344333
344872
X-781-14
344366
X-6205-29
344676
344703
344704
344875
297596
344674
344718
344877
X-25-115
X-781-14
344125
344146
344778
344886
X-6348-3
X-781-14
344366
X-6205-29
344676
344703
344704
344889
D-1128
X-6047-14
X-6422-2
X-6423-2
200872
344693
344934
359125
359278
359279

57

Parts List: Accessories, continued
Qty.

Description

Sound Shield Kit (10EOZ)
28
1
8
2
2
28
1
8
8
1
1
1
6
1
48
2
6
1
1
4
1
12
1
6
2
1
1
16
18
2
1
1
1
1
1
1
1
2
2
2
2

58

Washer, plain, 0.281 ID x 0.625 in. OD
Grommet, round
Clamp, hose, 1.81/2.75 in.
Clamp, hose, 0.56/1.06 in.
Clamp, hose, 0.81/1.75 in.
Screw, hex head machine
Coupling, hose
Clip, speed
Bushing, 0.938 x 1.187 in. NPT
Bushing, 0.672 x 0.875 in. NPT
Decal
Clamp, insulated, 1.68 in.
Screw, cross recess pan head machine
Plug, pipe
Rivet, pop, .187 in.
Hose, exhaust 2 in. x 6.5 in.
Washer, fiber, 0.25 ID x .71 in. OD
Hose, molded, 0.62 in. ID
Tube, exhaust, fiberglass, 2 in. OD
Mount, controller
Decal, warning
Clip, speed
Decal, caution-not a step
Connector, outside corner
Coupling, inside corner
Decal
Decal, warning
Insert, threaded, 1/4-20 in.
Bracket, corner rail
Bracket, corner rail
Base
Rail, sound shield, RS
Rail, sound shield
Rail, sound shield
Duct, air outlet
Support, sound shield
Support, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield
Rail, sound shield

Part No.
359480
X-25-142
X-284-42
X-426-16
X-426-3
X-426-8
X-465-24
X-582-9
X-6220-1
X-634-14
X-634-25
X-6348-3
X-672-21
X-73-33
X-75-55
X-781-14
GM10073
222889
229259
229889
246267
249808
297596
343165
344137
344138
GM10148
344436
344484
344635
344636
344664
344665
344666
344667
344678
344679
344680
344681
344682
344683
344684

Qty.

Description

Sound Shield Kit (10EOZ), continued
2
3
4
1
1
1
2
1
12
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1

Rail, sound shield
Rail, sound shield
Latch, sound shield
Tube, exhaust, stainless steel, 2 in.
Seal, dampening
Seal, dampening
Seal, dampening
Coupling, hose
Pin, threaded
Decal, fuel inlet
Decal, fuel return
Connector, hose
Roof, sound shield, alternator
Roof, sound shield, engine
Door, sound shield, RS
Door, sound shield, front
Door, sound shield, rear
Door, sound shield alternator
Panel, sound shield
Duct, air intake (alternator)
Door, sound shield (LS)
Foam, acoustic (kit)
Insulation, acoustic, foam, 15.3 in.
Insulation, acoustic, foam, 8.75 x 7 in
Insulation, acoustic, 8.75 x 2.5 in.
Insulation, acoustic, 16.12 x 7.78 in.
Insulation, acoustic, foam, 7 x 4.25 in
Insulation, acoustic, 13.38 x 1.20 in.
Insulation, acoustic, 10.44 x 1.20 in.
Insulation, acoustic, 13.38 x 8.88 in.
Insulation, acoustic, 16.75 x 6.15 in.
Insulation, acoustic, 17.56 x 16.75 in.
Insulation, acoustic, 17.06 x 16.35 in.
Insulation, acoustic, 17 x 16.35 in.
Insulation, acoustic, 17 x 8.81 in.
Insulation, acoustic, 15 x 4.25 in.
Insulation, acoustic, 18 x 4.25 in.
Insulation, acoustic, 18 x 4.25 in.
Insulation, acoustic, 16.12 x 7.78 in.
Insulation, acoustic, foam, 7 x 4.25 in
Insulation, acoustic, foam
Insulation, acoustic, foam
Duct, carb preheater
Rail, sound shield, rear

Part No.
359480
344685
344686
344692
344694
344696
344697
344698
344934
345283
359278
359279
359476
359483
359484
359485
359486
359487
359488
359489
359490
359543
359557
344702
344703
344704
344705
344706
344708
344709
344711
344712
344713
344714
344715
344716
344718
344719
344720
344749
344750
GM11484
359584
359585
359588

TP-5587 2/08

Parts List: Accessories, continued
Qty.

Description

Sound Shield Kit (10EOZ)
28
4
8
2
28
4
1
6
2
6
1
1
6
2
1
1
1
2
2
2
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
44
12

Part No.
GM22731-KP1

Washer, 0.281 x 0.625 x 0.065
X-25-142
Washer, plain, 0.406 x 0.812 x 0.065
X-25-37
Clamp, hose, 2.75 x 1.81
X-426-16
Clamp, hose, 1.06 x 0.56
X-426-3
Screw, hex cap, 1/4-20
X-465-24
Screw, hardened, 3/8-16 x 0.62
X-6238-2
Clamp, 1.68 in. ID
X-672-21
Screw, PHM, 1/4-20 x 2
X-73-33
Hose, 2 x 6.5 in.
GM10073
Washer, fiber, 0.25 in. ID x 0.71 in. OD
222889
Hose, molded, 0.62 in. ID
229259
Tube, exhaust, 2 in. OD
229889
Connector, outside
GM15486
Connector, inside
GM15487
Base, 22.75 x 36.75 in.
344664
Support, R.H. service side
GM22698
Support, L.H. nonservice side
GM22699
Extruded rail, 14.02 in.
344681
Extruded rail, 6.25 in.
344682
Extruded rail, 2.60 in.
344683
Extruded rail, 17.19 in.
344684
Extruded rail, 21.56 in.
344685
Extruded rail, 17.25 in.
344686
Tube, exhaust, 2 in. OD
344694
Door, engine end, 18.5 x 17.85 in.
359505-S
Door, generator end, 18.5 x 10.31 in.
359508-S
Door, rear, 18.5 x 5.0 in.
359511-S
Door, L.H. nonservice side, 19.06 x 17.85 in. 359516-S
Door, R.H. service side, 19.06 x 17.85 in.
359520-S
Duct, end bracket, 18.56 x 15.62 in.
359524-S
Panel, nonservice side, 11.16 x 10.34 in.
359528-S
Panel, service side, 11.16 x 10.34 in.
359531-S
Roof, generator, 18.5 x 7.9 in.
359536-S
Roof, engine, 19.06 x 18.5 in.
359539-S
Rail, service side, 30.5 x 4.48 in.
363513-S
Rail, engine end, 18.75 x 4.48 in.
363517-S
Rail, nonservice side, 30.5 x 4.48 in.
363520-S
Rail, generator end, 18.75 x 4.48 in.
363524-S
Screw, drill, #8 stainless steel
X-794-5
Clip, speed
297596

TP-5587 2/08

Qty.

Description

Part No.

Sound Shield Accessory Kits
S.W. Hose Connector
1
1
1
2

Coupling, bulkhead pipe
Connector, 90 deg., 5/8 in. ID hose
Connector, hose, 5/8 in. x 1/2 in.
Washer, copper, 1.188 ID x 1.732 in.

Siphon Break Kit
1
1
1
1
1
1

Tubing, clear flexible plastic
Clamp, hose, 0.25/0.70 in.
Valve, siphon break
(includes the following)
Valve, duct
Cap, siphon valve
Loop, siphon valve vent

GM17053-KP1
229270
X-391-19
X-582-1
X-6427-1

GM24866-KA1
GM34883
X-426-9
GM32985
328666
GM32984
GM32988

59

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
Ah
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
APDC
API
approx.
AQMD
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CAN
CARB
CB
cc
CCA
ccw.
CEC
cert.
cfh

ampere
after bottom dead center
alternating current
analog to digital
advanced digital control;
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
amp-hour
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute (formerly American
Standards Association, ASA)
anticipatory only
Air Pollution Control District
American Petroleum Institute
approximate, approximately
Air Quality Management District
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
controller area network
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification, certified
cubic feet per hour

60 Appendix

cfm
CG
CID
CL
cm
CMOS

cubic feet per minute
center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cUL
Canadian Underwriter’s
Laboratories
CUL
Canadian Underwriter’s
Laboratories
cu. in.
cubic inch
cw.
clockwise
CWC
city water-cooled
cyl.
cylinder
D/A
digital to analog
DAC
digital to analog converter
dB
decibel
dB(A)
decibel (A weighted)
DC
direct current
DCR
direct current resistance
deg., °
degree
dept.
department
DFMEA Design Failure Mode and
Effects Analysis
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
ECM
electronic control module,
engine control module
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge

est.
E-Stop
etc.
exh.
ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
ftp
g
ga.
gal.
gen.
genset
GFI

estimated
emergency stop
et cetera (and so forth)
exhaust
external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
file transfer protocol
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter

GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET

ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temp., high
engine temp.
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard

hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS

TP-5587 2/08

k
K
kA
KB
KBus
kg
kg/cm2

kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)
Kohler communication protocol
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kg/m3
kilograms per cubic meter
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, kΩ kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
kWth
kilowatt-thermal
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/hr.
cubic meters per hour
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCCB
molded-case circuit breaker
MCM
one thousand circular mils
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, mΩmilliohm
MOhm, MΩmegohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
ms
millisecond
m/sec.
meters per second
MTBF
mean time between failure

TP-5587 2/08

MTBO
mtg.
MTU
MW
mW
μF
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA

mean time between overhauls
mounting
Motoren-und Turbinen-Union
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and Health
Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph., ∅
phase
PHC
Phillipsr head Crimptiter
(screw)
PHH
Phillipsr hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
psig
pounds per square inch gauge
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)
rly.
relay

rms
rnd.
ROM
rot.
rpm
RS
RTU
RTV
RW
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SNMP
SPDT
SPST
spec
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
THD
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr

root mean square
round
read only memory
rotate, rotating
revolutions per minute
right side
remote terminal unit
room temperature vulcanization
read/write
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international d’unites,
International System of Units
side in/end out
silencer
serial number
simple network management
protocol
single-pole, double-throw
single-pole, single-throw
specification
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
total harmonic distortion
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriter’s Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer

Appendix 61

Appendix B Common Hardware Application Guidelines
Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.

Steps for common hardware application:
1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.

Washers and Nuts: Use split lock washers as a bolt
locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.

For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.

See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.

3. Follow these SAE washer rules after determining
exit hole type:
a. Always use a washer between hardware and a
slot.

Preferred Nut/Bolt Clearance
1

2

b. Always use a washer under a nut (see 2 above
for exception).
c. Use a washer under a bolt when the female
thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance
3

2

1

3
G-585

1. 1/2 of bolt diameter
2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1

Acceptable Bolt Lengths
5
4

6

G-585

1.
2.
3.
4.
5.
6.

Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types

Figure 2

62

Appendix

Acceptable Hardware Combinations

TP-5587 2/08

Appendix C General Torque Specifications
American Standard Fasteners Torque Specifications

Size

Assembled into
Aluminum
Grade 2 or 5

Assembled into Cast Iron or Steel

Torque
Torq
e
Measurement

Grade 2

Grade 5

Grade 8

8-32

Nm (in. lb.)

1.8

(16)

2.3

(20)

—

10-24

Nm (in. lb.)

2.9

(26)

3.6

(32)

—

10-32

Nm (in. lb.)

2.9

(26)

3.6

(32)

1/4-20

Nm (in. lb.)

6.8

(60)

10.8

(96)

14.9

(132)

1/4-28

Nm (in. lb.)

8.1

(72)

12.2

(108)

16.3

(144)

5/16-18

Nm (in. lb.)

13.6

(120)

21.7

(192)

29.8

(264)

5/16-24

Nm (in. lb.)

14.9

(132)

23.1

(204)

32.5

(288)

3/8-16

Nm (ft. lb.)

24.0

(18)

38.0

(28)

53.0

(39)

3/8-24

Nm (ft. lb.)

27.0

(20)

42.0

(31)

60.0

(44)

7/16-14

Nm (ft. lb.)

39.0

(29)

60.0

(44)

85.0

(63)

7/16-20

Nm (ft. lb.)

43.0

(32)

68.0

(50)

95.0

(70)

1/2-13

Nm (ft. lb.)

60.0

(44)

92.0

(68)

130.0

(96)

—

1/2-20

Nm (ft. lb.)

66.0

(49)

103.0

(76)

146.0

(108)

9/16-12

Nm (ft. lb.)

81.0

(60)

133.0

(98)

187.0

(138)

9/16-18

Nm (ft. lb.)

91.0

(67)

148.0

(109)

209.0

(154)

5/8-11

Nm (ft. lb.)

113.0

(83)

183.0

(135)

259.0

(191)

5/8-18

Nm (ft. lb.)

128.0

(94)

208.0

(153)

293.0

(216)

3/4-10

Nm (ft. lb.)

199.0

(147)

325.0

(240)

458.0

(338)

3/4-16

Nm (ft. lb.)

222.0

(164)

363.0

(268)

513.0

(378)

1-8

Nm (ft. lb.)

259.0

(191)

721.0

(532)

1109.0

(818)

1-12

Nm (ft. lb.)

283.0

(209)

789.0

(582)

1214.0

(895)

See Note 3

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)
Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
Grade 5.8 or 8.8
M6

x 1.00

6.2

(4.6)

9.5

(7)

13.6

(10)

M8

x 1.25

15.0

(11)

23.0

(17)

33.0

(24)

M8

x 1.00

16.0

(11)

24.0

(18)

34.0

(25)

M10 x 1.50

30.0

(22)

45.0

(34)

65.0

(48)

M10 x 1.25

31.0

(23)

47.0

(35)

68.0

(50)

M12 x 1.75

53.0

(39)

80.0

(59)

115.0

(85)

M12 x 1.50

56.0

(41)

85.0

(63)

122.0

(90)

M14 x 2.00

83.0

(61)

126.0

(93)

180.0

(133)

M14 x 1.50

87.0

(64)

133.0

(98)

190.0

(140)

M16 x 2.00

127.0

(94)

194.0

(143)

278.0

(205)

M16 x 1.50

132.0

(97)

201.0

(148)

287.0

(212)

M18 x 2.50

179.0

(132)

273.0

(201)

390.0

(288)

M18 x 1.50

189.0

(140)

289.0

(213)

413.0

(305)

See Note 3

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

TP-5587 2/08

Appendix

63

Appendix D Common Hardware Identification
Screw/Bolts/Studs

Nuts

Hardness Grades

Head Styles

Nut Styles

American Standard

Hex Head or Machine Head

Hex Head

Grade 2

Hex Head or Machine Head
with Washer

Lock or Elastic

Grade 5

Flat Head (FHM)

Square

Grade 8

Round Head (RHM)

Cap or Acorn

Grade 8/9 (Hex Socket
Head)

Pan Head

Wing

Hex Socket Head Cap or
Allent Head Cap

Washers

Metric
5.8

Washer Styles

Hex Socket Head or Allent
Head Shoulder Bolt

Plain

Sheet Metal Screw

Split Lock or Spring

Stud

Spring or Wave

Drive Styles

Number stamped on
hardware; 5.8 shown

External Tooth Lock

Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)

Plain Washers
9/32 x 5/8 x 1/16
Thickness

Threads Per Inch

External Dimension

Major Thread Diameter In Fractional Inches Or Screw Number Size

Internal Dimension

Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters

Lock Washers
5/8
Internal Dimension

Major Thread Diameter In Millimeters

64 Appendix

TP-5587 2/08

Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)

Part No.
Dimensions
Hex Head Bolts, cont.

Part No.

X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20

1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00

X-6238-14
X-6238-16
X-6238-21
X-6238-22

3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50

X-6009-1

1-8

Standard

X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12

7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50

X-6210-3
X-6210-4
X-6210-5
X-6210-1

6-32
8-32
10-24
10-32

Whiz
Whiz
Whiz
Whiz

X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40

5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50

X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44

1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00

X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14

1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20

Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock

X-85-3
X-88-12
X-89-2

5/8-11
3/4-10
1/2-20

Standard
Standard
Standard

X-129-51
X-129-45
X-129-52

1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50

X-125-43
X-125-44
X-125-30
X-125-39
X-125-38

5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75

X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25

3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50

X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10

5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00

X-6021-9

5/8-18 x 2.50

X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6

3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50

X-792-1
X-792-5
X-792-8

1-8 x 2.25
1-8 x 3.00
1-8 x 5.00

TP-5587 2/08

Dimensions

Type

Hex Nuts

Washers
Part No.

ID

X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062

OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000

Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134

#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1

Appendix 65

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60

M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150

M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60

M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200

M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60

M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330

M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60

M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110

Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued

Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued

M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60

M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150

M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60

M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160

M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82

M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*

M931-22090-60
M931-22120-60
M931-22160-60

M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160

M961-14025-60
M933-14025-60
M961-14050-82

M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*

M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60

M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200

M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60

M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70

M933-18035-60
M933-18050-60
M933-18060-60

M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60

M933-20050-60
M933-20055-60

M20-2.50 x 50
M20-2.50 x 55

M933-24060-60
M933-24065-60
M933-24070-60

M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70

Hex Head Bolts (Full Thread)
M933-04006-60

M4-0.70 x 6

M933-05030-60
M933-05035-60
M933-05050-60

M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50

M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60

M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50

M933-07025-60

M7-1.00 x 25

M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82

M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*

M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60

M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40

Pan Head Machine Screws
M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20

M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100

M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20

M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws
M965A-04012-SS

M4-0.70 x 12

M965A-05012-SS
M965A-05016-20
M965A-06012-20

M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

66 Appendix

TP-5587 2/08

Metric, continued
Part No.
Hex Nuts

Dimensions

Type

M934-03-50

M3-0.50

Standard

M934-04-50
M934-04-B

M4-0.70
M4-0.70

Standard
Brass

M934-05-50

M5-0.80

Standard

M934-06-60
M934-06-64
M6923-06-80
M982-06-80

M6-1.00
M6-1.00
M6-1.00
M6-1.00

Standard
Std. (green)
Spiralock
Elastic Stop

M934-08-60
M6923-08-80
M982-08-80

M8-1.25
M8-1.25
M8-1.25

Standard
Spiralock
Elastic Stop

M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80

M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50

Standard
Standard
Spiralock
Spiralock[
Elastic Stop

M934-12-60
M934-12-60F
M6923-12-80
M982-12-80

M12-1.75
M12-1.25
M12-1.75
M12-1.75

Standard
Standard
Spiralock
Elastic Stop

M982-14-60

M14-2.00

Elastic Stop

M6923-16-80
M982-16-80

M16-2.00
M16-2.00

Spiralock
Elastic Stop

M934-18-80
M982-18-60

M18-2.5
M18-2.50

Standard
Elastic Stop

M934-20-80
M982-20-80

M20-2.50
M20-2.50

Standard
Elastic Stop

M934-22-60

M22-2.50

Standard

M934-24-80
M982-24-60

M24-3.00
M24-3.00

Standard
Elastic Stop

M934-30-80

M30-3.50

Standard

Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80

ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0

Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0

0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24

[ This metric hex nut’s hardness is grade 8.

TP-5587 2/08

Appendix 67

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

TP-5587 2/08d
E 1996, 1998, 2000, 2005, 2008 by Kohler Co. All rights reserved.

Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455



---

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