UW50 Utensil Washer Electric Heat 208 240/60/3 WAREWASHING Technical Manual
UW50 to the manual 3062d9da-11dc-42cc-800f-8e540d30c886
User Manual: WAREWASHING UW50
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UW50 UTENSIL WASHER (208-240/60/3) TECHNICAL MANUAL SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRUCTIONS TROUBLE SHOOTING INSTRUCTIONS WIRING DIAGRAMS CATALOG OF REPLACEMENT PARTS SMARTPARTS™ USER GUIDE RECOMMENDED SPARE PARTS LIST Need other Hobart Services? • Warranty Registration • Delivery and Installation • Preventive Maintenance • Hobart Service Contracts • Extended Warranty Contracts • Parts and Accessories • Specialty Programs • Water Treatment Programs UW50 Untensil Washer 208-240/60/3 Page 2 of 112 Item #______________________________________ Quantity____________________________________ C.S.I. Section 11400 UW50 UTENSIL/PAN WASHER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com STANDARD FEATURES MODEL ■ 2.1 gallons of water per rack (booster equipped models) ■ 19 racks per hour ■ Timed wash cycles for 2, 4 or 6 minutes ■ Stainless steel tank, tank shelf, chamber, trim panels, frame and feet ■ Solid state heat controls ■ Front loading, split-door configuration ■ Flat-bottomed, stainless steel frame rack, with one flat grid rack and two tray support racks ■ Chamber accepts 16 full-sized sheet pans, or 140-quart mixing bowl ■ Two upper and two lower revolving, debossed non-clogging stainless steel wash arms ■ Two upper and lower revolving stainless steel rinse arms ■ Heavy-duty door and door hinges ■ Large, removable stainless steel scrap screen and scrap bucket ■ Choice of 10 KW electric, steam injector/steam coil or gas tank heat ■ Adjustable wash cycle timer ■ Stainless steel front panel ■ Integrated detergent connections ■ Top-mounted dial thermometers ■ Door actuated drain closer ■ Heavy-duty 5 H.P. motor ■ Door interlock switch ■ Corrosion-resistant impeller ■ Timed fill ■ Positive low water protection ■ Spray hose (standard on electric booster heater equipped models only) ❑ UW50 OPTIONS AT EXTRA COST ❑ ❑ ❑ ❑ ❑ 10 KW electric tank heat Natural or LP gas tank heat 14 KW electric booster heater Vent fan control Steam injector or steam coil tank heat ACCESSORIES Power vent fan kit Drain water tempering kit Rack insert for 30" trays Spray hose assembly (field installed for nonbooster equipped machines only) ❑ Operator training video ❑ 20" x 20" peg or combination racks ❑ ❑ ❑ ❑ Specifications, Details and Dimensions on Inside and Back. UW50 UTENSIL/PAN WASHER R VOLTAGE ❑ 208/60/3 ❑ 240/60/3 ❑ 480/60/3 F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 3 of 112 Page 1 of 8 UW50 UTENSIL/PAN WASHER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com DETAILS & DIMENSIONS – ELECTRIC Page 2 of 8 F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 4 of 112 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com UW50 UTENSIL/PAN WASHER DETAILS & DIMENSIONS – ELECTRIC F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 5 of 112 Page 3 of 8 UW50 UTENSIL/PAN WASHER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com DETAILS & DIMENSIONS – GAS Page 4 of 8 F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 6 of 112 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com UW50 UTENSIL/PAN WASHER DETAILS & DIMENSIONS – GAS F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 7 of 112 Page 5 of 8 UW50 UTENSIL/PAN WASHER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com DETAILS & DIMENSIONS – STEAM INJECTOR/STEAM COIL Page 6 of 8 F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 8 of 112 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com UW50 UTENSIL/PAN WASHER DETAILS & DIMENSIONS – STEAM INJECTOR/STEAM COIL F-7551 – UW50 Utensil/Pan Washer UW50 Untensil Washer 208-240/60/3 Page 9 of 112 Page 7 of 8 UW50 UTENSIL/PAN WASHER 701 S Ridge Avenue, Troy, OH 45374 1-888-4HOBART • www.hobartcorp.com SPECIFICATIONS DESIGN: Heavy-duty, fully automatic, front-loading utensil/pan washer with large split door system. Upper door section slides upward as the lower door section is pulled down. Stainless steel pull-out rack allows easy loading for large utensils and pans. Three variable wash cycles ensure thorough cleaning and sanitizing. Upper and lower revolving stainless steel wash arms, with computer designed, debossed, anti-clog wash nozzles, direct high pressure wash flow to all soiled surfaces. Large, sloping, perforated, removable stainless steel scrap screens direct food soils to a deep perforated stainless steel scrap basket. CONSTRUCTION: Stainless steel tank and hood, frame, legs and adjustable feet. Front enclosure panel standard. Scrap basket and strainer easily removed. PUMP: Cast iron pump integral with motor, Ni-Resist impeller, horizontally mounted. Pump capacity 343 gpm. RINSE CYCLE: 180°F final sanitizing rinse through two upper and two lower revolving stainless steel rinse arms. Rinse arms removable without tools. MOTOR: 5 H.P., available in 208/60/3, 240/60/3, or 480/60/3 configurations. Factory sealed lubrication, drip proof with sealed ball bearings. Thermal overload protection. WATER USAGE PER RACK: 2.1 gallons per rack (booster equipped models) 2.2 gallons per rack (non-booster equipped models) RACKS PER HOUR: Wash Cycle 2 minute 4 minute 6 minute RACKING: Standard rack assortment consists of one flatbottomed frame rack, one flat grid insert rack, and two tray support insert racks. External rack dimensions are 407⁄8" wide, 227⁄8" deep, and 41⁄8" high. Racks/Hr. 19 12 9 WASH CYCLE: Complete automatic operation. Cycle may be interrupted any time by opening door. The selected cycle will restart from the begining when door is closed again. Standard flat-bottomed frame rack also accepts (2) 20" x 20" combination or peg racks per cycle. SPECIFICATIONS: Listed by Underwriters Laboratories Inc., NSF International and CUL. As continued product improvement is a policy of Hobart, specifications are subject to change without notice. Page 8 of 8 F-7551 (REV. 01/09) F-7551 – UW50 Utensil/Pan Washer Litho In U.S.A. (H-01) UW50 Untensil Washer 208-240/60/3 Page 10 of 112 UW50 WAREWASHING To Operate: 1 To Clean: Place strainer pan and scrap basket into position in the dishwasher tank. 1 1 2 Turn selector to OFF position. Open machine door. 2 Close the access door (automatically closes drains). 3 Lift drain lever inside door opening. 3 Turn selector switch to FILL and press start. 4 Remove and clean strainer pan and strainer basket. 4 Open door to reset and load utensils on rack as necessary, slide rack into machine and close the door. 5 Spray down machine interior. 6 Visually inspect top and bottom wash and rinse arms, if obstructed remove arms and spray free with water. 7 Remove overflow tube and wash thoroughly. 8 Inspect tank interior, remove any soil from heater, probes, and floats 9 Wipe down exterior with a wet wash rag. DO NOT SPRAY THE EXTERIOR WITH A HOSE 10 Reassemble the machine: a. Install scrap screen and basket b. Install wash and rinse arms if removed 5 6 Change selector to desired wash cycle length (2, 4, or 6 minutes). 3 Press START. To Stop: 1 2 4 Open machine door. Turn selector to OFF position. Operational Tips: 1 After placing wash and rinse arms back in the machine, verify they all spin freely prior to operating the unit. 2 Delime the machine on a regular basis. This assures proper function of the machine. Note: Refer to “Troubleshooting” section of your UW50 Instruction Manual or call your local Hobart Sales/Service office if you experience any difficulties. F-40057 (10/03) Leave door open at end of day to allow interior to air out. Hobart Corporation, 701 S. Ridge Avenue, Troy, OH 45374-0001 Phone: (937) 332-3000 www.hobartcorp.com UW50 Untensil Washer 208-240/60/3 Page 11 of 112 3 6 7 10 UW50 UTENSIL WASHER MODEL UW50 ML-27838 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 937 332-3000 www.hobartcorp.com UW50 Untensil Washer 208-240/60/3 Page 12 of 112 FORM 18241 Rev. G (Aug. 2007) TABLE OF CONTENTS GENERAL ..............................................................................................................................................................3 INSTALLATION ......................................................................................................................................................3 Unpacking ........................................................................................................................................................3 Installation Codes ............................................................................................................................................3 Location ...........................................................................................................................................................3 Installation Diagrams .......................................................................................................................................4 Plumbing Connections .....................................................................................................................................7 Gas Connection (When Specified)...................................................................................................................7 Steam Connection (When Specified) ...............................................................................................................7 Venting Required With Gas Heat (Optional With Steam or Electric Heat) .......................................................8 Rate Of Exhaust Flow Calculations .................................................................................................................9 Detergent Feeder (Optional By Others) .........................................................................................................10 Rinse Agent Feeder (Optional By Others) .....................................................................................................10 Vent Exit .........................................................................................................................................................10 Vent Fan Control (Optional); Power Vent (Optional) ......................................................................................10 Electrical Connection .....................................................................................................................................10 OPERATION......................................................................................................................................................... 11 Controls (Fig. 3) ............................................................................................................................................. 11 General Operating Instructions ......................................................................................................................12 Cleaning the Utensil Washer..........................................................................................................................12 Dos and Don'ts For Your New Hobart Utensil Washer ...................................................................................13 MAINTENANCE ...................................................................................................................................................14 Motor ..............................................................................................................................................................14 Wash and Rinse Arms....................................................................................................................................14 Deliming .........................................................................................................................................................14 TROUBLESHOOTING .........................................................................................................................................15 Service ...........................................................................................................................................................16 Model UW50 Utensil Washer With Booster ©HOBART, 2007 –2– UW50 Untensil Washer 208-240/60/3 Page 13 of 112 INSTALLATION, OPERATION AND CARE OF MODEL UW50 UTENSIL WASHER SAVE THESE INSTRUCTIONS GENERAL The UW50 Utensil Washer is the answer to volume utensil washing problems in your kitchen, bakery or supermarket operation. The UW50 occupies a minimum amount of floor space (under 48" x 43" with door open) and does not require separate dishtables. The upper portion of the door raises, while the lower portion swings out to provide a drain platform. The rack can then be pulled out for easy loading and unloading. The program selector lets you select a 2-, 4- or 6-minute cycle; each wash cycle is followed by a dwell and a 24-second rinse. The two upper and two lower wash arms provide thorough cleaning. Four rinse arms provide a sanitizing rinse at the end of each cycle. The 5-horsepower pump produces 343 gallons per minute. The UW50 may be ordered with steam injector, steam coil, electric or gas tank heat. A top-mounted electric booster is also available. When equipped with a top-mounted electric booster, a spray hose and nozzle is provided on the left side of the machine. On models without top-mounted electric boosters, the spray hose and nozzle can be installed in the field as an accessory. Machines equipped with booster heaters are provided with a pressure-regulating valve and a relief bypass which must be installed in the water supply line. Machines without booster heaters must have a pressure-regulating valve with relief bypass (by others) if the incoming line pressure exceeds 25 psig. Features include: sloping strainer system, self-closing drain with overflow, timed fill, wash and rinse thermometers and rack with inserts for trays. The flat rack can accommodate a 140-quart Hobart mixer bowl. INSTALLATION UNPACKING Immediately after unpacking the UW50, check for possible shipping damage. If the UW50 is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. If the Utensil Washer is lifted with a lift truck, place the forks so the drain assembly under the tank is not damaged. Prior to installation, test the electrical service to ensure that it agrees with the specifications on the data plate located below the controls (lower right front). INSTALLATION CODES Installation must be in accordance with state and local codes, with the national Fuel Code, ANSIZ223.1 (latest edition), if applicable, and the National Electrical Code ANSI/NFPA70 (latest edition). In Canada, the installation codes are: CAN/CGA B149.1, CAN/CGA B149.2 and CSA 22.1 (latest edition). LOCATION Set the machine in place after the final floor covering is installed. Make sure the machine is level before making any plumbing connections. Machines equipped with gas heat require a minimum 3" clearance from the rear of the flue to any combustible construction. Allow at least 3" at the rear and 18" at the sides of the machine as a suggested minimum for service access. Allow 13" in front of the machine for the door to lower and sufficient additional space for the operator to work. –3– UW50 Untensil Washer 208-240/60/3 Page 14 of 112 –4– UW50 Untensil Washer 208-240/60/3 Page 15 of 112 UW50 with 10KW Electric Tank Heat with or without 14KW Electric Booster – Installation Diagram: D-812969 sheet 1 –5– UW50 Untensil Washer 208-240/60/3 Page 16 of 112 UW50 with Steam Tank Heat (Injector or Coil) with or without 14KW Electric Booster – Installation Diagram: D-812969 sheet 2 –6– UW50 Untensil Washer 208-240/60/3 Page 17 of 112 UW50 with Gas Tank Heat with or without 14KW Electric Booster – Installation Diagram: D-812969 sheet 3 PLUMBING CONNECTIONS Plumbing connections must comply with applicable sanitary, safety and plumbing codes. Water Supply Connection Water must be proper hardness. Recommended water hardness is 1 grain or less. Higher hardness may cause excessive formation of lime scale. Chlorides must not exceed 50 ppm. A water hammer arrestor (meeting ASSE-1010 Standard) should be provided (by others) in the water supply line ahead of its connection to the line strainer. The water supply line should be a 3/4" pipe. A flowing pressure of 15 to 25 psig is required at the pressure gauge, provided. The pressure gauge may be connected to a petcock, if equipped, and should remain closed, except when the flowing pressure is being checked. If the flowing pressure exceeds 25 psig, a pressure-reducing valve (not supplied on machines without booster) must be installed in the water supply line. A pressure-reducing valve with relief bypass is furnished with machines equipped with a 14KW electric booster. The water-pressure regulator must have a relief bypass. Failure to use the proper type of pressure regulator may result in damage to the unit. The minimum water supply temperature per cycle time required to maintain 180°F final rinse temperature is shown at the right: Cycle Minimum Water Supply Temperatures With Optional Booster Heater Without Booster Heater 2 Minute 140°F 180°F 4 Minute 110°F 180°F 6 Minute 80°F 180°F Drain Connection A proper drain should be connected to the 2" internal threads at the "T" fitting underneath the machine. The drain can be connected on either the left or right side of the "T" fitting. The right side of the "T" fitting is plugged at the factory, allowing the drain to be connected on the left side. If it is more convenient to connect the drain on the right side, remove the plug from the right side of the "T" fitting, reinstall it on the left side and connect the drain to the right side. GAS CONNECTION (WHEN SPECIFIED) Check the gas data plate attached to the dishwasher or tag attached to the gas burner tubing for type of gas to be used. Connect the gas supply to the machine. The burner is not adjustable. If line pressure is above 7" W.C. (natural gas) or 11" W.C. (propane gas), an additional regulator valve (not supplied) must be installed in the supply line. The burner is ignited by solid state electronic circuitry; there is no pilot light. Gas flow is regulated by the temperature control circuit via a blower and centrifugal switch system. STEAM CONNECTION (WHEN SPECIFIED) Machines equipped with steam injector tank heat have a steam connection (3/4" female pipe thread) located under the machine at the rear, 6" above the floor. Machines equipped with steam coil tank heat have the steam supply connection (3/4" female pipe thread) located at the rear of the wash tank, 19" above the floor, and a condensate return connection (3/4" female pipe thread), located at the rear of the wash tank, 123/8" above the floor (a bucket-type trap is furnished). For either type of steam heat, flowing steam pressure should be 15 to 25 psig (50 psig maximum). A manually operated steam control valve (supplied by others) should be installed at a convenient location ahead of the steam supply connection. –7– UW50 Untensil Washer 208-240/60/3 Page 18 of 112 VENTING REQUIRED WITH GAS HEAT (OPTIONAL WITH STEAM OR ELECTRIC HEAT) The Hobart UW50 Utensil Washer, equipped for gas tank heat, is not provided with a flue collar and is not intended to have the flue directly connected to a ventilation system. However, the products of combustion must be vented to the outside air. A vent hood over the entire utensil washer (Fig. 1) can be employed to vent both the moist air from the wash chamber and the flue gases from the gas tank heat. The volume of flue exhaust required for venting moist air and flue gases using a single vent hood over the entire utensil washer must be calculated using the formulas on the next page. If a powered means of exhaust is used, an electrical interlock must be provided to allow the flow of gas to the utensil washer burner only when the exhaust system is in operation. For additional information, refer to the National Fuel Gas Code, ANSI Z223.1, NFPA 54 (latest editions). In all cases, local codes will prevail. EXHAUST DUCT SHOULD BE CENTERED IN HOOD 6" MINIMUM OVERHANG ON ALL SIDES 1' TO 4' CLEARANCE 18" MINIMUM OVERHANG AT FRONT OPENING Fig. 1 Type I or Type II canopy hoods are recommended. A factory-built commercial exhaust hood may be listed as conforming to Underwriters Laboratory's standard 710, titled Exhaust Hoods for Commercial Cooking Equipment. Hoods must be installed according to the manufacturer's instructions. Make-up air must be provided so that the exhaust flow rate results in a positive building pressure in the room where the unit is located (more outside air than exhaust air). Factory-built hoods not tested to UL standard 710 and custom-built hoods must comply with the following specifications: Stainless steel should have a minimum thickness of 0.037 in. (0.94 mm) [No. 20 Gauge] or copper sheet weighing at least 24 ounces per square foot (7 Kg/m2); the hood must be secured in place by noncombustible supports and must meet the RATE OF EXHAUST FLOW CALCULATIONS on the next page. –8– UW50 Untensil Washer 208-240/60/3 Page 19 of 112 RATE OF EXHAUST FLOW CALCULATIONS (FIG. 2) Based on the International Mechanical Code (latest edition). TH CLEARANCE HEIGHT LENGTH WID Fig. 2 Canopy size and location The inside lower edge of canopy-type Type I and II commercial hoods shall overhang or extend a horizontal distance of not less than 6 inches (152 mm) beyond the edge of the top horizontal surface of the appliance on all open sides. The vertical distance between the front lower lip of the hood and such surface shall not exceed 4 feet (1219 mm). The RATE of air flow required for a vent hood is a minimum of 100 CFM per linear foot of hood length. –9– UW50 Untensil Washer 208-240/60/3 Page 20 of 112 DETERGENT FEEDER (OPTIONAL BY OTHERS) If installing a detergent feeder (by others), remove cap to expose 7/8" diameter hole at rear of machine. RINSE AGENT FEEDER (OPTIONAL BY OTHERS) If a rinse agent feeder (by others) is being installed, remove the 1/8" NPT pipe plug to access the tapped hole in the incoming water line below the vacuum breaker on top of the machine. VENT EXIT A vent exit (7" x 11" x 10") is provided in the top of the machine to allow for expansion of air. It should not be directly connected to an external vent. VENT FAN CONTROL (OPTIONAL); POWER VENT (OPTIONAL) The Vent Fan Control option (factory- or field-installed) provides switching for a vent fan (by others). The vent hood comes on when the UW50 is on and goes off when the UW50 is off. This is appropriate for a hood over a UW50 with gas tank heat. The Vent Fan Control can be rewired by your Hobart service technician to control the Power Vent option (not available on UW50 with gas tank heat). Power Vent is used on UW50 with steam or electric tank heat to exhaust moist air from the chamber after the rinse cycle is finished. Power Vent operates for 45 seconds. Power Vent (field installed only) extends upward 131/8" above the Vent Exit (227/8" above the top of the wash chamber) and terminates in a round duct connection for a 101/4" O.D. duct. ELECTRICAL CONNECTION Electrical and grounding connection must comply with the applicable portions of the National Electrical Code and/or other local electrical codes. Disconnect electrical power supply and follow lockout / tagout procedures. Connect incoming power to the control box in accordance with the wiring diagram located inside the control box and the electrical data chart. The front trim rail and the front panel must be removed to access the control box. ELECTRICAL DATA 10KW Electric Heat (Single Point Connections) 10KW Electric Heat With 14KW Electric Booster (Single Point Connections) Steam Tank Heat (Injector or Coil) (Single Point Connections) Steam Tank Heat (Injector or Coil) With 14KW Electric Booster (Single Point Connections) Gas Tank Heat (Single Point Connections) Gas Tank Heat With 14KW Electric Booster (Single Point Connections) Volts/Hz/Ph Rated Amps Circuit Size* (Amps) Rated Amps Circuit Size* (Amps) Rated Amps Circuit Size* (Amps) Rated Amps Circuit Size* (Amps) Rated Amps Circuit Size* (Amps) Rated Amps Circuit Size* (Amps) 208/60/3 50.3 70 89.2 **100 20.3 25 60.3 80 21.4 30 60.3 80 240/60/3 46.2 60 79.9 **100 17.6 25 52.3 70 18.6 25 52.3 70 480/60/3 23.5 30 40.4 50 9.2 15 26.4 35 9.6 15 26.4 35 * Minimum Circuit Size / Maximum Protective Device (Amps) compiled in accordance with the National Electrical Code (NFPA 70), latest edition. ** For supply connection, use wires suitable for at least 90°F or equivalent. Rotation of Pump Motor Before using the machine, check the pump motor rotation to be sure it is rotating in the right direction. From the front of the machine, the motor should rotate counterclockwise. Looking from the rear of the machine, the correct rotation is clockwise. Inspection is easiest from the right side using a flashlight and mirror to check the motor fan in front. Be aware that the mirror will reverse the perceived direction. If the pump motor is rotating in the wrong direction, follow this procedure. Disconnect electrical power supply and follow lockout / tagout procedures. Reverse any two of the three incoming line wires (not the ground wire). Reconnect and recheck rotation of pump motor. – 10 – UW50 Untensil Washer 208-240/60/3 Page 21 of 112 OPERATION CONTROLS (FIG. 3) SELECTOR SWITCH START 6 4 POWER 2 OFF CYCLE FILL PL-56351 Fig. 3 SELECTOR SWITCH OFF Electric power to machine is off. POWER and CYCLE lights are off. FILL Timed fill requires about 3 minutes. Be sure Drain Lever (Fig. 4) is closed. Press the START button to begin a timed fill. SELECT WASH CYCLE and press START. 2 A 2-minute wash cycle is followed by a 5-second pause and a 24-second rinse. 4 A 4-minute wash cycle is followed by a 5-second pause and a 24-second rinse. 6 A 6-minute wash cycle is followed by a 5-second pause and a 24-second rinse. START button Begins a timed fill or starts a wash cycle. POWER light (green) Indicates the machine has power, and the Selector Switch is not off. CYCLE light (white) Amber light indicates a timed fill or wash cycle is in process. NOTE: Opening the door during cycles will cause cycle to start over at the beginning. DRAIN LEVER (Fig. 4) Drain lever is located inside the wash chamber (middle front with door open). Lower the lever to close the drain before beginning a timed fill. Rotate lever upward to open the drain after turning the machine off at the end of the day. DIAL THERMOMETERS (not shown) Thermometers indicate the Wash Tank Temperature and the Rinse Temperature. Thermometers are located on top of the wash chamber and are clearly visible when the doors are shut. Minimum Wash Tank Temperature is 150°F. Minimum Rinse Temperature is 180°F. – 11 – UW50 Untensil Washer 208-240/60/3 Page 22 of 112 Fig. 4 GENERAL OPERATING INSTRUCTIONS Keep the utensil washer clean to provide best results. Do not allow foreign objects to enter the unit, especially metallic contaminants. Do not wash aluminum utensils in the utensil washer. The caustic detergent and high water temperature will cause aluminum oxide formation (black). Copper utensils may require polishing to remove oxide formation after exposure to utensil washer cleaning for a period of time. Stainless steel utensils should clean quickly and easily if the food soil is not baked on. It may be necessary to scrub or prewash some hard-to-remove substances which may not come clean in the utensil washer with even a 6-minute washing. For stubborn food soil, a plastic scraper, plastic abrasive pad, nylon bristle brush or sponge with abrasive surface (Scotch Brite) may be used before washing in the utensil washer. Never use steel wool on ware to be loaded into the utensil washer. Use only products formulated to be safe on stainless steel. Rinse items thoroughly after scrubbing to remove metallic debris. CLEANING THE UTENSIL WASHER Disconnect electrical power supply and follow lockout / tagout procedures. The utensil washer must be thoroughly cleaned at the end of each working shift or at least daily. Never use steel wool to clean utensil washer surfaces. Turn the Selector Switch OFF. Open the doors and lift up on the drain lever to drain the tank. Remove the strainer pan and strainer basket (Fig. 5), and empty into a waste disposer or garbage container. Wash and rinse strainer pan and strainer basket thoroughly. Do not bang strainer pan or basket on tables to remove food soil. After the tank has drained completely, lower the overflow tube to close the drain. Reconnect the electrical power to the machine. Fig. 5 Turn the Selector Switch to FILL and press the Start button. The machine will fill and rinse any debris into the tank. After Fill is complete, turn the Selector Switch OFF, open the doors and lift up on the drain lever to drain the machine. Disconnect electrical power supply and follow lockout / tagout procedures. Remove the overflow cover and the overflow tube. Wash and rinse the overflow tube inside and out. Thoroughly cleanse and flush the interior of the machine. Remove remaining soil with a soft cloth or brush and a mild cleanser. Rinse again. Do not allow food soil to accumulate in the tank bottom. Reinstall the overflow tube. Carefully reinstall the strainer pan, strainer basket and drain cover. The opening at the corner of the strainer pan allows the capillary tube to go into the tank. On machines with the capillary tube in the tank, use care when assembling strainer pan so the capillary tube is not damaged during assembly. Make sure that the wash and rinse arms rotate freely and are free of any obstructions. If any obstructions are present, remove the wash and rinse arms. Clean the wash and rinse arms under running water in a sink. – 12 – UW50 Untensil Washer 208-240/60/3 Page 23 of 112 The wash and rinse arms are easily removed for cleaning. To remove the upper wash and rinse arm (Fig. 6): • Unscrew the hand knob. • Remove the upper rinse and wash arms together. Be careful not to drop these arms. • Replace after removing any obstructions by reversing the removal procedure. To remove the lower wash and rinse arm (Fig. 7): • Lift off the rinse arm. • Unscrew the rinse arm bearing pin. • Lift off the lower wash arm. (It is not necessary to remove the spacer located on the lower wash arm shaft.) • Remove any obstructions from the wash arms. • Replace wash and rinse arms by reversing the removal procedure. Fig. 6 Leave the doors open to allow the interior to dry and air out. Fig. 7 DOS AND DON'TS FOR YOUR NEW HOBART UTENSIL WASHER DO ensure proper water hardness (1 grain or less). Total Dissolved Solids (TDS) must be 50 ppm or greater. Chlorides must not exceed 50 ppm. DO pre-scrap dishes thoroughly. DO use only detergents recommended by your chemical professional. DO thoroughly cleanse, rinse and dry (leave door open) the machine at the end of the day. DO closely follow your chemical professional's prescribed deliming schedule. DO use only products formulated to be safe on stainless steel. DO NOT use detergents formulated for residential dishwashers. DO NOT allow food soil to accumulate on the tank bottom. DO NOT exceed chemical manufacturer's recommended concentrations for detergent, sanitizer, rinse aid or lime scale remover. DO NOT use steel wool to clean ware or warewasher surface. DO NOT allow foreign objects to enter the unit, especially metallic contaminants. NOTE: Failure to follow use, care and maintenance instructions may void your Hobart warewasher warranty. – 13 – UW50 Untensil Washer 208-240/60/3 Page 24 of 112 MAINTENANCE Disconnect electrical power supply and follow lockout / tagout procedures. MOTOR The motor has permanently sealed bearings and requires no lubrication. WASH AND RINSE ARMS All wash arms and rinse arms should turn freely and continue turning for a few seconds after being whirled by hand. To check, DISCONNECT ELECTRICAL POWER SUPPLY, rotate arms and remove any obstructions causing improper operation. Refer to CLEANING THE UTENSIL WASHER on pages 12 and 13. If the slanted strainer pan and strainer basket are not properly in place, obstructions (such as food particles or toothpicks) may clog the wash arm nozzles. DELIMING Deliming solution must not come in contact with bleach or rinse solution containing bleach. Mixing may cause hazardous gas to form. This entire procedure must be followed stepby-step for safe and satisfactory results. The dishwasher should be delimed on a regular basis as required. How often depends on the mineral content of the water. Deliming should be done when you can see clear signs of lime deposits (a white chalky substance) on the inside walls and on the wash and rinse arms. Inspect the machine interior for lime deposits. If deliming is necessary, a deliming agent (available from your detergent representative) should be used for best results. Delime as follows: 1. Lift drain lever and drain tank. 2. Remove rack from machine. 3. Close door. 4. Fill machine. 5. Open door and add deliming agent (carefully follow supplier's instructions). NOTE: The sump holds 27 gallons of water. 6. Close door and allow machine to complete a 6-minute cycle. 7. Open door and lift drain lever to drain tank. 8. Inspect interior of machine for lime deposits. Repeat Steps 3 through 7 if necessary. Do not allow deliming agent to remain in the machine longer than recommended by the deliming agent manufacturer. After deliming, run the machine through two 6-minute cycles with no utensils in order to rinse and flush machine interior. – 14 – UW50 Untensil Washer 208-240/60/3 Page 25 of 112 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Utensils spotted or Overloaded rack. not clean Low water level. Water conditions: — Incorrect rinse water temperature. Refer to WATER SUPPLY CONNECTION, page 7. — Excessive water hardness may indicate that a water softener is needed. — Incorrect detergent type or concentration for water conditions. — Incorrect rinse additive for water conditions. Inadequate rinse. — Dirty line strainer causing reduced water flow. Turn off water supply. Remove strainer cap. Withdraw and clean screen. Reassemble. — Low water pressure (supply line). — Excessive mineral deposits throughout wash and rinse system. Deliming may be necessary. Check water level in tank. The machine won't clean well if there isn't enough water for the pump to maintain adequate wash pressure. — Drain overflow tube may not be seated. — Worn or torn O-Ring may cause overflow tube not to seat. Loss of water pressure due to pump obstruction. — DISCONNECT ELECTRIC POWER SUPPLY. Drain tank and check for obstruction at the strainer, basket and pump intake. Insufficient detergent dispensing. — Check supply or detergent supplier. Excessive mineral deposits throughout wash and rinse system. — Deliming may be necessary. — Excessive water hardness may indicate that a water softener is needed. Utensil washer was not cleaned properly. Refer to CLEANING THE UTENSIL WASHER, pages 12 and 13. Wash arm blocked with debris. Refer to WASH AND RINSE ARMS, page 14. – 15 – UW50 Untensil Washer 208-240/60/3 Page 26 of 112 SYMPTOM Machine won't operate. POSSIBLE CAUSE Fuse blown or circuit breaker tripped. Selector Switch is turned OFF. Check water level in tank. — Drain overflow tube may not be seated. — Worn or torn O-Ring may cause overflow tube not to seat. Leaking valves. Solenoid valves. — Contact Service. Vacuum breaker. No wash tank heat. — Foreign material preventing proper valve operation. A critical period is soon after installation when pipe compound or metal shavings may lodge at the valve seat. DISCONNECT ELECTRICAL POWER SUPPLY. Shut off water supply line. Unscrew and lift bonnet from valve body. Clean valve and reassemble. The low water detector will shut off heat if water level is too low. — Check water level. The overflow tube may not be seated. Fuse blown or circuit breaker tripped (if equipped with electric heat). Manual steam valve not open completely (if equipped with steam heat). Overtemperature protector tripped (gas or electric tank heat only). No fill or slow fill. — Contact Service. Dirty line strainer causing reduced water flow. — Turn off water supply. Remove strainer cap. Withdraw and clean screen. Reassemble. SERVICE In the event a gas orifice fitting shall be adjusted or replaced, have it serviced by qualified personnel. Contact your Hobart service office for any repairs or adjustments needed on this equipment. Long-term service contracts are available on this and other Hobart products. FORM 18241 Rev G (Aug. 2007) – 16 – UW50 Untensil Washer 208-240/60/3 Page 27 of 112 PRINTED IN U.S.A. WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. GND LID BOOSTER CONTACTOR * *FUSE SIZE FOR 2FU AND 3FU IS: 2.5 AMP AT 208-240 VOLT 1.6 AMP AT 480 VOLT 1TB L1 L1 L2 L3 SERVICE CONNECTION 1CON 1OL T1 L1 L2 T2 L2 T2 L3 T3 L3 T3 1MTR T1 PUMP MOTOR H1 *2FU DPS1 H2 DPS2 H3 RPS1 H4 *3FU RPS2 3CR 208 VAC H1 H2 X1 X2 TRANSFORMER CONNECTIONS LINE LEADS CONNECT (H) TO H1 TO H3 240 H1 AND H4 H2 TO H4 480 H2 TO H3 L1 2CON T1 L2 T2 L3 T3 1.5 A 1SS 1 * * ELECTRIC BOOSTER CONTROLS 1OL 2TB-1 2 C NC 3TB-4 3TB-1 1LT G OVERTEMP TANK HEAT 1TAS C1 C3 2CON 1SST POWER ON W2 4 1 4 TT TTS6 S5 5 1QTM 1PB 6 7 8 9 10 11 1 2 START 1SS 3 1SS 5 7 RELAY 4 2 RELAY 1 6 11 RELAY 2 5 6 2 MIN 12 8 4 MIN RELAY 5 15 1 PUMP MOTOR 1SOL V2 V1 FILL/RINSE B RINSE 2LT W RUN 18 12 DOOR INTERLOCK 0 PWR VENT CONT 1CON C3 C1 A 13 3 10CON 3CR RELAY 3 4 1SS 9 10 6 MIN 1LS 1 14 4 FILL 1SS 1FS 10 9 ELECTRICAL WIRING DIAGRAM UW50 UTENSIL WASHER BUILT AFTER NOV 2008 ELECTRICAL HEAT 208-240/60/3 1HTR * * SEE INSIDE COVER OF ELECTRIC BOOSTER CONTROL BOX FOR ELECTRICAL DIAGRAM H4 X2 120 VAC 1FU 3 6 2TB-2 1 X1 2 SELECTOR SWITCH 1 2 3 4 5 6 7 8 9 10 1SS OFF 0 0 0 0 0 FILL 1 1 0 0 0 1 0 1 0 0 2 4 1 0 0 1 0 6 1 0 0 0 1 H2 1T H1 AND H4 4 9 TANK H3 H1 VOLTAGE 208 VOLT TRANSFORMER CONNECTION 7 1A 17 AI 33187 DERIVED FROM F-33187 UW50 Untensil Washer 208-240/60/3 Page 28 of 112 [160] SECOND/2 MIN CYCLE (259) SECOND/4 MIN CYCLE 351 SECOND/6 MIN CYCLE ON OFF ON OFF SS1 START BUTTON (TMR-2) PUMP (TMR-11) ON OFF [133] (232) 324 1 RUN LIGHT (TMR-15) ON OFF FILL (TMR-12) ON OFF [137] (236) 328 [152] (251) 343 RINSE (TMR-13) ON OFF [137] (236) 328 [152] (251) 343 PWR VENT CONTROL (TMR-14) ON OFF DOOR INTERLOCK (TMR-1) OPEN CLOSED 1PB 182 SECOND FILL CYCLE 178 1 179 [158] (257) 349 [203] (302) 394 1SS 1T 1LT 3CR 1CON 224 45 SEC 45 SEC HEATER CHART VOLTS PHASE HEATER NO. 2LT 1FU TMR GN D 1OL 1T B LID-FRONT VIEW DERIVED FROM F-33187 DPS1 DPS2 RPS1 RPS2 2TB 208 3 K-54 240 3 K-54 480 3 K-39 2CON SST CONTROL BOX ELECTRICAL WIRING DIAGRAM CONTINUED UW50 UTENSIL WASHER BUILT AFTER NOV 2008 ELECTRICAL HEAT 208-240/60/3 UW50 Untensil Washer 208-240/60/3 Page 29 of 112 AI 3138 WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. MAXIMUM RATED LOAD:1.5 AMPS VENT FAN CONTROL CIRCUIT CONNECTION VFC (1CON-L1) VFC (1CON-L2) TRANSFORMER CONNECTIONS 50/60 Hz 208V-LINE H1+H2 240V-LINE H1+H3 480V-LINE H1+H4 POWER VENT ONLY H H1 TO MAIN CONTROL BOX SERVICE GROUND 3T 3FU HOOD VENT ONLY X1 1.5AMP 2 10CON 120V X2 POWER VENT ONLY 4 VM 10CON 1 POWER VENT ONLY TMR-14 0 HOOD VENT ONLY 2TB-1 POWER OR HOOD VENT 2TB-2 VENT FAN CONTROL BOX UW50 CONTROL BOX DERIVED FROM F35396 REV A WHT WIRING DIAGRAM UW50 UNTENSIL WASHER BULT AFTER MARCH 2007 VENT FAN CONTROL WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. SERVICE CONNECTION FROM MAIN CONTROL BOX 1TB L1 L2 L3 L1 L2 L3 3CON T1 T2 T3 2 HTR GND 3 HTR 2TB-1 2TB-2 120VAC FROM MAIN CONTROL BOX 1TAS 2TAS 3TB-1 C1 3CON C3 W2 2SST 4 3TB-4 OVERTEMP. THERMOSTATS 1 DERIVED FROM F-28403 REV A WIRING DIAGRAM UW50 UNTENSIL WASHER 14KW ELECTRIC BOOSTER 3 PHASE UW50 Untensil Washer 208-240/60/3 Page 30 of 112 S5 S6 TT TT T AI 3140 WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. GND LID *FUSE SIZE FOR 2FU AND 3FU IS: 2.5 AMP AT 208-240 VOLT 1.6 AMP AT 480 VOLT BOOSTER CONTACTOR * 1TB SERVICE CONNECTION 1CON 1OL T1 L1 L2 T2 L2 T2 L3 T3 L3 T3 L1 L1 L2 L3 1MTR T1 PUMP MOTOR H1 *2FU DPS1 H2 DPS2 H3 RPS1 H4 *3FU RPS2 3CR 208 VAC H1 X1 480 H2 TO H3 0 0 1 1 1 0 1 0 0 0 T2 L3 T3 2TB-2 X1 X2 120 VAC 1SS 1 1OL 2 C 3TB-4 3TB-1 * ELECTRIC BOOSTER CONTROLS 2TB-1 1LT G NC OVERTEMP TANK HEAT 1TAS C1 C3 1SST W2 POWER ON 4 1 SELECTOR 1 2 3 4 5 6 7 8 9 10 11 12 15 16 SWITCH 0 0 0 1 0 L2 1HTR 1T H1 AND H4 0 1 1 0 0 2CON T1 H2 2CON 0 0 0 1 0 L1 H4 1.5 A 0 1 1 1 1 6 TANK H1 1FU OFF FILL 2 4 6 4 9 X2 H3 TRANSFORMER CONNECTIONS VOLTAGE CONNECT LINE LEADS (H) TO H1 TO H3 240 H1 AND H4 H2 TO H4 208 VOLT TRANSFORMER CONNECTION H2 7 TT TT S6 0 1 1 1 1 1QTM 1LS 9 * SEE INSIDE COVER OF ELECTRIC BOOSTER CONTROL BOX FOR ELECTRICAL DIAGRAM 1CR 9 6 2CR S5 1FS A B 1CR DOOR INTERLOCK A 6 B 2CR 1PB 3 1 2 START 4 NC 2TS C 6 NO 3TS C 5 4 RPM 2MTR 2CR 7 1 1/2 RPM 1CR 3MTR TIMER MOTORS 2LT NC 3 1TS C W NO ELECTRICAL WIRING DIAGRAM UW50 UTENSIL WASHER BUILT PRIOR TO DEC 2008 ELECTRICAL HEAT 208-240/60/3 DERIVED FROM F-28314 REV G RUN C 4TS NO 9 C 5TS 11 NO C 6TS NC 15 C1 10 12 PUMP MOTOR 1SOL 2TB-3 V1 V2 FILL/RINSE A 16 C3 1CON 3CR B AI 3135 UW50 Untensil Washer 208-240/60/3 Page 31 of 112 ALL TIMES STATED IN SECONDS [2 MIN & FILL CYCLE] (4 MIN CYCLE) 6 MIN CYCLE 1TS-NO NC CYCLE/RESET 2TS-NO NC 4 MIN CYCLE 3TS-NO NC 2 MIN CYCLE (60) [30] PUMP 4TS-NO [1] NC (1) 1 FILL 5TS-NO NC [1] 6TS-NO NC RINSE 1PB [162] [163] (262)(283) 354 355 1SS 1LT 2LT 1T 6TS 5TS 4TS 3TS 2TS 1TS 1CON 1FU G D 2TB 1OL 1T B DPS1 DPS2 RPS1 RPS2 [58] [132] (232) 324 [158] [135] [159] (235)(259) 327 351 HEATER CHART VOLTS PHASE HEATER NO. N LID-FRONT VIEW 1CR 2CR 3CR (73) 208 3 K-54 240 3 K-54 480 3 K-39 2CON SST CONTROL BOX ELECTRICAL WIRING DIAGRAM CONTINUED UW50 UTENSIL WASHER BUILT PRIOR TO DEC 2008 ELECTRICAL HEAT 208-240/60/3 DERIVED FROM F-28314 REV G AI 3136 UW50 Untensil Washer 208-240/60/3 Page 32 of 112 WARNING 10 CON ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. L1 VFC VENT FAN CONTROL CIRCUIT CONNECTIONS T1 VFC GND 1CON 2TB-1 1CON-NC C 4TR 1 NC 2 2TB-1 8 10 CON 4TR 4 C3 C1 2TB-2 WIRING DIAGRAM UW50 UNTENSIL WASHER BULT BEFORE SEPT. 2005 VENT FAN CONTROL DERIVED FROM F-33023 WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. TRANSFORMER CONNECTIONS 50/60 Hz POWER VENT ONLY 208V-LINE H1+H2 240V-LINE H1+H3 480V-LINE H1+H4 H H1 VENT FAN CONTROL VFC CIRCUIT (1CON-L1) CONNECTION VFC (1CON-L2) MAXIMUM RATED LOAD:1.5 AMPS 3T 3FU HOOD VENT ONLY X2 X1 1.5AMP 2 4TR, 5CR, CON-NC POWER VENT ONLY 10CON POWER VENT ONLY 4 TO MAIN CONTROL BOX SERVICE GROUND VM WHT 2CR-1 POWER VENT ONLY POWER VENT ONLY NC 1CON NC 7 4 1 5 2 HOOD VENT ONLY POWER VENT ONLY WHT 1 3 UW50 CONTROL BOX 0 WHT INTERNAL POTENTIOMETER POWER OR HOOD VENT 2TB-2 10CON 1 4TR DERIVED FROM F-33172 REV C A 5CR B 5CR 2TB-1 120V WHT VENT FAN CONTROL BOX WIRING DIAGRAM UW50 UNTENSIL WASHER BULT BETWEEN SEPT. 2005 & MARCH 2007 VENT FAN CONTROL UW50 Untensil Washer 208-240/60/3 Page 33 of 112 AI 3139 CATALOG OF REPLACEMENT PARTS UW50 UTENSIL WASHER ML-27838 A product of HOBART 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 FORM 18243 Rev. E (May 2009) UW50 Untensil Washer 208-240/60/3 Page 34 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS F-18243 Rev. E (May 2009) -2- UW50 Untensil Washer 208-240/60/3 Page 35 of 112 © HOBART 2009 UW50 UTENSIL WASHER REPLACEMENT PARTS Table of Contents 5 7 9 11 13 15 17 19 21 23 25 27 29 30 31 32 33 35 37 38 39 40 42 44 47 49 51 53 55 57 59 60 61 62 63 65 67 68 VENT FAN CONTROL (PREVIOUS CONSTRUCTION) VENT FAN CONTROL (PREVIOUS CONSTRUCTION) VENT FAN CONTROL (CURRENT CONSTRUCTION) POWERED VENT FAN CONTROL VENT EXHAUST ASSEMBLY LOWER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) LOWER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) UPPER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) UPPER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (PREVIOUS CONSTRUCTION) OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (CURRENT CONSTRUCTION) OUTSIDE RINSE PIPING (WITH BOOSTER) (PREVIOUS CONSTRUCTION) OUTSIDE RINSE PIPING (WITH BOOSTER) (CURRENT CONSTRUCTION) UPPER INSIDE RINSE PIPING LOWER INSIDE RINSE PIPING MANIFOLD FLANGE PIPING (USE WITH BOOSTER) ELECTRIC BOOSTER WASH PUMP (PREVIOUS CONSTRUCTION) WASH PUMP (CURRENT CONSTRUCTION) WASH DUCT DOOR INTERLOCK CHAMBERS, DOORS, AND TRACKS CONTROL BOX (PREVIOUS CONSTRUCTION) CONTROL BOX (CURRENT CONSTRUCTION) ELECTRIC HEAT STEAM INJECTOR HEAT STEAM COIL HEAT GAS HEAT IMMERSION TUBE, SHROUD, AND FLUE CONTROL BOX (GAS HEAT) GAS HEAT COMPONENTS STRAINERS AND DRAIN LOW WATER PROTECTION (STEAM HEAT/WASH TANK) BOOSTER CONTROL BOX THERMOMETER UNIT (WITHOUT BOOSTER) THERMOMETER UNIT (WITH BOOSTER) FRAMES AND PANELS SPRAY HOSE RACKS -3- UW50 Untensil Washer 208-240/60/3 Page 36 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1-2 20 THRU 23 18-19 3 24 4-5 15-16-17 6-7 14 8-9 11-12-13 10 PL-57139 VENT FAN CONTROL (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) -4- UW50 Untensil Washer 208-240/60/3 Page 37 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS VENT FAN CONTROL (PREVIOUS CONSTRUCTION) ILLUS. PL-57139 *1 **2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 00-473429 00-748206-00001 00-473427 00-087714-020-1 SD-008-18 00-118544-00001 SD-008-25 00-814301-00004 SD-019-29 SC-041-05 00-294500-00028 SD-008-25 WL-007-12 SD-008-18 00-294436-00003 FE-022-28 SD-008-17 00-087713-086-1 SD-008-25 00-087714-00036 SD-036-13 WL-007-15 00-437070-00001 00-473437 NAME OF PART AMT. Box – Electrical (Incls. Lid) ........................................................................................................ 1 Box – Electrical (Incls. Lid) ........................................................................................................ 1 Plate – Base .............................................................................................................................. 1 Relay 24 VAC (DPDT) ............................................................................................................... 2 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type T............................................................... 4 Lug – Solderless ........................................................................................................................ 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 1 Block – Terminal......................................................................................................................... 1 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 1 Transformer (50VA.) (208/240/380/480/60/3)(200/380/415/50/3).............................................. 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 4 Lockwasher #10 External Shakeproof ....................................................................................... 4 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type T............................................................... 1 Block – Fuse .............................................................................................................................. 1 Fuse (250 V., 0.5 Amp) .............................................................................................................. 1 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 1 Contactor – Double Pole ............................................................................................................ 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 2 Relay Time Delay (Variable) ...................................................................................................... 1 Self-Tapping Screw 1/4-20 x 11/4 Hex Washer Hd., Type T ......................................................... 1 Lockwasher 1/4 External Shakeproof .......................................................................................... 1 Module – Plug-On ...................................................................................................................... 1 Bracket – Control Panel ............................................................................................................. 1 * Used on Machines Built Before 2/4/98. ** Used on Machines Built After 2/4/98. -5- UW50 Untensil Washer 208-240/60/3 Page 38 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 19 3 16 15 17 18 14 8 13 4 12 6 9 11 10 PL-57137 VENT FAN CONTROL (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) 5 7 -6- UW50 Untensil Washer 208-240/60/3 Page 39 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS VENT FAN CONTROL (PREVIOUS CONSTRUCTION) ILLUS. PL-57137 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 00-328697 SC-041-11 WS-017-01 WL-006-23 NS-015-11 WL-006-17 SC-041-50 00-892088 00-814301-00004 SD-019-29 SD-008-18 00-087714-046-1 SD-036-13 00-087714-020-2 SD-019-29 00-814123 SD-034-59 00-118544-00001 00-274949-00004 NAME OF PART AMT. Bracket – Terminal Box Mounting .............................................................................................. 1 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Helical .............................................................................................................. 2 Nut 5/16-18 Hex (SST) ................................................................................................................. 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 4 Plate – Base .............................................................................................................................. 1 Block – Terminal......................................................................................................................... 1 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 2 Relay (2-Pole) (30 Amp.) ........................................................................................................... 1 Self-Tapping Screw 1/4-20 x 11/4 Hex Washer Hd., Type T ......................................................... 1 Relay (3PDT) ............................................................................................................................. 1 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Relay – Single-Shot Time Delay (With Built-In Potentiometer) .................................................. 1 Self-Tapping Screw 10-32 x 3/8 Phil. Pan Hd., Type T................................................................ 1 Lug – Solderless ........................................................................................................................ 1 Box – Terminal (Incls. Lid).......................................................................................................... 1 -7- UW50 Untensil Washer 208-240/60/3 Page 40 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 4 3 5 2 1 6 15 8 7 9 14 12 13 11 10 PL-58522 VENT FAN CONTROL (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) -8- UW50 Untensil Washer 208-240/60/3 Page 41 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS VENT FAN CONTROL (CURRENT CONSTRUCTION) ILLUS. PL-58522 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 00-918280 00-918282 00-918281 SC-041-11 WS-017-01 WL-006-23 NS-015-11 WL-006-17 SC-041-50 00-118544-00001 SD-034-59 00-814301-00004 SD-019-29 SD-008-18 00-087714-046-1 NAME OF PART AMT. Plate – Base .............................................................................................................................. 1 Box – Terminal ........................................................................................................................... 1 Bracket – Terminal Mounting Box .............................................................................................. 1 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Helical .............................................................................................................. 2 Nut 5/16-18 Hex (SST) ................................................................................................................. 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 4 Lug – Solderless ........................................................................................................................ 1 Self-Tapping Screw 10-32 x 3/8 Phil. Pan Hd., Type T................................................................ 1 Block – Terminal......................................................................................................................... 1 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 2 Relay (2-Pole) (30 Amp.) ........................................................................................................... 1 -9- UW50 Untensil Washer 208-240/60/3 Page 42 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 19 18 16 20 17 15 14 1 2 13 3 4 21 23 22 24 5 7 6 8 11 9 12 10 POWERED VENT FAN CONTROL F-18243 Rev. E (May 2009) - 10 - UW50 Untensil Washer 208-240/60/3 Page 43 of 112 PL-58354 UW50 UTENSIL WASHER REPLACEMENT PARTS POWERED VENT FAN CONTROL ILLUS. PL-58354 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. SD-019-29 00-087714-020-2 SD-036-13 00-087714-046-1 SD-008-18 SD-019-29 00-814301-00004 SD-034-59 00-118544-00001 FE-022-39 SD-019-29 00-294436-00003 00-918280 00-814123 00-294500-052-1 SD-008-25 00-918282 00-918281 SC-041-11 WS-017-01 WL-006-23 NS-015-11 WL-006-17 SC-041-50 NAME OF PART AMT. Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Relay (3PDT) ............................................................................................................................. 1 Self-Tapping Screw 1/4-20 x 11/4 Hex Washer Hd., Type T ......................................................... 1 Relay (2-Pole) (30 Amp.) ........................................................................................................... 1 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 2 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B ................................................................. 2 Block – Terminal......................................................................................................................... 1 Self-Tapping Screw 10-32 x 3/8 Phil. Pan Hd., Type T................................................................ 1 Lug – Solderless ........................................................................................................................ 1 Fuse (250 V., 1.5 Amp.) ............................................................................................................. 1 Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd. Type B ................................................................... 1 Block – Fuse .............................................................................................................................. 1 Plate – Base .............................................................................................................................. 1 Relay – Single Shot Time Delay (With Built In Potentiometer) .................................................. 1 Transformer (100 VA.) (50/60 Hz.)............................................................................................. 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd. Type B ................................................................ 4 Box – Terminal ........................................................................................................................... 1 Bracket – Terminal Mounting Box .............................................................................................. 1 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Helical .............................................................................................................. 2 Nut 5/16-18 Hex (SST) ................................................................................................................. 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 4 - 11 - UW50 Untensil Washer 208-240/60/3 Page 44 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2-3 4 5 THRU 8 11 10 9 PL-58355 VENT EXHAUST ASSEMBLY F-18243 Rev. E (May 2009) - 12 - UW50 Untensil Washer 208-240/60/3 Page 45 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS VENT EXHAUST ASSEMBLY ILLUS. PL-58355 1 2 3 4 5 6 7 8 9 10 11 PART NO. 00-892250 00-892353 00-918088 00-892097 FE-022-84 FE-024-88 FE-024-61 FE-024-65 00-812500 SC-067-07 WS-019-20 00-814347 00-918959 NAME OF PART AMT. Blade – Fan (101/2-In. Wing) ...................................................................................................... 1 Motor – Fan (Exhaust) (230 V.) (Previous Construction) ........................................................... 1 Motor – Fan (Exhaust) (120 V.) (Current Construction) ............................................................. 1 Duct – Exhaust .......................................................................................................................... 1 Relief – Strain ............................................................................................................................ 2 Lock Nut – Electric 1/2 (Powered Vent Controls) ......................................................................... 2 Connector – Conduit 1/2 to 45 Deg. (Nonpowered Vent Controls) ............................................. 1 Connector – Conduit 1/2 to 90 Deg. (Nonpowered Vent Controls) ............................................. 1 Vent – Weldment........................................................................................................................ 1 Mach. Screw 10-24 x 1/2 Hex Hd. ............................................................................................... 4 Washer....................................................................................................................................... 4 Vent – Stack (Incls. Item 9) ........................................................................................................ 1 Kit – Powered Vent Fan (Incls. Items 1, 3, 4, 5, 6, 9, 10, & 11) ................................................. 1 - 13 - UW50 Untensil Washer 208-240/60/3 Page 46 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 26 25 2 3 4 24 5 6 7 8 9 23 22 21 20 19 18 17 16 10 15 11 14 12 13 LOWER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) - 14 - UW50 Untensil Washer 208-240/60/3 Page 47 of 112 PL-57140 UW50 UTENSIL WASHER REPLACEMENT PARTS LOWER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) ILLUS. PL-57140 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. SC-021-98 00-021137 00-122633 00-122443-00002 00-022731-00001 00-122440 00-286946 SC-027-28 WL-010-01 00-067500-00057 WL-006-23 SC-041-09 NS-031-29 SC-041-10 00-811816 00-289084 00-122437 00-811828 00-286948 BA-002-40 00-067500-00019 00-286947 00-287987 00-122442-00002 SC-110-44 WL-006-01 00-811831 NAME OF PART AMT. Mach. Screw 8-32 x 3/8 Phil. Rd. Hd. ......................................................................................... 4 Plate – Pivot Bearing ................................................................................................................. 1 Body – Lower Rinse Arm ........................................................................................................... 1 Arm – Rinse (4 Nozzle Holes) ................................................................................................... 1 Nozzle – Rinse........................................................................................................................... 9 Plug – Rinse Arm ....................................................................................................................... 2 Bearing Pin & Washer Assy. ...................................................................................................... 1 Mach. Screw 8-32 x 3/8 Slotted Rd. Hd. (Brass) ......................................................................... 3 Lockwasher #8 External Shakeproof ......................................................................................... 3 O-Ring ....................................................................................................................................... 1 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Cap Screw 5/16-18 x 1/2 Hex Hd. ................................................................................................. 2 Stop Nut 5/16-18 (Elastic) ............................................................................................................ 2 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 2 Bracket – Support ...................................................................................................................... 1 Elbow – Upper Wash ................................................................................................................. 1 Shaft – Upper Wash Arm ........................................................................................................... 1 Spacer – Upper Wash Arm ........................................................................................................ 1 Hub ............................................................................................................................................ 1 Ball 1/4 Dia. ................................................................................................................................ 13 O-Ring ....................................................................................................................................... 1 Retainer – Ball ........................................................................................................................... 1 Wash Arm & Hub Assy. (Incls. Items 19 thru 22) ....................................................................... 1 Arm – Rinse (5 Nozzle Holes) ................................................................................................... 1 Set Screw 5/16-18 x 3/8 Socket Hdls., Cone Pt. (Nylon) ............................................................... 2 Lockwasher #8 Helical ............................................................................................................... 4 Lower Rinse Arm Assy. (2 Per Machine) (Incls. Items 1 thru 6, 24, 25, & 26) ........................... 1 - 15 - UW50 Untensil Washer 208-240/60/3 Page 48 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 18 13 17 14 16 15 LOWER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) - 16 - UW50 Untensil Washer 208-240/60/3 Page 49 of 112 PL-59006 UW50 UTENSIL WASHER REPLACEMENT PARTS LOWER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) ILLUS. PL-59006 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 00-893093-00001 00-893093-00002 SC-027-28 WL-010-01 00-287987 00-286947 00-067500-00019 BA-002-40 00-286948 00-811828 00-122437 00-289084 00-811816 SC-041-10 NS-031-29 SC-041-09 WL-006-23 00-067500-00057 NAME OF PART AMT. Arm Assy. – Rinse (2 Per Machine) ........................................................................................... 1 Plug Nut – Rinse Arm ................................................................................................................ 2 Mach. Screw 8-32 x 3/8 Slotted Rd. Hd. (Brass) ......................................................................... 3 Lockwasher #8 External Shakeproof ......................................................................................... 3 Wash Arm & Hub Assy. (Incls. Items 6 thru 9) ........................................................................... 1 Retainer – Ball ........................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Ball 1/4 Dia. ................................................................................................................................ 13 Hub ............................................................................................................................................ 1 Spacer – Upper Wash Arm ........................................................................................................ 1 Shaft – Upper Wash Arm ........................................................................................................... 1 Elbow – Upper Wash ................................................................................................................. 1 Bracket – Support ...................................................................................................................... 1 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 2 Stop Nut 5/16-18 (Elastic) ............................................................................................................ 2 Cap Screw 5/16-18 x 1/2 Hex Hd. ................................................................................................. 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 O-Ring ....................................................................................................................................... 1 - 17 - UW50 Untensil Washer 208-240/60/3 Page 50 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 4 5 6 7 8 20 21 9 10 11 12 19 14 18 PL-52120 13 15 17 16 UPPER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) - 18 - UW50 Untensil Washer 208-240/60/3 Page 51 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS UPPER WASH ARM (2 UNITS REQUIRED) (PREVIOUS CONSTRUCTION) ILLUS. PL-52120 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. SC-041-09 00-067500-00057 00-289084 00-122437 00-286948 00-067500-00019 BA-002-40 00-286947 00-287987 WL-010-01 SC-027-28 00-122438 00-122440 00-287908 SC-110-44 00-122445 RR-011-03 00-122632 00-122401 00-287913 00-022731-00001 00-811832 NAME OF PART AMT. Cap Screw 5/16-18 x 1/2 Hex Hd. ................................................................................................. 2 O-Ring ....................................................................................................................................... 1 Elbow – Upper Wash ................................................................................................................. 1 Shaft – Upper Wash Arm ........................................................................................................... 1 Hub ............................................................................................................................................ 1 O-Ring ....................................................................................................................................... 1 Ball 1/4 Dia. ................................................................................................................................ 13 Retainer – Ball ........................................................................................................................... 1 Wash Arm & Hub Assy. (Incls. Items 5 thru 8) ........................................................................... 1 Lockwasher #8 External Shakeproof ......................................................................................... 3 Mach. Screw 8-32 x 3/8 Slotted Rd. Hd. (Brass) ......................................................................... 3 Upper Rinse Shaft Assy. ............................................................................................................ 1 Plug – Rinse Arm ....................................................................................................................... 2 Arm – Outside Rinse (5 Nozzle Holes) ...................................................................................... 1 Set Screw 5/16-18 x 3/8 Socket Hdls., Cone Pt. (Nylon) ............................................................... 2 Handle ....................................................................................................................................... 1 Retaining Ring ........................................................................................................................... 1 Washer – Thrust ........................................................................................................................ 1 Hub – Rinse Arm........................................................................................................................ 1 Arm – Inside Rinse (6 Nozzle Holes) ......................................................................................... 1 Nozzle – Rinse.......................................................................................................................... 11 Rinse Arm Assy. (Incls. Items 12 thru 21) .................................................................................. 1 - 19 - UW50 Untensil Washer 208-240/60/3 Page 52 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2-3 4 5 6 7 8 9 10 11 12 PL-59007 13 UPPER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) - 20 - UW50 Untensil Washer 208-240/60/3 Page 53 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS UPPER WASH ARM (2 UNITS REQUIRED) (CURRENT CONSTRUCTION) ILLUS. PL-59007 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. SC-041-09 00-067500-00057 00-289084 00-814345 00-286948 00-067500-00019 BA-002-40 00-286947 00-287987 WL-010-01 SC-027-28 00-893093-00001 00-893093-00002 NAME OF PART AMT. Cap Screw 5/16-18 x 1/2 Hex Hd. ................................................................................................. 2 O-Ring ....................................................................................................................................... 1 Elbow – Upper Wash ................................................................................................................. 1 Shaft – Upper Wash Arm ........................................................................................................... 1 Hub ............................................................................................................................................ 1 O-Ring ....................................................................................................................................... 1 Ball 1/4 Dia. ................................................................................................................................ 13 Retainer – Ball ........................................................................................................................... 1 Wash Arm & Hub Assy. (Incls. Items 5 thru 8) ........................................................................... 1 Lockwasher #8 External Shakeproof ......................................................................................... 3 Mach. Screw 8-32 x 3/8 Slotted Rd. Hd. (Brass) ......................................................................... 3 Rinse Arm Assy. ......................................................................................................................... 1 Plug Nut – Rinse Arm ................................................................................................................ 2 - 21 - UW50 Untensil Washer 208-240/60/3 Page 54 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 THRU 4 5 6 26 8 7 12-13 9-10-11 14 25 20 19 15 16 21 THRU 24 17 PL-57142 18 OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) - 22 - UW50 Untensil Washer 208-240/60/3 Page 55 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (PREVIOUS CONSTRUCTION) ILLUS. PL-57142 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 00-186922 00-186923 00-186924 00-186925 FP-041-53 FP-015-23 00-918460 00-119066 00-271002-00001 00-271838 00-271839-00001 00-277112 00-118270 00-812556 SC-041-13 00-067500-00012 WL-006-23 NS-015-11 00-271001 00-893696 SC-041-12 WS-029-05 WL-006-23 NS-015-11 00-473041 FP-028-03 NAME OF PART AMT. Strainer – Line 3/4 (Brass)........................................................................................................... 1 Plug – Branch (3/4 Line Strainer) ................................................................................................ 1 Gasket (3/4 Line Strainer) ........................................................................................................... 1 Screen (3/4 Line Strainer) ........................................................................................................... 1 Pipe 3/4 x 13/4 Lg. TBE (Brass).................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Gauge – Water Pressure ........................................................................................................... 1 Tee – Pressure Gauge ............................................................................................................... 1 Valve – Solenoid 3/4 (110-120 V.) ............................................................................................... 1 Service Kit – 3/4 Solenoid Valve.................................................................................................. 1 Coil – Solenoid Valve ................................................................................................................. 1 Vacuum Breaker (3/4).................................................................................................................. 1 Service Kit – Vacuum Breaker (Float & Seal Assy.) ................................................................... 1 Final Rinse Outside Piping (R-L) ............................................................................................... 1 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 2 O-Ring ....................................................................................................................................... 1 Lockwasher 5/16 Medium (SST) ................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Piping – Final Rinse ................................................................................................................... 1 Bracket – Mounting .................................................................................................................... 1 Cap Screw 5/16-18 x 7/8 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Valve – Ball (1/4 turn) .................................................................................................................. 1 Pipe Plug 1/8 Sq. Hd. (Brass)...................................................................................................... 1 - 23 - UW50 Untensil Washer 208-240/60/3 Page 56 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 17 15-16 19 18 20 14 12 21 11 22 13 10 9 6-7-8 26 5 25 24 1 THRU 4 23 PL-59008 27 OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) - 24 - UW50 Untensil Washer 208-240/60/3 Page 57 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS OUTSIDE RINSE PIPING (WITHOUT BOOSTER) (CURRENT CONSTRUCTION) ILLUS. PL-59008 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. 00-186922 00-186923 00-186924 00-186925 FP-041-60 00-271002-00001 00-271838 00-271839-00001 FP-041-72 FP-015-23 FP-041-50 FP-019-86 00-918460 FP-041-50 00-277112-00003 00-118270 00-812556 FP-028-03 SC-041-13 WL-006-23 NS-015-11 00-067500-00012 SC-041-12 WS-029-05 WL-006-23 NS-015-11 00-814272 00-814270 NAME OF PART AMT. Strainer – Line 3/4 (Brass)........................................................................................................... 1 Plug – Branch (3/4 Line Strainer) ................................................................................................ 1 Gasket (3/4 Line Strainer) ........................................................................................................... 1 Screen (3/4 Line Strainer) ........................................................................................................... 1 Pipe 3/4 x 25/8 Lg. TBE (Brass).................................................................................................... 1 Valve – Solenoid 3/4 (110-120 V.) ............................................................................................... 1 Service Kit – 3/4 Solenoid Valve.................................................................................................. 1 Coil – Solenoid Valve ................................................................................................................. 1 Pipe 3/4 x 31/8 Lg. TBE (Brass).................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Tee 3/4 x 3/4 x 1/4 (Brass) .............................................................................................................. 1 Gauge – Water Pressure ........................................................................................................... 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Vacuum Breaker (3/4).................................................................................................................. 1 Service Kit – Vacuum Breaker (Float & Seal Assy.) ................................................................... 1 Final Rinse Outside Piping (R-L) ............................................................................................... 1 Pipe Plug 1/8 Sq. Hd. (Brass)...................................................................................................... 1 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 2 Lockwasher 5/16 Medium (SST) ................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 O-Ring ....................................................................................................................................... 1 Cap Screw 5/16-18 x 7/8 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Bracket – Fill Piping ................................................................................................................... 1 Piping – Final Rinse (Incls. Items 1 thru 17) .............................................................................. 1 - 25 - UW50 Untensil Washer 208-240/60/3 Page 58 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 2 1 3 4 35 34 36 5 33 32 6 7 30-31 27-28-29 23 THRU 26 22 10 11 21 18 17 16 12 THRU 15 19 PL-57143 20 OUTSIDE RINSE PIPING (WITH BOOSTER) (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) - 26 - UW50 Untensil Washer 208-240/60/3 Page 59 of 112 8 9 UW50 UTENSIL WASHER REPLACEMENT PARTS OUTSIDE RINSE PIPING (WITH BOOSTER) (PREVIOUS CONSTRUCTION) ILLUS. PL-57143 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. FP-041-50 FP-019-28 FP-041-50 FP-015-23 00-812338 SC-041-13 00-067500-00012 WL-006-23 NS-015-11 00-812716 00-435967 SC-041-12 WS-029-05 WL-006-23 NS-015-11 FP-041-60 FP-015-23 FP-041-60 00-223220-00003 FP-087-32 FP-041-60 FP-015-23 00-186922 00-186923 00-186924 00-186925 00-271002-00001 00-271838 00-271839-00001 00-277112 00-118270 FP-015-23 FP-042-15 00-918460 00-473041 00-119066 NAME OF PART AMT. Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Tee – Pipe 3/4 x 3/4 x 3/4 ............................................................................................................... 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Piping – Breaker/Flange ............................................................................................................ 1 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 2 O-Ring ....................................................................................................................................... 1 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16 -18 Hex........................................................................................................................... 2 Piping – Final Rinse ................................................................................................................... 1 Plate – Fill Piping ....................................................................................................................... 1 Cap Screw 5/16-18 x 7/8 Hex Hd. ................................................................................................. 2 Washer....................................................................................................................................... 4 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16 -18 Hex........................................................................................................................... 2 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Valve – Ball (3/4) ......................................................................................................................... 1 Fitting – Hose............................................................................................................................. 1 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Strainer – Line 3/4 (Brass)........................................................................................................... 1 Plug – Branch (3/4 Line Strainer) ................................................................................................ 1 Gasket (3/4 Line Strainer) ........................................................................................................... 1 Screen (3/4 Line Strainer) ........................................................................................................... 1 Valve – Solenoid 3/4 (110-120 V.) ............................................................................................... 1 Service Kit – 3/4 Solenoid Valve.................................................................................................. 1 Coil – Solenoid Valve ................................................................................................................. 1 Vacuum Breaker (3/4) ................................................................................................................. 1 Service Kit – Vacuum Breaker (Float & Seal Assy.) ................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 81/2 TBE (Brass).......................................................................................................... 1 Gauge – Water Pressure ........................................................................................................... 1 Valve – Ball (1/4 Turn) ................................................................................................................. 1 Tee – Pressure Gauge ............................................................................................................... 1 - 27 - UW50 Untensil Washer 208-240/60/3 Page 60 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 25-26 24 27 29 28 23 22 20 17-18-19 30 21 31 32 16 15 14 33 9 36 34 10 THRU 13 37 35 8 7 6 5 4 3 2 1 PL-59009 OUTSIDE RINSE PIPING (WITH BOOSTER) (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) - 28 - UW50 Untensil Washer 208-240/60/3 Page 61 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS OUTSIDE RINSE PIPING (WITH BOOSTER) (CURRENT CONSTRUCTION) ILLUS. PL-59009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. FP-087-32 00-223220-00003 FP-041-60 FP-015-23 FP-041-60 FP-015-23 FP-041-96 FP-015-23 FP-041-53 00-186922 00-186923 00-186924 00-186925 FP-041-50 FP-019-28 FP-041-60 00-271002-00001 00-271838 00-271839-00001 FP-041-72 FP-015-23 FP-041-50 FP-019-86 FP-041-50 00-277112-00003 00-118270 00-812338 00-067500-00012 NS-015-11 WL-006-23 SC-041-13 00-918460 NS-015-11 WL-006-23 00-814271 WS-029-05 SC-041-12 NAME OF PART AMT. Fitting – Hose............................................................................................................................. 1 Valve – Ball (3/4) ......................................................................................................................... 1 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 6 Lg. TBE (Brass) ....................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 13/4 TBE (Brass).......................................................................................................... 1 Strainer – Line 3/4 (Brass)........................................................................................................... 1 Plug – Branch (3/4 Line Strainer) ................................................................................................ 1 Gasket (3/4 Line Strainer) ........................................................................................................... 1 Screen (3/4 Line Strainer) ........................................................................................................... 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Tee – Pipe 3/4 x 3/4 x 3/4 ............................................................................................................... 1 Pipe 3/4 x 25/8 TBE (Brass).......................................................................................................... 1 Valve – Solenoid 3/4 (110-120 V.) ............................................................................................... 1 Service Kit – 3/4 Solenoid Valve.................................................................................................. 1 Coil – Solenoid Valve ................................................................................................................. 1 Pipe 3/4 x 31/8 Lg. TBE (Brass).................................................................................................... 1 Elbow 3/4 x 90 Deg. (Brass) ........................................................................................................ 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Tee – Pipe 3/4 x 3/4 x 1/4 (Brass)................................................................................................... 1 Pipe 3/4 x 13/8 Lg. TBE (Brass).................................................................................................... 1 Vacuum Breaker (3/4).................................................................................................................. 1 Service Kit – Vacuum Breaker (Float & Seal Assy.) ................................................................... 1 Piping – Breaker/Flange ............................................................................................................ 1 O-Ring ....................................................................................................................................... 1 Nut 5/16 -18 Hex........................................................................................................................... 2 Lockwasher 5/16 Medium (SST) ............................................................................................... 2 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 2 Gauge – Water Pressure ........................................................................................................... 1 Nut 5/16 -18 Hex........................................................................................................................... 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Plate – Fill Piping ....................................................................................................................... 1 Washer....................................................................................................................................... 4 Cap Screw 5/16-18 x 7/8 Hex Hd. ................................................................................................. 2 - 29 - UW50 Untensil Washer 208-240/60/3 Page 62 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 5 4 6 7 8 PL-50502 9 UPPER INSIDE RINSE PIPING ILLUS. PL-50502 1 2 3 4 5 6 7 8 9 PART NO. 00-122402-00002 00-276407 WL-006-23 SC-041-10 00-811820 00-276407 SC-041-15 WL-006-23 NS-015-11 F-18243 Rev. E (May 2009) NAME OF PART AMT. Flange ........................................................................................................................................ 2 Gasket – Rinse Pipe .................................................................................................................. 4 Lockwasher 5/16 Medium (SST) .................................................................................................. 8 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 8 Upper Rinse Piping Assy............................................................................................................ 1 Gasket – Rinse Pipe .................................................................................................................. 1 Cap Screw 5/16-18 x 11/4 Hex Hd. ................................................................................................ 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 - 30 - UW50 Untensil Washer 208-240/60/3 Page 63 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 4 5 6 PL-50503 LOWER INSIDE RINSE PIPING ILLUS. PL-50503 1 2 3 4 5 6 PART NO. SC-041-10 WL-006-23 00-276407 00-122402-00002 00-811819 00-067500-00012 NAME OF PART AMT. Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 8 Lockwasher 5/16 Medium (SST) .................................................................................................. 8 Gasket – Rinse Pipe .................................................................................................................. 4 Flange ........................................................................................................................................ 2 Lower Rinse Piping Assy............................................................................................................ 1 O-Ring ....................................................................................................................................... 1 - 31 - UW50 Untensil Washer 208-240/60/3 Page 64 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 4 3 2 PL-51397 1 MANIFOLD FLANGE PIPING (USE WITH BOOSTER) ILLUS. PL-51397 1 2 3 4 PART NO. 00-067500-00012 00-812340 SC-041-14 FP-052-20 F-18243 Rev. E (May 2009) NAME OF PART AMT. O-Ring ....................................................................................................................................... 1 Manifold Flange Piping Assy. ..................................................................................................... 1 Cap Screw 5/16-18 x 11/8 Hex Hd. (SST) ..................................................................................... 2 Pipe Plug 1/8 Sq. Hd. (SST) ....................................................................................................... 1 - 32 - UW50 Untensil Washer 208-240/60/3 Page 65 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 THRU 6 7 8 9 10 11 12 28-29-30 31 27 20 21 26 18-19 17 13 THRU 16 22 23 25 PL-57144 24 ELECTRIC BOOSTER ILLUS. PL-57144 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 00-812347 00-812341 00-271123 00-293946 SC-021-98 NS-031-08 00-067500-00012 WL-006-17 NS-015-01 00-329009 WL-006-17 NS-014-01 00-812349-00001 00-812349-00002 00-812349-00003 00-812349-00004 FP-052-20 SC-041-05 NS-031-19 FP-052-20 00-067500-00012 WL-006-17 NS-015-01 00-812339 NS-015-11 WL-006-23 FP-052-20 00-289364 00-294677-00003 NS-031-50 00-328994 00-812344-00001 SC-041-05 NS-031-19 00-812346 SC-066-06 NAME OF PART AMT. Booster ...................................................................................................................................... 2 Upper – Flange Piping ............................................................................................................... 1 Protector – High Limit ................................................................................................................ 2 Sleeve – Lead ............................................................................................................................ 2 Mach. Screw 8-32 x 3/8 Rd. Hd. (SST) ....................................................................................... 4 Stop Nut 8-32 Special ................................................................................................................ 4 O-Ring ....................................................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Nut 1/4-20 Hex (SST) .................................................................................................................. 4 Gasket – Heater Mounting ......................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 8 Nut 1/4-20 Hex (Brass) ................................................................................................................ 8 Heating Element (240 V., 7000 Watts) ....................................................................................... 2 Heating Element (208 V., 7000 Watts) ....................................................................................... 2 Heating Element (480 V., 7000 Watts) ....................................................................................... 2 Element – Booster Heater (380/415/50/60/3) (7000-8300 Watts) ............................................. 2 Pipe Plug 1/8 Sq. Hd. (SST) ........................................................................................................ 1 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 6 Stop Nut 1/4-20 (Elastic) (SST) ................................................................................................... 6 Pipe Plug 1/8 Sq. Hd. (SST) ........................................................................................................ 1 O-Ring ....................................................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Nut 1/4-20 Hex (SST) .................................................................................................................. 4 Lower – Flange Piping ............................................................................................................... 1 Nut 5/16-18 Hex ........................................................................................................................... 4 Lockwasher 5/16 Medium (SST) .................................................................................................. 4 Pipe Plug 1/8 Sq. Hd. (SST) ........................................................................................................ 1 Spacer ....................................................................................................................................... 1 Clamp – Wire (3/4 I.D.) ................................................................................................................ 1 Stop Nut 6-32 Hex ..................................................................................................................... 1 Sensor – Probe .......................................................................................................................... 1 Booster Enclosure ..................................................................................................................... 1 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 3 Stop Nut 1/4-20 (Elastic) (SST) ................................................................................................... 3 Cover – Booster Enclosure ........................................................................................................ 1 Mach. Screw 10-24 x 1/2 Truss Hd. (SST) .................................................................................. 4 - 33 - UW50 Untensil Washer 208-240/60/3 Page 66 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 12 11 39 3-4 5 10 38 6 9 7 34 THRU 37 8 13-14-15 16 17 33 32 30 18 31 19 20 21 29 26 28 27 25 24 23 22 WASH PUMP (PREVIOUS CONSTRUCTION) F-18243 Rev. E (May 2009) - 34 - UW50 Untensil Washer 208-240/60/3 Page 67 of 112 PL-57145 UW50 UTENSIL WASHER REPLACEMENT PARTS WASH PUMP (PREVIOUS CONSTRUCTION) ILLUS. PL-57145 1 2 *3 **4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. NS-015-11 WL-006-22 00-067036 00-813465 00-166258 SC-041-18 00-811869 00-163409-00001 00-813403 KW-003-04 WS-017-08 00-163407-00002 00-166686-00017 00-166686-00018 00-166686-00016 00-114696 00-163408-00001 00-811817 00-813484 00-163311 00-163409-00002 WL-006-23 WS-017-21 00-811868 00-163410 00-811870 00-165034 WS-017-08 WL-006-22 00-163407-00002 NS-015-11 WL-006-22 WS-017-08 FP-028-46 00-893854 FP-040-08 00-168438 00-009934-00001 SC-041-18 NAME OF PART AMT. Nut 5/16-18 Hex ........................................................................................................................... 4 Lockwasher 5/16 Light ................................................................................................................. 4 Gasket – Adapter Plate .............................................................................................................. 1 Gasket – Wash Duct .................................................................................................................. 1 Discharge................................................................................................................................... 1 Cap Screw 5/16-18 x 13/4 Hex Hd. (SST) ..................................................................................... 4 Gasket ....................................................................................................................................... 1 Nut M10 Hex .............................................................................................................................. 1 Impeller ...................................................................................................................................... 1 Key – Woodruff 1/8 x 1/2 ............................................................................................................... 1 Washer....................................................................................................................................... 6 Screw M8 x 25 mm Hex Hd. ...................................................................................................... 6 Motor (208/60/3) ........................................................................................................................ 1 Motor (240/60/3) ........................................................................................................................ 1 Motor (480/60/3) ........................................................................................................................ 1 Shaft Seal Assy. (5/8) .................................................................................................................. 1 Washer....................................................................................................................................... 1 Shroud – Pump .......................................................................................................................... 1 Ring – Clamping ........................................................................................................................ 1 Plate – Mounting (Pump Intake Baffle) ...................................................................................... 2 Nut M8 Hex ................................................................................................................................ 4 Lockwasher 5/16 Helical .............................................................................................................. 4 Washer....................................................................................................................................... 4 Gasket ....................................................................................................................................... 1 Plug 1/2 ...................................................................................................................................... 1 Gasket ...................................................................................................................................... 1 Plate – Cover ............................................................................................................................. 1 Washer....................................................................................................................................... 4 Lockwasher 5/16 Light ................................................................................................................. 4 Screw M8 x 25 mm Hex Hd. ...................................................................................................... 4 Nut 5/16-18 Hex ........................................................................................................................... 4 Lockwasher 5/16 Light ................................................................................................................. 4 Washer....................................................................................................................................... 4 Pipe Plug 1/4 Slotted Hd. (Brass) ................................................................................................ 1 Pet Cock (1/4).............................................................................................................................. 1 Pipe 1/4 x 7/8 TBE (Brass)............................................................................................................ 1 Pump Shell ................................................................................................................................ 1 Gasket – Drain Flange ............................................................................................................... 1 Cap Screw 5/16-18 x 13/4 Hex Hd. (SST) ..................................................................................... 4 *Used on Machines Built Before 1/4/02. **Used on Machines Built After 1/4/02. - 35 - UW50 Untensil Washer 208-240/60/3 Page 68 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 26 3 4 25 5 24 23 22 21 6 20 7 19 8 18 10 9 11 17 12 13 16 15 PL-58356 WASH PUMP (CURRENT CONSTRUCTION) F-18243 Rev. E (May 2009) - 36 - UW50 Untensil Washer 208-240/60/3 Page 69 of 112 14 UW50 UTENSIL WASHER REPLACEMENT PARTS WASH PUMP (CURRENT CONSTRUCTION) ILLUS. PL-58356 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. NS-015-11 WS-017-08 00-813465 00-918457 SC-041-18 00-918472-00003 00-918472-00004 00-918472-00002 00-918472-00005 00-811817 00-813484 00-163311 NS-015-11 WL-006-23 WS-017-21 00-811868 NS-015-11 WL-006-23 NS-015-11 WL-006-23 WS-017-08 00-918472-00001 00-476738-00008 00-476738-00009 00-009934-00001 SC-041-18 00-918459 NAME OF PART AMT. Nut 5/16-18 Hex (SST) ................................................................................................................. 4 Lockwasher 5/16 (SST) ................................................................................................................ 4 Gasket – Wash Duct .................................................................................................................. 1 Flange – Pump/Motor Discharge ............................................................................................... 1 Cap Screw 5/16-18 x 13/4 Hex Hd. (SST) ..................................................................................... 4 Motor (208-230 / 460) ................................................................................................................ 1 Clamp ........................................................................................................................................ 1 Seal Assy. .................................................................................................................................. 1 Impeller – Sleeve Assy. .............................................................................................................. 1 Shroud – Pump .......................................................................................................................... 1 Ring – Clamping ........................................................................................................................ 1 Plate – Mounting (Pump Intake Baffle) ...................................................................................... 2 Nut 5/16-18 Hex (SST) ................................................................................................................. 4 Lockwasher 5/16 Helical .............................................................................................................. 4 Washer....................................................................................................................................... 4 Gasket ....................................................................................................................................... 1 Nut 5/16-18 Hex (SST) ................................................................................................................. 4 Lockwasher 5/16 Helical (SST) .................................................................................................... 4 Nut 5/16-18 Hex (SST) ................................................................................................................. 4 Lockwasher 5/16 Helical (SST) ................................................................................................... 4 Washer....................................................................................................................................... 4 Shell – Pump (Incls. Items 23 & 24) .......................................................................................... 1 Gasket – Drain ........................................................................................................................... 1 O-Ring – Suction Flange ........................................................................................................... 1 Gasket – Drain Flange ............................................................................................................... 1 Cap Screw 5/16-18 x 13/4 Hex Hd. (SST) ..................................................................................... 4 Pump & Motor Assy.................................................................................................................... 1 - 37 - UW50 Untensil Washer 208-240/60/3 Page 70 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3-4 5 PL-57146 WASH DUCT ILLUS. PL-57146 1 2 3 4 5 PART NO. 00-163384-00002 00-811676 00-067036 00-813465 00-811682 F-18243 Rev. E (May 2009) NAME OF PART AMT. Wash Pipe.................................................................................................................................. 2 Wash Duct Assy. ........................................................................................................................ 1 Gasket – Adapter Plate (Used on Machines Built Before 1/4/02) .............................................. 1 Gasket – Wash Duct (Used on Machines Built After 1/4/02) ..................................................... 1 Coupling..................................................................................................................................... 2 - 38 - UW50 Untensil Washer 208-240/60/3 Page 71 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2-3 4-5 13 6 12 11 7 PL-57147 8-9-10 DOOR INTERLOCK ILLUS. PL-57147 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 00-436072 SC-120-35 WL-006-02 SC-127-97 WL-006-42 00-436071 FE-024-65 SC-123-76 WL-006-07 WS-029-79 00-436069 00-811860 00-436073 NAME OF PART AMT. Cover – Housing ........................................................................................................................ 1 Mach. Screw 8-32 x 3/8 Phil. Pan Hd. (SST) .............................................................................. 2 Lockwasher #8 Medium ............................................................................................................. 2 Mach. Screw 6-32 x 5/16 Phil. Pan Hd......................................................................................... 2 Lockwasher #6 Medium ............................................................................................................. 2 Retainer – Switch Weldment (Switch Included) ......................................................................... 1 Connector 90 Deg. (Nonmetallic) (Sealtite) (1/2 Male)................................................................ 2 Mach. Screw 10-24 x 1/2 Phil. Pan Hd. ....................................................................................... 2 Lockwasher #10 Medium ........................................................................................................... 2 Washer....................................................................................................................................... 2 Housing – Cycle Switch ............................................................................................................. 1 Barrier – Door Interlock.............................................................................................................. 1 Gasket – Housing ...................................................................................................................... 1 - 39 - UW50 Untensil Washer 208-240/60/3 Page 72 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 2 5 4 1 65-66 68 3 64 63 67 62 69 6-7 8 60 Previous Construction 54 49 48 47 Previous Construction 9 53 52 51 50 57-58 59 56 55 10 11 46 12 13 45 44 14 43 61 42 41 23 24 25 40 39 37 36 38 30 29 15 18 16 17 22 21 26 28 35 34 31 Previous Construction 27 32 19 20 33 Previous Construction Current Construction PL-57148 CHAMBERS, DOORS, AND TRACKS ILLUS. PL-57148 1 2 3 4 5 PART NO. 00-436091 NS-031-50 00-435950 SC-066-05 00-163285 F-18243 Rev. E (May 2009) NAME OF PART AMT. Magnet – Door Cycle Switch ..................................................................................................... 1 Stop Nut 6-32 Hex (SST) ........................................................................................................... 2 Retainer – Magnet ..................................................................................................................... 1 Mach. Screw 10-24 x 3/8 Phil. Truss Hd. .................................................................................... 2 Upper Door Assy. ....................................................................................................................... 1 - 40 - UW50 Untensil Washer 208-240/60/3 Page 73 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS CHAMBERS, DOORS, AND TRACKS (CONT.) ILLUS. PL-57148 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 PART NO. 00-163193 00-474262 NS-031-21 SC-066-06 00-163289 00-163287 00-163185 WL-006-27 NS-015-13 00-163286 00-163287 00-163289 NS-031-21 00-811684 00-812799 00-163247 00-814333 SC-041-50 WL-006-17 00-436366 00-436367 00-436358 NS-015-01 WL-006-17 WS-017-06 WS-003-47 SC-125-85 00-811664 SC-022-32 00-814334 NS-015-01 WL-006-17 00-163246 WS-017-06 SC-125-85 SC-125-26 00-811821 NS-031-29 NS-031-21 00-812497 FE-006-46 FE-025-10 WL-006-17 NS-015-01 NS-015-11 WL-006-23 WS-029-05 00-435974 SC-041-11 00-812501 SC-041-08 00-812504 00-506151 SC-041-50 00-163245 00-474262 00-112378-00034 SC-127-97 00-811867-00001 00-378591 SC-021-14 00-299109-00002 00-163394 PC-005-11 00-812813 NAME OF PART AMT. Support – Upper Door (Previous Construction) (Not Shown) .................................................... 1 Support – Upper Door (Current Construction) ........................................................................... 1 Stop Nut 1/4-20 Hex .................................................................................................................... 2 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 6 Bearing – Bushing ..................................................................................................................... 4 Pin – Hinge ................................................................................................................................ 2 Link ............................................................................................................................................ 4 Lockwasher 3/8 Light................................................................................................................... 2 Nut 3/8-16 Hex (SST) .................................................................................................................. 2 Rod – Door Lift........................................................................................................................... 2 Pin – Hinge ................................................................................................................................ 2 Bearing – Bushing ..................................................................................................................... 4 Stop Nut 1/4-20 Hex .................................................................................................................... 2 Lower Door Assy. ....................................................................................................................... 1 Pin – Door Hinge (Current Construction) ................................................................................... 2 Bushing – Threaded................................................................................................................... 2 Track Assy. – Rack (RH) (Current Construction) ....................................................................... 1 Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Spring – Counterbalance ........................................................................................................... 2 Tube – Spring ............................................................................................................................ 2 Support – Spring Weldment ....................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 4 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Washer....................................................................................................................................... 4 Washer....................................................................................................................................... 8 Mach. Screw 1/4-20 x 5/8 Phil. Truss Hd. (SST)........................................................................... 4 Pin (Previous Construction) ....................................................................................................... 2 Mach. Screw 1/4-20 x 1/2 Flat Hd. (Previous Construction) ......................................................... 2 Track Assy. – Rack (LH) (Current Construction) ........................................................................ 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 4 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Track Assy. (LH) (Previous Construction) .................................................................................. 1 Washer....................................................................................................................................... 4 Mach. Screw 1/4-20 x 5/8 Phil. Truss Hd. (SST)........................................................................... 4 Mach. Screw 5/16-18 x 5/8 Phil. Truss Hd. (SST) ......................................................................... 4 Bracket – Wash Pipe ................................................................................................................. 2 Stop Nut 5/16-18 (Elastic) ............................................................................................................ 4 Stop Nut 1/4-20 Hex ................................................................................................................... 10 Spacer ....................................................................................................................................... 4 Clamp 3/4 .................................................................................................................................... 1 Clamp 11/4 (Use With Booster) ................................................................................................... 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Nut 5/16-18 Hex (SST) ................................................................................................................. 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Washer....................................................................................................................................... 2 Bracket – Fill Piping ................................................................................................................... 1 Cap Screw 5/16-18 x 3/4 Hex Hd. (SST) ....................................................................................... 2 Baffle .......................................................................................................................................... 1 Cap Screw 1/4-20 x 2 Hex Hd. (SST).......................................................................................... 4 Stack – Vent............................................................................................................................... 1 Tape – Foam .............................................................................................................................AR Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 6 Track Assy. (RH) (Previous Construction) ................................................................................. 1 Support – Upper Door Weldment............................................................................................... 1 Slide – Door ............................................................................................................................... 2 Mach. Screw 6-32 x 5/16 Phil. Pan Hd......................................................................................... 2 Door Magnet Bracket Assy......................................................................................................... 1 Spring – Door (Previous Construction) ...................................................................................... 2 Mach. Screw 8-32 x 3/8 Slotted Rd. Hd. (Previous Construction) ............................................... 4 Roller (Previous Construction) ................................................................................................... 2 Pin – Coil (Previous Construction) ............................................................................................. 2 Cotter Pin 3/32 (Previous Construction) ....................................................................................... 4 Door Assy. (Incls. Items 19 & 20) ............................................................................................... 1 - 41 - UW50 Untensil Washer 208-240/60/3 Page 74 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1-2 81 THRU 85 C1 3 THRU 7 C3 8 X1 X2 1 CON 9-10 79-80 11-12-13 74 THRU 78 71 14 THRU 17 72-73 C1 C3 63-64-65 23 THRU 26 GR OU ND 62 27 THRU 30 L1 66 67 18 THRU 22 L2 L3 61 69 70 1 TB 2 CON 31-32 68 59 60 56 57 58 51 THRU 55 33-34 35-36-37 49 50 38-39 47-48 40 41 42 46 43 44-45 PL-57149 CONTROL BOX (PREVIOUS CONSTRUCTION) ILLUS. PL-57149 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 00-087713-080-2 SD-008-25 00-294687-00027 00-294687-00025 00-294687-00016 00-088196-009-1 SD-019-23 00-811805 00-087714-020-2 SD-008-17 00-294436-00003 FE-022-39 FE-021-19 00-811804-00002 00-811804 SD-008-17 WL-014-03 00-102064-00028 00-102057 00-102058 00-101611 SD-008-25 F-18243 Rev. E (May 2009) NAME OF PART AMT. Contactor (480 V., 60 Hz., 3 Ph.) (30 Amp.) (3 Pole) ................................................................. 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 2 Heater – Overload (208 V.) (K58) .............................................................................................. 3 Heater – Overload (240 V.) (K56) .............................................................................................. 3 Heater – Overload (480 V.) (K41) .............................................................................................. 3 Relay – Thermal Overload (3 Ph.) (With Overload Protection) .................................................. 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 2 Bracket – Relay ......................................................................................................................... 1 Relay (3PDT) ............................................................................................................................. 3 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 7 Block – Fuse (1.5 Amp.) ............................................................................................................ 1 Fuse (250 V., 1.5 Amp.) ............................................................................................................. 1 Fuse (250 V., 3.2 Amp.) ............................................................................................................. 1 Base Plate Bracket Assy. (All Voltages, Gas Heat).................................................................... 1 Base Plate Brkt. Assy. (Incls. Items 8 thru 12 & 18 thru 22) (Steam or Electric)........................ 1 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 2 Lockwasher #6 External Shakeproof ......................................................................................... 2 Channel – Mounting ................................................................................................................... 1 Block – Terminal......................................................................................................................... 6 End – Barrier.............................................................................................................................. 1 Clip – Retaining ......................................................................................................................... 2 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 2 - 42 - UW50 Untensil Washer 208-240/60/3 Page 75 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS CONTROL BOX (PREVIOUS CONSTRUCTION) (CONT.) ILLUS. PL-57149 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 PART NO. 00-475811 SD-038-02 WS-028-12 00-476653 00-087713-041-2 00-087714-020-2 SD-019-23 SD-008-17 00-294677-00003 SD-019-23 FE-008-12 FE-008-33 FE-008-10 FE-007-07 FE-007-05 WL-007-12 NS-031-15 00-811807-00001 00-811807-00002 00-811830 00-811806 00-294677-00003 SD-008-25 00-526409 00-163158 SC-066-06 FE-023-26 FE-024-67 00-119244 00-119254 00-067500-00031 WL-006-17 NS-015-01 00-294325-004-1 SC-012-36 WL-003-20 WL-014-07 NS-011-18 00-811823 00-811840 00-118544-00002 SD-035-77 WL-007-15 FE-015-02 FE-022-52 SD-012-20 00-118544-00001 SD-034-59 00-294488 00-294677-00002 SD-012-20 00-812410 SC-093-04 WS-019-06 WL-003-12 00-087711-00218 00-294677-00004 SD-019-23 00-223452-00001 00-223450-00001 00-294500-026-1 SD-019-23 WL-014-07 NAME OF PART AMT. Board – Temperature Control..................................................................................................... 1 Self-Tapping Screw 6-20 x 5/8 Phil. Pan Hd., Type B ................................................................. 3 Washer....................................................................................................................................... 1 Spacer – Circuit Board............................................................................................................... 4 Contactor 40 Amp. 3-Pole.......................................................................................................... 1 Relay (3PDT) ............................................................................................................................. 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B (Use With Item 27) ................................ 2 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B (Use With Item 28) ............................... 2 Clamp – Wire (1 In. I.D.) ............................................................................................................ 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 1 Gasket ....................................................................................................................................... 2 Connector 90 Deg. (Sealtite) (1 Male Thd. x 1 Flex) ................................................................. 2 1 /2 Gasket Assy. .......................................................................................................................... 3 Connector 90 Deg. (Sealtite) (1/2 Male Thd. x 1/2) ...................................................................... 3 Connector 45 Deg. (Sealtite) (1/2 Male Thd. x 1/2) ...................................................................... 1 Lockwasher #10 External Shakeproof ....................................................................................... 2 Stop Nut 10-24 Hex (SST) ......................................................................................................... 2 Light – Pilot (White) ................................................................................................................... 1 Light – Pilot (Green)................................................................................................................... 1 Switch – Start............................................................................................................................. 1 Switch – Selector ....................................................................................................................... 1 Clamp – Wire (3/4 I.D.) ................................................................................................................ 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 1 Tape – Foam 1/8 In. x 1 In. x 25 Ft. Roll .....................................................................................AR Lid – Control Box ....................................................................................................................... 1 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 4 Fitting – Conduit (Elect/Steam/Gas) .......................................................................................... 1 Connector – Conduit (With Electric Heat Booster) .................................................................... 1 Cap & Stud Assy. ......................................................................................................................AR Retainer – Cap & Stud ..............................................................................................................AR O-Ring ......................................................................................................................................AR Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Nut 1/4-20 Hex (SST) .................................................................................................................. 2 Terminal Block ........................................................................................................................... 1 Mach. Screw 10-24 x 3/4 Slotted Fil. Hd. .................................................................................... 2 Lockwasher #10 Light ................................................................................................................ 2 Lockwasher #10 External Shakeproof (SST)............................................................................. 4 Nut 10-24 Hex (SST) ................................................................................................................. 8 Plate – Base .............................................................................................................................. 1 Box – Control ............................................................................................................................. 1 Lug – Grounding ........................................................................................................................ 1 Self-Tapping Screw 1/4-20 x 3/8 Phil. Pan Hd., Type T ................................................................ 1 Lockwasher 1/4 External Shakeproof .......................................................................................... 1 Fuse (250 V., 2.5 Amp.) (208/240 V.) (Time Delay) ................................................................... 2 Fuse (500 V., 1.6 Amp.) (480 V.) (Time Delay) .......................................................................... 2 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 2 Lug – Solderless ........................................................................................................................ 1 Self-Tapping Screw 10-32 x 3/8 Phil. Pan Hd., Type T................................................................ 1 Board – Terminal ........................................................................................................................ 1 Clamp – Wire (1/2 I.D.) ................................................................................................................ 1 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 1 Timer .......................................................................................................................................... 1 Mach. Screw 8-32 x 1/2 Phil. Pan Hd. (SST) .............................................................................. 4 Washer....................................................................................................................................... 4 Lockwasher #8 Medium ............................................................................................................. 4 Switch – Timer ........................................................................................................................... 6 Clamp – Wire (3/4 I.D.) ................................................................................................................ 2 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 2 Transformer (208/60/3) .............................................................................................................. 1 Transformer (240/60/3 & 480/60/3)............................................................................................ 1 Transformer (75VA, 60 Hz.) (Gas Heat) .................................................................................... 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 4 Lockwasher #10 External Shakeproof (SST)............................................................................. 4 - 43 - UW50 Untensil Washer 208-240/60/3 Page 76 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1-2 3 THRU 8 76 THRU 80 9 1 0 - 11 12-13-14 72 THRU 75 15 THRU 18 69 70-71 19 THRU 24 61-62-63 64 65 25 THRU 28 60 29 THRU 32 33-34 59 67 68 66 57 54 58 55 56 35-36 37-38-39 52 53 40-41 50-51 42 43 49 44 47-48 45 46 PL-58357 CONTROL BOX (CURRENT CONSTRUCTION) ILLUS. PL-58357 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 00-087713-040-2 SD-008-25 00-294687-00023 00-294687-00023 00-294687-00015 00-088196-009-1 SD-019-23 00-294687-00023 00-811805 00-087714-020-2 SD-008-17 00-294436-00003 FE-022-39 FE-021-19 00-811804-00002 00-811804 SD-008-17 WL-014-03 00-102064-00028 00-102057 00-103349 00-102058 00-101611 F-18243 Rev. E (May 2009) NAME OF PART AMT. Contactor (30 Amp.) (3-Pole) ..................................................................................................... 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 2 Heater – Overload (208 V.) (K54) .............................................................................................. 3 Heater – Overload (240 V.) (K54) .............................................................................................. 3 Heater – Overload (480 V.) (K39) .............................................................................................. 3 Relay – Thermal Overload (3 Ph.) (With Overload Protection) .................................................. 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 2 Element – Overload (208-240V.) (K54)...................................................................................... 3 Bracket – Relay ......................................................................................................................... 1 Relay (3PDT) ............................................................................................................................. 3 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 7 Block – Fuse (1.5 Amp.) ............................................................................................................ 1 Fuse (250 V., 1.5 Amp.) ............................................................................................................. 1 Fuse (250 V., 3.2 Amp.) ............................................................................................................. 1 Base Plate Bracket Assy. (All Voltages, Gas Heat).................................................................... 1 Base Plate Brkt. Assy. (Incls. Items 9 thru 13 & 19 thru 24) (Steam or Electric)........................ 1 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 2 Lockwasher #6 External Shakeproof ......................................................................................... 2 Channel – Mounting ................................................................................................................... 1 Block – Terminal......................................................................................................................... 6 Jumper – Plug-In ....................................................................................................................... 2 End – Barrier.............................................................................................................................. 1 Clip – Retaining ......................................................................................................................... 2 - 44 - UW50 Untensil Washer 208-240/60/3 Page 77 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS CONTROL BOX (CURRENT CONSTRUCTION) (CONT.) ILLUS. PL-58357 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 PART NO. SD-008-25 00-475458-00001 SD-038-02 WS-028-12 00-476653 00-918322 00-087714-020-2 SD-019-23 SD-008-17 00-294677-00003 SD-019-23 FE-008-12 FE-008-33 FE-008-10 FE-007-07 FE-007-05 WL-007-12 NS-031-15 00-811807-00001 00-918134 00-811807-00002 00-811830 00-811835 00-294677-00003 SD-008-25 00-526409 00-163158 SC-066-06 FE-023-26 FE-024-67 00-294325-004-1 SC-012-36 WL-003-20 WL-014-07 NS-011-18 00-811823 00-811840 00-118544-00002 SD-035-77 WL-007-15 FE-015-02 FE-022-52 SD-012-20 00-118544-00001 SD-034-59 00-294488 00-294677-00002 SD-012-20 00-918130 00-814344 00-087711-00218 SD-037-21 00-223452-00001 00-223450-00001 00-294500-026-1 SD-019-23 WL-014-07 NAME OF PART AMT. Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 2 Board Assy. – Temperature Control ........................................................................................... 1 Self-Tapping Screw 6-20 x 5/8 Phil. Pan Hd., Type B ................................................................. 3 Washer....................................................................................................................................... 1 Spacer – Circuit Board............................................................................................................... 4 Contactor (40 Amp.) (3-Pole) ..................................................................................................... 1 Relay (3PDT) ............................................................................................................................. 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B (Use With Item 29) ................................ 2 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B (Use With Item 30) ............................... 2 Clamp – Wire (1 In. I.D.) ............................................................................................................ 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 1 Gasket ....................................................................................................................................... 2 Connector 90 Deg. (Sealtite) (1 Male Thd. x 1 Flex) ................................................................. 2 Gasket Assy. 1/2. ......................................................................................................................... 3 Connector 90 Deg. (Sealtite) (1/2 Male Thd. x 1/2) ...................................................................... 3 Connector 45 Deg. (Sealtite) (1/2 Male Thd. x 1/2) ...................................................................... 1 Lockwasher #10 External Shakeproof ....................................................................................... 2 Stop Nut 10-24 Hex (SST) ......................................................................................................... 2 Light – Pilot (White) ................................................................................................................... 1 Switch – Selector ....................................................................................................................... 1 Light – Pilot (Green)................................................................................................................... 1 Switch – Start............................................................................................................................. 1 Label – Control Panel Logo ....................................................................................................... 1 Clamp – Wire (3/4 I.D.) ................................................................................................................ 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 1 Tape – Foam 1/8 In. x 1 In. x 25 Ft. Roll .....................................................................................AR Lid – Control Box ....................................................................................................................... 1 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 4 Fitting – Conduit (Elect/Steam/Gas) .......................................................................................... 1 Connector – Conduit (With Electric Heat Booster) .................................................................... 1 Terminal Block ........................................................................................................................... 1 Mach. Screw 10-24 x 3/4 Slotted Fil. Hd. .................................................................................... 2 Lockwasher #10 Light ................................................................................................................ 2 Lockwasher #10 External Shakeproof (SST)............................................................................. 4 Nut 10-24 Hex (SST) ................................................................................................................. 8 Plate – Base .............................................................................................................................. 1 Box – Control ............................................................................................................................. 1 Lug – Grounding ........................................................................................................................ 1 Self-Tapping Screw 1/4-20 x 3/8 Phil. Pan Hd., Type T ................................................................ 1 Lockwasher 1/4 External Shakeproof .......................................................................................... 1 Fuse (250 V., 2.5 Amp.) (208/240 V.) (Time Delay) ................................................................... 2 Fuse (500 V., 1.6 Amp.) (480 V.) (Time Delay) .......................................................................... 2 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 2 Lug – Solderless ........................................................................................................................ 1 Self-Tapping Screw 10-32 x 3/8 Phil. Pan Hd., Type T................................................................ 1 Board – Terminal ........................................................................................................................ 1 Clamp – Wire (1/2 I.D.) ................................................................................................................ 1 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 1 Timer (Previous Construction) ................................................................................................... 1 Timer (Current Construction) ..................................................................................................... 1 Switch – Timer ........................................................................................................................... 6 Self-Tapping Screw 8-32 x 1 Phil. Fiil. Hd. Type F ..................................................................... 2 Transformer (208/60/3) .............................................................................................................. 1 Transformer (240/60/3 & 480/60/3)............................................................................................ 1 Transformer (75VA, 60 Hz.) (Gas Heat) .................................................................................... 1 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 5 Lockwasher #10 External Shakeproof (SST)............................................................................. 4 - 45 - UW50 Untensil Washer 208-240/60/3 Page 78 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 THRU 4 TANK WALL 5 29 30 31 32 6 7 8 9 10 13 11 27 28 12 15 14 26 16 21 22 23 17 18 19 20 24 - 25 PL-57150 ELECTRIC HEAT F-18243 Rev. E (May 2009) - 46 - UW50 Untensil Washer 208-240/60/3 Page 79 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS ELECTRIC HEAT ILLUS. PL-57150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. 00-086444 00-436907-00001 00-436907-00002 00-436907-00005 SC-041-13 00-293598 SC-041-13 WS-029-05 WL-006-23 NS-015-11 RR-010-13 00-112467 00-271109 00-067500-00072 00-271118-00001 00-271621 00-122674 WS-010-40 WL-014-31 NS-018-28 WS-017-08 WL-006-23 NS-015-11 00-474574-00002 NS-031-15 00-474512-00001 00-271122 NS-031-15 00-293946 00-271123 SC-127-26 NS-031-50 00-294357-00001 00-294357-00002 NAME OF PART AMT. Insulator – Terminal (Above 250 V.) ........................................................................................... 1 Heater – Tank Electric (208 V., 60 Hz./200 V., 50 Hz., 3 Ph.) .................................................... 1 Heater – Tank Electric (240 V., 50/60 Hz., 3 Ph.) ...................................................................... 1 Heater – Tank Electric (480 V., 60 Hz., 3 Ph.) ........................................................................... 1 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 2 Gasket – Heater Mounting ......................................................................................................... 1 Cap Screw 5/16-18 x 1 Hex Hd. (SST) ........................................................................................ 6 Washer...................................................................................................................................... 12 Lockwasher 5/16 Medium (SST) .................................................................................................. 6 Nut 5/16-18 Hex ........................................................................................................................... 6 Retaining Ring ........................................................................................................................... 1 Retainer – Float ......................................................................................................................... 1 Gasket – Mounting..................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Plate – Mounting ........................................................................................................................ 1 Probe & Switch Assy. (4 Wire) (Temperature & Water Level) .................................................... 1 Float Assy................................................................................................................................... 1 Washer – Thrust ........................................................................................................................ 1 Lockwasher 1/2 External Shakeproof (SST) ............................................................................... 1 Jam Nut 1/2-20 Hex..................................................................................................................... 1 Washer....................................................................................................................................... 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Lid Assy. ..................................................................................................................................... 1 Stop Nut 10-24 Hex (SST) ......................................................................................................... 4 Box – Electric Heat .................................................................................................................... 1 Bracket – Thermostat................................................................................................................. 1 Stop Nut 10-24 Hex (SST) ......................................................................................................... 2 Sleeve – Lead ............................................................................................................................ 1 Protector – High Limit ................................................................................................................ 1 Mach. Screw 6-32 x 3/8 Rd. Hd. (SST) ....................................................................................... 2 Stop Nut 6-32 Hex (SST) ........................................................................................................... 2 Housing – Connector (Nat) ........................................................................................................ 1 Housing – Connector (Black) ..................................................................................................... 1 - 47 - UW50 Untensil Washer 208-240/60/3 Page 80 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 8 T H R U 11 5 6 12 13 7 3 1 TA AS NK . SY 4 2 14 15 16 17 18 19 20 21 22 23 25 32 33 34 24 26 27 PL-57151 28 THRU 31 STEAM INJECTOR HEAT F-18243 Rev. E (May 2009) - 48 - UW50 Untensil Washer 208-240/60/3 Page 81 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS STEAM INJECTOR HEAT ILLUS. PL-57151 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO. FP-085-05 00-288671 FP-054-27 FP-054-27 FP-077-29 00-435027 00-435026 SC-041-15 WS-017-08 WL-006-23 NS-015-11 00-271109 00-271108 FP-036-05 FP-022-17 FP-036-92 FP-013-22 FP-036-92 00-074696 FP-036-92 00-270329-00001 00-270318-00001 00-270336 FP-036-92 FP-028-06 FP-019-79 FP-036-92 00-186922 00-186923 00-186924 00-186925 00-892004-00002 00-892363-00002 00-892072 NAME OF PART AMT. Pipe 1 x 101/2 STOE (SST) ........................................................................................................ 1 Silent Water Heater Assy. .......................................................................................................... 1 Pipe 3/4 x 13/8 TBE (SST) ............................................................................................................ 1 Pipe 3/4 x 13/8 TBE (SST) ............................................................................................................ 1 Elbow 3/4 x 45 Deg. (SST) .......................................................................................................... 1 Plate........................................................................................................................................... 1 Gasket ....................................................................................................................................... 1 Cap Screw 5/16-18 x 11/4 Hex Hd. ................................................................................................ 6 Washer...................................................................................................................................... 12 Lockwasher 5/16 Medium (SST) .................................................................................................. 6 Nut 5/16-18 Hex ........................................................................................................................... 6 Gasket – Mounting..................................................................................................................... 1 Plate – Mounting ........................................................................................................................ 1 Pipe 3/4 x 3 TBE.......................................................................................................................... 1 Union 3/4 (Grd. Seat) .................................................................................................................. 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Check Valve 3/4 .......................................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Valve – Solenoid 3/4 (Incls. Items 22 & 23) (Asco) ...................................................................... 1 Coil – Solenoid Valve (120 V.) (Asco) ........................................................................................ 1 Service Kit – Solenoid Valve (Asco)........................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Plug 1/4 Pipe ............................................................................................................................... 1 Tee 3/4 x 1/4 x 3/4 Reducing .......................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Strainer – Line 3/4 (Brass)........................................................................................................... 1 Plug – Branch ............................................................................................................................ 1 Gasket – Branch Plug ................................................................................................................ 1 Screen – Line Strainer ............................................................................................................... 1 Valve – Solenoid (3/4) (Parker) ................................................................................................... 1 Coil – Solenoid Valve (110 - 120V.) (Parker).............................................................................. 1 Service Kit – Solenoid Valve (3/4) (Parker) ................................................................................. 1 - 49 - UW50 Untensil Washer 208-240/60/3 Page 82 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 6 5 7 8 9 4 3 2 1 49 10 47 11 12 48 13 43 THRU 46 14 38 15 42 39-40-41 34 33 36 37 35 32 16 31 23 29 24 30 17 25 27 28 20 26 19 18 21 22 STEAM COIL HEAT F-18243 Rev. E (May 2009) - 50 - UW50 Untensil Washer 208-240/60/3 Page 83 of 112 PL-57169 UW50 UTENSIL WASHER REPLACEMENT PARTS STEAM COIL HEAT ILLUS. PL-57169 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 PART NO. FE-024-65 NS-018-28 WL-014-31 WS-010-40 00-067500-00072 00-186091 RR-010-13 00-112467 00-122674 SC-041-11 00-271112-00001 SC-041-13 WS-017-08 WL-006-23 NS-015-11 00-812757 SC-041-13 WS-017-08 WL-006-23 NS-015-11 FP-022-17 FP-036-92 00-435762 00-812761 FP-013-22 FP-059-65 00-118316 00-118317 FP-036-92 FP-013-22 FP-036-92 FP-022-17 NS-015-11 WL-006-23 WS-017-08 00-812761 00-435762 SD-012-20 00-892004-00002 00-892363-00002 00-892072 FP-083-48 00-186922 00-186923 00-186924 00-186925 00-812506-00017 FE-024-57 00-288465 00-294357-00001 00-294357-00002 NAME OF PART AMT. Connector 90 Deg. (Nometallic) (Sealtite) (1/2 Male).................................................................. 1 Jam Nut 1/2-20 Hex....................................................................................................................AR Lockwasher 1/2 External Shakeproof (SST) ..............................................................................AR Washer – Thrust .......................................................................................................................AR O-Ring ....................................................................................................................................... 1 Probe & Switch Assy. (4 Wire) (Temperature & Water Level) (Incls. Items 7, 8, & 9) ................ 1 Retaining Ring ........................................................................................................................... 1 Retainer – Float ......................................................................................................................... 1 Float Assy................................................................................................................................... 1 Cap Screw 5/16-18 x 3/4 Hex Hd. ................................................................................................. 4 Box – Steam Heat...................................................................................................................... 1 Cap Screw 5/16-18 x 1 Hex Hd. ................................................................................................... 2 Washer....................................................................................................................................... 8 Lockwasher 5/16 Helical .............................................................................................................. 4 Nut 5/16-18 Hex ........................................................................................................................... 4 Coil – Steam .............................................................................................................................. 1 Cap Screw 5/16-18 x 1 Hex Hd. ................................................................................................... 2 Washer....................................................................................................................................... 2 Lockwasher 5/16 Helical .............................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Union 3/4 (Grd. Seat) .................................................................................................................. 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Gasket ....................................................................................................................................... 2 Flange – Pipe............................................................................................................................. 1 Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 6 TBE.......................................................................................................................... 1 Steam Trap (0-20 PSI) .............................................................................................................. 1 Steam Trap (21-50 PSI) ............................................................................................................. 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Union 3/4 (Grd. Seat) .................................................................................................................. 1 Nut 5/16-18 Hex ........................................................................................................................... 2 Lockwasher 5/16 Helical .............................................................................................................. 2 Washer....................................................................................................................................... 2 Flange – Pipe............................................................................................................................. 1 Gasket ....................................................................................................................................... 2 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 4 Valve – Solenoid (3/4) (Parker) ................................................................................................... 1 Coil – Solenoid Valve (110-120V.) (Parker)................................................................................ 1 Service Kit – Solenoid Valve (3/4) (Parker) ................................................................................. 1 Pipe 3/4 x 81/2 TBE ...................................................................................................................... 1 Line Strainer 3/4 (Brass) (Incls. Items 42, 43, & 44).................................................................... 1 Plug – Branch ............................................................................................................................ 1 Gasket – Branch Plug ................................................................................................................ 1 Screen – Line Strainer ............................................................................................................... 1 Conduit – Liquidtite .................................................................................................................... 1 Connector – Straight (Nonmetallic) (Sealtite) ............................................................................ 1 Lid & Gasket Assy. ..................................................................................................................... 1 Housing – Connector (Nat) .......................................................................................................AR Housing – Connector (Black) ....................................................................................................AR - 51 - UW50 Untensil Washer 208-240/60/3 Page 84 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1-2-3 4 6 THRU 9 10 5 11 12 13 14 THRU 19 GAS HEAT IMMERSION TUBE, SHROUD, AND FLUE F-18243 Rev. E (May 2009) - 52 - UW50 Untensil Washer 208-240/60/3 Page 85 of 112 PL-57152 UW50 UTENSIL WASHER REPLACEMENT PARTS GAS HEAT IMMERSION TUBE, SHROUD, AND FLUE ILLUS. PL-57152 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. WS-003-49 WL-006-17 NS-015-01 00-812470 00-436100 SC-121-43 WS-021-07 WL-019-77 NS-047-97 00-473123 00-435952 00-812467-00001 SC-066-06 00-812466-00001 00-812476 SC-041-10 WS-017-08 WL-006-23 NS-015-11 NAME OF PART AMT. Washer....................................................................................................................................... 7 Lockwasher 1/4 Helical (SST) ..................................................................................................... 7 Nut 1/4-20 Hex (SST) .................................................................................................................. 7 Flue – Weldment ........................................................................................................................ 1 Gasket – Immersion Tube.......................................................................................................... 2 Cap Screw 7/16-14 x 13/4 Hex Hd. ............................................................................................... 4 Washer....................................................................................................................................... 8 Lockwasher 7/16 Medium ............................................................................................................ 4 Nut 7/16-14 Hex ........................................................................................................................... 4 Tube – Immersion ...................................................................................................................... 1 Flange – Immersion Tube .......................................................................................................... 1 Liner – Shroud ........................................................................................................................... 1 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 5 Shroud – Weldment ................................................................................................................... 1 Insulation – Shroud .................................................................................................................... 1 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 4 Washer....................................................................................................................................... 4 Lockwasher 5/16 Helical .............................................................................................................. 4 Nut 5/16-18 Hex (SST) ................................................................................................................. 4 - 53 - UW50 Untensil Washer 208-240/60/3 Page 86 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2-3-4 21-22-23 5-6 7 18-19-20 16-17 15 8 13-14 9-10-11 12 PL-58358 CONTROL BOX (GAS HEAT) F-18243 Rev. E (May 2009) - 54 - UW50 Untensil Washer 208-240/60/3 Page 87 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS CONTROL BOX (GAS HEAT) ILLUS. PL-58358 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 00-812480 00-294436-00003 FE-021-19 SD-008-17 00-294325-014-1 SD-009-17 FE-024-65 FE-024-66 00-294677-00003 SD-008-25 WL-007-12 FE-024-63 SC-071-11 WL-007-12 00-812478 00-918223 SD-009-40 00-294500-046-2 WL-014-07 SD-019-23 SC-041-05 WL-006-17 NS-015-01 00-812473-00001 NAME OF PART AMT. Box – Control ............................................................................................................................. 1 Block – Fuse .............................................................................................................................. 1 Fuse (250 V., 3.2 Amp.) ............................................................................................................. 1 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B .............................................................. 1 Terminal Block ........................................................................................................................... 3 Self Tapping Screw 8-32 x 5/8 Phil. Pan Hd., Type F .................................................................. 6 Connector 90 Deg. (Nonmetallic) (Sealtite) (1/2 Male)................................................................ 2 Connector 90 Deg. (Nonmetallic) (Sealtite) (3/4 Male)................................................................ 1 Clamp – Wire (3/4 I.D.) ................................................................................................................ 1 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B ............................................................... 1 Lockwasher #10 External Shakeproof ....................................................................................... 1 Connector 45 Deg. (Nonmetallic) (Sealtite) (1 In. Male) ............................................................ 1 Mach. Screw 10-24 x 3/8 Phil. Truss Hd. .................................................................................... 4 Lockwasher #10 External Shakeproof ....................................................................................... 4 Plate – Base .............................................................................................................................. 1 Ignitor Board 24 VAC ................................................................................................................. 1 Self-Tapping Screw 6-32 x 3/4 Phil. Pan Hd., Type F.................................................................. 4 Transformer (300 VA) Pilot Control ............................................................................................ 1 Lockwasher #10 External Shakeproof (SST)............................................................................. 4 Self-Tapping Screw 10-16 x 3/8 Phil. Pan Hd., Type B ............................................................... 4 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 4 Lockwasher 1/4 Helical (SST) ..................................................................................................... 4 Nut 1/4-20 Hex (SST) .................................................................................................................. 4 Bracket – Gas Control Box ........................................................................................................ 1 - 55 - UW50 Untensil Washer 208-240/60/3 Page 88 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 4 1 2 3 10-11 5 6 9 8 7 12-13 18-19 T A N K W A L L 14 THRU 17 24-25 52-53 50 51 20 THRU 23 54 55 56 57 63 61-62 26 27 59 60 58 46 THRU 49 28-29 41 THRU 45 39 40 31 THRU 34 38 36 37 30 35 PL-52118 GAS HEAT COMPONENTS F-18243 Rev. E (May 2009) - 56 - UW50 Untensil Washer 208-240/60/3 Page 89 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS GAS HEAT COMPONENTS ILLUS. PL-52118 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 PART NO. RR-010-13 00-112467 00-271621 00-067500-00072 00-122674 00-435960-00001 NS-018-28 WL-014-03 WS-010-40 00-436792 00-436067 SC-120-35 WL-014-05 00-328476-00001 SC-041-05 WL-014-10 NS-031-21 00-328649 00-436761 SC-121-43 WS-021-07 WL-019-77 NS-047-97 00-328428 SD-012-20 00-328427 00-328450 00-087711-153-1 00-328508 00-328465 00-271123 SC-127-26 NS-031-50 00-293946 00-328429 WS-019-06 NS-031-16 00-435024 00-812491 00-812491-00002 00-812472 SC-041-50 WS-017-06 WL-006-17 NS-015-01 00-328212 SC-041-10 WL-006-23 NS-015-11 00-291988-00003 FP-035-94 00-328426-00001 00-328426-00002 FP-026-14 00-435702 00-328425-00002 SC-066-05 00-328440 00-435701-00002 00-435701-00003 00-271122 SC-066-05 00-328473 00-294357-00001 00-294357-00002 NAME OF PART AMT. Retaining Ring ........................................................................................................................... 1 Retainer – Float ......................................................................................................................... 1 Probe & Switch Assy. (4 Wire) (Temperature & Water Level) .................................................... 1 O-Ring ....................................................................................................................................... 1 Float Assy................................................................................................................................... 1 Plate – Spacer Float/Probe........................................................................................................ 1 Jam Nut 1/2-20 Hex..................................................................................................................... 1 Lockwasher #6 External Shakeproof ......................................................................................... 1 Washer – Thrust ........................................................................................................................ 1 Electrode – Spark/Sense (NAT) ................................................................................................. 1 Electrode – Spark/Sense (PRO) ................................................................................................ 1 Mach. Screw 8-32 x 3/8 Phil. Pan Hd. (SST) .............................................................................. 2 Lockwasher #8 External Shakeproof ......................................................................................... 2 Blower – Motor & Switch............................................................................................................ 1 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 4 Lockwasher 1/4 External Shakeproof .......................................................................................... 1 Stop Nut – Special 1/4-20 Hex .................................................................................................... 4 Burner – Weldment (NAT-60 Hz.) .............................................................................................. 1 Burner – Weldment (PRO-60 Hz.) ............................................................................................. 1 Cap Screw 7/16-14 x 13/4 Hex Hd. ............................................................................................... 4 Washer....................................................................................................................................... 8 Lockwasher 7/16 Medium ............................................................................................................ 4 Nut 7/16-14 Hex ........................................................................................................................... 4 Plate – Adjusting ........................................................................................................................ 1 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 2 Plate – Restrictor ....................................................................................................................... 1 Plug – Rubber (Conduit) ............................................................................................................ 2 Switch – Limit............................................................................................................................. 1 Insulator – Switch ...................................................................................................................... 1 Box – Heat (LH) ......................................................................................................................... 1 Protector – High-Limit ................................................................................................................ 1 Mach. Screw 6-32 x 3/8 Phil. Rd. Hd. (SST) ............................................................................... 2 Stop Nut 6-32 Hex (SST) ........................................................................................................... 2 Sleeve – Lead ............................................................................................................................ 1 Gasket – Heat Box Lid ............................................................................................................... 1 Washer....................................................................................................................................... 4 Stop Nut 10-24 Hex (Elastic) (SST) ........................................................................................... 4 Eye – Box (Gas Heat) ................................................................................................................ 1 Lid Assy. – Box (Gas Heat) (NAT).............................................................................................. 1 Lid Assy. – Box (Gas Heat) (PRO) ............................................................................................. 1 Bracket – Gas Valve Mounting................................................................................................... 1 Cap Screw 1/4-20 x 1/2 Hex Hd.................................................................................................... 2 Washer....................................................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Nut 1/4-20 Hex (SST) .................................................................................................................. 2 Bracket – Valve .......................................................................................................................... 2 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 2 Lockwasher 5/16 Medium (SST) .................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Valve – Gas Cock ...................................................................................................................... 1 Pipe 1/2 x 11/2 Lg. TBE................................................................................................................. 1 Valve – Regulator (NAT) ............................................................................................................ 1 Valve – Regulator (PRO) ........................................................................................................... 1 Bushing – 1/2 to 3/8 ...................................................................................................................... 1 Connector – Male 7/16 ................................................................................................................. 1 Tube – Gas ................................................................................................................................ 1 Mach. Screw 10-24 x 3/8 Phil. Truss Hd. .................................................................................... 4 Plate – Gas Line ........................................................................................................................ 1 Angle Fitting #43 (LP) ................................................................................................................ 1 Angle Fitting 7/16 (NAT) ............................................................................................................... 1 Bracket – Thermostat................................................................................................................. 1 Mach. Screw 10-24 x 3/8 Phil. Truss Hd. .................................................................................... 2 Gasket – Blower ........................................................................................................................ 1 Housing – Connector (Nat) ........................................................................................................ 1 Housing – Connector (Black) ..................................................................................................... 1 - 57 - UW50 Untensil Washer 208-240/60/3 Page 90 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 4 5 6 7 8 23 21 9 10 22 11 20 12 19 18 13 14 15 17 16 PL-50498 STRAINERS AND DRAIN F-18243 Rev. E (May 2009) - 58 - UW50 Untensil Washer 208-240/60/3 Page 91 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS STRAINERS AND DRAIN ILLUS. PL-50498 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. SC-114-15 WL-006-07 WS-019-06 00-163320 00-119116 WL-006-17 NS-015-01 00-119119 00-277025 WL-006-17 NS-018-01 00-119099-00002 00-067500-00120 00-067500-00082 00-119239 00-118976 FP-028-32 WS-017-08 WL-006-23 SC-041-11 00-163275 00-163283 00-811842 NAME OF PART AMT. Mach. Screw 10-24 x 3/8 Phil. Rd. Hd. (SST) ............................................................................. 1 Lockwasher #10 Medium ........................................................................................................... 1 Washer....................................................................................................................................... 1 Drain Lever Assy. ....................................................................................................................... 1 Axle – Drain Lever ..................................................................................................................... 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Rod – Overflow Lift .................................................................................................................... 1 Guide ......................................................................................................................................... 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Jam Nut 1/4-20 Hex..................................................................................................................... 2 Tube – Overflow......................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Sleeve ........................................................................................................................................ 1 Body – Drain Valve .................................................................................................................... 1 Pipe Plug 2 In. Sq. Hd. .............................................................................................................. 1 Washer....................................................................................................................................... 8 Lockwasher 5/16 Medium (SST) .................................................................................................. 8 Cap Screw 5/16-18 x 3/4 Hex Hd. (SST) ....................................................................................... 8 Overflow Cover .......................................................................................................................... 1 Strainer Bucket .......................................................................................................................... 1 Strainer Pan ............................................................................................................................... 1 - 59 - UW50 Untensil Washer 208-240/60/3 Page 92 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 13 2 12 3 5 4 11 6 10 7 8 9 PL-57154 LOW WATER PROTECTION (STEAM HEAT/WASH TANK) ILLUS. PL-57154 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. RR-010-13 00-112467 00-271621 00-122674 00-067500-00072 00-271112-00001 WS-010-40 WL-014-31 NS-018-28 00-288465 FE-024-57 SD-012-20 FE-024-65 00-294357-00001 00-294357-00002 F-18243 Rev. E (May 2009) NAME OF PART AMT. Retaining Ring ........................................................................................................................... 1 Retainer – Float ......................................................................................................................... 1 Probe & Switch Assy. (4 Wire) (Temperature & Water Level) .................................................... 1 Float Assy................................................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Box – Steam Heat...................................................................................................................... 1 Washer – Thrust ........................................................................................................................ 1 Lockwasher 1/2 External Shakeproof (SST) ............................................................................... 1 Jam Nut 1/2-20 Hex..................................................................................................................... 1 Lid & Gasket Assy. ..................................................................................................................... 1 Connector – Straight (Nonmetallic) (Sealtite) ............................................................................ 1 Self-Tapping Screw 8-32 x 1/2 Phil. Truss Hd., Type T ............................................................... 4 Connector 90 Deg. (Nonmetallic) (Sealtite) (1/2 Male)................................................................ 1 Housing – Connector (NAT) ....................................................................................................... 1 Housing – Connector (Black) ..................................................................................................... 1 - 60 - UW50 Untensil Washer 208-240/60/3 Page 93 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS 9-10 1 THRU 4 7-8 5-6 11 PL-57155 BOOSTER CONTROL BOX ILLUS. PL-57155 1 2 3 4 5 6 7 8 9 10 11 PART NO. 00-475811 SD-038-02 WS-028-12 00-476653 00-117256 SC-125-42 00-087713-041-2 SC-125-42 SC-041-05 NS-031-19 00-812354 00-812360 SC-066-06 FE-023-53 NAME OF PART AMT. Board – Temperature Control..................................................................................................... 1 Self-Tapping Screw 6-20 x 5/8 Phil. Pan Hd., Type B ................................................................. 3 Washer....................................................................................................................................... 3 Spacer – Circuit Board............................................................................................................... 4 Block – Terminal......................................................................................................................... 1 Mach. Screw 8-32 x 1/2 Phil. Rd. Hd........................................................................................... 2 Contactor (3-Pole) (40 Amp.) ..................................................................................................... 1 Mach. Screw 8-32 x 1/2 Phil. Rd. Hd........................................................................................... 2 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 4 Stop Nut 1/4-20 (Elastic) (SST) ................................................................................................... 4 Booster Control Box................................................................................................................... 1 Cover – Booster Control Box ..................................................................................................... 1 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) (Fastens Cover to Box) .................................... 2 Bushing – Electric Snap............................................................................................................. 1 - 61 - UW50 Untensil Washer 208-240/60/3 Page 94 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 19 18 17 2 3 4 5 6 15 16 14 7 13 12 9 10 11 8 Previous Construction PL-57156 THERMOMETER UNIT (WITHOUT BOOSTER) ILLUS. PL-57156 1 2 3 4 5 6 *7 *8 *9 *10 *11 *12 *13 14 15 16 17 18 19 PART NO. 00-107218 SC-041-10 SC-066-06 00-074348 WL-006-22 NS-015-11 00-074098 SC-053-03 00-276451 WS-022-04 NS-015-01 00-074348 00-065028 00-286684 00-328696-00002 00-437041-00004 00-286687 00-812401 00-292419 NAME OF PART Coupling – Thermometer Bulb ................................................................................................... 2 Cap Screw 5/16-18 x 5/8 Hex Hd. ................................................................................................. 2 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 4 Speed Nut 10-24........................................................................................................................ 4 Lockwasher 5/16 Light ................................................................................................................. 2 Nut 5/16-18 Hex ........................................................................................................................... 2 Clamp – Thermometer ............................................................................................................... 3 Mach. Screw 10-24 x 3/4 Slotted Truss Hd. ................................................................................ 3 Retainer – Wire .......................................................................................................................... 1 Washer....................................................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Speed Nut 10-24........................................................................................................................ 3 Grommet .................................................................................................................................... 1 Ring – Wash Identification ......................................................................................................... 1 Thermometer (3 Ft.) (Final Rinse) ............................................................................................. 1 Thermometer (11 Ft.) (Wash) .................................................................................................... 1 Ring – Final Rinse Identification ................................................................................................ 1 Thermometer Panel Assy. .......................................................................................................... 1 Housing – Thermometer (5 In. Lg.) ............................................................................................ 1 *Previous Construction F-18243 Rev. E (May 2009) AMT. - 62 - UW50 Untensil Washer 208-240/60/3 Page 95 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS 1 12 10-11 2 9 8 7 3 4 5 6 Previous Construction PL-57157 THERMOMETER UNIT (WITH BOOSTER) ILLUS. PL-57157 1 *2 *3 *4 *5 *6 *7 *8 9 10 11 12 PART NO. 00-107218 00-074098 SC-053-03 00-276451 WS-022-04 NS-015-01 00-074348 00-065028 00-286684 00-328696-00002 00-437041-00004 00-286687 NAME OF PART AMT. Coupling – Thermometer Bulb ................................................................................................... 1 Clamp – Thermometer ............................................................................................................... 3 Mach. Screw 10-24 x 3/4 Slotted Truss Hd. ................................................................................ 3 Retainer – Wire .......................................................................................................................... 1 Washer....................................................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Speed Nut 10-24........................................................................................................................ 3 Grommet .................................................................................................................................... 1 Ring – Wash Identification ......................................................................................................... 1 Thermometer (3 Ft.) (Final Rinse) ............................................................................................. 1 Thermometer (11 Ft.) (Wash) .................................................................................................... 1 Ring – Final Rinse Identification ................................................................................................ 1 *Previous Construction - 63 - UW50 Untensil Washer 208-240/60/3 Page 96 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 29 30 31 1 32 2 3 28 27 4 26 5 25 6 24 7 8 23 9 22 21 14 20 19 18 17 13 12 11 10 16 15 PL-51403 FRAMES AND PANELS F-18243 Rev. E (May 2009) - 64 - UW50 Untensil Washer 208-240/60/3 Page 97 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS FRAMES AND PANELS ILLUS. PL-51403 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. 00-163217 00-163235 SD-017-29 SC-041-01 WS-017-06 00-163458 WL-006-17 NS-015-01 SC-041-05 00-163230 00-163290 WS-017-06 WL-006-17 NS-015-01 00-288946-00002 NS-015-11 WS-017-21 WL-006-22 SC-066-06 00-075895 WS-017-21 SC-041-11 SC-066-06 NS-015-01 WL-006-17 00-119254 00-067500-00031 00-119244 NS-015-01 WL-006-17 FE-006-46 FE-025-10 NAME OF PART AMT. Trim – Panel............................................................................................................................... 1 Side Panel Assy. ........................................................................................................................ 2 Self-Tapping Screw 6-20 x 3/8 Phil. Truss Hd., Type AB ............................................................. 2 Cap Screw 1/4-20 x 3/4 Hex Hd.................................................................................................... 1 Washer....................................................................................................................................... 6 Bracket – Control Box Mounting ................................................................................................ 3 Lockwasher 1/4 Helical (SST) ..................................................................................................... 6 Nut 1/4-20 Hex (SST) .................................................................................................................. 6 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 2 Panel – Front ............................................................................................................................. 1 Front Panel Support Bracket Assy. ............................................................................................ 2 Washer....................................................................................................................................... 2 Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Nut 1/4-20 Hex (SST) .................................................................................................................. 2 Foot – Adjustable Hex (SST) ..................................................................................................... 4 Nut 5/16-18 Hex ........................................................................................................................... 4 Washer....................................................................................................................................... 4 Lockwasher 5/16 Light ................................................................................................................. 8 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 2 Speed Nut 10-24........................................................................................................................ 5 Washer....................................................................................................................................... 4 Cap Screw 5/16-18 x 3/4 Hex Hd. (SST) ....................................................................................... 4 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST) .......................................................................... 3 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 1 Retainer – Cap & Stud ............................................................................................................... 1 O-Ring ....................................................................................................................................... 1 Cap & Stud Assy. ....................................................................................................................... 1 Nut 1/4-20 Hex (SST) .................................................................................................................. 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 1 Clamp 3/4 .................................................................................................................................... 1 Clamp 11/4 (Use With Booster) ................................................................................................... 1 - 65 - UW50 Untensil Washer 208-240/60/3 Page 98 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 6 5 4 7 3 2 9 1 8 26 25 24 23 22 21 10-11 20 12 19 13 18 14 17 16 15 PL-57170 SPRAY HOSE F-18243 Rev. E (May 2009) - 66 - UW50 Untensil Washer 208-240/60/3 Page 99 of 112 UW50 UTENSIL WASHER REPLACEMENT PARTS SPRAY HOSE ILLUS. PL-57170 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. FP-015-23 FP-041-60 FP-015-23 FP-041-50 FP-019-28 FP-041-50 FP-041-60 WL-006-17 NS-015-01 00-812608-00002 00-812608-00003 FP-088-17 FP-088-18 NS-031-15 00-748293 WS-019-06 SC-066-06 00-293625-00002 FP-087-32 00-223220-00003 FP-041-60 SC-041-05 WS-017-06 00-748294 FP-015-23 FP-042-15 NAME OF PART AMT. Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 25/8 TBE ...................................................................................................................... 1 Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Tee – Pipe 3/4 x 3/4 x 3/4 ............................................................................................................... 1 Pipe 3/4 x 13/8 TBE ...................................................................................................................... 1 Pipe 3/4 x 25/8 TBE ...................................................................................................................... 1 Lockwasher 1/4 Helical (SST) ..................................................................................................... 2 Nut 1/4-20 Hex ............................................................................................................................ 2 Nozzle ........................................................................................................................................ 1 Gun – Spray............................................................................................................................... 1 Fitting – Hose............................................................................................................................. 1 Fitting – Hose............................................................................................................................. 1 Stop Nut 10-24 Hex ................................................................................................................... 2 Bracket – Sprayer ...................................................................................................................... 1 Washer....................................................................................................................................... 2 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. .................................................................................... 2 Hose – Fill (96 In.) ..................................................................................................................... 1 Fitting – Hose............................................................................................................................. 1 Valve – Ball (3/4) ......................................................................................................................... 1 Pipe 3/4 x 25/8 TBE ...................................................................................................................... 1 Cap Screw 1/4-20 x 5/8 Hex Hd.................................................................................................... 2 Washer....................................................................................................................................... 2 Bracket – Piping Support ........................................................................................................... 1 Elbow 3/4 x 90 Deg. .................................................................................................................... 1 Pipe 3/4 x 81/2 TBE ...................................................................................................................... 1 - 67 - UW50 Untensil Washer 208-240/60/3 Page 100 of 112 F-18243 Rev. E (May 2009) UW50 UTENSIL WASHER REPLACEMENT PARTS 1 2 3 4-5-6 PL-57158 RACKS ILLUS. PL-57158 1 2 3 4 5 6 PART NO. 00-172829 00-172830-00001 00-812814 00-163997 SC-022-40 NS-031-21 FORM 18243 Rev. E NAME OF PART AMT. Insert – Tray ............................................................................................................................... 2 Tray – Bottom ............................................................................................................................ 1 Tray (Incls. Items 4, 5, & 6) ........................................................................................................ 1 Slide ........................................................................................................................................... 4 Mach. Screw 1/4-20 x 3/4 Phil. Flat Hd. ........................................................................................ 8 Stop Nut 1/4-20 Hex .................................................................................................................... 8 MAY 2009 UW50 Untensil Washer 208-240/60/3 Page 101 of 112 PRINTED IN U.S.A. Online Parts Catalog User Guide Note: It is helpful, but not essential to know the ML (Material List) Number of the equipment for which a part is needed Section 1 – If Equipment ML Number is known Section 2 – If Equipment ML Number is not known UW50 Untensil Washer 208-240/60/3 Page 102 of 112 User Guide From hobartservice.com select PARTS Next select SMARTPARTS Web Browser Pop-up blocker must be turned off for this site in order for SmartParts to operate UW50 Untensil Washer 208-240/60/3 Page 103 of 112 If the ML Number of the Equipment is known, select Use SmartParts Now (We’ll explain what to do if the ML number of the Equipment is not known in Section 2) Enter the ML number and click on Search SmartParts 104352 For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher 104352 The ML number of this dishwasher is 104352 UW50 Untensil Washer 208-240/60/3 Page 104 of 112 Section 1 – If Equipment ML Number is known This is SmartParts home page • Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue UW50 Untensil Washer 208-240/60/3 Page 105 of 112 Section 1 – If Equipment ML Number is known Click on the Radio button to select the Parts Catalog Select an appropriate figure size Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part UW50 Untensil Washer 208-240/60/3 Page 106 of 112 Section 1 – If Equipment ML Number is known • Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now UW50 Untensil Washer 208-240/60/3 Page 107 of 112 Section 1 – If Equipment ML Number is known • This (again) is SmartParts home page If the ML Number of the Equipment is not known, click on the Radio button to select Warewash / Waste Equipment Then click on Continue (Go to Section 1 if you do know the ML number of the Equipment) Click on the Radio button to select UnderCounter Dishwasher Then click on Continue UW50 Untensil Washer 208-240/60/3 Page 108 of 112 Section 2 – If Equipment ML Number is not known For this example, the part needed is a Water Pressure Gauge used on the LX 30 Undercounter Dishwasher Then click on Continue The Water Pressure Gauge is on the Base Assembly Select Base Assembly Then click on Continue UW50 Untensil Washer 208-240/60/3 Page 109 of 112 Section 2 – If Equipment ML Number is not known Click on the Radio button to select LX Series Dishwashers Locate the part needed (Water Pressure Gauge) on the drawing 19: Gauge – Water Pressure (LX30/40, LXG, & LXiG Series) Placing the cursor on the number will display the Description of the Part Click on the number pointing to the part UW50 Untensil Washer 208-240/60/3 Page 110 of 112 Section 2 – If Equipment ML Number is not known Select an appropriate figure size Selecting the part on the figure causes the part to be highlighted on the parts list • Click on the Add button to add the part to the shopping cart • You can add more parts or change the quantity of the parts already in the cart • When finished, click on the Confirm Parts Selected and then on Print Parts List if you want to print Use SMARTPARTS Now UW50 Untensil Washer 208-240/60/3 Page 111 of 112 Section 2 – If Equipment ML Number is not known • UW50 November 2010 PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001 RECOMMENDED SPARE PARTS LIST UW50 DISHWASHER (208/240 V 3 Phase) Qty Part Number . Description 3 271002-1 Solenoid Valve 3/4 (110-120 V) 3 118270 Service Kit - Vacuum Breaker 3 87713-41-12 Contactor - 3-Pole 40 Amp (115 V) 2 811830 Start - Switch 2 67500-120 O-Ring 2 271621 Probe & Switch Assy 4-Wire (Temp & Water Level) 2 122674 Float Assembly 2 271123 Protector - High Limit 1 475811 Temperature Control Board 1 812349-1 Heating Element Booster 240 V 1 812349-2 Heating Element Booster 208 V 1 328994 Sensor Probe Booster Page 1 of 1 UW50 Untensil Washer 208-240/60/3 Page 112 of 112 UW50
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