Unilock Vol. 1 Zero Point Clamping System DCM 200

User Manual: DCM-200

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Vol. 1

ZERO-POINT
CLAMPING SYSTEM

A PRODUCT OF:

ZERO-POINT CLAMPING SYSTEM

Meeting the challenge to setup every process as efﬁciently as possible with a simple clamping concept.
In a competitive environment, all production cells need efﬁcient workpiece handling solutions.
Production diversity should not be a barrier. Let Unilock, BIG Kaiser’s zero-point clamping system,
lead the way with efﬁcient part loading solutions for low and high volume production runs.
Unilock virtually eliminates all setup time and replaces it with production time.
Get lean and agile on your shop ﬂoor. Unilock is a comprehensive positioning and clamping system
that can be applied to almost anything you manufacture or assemble.
If your company needs to increase its agility, Unilock will allow you to run any job on any available
manufacturing cell. You can interrupt jobs without incurring setup time and then switch back as needed.
When all of your manufacturing cells have Unilock, work can quickly ﬂow to any available resource.

OVERVIEW & APPLICATION EXAMPLES .........................................Pg. 4-9
ROUND CHUCKS
Overview..............................................................................................Pg. 10-11
ESM 138 ..............................................................................................Pg. 12-13
EFM 138 ..............................................................................................Pg. 14-15
ASM 90 ...............................................................................................Pg. 16-17
ASM 120 .............................................................................................Pg. 18-19
ISM 160 ...............................................................................................Pg. 20-21
MSM 170 .............................................................................................Pg. 22-23
ESM 176 Turbo .....................................................................................Pg. 24-25
HSM 196 .............................................................................................Pg. 26-27
RECTANGULAR CHUCKS
Overview..............................................................................................Pg. 28-29
ESM 100/75 ........................................................................................Pg. 30-31
AFM 105/65........................................................................................Pg. 32-33
EDM 100/150......................................................................................Pg. 34-35
AFM 146..............................................................................................Pg. 36-37
PRE-ASSEMBLED CHUCKS
Overview..............................................................................................Pg. 38-39
MLM 150 .............................................................................................Pg. 40-41
MCM 150 ............................................................................................Pg. 42-43
DLM 200 ..............................................................................................Pg. 44-45
DCM 200 .............................................................................................Pg. 46-47
QC 400 ...............................................................................................Pg. 48-49
Starter Kits.............................................................................................Pg. 50-51
KNOBS & PALLETS
Overview..............................................................................................Pg. 52-53
Clamping Knobs ...................................................................................Pg. 54-55
System 40 Pallets ..................................................................................Pg. 56-57
AUTOMATION CHUCKS
Overview..............................................................................................Pg. 58-61
ESA 100 ..............................................................................................Pg. 62-63
NSA 125 ..............................................................................................Pg. 64-65
ESA 185 ...............................................................................................Pg. 66-67
ASSF 170 .............................................................................................Pg. 68-69
ASSF 250 .............................................................................................Pg. 70-71
BALF 170 & BALF 250 ............................................................................Pg. 72-73
Automation Pallet Systems .......................................................................Pg. 74-75
MULTI-AXIS SYSTEMS
Overview..............................................................................................Pg. 76-79
5-Axis Duo Bridge.................................................................................Pg. 80-81
First Grip ..............................................................................................Pg. 82-83
Dovetail Grip ........................................................................................Pg. 84-85
5-Axis Riser Chucks ...............................................................................Pg. 86-87
MINERAL CAST SYSTEMS
Overview..............................................................................................Pg. 88-89
Columns ...............................................................................................Pg. 90-91
Grid Columns .......................................................................................Pg. 92-93
Pallets, Riser Pads & Custom Solutions.....................................................Pg. 94-95
ROBOT INTERFACES
Overview..............................................................................................Pg. 96-97
Robot Grippers .....................................................................................Pg. 98-101
ACCESSORIES
Overview..............................................................................................Pg. 102-103
Chuck & Subplate Air Fittings .................................................................Pg. 104-106
Accessories & Repair Components ..........................................................Pg. 107
SERVICE & OPERATING INSTRUCTIONS .........................................Pg. 108-109

OVERVIEW
How it Works
Unilock utilizes spring pressure to drive multiple clamping pins against a tapered
clamping knob. Air pressure is used to compress the springs to back the
clamping pins off the clamping knob. This clamping process is achieved by
bleeding the air pressure out of the chuck. To facilitate palletization, the
clamping knob is attached to a base plate, ﬁxture or directly to a workpiece.
The result is quick and repeatable clamping. A hand locking version
(no air required) is also available.
Features:
s Clamping Mechanism: Heavy-duty die springs
s Chuck Opening: Air pressure to compress springs
s Clamping Stability: Low proﬁle with matching taper wedges
s Positional Accuracy: Adaptable to workpiece conformation
s Unlocking Air Pressure: 75 PSI
s Turbo Assist Clamping

Single Chuck Applications
The Unilock clamping knob mates with the central taper in the chuck to
establish the centerline location (XY reference in a Cartesian coordinate
system). A timing pin or key locates in a notch or bushing to orient the
coordinate system relative to XY and to restrict rotation. The Z reference in
this same coordinate system is established by the bottom of the ﬁxture or
workpiece contacting the top ground surfaces of the chuck. These same
mating surfaces (bottom of the ﬁxture and top of the chuck) will control
axial alignment.
The clamping knob can be used for locking down a workpiece without
inﬂuencing location if external features are used for positioning.

Diametral Clearances

Multiple Chuck Applications
Unilock is not restricted to one clamping knob. When
the ﬁxture or workpiece exceeds the work range of a
single Unilock chuck, additional clamping knobs and
chucks can be used to provide the necessary support
and stability required for the process. There are only a
few limiting factors as to the size of an array of chucks
or in the weight of a workpiece. Undersized knobs
provide clearances for large parts or out of position
locations.

Type

inch

SBC

.004

SBCC

.012

SBCC

.024

s 3"! %STABLISHES CENTERLINE
s 3"" /RIENTS ABOUT CENTERLINE
s 3"# #LAMP ONLY NO POSITIONING

Designed for Manufacturing
During day-to-day use, chucks can be cleaned with compressed air. The ﬁt between the clamping rams and the chuck body will not
allow air pressure to push chips inside of the chuck. If you get chips in the clamping pocket, simply blow them out with an air gun.
When open, the wedges completely retract. The one-to-one length to diameter ratio of the pocket is easily cleaned. There is no
need for a vacuum. The 40mm tall by 40mm diameter clamping knob is extremely stable and can double as a foot when moving
ﬁxtures and workpieces around the shop. You will not need protective sleeves or special shelving when storing or transporting
Unilock palletized ﬁxtures or workpieces. Male and female threads are available in multiple sizes.

Self-Guiding Design
23º

2.7mm

4.8mm

Unilock is designed to accept warped workpieces
and ﬁxtures. The shallow clamping pocket will allow a
clamping knob to enter the chuck at an angle of up to
23 degrees. Undersized clamping knobs are also
available. Standard and special Unilock clamping
knobs will accommodate your out of position datums.

The radius on the smaller bottom diameter of the clamping
knob addresses out of position loading conditions. When
working with large workpieces that can warp, expand or
contract, the knob can be used to help guide the clamping
knobs to the center of the chuck.

OVERVIEW

Process Your Way to Savings
Fixtures and workpieces are easily adapted to Unilock clamping knobs. Tremendous savings are available if the ﬁxture or workpiece
can be reoriented or transferred to machine additional features while remaining attached to the Unilock clamping components. On
horizontal machines with columns, ﬁxtures can be rotated 90 degrees or moved to the top. Transferring ﬁxtured parts through as
many operations as possible eliminates additional ﬁxtures and clamping/unclamping time. Less clamping and unclamping of parts
also reduces scrap and improves feature-to-feature accuracies.
Transfer Workpieces Between Processes
s Vertical Machining Cells
s Horizontal Machining Cells
s High Speed Drilling and Tapping Centers
s Surface and Cylindrical Grinding Cells
s Horizontal and Vertical Lathes
s Coordinate Measuring Cells
s Welding, Plasma and Laser Cells

Once you grab the part, use Unilock to send it to as many operations as possible without removing the part from the ﬁxture.
Unilock positions and clamps from one face, leaving the other faces available for machining. Rotary tables, angle/sine plates and
multi-sided tombstones facilitate part reorientation for subsequent operations.

The user can expand the operational envelope of any Unilock chuck
by adding external timing features and support for the portion of the
workpiece or pallet that falls outside of the top of the chuck.

It’s Easy to Get Started
Starter Kits help save time between part changes. Chucks are mounted to a base
plate which functions as a reference edge. With a single part number you get all the
required components to be up and running immediately.

Working Solutions in Minutes
Table chucks are mounted to base plates and are ready to be clamped to your
workstation. These chucks are supported by pre-assembled pallets. Shown below
are the Mono, Duo and Quad table chucks, along with their pallets. Pneumatic kits
are also available so you can install a working solution in minutes.

Build Your Own Custom Solutions
Unilock components can be purchased individually for incorporation into your own
custom designs.

APPLICATION EXAMPLES

A Clamping System Flexible Enough to Change the Entire
Table or Workpieces and Fixtures

Unilock establishes predeﬁned datums on all of your
machines. When you load, lock and cycle start, there is no
wasted time. A setup should always take the same amount
of time.
Unilock delivers scheduling ﬂexibility and setup versatility. By
using more than one chuck on a machine, you will be able to
switch between multiple small parts or fewer large parts. Our
predeﬁned datums allow you to quickly and accurately convert
your machining center from a headstock and tailstock setup to
ﬁxtures on the table.

Applications Are Endless – Limited Only by Your Imagination

You can align all of your rotary table ﬁxtures in seconds. As
you move away from the spindle nose, Unilock’s heavy duty
chucks will absorb the additional leverage and torque. Since
individual Unilock components are sold separately, you can
build speciﬁc solutions in-house, contact your tool and ﬁxture
provider or purchase them from one of our workholding
associates.
Unilock can be used in any conﬁguration and in almost any
process. A heavy cut requiring six chucks to stabilize the part
for machining can be accurately positioned on a coordinate
measuring machine with two small chucks or a single chuck
and a timing feature.

APPLICATION EXAMPLES
LARGE & SMALL PARTS

Large Parts
Even Your Largest Machines Can Save Money Starting With
Your Next Job

Unilock provides undersized clamping knobs so you do not
have to hold .0004" on ﬁxture locations when your production
tolerance is .005". These undersized knobs are a necessity
if you want to mount knobs directly to warped or loosely
toleranced workpieces. If you do not need to, or cannot hold
a tight tolerance, simply select the appropriate undersized
clamping knobs to accommodate your workpiece or ﬁxture.
Unilock’s heavy-duty clamping knobs are a necessity when
you are using a hoist to load and unload your machine. With a
length-to-diameter ratio of 1-to-1, Unilock’s 40mm clamping
knob can be left on ﬁxtures and workpieces without worry of
damage during loading and unloading, storage or transfer.

Diametral Clearances
Type

inch

SBC

.004

SBCC

.012

SBCC

.024

Small Parts
Remove Process Time – Save More Than Just Setup Time

Before Unilock, three subsequent machining processes
required the operator to clamp and unclamp the part three
times. Now the same part is only clamped and unclamped
once over these same three processes.
%VEN WHEN THE TIME SPENT CLAMPING AND UNCLAMPING THE PART
is minimal, it creates unnecessary labor and a chance for
errors. Use Unilock so you can immediately increase your
spindle uptime and decrease scrap due to part positioning
and clamping errors.
If a part has to be clamped and unclamped in a different
ﬁxture for each operation, considerable process time and
money can be saved by leaving the part in the same ﬁxture for
as many operations as possible. The more expensive ﬁxtures
which hold machined parts for subsequent operations would
also be eliminated.
Before Unilock

After Unilock

Operation

Savings
Setup

Production

Setup

Production

Op-10 Lathe

3 hours

4 hours

1 hour

4 hours

2 hours

Op-20 Lathe

2 hours

10 hours

1 hour

2 hours

9 hours

Op-30 Mill

4 hours

11 hours

1 hour

8 hours

6 hours

Total

10 hours

25 hours

3 hours

15 hours

17 hours

ROUND CHUCKS

Round Chucks
The round Unilock chucks come in diameters from ø90mm to ø196mm (ø3.543" to ø7.716") and body styles to ﬁt a wide variety of
applications. Chucks can be supplied with single or multiple timing notches or bushing holes for timing. Most body forms allow the
use of turbo assisted clamping for higher retention forces.

ESM 138 .......................Pg. 12-13

EFM 138 .......................Pg. 14-15

ASM 90 .........................Pg. 16-17

ASM 120 .......................Pg. 18-19

ISM 160 ........................Pg. 20-21

MSM 170 ......................Pg. 22-23

ESM 176 Turbo ............Pg. 24-25

HSM 196 .......................Pg. 26-27

ESM 138 CHUCK

Our Most Popular Chuck

4HE %3- 5NILOCK CHUCK IS EASILY MOUNTED IN
custom ﬁxture designs, and its versatility makes it
our best seller.

Features:
s Mid-sized diameter ﬁts most applications
s Top side mounting for ease of integration
s Choose from air connections at bottom or side
s Optional timing notch in face of chuck
s 3TAINLESS STEEL BODY OPTION %3- 33

Available with Notches

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.270.100

—

15.270.107

14H7 x 1

15.276.100

—

%3-
%3- 33

s 3CREWS SCREW COVERS AND O RING INCLUDED
* Sealed pocket required for Turbo Assist
† Optional

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

990-1,320

3,300-3,520*

9.9

1/8

DUST COVER

PG. 107

14H7

9 Max

View B

ø121 B.C.

30°

M8 SHCS (6x)

39 -.005

15.7

ø138 -.001

A
0

ø110 -.001

1/8 BSP Open Port
(Ships Plugged)

1.5

ø12

Detail A
Scale 2:3
ø8x2 O-Ring
(Ships Unplugged)

Open Port

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

EFM 138

4HE %&- 5NILOCK mANGE MOUNT CHUCK IS EASILY
mounted in custom ﬁxture designs due to the reduced
PROJECTION HEIGHT %SPECIALLY SUITED FOR THINNER WALLED
tombstones.
Features:
s Mid-sized diameter ﬁts most applications
s Top side mounting for ease of integration
s Optional timing notch in face of chuck
s 3TAINLESS STEEL BODY OPTION %&- 33

Available with Notches

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.263.105

—

%&-
15.263.107

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

990-1,350

3,300-3,520

—

14H7 x 1
%&- 33

15.276.107

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
† Optional

DUST COVER

PG. 107

ø121 B.C.

M8 Low Head SHCS (6x)

30°

138 -.01

25.8

59.8

11-.005

View C

ø109.3

ø10 -.01

ø10

1.1

Detail A

Detail B
Scale 2:3
ø7x1.5 O-Ring
(Ships Unplugged)

Scale 2:3
ø7x1.5 O-Ring
(Ships Unplugged)

Turbo Port

Open Port

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

ASM 90

Smaller Application Chucks

Features:
s Reduced diameter for small work or tight spaces
s Integrated toe clamp lip
s Turbo option for increasing holding power
s Air supply from bottom or side of chuck
s Optional reference notch in face of chuck

Optional Through Hole

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.240.090

—

15.240.091

12H7 x 1

ASM 90

s / RINGS INCLUDED
† Optional

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

—

550-660

1,540-1,760

5.1

1/8

DUST COVER

PG. 107

94 (Open Position)

12H7
8 Max

14.5

ø97 (Clearance Diameter)

35 Min

1/8 BSP Open Port
(Ships Plugged)
M5

ø5H7
13.5

5.5

0
-.005

1/8 BSP Tubo Port
(Ships Plugged)

40
ø90

0
-.01

ø7

1.2

Detail B

Detail A

Scale 1:1
ø7x1.5 O-Ring
(Ships Unplugged)

30° T

M5x.8

Scale 1:1
ø7x1.5 O-Ring
(Ships Unplugged)

10 (8x)

Open Port
81 ±.01

Turbo Port

1
ø8
.

B.C

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

ASM 120

Features:
s Integrated toe clamp lip
s Reduced diameter for small work or tight spaces
s Jig ground reference pin location on bottom of chuck
s Air supply from bottom or side of chuck
s Optional reference pin hole in face of chuck
s Non-air mechanical version available

The manual version comes with a wrench for easy
opening and closing.

The Model 120 chuck has a reference hole on
center (shown here with a step pin). Threaded
holes are also provided for mounting the chuck
to a baseplate.

Optional Timing Pin Feature

Toe clamps can also be used to clamp the
chuck in place.

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.270.150

—

15.270.155

8H7 x 1

15.270.161

—

15.270.160

8H7 x 1

Recommended Bolt Sizes
M10

M12

M16

M20†

Clamping Force (lbs)
M24†

ASM 120

15.270.180

—

15.270.185

8H7 x 1

ASM 120M

—

Turbo Assist

770-990

2,860-3,300*

—

Weight
(lbs)

Air Connection
Port Size

Flange

1/8

—

8.8

1,760-2,200

s / RINGS INCLUDED
* Sealed pocket required for Turbo Assist
† Optional

Spring Only

—

DUST COVER

PG. 107

40-.01

8 Max

ø120-.01

1/8 BSP Open Port
(Ships Plugged)

28
13.5

5.5

56-.005

ø8H7

ø5H7

ø12H7
55.5

ø7.50

ø120

0
-.01

1.2

30°

Detail A

Scale 2:3
ø4.5x1.5 O-Ring
(Ships Unplugged)

11
1±

.01

ø111 B.C.

Open Port

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

ISM 160

The ISM 160 chuck is a single chuck solution for the
FACE OF TH AND TH AXIS ROTARY TABLES %XTERIOR TIMING
features are compatible with MC 150 & MSM 170
chucks. Timing pin slot allows timing pin to match
non-standard pallet sizes.

Features:
s Simple surface mount design
s Dowel pins into location
s Supports 60º and 90º T-slots
s Air assisted clamping option
s Low proﬁle 46mm (1.811")
s Through hole eases cleaning
s Multiple indexing options

Slot Allows for Variations in Radial Pin Location

Chuck
Model

Catalog
Number

ISM 160

15.260.160

Notch
(Width x Qty)

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

—

1,100-1,540

3,300-3,740

12.1

1/8

14H7 x 1
12H7 x 4
10H7 x 2

s .O HARDWARE INCLUDED
† Optional

60 °

30°

ø140 Min

13 TYP

7 Max

ø162-.01

46-.005
15
14H7

Y
°T

1/8 BSP Open Port
(Ships Unplugged)

ø37.5
(Not For Location)

100

+.01
-.01

42.5 Min

ø12H7 (4x)

01 T
+. .01
YP

12H7 Through All (2x)
22
1/8 BSP Turbo Port
(Ships Unplugged)

s !LL DIMENSIONS ARE IN MILLIMETERS

MSM 170

Larger More Robust Chucks

Features:
s Large diameter, heavy duty mechanical clamping
s Clamping lip for top side table clamping
s Threaded holes for bottom side clamping to plates
s Integrated timing pin locations every 90 degrees
s Air supply from bottom or side of chuck

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

MSM 170

15.260.100

12H7 x 4

1,650-1,980

3,520-4,400

16.5

1/8

s / RING INCLUDED
† Optional

DUST COVER

PG. 107

45°

ø12H7 (4x)

01
+. .01
-

1/8 BSP Open Port
(Ships Plugged)

65-.01

164-.01

ø10H7 (2x)

A
150 ±.005
0

ø69-.01

ø12

1.4

Detail A

30°

Scale 2:3
ø8x2 O-Ring
(Ships Unplugged)

M10 (4x)

B.C

ø1

s !LL DIMENSIONS ARE IN MILLIMETERS

ESM 176 TURBO

Features:
s Flange design for top side mounting
s Large diameter with turbo clamping for more rigidity
s Air supply from bottom or side of chuck
s Optional reference notch in face of chuck

Available with a Notch

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.272.170

—

15.272.171

25H6 x 1

%3-

Recommended Bolt Sizes

Air Connection

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

1,540-1,760

4,180-4,840

17.5

1/8

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
s .OTCHED VERSION COMES WITH TIMING BUSHING AND ALL HARDWARE LISTED ABOVE
† Optional

Clamping Force (lbs)

M10

1
+.001
-.

30°

ø152 B.C.

ø1

M8 SHCS (6x)

6
0

ø176-.01

39-.005

View A

ø138-.01

20.8

1/8 BSP Turbo Port

Detail B

Detail A

Scale 2:3
ø8x2 O-Ring
(Ships Unplugged)

Scale 2:3
ø8x2 O-Ring
(Ships Unplugged)
76

1/8 BSP Open Port

Turbo Port

Open Port

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

HSM 196

The HSM 196 chuck can be used on the face of 4th and
5th axis rotary tables, lathes or mills where the center of
rotation provides a through hole to bury the workpiece.
Features:
s 61mm (2.4") through capacity
s Work can pass through chuck
s 2OTATIONAL LIMIT 20s Air assisted clamping option
s Three clamping wedges for added stability
s Bolts into place from top side

Available with a Notch

Recommended Bolt Sizes††

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

HSM 196

15.274.407

25H6 x 1

—

1,980-2,200

s 3CREWS SCREW COVERS O RINGS AND TIMING BUSHING INCLUDED
† Optional
†† M74 option (See Pg. 55)

Air Connection

Turbo Assist

Weight
(lbs)

Port Size

Flange

4,400-5,060

19.3

1/8

+.002

5.9

87.5-.002

ø12n6

Section B-B

1/8 BSP Open Port

25H6

175

1/8 BSP Turbo Port
M8 SHCS (6x)

25.8

15
12

39-.005

ø169

0
-.01

ø61

ø159
0

ø160-.01

30°

.5
87

ø12
M6

1.85

Detail A

30°

87
.5

Scale 2:3.5
ø12x2 O-Ring

s !LL DIMENSIONS ARE IN MILLIMETERS

RECTANGULAR CHUCKS

Rectangular Chucks
The rectangular chucks are well suited to mono-chuck applications. They are available in several sizes and when matched to the
footprint of the workpiece, provide maximum access from the remaining ﬁve sides.
4HE %$- HAS THE LOWEST PROlLE OF ALL 5NILOCK CHUCKS 4HE !&- AND THE %3- ARE THE TWO NARROWEST CHUCKS
in the Unilock family and can be placed very close to the edge of a ﬁxture or workpiece.

ESM 100/75 .................Pg. 30-31

AFM 105/65 .................Pg. 32-33

EDM 100/150 ...............Pg. 34-35

AFM 146 .......................Pg. 36-37

ESM 100/75

Chucks for Your Smaller Applications

Features:
s Flange mounting design
s Reduced size for small work or tight spaces
s High clamping force in a small package
s %DGE OF CHUCK CAN BE USED AS A TIMING SURFACE
s Turbo option for increased holding power

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

%3-

15.272.175

—

440-660

1,650-1,870

4.5

1/8

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
† Optional

+.001

75-.001

M8 SHCS (4x)
+.001
-.001

100

29.8
15

ø39-.005

A
ø71
+.001

ø7
M3

ø7

ø72-.001

1.3
1.3

Detail B
Scale 2:1
ø6x1 O-Ring
(Ships Unplugged)

Scale 2:1
ø6x1 O-Ring
(Ships Unplugged)

28.5

1/8 BSP Turbo Port
(Ships Plugged)

28.5

1/8 BSP Open Port
(Ships Plugged)

28.5

Detail A

s !LL DIMENSIONS ARE IN MILLIMETERS

AFM 105/65

The AFM 105/65 chuck is an excellent choice for single
chuck applications on multi-axis machines and work
cells where clearance is needed to access the part.
Features:
s Simple surface mount design
s Dowel pins into location
s Bolt through or toe clamp
s Ground edges for orientation
s Air assisted clamping option
s Optional robot gripper version
s Supports 90 degree (4x) indexing
s %LEVATED FOR AXIS ACCESSIBILITY

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.272.165

—

15.272.167

10H6 x 2

AFM 105/65

Recommended Bolt Sizes

Clamping Force (lbs)

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

—

660-880

1,980-2,200

6.3

1/8

s .O HARDWARE INCLUDED
† Optional

Available as Robot Gripper Option
(See Pg. 100)

Air Connection

M10

120
1/8 BSP Turbo Port
(Ships Unplugged)

1/8 BSP Open Port
(Ships Unplugged)

12H6 (2x)

65-.001

40 Min

M8 SCHS (4x)

65-.001

8 Max (2x)

115-.001

140-.001

Optional M4x.7 Ports (2x)
(Ships Plugged)

+.01

120-.01
+.01

60-.01

12H6 Through All (3x)

s !LL DIMENSIONS ARE IN MILLIMETERS

EDM 100/150

4HE %$- CHUCK IS DESIGNED TO OPERATE IN
submerged environments. Completely sealed and
produced from stainless steel, this chuck can be used in
7IRE %$- AND 7ATER *ETS 4HIS CHUCK PROVIDES AN OPEN
interface and clamping knobs can be loaded from the
top or bottom side. This chuck is compatible with the
entire Unilock product range as it uses the standard sized
clamping knob. With a total height of 39mm (1.535"),
this chuck delivers the lowest stack height in the Unilock
family.

Features:
s Turbo option for increased holding power
s Weight: 3.35 kg (7.3 lbs)
s Knob can be retained from both sides
s Chuck can be mounted on any face

Recommended Bolt Sizes

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

%$-

15.272.150

—

440-550

s .O HARDWARE INCLUDED
† Optional

Air Connection

Turbo Assist

Weight
(lbs)

Port Size

Flange

1,100-1,350

7.3

1/8

—

M6 (4x)

100-.005

39-.005
50
25

150

Plug Screws (8x)
Do Not Remove

0
-.005

125

M6 (4x)

15
1/8 BSP Turbo Port
(Ships Unplugged)

11.8

M10 SHCS

12.5
14

1/8 BSP Open Port
(Ships Unplugged)

M6 (4x)

s !LL DIMENSIONS ARE IN MILLIMETERS

AFM 146

The AFM 146 chuck is an excellent choice for multiple
chuck applications on multi-axis machine tables and
other work cells where a low stack height is important.
Features:
s Simple surface mount design
s Dowel pins into location
s Bolt through or toe clamp
s Ground edges for orientation
s Air assisted clamping option
s Low proﬁle 46mm (1.811")
s Through hole eases cleaning

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

AFM 146

15.260.146

14H7 x 1

—

1,100-1,540

3,300-3,740

9.2

1/8

s .O HARDWARE INCLUDED
† Optional

+.01

100-.01

45.5

ø12H7

+.01

50-.01

ø8

50-.01

12 (4x)

1.3

Detail A

Scale 2:2.5
(Ships Plugged)

ø37.5
Through All

30.5
15.5

7 Max

16 (2x)

46-.001

M8x1.0

Detail B

110

Scale 2:2.5
(Ships Plugged)

+.01

120-.01
0

100-.001
17.5

14H7

70
22

120-.001

ø12H7 Through All (2x)

27
1/8 BSP Turbo Port (2x)
(1 Ships Plugged)
(1 Ships Unplugged)

146-.001

15
1/8 BSP Open Port (2x)
(1 Ships Plugged)
(1 Ships Unplugged)

s !LL DIMENSIONS ARE IN MILLIMETERS

PRE-ASSEMBLED CHUCKS

Pre-Assembled Chucks
Just as the name implies, the chucks are sold mounted to a base plate. The base plate provides easy mounting of the chuck to the
machine table as well as a pre-plumbed air supply. All bases provide either notches or a ground edge to square the chuck to the
machine table.

MLM 150 ......................Pg. 40-41

MCM 150 .....................Pg. 42-43

DLM 200 ......................Pg. 44-45

DCM 200 ......................Pg. 46-47

QC 400 .........................Pg. 48-49

Starter Kits ..................Pg. 50-51

MLM 150

Single Table Chucks

Features:
s Base plate for mounting on machine tables
s Air supply from side of base plate
s Optional timing notch in face of chuck
s Keyways on bottom for positioning on work table

Available with Notches

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.270.350

—

15.270.355

12H6 x 4

MLM 150

s .O HARDWARE INCLUDED
† Optional

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

990-1,320

N/A

15.4

1/8

—

DUST COVER

PG. 107

1/8 BSP Open Port
(Ships Unplugged)

56-.01
150
20H6 (4x)

30°

60.5 Min

138

ø198

9 Max

14H6

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

MCM 150

Single Table Chucks

The MCM 150 is prepared to accept four hardened
12mm index bushings, one every 90 degrees. Order
one index bushing to orient a pallet with a single knob.
If you need to execute multiple 90 degree indexes,
additional bushings can be installed.

Features:
s Base plate for mounting on machine tables
s Air supply from side of base plate
s 90 degree (4x) indexing
s Keyways on bottom for positioning on work table

Recommended Bolt Sizes

Clamping Force (lbs)

Air Connection

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

Port Size

Flange

MCM 150

15.270.250

12H6 x 4†

999-1,320

N/A

17.8

1/8

—

s .O HARDWARE INCLUDED
† Optional

BUSHING

PG. 107

DUST COVER

PG. 107

56-.01
150
ø18H7 (4x)

47
30°

1/8 BSP Open Port
(Ships Unplugged)

20H6 (4x)

ø198

ø138

Bushing Hole Locations (4x)
(Bushing Part #15.260.309
Sold Separately)

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

DLM 200

Double Table Chucks

Features:
s Base plate for mounting on machine tables
s Air supply from side of base plate
s Optional timing notch in face of DLM chuck
s Keyways on bottom for positioning on work table

The DLM 200 chuck does not have timing pin bushing locations. If
you want to orient a double pallet with this chuck, add one timing
pin notch. If you need to run two single pallets, add a timing notch
for each chuck.

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

15.270.300

—

15.270.307

14H6 x 1

DLM 200

s .O HARDWARE INCLUDED
† Optional
* Combined value from individual chucks

Recommended Bolt Sizes

Clamping Force (lbs)

M10

M12

M16

M20†

M24†

Spring Only

Turbo Assist

Weight
(lbs)

1,980-2,640*

N/A

37.4

Air Connection
Port Size

Flange

1/8

—

DUST COVER

PG. 107

60-.01

200

20H6 (4x)

140

200 ±.01

400

6
1/8 BSP Open Port (2x)
(1 Ships Plugged)
(1 Ships Unplugged)

Air Passage
Cover Plates
Do Not Remove

14H6

60.50 Min

ø2

9 Min

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

DCM 200

Double Table Chucks

The DCM 200 chuck is designed to process two single
PALLETS OR ONE DOUBLE PALLET %ACH CHUCK HAS A POSITION
for a timing pin bushing every 90 degrees.
Features:
s Base plate for mounting on machine tables
s Air supply from side of base plate
s 90 degree (4x) indexing
s Keyways on bottom for positioning on work table
s ø25mm locating hole
s Single chuck operation capability

Recommended Bolt Sizes

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

DCM 200

15.270.200

12H6 x 8

1,980-2,640*

s .O HARDWARE INCLUDED
† Optional
* Combined value from individual chucks

Air Connection

Turbo Assist

Weight
(lbs)

Port Size

Flange

N/A

46.2

1/4

—

BUSHING

PG. 107

DUST COVER

PG. 107

56-.01
47
200
21
175
ø18H7 (8x)

20H6 (4x)

1/4 BSP
Open Port (2x)

200 ±.01

375

400

Air Passage
Cover Plates
Do Not Remove

ø2

Bushing Hole Locations (8x)
(Bushing Part #15.260.309
Sold Separately)

s !LL DIMENSIONS ARE IN MILLIMETERS
s $IMENSIONS MARKED ARE FOR NOTCH OPTION

QC 400

Quad Table Chucks

4HE 1UATRO ,IGHT #LAMPING BASE HAS FOUR %3-
chucks fed with a single air connection from the side.
The steel plate includes two G 1/4" air connections,
on the front edge and on the back edge. One of the air
connection points is plugged and the other is left open
for the air connection.
Features:
s Repeatability: .0001"-.0002"
s Air Connection (2x): G 1/4"
s Weight: 35.50 kg (78.3 lbs)
s Can be operated as duo

Recommended Bolt Sizes

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Notch
(Width x Qty)

M10

M12

M16

M20†

M24†

Spring Only

QC 400

15.270.340

—

3,960-5,280*

s .O HARDWARE INCLUDED
† Optional
* Combined value of 4 chucks

Air Connection

Turbo Assist

Weight
(lbs)

Port Size

Flange

N/A

78.3

1/4

—

DUST COVER

PG. 107

1/8 BSP
(For Dual Chuck Operation)
(Ships Unplugged)

Optional Timing Block
Part #15.260.330

60-.01

400
21

+.01
-.01

200

ø25H7

Air Passage
Cover Plates
Do Not Remove

+.01

200-.01

400

8.91

1/4 BSPOpen Port (2x)
(1 Ships Plugged)
(1 Ships Unplugged)

s !LL DIMENSIONS ARE IN MILLIMETERS

STARTER KITS

Features:
s Chucks are mounted to universal base plates
s Reduced chuck diameters support tight work envelopes
s Base plate functions as a reference edge
s Air supply is through the base plate
s Pallet timing pin feature is integrated into chuck face
s 120mm chuck also has a manual option

Setup Reduction Kits
Setup Reduction Kits allow users to prep one job while another is
running. These kits come with one chuck for the work cell and two
pallets. One pallet can be loaded into the cell while the other is
available for loading and unloading of ﬁxtures or workpieces. When
the job is completed simply change pallets and hit Cycle Start.
Catalog
Number

Description

15.280.110

ASM 90 one-chuck two-pallet kit with air

15.280.210

ASM 120 one-chuck two-pallet kit with air

15.280.310

ASM 120 manual one-chuck two-pallet kit

15.280.410

%3- ONE CHUCK TWO PALLET KIT WITH AIR
DUST COVER

PG. 107

Process Reduction Kits
Process Reduction Kits allow users to transfer parts between
operations without unclamping the parts. A single pallet moves
through multiple orientations while others follow as each operation
is completed. Additional pallets are prepared while others are
being processed.
Catalog
Number

Description

15.280.112

ASM 90 two-chuck three-pallet kit with air

15.280.212

ASM 120 two-chuck three-pallet kit with air

15.280.312

ASM 120 manual two-chuck three-pallet kit

15.280.412

%3- TWO CHUCK THREE PALLET KIT WITH AIR
DUST COVER

PG. 107

ASM 90

M8 SHCS (4x)
Turbo Port

Open Port
(1/4" Tube Fitting Included)

M8 Thread (4x)

Max 8

19.05

75.4

157.5

23.4

12H6

ø90

110

35 Min

35 ±.02

157.5

Chuck

Pallet

16.280.100

15.280.101

Max 8

15.9

13.5

ø12

M8 SHCS (4x)

ASM 120

M8 Thread (4x)

71.4

23.4

40 ±.02

19.1

157.5

Max 8

ø120
ø8H6

100

140

Open Port
(1/4" Tube Fitting Included)

+.00

40-.01

13.5
7.9

Chuck

157.5

Pallet

15.280.200
15.280.201

ø8

† Manual chuck, no air needed

ESM 138

Max 7

15.280.300†

M8 SHCS (4x)
M8 Thread (4x)

Open Port
(1/4" Tube Fitting Included)

61 Min

100

160

14H6

Max 9

23.4

62 ±.02

23.4

62.4

221

ø138

Chuck

Pallet

15.280.400

15.280.401

157.5

Max 7

15.9

13.5

ø14

s !LL DIMENSIONS ARE IN MILLIMETERS

KNOBS & PALLETS

Knobs & Pallets
The Unilock retention knob is the heart of the system. It provides high accuracy location while also retaining the ﬁxture. The
knob comes in three forms for proper location of large ﬁxtures with metric or inch fastening options. The fastening screw can
be captivated within the knob protecting it from rough or improper handling.
Pallets are provided fully assembled with their required quantity of Unilock knobs and lifting handles, and are available in either
steel or aluminum.

Clamping Knobs ..........Pg. 54-55

System 40 Pallets .......Pg. 56-57

CLAMPING KNOBS

Unilock clamping knobs can be attached to ﬁxtures or directly to workpieces. Our standard knobs can be mounted in a blind hole
from the bottom or pulled up from the top. Standard clamping knobs accept the following:

Option 1 – Pass Bolt Through – The bolt is inserted past the clamping knob and threads into the workpiece or ﬁxture.
Option 2 – Captive Set Screw – The set screw is captivated between the knob and the workpiece or ﬁxture.

(Note: This option is not recommended for “B” type knobs as there is no timing control)
Option 3 – Retain from Top – The bolt passes through the workpiece or ﬁxture and pulls the knob into position.

Option 1
Pass Bolt Through

Option 2
Captive Set Screw

Option 3
Retain from Top

s /PTION NOT RECOMMENDED FOR " TYPE

Standard clamping knobs have a metric positioning boss which is ø25mm and ground to a ﬁt of h6. This boss is 5mm tall. The
overall measurements of the clamping knob is ø40mm by 40mm tall.

The SBA Knob is ground to ﬁt with the center ground taper of the chuck. This ﬁt establishes centerline location.
This location will repeat to better than +/- .0002".

The SBB Knob is ground like a diamond pin and orients your work relative to the centerline of the SBA knob.

The SBC Knob is ground undersize. It will bring the bottom of the workpiece or ﬁxture down on the top of the
Unilock chuck.

5.5

+.5
0

Contact Pads
(B Type Only)

Thread

+.021
0

ø25H7

ø25h6-.013

System 40 Knobs

Hex

A
SECTION A-A

Knob
Type

Catalog
Number

Description

Undersize

Internal Thread

Pass Through
Bolt Size

Hex

15.260.300

SBA Clamping Knob Absolute Position

.0002"

M12

M10

12mm

15.260.301

SBB Clamping Knob Orientation

.0002"

M12

M10

12mm

15.260.302

SBC Clamping Knob Undersized .1mm - Downward Clamping Only

.0040"

M12

M10

12mm

15.260.303

SBCC Clamping Knob Undersized .3mm - Downward Clamping Only

.0120"

M12

M10

12mm

15.260.304

SBCC Clamping Knob Undersized .6mm - Downward Clamping Only

.0240"

M12

M10

12mm

15.260.305

SBA Clamping Knob 3/4"-10 Thread

.0002"

3/4"-10

—

15.260.306

SBC Clamping Knob 3/4"-10 Thread.

.0002"

3/4"-10

—

15.260.313

SBA Clamping Knob 1/2"-13 Thread

.0002"

1/2"-13

3/8"-16

3/8"

15.260.314

SBB Clamping Knob 1/2"-13 Thread

.0002"

1/2"-13

3/8"-16

3/8"

15.260.315

SBC Clamping Knob 1/2"-13 Thread

.0040"

1/2"-13

3/8"-16

3/8"

15.260.400

SBA Clamping Knob M16

.0002"

M16

M12

17mm

15.260.401

SBB Clamping Knob M16

.0002"

M16

M12

17mm

15.260.402

SBC Clamping Knob M16

.0040"

M16

M12

17mm

—

16.260.310

Chip Guard Knob

—

ø25h6

ø60

ø76h6

M74 x P2

ø61

ø89.5

ø60h6

M24 SHCS

System 90 Knobs

5
35

HSI Form*

HSF Form*

Knob
Type

Catalog
Number

HSR Form*

Description

Undersize
.0002"

15.274.300

HSI90 Clamping Knob – SBA

15.274.303

HSI90 Clamping Knob – SBB

.0002"

15.274.301

HSF90 Clamping Knob – SBA

.0002"

15.274.303

HSR90 Clamping Knob – SBA

.0002"

* For Use with HSM 196 Chucks Only

SYSTEM 40 PALLETS

Mono Pallet
Pallet is shown with 12mm timing pin for use with MCM 150, MSM 170, ISM 160 and
$# CHUCKS 4HE MODEL %3- CHUCK ACCEPTS A MM KEY OR PIN 4HE %3-
chuck accepts a 25mm key or pin.
Can be Conﬁgured for the Following Chucks:
s %3-
s MCM 150
s ISM 160
s MSM 170
s %3- 4URBO
s DCM 200

Duo & Quad Pallet
Duo and Quad Pallet loads on the Model QC 400 or any set
of chucks on 200mm spacing.

Can be Conﬁgured for the Following Chucks:
s DLM 200
s DCM 200
s QC 400
While loading and unloading work into the ﬁxture, the holes
in the bottom of the pallet mate to setup plates that stabilize
the pallet for safe operation outside of a Unilock chuck.

Pallet Type

Pallet Name

Catalog
Number

Material

Weight
(lbs)

Thickness

Length

Width

Length
w/ Handles

Timing Pin
T

Pin Dia.
øP

Mono

AP 200

15.260.640

Mono

SP 200

15.260.540

Aluminum

6.6

25mm

199mm

266mm

81mm

12mm

Steel

15.4

20mm

199mm

266mm

81mm

Mono

AP 200-138

12mm

15.260.647

Aluminum

6.6

25mm

199mm

266mm

61mm

14mm

Mono
Duo

AP 200-176

15.260.645

Aluminum

6.6

25mm

199mm

266mm

76mm

25mm

AP 400

15.270.640

Aluminum

13.2

25mm

399mm

199mm

470mm

—

Duo

SP 400

15.270.540

Steel

30.8

20mm

399mm

199mm

470mm

—

Quad

AP 400 x 400

15.270.644

Aluminum

26.4

25mm

399mm

470mm

—

Pallet Stand
Used to stabilize pallet while it is being worked on outside
of the machine.

Stand Type

Catalog
Number

Mono

15.260.800

Duo
15.270.800
Quad

Mono Pallets

øPH7

25 (Aluminum)
20 (Steel)

199

45°
T

1
.0
+ 0

SBA

Duo Pallets
399
25 (Aluminum)
20 (Steel)

199

200 ±.01

SBB

SBA

Quad Pallets
399
200 ±.01

25 (Aluminum)
20 (Steel)

200 ±.01

399

SBC (2x)

SBB

SBA

s !LL DIMENSIONS ARE IN MILLIMETERS

AUTOMATION CHUCKS

Automation Chucks
Unilock automation chucks are expanding the role of air pressure beyond that of holding the chuck open during changeovers
or assisting the springs in the clamping process. Automation chucks can conﬁrm the presence of a clamping ring/ﬁxture via air
pressure monitoring. Air is also used to help clean the locating surfaces.

ESA 100 .......................Pg. 62-63

NSA 125 .......................Pg. 64-65

ESA 185 .......................Pg. 66-67

ASSF 170 .....................Pg. 68-69

ASSF 250 .....................Pg. 70-71

BALF 170 & 250 ...........Pg. 72-73

Automation Pallets .....Pg. 74-75

AUTOMATION CHUCKS OVERVIEW

Minimizes or Eliminates Flats and Recesses on the Mating Surfaces Where Chips can Collect and Interfere with the
Positioning and Clamping Process
The clamping chuck has a ground cone projecting out of its base that is used to establish centerline. Chips and debris will tend
TO SLIDE OFF OF THIS SURFACE %LEVATION IS CONTROLLED WITH SMALL RAISED PADS SURROUNDING THE CONE 4HEY REDUCE THE SURFACE AREA ON
which debris and chips can contaminate the positioning and clamping process.
The clamping ring resides on the bottom of the pallet, a location that is not prone to collecting contamination when it is being
stored in the robot or locked in a Unilock chuck.
Assists in the Cleaning Process so the Chuck can be Safely Installed in an Automated Cell
When the chuck is in an open position (Fig. 1), an upward air blast is activated. These air passages project onto the bottom of the
clamping ring to assist in the cleaning process. As the pallet nears its ﬁnal position, the restriction of the upward air ﬂow is
redirected onto the contact surface (Fig. 2).
Provides Feedback to the Cell Controller on Clamping Status
The air passages are restricted once the pallet is clamped. This restriction can be measured and used to verify pallet presence.

Pallet

Clamping Wedge

Clamping Ring

Piston

Unilock
Automation Chuck

Conﬁrmation
Port (x2)

Open Port
Base Plate
Turbo Port

L H

Figure 1

Figure 2

ESA 110

4HE %3! AUTOMATION CHUCK CAN BE USED AS A SINGLE
or multiple chuck solution. Pallets seal off air passages
allowing for the veriﬁcation of a pallet through back
pressure monitoring.

Features:
s Tapered chuck eases cleaning
s Air assisted clamping option
s Air blast cleaning passages
s Air veriﬁcation of pallet presence
s Four elevated support pads

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Spring Only

Turbo Assist*

%3!

15.277.110

660-880

3,080-3,300

Air Connection
Weight (lbs)
Port Size

Flange

—

4.8

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
* Sealed pocket required for Turbo Assist
M6 SHCS (4x)
(Optional)

Clamping Ring
A

SRC 110

15.277.032

ø110h6

s 3CREWS INCLUDED

Contact Pads
(SRB Only)

M6 SHCS (8x)

22.5°
16

+.01
0
0

s !LL DIMENSIONS ARE IN MILLIMETERS

-.003

15.277.031

ø110 -.001

15.277.030

45°

SRA 110
SRB 110

ø96 B.C.

Catalog
Number

+.022
0

Ring Type

Section A-A

25-.006

ø96 B.C.
M6 SHCS (8x)

45°

22.5°

45°

Opening Port (1x)
ø4.2x1.5 O-Ring (1x)

Section A-A
Side Ports Plugged (5x)
Do Not Remove Plugs

39
15

ø96

+.001

ø86-.001

110

ø85.6

Confirmation Port (4x)
ø4.2x1.5 O-Ring (4x)

22
25

s !LL DIMENSIONS ARE IN MILLIMETERS

NSA 125

The NSA 125 automation chuck can be used as a single or
multiple chuck solution. Pallets seal off air passages allowing
for the veriﬁcation of a pallet through back pressure monitoring.

Features:
s Tapered chuck eases cleaning
s Air assisted clamping option
s Air blast cleaning passages
s Air veriﬁcation of pallet presence
s Two elevated support pads

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Spring Only

NSA 125

15.277.125

1,100-1,350

Air Connection

Turbo Assist*

Weight
(lbs)

Port Size

Flange

3,300-3,740

7.9

—

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
* Sealed pocket required for Turbo Assist

22.5°

Clamping Ring

45°

Ring Type

Catalog
Number

SRA 125

15.277.001

SRB 125

15.277.002

SRC 125

15.277.003

Centering
Disc

M8 SHCS (4x)

M6 SHCS
(2x)

45°

A
M8 SHCS
(12x)
Contact Pads
(SRB Only)

s !LL DIMENSIONS ARE IN MILLIMETERS

+.01
0

Section A-A

38-.008

-.003

ø125-.001

ø74h6

ø105 B.C.

+.019
0

s 3CREWS INCLUDED

ø105 B.C.
M8 SHCS (4x)
(Included)

Side Port Plugged (1x)
Do Not Remove

90°

52.25

45°

Open Port (1x)
ø8x2 O-Ring Included (1x)

Section D-D

M10 Thread (2x)
(For Lifting Only)

Side Ports Plugged (2x)
Do Not Remove

105

ø90

+.001
-.001

ø125

ø89.5

Confirmation Port (2x)
ø8x2 O-Ring Included (2x)

40
42

s !LL DIMENSIONS ARE IN MILLIMETERS

ESA 185

4HE %3! CHUCK IS THE LARGEST SELF CLEANING 5NILOCK CLAMPING
chuck. It is especially well suited for the use in heavy machining.
Supporting pallets up to 1000mm x 1000mm with weight in excess
of 10 tons, this chuck offers rigid clamping for turning and milling.
After the blow-off function cleans the chuck during a load cycle,
it can be used to monitor pallet presence.

Features:
s Tapered chuck eases cleaning
s Air assisted clamping option
s Air blast cleaning passages
s Air veriﬁcation of pallet presence
s Two elevated support pads

Clamping Force (lbs)

Chuck
Model

Catalog
Number

Spring Only

%3!

15.277.185

2,850-3,300

Air Connection

Turbo Assist*

Weight
(lbs)

Port Size

Flange

6,600-8,800

21.4

—

s 3CREWS SCREW COVERS AND O RINGS INCLUDED
* Sealed pocket required for Turbo Assist

15.277.040
15.277.041

SRC 185

15.277.043

°
45

SRA 185
SRB 185

ø112 B.C.

s 3CREWS INCLUDED

Contact Pads
(SRB Only)

50-.008

Section A-A
s !LL DIMENSIONS ARE IN MILLIMETERS

-.03

Catalog
Number

ø80

Ring Type

8xM8 SHCS (8x)

ø186-.01

Clamping Ring

ø162 B.C.

22.5°

M8 SHCS (8x)

45°

Open Port (1x)
ø10x7 O-Ring Included (1x)

Plug Screw
Do Not Remove
Section A-A

162

ø186

Confirmation Ports (2x)
ø10x7 O-Ring Included (2x)

+.001

ø145-.001

s !LL DIMENSIONS ARE IN MILLIMETERS

ASSF 170

Pre-Assembled Automation Solutions

This automation chuck is produced from a steel body with
dimensions of 170mm x 170mm. It is designed to accept
a single clamping ring at centerline of the pallet. A stable
platform is provided for all machining applications through
the use of four clamping wedges and four supporting
orientation pads.

Clamping Force (lbs)

Air Connection

Chuck
Model

Catalog
Number

Spring Only

Turbo Assist*

Weight
(lbs)

Port Size

Flange

ASSF 170

15.279.170

1,100-1,350

2,860-3,300

20.1

1/8 (2x)

s .O HARDWARE INCLUDED
* Sealed pocket required for Turbo Assist

PALLET DRAWING PG.

A
14

Clamping Ring

SRA 170

15.279.120

M6 SHCS (8x)

45°

ø33

s 3CREWS INCLUDED

Ring shown on pallet

A
s !LL DIMENSIONS ARE IN MILLIMETERS

25.50

Section A-A

ø126

Catalog
Number

ø112 B.C.

Ring Type

83 (Open)

1/8 BSP Port (4x)
Pass Through Air Pressure
(Ships Plugged)

M10 (8x)

ø6

73 (Clamped)

140
164

60
120

1/8 BSP Open Port
(Ships Unplugged)

1/8 BSP Turbo Port
(Ships Unplugged)

60
120
140

1/8 BSP Port (4x)
Confirmation Air Pressure
(Ships Plugged)

164

s !LL DIMENSIONS ARE IN MILLIMETERS
s 0ALLET DRAWING SEE 0G

ASSF 250

This automation chuck is produced from a steel body with
dimensions of 250mm x 250mm. It is designed to accept
a single clamping ring at centerline of the pallet. A stable
platform is provided for all machining applications through
the use of four clamping wedges and four supporting
orientation pads. This chuck supports a passage for
delivering compressed air to the top side of the ﬁxture plate.

Clamping Force (lbs)
Chuck Model

Catalog Number

ASSF 250

15.279.250

Air Connection
Weight (lbs)

Spring Only

Turbo Assist*

1,100-1,350

2,860-3,300

Port Size

Flange

1/8 (2x)

71.2

s .O HARDWARE INCLUDED
* Sealed pocket required for Turbo Assist

PALLET DRAWING PG.

A
14

Clamping Ring

SRA 170

15.279.120

M6 SHCS (8x)

45°

ø33

s 3CREWS INCLUDED

s !LL DIMENSIONS ARE IN MILLIMETERS

25.50

Section A-A

ø126

Catalog
Number

ø112 B.C.

Ring Type

82 (Open)
68 (Clamped)

M12 Bolting Pattern
Note: To Match Machine Table
Please Consult BIG Kaiser
Engineering Dept.

ø6

Confirmation Port (8x)
(Ships Plugged)

+.01

1/8 BSP
Open Port
(Ships Unplugged)

210-.01

250

160

Pass Through (4x)
Air Pressure Port

80
160
250

50
66

ø14H7 (2x)

1/8 BSP
Turbo Port
(Ships Unplugged)

s !LL DIMENSIONS ARE IN MILLIMETERS
s 0ALLET DRAWING SEE 0G

BALF 170 & BALF 250
CLAMPING RING & LOCATORS

When automation pallets need additional support or
orientation, a mating cup bushing and taper cone are
used. Their tight ﬁt delivers stability and accurate
orientation for large pallets.

ø30 h5
M10x1.5

7.80

9.80

Fig. 1
Fig. 3

+.5
0

Fig. 2

L H

Catalog
Number

Description

Figure

15.279.055

Centering Bushing Male Taper

15.279.056

Centering Bushing Female Taper

15.279.057

SHCS M10 x L20 w/ Air Passage

A
14

Clamping Ring

SRA 170

15.279.120

M6 SHCS (8x)

45°

ø33

s 3CREWS INCLUDED

s !LL DIMENSIONS ARE IN MILLIMETERS

25.50

Section A-A

ø126

Catalog
Number

ø112 B.C.

Ring Type

BALSF 170 Pallet
ø65

Catalog
Number

ø33
ø3 Pass Through Air Pressure (4x)

s (ANDLES INCLUDED

53.9
44.5
29

15.279.175

+.01

120-.01
164

BALSF 250 Pallet
ø65
Catalog
Number

ø33
ø3 Pass Through Air Pressure (4x)
14

s (ANDLES INCLUDED
but not shown on
drawing

15.279.255

+.01

160-.01
250

s !LL DIMENSIONS ARE IN MILLIMETERS

AUTOMATION PALLET SYSTEMS

Complete pallet assemblies are available for use in Mono,
Duo and Quad conﬁgurations. For companies opting to
produce their own pallets, all components can be purchased
individually. The robot gripper couplings are also available.

Dual Clamping Stations

Quad Clamping Stations

DSA 110

QPA 110
QSA 110

DPA 110

QSA 125

QPA 125

MULTI-AXIS SYSTEMS

Multi-Axis Systems for 5-Sided Machining
Our multi-axis workholding products are designed to provide ﬂexibility and functionality for 5-axis machining and 5-sided
machining via multiple part transfers. We also offer solutions for machines with retroﬁt 4th/5th axis tables. BIG Kaiser can help
you to maximize the beneﬁts of your machine design through efﬁcient workholding.
These multi-axis workholding solutions locate and stabilize the workpieces without obstructing access to the top and sides of
the part. They also allow a clamped workpiece to be ﬂipped into new orientations for subsequent machining operations without
unclamping it from the workholding.

5-Axis Duo Bridge .................. Pg. 80-81

First Grip ......................Pg. 82-83

Dovetail Grip .......................... Pg. 84-85

5-Axis Riser Chucks ....Pg. 86-87

MULTI-AXIS SYSTEMS OVERVIEW

Workholding: When and Where You Need It
If your optimal work zone is directly over the center of the machine table, our low-proﬁle grid plates with integrated Unilock
zero-point clamping systems are available, out of the box, as turnkey solutions. By offering cap screw and dowel pin technology
intermixed with zero-point Unilock chucks, our base plates allow you to quickly load virtually any workholding product, including
5-axis vises and dovetail clamping solutions.
If the workpiece needs to be elevated above the table and that feature is not built into the workholding component, Unilock can
be used to raise the workholding or the workpiece. Unilock clamping knobs can also be attached directly to the bottom of the
workpieces and within 25mm of the machining edge.
Unilock zero-point clamping chucks can also be surface mounted directly to the machine table. With an overall height of 46mm,
the ASM 146 and ISM 160 chucks are excellent candidates when you need to quickly bolt on a quick-change Unilock receiver.
Our 5-axis clamping products, Dovetail Grip and First Grip can also be directly afﬁxed to a machine table, a grid plate or
processed in Unilock chucks.

5-Axis System
Raw Work Material
with Unilock Knob

Dovetail & Uniclamp
First Grip Vise

5-Axis Duo Bridge

Custom Machine Base
Custom Machine Base

5-AXIS DUO BRIDGE
DUAL 45º 105/65 BASE PLATES

This base plate can be mounted directly to the top of a
5-axis table or loaded through a pair of Unilock zero-point
chucks. Two elevated Unilock chucks are mounted at 90 degrees to each other so one is out of the way while the other
IS BEING MACHINED %ACH CYCLE TWO PARTS CAN BE COMPLETED
Special base plates can be designed and manufactured, so
there is no limit to the machine table conﬁgurations that can
be supported by this solution.

Features:
s Process two workpieces at a time without interference
s Turbo option provides over 2,000 lbs of clamping force
s Two timing notches provide increased rigidity
s Timing pins can also locate off the sides of the chuck
s Plumbing is integrated into the bottom of the base plate

Catalog
Number

Description

Chuck

Air Supply

15.270.365

DXB 200-45 5-Axis Duo Bridge

AFM 105/65 (2x)

Fittings or Through Base

s &IXTURE INCLUDES 3"! +NOB AND 3"" +NOB

65
12H6 (4x)

Turbo (2x)
Open (2x)

ø3 (4x)
32.8

0
14 0
12

ø145

View B

210

124

45°

160.4

57.2

57.2
200
345

s !LL DIMENSIONS ARE IN MILLIMETERS

FIRST GRIP

First Grip is a minimally intrusive clamping solution for 1st
operations using raw bar or plate stock. Designed to bite into
raw material, First Grip leaves an impression that in most
cases will be machined away in a subsequent operation.
First Grip can be used in a single jaw conﬁguration or it can
be used in series to hold larger workpieces. The ﬁxed jaw
can be removed allowing for unlimited workpiece sizes and
shapes. For special ﬁxture designs, dowel pin locations are
provided to accurately position First Grip where you need it.
Features:
s No preparatory machining of workpieces is required
s Can be used in series for wide workpieces
s Available in two widths: 34mm and 50mm
s Unilock adapter plates are available

Screws

Body
Clamping Jaw
15°

Pin
1.8

Clamping Bolt

Scale 2:1

First Grip 39
Catalog
Number
15.282.120

s 3CREWS PINS NOT INCLUDED

M8 SHCS (3x)

Clamping Bolt
(25 ft-lbs)

3.1

115 Max

ø8H6 (2x)

100 ±.01
120
136.5

First Grip 50
Catalog
Number
15.282.145

s 3CREWS PINS NOT INCLUDED

Clamping Bolt
(25 ft-lbs)

95 Max

4.9

M10 SHCS (3x)

ø10H6 (2x)

100 ±.01
120
140
s !LL DIMENSIONS ARE IN MILLIMETERS

DOVETAIL GRIP

Dovetail Grip is a universally adjustable clamping system
where workpiece size is only limited by the length of the
THREAD THAT PULLS THE JAWS TOGETHER %ACH END OF THE JAW CAN
be positioned anywhere on your machine table through the
use of multiple bases that supports dowel pin position for
40mm and 50mm grid plates. The top of the bases are
serrated allowing each jaw to be locked into the baseplate
in 1.5mm increments.
Multiple jaw sets can be used on the same workpiece and
the dovetail does not have to be cut to a speciﬁc size. The
78.9mm opening limit is only applicable when both jaws
are attached to a single serrated base. Longer bases are
available on request; however there is more system ﬂexibility
when multiple short bases are used. The serrated bases also
support a vise jaw solution.
Features:
s Speciﬁc dovetail sizes are not required
s Inﬁnitely adjustable when two base rails are use
s Can be used in sets to hold irregular shapes
s Conventional style vise jaws are available
s Multiple base rail lengths available
Fig. 1

Fig. 2

Fig. 3

Catalog Number

Description

Figure

15.280.101

Fixed Jaw

15.280.102

Clamping Jaw

15.250.200†

Base Rail

† Longer base rails available upon request

6.83

3.18

ø3 (2x)

Detail C

Detail B

Scale 2:1

130

126

14 Hex
15 N-m/11 ft-lb

78.9 Max
16.5 Min

+.01

120-.01

ø12H6 (2x)

198

s !LL DIMENSIONS ARE IN MILLIMETERS

5-AXIS RISER CHUCKS

Unilock Riser Chucks, Extensions & Reductions

Unilock riser chucks have a working diameter of 80mm.
They are available on base plates or as stacking
modules in heights of 75mm and 100mm. Base plate
chucks have 12mm dowel pin holes that locate chucks
on 40mm and 50mm grid patterns. Base chucks can
also have clamping knobs attached for use in other
Unilock chucks or the stacking version can be used
for elevation and clearance. All chucks open and close
quickly with a single hex key.
The chucks are all capable of clamping any Unilock
40mm knob. By using a riser assembly, workpieces
CAN BE CLAMPED MM FROM THEIR EDGE %XTENSIONS
allow the clamping knob to be anchored 25mm from
THE WORKPIECE EDGE %XTENSIONS REDUCE THE WORKING
diameter from 80mm to 50mm and add an additional
elevation of 25mm or 50mm.

SBA Clamping Knob
(Not Included with 5-Axis Base)

Base

ø12H7 (6x)
Locating Holes

2x Clamping Jaw

Differential Screw
(6mm Hex Wrench Not Included)

Reduction

Catalog
Number

15.250.302

15.250.301

ø80
ø50
ø25H7

M12

0
-.01

25-.01 (min)

ø17
M12

Extension†

Extension†
Catalog
Number

Catalog
Number

ø80
ø76

100-.01

12.5

M8 Through

15.250.202

75-.01

15.250.201

ø12H7 (2x)
50 ±.01

M14
(M12 SHCS)

Base†

Base†
Catalog
Number

Catalog
Number

15.250.102

15.250.101

50 ±.01

ø144
120 ±.01
100 ±.01

100-.01

M8 Through

75-.01

ø80
ø76

M12
ø25H7
ø12H7 (6x)
s !LL DIMENSIONS ARE IN MILLIMETERS
† 6mm hex wrench sold separately

M14
(M12 SHCS)

MINERAL CAST SYSTEMS

Mineral Cast Systems
ROC® mineral cast solutions increase capacity and throughput by reducing burden and transport weights. Much like a skyscraper,
we produce a steel substructure for stability. Ours are precision machined and ﬁlled with ground positioning components and
fasteners. We then ﬁll or encapsulate the assembly with a composite structure of mineral particles and epoxy resin. The result is a
working platform that is light weight, stable and damped.
Mineral particles make up about 90% of the added weight, with the remaining being resin and curing agents. The added composite
structure has an excellent density to weight ratio of 2.3 kg/dm3. The ﬁnished composite structure is produced without heat to
preserve the integrity of the precision machined surfaces and clamping components.
ROC® mineral cast media has low thermal conductivity and excellent resistance to corrosion. As the mineral cast component has
low tensile and impact strength, unintended impacts to the composite structure will not disturb the steel positioning and clamping
components. With attenuation rates 6 to 10 times better than grey cast iron, ROC® mineral cast solutions can increase cell output.
ROC® mineral cast columns can be designed and built to customer speciﬁcations. We do offer standard columns for horizontal
machining center applications with integrated Unilock zero-point chucks or grid patterns.
%RGONOMICS AND MACHINE CAPACITY ASPECTS OF MANUFACTURING GET EASIER WITH 2/#® mineral cast workholding solutions, many of
which are 50% lighter then alternatives. As companies look to standardize their operator interfaces, they should also look to ROC®
mineral cast solutions to package these standards.
Features:
s All critical metal surfaces are ﬁnish machined after molding
s Customer speciﬁc solutions are available upon request
s Weight reduced solutions do not induce vibration
s Hollow structures can be ﬁlled, solid structures can be encased
s Mineral cast surfaces are corrosion resistant

Columns ........................ Pg. 90-91

Grid Columns ................ Pg. 92-93

Pallets, Riser Pads &
Custom Solutions ......... Pg. 94-95

COLUMNS

ROC® Mineral Cast Body
(Optional Steel Cover)
Steel Core
1/4" Ports for Unclamping (4x)
1/4" Port for Turbo Assist (1x)
M16 for Eyebolt (1x)

Air Fitting and Air Lines
Cast Into the Body

Steel Housing for Chuck

Steel Base Plate

Unilock EFM 138 Chuck

Note: Adapter Plate Sold Separately.
Please Consult BIG Kaiser Eng. Dept.
for Assistance.

Catalog
Number

Fig.
(Pg. 91)

15.100.000

15.100.002

Cross

—

450

—

17.717

—

Cross

—

650

—

25.591

Cross

—

450

—

17.717

—

Cross

—

650

—

25.591

2
15.100.003

Cube

—

15.100.005

Cube

—

15.100.006

Rectangle

—

15.100.007

Rectangle

—

Rectangle

—

15.100.004
3

4
15.100.008
15.100.009

Inch

Steel
Cover

1
15.100.001

Metric

Steel
Core

Shape

Rectangle

—

Length

270

238

Width

270

Length

10.630

450

—

650

238

9.370
450

—

650

450

—

399

Width

Number Of
Chucks

10.630

17.717

—

25.591

9.370
17.717

—

25.591

17.717

—

25.591

15.709

220

8.661
499

19.646
—

650

125
200

125

200

125

200

Figure 1

Figure 2

200*

125

200

200*

125

W
L

Figure 3
s !LL DIMENSIONS ARE IN MILLIMETERS

Figure 4
* 250mm spacing also available

GRID COLUMNS

Steel Core M16 (1x)
for Eyebolt

Anchor Locates and Retains Fixtures
Standard: M12 Thread w/ ø12mm F7 Bore
Optional: M16 Thread w/ ø16mm F7 Bore

40 & 50mm Patterns

Note: Adapter Plate Sold Separately.
Please Consult BIG Kaiser Eng. Dept.
for Assistance.
Steel Base Plate

Compatible Unilock Chuck: AFM 146
AFM 105/65
ASM 120
5-Axis Systems

40mm Grid Pattern
Catalog
Number

Metric
Fig.

Inch

Shape

Steel Core

Steel Cover

Cross

—

15.100.012

Cross

—

750

15.100.014

Cube

600

Length

15.100.010
1

Width

Height

Length

Width

600
300

300

11.811

300

Height
23.622

11.811
29.528
23.622

11.811

15.100.016

Cube

15.100.018

Rectangle

15.100.020

Rectangle

15.100.022

Rectangle

500

200

750

19.685

7.874

29.528

15.100.024

Rectangle

630

200

800

24.803

7.874

31.496

Shape

Steel Core

Steel Cover
Height

Length

Width

750

29.528

600
400

200

23.622
15.748

7.874

750

29.528

50mm Grid Pattern
Catalog
Number

Metric
Fig.

Length

Width

Inch

Cross

—

15.100.013

Cross

—

750

15.100.015

Cube

600

15.100.017

Cube

15.100.019

Rectangle

15.100.021

Rectangle

15.100.011
4

6
15.100.023
15.100.025

Rectangle

600
300

300

11.811

300

11.811
29.528
23.622

11.811

750

29.528

600
400

200

23.622
15.748

7.874

750
500

750

29.528
19.685

200
630

Height
23.622

29.528
7.874

800

24.803

31.496

40mm Grid Pattern
40

Figure 1

Figure 2

Figure 3

50mm Grid Pattern
50

Figure 4

Figure 5

W
W

Figure 6

s !LL DIMENSIONS ARE IN MILLIMETERS

PALLETS, RISER PADS & CUSTOM SOLUTIONS

Grid Clamping Pallets
%SPECIALLY MADE FOR THE REQUIREMENTS OF NEW MACHINING CENTERS WE OFFER GRID CLAMPING PALLETS PRODUCED WITH THE HELP OF 2/#®
mineral casting, including a steel cover on the top of the pallet for optimal stability.

Weight Reduction
All clamping pallets and devices can be manufactured as light as possible and ﬁlled up with ROC® mineral cast. Threaded inserts
or other construction elements can be cast into in the pallets. Pneumatic lines are incased in the casting and completely airtight.

Riser Pads
For a more ﬂexible use of your vices, we offer riser pads for many popular vises brands. With a width up to 4.921", vices can be
elevated on our ROC® vice pads according to their mounting requirements.

Customized Items
ROC® mineral cast products can be customized to meet your speciﬁc needs. We gladly provide our know-how in this area
for maximizing your designs. We look forward to giving you advice on the use of ROC® mineral cast technology for your own
components and to show you possible cost-reducing potential.

ROBOT INTERFACES

Robot Interfaces
When using robots to pick and place ﬁxtured workpieces into machine tools, Unilock can be used on the table to control
workpiece placement and clamping. Unilock can also be used on the end of the robot arm as the pick interface.

Twin Pin Gripper ....................Pg. 98-99

Clamping Knob Gripper ........Pg. 100-101

TWIN PIN GRIPPER

Sold as a complete assembly, the gripper is located on
the robot arm or an adapter plate with two dowel pins.
Four M8 threaded holes are used to secure it in place.
The coupling is also oriented on the pallet with two
dowel pins. Three M10 cap screws are used to attach
the couplings to ﬁxture plates.

136
60

1.5

s !LL DIMENSIONS ARE IN MILLIMETERS

Housing
Plunger
Air Blast

Unclamped

Ball
Bushing

Clamped

Robot Gripper RK1
Catalog
Number
15.279.200

Turbo Port
(Ships Unplugged)

Cleaning Port
(Ships Unplugged)
Open Port
(Ships Unplugged)

ø8H7 15 Deep (2x)
120
+.01

M8x1.25 16 Deep (4x)

135-.01

ø30

1/8 BSP (4x)
(Ships Plugged)

Optional
Support Pads

80
156

30
85.5

Robot Gripper Pallet Block PKV1
Catalog
Number
15.279.210

156
65

M10 SHCS (3x)

20
+.01

80-.01

ø42

ø30H9

+.01

8.5-.01

49
46
3

ø8H7 (2x)
Through All

+.01

Locktite 638

140-.01

Section A-A
s !LL DIMENSIONS ARE IN MILLIMETERS

CLAMPING KNOB GRIPPER

Any Unilock chuck and clamping knob combination can be
used as a robot gripper and coupler. In order to keep the
pallet coupling to a minimal thickness, we offer a version
of our AFM 105/65 chuck that has two dowel pin holes in
the face to help support the pallet. These couplings can be
purchased as an assembly or the clamping knob and pins
can be attached directly to the pallets.

Robot Adapter Plate
(Not Included, Please Consult
Robot Manual for Mounting
Geometry)

Robot Gripper
PK 105/65

SBA Clamping Knob
(Included)
Robot Gripper Pallet
Black PKV 150/65

Pallet (Not Included)

100

Robot Gripper PK 105/65
Catalog
Number
15.272.166

s .O HARDWARE INCLUDED
120 ±.01

ø10H6 (2x)

20 ±.01

80 ±.01

ø12H7 (3x)
120
140

M8 SHCS (4x)

1/8 BSP Turbo Port
(Ships Unplugged)

1/8 BSP Open Port
(Ships Unplugged)

65-.005

Optional Ports
(ø1.5x13 O-Ring)

Robot Gripper Pallet Block PKV 105/65
Catalog
Number
15.279.215

Timing Pins (2x)
(Pallet Side)

s 3CREWS PINS INCLUDED

Timing Pins (2x)
(Chuck Side)
SBA Knob
300 Max

200
180

M8 SHCS (8x)

50 Max
40 Min

32.5

1.5
20 ±.01

10.5 ±.01

22.5

120

s !LL DIMENSIONS ARE IN MILLIMETERS

80 ±.01
165 ±.01

ø10mm Pins (4x)

Pallet
(Not Included)

101

ACCESSORIES

102

Accessories
For proper operation of the Unilock chucks, air ﬁttings, valves and supply systems are required. Please consult with BIG Kaiser
%NG $EPT FOR THE PROPER SELECTION
/THER ACCESSORIES HELP WITH THE MAINTENANCE AND USE OF THE SYSTEM FOR VARIOUS FUNCTIONS 0LEASE CONSULT ")' +AISER %NG $EPT
for proper selection.

Chuck Air Fittings ..................... Pg. 104-105

Subplate Air Fittings ................ Pg. 106

Positioning Pins &
Bushings .................................... Pg. 107

Dust Covers ............................. Pg. 107

Toe Clamps ............................... Pg. 107

Mounting Rings &
Rotary Table Kits ..................... Pg. 107

Repair & Replacement
Components ............................. Pg. 107

103

CHUCK AIR FITTINGS

Air ﬁttings and parts are sold separately or as a kit.
Other valve options available upon request. Please consult
")' +AISER %NG $EPT

Contents

Air Kit Catalog
Number

15.350.000

Catalog Number

Description

Quantity

15.312.000

Filter Regulator Assembly

15.350.009

Standard Hand Valve

15.350.020

Uni. Thread 1/4" Tube

15.350.021

Uni. Thread 1/8 Pipe x 1/4" Tube

15.350.001

1/4" OD Tube

10 ft

Postion 2

15.350.009

15.350.001

Plugged – Port 4

ø1/4" O.D.

ø5.5 (4x)

45°

s 3OLD BY THE FOOT

1/4" Tube – Port 2
(Output)

15.312.000
ø5.5

Postion 4

ø5.5 x 2

1/4" Tube
(Port 1-Supply)

1/4" Tube
(Output)

6.5

s &ULLY ASSEMBLED
s !LL DIMENSIONS ARE IN MILLIMETERS

104

Vent – Port 3

s &ULLY ASSEMBLED
Do Not Plug
s /THER OPTIONS AVAILABLE
s !LL DIMENSIONS ARE IN MILLIMETERS

1/8 Pipe Fitting
Hex 14.3

1/4 Pipe Fitting

15.350.020

Catalog
Number

14.3

Catalog
Number

15.350.021

22.5

ø1/4" Tube

20.5

ø1/4" Tube

ø3.2

Uni. 1/4 Pipe

ø3.2
Uni. 1/8 Pipe

20.5
17

21.5

23.5

30.1

20.5
17

ø1/4" Tube

15.350.023

28.1

15.350.022

Catalog
Number

ø1/4" Tube

Catalog
Number

Hex 11.1

1/8 Pipe Fitting
Hex 14.3

1/4 Pipe Fitting

ø3.2
Uni. 1/8 Pipe

ø3.2

Uni. 1/4 Pipe

41
17

Uni. 1/4 Pipe

$OOGLPHQVLRQVDUHLQPLOOLPHWHUV

41
17

23.5

30.1

21.5

s #OMPATIBLE WITH
Rc, GNDT & NDTF

ø1/4" Tube (2x)

15.350.025

28.1

15.350.024

Catalog
Number

ø1/4" Tube (2x)

Catalog
Number

Hex 11.1

1/8 Pipe Fitting
Hex 14.3

1/4 Pipe Fitting

ø3.2

ø3.2
Uni. 1/8 Pipe

105

SUBPLATE AIR FITTINGS

12.8
20

66°

ø5x1.2 O-Ring
(Included)

M5 Thread

M4 SHCS
(Included)

Catalog
Number
15.260.727

50.5

1/8 BSP

Catalog
Number
15.260.728

ø12.5

ø1/4" Tube (2x)

ø12

50.8

ø1/4" Tube

Catalog
Number
15.260.729

ø13.4

3.6
20.4

ø13.2

#10-32

Catalog
Number
15.350.260

24
30.7

106

s !LL DIMENSIONS ARE IN MILLIMETERS

ø1/4" Tube

ACCESSORIES & REPAIR COMPONENTS

Positioning Pins & Bushings
Catalog
Number

Description

15.260.309

Positioning Bushing - Indexing

15.260.350

Positioning Pin 12mm Indexing

15.260.351

Positioning Pin 8mm Indexing

15.260.352

Positioning Pin 10mm Indexing

15.261.169

Positioning Pin 25mm Indexing

15.270.420

Positioning Pin - ASM 120 – 12/10

15.270.422

Positioning Pin - ASM 120 – 12/12

15.270.426

Positioning Pin - ASM 120 – 12/16

15.270.427

Indexing Pin ø14mm

15.270.428

Indexing Step Pin ø8/ø14mm

15.270.429

14mm Indexing Key

Mounting Rings & Rotary Table Kits
Catalog
Number

Description

15.260.200

ø217mm Mounting Ring for MSM 170

15.260.205

ø210mm Mounting Ring for MSM 170

15.260.215

Ctr. Plug ø2" for ø210mm Ring

15.270.186

ø170mm Split Ring (ASM 120)

Repair & Replacement Components

Dust Covers
Catalog
Number

Description

Catalog
Number

Description

15.260.170

Chip Guard 170

15.260.792

O-Ring, Bottom Port Unilock

15.270.090

Chip Guard 90

15.260.794

/ 2ING &ACE 5NILOCK %3-

15.270.120

Chip Guard 120

15.260.795

O-Ring, Spring Assembly (Pkg of 8)

15.270.130

Chip Guard 138

15.260.796

/ 2ING 0ISTON 5NILOCK %3-

15.260.310

Chip Guard Clamping Knob M8

15.270.191

O-Ring, Clamp Pin Outside - Viton

15.260.790

M8 SHCS Cover (Pkg of 6)

15.270.192

/ 2ING +IT FOR 5NILOCK %3-

15.270.198

O-Ring Kit for Unilock ASM 120

15.272.190

2EPAIR +IT FOR %3- 4URBO 6ITON

s #LAMPING KNOBS INCLUDED WITH DUST COVERS

Toe Clamps
Catalog
Number

Description

15.270.403

Adj. Toe Clamp - S30

15.270.404

Adj. Toe Clamp - S40

15.270.405

Adj. Toe Clamp - S50

15.270.450

Toe Clamp Blank

15.270.454

Toe Clamp Blank (Set of 4)

107

SERVICE & OPERATING INSTRUCTIONS

108

Spring Retaining Bolt
Bushing O-Ring

Clamping Pin O-Ring

Clamping Pin
Bushing
Piston O-RIng
Spring
Housing
Piston

Mounting Screw
Parts for Turbo Version

Mounting Screw Cover

Cover Plate
Mounting Screws
Cover Plate

Cover Plate Mounting
Screws O-Ring

Cover Plate O-Rings

s Min. operating air pressure: 75 PSI
s Min. recommended air line: ø.250" O.D.
s Air must be ﬁltered to a maximum particle size of 10μm, dried, and lubricated
s Use of dust covers is recommended for chucks that are not in use
s Close all air connections when chuck is not in use
s For vertical wall mounting, chuck orientation should be such that the clamping pins are horizontal
s For longer term storage, spray rust preventative into air ports and cycle the chucks 4-5 times
s &OR MORE IN DEPTH SERVICE INSTRUCTIONS PLEASE CONSULT ")' +AISER %NGINEERING $EPARTMENT

109

BIG Kaiser Precision Tooling Inc. is not just
zero-point workholding. We’re boring tools,
tool holders, cutting tools, tool presetters, accessories
and so much more. We’re BIG-PLUS®, CAT, BT,
HSK and BIG CAPTO. We’re tightening tolerances,
reducing setup and cycle times, increasing tool life,
and enhancing performance while driving down cost.
We’re delivering high-performance products and
ingenuity for shops that demand results.

2600 Huntington Blvd, Hoffman Estates, IL 60192
Phone: 847.228.7660 • Fax: 847.228.0881
www.bigkaiser.com • bigkaiser@bigkaiser.com

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History When                    : 2011:05:10 15:30:41-05:00, 2011:05:10 15:32:47-05:00, 2011:05:10 15:32:47-05:00, 2011:05:10 16:08:59-05:00, 2011:05:10 16:35:22-05:00, 2011:05:10 16:35:59-05:00, 2011:05:10 16:37:54-05:00, 2011:05:10 16:53:07-05:00, 2011:07:25 10:32:34-05:00, 2011:07:25 10:33:08-05:00, 2011:07:25 10:34:59-05:00, 2011:07:25 10:39:38-05:00, 2011:07:25 10:48-05:00, 2011:07:25 10:48:55-05:00, 2011:07:25 10:49:42-05:00, 2011:08:01 15:02:13-05:00, 2011:08:01 15:24:04-05:00, 2011:08:01 16:09:56-05:00, 2011:08:01 16:10:43-05:00, 2011:08:01 16:13:22-05:00, 2011:08:01 16:23:59-05:00, 2011:08:02 11:08:26-05:00, 2011:08:02 11:45:43-05:00, 2011:08:02 13:13:05-05:00, 2011:08:02 13:43:11-05:00, 2011:08:02 14:23:35-05:00, 2011:08:03 09:57:33-05:00, 2011:08:03 10:26:40-05:00, 2011:08:03 10:27:11-05:00, 2011:08:03 11:58:48-05:00, 2011:08:03 12:17:55-05:00, 2011:08:03 12:19:13-05:00, 2011:08:03 12:26:10-05:00, 2011:08:03 13:54:39-05:00, 2011:08:03 14:38:55-05:00, 2011:08:03 15:30:08-05:00, 2011:08:03 16:54:31-05:00, 2011:08:04 09:52:59-05:00, 2011:08:04 10:22:23-05:00, 2011:08:04 10:23:42-05:00, 2011:08:04 10:39:12-05:00, 2011:08:04 10:59:25-05:00, 2011:08:04 11:10:30-05:00, 2011:08:04 11:23:56-05:00, 2011:08:04 12:02:17-05:00, 2011:08:04 12:12:53-05:00, 2011:08:04 12:22:51-05:00, 2011:08:04 13:08:31-05:00, 2011:08:04 13:10:38-05:00, 2011:08:04 13:13:01-05:00, 2011:08:04 13:33:09-05:00, 2011:08:04 13:53:27-05:00, 2011:08:04 14:04:57-05:00, 2011:08:04 14:22:15-05:00, 2011:08:04 15:19:24-05:00, 2011:08:04 16:12:55-05:00, 2011:08:04 16:23:32-05:00, 2011:08:04 17:07:10-05:00, 2011:08:05 09:00:01-05:00, 2011:08:05 09:32:33-05:00, 2011:08:05 09:32:48-05:00, 2011:08:05 09:32:56-05:00, 2011:08:05 09:33:12-05:00, 2011:08:05 09:33:19-05:00, 2011:08:05 09:36:04-05:00, 2011:08:05 11:06:20-05:00, 2011:08:05 11:16:13-05:00, 2011:08:05 15:09:03-05:00, 2011:08:05 15:21:47-05:00, 2011:08:05 15:25:33-05:00, 2011:08:05 16:03:13-05:00, 2011:08:08 10:12:17-05:00, 2011:08:08 11:10:10-05:00, 2011:08:08 11:12:29-05:00, 2011:08:08 11:15:01-05:00, 2011:08:08 11:32:08-05:00, 2011:08:08 11:56:44-05:00, 2011:08:08 12:10:10-05:00, 2011:08:08 12:19:47-05:00, 2011:08:08 12:34:52-05:00, 2011:08:08 13:43:06-05:00, 2011:08:08 14:39:22-05:00, 2011:08:08 14:54:45-05:00, 2011:08:08 16:01:55-05:00, 2011:08:08 16:23:31-05:00, 2011:08:08 16:44:59-05:00, 2011:08:11 12:40:08-05:00, 2011:08:11 16:08:01-05:00, 2011:08:11 16:51:01-05:00, 2011:08:11 16:59:24-05:00, 2011:08:12 12:30:09-05:00, 2011:08:12 14:15:26-05:00, 2011:08:15 09:46:37-05:00, 2011:08:15 10:50:47-05:00, 2011:08:15 11:05:54-05:00, 2011:08:15 12:07:12-05:00, 2011:08:15 12:13:48-05:00, 2011:08:15 12:14:41-05:00, 2011:08:15 14:27:46-05:00, 2011:08:15 15:16:23-05:00, 2011:10:05 11:17:36-05:00, 2012:03:22 15:09:15-05:00, 2012:03:28 13:30:05-05:00, 2012:03:29 11:40:28-05:00, 2012:03:29 11:55:50-05:00, 2012:03:29 11:59:20-05:00, 2012:03:29 12:03:32-05:00, 2012:03:29 12:13:23-05:00, 2012:03:29 12:27:44-05:00, 2012:03:29 13:25:13-05:00, 2012:03:29 13:28:40-05:00, 2012:03:29 13:40:11-05:00, 2012:03:29 14:13:02-05:00, 2012:03:29 14:58:33-05:00, 2012:03:29 15:00:10-05:00, 2012:03:29 15:54:58-05:00, 2012:03:29 15:56:02-05:00, 2012:03:29 15:59:47-05:00, 2012:03:29 16:11:32-05:00, 2012:03:29 16:12:13-05:00, 2012:03:29 16:16:23-05:00, 2012:03:29 16:17:41-05:00, 2012:03:29 16:22:02-05:00, 2012:03:29 16:23:57-05:00, 2012:03:29 16:25:50-05:00, 2012:03:29 16:26:41-05:00, 2012:03:29 16:40:18-05:00, 2012:03:29 16:42:14-05:00, 2012:03:29 16:43:49-05:00, 2012:03:29 16:53:17-05:00, 2012:03:30 09:22:25-05:00, 2012:03:30 09:24:48-05:00, 2012:03:30 09:26:45-05:00, 2012:03:30 09:28:30-05:00, 2012:03:30 09:28:43-05:00, 2012:03:30 09:57:18-05:00, 2012:03:30 09:57:30-05:00, 2012:03:30 09:58:41-05:00, 2012:03:30 09:59:40-05:00, 2012:03:30 10:00:39-05:00, 2012:03:30 10:01:48-05:00, 2012:03:30 10:02:14-05:00, 2012:03:30 10:02:41-05:00, 2012:03:30 10:03:21-05:00, 2012:03:30 10:08:36-05:00, 2012:03:30 10:11-05:00, 2012:03:30 10:18:36-05:00, 2012:03:30 10:28:13-05:00, 2012:03:30 10:32:36-05:00, 2012:03:30 10:34:16-05:00, 2012:03:30 10:35:36-05:00, 2012:03:30 10:36:48-05:00, 2012:03:30 10:41:08-05:00, 2012:03:30 11:34:44-05:00, 2012:03:30 11:59:13-05:00, 2012:03:30 11:59:33-05:00, 2012:03:30 12:05:51-05:00, 2012:03:30 12:08:37-05:00, 2012:03:30 16:18:35-05:00, 2012:05:04 11:08:21-05:00, 2012:05:18 10:05:33-05:00, 2012:05:18 11:06:34-05:00, 2012:05:18 11:07:33-05:00, 2012:05:18 11:58:03-05:00, 2012:05:18 12:09:56-05:00, 2012:05:18 12:12:41-05:00, 2012:05:18 13:36:22-05:00, 2012:05:18 13:43:22-05:00, 2012:05:18 14:01:31-05:00, 2012:05:18 14:19:17-05:00, 2012:05:18 14:27:45-05:00, 2012:05:18 17:06:29-05:00, 2012:05:21 10:11:09-05:00, 2012:05:21 10:18:23-05:00, 2012:05:21 10:41:29-05:00, 2012:05:21 11:35:48-05:00, 2012:05:21 11:58:47-05:00, 2012:05:21 12:00:55-05:00, 2012:05:21 12:16:38-05:00, 2012:05:21 12:47:59-05:00, 2012:05:21 13:04:07-05:00, 2012:05:21 13:15:27-05:00, 2012:05:21 13:47:59-05:00, 2012:05:21 13:50:44-05:00, 2012:05:21 17:01:24-05:00, 2012:05:21 17:02:05-05:00, 2012:05:22 08:58:03-05:00, 2012:05:22 09:31:31-05:00, 2012:05:22 09:56:34-05:00, 2012:05:22 10:28:20-05:00, 2012:05:22 10:34:19-05:00, 2012:05:22 11:22:05-05:00, 2012:05:22 11:26:48-05:00, 2012:05:22 12:42:09-05:00, 2012:05:22 12:52:23-05:00, 2012:05:22 13:06:41-05:00, 2012:05:22 15:02:12-05:00, 2012:05:22 15:28:04-05:00, 2012:05:22 15:33:55-05:00, 2012:05:22 16:02:07-05:00, 2012:05:22 16:05:18-05:00, 2012:05:22 16:14:42-05:00, 2012:05:22 16:39:26-05:00, 2012:05:22 16:42:45-05:00, 2012:05:22 16:49:42-05:00, 2012:05:23 09:40:34-05:00, 2012:05:23 10:11:08-05:00, 2012:05:23 10:30:46-05:00, 2012:05:23 10:39:18-05:00, 2012:05:23 11:03:53-05:00, 2012:05:23 11:04:01-05:00, 2012:05:23 11:59:44-05:00, 2012:05:23 12:01:12-05:00, 2012:05:23 12:34:41-05:00, 2012:05:23 12:55:16-05:00, 2012:05:23 13:32:04-05:00, 2012:05:23 14:44:48-05:00, 2012:05:25 10:32:34-05:00, 2012:05:25 10:38:23-05:00, 2012:05:25 10:45:44-05:00, 2012:05:25 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Title                           : Unilock Vol. 1 Zero-Point Clamping System
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