VORON2 Manual
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VORON2 v2.1 Assembly Manual 1 ! Review the entire manual before beginning assembly Use common sense when assembling the printer When in doubt, ask questions … and good luck 2 Frame M5x16 BHCS Blind Joint 3 Frame M5 Washer M5x10 BHCS 4 Frame M5 T-Nut 5 Z Rails Clean and apply grease M3x8 SHCS M3 T-Nut MGN9 Rail O!set Rail Installation Guides 6 Z Rails M3 T-Nut M3x8 SHCS 7 Z Rails M3x12 SHCS M5x30 BHCS Rear Right Z Rail M3x20 SHCS 8 Z Idlers / Tensioners 5x26mm Shaft GT2 20T Pulley M5 Washer F695 Bearing M3 Hex nut M3x16 SHCS 9 Z Idlers / Tensioners M5x16 BHCS M5x10 BHCS Loosen when tensioning belt Z Belt tension adjustment 10 Z Drive Units GT2 40T Pulley (De-flanged) M3x10 SHCS M3 Hex Nut 11 Z Drive Units 625 Bearing Ensure bearings are fully seated Astrosyn Dampener NEMA17 Stepper Motor M3x6 SHCS M3x8 SHCS GT2 16T Pulley 12 Z Drive Units See Addendum for shaft specs 5x50mm Shaft M5 Washer GT2 188mm Belt Loop M5 Washer GT2 20T Pulley 13 Z Drive Units M5x16 BHCS M3x16 SHCS M5 Washer 14 Z Drive Units M3x12 SHCS 15 Deck Panel Coroplast Sheet See Addendum for blueprint 16 Z Drives M3x8 SHCS Air Compressor Foot M5x10 BHCS 17 ! 18 19 A / B Drive Units B Driveshaft A Driveshaft F695 Bearing M5 Washer GT2 20T Pulley 5x50mm Shaft See Addendum for shaft specs M5 Washer M5x30 BHCS F695 Bearing Stack 19 A / B Drive Units M5 Hex nut M3 Hex nut M3x30 SHCS GT2 20T Pulley M5 Washer NEMA17 Stepper Motor Astrosyn Dampener M3x6 SHCS 20 21 A / B Drive Units M3x8 SHCS GT2 20T Pulley GT2 110mm Belt Loop B Drive Unit A Drive Unit 21 A / B Drive Units Z Belt Segment 22 Front Idlers M3x16 SHCS AB Belt tension adjustment M3 Hex nut F695 Bearing Ensure bearings are fully seated 23 Front Idlers M5x40 SHCS M5 Washer F695 Bearing Stack 5x26mm Shaft GT2 20T Pulley M5 Hex Nut M3x40 SHCS Z Belt Segment M3 Hex nut 24 Y Rails MGN9 Rail Use every other hole on the rail M3x8 SHCS Centering Rail Install Guide 25 Y Gantry Y Rail Assembly M5x10 BHCS M5x10 BHCS 26 Y Gantry Y Rail Assembly M5x10 BHCS M5x10 BHCS 27 Y Gantry M5x10 BHCS 28 Z Belts Routing Loosen belt clamps for installation Trim belt before side panel install 29 XY Joint F695 Bearing Ensure bearings are fully seated M5 Washer GT2 20T Pulley F695 Bearing 5x26mm Shaft 30 XY Joint M5x30 BHCS M3x20 SHCS SPDT KW10 Micro Switch M2x8 BHCS 31 X Rail MGN9 Rail M3x8 SHCS Centering Rail Install Guide 32 X Gantry M5x10 BHCS M5x10 BHCS M5x16 BHCS Right XY Joint M5x10 BHCS M5x20 BHCS 33 M5x20 BHCS X Gantry 34 X Gantry M3x12 SHCS M3x12 SHCS M3x16 SHCS 35 X Carriage Frame M3x30 SHCS M3 Hex nut Use M3 screws to seat the nuts 36 X Carriage Frame M3 Hex nut M3x16 SHCS M3x8 SHCS 37 X Carriage Frame M3x12 SHCS 1.75mm Filament fragment 38 Toolhead E3D V6 Hotend M3x25 SHCS M3x16 SHCS 40x40x10 Centrifugal Fan M2x8 BHCS 39 Toolhead M2x8 BHCS M3x25 SHCS 40 Toolhead M3x12 SHCS 41 X Carriage M3x16 SHCS 42 AB Belts Routing A Belt B Belt 43 Toolhead Seat the toolhead in the paws Use top screws to secure Use button to open the doors 44 " 45 LCD Module RR Full Graphics LCD M2x12 BHCS M3x12 SHCS M3x12 SHCS M5x10 BHCS 46 Tape Chain Cut to axis travel + 186mm 3/4” Tape Measure Cover sharp edges Harness Tape Feed the cables in Braided Cable Sheathing Heat Shrink Tubing (both ends) 47 Gantry Cable Management M3x8 BHCS 4” Nylon Cable Ties Use the same method for Y chain 48 Gantry Cable Management M5x10 BHCS M5x10 BHCS Cut a hole in the deck for cables 49 Build Plate PEI Sheet MIC6 Plate See Addendum for bed specs Silicone Heater # Ensure bubble-free adhesion! M3x20 BHCS M3 Washer M3 Hex Nut Cut wrench access holes in PEI 50 Build Plate 1: Tighten screw into the t-nut 2: Tighten hex nut to secure bed 51 Tool O!set Switch Use stainless shaft if available 5x40mm Shaft FSR M3x20 SCHS 52 Tool O!set Switch Move toolhead to the back Ensure the nozzle can hit the switch Move bed forward to make room Allow for air gap 53 Rear Panel Coroplast Sheet See Addendum for blueprint 120mm Fan 1.75mm Filament fragment 54 Rear Panel M3x8 SHCS 3M VHB Tape M3x12 SHCS 55 Rear Panel M5x10 BHCS M5x10 BHCS M3x8 SHCS M5x10 BHCS 56 Bowden Tube Avoid sharp bends 57 Top Panel M5x10 BHCS M3x8 SHCS M5x10 BHCS 58 Front Handles and Side Panels M5x10 BHCS Ensure covers don’t touch motors Same brackets as top panel 59 Electronics M3x8 SHCS RAMPs M3x16 SHCS LCD Adapter Arduino Mega 2560 60 Electronics M2x8 BHCS Raspberry Pi 3 PSU Remove this PSU screw 61 Electronics SSR Use the PSU screw M4x8 BHCS AC Inlet M3x8 SHCS 62 Electronics 63 Electronics Cut holes to access bed extrusions M5 T-Nut M5x10 BHCS 64 Electronics M5x10 BHCS M5x10 BHCS 65 Electronics M5x10 BHCS M4x8 BHCS 66 Electronics M3x8 SHCS Install both side skirts 67 Bottom Panel Coroplast Sheet See Addendum for blueprint 68 Bottom Panel Use 3M VHB Tape Use 3M VHB Tape M3x20 SHCS 120x120x15 Fan 69 Bottom Panel M3x10 SHCS 70 Front Cover M3x8 SHCS 3M VHB Tape 71 Front Cover Store the door on the handles 72 Addendum 73 VORON2 Wiring Power Supply / SSR AC AC + -V - +V N L Chassis Ground (Connect to frame) SSR Control Bed Heater RAMPs Power VORON2 Wiring MCU (RAMPs) RAMPs Power RAMPs Power Exhaust Fan Hotend Fan Hotend Heater Print Cooling Fans Controller Fan SSR Control Z Motor E Motor Z3 Motor B Motor Z1 Motor A Motor Bed Temp X Endstop FSR Sensor BAT85 Hotend Temp Z Probe Y Endstop Z2 Motor LCD Z Motor Mapping FSR Sensor Board Z1 Z2 Z Z3 VCC FSR GND Z Min Plug DO front VORON2 Wiring Toolhead Z Probe Hotend Heater Hotend Temp Print Cooling Fans Hotend Fan 15 10 4.98Ø 15 50 Dept. Technical reference Created by Maks Zolin 10/21/18 Approved by Document type Document status Title DWG No. VORON2 Unified Drive Shaft Rev. Date of issue Sheet 1/1 A 75 Ø7 7 3 A (1:1) Ø4 Dept. Technical reference Created by Maks Zolin 01/12/16 Approved by Document type Document status Title DWG No. VORON Bed Rev. Date of issue Sheet 1/1 Frame Depth - 40 20 15 141 15 71 Dept. Technical reference Created by Maks Zolin 150 17 Frame Width - 40 150 10/21/18 Approved by Document type Document status Title DWG No. VORON 2.1 Deck Panel Rev. Date of issue Sheet 1/1 Frame Height - 24 43 147 Frame Width - 24 Dept. Technical reference Created by Maks Zolin 11/07/18 Approved by Document type Document status Title DWG No. VORON 2.1 Rear Panel Rev. Date of issue Sheet 1/1 Frame Depth - 26 120 127 85 75 28 Frame Width - 26 7 7 20 Dept. Technical reference Created by Maks Zolin 10/21/18 Approved by Document type Document status Title DWG No. VORON2.1 Bottom Panel Rev. Date of issue Sheet 1/1
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